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| author | Roger Frank <rfrank@pglaf.org> | 2025-10-15 04:51:25 -0700 |
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| committer | Roger Frank <rfrank@pglaf.org> | 2025-10-15 04:51:25 -0700 |
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diff --git a/.gitattributes b/.gitattributes new file mode 100644 index 0000000..6833f05 --- /dev/null +++ b/.gitattributes @@ -0,0 +1,3 @@ +* text=auto +*.txt text +*.md text diff --git a/17569-8.txt b/17569-8.txt new file mode 100644 index 0000000..350f49c --- /dev/null +++ b/17569-8.txt @@ -0,0 +1,6346 @@ +The Project Gutenberg eBook, The New York Subway, by Anonymous + + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + + + + +Title: The New York Subway + Its Construction and Equipment + + +Author: Anonymous + + + +Release Date: January 21, 2006 [eBook #17569] + +Language: English + +Character set encoding: ISO-8859-1 + + +***START OF THE PROJECT GUTENBERG EBOOK THE NEW YORK SUBWAY*** + + +E-text prepared by Ronald Holder, Diane Monico, and the Project Gutenberg +Online Distributed Proofreading Team (https://www.pgdp.net/) + + + +Note: Project Gutenberg also has an HTML version of this + file which includes the numerous original illustrations. + See 17569-h.htm or 17569-h.zip: + (https://www.gutenberg.org/dirs/1/7/5/6/17569/17569-h/17569-h.htm) + or + (https://www.gutenberg.org/dirs/1/7/5/6/17569/17569-h.zip) + + + + + +Interborough Rapid Transit + +THE NEW YORK SUBWAY + +Its Construction and Equipment + + + + + + + +[Illustration: OPERATING ROOM OF POWER HOUSE] + + +[Illustration: (I.R.T. symbol)] + + + + +New York +Interborough Rapid Transit Company +ANNO. DOMI. MCMIV +Copyright, 1904, by +Interborough Rapid Transit Co. +New York +Planned and Executed by The +McGraw Publishing Co. + + + +[Illustration: (McGraw Publishing Company New York logo)] + + + + +TABLE OF CONTENTS + + + Page No. + +INTRODUCTION, 13 + +CHAPTER I. THE ROUTE OF THE ROAD--PASSENGER STATIONS + AND TRACKS, 23 + +CHAPTER II. TYPES AND METHODS OF CONSTRUCTION, 37 + +CHAPTER III. POWER HOUSE BUILDING, 67 + +CHAPTER IV. POWER PLANT FROM COAL PILE TO SHAFTS OF + ENGINES AND TURBINES, 77 + +CHAPTER V. SYSTEM OF ELECTRICAL SUPPLY, 91 + +CHAPTER VI. ELECTRICAL EQUIPMENT OF CARS, 117 + +CHAPTER VII. LIGHTING SYSTEM FOR PASSENGER STATIONS + AND TUNNEL, 121 + +CHAPTER VIII. ROLLING STOCK--CARS, TRUCKS, ETC., 125 + +CHAPTER IX. SIGNAL SYSTEM, 135 + +CHAPTER X. SUBWAY DRAINAGE, 145 + +CHAPTER XI. REPAIR AND INSPECTION SHED, 147 + +CHAPTER XII. SUB-CONTRACTORS, 151 + + + + +INTERBOROUGH RAPID TRANSIT COMPANY + + +_Directors_ + +August Belmont +E. P. Bryan +Andrew Freedman +James Jourdan +Gardiner M. Lane +John B. McDonald +Walter G. Oakman +John Peirce +Morton F. Plant +William A. Read +Alfred Skitt +Cornelius Vanderbilt +George W. Young + +_Executive Committee_ + +August Belmont +Andrew Freedman +James Jourdan +Walter G. Oakman +William A. Read +Cornelius Vanderbilt + +_Officers_ + +August Belmont, President +E. P. Bryan, Vice-president +H. M. Fisher, Secretary +D. W. McWilliams, Treasurer +E. F. J. Gaynor, Auditor +Frank Hedley, General Superintendent +S. L. F. Deyo, Chief Engineer +George W. Wickersham, General Counsel +Chas. A. Gardiner, General Attorney +DeLancey Nicoll, Associate Counsel +Alfred A. Gardner, Associate Counsel + + +_Engineering Staff_ + +S. L. F. Deyo, Chief Engineer. + + +_Electrical Equipment_ + +L. B. Stillwell, Electrical Director. +H. N. Latey, Principal Assistant. +Frederick R. Slater, Assistant Engineer in charge of Third Rail + Construction. +Albert F. Parks, Assistant Engineer in charge of Lighting. +George G. Raymond, Assistant Engineer in charge of Conduits and Cables. +William B. Flynn, Assistant Engineer in charge of Draughting Room. + + +_Mechanical and Architectural_ + +J. Van Vleck, Mechanical and Construction Engineer. +William C. Phelps, Assistant Construction Engineer. +William N. Stevens, Ass't Mechanical Engineer. +Paul C. Hunter, Architectural Assistant. +Geo. E. Thomas, Supervising Engineer in Field. + + +_Cars and Signal System_ + +George Gibbs, Consulting Engineer. +Watson T. Thompson, Master Mechanic. +J. N. Waldron, Signal Engineer. + + + + +RAPID TRANSIT SUBWAY CONSTRUCTION COMPANY + + +_Directors_ + +August Belmont +E. P. Bryan +Andrew Freedman +James Jourdan +Gardiner M. Lane +Walther Luttgen +John B. McDonald +Walter G. Oakman +John Peirce +Morton F. Plant +William A. Read +Cornelius Vanderbilt +George W. Young + + +_Executive Committee_ + +August Belmont +Andrew Freedman +James Jourdan +Walter G. Oakman +William A. Read +Cornelius Vanderbilt + + +_Officers_ + +August Belmont, president +Walter G. Oakman, vice-president +John B. McDonald, contractor +H. M. Fisher, secretary +John F. Buck, treasurer +E. F. J. Gaynor, auditor +S. L. F. Deyo, chief engineer +George W. Wickersham, general counsel +Alfred A. Gardner, attorney + + +_Engineering Staff_ + +S. L. F. Deyo, Chief Engineer. +H. T. Douglas, Principal Assistant Engineer. + +A. Edward Olmsted, Division Engineer, Manhattan-Bronx Lines. + +Henry B. Reed, Division Engineer, Brooklyn Extension. + +Theodore Paschke, Resident Engineer, First Division, City Hall to 33d +Street, also Brooklyn Extension, City Hall to Bowling Green; and +Robert S. Fowler, Assistant. + +Ernest C. Moore, Resident Engineer, Second Division, 33d Street to +104th Street; and Stanley Raymond, Assistant. + +William C. Merryman, Resident Engineer, Third Division, Underground +Work, 104th Street to Fort George West Side and Westchester Avenue +East Side; and William B. Leonard, W. A. Morton, and William E. +Morris, Jr., Assistants. + +Allan A. Robbins and Justin Burns, Resident Engineers, Fourth +Division, Viaducts; and George I. Oakley, Assistant. + +Frank D. Leffingwell, Resident Engineer, East River Tunnel Division, +Brooklyn Extension; and C. D. Drew, Assistant. + +Percy Litchfield, Resident Engineer, Fifth Division, Brooklyn +Extension, Borough Hall to Prospect Park; and Edward R. Eichner, +Assistant. + +M. C. Hamilton, Engineer, Maintenance of Way; and Robert E. Brandeis, +Assistant. + +D. L. Turner, Assistant Engineer in charge of Stations. + +A. Samuel Berquist, Assistant Engineer in charge of Steel Erection. + +William J. Boucher, Assistant Engineer in charge of Draughting Rooms. + + + + +[Illustration: (INTERBOROUGH RAPID TRANSIT)] + +INTRODUCTION + + +The completion of the rapid transit railroad in the boroughs of +Manhattan and The Bronx, which is popularly known as the "Subway," has +demonstrated that underground railroads can be built beneath the +congested streets of the city, and has made possible in the near +future a comprehensive system of subsurface transportation extending +throughout the wide territory of Greater New York. + +In March, 1900, when the Mayor with appropriate ceremonies broke +ground at the Borough Hall, in Manhattan, for the new road, there were +many well-informed people, including prominent financiers and +experienced engineers, who freely prophesied failure for the +enterprise, although the contract had been taken by a most capable +contractor, and one of the best known banking houses in America had +committed itself to finance the undertaking. + +In looking at the finished road as a completed work, one is apt to +wonder why it ever seemed impossible and to forget the difficulties +which confronted the builders at the start. + +The railway was to be owned by the city, and built and operated under +legislation unique in the history of municipal governments, +complicated, and minute in provisions for the occupation of the city +streets, payment of moneys by the city, and city supervision over +construction and operation. Questions as to the interpretation of +these provisions might have to be passed upon by the courts, with +delays, how serious none could foretell, especially in New York where +the crowded calendars retard speedy decisions. The experience of the +elevated railroad corporations in building their lines had shown the +uncertainty of depending upon legal precedents. It was not, at that +time, supposed that the abutting property owners would have any legal +ground for complaint against the elevated structures, but the courts +found new laws for new conditions and spelled out new property rights +of light, air, and access, which were made the basis for a volume of +litigation unprecedented in the courts of any country. + +An underground railroad was a new condition. None could say that the +abutting property owners might not find rights substantial enough, at +least, to entitle them to their day in court, a day which, in this +State, might stretch into many months, or even several years. Owing to +the magnitude of the work, delay might easily result in failure. An +eminent judge of the New York Supreme Court had emphasized the +uncertainties of the situation in the following language: "Just what +are the rights of the owners of property abutting upon a street or +avenue, the fee in and to the soil underneath the surface of which has +been acquired by the city of New York, so far as the same is not +required for the ordinary city uses of gas or water pipes, or others +of a like character, has never been finally determined. We have now +the example of the elevated railroad, constructed and operated in the +city of New York under legislative and municipal authority for nearly +twenty years, which has been compelled to pay many millions of dollars +to abutting property owners for the easement in the public streets +appropriated by the construction and maintenance of the road, and +still the amount that the road will have to pay is not ascertained. +What liabilities will be imposed upon the city under this contract; +what injury the construction and operation of this road will cause to +abutting property, and what easements and rights will have to be +acquired before the road can be legally constructed and operated, it +is impossible now to ascertain." + +It is true, that the city undertook "to secure to the contractor the +right to construct and operate, free from all rights, claims, or other +interference, whether by injunction, suit for damages, or otherwise on +the part of any abutting owner or other person." But another eminent +judge of the same court had characterized this as "a condition +absolutely impossible of fulfillment," and had said: "How is the city +to prevent interference with the work by injunction? That question +lies with the courts; and not with the courts of this State alone, for +there are cases without doubt in which the courts of the United States +would have jurisdiction to act, and when such jurisdiction exists they +have not hitherto shown much reluctance in acting.... That legal +proceedings will be undertaken which will, to some extent at least, +interfere with the progress of this work seems to be inevitable...." + +Another difficulty was that the Constitution of the State of New York +limited the debt-incurring power of the city. The capacity of the city +to undertake the work had been much discussed in the courts, and the +Supreme Court of the State had disposed of that phase of the situation +by suggesting that it did not make much difference to the municipality +whether or not the debt limit permitted a contract for the work, +because if the limit should be exceeded, "no liability could possibly +be imposed upon the city," a view which might comfort the timid +taxpayers but could hardly be expected to give confidence to the +capitalists who might undertake the execution of the contract. + +Various corporations, organized during the thirty odd years of +unsuccessful attempts by the city to secure underground rapid transit, +claimed that their franchises gave them vested rights in the streets +to the exclusion of the new enterprise, and they were prepared to +assert their rights in the courts. (The Underground Railroad Company +of the City of New York sought to enjoin the building of the road and +carried their contest to the Supreme Court of the United States which +did not finally decide the questions raised until March, 1904, when +the subway was practically complete.) + +Rival transportation companies stood ready to obstruct the work and +encourage whomever might find objection to the building of the road. + +New York has biennial elections. The road could not be completed in +two years, and the attitude of one administration might not be the +attitude of its successors. + +The engineering difficulties were well-nigh appalling. Towering +buildings along the streets had to be considered, and the streets +themselves were already occupied with a complicated network of +subsurface structures, such as sewers, water and gas mains, electric +cable conduits, electric surface railway conduits, telegraph and +power conduits, and many vaults extending out under the streets, +occupied by the abutting property owners. On the surface were street +railway lines carrying a very heavy traffic night and day, and all the +thoroughfares in the lower part of the city were congested with +vehicular traffic. + +Finally, the city was unwilling to take any risk, and demanded +millions of dollars of security to insure the completion of the road +according to the contract, the terms of which were most exacting down +to the smallest detail. + +The builders of the road did not underestimate the magnitude of the +task before them. They retained the most experienced experts for every +part of the work and, perfecting an organization in an incredibly +short time, proceeded to surmount and sweep aside difficulties. The +result is one of which every citizen of New York may feel proud. Upon +the completion of the road the city will own the best constructed and +best equipped intraurban rapid transit railroad in the world. The +efforts of the builders have not been limited by the strict terms of +the contract. They have striven, not to equal the best devices, but to +improve upon the best devices used in modern electrical railroading, +to secure for the traveling public safety, comfort, and speedy +transportation. + +The road is off the surface and escapes the delays incident to +congested city streets, but near the surface and accessible, light, +dry, clean, and well ventilated. The stations and approaches are +commodious, and the stations themselves furnish conveniences to +passengers heretofore not heard of on intraurban lines. There is a +separate express service, with its own tracks, and the stations are so +arranged that passengers may pass from local trains to express trains, +and vice versa, without delay and without payment of additional fare. +Special precautions have been taken and devices adopted to prevent a +failure of the electric power and the consequent delays of traffic. An +electro pneumatic block signal system has been devised, which excels +any system heretofore used and is unique in its mechanism. The third +rail for conveying the electric current is covered, so as to prevent +injury to passengers and employees from contact. Special emergency and +fire alarm signal systems are installed throughout the length of the +road. At a few stations, where the road is not near the surface, +improved escalators and elevators are provided. The cars have been +designed to prevent danger from fire, and improved types of motors +have been adopted, capable of supplying great speed combined with +complete control. Strength, utility, and convenience have not alone +been considered, but all parts of the railroad structures and +equipment, stations, power house, and electrical sub-stations have +been designed and constructed with a view to the beauty of their +appearance, as well as to their efficiency. + +The completion of the subway marks the solution of a problem which for +over thirty years baffled the people of New York City, in spite of the +best efforts of many of its foremost citizens. An extended account of +Rapid Transit Legislation would be out of place here, but a brief +glance at the history of the Act under the authority of which the +subway has been built is necessary to a clear understanding of the +work which has been accomplished. From 1850 to 1865 the street surface +horse railways were sufficient for the requirements of the traveling +public. As the city grew rapidly, the congestion spreading northward, +to and beyond the Harlem River, the service of surface roads became +entirely inadequate. As early as 1868, forty-two well known business +men of the city became, by special legislative Act, incorporators of +the New York City Central Underground Railway Company, to build a line +from the City Hall to the Harlem River. The names of the incorporators +evidenced the seriousness of the attempt, but nothing came of it. In +1872, also by special Act, Cornelius Vanderbilt and others were +incorporated as The New York City Rapid Transit Company, to build an +underground road from the City Hall to connect with the New York & +Harlem Road at 59th Street, with a branch to the tracks of the New +York Central Road. The enterprise was soon abandoned. Numerous +companies were incorporated in the succeeding years under the general +railroad laws, to build underground roads, but without results; among +them the Central Tunnel Railway Company in 1881, The New York & New +Jersey Tunnel Railway Company in 1883, The Terminal Underground +Railway Company in 1886, The Underground Railroad Company of the City +of New York (a consolidation of the last two companies) in 1896, and +The Rapid Transit Underground Railroad Company in 1897. + +All attempts to build a road under the early special charter and later +under the general laws having failed, the city secured in 1891 the +passage of the Rapid Transit Act under which, as amended, the subway +has been built. As originally passed it did not provide for municipal +ownership. It provided that a board of five rapid transit railroad +commissioners might adopt routes and general plans for a railroad, +obtain the consents of the local authorities and abutting property +owners, or in lieu of the consents of the property owners the approval +of the Supreme Court; and then, having adopted detail plans for the +construction and operation, might sell at public sale the right to +build and operate the road to a corporation, whose powers and duties +were defined in the Act, for such period of time and on such terms as +they could. The Commissioners prepared plans and obtained the consents +of the local authorities. The property owners refused their consent; +the Supreme Court gave its approval in lieu thereof, but upon inviting +bids the Board of Rapid Transit Railroad Commissioners found no +responsible bidder. + +The late Hon. Abram S. Hewitt, as early as 1884, when legislation for +underground roads was under discussion, had urged municipal ownership. +Speaking in 1901, he said of his efforts in 1884: + + "It was evident to me that underground rapid transit could + not be secured by the investment of private capital, but in + some way or other its construction was dependent upon the + use of the credit of the City of New York. It was also + apparent to me that if such credit were used, the property + must belong to the city. Inasmuch as it would not be safe + for the city to undertake the construction itself, the + intervention of a contracting company appeared + indispensable. To secure the city against loss, this company + must necessarily be required to give a sufficient bond for + the completion of the work and be willing to enter into a + contract for its continued operation under a rental which + would pay the interest upon the bonds issued by the city for + the construction, and provide a sinking fund sufficient for + the payment of the bonds at or before maturity. It also + seemed to be indispensable that the leasing company should + invest in the rolling stock and in the real estate required + for its power houses and other buildings an amount of money + sufficiently large to indemnify the city against loss in + case the lessees should fail in their undertaking to build + and operate the railroad." + +Mr. Hewitt became Mayor of the city in 1887, and his views were +presented in the form of a Bill to the Legislature in the following +year. The measure found practically no support. Six years later, after +the Rapid Transit Commissioners had failed under the Act of 1891, as +originally drawn, to obtain bidders for the franchise, the New York +Chamber of Commerce undertook to solve the problem by reverting to Mr. +Hewitt's idea of municipal ownership. Whether or not municipal +ownership would meet the approval of the citizens of New York could +not be determined; therefore, as a preliminary step, it was decided to +submit the question to a popular vote. An amendment to the Act of 1891 +was drawn (Chapter 752 of the Laws of 1894) which provided that the +qualified electors of the city were to decide at an annual election, +by ballot, whether the rapid transit railway or railways should be +constructed by the city and at the public's expense, and be operated +under lease from the city, or should be constructed by a private +corporation under a franchise to be sold in the manner attempted +unsuccessfully, under the Act of 1891, as originally passed. At the +fall election of 1894, the electors of the city, by a very large vote, +declared against the sale of a franchise to a private corporation and +in favor of ownership by the city. Several other amendments, the +necessity for which developed as plans for the railway were worked +out, were made up to and including the session of the Legislature of +1900, but the general scheme for rapid transit may be said to have +become fixed when the electors declared in favor of municipal +ownership. The main provisions of the legislation which stood upon the +statute books as the Rapid Transit Act, when the contract was finally +executed, February 21, 1900, may be briefly summarized as follows: + +(_a_) The Act was general in terms, applying to all cities in the +State having a population of over one million; it was special in +effect because New York was the only city having such a population. It +did not limit the Rapid Transit Commissioners to the building of a +single road, but authorized the laying out of successive roads or +extensions. + +(_b_) A Board was created consisting of the Mayor, Comptroller, or +other chief financial officer of the city; the president of the +Chamber of Commerce of the State of New York, by virtue of his office, +and five members named in the Act: William Steinway, Seth Low, John +Claflin, Alexander E. Orr, and John H. Starin, men distinguished for +their business experience, high integrity, and civic pride. Vacancies +in the Board were to be filled by the Board itself, a guaranty of a +continued uniform policy. + +(_c_) The Board was to prepare general routes and plans and submit the +question of municipal ownership to the electors of the city. + +(_d_) The city was authorized, in the event that the electors decided +for city ownership, to issue bonds not to exceed $50,000,000 for the +construction of the road or roads and $5,000,000 additional, if +necessary, for acquiring property rights for the route. The interest +on the bonds was not to exceed 3-1/2 per cent. + +(_e_) The Commissioners were given the broad power to enter into a +contract (in the case of more than one road, successive contracts) on +behalf of the city for the construction of the road with the person, +firm, or corporation which in the opinion of the Board should be best +qualified to carry out the contract, and to determine the amount of +the bond to be given by the contractor to secure its performance. The +essential features of the contract were, however, prescribed by the +Act. The contractor in and by the contract for building the road was +to agree to fully equip it at his own expense, and the equipment was +to include all power houses. He was also to operate the road, as +lessee of the city, for a term not to exceed fifty years, upon terms +to be included in the contract for construction, which might include +provision for renewals of the lease upon such terms as the Board +should from time to time determine. The rental was to be at least +equal to the amount of interest on the bonds which the city might +issue for construction and one per cent. additional. The one per cent. +additional might, in the discretion of the Board, be made contingent +in part for the first ten years of the lease upon the earnings of the +road. The rental was to be applied by the city to the interest on the +bonds and the balance was to be paid into the city's general sinking +fund for payment of the city's debt or into a sinking fund for the +redemption at maturity of the bonds issued for the construction of the +rapid transit road, or roads. In addition to the security which might +be required by the Board of the contractor for construction and +operation, the Act provided that the city should have a first lien +upon the equipment of the road to be furnished by the contractor, and +at the termination of the lease the city had the privilege of +purchasing such equipment from the contractor. + +(_f_) The city was to furnish the right of way to the contractor free +from all claims of abutting property owners. The road was to be the +absolute property of the city and to be deemed a part of the public +streets and highways. The equipment of the road was to be exempt from +taxation. + +(_g_) The Board was authorized to include in the contract for +construction provisions in detail for the supervision of the city, +through the Board, over the operation of the road under the lease. + +One of the most attractive--and, in fact, indispensable features of +the scheme--was that the work of construction, instead of being +subject to the conflicting control of various departments of the City +Government, with their frequent changes in personnel, was under the +exclusive supervision and control of the Rapid Transit Board, a +conservative and continuous body composed of the two principal +officers of the City Government, and five merchants of the very +highest standing in the community. + +Provided capitalists could be found to undertake such an extensive +work under the exacting provisions, the scheme was an admirable one +from the taxpayers' point of view. The road would cost the city +practically nothing and the obligation of the contractor to equip and +operate being combined with the agreement to construct furnished a +safeguard against waste of the public funds and insured the prompt +completion of the road. The interest of the contractor in the +successful operation, after construction, furnished a strong incentive +to see that as the construction progressed the details were consistent +with successful operation and to suggest and consent to such +modifications of the contract plans as might appear necessary from an +operating point of view, from time to time. The rental being based +upon the cost encouraged low bids, and the lien of the city upon the +equipment secured the city against all risk, once the road was in +operation. + +Immediately after the vote of the electors upon the question of +municipal ownership, the Rapid Transit Commissioners adopted routes +and plans which they had been studying and perfecting since the +failure to find bidders for the franchise under the original Act of +1891. The local authorities approved them, and again the property +owners refused their consent, making an application to the Supreme +Court necessary. The Court refused its approval upon the ground that +the city, owing to a provision of the constitution of the State +limiting the city's power to incur debt, would be unable to raise the +necessary money. This decision appeared to nullify all the efforts of +the public spirited citizens composing the Board of Rapid Transit +Commissioners and to practically prohibit further attempts on their +part. They persevered, however, and in January, 1897, adopted new +general routes and plans. The consolidation of a large territory into +the Greater New York, and increased land values, warranted the hope +that the city's debt limit would no longer be an objection, especially +as the new route changed the line so as to reduce the estimated cost. +The demands for rapid transit had become more and more imperative as +the years went by, and it was fair to assume that neither the courts +nor the municipal authorities would be overzealous to find a narrow +construction of the laws. Incidentally, the constitutionality of the +rapid transit legislation, in its fundamental features, had been +upheld in the Supreme Court in a decision which was affirmed by the +highest court of the State a few weeks after the Board had adopted its +new plans. The local authorities gave their consent to the new route; +the property owners, as on the two previous occasions, refused their +consent; the Supreme Court gave its approval in lieu thereof; and the +Board was prepared to undertake the preliminaries for letting a +contract. These successive steps and the preparation of the terms of +the contract all took time; but, finally, on November 15, 1899, a form +of contract was adopted and an invitation issued by the Board to +contractors to bid for the construction and operation of the railroad. +There were two bidders, one of whom was John B. McDonald, whose terms +submitted under the invitation were accepted on January 15, 1900; and, +for the first time, it seemed as if a beginning might be made in the +actual construction of the rapid transit road. The letter of +invitation to contractors required that every proposal should be +accompanied by a certified check upon a National or State Bank, +payable to the order of the Comptroller, for $150,000, and that within +ten days after acceptance, or within such further period as might be +prescribed by the Board, the contract should be duly executed and +delivered. The amount to be paid by the city for the construction was +$35,000,000 and an additional sum not to exceed $2,750,000 for +terminals, station sites, and other purposes. The construction was to +be completed in four years and a half, and the term of the lease from +the city to the contractor was fixed at fifty years, with a renewal, +at the option of the contractor, for twenty-five years at a rental to +be agreed upon by the city, not less than the average rental for the +then preceding ten years. The rental for the fifty-year term was fixed +at an amount equal to the annual interest upon the bonds issued by the +city for construction and 1 per cent. additional, such 1 per cent. +during the first ten years to be contingent in part upon the earnings +of the road. To secure the performance of the contract by Mr. McDonald +the city required him to deposit $1,000,000 in cash as security for +construction, to furnish a bond with surety for $5,000,000 as security +for construction and equipment, and to furnish another bond of +$1,000,000 as continuing security for the performance of the contract. +The city in addition to this security had, under the provisions of the +Rapid Transit Act, a first lien on the equipment, and it should be +mentioned that at the expiration of the lease and renewals (if any) +the equipment is to be turned over to the city, pending an agreement +or arbitration upon the question of the price to be paid for it by the +city. The contract (which covered about 200 printed pages) was minute +in detail as to the work to be done, and sweeping powers of +supervision were given the city through the Chief Engineer of the +Board, who by the contract was made arbiter of all questions that +might arise as to the interpretation of the plans and specifications. +The city had been fortunate in securing for the preparation of plans +the services of Mr. William Barclay Parsons, one of the foremost +engineers of the country. For years as Chief Engineer of the Board he +had studied and developed the various plans and it was he who was to +superintend on behalf of the city the completion of the work. + +During the thirty-two years of rapid transit discussion between 1868, +when the New York City Central Underground Company was incorporated, +up to 1900, when the invitations for bids were issued by the city, +every scheme for rapid transit had failed because responsible +capitalists could not be found willing to undertake the task of +building a road. Each year had increased the difficulties attending +such an enterprise and the scheme finally evolved had put all of the +risk upon the capitalists who might attempt to finance the work, and +left none upon the city. Without detracting from the credit due the +public-spirited citizens who had evolved the plan of municipal +ownership, it may be safely asserted that the success of the +undertaking depended almost entirely upon the financial backing of the +contractor. When the bid was accepted by the city no arrangements had +been made for the capital necessary to carry out the contract. After +its acceptance, Mr. McDonald not only found little encouragement in +his efforts to secure the capital, but discovered that the surety +companies were unwilling to furnish the security required of him, +except on terms impossible for him to fulfill. + +The crucial point in the whole problem of rapid transit with which the +citizens of New York had struggled for so many years had been reached, +and failure seemed inevitable. The requirements of the Rapid Transit +Act were rigid and forbade any solution of the problem which committed +the city to share in the risks of the undertaking. Engineers might +make routes and plans, lawyers might draw legislative acts, the city +might prepare contracts, the question was and always had been, Can +anybody build the road who will agree to do it and hold the city safe +from loss? + +It was obvious when the surety companies declined the issue that the +whole rapid transit problem was thrown open, or rather that it always +had been open. The final analysis had not been made. After all, the +attitude of the surety companies was only a reflection of the general +feeling of practical business and railroad men towards the whole +venture. To the companies the proposition had come as a concrete +business proffer and they had rejected it. + +At this critical point, Mr. McDonald sought the assistance of Mr. +August Belmont. It was left to Mr. Belmont to make the final analysis, +and avert the failure which impended. There was no time for indecision +or delay. Whatever was to be done must be done immediately. The +necessary capital must be procured, the required security must be +given, and an organization for building and operating the road must be +anticipated. Mr. Belmont looking through and beyond the intricacies of +the Rapid Transit Act, and the complications of the contract, saw that +he who undertook to surmount the difficulties presented by the +attitude of the surety companies must solve the whole problem. It was +not the ordinary question of financing a railroad contract. He saw +that the responsibility for the entire rapid transit undertaking must +be centered, and that a compact and effective organization must be +planned which could deal with every phase of the situation. + +Mr. Belmont without delay took the matter up directly with the Board +of Rapid Transit Railroad Commissioners, and presented a plan for the +incorporation of a company to procure the security required for the +performance of the contract, to furnish the capital necessary to carry +on the work, and to assume supervision over the whole undertaking. +Application was to be made to the Supreme Court to modify the +requirements with respect to the sureties by striking out a provision +requiring the justification of the sureties in double the amount of +liabilities assumed by each and reducing the minimum amount permitted +to be taken by each surety from $500,000 to $250,000. The new +corporation was to execute as surety a bond for $4,000,000, the +additional amount of $1,000,000 to be furnished by other sureties. A +beneficial interest in the bonds required from the sub-contractors was +to be assigned to the city and, finally, the additional amount of +$1,000,000, in cash or securities, was to be deposited with the city +as further security for the performance of the contract. The plan was +approved by the Board of Rapid Transit Railroad Commissioners, and +pursuant to the plan, the Rapid Transit Subway Construction Company +was organized. The Supreme Court granted the application to modify the +requirements as to the justification of sureties and the contract was +executed February 21, 1900. + +As president and active executive head of the Rapid Transit Subway +Construction Company, Mr. Belmont perfected its organization, +collected the staff of engineers under whose direction the work of +building the road was to be done, supervised the letting of +sub-contracts, and completed the financial arrangements for carrying +on the work. + +The equipment of the road included, under the terms of the contract, +the rolling stock, all machinery and mechanisms for generating +electricity for motive power, lighting, and signaling, and also the +power house, sub-stations, and the real estate upon which they were to +be erected. The magnitude of the task of providing the equipment was +not generally appreciated until Mr. Belmont took the rapid transit +problem in hand. He foresaw from the beginning the importance of that +branch of the work, and early in 1900, immediately after the signing +of the contract, turned his attention to selecting the best engineers +and operating experts, and planned the organization of an operating +company. As early as May, 1900, he secured the services of Mr. E. P. +Bryan, who came to New York from St. Louis, resigning as +vice-president and general manager of the Terminal Railroad +Association, and began a study of the construction work and plans for +equipment, to the end that the problems of operation might be +anticipated as the building and equipment of the road progressed. Upon +the incorporation of the operating company, Mr. Bryan became +vice-president. + +In the spring of 1902, the Interborough Rapid Transit Company, the +operating railroad corporation was formed by the interests represented +by Mr. Belmont, he becoming president and active executive head of +this company also, and soon thereafter Mr. McDonald assigned to it the +lease or operating part of his contract with the city, that company +thereby becoming directly responsible to the city for the equipment +and operation of the road, Mr. McDonald remaining as contractor for +its construction. In the summer of the same year, the Board of Rapid +Transit Railroad Commissioners having adopted a route and plans for an +extension of the subway under the East River to the Borough of +Brooklyn, the Rapid Transit Subway Construction Company entered into a +contract with the city, similar in form to Mr. McDonald's contract, to +build, equip, and operate the extension. Mr. McDonald, as contractor +of the Rapid Transit Subway Construction Company, assumed the general +supervision of the work of constructing the Brooklyn extension; and +the construction work of both the original subway and the extension +has been carried on under his direction. The work of construction has +been greatly facilitated by the broad minded and liberal policy of the +Rapid Transit Board and its Chief Engineer and Counsel, and by the +coöperation of all the other departments of the City Government, and +also by the generous attitude of the Metropolitan Street Railway +Company and its lessee, the New York City Railroad Company, in +extending privileges which have been of great assistance in the +prosecution of the work. In January, 1903, the Interborough Rapid +Transit Company acquired the elevated railway system by lease for 999 +years from the Manhattan Railway Company, thus assuring harmonious +operation of the elevated roads and the subway system, including the +Brooklyn extension. + +The incorporators of the Interborough Rapid Transit Company were +William H. Baldwin, Jr., Charles T. Barney, August Belmont, E. P. +Bryan, Andrew Freedman, James Jourdan, Gardiner M. Lane, John B. +McDonald, DeLancey Nicoll, Walter G. Oakman, John Peirce, Wm. A. Read, +Cornelius Vanderbilt, George W. Wickersham, and George W. Young. + +The incorporators of the Rapid Transit Subway Construction Company +were Charles T. Barney, August Belmont, John B. McDonald, Walter G. +Oakman, and William A. Read. + +[Illustration: (wings)] + +[Illustration: EXTERIOR VIEW OF POWER HOUSE] + + + + +CHAPTER I + +THE ROUTE OF THE ROAD--PASSENGER STATIONS AND TRACKS + + +The selection of route for the Subway was governed largely by the +amount which the city was authorized by the Rapid Transit Act to +spend. The main object of the road was to carry to and from their +homes in the upper portions of Manhattan Island the great army of +workers who spend the business day in the offices, shops, and +warehouses of the lower portions, and it was therefore obvious that +the general direction of the routes must be north and south, and that +the line must extend as nearly as possible from one end of the island +to the other. + +The routes proposed by the Rapid Transit Board in 1895, after +municipal ownership had been approved by the voters at the fall +election of 1894, contemplated the occupation of Broadway below 34th +Street to the Battery, and extended only to 185th Street on the west +side and 146th Street on the east side of the city. As has been told +in the introductory chapter, this plan was rejected by the Supreme +Court because of the probable cost of going under Broadway. It was +also intimated by the Court, in rejecting the routes, that the road +should extend further north. + +It had been clear from the beginning that no routes could be laid out +to which abutting property owners would consent, and that the consent +of the Court as an alternative would be necessary to any routes +chosen. To conform as nearly as possible to the views of the Court, +the Commission proposed, in 1897, the so called "Elm Street route," +the plan finally adopted, which reached from the territory near the +General Post-office, the City Hall, and Brooklyn Bridge Terminal to +Kingsbridge and the station of the New York & Putnam Railroad on the +upper west side, and to Bronx Park on the upper east side of the city, +touching the Grand Central Depot at 42d Street. + +Subsequently, by the adoption of the Brooklyn Extension, the line was +extended down Broadway to the southern extremity of Manhattan Island, +thence under the East River to Brooklyn. + +The routes in detail are as follows: + +[Sidenote: +_Manhattan-Bronx +Route_] + +Beginning near the intersection of Broadway and Park Row, one of the +routes of the railroad extends under Park Row, Center Street, New Elm +Street, Elm Street, Lafayette Place, Fourth Avenue (beginning at Astor +Place), Park Avenue, 42d Street, and Broadway to 125th Street, where +it passes over Broadway by viaduct to 133d Street, thence under +Broadway again to and under Eleventh Avenue to Fort George, where it +comes to the surface again at Dyckman Street and continues by viaduct +over Naegle Avenue, Amsterdam Avenue, and Broadway to Bailey Avenue, +at the Kingsbridge station of the New York & Putnam Railroad, crossing +the Harlem Ship Canal on a double-deck drawbridge. The length of this +route is 13.50 miles, of which about 2 miles are on viaduct. + +Another route begins at Broadway near 103d Street and extends under +104th Street and the upper part of Central Park to and under Lenox +Avenue to 142d Street, thence curving to the east to and under the +Harlem River at about 145th Street, thence from the river to and +under East 149th Street to a point near Third Avenue, thence by +viaduct beginning at Brook Avenue over Westchester Avenue, the +Southern Boulevard and the Boston Road to Bronx Park. The length of +this route is about 6.97 miles, of which about 3 miles are on viaduct. + +[Illustration: MAP SHOWING THE LINES OF THE INTERBOROUGH RAPID TRANSIT +CO. 1904] + +At the City Hall there is a loop under the Park. From 142d Street +there is a spur north under Lenox Avenue to 148th Street. There is a +spur at Westchester and Third Avenues connecting by viaduct the +Manhattan Elevated Railway Division of Interborough Rapid Transit +Company with the viaduct of the subway at or near St. Ann's Avenue. + +[Sidenote: _Brooklyn Route_] + +The route of the Brooklyn Extension connects near Broadway and Park +Row with the Manhattan Bronx Route and extends under Broadway, Bowling +Green, State Street, Battery Park, Whitehall Street, and South Street +to and under the East River to Brooklyn at the foot of Joralemon +Street, thence under Joralemon Street, Fulton Street, and Flatbush +Avenue to Atlantic Avenue, connecting with the Brooklyn tunnel of the +Long Island Railroad at that point. There is a loop under Battery Park +beginning at Bridge Street. The length of this route is about 3 miles. + +The routes in Manhattan and The Bronx may therefore be said to roughly +resemble the letter Y with the base at the southern extremity of +Manhattan Island, the fork at 103d Street and Broadway, the terminus +of the westerly or Fort George branch of the fork just beyond Spuyten +Duyvil Creek, the terminus of the easterly or Bronx Park branch at +Bronx Park. + +[Sidenote: _Location +of Stations_] + +The stations beginning at the base of the Y and following the route up +to the fork are located at the following points: + +South Ferry, Bowling Green and Battery Place, Rector Street and +Broadway, Fulton Street and Broadway, City Hall, Manhattan; Brooklyn +Bridge Entrance, Manhattan; Worth and Elm Streets, Canal and Elm +Streets, Spring and Elm Streets, Bleecker and Elm Streets, Astor Place +and Fourth Avenue, 14th Street and Fourth Avenue, 18th Street and +Fourth Avenue, 23d Street and Fourth Avenue, 28th Street and Fourth +Avenue, 33d Street and Fourth Avenue, 42d Street and Madison Avenue +(Grand Central Station), 42d Street and Broadway, 50th Street and +Broadway, 60th Street and Broadway (Columbus Circle), 66th Street and +Broadway, 72d Street and Broadway, 79th Street and Broadway, 86th +Street and Broadway, 91st Street and Broadway, 96th Street and +Broadway. + +[Illustration: 34TH STREET AND PARK AVENUE, LOOKING SOUTH] + +The stations of the Fort George or westerly branch are located at the +following points: + +One Hundred and Third Street and Broadway, 110th Street and Broadway +(Cathedral Parkway), 116th Street and Broadway (Columbia University), +Manhattan Street (near 128th Street) and Broadway, 137th Street and +Broadway, 145th Street and Broadway, 157th Street and Broadway, the +intersection of 168th Street, St. Nicholas Avenue and Broadway, 181st +Street and Eleventh Avenue, Dyckman Street and Naegle Avenue (beyond +Fort George), 207th Street and Amsterdam Avenue, 215th Street and +Amsterdam Avenue, Muscoota Street and Broadway, Bailey Avenue, at +Kingsbridge near the New York & Putnam Railroad station. + +The stations on the Bronx Park or easterly branch are located at the +following points: + +One Hundred and Tenth Street and Lenox Avenue, 116th Street and Lenox +Avenue, 125th Street and Lenox Avenue, 135th Street and Lenox Avenue, +145th Street and Lenox Avenue (spur), Mott Avenue and 149th Street, +the intersection of 149th Street, Melrose and Third Avenues, Jackson +and Westchester Avenues, Prospect and Westchester Avenues, Westchester +Avenue near Southern Boulevard (Fox Street), Freeman Street and the +Southern Boulevard, intersection of 174th Street, Southern Boulevard +and Boston Road, 177th Street and Boston Road (near Bronx Park). + +[Illustration: PROFILE OF RAPID TRANSIT RAILROAD MANHATTAN AND +BRONX LINES.] + +The stations in the Borough of Brooklyn on the Brooklyn Extension are +located as follows: + +Joralemon Street near Court (Brooklyn Borough Hall), intersection of +Fulton, Bridge, and Hoyt Streets; Flatbush Avenue near Nevins Street, +Atlantic Avenue and Flatbush Avenue (Brooklyn terminal of the Long +Island Railroad). + +From the Borough Hall, Manhattan, to the 96th Street station, the line +is four-track. On the Fort George branch (including 103d Street +station) there are three tracks to 145th Street and then two tracks to +Dyckman Street, then three tracks again to the terminus at Bailey +Avenue. On the Bronx Park branch there are two tracks to Brook Avenue +and from that point to Bronx Park there are three tracks. On the Lenox +Avenue spur to 148th Street there are two tracks, on the City Hall +loop one track, on the Battery Park loop two tracks. The Brooklyn +Extension is a two-track line. + +There is a storage yard under Broadway between 137th Street and 145th +Street on the Fort George branch, another on the surface at the end of +the Lenox Avenue spur, Lenox Avenue and 148th Street, and a third on +an elevated structure at the Boston Road and 178th Street. There is a +repair shop and inspection shed on the surface adjoining the Lenox +Avenue spur at the Harlem River and 148-150th Streets, and an +inspection shed at the storage yard at Boston Road and 178th Street. + +[Sidenote: _Length of +Line._] + +The total length of the line from the City Hall to the Kingsbridge +terminal is 13.50 miles, with 47.11 miles of single track and sidings. +The eastern or Bronx Park branch is 6.97 miles long, with 17.50 miles +of single track. + +[Illustration: PROFILE OF BROOKLYN EXTENSION.] + +[Sidenote: _Grades and +Curves._] + +The total length of the Brooklyn Extension is 3.1 miles, with about 8 +miles of single track. + +The grades and curvature along the main line may be summarized as +follows: + +The total curvature is equal in length to 23 per cent. of the straight +line, and the least radius of curvature is 147 feet. The greatest +grade is 3 per cent., and occurs on either side of the tunnel under +the Harlem River. At each station there is a down grade of 2.1 per +cent., to assist in the acceleration of the cars when they start. In +order to make time on roads running trains at frequent intervals, it +is necessary to bring the trains to their full speed very soon after +starting. The electrical equipment of the Rapid Transit Railroad will +enable this to be done in a better manner than is possible with steam +locomotives, while these short acceleration grades at each station, on +both up and down tracks, will be of material assistance in making the +starts smooth. + +Photograph on page 26 shows an interesting feature at a local +station, where, in order to obtain the quick acceleration in grade for +local trains, and at the same time maintain a level grade for the +express service, the tracks are constructed at a different level. This +occurs at many local stations. + +On the Brooklyn Extension the maximum grade is 3.1 per cent. +descending from the ends to the center of the East River tunnel. The +minimum radius of curve is 1,200 feet. + +[Illustration: STANDARD STEEL CONSTRUCTION IN TUNNEL--THIRD RAIL +PROTECTION NOT SHOWN] + +[Illustration: PLAN OF BROOKLYN BRIDGE STATION AND CITY HALL LOOP] + +[Sidenote: _Track_] + +The track is of the usual standard construction with broken stone +ballast, timber cross ties, and 100-pound rails of the American +Society of Civil Engineers' section. The cross ties are selected hard +pine. All ties are fitted with tie plates. All curves are supplied +with steel inside guard rails. The frogs and switches are of the best +design and quality to be had, and a special design has been used on +all curves. At the Battery loop, at Westchester Avenue, at 96th +Street, and at City Hall loop, where it has been necessary for the +regular passenger tracks to cross, grade crossings have been avoided; +one track or set of tracks passing under the other at the intersecting +points. (See plan on this page.) + +The contract for the building of the road contains the following +somewhat unusual provision: "The railway and its equipment as +contemplated by the contract constitute a great public work. All parts +of the structure where exposed to public sight shall therefore be +designed, constructed, and maintained with a view to the beauty of +their appearance, as well as to their efficiency." + +It may be said with exact truthfulness that the builders have spared +no effort or expense to live up to the spirit of this provision, and +that all parts of the road and equipment display dignified and +consistent artistic effects of the highest order. These are noticeable +in the power house and the electrical sub-stations and particularly in +the passenger stations. It might readily have been supposed that the +limited space and comparative uniformity of the underground stations +would afford but little opportunity for architectural and decorative +effects. The result has shown the fallacy of such a supposition. + +[Illustration: PLAN OF 28TH ST. & 4TH AVENUE STATION.] + +Of the forty-eight stations, thirty-three are underground, eleven are +on the viaduct portions of the road, and three are partly on the +surface and partly underground, and one is partly on the surface and +partly on the viaduct. + +[Sidenote: _Space Occupied_] + +The underground stations are at the street intersections, and, except +in a few instances, occupy space under the cross streets. The station +plans are necessarily varied to suit the conditions of the different +locations, the most important factor in planning them having been the +amount of available space. The platforms are from 200 to 350 feet in +length, and about 16 feet in width, narrowing at the ends, while the +center space is larger or smaller, according to local conditions. As a +rule the body of the station extends back about 50 feet from the edge +of the platform. + +At all local stations (except at 110th Street and Lenox Avenue) the +platforms are outside of the tracks. (Plan and photograph on pages +30 and 31.) At Lenox Avenue and 110th Street there is a single island +platform for uptown and downtown passengers. + +[Illustration: 28TH STREET STATION] + +[Sidenote: _Island +Platforms_] + +At express stations there are two island platforms between the express +and local tracks, one for uptown and one for downtown traffic. In +addition, there are the usual local platforms at Brooklyn Bridge, 14th +Street (photograph on page 34) and 96th Street. At the remaining +express stations, 42d Street and Madison Avenue and 72d Street, there +are no local platforms outside of the tracks, local and through +traffic using the island platforms. + +The island platforms at Brooklyn Bridge, 14th Street, and 42d Street +and Madison Avenue are reached by mezzanine footways from the local +platforms, it having been impossible to place entrances in the streets +immediately over the platforms. At 96th Street there is an underground +passage connecting the local and island platforms, and at 72d Street +there are entrances to the island platforms directly from the street +because there is a park area in the middle of the street. Local +passengers can transfer from express trains and express passengers +from local trains without payment of additional fare by stepping +across the island platforms. + +At 72d Street, at 103d Street, and at 116th Street and Broadway the +station platforms are below the surface, but the ticket booths and +toilet rooms are on the surface; this arrangement being possible also +because of the park area available in the streets. At Manhattan Street +the platforms are on the viaduct, but the ticket booths and toilet +rooms are on the surface. The viaduct at this point is about 68 feet +above the surface, and escalators are provided. At many of the +stations entrances have been arranged from the adjacent buildings, in +addition to the entrances originally planned from the street. + +[Sidenote: Kiosks] + +The entrances to the underground stations are enclosed at the street +by kiosks of cast iron and wire glass (photograph on page 33), and +vary in number from two to eight at a station. The stairways are of +concrete, reinforced by twisted steel rods. At 168th Street, at 181st +Street, and at Mott Avenue, where the platforms are from 90 to 100 +feet below the surface, elevators are provided. + +[Illustration: WEST SIDE OF 23D STREET STATION] + +At twenty of the underground stations it has been possible to use +vault lights to such an extent that very little artificial light is +needed. (Photograph on page 35.) Such artificial light as is +required is supplied by incandescent lamps sunk in the ceilings. +Provision has been made for using the track circuit for lighting in +emergency if the regular lighting circuit should temporarily fail. + +[Illustration: KIOSKS AT COLUMBUS CIRCLE] + +The station floors are of concrete, marked off in squares. At the +junction of the floors and side walls a cement sanitary cove is +placed. The floors drain to catch-basins, and hose bibs are provided +for washing the floors. + +[Illustration: BROOKLYN BRIDGE STATION] + +Two types of ceiling are used, one flat, which covers the steel and +concrete of the roof, and the other arched between the roof beams and +girders, the lower flanges of which are exposed. Both types have an +air space between ceiling and roof, which, together with the air +space behind the inner side walls, permits air to circulate and +minimizes condensation on the surface of the ceiling and walls. + +[Illustration: PLAQUE SHOWING BEAVER AT ASTOR PLACE STATION] + +The ceilings are separated into panels by wide ornamental mouldings, +and the panels are decorated with narrower mouldings and rosettes. The +bases of the walls are buff Norman brick. Above this is glass tile or +glazed tile, and above the tile is a faience or terra-cotta cornice. +Ceramic mosaic is used for decorative panels, friezes, pilasters, and +name-tablets. A different decorative treatment is used at each +station, including a distinctive color scheme. At some stations the +number of the intersecting street or initial letter of the street name +is shown on conspicuous plaques, at other stations the number or +letter is in the panel. At some stations artistic emblems have been +used in the scheme of decoration, as at Astor Place, the beaver (see +photograph on this page); at Columbus Circle, the great +navigator's Caravel; at 116th Street, the seal of Columbia University. +The walls above the cornice and the ceilings are finished in white +Keene cement. + +[Illustration: EXPRESS STATION AT 14TH STREET, SHOWING ISLAND AND +MEZZANINE PLATFORMS AND STAIRS CONNECTING THEM] + +[Illustration: WEST SIDE OF COLUMBUS CIRCLE STATION (60TH +STREET)--ILLUMINATED BY DAYLIGHT COMING THROUGH VAULT LIGHTS] + +[Illustration: CARAVEL AND WALL DECORATION] + +The ticket booths are of oak with bronze window grills and fittings. +There are toilet rooms in every station, except at the City Hall loop. +Each toilet room has a free closet or closets, and a pay closet which +is furnished with a basin, mirror, soap dish, and towel rack. The +fixtures are porcelain, finished in dull nickel. The soil, vent and +water pipes are run in wall spaces, so as to be accessible. The rooms +are ventilated through the hollow columns of the kiosks, and each is +provided with an electric fan. They are heated by electric heaters. +The woodwork of the rooms is oak; the walls are red slate wainscot and +Keene cement. + +Passengers may enter the body of the station without paying fare. The +train platforms are separated from the body of the station by +railings. At the more important stations, separate sets of entrances +are provided for incoming and outgoing passengers, the stairs at the +back of the station being used for entrances and those nearer the +track being used for exits. + +[Illustration: CITY HALL STATION] + +An example of the care used to obtain artistic effects can be seen at +the City Hall station. The road at this point is through an arched +tunnel. In order to secure consistency in treatment the roof of the +station is continued by a larger arch of special design. (See +photograph on this page.) At 168th Street, and at 181st Street, +and at Mott Avenue stations, where the road is far beneath the +surface, it has been possible to build massive arches over the +stations and tracks, with spans of 50 feet. + + + + +CHAPTER II + +TYPES AND METHODS OF CONSTRUCTION + + +Five types of construction have been employed in building the road: +(1) the typical subway near the surface with flat roof and "I" beams +for the roof and sides, supported between tracks with steel bulb-angle +columns used on about 10.6 miles or 52.2 per cent. of the road; (2) +flat roof typical subway of reënforced concrete construction supported +between the tracks by steel bulb-angle columns, used for a short +distance on Lenox Avenue and on the Brooklyn portion of the Brooklyn +Extension, also on the Battery Park loop; (3) concrete lined tunnel +used on about 4.6 miles or 23 per cent. of the road, of which 4.2 per +cent. was concrete lined open cut work, and the remainder was rock +tunnel work; (4) elevated road on steel viaduct used on about 5 miles +or 24.6 per cent. of the road; (5) cast-iron tubes used under the +Harlem and East Rivers. + +[Sidenote: _Typical +Subway_] + +The general character of the flat roof "I" beam construction is shown +in photograph on page 28 and drawing on this page. The bottom +is of concrete. The side walls have "I" beam columns five feet apart, +between which are vertical concrete arches, the steel acting as a +support for the masonry and allowing the thickness of the walls to be +materially reduced from that necessary were nothing but concrete used. +The tops of the wall columns are connected by roof beams which are +supported by rows of steel columns between the tracks, built on +concrete and cut stone bases forming part of the floor system. +Concrete arches between the roof beams complete the top of the subway. +Such a structure is not impervious, and hence, there has been laid +behind the side walls, under the floor and over the roof a course of +two to eight thicknesses of felt, each washed with hot asphalt as +laid. In addition to this precaution against dampness, in three +sections of the subway (viz.: on Elm Street between Pearl and Grand +Streets, and on the approaches to the Harlem River tunnel, and on the +Battery Park Loop) the felt waterproofing has been made more effective +by one or two courses of hard-burned brick laid in hot asphalt, after +the manner sometimes employed in constructing the linings of +reservoirs of waterworks. + +[Illustration: TYPICAL SECTION OF FOUR TRACK SUBWAY] + +[Illustration: FOUR-TRACK SUBWAY--SHOWING CROSS-OVER SOUTH OF 18TH +STREET STATION] + +In front of the waterproofing, immediately behind the steel columns, +are the systems of terra-cotta ducts in which the electric cables are +placed. The cables can be reached by means of manholes every 200 to +450 feet, which open into the subway and also into the street. The +number of these ducts ranges from 128 down to 32, and they are +connected with the main power station at 58th and 59th Streets and the +Hudson River by a 128-duct subway under the former street. + +[Sidenote: _Reinforced +Concrete +Construction_] + +The reinforced concrete construction substitutes for the steel roof +beams, steel rods, approximating 1-1/4 inches square, laid in varying +distances according to the different roof loads, from six to ten +inches apart. Rods 1-1/8 inches in diameter tie the side walls, +passing through angle columns in the walls and the bulb-angle columns +in the center. Layers of concrete are laid over the roof rods to a +thickness of from eighteen to thirty inches, and carried two inches +below the rods, imbedding them. For the sides similar square rods and +concrete are used and angle columns five feet apart. The concrete of +the side walls is from fifteen to eighteen inches thick. This type is +shown by photographs on page 41. The rods used are of both square +and twisted form. + +[Illustration: LAYING SHEET WATERPROOFING IN BOTTOM] + +[Illustration: SPECIAL BRICK AND ASPHALT WATERPROOFING] + +[Sidenote: _Methods of +Construction +Typical +Subway_] + +The construction of the typical subway has been carried on by a great +variety of methods, partly adopted on account of the conditions under +which the work had to be prosecuted and partly due to the personal +views of the different sub-contractors. The work was all done by open +excavation, the so-called "cut and cover" system, but the conditions +varied widely along different parts of the line, and different means +were adopted to overcome local difficulties. The distance of the rock +surface below the street level had a marked influence on the manner in +which the excavation of the open trenches could be made. In some +places this rock rose nearly to the pavement, as between 14th and 18th +Streets. At other places the subway is located in water-bearing loam +and sand, as in the stretch between Pearl and Grand Streets, where it +was necessary to employ a special design for the bottom, which is +illustrated by drawing on page 42. + +This part of the route includes the former site of the ancient Collect +Pond, familiar in the early history of New York, and the excavation +was through made ground, the pond having been filled in for building +purposes after it was abandoned for supplying water to the city. The +excavations through Canal Street, adjacent, were also through made +ground, that street having been at one time, as its name implies, a +canal. + +From the City Hall to 9th Street was sand, presenting no particular +difficulties except through the territory just described. + +At Union Square rock was encountered on the west side of Fourth Avenue +from the surface down. On the east side of the street, however, at the +surface was sand, which extended 15 feet down to a sloping rock +surface. The tendency of the sand to a slide off into the rock +excavation required great care. The work was done, however, without +interference with the street traffic, which is particularly heavy at +that point. + +[Illustration: DUCTS IN SIDE WALLS--EIGHT ONLY OF THE SIXTEEN LAYERS +ARE SHOWN] + +[Illustration: REINFORCED CONCRETE CONSTRUCTION] + +[Illustration: ROOF SHOWING CONCRETE-STEEL CONSTRUCTION--LENOX AVENUE +AND 140TH-141ST STREETS] + +[Illustration: SECTION OF SUBWAY AT PEARL STREET +This construction was made necessary by encountering a layer of Peat +resting on Clay] + +[Illustration: SURFACE RAILWAY TRACKS SUPPORTED OVER EXCAVATION ON +UPPER BROADWAY] + +[Illustration: SUBDIVISION OF 36" AND 30" GAS MAINS OVER ROOF OF +SUBWAY--66TH STREET AND BROADWAY] + +The natural difficulties of the route were increased by the network of +sewers, water and gas mains, steam pipes, pneumatic tubes, electric +conduits and their accessories, which filled the streets; and by the +surface railways and their conduits. In some places the columns of the +elevated railway had to be shored up temporarily, and in other places +the subway passes close to the foundations of lofty buildings, where +the construction needed to insure the safety of both subway and +buildings was quite intricate. As the subway is close to the surface +along a considerable part of its route, its construction involved the +reconstruction of all the underground pipes and ducts in many places, +as well as the removal of projecting vaults and buildings, and, in +some cases, the underpinning of their walls. A description in detail +of the methods of construction followed all along the line would make +an interesting book of itself. Space will only permit, however, an +account of how some of the more serious difficulties were overcome. + +On Fourth Avenue, north of Union Square to 33d Street, there were two +electric conduit railway tracks in the center of the roadway and a +horse car track near each curb part of the distance. The two electric +car tracks were used for traffic which could not be interrupted, +although the horse car tracks could be removed without inconvenience. +These conditions rendered it impracticable to disturb the center of +the roadway, while permitting excavation near the curb. Well-timbered +shafts about 8 x 10 feet, in plan, were sunk along one curb line and +tunnels driven from them toward the other side of the street, stopping +about 3-1/2 feet beyond its center line. A bed of concrete was laid on +the bottom of each tunnel, and, when it had set, a heavy vertical +trestle was built on it. In this way trestles were built half across +the street, strong enough to carry all the street cars and traffic on +that half of the roadway. Cableways to handle the dirt were erected +near the curb line, spanning a number of these trestles, and then the +earth between them was excavated from the curb to within a few feet of +the nearest electric car track. The horse car tracks were removed. +Between the electric tracks a trench was dug until its bottom was +level with the tops of the trestles, about three feet below the +surface as a rule. A pair of heavy steel beams was then laid in this +trench on the trestles. Between these beams and the curb line a second +pair of beams were placed. In this way the equivalent of a bridge was +put up, the trestles acting as piers and the beams as girders. The +central portion of the roadway was then undermined and supported by +timbering suspended from the steel beams. The various gas and water +pipes were hung from timbers at the surface of the ground. About four +sections, or 150 feet, of the subway were built at a time in this +manner. When the work was completed along one side of the street it +was repeated in the same manner on the other side. This method of +construction was subsequently modified so as to permit work on both +sides of the street simultaneously. The manner in which the central +part of the roadway was supported remained the same and all of the +traffic was diverted to this strip. + +[Illustration: SUPPORT OF ELEVATED RAILWAY STATION AT 42D STREET AND +SIXTH AVENUE] + +Between 14th and 17th Streets, because of the proximity of the rock to +the surface, it was necessary to move the tracks of the electric +surface railway from the center of the street some twenty feet to the +east curb, without interrupting traffic, which was very heavy at all +times, the line being one of the main arteries of the Metropolitan +system. Four 12 x 12-inch timbers were laid upon the surface. Standard +cast-iron yokes were placed upon the timbers at the usual distance +apart. Upon this structure the regular track and slot rails were +placed. The space between the rails was floored over. Wooden boxes +were temporarily laid for the electric cables. The usual hand holes +and other accessories were built and the road operated on this timber +roadbed. The removal of the tracks was made necessary because the rock +beneath them and the concrete around the yokes was so closely united +as to be practically monolithic, precluding the use of explosives. +Attempts to remove the rock from under the track demonstrated that it +could not be done without destroying the yokes of the surface railway. + +[Illustration: SUPPORTING ELEVATED RAILROAD BY EXTENSION GIRDER--64TH +STREET AND BROADWAY] + +The method of undermining the tracks on Broadway from 60th to 104th +Streets was entirely different, for the conditions were not the same. +The street is a wide one with a 22-foot parkway in the center, an +electric conduit railway on either side, and outside each track a wide +roadway. The subway excavation extended about 10 feet outside each +track, leaving between it and the curb ample room for vehicles. The +construction problem, therefore, was to care for the car tracks with a +minimum interference with the excavation. This was accomplished by +temporary bridges for each track, each bridge consisting of a pair of +timber trusses about 55 feet long, braced together overhead high +enough to let a car pass below the bracing. These trusses were set up +on crib-work supports at each end, and the track hung from the lower +chords. (See photograph on page 42.) The excavation then proceeded +until the trench was finished and posts could be put into place +between its bottom and the track. When the track was securely +supported in this way, the trusses were lifted on flat cars and moved +ahead 50 feet. + +At 66th Street station the subway roof was about 2 feet from the +electric railway yokes and structures of the street surface line. In +order to build at this point it was necessary to remove two large gas +mains, one 30 inches and the other 36 inches in diameter, and +substitute for them, in troughs built between the roof beams of the +subway, five smaller gas mains, each 24 inches in diameter. This was +done without interrupting the use of the mains. + +[Illustration: MOVING BRICK AND CONCRETE RETAINING WALL TO MAKE ROOM +FOR THIRD TRACK--BROADWAY AND 134TH STREET] + +At the station on 42d Street, between Park and Madison Avenues, where +there are five subway tracks, and along 42d Street to Broadway, a +special method of construction was employed which was not followed +elsewhere. The excavation here was about 35 feet deep and extended 10 +to 15 feet into rock. A trench 30 feet wide was first sunk on the +south side of the street and the subway built in it for a width of two +tracks. Then, at intervals of 50 feet, tunnels were driven toward the +north side of the street. Their tops were about 4 feet above the roof +of the subway and their bottoms were on the roof. When they had been +driven just beyond the line of the fourth track, their ends were +connected by a tunnel parallel with the axis of the subway. The rock +in the bottom of all these tunnels was then excavated to its final +depth. In the small tunnel parallel with the subway axis, a bed of +concrete was placed and the third row of steel columns was erected +ready to carry the steel and concrete roof. When this work was +completed, the earth between the traverse tunnels was excavated, the +material above being supported on poling boards and struts. The roof +of the subway was then extended sidewise over the rock below from the +second to the third row of columns, and it was not until the roof was +finished that the rock beneath was excavated. In this way the subway +was finished for a width of four tracks. For the fifth track the earth +was removed by tunneling to the limits of the subway, and then the +rock below was blasted out. + +[Illustration: MOVING WEST SIDE WALL TO WIDEN SUBWAY FOR THIRD +TRACK--135TH STREET AND BROADWAY] + +[Illustration: SUBWAY THROUGH NEW "TIMES" BUILDING, SHOWING +INDEPENDENT CONSTRUCTION--THE WORKMEN STAND ON FLOOR GIRDERS OF +SUBWAY] + +[Illustration: COLUMNS OF HOTEL BELMONT, PASSING THROUGH SUBWAY AT 42D +STREET AND PARK AVENUE] + +In a number of places it was necessary to underpin the columns of the +elevated railways, and a variety of methods were adopted for the work. +A typical example of the difficulties involved was afforded at the +Manhattan Railway Elevated Station at Sixth Avenue and 42d Street. The +stairways of this station were directly over the open excavation for +the subway in the latter thoroughfare and were used by a large number +of people. The work was done in the same manner at each of the four +corners. Two narrow pits about 40 feet apart, were first sunk and +their bottoms covered with concrete at the elevation of the floor of +the subway. A trestle was built in each pit, and on these were placed +a pair of 3-foot plate girders, one on each side of the elevated +column, which was midway between the trestles. The column was then +riveted to the girders and was thus held independent of its original +foundations. Other pits were then sunk under the stairway and trestles +built in them to support it. When this work was completed it was +possible to carry out the remaining excavation without interfering +with the elevated railway traffic. + +At 64th Street and Broadway, also, the whole elevated railway had to +be supported during construction. A temporary wooden bent was used to +carry the elevated structure. The elevated columns were removed until +the subway structure was completed at that point. (See photograph on +page 45.) + +[Illustration: SMALL WATER MAINS BETWEEN STREET SURFACE AND SUBWAY +ROOF, SUBSTITUTED FOR ONE LARGE MAIN--125TH STREET AND LENOX AVE.] + +[Illustration: SPECIAL CONSTRUCTION OF 6-1/2-FOOT SEWER, UNDER CHATHAM +SQUARE] + +A feature of the construction which attracted considerable public +attention while it was in progress, was the underpinning of a part of +the Columbus Monument near the southwest entrance to Central Park. +This handsome memorial column has a stone shaft rising about 75 feet +above the street level and weighs about 700 tons. The rubble masonry +foundation is 45 feet square and rests on a 2-foot course of concrete. +The subway passes under its east side within 3 feet of its center, +thus cutting out about three-tenths of the original support. At this +place the footing was on dry sand of considerable depth, but on the +other side of the monument rock rose within 3 feet of the surface. The +steep slope of the rock surface toward the subway necessitated +particular care in underpinning the footings. The work was done by +first driving a tunnel 6 feet wide and 7 feet high under the monument +just outside the wall line of the subway. The tunnel was given a +2-foot bottom of concrete as a support for a row of wood posts a foot +square, which were put in every 5 feet to carry the footing above. +When these posts were securely wedged in place the tunnel was filled +with rubble masonry. This wall was strong enough to carry the weight +of the portion of the monument over the subway, but the monument had +to be supported to prevent its breaking off when undermined. To +support it thus a small tunnel was driven through the rubble masonry +foundation just below the street level and a pair of plate girders run +through it. A trestle bent was then built under each end of the +girders in the finished excavation for the subway. The girders were +wedged up against the top of the tunnel in the masonry and the +excavation was carried out under the monument without any injury to +that structure. + +[Illustration: THREE PIPES SUBSTITUTED FOR LARGE BRICK SEWER AT 110TH +STREET AND LENOX AVENUE] + +[Illustration: SEWER SIPHON AT 149TH STREET AND RAILROAD AVENUE] + +[Illustration: CONCRETE SEWER BACK OF ELECTRIC DUCT MANHOLE--BROADWAY +AND 58TH STREET] + +At 134th Street and Broadway a two-track structure of the steel beam +type about 200 feet long was completed. Approaching it from the south, +leading from Manhattan Valley Viaduct, was an open cut with retaining +walls 300 feet long and from 3 to 13 feet in height. After all this +work was finished (and it happened to be the first finished on the +subway), it was decided to widen the road to three tracks, and a +unique piece of work was successfully accomplished. The retaining +walls were moved bodily on slides, by means of jacks, to a line 6-1/4 +feet on each side, widening the roadbed 12-1/2 feet, without a break +in either wall. The method of widening the steel-beam typical subway +portion was equally novel. The west wall was moved bodily by jacks +the necessary distance to bring it in line with the new position of +the west retaining wall. The remainder of the structure was then moved +bodily, also by jacks, 6-1/4 feet to the east. The new roof of the +usual type was then added over 12-1/2 feet of additional opening. (See +photographs on pages 46 and 47.) + +[Illustration: CONCRETE SEWER BACK OF SIDE WALL, BROADWAY AND 56TH +STREET] + +[Illustration: LARGE GAS AND WATER PIPES, RELAID BEHIND EACH SIDE WALL +ON ELM STREET] + +Provision had to be made, not only for buildings along the route that +towered far above the street surface, but also for some which +burrowed far below the subway. Photograph on page 47 shows an +interesting example at 42d Street and Broadway, where the pressroom of +the new building of the "New York Times" is beneath the subway, the +first floor is above it, and the first basement is alongside of it. +Incidentally it should be noted that the steel structure of the +building and the subway are independent, the columns of the building +passing through the subway station. + +[Illustration: DIFFICULT PIPE WORK--BROADWAY AND 70TH STREET] + +At 42d Street and Park Avenue the road passes under the Hotel Belmont, +which necessitated the use of extra heavy steel girders and +foundations for the support of the hotel and reinforced subway +station. (See photograph on page 48.) + +Along the east side of Park Row the ascending line of the "loop" was +built through the pressroom of the "New York Times" (the older +downtown building), and as the excavation was considerably below the +bottom of the foundation of the building, great care was necessary to +avoid any settlement. Instead of wood sheathing, steel channels were +driven and thoroughly braced, and construction proceeded without +disturbance of the building, which is very tall. + +At 125th Street and Lenox Avenue one of the most complicated network +of subsurface structures was encountered. Street surface electric +lines with their conduits intersect. On the south side of 125th Street +were a 48-inch water main and a 6-inch water main, a 12-inch and two +10-inch gas pipes and a bank of electric light and power ducts. On the +north side were a 20-inch water main, one 6-inch, one 10-inch, and one +12-inch gas pipe and two banks of electric ducts. The headroom between +the subway roof and the surface of the street was 4.75 feet. It was +necessary to relocate the yokes of the street railway tracks on Lenox +Avenue so as to bring them directly over the tunnel roof-beams. +Between the lower flanges of the roof-beams, for four bents, were laid +heavy steel plates well stiffened, and in these troughs were laid four +20-inch pipes, which carried the water of the 48-inch main. (See +photograph on page 49.) Special castings were necessary to make +the connections at each end. The smaller pipes and ducts were +rearranged and carried over the roof or laid in troughs composed of +3-inch I-beams laid on the lower flanges of the roof-beams. In +addition to all the transverse pipes, there were numerous pipes and +duct lines to be relaid and rebuilt parallel to the subway and around +the station. The change was accomplished without stopping or delaying +the street cars. The water mains were shut off for only a few hours. + +[Illustration: SPECIAL RIVETED RECTANGULAR WATER PIPE, OVER ROOF OF +SUBWAY AT 126TH STREET AND LENOX AVENUE] + +As has been said, the typical subway near the surface was used for +about one-half of the road. Since the sewers were at such a depth as +to interfere with the construction of the subway, it meant that the +sewers along that half had to be reconstructed. This indicates but +very partially the magnitude of the sewer work, however, because +nearly as many main sewers had to be reconstructed off the route of +the subway as on the route; 7.21 miles of main sewers along the route +were reconstructed and 5.13 miles of main sewers off the route. The +reason why so many main sewers on streets away from the subway had to +be rebuilt, was that, from 42d Street, south, there is a natural +ridge, and before the construction of the subway sewers drained to the +East River and to the North River from the ridge. The route of the +subway was so near to the dividing line that the only way to care for +the sewers was, in many instances, to build entirely new outfall +sewers. + +[Illustration: THREE-TRACK CONCRETE ARCH--117TH STREET AND BROADWAY] + +A notable example of sewer diversion was at Canal Street, where the +flow of the sewer was carried into the East River instead of into the +Hudson River, permitting the sewer to be bulkheaded on the west side +and continued in use. On the east side a new main sewer was +constructed to empty into the East River. The new east-side sewer was +built off the route of the subway for over a mile. An interesting +feature in the construction was the work at Chatham Square, where a +6-1/2-foot circular brick conduit was built. The conjunction at this +point of numerous electric surface car lines, elevated railroad +pillars, and enormous vehicular street traffic, made it imperative +that the surface of the street should not be disturbed, and the sewer +was built by tunneling. This tunneling was through very fine running +sand and the section to be excavated was small. To meet these +conditions a novel method of construction was used. Interlocked +poling boards were employed to support the roof and were driven by +lever jacks, somewhat as a shield is driven in the shield system of +tunneling. The forward ends of the poling boards were supported by a +cantilever beam. The sides and front of the excavation were supported +by lagging boards laid flat against and over strips of canvas, which +were rolled down as the excavation progressed. The sewer was completed +and lined in lengths of from 1 foot to 4-1/2 feet, and at the maximum +rate of work about 12 feet of sewer were finished per week. + +[Illustration: CONSTRUCTION OF FORT GEORGE TUNNEL] + +At 110th Street and Lenox Avenue a 6-1/2-foot circular brick sewer +intersected the line of the subway at a level which necessitated its +removal or subdivision. The latter expedient was adopted, and three +42-inch cast-iron pipes were passed under the subway. (See photograph +on page 50.) At 149th Street and Railroad Avenue a sewer had to be +lowered below tide level in order to cross under the subway. To do +this two permanent inverted siphons were built of 48-inch cast-iron +pipe. Two were built in order that one might be used, while the other +could be shut off for cleaning, and they have proved very +satisfactory. This was the only instance where siphons were used. In +this connection it is worthy of note that the general changes referred +to gave to the city much better sewers as substitutes for the old +ones. + +A number of interesting methods of providing for subsurface structures +are shown in photographs pages 51 to 54. From the General +Post-office at Park Row to 28th Street, just below the surface, there +is a system of pneumatic mail tubes for postal delivery. Of course, +absolutely no change in alignment could be permitted while these tubes +were in use carrying mail. It was necessary, therefore, to support +them very carefully. The slightest deviation in alignment would have +stopped the service. + +[Illustration: TWO COLUMN BENT VIADUCT] + +[Illustration: TRAVELER FOR ERECTING FORMS, CENTRAL PARK TUNNEL--(IN +THIS TUNNEL DUCTS ARE BUILT IN THE SIDEWALLS)] + +[Sidenote: _Concrete-lined +Tunnel_] + +Between 33d Street and 42d Street under Park Avenue, between 116th +Street and 120th Street under Broadway, between 157th Street and Fort +George under Broadway and Eleventh Avenue (the second longest +double-track rock tunnel in the United States, the Hoosac tunnel being +the only one of greater length), and between 104th Street and Broadway +under Central Park to Lenox Avenue, the road is in rock tunnel lined +with concrete. From 116th Street to 120th Street the tunnel is 37-1/2 +feet wide, one of the widest concrete arches in the world. On the +section from Broadway and 103d Street to Lenox Avenue and 110th Street +under Central Park, a two-track subway was driven through micaceous +rock by taking out top headings and then two full-width benches. The +work was done from two shafts and one portal. All drilling for the +headings was done by an eight-hour night shift, using percussion +drills. The blasting was done early in the morning and the day gang +removed the spoil, which was hauled to the shafts and the portal in +cars drawn by mules. A large part of the rock was crushed for +concrete. The concrete floor was the first part of the lining to be +put in place. Rails were laid on it for a traveler having moulds +attached to its sides, against which the walls were built. A similar +traveler followed with the centering for the arch roof, a length of +about 50 feet being completed at one operation. + +[Illustration: FOUR COLUMN (TOWER) VIADUCT CONSTRUCTION] + +[Illustration: MANHATTAN VALLEY VIADUCT, LOOKING NORTH] + +[Illustration: ERECTION OF ARCH, MANHATTAN VALLEY VIADUCT] + +On the Park Avenue section from 34th Street to 41st Street two +separate double-track tunnels were driven below a double-track +electric railway tunnel, one on each side. The work was done from four +shafts, one at each end of each tunnel. At first, top headings were +employed at the north ends of both tunnels and at the south end of the +west tunnel; at the south end of the east tunnel a bottom heading was +used. Later, a bottom heading was also used at the south end of the +west tunnel. The rock was very irregular and treacherous in character, +and the strata inclined so as to make the danger of slips a serious +one. The two headings of the west tunnel met in February and those of +the east tunnel in March, 1902, and the widening of the tunnels to the +full section was immediately begun. Despite the adoption of every +precaution suggested by experience in such work, some disturbance of +the surface above the east tunnel resulted, and several house fronts +were damaged. The portion of the tunnel affected was bulkheaded at +each end, packed with rubble and grouted with Portland cement mortar +injected under pressure through pipes sunk from the street surface +above. When the interior was firm, the tunnel was redriven, using much +the same methods that are employed for tunnels through earth when the +arch lining is built before the central core, or dumpling of earth, is +removed. The work had to be done very slowly to prevent any further +settlement of the ground, and the completion of the widening of the +other parts of the tunnels also proceeded very slowly, because as soon +as the slip occurred a large amount of timbering was introduced, which +interfered seriously with the operations. After the lining was +completed, Portland cement grout was again injected under pressure, +through holes left in the roof, until further movement of the fill +overhead was absolutely prevented. + +[Illustration: COMPLETED ARCH AT MANHATTAN STREET] + +As has been said, the tunnel between 157th Street and Fort George is +the second longest two-track tunnel in the United States. It was built +in a remarkably short time, considering the fact that the work was +prosecuted from two portal headings and from two shafts. One shaft was +at 168th Street and the other at 181st Street, the work proceeding +both north and south from each shaft. The method employed for the work +(Photograph on page 56) was similar to that used under Central +Park. The shafts at 168th Street and at 181st Street were located at +those points so that they might be used for the permanent elevator +equipment for the stations at these streets. These stations each have +an arch span of about 50 feet, lined with brick. + +[Sidenote: _Steel Viaduct_] + +The elevated viaduct construction extends from 125th Street to 133d +Street and from Dyckman Street to Bailey Avenue on the western branch, +and from Brook and Westchester Avenues to Bronx Park on the eastern, a +total distance of about 5 miles. The three-track viaducts are carried +on two column bents where the rail is not more than 29 feet above the +ground level, and on four-column towers for higher structures. In the +latter case, the posts of a tower are 29 feet apart transversely and +20 or 25 feet longitudinally, as a rule, and the towers are from 70 to +90 feet apart on centers. The tops of the towers have X-bracing and +the connecting spans have two panels of intermediate vertical sway +bracing between the three pairs of longitudinal girders. In the low +viaducts, where there are no towers, every fourth panel has zigzag +lateral bracing in the two panels between the pairs of longitudinal +girders. + +[Illustration: PROFILE OF HARLEM RIVER TUNNEL AND APPROACHES] + +[Illustration: SECTION OF HARLEM RIVER TUNNEL DURING CONSTRUCTION] + +[Illustration: ASSEMBLING IRON WORK ON PONTOON--HARLEM RIVER TUNNEL] + +The towers have columns consisting as a rule of a 16 x 7/16-inch web +plate and four 6 x 4 x 5/8-inch bulb angles. The horizontal struts in +their cross-bracing are made of four 4 x 3-inch angles, latticed to +form an I-shaped cross-section. The X-bracing consists of single 5 x +3-1/2-inch angles. The tops of the columns have horizontal cap angles +on which are riveted the lower flanges of the transverse girders; the +end angles of the girder and the top of the column are also connected +by a riveted splice plate. The six longitudinal girders are +web-riveted to the transverse girders. The outside longitudinal girder +on each side of the viaduct has the same depth across the tower as in +the connecting span, but the four intermediate lines are not so deep +across the towers. In the single trestle bents the columns are the +same as those just described, but the diagonal bracing is replaced by +plate knee-braces. + +The Manhattan Valley Viaduct on the West Side line, has a total length +of 2,174 feet. Its most important feature is a two-hinged arch of +168-1/2 feet span, which carries platforms shaded by canopies, but no +station buildings. The station is on the ground between the surface +railway tracks. Access to the platforms is obtained by means of +escalators. It has three lattice-girder two-hinge ribs 24-1/2 feet +apart on centers, the center line of each rib being a parabola. Each +half rib supports six spandrel posts carrying the roadway, the posts +being seated directly over vertical web members of the rib. The chords +of the ribs are 6 feet apart and of an H-section, having four 6 x +6-inch angles and six 15-inch flange and web plates for the center rib +and lighter sections for the outside ribs. The arch was erected +without false work. + +[Illustration: SHOWING CONCRETE OVER IRON WORK--HARLEM RIVER TUNNEL] + +The viaduct spans of either approach to the arch are 46 to 72 feet +long. All transverse girders are 31 feet 4 inches long, and have a 70 +x 3/8-inch web plate and four 6 x 4-inch angles. The two outside +longitudinal girders of deck spans are 72 inches deep and the other 36 +inches. All are 3/8-inch thick and their four flange angles vary in +size from 5 x 3-1/2 to 6 x 6 inches, and on the longest spans there +are flange plates. At each end of the viaduct there is a through span +with 90-inch web longitudinal girders. + +Each track was proportioned for a dead load of 330 pounds per lineal +foot and a live load of 25,000 pounds per axle. The axle spacing in +the truck was 5 feet and the pairs of axles were alternately 27 and 9 +feet apart. The traction load was taken at 20 per cent. of the live +load, and a wind pressure of 500 pounds per lineal foot was assumed +over the whole structure. + +[Sidenote: _Tubes under +Harlem River_] + +One of the most interesting sections of the work is that which +approaches and passes under the Harlem River, carrying the two tracks +of the East Side line. The War Department required a minimum depth of +20 feet in the river at low tide, which fixed the elevation of the +roof of the submerged part of the tunnel. This part of the line, 641 +feet long, consists of twin single-track cast-iron cylinders 16 feet +in diameter enveloped in a large mass of concrete and lined with the +same material. The approach on either side is a double-track concrete +arched structure. The total length of the section is 1,500 feet. + +The methods of construction employed were novel in subaqueous +tunneling and are partly shown on photographs on pages 62 and 63. +The bed of the Harlem River at the point of tunneling consists of mud, +silt, and sand, much of which was so nearly in a fluid condition that +it was removed by means of a jet. The maximum depth of excavation was +about 50 feet. Instead of employing the usual method of a shield and +compressed air at high pressure, a much speedier device was contrived. + +The river crossing has been built in two sections. The west section +was first built, the War Department having forbidden the closing of +more than half the river at one time. A trench was dredged over the +line of the tunnel about 50 feet wide and 39 feet below low water. +This depth was about 10 feet above the sub-grade of the tunnel. Three +rows of piles were next driven on each side of the trench from the +west bank to the middle of the river and on them working platforms +were built, forming two wharves 38 feet apart in the clear. Piles were +then driven over the area to be covered by the subway, 6 feet 4 inches +apart laterally and 8 feet longitudinally. They were cut off about 11 +feet above the center line of each tube and capped with timbers 12 +inches square. A thoroughly-trussed framework was then floated over +the piles and sunk on them. The trusses were spaced so as to come +between each transverse row of piles and were connected by eight +longitudinal sticks or stringers, two at the top and two at the bottom +on each side. The four at each side were just far enough apart to +allow a special tongue and grooved 12-inch sheet piling to be driven +between them. This sheathing was driven to a depth of 10 to 15 feet +below the bottom of the finished tunnel. + +A well-calked roof of three courses of 12-inch timbers, separated by +2-inch plank, was then floated over the piles and sunk. It had three +timber shafts 7 x 17 feet in plan, and when it was in place and +covered with earth it formed the top of a caisson with the sheet +piling on the sides and ends, the latter being driven after the roof +was in place. The excavation below this caisson was made under air +pressure, part of the material being blown out by water jets and the +remainder removed through the airlocks in the shafts. When the +excavation was completed, the piles were temporarily braced and the +concrete and cast-iron lining put in place, the piles being cut off as +the concrete bed was laid up to them. + +The second or eastern section of this crossing was carried on by a +modification of the plan just mentioned. Instead of using a temporary +timber roof on the side walls, the permanent iron and concrete upper +half of the tunnels was employed as a roof for the caisson. The trench +was dredged nearly to sub-grade and its sides provided with wharves as +before, running out to the completed half of the work. The permanent +foundation piles were then driven and a timber frame sunk over them to +serve as a guide for the 12-inch sheet piling around the site. Steel +pilot piles with water jets were driven in advance of the wood-sheet +piles, and if they struck any boulders the latter were drilled and +blasted. The steel piles were withdrawn by a six-part tackle and +hoisting engine, and then the wooden piles driven in their place. + +When the piling was finished, a pontoon 35 feet wide, 106 feet long, +and 12 feet deep was built between the wharves, and upon a separate +platform or deck on it the upper half of the cast-iron shells were +assembled, their ends closed by steel-plate diaphragms and the whole +covered with concrete. The pontoon was then submerged several feet, +parted at its center, and each half drawn out endwise from beneath the +floating top of the tunnel. The latter was then loaded and carefully +sunk into place, the connection with the shore section being made by +a diver, who entered the roof through a special opening. When it was +finally in place, men entered through the shore section and cut away +the wood bottom, thus completing the caisson so that work could +proceed below it as before. Three of these caissons were required to +complete the east end of the crossing. + +[Illustration: LOOKING UP BROADWAY FROM TRINITY CHURCH--SHOWING +WORKING PLATFORM AND GAS MAINS TEMPORARILY SUPPORTED OVERHEAD] + +The construction of the approaches to the tunnel was carried out +between heavy sheet piling. The excavation was over 40 feet deep in +places and very wet, and the success of the work was largely due to +the care taken in driving the 12-inch sheet piling. + +[Sidenote: _Methods of +Construction +Brooklyn +Extension_] + +A number of interesting features should be noted in the methods of +construction adopted on the Brooklyn Extension. + +The types of construction on the Brooklyn Extension have already been +spoken of. They are (1) typical flat-roof steel beam subway from the +Post-office, Manhattan, to Bowling Green; (2) reinforced concrete +typical subway in Battery Park, Manhattan, and from Clinton Street to +the terminus, in Brooklyn; (3) two single track cast-iron-lined +tubular tunnels from Battery Park, under the East River, and under +Joralemon Street to Clinton Street, Brooklyn. + +Under Broadway, Manhattan, the work is through sand, the vehicular +and electric street car traffic, the network of subsurface structures, +and the high buildings making this one of the most difficult portions +of the road to build. The street traffic is so great that it was +decided that during the daytime the surface of the street should be +maintained in a condition suitable for ordinary traffic. This was +accomplished by making openings in the sidewalk near the curb, at two +points, and erecting temporary working platforms over the street 16 +feet from the surface. The excavations are made by the ordinary drift +and tunnel method. The excavated material is hoisted from the openings +to the platforms and passed through chutes to wagons. On the street +surface, over and in advance of the excavations, temporary plank decks +are placed and maintained during the drifting and tunneling +operations, and after the permanent subway structure has been erected +up to the time when the street surface is permanently restored. The +roof of the subway is about 5 feet from the surface of the street, +which has made it necessary to care for the gas and water mains. This +has been done by carrying the mains on temporary trestle structures +over the sidewalks. The mains will be restored to their former +position when the subway structure is complete. + +From Bowling Green, south along Broadway, State Street and in Battery +Park, where the subway is of reinforced concrete construction, the +"open cut and cover" method is employed, the elevated and surface +railroad structures being temporarily supported by wooden and steel +trusses and finally supported by permanent foundations resting on the +subway roof. From Battery Place, south along the loop work, the +greater portion of the excavation is made below mean high-water level, +and necessitates the use of heavy tongue and grooved sheeting and the +operation of two centrifugal pumps, day and night. + +The tubes under the East River, including the approaches, are each +6,544 feet in length. The tunnel consists of two cast-iron tubes +15-1/2 feet diameter inside, the lining being constructed of cast-iron +plates, circular in shape, bolted together and reinforced by grouting +outside of the plates and beton filling on the inside to the depth of +the flanges. The tubes are being constructed under air pressure +through solid rock from the Manhattan side to the middle of the East +River by the ordinary rock tunnel drift method, and on the Brooklyn +side through sand and silt by the use of hydraulic shields. Four +shields have been installed, weighing 51 tons each. They are driven by +hydraulic pressure of about 2,000 tons. The two shields drifting to +the center of the river from Garden Place are in water-bearing sand +and are operated under air pressure. The river tubes are on a 3.1 per +cent. grade and in the center of the river will reach the deepest +point, about 94 feet below mean high-water level. + +The typical subway of reinforced concrete from Clinton Street to the +Flatbush Avenue terminus is being constructed by the method commonly +used on the Manhattan-Bronx route. From Borough Hall to the terminus +the route of the subway is directly below an elevated railway +structure, which is temporarily supported by timber bracing, having +its bearing on the street surface and the tunnel timbers. The +permanent support will be masonry piers built upon the roof of the +subway structure. Along this portion of the route are street surface +electric roads, but they are operated by overhead trolley and the +tracks are laid on ordinary ties. It has, therefore, been much less +difficult to care for them during the construction of the subway. Work +is being prosecuted on the Brooklyn Extension day and night, and in +Brooklyn the excavation is made much more rapidly by employing the +street surface trolley roads to remove the excavated material. Spur +tracks have been built and flat cars are used, much of the removal +being done at night. + + + + +CHAPTER III + +POWER HOUSE BUILDING + + +The power house is situated adjacent to the North River on the block +bounded by West 58th Street, West 59th Street, Eleventh Avenue, and +Twelfth Avenue. The plans were adopted after a thorough study by the +engineers of Interborough Rapid Transit Company of all the large power +houses already completed and of the designs of the large power houses +in process of construction in America and abroad. The building is +large, and when fully equipped it will be capable of producing more +power than any electrical plant ever built, and the study of the +designs of other power houses throughout the world was pursued with +the principal object of reducing to a minimum the possibility of +interruption of service in a plant producing the great power required. + +The type of power house adopted provides for a single row of large +engines and electric generators, contained within an operating room +placed beside a boiler house, with a capacity of producing, +approximately, not less than 100,000 horse power when the machinery is +being operated at normal rating. + +[Sidenote: _Location +and General +Plan of +Power House_] + +The work of preparing the detailed plans of the power house structure +was, in the main, completed early in 1902, and resulted in the present +plan, which may briefly be described as follows: The structure is +divided into two main parts--an operating room and a boiler house, +with a partition wall between the two sections. The face of the +structure on Eleventh Avenue is 200 feet wide, of which width the +boiler house takes 83 feet and the operating section 117 feet. The +operating room occupies the northerly side of the structure and the +boiler house the southerly side. The designers were enabled to employ +a contour of roof and wall section for the northerly side that was +identical with the roof and wall contour of the southerly side, so +that the building, when viewed from either end, presents a symmetrical +appearance with both sides of the building alike in form and design. +The operating room section is practically symmetrical in its +structure, with respect to its center; it consists of a central area, +with a truss roof over same along with galleries at both sides. The +galleries along the northerly side are primarily for the electrical +apparatus, while those along the southerly side are given up chiefly +to the steam-pipe equipment. The boiler room section is also +practically symmetrical with respect to its center. + +A sectional scheme of the power house arrangement was determined on, +by which the structure was to consist of five generating sections, +each similar to the others in all its mechanical details; but, at a +later date, a sixth section was added, with space on the lot for a +seventh section. Each section embraces one chimney along with the +following generating equipment:--twelve boilers, two engines, each +direct connected to a 5,000 kilowatt alternator; two condensing +equipments, two boiler-feed pumps, two smoke-flue systems, and detail +apparatus necessary to make each section complete in itself. The only +variation is the turbine plant hereafter referred to. In addition to +the space occupied by the sections, an area was set aside, at the +Eleventh Avenue end of the structure, for the passage of the railway +spur from the New York Central tracks. The total length of the +original five-section power house was 585 feet 9-1/2 inches, but the +additional section afterwards added makes the over all length of the +structure 693 feet 9-3/4 inches. In the fourth section it was decided +to omit a regular engine with its 5,000 kilowatt generator, and in its +place substitute a 5,000 kilowatt lighting and exciter outfit. +Arrangements were made, however, so that this outfit can afterward be +replaced by a regular 5,000 kilowatt traction generator. + +[Illustration: CROSS SECTION OF POWER HOUSE IN PERSPECTIVE] + +The plan of the power station included a method of supporting the +chimneys on steel columns, instead of erecting them through the +building, which modification allowed for the disposal of boilers in +spaces which would otherwise be occupied by the chimney bases. By this +arrangement it was possible to place all the boilers on one floor +level. The economizers were placed above the boilers, instead of +behind them, which made a material saving in the width of the boiler +room. This saving permitted the setting aside of the aforementioned +gallery at the side of the operating room, closed off from both boiler +and engine rooms, for the reception of the main-pipe systems and for a +pumping equipment below it. + +The advantages of the plan can be enumerated briefly as follows: The +main engines, combined with their alternators, lie in a single row +along the center line of the operating room with the steam or +operating end of each engine facing the boiler house and the opposite +end toward the electrical switching and controlling apparatus arranged +along the outside wall. Within the area between the boiler house and +operating room there is placed, for each engine, its respective +complement of pumping apparatus, all controlled by and under the +operating jurisdiction of the engineer for that engine. Each engineer +has thus full control of the pumping machinery required for his unit. +Symmetrically arranged with respect to the center line of each engine +are the six boilers in the boiler room, and the piping from these six +boilers forms a short connection between the nozzles on the boilers +and the throttles on the engine. The arrangement of piping is alike +for each engine, which results in a piping system of maximum +simplicity that can be controlled, in the event of difficulty, with a +degree of certainty not possible with a more complicated system. The +main parts of the steam-pipe system can be controlled from outside +this area. + +The single tier of boilers makes it possible to secure a high and well +ventilated boiler room with ventilation into a story constructed above +it, aside from that afforded by the windows themselves. The boiler +room will therefore be cool in warm weather and light, and all +difficulties from escaping steam will be minimized. In this respect +the boiler room will be superior to corresponding rooms in plants of +older construction, where they are low, dark, and often very hot +during the summer season. The placing of the economizers, with their +auxiliary smoke flue connections, in the economizer room, all +symmetrically arranged with respect to each chimney, removes from the +boiler room an element of disturbance and makes it possible to pass +directly from the boiler house to the operating room at convenient +points along the length of the power house structure. The location of +each chimney in the center of the boiler house between sets of six +boilers divides the coal bunker construction into separate pockets by +which trouble from spontaneous combustion can be localized, and, as +described later, the divided coal bunkers can provide for the storage +of different grades of coal. The unit basis on which the economizer +and flue system is constructed will allow making repairs to any one +section without shutting off the portions not connected directly to +the section needing repair. + +The floor of the power house between the column bases is a continuous +mass of concrete nowhere less than two feet thick. The massive +concrete foundations for the reciprocating engines contain each 1,400 +yards of concrete above mean high water level, and in some cases have +twice as much below that point. The total amount of concrete in the +foundations of the finished power house is about 80,000 yards. + +[Illustration: CROSS-SECTION OF POWER HOUSE] + +Water for condensing purposes is drawn from the river and discharged +into it through two monolithic concrete tunnels parallel to the axis +of the building. The intake conduit has an oval interior, 10 x 8-1/2 +feet in size, and a rectangular exterior cross-section; the outflow +tunnel has a horseshoe-shape cross-section and is built on top of the +intake tunnel. These tunnels were built throughout in open trench, +which, at the shore end, was excavated in solid rock. At the river end +the excavation was, at some places, almost entirely through the fill +and mud and was made in a cofferdam composed chiefly of sheet piles. +As it was impossible to drive these piles across the old timber crib +which formed the old dock front, the latter was cut through by a +pneumatic caisson of wooden-stave construction, which formed part of +one side of the cofferdam. At the river end of the cofferdam the rock +was so deep that the concrete could not be carried down to its +surface, and the tunnel section was built on a foundation of piles +driven to the rock and cut off by a steam saw 19-1/2 feet below mean +hightide. This section of the tunnel was built in a 65 x 48-foot +floating caisson 24 feet deep. The concrete was rammed in it around +the moulds and the sides were braced as it sunk. After the tunnel +sections were completed, the caisson was sunk, by water ballast, to a +bearing on the pile foundation. + +Adjacent to the condensing water conduits is the 10 x 15-foot +rectangular concrete tunnel, through which the underground coal +conveyor is installed between the shore end of the pier and the power +house. + +[Sidenote: _Steel Work_] + +The steel structure of the power house is independent of the walls, +the latter being self-supporting and used as bearing walls only for a +few of the beams in the first floor. Although structurally a single +building, in arrangement it is essentially two, lying side by side and +separated by a brick division wall. + +There are 58 transverse and 9 longitudinal rows of main columns, the +longitudinal spacing being 18 feet and 36 feet for different rows, +with special bracing in the boiler house to accommodate the +arrangement of boilers. The columns are mainly of box section, made up +of rolled or built channels and cover plates. They are supported by +cast-iron bases, resting on the granite capstones of the concrete +foundation piers. + +Both the boiler house and the engine house have five tiers of floor +framing below the flat portion of the roof, the three upper tiers of +the engine house forming galleries on each side of the operating room, +which is clear for the full height of the building. + +The boiler house floors are, in general, framed with transverse plate +girders and longitudinal rolled beams, arranged to suit the particular +requirements of the imposed loads of the boilers, economizers, coal, +etc., while the engine-room floors and pipe and switchboard galleries +are in general framed with longitudinal plate girders and transverse +beams. + +There are seven coal bunkers in the boiler house, of which five are 77 +feet and two 41 feet in length by 60 feet in width at the top, the +combined maximum capacity being 18,000 tons. The bunkers are separated +from each other by the six chimneys spaced along the center line of +the boiler house. The bottom of the bunkers are at the fifth floor, at +an elevation of about 66 feet above the basement. The bunkers are +constructed with double, transverse, plate girder frames at each line +of columns, combined with struts and ties, which balance the outward +thrust of the coal against the sides. The frames form the outline of +the bunkers with slides sloping at 45 degrees, and carry longitudinal +I-beams, between which are built concrete arches, reinforced with +expanded metal, the whole surface being filled with concrete over the +tops of the beams and given a two-inch granolithic finish. + +[Illustration: 58TH ST. POWER HOUSE--GENERAL PLAN OF COAL BUNKERS AND +ECONOMIZERS.] + +[Illustration: 58TH ST. POWER HOUSE--GENERAL PLAN OF MAIN OPERATING +FLOOR.] + +The six chimneys, spaced 108 feet apart, and occupying the space +between the ends of the adjacent coal bunkers, are supported on +plate-girder platforms in the fifth floor, leaving the space below +clear for a symmetrical arrangement of the boilers and economizers +from end to end of the building. The platforms are framed of +single-web girders 8 feet deep, thoroughly braced and carrying on +their top flanges a grillage of 20-inch I-beam. A system of bracing +for both the chimney platforms and coal bunkers is carried down to the +foundations in traverse planes about 30 feet apart. + +The sixth tier of beams constitute a flat roof over a portion of the +building at the center and sides. In the engine room, at this level, +which is 64 feet above the engine-room floor, are provided the two +longitudinal lines of crane runway girders upon which are operated the +engine-room cranes. Runways for 10-ton hand cranes are also provided +for the full length of the boiler room, and for nearly the full length +of the north panel in the engine room. + +Some of the loads carried by the steel structure are as follows: In +the engine house, operating on the longitudinal runways as mentioned, +are one 60-ton and one 25-ton electric traveling crane of 75 feet +span. The imposed loads of the steam-pipe galleries on the south side +and the switchboard galleries on the north side are somewhat +irregularly distributed, but are equivalent to uniform loads of 250 to +400 pounds per square foot. In the boiler house the weight of coal +carried is about 45 tons per longitudinal foot of the building; the +weight of the brick chimneys is 1,200 tons each; economizers, with +brick setting, about 4-1/2 tons per longitudinal foot; suspended +weight of the boilers 96 tons each, and the weight of the boiler +setting, carried on the first floor framing, 160 tons each. The weight +of structural steel used in the completed building is about 11,000 +tons. + +[Sidenote: _Power House +Superstructure_] + +The design of the facework of the power house received the personal +attention of the directors of the company, and its character and the +class of materials to be employed were carefully considered. The +influence of the design on the future value of the property and the +condition of the environment in general were studied, together with +the factors relating to the future ownership of the plant by the city. +Several plans were taken up looking to the construction of a power +house of massive and simple design, but it was finally decided to +adopt an ornate style of treatment by which the structure would be +rendered architecturally attractive and in harmony with the recent +tendencies of municipal and city improvements from an architectural +standpoint. At the initial stage of the power house design Mr. +Stanford White, of the firm of McKim, Mead & White, of New York, +volunteered his services to the company as an adviser on the matter of +the design of the facework, and, as his offer was accepted, his +connection with the work has resulted in the development of the +present exterior design and the selection of the materials used. + +The Eleventh Avenue façade is the most elaborately treated, but the +scheme of the main façade is carried along both the 58th and 59th +Street fronts. The westerly end of the structure, facing the river, +may ultimately be removed in case the power house is extended to the +Twelfth Avenue building line for the reception of fourteen generating +equipments; and for this reason this wall is designed plainly of less +costly material. + +The general style of the facework is what may be called French +Renaissance, and the color scheme has, therefore, been made rather +light in character. The base of the exterior walls has been finished +with cut granite up to the water table, above which they have been +laid up with a light colored buff pressed brick. This brick has been +enriched by the use of similarly colored terra-cotta, which appears in +the pilasters, about the windows, in the several entablatures, and in +the cornice and parapet work. The Eleventh Avenue façade is further +enriched by marble medallions, framed with terra-cotta, and by a title +panel directly over the front of the structure. + +The main entrance to the structure is situated at its northeast +corner, and, as the railroad track passes along just inside the +building, the entrance proper is the doorway immediately beyond the +track, and opens into the entrance lobby. The doorway is trimmed with +cut granite and the lobby is finished with a marble wainscoting. + +The interior of the operating room is faced with a light, +cream-colored pressed brick with an enameled brick wainscoting, eight +feet high, extending around the entire operating area; the wainscoting +is white except for a brown border and base. The offices, the toilets +and locker rooms are finished and fitted with materials in harmony +with the high-class character of the building. The masonry-floor +construction consists of concrete reinforced with expanded metal, and +except where iron or other floor plates are used, or where tile or +special flooring is laid, the floor is covered with a hard cement +granolithic finish. + +In the design of the interior arrangements, the value of a generous +supply of stairways was appreciated, in order that all parts of the +structure might be made readily accessible, especially in the boiler +house section. In the boiler house and machinery portion of the plant +the stairways, railings, and accessories are plainly but strongly +constructed. The main stairways are, however, of somewhat ornate +design, with marble and other trim work, and the railings of the main +gallery construction are likewise of ornate treatment. All exterior +doors and trim are of metal and all interior carpenter work is done +with Kalomein iron protection, so that the building, in its strictest +sense, will contain no combustible material. + +[Sidenote: _Chimneys_] + +The complete 12-unit power house will have six chimneys, spaced 108 +feet apart on the longitudinal center line of the boiler room, each +chimney being 15 feet in inside diameter at the top, which is 225 feet +above the grate bars. Each will serve the twelve boilers included in +the section of which it is the center, these boilers having an +aggregate of 72,000 square feet of heating surface. By these +dimensions each chimney has a fair surplus capacity, and it is +calculated that, with economizers in the path of the furnace gases, +there will be sufficient draft to meet a demand slightly above the +normal rating of the boilers. To provide for overload capacity, as may +be demanded by future conditions, a forced draft system will be +supplied, as described later. + +As previously stated, the chimneys are all supported upon the steel +structure of the building at an elevation of 76 feet above the +basement floor and 63 feet above the grates. The supporting platforms +are, in each case, carried on six of the building columns (the three +front columns of two groups of boilers on opposite sides of the center +aisle of the boiler room), and each platform is composed of single-web +plate girders, well braced and surmounted by a grillage of 20-inch +I-beams. The grillage is filled solidly with concrete and flushed +smooth on top to receive the brickwork of the chimney. + +Each chimney is 162 feet in total height of brickwork above the top of +the supporting platform, and each chimney is 23 feet square in the +outside dimension at the base, changing to an octagonal form at a +point 14 feet 3 inches above the base. This octagonal form is carried +to a height of 32 feet 6 inches above the base, at which point the +circular section of radial brick begins. + +The octagonal base of the chimney is of hard-burned red brick three +feet in thickness between the side of the octagon and the interior +circular section. The brick work is started from the top of the +grillage platform with a steel channel curb, three feet in depth, +through which two lines of steel rods are run in each direction, thus +binding together the first three feet of brickwork, and designed to +prevent any flaking at the outside. At a level of three feet above the +bottom of the brickwork, a layer of water-proofing is placed over the +interior area and covered with two courses of brick, upon which are +built diagonal brick walls, 4 inches thick, 12 inches apart, and about +18 inches in height. These walls are themselves perforated at +intervals, and the whole is covered with hand-burned terra-cotta +blocks, thus forming a cellular air space, which communicates with the +exterior air and serves as an insulation against heat for the +steelwork beneath. A single layer of firebrick completes the flooring +of the interior area, which is also flush with the bottom of the flue +openings. + +There are two flue openings, diametrically opposite, and 6 feet wide +by 17 feet high to the crown of the arched top. They are lined with +fire brick, which joins the fire-brick lining of the interior of the +shaft, this latter being bonded to the red-brick walls to a point 6 +feet below the top of the octagon, and extended above for a height of +14 feet within the circular shaft, as an inner shell. The usual baffle +wall is provided of fire brick, 13 inches thick, extending diagonally +across the chimney, and 4 feet above the tops of the flue openings. + +Where the chimney passes through the roof of the boiler house, a steel +plate and angle curb, which clears the chimney by 6 inches at all +points, is provided in connection with the roof framing. This is +covered by a hood flashed into the brickwork, so that the roof has no +connection with or bearing upon the chimney. + +At a point 4 feet 6 inches below the cap of the chimney the brickwork +is corbeled out for several courses, forming a ledge, around the +outside of which is placed a wrought-iron railing, thus forming a +walkway around the circumference of the chimney top. The cap is of +cast iron, surmounted by eight 3 x 1-inch wrought-iron ribs, bent over +the outlet and with pointed ends gathered together at the center. The +lightning conductors are carried down the outside of the shaft to the +roof and thence to the ground outside of the building. Galvanized iron +ladder rungs were built in the brickwork, for ladders both inside and +outside the shaft. + +The chimneys, except for the octagonal red-brick base, are constructed +of the radial perforated bricks. The lightning rods are tipped with +pointed platinum points about 18 inches long. + +[Sidenote: _North River +Pier_] + +Exceptional facilities have been provided for the unloading of coal +from vessels, or barges, which can be brought to the northerly side of +the recently constructed pier at the foot of West 58th Street. The +pier was specially built by the Department of Docks and Ferries and is +700 feet long and 60 feet wide. + +The pier construction includes a special river wall across 58th Street +at the bulkhead line through which the condensing water will be taken +from and returned to the river. Immediately outside the river wall and +beneath the deck of the pier, there is a system of screens through +which the intake water is passed. On each side where the water enters +the screen chamber, is a heavy steel grillage; inside this is a system +of fine screens arranged so that the several screens can be raised, by +a special machine, for the purpose of cleaning. The advantages of a +well-designed screening outfit has been appreciated, and considerable +care has been exercised to make it as reliable and effective as +possible. + +At each side of the center of the pier, just below the deck, there are +two discharge water conduits constructed of heavy timber, to conduct +the warm water from the condensers away from the cold water intakes at +the screens. Two water conduits are employed, in order that one may be +repaired or renewed while using the other; in fact, the entire pier is +constructed with the view of renewal without interference in the +operation for which it was provided. + + + + +CHAPTER IV + +POWER PLANT FROM COAL PILE TO SHAFTS OF ENGINES AND TURBINES + + +From the minute and specific description in Chapter III, a clear idea +will have been obtained of the power house building and its adjuncts, +as well as of the features which not only go to make it an +architectural landmark, but which adapt it specifically for the vital +function that it is called upon to perform. We now come to a review +and detailed description of the power plant equipment in its general +relation to the building, and "follow the power through" from the coal +pile to the shafts of the engines or steam turbines attached to the +dynamos which generate current for power and for light. + +[Sidenote: _Coal and Ash +Handling +Equipment_] + +The elements of the coal handling equipment comprise a movable +electric hoisting tower with crushing and weighing apparatus--a system +of horizontal belt conveyors, with 30-inch belts, to carry the crushed +and weighed coal along the dock and thence by tunnel underground to +the southwest corner of the power house; a system of 30-inch belt +conveyors to elevate the coal a distance of 110 feet to the top of the +boiler house, at the rate of 250 tons per hour or more, if so desired, +and a system of 20-inch belt conveyors to distribute it horizontally +over the coal bunkers. These conveyors have automatic self reversing +trippers, which distribute the coal evenly in the bunkers. For +handling different grades of coal, distributing conveyors are arranged +underneath the bunkers for delivering the coal from a particular +bunker through gates to the downtake hoppers in front of the boilers, +as hereafter described. + +The equipment for removing ashes from the boiler room basement and for +storing and delivering the ashes to barges, comprises the following +elements: A system of tracks, 24 inches gauge, extending under the +ash-hopper gates in the boiler-house cellar and extending to an +elevated storage bunker at the water front. The rolling stock consists +of 24 steel cars of 2 tons capacity, having gable bottoms and side +dumping doors. Each car has two four-wheel pivoted trucks with +springs. Motive power is supplied by an electric storage battery +locomotive. The cars deliver the ashes to an elevating belt conveyor, +which fills the ash bunker. This will contain 1,000 tons, and is built +of steel with a suspension bottom lined with concrete. For delivering +stored ashes to barges, a collecting belt extends longitudinally under +the pocket, being fed by eight gates. It delivers ashes to a loading +belt conveyor, the outboard end of which is hinged so as to vary the +height of delivery and to fold up inside the wharf line when not in +use. + +The coal handling system in question was adopted because any serious +interruption of service would be of short duration, as any belt, or +part of the belt mechanism, could quickly be repaired or replaced. The +system also possessed advantages with respect to the automatic even +distribution of coal in the bunkers, by means of the self reversing +trippers. These derive their power from the conveying belts. Each +conveyor has a rotary cleaning brush to cleanse the belt before it +reaches the driving pulley and they are all driven by induction +motors. + +The tower frame and boom are steel. The tower rolls on two rails along +the dock and is self-propelling. The lift is unusually short; for the +reason that the weighing apparatus is removed horizontally to one side +in a separate house, instead of lying vertically below the crusher. +This arrangement reduces by 40 per cent. the lift of the bucket, which +is of the clam-shell type of forty-four cubic feet capacity. The +motive power for operating the bucket is perhaps the most massive and +powerful ever installed for such service. The main hoist is directly +connected to a 200 horse-power motor with a special system of control. +The trolley engine for hauling the bucket along the boom is also +direct coupled to a multipolar motor. + +The receiving hopper has a large throat, and a steel grizzly in it +which sorts out coal small enough for the stokers and bypasses it +around the crusher. The crusher is of the two-roll type, with +relieving springs, and is operated by a motor, which is also used for +propelling the tower. The coal is weighed in duplex two-ton hoppers. + +Special attention has been given to providing for the comfort and +safety of the operators. The cabs have baywindow fronts, to enable the +men to have an unobstructed view of the bucket at all times without +peering through slots in the floor. Walks and hand lines are provided +on both sides of the boom for safe inspection. The running ropes pass +through hardwood slides, which cover the slots in the engine house +roof to exclude rain and snow. + +This type of motive power was selected in preference to trolley +locomotives for moving the ash cars, owing to the rapid destruction of +overhead lines and rail bonds by the action of ashes and water. The +locomotive consists of two units, each of which has four driving +wheels, and carries its own motor and battery. The use of two units +allows the locomotive to round curves with very small overhangs, as +compared with a single-body locomotive. Curves of 12 feet radius can +be turned with ease. The gross weight of the locomotive is about five +tons, all of which is available for traction. + +[Sidenote: _Coal +Downtakes_] + +The coal from the coal bunkers is allowed to flow down into the boiler +room through two rows of downtakes, one on each side of the central +gangway or firing place. Each bunker has eight cast-iron outlets, four +on each side, and to these outlets are bolted gate valves for shutting +off the coal from the corresponding downtakes. From these gates the +downtakes lead to hoppers which are on the economizer floor, and from +these hoppers the lower sets of downtakes extend down to the boilers. + +Just above the hoppers on the economizer floor the coal downtakes are +provided with valves and chutes to feed the coal, either into the +hopper or into the distributing flight conveyor alongside of it. These +distributing conveyors, one corresponding with each row of downtakes, +permits the feeding of coal from any bunker or bunkers to all the +boilers when desired. They are the ordinary type of flight conveyor, +capable of running in either direction and provided with gates in the +bottom of the trough for feeding into the several above mentioned +hoppers. In order to eliminate the stresses that would develop in a +conveyor of the full length of the building, the conveyors are of half +the entire length, with electric driving engines in the center of each +continuous line. The installation of this conveyor system, in +connection with the coal downtakes, makes it possible to carry a +high-grade coal in some of the bunkers for use during periods of heavy +load and a cheaper grade in other bunkers for the periods of light +load. + +To provide means for shutting off the coal supply to each boiler, a +small hopper is placed just over each boiler, and the downtake feeding +into it is provided with a gate at its lower end. Two vertical +downtakes extend down from the boiler hopper to the boiler room floor +or to the stokers, as the case may be, and they are hinged just below +the boiler hopper to allow their being drawn up out of the way when +necessary to inspect the boiler tubes. + +[Illustration: WEST END POWER HOUSE IN COURSE OF ERECTION] + +Wherever the direction of flow of the coal is changed, poke holes are +provided in the downtakes to enable the firemen to break any arching +tendency of the coal in the downtakes. All parts of the downtakes are +of cast iron, except the vertical parts in front of the boilers, which +are of wrought-iron pipe. These vertical downtakes are 10 inches in +inside diameter, while all others are 14 inches in inside diameter. + +[Sidenote: _Main Boiler +Room_] + +The main boiler room is designed to receive ultimately seventy-two +safety water tube three drum boilers, each having 6,008 square feet of +effective heating surface, by which the aggregate heating surface of +the boiler room will be 432,576 square feet. + +There are fifty-two boilers erected in pairs, or batteries, and +between each battery is a passageway five feet wide. The boilers are +designed for a working steam pressure of 225 pounds per square inch +and for a hydraulic test pressure of 300 pounds per square inch. Each +boiler is provided with twenty-one vertical water tube sections, and +each section is fourteen tubes high. The tubes are of lap welded, +charcoal iron, 4 inches in diameter and 18 feet long. The drums are 42 +inches in diameter and 23 feet and 10 inches long. All parts are of +open-hearth steel; the shell plates are 9/16 of an inch thick and the +drum head plates 11/16 inch, and in this respect the thickness of +material employed is slightly in excess of standard practice. Another +advance on standard practice is in the riveting of the circular seams, +these being lap-jointed and double riveted. All longitudinal seams are +butt-strapped, inside and outside, and secured by six rows of rivets. +Manholes are only provided for the front heads, and each front head is +provided with a special heavy bronze pad, for making connection to the +stop and check feed water valve. + +[Illustration: OPERATING ROOM SHOWING CONDENSERS--POWER HOUSE] + +The setting of the boiler embodies several special features which are +new in boiler erection. The boilers are set higher up from the floor +than in standard practice, the center of the drums being 19 feet above +the floor line. This feature provides a higher combustion chamber, for +either hand-fired grates or automatic stokers; and for inclined grate +stokers the fire is carried well up above the supporting girders under +the side walls, so that these girders will not be heated by proximity +to the fire. + +As regards the masonry setting, practically the entire inside surface +exposed to the hot gases is lined with a high grade of fire brick. The +back of the setting, where the rear cleaning is done, is provided with +a sliding floor plate, which is used when the upper tubes are being +cleaned. There is also a door at the floor line and another at a +higher level for light and ventilation when cleaning. Over the tubes +arrangements have been made for the reception of superheating +apparatus without changing the brickwork. Where the brick walls are +constructed, at each side of the building columns at the front, +cast-iron plates are erected to a height of 8 feet on each side of the +column. An air space is provided between each cast-iron plate and the +column, which is accessible for cleaning from the boiler front; the +object of the plates and air space being to prevent the transmission +of heat to the steel columns. + +An additional feature of the boiler setting consists in the employment +of a soot hopper, back of each bridge wall, by which the soot can be +discharged into ash cars in the basement. The main ash hoppers are +constructed of 1/2-inch steel plate, the design being a double +inverted pyramid with an ash gate at each inverted apex. The hoppers +are well provided with stiffening angles and tees, and the capacity of +each is about 80 cubic feet. + +In front of all the boilers is a continuous platform of open-work +cast-iron plates, laid on steel beams, the level of the platform being +8 feet above the main floor. The platform connects across the firing +area, opposite the walk between the batteries, and at these points +this platform is carried between the boiler settings. At the rear of +the northerly row of boilers the platform runs along the partition +wall, between the boiler house and operating room and at intervals +doorways are provided which open into the pump area. The level of the +platform is even with that of the main operating room floor, so that +it may be freely used by the water tenders and by the operating +engineers without being obstructed by the firemen or their tools. The +platform in front of the boilers will also be used for cleaning +purposes, and, in this respect, it will do away with the unsightly and +objectionable scaffolds usually employed for this work. The water +tenders will also be brought nearer to the water columns than when +operating on the main floor. The feed-water valves will be regulated +from the platform, as well as the speed of the boiler-feed pumps. + +Following European practice, each boiler is provided with two water +columns, one on each outside drum, and each boiler will have one steam +gauge above the platform for the water tenders and one below the +platform for the firemen. The stop and check valves on each boiler +drum have been made specially heavy for the requirements of this power +house, and this special increase of weight has been applied to all the +several minor boiler fittings. + +Hand-fired grates of the shaking pattern have been furnished for +thirty-six boilers, and for each of these grates a special lower front +has been constructed. These fronts are of sheet steel, and the coal +passes down to the floor through two steel buckstays which have been +enlarged for the purpose. There are three firing doors and the sill of +each door is 36 inches above the floor. The gate area of the +hand-fired grates is 100 square feet, being 8 feet deep by 12 feet 6 +inches wide. + +The twelve boilers, which will receive coal from the coal bunker +located between the fourth and fifth chimneys, have been furnished +with automatic stokers. + +It is proposed to employ superheaters to the entire boiler plant. + +The boiler-room ceiling has been made especially high, and in this +respect the room differs from most power houses of similar +construction. The distance from the floor to the ceiling is 35 feet, +and from the floor plates over the boilers to the ceiling is 13 feet. +Over each boiler is an opening to the economizer floor above, covered +with an iron grating. The height of the room, as well as the feature +of these openings, and the stairway wells and with the large extent of +window opening in the south wall, will make the room light and +especially well ventilated. Under these conditions the intense heat +usually encountered over boilers will largely be obviated. + +In addition to making provisions for the air to escape from the upper +part of the boiler room, arrangements have been provided for allowing +the air to enter at the bottom. This inflow of air will take place +through the southerly row of basement windows, which extend above the +boiler room floor, and through the wrought-iron open-work floor +construction extending along in the rear of the northerly row of +boilers. + +A noteworthy feature of the boiler room is the 10-ton hand-power +crane, which travels along in the central aisle through the entire +length of the structure. This crane is used for erection and for heavy +repair, and its use has greatly assisted the speedy assembling of the +boiler plant. + +[Sidenote: _Blowers and +Air Ducts_] + +In order to burn the finer grades of anthracite coal in sufficient +quantities to obtain boiler rating with the hand-fired grates, and in +order to secure a large excess over boiler rating with other coals, a +system of blowers and air ducts has been provided in the basement +under the boilers. One blower is selected for every three boilers, +with arrangements for supplying all six boilers from one blower. + +The blowers are 11 feet high above the floor and 5 feet 6 inches wide +at the floor line. Each blower is direct-connected to a two crank +7-1/2 x 13 x 6-1/2-inch upright, automatic, compound, steam engine of +the self-enclosed type, and is to provide a sufficient amount of air +to burn 10,000 pounds of combustible per hour with 2 inches of water +pressure in the ash pits. + +[Sidenote: _Smoke Flues +and +Economizers_] + +The smoke flue and economizer construction throughout the building is +of uniform design, or, in other words, the smoke flue and economizer +system for one chimney is identical with that for every other chimney. +In each case, the system is symmetrically arranged about its +respective chimney, as can be seen by reference to the plans. + +The twelve boilers for each chimney are each provided with two round +smoke uptakes, which carry the products of combustion upward to the +main smoke flue system on the economizer floor. A main smoke flue is +provided for each group of three boilers, and each pair of main smoke +flues join together on the center line of the chimney, where in each +case one common flue carries the gases into the side of the chimney. +The two common flues last mentioned enter at opposite sides of the +chimney. The main flues are arranged and fitted with dampers, so that +the gases can pass directly to the chimney, or else they can be +diverted through the economizers and thence reach the chimney. + +The uptakes from each boiler are constructed of 3/8-inch plate and +each is lined with radial hollow brick 4 inches thick. Each is +provided with a damper which operates on a shaft turning in roller +bearings. The uptakes rest on iron beams at the bottom, and at the +top, where they join the main flue, means are provided to take up +expansion and contraction. + +The main flue, which rests on the economizer floor, is what might be +called a steel box, constructed of 3/8-inch plate, 6 feet 4 inches +wide and 13 feet high. The bottom is lined with brick laid flat and +the sides with brick walls 8 inches thick, and the top is formed of +brick arches sprung between. + +[Sidenote: _Steam Piping_] + +The sectional plan adopted for the power house has made a uniform and +simple arrangement of steam piping possible, with the piping for each +section, except that of the turbine bay, identical with that for every +other section. Starting with the six boilers for one main engine, the +steam piping may be described as follows: A cross-over pipe is erected +on each boiler, by means of which and a combination of valves and +fittings the steam may be passed through the superheater. In the +delivery from each boiler there is a quick-closing 9-inch valve, which +can be closed from the boiler room floor by hand or from a distant +point individually or in groups of six. Risers with 9-inch +wrought-iron goose necks connect each boiler to the steam main, where +9-inch angle valves are inserted in each boiler connection. These +valves can be closed from the platform over the boilers, and are +grouped three over one set of three boilers and three over the +opposite set. + +The main from the six boilers is carried directly across the boiler +house in a straight line to a point in the pipe area where it rises to +connect to the two 14-inch steam downtakes to the engine throttles. At +this point the steam can also be led downward to a manifold to which +the compensating tie lines are connected. These compensating lines are +run lengthwise through the power house for the purpose of joining the +systems together, as desired. The two downtakes to the engine +throttles drop to the basement, where each, through a goose neck, +delivers into a receiver and separating tank and from the tank through +a second goose neck into the corresponding throttle. + +A quick-closing valve appears at the point where the 17-inch pipe +divides into the two 14-inch downtakes and a similar valve is provided +at the point where the main connects to the manifold. The first valve +will close the steam to the engine and the second will control the +flow of steam to and from the manifold. These valves can be operated +by hand from a platform located on the wall inside the engine room, or +they can be closed from a distant point by hydraulic apparatus. In the +event of accident the piping to any engine can be quickly cut out or +that system of piping can quickly be disconnected from the +compensating system. + +The pipe area containing, as mentioned, the various valves described, +together with the manifolds and compensating pipes, is divided by +means of cross-walls into sections corresponding to each pair of main +engines. Each section is thus separated from those adjoining, so that +any escape of steam in one section can be localized and, by means of +the quick-closing valves, the piping for the corresponding pair of +main engines can be disconnected from the rest of the power house. + +[Illustration: VIEW FROM TOP OF CHIMNEY SHOWING WATER FRONTAGE--POWER +HOUSE] + +All cast iron used in the fittings is called air-furnace iron, which +is a semi-steel and tougher than ordinary iron. All line and bent pipe +is of wrought iron, and the flanges are loose and made of wrought +steel. The shell of the pipe is bent over the face of the flange. All +the joints in the main steam line, above 2-1/2 inches in size, are +ground joints, metal to metal, no gaskets being used. + +Unlike the flanges ordinarily used in this country, special extra +strong proportions have been adopted, and it may be said that all +flanges and bolts used are 50 per cent. heavier than the so-called +extra heavy proportions used in this country. + +[Sidenote: _Water Piping_] + +The feed water will enter the building at three points, the largest +water service being 12 inches in diameter, which enters the structure +at its southeast corner. The water first passes through fish traps +and thence through meters, and from them to the main reservoir tanks, +arranged along the center of the boiler house basement. The water is +allowed to flow into each tank by means of an automatic float valve. +The water will be partly heated in these reservoir tanks by means of +hot water discharged from high-pressure steam traps. In this way the +heat contained in the drainage from the high-pressure steam is, for +the most part, returned to the boilers. From the reservoir tanks the +water is conducted to the feed-water pumps, by which it is discharged +through feed-water heaters where it is further heated by the exhaust +steam from the condensing and feed-water pumps. From the feed-water +heaters the water will be carried direct to the boilers; or through +the economizer system to be further heated by the waste gases from the +boilers. + +[Illustration: PORTION OF MAIN STEAM PIPING IN PIPE AREA] + +Like the steam-pipe system, the feed-water piping is laid out on the +sectional plan, the piping for the several sections being identical, +except for the connections from the street service to the reservoir +tanks. The feed-water piping is constructed wholly of cast iron, +except the piping above the floor line to the boilers, which is of +extra heavy semi-annealed brass with extra heavy cast-iron fittings. + +[Sidenote: _Engine and +Turbine +Equipment_] + +The engine and turbine equipment under contract embraces nine 8,000 to +11,000 horse power main engines, direct-connected to 5,000 kilowatt +generators, three steam turbines, direct-connected to 1,875 kilowatt +lighting generators and two 400 horse power engines, direct-connected +to 250 kilowatt exciter generators. + +[Sidenote: _Main Engines_] + +The main engines are similar in type to those installed in the 74th +Street power house of the Manhattan Division of the Interborough Rapid +Transit Company, i. e., each consists of two component compound +engines, both connected to a common shaft, with the generator placed +between the two component engines. The type of engine is now well +known and will not be described in detail, but as a comparison of +various dimensions and features of the Manhattan and Rapid Transit +engines may be of interest, the accompanying tabulation is submitted: + + Manhattan. Rapid Transit. + +Diameter of high-pressure cylinders, inches, 44 42 +Diameter of low-pressure cylinders, inches, 88 86 +Stroke, inches, 60 60 +Speed, revolutions per minute, 75 75 +Steam pressure at throttle, pounds, 150 175 +Indicated horse power at best efficiency, 7,500 7,500 +Diameter of low-pressure piston rods, inches, 8 10 +Diameter of high-pressure piston rods, inches, 8 10 +Diameter of crank pin, inches, 18 20 +Length of crank pin, inches, 18 18 + + Double Ported Single Ported +Type of Low-Pressure Valves. Corliss Corliss +Type of High-Pressure Valves. Corliss Poppet Type + +Diameter of shaft in journals, inches, 34 34 +Length of journals, inches, 60 60 +Diameter of shaft in hub of revolving + element, inches 37-1/16 37-1/16 + +The guarantees under which the main engines are being furnished, and +which will govern their acceptance by the purchaser, are in substance +as follows: First. The engine will be capable of operating +continuously when indicating 11,000 horse power with 175 lbs. of steam +pressure, a speed of 75 revolutions and a 26-inch vacuum without +normal wear, jar, noise, or other objectionable results. Second. It +will be suitably proportioned to withstand in a serviceable manner all +sudden fluctuations of load as are usual and incidental to the +generation of electrical energy for railway purposes. Third. It will +be capable of operating with an atmospheric exhaust with two pounds +back pressure at the low pressure cylinders, and when so operating, +will fulfill all the operating requirements, except as to economy and +capacity. Fourth. It will be proportioned so that when occasion shall +require it can be operated with a steam pressure at the throttles of +200 pounds above atmospheric pressure under the before mentioned +conditions of the speed and vacuum. Fifth. It will be proportioned so +that it can be operated with steam pressure at the throttle of 200 +pounds above atmospheric pressure under the before mentioned condition +as to speed when exhausting in the atmosphere. Sixth. The engine will +operate successfully with a steam pressure at the throttle of 175 +pounds above atmosphere, should the temperature of the steam be +maintained at the throttle at from 450 to 500 degrees Fahr. Seventh. +It will not require more than 12-1/4 pounds of dry steam per indicated +horse power per hour, when indicating 7,500 horse power at 75 +revolutions per minute, when the vacuum of 26 inches at the low +pressure cylinders, with a steam pressure at the throttle of 175 +pounds and with saturated steam at the normal temperature due to its +pressure. The guarantee includes all of the steam used by the engine +or by the jackets or reheater. + +The new features contained within the engine construction are +principally: First, the novel construction of the high-pressure +cylinders, by which only a small strain is transmitted through the +valve chamber between the cylinder and the slide-surface casting. +This is accomplished by employing heavy bolts, which bolt the shell of +the cylinder casting to the slide-surface casting, said bolts being +carried past and outside the valve chamber. Second, the use of poppet +valves, which are operated in a very simple manner from a wrist plate +on the side of the cylinder, the connections from the valves to the +wrist plate and the connections from the wrist plate to the eccentric +being similar to the parts usually employed for the operation of +Corliss valves. + +Unlike the Manhattan engines, the main steam pipes are carried to the +high-pressure cylinders under the floor and not above it. Another +modification consists in the use of an adjustable strap for the +crank-pin boxes instead of the marine style of construction at the +crank-pin end of the connecting rod. + +The weight of the revolving field is about 335,000 pounds, which gives +a flywheel effect of about 350,000 pounds at a radius of gyration of +11 feet, and with this flywheel inertia the engine is designed so that +any point on the revolving element shall not, in operation, lag behind +nor forge ahead of the position that it would have if the speed were +absolutely uniform, by an amount greater than one-eighth of a natural +degree. + +[Sidenote: _Turbo-Generators_] + +Arrangements have been made for the erection of four turbo generators, +but only three have been ordered. They are of the multiple expansion +parallel flow type, consisting of two turbines arranged tandem +compound. When operating at full load each of the two turbines, +comprising one unit, will develop approximately equal power for direct +connection to an alternator giving 7,200 alternations per minute at +11,000 volts and at a speed of 1,200 revolutions per minute. Each unit +will have a normal output of 1,700 electrical horse power with a steam +pressure of 175 pounds at the throttle and a vacuum in the exhaust +pipe of 27 inches, measured by a mercury column and referred to a +barometric pressure of 30 inches. The turbine is guaranteed to operate +satisfactorily with steam superheated to 450 degrees Fahrenheit. The +economy guaranteed under the foregoing conditions as to initial and +terminal pressure and speed is as follows: Full load of 1,250 +kilowatts, 15.7 pounds of steam per electrical horse-power hour; +three-quarter load, 937-1/2 kilowatts, 16.6 pounds per electrical +horse-power hour; one-half load, 625 kilowatts, 18.3 pounds; and +one-quarter load, 312-1/2 kilowatts, 23.2 pounds. When operating under +the conditions of speed and steam pressure mentioned, but with a +pressure in the exhaust pipe of 27 inches vacuum by mercury column +(referred to 30 inches barometer), and with steam at the throttle +superheated 75 degrees Fahrenheit above the temperature of saturated +steam at that pressure, the guaranteed steam consumption is as +follows: Full load, 1,250 kilowatts, 13.8 pounds per electrical +horse-power hour; three-quarter load, 937-1/2 kilowatts, 14.6 pounds; +one-half load, 625 kilowatts, 16.2 pounds; and one-quarter load, +312-1/2 kilowatts, 20.8 pounds. + +[Sidenote: _Exciter +Engines_] + +The two exciter engines are each direct connected to a 250 kilowatt +direct current generator. Each engine is a vertical quarter-crank +compound engine with a 17-inch high pressure cylinder and a 27-inch +low-pressure cylinder with a common 24-inch stroke. The engines will +be non-condensing, for the reason that extreme reliability is desired +at the expense of some economy. They will operate at best efficiency +when indicating 400 horse power at a speed of 150 revolutions per +minute with a steam pressure of 175 pounds at the throttle. Each +engine will have a maximum of 600 indicated horse power. + +[Sidenote: _Condensing +Equipment_] + +Each engine unit is supplied with its own condenser equipment, +consisting of two barometric condensing chambers, each attached as +closely as possible to its respective low-pressure cylinder. For each +engine also is provided a vertical circulating pump along with a +vacuum pump and, for the sake of flexibility, the pumps are cross +connected with those of other engines and can be used interchangeably. + +The circulating pumps are vertical, cross compound pumping engines +with outside packed plungers. Their foundations are upon the basement +floor level and the steam cylinders extend above the engine-room +floor; the starting valves and control of speed is therefore entirely +under the supervision of the engineer. Each pump has a normal capacity +of 10,000,000 gallons of water per day, so that the total pumping +capacity of all the pumps is 120,000,000 gallons per day. While the +head against which these pumps will be required to work, when assisted +by the vacuum in the condenser, is much less than the total lift from +low tide water to the entrance into the condensing chambers, they are +so designed as to be ready to deliver the full quantity the full +height, if for any reason the assistance of the vacuum should be lost +or not available at times of starting up. A temporary overload can but +reduce the vacuum only for a short time and the fluctuations of the +tide, or even a complete loss of vacuum cannot interfere with the +constant supply of water, the governor simply admitting to the +cylinders the proper amount of steam to do the work. The high-pressure +steam cylinder is 10 inches in diameter and the low-pressure is 20 +inches; the two double-acting water plungers are each 20 inches in +diameter, and the stroke is 30 inches for all. The water ends are +composition fitted for salt water and have valve decks and plungers +entirely of that material. + +[Illustration: COAL UNLOADING TOWER ON WEST 58TH STREET PIER] + +The dry vacuum pumps are of the vertical form, and each is located +alongside of the corresponding circulating pump. The steam cylinders +also project above the engine-room floor. The vacuum cylinder is +immediately below the steam cylinder and has a valve that is +mechanically operated by an eccentric on the shaft. These pumps are of +the close-clearance type, and, while controlled by a governor, can be +changed in speed while running to any determined rate. + +[Sidenote: _Exhaust +Piping_] + +From each atmospheric exhaust valve, which is direct-connected to the +condensing chamber at each low-pressure cylinder, is run downward a +30-inch riveted-steel exhaust pipe. At a point just under the +engine-room floor the exhaust pipe is carried horizontally around the +engine foundations, the two from each pair of engines uniting in a +40-inch riser to the roof. This riser is between the pair of engines +and back of the high-pressure cylinder, thus passing through the +so-called pipe area, where it also receives exhaust steam from the +pump auxiliaries. At the roof the 40-inch riser is run into a 48-inch +stand pipe. This is capped with an exhaust head, the top of which is +35 feet above the roof. + +All the exhaust piping 30 inches in diameter and over is +longitudinally riveted steel with cast-iron flanges riveted on to it. +Expansion joints are provided where necessary to relieve the piping +from the strains due to expansion and contraction, and where the +joints are located near the engine and generator they are of +corrugated copper. The expansion joints in the 40-inch risers above +the pipe area are ordinarily packed slip joints. + +The exhaust piping from the auxiliaries is carried directly up into +the pipe area, where it is connected with a feed-water heater, with +means for by-passing the latter. Beyond the heater it joins the +40-inch riser to the roof. The feed-water heaters are three-pass, +vertical, water-tube heaters, designed for a working water pressure of +225 pounds per square inch. + +The design of the atmospheric relief valve received special +consideration. A lever is provided to assist the valve to close, while +a dash pot prevents a too quick action in either direction. + +[Sidenote: _Compressed +Air_] + +The power house will be provided with a system for supplying +compressed air to various points about the structure for cleaning +electrical machinery and for such other purposes as may arise. It will +also be used for operating whistles employed for signaling. The air is +supplied to reservoir tanks by two vertical, two-stage, +electric-driven air compressors. + +[Sidenote: _Oil System_] + +For the lubrication of the engines an extensive oil distributing and +filtering system is provided. Filtered oil will be supplied under +pressure from elevated storage tanks, with a piping system leading to +all the various journals. The piping to the engines is constructed on +a duplicate, or crib, system, by which the supply of oil cannot be +interrupted by a break in any one pipe. The oil on leaving the engines +is conducted to the filtering tanks. A pumping equipment then +redelivers the oil to the elevated storage tanks. + +All piping carrying filtered oil is of brass and fittings are inserted +at proper pipes to facilitate cleaning. The immediate installation +includes two oil filtering tanks at the easterly end of the power +house, but the completed plant contemplates the addition of two extra +filtering tanks at the westerly end of the structure. + +[Sidenote: _Cranes, Shops, +Etc._] + +The power house is provided with the following traveling cranes: For +the operating room: One 60-ton electric traveling crane and one 25-ton +electric traveling crane. For the area over the oil switches: one +10-ton hand-operated crane. For the center aisle of the boiler room: +one 10-ton hand-operated crane. The span of both of the electric +cranes is 74 feet 4 inches and both cranes operate over the entire +length of the structure. + +The 60-ton crane has two trolleys, each with a lifting capacity, for +regular load, of 50 tons. Each trolley is also provided with an +auxiliary hoist of 10 tons capacity. When loaded, the crane can +operate at the following speeds: Bridge, 200 feet per minute; +trolley, 100 feet per minute; main hoist, 10 feet per minute; and +auxiliary hoist, 30 feet per minute. The 25-ton crane is provided with +one trolley, having a lifting capacity, for regular load, of 25 tons, +together with auxiliary hoist of 5 tons. When loaded, the crane can +operate at the following speeds: bridge, 250 feet per minute; trolley, +100 feet per minute; main hoist, 12 feet per minute; and auxiliary +hoist, 28 feet per minute. + +The power house is provided with an extensive tool equipment for a +repair and machine shop, which is located on the main gallery at the +northerly side of the operating room. + +[Illustration: 5,000 K. W. ALTERNATOR--MAIN POWER HOUSE] + + + + +CHAPTER V + +SYSTEM OF ELECTRICAL SUPPLY + + +[Sidenote: _Energy from +Engine Shaft +to Third Rail_] + +The system of electrical supply chosen for the subway comprises +alternating current generation and distribution, and direct current +operation of car motors. Four years ago, when the engineering plans +were under consideration, the single-phase alternating current railway +motor was not even in an embryonic state, and notwithstanding the +marked progress recently made in its development, it can scarcely yet +be considered to have reached a stage that would warrant any +modifications in the plans adopted, even were such modifications +easily possible at the present time. The comparatively limited +headroom available in the subway prohibited the use of an overhead +system of conductors, and this limitation, in conjunction with the +obvious desirability of providing a system permitting interchangeable +operation with the lines of the Manhattan Railway system practically +excluded tri-phase traction systems and led directly to the adoption +of the third-rail direct current system. + +[Illustration: SIDE AND END ELEVATIONS OF ALTERNATOR.] + +[Illustration: SIDE ELEVATION AND CROSS SECTION OF ALTERNATOR WITH +PART CUT AWAY TO SHOW CONSTRUCTION.] + +It being considered impracticable to predict with entire certainty the +ultimate traffic conditions to be met, the generator plant has been +designed to take care of all probable traffic demands expected to +arise within a year or two of the beginning of operation of the +system, while the plans permit convenient and symmetrical increase to +meet the requirements of additional demand which may develop. Each +express train will comprise five motor cars and three trail cars, and +each local train will comprise three motor cars and two trail cars. +The weight of each motor car with maximum live load is 88,000 pounds, +and the weight of each trailer car 66,000 pounds. + +The plans adopted provide electric equipment at the outstart capable +of operating express trains at an average speed approximating +twenty-five miles per hour, while the control system and motor units +have been so chosen that higher speeds up to a limit of about thirty +miles per hour can be attained by increasing the number of motor cars +providing experience in operation demonstrates that such higher speeds +can be obtained with safety. + +The speed of local trains between City Hall and 96th Street will +average about 15 miles an hour, while north of 96th Street on both the +West side and East side branches their speed will average about 18 +miles an hour, owing to the greater average distance between local +stations. + +As the result of careful consideration of various plans, the company's +engineers recommended that all the power required for the operation of +the system be generated in a single power house in the form of +three-phase alternating current at 11,000 volts, this current to be +generated at a frequency of 25 cycles per second, and to be delivered +through three-conductor cables to transformers and converters in +sub-stations suitably located with reference to the track system, the +current there to be transformed and converted to direct current for +delivery to the third-rail conductor at a potential of 625 volts. + +[Illustration: OPERATING GALLERY IN SUB-STATION] + +[Illustration: GENERAL DIAGRAM OF 11,000 VOLT CIRCUITS IN MAIN POWER +STATION] + +Calculations based upon contemplated schedules require for traction +purposes and for heating and lighting cars, a maximum delivery of +about 45,000 kilowatts at the third rail. Allowing for losses in the +distributing cables, in transformers and converters, this implies a +total generating capacity of approximately 50,000 kilowatts, and +having in view the possibility of future extensions of the system it +was decided to design and construct the power house building for the +ultimate reception of eleven 5,000-kilowatt units for traction current +in addition to the lighting sets. Each 5,000-kilowatt unit is capable +of delivering during rush hours an output of 7,500 kilowatts or +approximately 10,000 electrical horse power and, setting aside one +unit as a reserve, the contemplated ultimate maximum output of the +power plant, therefore, is 75,000 kilowatts, or approximately 100,000 +electrical horse power. + +[Sidenote: _Power +House_] + +The power house is fully described elsewhere in this publication, but +it is not inappropriate to refer briefly in this place to certain +considerations governing the selection of the generating unit, and the +use of engines rather than steam turbines. + +[Illustration: OIL SWITCHES--MAIN POWER STATION] + +The 5,000-kilowatt generating unit was chosen because it is +practically as large a unit of the direct-connected type as can be +constructed by the engine builders unless more than two bearings be +used--an alternative deemed inadvisable by the engineers of the +company. The adoption of a smaller unit would be less economical of +floor space and would tend to produce extreme complication in so large +an installation, and, in view of the rapid changes in load which in +urban railway service of this character occur in the morning and again +late in the afternoon, would be extremely difficult to operate. + +The experience of the Manhattan plant has shown, as was anticipated in +the installation of less output than this, the alternators must be put +in service at intervals of twenty minutes to meet the load upon the +station while it is rising to the maximum attained during rush hours. + +After careful consideration of the possible use of steam turbines as +prime-movers to drive the alternators, the company's engineers decided +in favor of reciprocating engines. This decision was made three years +ago and, while the steam turbine since that time has made material +progress, those responsible for the decision are confirmed in their +opinion that it was wise. + +[Illustration: PART OF BUS BAR COMPARTMENTS--MAIN POWER STATION] + +[Sidenote: _Alternators_] + +The alternators closely resemble those installed by the Manhattan +Railway Company (now the Manhattan division of the Interborough Rapid +Transit Company) in its plant on the East River, between 74th Street +and 75th Street. They differ, however, in having the stationary +armature divided into seven castings instead of six, and in respect to +details of the armature winding. They are three-phase machines, +delivering twenty-five cycle alternating currents at an effective +potential of 11,000 volts. They are 42 feet in height, the diameter +of the revolving part is 32 feet, its weight, 332,000 pounds, and the +aggregate weight of the machine, 889,000 pounds. The design of the +engine dynamo unit eliminates the auxiliary fly wheel generally used +in the construction of large direct-connected units prior to the +erection of the Manhattan plant, the weight and dimensions of the +revolving alternator field being such with reference to the turning +moment of the engine as to secure close uniformity of rotation, while +at the same time this construction results in narrowing the engine and +reducing the engine shafts between bearings. + +[Illustration: REAR VIEW OF BUS BAR COMPARTMENTS--MAIN POWER STATION] + +[Illustration: DUCT LINE ACROSS 58TH STREET 32 DUCTS] + +Construction of the revolving parts of the alternators is such as to +secure very great strength and consequent ability to resist the +tendency to burst and fly apart in case of temporary abnormal speed +through accident of any kind. The hub of the revolving field is of +cast steel, and the rim is carried not by the usual spokes but by two +wedges of rolled steel. The construction of the revolving field is +illustrated on pages 91 and 92. The angular velocity of the +revolving field is remarkably uniform. This result is due primarily to +the fact that the turning movement of the four-cylinder engine is far +more uniform than is the case, for example, with an ordinary +two-cylinder engine. The large fly-wheel capacity of the rotating +element of the machine also contributes materially to secure +uniformity of rotation. + +[Illustration: MAIN CONTROLLING BOARD IN POWER STATION] + +[Illustration: CONTROL AND INSTRUMENT BOARD--MAIN POWER STATION] + +The alternators have forty field poles and operates at seventy-five +revolutions per minute. The field magnets constitute the periphery of +the revolving field, the poles and rim of the field being built up by +steel plates which are dovetailed to the driving spider. The heavy +steel end plates are bolted together, the laminations breaking joints +in the middle of the pole. The field coils are secured by copper +wedges, which are subjected to shearing strains only. In the body of +the poles, at intervals of approximately three inches, ventilating +spaces are provided, these spaces registering with corresponding air +ducts in the external armature. The field winding consists of copper +strap on edge, one layer deep, with fibrous material cemented in place +between turns, the edges of the strap being exposed. + +[Illustration: DUCTS UNDER PASSENGER STATION PLATFORM +64 DUCTS] + +The armature is stationary and exterior to the field. It consists of a +laminated ring with slots on its inner surface and supported by a +massive external cast-iron frame. The armature, as has been noted, +comprises seven segments, the topmost segment being in the form of a +small keystone. This may be removed readily, affording access to any +field coil, which in this way may be easily removed and replaced. The +armature winding consists of U-shaped copper bars in partially closed +slots. There are four bars per slot and three slots per phase per +pole. The bars in any slot may be removed from the armature without +removing the frame. The alternators, of course, are separately +excited, the potential of the exciting current used being 250 volts. + +As regards regulation, the manufacturer's guarantee is that at 100 per +cent. power factor if full rated load be thrown off the e. m. f. will +rise 6 per cent. with constant speed and constant excitation. The +guarantee as to efficiency is as follows: On non-inductive load, the +alternators will have an efficiency of not less than 90.5 per cent. at +one-quarter load; 94.75 per cent. at one-half load; 96.25 per cent. at +three-quarters load; 97 per cent. at full load, and 97.25 per cent. at +one and one-quarter load. These figures refer, of course, to +electrical efficiency, and do not include windage and bearing +friction. The machines are designed to operate under their rated full +load with rise of temperature not exceeding 35 degrees C. after +twenty-four hours. + +[Illustration: THREE-CONDUCTOR NO. 000 CABLE FOR 11,000 VOLT +DISTRIBUTION] + +[Sidenote: _Exciters_] + +To supply exciting current for the fields of the alternators and to +operate motors driving auxiliary apparatus, five 250-kilowatt direct +current dynamos are provided. These deliver their current at a +potential of 250 volts. Two of them are driven by 400 horse-power +engines of the marine type, to which they are direct-connected, while +the remaining three units are direct-connected to 365 horse-power +tri-phase induction motors operating at 400 volts. A storage battery +capable of furnishing 3,000 amperes for one hour is used in +co-operation with the dynamos provided to excite the alternators. The +five direct-current dynamos are connected to the organization of +switching apparatus in such a way that each unit may be connected at +will either to the exciting circuits or to the circuits through which +auxiliary motors are supplied. + +The alternators for which the new Interborough Power House are +designed will deliver to the bus bars 100,000 electrical horse power. +The current delivered by these alternators reverses its direction +fifty times per second and in connecting dynamos just coming into +service with those already in operation the allowable difference in +phase relation at the instant the circuit is completed is, of course, +but a fraction of the fiftieth of a second. Where the power to be +controlled is so great, the potential so high, and the speed +requirements in respect to synchronous operation so exacting, it is +obvious that the perfection of control attained in some of our modern +plants is not their least characteristic. + +[Sidenote: _Switching +Apparatus_] + +The switch used for the 11,000 volt circuits is so constructed that +the circuits are made and broken under oil, the switch being +electrically operated. Two complete and independent sets of bus bars +are used, and the connections are such that each alternator and each +feeder may be connected to either of these sets of bus bars at the +will of the operator. From alternators to bus bars the current passes, +first, through the alternator switch, and then alternatively through +one or the other of two selector switches which are connected, +respectively, to the two sets of bus bars. + +[Illustration: INSIDE WALL OF TUNNEL SHOWING 64 DUCTS] + +Provision is made for an ultimate total of twelve sub-stations, to +each of which as many as eight feeders may be installed if the +development of the company's business should require that number. But +eight sub-stations are required at present, and to some of these not +more than three feeders each are necessary. The aggregate number of +feeders installed for the initial operation of the subway system is +thirty-four. + +Each feeder circuit is provided with a type H-oil switch arranged to +be open and closed at will by the operator, and also to open +automatically in the case of abnormal flow of current through the +feeder. The feeders are arranged in groups, each group being supplied +from a set of auxiliary bus bars, which in turn receives its supply +from one or the other of the two sets of main bus bars; means for +selection being provided as in the case of the alternator circuits by +a pair of selector switches, in this case designated as group +switches. The diagram on page 93 illustrates the essential +features of the organization and connections of the 11,000 volt +circuits in the power house. + +[Illustration: MANHOLES IN SIDE WALL OF SUBWAY] + +Any and every switch can be opened or closed at will by the operator +standing at the control board described. The alternator switches are +provided also with automatic overload and reversed current relays, and +the feeder switches, as above mentioned, are provided with automatic +overload relays. These overload relays have a time attachment which +can be set to open the switch at the expiration of a predetermined +time ranging from .3 of a second to 5 seconds. + +[Illustration: CONVERTER FLOOR PLAN +SUB-STATION NO. 14] + +The type H-oil switch is operated by an electric motor through the +intervention of a mechanism comprising powerful springs which open and +close the switch with great speed. This switch when opened introduces +in each of the three sides of the circuit two breaks which are in +series with each other. Each side of the circuit is separated from the +others by its location in an enclosed compartment, the walls of which +are brick and soapstone. The general construction of the switch is +illustrated by the photograph on page 94. + +[Illustration: CROSS SECTION SUB-STATION NO. 14] + +[Illustration: INTERIOR OF SUB-STATION NO. 11] + +[Illustration: LONGITUDINAL SECTION SUB-STATION NO. 14] + +Like all current-carrying parts of the switches, the bus bars are +enclosed in separate compartments. These are constructed of brick, +small doors for inspection and maintenance being provided opposite all +points where the bus bars are supported upon insulators. The +photographs on pages 95 and 96 are views of a part of the bus bar +and switch compartments. + +[Illustration: TWO GROUPS OF TRANSFORMERS] + +The oil switches and group bus bars are located upon the main floor +and extend along the 59th Street wall of the engine room a distance of +about 600 feet. The main bus bars are arranged in two lines of brick +compartments, which are placed below the engine-room floor. These bus +bars are arranged vertically and are placed directly beneath the rows +of oil switches located upon the main floor of the power house. Above +these rows of oil switches and the group bus bars, galleries are +constructed which extend the entire length of the power house, and +upon the first of these galleries at a point opposite the middle of +the power house are located the control board and instrument board, by +means of which the operator in charge regulates and directs the entire +output of the plant, maintaining a supply of power at all times +adequate to the demands of the transportation service. + +[Illustration: MOTOR-GENERATORS AND BATTERY BOARD FOR CONTROL +CIRCUITS--SUB-STATION] + +[Illustration: 1,500 K. W. ROTARY CONVERTER] + +[Sidenote: _The Control +Board_] + +The control board is shown in the photograph on page 97. Every +alternator switch, every selector switch, every group switch, and +every feeder switch upon the main floor is here represented by a small +switch. The small switch is connected into a control circuit which +receives its supply of energy at 110 volts from a small motor +generator set and storage battery. The motors which actuate the large +oil switches upon the main floor are driven by this 110 volt control +current, and thus in the hands of the operator the control switches +make or break the relatively feeble control currents, which, in turn, +close or open the switches in the main power circuits. The control +switches are systematically assembled upon the control bench board in +conjunction with dummy bus bars and other apparent (but not real) +metallic connections, the whole constituting at all times a correct +diagram of the existing connections of the main power circuits. Every +time the operator changes a connection by opening or closing one of +the main switches, he necessarily changes his diagram so that it +represents the new conditions established by opening or closing the +main switch. In connection with each control switch two small +bull's-eye lamps are used, one red, to indicate that the corresponding +main switch is closed, the other green, to indicate that it is open. +These lamps are lighted when the moving part of the main switch +reaches approximately the end of its travel. If for any reason, +therefore, the movement of the control switch should fail to actuate +the main switch, the indicator lamp will not be lighted. + +[Illustration: MOTOR-GENERATOR SET SUPPLYING ALTERNATING CURRENT FOR +BLOCK SIGNALS AND MOTOR-GENERATOR STARTING SET] + +The control board is divided into two parts--one for the connections +of the alternators to the bus bars and the other for the connection +of feeders to bus bars. The drawing on page 97 shows in plain view +the essential features of the control boards. + +[Sidenote: _The +Instrument +Board_] + +A front view of the Instrument Board is shown on page 97. This +board contains all indicating instruments for alternators and feeders. +It also carries standardizing instruments and a clock. In the +illustration the alternator panels are shown at the left and the +feeder panels at the right. For the alternator panels, instruments of +the vertical edgewise type are used. Each vertical row comprises the +measuring instruments for an alternator. Beginning at the top and +enumerating them in order these instruments are: Three ammeters, one +for each phase, a volumeter, an indicating wattmeter, a power factor +indicator and a field ammeter. The round dial instrument shown at the +bottom of each row of instruments is a three-phase recording +wattmeter. + +A panel located near the center of the board between alternator panels +and feeder panels carries standard instruments used for convenient +calibration of the alternator and feeder instruments. Provision is +made on the back of the board for convenient connection of the +standard instruments in series with the instruments to be compared. +The panel which carries the standard instruments also carries ammeters +used to measure current to auxiliary circuits in the power house. + +For the feeder board, instruments of the round dial pattern are used, +and for each feeder a single instrument is provided, viz., an ammeter. +Each vertical row comprises the ammeters belonging to the feeders +which supply a given sub-station, and from left to right these are in +order sub-stations Nos. 11, 12, 13, 14, 15, 16, 17, and 18; blank +spaces are left for four additional sub-stations. Each horizontal row +comprises the ammeter belonging to feeders which are supplied through +a given group switch. + +This arrangement in vertical and horizontal lines, indicating +respectively feeders to given sub-stations and feeders connected to +the several group switches, is intended to facilitate the work of the +operator. A glance down a vertical row without stopping to reach the +scales of the instruments will tell him whether the feeders are +dividing with approximate equality the load to a given sub-station. +Feeders to different sub-stations usually carry different loads and, +generally speaking, a glance along a horizontal row will convey no +information of especial importance. If, however, for any reason the +operator should desire to know the approximate aggregate load upon a +group of feeders this systematic arrangement of the instruments is of +use. + +[Illustration: SWITCHBOARD FOR ALTERNATING CURRENT BLOCK SIGNAL +CIRCUITS--IN SUB-STATION] + +[Illustration: EXTERIOR OF SUB-STATION NO. 18] + +[Sidenote: _Alternating +Current +Distribution +to Sub-Stations +Power House +Ducts and +Cables_] + +From alternators to alternator switches the 11,000 volt alternating +currents are conveyed through single conductor cables, insulated by +oil cambric, the thickness of the wall being 12/32 of an inch. These +conductors are installed in vitrified clay ducts. From dynamo switches +to bus bars and from bus bars to group and feeder switches, vulcanized +rubber insulation containing 30 per cent. pure Para rubber is +employed. The thickness of insulating wall is 9/32 of an inch and the +conductors are supported upon porcelain insulators. + +[Sidenote: _Conduit +System for +Distribution_] + +From the power house to the subway at 58th Street and Broadway two +lines of conduit, each comprising thirty-two ducts, have been +constructed. These conduits are located on opposite sides of the +street. The arrangement of ducts is 8 x 4, as shown in the section on +page 96. + +[Illustration: EXTERIOR OF SUB-STATION NO. 11] + +The location and arrangement of ducts along the line of the subway are +illustrated in photographs on pages 98 and 99, which show +respectively a section of ducts on one side of the subway, between +passenger stations, and a section of ducts and one side of the subway, +beneath the platform of a passenger station. From City Hall to 96th +Street (except through the Park Avenue Tunnel) sixty-four ducts are +provided on each side of the subway. North of 96th Street sixty-four +ducts are provided for the West-side lines and an equal number for the +East-side lines. Between passenger stations these ducts help to form +the side walls of the subway, and are arranged thirty-two ducts high +and two ducts wide. Beneath the platform of passenger stations the +arrangement is somewhat varied because of local obstructions, such as +pipes, sewers, etc., of which it was necessary to take account in the +construction of the stations. The plan shown on page 98, however, +is typical. + +The necessity of passing the cables from the 32 x 2 arrangement of +ducts along the side of the tunnel to 8 x 8 and 16 x 4 arrangements of +ducts beneath the passenger platforms involves serious difficulties in +the proper support and protection of cables in manholes at the ends of +the station platforms. In order to minimize the risk of interruption +of service due to possible damage to a considerable number of cables +in one of these manholes, resulting from short circuit in a single +cable, all cables except at the joints are covered with two layers of +asbestos aggregating a full 1/4-inch in thickness. This asbestos is +specially prepared and is applied by wrapping the cable with two +strips each 3 inches in width, the outer strip covering the line of +junction between adjacent spirals of the inner strip, the whole when +in place being impregnated with a solution of silicate of soda. The +joints themselves are covered with two layers of asbestos held in +place by steel tape applied spirally. To distribute the strains upon +the cables in manholes, radical supports of various curvatures, and +made of malleable cast iron, are used. The photograph on page 100 +illustrates the arrangement of cables in one of these manholes. + +[Illustration: OPERATING BOARD--SUB-STATION NO. 11] + +In order to further diminish the risk of interruption of the service +due to failure of power supply, each sub-station south of 96th Street +receives its alternating current from the power house through cables +carried on opposite sides of the subway. To protect the lead sheaths +of the cables against damage by electrolysis, rubber insulating pieces +1/6 of an inch in thickness are placed between the sheaths and the +iron bracket supports in the manholes. + +[Sidenote: _Cable +Conveying +Energy from +Power House to +Sub-Stations_] + +The cables used for conveying energy from the power house to the +several sub-stations aggregate approximately 150 miles in length. The +cable used for this purpose comprises three stranded copper conductors +each of which contains nineteen wires, and the diameter of the +stranded conductor thus formed is 2/5 of an inch. Paper insulation is +employed and the triple cable is enclosed in a lead sheath 9/64 of an +inch thick. Each conductor is separated from its neighbors and from +the lead sheath by insulation of treated paper 7/16 of an inch in +thickness. The outside diameter of the cables is 2-5/8 inches, and the +weight 8-1/2 pounds per lineal foot. In the factories the cable as +manufactured was cut into lengths corresponding to the distance +between manholes, and each length subjected to severe tests including +application to the insulation of an alternating current potential of +30,000 volts for a period of thirty minutes. These cables were +installed under the supervision of the Interborough Company's +engineers, and after jointing, each complete cable from power house to +sub-station was tested by applying an alternating potential of 30,000 +volts for thirty minutes between each conductor and its neighbors, and +between each conductor and the lead sheath. The photographs on +page 98 illustrates the construction of this cable. + +[Sidenote: _Sub-Station_] + +The tri-phase alternating current generated at the power house is +conveyed through the high potential cable system to eight sub-stations +containing the necessary transforming and converting machinery. These +sub-stations are designed and located as follows: + +[Illustration: DIAGRAMS OF DIRECT CURRENT FEEDER AND RETURN CIRCUITS] + + Sub-station No. 11--29-33 City Hall Place. + + Sub-station No. 12--108-110 East 19th Street. + + Sub-station No. 13--225-227 West 53d Street. + + Sub-station No. 14--264-266 West 96th Street. + + Sub-station No. 15--606-608 West 143d Street. + + Sub-station No. 16--73-77 West 132d Street. + + Sub-station No. 17--Hillside Avenue, 301 feet West of + Eleventh Avenue. + + Sub-station No. 18--South side of Fox Street (Simpson + Street), 60 feet north of Westchester Avenue. + +[Illustration: SWITCH CONNECTING FEEDER TO CONTACT RAIL] + +[Illustration: CONTACT RAIL JOINT WITH FISH PLATE] + +The converter unit selected to receive the alternating current and +deliver direct current to the track, etc., has an output of 1,500 +kilowatts with ability to carry 50 per cent. overload for three hours. +The average area of a city lot is 25 x 100 feet, and a sub-station +site comprising two adjacent lots of this approximate size permits the +installation of a maximum of eight 1,500 kilowatts converters with +necessary transformers, switchboard and other auxiliary apparatus. In +designing the sub-stations, a type of building with a central air-well +was selected. The typical organization of apparatus is illustrated in +the ground plan and vertical section on pages 101, 102 and 103 and +provides, as shown, for two lines of converters, the three +transformers which supply each converter being located between it and +the adjacent side wall. The switchboard is located at the rear of the +station. The central shaft affords excellent light and ventilation for +the operating room. The steel work of the sub-stations is designed +with a view to the addition of two storage battery floors, should it +be decided at some future time that the addition of such an auxiliary +is advisable. + +[Illustration: CONTACT RAIL BANDS] + +The necessary equipment of the sub-stations implies sites +approximately 50 x 100 feet in dimensions; and sub-stations Nos. 14, +15, 17, and 18 are practically all this size. Sub-stations Nos. 11 and +16 are 100 feet in length, but the lots acquired in these instances +being of unusual width, these sub-stations are approximately 60 feet +wide. Sub-station No. 12, on account of limited ground space, is but +48 feet wide and 92 feet long. In each of the sub-stations, except No. +13, foundations are provided for eight converters; sub-station No. 13 +contains foundations for the ultimate installation of ten converters. + +[Illustration: DIRECT CURRENT FEEDERS FROM MANHOLE TO CONTACT RAIL] + +The function of the electrical apparatus in sub-stations, as has been +stated, is the conversion of the high potential alternating current +energy delivered from the power house through the tri-phase cables +into direct current adapted to operate the motors with which the +rolling stock is equipped. This apparatus comprises transformers, +converters, and certain minor auxiliaries. The transformers, which are +arranged in groups of three, receive the tri-phase alternating current +at a potential approximating 10,500 volts, and deliver equivalent +energy (less the loss of about 2 per cent. in the transformation) to +the converters at a potential of about 390 volts. The converters +receiving this energy from their respective groups of transformers in +turn deliver it (less a loss approximating 4 per cent. at full load) +in the form of direct current at a potential of 625 volts to the bus +bars of the direct current switchboards, from which it is conveyed by +insulated cables to the contact rails. The photograph on page 102 +is a general view of the interior of one of the sub-stations. The +exterior of sub-stations Nos. 11 and 18 are shown on page 107. + +[Illustration: CONTACT RAILS, SHOWING END INCLINES] + +The illustration on page 108 is from a photograph taken on one of +the switchboard galleries. In the sub-stations, as in the power house, +the high potential alternating current circuits are opened and closed +by oil switches, which are electrically operated by motors, these in +turn being controlled by 110 volt direct current circuits. Diagramatic +bench boards are used, as at the power house, but in the sub-stations +they are of course relatively small and free from complication. + +The instrument board is supported by iron columns and is carried at a +sufficient height above the bench board to enable the operator, while +facing the bench board and the instruments, to look out over the floor +of the sub-station without turning his head. The switches of the +direct current circuits are hand-operated and are located upon boards +at the right and left of the control board. + +A novel and important feature introduced (it is believed for the first +time) in these sub-stations, is the location in separate brick +compartments of the automatic circuit breakers in the direct current +feeder circuits. These circuit breaker compartments are shown in the +photograph on page 93, and are in a line facing the boards which +carry the direct feeder switches, each circuit breaker being located +in a compartment directly opposite the panel which carries the switch +belonging to the corresponding circuit. This plan will effectually +prevent damage to other parts of the switchboard equipment when +circuit-breakers open automatically under conditions of short-circuit. +It also tends to eliminate risk to the operator, and, therefore, to +increase his confidence and accuracy in manipulating the hand-operated +switches. + +[Illustration: ASSEMBLY OF CONTACT RAIL AND PROTECTION] + +The three conductor cables which convey tri-phase currents from the +power house are carried through tile ducts from the manholes located +in the street directly in front of each sub-station to the back of the +station where the end of the cable is connected directly beneath its +oil switch. The three conductors, now well separated, extend +vertically to the fixed terminals of the switch. In each sub-station +but one set of high-potential alternating current bus bars is +installed and between each incoming cable and these bus bars is +connected an oil switch. In like manner, between each converter unit +and the bus bars an oil switch is connected into the high potential +circuit. The bus bars are so arranged that they may be divided into +any number of sections not exceeding the number of converter units, by +means of movable links which, in their normal condition, constitute a +part of the bus bars. + +Each of the oil switches between incoming circuits and bus bars is +arranged for automatic operation and is equipped with a reversed +current relay, which, in the case of a short-circuit in its +alternating current feeder cable opens the switch and so disconnects +the cable from the sub-station without interference with the operation +of the other cables or the converting machinery. + +[Illustration: CONTACT RAIL INSULATOR] + +[Sidenote: _Direct Current +Distribution +from +Sub-Stations_] + +The organization of electrical conductors provided to convey direct +current from the sub-stations to the moving trains can be described +most conveniently by beginning with the contact, or so-called third +rail. South of 96th Street the average distance between sub-stations +approximates 12,000 feet, and north of 96th Street the average +distance is about 15,000 feet. Each track, of course, is provided with +a contact rail. There are four tracks and consequently four contact +rails from City Hall to 96th Street, three from 96th Street to 145th +Street on the West Side, two from 145th Street to Dyckman Street, and +three from Dyckman Street to the northern terminal of the West Side +extension of the system. From 96th Street, the East Side has two +tracks and two contact rails to Mott Avenue, and from that point to +the terminal at 182d Street three tracks and three contact rails. + +[Illustration: CONTACT SHOE AND FUSE] + +Contact rails south of Reade Street are supplied from sub-station No. +11; from Reade Street to 19th Street they are supplied from +sub-stations Nos. 11 and 12; from 19th Street they are supplied from +sub-stations Nos. 12 and 13; from the point last named to 96th Street +they are supplied from sub-stations Nos. 13 and 14; from 96th Street +to 143d Street, on the West Side, they are supplied from sub-stations +Nos. 14 and 15; from 143d Street to Dyckman Street they are supplied +from sub-stations Nos. 15 and 17; and from that point to the terminal +they are supplied from sub-station No. 17. On the East Side branch +contact rails from 96th Street to 132d Street are supplied from +sub-stations Nos. 14 and 16; from 132d to 165th Street they are +supplied from sub-stations Nos. 16 and 18; and from 165th Street to +182d Street they are supplied from sub-station No. 18. + +Each contact rail is insulated from all contact rails belonging to +adjacent tracks. This is done in order that in case of derailment or +other accident necessitating interruption of service on a given track, +trains may be operated upon the other tracks having their separate and +independent channels of electrical supply. To make this clear, we may +consider that section of the subway which lies between Reade Street +and 19th Street. This section is equipped with four tracks, and the +contact rail for each track, together with the direct current feeders +which supply it from sub-stations Nos. 11 and 12, are electrically +insulated from all other circuits. Of each pair of track rails one is +used for the automatic block signaling system, and, therefore, is not +used as a part of the negative or return side of the direct current +system. The other four track rails, however, are bonded, and together +with the negative feeders constitute the track return or negative side +of the direct current system. + +The diagram on page 109 illustrates the connections of the contact +rails, track rails and the positive and negative feeders. All negative +as well as positive feeders are cables of 2,000,000 c. m. section and +lead sheathed. In emergency, as, for example, in the case of the +destruction of a number of the cables in a manhole, they are, +therefore, interchangeable. The connections are such as to minimize +"track drop," as will be evident upon examination of the diagram. The +electrical separation of the several contact rails and the positive +feeders connected thereto secures a further important advantage in +permitting the use at sub-stations of direct-current circuit-breakers +of moderate size and capacity, which can be set to open automatically +at much lower currents than would be practicable were all contact +rails electrically connected, thus reducing the limiting current and +consequently the intensity of the arcs which might occur in the subway +in case of short-circuit between contact rail and earth. + +The contact rail itself is of special soft steel, to secure high +conductivity. Its composition, as shown by tests, is as follows: +Carbon, .08 to .15; silicon, .05; phosphorus, .10; manganese, .50 to +.70; and sulphur, .05. Its resistance is not more than eight times the +resistance of pure copper of equal cross-section. The section chosen +weighs 75 pounds per yard. The length used in general is 60 feet, but +in some cases 40 feet lengths are substituted. The contact rails are +bounded by four bonds, aggregating 1,200,000 c. m. section. The bonds +are of flexible copper and their terminals are riveted to the steel by +hydraulic presses, producing a pressure of 35 tons. The bonds when in +use are covered by special malleable iron fish-plates which insure +alignment of rail. Each length of rail is anchored at its middle point +and a small clearance is allowed between ends of adjacent rails for +expansion and contraction, which in the subway, owing to the +relatively small change of temperature, will be reduced to a minimum. +The photographs on pages 110 and 111 illustrate the method of +bonding the rail, and show the bonded joint completed by the addition +of the fish-plates. + +The contact rail is carried upon block insulators supported upon +malleable iron castings. Castings of the same material are used to +secure the contact rail in position upon the insulators. A photograph +of the insulator with its castings is shown on page 113. + +[Sidenote: _Track +Bonding_] + +The track rails are 33 feet long, of Standard American Society Civil +Engineers' section, weighing 100 pounds a yard. As has been stated, +one rail in each track is used for signal purposes and the other is +utilized as a part of the negative return of the power system. +Adjacent rails to be used for the latter purpose are bonded with two +copper bonds having an aggregate section of 400,000 c. m. These bonds +are firmly riveted into the web of the rail by screw bonding presses. +They are covered by splice bars, designed to leave sufficient +clearance for the bond. + +The return rails are cross-sectioned at frequent intervals for the +purpose of equalizing currents which traverse them. + +[Sidenote: _Contact Rail +Guard and +Collector Shoe_] + +The Interborough Company has provided a guard in the form of a plank +8-1/2 inches wide and 1-1/2 inches thick, which is supported in a +horizontal position directly above the rail, as shown in the +illustration on page 113. This guard is carried by the contact +rail to which it is secured by supports, the construction of which is +sufficiently shown in the illustration. This type of guard has been in +successful use upon the Wilkesbarre and Hazleton Railway for nearly +two years. It practically eliminates the danger from the third rail, +even should passengers leave the trains and walk through a section of +the tunnel while the rails are charged. + +Its adoption necessitates the use of a collecting shoe differing +radically from that used upon the Manhattan division and upon the +elevated railways employing the third rail system in Chicago, Boston, +Brooklyn, and elsewhere. The shoe is shown in the photograph on +page 114. The shoe is held in contact with the third rail by +gravity reinforced by pressure from two spiral springs. The support +for the shoe includes provision for vertical adjustment to compensate +for wear of car wheels, etc. + + + + +CHAPTER VI + +ELECTRICAL EQUIPMENT OF CARS + + +In determining the electrical equipment of the trains, the company has +aimed to secure an organization of motors and control apparatus easily +adequate to operate trains in both local and express service at the +highest speeds compatible with safety to the traveling public. For +each of the two classes of service the limiting safe speed is fixed by +the distance between stations at which the trains stop, by curves, and +by grades. Except in a few places, for example where the East Side +branch passes under the Harlem River, the tracks are so nearly level +that the consideration of grade does not materially affect +determination of the limiting speed. While the majority of the curves +are of large radius, the safe limiting speed, particularly for the +express service, is necessarily considerably less than it would be on +straight tracks. + +The average speed of express trains between City Hall and 145th Street +on the West Side will approximate 25 miles an hour, including stops. +The maximum speed of trains will be 45 miles per hour. The average +speed of local and express trains will exceed the speed made by the +trains on any elevated railroad. + +To attain these speeds without exceeding maximum safe limiting speeds +between stops, the equipment provided will accelerate trains carrying +maximum load at a rate of 1.25 miles per hour per second in starting +from stations on level track. To obtain the same acceleration by +locomotives, a draw-bar pull of 44,000 pounds would be necessary--a +pull equivalent to the maximum effect of six steam locomotives such as +were used recently upon the Manhattan Elevated Railway in New York, +and equivalent to the pull which can be exerted by two passenger +locomotives of the latest Pennsylvania Railroad type. Two of these +latter would weigh about 250 net tons. By the use of the multiple unit +system of electrical control, equivalent results in respect to rate of +acceleration and speed are attained, the total addition to train +weight aggregating but 55 net tons. + +If the locomotive principle of train operation were adopted, +therefore, it is obvious that it would be necessary to employ a lower +rate of acceleration for express trains. This could be attained +without very material sacrifice of average speed, since the average +distance between express stations is nearly two miles. In the case of +local trains, however, which average nearly three stops per mile, no +considerable reduction in the acceleration is possible without a +material reduction in average speed. The weight of a local train +exceeds the weight of five trail cars, similarly loaded, by 33 net +tons, and equivalent adhesion and acceleration would require +locomotives having not less than 80 net tons effective upon drivers. + +[Sidenote: _Switching_] + +The multiple unit system adopted possesses material advantages over a +locomotive system in respect to switching at terminals. Some of the +express trains in rush hours will comprise eight cars, but at certain +times during the day and night when the number of people requiring +transportation is less than during the morning and evening, and were +locomotives used an enormous amount of switching, coupling and +uncoupling would be involved by the comparative frequent changes of +train lengths. In an eight-car multiple-unit express train, the first, +third, fifth, sixth, and eighth cars will be motor cars, while the +second, fourth, and seventh will be trail cars. An eight-car train can +be reduced, therefore, to a six-car train by uncoupling two cars from +either end, to a five-car train by uncoupling three cars from the rear +end, or to a three-car train by uncoupling five cars from either end. +In each case a motor car will remain at each end of the reduced train. +In like manner, a five-car local train may be reduced to three cars, +still leaving a motor car at each end by uncoupling two cars from +either end, since in the normal five-car local train the first, third, +and fifth cars will be motor cars. + +[Illustration: 200 H. P. RAILWAY MOTOR] + +[Sidenote: _Motors_] + +The motors are of the direct current series type and are rated 200 +horse power each. They have been especially designed for the subway +service in line with specifications prepared by engineers of the +Interborough Company, and will operate at an average effective +potential of 570 volts. They are supplied by two manufacturers and +differ in respect to important features of design and construction, +but both are believed to be thoroughly adequate for the intended +service. + +[Illustration: 200 H. P. RAILWAY MOTOR] + +The photographs on this page illustrate motors of each make. The +weight of one make complete, with gear and gear case, is 5,900 pounds. +The corresponding weight of the other is 5,750 pounds. The ratio of +gear reduction used with one motor is 19 to 63, and with the other +motor 20 to 63. + +[Illustration: 200 H. P. RAILWAY MOTOR] + +[Sidenote: _Motor +Control_] + +By the system of motor control adopted for the trains, the power +delivered to the various motors throughout the train is simultaneously +controlled and regulated by the motorman at the head of the train. +This is accomplished by means of a system of electric circuits +comprising essentially a small drum controller and an organization of +actuating circuits conveying small currents which energize electric +magnets placed beneath the cars, and so open and close the main power +circuits which supply energy to the motors. A controller is mounted +upon the platform at each end of each motor car, and the entire train +may be operated from any one of the points, the motorman normally +taking his post on the front platform of the first car. The switches +which open and close the power circuits through motors and rheostats +are called contactors, each comprising a magnetic blow-out switch and +the electro magnet which controls the movements of the switch. By +these contactors the usual series-multiple control of direct-current +motors is effected. The primary or control circuits regulate the +movement, not only of the contactors but also of the reverser, by +means of which the direction of the current supplied to motors may be +reversed at the will of the motorman. + +[Illustration: APPARATUS UNDER COMPOSITE MOTOR CAR] + +The photograph on this page shows the complete control wiring and +motor equipment of a motor car as seen beneath the car. In wiring the +cars unusual precautions have been adopted to guard against risk of +fire. As elsewhere described in this publication, the floors of all +motor cars are protected by sheet steel and a material composed of +asbestos and silicate of soda, which possesses great heat-resisting +properties. In addition to this, all of the important power wires +beneath the car are placed in conduits of fireproof material, of which +asbestos is the principal constituent. Furthermore, the vulcanized +rubber insulation of the wires themselves is covered with a special +braid of asbestos, and in order to diminish the amount of combustible +insulating material, the highest grade of vulcanized rubber has been +used, and the thickness of the insulation correspondingly reduced. It +is confidently believed that the woodwork of the car body proper +cannot be seriously endangered by an accident to the electric +apparatus beneath the car. Insulation is necessarily combustible, and +in burning evolves much smoke; occasional accidents to the apparatus, +notwithstanding every possible precaution, will sometimes happen; and +in the subway the flash even of an absolutely insignificant fuse may +be clearly visible and cause alarm. The public traveling in the subway +should remember that even very severe short-circuits and extremely +bright flashes beneath the car involve absolutely no danger to +passengers who remain inside the car. + +The photograph on page 120 illustrates the control wiring of the +new steel motorcars. The method of assembling the apparatus differs +materially from that adopted in wiring the outfit of cars first +ordered, and, as the result of greater compactness which has been +attained, the aggregate length of the wiring has been reduced +one-third. + +The quality and thickness of the insulation is the same as in the case +of the earlier cars, but the use of asbestos conduits is abandoned +and iron pipe substituted. In every respect it is believed that the +design and workmanship employed in mounting and wiring the motors and +control equipments under these steel cars is unequaled elsewhere in +similar work up to the present time. + +[Illustration: APPARATUS UNDER STEEL MOTOR CAR] + +The motors and car wiring are protected by a carefully planned system +of fuses, the function of which is to melt and open the circuits, so +cutting off power in case of failure of insulation. + +Express trains and local trains alike are provided with a bus line, +which interconnects the electrical supply to all cars and prevents +interruption of the delivery of current to motors in case the +collector shoes attached to any given car should momentarily fail to +make contact with the third rail. At certain cross-overs this operates +to prevent extinguishing the lamps in successive cars as the train +passes from one track to another. The controller is so constructed +that when the train is in motion the motorman is compelled to keep his +hand upon it, otherwise the power is automatically cut off and the +brakes are applied. This important safety device, which, in case a +motorman be suddenly incapacitated at his post, will promptly stop the +train, is a recent invention and is first introduced in practical +service upon trains of the Interborough Company. + +[Sidenote: _Heating +and +Lighting_] + +All cars are heated and lighted by electricity. The heaters are placed +beneath the seats, and special precautions have been taken to insure +uniform distribution of the heat. The wiring for heaters and lights +has been practically safe-guarded to avoid, so far as possible, all +risk of short-circuit or fire, the wire used for the heater circuits +being carried upon porcelain insulators from all woodwork by large +clearances, while the wiring for lights is carried in metallic +conduit. All lamp sockets are specially designed to prevent +possibility of fire and are separated from the woodwork of the car by +air spaces and by asbestos. + +[Illustration: (FIRE ALARM)] + +The interior of each car is lighted by twenty-six 10-candle power +lamps, in addition to four lamps provided for platforms and markers. +The lamps for lighting the interior are carefully located, with a view +to securing uniform and effective illumination. + + + + +CHAPTER VII + +LIGHTING SYSTEM FOR PASSENGER STATIONS AND TUNNEL + + +In the initial preparation of plans, and more than a year before the +accident which occurred in the subway system of Paris in August, 1903, +the engineers of the Interborough Company realized the importance of +maintaining lights in the subway independent of any temporary +interruption of the power used for lighting the cars, and, in +preparing their plans, they provided for lighting the subway +throughout its length from a source independent of the main power +supply. For this purpose three 1,250-kilowatt alternators +direct-driven by steam turbines are installed in the power house, from +which point a system of primary cables, transformers and secondary +conductors convey current to the incandescent lamps used solely to +light the subway. The alternators are of the three-phase type, making +1,200 revolutions per minute and delivering current at a frequency of +60 cycles per second at a potential of 11,000 volts. In the boiler +plant and system of steam piping installed in connection with these +turbine-driven units, provision is made for separation of the steam +supply from the general supply for the 5,000 kilowatt units and for +furnishing the steam for the turbine units through either of two +alternative lines of pipe. + +The 11,000-volt primary current is conveyed through paper insulated +lead-sheathed cables to transformers, located in fireproof +compartments adjacent to the platforms of the passenger stations. +These transformers deliver current to two separate systems of +secondary wiring, one of which is supplied at a potential of 120 volts +and the other at 600 volts. + +The general lighting of the passenger station platforms is effected by +incandescent lamps supplied from the 120-volt secondary wiring +circuits, while the lighting of the subway sections between adjacent +stations is accomplished by incandescent lamps connected in series +groups of five each and connected to the 600-volt lighting circuits. +Recognizing the fact that in view of the precautions taken it is +probable that interruptions of the alternating current lighting +service will be infrequent, the possibility of such interruption is +nevertheless provided for by installing upon the stairways leading to +passenger station platforms, at the ticket booths and over the tracks +in front of the platforms, a number of lamps which are connected to +the contact rail circuit. This will provide light sufficient to enable +passengers to see stairways and the edges of the station platforms in +case of temporary failure of the general lighting system. + +The general illumination of the passenger stations is effected by +means of 32 c. p. incandescent lamps, placed in recessed domes in the +ceiling. These are reinforced by 14 c. p. and 32 c. p. lamps, carried +by brackets of ornate design where the construction of the station +does not conveniently permit the use of ceiling lights. The lamps are +enclosed in sand-blasted glass globes, and excellent distribution is +secured by the use of reflectors. + +The illustration on page 122 is produced from a photograph of the +interior of one of the transformer cupboards and shows the transformer +in place with the end bell of the high potential cable and the primary +switchboard containing switches and enclosed fuses. The illustration +on page 123 shows one of the secondary distributing switchboards +which are located immediately behind the ticket booths, where they are +under the control of the ticket seller. + +[Illustration: TRANSFORMER COMPARTMENT IN PASSENGER STATION] + +In lighting the subway between passenger stations, it is desirable, on +the one hand, to provide sufficient light for track inspection and to +permit employees passing along the subway to see their way clearly and +avoid obstructions; but, on the other hand, the lighting must not be +so brilliant as to interfere with easy sight and recognition of the +red, yellow, and green signal lamps of the block signal system. It is +necessary also that the lights for general illumination be so placed +that their rays shall not fall directly upon the eyes of approaching +motormen at the head of trains nor annoy passengers who may be reading +their papers inside the cars. The conditions imposed by these +considerations are met in the four-track sections of the subway by +placing a row of incandescent lamps between the north-bound local and +express tracks and a similar row between the southbound local and +express tracks. The lamps are carried upon brackets supported upon the +iron columns of the subway structure, successive lamps in each row +being 60 feet apart. They are located a few inches above the tops of +the car windows and with reference to the direction of approaching +trains the lamps in each row are carried upon the far side of the iron +columns, by which expedient the eyes of the approaching motormen are +sufficiently protected against their direct rays. + +[Sidenote: _Lighting of +the Power +House_] + +For the general illumination of the engine room, clusters of Nernst +lamps are supported from the roof trusses and a row of single lamps +of the same type is carried on the lower gallery about 25 feet from +the floor. This is the first power house in America to be illuminated +by these lamps. The quality of the light is unsurpassed and the +general effect of the illumination most satisfactory and agreeable to +the eye. In addition to the Nernst lamps, 16 c. p. incandescent lamps +are placed upon the engines and along the galleries in places not +conveniently reached by the general illumination. The basement also is +lighted by incandescent lamps. + +[Illustration: SECONDARY DISTRIBUTING SWITCHBOARD AT PASSENGER +STATION] + +For the boiler room, a row of Nernst lamps in front of the batteries +of boilers is provided, and, in addition to these, incandescent lamps +are used in the passageways around the boilers, at gauges and at water +columns. The basement of the boiler room, the pump room, the +economizer floor, coal bunkers, and coal conveyers are lighted by +incandescent lamps, while arc lamps are used around the coal tower and +dock. The lights on the engines and those at gauge glasses and water +columns and at the pumps are supplied by direct current from the +250-volt circuits. All other incandescent lamps and the Nernst lamps +are supplied through transformers from the 60-cycle lighting system. + +[Sidenote: _Emergency +Signal System +and Provision +for Cutting Off +Power from +Contact Rail_] + +In the booth of each ticket seller and at every manhole along the west +side of the subway and its branches is placed a glass-covered box of +the kind generally used in large American cities for fire alarm +purposes. In case of accident in the subway which may render it +desirable to cut off power from the contact rails, this result can be +accomplished by breaking the glass front of the emergency box and +pulling the hook provided. Special emergency circuits are so arranged +that pulling the hook will instantly open all the circuit-breakers at +adjacent sub-stations through which the contact rails in the section +affected receive their supply of power. It will also instantly report +the location of the trouble, annunciator gongs being located in the +sub-stations from which power is supplied to the section, in the train +dispatchers' offices and in the office of the General Superintendent, +instantly intimating the number of the box which has been pulled. +Automatic recording devices in train dispatchers' offices and in the +office of the General Superintendent also note the number of the box +pulled. + +The photograph on page 120 shows a typical fire alarm box. + + + + +CHAPTER VIII + +ROLLING STOCK--CARS, TRUCKS, ETC. + + +The determination of the builders of the road to improve upon the best +devices known in electrical railroading and to provide an equipment +unequaled on any interurban line is nowhere better illustrated than in +the careful study given to the types of cars and trucks used on other +lines before a selection was made of those to be employed on the +subway. + +All of the existing rapid transit railways in this country, and many +of those abroad, were visited and the different patterns of cars in +use were considered in this investigation, which included a study of +the relative advantages of long and short cars, single and multiple +side entrance cars and end entrance cars, and all of the other +varieties which have been adopted for rapid transit service abroad and +at home. + +The service requirement of the New York subway introduces a number of +unprecedented conditions, and required a complete redesign of all the +existing models. The general considerations to be met included the +following: + +High schedule speeds with frequent stops. + +Maximum carrying capacity for the subway, especially at times of rush +hours, morning and evening. + +Maximum strength combined with smallest permissible weight. + +Adoption of all precautions calculated to reduce possibility of damage +from either the electric circuit or from collisions. + +The clearance and length of the local station platforms limited the +length of trains, and tunnel clearances the length and width and +height of the cars. + +The speeds called for by the contract with the city introduced motive +power requirements which were unprecedented in any existing railway +service, either steam or electric, and demanded a minimum weight +consistent with safety. As an example, it may be stated that an +express train of eight cars in the subway to conform to the schedule +speed adopted will require a nominal power of motors on the train of +2,000 horse power, with an average accelerating current at 600 volts +in starting from a station stop of 325 amperes. This rate of energy +absorption which corresponds to 2,500 horse power is not far from +double that taken by the heaviest trains on trunk line railroads when +starting from stations at the maximum rate of acceleration possible +with the most powerful modern steam locomotives. + +Such exacting schedule conditions as those mentioned necessitated the +design of cars, trucks, etc., of equivalent strength to that found in +steam railroad car and locomotive construction, so that while it was +essential to keep down the weight of the train and individual cars to +a minimum, owing to the frequent stops, it was equally as essential to +provide the strongest and most substantial type of car construction +throughout. + +Owing to these two essentials which were embodied in their +construction it can safely be asserted that the cars used in the +subway represent the acme of car building art as it exists to-day, and +that all available appliances for securing strength and durability in +the cars and immunity from accidents have been introduced. + +After having ascertained the general type of cars which would be best +adapted to the subway service, and before placing the order for car +equipments, it was decided to build sample cars embodying the approved +principles of design. From these the management believed that the +details of construction could be more perfectly determined than in any +other way. Consequently, in the early part of 1902, two sample cars +were built and equipped with a variety of appliances and furnishings +so that the final type could be intelligently selected. From the tests +conducted on these cars the adopted type of car which is described in +detail below was evolved. + +After the design had been worked out a great deal of difficulty was +encountered in securing satisfactory contracts for proper deliveries, +on account of the congested condition of the car building works in the +country. Contracts were finally closed, however, in December, 1902, +for 500 cars, and orders were distributed between four car-building +firms. Of these cars, some 200, as fast as delivered, were placed in +operation on the Second Avenue line of the Elevated Railway, in order +that they might be thoroughly tested during the winter of 1903-4. + +[Illustration: END VIEW OF STEEL PASSENGER CAR] + +In view of the peculiar traffic conditions existing in New York City +and the restricted siding and yard room available in the subway, it +was decided that one standard type of car for all classes of service +would introduce the most flexible operating conditions, and for this +reason would best suit the public demands at different seasons of the +year and hours of the day. In order further to provide cars, each of +which would be as safe as the others, it was essential that there +should be no difference in constructional strength between the motor +cars and the trail cars. All cars were therefore made of one type and +can be used interchangeably for either motor or trail-car service. + +The motor cars carry both motors on the same truck; that is, they have +a motor truck at one end carrying two motors, one geared to each +axle; the truck at the other end of the car is a "trailer" and carries +no motive power. + +[Illustration: SIDE VIEW OF STEEL PASSENGER CAR] + +Some leading distinctive features of the cars may be enumerated as +follows: + + (1.) The length is 51 feet and provides seating capacity for + 52 passengers. This length is about 4 feet more than those of + the existing Manhattan Elevated Railroad cars. + + (2.) The enclosed vestibule platforms with sliding doors + instead of the usual gates. The enclosed platforms will + contribute greatly to the comfort and safety of passengers + under subway conditions. + + (3.) The anti-telescoping car bulkheads and platform posts. + This construction is similar to that in use on Pullman cars, + and has been demonstrated in steam railroad service to be an + important safety appliance. + + (4.) The steel underframing of the car, which provides a + rigid and durable bed structure for transmitting the heavy + motive power stresses. + + (5.) The numerous protective devices against defects in the + electrical apparatus. + + (6.) Window arrangement, permitting circulation without + draughts. + + (7.) Emergency brake valve on truck operated by track trip. + + (8.) Emergency brake valve in connection with + master-controller. + +The table on page 133 shows the main dimensions of the car, and +also the corresponding dimensions of the standard car in use on the +Manhattan Elevated Railway. + +The general arrangement of the floor framing is well shown in the +photograph on page 132. The side sills are of 6-inch channels, +which are reinforced inside and out by white oak timbers. The center +sills are 5-inch I-beams, faced on both sides with Southern pine. The +end sills are also of steel shapes, securely attached to the side +sills by steel castings and forgings. The car body end-sill channel is +faced with a white-oak filler, mortised to receive the car body +end-posts and braced at each end by gusset plates. The body bolster is +made up of two rolled steel plates bolted together at their ends and +supported by a steel draw casting, the ends of which form a support +for the center sills. The cross-bridging and needle-beams of 5-inch +I-beams are unusually substantial. The flooring inside the car is +double and of maple, with asbestos fire-felt between the layers, and +is protected below by steel plates and "transite" (asbestos board). + +The side framing of the car is of white ash, doubly braced and heavily +trussed. There are seven composite wrought-iron carlines forged in +shape for the roof, each sandwiched between two white ash carlines, +and with white ash intermediate carlines. The platform posts are of +compound construction with anti-telescoping posts of steel bar +sandwiched between white ash posts at corners and centers of +vestibuled platforms. These posts are securely bolted to the steel +longitudinal sills, the steel anti-telescoping plate below the floor, +and to the hood of the bow which serves to reinforce it. This bow is a +heavy steel angle in one piece, reaching from plate to plate and +extending back into the car 6 feet on each side. By this construction +it is believed that the car framing is practically indestructible. In +case of accident, if one platform should ride over another, eight +square inches of metal would have to be sheared off the posts before +the main body of the car would be reached, which would afford an +effective means of protection. + +[Illustration: EXTERIOR VIEW--STEEL CAR FRAMING] + +The floor is completely covered on the underside with 1/4-inch +asbestos transite board, while all parts of the car framing, flooring, +and sheathing are covered with fire-proofing compound. In addition, +all spaces above the motor truck in the floor framing, between sills +and bridging, are protected by plates of No. 8 steel and 1/4-inch roll +fire-felt extending from the platform end sill to the bolster. + +[Sidenote: _Car Wiring_] + +The precautions to secure safety from fire consists generally in the +perfected arrangement and installation of the electrical apparatus and +the wiring. For the lighting circuits a flexible steel conduit is +used, and a special junction box. On the side and upper roofs, over +these conduits for the lighting circuits, a strip of sheet iron is +securely nailed to the roof boards before the canvas is applied. The +wires under the floor are carried in ducts moulded into suitable forms +of asbestos compound. Special precautions have been taken with the +insulation of the wires, the specifications calling for, first, a +layer of paper, next, a layer of rubber, and then a layer of cotton +saturated with a weather-proof compound, and outside of this a layer +of asbestos. The hangers supporting the rheostats under the car body +are insulated with wooden blocks, treated by a special process, being +dried out in an oven and then soaked in an insulating compound, and +covered with 1/4-inch "transite" board. The rheostat boxes themselves +are also insulated from the angle iron supporting them. Where the +wires pass through the flooring they are hermetically sealed to +prevent the admission of dust and dirt. + +At the forward end of what is known as the No. 1 end of the car all +the wires are carried to a slate switchboard in the motorman's cab. +This board is 44 x 27 inches, and is mounted directly back of the +motorman. The window space occupied by this board is ceiled up and the +space back of the panels is boxed in and provided with a door of steel +plate, forming a box, the cover, top, bottom, and sides of which are +lined with electrobestos 1/2-inch thick. All of the switches and +fuses, except the main trolley fuse and bus-line fuse, which are +encased and placed under the car, are carried on this switchboard. +Where the wires are carried through the floor or any partition, a +steel chute, lined with electrobestos, is used to protect the wires +against mechanical injury. It will be noted from the above that no +power wiring, switches, or fuses are placed in the car itself, all +such devices being outside in a special steel insulated compartment. + +A novel feature in the construction of these cars is the motorman's +compartment and vestibule, which differs essentially from that used +heretofore, and the patents are owned by the Interborough Company. The +cab is located on the platform, so that no space within the car is +required; at the same time the entire platform space is available for +ingress and egress except that on the front platform of the first car, +on which the passengers would not be allowed in any case. The side of +the cab is formed by a door which can be placed in three positions. +When in its mid-position it encloses a part of the platform, so as to +furnish a cab for the motorman, but when swung parallel to the end +sills it encloses the end of the platform, and this would be its +position on the rear platform of the rear car. The third position is +when it is swung around to an arc of 180 degrees, when it can be +locked in position against the corner vestibule post enclosing the +master controller. This would be its position on all platforms except +on the front of the front car or the rear of the rear car of the +train. + +The platforms themselves are not equipped with side gates, but with +doors arranged to slide into pockets in the side framing, thereby +giving up the entire platform to the passengers. These doors are +closed by an overhead lever system. The sliding door on the front +platform of the first car may be partly opened and secured in this +position by a bar, and thus serve as an arm-rest for the motorman. The +doors close against an air-cushion stop, making it impossible to +clutch the clothing or limbs of passengers in closing. + +[Illustration: INTERIOR VIEW--SKELETON FRAMING OF STEEL CAR] + +Pantagraph safety gates for coupling between cars are provided. They +are constructed so as to adjust themselves to suit the various +positions of adjoining cars while passing in, around, and out of +curves of 90 feet radius. + +On the door leading from the vestibule to the body of the car is a +curtain that can be automatically raised and lowered as the door is +opened or closed to shut the light away from the motorman. Another +attachment is the peculiar handle on the sliding door. This door is +made to latch so that it cannot slide open with the swaying of the +car, but the handle is so constructed that when pressure is applied +upon it to open the door, the same movement will unlatch it. + +Entering the car, the observer is at once impressed by the amount of +room available for passengers. The seating arrangements are similar to +the elevated cars, but the subway coaches are longer and wider than +the Manhattan, and there are two additional seats on each end. The +seats are all finished in rattan. Stationary crosswise seats are +provided after the Manhattan pattern, at the center of the car. The +longitudinal seats are 17-3/4 inches deep. The space between the +longitudinal seats is 4 feet 5 inches. + +The windows have two sashes, the lower one being stationary, while the +upper one is a drop sash. This arrangement reverses the ordinary +practice, and is desirable in subway operation and to insure safety +and comfort to the passengers. The side windows in the body of the +car, also the end windows and end doors, are provided with roll shades +with pinch-handle fixtures. + +[Illustration: INTERIOR VIEW OF PROTECTED WOODEN CAR] + +The floors are covered with hard maple strips, securely fastened to +the floor with ovalhead brass screws, thus providing a clean, dry +floor for all conditions of weather. + +Six single incandescent lamps are placed on the upper deck ceiling, +and a row of ten on each side deck ceiling is provided. There are two +lamps placed in a white porcelain dome over each platform, and the +pressure gauge is also provided with a miniature lamp. + +[Illustration: EXTERIOR VIEW--PROTECTED WOODEN CAR, SHOWING COPPER +SIDES] + +The head linings are of composite board. The interior finish is of +mahogany of light color. A mahogany handrail extends the full length +of the clerestory on each side of the car, supported in brass sockets +at the ends and by heavy brass brackets on each side. The handrail on +each side of the car carries thirty-eight leather straps. + +Each ventilator sash is secured on the inside to a brass operating +arm, manipulated by means of rods running along each side of the +clerestory, and each rod is operated by means of a brass lever, having +a fulcrum secured to the inside of the clerestory. + +All hardware is of bronze, of best quality and heavy pattern, +including locks, pulls, handles, sash fittings, window guards, railing +brackets and sockets, bell cord thimbles, chafing strips, hinges, and +all other trimmings. The upright panels between the windows and the +corner of the car are of plain mahogany, as are also the single post +pilasters, all of which are decorated with marquetry inlaid. The end +finish is of mahogany, forming a casing for the end door. + +[Illustration: FRAMING OF PROTECTED WOODEN CAR] + +[Sidenote: _Steel Cars_] + +At the time of placing the first contract for the rolling stock of the +subway, the question of using an all-steel car was carefully +considered by the management. Such a type of car, in many respects, +presented desirable features for subway work as representing the +ultimate of absolute incombustibility. Certain practical reasons, +however, prevented the adoption of an all-steel car in the spring of +1902 when it became necessary to place the orders mentioned above for +the first 500 cars. Principal among these reasons was the fact that no +cars of this kind had ever been constructed, and as the car building +works of the country were in a very congested condition all of the +larger companies declined to consider any standard specifications even +for a short-time delivery, while for cars involving the extensive use +of metal the question was impossible of immediate solution. Again, +there were a number of very serious mechanical difficulties to be +studied and overcome in the construction of such a car, such as +avoidance of excessive weight, a serious element in a rapid transit +service, insulation from the extremes of heat and cold, and the +prevention of undue noise in operation. It was decided, therefore, to +bend all energies to the production of a wooden car with sufficient +metal for strength and protection from accident, i. e., a stronger, +safer, and better constructed car than had heretofore been put in use +on any electric railway in the world. These properties it is believed +are embodied in the car which has just been described. + +[Illustration: METAL UNDERFRAME OF PROTECTED WOODEN CAR] + +The plan of an all-metal car, however, was not abandoned, and +although none was in use in passenger service anywhere, steps were +immediately taken to design a car of this type and conduct the +necessary tests to determine whether it would be suitable for railway +service. None of the car-building companies was willing to undertake +the work, but the courteous coöperation of the Pennsylvania Railroad +Company was secured in placing its manufacturing facilities at Altoona +at the disposal of the Interborough Rapid Transit Railway Company. +Plans were prepared for an all-metal car, and after about fourteen +months of work a sample type was completed in December, 1903, which +was in every way creditable as a first attempt. + +The sample car naturally embodied some faults which only experience +could correct, the principal one being that the car was not only too +heavy for use on the elevated lines of the company, but attained an +undesirable weight for subway operation. From this original design, +however, a second design involving very original features has been +worked out, and a contract has been given by the Interborough Company +for 200 all-steel cars, which are now being constructed. While the +expense of producing this new type of car has obviously been great, +this consideration has not influenced the management of the company in +developing an equipment which promised the maximum of operating +safety. + +[Illustration: END VIEW OF MOTOR TRUCK] + +[Sidenote: _The General +Arrangements_] + +The general dimensions of the all-steel car differ only slightly from +those of the wooden car. The following table gives the dimensions of +the two cars, and also that of the Manhattan Railway cars: + + Wooden All-Steel Manhattan + Cars. Cars. Cars. + +Length over body corner posts, 42' 7" 41' 1/2" 39' 10" + +Length over buffers, 51' 2" 51' 2" 47' 1" + +Length over draw-bars, 51' 5" 51' 5" 47' 4" + +Width over side sills, 8' 8-3/8" 8' 6-3/4" 8' 6" + +Width over sheathing, 8' 10" 8' 7" 8' 7" + +Width over window sills, 8' 11-7/8" 9' 1/2" 8' 9" + +Width over battens, 8' 10-3/4" 8' 7-1/4" 8' 7-7/8" + +Width over eaves, 8' 8" 8' 8" 8' 9-1/2" + +Height from under side of sill + to top of plate, 7' 3-1/8" 7' 1" 7' 3" + +Height of body from under side + of center sill to top of roof, 8' 9-7/8" 8' 9-7/8" 9' 5-7/8" + +Height of truck from rail to + top of truck center plate + (car light), 2' 8" 2' 8" 2' 5-3/4" + +Height from top of rail to + underside of side sill at + truck center (car light), 3' 1-1/8" 3' 2-1/8" 3' 3-1/4" + +Height from top of rail to + top of roof not to exceed + (car light), 12' 3/4" 12' 0" 12' 10-1/2" + +The general frame plan of the all-steel car is clearly shown by the +photograph on page 128. As will be seen, the floor framing is made +up of two center longitudinal 6-inch I-beams and two longitudinal 5 x +3-inch steel side angles, extending in one piece from platform-end +sill to platform-end sill. The end sills are angles and are secured to +the side and center sills by cast-steel brackets, and in addition by +steel anti-telescoping plates, which are placed on the under side of +the sills and riveted thereto. The flooring is of galvanized, +corrugated sheet iron, laid across the longitudinal sills and secured +to longitudinal angles by rivets. This corrugated sheet holds the +fireproof cement flooring called "monolith." On top of this latter are +attached longitudinal floor strips for a wearing surface. The platform +flooring is of steel plate covered with rubber matting cemented to the +same. The side and end frame is composed of single and compound posts +made of steel angles or T's and the roof framing of wrought-iron +carlines and purlines. The sides of the cars are double and composed +of steel plates on the outside, riveted to the side posts and belt +rails, and lined with electrobestos. The outside roof is of fireproof +composite board, covered with canvas. The headlinings are of fireproof +composite, faced with aluminum sheets. The mouldings throughout are of +aluminum. The wainscoting is of "transite" board and aluminum, and the +end finish and window panels are of aluminum, lined with asbestos +felt. The seat frames are of steel throughout, as are also the cushion +frames. The sash is double, the lower part being stationary and the +upper part movable. The doors are of mahogany, and are of the sliding +type and are operated by the door operating device already described. + +[Illustration: SIDE VIEW OF MOTOR TRUCK] + +[Sidenote: _Trucks_] + +Two types of trucks are being built, one for the motor end, the other +for the trailer end of the car. The following are the principal +dimensions of the trucks: + + Motor Truck. Trailer Truck. + +Gauge of track,............................. 4' 8-1/2" 4' 8-1/2" +Distance between backs of wheel flanges,.... 4' 5-3/8" 4' 5-3/8" +Height of truck center plate above rail, + car body loaded with 15,000 pounds,....... 30" 30" +Height of truck side bearings above rail, + car body loaded,.......................... 34" 34" +Wheel base of truck,........................ 6' 8" 5' 6" +Weight on center plate with car body + loaded, about............................. 27,000 lbs. +Side frames, wrought-iron forged,........... 2-1/2" x 4" 1-1/2" x 3" +Pedestals, wrought-iron forged,......................... +Center transom, steel channel,.......................... +Truck bolster,.............................. cast steel. wood and iron. +Equalizing bars, wrought iron,.......................... +Center plate, cast steel,............................... +Spring plank, wrought iron,................. 1" x 3" white oak. +Bolster springs, elliptic, length, ......... 30" 32" +Equalizing springs, double coil, + outside dimensions,................... 4-7/8" x 7-1/2" 3-5/8" x 6" +Wheels, cast steel spoke center, + steel tired, diameter,.................... 33-3/4" 30" +Tires, tread M. C. B. Standard,......... 2-5/8" x 5-1/4" 2-5/8" x 5-1/4" +Axles, diameter at center,.................. 6-1/2" 4-3/4" +Axles, diameter at gear seat,............... 7-13/16" +Axles, diameter at wheel seat,.............. 7-3/4" 5-3/4" +Journals,................................... 5" x 9" 4-1/4" x 8" +Journal boxes, malleable iron, + M. C. B. Standard,.................................... + +Both the motor and the trailer trucks have been designed with the +greatest care for severe service, and their details are the outcome of +years of practical experience. + + + + +CHAPTER IX + +SIGNAL SYSTEM + + +Early in the development of the plans for the subway system in New +York City, it was foreseen that the efficiency of operation of a road +with so heavy a traffic as is being provided for would depend largely +upon the completeness of the block signaling and interlocking systems +adopted for spacing and directing trains. On account of the importance +of this consideration, not only for safety of passengers, but also for +conducting operation under exacting schedules, it was decided to +install the most complete and effective signaling system procurable. +The problem involved the prime consideration of: + + Safety and reliability. + + Greatest capacity of the lines consistent with the above. + + Facility of operation under necessarily restricted yard and + track conditions. + +In order to obtain the above desiderata it was decided to install a +complete automatic block signal system for the high-speed routes, +block protection for all obscure points on the low-speed routes, and +to operate all switches both for line movements and in yards by power +from central points. This necessarily involved the interconnection of +the block and switch movements at many locations and made the adoption +of the most flexible and compact appliances essential. + +Of the various signal systems in use it was found that the one +promising entirely satisfactory results was the electro-pneumatic +block and interlocking system, by which power in any quantity could be +readily conducted in small pipes any distance and utilized in compact +apparatus in the most restricted spaces. The movements could be made +with the greatest promptness and certainty and interconnected for the +most complicated situations for safety. Moreover, all essential +details of the system had been worked out in years of practical +operation on important trunk lines of railway, so that its reliability +and efficiency were beyond question. + +The application of such a system to the New York subway involved an +elaboration of detail not before attempted upon a railway line of +similar length, and the contract for its installation is believed to +be the largest single order ever given to a signal manufacturing +company. + +In the application of an automatic block system to an electric railway +where the rails are used for the return circuit of the propulsion +current, it is necessary to modify the system as usually applied to a +steam railway and introduce a track circuit control that will not be +injuriously influenced by the propulsion current. This had been +successfully accomplished for moderately heavy electric railway +traffic in the Boston elevated installation, which was the first +electric railway to adopt a complete automatic block signal system +with track circuit control. + +The New York subway operation, however, contemplated traffic of +unprecedented density and consequent magnitude of the electric +currents employed, and experience with existing track circuit control +systems led to the conclusion that some modification in apparatus was +essential to prevent occasional traffic delays. + +The proposed operation contemplates a possible maximum of two tracks +loaded with local trains at one minute intervals, and two tracks with +eight car express trains at two minute intervals, the latter class of +trains requiring at times as much as 2,000 horse power for each train +in motion. It is readily seen, then, that combinations of trains in +motion may at certain times occur which will throw enormous demands +for power upon a given section of the road. The electricity conveying +this power flows back through the track rails to the power station and +in so doing is subject to a "drop" or loss in the rails which varies +in amount according to the power demands. This causes disturbances in +the signal-track circuit in proportion to the amount of "drop," and it +was believed that under the extreme condition above mentioned the +ordinary form of track circuit might prove unreliable and cause delay +to traffic. A solution of the difficulty was suggested, consisting in +the employment of a current in the signal track circuit which would +have such characteristic differences from that used to propel the +trains as would operate selectively upon an apparatus which would in +turn control the signal. Alternating current supplied this want on +account of its inductive properties, and was adopted, after a +demonstration of its practicability under similar conditions +elsewhere. + +[Illustration: FRONT VIEW OF BLOCK SIGNAL POST, SHOWING LIGHTS, +INDICATORS AND TRACK STOP] + +After a decision was reached as to the system to be employed, the +arrangement of the block sections was considered from the standpoint +of maximum safety and maximum traffic capacity, as it was realized +that the rapidly increasing traffic of Greater New York would almost +at once tax the capacity of the line to its utmost. + +The usual method of installing automatic block signals in the United +States is to provide home and distant signals with the block sections +extending from home signal to home signal; that is, the block sections +end at the home signals and do not overlap each other. This is also +the arrangement of block sections where the telegraph block or +controlled manual systems are in use. The English block systems, +however, all employ overlaps. Without the overlap, a train in passing +from one block section to the other will clear the home signals for +the section in the rear, as soon as the rear of the train has passed +the home signal of the block in which it is moving. It is thus +possible for a train to stop within the block and within a few feet of +this home signal. If, then, a following train should for any reason +overrun this home signal, a collision would result. With the overlap +system, however, a train may stop at any point in a block section and +still have the home signal at a safe stopping distance in the rear of +the train. + +Conservative signaling is all in favor of the overlap, on account of +the safety factor, in case the signal is accidentally overrun. Another +consideration was the use of automatic train stops. These stops are +placed at the home signals, and it is thus essential that a stopping +distance should be afforded in advance of the home signal to provide +for stopping the train to which the brake had been applied by the +automatic stop. + +Ordinarily, the arrangement of overlap sections increases the length +of block sections by the length of the overlap, and as the length of +the section fixed the minimum spacing of trains, it was imperative to +make the blocks as short as consistent with safety, in order not to +cut down the carrying capacity of the railway. This led to a study of +the special problem presented by subway signaling and a development of +a blocking system upon lines which it is believed are distinctly in +advance of anything heretofore done in this direction. + +[Illustration: REAR VIEW OF BLOCK SIGNAL POST, SHOWING TRANSFORMER AND +INSTRUMENT CASES WITH DOORS OPEN] + +Block section lengths are governed by speed and interval between +trains. Overlap lengths are determined by the distance in which a +train can be stopped at a maximum speed. Usually the block section +length is the distance between signals, plus the overlap; but where +maximum traffic capacity is desired the block section length can be +reduced to the length of two overlaps, and this was the system adopted +for the Interborough. The three systems of blocking trains, with and +without overlaps, is shown diagramatically on page 143, where two +successive trains are shown at the minimum distances apart for +"clear" running for an assumed stopping distance of 800 feet. The +system adopted for the subway is shown in line "C," giving the least +headway of the three methods. + +[Illustration: PNEUMATIC TRACK STOP, SHOWING STOP TRIGGER IN UPRIGHT +POSITION] + +The length of the overlap was given very careful consideration by the +Interborough Rapid Transit Company, who instituted a series of tests +of braking power of trains; from these and others made by the +Pennsylvania Railroad Company, curves were computed so as to determine +the distance in which trains could be stopped at various rates of +speed on a level track, with corrections for rising and falling to +grades up to 2 per cent. Speed curves were then plotted for the trains +on the entire line, showing at each point the maximum possible speed, +with the gear ratio of the motors adopted. A joint consideration of +the speeds, braking efforts, and profile of the road were then used to +determine at each and every point on the line the minimum allowable +distance between trains, so that the train in the rear could be +stopped by the automatic application of the brakes before reaching a +train which might be standing at a signal in advance; in other words, +the length of the overlap section was determined by the local +conditions at each point. + +In order to provide for adverse conditions the actual braking +distances was increased by 50 per cent.; for example, the braking +distance of a train moving 35 miles an hour is 465 feet, this would be +increased 50 per cent. and the overlap made not less than 697 feet. +With this length of overlap the home signals could be located 697 feet +apart, and the block section length would be double this or 1394 feet. +The average length of overlaps, as laid out, is about 800 feet, and +the length of block sections double this, or 1,600 feet. + +[Illustration: VIEW UNDER CAR, SHOWING TRIGGER ON TRUCK IN POSITION TO +ENGAGE WITH TRACK STOP] + +The protection provided by this unique arrangement of signals is +illustrated on page 143. Three positions of train are shown: + + "A." MINIMUM distance between trains: The first train has + just passed the home signal, the second train is stopped by + the home signal in the rear; if this train had failed to stop + at this point, the automatic stop would have applied the air + brake and the train would have had the overlap distance in + which to stop before it could reach the rear of the train in + advance; therefore, under the worst conditions, no train can + get closer to the train in advance than the length of the + overlap, and this is always a safe stopping distance. + + "B." CAUTION distance between train: The first train in same + position as in "A," the second train at the third home signal + in the rear; this signal can be passed under caution, and + this distance between trains is the caution distance, and is + always equal to the length of the block section, or two + overlaps. + + "C." CLEAR distance between trains: First train in same + position as in "A," second train at the fourth home signal in + the rear; at this point both the home and distant signals are + clear, and the distance between the trains is now the clear + running distance; that is, when the trains are one block + section plus an overlap apart they can move under clear + signal, and this distance is used in determining the running + schedule. It will be noted in "C" that the first train has + the following protection: Home signals 1 and 2 in stop + position, together with the automatic stop at signal 2 in + position to stop a train, distant signal 1, 2, and 3 all at + caution, or, in other words, a train that has stopped is + always protected by two home signals in its rear, and by + three caution signals, in addition to this an automatic stop + placed at a safe stopping distance in the rear of the train. + +[Illustration: ELECTRO-PNEUMATIC INTERLOCKING MACHINE ON STATION +PLATFORM] + +[Illustration: SPECIAL INTERLOCKING SIGNAL CABIN SOUTH OF BROOKLYN +BRIDGE STATION] + +[Sidenote: _Description +of Block +Signaling +System_] + +The block signaling system as installed consists of automatic +overlapping system above described applied to the two express tracks +between City Hall and 96th Street, a distance of six and one-half +miles, or thirteen miles of track; and to the third track between 96th +and 145th Streets on the West Side branch, a distance of two and +one-half miles. This third track is placed between the two local +tracks, and will be used for express traffic in both directions, +trains moving toward the City Hall in the morning and in the opposite +direction at night; also the two tracks from 145th Street to Dyckman +Street, a distance of two and one-half miles, or five miles of track. +The total length of track protected by signals is twenty-four and +one-half miles. + +The small amount of available space in the subway made it necessary to +design a special form of the signal itself. Clearances would not +permit of a "position" signal indication, and, further, a position +signal purely was not suitable for the lighting conditions of the +subway. A color signal was therefore adopted conforming to the adopted +rules of the American Railway Association. It consists of an iron case +fitted with two white lenses, the upper being the home signal and the +lower the distant. Suitable colored glasses are mounted in slides +which are operated by pneumatic cylinders placed in the base of the +case. Home and dwarf signals show a red light for the danger or "stop" +indication. Distant signals show a yellow light for the "caution" +indication. All signals show a green light for the "proceed" or clear +position. Signals in the subway are constantly lighted by two +electric lights placed back of each white lens, so that the lighting +will be at all times reliable. + +On the elevated structure, semaphore signals of the usual type are +used. The signal lighting is supplied by a special alternating current +circuit independent of the power and general lighting circuits. + +A train stop or automatic stop of the Kinsman system is used at all +block signals, and at many interlocking signals. This is a device for +automatically applying the air brakes to the train if it should pass a +signal in the stop position. This is an additional safeguard only to +be brought into action when the danger indication has for any reason +been disregarded, and insures the maintenance of the minimum distance +between trains as provided by the overlaps established. + +Great care has been given to the design, construction, and +installation of the signal apparatus, so as to insure reliability of +operation under the most adverse conditions, and to provide for +accessibility to all the parts for convenience in maintenance. The +system for furnishing power to operate and control the signals +consists of the following: + +Two 500-volt alternating current feed mains run the entire length of +the signal system. These mains are fed by seven direct-current +motor-driven generators operated in multiple located in the various +sub-power stations. Any four of these machines are sufficient to +supply the necessary current for operating the system. Across these +alternating mains are connected the primary coils of track +transformers located at each signal, the secondaries of which supply +current of about 10 volts to the rails of the track sections. Across +the rails at the opposite end of the section is connected the track +relay, the moving element of which operates a contact. This contact +controls a local direct-current circuit operating, by compressed air, +the signal and automatic train stop. + +Direct current is furnished by two mains extending the length of the +system, which are fed by eight sets of 16-volt storage batteries in +duplicate. These batteries are located in the subway at the various +interlocking towers, and are charged by motor generators, one of which +is placed at each set of batteries. These motor generators are driven +by direct current from the third rail and deliver direct current of 25 +volts. + +The compressed air is supplied by six air compressors, one located at +each of the following sub-stations: Nos. 11, 12, 13, 14, 16, and 17. +Three of these are reserve compressors. They are motor-driven by +direct-current motors, taking current from the direct-current buss +bars at sub-stations at from 400 to 700 volts. The capacity of each +compressor is 230 cubic feet. + +[Illustration: MAIN LINE, PIPING AND WIRING FOR BLOCK AND INTERLOCKING +SYSTEM, SHOWING JUNCTION BOX ON COLUMN] + +The motor-driven air compressors are controlled by a governor which +responds to a variation of air pressure of five pounds or less. When +the pressure has reached a predetermined point the machine is stopped +and the supply of cooling water shut off. When the pressure has fallen +a given amount, the machine is started light, and when at full speed +the load is thrown on and the cooling water circulation reëstablished. +Oiling of cylinders and bearings is automatic, being supplied only +while the machines are running. + +Two novel safety devices having to do especially with the signaling +may be here described. The first is an emergency train stop. It is +designed to place in the hands of station attendants, or others, the +emergency control of signals. The protection afforded is similar in +principle to the emergency brake handle found in all passenger cars, +but operates to warn all trains of an extraneous danger condition. It +has been shown in electric railroading that an accident to apparatus, +perhaps of slight moment, may cause an unreasoning panic, on account +of which passengers may wander on adjoining tracks in face of +approaching trains. To provide as perfectly as practicable for such +conditions, it has been arranged to loop the control of signals into +an emergency box set in a conspicuous position in each station +platform. The pushing of a button on this box, similar to that of the +fire-alarm signal, will set all signals immediately adjacent to +stations in the face of trains approaching, so that all traffic may be +stopped until the danger condition is removed. + +The second safety appliance is the "section break" protection. This +consists of a special emergency signal placed in advance of each +separate section of the third rail; that is, at points where trains +move from a section fed by one sub-station to that fed by another. +Under such conditions the contact shoes of the train temporarily span +the break in the third rail. In case of a serious overload or ground +on one section, the train-wiring would momentarily act as a feeder for +the section, and thus possibly blow the train fuses and cause delay. +In order, therefore, to prevent trains passing into a dangerously +overloaded section, an overload relay has been installed at each +section break to set a "stop" signal in the face of an approaching +train, which holds the train until the abnormal condition is removed. + +[Illustration: THREE METHODS OF BLOCK SIGNALING] + +[Illustration: DIAGRAM OF OVERLAPPING BLOCK SIGNAL SYSTEM +ILLUSTRATING POSSIBLE POSITIONS OF TRAINS RUNNING UNDER SAME] + +[Sidenote: _Interlocking +System_] + +The to-and-fro movement of a dense traffic on a four-track railway +requires a large amount of switching, especially when each movement is +complicated by junctions of two or more lines. Practically every +problem of trunk line train movement, including two, three, and +four-track operation, had to be provided for in the switching plants +of the subway. Further, the problem was complicated by the restricted +clearances and vision attendant upon tunnel construction. It was +estimated that the utmost flexibility of operation should be provided +for, and also that every movement be certain, quick, and safe. + +All of the above, which are referred to in the briefest terms only, +demanded that all switching movements should be made through the +medium of power-operated interlocking plants. These plants in the +subway portions of the line are in all cases electro-pneumatic, while +in the elevated portions of the line mechanical interlocking has been, +in some cases, provided. + +A list of the separate plants installed will be interesting, and is +given below: + +Location. Interlocking Working + Machines. Levers. +MAIN LINE. + +City Hall, 3 32 +Spring Street, 2 10 +14th Street, 2 16 +18th Street, 1 4 +42d Street, 2 15 +72d Street 2 15 +96th Street 2 19 + +WEST SIDE BRANCH. + +100th Street, 1 6 +103d Street, 1 6 +110th Street, 2 12 +116th Street, 2 12 +Manhattan Viaduct, 1 12 +137th Street, 2 17 +145th Street, 2 19 +Dyckman Street, 1 12 +216th Street, 1 14 + +EAST SIDE BRANCH. + +135th Street, 2 6 +Lenox Junction, 1 7 +145th Street, 1 9 +Lenox Avenue Yard, 1 35 +Third and Westchester Avenue Junction, 1 13 +St. Anna Avenue, 1 24 +Freeman Street, 1 12 +176th Street, 2 66 + ---- ---- + Total, 37 393 + +The total number of signals, both block and interlocking, is as follows: + +Home signals, 354 +Dwarf signals, 150 +Distant signals, 187 + ---- + Total, 691 + Total number of switches, 224 + +It will be noted that in the case of the City Hall Station three +separate plants are required, all of considerable size, and intended +for constant use for a multiplicity of movements. It is, perhaps, +unnecessary to state that all the mechanism of these important +interlocking plants is of the most substantial character and provided +with all the necessary safety appliances and means for rapidly setting +up the various combinations. The interlocking machines are housed in +steel concrete "towers," so that the operators may be properly +protected and isolated in the performance of their duties. + + + + +CHAPTER X + +SUBWAY DRAINAGE + + +The employment of water-proofing to the exterior surfaces of the +masonry shell of the tunnel, which is applied to the masonry, almost +without a break along the entire subway construction, has made it +unnecessary to provide an extensive system of drains, or sump pits, of +any magnitude, for the collection and removal of water from the +interior of the tunnel. + +On the other hand, however, at each depression or point where water +could collect from any cause, such as by leakage through a cable +manhole cover or by the breaking of an adjacent water pipe, or the +like, a sump pit or drain has been provided for carrying the water +away from the interior of the tunnel. + +For all locations, where such drains, or sump pits, are located above +the line of the adjacent sewer, the carrying of the water away has +been easy to accomplish by employing a drain pipe in connection with +suitable traps and valves. + +In other cases, however, where it is necessary to elevate the water, +the problem has been of a different character. In such cases, where +possible, at each depression where water is liable to collect, a well, +or sump pit, has been constructed just outside the shell of the +tunnel. The bottom of the well has been placed lower than the floor of +the tunnel, so that the water can flow into the well through a drain +connecting to the tunnel. + +Each well is then provided with a pumping outfit; but in the case of +these wells and in other locations where it is necessary to maintain +pumping devices, it has not been possible to employ a uniform design +of pumping equipment, as the various locations offer different +conditions, each employing apparatus best suited to the requirements. + +In no case, except two, is an electric pump employed, as the +employment of compressed air was considered more reliable. + +The several depressions at which it is necessary to maintain a pumping +plant are enumerated as follows: + + No. 1--Sump at the lowest point on City Hall Loop. + + No. 2--Sump at intersection of Elm and White Streets. + + No. 3--Sump at 38th Street in the Murray Hill Tunnel. + + No. 4--Sump at intersection of 46th Street and Broadway. + + No. 5--Sump at intersection of 116th Street and Lenox Avenue. + + No. 6--Sump at intersection of 142d Street and Lenox Avenue. + + No. 7--Sump at intersection of 147th Street and Lenox Avenue. + + No. 8--Sump at about 144th Street in Harlem River approach. + + No. 9--Sump at the center of the Harlem River Tunnel. + + No. 10--Sump at intersection of Gerard Avenue and 149th Street. + +In addition to the above mentioned sumps, where pumping plants are +maintained, it is necessary to maintain pumping plants at the +following points: + + Location No. 1--At the cable tunnel constructed under the + Subway at 23d Street and Fourth Avenue. + + Location No. 2--At the sub-subway at 42d Street and Broadway. + + Location No. 3--At the portal of the Lenox Avenue extension + at 148th Street. + + Location No. 4--At the southerly end of the Harlem River tube. + + Location No. 5--At the northerly end of the Harlem River tube. + + Location No. 6--At the portal at Bergen Avenue and 149th Street. + +In the case of the No. 1 sump a direct-connected electric +triple-plunger pump is employed, situated in a pump room about 40 feet +distant from the sump pit. In the case of Nos. 2, 4, and 7 sumps, +automatic air lifts are employed. This apparatus is placed in those +sump wells which are not easily accessible, and the air lift was +selected for the reason that no moving parts are conveyed in the +air-lift construction other than the movable ball float and valve +which control the device. The air lift consists of concentric piping +extending several feet into the ground below the bottom of the well, +and the water is elevated by the air producing a rising column of +water of less specific weight than the descending column of water +which is in the pipe extending below the bottom of the sump well. + +In the case of Nos. 3 and 5 sumps, and for Location No. 1, automatic +air-operated ejectors have been employed, for the reason that the +conditions did not warrant the employment of air lifts or electric or +air-operated pumps. + +In the case of Nos. 6, 8, 9, and 10 sumps and for Locations Nos. 2, 4, +and 5, air-operated reciprocating pumps will be employed. These pumps +will be placed in readily accessible locations, where air lifts could +not be used, and this type of pump was selected as being the most +reliable device to employ. + +In the case of Location No. 3, where provision has to be made to +prevent a large amount of yard drainage, during a storm, from entering +the tunnel where it descends from the portal, it was considered best +to employ large submerged centrifugal pumps, operated by reciprocating +air engines. Also for the portal, at Location No. 6, similar +centrifugal pumps will be employed, but as compressed air is not +available at this point, these pumps will be operated by electric +motors. + +The air supply to the air-operating pumping devices will be +independent from the compressed air line which supplies air to the +switch and signal system, but break-down connections will be made +between the two systems, so that either system can help the other out +in case of emergency. + +A special air-compressor plant is located at the 148th Street repair +shop, and another plant within the subway at 41st Street, for +supplying air to the pumps, within the immediate locality of each +compressor plant. For the more remote pumps, air will be supplied by +smaller air compressors located within passenger stations. In one +case, for the No. 2 sump, air will be taken from the switch and signal +air-compressor plant located at the No. 11 sub-station. + + + + +CHAPTER XI + +REPAIR AND INSPECTION SHED + + +While popularly and not inaccurately known as the "Subway System," the +lines of the Interborough Company comprise also a large amount of +trackage in the open air, and hence the rolling stock which has +already been described is devised with the view to satisfying all the +peculiar and special conditions thus involved. A necessary corollary +is the requirement of adequate inspection and repair shops, so that +all the rolling stock may at all times be in the highest state of +efficiency; and in this respect the provision made by the company has +been lavish and liberal to a degree. + +The repair and inspection shop of the Interborough Rapid Transit +Company adjoins the car yards of the company and occupies the entire +block between Seventh Avenue on the west, Lenox Avenue and the Harlem +River on the east, 148th Street on the south, and 149th Street on the +north. The electric subway trains will enter the shops and car yard by +means of the Lenox Avenue extension, which runs directly north from +the junction at 142d Street and Lenox Avenue of the East Side main +line. The branch leaves the main line at 142d Street, gradually +approaches the surface, and emerges at about 147th Street. + +[Sidenote: _General +Arrangement_] + +The inspection shed is at the southern end of the property and +occupies an area of approximately 336 feet by 240 feet. It is divided +into three bays, of which the north bay is equipped with four tracks +running its entire length, and the middle bay with five tracks. The +south bay contains the machine-tool equipment, and consists of +eighteen electrically driven machines, locker and wash rooms, heating +boilers, etc., and has only one track extending through it. + +[Sidenote: _Construction_] + +The construction of the inspection shops is that which is ordinarily +known as "reinforced concrete," and no wood is employed in the walls +or roof. The building is a steel structure made up of four rows of +center columns, which consist of twenty-one bays of 16 feet each, +supporting the roof trusses. The foundations for these center columns +are concrete piers mounted on piles. After the erection of the steel +skeleton, the sides of the building and the interior walls are +constructed by the use of 3/4-inch furring channels, located 16 inches +apart, on which are fastened a series of expanded metal laths. The +concrete is then applied to these laths in six coats, three on each +side, and termed respectively the scratch coat, the rough coat, and +the fining coat. In the later, the concrete is made with white sand, +to give a finished appearance to the building. + +The roof is composed of concrete slabs, reinforced with expanded metal +laths and finished with cement and mortar. It is then water-proofed +with vulcanite water-proofing and gravel. + +In this connection it might be said that, although this system of +construction has been employed before, the building under +consideration is the largest example of this kind of work yet done in +the neighborhood of New York City. It was adopted instead of +corrugated iron, as it is much more substantial, and it was considered +preferable to brick, as the later would have required much more +extensive foundations. + +The doors at each of the bays of the building are of rolling steel +shutter type, and are composed of rolled-steel strips which interloop +with each other, so that while the entire door is of steel, it can +easily be raised and lowered. + +[Sidenote: _Capacity and +Pit Room_] + +All of the tracks in the north and middle bays are supplied with pits +for inspecting purposes, and as each track has a length sufficient to +hold six cars, the capacity of these two bays is fifty-four cars. + +The inspection pits are heated by steam and lighted by electric light, +for which latter purpose frequent sockets are provided, and are also +equipped with gas pipes, so that gas torches can be used instead of +gasoline. + +[Sidenote: _Trolley +Connection_] + +As usual in shops of this kind, the third rail is not carried into the +shops, but the cars will be moved about by means of a special trolley. +In the middle bay this trolley consists of a four-wheeled light-frame +carriage, which will run on a conductor located in the pit. The +carriage has attached to it a flexible wire which can be connected to +the shoe-hanger of the truck or to the end plug of the car, so that +the cars can be moved around in the shops by means of their own +motors. In the north bay, where the pits are very shallow, the +conductor is carried overhead and consists of an 8-pound T-rail +supported from the roof girders. + +The middle bay is provided with a 50-ton electric crane, which spans +all of the tracks in this shop and is so arranged that it can serve +any one of the thirty cars on the five tracks, and can deliver the +trucks, wheels, motors, and other repair parts at either end of the +shops, where they can be transferred to the telpherage hoist. + +[Sidenote: _The +Telpherage +System_] + +One of the most interesting features of the shops is the electric +telpherage system. This system runs the entire length of the north and +south bays crossing the middle bay or erection shop at each end, so +that the telpherage hoist can pick up in the main room any wheels, +trucks, or other apparatus which may be required, and can take them +either into the north bay for painting, or into the south bay or +machine shop for machine-tool work. The telpherage system extends +across the transfer table pit at the west end of the shops and into +the storehouse and blacksmith shop at the Seventh Avenue end of the +grounds. + +The traveling telpherage hoist has a capacity of 6,000 pounds. The +girders upon which it runs consist of 12-inch I-beams, which are hung +from the roof trusses. The car has a weight of one ton and is +supported by and runs on the I-beam girders by means of four 9-inch +diameter wheels, one on each side. The hoist is equipped with two +motors. The driving motor of two horse power is geared by double +reduction gearing to the driving wheels at one end of the hoist. The +hoist motor is of eight horse power, and is connected by worm gearing +and then by triple reduction gearing to the hoist drum. The motors are +controlled by rheostatic controllers, one for each motor. The hoist +motor is also fitted with an electric brake by which, when the power +is cut off, a band brake is applied to the hoisting drum. There is +also an automatic cut-out, consisting of a lever operated by a nut, +which travels on the threaded extension of the hoisting drum shaft, +and by which the current on the motor is cut off and the brake applied +if the chain hook is wound up too close to the hoist. + +[Sidenote: _Heating and +Lighting_] + +The buildings are heated throughout with steam, with vacuum system of +return. The steam is supplied by two 100 horse power return tubular +boilers, located at the southeastern corner of the building and +provided with a 28-inch stack 60 feet high. The heat is distributed at +15 pounds pressure throughout the three bays by means of coil +radiators, which are placed vertically against the side walls of the +shop and storeroom. In addition, heating pipes are carried through the +pits as already described. The shops are well lighted by large windows +and skylights, and at night by enclosed arc lights. + +[Illustration: INTERIOR VIEW OF 148TH STREET REPAIR SHOPS] + +[Sidenote: _Fire +Protection_] + +The shops and yards are equipped throughout with fire hydrants and +fire plugs, hose and fire extinguishers. The water supply taps the +city main at the corner of Fifth Avenue and 148th Street, and pipes +are carried along the side of the north and south shops, with three +reel connections on each line. A fire line is also carried through the +yards, where there are four hydrants, also into the general storeroom. + +[Sidenote: _General +Store Room_] + +The general storeroom, oil room, and blacksmith shop occupy a building +199 feet by 22 feet in the southwestern corner of the property. This +building is of the same general construction as that of the inspection +shops. The general storeroom, which is that fronting on 148th Street, +is below the street grade, so that supplies can be loaded directly +onto the telpherage hoist at the time of their receipt, and can be +carried to any part of the works, or transferred to the proper +compartments in the storeroom. Adjoining the general room is the oil +and paint storeroom, which is separated from the rest of the building +by fire walls. This room is fitted with a set of eight tanks, each +with a capacity of 200 gallons. As the barrels filled with oil and +other combustible material are brought into this room by the +telpherage system they are deposited on elevated platforms, from which +their contents can be tapped directly into the tank. + +[Sidenote: _Blacksmith +Shop_] + +The final division of the west shops is that in the northeastern +corner, which is devoted to a blacksmith shop. This shop contains six +down-draught forges and one drop-hammer, and is also served by the +telpherage system. + +[Sidenote: _Transfer +Table_] + +Connecting the main shops with the storeroom and blacksmith or west +shops is a rotary transfer table 46 feet 16-13/16 inches long and with +a run of 219 feet. The transfer table is driven by a large electric +motor the current being supplied through a conductor rail and sliding +contact shoe. The transfer table runs on two tracks and is mounted on +33-inch standard car wheels. + +[Sidenote: _Employees_] + +The south side of the shop is fitted with offices for the Master +Mechanic and his department. + +The working force will comprise about 250 in the shops, and their +lockers, lavatories, etc., are located in the south bay. + + + + +CHAPTER XII + +SUB-CONTRACTORS + + +The scope of this book does not permit an enumeration of all the +sub-contractors who have done work on the Rapid Transit Railroad. The +following list, however, includes the sub-contractors for all the more +important parts of the construction and equipment of the road. + + * * * * * + +_General Construction, Sub-section Contracts, Track and Track +Material, Station Finish, and Miscellaneous Contracts_ + +S. L. F. Deyo, Chief Engineer. + + +_Sub-sections_ + +For construction purposes the road was divided into sub-sections, and +sub-contracts were let which included excavation, construction and +re-construction of sub-surface structures, support of surface railway +tracks and abutting buildings, erection of steel (underground and +viaduct), masonry work and tunnel work under the rivers; also the +plastering and painting of the inside of tunnel walls and restoration +of street surface. + +Bradley, William, Sub-sections 6A and 6B, 60th Street to 104th Street. + +Degnon-McLean Contracting Company (Degnon Contracting Company), +Sub-section 1, 2 and 5A, Post-office to Great Jones Street and 41st +Street and Park Avenue to 47th Street and Broadway. + +Farrell, E. J., Sub-section, Lenox Avenue Extension, 142d Street to +148th Street. + +Farrell & Hopper (Farrell, Hopper & Company), Sub-sections 7 and 8, +103d Street and Broadway to 135th Street and Lenox Avenue. + +Holbrook, Cabot & Daly (Holbrook, Cabot & Daly Contracting Company), +Sub-section 3, Great Jones Street to 33d Street. + +McCabe & Brother, L. B. (R. C. Hunt, Superintendent), Sub-sections 13 +and 14, 133d Street to Hillside Avenue. + +McMullen & McBean, Sub-section 9A, 135th Street and Lenox Avenue to +Gerard Avenue and 149th Street. + +Naughton & Company (Naughton Company), Sub-section 5B, 47th Street to +60th Street. + +Roberts, E. P., Sub-sections 10, 12, and 15, Foundations (Viaducts), +Brook Avenue to Bronx Park, 125th Street to 133d Street, and Hillside +Avenue to Bailey Avenue. + +Rodgers, John C., Sub-section 9B, Gerard Avenue to Brook Avenue. + +Shaler, Ira A. (Estate of Ira A. Shaler), Sub-section 4, 33d Street to +41st Street. + +Shields, John, Sub-section 11, 104th Street to 125th Street. + +Terry & Tench Construction Company (Terry & Tench Company), +Sub-sections 10, 12, and 15, Steel Erection (Viaducts), Brook Avenue +to Bronx Park, 125th Street to 133d Street, and Hillside Avenue to +Bailey Avenue. + + +BROOKLYN EXTENSION. + +Cranford & McNamee, Sub-section 3, Clinton Street to Flatbush and +Atlantic Avenues, Brooklyn. + +Degnon-McLean Contracting Company (Degnon Contracting Company), +Sub-section 1, Park Row to Bridge Street, Manhattan. + +Onderdonk, Andrew (New York Tunnel Company), Sub-sections 2 and 2A, +Bridge Street, Manhattan, to Clinton and Joralemon Streets, Brooklyn. + + +TRACK AND TRACK MATERIAL + +American Iron & Steel Manufacturing Company, Track Bolts. + +Baxter & Company, G. S., Ties. + +Connecticut Trap Rock Quarries, Ballast. + +Dilworth, Porter & Company, Spikes. + +Holbrook, Cabot & Rollins (Holbrook, Cabot & Rollins Corporation), +Track Laying, City Hall to Broadway and 42d Street. + +Long Clove Trap Rock Company, Ballast. + +Malleable Iron Fittings Company, Cup Washers. + +Naughton Company, Track Laying, Underground Portion of Road north of +42d Street and Broadway. + +Pennsylvania Steel Company, Running Rails, Angle Bars, Tie Plates and +Guard Rails. + +Ramapo Iron Works, Frogs and Switches, Filler Blocks and Washers. + +Sizer & Company, Robert R., Ties. + +Terry & Tench Construction Company (Terry & Tench Company), Timber +Decks for Viaduct Portions, and Laying and Surfacing Track on Viaduct +Portions. + +Weber Railway Joint Manufacturing Company, Weber Rail Joints. + + +STATION FINISH + +American Mason Safety Tread Company, Safety Treads. + +Atlantic Terra Cotta Company, Terra Cotta. + +Boote Company, Alfred, Glazed Tile and Art Ceramic Tile. + +Byrne & Murphy, Plumbing, 86th Street Station. + +Dowd & Maslen, Brick Work for City Hall and other Stations and +Superstructures for 72d Street, 103d Street and Columbia University +Stations. + +Empire City Marble Company, Marble. + +Grueby Faience Company, Faience. + +Guastavino Company, Guastavino Arch, City Hall Station. + +Hecla Iron Works, Kiosks and Eight Stations on Elevated Structure. + +Herring-Hall-Marvin Safe Company, Safes. + +Holbrook, Cabot & Rollins Corporation, Painting Stations. + +Howden Tile Company, Glazed Tile and Art Ceramic Tile. + +Laheny Company, J. E., Painting Kiosks. + +Manhattan Glass Tile Company, Glass Tile, and Art Ceramic Tile. + +Parry, John H., Glass Tile and Art Ceramic Tile. + +Pulsifer & Larson Company, Illuminated Station Signs. + +Rookwood Pottery Company, Faience + +Russell & Irwin Manufacturing Company, Hardware + +Simmons Company, John, Railings and Gates. + +Tracy Plumbing Company, Plumbing. + +Tucker & Vinton, Strap Anchors for Kiosks. + +Turner Construction Company, Stairways, Platforms, and Platform +Overhangs. + +Vulcanite Paving Company, Granolithic Floors. + + +MISCELLANEOUS + +American Bridge Company, Structural Steel. + +American Vitrified Conduit Company, Ducts. + +Blanchite Process Paint Company, Plaster Work and Blanchite Enamel +Finish on Tunnel Side Walls. + +Brown Hoisting Machinery Company, Signal Houses at Four Stations. + +Camp Company, H. B., Ducts. + +Cunningham & Kearns, Sewer Construction, Mulberry Street, East 10th +Street, and East 22d Street Sewers. + +Fox & Company, John, Cast Iron. + +McRoy Clay Works, Ducts. + +Norton & Dalton, Sewer Construction, 142d Street Sewer. + +Onondaga Vitrified Brick Company, Ducts. + +Pilkington, James, Sewer Construction, Canal Street and Bleecker +Street Sewers. + +Simmons Company, John, Iron Railings, Viaduct Sections. + +Sicilian Asphalt Paving Company, Waterproofing. + +Tucker & Vinton, Vault Lights. + +United Building Material Company, Cement. + + * * * * * + +_Electrical Department_ + +L. B. Stillwell, Electrical Director. + + +Electric plant for generation, transmission, conversion, and +distribution of power, third rail construction, electrical car +equipment, lighting system, fire and emergency alarm systems: + +American Steel & Wire Company, Cable. + +Bajohr, Carl, Lightning Rods. + +Broderick & Company, Contact Shoes. + +Cambria Steel Company, Contact Rail. + +Columbia Machine Works & Malleable Iron Company, Contact Shoes. + +Consolidated Car Heating Company, Car Heaters. + +D. & W. Fuse Company, Fuse Boxes and Fuses. + +Electric Storage Battery Company, Storage Battery Plant. + +Gamewell Fire Alarm Telegraph Company, Fire and Emergency Alarm +Systems. + +General Electric Company, Motors, Power House and Sub-station +Switchboards, Control Apparatus, Cable. + +General Incandescent Arc Light Company, Passenger Station +Switchboards. + +India Rubber & Gutta Percha Insulating Company, Cables. + +Keasby & Mattison Company, Asbestos. + +Malleable Iron Fittings Company, Third Rail and other Castings. + +Mayer & Englund Company, Rail Bonds. + +Mitchell Vance Company, Passenger Station Electric Light Fixtures. + +National Conduit & Cable Company, Cables. + +National Electric Company, Air Compressors. + +Nernst Lamp Company, Power Station Lighting. + +Okonite Company, Cables. + +Prometheus Electric Company, Passenger Station Heaters. + +Roebling's Sons Company, J. A., Cables. + +Reconstructed Granite Company, Third Rail Insulators. + +Standard Underground Cable Company, Cables. + +Tucker Electrical Construction Company, Wiring for Tunnel and +Passenger Station Lights. + +Westinghouse Electric & Manufacturing Company, Alternators, Exciters, +Transformers, Motors, Converters, Blower Outfits. + +Westinghouse Machine Company, Turbo Alternators. + + * * * * * + +_Mechanical and Architectural Department_ + +John Van Vleck, Mechanical and Construction Engineer. + + +Power house and sub-station, steam plant, repair shop, tunnel +drainage, elevators. + + +POWER HOUSE + +Alberger Condenser Company, Condensing Equipment. + +Allis-Chalmers Company, Nine 8,000-11,000 H. P. Engines. + +Alphons Custodis Chimney Construction Company, Chimneys. + +American Bridge Company, Structural Steel. + +Babcock & Wilcox Company, Fifty-two 600 H. P. Boilers and Six +Superheaters. + +Burhorn, Edwin, Castings. + +Gibson Iron Works, Thirty-six Hand-fired Grates. + +Manning, Maxwell & Moore, Electric Traveling Cranes and Machine Tools. + +Milliken Brothers, Ornamental Chimney Caps. + +Otis Elevator Company, Freight Elevator. + +Peirce, John, Power House Superstructure. + +Power Specialty Company, Four Superheaters. + +Ryan & Parker, Foundation Work and Condensing Water Tunnels, etc. + +Robins Conveying Belt Company, Coal and Ash Handling Apparatus. + +Reese, Jr., Company, Thomas, Coal Downtake Apparatus, Oil Tanks, etc. + +Riter-Conley Manufacturing Company, Smoke Flue System. + +Sturtevant Company, B. F., Blower Sets. + +Tucker & Vinton, Concrete Hot Wells. + +Treadwell & Company, M. H., Furnace Castings, etc. + +Walworth Manufacturing Company, Steam, Water, and Drip Piping. + +Westinghouse, Church, Kerr & Company, Three Turbo Generator Sets and +Two Exciter Engines. + +Westinghouse Machine Company, Stokers. + +Wheeler Condenser Company, Feed Water Heaters. + +Worthington, Henry R., Boiler Feed Pumps. + + +SUB-STATIONS + +American Bridge Company, Structural Steel. + +Carlin & Company, P. J., Foundation and Superstructure, Sub-station +No. 15 (143d Street). + +Cleveland Crane & Car Company, Hand Power Traveling Cranes. + +Crow, W. L., Foundation and Superstructure Sub-stations Nos. 17 and 18 +(Fox Street, Hillside Avenue). + +Parker Company, John H., Foundation and Superstructure Sub-stations +Nos. 11, 12, 13, 14, and 16 (City Hall Place, E. 19th Street, W. 53d +Street, W. 96th Street, W. 132d Street). + + +INSPECTION SHED + +American Bridge Company, Structural Steel. + +Beggs & Company, James, Heating Boilers. + +Elektron Manufacturing Company, Freight Elevator. + +Farrell, E. J., Drainage System. + +Hiscox & Company, W. T., Steam Heating System. + +Leary & Curtis, Transformer House. + +Milliken Brothers, Structural Steel and Iron for Storehouse. + +Northern Engineering Works, Electric Telpherage System. + +O'Rourke, John F., Foundation Work. + +Tucker & Vinton, Superstructure of Reinforced Concrete. + +Tracy Plumbing Company, Plumbing. + +Weber, Hugh L., Superstructure of Storehouse, etc. + + +SIGNAL TOWERS + +Tucker & Vinton, Reinforced Concrete Walls for Eight Signal Towers. + + +PASSENGER ELEVATORS + +Otis Elevator Company, Electric Passenger Elevators for 167th Street, +181st Street, and Mott Avenue Stations, and Escalator for Manhattan +Street Station. + + * * * * * + +_Rolling Stock and Signal Department_ + +George Gibbs, Consulting Engineer. + + +Cars, Automatic Signal System. + +American Car & Foundry Company, Steel Car Bodies and Trailer Trucks. + +Buffalo Forge Company, Blacksmith Shop Equipment. + +Burnham, Williams & Company (Baldwin Locomotive Works), Motor Trucks. + +Cambria Steel Company, Trailer Truck Axles. + +Christensen Engineering Company, Compressors, Governors, and Pump +Cages on Cars. + +Curtain Supply Company, Car Window and Door Curtains. + +Dressel Railway Lamp Works, Signal Lamps. + +Hale & Kilburn Manufacturing Company, Car Seats and Backs. + +Jewett Car Company, Wooden Car Bodies. + +Manning, Maxwell & Moore, Machinery and Machine Tools for Inspection +Shed. + +Metal Plated Car & Lumber Company, Copper Sheathing for Cars. + +Pitt Car Gate Company, Vestibule Door Operating Device for Cars. + +Pneumatic Signal Company, Three Mechanical Interlocking Plants. + +Standard Steel Works, Axles and Driving Wheels for Motor and Trailer +Trucks. + +St. Louis Car Company, Wooden Car Bodies and Trailer Trucks. + +Stephenson Company, John, Wooden Car Bodies. + +Taylor Iron & Steel Company, Trailer Truck Wheels. + +Union Switch & Signal Company, Block Signal System and Interlocking +Switch and Signal Plants. + +Van Dorn Company, W. T., Car Couplings. + +Wason Manufacturing Company, Wooden Car Bodies and Trailer Trucks. + +Westinghouse Air Brake Company, Air Brakes. + +Westinghouse Traction Brake Company, Air Brakes. + + + +***END OF THE PROJECT GUTENBERG EBOOK THE NEW YORK SUBWAY*** + + +******* This file should be named 17569-8.txt or 17569-8.zip ******* + + +This and all associated files of various formats will be found in: +https://www.gutenberg.org/dirs/1/7/5/6/17569 + + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at <a href = "http://www.gutenberg.org">www.gutenberg.org</a></pre> +<p>Title: The New York Subway</p> +<p> Its Construction and Equipment</p> +<p>Author: Anonymous</p> +<p>Release Date: January 21, 2006 [eBook #17569]</p> +<p>Language: English</p> +<p>Character set encoding: ISO-8859-1</p> +<p>***START OF THE PROJECT GUTENBERG EBOOK THE NEW YORK SUBWAY***</p> +<p> </p> +<h3>E-text prepared by Ronald Holder, Diane Monico,<br /> + and the Project Gutenberg Online Distributed Proofreading Team<br /> + (http://www.pgdp.net/)</h3> +<p> </p> +<hr class="full" /> +<p> </p> + + + + + +<h1>THE NEW YORK<br /> +SUBWAY</h1> + +<hr style="width: 65%;" /> + + +<p class="figcenter" style="width: 519px;"> +<img src="images/image007.jpg" width="519" height="375" alt="OPERATING ROOM OF POWER HOUSE" title="OPERATING ROOM OF POWER HOUSE" /> +<span class="caption">OPERATING ROOM OF POWER HOUSE</span> +</p> + +<hr style="width: 65%;" /> + + +<h1>INTERBOROUGH<br /> +RAPID TRANSIT</h1> + +<h1><i>The New York Subway</i></h1> + +<h3>ITS CONSTRUCTION AND EQUIPMENT</h3> + +<p class="figcenter" style="width: 195px;"> +<img src="images/image008.png" width="195" height="185" alt="(I.R.T. symbol)" title="" /> +<br /><br /><br /><br /></p> + +<p class="center"><b>NEW YORK</b></p> + +<p class="center"><b>INTERBOROUGH RAPID TRANSIT COMPANY</b></p> + +<p class="center"><b>ANN<sup>O</sup>. DOM<sup>I</sup>. MCMIV</b></p> +<hr style="width: 65%;" /> + + + +<p class="center"><span class="smcap">Copyright, 1904, by</span><br /> +INTERBOROUGH RAPID TRANSIT CO.<br /> +<span class="smcap">New York</span><br /><br /><br /><br /></p> + +<p class="center"><span class="smcap"><small>Planned and Executed by the<br /> +McGraw Publishing Co.</small></span></p> + +<p class="figcenter" style="width: 100px;"> +<img src="images/image009.png" width="100" height="103" alt="(McGraw Publishing Company New York)" title="" /> +</p> +<hr style="width: 65%;" /> + + + +<h2>TABLE OF CONTENTS</h2> + + +<div class='center'> +<table border="0" cellpadding="6" cellspacing="2" summary="TOC"> + +<tr><td> </td><td style="text-align: right"><span class="smcap">Page<br /> No.</span><br /></td></tr> +<tr> +<td style="text-align: left"><a href="#INTRODUCTION"><b>INTRODUCTION</b></a>,</td><td style="text-align: right"><a href="#Page_13"><b>13</b></a><br /></td></tr> +<tr> +<td style="text-align: left"><a href="#CHAPTER_I"><b>CHAPTER I. <span class="smcap">The Route of the Road—Passenger Stations and Tracks</span>,</b></a></td> <td style="text-align: right"> <a href="#Page_23"><b>23</b></a><br /></td></tr> +<tr> +<td style="text-align: left"><a href="#CHAPTER_II"><b>CHAPTER II. <span class="smcap">Types and Methods of Construction</span>,</b></a></td> <td style="text-align: right"><a href="#Page_37"><b>37</b></a><br /></td></tr> +<tr> +<td style="text-align: left"><a href="#CHAPTER_III"><b>CHAPTER III. <span class="smcap">Power House Building</span>,</b></a></td> <td style="text-align: right"><a href="#Page_67"><b>67</b></a><br /></td></tr> +<tr> +<td style="text-align: left"><a href="#CHAPTER_IV"><b>CHAPTER IV. <span class="smcap">Power Plant from Coal Pile To Shafts of Engines and Turbines</span>,</b></a></td> <td style="text-align: right"><a href="#Page_77"><b>77</b></a><br /></td></tr> +<tr> +<td style="text-align: left"><a href="#CHAPTER_V"><b>CHAPTER V. <span class="smcap">System of Electrical Supply</span>,</b></a></td> <td style="text-align: right"><a href="#Page_91"><b>91</b></a><br /></td></tr> +<tr> +<td style="text-align: left"><a href="#CHAPTER_VI"><b>CHAPTER VI. <span class="smcap">Electrical Equipment of Cars</span>,</b></a></td> <td style="text-align: right"><a href="#Page_117"><b>117</b></a><br /></td></tr> +<tr> +<td style="text-align: left"><a href="#CHAPTER_VII"><b>CHAPTER VII. <span class="smcap">Lighting System for Passenger Stations and Tunnel</span>,</b></a></td> <td style="text-align: right"><a href="#Page_121"><b>121</b></a><br /></td></tr> +<tr> +<td style="text-align: left"><a href="#CHAPTER_VIII"><b>CHAPTER VIII. <span class="smcap">Rolling Stock—Cars, Trucks, Etc.</span>,</b></a></td> <td style="text-align: right"><a href="#Page_125"><b>125</b></a><br /></td></tr> +<tr> +<td style="text-align: left"><a href="#CHAPTER_IX"><b>CHAPTER IX. <span class="smcap">Signal System</span>,</b></a></td> <td style="text-align: right"><a href="#Page_135"><b>135</b></a><br /></td></tr> +<tr> +<td style="text-align: left"><a href="#CHAPTER_X"><b>CHAPTER X. <span class="smcap">Subway Drainage</span>,</b></a></td> <td style="text-align: right"><a href="#Page_145"><b>145</b></a><br /></td></tr> +<tr> +<td style="text-align: left"><a href="#CHAPTER_XI"><b>CHAPTER XI. <span class="smcap">Repair and Inspection Shed</span>,</b></a></td> <td style="text-align: right"><a href="#Page_147"><b>147</b></a><br /></td></tr> +<tr> +<td style="text-align: left"><a href="#CHAPTER_XII"><b>CHAPTER XII. <span class="smcap">Sub-contractors</span>,</b></a></td> <td style="text-align: right"><a href="#Page_151"><b>151</b></a><br /></td></tr> +</table></div> + + + +<hr style="width: 65%;" /> +<p><big><b>INTERBOROUGH RAPID TRANSIT COMPANY</b></big><br /><br /><br /></p> + + +<p><big><b><i>Directors</i></b></big></p> + +<p> +<span class="smcap">August Belmont</span><br /> +<span class="smcap">E. P. Bryan</span><br /> +<span class="smcap">Andrew Freedman</span><br /> +<span class="smcap">James Jourdan</span><br /> +<span class="smcap">Gardiner M. Lane</span><br /> +<span class="smcap">John B. McDonald</span><br /> +<span class="smcap">Walter G. Oakman</span><br /> +<span class="smcap">John Peirce</span><br /> +<span class="smcap">Morton F. Plant</span><br /> +<span class="smcap">William A. Read</span><br /> +<span class="smcap">Alfred Skitt</span><br /> +<span class="smcap">Cornelius Vanderbilt</span><br /> +<span class="smcap">George W. Young</span><br /> +</p> + +<p><big><b><i>Executive Committee</i></b></big></p> + +<p> +<span class="smcap">August Belmont</span><br /> +<span class="smcap">Andrew Freedman</span><br /> +<span class="smcap">James Jourdan</span><br /> +<span class="smcap">Walter G. Oakman</span><br /> +<span class="smcap">William A. Read</span><br /> +<span class="smcap">Cornelius Vanderbilt</span><br /> +</p> + +<p><big><b><i>Officers</i></b></big></p> + +<p> +<span class="smcap">August Belmont, president</span><br /> +<span class="smcap">E. P. Bryan, vice-president</span><br /> +<span class="smcap">H. M. Fisher, secretary</span><br /> +<span class="smcap">D. W. McWilliams, treasurer</span><br /> +<span class="smcap">E. F. J. Gaynor, auditor</span><br /> +<span class="smcap">Frank Hedley, general superintendent</span><br /> +<span class="smcap">S. L. F. Deyo, chief engineer</span><br /> +<span class="smcap">George W. Wickersham, general counsel</span><br /> +<span class="smcap">Chas. A. Gardiner, general attorney</span><br /> +<span class="smcap">DeLancey Nicoll, associate counsel</span><br /> +<span class="smcap">Alfred A. Gardner, associate counsel</span><br /> +</p> + + +<p><big><b><i>Engineering Staff</i></b></big></p> + +<p><span class="smcap">S. L. F. Deyo, Chief Engineer</span>.</p> + + +<p><big><i>Electrical Equipment</i></big></p> + +<p> +L. B. Stillwell, Electrical Director.<br /> +H. N. Latey, Principal Assistant.<br /> +Frederick R. Slater, Assistant Engineer in charge of Third Rail Construction.<br /> +Albert F. Parks, Assistant Engineer in charge of Lighting.<br /> +George G. Raymond, Assistant Engineer in charge of Conduits and Cables.<br /> +William B. Flynn, Assistant Engineer in charge of Draughting Room.<br /> +</p> + + +<p><big><i>Mechanical and Architectural</i></big></p> + +<p> +J. Van Vleck, Mechanical and Construction Engineer.<br /> +William C. Phelps, Assistant Construction Engineer.<br /> +William N. Stevens, Ass't Mechanical Engineer.<br /> +Paul C. Hunter, Architectural Assistant.<br /> +Geo. E. Thomas, Supervising Engineer in Field.<br /> +</p> + + +<p><big><i>Cars and Signal System</i></big></p> + +<p> +George Gibbs, Consulting Engineer.<br /> +Watson T. Thompson, Master Mechanic.<br /> +J. N. Waldron, Signal Engineer.<br /> +</p> + + + +<hr style="width: 65%;" /> +<p><big><b>RAPID TRANSIT SUBWAY CONSTRUCTION COMPANY</b></big><br /><br /><br /></p> + + +<p><big><b><i>Directors</i></b></big></p> + +<p> +<span class="smcap">August Belmont</span><br /> +<span class="smcap">E. P. Bryan</span><br /> +<span class="smcap">Andrew Freedman</span><br /> +<span class="smcap">James Jourdan</span><br /> +<span class="smcap">Gardiner M. Lane</span><br /> +<span class="smcap">Walther Luttgen</span><br /> +<span class="smcap">John B. McDonald</span><br /> +<span class="smcap">Walter G. Oakman</span><br /> +<span class="smcap">John Peirce</span><br /> +<span class="smcap">Morton F. Plant</span><br /> +<span class="smcap">William A. Read</span><br /> +<span class="smcap">Cornelius Vanderbilt</span><br /> +<span class="smcap">George W. Young</span><br /> +</p> + + +<p><big><b><i>Executive Committee</i></b></big></p> + +<p> +<span class="smcap">August Belmont</span><br /> +<span class="smcap">Andrew Freedman</span><br /> +<span class="smcap">James Jourdan</span><br /> +<span class="smcap">Walter G. Oakman</span><br /> +<span class="smcap">William A. Read</span><br /> +<span class="smcap">Cornelius Vanderbilt</span><br /> +</p> + + +<p><big><b><i>Officers</i></b></big></p> + +<p> +<span class="smcap">August Belmont, president</span><br /> +<span class="smcap">Walter G. Oakman, vice-president</span><br /> +<span class="smcap">John B. McDonald, contractor</span><br /> +<span class="smcap">H. M. Fisher, secretary</span><br /> +<span class="smcap">John F. Buck, treasurer</span><br /> +<span class="smcap">E. F. J. Gaynor, auditor</span><br /> +<span class="smcap">S. L. F. Deyo, chief engineer</span><br /> +<span class="smcap">George W. Wickersham, general counsel</span><br /> +<span class="smcap">Alfred A. Gardner, attorney</span><br /> +</p> + + +<p><big><b><i>Engineering Staff</i></b></big></p> + +<p> +S. L. F. Deyo, Chief Engineer.<br /> +H. T. Douglas, Principal Assistant Engineer.<br /> +</p> + +<p>A. Edward Olmsted, Division Engineer, Manhattan-Bronx Lines.</p> + +<p>Henry B. Reed, Division Engineer, Brooklyn Extension.</p> + +<p>Theodore Paschke, Resident Engineer, First Division, City Hall to 33d +Street, also Brooklyn Extension, City Hall to Bowling Green; and +Robert S. Fowler, Assistant.</p> + +<p>Ernest C. Moore, Resident Engineer, Second Division, 33d Street to +104th Street; and Stanley Raymond, Assistant.</p> + +<p>William C. Merryman, Resident Engineer, Third Division, Underground +Work, 104th Street to Fort George West Side and Westchester Avenue +East Side; and William B. Leonard, W. A. Morton, and William E. +Morris, Jr., Assistants.</p> + +<p>Allan A. Robbins and Justin Burns, Resident Engineers, Fourth +Division, Viaducts; and George I. Oakley, Assistant.</p> + +<p>Frank D. Leffingwell, Resident Engineer, East River Tunnel Division, +Brooklyn Extension; and C. D. Drew, Assistant.</p> + +<p>Percy Litchfield, Resident Engineer, Fifth Division, Brooklyn +Extension, Borough Hall to Prospect Park; and Edward R. Eichner, +Assistant.</p> + +<p>M. C. Hamilton, Engineer, Maintenance of Way; and Robert E. Brandeis, +Assistant.</p> + +<p>D. L. Turner, Assistant Engineer in charge of Stations.</p> + +<p>A. Samuel Berquist, Assistant Engineer in charge of Steel Erection.</p> + +<p>William J. Boucher, Assistant Engineer in charge of Draughting Rooms.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_13" id="Page_13">[Pg 13]</a></span><br /></p> +<p class="figcenter" style="width: 600px;"> +<img src="images/image013.png" width="600" height="323" alt="(INTERBOROUGH RAPID TRANSIT)" title="" /> +</p> + +<h2><a name="INTRODUCTION" id="INTRODUCTION"></a>INTRODUCTION</h2> + + +<p>The completion of the rapid transit railroad in the boroughs of +Manhattan and The Bronx, which is popularly known as the "Subway," has +demonstrated that underground railroads can be built beneath the +congested streets of the city, and has made possible in the near +future a comprehensive system of subsurface transportation extending +throughout the wide territory of Greater New York.</p> + +<p>In March, 1900, when the Mayor with appropriate ceremonies broke +ground at the Borough Hall, in Manhattan, for the new road, there were +many well-informed people, including prominent financiers and +experienced engineers, who freely prophesied failure for the +enterprise, although the contract had been taken by a most capable +contractor, and one of the best known banking houses in America had +committed itself to finance the undertaking.</p> + +<p>In looking at the finished road as a completed work, one is apt to +wonder why it ever seemed impossible and to forget the difficulties +which confronted the builders at the start.</p> + +<p>The railway was to be owned by the city, and built and operated under +legislation unique in the history of municipal governments, +complicated, and minute in provisions for the occupation of the city +streets, payment of moneys by the city, and city supervision over +construction and operation. Questions as to the interpretation of +these provisions might have to be passed upon by the courts, with +delays, how serious none could foretell, especially in New York where +the crowded calendars retard speedy decisions. The experience of the +elevated railroad corporations in building their lines had shown the +uncertainty of depending upon legal precedents. It was not, at that +time, supposed that the abutting property owners would have any legal +ground for complaint against the elevated structures, but the courts +found new laws for new conditions and spelled out new property rights +of light, air, and access, which were made the basis for a volume of +litigation unprecedented in the courts of any country.</p> + +<p>An underground railroad was a new condition. None could say that the +abutting property owners might not find rights substantial enough, at +least, to entitle them to their day in court, a day which, in this +State, might stretch into many months, or even several years. Owing to +the magnitude of the work, delay might easily result in failure. An +eminent judge of the New York Supreme Court had emphasized <span class='pagenum'><a name="Page_14" id="Page_14">[Pg 14]</a></span>the +uncertainties of the situation in the following language: "Just what +are the rights of the owners of property abutting upon a street or +avenue, the fee in and to the soil underneath the surface of which has +been acquired by the city of New York, so far as the same is not +required for the ordinary city uses of gas or water pipes, or others +of a like character, has never been finally determined. We have now +the example of the elevated railroad, constructed and operated in the +city of New York under legislative and municipal authority for nearly +twenty years, which has been compelled to pay many millions of dollars +to abutting property owners for the easement in the public streets +appropriated by the construction and maintenance of the road, and +still the amount that the road will have to pay is not ascertained. +What liabilities will be imposed upon the city under this contract; +what injury the construction and operation of this road will cause to +abutting property, and what easements and rights will have to be +acquired before the road can be legally constructed and operated, it +is impossible now to ascertain."</p> + +<p>It is true, that the city undertook "to secure to the contractor the +right to construct and operate, free from all rights, claims, or other +interference, whether by injunction, suit for damages, or otherwise on +the part of any abutting owner or other person." But another eminent +judge of the same court had characterized this as "a condition +absolutely impossible of fulfillment," and had said: "How is the city +to prevent interference with the work by injunction? That question +lies with the courts; and not with the courts of this State alone, for +there are cases without doubt in which the courts of the United States +would have jurisdiction to act, and when such jurisdiction exists they +have not hitherto shown much reluctance in acting.... That legal +proceedings will be undertaken which will, to some extent at least, +interfere with the progress of this work seems to be inevitable...."</p> + +<p>Another difficulty was that the Constitution of the State of New York +limited the debt-incurring power of the city. The capacity of the city +to undertake the work had been much discussed in the courts, and the +Supreme Court of the State had disposed of that phase of the situation +by suggesting that it did not make much difference to the municipality +whether or not the debt limit permitted a contract for the work, +because if the limit should be exceeded, "no liability could possibly +be imposed upon the city," a view which might comfort the timid +taxpayers but could hardly be expected to give confidence to the +capitalists who might undertake the execution of the contract.</p> + +<p>Various corporations, organized during the thirty odd years of +unsuccessful attempts by the city to secure underground rapid transit, +claimed that their franchises gave them vested rights in the streets +to the exclusion of the new enterprise, and they were prepared to +assert their rights in the courts. (The Underground Railroad Company +of the City of New York sought to enjoin the building of the road and +carried their contest to the Supreme Court of the United States which +did not finally decide the questions raised until March, 1904, when +the subway was practically complete.)</p> + +<p>Rival transportation companies stood ready to obstruct the work and +encourage whomever might find objection to the building of the road.</p> + +<p>New York has biennial elections. The road could not be completed in +two years, and the attitude of one administration might not be the +attitude of its successors.</p> + +<p>The engineering difficulties were well-nigh appalling. Towering +buildings along the streets had to be considered, and the streets +themselves were already occupied with a complicated network of +subsurface structures, such as sewers, water and gas mains, electric +cable conduits, electric surface railway conduits, <span class='pagenum'><a name="Page_15" id="Page_15">[Pg 15]</a></span>telegraph and +power conduits, and many vaults extending out under the streets, +occupied by the abutting property owners. On the surface were street +railway lines carrying a very heavy traffic night and day, and all the +thoroughfares in the lower part of the city were congested with +vehicular traffic.</p> + +<p>Finally, the city was unwilling to take any risk, and demanded +millions of dollars of security to insure the completion of the road +according to the contract, the terms of which were most exacting down +to the smallest detail.</p> + +<p>The builders of the road did not underestimate the magnitude of the +task before them. They retained the most experienced experts for every +part of the work and, perfecting an organization in an incredibly +short time, proceeded to surmount and sweep aside difficulties. The +result is one of which every citizen of New York may feel proud. Upon +the completion of the road the city will own the best constructed and +best equipped intraurban rapid transit railroad in the world. The +efforts of the builders have not been limited by the strict terms of +the contract. They have striven, not to equal the best devices, but to +improve upon the best devices used in modern electrical railroading, +to secure for the traveling public safety, comfort, and speedy +transportation.</p> + +<p>The road is off the surface and escapes the delays incident to +congested city streets, but near the surface and accessible, light, +dry, clean, and well ventilated. The stations and approaches are +commodious, and the stations themselves furnish conveniences to +passengers heretofore not heard of on intraurban lines. There is a +separate express service, with its own tracks, and the stations are so +arranged that passengers may pass from local trains to express trains, +and vice versa, without delay and without payment of additional fare. +Special precautions have been taken and devices adopted to prevent a +failure of the electric power and the consequent delays of traffic. An +electro pneumatic block signal system has been devised, which excels +any system heretofore used and is unique in its mechanism. The third +rail for conveying the electric current is covered, so as to prevent +injury to passengers and employees from contact. Special emergency and +fire alarm signal systems are installed throughout the length of the +road. At a few stations, where the road is not near the surface, +improved escalators and elevators are provided. The cars have been +designed to prevent danger from fire, and improved types of motors +have been adopted, capable of supplying great speed combined with +complete control. Strength, utility, and convenience have not alone +been considered, but all parts of the railroad structures and +equipment, stations, power house, and electrical sub-stations have +been designed and constructed with a view to the beauty of their +appearance, as well as to their efficiency.</p> + +<p>The completion of the subway marks the solution of a problem which for +over thirty years baffled the people of New York City, in spite of the +best efforts of many of its foremost citizens. An extended account of +Rapid Transit Legislation would be out of place here, but a brief +glance at the history of the Act under the authority of which the +subway has been built is necessary to a clear understanding of the +work which has been accomplished. From 1850 to 1865 the street surface +horse railways were sufficient for the requirements of the traveling +public. As the city grew rapidly, the congestion spreading northward, +to and beyond the Harlem River, the service of surface roads became +entirely inadequate. As early as 1868, forty-two well known business +men of the city became, by special legislative Act, incorporators of +the New York City Central Underground Railway Company, to build a line +from the City Hall to the Harlem River. The names of the incorporators +evidenced the seriousness of the attempt, but nothing came of it. In +1872, also by special Act, Cornelius Vanderbilt and others were +incorporated as The New York City Rapid Tran<span class='pagenum'><a name="Page_16" id="Page_16">[Pg 16]</a></span>sit Company, to build an +underground road from the City Hall to connect with the New York & +Harlem Road at 59th Street, with a branch to the tracks of the New +York Central Road. The enterprise was soon abandoned. Numerous +companies were incorporated in the succeeding years under the general +railroad laws, to build underground roads, but without results; among +them the Central Tunnel Railway Company in 1881, The New York & New +Jersey Tunnel Railway Company in 1883, The Terminal Underground +Railway Company in 1886, The Underground Railroad Company of the City +of New York (a consolidation of the last two companies) in 1896, and +The Rapid Transit Underground Railroad Company in 1897.</p> + +<p>All attempts to build a road under the early special charter and later +under the general laws having failed, the city secured in 1891 the +passage of the Rapid Transit Act under which, as amended, the subway +has been built. As originally passed it did not provide for municipal +ownership. It provided that a board of five rapid transit railroad +commissioners might adopt routes and general plans for a railroad, +obtain the consents of the local authorities and abutting property +owners, or in lieu of the consents of the property owners the approval +of the Supreme Court; and then, having adopted detail plans for the +construction and operation, might sell at public sale the right to +build and operate the road to a corporation, whose powers and duties +were defined in the Act, for such period of time and on such terms as +they could. The Commissioners prepared plans and obtained the consents +of the local authorities. The property owners refused their consent; +the Supreme Court gave its approval in lieu thereof, but upon inviting +bids the Board of Rapid Transit Railroad Commissioners found no +responsible bidder.</p> + +<p>The late Hon. Abram S. Hewitt, as early as 1884, when legislation for +underground roads was under discussion, had urged municipal ownership. +Speaking in 1901, he said of his efforts in 1884:</p> + +<div class="blockquot"><p>"It was evident to me that underground rapid transit could +not be secured by the investment of private capital, but in +some way or other its construction was dependent upon the +use of the credit of the City of New York. It was also +apparent to me that if such credit were used, the property +must belong to the city. Inasmuch as it would not be safe +for the city to undertake the construction itself, the +intervention of a contracting company appeared +indispensable. To secure the city against loss, this company +must necessarily be required to give a sufficient bond for +the completion of the work and be willing to enter into a +contract for its continued operation under a rental which +would pay the interest upon the bonds issued by the city for +the construction, and provide a sinking fund sufficient for +the payment of the bonds at or before maturity. It also +seemed to be indispensable that the leasing company should +invest in the rolling stock and in the real estate required +for its power houses and other buildings an amount of money +sufficiently large to indemnify the city against loss in +case the lessees should fail in their undertaking to build +and operate the railroad."</p></div> + +<p>Mr. Hewitt became Mayor of the city in 1887, and his views were +presented in the form of a Bill to the Legislature in the following +year. The measure found practically no support. Six years later, after +the Rapid Transit Commissioners had failed under the Act of 1891, as +originally drawn, to obtain bidders for the franchise, the New York +Chamber of Commerce undertook to solve the problem by reverting to Mr. +Hewitt's idea of municipal ownership. Whether or not municipal +ownership would meet the approval of the citizens of New York could +not be determined; therefore, as a preliminary step, it was decided to +submit the question to a popular vote. An amendment to the Act of 1891 +was drawn (Chapter 752 of the Laws of 1894) which provided that the +qualified electors of the city were to decide at an annual election, +by ballot, whether the rapid transit railway or railways should be +constructed by the city and at the public's expense, and be operated +under lease from the city, or should be constructed by a private +corporation under a franchise to be sold in the manner attempted +unsuccessfully, under the Act of 1891, as originally passed. <span class='pagenum'><a name="Page_17" id="Page_17">[Pg 17]</a></span>At the +fall election of 1894, the electors of the city, by a very large vote, +declared against the sale of a franchise to a private corporation and +in favor of ownership by the city. Several other amendments, the +necessity for which developed as plans for the railway were worked +out, were made up to and including the session of the Legislature of +1900, but the general scheme for rapid transit may be said to have +become fixed when the electors declared in favor of municipal +ownership. The main provisions of the legislation which stood upon the +statute books as the Rapid Transit Act, when the contract was finally +executed, February 21, 1900, may be briefly summarized as follows:</p> + +<p>(<i>a</i>) The Act was general in terms, applying to all cities in the +State having a population of over one million; it was special in +effect because New York was the only city having such a population. It +did not limit the Rapid Transit Commissioners to the building of a +single road, but authorized the laying out of successive roads or +extensions.</p> + +<p>(<i>b</i>) A Board was created consisting of the Mayor, Comptroller, or +other chief financial officer of the city; the president of the +Chamber of Commerce of the State of New York, by virtue of his office, +and five members named in the Act: William Steinway, Seth Low, John +Claflin, Alexander E. Orr, and John H. Starin, men distinguished for +their business experience, high integrity, and civic pride. Vacancies +in the Board were to be filled by the Board itself, a guaranty of a +continued uniform policy.</p> + +<p>(<i>c</i>) The Board was to prepare general routes and plans and submit the +question of municipal ownership to the electors of the city.</p> + +<p>(<i>d</i>) The city was authorized, in the event that the electors decided +for city ownership, to issue bonds not to exceed $50,000,000 for the +construction of the road or roads and $5,000,000 additional, if +necessary, for acquiring property rights for the route. The interest +on the bonds was not to exceed 3-1/2 per cent.</p> + +<p>(<i>e</i>) The Commissioners were given the broad power to enter into a +contract (in the case of more than one road, successive contracts) on +behalf of the city for the construction of the road with the person, +firm, or corporation which in the opinion of the Board should be best +qualified to carry out the contract, and to determine the amount of +the bond to be given by the contractor to secure its performance. The +essential features of the contract were, however, prescribed by the +Act. The contractor in and by the contract for building the road was +to agree to fully equip it at his own expense, and the equipment was +to include all power houses. He was also to operate the road, as +lessee of the city, for a term not to exceed fifty years, upon terms +to be included in the contract for construction, which might include +provision for renewals of the lease upon such terms as the Board +should from time to time determine. The rental was to be at least +equal to the amount of interest on the bonds which the city might +issue for construction and one per cent. additional. The one per cent. +additional might, in the discretion of the Board, be made contingent +in part for the first ten years of the lease upon the earnings of the +road. The rental was to be applied by the city to the interest on the +bonds and the balance was to be paid into the city's general sinking +fund for payment of the city's debt or into a sinking fund for the +redemption at maturity of the bonds issued for the construction of the +rapid transit road, or roads. In addition to the security which might +be required by the Board of the contractor for construction and +operation, the Act provided that the city should have a first lien +upon the equipment of the road to be furnished by the contractor, and +at the termination of the lease the city had the privilege of +purchasing such equipment from the contractor.</p> + +<p><span class='pagenum'><a name="Page_18" id="Page_18">[Pg 18]</a></span></p><p>(<i>f</i>) The city was to furnish the right of way to the contractor free +from all claims of abutting property owners. The road was to be the +absolute property of the city and to be deemed a part of the public +streets and highways. The equipment of the road was to be exempt from +taxation.</p> + +<p>(<i>g</i>) The Board was authorized to include in the contract for +construction provisions in detail for the supervision of the city, +through the Board, over the operation of the road under the lease.</p> + +<p>One of the most attractive—and, in fact, indispensable features of +the scheme—was that the work of construction, instead of being +subject to the conflicting control of various departments of the City +Government, with their frequent changes in personnel, was under the +exclusive supervision and control of the Rapid Transit Board, a +conservative and continuous body composed of the two principal +officers of the City Government, and five merchants of the very +highest standing in the community.</p> + +<p>Provided capitalists could be found to undertake such an extensive +work under the exacting provisions, the scheme was an admirable one +from the taxpayers' point of view. The road would cost the city +practically nothing and the obligation of the contractor to equip and +operate being combined with the agreement to construct furnished a +safeguard against waste of the public funds and insured the prompt +completion of the road. The interest of the contractor in the +successful operation, after construction, furnished a strong incentive +to see that as the construction progressed the details were consistent +with successful operation and to suggest and consent to such +modifications of the contract plans as might appear necessary from an +operating point of view, from time to time. The rental being based +upon the cost encouraged low bids, and the lien of the city upon the +equipment secured the city against all risk, once the road was in +operation.</p> + +<p>Immediately after the vote of the electors upon the question of +municipal ownership, the Rapid Transit Commissioners adopted routes +and plans which they had been studying and perfecting since the +failure to find bidders for the franchise under the original Act of +1891. The local authorities approved them, and again the property +owners refused their consent, making an application to the Supreme +Court necessary. The Court refused its approval upon the ground that +the city, owing to a provision of the constitution of the State +limiting the city's power to incur debt, would be unable to raise the +necessary money. This decision appeared to nullify all the efforts of +the public spirited citizens composing the Board of Rapid Transit +Commissioners and to practically prohibit further attempts on their +part. They persevered, however, and in January, 1897, adopted new +general routes and plans. The consolidation of a large territory into +the Greater New York, and increased land values, warranted the hope +that the city's debt limit would no longer be an objection, especially +as the new route changed the line so as to reduce the estimated cost. +The demands for rapid transit had become more and more imperative as +the years went by, and it was fair to assume that neither the courts +nor the municipal authorities would be overzealous to find a narrow +construction of the laws. Incidentally, the constitutionality of the +rapid transit legislation, in its fundamental features, had been +upheld in the Supreme Court in a decision which was affirmed by the +highest court of the State a few weeks after the Board had adopted its +new plans. The local authorities gave their consent to the new route; +the property owners, as on the two previous occasions, refused their +consent; the Supreme Court gave its approval in lieu thereof; and the +Board was prepared to undertake the preliminaries for letting a +contract. These successive steps and the preparation of the terms of +the contract all took time; but, finally, on November 15, 1899, a form +of contract was adopted and an invitation issued by the Board to +contractors to bid for the construction and operation of the railroad. +There were two bidders, one of whom was John <span class='pagenum'><a name="Page_19" id="Page_19">[Pg 19]</a></span>B. McDonald, whose terms +submitted under the invitation were accepted on January 15, 1900; and, +for the first time, it seemed as if a beginning might be made in the +actual construction of the rapid transit road. The letter of +invitation to contractors required that every proposal should be +accompanied by a certified check upon a National or State Bank, +payable to the order of the Comptroller, for $150,000, and that within +ten days after acceptance, or within such further period as might be +prescribed by the Board, the contract should be duly executed and +delivered. The amount to be paid by the city for the construction was +$35,000,000 and an additional sum not to exceed $2,750,000 for +terminals, station sites, and other purposes. The construction was to +be completed in four years and a half, and the term of the lease from +the city to the contractor was fixed at fifty years, with a renewal, +at the option of the contractor, for twenty-five years at a rental to +be agreed upon by the city, not less than the average rental for the +then preceding ten years. The rental for the fifty-year term was fixed +at an amount equal to the annual interest upon the bonds issued by the +city for construction and 1 per cent. additional, such 1 per cent. +during the first ten years to be contingent in part upon the earnings +of the road. To secure the performance of the contract by Mr. McDonald +the city required him to deposit $1,000,000 in cash as security for +construction, to furnish a bond with surety for $5,000,000 as security +for construction and equipment, and to furnish another bond of +$1,000,000 as continuing security for the performance of the contract. +The city in addition to this security had, under the provisions of the +Rapid Transit Act, a first lien on the equipment, and it should be +mentioned that at the expiration of the lease and renewals (if any) +the equipment is to be turned over to the city, pending an agreement +or arbitration upon the question of the price to be paid for it by the +city. The contract (which covered about 200 printed pages) was minute +in detail as to the work to be done, and sweeping powers of +supervision were given the city through the Chief Engineer of the +Board, who by the contract was made arbiter of all questions that +might arise as to the interpretation of the plans and specifications. +The city had been fortunate in securing for the preparation of plans +the services of Mr. William Barclay Parsons, one of the foremost +engineers of the country. For years as Chief Engineer of the Board he +had studied and developed the various plans and it was he who was to +superintend on behalf of the city the completion of the work.</p> + +<p>During the thirty-two years of rapid transit discussion between 1868, +when the New York City Central Underground Company was incorporated, +up to 1900, when the invitations for bids were issued by the city, +every scheme for rapid transit had failed because responsible +capitalists could not be found willing to undertake the task of +building a road. Each year had increased the difficulties attending +such an enterprise and the scheme finally evolved had put all of the +risk upon the capitalists who might attempt to finance the work, and +left none upon the city. Without detracting from the credit due the +public-spirited citizens who had evolved the plan of municipal +ownership, it may be safely asserted that the success of the +undertaking depended almost entirely upon the financial backing of the +contractor. When the bid was accepted by the city no arrangements had +been made for the capital necessary to carry out the contract. After +its acceptance, Mr. McDonald not only found little encouragement in +his efforts to secure the capital, but discovered that the surety +companies were unwilling to furnish the security required of him, +except on terms impossible for him to fulfill.</p> + +<p>The crucial point in the whole problem of rapid transit with which the +citizens of New York had struggled for so many years had been reached, +and failure seemed inevitable. The requirements of the <span class='pagenum'><a name="Page_20" id="Page_20">[Pg 20]</a></span>Rapid Transit +Act were rigid and forbade any solution of the problem which committed +the city to share in the risks of the undertaking. Engineers might +make routes and plans, lawyers might draw legislative acts, the city +might prepare contracts, the question was and always had been, Can +anybody build the road who will agree to do it and hold the city safe +from loss?</p> + +<p>It was obvious when the surety companies declined the issue that the +whole rapid transit problem was thrown open, or rather that it always +had been open. The final analysis had not been made. After all, the +attitude of the surety companies was only a reflection of the general +feeling of practical business and railroad men towards the whole +venture. To the companies the proposition had come as a concrete +business proffer and they had rejected it.</p> + +<p>At this critical point, Mr. McDonald sought the assistance of Mr. +August Belmont. It was left to Mr. Belmont to make the final analysis, +and avert the failure which impended. There was no time for indecision +or delay. Whatever was to be done must be done immediately. The +necessary capital must be procured, the required security must be +given, and an organization for building and operating the road must be +anticipated. Mr. Belmont looking through and beyond the intricacies of +the Rapid Transit Act, and the complications of the contract, saw that +he who undertook to surmount the difficulties presented by the +attitude of the surety companies must solve the whole problem. It was +not the ordinary question of financing a railroad contract. He saw +that the responsibility for the entire rapid transit undertaking must +be centered, and that a compact and effective organization must be +planned which could deal with every phase of the situation.</p> + +<p>Mr. Belmont without delay took the matter up directly with the Board +of Rapid Transit Railroad Commissioners, and presented a plan for the +incorporation of a company to procure the security required for the +performance of the contract, to furnish the capital necessary to carry +on the work, and to assume supervision over the whole undertaking. +Application was to be made to the Supreme Court to modify the +requirements with respect to the sureties by striking out a provision +requiring the justification of the sureties in double the amount of +liabilities assumed by each and reducing the minimum amount permitted +to be taken by each surety from $500,000 to $250,000. The new +corporation was to execute as surety a bond for $4,000,000, the +additional amount of $1,000,000 to be furnished by other sureties. A +beneficial interest in the bonds required from the sub-contractors was +to be assigned to the city and, finally, the additional amount of +$1,000,000, in cash or securities, was to be deposited with the city +as further security for the performance of the contract. The plan was +approved by the Board of Rapid Transit Railroad Commissioners, and +pursuant to the plan, the Rapid Transit Subway Construction Company +was organized. The Supreme Court granted the application to modify the +requirements as to the justification of sureties and the contract was +executed February 21, 1900.</p> + +<p>As president and active executive head of the Rapid Transit Subway +Construction Company, Mr. Belmont perfected its organization, +collected the staff of engineers under whose direction the work of +building the road was to be done, supervised the letting of +sub-contracts, and completed the financial arrangements for carrying +on the work.</p> + +<p>The equipment of the road included, under the terms of the contract, +the rolling stock, all machinery and mechanisms for generating +electricity for motive power, lighting, and signaling, and also the +power house, sub-stations, and the real estate upon which they were to +be erected. The magnitude of the task of providing the equipment was +not generally appreciated until Mr. Belmont took the rapid transit +problem in <span class='pagenum'><a name="Page_21" id="Page_21">[Pg 21]</a></span>hand. He foresaw from the beginning the importance of that +branch of the work, and early in 1900, immediately after the signing +of the contract, turned his attention to selecting the best engineers +and operating experts, and planned the organization of an operating +company. As early as May, 1900, he secured the services of Mr. E. P. +Bryan, who came to New York from St. Louis, resigning as +vice-president and general manager of the Terminal Railroad +Association, and began a study of the construction work and plans for +equipment, to the end that the problems of operation might be +anticipated as the building and equipment of the road progressed. Upon +the incorporation of the operating company, Mr. Bryan became +vice-president.</p> + +<p>In the spring of 1902, the Interborough Rapid Transit Company, the +operating railroad corporation was formed by the interests represented +by Mr. Belmont, he becoming president and active executive head of +this company also, and soon thereafter Mr. McDonald assigned to it the +lease or operating part of his contract with the city, that company +thereby becoming directly responsible to the city for the equipment +and operation of the road, Mr. McDonald remaining as contractor for +its construction. In the summer of the same year, the Board of Rapid +Transit Railroad Commissioners having adopted a route and plans for an +extension of the subway under the East River to the Borough of +Brooklyn, the Rapid Transit Subway Construction Company entered into a +contract with the city, similar in form to Mr. McDonald's contract, to +build, equip, and operate the extension. Mr. McDonald, as contractor +of the Rapid Transit Subway Construction Company, assumed the general +supervision of the work of constructing the Brooklyn extension; and +the construction work of both the original subway and the extension +has been carried on under his direction. The work of construction has +been greatly facilitated by the broad minded and liberal policy of the +Rapid Transit Board and its Chief Engineer and Counsel, and by the +coöperation of all the other departments of the City Government, and +also by the generous attitude of the Metropolitan Street Railway +Company and its lessee, the New York City Railroad Company, in +extending privileges which have been of great assistance in the +prosecution of the work. In January, 1903, the Interborough Rapid +Transit Company acquired the elevated railway system by lease for 999 +years from the Manhattan Railway Company, thus assuring harmonious +operation of the elevated roads and the subway system, including the +Brooklyn extension.</p> + +<p>The incorporators of the Interborough Rapid Transit Company were +William H. Baldwin, Jr., Charles T. Barney, August Belmont, E. P. +Bryan, Andrew Freedman, James Jourdan, Gardiner M. Lane, John B. +McDonald, DeLancey Nicoll, Walter G. Oakman, John Peirce, Wm. A. Read, +Cornelius Vanderbilt, George W. Wickersham, and George W. Young.</p> + +<p>The incorporators of the Rapid Transit Subway Construction Company +were Charles T. Barney, August Belmont, John B. McDonald, Walter G. +Oakman, and William A. Read.</p> + +<p class="figcenter" style="width: 200px;"> +<img src="images/image021.png" width="200" height="106" alt="(wings)" title="" /> +</p> +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_22" id="Page_22">[Pg 22]</a></span><br /><br /></p> +<p class="figcenter" style="width: 520px;"> +<img src="images/image022.jpg" width="520" height="378" alt="EXTERIOR VIEW OF POWER HOUSE" title="EXTERIOR VIEW OF POWER HOUSE" /> +<span class="caption">EXTERIOR VIEW OF POWER HOUSE</span> +</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_23" id="Page_23">[Pg 23]</a></span></p> +<h2><a name="CHAPTER_I" id="CHAPTER_I"></a>CHAPTER I</h2> + +<h3>THE ROUTE OF THE ROAD—PASSENGER STATIONS AND TRACKS</h3> + + +<p>The selection of route for the Subway was governed largely by the +amount which the city was authorized by the Rapid Transit Act to +spend. The main object of the road was to carry to and from their +homes in the upper portions of Manhattan Island the great army of +workers who spend the business day in the offices, shops, and +warehouses of the lower portions, and it was therefore obvious that +the general direction of the routes must be north and south, and that +the line must extend as nearly as possible from one end of the island +to the other.</p> + +<p>The routes proposed by the Rapid Transit Board in 1895, after +municipal ownership had been approved by the voters at the fall +election of 1894, contemplated the occupation of Broadway below 34th +Street to the Battery, and extended only to 185th Street on the west +side and 146th Street on the east side of the city. As has been told +in the introductory chapter, this plan was rejected by the Supreme +Court because of the probable cost of going under Broadway. It was +also intimated by the Court, in rejecting the routes, that the road +should extend further north.</p> + +<p>It had been clear from the beginning that no routes could be laid out +to which abutting property owners would consent, and that the consent +of the Court as an alternative would be necessary to any routes +chosen. To conform as nearly as possible to the views of the Court, +the Commission proposed, in 1897, the so called "Elm Street route," +the plan finally adopted, which reached from the territory near the +General Post-office, the City Hall, and Brooklyn Bridge Terminal to +Kingsbridge and the station of the New York & Putnam Railroad on the +upper west side, and to Bronx Park on the upper east side of the city, +touching the Grand Central Depot at 42d Street.</p> + +<p>Subsequently, by the adoption of the Brooklyn Extension, the line was +extended down Broadway to the southern extremity of Manhattan Island, +thence under the East River to Brooklyn.</p> + +<p>The routes in detail are as follows:</p> + +<div class="sidenote"> +<i>Manhattan-Bronx +Route</i></div> + +<p>Beginning near the intersection of Broadway and Park Row, one of the +routes of the railroad extends under Park Row, Center Street, New Elm +Street, Elm Street, Lafayette Place, Fourth Avenue (beginning at Astor +Place), Park Avenue, 42d Street, and Broadway to 125th Street, where +it passes over Broadway by viaduct to 133d Street, thence under +Broadway again to and under Eleventh Avenue to Fort George, where it +comes to the surface again at Dyckman Street and continues by viaduct +over Naegle Avenue, Amsterdam Avenue, and Broadway to Bailey Avenue, +at the Kingsbridge station of the New York & Putnam Railroad, crossing +the Harlem Ship Canal on a double-deck drawbridge. The length of this +route is 13.50 miles, of which about 2 miles are on viaduct.</p> + +<p>Another route begins at Broadway near 103d Street and extends under +104th Street and the upper part of Central Park to and under Lenox +Avenue to 142d Street, thence curving to the east to and under the +<span class='pagenum'><a name="Page_24" id="Page_24">[Pg 24]</a></span>Harlem River at about 145th Street, thence from the river to and +under East 149th Street to a point near Third Avenue, thence by +viaduct beginning at Brook Avenue over Westchester Avenue, the +Southern Boulevard and the Boston Road to Bronx Park. The length of +this route is about 6.97 miles, of which about 3 miles are on viaduct.<br /><br /></p> + +<p class="figcenter" style="width: 600px;"> +<a href="images/image024.png"><img src="images/image024_th.png" width="600" height="256" alt="MAP SHOWING THE LINES OF THE INTERBOROUGH RAPID TRANSIT CO. 1904" title="MAP SHOWING THE LINES OF THE INTERBOROUGH RAPID TRANSIT CO. 1904" /></a> +<span class="caption">MAP SHOWING THE LINES OF THE INTERBOROUGH RAPID TRANSIT CO. 1904</span> +<br /></p> + + +<p>At the City Hall there is a loop under the Park. From 142d Street +there is a spur north under Lenox Avenue to 148th Street. There is a +spur at Westchester and Third Avenues connecting by viaduct the +Manhattan Elevated Railway Division of Interborough Rapid Transit +Company with the viaduct of the subway at or near St. Ann's Avenue.</p> + +<div class="sidenote"><i>Brooklyn Route</i></div> + +<p>The route of the Brooklyn Extension connects near Broadway and Park +Row with the Manhattan Bronx Route and extends under Broadway, Bowling +Green, State Street, Battery Park, Whitehall Street, and South Street +to and under the East River to Brooklyn at the foot of Joralemon +Street, thence under Joralemon Street, Fulton Street, and Flatbush +Avenue to Atlantic Avenue, connecting with the Brooklyn <span class='pagenum'><a name="Page_25" id="Page_25">[Pg 25]</a></span>tunnel of the +Long Island Railroad at that point. There is a loop under Battery Park +beginning at Bridge Street. The length of this route is about 3 miles.</p> + +<p>The routes in Manhattan and The Bronx may therefore be said to roughly +resemble the letter Y with the base at the southern extremity of +Manhattan Island, the fork at 103d Street and Broadway, the terminus +of the westerly or Fort George branch of the fork just beyond Spuyten +Duyvil Creek, the terminus of the easterly or Bronx Park branch at +Bronx Park.</p> + +<div class="sidenote"><i>Location +of Stations</i></div> + +<p>The stations beginning at the base of the Y and following the route up +to the fork are located at the following points:</p> + +<p>South Ferry, Bowling Green and Battery Place, Rector Street and +Broadway, Fulton Street and Broadway, City Hall, Manhattan; Brooklyn +Bridge Entrance, Manhattan; Worth and Elm Streets, Canal and Elm +Streets, Spring and Elm Streets, Bleecker and Elm Streets, Astor Place +and Fourth Avenue, 14th Street and Fourth Avenue, 18th Street and +Fourth Avenue, 23d Street and Fourth Avenue, 28th Street <span class='pagenum'><a name="Page_26" id="Page_26">[Pg 26]</a></span>and Fourth +Avenue, 33d Street and Fourth Avenue, 42d Street and Madison Avenue +(Grand Central Station), 42d Street and Broadway, 50th Street and +Broadway, 60th Street and Broadway (Columbus Circle), 66th Street and +Broadway, 72d Street and Broadway, 79th Street and Broadway, 86th +Street and Broadway, 91st Street and Broadway, 96th Street and +Broadway.<br /><br /></p> + + +<p class="figcenter" style="width: 500px;"><a name="a34TH_STREET_AND_PARK_AVENUE_LOOKING_SOUTH" id="a34TH_STREET_AND_PARK_AVENUE_LOOKING_SOUTH"></a> +<img src="images/image026.jpg" width="500" height="379" alt="34TH STREET AND PARK AVENUE, LOOKING SOUTH" title="34TH STREET AND PARK AVENUE, LOOKING SOUTH" /> +<span class="caption">34TH STREET AND PARK AVENUE, LOOKING SOUTH</span> +<br /><br /></p> + +<p>The stations of the Fort George or westerly branch are located at the +following points:</p> + +<p>One Hundred and Third Street and Broadway, 110th Street and Broadway +(Cathedral Parkway), 116th Street and Broadway (Columbia University), +Manhattan Street (near 128th Street) and Broadway, 137th Street and +Broadway, 145th Street and Broadway, 157th Street and Broadway, the +intersection of 168th Street, St. Nicholas Avenue and Broadway, 181st +Street and Eleventh Avenue, Dyckman Street and Naegle Avenue (beyond +Fort George), 207th Street and Amsterdam Avenue, 215th Street and +Amsterdam Avenue, Muscoota Street and Broadway, Bailey Avenue, at +Kingsbridge near the New York & Putnam Railroad station.</p> + +<p>The stations on the Bronx Park or easterly branch are located at the +following points:</p> + +<p>One Hundred and Tenth Street and Lenox Avenue, 116th Street and Lenox +Avenue, 125th Street and Lenox Avenue, 135th Street and Lenox Avenue, +145th Street and Lenox Avenue (spur), Mott Avenue and 149th Street, +the intersection of 149th Street, Melrose and Third Avenues, Jackson +and Westchester Avenues, Prospect and Westchester Avenues, Westchester +Avenue near Southern Boulevard (Fox Street), <span class='pagenum'><a name="Page_27" id="Page_27">[Pg 27]</a></span>Freeman Street and the +Southern Boulevard, intersection of 174th Street, Southern Boulevard +and Boston Road, 177th Street and Boston Road (near Bronx Park).<br /><br /></p> + +<p class="figcenter" style="width: 600px;"> +<a href="images/image027a.png"><img src="images/image027a_th.png" width="600" height="221" alt="PROFILE OF RAPID TRANSIT RAILROAD MANHATTAN AND BRONX LINES." title="PROFILE OF RAPID TRANSIT RAILROAD MANHATTAN AND BRONX LINES." /></a> +<span class="caption">PROFILE OF RAPID TRANSIT RAILROAD <br /> +MANHATTAN AND BRONX LINES.</span> +<br /><br /></p> + +<p>The stations in the Borough of Brooklyn on the Brooklyn Extension are +located as follows:</p> + +<p>Joralemon Street near Court (Brooklyn Borough Hall), intersection of +Fulton, Bridge, and Hoyt Streets; Flatbush Avenue near Nevins Street, +Atlantic Avenue and Flatbush Avenue (Brooklyn terminal of the Long +Island Railroad).</p> + +<p>From the Borough Hall, Manhattan, to the 96th Street station, the line +is four-track. On the Fort George branch (including 103d Street +station) there are three tracks to 145th Street and then two tracks to +Dyckman Street, then three tracks again to the terminus at Bailey +Avenue. On the Bronx Park branch there are two tracks to Brook Avenue +and from that point to Bronx Park there are three tracks. On the Lenox +Avenue spur to 148th Street there are two tracks, on the City Hall +loop one track, on the Battery Park loop two tracks. The Brooklyn +Extension is a two-track line.</p> + +<p>There is a storage yard under Broadway between 137th Street and 145th +Street on the Fort George branch, another on the surface at the end of +the Lenox Avenue spur, Lenox Avenue and 148th Street, and a third on +an elevated structure at the Boston Road and 178th Street. There is a +repair shop and inspection shed on the surface adjoining the Lenox +Avenue spur at the Harlem River and 148-150th Streets, and an +inspection shed at the storage yard at Boston Road and 178th Street.</p> + +<div class="sidenote"><i>Length of +Line.</i></div> + +<p>The total length of the line from the City Hall to the Kingsbridge +terminal is 13.50 miles, with 47.11 miles of single track and sidings. +The eastern or Bronx Park branch is 6.97 miles long, with 17.50 miles +of single track.<br /><br /></p> + +<p class="figcenter" style="width: 600px;"> +<a href="images/image027b.png"><img src="images/image027b_th.png" width="600" height="166" alt="PROFILE OF BROOKLYN EXTENSION." title="PROFILE OF BROOKLYN EXTENSION." /></a> +<span class="caption">PROFILE OF BROOKLYN EXTENSION.</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_28" id="Page_28">[Pg 28]</a></span></p><div class="sidenote"><i>Grades and +Curves.</i></div> + +<p>The total length of the Brooklyn Extension is 3.1 miles, with about 8 +miles of single track.</p> + +<p>The grades and curvature along the main line may be summarized as +follows:</p> + +<p>The total curvature is equal in length to 23 per cent. of the straight +line, and the least radius of curvature is 147 feet. The greatest +grade is 3 per cent., and occurs on either side of the tunnel under +the Harlem River. At each station there is a down grade of 2.1 per +cent., to assist in the acceleration of the cars when they start. In +order to make time on roads running trains at frequent intervals, it +is necessary to bring the trains to their full speed very soon after +starting. The electrical equipment of the Rapid Transit Railroad will +enable this to be done in a better manner than is possible with steam +locomotives, while these short acceleration grades at each station, on +both up and down tracks, will be of material assistance in making the +starts smooth.</p> + +<p>Photograph on <a href="#a34TH_STREET_AND_PARK_AVENUE_LOOKING_SOUTH">page 26</a> shows an interesting feature at a local +station, where, in order to obtain the quick acceleration in grade for +local trains, and at the same time maintain a level grade for the +express service, the tracks are constructed at a different level. This +occurs at many local stations.</p> + +<p>On the Brooklyn Extension the maximum grade is 3.1 per cent. +descending from the ends to the center of the East River tunnel. The +minimum radius of curve is 1,200 feet.<br /><br /></p> + + +<p class="figcenter" style="width: 500px;"> +<a name="STANDARD_STEEL_CONSTRUCTION_IN_TUNNELmdashTHIRD_RAIL_PROTECTION_NOT_SHOWN" id="STANDARD_STEEL_CONSTRUCTION_IN_TUNNELmdashTHIRD_RAIL_PROTECTION_NOT_SHOWN"></a> +<img src="images/image028.jpg" width="500" height="379" alt="STANDARD STEEL CONSTRUCTION IN TUNNEL—THIRD RAIL PROTECTION NOT SHOWN" title="STANDARD STEEL CONSTRUCTION IN TUNNEL—THIRD RAIL PROTECTION NOT SHOWN" /> +<span class="caption">STANDARD STEEL CONSTRUCTION IN TUNNEL—THIRD RAIL PROTECTION NOT SHOWN</span> +<br /><br /></p> + +<p class="figcenter" style="width: 600px;"> +<a name="PLAN_OF_BROOKLYN_BRIDGE_STATION_AND_CITY_HALL_LOOP" id="PLAN_OF_BROOKLYN_BRIDGE_STATION_AND_CITY_HALL_LOOP"></a> +<a href="images/image029.png"><img src="images/image029_th.png" width="600" height="420" alt="PLAN OF BROOKLYN BRIDGE STATION AND CITY HALL LOOP" title="PLAN OF BROOKLYN BRIDGE STATION AND CITY HALL LOOP" /></a> +<span class="caption">PLAN OF BROOKLYN BRIDGE STATION AND CITY HALL LOOP</span> +<br /><br /></p> + +<div class="sidenote"><i>Track</i></div> + +<p>The track is of the usual standard construction with broken stone +ballast, timber cross ties, and 100-pound rails of the American +Society of Civil Engineers' section. The cross ties are selected hard +pine. All ties are fitted with tie plates. All curves are supplied +with steel inside guard rails. The frogs and switches are of the best +design and quality to be had, and a special design has been used on +all curves. At the Battery loop, at Westchester Avenue, at 96th +Street, and at City Hall loop, where it has been necessary for the +regular passenger tracks to cross, grade crossings have been avoided; +one track or set of tracks passing under the other at the intersecting +points. (See <a href="#PLAN_OF_BROOKLYN_BRIDGE_STATION_AND_CITY_HALL_LOOP">plan</a> on this page.)</p> + +<p>The contract for the building of the road contains the following +somewhat unusual provision: "The railway and its equipment as +contemplated by the contract constitute a great public work. All parts +of the structure where exposed to public sight shall therefore be +designed, constructed, and maintained with a view to the beauty of +their appearance, as well as to their efficiency."</p> + +<p>It may be said with exact truthfulness that the builders have spared +no effort or expense to live up to the spirit of this provision, and +that all parts of the road and equipment display dignified and +consistent artistic effects of the highest order. These are noticeable +in the power house and the electrical sub-stations and particularly in +the passenger stations. It might readily have been supposed that the +limited space and comparative uniformity of the underground stations +would afford but little opportunity for architectural and decorative +effects. The result has shown the fallacy of such a supposition.</p> + +<p><span class='pagenum'><a name="Page_30" id="Page_30">[Pg 30]</a></span><br /><br /></p> +<p class="figcenter" style="width: 600px;"><a name="PLAN_OF_28TH_ST_amp_4TH_AVENUE_STATION" id="PLAN_OF_28TH_ST_amp_4TH_AVENUE_STATION"></a> +<a href="images/image030.png"><img src="images/image030_th.png" width="600" height="531" alt="PLAN OF 28TH ST. & 4TH AVENUE STATION." title="PLAN OF 28TH ST. & 4TH AVENUE STATION." /></a> +<span class="caption">PLAN OF 28TH ST. & 4TH AVENUE STATION.</span> +<br /><br /></p> + +<p>Of the forty-eight stations, thirty-three are underground, eleven are +on the viaduct portions of the road, and three are partly on the +surface and partly underground, and one is partly on the surface and +partly on the viaduct.</p> + +<div class="sidenote"><i>Space Occupied</i></div> + +<p>The underground stations are at the street intersections, and, except +in a few instances, occupy space under the cross streets. The station +plans are necessarily varied to suit the conditions of the different +locations, the most important factor in planning them having been the +amount of available space. The platforms are from 200 to 350 feet in +length, and about 16 feet in width, narrowing at the ends, while the +center space is larger or smaller, according to local conditions. As a +rule the body of the station extends back about 50 feet from the edge +of the platform.</p> + +<p>At all local stations (except at 110th Street and Lenox Avenue) +platforms are outside of the tracks. (Plan and photograph on pages +<a href="#PLAN_OF_28TH_ST_amp_4TH_AVENUE_STATION">30</a> and <a href="#a28TH_STREET_STATION">31</a>.) At Lenox Avenue and 110th Street there is a single island +platform for uptown and downtown passengers.</p> + +<div class="sidenote"><i>Island +Platforms</i></div> + +<p>At express stations there are two island platforms between the express +and local tracks, one for uptown and one for downtown traffic. In +addition, there are the usual local platforms at Brooklyn Bridge, 14th +<span class='pagenum'><a name="Page_31" id="Page_31">[Pg 31]</a></span>Street (photograph on <a href="#EXPRESS_STATION_AT_14TH_STREET_SHOWING_ISLAND_AND_MEZZANINE_PLATFORMS_AND_STAIRS_CONNECTING_THEM">page 34</a>) and 96th Street. At the remaining +express stations, 42d Street and Madison Avenue and 72d Street, there +are no local platforms outside of the tracks, local and through +traffic using the island platforms.<br /><br /></p> + +<p class="figcenter" style="width: 412px;"><a name="a28TH_STREET_STATION" id="a28TH_STREET_STATION"></a> +<img src="images/image031.jpg" width="412" height="500" alt="28TH STREET STATION" title="28TH STREET STATION" /> +<span class="caption">28TH STREET STATION</span> +<br /><br /></p> + +<p>The island platforms at Brooklyn Bridge, 14th Street, and 42d Street +and Madison Avenue are reached by mezzanine footways from the local +platforms, it having been impossible to place entrances in the streets +immediately over the platforms. At 96th Street there is an underground +passage connecting the local and island platforms, and at 72d Street +<span class='pagenum'><a name="Page_32" id="Page_32">[Pg 32]</a></span>there are entrances to the island platforms directly from the street +because there is a park area in the middle of the street. Local +passengers can transfer from express trains and express passengers +from local trains without payment of additional fare by stepping +across the island platforms.</p> + +<p>At 72d Street, at 103d Street, and at 116th Street and Broadway the +station platforms are below the surface, but the ticket booths and +toilet rooms are on the surface; this arrangement being possible also +because of the park area available in the streets. At Manhattan Street +the platforms are on the viaduct, but the ticket booths and toilet +rooms are on the surface. The viaduct at this point is about 68 feet +above the surface, and escalators are provided. At many of the +stations entrances have been arranged from the adjacent buildings, in +addition to the entrances originally planned from the street.</p> + +<div class="sidenote"><i>Kiosks</i></div> + +<p>The entrances to the underground stations are enclosed at the street +by kiosks of cast iron and wire glass (photograph on <a href="#KIOSKS_AT_COLUMBUS_CIRCLE">page 33</a>), and +vary in number from two to eight at a station. The stairways are of +concrete, reinforced by twisted steel rods. At 168th Street, at 181st +Street, and at Mott Avenue, where the platforms are from 90 to 100 +feet below the surface, elevators are provided.</p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image032.jpg" width="500" height="396" alt="WEST SIDE OF 23D STREET STATION" title="WEST SIDE OF 23D STREET STATION" /> +<span class="caption">WEST SIDE OF 23D STREET STATION</span> +<br /><br /></p> + +<p>At twenty of the underground stations it has been possible to use +vault lights to such an extent that very little artificial light is +needed. (Photograph on <a href="#WEST_SIDE_OF_COLUMBUS_CIRCLE_STATION_60TH_STREETmdashILLUMINATED_BY_DAYLIGHT_COMING_THROUGH_VAULT_LIGHTS">page 35</a>.) Such artificial light as is +required is <span class='pagenum'><a name="Page_33" id="Page_33">[Pg 33]</a></span>supplied by incandescent lamps sunk in the ceilings. +Provision has been made for using the track circuit for lighting in +emergency if the regular lighting circuit should temporarily fail.</p> + +<p class="figcenter" style="width: 500px;"> +<a name="KIOSKS_AT_COLUMBUS_CIRCLE" id="KIOSKS_AT_COLUMBUS_CIRCLE"></a> +<img src="images/image033.jpg" width="500" height="353" alt="KIOSKS AT COLUMBUS CIRCLE" title="KIOSKS AT COLUMBUS CIRCLE" /> +<span class="caption">KIOSKS AT COLUMBUS CIRCLE</span> +<br /><br /></p> + +<p>The station floors are of concrete, marked off in squares. At the +junction of the floors and side walls a cement sanitary cove is +placed. The floors drain to catch-basins, and hose bibs are provided +for washing the floors.<br /><br /></p> + +<p class="figcenter" style="width: 600px;"> +<a href="images/image033.png"><img src="images/image033_th.png" width="600" height="415" alt="BROOKLYN BRIDGE STATION" title="BROOKLYN BRIDGE STATION" /></a> +<span class="caption">BROOKLYN BRIDGE STATION</span> +<br /><br /></p> + +<p>Two types of ceiling are used, one flat, which covers the steel and +concrete of the roof, and the other arched between the roof beams and +girders, the lower flanges of which are exposed. Both types have an +air <span class='pagenum'><a name="Page_34" id="Page_34">[Pg 34]</a></span>space between ceiling and roof, which, together with the air +space behind the inner side walls, permits air to circulate and +minimizes condensation on the surface of the ceiling and walls.<br /><br /></p> + +<p class="figcenter" style="width: 300px;"> +<a name="PLAQUE_SHOWING_BEAVER_AT_ASTOR_PLACE_STATION" id="PLAQUE_SHOWING_BEAVER_AT_ASTOR_PLACE_STATION"></a> +<img src="images/image034a.jpg" width="300" height="273" alt="PLAQUE SHOWING BEAVER AT ASTOR PLACE STATION" title="PLAQUE SHOWING BEAVER AT ASTOR PLACE STATION" /> +<span class="caption">PLAQUE SHOWING BEAVER AT ASTOR PLACE STATION</span> +<br /><br /></p> + +<p>The ceilings are separated into panels by wide ornamental mouldings, +and the panels are decorated with narrower mouldings and rosettes. The +bases of the walls are buff Norman brick. Above this is glass tile or +glazed tile, and above the tile is a faience or terra-cotta cornice. +Ceramic mosaic is used for decorative panels, friezes, pilasters, and +name-tablets. A different decorative treatment is used at each +station, including a distinctive color scheme. At some stations the +number of the intersecting street or initial letter of the street name +is shown on conspicuous plaques, at other stations the number or +letter is in the panel. At some stations artistic emblems have been +used in the scheme of decoration, as at Astor Place, the beaver (see +photograph on this <a href="#PLAQUE_SHOWING_BEAVER_AT_ASTOR_PLACE_STATION">page</a>); at Columbus Circle, the great +navigator's Caravel; at 116th Street, the seal of Columbia University. +The walls above the cornice and the ceilings are finished in white +Keene cement.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<a name="EXPRESS_STATION_AT_14TH_STREET_SHOWING_ISLAND_AND_MEZZANINE_PLATFORMS_AND_STAIRS_CONNECTING_THEM" id="EXPRESS_STATION_AT_14TH_STREET_SHOWING_ISLAND_AND_MEZZANINE_PLATFORMS_AND_STAIRS_CONNECTING_THEM"></a> +<img src="images/image034b.jpg" width="500" height="385" alt="EXPRESS STATION AT 14TH STREET, SHOWING ISLAND AND +MEZZANINE PLATFORMS AND STAIRS CONNECTING THEM" title="EXPRESS STATION AT 14TH STREET, SHOWING ISLAND AND +MEZZANINE PLATFORMS AND STAIRS CONNECTING THEM" /> +<span class="caption">EXPRESS STATION AT 14TH STREET, SHOWING ISLAND AND +MEZZANINE PLATFORMS AND STAIRS CONNECTING THEM</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_35" id="Page_35">[Pg 35]</a></span></p> +<p class="figcenter" style="width: 500px;"> +<a name="WEST_SIDE_OF_COLUMBUS_CIRCLE_STATION_60TH_STREETmdashILLUMINATED_BY_DAYLIGHT_COMING_THROUGH_VAULT_LIGHTS" id="WEST_SIDE_OF_COLUMBUS_CIRCLE_STATION_60TH_STREETmdashILLUMINATED_BY_DAYLIGHT_COMING_THROUGH_VAULT_LIGHTS"></a> +<img src="images/image035a.jpg" width="500" height="388" alt="WEST SIDE OF COLUMBUS CIRCLE STATION (60TH +STREET)—ILLUMINATED BY DAYLIGHT COMING THROUGH VAULT LIGHTS" title="WEST SIDE OF COLUMBUS CIRCLE STATION (60TH +STREET)—ILLUMINATED BY DAYLIGHT COMING THROUGH VAULT LIGHTS" /> +<span class="caption">WEST SIDE OF COLUMBUS CIRCLE STATION (60TH +STREET)—ILLUMINATED BY DAYLIGHT COMING THROUGH VAULT LIGHTS</span> +<br /><br /></p> + +<p class="figcenter" style="width: 330px;"> +<img src="images/image035b.jpg" width="330" height="450" alt="CARAVEL AND WALL DECORATION" title="CARAVEL AND WALL DECORATION" /> +<span class="caption">CARAVEL AND WALL DECORATION</span> +<br /><br /></p> + +<p>The ticket booths are of oak with bronze window grills and fittings. +There are toilet rooms in every station, except at the City Hall loop. +Each toilet room has a free closet or closets, and a pay closet which +is furnished with a basin, mirror, soap dish, and towel rack. The +fixtures are porcelain, finished in dull nickel. The soil, vent and +water pipes are run in wall spaces, so as to be accessible. The rooms +are ventilated through the hollow columns of the kiosks, and each is +provided with an electric fan. They are heated by electric heaters. +The woodwork of the rooms is oak; the walls are red slate wainscot and +Keene cement.</p> + +<p>Passengers may enter the body of the station without paying fare. The +train platforms are separated from the body of the station by +railings. At the more important stations, separate sets of entrances +are provided for incoming and outgoing passengers, the stairs at the +back of the station being used for entrances and those nearer the +track being used for exits.</p> + +<p><span class='pagenum'><a name="Page_36" id="Page_36">[Pg 36]</a></span></p> +<p class="figcenter" style="width: 467px;"> +<a name="CITY_HALL_STATION" id="CITY_HALL_STATION"></a> +<img src="images/image036.jpg" width="467" height="600" alt="CITY HALL STATION" title="CITY HALL STATION" /> +<span class="caption">CITY HALL STATION</span> +</p> + +<p>An example of the care used to obtain artistic effects can be seen at +the City Hall station. The road at this point is through an arched +tunnel. In order to secure consistency in treatment the roof of the +station is continued by a larger arch of special design. (See +photograph on this <a href="#CITY_HALL_STATION">page</a>.) At 168th Street, and at 181st Street, +and at Mott Avenue stations, where the road is far beneath the +surface, it has been possible to build massive arches over the +stations and tracks, with spans of 50 feet.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_37" id="Page_37">[Pg 37]</a></span></p> +<h2><a name="CHAPTER_II" id="CHAPTER_II"></a>CHAPTER II</h2> + +<h3>TYPES AND METHODS OF CONSTRUCTION</h3> + + +<p>Five types of construction have been employed in building the road: +(1) the typical subway near the surface with flat roof and "I" beams +for the roof and sides, supported between tracks with steel bulb-angle +columns used on about 10.6 miles or 52.2 per cent. of the road; (2) +flat roof typical subway of reënforced concrete construction supported +between the tracks by steel bulb-angle columns, used for a short +distance on Lenox Avenue and on the Brooklyn portion of the Brooklyn +Extension, also on the Battery Park loop; (3) concrete lined tunnel +used on about 4.6 miles or 23 per cent. of the road, of which 4.2 per +cent. was concrete lined open cut work, and the remainder was rock +tunnel work; (4) elevated road on steel viaduct used on about 5 miles +or 24.6 per cent. of the road; (5) cast-iron tubes used under the +Harlem and East Rivers.</p> + +<div class="sidenote"><i>Typical +Subway</i></div> + +<p>The general character of the flat roof "I" beam construction is shown +in photograph on <a href="#STANDARD_STEEL_CONSTRUCTION_IN_TUNNELmdashTHIRD_RAIL_PROTECTION_NOT_SHOWN">page 28</a> and drawing on this <a href="#TYPICAL_SECTION_OF_FOUR_TRACK_SUBWAY">page</a>]. The bottom +is of concrete. The side walls have "I" beam columns five feet apart, +between which are vertical concrete arches, the steel acting as a +support for the masonry and allowing the thickness of the walls to be +materially reduced from that necessary were nothing but concrete used. +The tops of the wall columns are connected by roof beams which are +supported by rows of steel columns between the tracks, built on +concrete and cut stone bases forming part of the floor system. +Concrete arches between the roof beams complete the top of the subway. +Such a structure is not impervious, and hence, there has been laid +behind the side walls, under the floor and over the roof a course of +two to eight thicknesses of felt, each washed with hot asphalt as +laid. In addition to this precaution against dampness, in three +sections of the subway (viz.: on Elm Street between Pearl and Grand +Streets, and on the approaches to the Harlem River tunnel, and on the +Battery Park Loop) the felt waterproofing has been made more effective +by one or two courses of hard-burned brick laid in hot asphalt, after +the manner sometimes employed in constructing the linings of +reservoirs of waterworks.<br /><br /></p> + +<p class="figcenter" style="width: 600px;"> +<a name="TYPICAL_SECTION_OF_FOUR_TRACK_SUBWAY" id="TYPICAL_SECTION_OF_FOUR_TRACK_SUBWAY"></a> +<a href="images/image037.png"><img src="images/image037_th.png" width="600" height="254" alt="TYPICAL SECTION OF FOUR TRACK SUBWAY" title="TYPICAL SECTION OF FOUR TRACK SUBWAY" /></a> +<span class="caption">TYPICAL SECTION OF FOUR TRACK SUBWAY</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_38" id="Page_38">[Pg 38]</a></span><br /><br /></p> +<p class="figcenter" style="width: 500px;"> +<img src="images/image038.jpg" width="500" height="386" alt="FOUR-TRACK SUBWAY—SHOWING CROSS-OVER SOUTH OF 18TH +STREET STATION" title="FOUR-TRACK SUBWAY—SHOWING CROSS-OVER SOUTH OF 18TH +STREET STATION" /> +<span class="caption">FOUR-TRACK SUBWAY—SHOWING CROSS-OVER SOUTH OF 18TH +STREET STATION</span> +</p> + +<p>In front of the waterproofing, immediately behind the steel columns, +are the systems of terra-cotta ducts in which the electric cables are +placed. The cables can be reached by means of manholes every 200 to +450 feet, which open into the subway and also into the street. The +number of these ducts ranges from 128 down to 32, and they are +connected with the main power station at 58th and 59th Streets and the +Hudson River by a 128-duct subway under the former street.</p> + +<div class="sidenote"><i>Reinforced +Concrete +Construction</i></div> + +<p>The reinforced concrete construction substitutes for the steel roof +beams, steel rods, approximating 1-1/4 inches square, laid in varying +distances according to the different roof loads, from six to ten +inches apart. Rods 1-1/8 inches in diameter tie the side walls, +passing through angle columns in the walls and the bulb-angle columns +in the center. Layers of concrete are laid over the roof rods to a +thickness of from eighteen to thirty inches, and carried two inches +below the rods, imbedding them. For the sides similar square rods and +concrete are used and angle columns five feet apart. The concrete of +the side walls is from fifteen to eighteen inches thick. This type is +shown by photographs on <a href="#Page_41">page 41</a>. The rods used are of both square +and twisted form.<br /><br /></p> + +<p><span class='pagenum'><a name="Page_39" id="Page_39">[Pg 39]</a></span></p> +<p class="figcenter" style="width: 500px;"> +<img src="images/image039a.jpg" width="500" height="317" alt="LAYING SHEET WATERPROOFING IN BOTTOM" title="LAYING SHEET WATERPROOFING IN BOTTOM" /> +<span class="caption">LAYING SHEET WATERPROOFING IN BOTTOM</span> +<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image039b.jpg" width="500" height="333" alt="SPECIAL BRICK AND ASPHALT WATERPROOFING" title="SPECIAL BRICK AND ASPHALT WATERPROOFING" /> +<span class="caption">SPECIAL BRICK AND ASPHALT WATERPROOFING</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_40" id="Page_40">[Pg 40]</a></span></p><div class="sidenote"><i>Methods of +Construction +Typical +Subway</i></div> + +<p>The construction of the typical subway has been carried on by a great +variety of methods, partly adopted on account of the conditions under +which the work had to be prosecuted and partly due to the personal +views of the different sub-contractors. The work was all done by open +excavation, the so-called "cut and cover" system, but the conditions +varied widely along different parts of the line, and different means +were adopted to overcome local difficulties. The distance of the rock +surface below the street level had a marked influence on the manner in +which the excavation of the open trenches could be made. In some +places this rock rose nearly to the pavement, as between 14th and 18th +Streets. At other places the subway is located in water-bearing loam +and sand, as in the stretch between Pearl and Grand Streets, where it +was necessary to employ a special design for the bottom, which is +illustrated by drawing on <a href="#Page_42">page 42</a>.</p> + +<p>This part of the route includes the former site of the ancient Collect +Pond, familiar in the early history of New York, and the excavation +was through made ground, the pond having been filled in for building +purposes after it was abandoned for supplying water to the city. The +excavations through Canal Street, adjacent, were also through made +ground, that street having been at one time, as its name implies, a +canal.</p> + +<p>From the City Hall to 9th Street was sand, presenting no particular +difficulties except through the territory just described.</p> + +<p>At Union Square rock was encountered on the west side of Fourth Avenue +from the surface down. On the east side of the street, however, at the +surface was sand, which extended 15 feet down to a sloping rock +surface. The tendency of the sand to a slide off into the rock +excavation required great care. The work was done, however, without +interference with the street traffic, which is particularly heavy at +that point.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image040.jpg" width="500" height="344" alt="DUCTS IN SIDE WALLS—EIGHT ONLY OF THE SIXTEEN LAYERS +ARE SHOWN" title="DUCTS IN SIDE WALLS—EIGHT ONLY OF THE SIXTEEN LAYERS +ARE SHOWN" /> +<span class="caption">DUCTS IN SIDE WALLS—EIGHT ONLY OF THE SIXTEEN LAYERS +ARE SHOWN</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_41" id="Page_41">[Pg 41]</a></span><br /><br /></p> +<p class="figcenter" style="width: 500px;"> +<img src="images/image041a.jpg" width="500" height="304" alt="REINFORCED CONCRETE CONSTRUCTION" title="REINFORCED CONCRETE CONSTRUCTION" /> +<span class="caption">REINFORCED CONCRETE CONSTRUCTION</span> +<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image041b.jpg" width="500" height="313" alt="ROOF SHOWING CONCRETE-STEEL CONSTRUCTION—LENOX AVENUE +AND 140TH-141ST STREETS" title="ROOF SHOWING CONCRETE-STEEL CONSTRUCTION—LENOX AVENUE +AND 140TH-141ST STREETS" /> +<span class="caption">ROOF SHOWING CONCRETE-STEEL CONSTRUCTION—LENOX AVENUE +AND 140TH-141ST STREETS</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_42" id="Page_42">[Pg 42]</a></span><br /><br /></p> +<p class="figcenter" style="width: 600px;"> +<a href="images/image042.png"><img src="images/image042_th.png" width="600" height="310" alt="SECTION OF SUBWAY AT PEARL STREET +This construction was made necessary by encountering a layer of Peat +resting on Clay" title="SECTION OF SUBWAY AT PEARL STREET +This construction was made necessary by encountering a layer of Peat +resting on Clay" /></a> +<span class="caption">SECTION OF SUBWAY AT PEARL STREET<br /> +This construction was made necessary by encountering a layer of Peat +resting on Clay</span> +<br /><br /></p> + + +<p class="figcenter" style="width: 500px;"> +<a name="SURFACE_RAILWAY_TRACKS_SUPPORTED_OVER_EXCAVATION_ON_UPPER_BROADWAY" id="SURFACE_RAILWAY_TRACKS_SUPPORTED_OVER_EXCAVATION_ON_UPPER_BROADWAY"></a> +<img src="images/image042.jpg" width="500" height="338" alt="SURFACE RAILWAY TRACKS SUPPORTED OVER EXCAVATION ON +UPPER BROADWAY" title="SURFACE RAILWAY TRACKS SUPPORTED OVER EXCAVATION ON +UPPER BROADWAY" /> +<span class="caption">SURFACE RAILWAY TRACKS SUPPORTED OVER EXCAVATION ON +UPPER BROADWAY</span> +<br /><br /></p> + + +<p class="figcenter" style="width: 500px;"> +<img src="images/image043.jpg" width="500" height="327" alt="SUBDIVISION OF 36" AND 30" GAS MAINS OVER ROOF OF +SUBWAY—66TH STREET AND BROADWAY" title="SUBDIVISION OF 36" AND 30" GAS MAINS OVER ROOF OF +SUBWAY—66TH STREET AND BROADWAY" /> +<span class="caption">SUBDIVISION OF 36" AND 30" GAS MAINS OVER ROOF OF +SUBWAY—66TH STREET AND BROADWAY</span> +<br /><br /></p> + +<p>The natural difficulties of the route were increased by the network of +sewers, water and gas mains, steam pipes, pneumatic tubes, electric +conduits and their accessories, which filled the streets; and by the +surface railways and their conduits. In some places the columns of the +elevated railway had to be shored up temporarily, and in other places +the subway passes close to the foundations of lofty buildings, where +the construction needed to insure the safety of both subway and +buildings was quite intricate. As the subway is close to the surface +along a considerable part of its route, its construction involved the +reconstruction of all the underground pipes and ducts in many places, +as well as the removal of projecting vaults and buildings, and, in +some cases, the underpinning of their walls. A description in detail +of the methods of construction followed all along the line would make +an interesting book of itself. Space will only permit, however, an +account of how some of the more serious difficulties were overcome.</p> + +<p>On Fourth Avenue, north of Union Square to 33d Street, there were two +electric conduit railway tracks in the center of the roadway and a +horse car track near each curb part of the distance. The two electric +car tracks were used for traffic which could not be interrupted, +although the horse car tracks could be removed without inconvenience. +These conditions rendered it impracticable to disturb the center of +the roadway, while permitting excavation near the curb. Well-timbered +shafts about 8 x 10 feet, in plan, were sunk along one curb line and +tunnels driven from them toward the other side of the street, stopping +about 3-1/2 feet beyond its center line. A bed of concrete was laid on +the bottom of each tunnel, and, when it had set, a heavy vertical +trestle was built on it. In this way trestles were built half across +the street, strong <span class='pagenum'><a name="Page_44" id="Page_44">[Pg 44]</a></span>enough to carry all the street cars and traffic on +that half of the roadway. Cableways to handle the dirt were erected +near the curb line, spanning a number of these trestles, and then the +earth between them was excavated from the curb to within a few feet of +the nearest electric car track. The horse car tracks were removed. +Between the electric tracks a trench was dug until its bottom was +level with the tops of the trestles, about three feet below the +surface as a rule. A pair of heavy steel beams was then laid in this +trench on the trestles. Between these beams and the curb line a second +pair of beams were placed. In this way the equivalent of a bridge was +put up, the trestles acting as piers and the beams as girders. The +central portion of the roadway was then undermined and supported by +timbering suspended from the steel beams. The various gas and water +pipes were hung from timbers at the surface of the ground. About four +sections, or 150 feet, of the subway were built at a time in this +manner. When the work was completed along one side of the street it +was repeated in the same manner on the other side. This method of +construction was subsequently modified so as to permit work on both +sides of the street simultaneously. The manner in which the central +part of the roadway was supported remained the same and all of the +traffic was diverted to this strip.<br /><br /></p> + +<p class="figcenter" style="width: 360px;"> +<img src="images/image044.jpg" width="360" height="277" alt="SUPPORT OF ELEVATED RAILWAY STATION AT 42D STREET AND +SIXTH AVENUE" title="SUPPORT OF ELEVATED RAILWAY STATION AT 42D STREET AND +SIXTH AVENUE" /> +<span class="caption">SUPPORT OF ELEVATED RAILWAY STATION AT 42D STREET AND +SIXTH AVENUE</span> +<br /><br /></p> + +<p>Between 14th and 17th Streets, because of the proximity of the rock to +the surface, it was necessary to move the tracks of the electric +surface railway from the center of the street some twenty feet to <span class='pagenum'><a name="Page_45" id="Page_45">[Pg 45]</a></span>the +east curb, without interrupting traffic, which was very heavy at all +times, the line being one of the main arteries of the Metropolitan +system. Four 12 x 12-inch timbers were laid upon the surface. Standard +cast-iron yokes were placed upon the timbers at the usual distance +apart. Upon this structure the regular track and slot rails were +placed. The space between the rails was floored over. Wooden boxes +were temporarily laid for the electric cables. The usual hand holes +and other accessories were built and the road operated on this timber +roadbed. The removal of the tracks was made necessary because the rock +beneath them and the concrete around the yokes was so closely united +as to be practically monolithic, precluding the use of explosives. +Attempts to remove the rock from under the track demonstrated that it +could not be done without destroying the yokes of the surface railway.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<a name="SUPPORTING_ELEVATED_RAILROAD_BY_EXTENSION_GIRDERmdash64TH_STREET_AND_BROADWAY" id="SUPPORTING_ELEVATED_RAILROAD_BY_EXTENSION_GIRDERmdash64TH_STREET_AND_BROADWAY"></a> +<img src="images/image045.jpg" width="500" height="407" alt="SUPPORTING ELEVATED RAILROAD BY EXTENSION GIRDER—64TH +STREET AND BROADWAY" title="SUPPORTING ELEVATED RAILROAD BY EXTENSION GIRDER—64TH +STREET AND BROADWAY" /> +<span class="caption">SUPPORTING ELEVATED RAILROAD BY EXTENSION GIRDER—64TH +STREET AND BROADWAY</span> +<br /><br /></p> + +<p>The method of undermining the tracks on Broadway from 60th to 104th +Streets was entirely different, for the conditions were not the same. +The street is a wide one with a 22-foot parkway in the center, an +electric conduit railway on either side, and outside each track a wide +roadway. The subway excavation extended about 10 feet outside each +track, leaving between it and the curb ample room for vehicles. The +construction problem, therefore, was to care for the car tracks with a +minimum interference with the excavation. This was accomplished by +temporary bridges for each track, each bridge consisting of <span class='pagenum'><a name="Page_46" id="Page_46">[Pg 46]</a></span>a pair of +timber trusses about 55 feet long, braced together overhead high +enough to let a car pass below the bracing. These trusses were set up +on crib-work supports at each end, and the track hung from the lower +chords. (See photograph on<a href="#SURFACE_RAILWAY_TRACKS_SUPPORTED_OVER_EXCAVATION_ON_UPPER_BROADWAY"> page 42</a>.) The excavation then proceeded +until the trench was finished and posts could be put into place +between its bottom and the track. When the track was securely +supported in this way, the trusses were lifted on flat cars and moved +ahead 50 feet.</p> + +<p>At 66th Street station the subway roof was about 2 feet from the +electric railway yokes and structures of the street surface line. In +order to build at this point it was necessary to remove two large gas +mains, one 30 inches and the other 36 inches in diameter, and +substitute for them, in troughs built between the roof beams of the +subway, five smaller gas mains, each 24 inches in diameter. This was +done without interrupting the use of the mains.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<a name="MOVING_BRICK_AND_CONCRETE_RETAINING_WALL_TO_MAKE_ROOM_FOR_THIRD_TRACKmdashBROADWAY_AND_134TH_STREET" id="MOVING_BRICK_AND_CONCRETE_RETAINING_WALL_TO_MAKE_ROOM_FOR_THIRD_TRACKmdashBROADWAY_AND_134TH_STREET"></a> +<img src="images/image046.jpg" width="500" height="396" alt="MOVING BRICK AND CONCRETE RETAINING WALL TO MAKE ROOM +FOR THIRD TRACK—BROADWAY AND 134TH STREET" title="MOVING BRICK AND CONCRETE RETAINING WALL TO MAKE ROOM +FOR THIRD TRACK—BROADWAY AND 134TH STREET" /> +<span class="caption">MOVING BRICK AND CONCRETE RETAINING WALL TO MAKE ROOM +FOR THIRD TRACK—BROADWAY AND 134TH STREET</span> +<br /><br /></p> + +<p>At the station on 42d Street, between Park and Madison Avenues, where +there are five subway tracks, and along 42d Street to Broadway, a +special method of construction was employed which was not followed +elsewhere. The excavation here was about 35 feet deep and extended 10 +to 15 feet into rock. A trench 30 feet wide was first sunk on the +south side of the street and the subway built in it for a width of two +tracks. Then, at intervals of 50 feet, tunnels were driven toward the +north side of the street. Their tops were about 4 feet above the roof +of the subway and their bottoms were on the roof. When they <span class='pagenum'><a name="Page_47" id="Page_47">[Pg 47]</a></span>had been +driven just beyond the line of the fourth track, their ends were +connected by a tunnel parallel with the axis of the subway. The rock +in the bottom of all these tunnels was then excavated to its final +depth. In the small tunnel parallel with the subway axis, a bed of +concrete was placed and the third row of steel columns was erected +ready to carry the steel and concrete roof. When this work was +completed, the earth between the traverse tunnels was excavated, the +material above being supported on poling boards and struts. The roof +of the subway was then extended sidewise over the rock below from the +second to the third row of columns, and it was not until the roof was +finished that the rock beneath was excavated. In this way the subway +was finished for a width of four tracks. For the fifth track the earth +was removed by tunneling to the limits of the subway, and then the +rock below was blasted out.</p> + +<p class="figcenter" style="width: 400px;"> +<a name="MOVING_WEST_SIDE_WALL_TO_WIDEN_SUBWAY_FOR_THIRD_TRACKmdash135TH_STREET_AND_BROADWAY" id="MOVING_WEST_SIDE_WALL_TO_WIDEN_SUBWAY_FOR_THIRD_TRACKmdash135TH_STREET_AND_BROADWAY"></a> +<img src="images/image047a.jpg" width="400" height="404" alt="MOVING WEST SIDE WALL TO WIDEN SUBWAY FOR THIRD +TRACK—135TH STREET AND BROADWAY" title="MOVING WEST SIDE WALL TO WIDEN SUBWAY FOR THIRD +TRACK—135TH STREET AND BROADWAY" /> +<span class="caption">MOVING WEST SIDE WALL TO WIDEN SUBWAY FOR THIRD +TRACK—135TH STREET AND BROADWAY</span> +<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<a name="SUBWAY_THROUGH_NEW_quotTIMESquot_BUILDING_SHOWING_INDEPENDENT_CONSTRUCTIONmdashTHE_WORKMEN_STAND_ON_FLOOR_GIRDERS_OF_SUBWAY" id="SUBWAY_THROUGH_NEW_quotTIMESquot_BUILDING_SHOWING_INDEPENDENT_CONSTRUCTIONmdashTHE_WORKMEN_STAND_ON_FLOOR_GIRDERS_OF_SUBWAY"></a> +<img src="images/image047b.jpg" width="500" height="403" alt="SUBWAY THROUGH NEW "TIMES" BUILDING, SHOWING +INDEPENDENT CONSTRUCTION—THE WORKMEN STAND ON FLOOR GIRDERS OF +SUBWAY" title="SUBWAY THROUGH NEW "TIMES" BUILDING, SHOWING +INDEPENDENT CONSTRUCTION—THE WORKMEN STAND ON FLOOR GIRDERS OF +SUBWAY" /> +<span class="caption">SUBWAY THROUGH NEW "TIMES" BUILDING, SHOWING +INDEPENDENT CONSTRUCTION—THE WORKMEN STAND ON FLOOR GIRDERS OF +SUBWAY</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_48" id="Page_48">[Pg 48]</a></span><br /><br /></p> +<p class="figcenter" style="width: 500px;"> +<img src="images/image048.jpg" width="500" height="355" alt="COLUMNS OF HOTEL BELMONT, PASSING THROUGH SUBWAY AT 42D +STREET AND PARK AVENUE" title="COLUMNS OF HOTEL BELMONT, PASSING THROUGH SUBWAY AT 42D +STREET AND PARK AVENUE" /> +<span class="caption">COLUMNS OF HOTEL BELMONT, PASSING THROUGH SUBWAY AT 42D +STREET AND PARK AVENUE</span> +<br /><br /></p> + +<p>In a number of places it was necessary to underpin the columns of the +elevated railways, and a variety of methods were adopted for the work. +A typical example of the difficulties involved was afforded at the +Manhattan Railway Elevated Station at Sixth Avenue and 42d Street. The +stairways of this station were directly over the open excavation for +the subway in the latter thoroughfare and were used by a large number +of people. The work was done in the same manner at each of the four +corners. Two narrow pits about 40 feet apart, were first sunk and +their bottoms covered with concrete at the elevation of the floor of +the subway. A trestle was built in each pit, and on these were placed +a pair of 3-foot plate girders, one on each side of the elevated +column, which was midway between the trestles. The column was then +riveted to the girders and was thus held independent of its original +foundations. Other pits were then sunk under the stairway and trestles +built in them to support it. When this work was completed it was +possible to carry out the remaining excavation without interfering +with the elevated railway traffic.</p> + +<p>At 64th Street and Broadway, also, the whole elevated railway had to +be supported during construction. A temporary wooden bent was used to +carry the elevated structure. The elevated columns were removed until +the subway structure was completed at that point. (See photograph on +<a href="#SUPPORTING_ELEVATED_RAILROAD_BY_EXTENSION_GIRDERmdash64TH_STREET_AND_BROADWAY">page 45</a>.)</p> + +<p><span class='pagenum'><a name="Page_49" id="Page_49">[Pg 49]</a></span><br /></p> +<p class="figcenter" style="width: 500px;"> +<img src="images/image049a.jpg" width="500" height="338" alt="SMALL WATER MAINS BETWEEN STREET SURFACE AND SUBWAY +ROOF, SUBSTITUTED FOR ONE LARGE MAIN—125TH STREET AND LENOX AVE." title="SMALL WATER MAINS BETWEEN STREET SURFACE AND SUBWAY +ROOF, SUBSTITUTED FOR ONE LARGE MAIN—125TH STREET AND LENOX AVE." /> +<span class="caption">SMALL WATER MAINS BETWEEN STREET SURFACE AND SUBWAY +ROOF, SUBSTITUTED FOR ONE LARGE MAIN—125TH STREET AND LENOX AVE.</span> +<br /><br /></p> + +<p class="figcenter" style="width: 300px;"> +<img src="images/image049b.jpg" width="300" height="371" alt="SPECIAL CONSTRUCTION OF 6-1/2-FOOT SEWER, UNDER CHATHAM +SQUARE" title="SPECIAL CONSTRUCTION OF 6-1/2-FOOT SEWER, UNDER CHATHAM +SQUARE" /> +<span class="caption">SPECIAL CONSTRUCTION OF 6-1/2-FOOT SEWER, UNDER CHATHAM +SQUARE</span> +<br /><br /></p> + +<p>A feature of the construction which attracted considerable public +attention while it was in progress, was the underpinning of a part of +the Columbus Monument near the southwest entrance to Central Park. +This handsome memorial column has a stone shaft rising about 75 feet +above the street level and weighs about 700 tons. The rubble masonry +foundation is 45 feet square and rests on a 2-foot course of concrete. +The subway passes under its east side within 3 feet of its <span class='pagenum'><a name="Page_50" id="Page_50">[Pg 50]</a></span>center, +thus cutting out about three-tenths of the original support. At this +place the footing was on dry sand of considerable depth, but on the +other side of the monument rock rose within 3 feet of the surface. The +steep slope of the rock surface toward the subway necessitated +particular care in underpinning the footings. The work was done by +first driving a tunnel 6 feet wide and 7 feet high under the monument +just outside the wall line of the subway. The tunnel was given a +2-foot bottom of concrete as a support for a row of wood posts a foot +square, which were put in every 5 feet to carry the footing above. +When these posts were securely wedged in place the tunnel was filled +with rubble masonry. This wall was strong enough to carry the weight +of the portion of the monument over the subway, but the monument had +to be supported to prevent its breaking off when undermined. To +support it thus a small tunnel was driven through the rubble masonry +foundation just below the street level and a pair of plate girders run +through it. A trestle bent was then built under each end of the +girders in the finished excavation for the subway. The girders were +wedged up against the top of the tunnel in the masonry and the +excavation was carried out under the monument without any injury to +that structure.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<a name="THREE_PIPES_SUBSTITUTED_FOR_LARGE_BRICK_SEWER_AT_110TH_STREET_AND_LENOX_AVENUE" id="THREE_PIPES_SUBSTITUTED_FOR_LARGE_BRICK_SEWER_AT_110TH_STREET_AND_LENOX_AVENUE"></a> +<img src="images/image050.jpg" width="500" height="401" alt="THREE PIPES SUBSTITUTED FOR LARGE BRICK SEWER AT 110TH +STREET AND LENOX AVENUE" title="THREE PIPES SUBSTITUTED FOR LARGE BRICK SEWER AT 110TH +STREET AND LENOX AVENUE" /> +<span class="caption">THREE PIPES SUBSTITUTED FOR LARGE BRICK SEWER AT 110TH +STREET AND LENOX AVENUE</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_51" id="Page_51">[Pg 51]</a></span></p> +<p class="figcenter" style="width: 350px;"> +<img src="images/image051a.jpg" width="350" height="443" alt="SEWER SIPHON AT 149TH STREET AND RAILROAD AVENUE" title="SEWER SIPHON AT 149TH STREET AND RAILROAD AVENUE" /> +<span class="caption">SEWER SIPHON AT 149TH STREET AND RAILROAD AVENUE</span> +<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image051b.jpg" width="500" height="416" alt="CONCRETE SEWER BACK OF ELECTRIC DUCT MANHOLE—BROADWAY +AND 58TH STREET" title="CONCRETE SEWER BACK OF ELECTRIC DUCT MANHOLE—BROADWAY +AND 58TH STREET" /> +<span class="caption">CONCRETE SEWER BACK OF ELECTRIC DUCT MANHOLE—BROADWAY +AND 58TH STREET</span> +<br /><br /></p> + +<p>At 134th Street and Broadway a two-track structure of the steel beam +type about 200 feet long was completed. Approaching it from the south, +leading from Manhattan Valley Viaduct, was an open cut with retaining +walls 300 feet long and from 3 to 13 feet in height. After all this +work was finished (and it happened to be the first finished on the +subway), it was decided to widen the road to three tracks, and a +unique piece of work was successfully accomplished. The retaining +walls were moved bodily on slides, by means of jacks, to a line 6-1/4 +feet on each side, widening the roadbed 12-1/2 feet, without a break +in either wall. The method of widening the steel-beam typical subway +<span class='pagenum'><a name="Page_52" id="Page_52">[Pg 52]</a></span>portion was equally novel. The west wall was moved bodily by jacks +the necessary distance to bring it in line with the new position of +the west retaining wall. The remainder of the structure was then moved +bodily, also by jacks, 6-1/4 feet to the east. The new roof of the +usual type was then added over 12-1/2 feet of additional opening. (See +photographs on pages <a href="#MOVING_BRICK_AND_CONCRETE_RETAINING_WALL_TO_MAKE_ROOM_FOR_THIRD_TRACKmdashBROADWAY_AND_134TH_STREET">46</a> and <a href="#MOVING_WEST_SIDE_WALL_TO_WIDEN_SUBWAY_FOR_THIRD_TRACKmdash135TH_STREET_AND_BROADWAY">47</a>.)<br /><br /></p> + +<p class="figcenter" style="width: 350px;"> +<img src="images/image052a.jpg" width="350" height="385" alt="CONCRETE SEWER BACK OF SIDE WALL, BROADWAY AND 56TH +STREET" title="CONCRETE SEWER BACK OF SIDE WALL, BROADWAY AND 56TH +STREET" /> +<span class="caption">CONCRETE SEWER BACK OF SIDE WALL, BROADWAY AND 56TH +STREET</span> +<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image052b.jpg" width="500" height="402" alt="LARGE GAS AND WATER PIPES, RELAID BEHIND EACH SIDE WALL +ON ELM STREET" title="LARGE GAS AND WATER PIPES, RELAID BEHIND EACH SIDE WALL +ON ELM STREET" /> +<span class="caption">LARGE GAS AND WATER PIPES, RELAID BEHIND EACH SIDE WALL +ON ELM STREET</span> +<br /><br /></p> + +<p>Provision had to be made, not only for buildings along the route that +towered far above the <span class='pagenum'><a name="Page_53" id="Page_53">[Pg 53]</a></span>street surface, but also for some which +burrowed far below the subway. Photograph on <a href="#SUBWAY_THROUGH_NEW_quotTIMESquot_BUILDING_SHOWING_INDEPENDENT_CONSTRUCTIONmdashTHE_WORKMEN_STAND_ON_FLOOR_GIRDERS_OF_SUBWAY">page 47</a> shows an +interesting example at 42d Street and Broadway, where the pressroom of +the new building of the "New York Times" is beneath the subway, the +first floor is above it, and the first basement is alongside of it. +Incidentally it should be noted that the steel structure of the +building and the subway are independent, the columns of the building +passing through the subway station.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image053.jpg" width="500" height="406" alt="DIFFICULT PIPE WORK—BROADWAY AND 70TH STREET" title="DIFFICULT PIPE WORK—BROADWAY AND 70TH STREET" /> +<span class="caption">DIFFICULT PIPE WORK—BROADWAY AND 70TH STREET</span> +<br /><br /></p> + +<p>At 42d Street and Park Avenue the road passes under the Hotel Belmont, +which necessitated the use of extra heavy steel girders and +foundations for the support of the hotel and reinforced subway +station. (See photograph on <a href="#Page_48">page 48</a>.)</p> + +<p>Along the east side of Park Row the ascending line of the "loop" was +built through the pressroom of the "New York Times" (the older +downtown building), and as the excavation was considerably below the +bottom of the foundation of the building, great care was necessary to +avoid any settlement. Instead of wood sheathing, steel channels were +driven and thoroughly braced, and construction proceeded without +disturbance of the building, which is very tall.</p> + +<p>At 125th Street and Lenox Avenue one of the most complicated network +of subsurface structures was encountered. Street surface electric +lines with their conduits intersect. On the south side of 125th Street +<span class='pagenum'><a name="Page_54" id="Page_54">[Pg 54]</a></span>were a 48-inch water main and a 6-inch water main, a 12-inch and two +10-inch gas pipes and a bank of electric light and power ducts. On the +north side were a 20-inch water main, one 6-inch, one 10-inch, and one +12-inch gas pipe and two banks of electric ducts. The headroom between +the subway roof and the surface of the street was 4.75 feet. It was +necessary to relocate the yokes of the street railway tracks on Lenox +Avenue so as to bring them directly over the tunnel roof-beams. +Between the lower flanges of the roof-beams, for four bents, were laid +heavy steel plates well stiffened, and in these troughs were laid four +20-inch pipes, which carried the water of the 48-inch main. (See +photograph on <a href="#Page_49">page 49</a>.) Special castings were necessary to make +the connections at each end. The smaller pipes and ducts were +rearranged and carried over the roof or laid in troughs composed of +3-inch I-beams laid on the lower flanges of the roof-beams. In +addition to all the transverse pipes, there were numerous pipes and +duct lines to be relaid and rebuilt parallel to the subway and around +the station. The change was accomplished without stopping or delaying +the street cars. The water mains were shut off for only a few hours.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image054.jpg" width="500" height="386" alt="SPECIAL RIVETED RECTANGULAR WATER PIPE, OVER ROOF OF +SUBWAY AT 126TH STREET AND LENOX AVENUE" title="SPECIAL RIVETED RECTANGULAR WATER PIPE, OVER ROOF OF +SUBWAY AT 126TH STREET AND LENOX AVENUE" /> +<span class="caption">SPECIAL RIVETED RECTANGULAR WATER PIPE, OVER ROOF OF +SUBWAY AT 126TH STREET AND LENOX AVENUE</span> +<br /><br /></p> + +<p>As has been said, the typical subway near the surface was used for +about one-half of the road. Since the sewers were at such a depth as +to interfere with the construction of the subway, it meant that the +sewers along that half had to be reconstructed. This indicates but +very partially the magnitude of the sewer work, however, because +nearly as many main sewers had to be reconstructed off the route of +the subway as on the <span class='pagenum'><a name="Page_55" id="Page_55">[Pg 55]</a></span>route; 7.21 miles of main sewers along the route +were reconstructed and 5.13 miles of main sewers off the route. The +reason why so many main sewers on streets away from the subway had to +be rebuilt, was that, from 42d Street, south, there is a natural +ridge, and before the construction of the subway sewers drained to the +East River and to the North River from the ridge. The route of the +subway was so near to the dividing line that the only way to care for +the sewers was, in many instances, to build entirely new outfall +sewers.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image055.jpg" width="500" height="419" alt="THREE-TRACK CONCRETE ARCH—117TH STREET AND BROADWAY" title="THREE-TRACK CONCRETE ARCH—117TH STREET AND BROADWAY" /> +<span class="caption">THREE-TRACK CONCRETE ARCH—117TH STREET AND BROADWAY</span> +<br /><br /></p> + +<p>A notable example of sewer diversion was at Canal Street, where the +flow of the sewer was carried into the East River instead of into the +Hudson River, permitting the sewer to be bulkheaded on the west side +and continued in use. On the east side a new main sewer was +constructed to empty into the East River. The new east-side sewer was +built off the route of the subway for over a mile. An interesting +feature in the construction was the work at Chatham Square, where a +6-1/2-foot circular brick conduit was built. The conjunction at this +point of numerous electric surface car lines, elevated railroad +pillars, and enormous vehicular street traffic, made it imperative +that the surface of the street should not be disturbed, and the sewer +was built by tunneling. This tunneling was through very fine running +sand and the section to be excavated was small. To meet these +conditions a novel method of construction was used. Interlocked +<span class='pagenum'><a name="Page_56" id="Page_56">[Pg 56]</a></span>poling boards were employed to support the roof and were driven by +lever jacks, somewhat as a shield is driven in the shield system of +tunneling. The forward ends of the poling boards were supported by a +cantilever beam. The sides and front of the excavation were supported +by lagging boards laid flat against and over strips of canvas, which +were rolled down as the excavation progressed. The sewer was completed +and lined in lengths of from 1 foot to 4-1/2 feet, and at the maximum +rate of work about 12 feet of sewer were finished per week.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<a name="CONSTRUCTION_OF_FORT_GEORGE_TUNNEL" id="CONSTRUCTION_OF_FORT_GEORGE_TUNNEL"></a> +<img src="images/image056.jpg" width="500" height="410" alt="CONSTRUCTION OF FORT GEORGE TUNNEL" title="CONSTRUCTION OF FORT GEORGE TUNNEL" /> +<span class="caption">CONSTRUCTION OF FORT GEORGE TUNNEL</span> +<br /><br /></p> + +<p>At 110th Street and Lenox Avenue a 6-1/2-foot circular brick sewer +intersected the line of the subway at a level which necessitated its +removal or subdivision. The latter expedient was adopted, and three +42-inch cast-iron pipes were passed under the subway. (See photograph +on<a href="#THREE_PIPES_SUBSTITUTED_FOR_LARGE_BRICK_SEWER_AT_110TH_STREET_AND_LENOX_AVENUE"> page 50</a>.) At 149th Street and Railroad Avenue a sewer had to be +lowered below tide level in order to cross under the subway. To do +this two permanent inverted siphons were built of 48-inch cast-iron +pipe. Two were built in order that one might be used, while the other +could be shut off for cleaning, and they have proved very +satisfactory. This was the only instance where siphons were used. In +this connection it is worthy of note that the general changes referred +to gave to the city much better sewers as substitutes for the old +ones.</p> + +<p>A number of interesting methods of providing for subsurface structures +are shown in photographs <span class='pagenum'><a name="Page_57" id="Page_57">[Pg 57]</a></span>pages <a href="#Page_51">51</a> to <a href="#Page_54">54</a>. From the General +Post-office at Park Row to 28th Street, just below the surface, there +is a system of pneumatic mail tubes for postal delivery. Of course, +absolutely no change in alignment could be permitted while these tubes +were in use carrying mail. It was necessary, therefore, to support +them very carefully. The slightest deviation in alignment would have +stopped the service.<br /><br /></p> + +<p class="figcenter" style="width: 350px;"> +<img src="images/image057a.jpg" width="350" height="352" alt="TWO COLUMN BENT VIADUCT" title="TWO COLUMN BENT VIADUCT" /> +<span class="caption">TWO COLUMN BENT VIADUCT</span> +<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image057b.jpg" width="500" height="405" alt="TRAVELER FOR ERECTING FORMS, CENTRAL PARK TUNNEL—(IN +THIS TUNNEL DUCTS ARE BUILT IN THE SIDEWALLS)" title="TRAVELER FOR ERECTING FORMS, CENTRAL PARK TUNNEL—(IN +THIS TUNNEL DUCTS ARE BUILT IN THE SIDEWALLS)" /> +<span class="caption">TRAVELER FOR ERECTING FORMS, CENTRAL PARK TUNNEL—(IN +THIS TUNNEL DUCTS ARE BUILT IN THE SIDEWALLS)</span> +<br /><br /></p> + +<div class="sidenote"><i>Concrete-lined +Tunnel</i></div> + +<p>Between 33d Street and 42d Street under Park Avenue, between 116th +Street and 120th Street under Broadway, between 157th Street and Fort +George <span class='pagenum'><a name="Page_58" id="Page_58">[Pg 58]</a></span>under Broadway and Eleventh Avenue (the second longest +double-track rock tunnel in the United States, the Hoosac tunnel being +the only one of greater length), and between 104th Street and Broadway +under Central Park to Lenox Avenue, the road is in rock tunnel lined +with concrete. From 116th Street to 120th Street the tunnel is 37-1/2 +feet wide, one of the widest concrete arches in the world. On the +section from Broadway and 103d Street to Lenox Avenue and 110th Street +under Central Park, a two-track subway was driven through micaceous +rock by taking out top headings and then two full-width benches. The +work was done from two shafts and one portal. All drilling for the +headings was done by an eight-hour night shift, using percussion +drills. The blasting was done early in the morning and the day gang +removed the spoil, which was hauled to the shafts and the portal in +cars drawn by mules. A large part of the rock was crushed for +concrete. The concrete floor was the first part of the lining to be +put in place. Rails were laid on it for a traveler having moulds +attached to its sides, against which the walls were built. A similar +traveler followed with the centering for the arch roof, a length of +about 50 feet being completed at one operation.</p> + +<p class="figcenter" style="width: 350px;"> +<img src="images/image058a.jpg" width="350" height="337" alt="FOUR COLUMN (TOWER) VIADUCT CONSTRUCTION" title="FOUR COLUMN (TOWER) VIADUCT CONSTRUCTION" /> +<span class="caption">FOUR COLUMN (TOWER) VIADUCT CONSTRUCTION</span> +<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image058b.jpg" width="500" height="394" alt="MANHATTAN VALLEY VIADUCT, LOOKING NORTH" title="MANHATTAN VALLEY VIADUCT, LOOKING NORTH" /> +<span class="caption">MANHATTAN VALLEY VIADUCT, LOOKING NORTH</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_59" id="Page_59">[Pg 59]</a><br /><br /></span></p> +<p class="figcenter" style="width: 500px;"> +<img src="images/image059.jpg" width="500" height="413" alt="ERECTION OF ARCH, MANHATTAN VALLEY VIADUCT" title="ERECTION OF ARCH, MANHATTAN VALLEY VIADUCT" /> +<span class="caption">ERECTION OF ARCH, MANHATTAN VALLEY VIADUCT</span> +<br /><br /></p> + +<p>On the Park Avenue section from 34th Street to 41st Street two +separate double-track tunnels were driven below a double-track +electric railway tunnel, one on each side. The work was done from four +shafts, one at each end of each tunnel. At first, top headings were +employed at the north ends of both tunnels and at the south end of the +west tunnel; at the south end of the east tunnel a bottom heading was +used. Later, a bottom heading was also used at the south end of the +west tunnel. The rock was very irregular and treacherous in character, +and the strata inclined so as to make the danger of slips a serious +one. The two headings of the west tunnel met in February and those of +the east tunnel in March, 1902, and the widening of the tunnels to the +full section was immediately begun. Despite the adoption of every +<span class='pagenum'><a name="Page_60" id="Page_60">[Pg 60]</a></span>precaution suggested by experience in such work, some disturbance of +the surface above the east tunnel resulted, and several house fronts +were damaged. The portion of the tunnel affected was bulkheaded at +each end, packed with rubble and grouted with Portland cement mortar +injected under pressure through pipes sunk from the street surface +above. When the interior was firm, the tunnel was redriven, using much +the same methods that are employed for tunnels through earth when the +arch lining is built before the central core, or dumpling of earth, is +removed. The work had to be done very slowly to prevent any further +settlement of the ground, and the completion of the widening of the +other parts of the tunnels also proceeded very slowly, because as soon +as the slip occurred a large amount of timbering was introduced, which +interfered seriously with the operations. After the lining was +completed, Portland cement grout was again injected under pressure, +through holes left in the roof, until further movement of the fill +overhead was absolutely prevented.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image060.jpg" width="500" height="308" alt="COMPLETED ARCH AT MANHATTAN STREET" title="COMPLETED ARCH AT MANHATTAN STREET" /> +<span class="caption">COMPLETED ARCH AT MANHATTAN STREET</span> +<br /><br /></p> + +<p>As has been said, the tunnel between 157th Street and Fort George is +the second longest two-track tunnel in the United States. It was built +in a remarkably short time, considering the fact that the work was +prosecuted from two portal headings and from two shafts. One shaft was +at 168th Street and the other at 181st Street, the work proceeding +both north and south from each shaft. The method employed for the work +(Photograph on <a href="#CONSTRUCTION_OF_FORT_GEORGE_TUNNEL">page 56</a>) was similar to that used under Central +Park. The shafts at 168th Street and at 181st Street were located at +those points so that they might be used for the permanent elevator +equipment for the stations at these streets. These stations each have +an arch span of about 50 feet, lined with brick.</p> + +<div class="sidenote"><i>Steel Viaduct</i></div> + +<p>The elevated viaduct construction extends from 125th Street to 133d +Street and from Dyckman Street to Bailey Avenue on the western branch, +and from Brook and Westchester Avenues to Bronx Park on the eastern, a +total distance of about 5 miles. The three-track viaducts are carried +on two column bents where <span class='pagenum'><a name="Page_61" id="Page_61">[Pg 61]</a></span>the rail is not more than 29 feet above the +ground level, and on four-column towers for higher structures. In the +latter case, the posts of a tower are 29 feet apart transversely and +20 or 25 feet longitudinally, as a rule, and the towers are from 70 to +90 feet apart on centers. The tops of the towers have X-bracing and +the connecting spans have two panels of intermediate vertical sway +bracing between the three pairs of longitudinal girders. In the low +viaducts, where there are no towers, every fourth panel has zigzag +lateral bracing in the two panels between the pairs of longitudinal +girders.<br /><br /></p> + +<p class="figcenter" style="width: 600px;"> +<a href="images/image061.png"><img src="images/image061_th.png" width="600" height="140" alt="PROFILE OF HARLEM RIVER TUNNEL AND APPROACHES" title="PROFILE OF HARLEM RIVER TUNNEL AND APPROACHES" /></a> +<span class="caption">PROFILE OF HARLEM RIVER TUNNEL AND APPROACHES</span> +<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image061.jpg" width="500" height="399" alt="SECTION OF HARLEM RIVER TUNNEL DURING CONSTRUCTION" title="SECTION OF HARLEM RIVER TUNNEL DURING CONSTRUCTION" /> +<span class="caption">SECTION OF HARLEM RIVER TUNNEL DURING CONSTRUCTION</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_62" id="Page_62">[Pg 62]</a></span><br /><br /></p> +<p class="figcenter" style="width: 500px;"> +<img src="images/image062.jpg" width="500" height="429" alt="ASSEMBLING IRON WORK ON PONTOON—HARLEM RIVER TUNNEL" title="ASSEMBLING IRON WORK ON PONTOON—HARLEM RIVER TUNNEL" /> +<span class="caption">ASSEMBLING IRON WORK ON PONTOON—HARLEM RIVER TUNNEL</span> +<br /><br /></p> + +<p>The towers have columns consisting as a rule of a 16 x 7/16-inch web +plate and four 6 x 4 x 5/8-inch bulb angles. The horizontal struts in +their cross-bracing are made of four 4 x 3-inch angles, latticed to +form an I-shaped cross-section. The X-bracing consists of single 5 x +3-1/2-inch angles. The tops of the columns have horizontal cap angles +on which are riveted the lower flanges of the transverse girders; the +end angles of the girder and the top of the column are also connected +by a riveted splice plate. The six longitudinal girders are +web-riveted to the transverse girders. The outside longitudinal girder +on each side of the viaduct has the same depth across the tower as in +the connecting span, but the four intermediate lines are not so deep +across the towers. In the single trestle bents the columns are the +same as those just described, but the diagonal bracing is replaced by +plate knee-braces.</p> + +<p>The Manhattan Valley Viaduct on the West Side line, has a total length +of 2,174 feet. Its most important feature is a two-hinged arch of +168-1/2 feet span, which carries platforms shaded by canopies, but no +station buildings. The station is on the ground between the surface +railway tracks. Access to the platforms is obtained by means of +escalators. It has three lattice-girder two-hinge ribs 24-1/2 feet +apart on centers, the center line of each rib being a parabola. Each +half rib supports six spandrel posts carrying the <span class='pagenum'><a name="Page_63" id="Page_63">[Pg 63]</a></span>roadway, the posts +being seated directly over vertical web members of the rib. The chords +of the ribs are 6 feet apart and of an H-section, having four 6 x +6-inch angles and six 15-inch flange and web plates for the center rib +and lighter sections for the outside ribs. The arch was erected +without false work.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image063.jpg" width="500" height="390" alt="SHOWING CONCRETE OVER IRON WORK—HARLEM RIVER TUNNEL" title="SHOWING CONCRETE OVER IRON WORK—HARLEM RIVER TUNNEL" /> +<span class="caption">SHOWING CONCRETE OVER IRON WORK—HARLEM RIVER TUNNEL</span> +<br /><br /></p> + +<p>The viaduct spans of either approach to the arch are 46 to 72 feet +long. All transverse girders are 31 feet 4 inches long, and have a 70 +x 3/8-inch web plate and four 6 x 4-inch angles. The two outside +longitudinal girders of deck spans are 72 inches deep and the other 36 +inches. All are 3/8-inch thick and their four flange angles vary in +size from 5 x 3-1/2 to 6 x 6 inches, and on the longest spans there +are flange plates. At each end of the viaduct there is a through span +with 90-inch web longitudinal girders.</p> + +<p>Each track was proportioned for a dead load of 330 pounds per lineal +foot and a live load of 25,000 pounds per axle. The axle spacing in +the truck was 5 feet and the pairs of axles were alternately 27 and 9 +feet apart. The traction load was taken at 20 per cent. of the live +load, and a wind pressure of 500 pounds per lineal foot was assumed +over the whole structure.</p> + +<div class="sidenote"><i>Tubes under +Harlem River</i></div> + +<p>One of the most interesting sections of the work is that which +approaches and passes under the Harlem River, carrying the two tracks +of the East Side line. The War Department required a minimum depth of +20 feet in the river at low tide, which fixed the elevation of the +roof of the submerged part of the tunnel. This part of the line, 641 +feet long, consists of twin single-track cast-iron cylinders 16 feet +in diameter <span class='pagenum'><a name="Page_64" id="Page_64">[Pg 64]</a></span>enveloped in a large mass of concrete and lined with the +same material. The approach on either side is a double-track concrete +arched structure. The total length of the section is 1,500 feet.</p> + +<p>The methods of construction employed were novel in subaqueous +tunneling and are partly shown on photographs on pages <a href="#Page_62">62</a> and <a href="#Page_63">63</a>. +The bed of the Harlem River at the point of tunneling consists of mud, +silt, and sand, much of which was so nearly in a fluid condition that +it was removed by means of a jet. The maximum depth of excavation was +about 50 feet. Instead of employing the usual method of a shield and +compressed air at high pressure, a much speedier device was contrived.</p> + +<p>The river crossing has been built in two sections. The west section +was first built, the War Department having forbidden the closing of +more than half the river at one time. A trench was dredged over the +line of the tunnel about 50 feet wide and 39 feet below low water. +This depth was about 10 feet above the sub-grade of the tunnel. Three +rows of piles were next driven on each side of the trench from the +west bank to the middle of the river and on them working platforms +were built, forming two wharves 38 feet apart in the clear. Piles were +then driven over the area to be covered by the subway, 6 feet 4 inches +apart laterally and 8 feet longitudinally. They were cut off about 11 +feet above the center line of each tube and capped with timbers 12 +inches square. A thoroughly-trussed framework was then floated over +the piles and sunk on them. The trusses were spaced so as to come +between each transverse row of piles and were connected by eight +longitudinal sticks or stringers, two at the top and two at the bottom +on each side. The four at each side were just far enough apart to +allow a special tongue and grooved 12-inch sheet piling to be driven +between them. This sheathing was driven to a depth of 10 to 15 feet +below the bottom of the finished tunnel.</p> + +<p>A well-calked roof of three courses of 12-inch timbers, separated by +2-inch plank, was then floated over the piles and sunk. It had three +timber shafts 7 x 17 feet in plan, and when it was in place and +covered with earth it formed the top of a caisson with the sheet +piling on the sides and ends, the latter being driven after the roof +was in place. The excavation below this caisson was made under air +pressure, part of the material being blown out by water jets and the +remainder removed through the airlocks in the shafts. When the +excavation was completed, the piles were temporarily braced and the +concrete and cast-iron lining put in place, the piles being cut off as +the concrete bed was laid up to them.</p> + +<p>The second or eastern section of this crossing was carried on by a +modification of the plan just mentioned. Instead of using a temporary +timber roof on the side walls, the permanent iron and concrete upper +half of the tunnels was employed as a roof for the caisson. The trench +was dredged nearly to sub-grade and its sides provided with wharves as +before, running out to the completed half of the work. The permanent +foundation piles were then driven and a timber frame sunk over them to +serve as a guide for the 12-inch sheet piling around the site. Steel +pilot piles with water jets were driven in advance of the wood-sheet +piles, and if they struck any boulders the latter were drilled and +blasted. The steel piles were withdrawn by a six-part tackle and +hoisting engine, and then the wooden piles driven in their place.</p> + +<p>When the piling was finished, a pontoon 35 feet wide, 106 feet long, +and 12 feet deep was built between the wharves, and upon a separate +platform or deck on it the upper half of the cast-iron shells were +assembled, their ends closed by steel-plate diaphragms and the whole +covered with concrete. The pontoon was then submerged several feet, +parted at its center, and each half drawn out endwise from beneath the +floating top of the tunnel. The latter was then loaded and carefully +sunk into place, the connection with the shore section <span class='pagenum'><a name="Page_65" id="Page_65">[Pg 65]</a></span>being made by +a diver, who entered the roof through a special opening. When it was +finally in place, men entered through the shore section and cut away +the wood bottom, thus completing the caisson so that work could +proceed below it as before. Three of these caissons were required to +complete the east end of the crossing.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image065.jpg" width="500" height="417" alt="LOOKING UP BROADWAY FROM TRINITY CHURCH—SHOWING +WORKING PLATFORM AND GAS MAINS TEMPORARILY SUPPORTED OVERHEAD" title="LOOKING UP BROADWAY FROM TRINITY CHURCH—SHOWING +WORKING PLATFORM AND GAS MAINS TEMPORARILY SUPPORTED OVERHEAD" /> +<span class="caption">LOOKING UP BROADWAY FROM TRINITY CHURCH—SHOWING +WORKING PLATFORM AND GAS MAINS TEMPORARILY SUPPORTED OVERHEAD</span> +<br /><br /></p> + +<p>The construction of the approaches to the tunnel was carried out +between heavy sheet piling. The excavation was over 40 feet deep in +places and very wet, and the success of the work was largely due to +the care taken in driving the 12-inch sheet piling.</p> + +<div class="sidenote"><i>Methods of +Construction +Brooklyn +Extension</i></div> + +<p>A number of interesting features should be noted in the methods of +construction adopted on the Brooklyn Extension.</p> + +<p>The types of construction on the Brooklyn Extension have already been +spoken of. They are (1) typical flat-roof steel beam subway from the +Post-office, Manhattan, to Bowling Green; (2) reinforced concrete +typical subway in Battery Park, Manhattan, and from Clinton Street to +the terminus, in Brooklyn; (3) two single track cast-iron-lined +tubular tunnels from Battery Park, under the East River, and under +Joralemon Street to Clinton Street, Brooklyn.</p> + +<p><span class='pagenum'><a name="Page_66" id="Page_66">[Pg 66]</a></span></p><p>Under Broadway, Manhattan, the work is through sand, the vehicular +and electric street car traffic, the network of subsurface structures, +and the high buildings making this one of the most difficult portions +of the road to build. The street traffic is so great that it was +decided that during the daytime the surface of the street should be +maintained in a condition suitable for ordinary traffic. This was +accomplished by making openings in the sidewalk near the curb, at two +points, and erecting temporary working platforms over the street 16 +feet from the surface. The excavations are made by the ordinary drift +and tunnel method. The excavated material is hoisted from the openings +to the platforms and passed through chutes to wagons. On the street +surface, over and in advance of the excavations, temporary plank decks +are placed and maintained during the drifting and tunneling +operations, and after the permanent subway structure has been erected +up to the time when the street surface is permanently restored. The +roof of the subway is about 5 feet from the surface of the street, +which has made it necessary to care for the gas and water mains. This +has been done by carrying the mains on temporary trestle structures +over the sidewalks. The mains will be restored to their former +position when the subway structure is complete.</p> + +<p>From Bowling Green, south along Broadway, State Street and in Battery +Park, where the subway is of reinforced concrete construction, the +"open cut and cover" method is employed, the elevated and surface +railroad structures being temporarily supported by wooden and steel +trusses and finally supported by permanent foundations resting on the +subway roof. From Battery Place, south along the loop work, the +greater portion of the excavation is made below mean high-water level, +and necessitates the use of heavy tongue and grooved sheeting and the +operation of two centrifugal pumps, day and night.</p> + +<p>The tubes under the East River, including the approaches, are each +6,544 feet in length. The tunnel consists of two cast-iron tubes +15-1/2 feet diameter inside, the lining being constructed of cast-iron +plates, circular in shape, bolted together and reinforced by grouting +outside of the plates and beton filling on the inside to the depth of +the flanges. The tubes are being constructed under air pressure +through solid rock from the Manhattan side to the middle of the East +River by the ordinary rock tunnel drift method, and on the Brooklyn +side through sand and silt by the use of hydraulic shields. Four +shields have been installed, weighing 51 tons each. They are driven by +hydraulic pressure of about 2,000 tons. The two shields drifting to +the center of the river from Garden Place are in water-bearing sand +and are operated under air pressure. The river tubes are on a 3.1 per +cent. grade and in the center of the river will reach the deepest +point, about 94 feet below mean high-water level.</p> + +<p>The typical subway of reinforced concrete from Clinton Street to the +Flatbush Avenue terminus is being constructed by the method commonly +used on the Manhattan-Bronx route. From Borough Hall to the terminus +the route of the subway is directly below an elevated railway +structure, which is temporarily supported by timber bracing, having +its bearing on the street surface and the tunnel timbers. The +permanent support will be masonry piers built upon the roof of the +subway structure. Along this portion of the route are street surface +electric roads, but they are operated by overhead trolley and the +tracks are laid on ordinary ties. It has, therefore, been much less +difficult to care for them during the construction of the subway. Work +is being prosecuted on the Brooklyn Extension day and night, and in +Brooklyn the excavation is made much more rapidly by employing the +street surface trolley roads to remove the excavated material. Spur +tracks have been built and flat cars are used, much of the removal +being done at night.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_67" id="Page_67">[Pg 67]</a></span></p> +<h2><a name="CHAPTER_III" id="CHAPTER_III"></a>CHAPTER III</h2> + +<h3>POWER HOUSE BUILDING</h3> + + +<p>The power house is situated adjacent to the North River on the block +bounded by West 58th Street, West 59th Street, Eleventh Avenue, and +Twelfth Avenue. The plans were adopted after a thorough study by the +engineers of Interborough Rapid Transit Company of all the large power +houses already completed and of the designs of the large power houses +in process of construction in America and abroad. The building is +large, and when fully equipped it will be capable of producing more +power than any electrical plant ever built, and the study of the +designs of other power houses throughout the world was pursued with +the principal object of reducing to a minimum the possibility of +interruption of service in a plant producing the great power required.</p> + +<p>The type of power house adopted provides for a single row of large +engines and electric generators, contained within an operating room +placed beside a boiler house, with a capacity of producing, +approximately, not less than 100,000 horse power when the machinery is +being operated at normal rating.</p> + +<div class="sidenote"><i>Location +and General +Plan of +Power House</i></div> + +<p>The work of preparing the detailed plans of the power house structure +was, in the main, completed early in 1902, and resulted in the present +plan, which may briefly be described as follows: The structure is +divided into two main parts—an operating room and a boiler house, +with a partition wall between the two sections. The face of the +structure on Eleventh Avenue is 200 feet wide, of which width the +boiler house takes 83 feet and the operating section 117 feet. The +operating room occupies the northerly side of the structure and the +boiler house the southerly side. The designers were enabled to employ +a contour of roof and wall section for the northerly side that was +identical with the roof and wall contour of the southerly side, so +that the building, when viewed from either end, presents a symmetrical +appearance with both sides of the building alike in form and design. +The operating room section is practically symmetrical in its +structure, with respect to its center; it consists of a central area, +with a truss roof over same along with galleries at both sides. The +galleries along the northerly side are primarily for the electrical +apparatus, while those along the southerly side are given up chiefly +to the steam-pipe equipment. The boiler room section is also +practically symmetrical with respect to its center.</p> + +<p>A sectional scheme of the power house arrangement was determined on, +by which the structure was to consist of five generating sections, +each similar to the others in all its mechanical details; but, at a +later date, a sixth section was added, with space on the lot for a +seventh section. Each section embraces one chimney along with the +following generating equipment:—twelve boilers, two engines, each +direct connected to a 5,000 kilowatt alternator; two condensing +equipments, two boiler-feed pumps, two smoke-flue systems, and detail +apparatus necessary to make each section complete in itself. The only +variation is the turbine plant hereafter referred to. In addition to +the space occupied by the sections, an area was set aside, at the +Eleventh Avenue end of the structure, for the passage of the railway +spur from the New York Central tracks. The total length of the +original five-section power house was 585 feet 9-1/2 inches, but the +additional section afterwards added makes the over all length of the +structure 693 feet 9-3/4 inches. In the fourth section it was decided +to omit a regular engine with its 5,000 kilowatt generator, and in its +place substitute a 5,000 kilowatt lighting and exciter outfit. +Arrangements were made, however, so that this outfit can afterward be +replaced by a regular 5,000 kilowatt traction generator.</p> + +<p><span class='pagenum'><a name="Page_68" id="Page_68">[Pg 68]</a></span><br /><br /></p> +<p class="figcenter" style="width: 523px;"> +<img src="images/image068.jpg" width="523" height="369" alt="CROSS SECTION OF POWER HOUSE IN PERSPECTIVE" title="CROSS SECTION OF POWER HOUSE IN PERSPECTIVE" /> +<span class="caption">CROSS SECTION OF POWER HOUSE IN PERSPECTIVE</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_69" id="Page_69">[Pg 69]</a></span></p><p>The plan of the power station included a method of supporting the +chimneys on steel columns, instead of erecting them through the +building, which modification allowed for the disposal of boilers in +spaces which would otherwise be occupied by the chimney bases. By this +arrangement it was possible to place all the boilers on one floor +level. The economizers were placed above the boilers, instead of +behind them, which made a material saving in the width of the boiler +room. This saving permitted the setting aside of the aforementioned +gallery at the side of the operating room, closed off from both boiler +and engine rooms, for the reception of the main-pipe systems and for a +pumping equipment below it.</p> + +<p>The advantages of the plan can be enumerated briefly as follows: The +main engines, combined with their alternators, lie in a single row +along the center line of the operating room with the steam or +operating end of each engine facing the boiler house and the opposite +end toward the electrical switching and controlling apparatus arranged +along the outside wall. Within the area between the boiler house and +operating room there is placed, for each engine, its respective +complement of pumping apparatus, all controlled by and under the +operating jurisdiction of the engineer for that engine. Each engineer +has thus full control of the pumping machinery required for his unit. +Symmetrically arranged with respect to the center line of each engine +are the six boilers in the boiler room, and the piping from these six +boilers forms a short connection between the nozzles on the boilers +and the throttles on the engine. The arrangement of piping is alike +for each engine, which results in a piping system of maximum +simplicity that can be controlled, in the event of difficulty, with a +degree of certainty not possible with a more complicated system. The +main parts of the steam-pipe system can be controlled from outside +this area.</p> + +<p>The single tier of boilers makes it possible to secure a high and well +ventilated boiler room with ventilation into a story constructed above +it, aside from that afforded by the windows themselves. The boiler +room will therefore be cool in warm weather and light, and all +difficulties from escaping steam will be minimized. In this respect +the boiler room will be superior to corresponding rooms in plants of +older construction, where they are low, dark, and often very hot +during the summer season. The placing of the economizers, with their +auxiliary smoke flue connections, in the economizer room, all +symmetrically arranged with respect to each chimney, removes from the +boiler room an element of disturbance and makes it possible to pass +directly from the boiler house to the operating room at convenient +points along the length of the power house structure. The location of +each chimney in the center of the boiler house between sets of six +boilers divides the coal bunker construction into separate pockets by +which trouble from spontaneous combustion can be localized, and, as +described later, the divided coal bunkers can provide for the storage +of different grades of coal. The unit basis on which the economizer +and flue system is constructed will allow making repairs to any one +section without shutting off the portions not connected directly to +the section needing repair.</p> + +<p>The floor of the power house between the column bases is a continuous +mass of concrete nowhere less than two feet thick. The massive +concrete foundations for the reciprocating engines contain each 1,400 +yards of concrete above mean high water level, and in some cases have +twice as much below that point. The total amount of concrete in the +foundations of the finished power house is about 80,000 yards.</p> + +<p><span class='pagenum'><a name="Page_70-71" id="Page_70-71">[Pg 70-71]</a></span><br /><br /></p> +<p class="figcenter" style="width: 600px;"> +<a href="images/image070.png"><img src="images/image070_th.png" width="600" height="359" alt="CROSS-SECTION OF POWER HOUSE" title="CROSS-SECTION OF POWER HOUSE" /></a> +<span class="caption">CROSS-SECTION OF POWER HOUSE</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_72" id="Page_72">[Pg 72]</a></span></p><p>Water for condensing purposes is drawn from the river and discharged +into it through two monolithic concrete tunnels parallel to the axis +of the building. The intake conduit has an oval interior, 10 x 8-1/2 +feet in size, and a rectangular exterior cross-section; the outflow +tunnel has a horseshoe-shape cross-section and is built on top of the +intake tunnel. These tunnels were built throughout in open trench, +which, at the shore end, was excavated in solid rock. At the river end +the excavation was, at some places, almost entirely through the fill +and mud and was made in a cofferdam composed chiefly of sheet piles. +As it was impossible to drive these piles across the old timber crib +which formed the old dock front, the latter was cut through by a +pneumatic caisson of wooden-stave construction, which formed part of +one side of the cofferdam. At the river end of the cofferdam the rock +was so deep that the concrete could not be carried down to its +surface, and the tunnel section was built on a foundation of piles +driven to the rock and cut off by a steam saw 19-1/2 feet below mean +hightide. This section of the tunnel was built in a 65 x 48-foot +floating caisson 24 feet deep. The concrete was rammed in it around +the moulds and the sides were braced as it sunk. After the tunnel +sections were completed, the caisson was sunk, by water ballast, to a +bearing on the pile foundation.</p> + +<p>Adjacent to the condensing water conduits is the 10 x 15-foot +rectangular concrete tunnel, through which the underground coal +conveyor is installed between the shore end of the pier and the power +house.</p> + +<div class="sidenote"><i>Steel Work</i></div> + +<p>The steel structure of the power house is independent of the walls, +the latter being self-supporting and used as bearing walls only for a +few of the beams in the first floor. Although structurally a single +building, in arrangement it is essentially two, lying side by side and +separated by a brick division wall.</p> + +<p>There are 58 transverse and 9 longitudinal rows of main columns, the +longitudinal spacing being 18 feet and 36 feet for different rows, +with special bracing in the boiler house to accommodate the +arrangement of boilers. The columns are mainly of box section, made up +of rolled or built channels and cover plates. They are supported by +cast-iron bases, resting on the granite capstones of the concrete +foundation piers.</p> + +<p>Both the boiler house and the engine house have five tiers of floor +framing below the flat portion of the roof, the three upper tiers of +the engine house forming galleries on each side of the operating room, +which is clear for the full height of the building.</p> + +<p>The boiler house floors are, in general, framed with transverse plate +girders and longitudinal rolled beams, arranged to suit the particular +requirements of the imposed loads of the boilers, economizers, coal, +etc., while the engine-room floors and pipe and switchboard galleries +are in general framed with longitudinal plate girders and transverse +beams.</p> + +<p>There are seven coal bunkers in the boiler house, of which five are 77 +feet and two 41 feet in length by 60 feet in width at the top, the +combined maximum capacity being 18,000 tons. The bunkers are separated +from each other by the six chimneys spaced along the center line of +the boiler house. The bottom of the bunkers are at the fifth floor, at +an elevation of about 66 feet above the basement. The bunkers are +constructed with double, transverse, plate girder frames at each line +of columns, combined with struts and ties, which balance the outward +thrust of the coal against the sides. The frames form the outline of +the bunkers with slides sloping at 45 degrees, and carry longitudinal +I-beams, between which are built concrete arches, reinforced with +expanded metal, the whole surface being filled with concrete over the +tops of the beams and given a two-inch granolithic finish.</p> + +<p><span class='pagenum'><a name="Page_73" id="Page_73">[Pg 73]</a></span><br /><br /></p> +<p class="figcenter" style="width: 600px;"> +<a href="images/image073a.png"><img src="images/image073a_th.png" width="600" height="208" alt="58TH ST. POWER HOUSE—GENERAL PLAN OF COAL BUNKERS AND +ECONOMIZERS." title="58TH ST. POWER HOUSE—GENERAL PLAN OF COAL BUNKERS AND +ECONOMIZERS." /></a> +<span class="caption">58TH ST. POWER HOUSE—GENERAL PLAN OF COAL BUNKERS AND +ECONOMIZERS.</span> +<br /><br /></p> + +<p class="figcenter" style="width: 600px;"> +<a href="images/image073b.png"><img src="images/image073b_th.png" width="600" height="212" alt="58TH ST. POWER HOUSE—GENERAL PLAN OF MAIN OPERATING +FLOOR." title="58TH ST. POWER HOUSE—GENERAL PLAN OF MAIN OPERATING +FLOOR." /></a> +<span class="caption">58TH ST. POWER HOUSE—GENERAL PLAN OF MAIN OPERATING +FLOOR.</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_74" id="Page_74">[Pg 74]</a></span></p><p>The six chimneys, spaced 108 feet apart, and occupying the space +between the ends of the adjacent coal bunkers, are supported on +plate-girder platforms in the fifth floor, leaving the space below +clear for a symmetrical arrangement of the boilers and economizers +from end to end of the building. The platforms are framed of +single-web girders 8 feet deep, thoroughly braced and carrying on +their top flanges a grillage of 20-inch I-beam. A system of bracing +for both the chimney platforms and coal bunkers is carried down to the +foundations in traverse planes about 30 feet apart.</p> + +<p>The sixth tier of beams constitute a flat roof over a portion of the +building at the center and sides. In the engine room, at this level, +which is 64 feet above the engine-room floor, are provided the two +longitudinal lines of crane runway girders upon which are operated the +engine-room cranes. Runways for 10-ton hand cranes are also provided +for the full length of the boiler room, and for nearly the full length +of the north panel in the engine room.</p> + +<p>Some of the loads carried by the steel structure are as follows: In +the engine house, operating on the longitudinal runways as mentioned, +are one 60-ton and one 25-ton electric traveling crane of 75 feet +span. The imposed loads of the steam-pipe galleries on the south side +and the switchboard galleries on the north side are somewhat +irregularly distributed, but are equivalent to uniform loads of 250 to +400 pounds per square foot. In the boiler house the weight of coal +carried is about 45 tons per longitudinal foot of the building; the +weight of the brick chimneys is 1,200 tons each; economizers, with +brick setting, about 4-1/2 tons per longitudinal foot; suspended +weight of the boilers 96 tons each, and the weight of the boiler +setting, carried on the first floor framing, 160 tons each. The weight +of structural steel used in the completed building is about 11,000 +tons.</p> + +<div class="sidenote"><i>Power House +Superstructure</i></div> + +<p>The design of the facework of the power house received the personal +attention of the directors of the company, and its character and the +class of materials to be employed were carefully considered. The +influence of the design on the future value of the property and the +condition of the environment in general were studied, together with +the factors relating to the future ownership of the plant by the city. +Several plans were taken up looking to the construction of a power +house of massive and simple design, but it was finally decided to +adopt an ornate style of treatment by which the structure would be +rendered architecturally attractive and in harmony with the recent +tendencies of municipal and city improvements from an architectural +standpoint. At the initial stage of the power house design Mr. +Stanford White, of the firm of McKim, Mead & White, of New York, +volunteered his services to the company as an adviser on the matter of +the design of the facework, and, as his offer was accepted, his +connection with the work has resulted in the development of the +present exterior design and the selection of the materials used.</p> + +<p>The Eleventh Avenue façade is the most elaborately treated, but the +scheme of the main façade is carried along both the 58th and 59th +Street fronts. The westerly end of the structure, facing the river, +may ultimately be removed in case the power house is extended to the +Twelfth Avenue building line for the reception of fourteen generating +equipments; and for this reason this wall is designed plainly of less +costly material.</p> + +<p>The general style of the facework is what may be called French +Renaissance, and the color scheme has, therefore, been made rather +light in character. The base of the exterior walls has been finished +with cut granite up to the water table, above which they have been +laid up with a light colored buff pressed brick. This brick has been +enriched by the use of similarly colored terra-cotta, which appears in +the pilasters, about <span class='pagenum'><a name="Page_75" id="Page_75">[Pg 75]</a></span>the windows, in the several entablatures, and in +the cornice and parapet work. The Eleventh Avenue façade is further +enriched by marble medallions, framed with terra-cotta, and by a title +panel directly over the front of the structure.</p> + +<p>The main entrance to the structure is situated at its northeast +corner, and, as the railroad track passes along just inside the +building, the entrance proper is the doorway immediately beyond the +track, and opens into the entrance lobby. The doorway is trimmed with +cut granite and the lobby is finished with a marble wainscoting.</p> + +<p>The interior of the operating room is faced with a light, +cream-colored pressed brick with an enameled brick wainscoting, eight +feet high, extending around the entire operating area; the wainscoting +is white except for a brown border and base. The offices, the toilets +and locker rooms are finished and fitted with materials in harmony +with the high-class character of the building. The masonry-floor +construction consists of concrete reinforced with expanded metal, and +except where iron or other floor plates are used, or where tile or +special flooring is laid, the floor is covered with a hard cement +granolithic finish.</p> + +<p>In the design of the interior arrangements, the value of a generous +supply of stairways was appreciated, in order that all parts of the +structure might be made readily accessible, especially in the boiler +house section. In the boiler house and machinery portion of the plant +the stairways, railings, and accessories are plainly but strongly +constructed. The main stairways are, however, of somewhat ornate +design, with marble and other trim work, and the railings of the main +gallery construction are likewise of ornate treatment. All exterior +doors and trim are of metal and all interior carpenter work is done +with Kalomein iron protection, so that the building, in its strictest +sense, will contain no combustible material.</p> + +<div class="sidenote"><i>Chimneys</i></div> + +<p>The complete 12-unit power house will have six chimneys, spaced 108 +feet apart on the longitudinal center line of the boiler room, each +chimney being 15 feet in inside diameter at the top, which is 225 feet +above the grate bars. Each will serve the twelve boilers included in +the section of which it is the center, these boilers having an +aggregate of 72,000 square feet of heating surface. By these +dimensions each chimney has a fair surplus capacity, and it is +calculated that, with economizers in the path of the furnace gases, +there will be sufficient draft to meet a demand slightly above the +normal rating of the boilers. To provide for overload capacity, as may +be demanded by future conditions, a forced draft system will be +supplied, as described later.</p> + +<p>As previously stated, the chimneys are all supported upon the steel +structure of the building at an elevation of 76 feet above the +basement floor and 63 feet above the grates. The supporting platforms +are, in each case, carried on six of the building columns (the three +front columns of two groups of boilers on opposite sides of the center +aisle of the boiler room), and each platform is composed of single-web +plate girders, well braced and surmounted by a grillage of 20-inch +I-beams. The grillage is filled solidly with concrete and flushed +smooth on top to receive the brickwork of the chimney.</p> + +<p>Each chimney is 162 feet in total height of brickwork above the top of +the supporting platform, and each chimney is 23 feet square in the +outside dimension at the base, changing to an octagonal form at a +point 14 feet 3 inches above the base. This octagonal form is carried +to a height of 32 feet 6 inches above the base, at which point the +circular section of radial brick begins.</p> + +<p>The octagonal base of the chimney is of hard-burned red brick three +feet in thickness between the side of the octagon and the interior +circular section. The brick work is started from the top of the +grillage platform <span class='pagenum'><a name="Page_76" id="Page_76">[Pg 76]</a></span>with a steel channel curb, three feet in depth, +through which two lines of steel rods are run in each direction, thus +binding together the first three feet of brickwork, and designed to +prevent any flaking at the outside. At a level of three feet above the +bottom of the brickwork, a layer of water-proofing is placed over the +interior area and covered with two courses of brick, upon which are +built diagonal brick walls, 4 inches thick, 12 inches apart, and about +18 inches in height. These walls are themselves perforated at +intervals, and the whole is covered with hand-burned terra-cotta +blocks, thus forming a cellular air space, which communicates with the +exterior air and serves as an insulation against heat for the +steelwork beneath. A single layer of firebrick completes the flooring +of the interior area, which is also flush with the bottom of the flue +openings.</p> + +<p>There are two flue openings, diametrically opposite, and 6 feet wide +by 17 feet high to the crown of the arched top. They are lined with +fire brick, which joins the fire-brick lining of the interior of the +shaft, this latter being bonded to the red-brick walls to a point 6 +feet below the top of the octagon, and extended above for a height of +14 feet within the circular shaft, as an inner shell. The usual baffle +wall is provided of fire brick, 13 inches thick, extending diagonally +across the chimney, and 4 feet above the tops of the flue openings.</p> + +<p>Where the chimney passes through the roof of the boiler house, a steel +plate and angle curb, which clears the chimney by 6 inches at all +points, is provided in connection with the roof framing. This is +covered by a hood flashed into the brickwork, so that the roof has no +connection with or bearing upon the chimney.</p> + +<p>At a point 4 feet 6 inches below the cap of the chimney the brickwork +is corbeled out for several courses, forming a ledge, around the +outside of which is placed a wrought-iron railing, thus forming a +walkway around the circumference of the chimney top. The cap is of +cast iron, surmounted by eight 3 x 1-inch wrought-iron ribs, bent over +the outlet and with pointed ends gathered together at the center. The +lightning conductors are carried down the outside of the shaft to the +roof and thence to the ground outside of the building. Galvanized iron +ladder rungs were built in the brickwork, for ladders both inside and +outside the shaft.</p> + +<p>The chimneys, except for the octagonal red-brick base, are constructed +of the radial perforated bricks. The lightning rods are tipped with +pointed platinum points about 18 inches long.</p> + +<div class="sidenote"><i>North River +Pier</i></div> + +<p>Exceptional facilities have been provided for the unloading of coal +from vessels, or barges, which can be brought to the northerly side of +the recently constructed pier at the foot of West 58th Street. The +pier was specially built by the Department of Docks and Ferries and is +700 feet long and 60 feet wide.</p> + +<p>The pier construction includes a special river wall across 58th Street +at the bulkhead line through which the condensing water will be taken +from and returned to the river. Immediately outside the river wall and +beneath the deck of the pier, there is a system of screens through +which the intake water is passed. On each side where the water enters +the screen chamber, is a heavy steel grillage; inside this is a system +of fine screens arranged so that the several screens can be raised, by +a special machine, for the purpose of cleaning. The advantages of a +well-designed screening outfit has been appreciated, and considerable +care has been exercised to make it as reliable and effective as +possible.</p> + +<p>At each side of the center of the pier, just below the deck, there are +two discharge water conduits constructed of heavy timber, to conduct +the warm water from the condensers away from the cold water intakes at +the screens. Two water conduits are employed, in order that one may be +repaired or renewed while using the other; in fact, the entire pier is +constructed with the view of renewal without interference in the +operation for which it was provided.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_77" id="Page_77">[Pg 77]</a></span></p> +<h2><a name="CHAPTER_IV" id="CHAPTER_IV"></a>CHAPTER IV</h2> + +<h3>POWER PLANT FROM COAL PILE TO SHAFTS OF ENGINES AND TURBINES</h3> + + +<p>From the minute and specific description in Chapter III, a clear idea +will have been obtained of the power house building and its adjuncts, +as well as of the features which not only go to make it an +architectural landmark, but which adapt it specifically for the vital +function that it is called upon to perform. We now come to a review +and detailed description of the power plant equipment in its general +relation to the building, and "follow the power through" from the coal +pile to the shafts of the engines or steam turbines attached to the +dynamos which generate current for power and for light.</p> + +<div class="sidenote"><i>Coal and Ash +Handling +Equipment</i></div> + +<p>The elements of the coal handling equipment comprise a movable +electric hoisting tower with crushing and weighing apparatus—a system +of horizontal belt conveyors, with 30-inch belts, to carry the crushed +and weighed coal along the dock and thence by tunnel underground to +the southwest corner of the power house; a system of 30-inch belt +conveyors to elevate the coal a distance of 110 feet to the top of the +boiler house, at the rate of 250 tons per hour or more, if so desired, +and a system of 20-inch belt conveyors to distribute it horizontally +over the coal bunkers. These conveyors have automatic self reversing +trippers, which distribute the coal evenly in the bunkers. For +handling different grades of coal, distributing conveyors are arranged +underneath the bunkers for delivering the coal from a particular +bunker through gates to the downtake hoppers in front of the boilers, +as hereafter described.</p> + +<p>The equipment for removing ashes from the boiler room basement and for +storing and delivering the ashes to barges, comprises the following +elements: A system of tracks, 24 inches gauge, extending under the +ash-hopper gates in the boiler-house cellar and extending to an +elevated storage bunker at the water front. The rolling stock consists +of 24 steel cars of 2 tons capacity, having gable bottoms and side +dumping doors. Each car has two four-wheel pivoted trucks with +springs. Motive power is supplied by an electric storage battery +locomotive. The cars deliver the ashes to an elevating belt conveyor, +which fills the ash bunker. This will contain 1,000 tons, and is built +of steel with a suspension bottom lined with concrete. For delivering +stored ashes to barges, a collecting belt extends longitudinally under +the pocket, being fed by eight gates. It delivers ashes to a loading +belt conveyor, the outboard end of which is hinged so as to vary the +height of delivery and to fold up inside the wharf line when not in +use.</p> + +<p>The coal handling system in question was adopted because any serious +interruption of service would be of short duration, as any belt, or +part of the belt mechanism, could quickly be repaired or replaced. The +system also possessed advantages with respect to the automatic even +distribution of coal in the bunkers, by means of the self reversing +trippers. These derive their power from the conveying belts. Each +conveyor has a rotary cleaning brush to cleanse the belt before it +reaches the driving pulley and they are all driven by induction +motors.</p> + +<p>The tower frame and boom are steel. The tower rolls on two rails along +the dock and is <span class='pagenum'><a name="Page_78" id="Page_78">[Pg 78]</a></span>self-propelling. The lift is unusually short; for the +reason that the weighing apparatus is removed horizontally to one side +in a separate house, instead of lying vertically below the crusher. +This arrangement reduces by 40 per cent. the lift of the bucket, which +is of the clam-shell type of forty-four cubic feet capacity. The +motive power for operating the bucket is perhaps the most massive and +powerful ever installed for such service. The main hoist is directly +connected to a 200 horse-power motor with a special system of control. +The trolley engine for hauling the bucket along the boom is also +direct coupled to a multipolar motor.</p> + +<p>The receiving hopper has a large throat, and a steel grizzly in it +which sorts out coal small enough for the stokers and bypasses it +around the crusher. The crusher is of the two-roll type, with +relieving springs, and is operated by a motor, which is also used for +propelling the tower. The coal is weighed in duplex two-ton hoppers.</p> + +<p>Special attention has been given to providing for the comfort and +safety of the operators. The cabs have baywindow fronts, to enable the +men to have an unobstructed view of the bucket at all times without +peering through slots in the floor. Walks and hand lines are provided +on both sides of the boom for safe inspection. The running ropes pass +through hardwood slides, which cover the slots in the engine house +roof to exclude rain and snow.</p> + +<p>This type of motive power was selected in preference to trolley +locomotives for moving the ash cars, owing to the rapid destruction of +overhead lines and rail bonds by the action of ashes and water. The +locomotive consists of two units, each of which has four driving +wheels, and carries its own motor and battery. The use of two units +allows the locomotive to round curves with very small overhangs, as +compared with a single-body locomotive. Curves of 12 feet radius can +be turned with ease. The gross weight of the locomotive is about five +tons, all of which is available for traction.</p> + +<div class="sidenote"><i>Coal +Downtakes</i></div> + +<p>The coal from the coal bunkers is allowed to flow down into the boiler +room through two rows of downtakes, one on each side of the central +gangway or firing place. Each bunker has eight cast-iron outlets, four +on each side, and to these outlets are bolted gate valves for shutting +off the coal from the corresponding downtakes. From these gates the +downtakes lead to hoppers which are on the economizer floor, and from +these hoppers the lower sets of downtakes extend down to the boilers.</p> + +<p>Just above the hoppers on the economizer floor the coal downtakes are +provided with valves and chutes to feed the coal, either into the +hopper or into the distributing flight conveyor alongside of it. These +distributing conveyors, one corresponding with each row of downtakes, +permits the feeding of coal from any bunker or bunkers to all the +boilers when desired. They are the ordinary type of flight conveyor, +capable of running in either direction and provided with gates in the +bottom of the trough for feeding into the several above mentioned +hoppers. In order to eliminate the stresses that would develop in a +conveyor of the full length of the building, the conveyors are of half +the entire length, with electric driving engines in the center of each +continuous line. The installation of this conveyor system, in +connection with the coal downtakes, makes it possible to carry a +high-grade coal in some of the bunkers for use during periods of heavy +load and a cheaper grade in other bunkers for the periods of light +load.</p> + +<p>To provide means for shutting off the coal supply to each boiler, a +small hopper is placed just over each boiler, and the downtake feeding +into it is provided with a gate at its lower end. Two vertical +downtakes extend down from the boiler hopper to the boiler room floor +or to the stokers, as the case may be, and they are hinged just below +the boiler hopper to allow their being drawn up out of the way when +necessary to inspect the boiler tubes.</p> + +<p><span class='pagenum'><a name="Page_79" id="Page_79">[Pg 79]</a></span><br /><br /></p> +<p class="figcenter" style="width: 500px;"> +<img src="images/image079.jpg" width="500" height="406" alt="WEST END POWER HOUSE IN COURSE OF ERECTION" title="WEST END POWER HOUSE IN COURSE OF ERECTION" /> +<span class="caption">WEST END POWER HOUSE IN COURSE OF ERECTION</span> +<br /><br /></p> + +<p>Wherever the direction of flow of the coal is changed, poke holes are +provided in the downtakes to enable the firemen to break any arching +tendency of the coal in the downtakes. All parts of the downtakes are +of cast iron, except the vertical parts in front of the boilers, which +are of wrought-iron pipe. These vertical downtakes are 10 inches in +inside diameter, while all others are 14 inches in inside diameter.</p> + +<div class="sidenote"><i>Main Boiler +Room</i></div> + +<p>The main boiler room is designed to receive ultimately seventy-two +safety water tube three drum boilers, each having 6,008 square feet of +effective heating surface, by which the aggregate heating surface of +the boiler room will be 432,576 square feet.</p> + +<p>There are fifty-two boilers erected in pairs, or batteries, and +between each battery is a passageway five feet wide. The boilers are +designed for a working steam pressure of 225 pounds per square inch +and for a hydraulic test pressure of 300 pounds per square inch. Each +boiler is provided with twenty-one vertical water tube sections, and +each section is fourteen tubes high. The tubes are of lap welded, +charcoal iron, 4 inches in diameter and 18 feet long. The drums are 42 +inches in diameter and 23 feet and 10 inches long. All parts are of +open-hearth steel; the shell plates are 9/16 of an inch thick and the +drum head plates <span class='pagenum'><a name="Page_80" id="Page_80">[Pg 80]</a></span>11/16 inch, and in this respect the thickness of +material employed is slightly in excess of standard practice. Another +advance on standard practice is in the riveting of the circular seams, +these being lap-jointed and double riveted. All longitudinal seams are +butt-strapped, inside and outside, and secured by six rows of rivets. +Manholes are only provided for the front heads, and each front head is +provided with a special heavy bronze pad, for making connection to the +stop and check feed water valve.<br /><br /></p> + +<p class="figcenter" style="width: 400px;"> +<img src="images/image080.jpg" width="400" height="458" alt="OPERATING ROOM SHOWING CONDENSERS—POWER HOUSE" title="OPERATING ROOM SHOWING CONDENSERS—POWER HOUSE" /> +<span class="caption">OPERATING ROOM SHOWING CONDENSERS—POWER HOUSE</span> +<br /><br /></p> + +<p>The setting of the boiler embodies several special features which are +new in boiler erection. The boilers are set higher up from the floor +than in standard practice, the center of the drums being 19 feet above +the floor line. This feature provides a higher combustion chamber, for +either hand-fired grates or automatic stokers; and for inclined grate +stokers the fire is carried well up above the supporting girders under +the side walls, so that these girders will not be heated by proximity +to the fire.</p> + +<p>As regards the masonry setting, practically the entire inside surface +exposed to the hot gases is lined with a high grade of fire brick. The +back of the setting, where the rear cleaning is done, is provided with +a sliding floor plate, which is used when the upper tubes are being +cleaned. There is also a door at the floor line and another at a +higher level for light and ventilation when cleaning. Over the tubes +arrangements have been made for the reception of superheating +apparatus without changing the brickwork. Where the brick walls are +constructed, at each side of the building columns at the front, +cast-iron plates are erected to a height of 8 feet on each side of the +column. An air space is provided between each cast-iron plate and the +column, which is accessible for cleaning from the boiler front; the +object of the plates and air space being to prevent the transmission +of heat to the steel columns.</p> + +<p>An additional feature of the boiler setting consists in the employment +of a soot hopper, back of each bridge wall, by which the soot can be +discharged into ash cars in the basement. The main ash hoppers are +constructed of 1/2-inch steel plate, the design being a double +inverted pyramid with an ash gate at each <span class='pagenum'><a name="Page_81" id="Page_81">[Pg 81]</a></span>inverted apex. The hoppers +are well provided with stiffening angles and tees, and the capacity of +each is about 80 cubic feet.</p> + +<p>In front of all the boilers is a continuous platform of open-work +cast-iron plates, laid on steel beams, the level of the platform being +8 feet above the main floor. The platform connects across the firing +area, opposite the walk between the batteries, and at these points +this platform is carried between the boiler settings. At the rear of +the northerly row of boilers the platform runs along the partition +wall, between the boiler house and operating room and at intervals +doorways are provided which open into the pump area. The level of the +platform is even with that of the main operating room floor, so that +it may be freely used by the water tenders and by the operating +engineers without being obstructed by the firemen or their tools. The +platform in front of the boilers will also be used for cleaning +purposes, and, in this respect, it will do away with the unsightly and +objectionable scaffolds usually employed for this work. The water +tenders will also be brought nearer to the water columns than when +operating on the main floor. The feed-water valves will be regulated +from the platform, as well as the speed of the boiler-feed pumps.</p> + +<p>Following European practice, each boiler is provided with two water +columns, one on each outside drum, and each boiler will have one steam +gauge above the platform for the water tenders and one below the +platform for the firemen. The stop and check valves on each boiler +drum have been made specially heavy for the requirements of this power +house, and this special increase of weight has been applied to all the +several minor boiler fittings.</p> + +<p>Hand-fired grates of the shaking pattern have been furnished for +thirty-six boilers, and for each of these grates a special lower front +has been constructed. These fronts are of sheet steel, and the coal +passes down to the floor through two steel buckstays which have been +enlarged for the purpose. There are three firing doors and the sill of +each door is 36 inches above the floor. The gate area of the +hand-fired grates is 100 square feet, being 8 feet deep by 12 feet 6 +inches wide.</p> + +<p>The twelve boilers, which will receive coal from the coal bunker +located between the fourth and fifth chimneys, have been furnished +with automatic stokers.</p> + +<p>It is proposed to employ superheaters to the entire boiler plant.</p> + +<p>The boiler-room ceiling has been made especially high, and in this +respect the room differs from most power houses of similar +construction. The distance from the floor to the ceiling is 35 feet, +and from the floor plates over the boilers to the ceiling is 13 feet. +Over each boiler is an opening to the economizer floor above, covered +with an iron grating. The height of the room, as well as the feature +of these openings, and the stairway wells and with the large extent of +window opening in the south wall, will make the room light and +especially well ventilated. Under these conditions the intense heat +usually encountered over boilers will largely be obviated.</p> + +<p>In addition to making provisions for the air to escape from the upper +part of the boiler room, arrangements have been provided for allowing +the air to enter at the bottom. This inflow of air will take place +through the southerly row of basement windows, which extend above the +boiler room floor, and through the wrought-iron open-work floor +construction extending along in the rear of the northerly row of +boilers.</p> + +<p>A noteworthy feature of the boiler room is the 10-ton hand-power +crane, which travels along in the central aisle through the entire +length of the structure. This crane is used for erection and for heavy +repair, and its use has greatly assisted the speedy assembling of the +boiler plant.</p> + +<p><span class='pagenum'><a name="Page_82" id="Page_82">[Pg 82]</a></span></p><div class="sidenote"><i>Blowers and +Air Ducts</i></div> + +<p>In order to burn the finer grades of anthracite coal in sufficient +quantities to obtain boiler rating with the hand-fired grates, and in +order to secure a large excess over boiler rating with other coals, a +system of blowers and air ducts has been provided in the basement +under the boilers. One blower is selected for every three boilers, +with arrangements for supplying all six boilers from one blower.</p> + +<p>The blowers are 11 feet high above the floor and 5 feet 6 inches wide +at the floor line. Each blower is direct-connected to a two crank +7-1/2 x 13 x 6-1/2-inch upright, automatic, compound, steam engine of +the self-enclosed type, and is to provide a sufficient amount of air +to burn 10,000 pounds of combustible per hour with 2 inches of water +pressure in the ash pits.</p> + +<div class="sidenote"><i>Smoke Flues +and +Economizers</i></div> + +<p>The smoke flue and economizer construction throughout the building is +of uniform design, or, in other words, the smoke flue and economizer +system for one chimney is identical with that for every other chimney. +In each case, the system is symmetrically arranged about its +respective chimney, as can be seen by reference to the plans.</p> + +<p>The twelve boilers for each chimney are each provided with two round +smoke uptakes, which carry the products of combustion upward to the +main smoke flue system on the economizer floor. A main smoke flue is +provided for each group of three boilers, and each pair of main smoke +flues join together on the center line of the chimney, where in each +case one common flue carries the gases into the side of the chimney. +The two common flues last mentioned enter at opposite sides of the +chimney. The main flues are arranged and fitted with dampers, so that +the gases can pass directly to the chimney, or else they can be +diverted through the economizers and thence reach the chimney.</p> + +<p>The uptakes from each boiler are constructed of 3/8-inch plate and +each is lined with radial hollow brick 4 inches thick. Each is +provided with a damper which operates on a shaft turning in roller +bearings. The uptakes rest on iron beams at the bottom, and at the +top, where they join the main flue, means are provided to take up +expansion and contraction.</p> + +<p>The main flue, which rests on the economizer floor, is what might be +called a steel box, constructed of 3/8-inch plate, 6 feet 4 inches +wide and 13 feet high. The bottom is lined with brick laid flat and +the sides with brick walls 8 inches thick, and the top is formed of +brick arches sprung between.</p> + +<div class="sidenote"><i>Steam Piping</i></div> + +<p>The sectional plan adopted for the power house has made a uniform and +simple arrangement of steam piping possible, with the piping for each +section, except that of the turbine bay, identical with that for every +other section. Starting with the six boilers for one main engine, the +steam piping may be described as follows: A cross-over pipe is erected +on each boiler, by means of which and a combination of valves and +fittings the steam may be passed through the superheater. In the +delivery from each boiler there is a quick-closing 9-inch valve, which +can be closed from the boiler room floor by hand or from a distant +point individually or in groups of six. Risers with 9-inch +wrought-iron goose necks connect each boiler to the steam main, where +9-inch angle valves are inserted in each boiler connection. These +valves can be closed from the platform over the boilers, and are +grouped three over one set of three boilers and three over the +opposite set.</p> + +<p>The main from the six boilers is carried directly across the boiler +house in a straight line to a point in the pipe area where it rises to +connect to the two 14-inch steam downtakes to the engine throttles. At +this point the steam can also be led downward to a manifold to which +the compensating tie lines are connected. These compensating lines are +run lengthwise through the power house for the purpose of joining the +systems together, as desired. The two downtakes to the engine +throttles drop to the basement, where each, through <span class='pagenum'><a name="Page_83" id="Page_83">[Pg 83]</a></span>a goose neck, +delivers into a receiver and separating tank and from the tank through +a second goose neck into the corresponding throttle.</p> + +<p>A quick-closing valve appears at the point where the 17-inch pipe +divides into the two 14-inch downtakes and a similar valve is provided +at the point where the main connects to the manifold. The first valve +will close the steam to the engine and the second will control the +flow of steam to and from the manifold. These valves can be operated +by hand from a platform located on the wall inside the engine room, or +they can be closed from a distant point by hydraulic apparatus. In the +event of accident the piping to any engine can be quickly cut out or +that system of piping can quickly be disconnected from the +compensating system.</p> + +<p>The pipe area containing, as mentioned, the various valves described, +together with the manifolds and compensating pipes, is divided by +means of cross-walls into sections corresponding to each pair of main +engines. Each section is thus separated from those adjoining, so that +any escape of steam in one section can be localized and, by means of +the quick-closing valves, the piping for the corresponding pair of +main engines can be disconnected from the rest of the power house.</p> + +<p class="figcenter" style="width: 350px;"> +<img src="images/image083.jpg" width="350" height="423" alt="VIEW FROM TOP OF CHIMNEY SHOWING WATER FRONTAGE—POWER +HOUSE" title="VIEW FROM TOP OF CHIMNEY SHOWING WATER FRONTAGE—POWER +HOUSE" /> +<span class="caption">VIEW FROM TOP OF CHIMNEY SHOWING WATER FRONTAGE—POWER +HOUSE</span> +<br /><br /></p> + +<p>All cast iron used in the fittings is called air-furnace iron, which +is a semi-steel and tougher than ordinary iron. All line and bent pipe +is of wrought iron, and the flanges are loose and made of wrought +steel. The shell of the pipe is bent over the face of the flange. All +the joints in the main steam line, above 2-1/2 inches in size, are +ground joints, metal to metal, no gaskets being used.</p> + +<p>Unlike the flanges ordinarily used in this country, special extra +strong proportions have been adopted, and it may be said that all +flanges and bolts used are 50 per cent. heavier than the so-called +extra heavy proportions used in this country.</p> + +<div class="sidenote"><i>Water Piping</i></div> + +<p>The feed water will enter the building at three points, the largest +water service being 12 inches in diameter, which enters the structure +at its southeast corner. The water first passes through fish traps +<span class='pagenum'><a name="Page_84" id="Page_84">[Pg 84]</a></span>and thence through meters, and from them to the main reservoir tanks, +arranged along the center of the boiler house basement. The water is +allowed to flow into each tank by means of an automatic float valve. +The water will be partly heated in these reservoir tanks by means of +hot water discharged from high-pressure steam traps. In this way the +heat contained in the drainage from the high-pressure steam is, for +the most part, returned to the boilers. From the reservoir tanks the +water is conducted to the feed-water pumps, by which it is discharged +through feed-water heaters where it is further heated by the exhaust +steam from the condensing and feed-water pumps. From the feed-water +heaters the water will be carried direct to the boilers; or through +the economizer system to be further heated by the waste gases from the +boilers.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image084.jpg" width="500" height="394" alt="PORTION OF MAIN STEAM PIPING IN PIPE AREA" title="PORTION OF MAIN STEAM PIPING IN PIPE AREA" /> +<span class="caption">PORTION OF MAIN STEAM PIPING IN PIPE AREA</span> +<br /><br /></p> + +<p>Like the steam-pipe system, the feed-water piping is laid out on the +sectional plan, the piping for the several sections being identical, +except for the connections from the street service to the reservoir +tanks. The feed-water piping is constructed wholly of cast iron, +except the piping above the floor line to the boilers, which is of +extra heavy semi-annealed brass with extra heavy cast-iron fittings.</p> + +<div class="sidenote"><i>Engine and +Turbine +Equipment</i></div> + +<p>The engine and turbine equipment under contract embraces nine 8,000 to +11,000 horse power main engines, direct-connected to 5,000 kilowatt +generators, three steam turbines, direct-connected to 1,875 kilowatt +lighting generators and two 400 horse power engines, direct-connected +to 250 kilowatt exciter generators.</p> + +<p><span class='pagenum'><a name="Page_85" id="Page_85">[Pg 85]</a></span></p><div class="sidenote"><i>Main Engines</i></div> + +<p>The main engines are similar in type to those installed in the 74th +Street power house of the Manhattan Division of the Interborough Rapid +Transit Company, i. e., each consists of two component compound +engines, both connected to a common shaft, with the generator placed +between the two component engines. The type of engine is now well +known and will not be described in detail, but as a comparison of +various dimensions and features of the Manhattan and Rapid Transit +engines may be of interest, the accompanying tabulation is submitted:</p> + + +<div class='center'> +<table border="0" cellpadding="4" cellspacing="0" summary="MRTEngines"> + +<tr><td align='left'> </td><td align='right'><b> Manhattan.</b></td><td align='right'><b> Rapid Transit.</b></td></tr> +<tr><td align='left'> </td><td align='right'> </td><td align='right'> </td></tr> +<tr><td align='left'>Diameter of high-pressure cylinders, inches,</td><td align='right'>44</td><td align='right'>42</td></tr> +<tr><td align='left'>Diameter of low-pressure cylinders, inches,</td><td align='right'>88</td><td align='right'>86</td></tr> +<tr><td align='left'>Stroke, inches,</td><td align='right'>60</td><td align='right'>60</td></tr> +<tr><td align='left'>Speed, revolutions per minute,</td><td align='right'>75</td><td align='right'>75</td></tr> +<tr><td align='left'>Steam pressure at throttle, pounds,</td><td align='right'>150</td><td align='right'>175</td></tr> +<tr><td align='left'>Indicated horse power at best efficiency,</td><td align='right'>7,500</td><td align='right'>7,500</td></tr> +<tr><td align='left'>Diameter of low-pressure piston rods, inches,</td><td align='right'>8</td><td align='right'>10</td></tr> +<tr><td align='left'>Diameter of high-pressure piston rods, inches,</td><td align='right'>8</td><td align='right'>10</td></tr> +<tr><td align='left'>Diameter of crank pin, inches,</td><td align='right'>18</td><td align='right'>20</td></tr> +<tr><td align='left'>Length of crank pin, inches,</td><td align='right'>18</td><td align='right'>18</td></tr> +<tr><td align='left'> Type of Low-Pressure Valves.</td><td align='right'>Double Ported<br />Corliss</td><td align='right'>Single Ported<br />Corliss</td></tr> +<tr><td align='left'> Type of High-Pressure Valves.</td><td align='right'>Corliss</td><td align='right'>Poppet Type</td></tr> +<tr><td align='left'>Diameter of shaft in journals, inches,</td><td align='right'>34</td><td align='right'>34</td></tr> +<tr><td align='left'>Length of journals, inches,</td><td align='right'>60</td><td align='right'>60</td></tr> +<tr><td align='left'>Diameter of shaft in hub of revolving element, inches</td><td align='right'>37-1/16</td><td align='right'>37-1/16</td></tr> +</table></div> + +<p>The guarantees under which the main engines are being furnished, and +which will govern their acceptance by the purchaser, are in substance +as follows: First. The engine will be capable of operating +continuously when indicating 11,000 horse power with 175 lbs. of steam +pressure, a speed of 75 revolutions and a 26-inch vacuum without +normal wear, jar, noise, or other objectionable results. Second. It +will be suitably proportioned to withstand in a serviceable manner all +sudden fluctuations of load as are usual and incidental to the +generation of electrical energy for railway purposes. Third. It will +be capable of operating with an atmospheric exhaust with two pounds +back pressure at the low pressure cylinders, and when so operating, +will fulfill all the operating requirements, except as to economy and +capacity. Fourth. It will be proportioned so that when occasion shall +require it can be operated with a steam pressure at the throttles of +200 pounds above atmospheric pressure under the before mentioned +conditions of the speed and vacuum. Fifth. It will be proportioned so +that it can be operated with steam pressure at the throttle of 200 +pounds above atmospheric pressure under the before mentioned condition +as to speed when exhausting in the atmosphere. Sixth. The engine will +operate successfully with a steam pressure at the throttle of 175 +pounds above atmosphere, should the temperature of the steam be +maintained at the throttle at from 450 to 500 degrees Fahr. Seventh. +It will not require more than 12-1/4 pounds of dry steam per indicated +horse power per hour, when indicating 7,500 horse power at 75 +revolutions per minute, when the vacuum of 26 inches at the low +pressure cylinders, with a steam pressure at the throttle of 175 +pounds and with saturated steam at the normal temperature due to its +pressure. The guarantee includes all of the steam used by the engine +or by the jackets or reheater.</p> + +<p>The new features contained within the engine construction are +principally: First, the novel construction of the high-pressure +cylinders, by which only a small strain is transmitted through the +valve chamber <span class='pagenum'><a name="Page_86" id="Page_86">[Pg 86]</a></span>between the cylinder and the slide-surface casting. +This is accomplished by employing heavy bolts, which bolt the shell of +the cylinder casting to the slide-surface casting, said bolts being +carried past and outside the valve chamber. Second, the use of poppet +valves, which are operated in a very simple manner from a wrist plate +on the side of the cylinder, the connections from the valves to the +wrist plate and the connections from the wrist plate to the eccentric +being similar to the parts usually employed for the operation of +Corliss valves.</p> + +<p>Unlike the Manhattan engines, the main steam pipes are carried to the +high-pressure cylinders under the floor and not above it. Another +modification consists in the use of an adjustable strap for the +crank-pin boxes instead of the marine style of construction at the +crank-pin end of the connecting rod.</p> + +<p>The weight of the revolving field is about 335,000 pounds, which gives +a flywheel effect of about 350,000 pounds at a radius of gyration of +11 feet, and with this flywheel inertia the engine is designed so that +any point on the revolving element shall not, in operation, lag behind +nor forge ahead of the position that it would have if the speed were +absolutely uniform, by an amount greater than one-eighth of a natural +degree.</p> + +<div class="sidenote"><i>Turbo-Generators</i></div> + +<p>Arrangements have been made for the erection of four turbo-generators, +but only three have been ordered. They are of the multiple expansion +parallel flow type, consisting of two turbines arranged tandem +compound. When operating at full load each of the two turbines, +comprising one unit, will develop approximately equal power for direct +connection to an alternator giving 7,200 alternations per minute at +11,000 volts and at a speed of 1,200 revolutions per minute. Each unit +will have a normal output of 1,700 electrical horse power with a steam +pressure of 175 pounds at the throttle and a vacuum in the exhaust +pipe of 27 inches, measured by a mercury column and referred to a +barometric pressure of 30 inches. The turbine is guaranteed to operate +satisfactorily with steam superheated to 450 degrees Fahrenheit. The +economy guaranteed under the foregoing conditions as to initial and +terminal pressure and speed is as follows: Full load of 1,250 +kilowatts, 15.7 pounds of steam per electrical horse-power hour; +three-quarter load, 937-1/2 kilowatts, 16.6 pounds per electrical +horse-power hour; one-half load, 625 kilowatts, 18.3 pounds; and one-quarter +load, 312-1/2 kilowatts, 23.2 pounds. When operating under the +conditions of speed and steam pressure mentioned, but with a pressure +in the exhaust pipe of 27 inches vacuum by mercury column (referred to +30 inches barometer), and with steam at the throttle superheated 75 +degrees Fahrenheit above the temperature of saturated steam at that +pressure, the guaranteed steam consumption is as follows: Full load, +1,250 kilowatts, 13.8 pounds per electrical horse-power hour; +three-quarter load, 937-1/2 kilowatts, 14.6 pounds; one-half load, 625 +kilowatts, 16.2 pounds; and one-quarter load, 312-1/2 kilowatts, 20.8 +pounds.</p> + +<div class="sidenote"><i>Exciter +Engines</i></div> + +<p>The two exciter engines are each direct connected to a 250 kilowatt +direct current generator. Each engine is a vertical quarter-crank +compound engine with a 17-inch high pressure cylinder and a 27-inch +low-pressure cylinder with a common 24-inch stroke. The engines will +be non-condensing, for the reason that extreme reliability is desired +at the expense of some economy. They will operate at best efficiency +when indicating 400 horse power at a speed of 150 revolutions per +minute with a steam pressure of 175 pounds at the throttle. Each +engine will have a maximum of 600 indicated horse power.</p> + +<div class="sidenote"><i>Condensing +Equipment</i></div> + +<p>Each engine unit is supplied with its own condenser equipment, +consisting of two barometric condensing chambers, each attached as +closely as possible to its respective low-pressure cylinder. For each +engine also is provided a vertical circulating pump along with a +vacuum pump and, for the sake of flexibility, the pumps are cross +connected with those of other engines and can be used interchangeably.</p> + +<p><span class='pagenum'><a name="Page_87" id="Page_87">[Pg 87]</a></span></p><p>The circulating pumps are vertical, cross compound pumping engines +with outside packed plungers. Their foundations are upon the basement +floor level and the steam cylinders extend above the engine-room +floor; the starting valves and control of speed is therefore entirely +under the supervision of the engineer. Each pump has a normal capacity +of 10,000,000 gallons of water per day, so that the total pumping +capacity of all the pumps is 120,000,000 gallons per day. While the +head against which these pumps will be required to work, when assisted +by the vacuum in the condenser, is much less than the total lift from +low tide water to the entrance into the condensing chambers, they are +so designed as to be ready to deliver the full quantity the full +height, if for any reason the assistance of the vacuum should be lost +or not available at times of starting up. A temporary overload can but +reduce the vacuum only for a short time and the fluctuations of the +tide, or even a complete loss of vacuum cannot interfere with the +constant supply of water, the governor simply admitting to the +cylinders the proper amount of steam to do the work. The high-pressure +steam cylinder is 10 inches in diameter and the low-pressure is 20 +inches; the two double-acting water plungers are each 20 inches in +diameter, and the stroke is 30 inches for all. The water ends are +composition fitted for salt water and have valve decks and plungers +entirely of that material.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image087.jpg" width="500" height="379" alt="COAL UNLOADING TOWER ON WEST 58TH STREET PIER" title="COAL UNLOADING TOWER ON WEST 58TH STREET PIER" /> +<span class="caption">COAL UNLOADING TOWER ON WEST 58TH STREET PIER</span> +<br /><br /></p> + +<p>The dry vacuum pumps are of the vertical form, and each is located +alongside of the corresponding circulating pump. The steam cylinders +also project above the engine-room floor. The vacuum cylinder is +<span class='pagenum'><a name="Page_88" id="Page_88">[Pg 88]</a></span>immediately below the steam cylinder and has a valve that is +mechanically operated by an eccentric on the shaft. These pumps are of +the close-clearance type, and, while controlled by a governor, can be +changed in speed while running to any determined rate.</p> + +<div class="sidenote"><i>Exhaust +Piping</i></div> + +<p>From each atmospheric exhaust valve, which is direct-connected to the +condensing chamber at each low-pressure cylinder, is run downward a +30-inch riveted-steel exhaust pipe. At a point just under the +engine-room floor the exhaust pipe is carried horizontally around the +engine foundations, the two from each pair of engines uniting in a +40-inch riser to the roof. This riser is between the pair of engines +and back of the high-pressure cylinder, thus passing through the +so-called pipe area, where it also receives exhaust steam from the +pump auxiliaries. At the roof the 40-inch riser is run into a 48-inch +stand pipe. This is capped with an exhaust head, the top of which is +35 feet above the roof.</p> + +<p>All the exhaust piping 30 inches in diameter and over is +longitudinally riveted steel with cast-iron flanges riveted on to it. +Expansion joints are provided where necessary to relieve the piping +from the strains due to expansion and contraction, and where the +joints are located near the engine and generator they are of +corrugated copper. The expansion joints in the 40-inch risers above +the pipe area are ordinarily packed slip joints.</p> + +<p>The exhaust piping from the auxiliaries is carried directly up into +the pipe area, where it is connected with a feed-water heater, with +means for by-passing the latter. Beyond the heater it joins the +40-inch riser to the roof. The feed-water heaters are three-pass, +vertical, water-tube heaters, designed for a working water pressure of +225 pounds per square inch.</p> + +<p>The design of the atmospheric relief valve received special +consideration. A lever is provided to assist the valve to close, while +a dash pot prevents a too quick action in either direction.</p> + +<div class="sidenote"><i>Compressed +Air</i></div> + +<p>The power house will be provided with a system for supplying +compressed air to various points about the structure for cleaning +electrical machinery and for such other purposes as may arise. It will +also be used for operating whistles employed for signaling. The air is +supplied to reservoir tanks by two vertical, two-stage, +electric-driven air compressors.</p> + +<div class="sidenote"><i>Oil System</i></div> + +<p>For the lubrication of the engines an extensive oil distributing and +filtering system is provided. Filtered oil will be supplied under +pressure from elevated storage tanks, with a piping system leading to +all the various journals. The piping to the engines is constructed on +a duplicate, or crib, system, by which the supply of oil cannot be +interrupted by a break in any one pipe. The oil on leaving the engines +is conducted to the filtering tanks. A pumping equipment then +redelivers the oil to the elevated storage tanks.</p> + +<p>All piping carrying filtered oil is of brass and fittings are inserted +at proper pipes to facilitate cleaning. The immediate installation +includes two oil filtering tanks at the easterly end of the power +house, but the completed plant contemplates the addition of two extra +filtering tanks at the westerly end of the structure.</p> + +<div class="sidenote"><i>Cranes, Shops, +Etc.</i></div> + +<p>The power house is provided with the following traveling cranes: For +the operating room: One 60-ton electric traveling crane and one 25-ton +electric traveling crane. For the area over the oil switches: one +10-ton hand-operated crane. For the center aisle of the boiler room: +one 10-ton hand-operated crane. The span of both of the electric +cranes is 74 feet 4 inches and both cranes operate over the entire +length of the structure.</p> + +<p>The 60-ton crane has two trolleys, each with a lifting capacity, for +regular load, of 50 tons. Each trolley is also provided with an +auxiliary hoist of 10 tons capacity. When loaded, the crane can +operate at <span class='pagenum'><a name="Page_89" id="Page_89">[Pg 89]</a></span>the following speeds: Bridge, 200 feet per minute; +trolley, 100 feet per minute; main hoist, 10 feet per minute; and +auxiliary hoist, 30 feet per minute. The 25-ton crane is provided with +one trolley, having a lifting capacity, for regular load, of 25 tons, +together with auxiliary hoist of 5 tons. When loaded, the crane can +operate at the following speeds: bridge, 250 feet per minute; trolley, +100 feet per minute; main hoist, 12 feet per minute; and auxiliary +hoist, 28 feet per minute.</p> + +<p>The power house is provided with an extensive tool equipment for a +repair and machine shop, which is located on the main gallery at the +northerly side of the operating room.</p> + +<p><span class='pagenum'><a name="Page_90" id="Page_90">[Pg 90]</a></span><br /><br /></p> +<p class="figcenter" style="width: 377px;"> +<img src="images/image090.jpg" width="377" height="516" alt="5,000 K. W. ALTERNATOR—MAIN POWER HOUSE" title="5,000 K. W. ALTERNATOR—MAIN POWER HOUSE" /> +<span class="caption">5,000 K. W. ALTERNATOR—MAIN POWER HOUSE</span> +<br /><br /></p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_91" id="Page_91">[Pg 91]</a></span></p> +<h2><a name="CHAPTER_V" id="CHAPTER_V"></a>CHAPTER V</h2> + +<h3>SYSTEM OF ELECTRICAL SUPPLY</h3> + + +<div class="sidenote"><i>Energy from +Engine Shaft +to Third Rail</i></div> + +<p>The system of electrical supply chosen for the subway comprises +alternating current generation and distribution, and direct current +operation of car motors. Four years ago, when the engineering plans +were under consideration, the single-phase alternating current railway +motor was not even in an embryonic state, and notwithstanding the +marked progress recently made in its development, it can scarcely yet +be considered to have reached a stage that would warrant any +modifications in the plans adopted, even were such modifications +easily possible at the present time. The comparatively limited +headroom available in the subway prohibited the use of an overhead +system of conductors, and this limitation, in conjunction with the +obvious desirability of providing a system permitting interchangeable +operation with the lines of the Manhattan Railway system practically +excluded tri-phase traction systems and led directly to the adoption +of the third-rail direct current system.<br /><br /></p> + +<p class="figcenter" style="width: 600px;"> +<a name="SIDE_AND_END_ELEVATIONS_OF_ALTERNATOR" id="SIDE_AND_END_ELEVATIONS_OF_ALTERNATOR"></a> +<a href="images/image091.png"><img src="images/image091_th.png" width="600" height="417" alt="SIDE AND END ELEVATIONS OF ALTERNATOR." title="SIDE AND END ELEVATIONS OF ALTERNATOR." /></a> +<span class="caption">SIDE AND END ELEVATIONS OF ALTERNATOR.</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_92" id="Page_92">[Pg 92]</a></span><br /><br /></p> +<p class="figcenter" style="width: 600px;"> +<a href="images/image092.png"><img src="images/image092_th.png" width="600" height="379" alt="SIDE ELEVATION AND CROSS SECTION OF ALTERNATOR WITH +PART CUT AWAY TO SHOW CONSTRUCTION." title="SIDE ELEVATION AND CROSS SECTION OF ALTERNATOR WITH +PART CUT AWAY TO SHOW CONSTRUCTION." /></a> +<span class="caption">SIDE ELEVATION AND CROSS SECTION OF ALTERNATOR WITH +PART CUT AWAY TO SHOW CONSTRUCTION.</span> +<br /><br /></p> + +<p>It being considered impracticable to predict with entire certainty the +ultimate traffic conditions to be met, the generator plant has been +designed to take care of all probable traffic demands expected to +arise within a year or two of the beginning of operation of the +system, while the plans permit convenient and symmetrical increase to +meet the requirements of additional demand which may develop. Each +express train will comprise five motor cars and three trail cars, and +each local train will comprise three motor cars and two trail cars. +The weight of each motor car with maximum live load is 88,000 pounds, +and the weight of each trailer car 66,000 pounds.</p> + +<p>The plans adopted provide electric equipment at the outstart capable +of operating express trains at an average speed approximating +twenty-five miles per hour, while the control system and motor units +have been so chosen that higher speeds up to a limit of about thirty +miles per hour can be attained by increasing the number of motor cars +providing experience in operation demonstrates that such higher speeds +can be obtained with safety.</p> + +<p>The speed of local trains between City Hall and 96th Street will +average about 15 miles an hour, while north of 96th Street on both the +West side and East side branches their speed will average about 18 +miles an hour, owing to the greater average distance between local +stations.</p> + +<p>As the result of careful consideration of various plans, the company's +engineers recommended that all the power required for the operation of +the system be generated in a single power house in the form of +three-phase alternating current at 11,000 volts, this current to be +generated at a frequency of 25 cycles per second, and to be delivered +through three-conductor cables to transformers and converters in +sub-stations suitably <span class='pagenum'><a name="Page_93" id="Page_93">[Pg 93]</a></span>located with reference to the track system, the +current there to be transformed and converted to direct current for +delivery to the third-rail conductor at a potential of 625 volts.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<a name="OPERATING_GALLERY_IN_SUB-STATION" id="OPERATING_GALLERY_IN_SUB-STATION"></a> +<img src="images/image093.jpg" width="500" height="369" alt="OPERATING GALLERY IN SUB-STATION" title="OPERATING GALLERY IN SUB-STATION" /> +<span class="caption">OPERATING GALLERY IN SUB-STATION</span> +<br /><br /></p> + +<p class="figcenter" style="width: 600px;"> +<a name="GENERAL_DIAGRAM_OF_11000_VOLT_CIRCUITS_IN_MAIN_POWER_STATION" id="GENERAL_DIAGRAM_OF_11000_VOLT_CIRCUITS_IN_MAIN_POWER_STATION"></a> +<a href="images/image093.png"><img src="images/image093_th.png" width="600" height="216" alt="GENERAL DIAGRAM OF 11,000 VOLT CIRCUITS IN MAIN POWER +STATION" title="GENERAL DIAGRAM OF 11,000 VOLT CIRCUITS IN MAIN POWER +STATION" /></a> +<span class="caption">GENERAL DIAGRAM OF 11,000 VOLT CIRCUITS IN MAIN POWER +STATION</span> +<br /><br /></p> + +<p>Calculations based upon contemplated schedules require for traction +purposes and for heating and lighting cars, a maximum delivery of +about 45,000 kilowatts at the third rail. Allowing for losses in the +distributing cables, in transformers and converters, this implies a +total generating capacity of approximately 50,000 kilowatts, <span class='pagenum'><a name="Page_94" id="Page_94">[Pg 94]</a></span>and +having in view the possibility of future extensions of the system it +was decided to design and construct the power house building for the +ultimate reception of eleven 5,000-kilowatt units for traction current +in addition to the lighting sets. Each 5,000-kilowatt unit is capable +of delivering during rush hours an output of 7,500 kilowatts or +approximately 10,000 electrical horse power and, setting aside one +unit as a reserve, the contemplated ultimate maximum output of the +power plant, therefore, is 75,000 kilowatts, or approximately 100,000 +electrical horse power.</p> + +<div class="sidenote"><i>Power +House</i></div> + +<p>The power house is fully described elsewhere in this publication, but +it is not inappropriate to refer briefly in this place to certain +considerations governing the selection of the generating unit, and the +use of engines rather than steam turbines.<br /><br /></p> + +<p class="figcenter" style="width: 450px;"> +<a name="OIL_SWITCHESmdashMAIN_POWER_STATION" id="OIL_SWITCHESmdashMAIN_POWER_STATION"></a> +<img src="images/image094.jpg" width="450" height="563" alt="OIL SWITCHES—MAIN POWER STATION" title="OIL SWITCHES—MAIN POWER STATION" /> +<span class="caption">OIL SWITCHES—MAIN POWER STATION</span> +<br /><br /></p> + +<p>The 5,000-kilowatt generating unit was chosen because it is +<span class='pagenum'><a name="Page_95" id="Page_95">[Pg 95]</a></span>practically as large a unit of the direct-connected type as can be +constructed by the engine builders unless more than two bearings be +used—an alternative deemed inadvisable by the engineers of the +company. The adoption of a smaller unit would be less economical of +floor space and would tend to produce extreme complication in so large +an installation, and, in view of the rapid changes in load which in +urban railway service of this character occur in the morning and again +late in the afternoon, would be extremely difficult to operate.</p> + +<p>The experience of the Manhattan plant has shown, as was anticipated in +the installation of less output than this, the alternators must be put +in service at intervals of twenty minutes to meet the load upon the +station while it is rising to the maximum attained during rush hours.</p> + +<p>After careful consideration of the possible use of steam turbines as +prime-movers to drive the alternators, the company's engineers decided +in favor of reciprocating engines. This decision was made three years +ago and, while the steam turbine since that time has made material +progress, those responsible for the decision are confirmed in their +opinion that it was wise.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<a name="PART_OF_BUS_BAR_COMPARTMENTSmdashMAIN_POWER_STATION" id="PART_OF_BUS_BAR_COMPARTMENTSmdashMAIN_POWER_STATION"></a> +<img src="images/image095.jpg" width="500" height="354" alt="PART OF BUS BAR COMPARTMENTS—MAIN POWER STATION" title="PART OF BUS BAR COMPARTMENTS—MAIN POWER STATION" /> +<span class="caption">PART OF BUS BAR COMPARTMENTS—MAIN POWER STATION</span> +<br /><br /></p> + +<div class="sidenote"><i>Alternators</i></div> + +<p>The alternators closely resemble those installed by the Manhattan +Railway Company (now the Manhattan division of the Interborough Rapid +Transit Company) in its plant on the East River, between 74th Street +and 75th Street. They differ, however, in having the stationary +armature divided into seven castings instead of six, and in respect to +details of the armature winding. They are three-phase machines, +delivering twenty-five cycle alternating currents at an effective +potential of 11,000 volts. They are 42 feet in height, the <span class='pagenum'><a name="Page_96" id="Page_96">[Pg 96]</a></span>diameter +of the revolving part is 32 feet, its weight, 332,000 pounds, and the +aggregate weight of the machine, 889,000 pounds. The design of the +engine dynamo unit eliminates the auxiliary fly wheel generally used +in the construction of large direct-connected units prior to the +erection of the Manhattan plant, the weight and dimensions of the +revolving alternator field being such with reference to the turning +moment of the engine as to secure close uniformity of rotation, while +at the same time this construction results in narrowing the engine and +reducing the engine shafts between bearings.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<a name="REAR_VIEW_OF_BUS_BAR_COMPARTMENTSmdashMAIN_POWER_STATION" id="REAR_VIEW_OF_BUS_BAR_COMPARTMENTSmdashMAIN_POWER_STATION"></a> +<img src="images/image096.jpg" width="500" height="354" alt="REAR VIEW OF BUS BAR COMPARTMENTS—MAIN POWER STATION" title="REAR VIEW OF BUS BAR COMPARTMENTS—MAIN POWER STATION" /> +<span class="caption">REAR VIEW OF BUS BAR COMPARTMENTS—MAIN POWER STATION</span> +<br /><br /></p> + +<p class="figcenter" style="width: 600px;"> +<a name="DUCT_LINE_ACROSS_58TH_STREET_32_DUCTS" id="DUCT_LINE_ACROSS_58TH_STREET_32_DUCTS"></a> +<img src="images/image096.png" width="600" height="529" alt="DUCT LINE ACROSS 58TH STREET 32 DUCTS" title="DUCT LINE ACROSS 58TH STREET 32 DUCTS" /> +<span class="caption">DUCT LINE ACROSS 58TH STREET 32 DUCTS</span> +<br /><br /></p> + +<p>Construction of the revolving parts of the alternators is such as to +secure very great strength and consequent ability to resist the +tendency to burst and fly apart in case of temporary abnormal speed +through accident of any kind. The hub of the revolving field is of +cast steel, and the rim is carried not by the usual spokes but by two +wedges of rolled steel. The construction of the revolving field is +illustrated on pages <a href="#SIDE_AND_END_ELEVATIONS_OF_ALTERNATOR">91</a> and <a href="#Page_92">92</a>. The angular velocity of the +revolving field is remarkably uniform. This result is due primarily to +the fact that the turning movement of the four-cylinder engine is far +more uniform than is the case, <span class='pagenum'><a name="Page_97" id="Page_97">[Pg 97]</a></span>for example, with an ordinary +two-cylinder engine. The large fly-wheel capacity of the rotating +element of the machine also contributes materially to secure +uniformity of rotation.<br /><br /></p> + +<p class="figcenter" style="width: 600px;"> +<a name="MAIN_CONTROLLING_BOARD_IN_POWER_STATION" id="MAIN_CONTROLLING_BOARD_IN_POWER_STATION"></a> +<a href="images/image097.png"><img src="images/image097_th.png" width="600" height="226" alt="MAIN CONTROLLING BOARD IN POWER STATION" title="MAIN CONTROLLING BOARD IN POWER STATION" /></a> +<span class="caption">MAIN CONTROLLING BOARD IN POWER STATION</span> +<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<a name="CONTROL_AND_INSTRUMENT_BOARDmdashMAIN_POWER_STATION" id="CONTROL_AND_INSTRUMENT_BOARDmdashMAIN_POWER_STATION"></a> +<img src="images/image097.jpg" width="500" height="338" alt="CONTROL AND INSTRUMENT BOARD—MAIN POWER STATION" title="CONTROL AND INSTRUMENT BOARD—MAIN POWER STATION" /> +<span class="caption">CONTROL AND INSTRUMENT BOARD—MAIN POWER STATION</span> +<br /><br /></p> + +<p>The alternators have forty field poles and operates at seventy-five +revolutions per minute. The field magnets constitute the periphery of +the revolving field, the poles and rim of the field being built up by +steel plates which are dovetailed to the driving spider. The heavy +steel end plates are bolted together, the laminations breaking joints +in the middle of the pole. The field coils are secured by copper +wedges, which are <span class='pagenum'><a name="Page_98" id="Page_98">[Pg 98]</a></span>subjected to shearing strains only. In the body of +the poles, at intervals of approximately three inches, ventilating +spaces are provided, these spaces registering with corresponding air +ducts in the external armature. The field winding consists of copper +strap on edge, one layer deep, with fibrous material cemented in place +between turns, the edges of the strap being exposed.<br /><br /></p> + +<p class="figcenter" style="width: 600px;"> +<a name="DUCTS_UNDER_PASSENGER_STATION_PLATFORM_64_DUCTS" id="DUCTS_UNDER_PASSENGER_STATION_PLATFORM_64_DUCTS"></a> +<a href="images/image098.png"><img src="images/image098_th.png" width="600" height="397" alt="DUCTS UNDER PASSENGER STATION PLATFORM +64 DUCTS" title="DUCTS UNDER PASSENGER STATION PLATFORM +64 DUCTS" /></a> +<span class="caption">DUCTS UNDER PASSENGER STATION PLATFORM +64 DUCTS</span> +<br /><br /></p> + +<p>The armature is stationary and exterior to the field. It consists of a +laminated ring with slots on its inner surface and supported by a +massive external cast-iron frame. The armature, as has been noted, +comprises seven segments, the topmost segment being in the form of a +small keystone. This may be removed readily, affording access to any +field coil, which in this way may be easily removed and replaced. The +armature winding consists of U-shaped copper bars in partially closed +slots. There are four bars per slot and three slots per phase per +pole. The bars in any slot may be removed from the armature without +removing the frame. The alternators, of course, are separately +excited, the potential of the exciting current used being 250 volts.</p> + +<p>As regards regulation, the manufacturer's guarantee is that at 100 per +cent. power factor if full rated load be thrown off the e. m. f. will +rise 6 per cent. with constant speed and constant excitation. The +guarantee as to efficiency is as follows: On non-inductive load, the +alternators will have an efficiency of not less than 90.5 per cent. at +one-quarter load; 94.75 per cent. at one-half load; 96.25 per cent. at +three-quarters load; 97 per cent. at full load, and 97.25 per cent. at +one and one-quarter load. These figures refer, of course, to +electrical efficiency, and do not include windage and bearing +friction. The machines are designed to operate under their rated full +load with rise of temperature not exceeding 35 degrees C. after +twenty-four hours.</p> + +<p class="figcenter" style="width: 300px;"> +<a name="THREE-CONDUCTOR_NO_000_CABLE_FOR_11000_VOLT_DISTRIBUTION" id="THREE-CONDUCTOR_NO_000_CABLE_FOR_11000_VOLT_DISTRIBUTION"></a> +<img src="images/image098.jpg" width="300" height="258" alt="THREE-CONDUCTOR NO. 000 CABLE FOR 11,000 VOLT +DISTRIBUTION" title="THREE-CONDUCTOR NO. 000 CABLE FOR 11,000 VOLT +DISTRIBUTION" /> +<span class="caption">THREE-CONDUCTOR NO. 000 CABLE FOR 11,000 VOLT +DISTRIBUTION</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_99" id="Page_99">[Pg 99]</a></span></p><div class="sidenote"><i>Exciters</i></div> + +<p>To supply exciting current for the fields of the alternators and to +operate motors driving auxiliary apparatus, five 250-kilowatt direct +current dynamos are provided. These deliver their current at a +potential of 250 volts. Two of them are driven by 400 horse-power +engines of the marine type, to which they are direct-connected, while +the remaining three units are direct-connected to 365 horse-power +tri-phase induction motors operating at 400 volts. A storage battery +capable of furnishing 3,000 amperes for one hour is used in +co-operation with the dynamos provided to excite the alternators. The +five direct-current dynamos are connected to the organization of +switching apparatus in such a way that each unit may be connected at +will either to the exciting circuits or to the circuits through which +auxiliary motors are supplied.</p> + +<p>The alternators for which the new Interborough Power House are +designed will deliver to the bus bars 100,000 electrical horse power. +The current delivered by these alternators reverses its direction +fifty times per second and in connecting dynamos just coming into +service with those already in operation the allowable difference in +phase relation at the instant the circuit is completed is, of course, +but a fraction of the fiftieth of a second. Where the power to be +controlled is so great, the potential so high, and the speed +requirements in respect to synchronous operation so exacting, it is +obvious that the perfection of control attained in some of our modern +plants is not their least characteristic.</p> + +<div class="sidenote"><i>Switching +Apparatus</i></div> + +<p>The switch used for the 11,000-volt circuits is so constructed that +the circuits are made and broken under oil, the switch being +electrically operated. Two complete and independent sets of bus bars +are used, and the connections are such that each alternator and each +feeder may be connected to either of these sets of bus bars at the +will of the operator. From alternators to bus bars the current passes, +first, through the alternator switch, and then alternatively through +one or the other of two selector switches which are connected, +respectively, to the two sets of bus bars.</p> + +<p class="figcenter" style="width: 281px;"> +<a name="INSIDE_WALL_OF_TUNNEL_SHOWING_64_DUCTS" id="INSIDE_WALL_OF_TUNNEL_SHOWING_64_DUCTS"></a> +<a href="images/image099.png"><img src="images/image099_th.png" width="281" height="550" alt="INSIDE WALL OF TUNNEL SHOWING 64 DUCTS" title="INSIDE WALL OF TUNNEL SHOWING 64 DUCTS" /></a> +<span class="caption">INSIDE WALL OF TUNNEL SHOWING 64 DUCTS</span> +<br /><br /></p> + +<p>Provision is made for an ultimate total of twelve sub-stations, to +each of which as many as eight feeders may be installed if the +development of the company's business should require that number. But +eight sub-stations are required at present, and to some of these not +more than three feeders each are necessary. The aggregate number of +feeders installed for the <span class='pagenum'><a name="Page_100" id="Page_100">[Pg 100]</a></span>initial operation of the subway system is +thirty-four.</p> + +<p>Each feeder circuit is provided with a type H-oil switch arranged to +be open and closed at will by the operator, and also to open +automatically in the case of abnormal flow of current through the +feeder. The feeders are arranged in groups, each group being supplied +from a set of auxiliary bus bars, which in turn receives its supply +from one or the other of the two sets of main bus bars; means for +selection being provided as in the case of the alternator circuits by +a pair of selector switches, in this case designated as group +switches. The diagram on <a href="#GENERAL_DIAGRAM_OF_11000_VOLT_CIRCUITS_IN_MAIN_POWER_STATION">page 93</a> illustrates the essential +features of the organization and connections of the 11,000-volt +circuits in the power house.</p> + +<p class="figcenter" style="width: 400px;"> +<a name="MANHOLES_IN_SIDE_WALL_OF_SUBWAY" id="MANHOLES_IN_SIDE_WALL_OF_SUBWAY"></a> +<img src="images/image100.jpg" width="400" height="537" alt="MANHOLES IN SIDE WALL OF SUBWAY" title="MANHOLES IN SIDE WALL OF SUBWAY" /> +<span class="caption">MANHOLES IN SIDE WALL OF SUBWAY</span> +<br /><br /></p> + +<p>Any and every switch can be opened or closed at will by the operator +standing at the control board described. The alternator switches are +provided also with automatic overload and reversed current relays, and +the feeder switches, as above mentioned, are provided with automatic +overload relays. These overload relays have a time attachment which +can be set to open the switch at the expiration of a predetermined +time ranging from .3 of a second to 5 seconds.</p> + +<p><span class='pagenum'><a name="Page_101" id="Page_101">[Pg 101]</a></span><br /></p> +<p class="figcenter" style="width: 207px;"> +<a href="images/image101.png"><img src="images/image101_th.png" width="207" height="550" alt="CONVERTER FLOOR PLAN +SUB-STATION NO. 14" title="CONVERTER FLOOR PLAN +SUB-STATION NO. 14" /></a> +<span class="caption">CONVERTER FLOOR PLAN +SUB-STATION NO. 14</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_102" id="Page_102">[Pg 102]</a></span></p><p>The type H-oil switch is operated by an electric motor through the +intervention of a mechanism comprising powerful springs which open and +close the switch with great speed. This switch when opened introduces +in each of the three sides of the circuit two breaks which are in +series with each other. Each side of the circuit is separated from the +others by its location in an enclosed compartment, the walls of which +are brick and soapstone. The general construction of the switch is +illustrated by the photograph on <a href="#OIL_SWITCHESmdashMAIN_POWER_STATION">page 94</a>.<br /><br /></p> + +<p class="figcenter" style="width: 516px;"> +<a name="CROSS_SECTION_SUB-STATION_NO_14" id="CROSS_SECTION_SUB-STATION_NO_14"></a> +<a href="images/image102.png"><img src="images/image102_th.png" width="516" height="550" alt="CROSS SECTION SUB-STATION NO. 14" title="CROSS SECTION SUB-STATION NO. 14" /></a> +<span class="caption">CROSS SECTION SUB-STATION NO. 14</span> +<br /><br /><br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<a name="INTERIOR_OF_SUB-STATION_NO_11" id="INTERIOR_OF_SUB-STATION_NO_11"></a> +<img src="images/image102.jpg" width="500" height="320" alt="INTERIOR OF SUB-STATION NO. 11" title="INTERIOR OF SUB-STATION NO. 11" /> +<span class="caption">INTERIOR OF SUB-STATION NO. 11</span> +</p> + +<p><span class='pagenum'><a name="Page_103" id="Page_103">[Pg 103]</a></span><br /><br /></p> +<p class="figcenter" style="width: 600px;"> +<a href="images/image103.png"><img src="images/image103_th.png" width="600" height="395" alt="LONGITUDINAL SECTION SUB-STATION NO. 14" title="LONGITUDINAL SECTION SUB-STATION NO. 14" /></a> +<span class="caption">LONGITUDINAL SECTION SUB-STATION NO. 14</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_104" id="Page_104">[Pg 104]</a></span></p><p>Like all current-carrying parts of the switches, the bus bars are +enclosed in separate compartments. These are constructed of brick, +small doors for inspection and maintenance being provided opposite all +points where the bus bars are supported upon insulators. The +photographs on pages <a href="#PART_OF_BUS_BAR_COMPARTMENTSmdashMAIN_POWER_STATION">95</a> and <a href="#REAR_VIEW_OF_BUS_BAR_COMPARTMENTSmdashMAIN_POWER_STATION">96</a> are views of a part of the bus bar +and switch compartments.</p> + +<p class="figcenter" style="width: 350px;"> +<img src="images/image104a.jpg" width="350" height="345" alt="TWO GROUPS OF TRANSFORMERS" title="TWO GROUPS OF TRANSFORMERS" /> +<span class="caption">TWO GROUPS OF TRANSFORMERS</span> +<br /><br /></p> + +<p>The oil switches and group bus bars are located upon the main floor +and extend along the 59th Street wall of the engine room a distance of +about 600 feet. The main bus bars are arranged in two lines of brick +compartments, which are placed below the engine-room floor. These bus +bars are arranged vertically and are placed directly beneath the rows +of oil switches located upon the main floor of the power house. Above +these rows of oil switches and the group bus bars, galleries are +constructed which extend the entire length of the power house, and +upon the first of these galleries at a point opposite the middle of +the power house are located the control board and instrument board, by +means of which the operator in charge regulates and directs the entire +output of the plant, maintaining a supply of power at all times +adequate to the demands of the transportation service.</p> + +<p class="figcenter" style="width: 350px;"> +<img src="images/image104b.jpg" width="350" height="458" alt="MOTOR-GENERATORS AND BATTERY BOARD FOR CONTROL +CIRCUITS—SUB-STATION" title="MOTOR-GENERATORS AND BATTERY BOARD FOR CONTROL +CIRCUITS—SUB-STATION" /> +<span class="caption">MOTOR-GENERATORS AND BATTERY BOARD FOR CONTROL +CIRCUITS—SUB-STATION</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_105" id="Page_105">[Pg 105]</a></span><br /></p> +<p class="figcenter" style="width: 400px;"> +<img src="images/image105a.jpg" width="400" height="300" alt="1,500 K. W. ROTARY CONVERTER" title="1,500 K. W. ROTARY CONVERTER" /> +<span class="caption">1,500 K. W. ROTARY CONVERTER</span> +<br /><br /></p> + +<div class="sidenote"><i>The Control +Board</i></div> + +<p>The control board is shown in the photograph on <a href="#CONTROL_AND_INSTRUMENT_BOARDmdashMAIN_POWER_STATION">page 97</a>. Every +alternator switch, every selector switch, every group switch, and +every feeder switch upon the main floor is here represented by a small +switch. The small switch is connected into a control circuit which +receives its supply of energy at 110 volts from a small motor +generator set and storage battery. The motors which actuate the large +oil switches upon the main floor are driven by this 110 volt control +current, and thus in the hands of the operator the control switches +make or break the relatively feeble control currents, which, in turn, +close or open the switches in the main power circuits. The control +switches are systematically assembled upon the control bench board in +conjunction with dummy bus bars and other apparent (but not real) +metallic connections, the whole constituting at all times a correct +diagram of the existing connections of the main power circuits. Every +time the operator changes a connection by opening or closing one of +the main switches, he necessarily changes his diagram so that it +represents the new conditions established by opening or closing the +main switch. In connection with each control switch two small +bull's-eye lamps are used, one red, to indicate that the corresponding +main switch is closed, the other green, to indicate that it is open. +These lamps are lighted when the moving part of the main switch +reaches approximately the end of its travel. If for any reason, +therefore, the movement of the control switch should fail to actuate +the main switch, the indicator lamp will not be lighted.<br /><br /></p> + +<p class="figcenter" style="width: 400px;"> +<img src="images/image105b.jpg" width="400" height="255" alt="MOTOR-GENERATOR SET SUPPLYING ALTERNATING CURRENT FOR +BLOCK SIGNALS AND MOTOR-GENERATOR STARTING SET" title="MOTOR-GENERATOR SET SUPPLYING ALTERNATING CURRENT FOR +BLOCK SIGNALS AND MOTOR-GENERATOR STARTING SET" /> +<span class="caption">MOTOR-GENERATOR SET SUPPLYING ALTERNATING CURRENT FOR +BLOCK SIGNALS AND MOTOR-GENERATOR STARTING SET</span> +<br /><br /></p> + +<p>The control board is divided into two parts—one for the connections +of the <span class='pagenum'><a name="Page_106" id="Page_106">[Pg 106]</a></span>alternators to the bus bars and the other for the connection +of feeders to bus bars. The drawing on <a href="#MAIN_CONTROLLING_BOARD_IN_POWER_STATION">page 97</a> shows in plain view +the essential features of the control boards.</p> + +<div class="sidenote"><i>The +Instrument +Board</i></div> + +<p>A front view of the Instrument Board is shown on <a href="#CONTROL_AND_INSTRUMENT_BOARDmdashMAIN_POWER_STATION">page 97</a>. This +board contains all indicating instruments for alternators and feeders. +It also carries standardizing instruments and a clock. In the +<a href="#MAIN_CONTROLLING_BOARD_IN_POWER_STATION">illustration</a> the alternator panels are shown at the left and the +feeder panels at the right. For the alternator panels, instruments of +the vertical edgewise type are used. Each vertical row comprises the +measuring instruments for an alternator. Beginning at the top and +enumerating them in order these instruments are: Three ammeters, one +for each phase, a volumeter, an indicating wattmeter, a power factor +indicator and a field ammeter. The round dial instrument shown at the +bottom of each row of instruments is a three-phase recording +wattmeter.</p> + +<p>A panel located near the center of the board between alternator panels +and feeder panels carries standard instruments used for convenient +calibration of the alternator and feeder instruments. Provision is +made on the back of the board for convenient connection of the +standard instruments in series with the instruments to be compared. +The panel which carries the standard instruments also carries ammeters +used to measure current to auxiliary circuits in the power house.</p> + +<p>For the feeder board, instruments of the round dial pattern are used, +and for each feeder a single instrument is provided, viz., an ammeter. +Each vertical row comprises the ammeters belonging to the feeders +which supply a given sub-station, and from left to right these are in +order sub-stations Nos. 11, 12, 13, 14, 15, 16, 17, and 18; blank +spaces are left for four additional sub-stations. Each horizontal row +comprises the ammeter belonging to feeders which are supplied through +a given group switch.</p> + +<p>This arrangement in vertical and horizontal lines, indicating +respectively feeders to given sub-stations and feeders connected to +the several group switches, is intended to facilitate the work of the +operator. A glance down a vertical row without stopping to reach the +scales of the instruments will tell him whether the feeders are +dividing with approximate equality the load to a given sub-station. +Feeders to different sub-stations usually carry different loads and, +generally speaking, a glance along a horizontal row will convey no +information of especial importance. If, however, for any reason the +operator should desire to know the approximate aggregate load upon a +group of feeders this systematic arrangement of the instruments is of +use.<br /><br /></p> + +<p class="figcenter" style="width: 350px;"> +<img src="images/image106.jpg" width="350" height="327" alt="SWITCHBOARD FOR ALTERNATING CURRENT BLOCK SIGNAL +CIRCUITS—IN SUB-STATION" title="SWITCHBOARD FOR ALTERNATING CURRENT BLOCK SIGNAL +CIRCUITS—IN SUB-STATION" /> +<span class="caption">SWITCHBOARD FOR ALTERNATING CURRENT BLOCK SIGNAL +CIRCUITS—IN SUB-STATION</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_107" id="Page_107">[Pg 107]</a></span><br /></p> +<p class="figcenter" style="width: 350px;"> +<img src="images/image107a.jpg" width="350" height="414" alt="EXTERIOR OF SUB-STATION NO. 18" title="EXTERIOR OF SUB-STATION NO. 18" /> +<span class="caption">EXTERIOR OF SUB-STATION NO. 18</span> +<br /><br /></p> + +<div class="sidenote"><i>Alternating +Current +Distribution +to Sub-Stations +Power House +Ducts and +Cables</i></div> + +<p>From alternators to alternator switches the 11,000 volt alternating +currents are conveyed through single conductor cables, insulated by +oil cambric, the thickness of the wall being 12/32 of an inch. These +conductors are installed in vitrified clay ducts. From dynamo switches +to bus bars and from bus bars to group and feeder switches, vulcanized +rubber insulation containing 30 per cent. pure Para rubber is +employed. The thickness of insulating wall is 9/32 of an inch and the +conductors are supported upon porcelain insulators.</p> + +<div class="sidenote"><i>Conduit +System for +Distribution</i></div> + +<p>From the power house to the subway at 58th Street and Broadway two +lines of conduit, each comprising thirty-two ducts, have been +constructed. These conduits are located on opposite sides of the +street. The arrangement of ducts is 8 x 4, as shown in the section on +<a href="#DUCT_LINE_ACROSS_58TH_STREET_32_DUCTS">page 96</a>.<br /><br /></p> + +<p class="figcenter" style="width: 375px;"> +<img src="images/image107b.jpg" width="375" height="414" alt="EXTERIOR OF SUB-STATION NO. 11" title="EXTERIOR OF SUB-STATION NO. 11" /> +<span class="caption">EXTERIOR OF SUB-STATION NO. 11</span> +<br /><br /></p> + +<p>The location and arrangement of ducts along the line of the subway are +illustrated in photographs on pages <a href="#DUCTS_UNDER_PASSENGER_STATION_PLATFORM_64_DUCTS">98</a> and <a href="#INSIDE_WALL_OF_TUNNEL_SHOWING_64_DUCTS">99</a>, which show +respectively a section of ducts on one side of the subway, between +passenger stations, and a section of ducts and one side of the subway, +beneath the platform of a passenger station. From City Hall to 96th +Street (except through the Park Avenue Tunnel) sixty-four ducts are +provided on each side of the subway. North of 96th Street sixty-four +ducts are provided for the West-side lines and an equal number for the +East-side lines. Between passenger stations these ducts help to form +the side walls of the subway, and are arranged thirty-two ducts high +and two ducts wide. Beneath the platform of passenger stations the +arrangement is somewhat varied because of local <span class='pagenum'><a name="Page_108" id="Page_108">[Pg 108]</a></span>obstructions, such as +pipes, sewers, etc., of which it was necessary to take account in the +construction of the stations. The plan shown on <a href="#DUCTS_UNDER_PASSENGER_STATION_PLATFORM_64_DUCTS">page 98</a>, however, +is typical.</p> + +<p>The necessity of passing the cables from the 32 x 2 arrangement of +ducts along the side of the tunnel to 8 x 8 and 16 x 4 arrangements of +ducts beneath the passenger platforms involves serious difficulties in +the proper support and protection of cables in manholes at the ends of +the station platforms. In order to minimize the risk of interruption +of service due to possible damage to a considerable number of cables +in one of these manholes, resulting from short circuit in a single +cable, all cables except at the joints are covered with two layers of +asbestos aggregating a full 1/4-inch in thickness. This asbestos is +specially prepared and is applied by wrapping the cable with two +strips each 3 inches in width, the outer strip covering the line of +junction between adjacent spirals of the inner strip, the whole when +in place being impregnated with a solution of silicate of soda. The +joints themselves are covered with two layers of asbestos held in +place by steel tape applied spirally. To distribute the strains upon +the cables in manholes, radical supports of various curvatures, and +made of malleable cast iron, are used. The photograph on <a href="#MANHOLES_IN_SIDE_WALL_OF_SUBWAY">page 100</a> +illustrates the arrangement of cables in one of these manholes.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<a name="OPERATING_BOARDmdashSUB-STATION_NO_11" id="OPERATING_BOARDmdashSUB-STATION_NO_11"></a> +<img src="images/image108.jpg" width="500" height="424" alt="OPERATING BOARD—SUB-STATION NO. 11" title="OPERATING BOARD—SUB-STATION NO. 11" /> +<span class="caption">OPERATING BOARD—SUB-STATION NO. 11</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_109" id="Page_109">[Pg 109]</a></span></p><p>In order to further diminish the risk of interruption of the service +due to failure of power supply, each sub-station south of 96th Street +receives its alternating current from the power house through cables +carried on opposite sides of the subway. To protect the lead sheaths +of the cables against damage by electrolysis, rubber insulating pieces +1/6 of an inch in thickness are placed between the sheaths and the +iron bracket supports in the manholes.</p> + +<div class="sidenote"><i>Cable +Conveying +Energy from +Power House to +Sub-Stations</i></div> + +<p>The cables used for conveying energy from the power house to the +several sub-stations aggregate approximately 150 miles in length. The +cable used for this purpose comprises three stranded copper conductors +each of which contains nineteen wires, and the diameter of the +stranded conductor thus formed is 2/5 of an inch. Paper insulation is +employed and the triple cable is enclosed in a lead sheath 9/64 of an +inch thick. Each conductor is separated from its neighbors and from +the lead sheath by insulation of treated paper 7/16 of an inch in +thickness. The outside diameter of the cables is 2-5/8 inches, and the +weight 8-1/2 pounds per lineal foot. In the factories the cable as +manufactured was cut into lengths corresponding to the distance +between manholes, and each length subjected to severe tests including +application to the insulation of an alternating current potential of +30,000 volts for a period of thirty minutes. These cables were +installed under the supervision of the Interborough Company's +engineers, and after jointing, each complete cable from power house to +sub-station was tested by applying an alternating potential of 30,000 +volts for thirty minutes between each conductor and its neighbors, and +between each conductor and the lead sheath. The photographs on +<a href="#THREE-CONDUCTOR_NO_000_CABLE_FOR_11000_VOLT_DISTRIBUTION">page 98</a> illustrates the construction of this cable.</p> + +<div class="sidenote"><i>Sub-Station</i></div> + +<p>The tri-phase alternating current generated at the power house is +conveyed through the high potential cable system to eight sub-stations +containing the necessary transforming and converting machinery. These +sub-stations are designed and located as follows:<br /><br /></p> + +<p class="figcenter" style="width: 600px;"> +<a name="DIAGRAMS_OF_DIRECT_CURRENT_FEEDER_AND_RETURN_CIRCUITS" id="DIAGRAMS_OF_DIRECT_CURRENT_FEEDER_AND_RETURN_CIRCUITS"></a> +<a href="images/image109.png"><img src="images/image109_th.png" width="600" height="373" alt="DIAGRAMS OF DIRECT CURRENT FEEDER AND RETURN CIRCUITS" title="DIAGRAMS OF DIRECT CURRENT FEEDER AND RETURN CIRCUITS" /></a> +<span class="caption">DIAGRAMS OF DIRECT CURRENT FEEDER AND RETURN CIRCUITS</span> +<br /><br /></p> + +<div class="blockquot"><p><span class='pagenum'><a name="Page_110" id="Page_110">[Pg 110]</a></span></p><p>Sub-station No. 11—29-33 City Hall Place.</p> + +<p>Sub-station No. 12—108-110 East 19th Street.</p> + +<p>Sub-station No. 13—225-227 West 53d Street.</p> + +<p>Sub-station No. 14—264-266 West 96th Street.</p> + +<p>Sub-station No. 15—606-608 West 143d Street.</p> + +<p>Sub-station No. 16—73-77 West 132d Street.</p> + +<p>Sub-station No. 17—Hillside Avenue, 301 feet West of Eleventh Avenue.</p> + +<p>Sub-station No. 18—South side of Fox Street (Simpson Street), 60 feet +north of Westchester Avenue.<br /><br /></p> +</div> +<p class="figcenter" style="width: 400px;"> +<img src="images/image110a.jpg" width="400" height="492" alt="SWITCH CONNECTING FEEDER TO CONTACT RAIL" title="SWITCH CONNECTING FEEDER TO CONTACT RAIL" /> +<span class="caption">SWITCH CONNECTING FEEDER TO CONTACT RAIL</span> +<br /><br /></p> + +<p class="figcenter" style="width: 300px;"> +<img src="images/image110b.jpg" width="300" height="156" alt="CONTACT RAIL JOINT WITH FISH PLATE" title="CONTACT RAIL JOINT WITH FISH PLATE" /> +<span class="caption">CONTACT RAIL JOINT WITH FISH PLATE</span> +<br /><br /></p> + +<p>The converter unit selected to receive the alternating current and +deliver direct current to the track, etc., has an output of 1,500 +kilowatts with ability to carry 50 per cent. overload for three hours. +The average area of a city lot is 25 x 100 feet, and a sub-station +site comprising two adjacent lots of this approximate size permits the +installation of a maximum of eight 1,500 kilowatts converters with +necessary transformers, switchboard and other auxiliary apparatus. In +designing the sub-stations, a type of building with a central air-well +was selected. The typical organization of apparatus is illustrated in +the ground plan and vertical section on pages <a href="#Page_101">101</a>, <a href="#CROSS_SECTION_SUB-STATION_NO_14">102</a> and <a href="#Page_103">103</a> and +provides, as shown, for two lines of converters, the three +transformers <span class='pagenum'><a name="Page_111" id="Page_111">[Pg 111]</a></span>which supply each converter being located between it and +the adjacent side wall. The switchboard is located at the rear of the +station. The central shaft affords excellent light and ventilation for +the operating room. The steel work of the sub-stations is designed +with a view to the addition of two storage battery floors, should it +be decided at some future time that the addition of such an auxiliary +is advisable.</p> + +<p class="figcenter" style="width: 350px;"> +<img src="images/image111a.jpg" width="350" height="203" alt="CONTACT RAIL BANDS" title="CONTACT RAIL BANDS" /> +<span class="caption">CONTACT RAIL BANDS</span> +<br /><br /></p> + +<p>The necessary equipment of the sub-stations implies sites +approximately 50 x 100 feet in dimensions; and sub-stations Nos. 14, +15, 17, and 18 are practically all this size. Sub-stations Nos. 11 and +16 are 100 feet in length, but the lots acquired in these instances +being of unusual width, these sub-stations are approximately 60 feet +wide. Sub-station No. 12, on account of limited ground space, is but +48 feet wide and 92 feet long. In each of the sub-stations, except No. +13, foundations are provided for eight converters; sub-station No. 13 +contains foundations for the ultimate installation of ten converters.<br /><br /></p> + +<p class="figcenter" style="width: 400px;"> +<img src="images/image111b.jpg" width="400" height="509" alt="DIRECT CURRENT FEEDERS FROM MANHOLE TO CONTACT RAIL" title="DIRECT CURRENT FEEDERS FROM MANHOLE TO CONTACT RAIL" /> +<span class="caption">DIRECT CURRENT FEEDERS FROM MANHOLE TO CONTACT RAIL</span> +<br /><br /></p> + +<p>The function of the electrical apparatus in sub-stations, as has been +stated, is the conversion of the high potential alternating current +energy delivered from the power house through the tri-phase cables +into direct current adapted to operate the motors with which the +rolling stock is equipped. This apparatus comprises transformers, +converters, and certain minor auxiliaries. The transformers, which are +arranged in groups of three, receive the tri-phase alternating current +at a potential <span class='pagenum'><a name="Page_112" id="Page_112">[Pg 112]</a></span>approximating 10,500 volts, and deliver equivalent +energy (less the loss of about 2 per cent. in the transformation) to +the converters at a potential of about 390 volts. The converters +receiving this energy from their respective groups of transformers in +turn deliver it (less a loss approximating 4 per cent. at full load) +in the form of direct current at a potential of 625 volts to the bus +bars of the direct current switchboards, from which it is conveyed by +insulated cables to the contact rails. The photograph on <a href="#INTERIOR_OF_SUB-STATION_NO_11">page 102</a> +is a general view of the interior of one of the sub-stations. The +exterior of sub-stations Nos. 11 and 18 are shown on <a href="#Page_107">page 107</a>.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image112.jpg" width="500" height="253" alt="CONTACT RAILS, SHOWING END INCLINES" title="CONTACT RAILS, SHOWING END INCLINES" /> +<span class="caption">CONTACT RAILS, SHOWING END INCLINES</span> +<br /><br /></p> + +<p>The illustration on <a href="#OPERATING_BOARDmdashSUB-STATION_NO_11">page 108</a> is from a photograph taken on one of +the switchboard galleries. In the sub-stations, as in the power house, +the high potential alternating current circuits are opened and closed +by oil switches, which are electrically operated by motors, these in +turn being controlled by 110 volt direct current circuits. Diagramatic +bench boards are used, as at the power house, but in the sub-stations +they are of course relatively small and free from complication.</p> + +<p>The instrument board is supported by iron columns and is carried at a +sufficient height above the bench board to enable the operator, while +facing the bench board and the instruments, to look out over the floor +of the sub-station without turning his head. The switches of the +direct current circuits are hand-operated and are located upon boards +at the right and left of the control board.</p> + +<p>A novel and important feature introduced (it is believed for the first +time) in these sub-stations, is the location in separate brick +compartments of the automatic circuit breakers in the direct current +feeder circuits. These circuit breaker compartments are shown in the +photograph on <a href="#OPERATING_GALLERY_IN_SUB-STATION">page 93</a>, and are in a line facing the boards which +carry the direct feeder switches, each circuit breaker being located +in a compartment directly opposite the panel which carries the switch +belonging to the corresponding circuit. This plan will effectually +prevent damage to other parts of the switchboard equipment when +circuit-breakers open automatically under conditions of short-circuit. +It also tends to eliminate risk to the operator, and, therefore, to +increase his confidence and accuracy in manipulating the hand-operated +switches.</p> + +<p><span class='pagenum'><a name="Page_113" id="Page_113">[Pg 113]</a></span><br /><br /></p> +<p class="figcenter" style="width: 455px;"> +<a name="Pg_113_ASSEMBLY_OF_CONTACT_RAIL_AND_PROTECTION" id="Pg_113_ASSEMBLY_OF_CONTACT_RAIL_AND_PROTECTION"></a> +<a href="images/image113.png"><img src="images/image113_th.png" width="455" height="550" alt="ASSEMBLY OF CONTACT RAIL AND PROTECTION" title="ASSEMBLY OF CONTACT RAIL AND PROTECTION" /></a> +<span class="caption">ASSEMBLY OF CONTACT RAIL AND PROTECTION</span> +<br /><br /></p> + +<p>The three conductor cables which convey tri-phase currents from the +power house are carried through tile ducts from the manholes located +in the street directly in front of each sub-station to the back of the +station where the end of the cable is connected directly beneath its +oil switch. The three conductors, now well separated, extend +vertically to the fixed terminals of the switch. In each sub-station +but one set of high-potential alternating current bus bars is +installed and between each incoming cable and these bus bars is +connected an oil switch. In like manner, between each converter unit +and the bus bars an oil switch is connected into the high potential +circuit. The bus bars are so arranged that they may be divided into +any number of sections not exceeding the number of converter units, by +means of movable links which, in their normal condition, constitute a +part of the bus bars.</p> + +<p>Each of the oil switches between incoming circuits and bus bars is +arranged for automatic operation and is equipped with a reversed +current relay, which, in the case of a short-circuit in its +alternating current feeder cable opens the switch and so disconnects +the cable from the sub-station without interference with the operation +of the other cables or the converting machinery.</p> + +<p class="figcenter" style="width: 300px;"> +<a name="CONTACT_RAIL_INSULATOR" id="CONTACT_RAIL_INSULATOR"></a> +<img src="images/image113.jpg" width="300" height="383" alt="CONTACT RAIL INSULATOR" title="CONTACT RAIL INSULATOR" /> +<span class="caption">CONTACT RAIL INSULATOR</span> +<br /><br /></p> + +<div class="sidenote"><i>Direct Current +Distribution +from +Sub-Stations</i></div> + +<p>The organization of electrical conductors provided to convey direct +current from the sub-stations to the moving trains can be described +most conveniently by beginning with the contact, or so-called third +rail. South of 96th Street the average distance between sub-stations +approximates 12,000 feet, and north of 96th Street <span class='pagenum'><a name="Page_114" id="Page_114">[Pg 114]</a></span>the average +distance is about 15,000 feet. Each track, of course, is provided with +a contact rail. There are four tracks and consequently four contact +rails from City Hall to 96th Street, three from 96th Street to 145th +Street on the West Side, two from 145th Street to Dyckman Street, and +three from Dyckman Street to the northern terminal of the West Side +extension of the system. From 96th Street, the East Side has two +tracks and two contact rails to Mott Avenue, and from that point to +the terminal at 182d Street three tracks and three contact rails.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<a name="CONTACT_SHOE_AND_FUSE" id="CONTACT_SHOE_AND_FUSE"></a> +<img src="images/image114.jpg" width="500" height="407" alt="CONTACT SHOE AND FUSE" title="CONTACT SHOE AND FUSE" /> +<span class="caption">CONTACT SHOE AND FUSE</span> +<br /><br /></p> + +<p>Contact rails south of Reade Street are supplied from sub-station No. +11; from Reade Street to 19th Street they are supplied from +sub-stations Nos. 11 and 12; from 19th Street they are supplied from +sub-stations Nos. 12 and 13; from the point last named to 96th Street +they are supplied from sub-stations Nos. 13 and 14; from 96th Street +to 143d Street, on the West Side, they are supplied from sub-stations +Nos. 14 and 15; from 143d Street to Dyckman Street they are supplied +from sub-stations Nos. 15 and 17; and from that point to the terminal +they are supplied from sub-station No. 17. On the East Side branch +contact rails from 96th Street to 132d Street are supplied from +sub-stations Nos. 14 and 16; from 132d to 165th Street they are +supplied from sub-stations Nos. 16 and 18; and from 165th Street to +182d Street they are supplied from sub-station No. 18.</p> + +<p><span class='pagenum'><a name="Page_115" id="Page_115">[Pg 115]</a></span></p><p>Each contact rail is insulated from all contact rails belonging to +adjacent tracks. This is done in order that in case of derailment or +other accident necessitating interruption of service on a given track, +trains may be operated upon the other tracks having their separate and +independent channels of electrical supply. To make this clear, we may +consider that section of the subway which lies between Reade Street +and 19th Street. This section is equipped with four tracks, and the +contact rail for each track, together with the direct current feeders +which supply it from sub-stations Nos. 11 and 12, are electrically +insulated from all other circuits. Of each pair of track rails one is +used for the automatic block signaling system, and, therefore, is not +used as a part of the negative or return side of the direct current +system. The other four track rails, however, are bonded, and together +with the negative feeders constitute the track return or negative side +of the direct current system.</p> + +<p>The diagram on <a href="#DIAGRAMS_OF_DIRECT_CURRENT_FEEDER_AND_RETURN_CIRCUITS">page 109</a> illustrates the connections of the contact +rails, track rails and the positive and negative feeders. All negative +as well as positive feeders are cables of 2,000,000 c. m. section and +lead sheathed. In emergency, as, for example, in the case of the +destruction of a number of the cables in a manhole, they are, +therefore, interchangeable. The connections are such as to minimize +"track drop," as will be evident upon examination of the diagram. The +electrical separation of the several contact rails and the positive +feeders connected thereto secures a further important advantage in +permitting the use at sub-stations of direct-current circuit-breakers +of moderate size and capacity, which can be set to open automatically +at much lower currents than would be practicable were all contact +rails electrically connected, thus reducing the limiting current and +consequently the intensity of the arcs which might occur in the subway +in case of short-circuit between contact rail and earth.</p> + +<p>The contact rail itself is of special soft steel, to secure high +conductivity. Its composition, as shown by tests, is as follows: +Carbon, .08 to .15; silicon, .05; phosphorus, .10; manganese, .50 to +.70; and sulphur, .05. Its resistance is not more than eight times the +resistance of pure copper of equal cross-section. The section chosen +weighs 75 pounds per yard. The length used in general is 60 feet, but +in some cases 40 feet lengths are substituted. The contact rails are +bounded by four bonds, aggregating 1,200,000 c. m. section. The bonds +are of flexible copper and their terminals are riveted to the steel by +hydraulic presses, producing a pressure of 35 tons. The bonds when in +use are covered by special malleable iron fish-plates which insure +alignment of rail. Each length of rail is anchored at its middle point +and a small clearance is allowed between ends of adjacent rails for +expansion and contraction, which in the subway, owing to the +relatively small change of temperature, will be reduced to a minimum. +The photographs on pages <a href="#Page_110">110</a> and <a href="#Page_111">111</a> illustrate the method of +bonding the rail, and show the bonded joint completed by the addition +of the fish-plates.</p> + +<p>The contact rail is carried upon block insulators supported upon +malleable iron castings. Castings of the same material are used to +secure the contact rail in position upon the insulators. A photograph +of the insulator with its castings is shown on <a href="#CONTACT_RAIL_INSULATOR">page 113</a>.</p> + +<div class="sidenote"><i>Track +Bonding</i></div> + +<p>The track rails are 33 feet long, of Standard American Society Civil +Engineers' section, weighing 100 pounds a yard. As has been stated, +one rail in each track is used for signal purposes and the other is +utilized as a part of the negative return of the power system. +Adjacent rails to be used for the latter purpose are bonded with two +copper bonds having an aggregate section of 400,000 c. m. These bonds +are firmly riveted into the web of the rail by screw bonding presses. +They are covered by splice bars, designed to leave sufficient +clearance for the bond.</p> + +<p><span class='pagenum'><a name="Page_116" id="Page_116">[Pg 116]</a></span></p><p>The return rails are cross-sectioned at frequent intervals for the +purpose of equalizing currents which traverse them.</p> + +<div class="sidenote"><i>Contact Rail +Guard and +Collector Shoe</i></div> + +<p>The Interborough Company has provided a guard in the form of a plank +8-1/2 inches wide and 1-1/2 inches thick, which is supported in a +horizontal position directly above the rail, as shown in the +illustration on <a href="#Pg_113_ASSEMBLY_OF_CONTACT_RAIL_AND_PROTECTION">page 113</a>. This guard is carried by the contact +rail to which it is secured by supports, the construction of which is +sufficiently shown in the illustration. This type of guard has been in +successful use upon the Wilkesbarre and Hazleton Railway for nearly +two years. It practically eliminates the danger from the third rail, +even should passengers leave the trains and walk through a section of +the tunnel while the rails are charged.</p> + +<p>Its adoption necessitates the use of a collecting shoe differing +radically from that used upon the Manhattan division and upon the +elevated railways employing the third rail system in Chicago, Boston, +Brooklyn, and elsewhere. The shoe is shown in the photograph on +<a href="#CONTACT_SHOE_AND_FUSE">page 114</a>. The shoe is held in contact with the third rail by +gravity reinforced by pressure from two spiral springs. The support +for the shoe includes provision for vertical adjustment to compensate +for wear of car wheels, etc.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_117" id="Page_117">[Pg 117]</a></span></p> +<h2><a name="CHAPTER_VI" id="CHAPTER_VI"></a>CHAPTER VI</h2> + +<h3>ELECTRICAL EQUIPMENT OF CARS</h3> + + +<p>In determining the electrical equipment of the trains, the company has +aimed to secure an organization of motors and control apparatus easily +adequate to operate trains in both local and express service at the +highest speeds compatible with safety to the traveling public. For +each of the two classes of service the limiting safe speed is fixed by +the distance between stations at which the trains stop, by curves, and +by grades. Except in a few places, for example where the East Side +branch passes under the Harlem River, the tracks are so nearly level +that the consideration of grade does not materially affect +determination of the limiting speed. While the majority of the curves +are of large radius, the safe limiting speed, particularly for the +express service, is necessarily considerably less than it would be on +straight tracks.</p> + +<p>The average speed of express trains between City Hall and 145th Street +on the West Side will approximate 25 miles an hour, including stops. +The maximum speed of trains will be 45 miles per hour. The average +speed of local and express trains will exceed the speed made by the +trains on any elevated railroad.</p> + +<p>To attain these speeds without exceeding maximum safe limiting speeds +between stops, the equipment provided will accelerate trains carrying +maximum load at a rate of 1.25 miles per hour per second in starting +from stations on level track. To obtain the same acceleration by +locomotives, a draw-bar pull of 44,000 pounds would be necessary—a +pull equivalent to the maximum effect of six steam locomotives such as +were used recently upon the Manhattan Elevated Railway in New York, +and equivalent to the pull which can be exerted by two passenger +locomotives of the latest Pennsylvania Railroad type. Two of these +latter would weigh about 250 net tons. By the use of the multiple unit +system of electrical control, equivalent results in respect to rate of +acceleration and speed are attained, the total addition to train +weight aggregating but 55 net tons.</p> + +<p>If the locomotive principle of train operation were adopted, +therefore, it is obvious that it would be necessary to employ a lower +rate of acceleration for express trains. This could be attained +without very material sacrifice of average speed, since the average +distance between express stations is nearly two miles. In the case of +local trains, however, which average nearly three stops per mile, no +considerable reduction in the acceleration is possible without a +material reduction in average speed. The weight of a local train +exceeds the weight of five trail cars, similarly loaded, by 33 net +tons, and equivalent adhesion and acceleration would require +locomotives having not less than 80 net tons effective upon drivers.</p> + +<div class="sidenote"><i>Switching</i></div> + +<p>The multiple unit system adopted possesses material advantages over a +locomotive system in respect to switching at terminals. Some of the +express trains in rush hours will comprise eight cars, but at certain +times during the day and night when the number of people requiring +transportation is less than during the morning and evening, and were +locomotives used an enormous amount of switching, coupling and +<span class='pagenum'><a name="Page_118" id="Page_118">[Pg 118]</a></span>uncoupling would be involved by the comparative frequent changes of +train lengths. In an eight-car multiple-unit express train, the first, +third, fifth, sixth, and eighth cars will be motor cars, while the +second, fourth, and seventh will be trail cars. An eight-car train can +be reduced, therefore, to a six-car train by uncoupling two cars from +either end, to a five-car train by uncoupling three cars from the rear +end, or to a three-car train by uncoupling five cars from either end. +In each case a motor car will remain at each end of the reduced train. +In like manner, a five-car local train may be reduced to three cars, +still leaving a motor car at each end by uncoupling two cars from +either end, since in the normal five-car local train the first, third, +and fifth cars will be motor cars.</p> + + +<p class="figcenter" style="width: 350px;"><a name="a200_H_P_RAILWAY_MOTOR" id="a200_H_P_RAILWAY_MOTOR"></a> +<img src="images/image118a.jpg" width="350" height="210" alt="200 H. P. RAILWAY MOTOR" title="200 H. P. RAILWAY MOTOR" /> +<span class="caption">200 H. P. RAILWAY MOTOR</span> +<br /><br /></p> + +<div class="sidenote"><i>Motors</i></div> + +<p>The motors are of the direct current series type and are rated 200 +horse power each. They have been especially designed for the subway +service in line with specifications prepared by engineers of the +Interborough Company, and will operate at an average effective +potential of 570 volts. They are supplied by two manufacturers and +differ in respect to important features of design and construction, +but both are believed to be thoroughly adequate for the intended +service.</p> + +<p class="figcenter" style="width: 350px;"> +<img src="images/image118b.jpg" width="350" height="223" alt="200 H. P. RAILWAY MOTOR" title="200 H. P. RAILWAY MOTOR" /> +<span class="caption">200 H. P. RAILWAY MOTOR</span> +<br /><br /></p> + +<p>The photographs on this <a href="#a200_H_P_RAILWAY_MOTOR">page</a> illustrate motors of each make. The +weight of one make complete, with gear and gear case, is 5,900 pounds. +The corresponding weight of the other is 5,750 pounds. The ratio of +gear reduction used with one motor is 19 to 63, and with the other +motor 20 to 63.</p> + +<p class="figcenter" style="width: 350px;"> +<img src="images/image118c.jpg" width="350" height="193" alt="200 H. P. RAILWAY MOTOR" title="200 H. P. RAILWAY MOTOR" /> +<span class="caption">200 H. P. RAILWAY MOTOR</span> +<br /><br /></p> + +<div class="sidenote"><i>Motor +Control</i></div> + +<p>By the system of motor control adopted for the trains, the power +delivered to the various motors throughout the train is simultaneously +controlled and regulated by the motorman at the head of the train. +This is accomplished by means of a system of electric circuits +comprising essentially a small drum controller and an <span class='pagenum'><a name="Page_119" id="Page_119">[Pg 119]</a></span>organization of +actuating circuits conveying small currents which energize electric +magnets placed beneath the cars, and so open and close the main power +circuits which supply energy to the motors. A controller is mounted +upon the platform at each end of each motor car, and the entire train +may be operated from any one of the points, the motorman normally +taking his post on the front platform of the first car. The switches +which open and close the power circuits through motors and rheostats +are called contactors, each comprising a magnetic blow-out switch and +the electro magnet which controls the movements of the switch. By +these contactors the usual series-multiple control of direct-current +motors is effected. The primary or control circuits regulate the +movement, not only of the contactors but also of the reverser, by +means of which the direction of the current supplied to motors may be +reversed at the will of the motorman.<br /><br /></p> + +<p class="figcenter" style="width: 400px;"> +<a name="APPARATUS_UNDER_COMPOSITE_MOTOR_CAR" id="APPARATUS_UNDER_COMPOSITE_MOTOR_CAR"></a> +<img src="images/image119.jpg" width="400" height="295" alt="APPARATUS UNDER COMPOSITE MOTOR CAR" title="APPARATUS UNDER COMPOSITE MOTOR CAR" /> +<span class="caption">APPARATUS UNDER COMPOSITE MOTOR CAR</span> +<br /><br /></p> + +<p>The photograph on this <a href="#APPARATUS_UNDER_COMPOSITE_MOTOR_CAR">page</a> shows the complete control wiring and +motor equipment of a motor car as seen beneath the car. In wiring the +cars unusual precautions have been adopted to guard against risk of +fire. As elsewhere described in this publication, the floors of all +motor cars are protected by sheet steel and a material composed of +asbestos and silicate of soda, which possesses great heat-resisting +properties. In addition to this, all of the important power wires +beneath the car are placed in conduits of fireproof material, of which +asbestos is the principal constituent. Furthermore, the vulcanized +rubber insulation of the wires themselves is covered with a special +braid of asbestos, and in order to diminish the amount of combustible +insulating material, the highest grade of vulcanized rubber has been +used, and the thickness of the insulation correspondingly reduced. It +is confidently believed that the woodwork of the car body proper +cannot be seriously endangered by an accident to the electric +apparatus beneath the car. Insulation is necessarily combustible, and +in burning evolves much smoke; occasional accidents to the apparatus, +notwithstanding every possible precaution, will sometimes happen; and +in the subway the flash even of an absolutely insignificant fuse may +be clearly visible and cause alarm. The public traveling in the subway +should remember that even very severe short-circuits and extremely +bright flashes beneath the car involve absolutely no danger to +passengers who remain inside the car.</p> + +<p>The photograph on <a href="#APPARATUS_UNDER_STEEL_MOTOR_CAR">page 120</a> illustrates the control wiring of the +new steel motorcars. The method of assembling the apparatus differs +materially from that adopted in wiring the outfit of cars first +ordered, and, as the result of greater compactness which has been +attained, the aggregate length of the wiring has been reduced +one-third.</p> + +<p>The quality and thickness of the insulation is the same as in the case +of the earlier cars, but the use of <span class='pagenum'><a name="Page_120" id="Page_120">[Pg 120]</a></span>asbestos conduits is abandoned +and iron pipe substituted. In every respect it is believed that the +design and workmanship employed in mounting and wiring the motors and +control equipments under these steel cars is unequaled elsewhere in +similar work up to the present time.<br /><br /></p> + +<p class="figcenter" style="width: 400px;"> +<a name="APPARATUS_UNDER_STEEL_MOTOR_CAR" id="APPARATUS_UNDER_STEEL_MOTOR_CAR"></a> +<img src="images/image120a.jpg" width="400" height="358" alt="APPARATUS UNDER STEEL MOTOR CAR" title="APPARATUS UNDER STEEL MOTOR CAR" /> +<span class="caption">APPARATUS UNDER STEEL MOTOR CAR</span> +<br /><br /></p> + +<p>The motors and car wiring are protected by a carefully planned system +of fuses, the function of which is to melt and open the circuits, so +cutting off power in case of failure of insulation.</p> + +<p>Express trains and local trains alike are provided with a bus line, +which interconnects the electrical supply to all cars and prevents +interruption of the delivery of current to motors in case the +collector shoes attached to any given car should momentarily fail to +make contact with the third rail. At certain cross-overs this operates +to prevent extinguishing the lamps in successive cars as the train +passes from one track to another. The controller is so constructed +that when the train is in motion the motorman is compelled to keep his +hand upon it, otherwise the power is automatically cut off and the +brakes are applied. This important safety device, which, in case a +motorman be suddenly incapacitated at his post, will promptly stop the +train, is a recent invention and is first introduced in practical +service upon trains of the Interborough Company.</p> + +<div class="sidenote"><i>Heating +and +Lighting</i></div> + +<p>All cars are heated and lighted by electricity. The heaters are placed +beneath the seats, and special precautions have been taken to insure +uniform distribution of the heat. The wiring for heaters and lights +has been practically safe-guarded to avoid, so far as possible, all +risk of short-circuit or fire, the wire used for the heater circuits +being carried upon porcelain insulators from all woodwork by large +clearances, while the wiring for lights is carried in metallic +conduit. All lamp sockets are specially designed to prevent +possibility of fire and are separated from the woodwork of the car by +air spaces and by asbestos.</p> + +<p class="figcenter" style="width: 250px;"> +<a name="FIRE_ALARM" id="FIRE_ALARM"></a> +<img src="images/image120b.jpg" width="250" height="432" alt="(FIRE ALARM)" title="(FIRE ALARM)" /> +<span class="caption">(FIRE ALARM)</span> +<br /><br /></p> + +<p>The interior of each car is lighted by twenty-six 10-candle power +lamps, in addition to four lamps provided for platforms and markers. +The lamps for lighting the interior are carefully located, with a view +to securing uniform and effective illumination.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_121" id="Page_121">[Pg 121]</a></span></p> +<h2><a name="CHAPTER_VII" id="CHAPTER_VII"></a>CHAPTER VII</h2> + +<h3>LIGHTING SYSTEM FOR PASSENGER STATIONS AND TUNNEL</h3> + + +<p>In the initial preparation of plans, and more than a year before the +accident which occurred in the subway system of Paris in August, 1903, +the engineers of the Interborough Company realized the importance of +maintaining lights in the subway independent of any temporary +interruption of the power used for lighting the cars, and, in +preparing their plans, they provided for lighting the subway +throughout its length from a source independent of the main power +supply. For this purpose three 1,250-kilowatt alternators +direct-driven by steam turbines are installed in the power house, from +which point a system of primary cables, transformers and secondary +conductors convey current to the incandescent lamps used solely to +light the subway. The alternators are of the three-phase type, making +1,200 revolutions per minute and delivering current at a frequency of +60 cycles per second at a potential of 11,000 volts. In the boiler +plant and system of steam piping installed in connection with these +turbine-driven units, provision is made for separation of the steam +supply from the general supply for the 5,000 kilowatt units and for +furnishing the steam for the turbine units through either of two +alternative lines of pipe.</p> + +<p>The 11,000 volt primary current is conveyed through paper insulated +lead-sheathed cables to transformers, located in fireproof +compartments adjacent to the platforms of the passenger stations. +These transformers deliver current to two separate systems of +secondary wiring, one of which is supplied at a potential of 120 volts +and the other at 600 volts.</p> + +<p>The general lighting of the passenger station platforms is effected by +incandescent lamps supplied from the 120-volt secondary wiring +circuits, while the lighting of the subway sections between adjacent +stations is accomplished by incandescent lamps connected in series +groups of five each and connected to the 600-volt lighting circuits. +Recognizing the fact that in view of the precautions taken it is +probable that interruptions of the alternating current lighting +service will be infrequent, the possibility of such interruption is +nevertheless provided for by installing upon the stairways leading to +passenger station platforms, at the ticket booths and over the tracks +in front of the platforms, a number of lamps which are connected to +the contact rail circuit. This will provide light sufficient to enable +passengers to see stairways and the edges of the station platforms in +case of temporary failure of the general lighting system.</p> + +<p>The general illumination of the passenger stations is effected by +means of 32 c. p. incandescent lamps, placed in recessed domes in the +ceiling. These are reinforced by 14 c. p. and 32 c. p. lamps, carried +by brackets of ornate design where the construction of the station +does not conveniently permit the use of ceiling lights. The lamps are +enclosed in sand-blasted glass globes, and excellent distribution is +secured by the use of reflectors.</p> + +<p>The illustration on <a href="#TRANSFORMER_COMPARTMENT_IN_PASSENGER_STATION">page 122</a> is produced from a photograph of the +interior of one of the transformer cupboards and shows the transformer +in place with the end bell of the high potential cable and the primary +<span class='pagenum'><a name="Page_122" id="Page_122">[Pg 122]</a></span>switchboard containing switches and enclosed fuses. The illustration +on <a href="#SECONDARY_DISTRIBUTING_SWITCHBOARD_AT_PASSENGER_STATION">page 123</a> shows one of the secondary distributing switchboards +which are located immediately behind the ticket booths, where they are +under the control of the ticket seller.<br /><br /></p> + +<p class="figcenter" style="width: 400px;"> +<a name="TRANSFORMER_COMPARTMENT_IN_PASSENGER_STATION" id="TRANSFORMER_COMPARTMENT_IN_PASSENGER_STATION"></a> +<img src="images/image122.jpg" width="400" height="536" alt="TRANSFORMER COMPARTMENT IN PASSENGER STATION" title="TRANSFORMER COMPARTMENT IN PASSENGER STATION" /> +<span class="caption">TRANSFORMER COMPARTMENT IN PASSENGER STATION</span> +<br /><br /></p> + +<p>In lighting the subway between passenger stations, it is desirable, on +the one hand, to provide sufficient light for track inspection and to +permit employees passing along the subway to see their way clearly and +avoid obstructions; but, on the other hand, the lighting must not be +so brilliant as to interfere with easy sight and recognition of the +red, yellow, and green signal lamps of the block signal system. It is +necessary also that the lights for general illumination be so placed +that their rays shall not fall directly upon the eyes of approaching +motormen at the head of trains nor annoy passengers who may be reading +their papers inside the cars. The conditions imposed by these +considerations are met in the four-track sections of the subway by +placing a row of incandescent lamps between the north-bound local and +express tracks and a similar row between the southbound local and +express tracks. The lamps are carried upon brackets supported upon the +iron columns of the subway structure, successive lamps in each row +being 60 feet apart. They are located a few inches above the tops of +the car windows and with reference to the direction of approaching +trains the lamps in each row are carried upon the far side of the iron +columns, by which expedient the eyes of the approaching motormen are +sufficiently protected against their direct rays.</p> + +<div class="sidenote"><i>Lighting of +the Power +House</i></div> + +<p>For the general illumination of the engine room, clusters of Nernst +lamps are supported from the roof trusses and a row <span class='pagenum'><a name="Page_123" id="Page_123">[Pg 123]</a></span>of single lamps +of the same type is carried on the lower gallery about 25 feet from +the floor. This is the first power house in America to be illuminated +by these lamps. The quality of the light is unsurpassed and the +general effect of the illumination most satisfactory and agreeable to +the eye. In addition to the Nernst lamps, 16 c. p. incandescent lamps +are placed upon the engines and along the galleries in places not +conveniently reached by the general illumination. The basement also is +lighted by incandescent lamps.<br /><br /></p> + +<p class="figcenter" style="width: 400px;"> +<a name="SECONDARY_DISTRIBUTING_SWITCHBOARD_AT_PASSENGER_STATION" id="SECONDARY_DISTRIBUTING_SWITCHBOARD_AT_PASSENGER_STATION"></a> +<img src="images/image123.jpg" width="400" height="540" alt="SECONDARY DISTRIBUTING SWITCHBOARD AT PASSENGER +STATION" title="SECONDARY DISTRIBUTING SWITCHBOARD AT PASSENGER +STATION" /> +<span class="caption">SECONDARY DISTRIBUTING SWITCHBOARD AT PASSENGER +STATION</span> +<br /><br /></p> + +<p>For the boiler room, a row of Nernst lamps in front of the batteries +of boilers is provided, and, in addition to these, incandescent lamps +are used in the passageways around the boilers, at gauges and at water +columns. The basement of the boiler room, the pump room, the +economizer floor, coal bunkers, and coal conveyers are lighted by +incandescent lamps, while arc lamps are used around the coal tower and +dock. The lights on the engines and those at gauge glasses and water +columns and at the pumps are supplied by direct current from the +250-volt circuits. All other incandescent lamps and the Nernst lamps +are supplied through transformers from the 60-cycle lighting system.</p> + +<div class="sidenote"><i>Emergency +Signal System +and Provision +for Cutting Off +Power from +Contact Rail</i></div> + +<p>In the booth of each ticket seller and at every manhole along the west +side of the subway and its branches is placed a glass-covered box of +the kind generally used in large American cities for fire alarm +purposes. In case of accident in the subway which may render it +desirable to cut off power from the contact rails, this result can be +accomplished by breaking the glass front of the emergency box and +pulling the hook provided. Special emergency circuits are so arranged +that pulling the hook will instantly open all the <span class='pagenum'><a name="Page_124" id="Page_124">[Pg 124]</a></span>circuit-breakers at +adjacent sub-stations through which the contact rails in the section +affected receive their supply of power. It will also instantly report +the location of the trouble, annunciator gongs being located in the +sub-stations from which power is supplied to the section, in the train +dispatchers' offices and in the office of the General Superintendent, +instantly intimating the number of the box which has been pulled. +Automatic recording devices in train dispatchers' offices and in the +office of the General Superintendent also note the number of the box +pulled.</p> + +<p>The photograph on <a href="#FIRE_ALARM">page 120</a> shows a typical fire alarm box.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_125" id="Page_125">[Pg 125]</a></span></p> +<h2><a name="CHAPTER_VIII" id="CHAPTER_VIII"></a>CHAPTER VIII</h2> + +<h3>ROLLING STOCK—CARS, TRUCKS, ETC.</h3> + + +<p>The determination of the builders of the road to improve upon the best +devices known in electrical railroading and to provide an equipment +unequaled on any interurban line is nowhere better illustrated than in +the careful study given to the types of cars and trucks used on other +lines before a selection was made of those to be employed on the +subway.</p> + +<p>All of the existing rapid transit railways in this country, and many +of those abroad, were visited and the different patterns of cars in +use were considered in this investigation, which included a study of +the relative advantages of long and short cars, single and multiple +side entrance cars and end entrance cars, and all of the other +varieties which have been adopted for rapid transit service abroad and +at home.</p> + +<p>The service requirement of the New York subway introduces a number of +unprecedented conditions, and required a complete redesign of all the +existing models. The general considerations to be met included the +following:</p> + +<p>High schedule speeds with frequent stops.</p> + +<p>Maximum carrying capacity for the subway, especially at times of rush +hours, morning and evening.</p> + +<p>Maximum strength combined with smallest permissible weight.</p> + +<p>Adoption of all precautions calculated to reduce possibility of damage +from either the electric circuit or from collisions.</p> + +<p>The clearance and length of the local station platforms limited the +length of trains, and tunnel clearances the length and width and +height of the cars.</p> + +<p>The speeds called for by the contract with the city introduced motive +power requirements which were unprecedented in any existing railway +service, either steam or electric, and demanded a minimum weight +consistent with safety. As an example, it may be stated that an +express train of eight cars in the subway to conform to the schedule +speed adopted will require a nominal power of motors on the train of +2,000 horse power, with an average accelerating current at 600 volts +in starting from a station stop of 325 amperes. This rate of energy +absorption which corresponds to 2,500 horse power is not far from +double that taken by the heaviest trains on trunk line railroads when +starting from stations at the maximum rate of acceleration possible +with the most powerful modern steam locomotives.</p> + +<p>Such exacting schedule conditions as those mentioned necessitated the +design of cars, trucks, etc., of equivalent strength to that found in +steam railroad car and locomotive construction, so that while it was +essential to keep down the weight of the train and individual cars to +a minimum, owing to the frequent stops, it was equally as essential to +provide the strongest and most substantial type of car construction +throughout.</p> + +<p><span class='pagenum'><a name="Page_126" id="Page_126">[Pg 126]</a></span></p><p>Owing to these two essentials which were embodied in their +construction it can safely be asserted that the cars used in the +subway represent the acme of car building art as it exists to-day, and +that all available appliances for securing strength and durability in +the cars and immunity from accidents have been introduced.</p> + +<p>After having ascertained the general type of cars which would be best +adapted to the subway service, and before placing the order for car +equipments, it was decided to build sample cars embodying the approved +principles of design. From these the management believed that the +details of construction could be more perfectly determined than in any +other way. Consequently, in the early part of 1902, two sample cars +were built and equipped with a variety of appliances and furnishings +so that the final type could be intelligently selected. From the tests +conducted on these cars the adopted type of car which is described in +detail below was evolved.</p> + +<p>After the design had been worked out a great deal of difficulty was +encountered in securing satisfactory contracts for proper deliveries, +on account of the congested condition of the car building works in the +country. Contracts were finally closed, however, in December, 1902, +for 500 cars, and orders were distributed between four car-building +firms. Of these cars, some 200, as fast as delivered, were placed in +operation on the Second Avenue line of the Elevated Railway, in order +that they might be thoroughly tested during the winter of 1903-4.</p> + +<p class="figcenter" style="width: 350px;"> +<img src="images/image126.jpg" width="350" height="484" alt="END VIEW OF STEEL PASSENGER CAR" title="END VIEW OF STEEL PASSENGER CAR" /> +<span class="caption">END VIEW OF STEEL PASSENGER CAR</span> +<br /><br /></p> + +<p>In view of the peculiar traffic conditions existing in New York City +and the restricted siding and yard room available in the subway, it +was decided that one standard type of car for all classes of service +would introduce the most flexible operating conditions, and for this +reason would best suit the public demands at different seasons of the +year and hours of the day. In order further to provide cars, each of +which would be as safe as the others, it was essential that there +should be no difference in constructional strength between the motor +cars and the trail cars. All cars were therefore made of one type and +can be used interchangeably for either motor or trail-car service.</p> + +<p>The motor cars carry both motors on the same truck; that is, they have +a <span class='pagenum'><a name="Page_127" id="Page_127">[Pg 127]</a></span>motor truck at one end carrying two motors, one geared to each +axle; the truck at the other end of the car is a "trailer" and carries +no motive power.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image127.jpg" width="500" height="154" alt="SIDE VIEW OF STEEL PASSENGER CAR" title="SIDE VIEW OF STEEL PASSENGER CAR" /> +<span class="caption">SIDE VIEW OF STEEL PASSENGER CAR</span> +<br /><br /></p> + +<p>Some leading distinctive features of the cars may be enumerated as +follows:</p> + +<div class="blockquot"> +<p>(1.) The length is 51 feet and provides seating capacity for 52 +passengers. This length is about 4 feet more than those of the +existing Manhattan Elevated Railroad cars.</p> + +<p>(2.) The enclosed vestibule platforms with sliding doors instead of +the usual gates. The enclosed platforms will contribute greatly to the +comfort and safety of passengers under subway conditions.</p> + +<p>(3.) The anti-telescoping car bulkheads and platform posts. This +construction is similar to that in use on Pullman cars, and has been +demonstrated in steam railroad service to be an important safety +appliance.</p> + +<p>(4.) The steel underframing of the car, which provides a rigid and +durable bed structure for transmitting the heavy motive power +stresses.</p> + +<p>(5.) The numerous protective devices against defects in the electrical +apparatus.</p> + +<p>(6.) Window arrangement, permitting circulation without draughts.</p> + +<p>(7.) Emergency brake valve on truck operated by track trip.</p> + +<p>(8.) Emergency brake valve in connection with master-controller.</p> +</div> + +<p>The table on <a href="#Wooden">page 133</a> shows the main dimensions of the car, and +also the corresponding dimensions of the standard car in use on the +Manhattan Elevated Railway.</p> + +<p>The general arrangement of the floor framing is well shown in the +photograph on <a href="#METAL_UNDERFRAME_OF_PROTECTED_WOODEN_CAR">page 132</a>. The side sills are of 6-inch channels, +which are reinforced inside and out by white oak timbers. The center +sills are 5-inch I-beams, faced on both sides with Southern pine. The +end sills are also of steel shapes, securely attached to the side +sills by steel castings and forgings. The car body end-sill channel is +faced with a white-oak filler, mortised to receive the car body +end-posts and braced at each end by gusset plates. The body bolster is +made up of two rolled steel plates bolted together at their ends and +supported by a steel draw casting, the ends of which form a support +for the center sills. The cross-bridging and needle-beams of 5-inch +I-beams are unusually substantial. The flooring inside the car is +double and of maple, with asbestos fire-felt between the layers, and +is protected below by steel plates and "transite" (asbestos board).</p> + +<p>The side framing of the car is of white ash, doubly braced and heavily +trussed. There are seven composite wrought-iron carlines forged in +shape for the roof, each sandwiched between two white ash carlines, +and with white ash intermediate carlines. The platform posts are of +compound construction with <span class='pagenum'><a name="Page_128" id="Page_128">[Pg 128]</a></span>anti-telescoping posts of steel bar +sandwiched between white ash posts at corners and centers of +vestibuled platforms. These posts are securely bolted to the steel +longitudinal sills, the steel anti-telescoping plate below the floor, +and to the hood of the bow which serves to reinforce it. This bow is a +heavy steel angle in one piece, reaching from plate to plate and +extending back into the car 6 feet on each side. By this construction +it is believed that the car framing is practically indestructible. In +case of accident, if one platform should ride over another, eight +square inches of metal would have to be sheared off the posts before +the main body of the car would be reached, which would afford an +effective means of protection.</p> + +<p class="figcenter" style="width: 350px;"> +<a name="EXTERIOR_VIEWmdashSTEEL_CAR_FRAMING" id="EXTERIOR_VIEWmdashSTEEL_CAR_FRAMING"></a> +<img src="images/image128.jpg" width="350" height="247" alt="EXTERIOR VIEW—STEEL CAR FRAMING" title="EXTERIOR VIEW—STEEL CAR FRAMING" /> +<span class="caption">EXTERIOR VIEW—STEEL CAR FRAMING</span> +<br /><br /></p> + +<p>The floor is completely covered on the underside with 1/4-inch +asbestos transite board, while all parts of the car framing, flooring, +and sheathing are covered with fire-proofing compound. In addition, +all spaces above the motor truck in the floor framing, between sills +and bridging, are protected by plates of No. 8 steel and 1/4-inch roll +fire-felt extending from the platform end sill to the bolster.</p> + +<div class="sidenote"><i>Car Wiring</i></div> + +<p>The precautions to secure safety from fire consists generally in the +perfected arrangement and installation of the electrical apparatus and +the wiring. For the lighting circuits a flexible steel conduit is +used, and a special junction box. On the side and upper roofs, over +these conduits for the lighting circuits, a strip of sheet iron is +securely nailed to the roof boards before the canvas is applied. The +wires under the floor are carried in ducts moulded into suitable forms +of asbestos compound. Special precautions have been taken with the +insulation of the wires, the specifications calling for, first, a +layer of paper, next, a layer of rubber, and then a layer of cotton +saturated with a weather-proof compound, and outside of this a layer +of asbestos. The hangers supporting the rheostats under the car body +are insulated with wooden blocks, treated by a special process, being +dried out in an oven and then soaked in an insulating compound, and +covered with 1/4-inch "transite" board. The rheostat boxes themselves +are also insulated from the angle iron supporting them. Where the +wires pass through the flooring they are hermetically sealed to +prevent the admission of dust and dirt.</p> + +<p>At the forward end of what is known as the No. 1 end of the car all +the wires are carried to a slate switchboard in the motorman's cab. +This board is 44 x 27 inches, and is mounted directly back of the +motorman. The window space occupied by this board is ceiled up and the +space back of the panels is boxed in and provided with a door of steel +plate, forming a box, the cover, top, bottom, and sides of which are +lined with electrobestos 1/2-inch thick. All of the switches and +fuses, except the main trolley fuse and bus-line fuse, which are +encased and placed under the car, are carried on this switchboard. +Where the wires are carried through the floor or any partition, a +steel chute, lined with electrobestos, is used to protect the wires +against mechanical injury. It will be noted from the above that no +power wiring, switches, or fuses are placed in the car itself, all +such devices being outside in a special steel insulated compartment.</p> + +<p><span class='pagenum'><a name="Page_129" id="Page_129">[Pg 129]</a></span></p><p>A novel feature in the construction of these cars is the motorman's +compartment and vestibule, which differs essentially from that used +heretofore, and the patents are owned by the Interborough Company. The +cab is located on the platform, so that no space within the car is +required; at the same time the entire platform space is available for +ingress and egress except that on the front platform of the first car, +on which the passengers would not be allowed in any case. The side of +the cab is formed by a door which can be placed in three positions. +When in its mid-position it encloses a part of the platform, so as to +furnish a cab for the motorman, but when swung parallel to the end +sills it encloses the end of the platform, and this would be its +position on the rear platform of the rear car. The third position is +when it is swung around to an arc of 180 degrees, when it can be +locked in position against the corner vestibule post enclosing the +master controller. This would be its position on all platforms except +on the front of the front car or the rear of the rear car of the +train.</p> + +<p>The platforms themselves are not equipped with side gates, but with +doors arranged to slide into pockets in the side framing, thereby +giving up the entire platform to the passengers. These doors are +closed by an overhead lever system. The sliding door on the front +platform of the first car may be partly opened and secured in this +position by a bar, and thus serve as an arm-rest for the motorman. The +doors close against an air-cushion stop, making it impossible to +clutch the clothing or limbs of passengers in closing.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image129.jpg" width="500" height="408" alt="INTERIOR VIEW—SKELETON FRAMING OF STEEL CAR" title="INTERIOR VIEW—SKELETON FRAMING OF STEEL CAR" /> +<span class="caption">INTERIOR VIEW—SKELETON FRAMING OF STEEL CAR</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_130" id="Page_130">[Pg 130]</a></span></p><p>Pantagraph safety gates for coupling between cars are provided. They +are constructed so as to adjust themselves to suit the various +positions of adjoining cars while passing in, around, and out of +curves of 90 feet radius.</p> + +<p>On the door leading from the vestibule to the body of the car is a +curtain that can be automatically raised and lowered as the door is +opened or closed to shut the light away from the motorman. Another +attachment is the peculiar handle on the sliding door. This door is +made to latch so that it cannot slide open with the swaying of the +car, but the handle is so constructed that when pressure is applied +upon it to open the door, the same movement will unlatch it.</p> + +<p>Entering the car, the observer is at once impressed by the amount of +room available for passengers. The seating arrangements are similar to +the elevated cars, but the subway coaches are longer and wider than +the Manhattan, and there are two additional seats on each end. The +seats are all finished in rattan. Stationary crosswise seats are +provided after the Manhattan pattern, at the center of the car. The +longitudinal seats are 17-3/4 inches deep. The space between the +longitudinal seats is 4 feet 5 inches.</p> + +<p>The windows have two sashes, the lower one being stationary, while the +upper one is a drop sash. This arrangement reverses the ordinary +practice, and is desirable in subway operation and to insure safety +and comfort to the passengers. The side windows in the body of the +car, also the end windows and end doors, are provided with roll shades +with pinch-handle fixtures.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image130.jpg" width="500" height="368" alt="INTERIOR VIEW OF PROTECTED WOODEN CAR" title="INTERIOR VIEW OF PROTECTED WOODEN CAR" /> +<span class="caption">INTERIOR VIEW OF PROTECTED WOODEN CAR</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_131" id="Page_131">[Pg 131]</a></span></p><p>The floors are covered with hard maple strips, securely fastened to +the floor with ovalhead brass screws, thus providing a clean, dry +floor for all conditions of weather.</p> + +<p>Six single incandescent lamps are placed on the upper deck ceiling, +and a row of ten on each side deck ceiling is provided. There are two +lamps placed in a white porcelain dome over each platform, and the +pressure gauge is also provided with a miniature lamp.</p> + +<p class="figcenter" style="width: 350px;"> +<img src="images/image131a.jpg" width="350" height="210" alt="EXTERIOR VIEW—PROTECTED WOODEN CAR, SHOWING COPPER +SIDES" title="EXTERIOR VIEW—PROTECTED WOODEN CAR, SHOWING COPPER +SIDES" /> +<span class="caption">EXTERIOR VIEW—PROTECTED WOODEN CAR, SHOWING COPPER +SIDES</span> +<br /><br /></p> + +<p>The head linings are of composite board. The interior finish is of +mahogany of light color. A mahogany handrail extends the full length +of the clerestory on each side of the car, supported in brass sockets +at the ends and by heavy brass brackets on each side. The handrail on +each side of the car carries thirty-eight leather straps.</p> + +<p>Each ventilator sash is secured on the inside to a brass operating +arm, manipulated by means of rods running along each side of the +clerestory, and each rod is operated by means of a brass lever, having +a fulcrum secured to the inside of the clerestory.</p> + +<p>All hardware is of bronze, of best quality and heavy pattern, +including locks, pulls, handles, sash fittings, window guards, railing +brackets and sockets, bell cord thimbles, chafing strips, hinges, and +all other trimmings. The upright panels between the windows and the +corner of the car are of plain mahogany, as are also the single post +pilasters, all of which are decorated with marquetry inlaid. The end +finish is of mahogany, forming a casing for the end door.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image131b.jpg" width="500" height="145" alt="FRAMING OF PROTECTED WOODEN CAR" title="FRAMING OF PROTECTED WOODEN CAR" /> +<span class="caption">FRAMING OF PROTECTED WOODEN CAR</span> +<br /><br /></p> + +<div class="sidenote"><i>Steel Cars</i></div> + +<p>At the time of placing the first contract for the rolling stock of the +subway, the question of using an all-steel car was carefully +considered by the management. Such a type of car, in many respects, +presented desirable features for subway work as representing the +ultimate of absolute incombustibility. Certain <span class='pagenum'><a name="Page_132" id="Page_132">[Pg 132]</a></span>practical reasons, +however, prevented the adoption of an all-steel car in the spring of +1902 when it became necessary to place the orders mentioned above for +the first 500 cars. Principal among these reasons was the fact that no +cars of this kind had ever been constructed, and as the car building +works of the country were in a very congested condition all of the +larger companies declined to consider any standard specifications even +for a short-time delivery, while for cars involving the extensive use +of metal the question was impossible of immediate solution. Again, +there were a number of very serious mechanical difficulties to be +studied and overcome in the construction of such a car, such as +avoidance of excessive weight, a serious element in a rapid transit +service, insulation from the extremes of heat and cold, and the +prevention of undue noise in operation. It was decided, therefore, to +bend all energies to the production of a wooden car with sufficient +metal for strength and protection from accident, i. e., a stronger, +safer, and better constructed car than had heretofore been put in use +on any electric railway in the world. These properties it is believed +are embodied in the car which has just been described.</p> + +<p class="figcenter" style="width: 400px;"> +<a name="METAL_UNDERFRAME_OF_PROTECTED_WOODEN_CAR" id="METAL_UNDERFRAME_OF_PROTECTED_WOODEN_CAR"></a> +<img src="images/image132.jpg" width="400" height="518" alt="METAL UNDERFRAME OF PROTECTED WOODEN CAR" title="METAL UNDERFRAME OF PROTECTED WOODEN CAR" /> +<span class="caption">METAL UNDERFRAME OF PROTECTED WOODEN CAR</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_133" id="Page_133">[Pg 133]</a></span></p><p>The plan of an all-metal car, however, was not abandoned, and +although none was in use in passenger service anywhere, steps were +immediately taken to design a car of this type and conduct the +necessary tests to determine whether it would be suitable for railway +service. None of the car-building companies was willing to undertake +the work, but the courteous coöperation of the Pennsylvania Railroad +Company was secured in placing its manufacturing facilities at Altoona +at the disposal of the Interborough Rapid Transit Railway Company. +Plans were prepared for an all-metal car, and after about fourteen +months of work a sample type was completed in December, 1903, which +was in every way creditable as a first attempt.</p> + +<p>The sample car naturally embodied some faults which only experience +could correct, the principal one being that the car was not only too +heavy for use on the elevated lines of the company, but attained an +undesirable weight for subway operation. From this original design, +however, a second design involving very original features has been +worked out, and a contract has been given by the Interborough Company +for 200 all-steel cars, which are now being constructed. While the +expense of producing this new type of car has obviously been great, +this consideration has not influenced the management of the company in +developing an equipment which promised the maximum of operating +safety.</p> + +<p class="figcenter" style="width: 400px;"> +<img src="images/image133.jpg" width="400" height="226" alt="END VIEW OF MOTOR TRUCK" title="END VIEW OF MOTOR TRUCK" /> +<span class="caption">END VIEW OF MOTOR TRUCK</span> +<br /><br /></p> + +<div class="sidenote"><i>The General +Arrangements</i></div> + +<p>The general dimensions of the all-steel car differ only slightly from +those of the wooden car. The following table gives the dimensions of +the two cars, and also that of the Manhattan Railway cars:<br /><br /></p> + + +<div class='center'> +<table border="1" cellpadding="4" cellspacing="0" summary="Cars"> +<tr><td align='left'> </td><td align='left'><a name="Wooden" id="Wooden"></a><b>Wooden Cars.</b></td><td align='left'><b>All-Steel Cars.</b></td><td align='left'><b>Manhattan Cars.</b></td></tr> + +<tr><td align='left'>Length over body corner posts,</td><td align='left'>42 ft. 7 ins.</td><td align='left'>41 ft. 1/2 in.</td><td align='left'>39 ft. 10 ins.</td></tr> +<tr><td align='left'>Length over buffers,</td><td align='left'>51 ft. 2 ins.</td><td align='left'>51 ft. 2 ins.</td><td align='left'>47 ft. 1 in.</td></tr> +<tr><td align='left'>Length over draw-bars,</td><td align='left'>51 ft. 5 ins.</td><td align='left'>51 ft. 5 ins.</td><td align='left'>47 ft. 4 ins.</td></tr> +<tr><td align='left'>Width over side sills,</td><td align='left'> 8 ft. 8-3/8 ins.</td><td align='left'> 8 ft. 6-3/4 ins.</td><td align='left'> 8 ft. 6 ins.</td></tr> +<tr><td align='left'>Width over sheathing,</td><td align='left'> 8 ft. 10 ins.</td><td align='left'> 8 ft. 7 ins.</td><td align='left'> 8 ft. 7 ins.</td></tr> +<tr><td align='left'>Width over window sills,</td><td align='left'> 8 ft. 11-7/8 ins.</td><td align='left'> 9 ft. 1/2 in.</td><td align='left'> 8 ft. 9 ins.</td></tr> +<tr><td align='left'>Width over battens,</td><td align='left'> 8 ft. 10-3/4 ins.</td><td align='left'> 8 ft. 7-1/4 ins.</td><td align='left'> 8 ft. 7-7/8 ins.</td></tr> +<tr><td align='left'>Width over eaves,</td><td align='left'> 8 ft. 8 ins.</td><td align='left'> 8 ft. 8 ins.</td><td align='left'> 8 ft. 9-1/2 ins.</td></tr> +<tr><td align='left'>Height from under side of sill to top of plate,</td><td align='left'> 7 ft. 3-1/8 ins.</td><td align='left'> 7 ft. 1 in.</td><td align='left'> 7 ft. 3 ins.</td></tr> +<tr><td align='left'>Height of body from under side of center sill to top of roof,</td><td align='left'> 8 ft. 9-7/8 ins.</td><td align='left'> 8 ft. 9-7/8 ins.</td><td align='left'> 9 ft. 5-7/8 ins.</td></tr> +<tr><td align='left'>Height of truck from rail to top of truck center plate (car light),</td><td align='left'> 2 ft. 8 ins.</td><td align='left'> 2 ft. 8 ins.</td><td align='left'> 2 ft. 5-3/4 ins.</td></tr> +<tr><td align='left'>Height from top of rail to underside of side sill at truck center (car light),</td><td align='left'> 3 ft. 1-1/8 ins.</td><td align='left'> 3 ft. 2-1/8 ins.</td><td align='left'> 3 ft. 3-1/4 ins.</td></tr> +<tr><td align='left'>Height from top of rail to top of roof not to exceed (car light),</td><td align='left'>12 ft. 3/4 in.</td><td align='left'>12 ft. 0 in.</td><td align='left'>12 ft. 10-1/2 ins.</td></tr> +</table><br /><br /></div> + +<p>The general frame plan of the all-steel car is clearly shown by the +photograph on <a href="#EXTERIOR_VIEWmdashSTEEL_CAR_FRAMING">page 128</a>. As will be seen, the floor framing is made +up of two center longitudinal 6-inch I-beams and two longitudinal 5 x +3-inch steel side angles, extending in one piece from platform-end +sill to platform-end sill. The end sills are angles and are secured to +the side and center sills by cast-steel brackets, and in addition by +steel anti-telescoping<span class='pagenum'><a name="Page_134" id="Page_134">[Pg 134]</a></span> plates, which are placed on the under side of +the sills and riveted thereto. The flooring is of galvanized, +corrugated sheet iron, laid across the longitudinal sills and secured +to longitudinal angles by rivets. This corrugated sheet holds the +fireproof cement flooring called "monolith." On top of this latter are +attached longitudinal floor strips for a wearing surface. The platform +flooring is of steel plate covered with rubber matting cemented to the +same. The side and end frame is composed of single and compound posts +made of steel angles or T's and the roof framing of wrought-iron +carlines and purlines. The sides of the cars are double and composed +of steel plates on the outside, riveted to the side posts and belt +rails, and lined with electrobestos. The outside roof is of fireproof +composite board, covered with canvas. The headlinings are of fireproof +composite, faced with aluminum sheets. The mouldings throughout are of +aluminum. The wainscoting is of "transite" board and aluminum, and the +end finish and window panels are of aluminum, lined with asbestos +felt. The seat frames are of steel throughout, as are also the cushion +frames. The sash is double, the lower part being stationary and the +upper part movable. The doors are of mahogany, and are of the sliding +type and are operated by the door operating device already described.</p> + +<p class="figcenter" style="width: 400px;"> +<img src="images/image134.jpg" width="400" height="185" alt="SIDE VIEW OF MOTOR TRUCK" title="SIDE VIEW OF MOTOR TRUCK" /> +<span class="caption">SIDE VIEW OF MOTOR TRUCK</span> +<br /><br /></p> + +<div class="sidenote"><i>Trucks</i></div> + +<p>Two types of trucks are being built, one for the motor end, the other +for the trailer end of the car. The following are the principal +dimensions of the trucks:<br /><br /></p> + + +<div class='center'> +<table border="1" cellpadding="4" cellspacing="0" summary="Trucks"> +<tr><td align='left'> </td><td align='right'><b> Motor Truck.</b></td><td align='right'><b> Trailer Truck.</b></td></tr> +<tr><td align='left'>Gauge of track,</td><td align='right'>4 ft. 8-1/2 ins.</td><td align='right'>4 ft. 8-1/2 ins.</td></tr> +<tr><td align='left'>Distance between backs of wheel flanges,</td><td align='right'>4 ft. 5-3/8 ins.</td><td align='right'>4 ft. 5-3/8 ins.</td></tr> +<tr><td align='left'>Height of truck center plate above rail, car body loaded with 15,000 pounds,</td><td align='right'>30 ins.</td><td align='right'>30 ins.</td></tr> +<tr><td align='left'>Height of truck side bearings above rail, car body loaded,</td><td align='right'>34 ins.</td><td align='right'>34 ins.</td></tr> +<tr><td align='left'>Wheel base of truck,</td><td align='right'>6 ft. 8 ins.</td><td align='right'>5 ft. 6 ins.</td></tr> +<tr><td align='left'>Weight on center plate with car body loaded, about</td><td align='right'>27,000 lbs.</td><td> </td></tr> +<tr><td align='left'>Side frames, wrought-iron forged,</td><td align='right'>2-1/2 ins. x 4 ins.</td><td align='right'>1-1/2 ins. x 3 ins.</td></tr> +<tr><td align='left'>Pedestals, wrought-iron forged,</td><td> </td><td> </td></tr> +<tr><td align='left'>Center transom, steel channel,</td><td> </td><td> </td></tr> +<tr><td align='left'>Truck bolster,</td><td align='right'>cast steel.</td><td align='right'>wood and iron.</td></tr> +<tr><td align='left'>Equalizing bars, wrought iron,</td><td> </td><td> </td></tr> +<tr><td align='left'>Center plate, cast steel,</td><td> </td><td> </td></tr> +<tr><td align='left'>Spring plank, wrought iron,</td><td align='right'>1 in. x 3 ins.</td><td align='right'>white oak.</td></tr> +<tr><td align='left'>Bolster springs, elliptic, length,</td><td align='right'>30 ins.</td><td align='right'>32 ins.</td></tr> +<tr><td align='left'>Equalizing springs, double coil, outside dimensions,</td><td align='right'>4-7/8 ins. x 7-1/2 ins.</td><td align='right'>3-5/8 ins. x 6 ins.</td></tr> +<tr><td align='left'>Wheels, cast steel spoke center, steel tired, diameter,</td><td align='right'>33-3/4 ins.</td><td align='right'>30 ins.</td></tr> +<tr><td align='left'>Tires, tread M. C. B. Standard,</td><td> 2-5/8 ins. x 5-1/4 ins.</td><td align='right'> 2-5/8 ins. x 5-1/4 ins.</td></tr> +<tr><td align='left'>Axles, diameter at center,</td><td align='right'>6-1/2 ins.</td><td align='right'>4-3/4 ins.</td></tr> +<tr><td align='left'>Axles, diameter at gear seat,</td><td align='right'>7-13/16 ins.</td><td> </td></tr> +<tr><td align='left'>Axles, diameter at wheel seat,</td><td align='right'>7-3/4 ins.</td><td align='right'>5-3/4 ins.</td></tr> +<tr><td align='left'>Journals,</td><td align='right'>5 ins. x 9 ins.</td><td align='right'>4-1/4 ins. x 8 ins.</td></tr> +<tr><td align='left'>Journal boxes, malleable iron, M. C. B. Standard,</td><td> </td><td> </td></tr> +</table><br /><br /></div> + +<p>Both the motor and the trailer trucks have been designed with the +greatest care for severe service, and their details are the outcome of +years of practical experience.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_135" id="Page_135">[Pg 135]</a></span></p> +<h2><a name="CHAPTER_IX" id="CHAPTER_IX"></a>CHAPTER IX</h2> + +<h3>SIGNAL SYSTEM</h3> + + +<p>Early in the development of the plans for the subway system in New +York City, it was foreseen that the efficiency of operation of a road +with so heavy a traffic as is being provided for would depend largely +upon the completeness of the block signaling and interlocking systems +adopted for spacing and directing trains. On account of the importance +of this consideration, not only for safety of passengers, but also for +conducting operation under exacting schedules, it was decided to +install the most complete and effective signaling system procurable. +The problem involved the prime consideration of:</p> + +<div class="blockquot"><p>Safety and reliability.</p> + +<p>Greatest capacity of the lines consistent with the above.</p> + +<p>Facility of operation under necessarily restricted yard and +track conditions.</p></div> + +<p>In order to obtain the above desiderata it was decided to install a +complete automatic block signal system for the high-speed routes, +block protection for all obscure points on the low-speed routes, and +to operate all switches both for line movements and in yards by power +from central points. This necessarily involved the interconnection of +the block and switch movements at many locations and made the adoption +of the most flexible and compact appliances essential.</p> + +<p>Of the various signal systems in use it was found that the one +promising entirely satisfactory results was the electro-pneumatic +block and interlocking system, by which power in any quantity could be +readily conducted in small pipes any distance and utilized in compact +apparatus in the most restricted spaces. The movements could be made +with the greatest promptness and certainty and interconnected for the +most complicated situations for safety. Moreover, all essential +details of the system had been worked out in years of practical +operation on important trunk lines of railway, so that its reliability +and efficiency were beyond question.</p> + +<p>The application of such a system to the New York subway involved an +elaboration of detail not before attempted upon a railway line of +similar length, and the contract for its installation is believed to +be the largest single order ever given to a signal manufacturing +company.</p> + +<p>In the application of an automatic block system to an electric railway +where the rails are used for the return circuit of the propulsion +current, it is necessary to modify the system as usually applied to a +steam railway and introduce a track circuit control that will not be +injuriously influenced by the propulsion current. This had been +successfully accomplished for moderately heavy electric railway +traffic in the Boston elevated installation, which was the first +electric railway to adopt a complete automatic block signal system +with track circuit control.</p> + +<p>The New York subway operation, however, contemplated traffic of +unprecedented density and consequent magnitude of the electric +currents employed, and experience with existing track circuit control +systems <span class='pagenum'><a name="Page_136" id="Page_136">[Pg 136]</a></span>led to the conclusion that some modification in apparatus was +essential to prevent occasional traffic delays.</p> + +<p>The proposed operation contemplates a possible maximum of two tracks +loaded with local trains at one minute intervals, and two tracks with +eight car express trains at two minute intervals, the latter class of +trains requiring at times as much as 2,000 horse power for each train +in motion. It is readily seen, then, that combinations of trains in +motion may at certain times occur which will throw enormous demands +for power upon a given section of the road. The electricity conveying +this power flows back through the track rails to the power station and +in so doing is subject to a "drop" or loss in the rails which varies +in amount according to the power demands. This causes disturbances in +the signal-track circuit in proportion to the amount of "drop," and it +was believed that under the extreme condition above mentioned the +ordinary form of track circuit might prove unreliable and cause delay +to traffic. A solution of the difficulty was suggested, consisting in +the employment of a current in the signal track circuit which would +have such characteristic differences from that used to propel the +trains as would operate selectively upon an apparatus which would in +turn control the signal. Alternating current supplied this want on +account of its inductive properties, and was adopted, after a +demonstration of its practicability under similar conditions +elsewhere.<br /><br /></p> + +<p class="figcenter" style="width: 400px;"> +<img src="images/image136.jpg" width="400" height="500" alt="FRONT VIEW OF BLOCK SIGNAL POST, SHOWING LIGHTS, +INDICATORS AND TRACK STOP" title="FRONT VIEW OF BLOCK SIGNAL POST, SHOWING LIGHTS, +INDICATORS AND TRACK STOP" /> +<span class="caption">FRONT VIEW OF BLOCK SIGNAL POST, SHOWING LIGHTS, +INDICATORS AND TRACK STOP</span> +<br /><br /></p> + +<p>After a decision was reached as to the system to be employed, the +arrangement of the block sections was considered from the standpoint +of maximum safety and maximum traffic capacity, as it was realized +that the rapidly increasing traffic of Greater New York would almost +at once tax the capacity of the line to its utmost.</p> + +<p>The usual method of installing automatic block signals in the United +States is to provide home and distant signals with the block sections +extending from home signal to home signal; that is, the block sections +end at the home signals and do not overlap each other. This is also +the arrangement of block sections where the telegraph block or +controlled manual systems are in use. The English block systems, +however, all <span class='pagenum'><a name="Page_137" id="Page_137">[Pg 137]</a></span>employ overlaps. Without the overlap, a train in passing +from one block section to the other will clear the home signals for +the section in the rear, as soon as the rear of the train has passed +the home signal of the block in which it is moving. It is thus +possible for a train to stop within the block and within a few feet of +this home signal. If, then, a following train should for any reason +overrun this home signal, a collision would result. With the overlap +system, however, a train may stop at any point in a block section and +still have the home signal at a safe stopping distance in the rear of +the train.</p> + +<p>Conservative signaling is all in favor of the overlap, on account of +the safety factor, in case the signal is accidentally overrun. Another +consideration was the use of automatic train stops. These stops are +placed at the home signals, and it is thus essential that a stopping +distance should be afforded in advance of the home signal to provide +for stopping the train to which the brake had been applied by the +automatic stop.</p> + +<p>Ordinarily, the arrangement of overlap sections increases the length +of block sections by the length of the overlap, and as the length of +the section fixed the minimum spacing of trains, it was imperative to +make the blocks as short as consistent with safety, in order not to +cut down the carrying capacity of the railway. This led to a study of +the special problem presented by subway signaling and a development of +a blocking system upon lines which it is believed are distinctly in +advance of anything heretofore done in this direction.<br /><br /></p> + +<p class="figcenter" style="width: 400px;"> +<img src="images/image137.jpg" width="400" height="508" alt="REAR VIEW OF BLOCK SIGNAL POST, SHOWING TRANSFORMER AND +INSTRUMENT CASES WITH DOORS OPEN" title="REAR VIEW OF BLOCK SIGNAL POST, SHOWING TRANSFORMER AND +INSTRUMENT CASES WITH DOORS OPEN" /> +<span class="caption">REAR VIEW OF BLOCK SIGNAL POST, SHOWING TRANSFORMER AND +INSTRUMENT CASES WITH DOORS OPEN</span> +<br /><br /></p> + +<p>Block section lengths are governed by speed and interval between +trains. Overlap lengths are determined by the distance in which a +train can be stopped at a maximum speed. Usually the block section +length is the distance between signals, plus the overlap; but where +maximum traffic capacity is desired the block section length can be +reduced to the length of two overlaps, and this was the system adopted +for the Interborough. The three systems of blocking trains, with and +without overlaps, is shown diagramatically on <a href="#Page_143">page 143</a>, where two +successive trains <span class='pagenum'><a name="Page_138" id="Page_138">[Pg 138]</a></span>are shown at the minimum distances apart for +"clear" running for an assumed stopping distance of 800 feet. The +system adopted for the subway is shown in line "C," giving the least +headway of the three methods.<br /><br /></p> + +<p class="figcenter" style="width: 350px;"> +<img src="images/image138a.jpg" width="350" height="209" alt="PNEUMATIC TRACK STOP, SHOWING STOP TRIGGER IN UPRIGHT +POSITION" title="PNEUMATIC TRACK STOP, SHOWING STOP TRIGGER IN UPRIGHT +POSITIONREAR VIEW OF BLOCK SIGNAL POST, SHOWING TRANSFORMER AND +INSTRUMENT CASES WITH DOORS OPEN" /> +<span class="caption">PNEUMATIC TRACK STOP, SHOWING STOP TRIGGER IN UPRIGHT +POSITION</span> +<br /><br /></p> + +<p>The length of the overlap was given very careful consideration by the +Interborough Rapid Transit Company, who instituted a series of tests +of braking power of trains; from these and others made by the +Pennsylvania Railroad Company, curves were computed so as to determine +the distance in which trains could be stopped at various rates of +speed on a level track, with corrections for rising and falling to +grades up to 2 per cent. Speed curves were then plotted for the trains +on the entire line, showing at each point the maximum possible speed, +with the gear ratio of the motors adopted. A joint consideration of +the speeds, braking efforts, and profile of the road were then used to +determine at each and every point on the line the minimum allowable +distance between trains, so that the train in the rear could be +stopped by the automatic application of the brakes before reaching a +train which might be standing at a signal in advance; in other words, +the length of the overlap section was determined by the local +conditions at each point.</p> + +<p>In order to provide for adverse conditions the actual braking +distances was increased by 50 per cent.; for example, the braking +distance of a train moving 35 miles an hour is 465 feet, this would be +increased 50 per cent. and the overlap made not less than 697 feet. +With this length of overlap the home signals could be located 697 feet +apart, and the block section length would be double this or 1394 feet. +The average length of overlaps, as laid out, is about 800 feet, and +the length of block sections double this, or 1,600 feet.<br /><br /></p> + +<p class="figcenter" style="width: 350px;"> +<img src="images/image138b.jpg" width="350" height="329" alt="VIEW UNDER CAR, SHOWING TRIGGER ON TRUCK IN POSITION TO +ENGAGE WITH TRACK STOP" title="VIEW UNDER CAR, SHOWING TRIGGER ON TRUCK IN POSITION TO +ENGAGE WITH TRACK STOP" /> +<span class="caption">VIEW UNDER CAR, SHOWING TRIGGER ON TRUCK IN POSITION TO +ENGAGE WITH TRACK STOP</span> +<br /><br /></p> + +<p>The protection provided by this unique arrangement of signals is +illustrated on <a href="#DIAGRAM_OF_OVERLAPPING_BLOCK_SIGNAL_SYSTEM_ILLUSTRATING_POSSIBLE_POSITIONS_OF_TRAINS_RUNNING_UNDER_SAME">page 143</a>. Three positions of train are shown:</p> + +<div class="blockquot"> +<p>"A." MINIMUM distance between trains: The first train has just passed +the home signal, the second <span class='pagenum'><a name="Page_139" id="Page_139">[Pg 139]</a></span>train is stopped by the home signal in +the rear; if this train had failed to stop at this point, the +automatic stop would have applied the air brake and the train would +have had the overlap distance in which to stop before it could reach +the rear of the train in advance; therefore, under the worst +conditions, no train can get closer to the train in advance than the +length of the overlap, and this is always a safe stopping distance.</p> + +<p>"B." CAUTION distance between train: The first train in same position +as in "A," the second train at the third home signal in the rear; this +signal can be passed under caution, and this distance between trains +is the caution distance, and is always equal to the length of the +block section, or two overlaps.</p> + +<p>"C." CLEAR distance between trains: First train in same position as in +"A," second train at the fourth home signal in the rear; at this point +both the home and distant signals are clear, and the distance between +the trains is now the clear running distance; that is, when the trains +are one block section plus an overlap apart they can move under clear +signal, and this distance is used in determining the running schedule. +It will be noted in "C" that the first train has the following +protection: Home signals 1 and 2 in stop position, together with the +automatic stop at signal 2 in position to stop a train, distant signal +1, 2, and 3 all at caution, or, in other words, a train that has +stopped is always protected by two home signals in its rear, and by +three caution signals, in addition to this an automatic stop placed at +a safe stopping distance in the rear of the train.<br /><br /></p> +</div> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image139.jpg" width="500" height="393" alt="ELECTRO-PNEUMATIC INTERLOCKING MACHINE ON STATION +PLATFORM" title="ELECTRO-PNEUMATIC INTERLOCKING MACHINE ON STATION +PLATFORM" /> +<span class="caption">ELECTRO-PNEUMATIC INTERLOCKING MACHINE ON STATION +PLATFORM</span> +<br /><br /></p> + +<p><span class='pagenum'><a name="Page_140" id="Page_140">[Pg 140]</a></span><br /><br /></p> +<p class="figcenter" style="width: 500px;"> +<img src="images/image140.jpg" width="500" height="391" alt="SPECIAL INTERLOCKING SIGNAL CABIN SOUTH OF BROOKLYN +BRIDGE STATION" title="SPECIAL INTERLOCKING SIGNAL CABIN SOUTH OF BROOKLYN +BRIDGE STATION" /> +<span class="caption">SPECIAL INTERLOCKING SIGNAL CABIN SOUTH OF BROOKLYN +BRIDGE STATION</span> +<br /><br /></p> + +<div class="sidenote"><i>Description +of Block +Signaling +System</i></div> + +<p>The block signaling system as installed consists of automatic +overlapping system above described applied to the two express tracks +between City Hall and 96th Street, a distance of six and one-half +miles, or thirteen miles of track; and to the third track between 96th +and 145th Streets on the West Side branch, a distance of two and +one-half miles. This third track is placed between the two local +tracks, and will be used for express traffic in both directions, +trains moving toward the City Hall in the morning and in the opposite +direction at night; also the two tracks from 145th Street to Dyckman +Street, a distance of two and one-half miles, or five miles of track. +The total length of track protected by signals is twenty-four and +one-half miles.</p> + +<p>The small amount of available space in the subway made it necessary to +design a special form of the signal itself. Clearances would not +permit of a "position" signal indication, and, further, a position +signal purely was not suitable for the lighting conditions of the +subway. A color signal was therefore adopted conforming to the adopted +rules of the American Railway Association. It consists of an iron case +fitted with two white lenses, the upper being the home signal and the +lower the distant. Suitable colored glasses are mounted in slides +which are operated by pneumatic cylinders placed in the base of the +case. Home and dwarf signals show a red light for the danger or "stop" +indication. Distant signals show a yellow light for the "caution" +indication. All signals show a green light for the "proceed" or clear +position. Signals in <span class='pagenum'><a name="Page_141" id="Page_141">[Pg 141]</a></span>the subway are constantly lighted by two +electric lights placed back of each white lens, so that the lighting +will be at all times reliable.</p> + +<p>On the elevated structure, semaphore signals of the usual type are +used. The signal lighting is supplied by a special alternating current +circuit independent of the power and general lighting circuits.</p> + +<p>A train stop or automatic stop of the Kinsman system is used at all +block signals, and at many interlocking signals. This is a device for +automatically applying the air brakes to the train if it should pass a +signal in the stop position. This is an additional safeguard only to +be brought into action when the danger indication has for any reason +been disregarded, and insures the maintenance of the minimum distance +between trains as provided by the overlaps established.</p> + +<p>Great care has been given to the design, construction, and +installation of the signal apparatus, so as to insure reliability of +operation under the most adverse conditions, and to provide for +accessibility to all the parts for convenience in maintenance. The +system for furnishing power to operate and control the signals +consists of the following:</p> + +<p>Two 500-volt alternating current feed mains run the entire length of +the signal system. These mains are fed by seven direct-current +motor-driven generators operated in multiple located in the various +sub-power stations. Any four of these machines are sufficient to +supply the necessary current for operating the system. Across these +alternating mains are connected the primary coils of track +transformers located at each signal, the secondaries of which supply +current of about 10 volts to the rails of the track sections. Across +the rails at the opposite end of the section is connected the track +relay, the moving element of which operates a contact. This contact +controls a local direct-current circuit operating, by compressed air, +the signal and automatic train stop.</p> + +<p>Direct current is furnished by two mains extending the length of the +system, which are fed by eight sets of 16-volt storage batteries in +duplicate. These batteries are located in the subway at the various +interlocking towers, and are charged by motor generators, one of which +is placed at each set of batteries. These motor generators are driven +by direct current from the third rail and deliver direct current of 25 +volts.</p> + +<p>The compressed air is supplied by six air compressors, one located at +each of the following sub-stations: Nos. 11, 12, 13, 14, 16, and 17. +Three of these are reserve compressors. They are motor-driven by +direct-current motors, taking current from the direct-current buss +bars at sub-stations at from 400 to 700 volts. The capacity of each +compressor is 230 cubic feet.<br /><br /></p> + +<p class="figcenter" style="width: 375px;"> +<img src="images/image141.jpg" width="375" height="327" alt="MAIN LINE, PIPING AND WIRING FOR BLOCK AND INTERLOCKING +SYSTEM, SHOWING JUNCTION BOX ON COLUMN" title="MAIN LINE, PIPING AND WIRING FOR BLOCK AND INTERLOCKING +SYSTEM, SHOWING JUNCTION BOX ON COLUMN" /> +<span class="caption">MAIN LINE, PIPING AND WIRING FOR BLOCK AND INTERLOCKING +SYSTEM, SHOWING JUNCTION BOX ON COLUMN</span> +<br /><br /></p> + +<p>The motor-driven air compressors <span class='pagenum'><a name="Page_142" id="Page_142">[Pg 142]</a></span>are controlled by a governor which +responds to a variation of air pressure of five pounds or less. When +the pressure has reached a predetermined point the machine is stopped +and the supply of cooling water shut off. When the pressure has fallen +a given amount, the machine is started light, and when at full speed +the load is thrown on and the cooling water circulation reëstablished. +Oiling of cylinders and bearings is automatic, being supplied only +while the machines are running.</p> + +<p>Two novel safety devices having to do especially with the signaling +may be here described. The first is an emergency train stop. It is +designed to place in the hands of station attendants, or others, the +emergency control of signals. The protection afforded is similar in +principle to the emergency brake handle found in all passenger cars, +but operates to warn all trains of an extraneous danger condition. It +has been shown in electric railroading that an accident to apparatus, +perhaps of slight moment, may cause an unreasoning panic, on account +of which passengers may wander on adjoining tracks in face of +approaching trains. To provide as perfectly as practicable for such +conditions, it has been arranged to loop the control of signals into +an emergency box set in a conspicuous position in each station +platform. The pushing of a button on this box, similar to that of the +fire-alarm signal, will set all signals immediately adjacent to +stations in the face of trains approaching, so that all traffic may be +stopped until the danger condition is removed.</p> + +<p>The second safety appliance is the "section break" protection. This +consists of a special emergency signal placed in advance of each +separate section of the third rail; that is, at points where trains +move from a section fed by one sub-station to that fed by another. +Under such conditions the contact shoes of the train temporarily span +the break in the third rail. In case of a serious overload or ground +on one section, the train-wiring would momentarily act as a feeder for +the section, and thus possibly blow the train fuses and cause delay. +In order, therefore, to prevent trains passing into a dangerously +overloaded section, an overload relay has been installed at each +section break to set a "stop" signal in the face of an approaching +train, which holds the train until the abnormal condition is removed.</p> + +<p><span class='pagenum'><a name="Page_143" id="Page_143">[Pg 143]</a></span><br /><br /></p> +<p class="figcenter" style="width: 600px;"> +<a href="images/image142.png"><img src="images/image142_th.png" width="600" height="318" alt="THREE METHODS OF BLOCK SIGNALING" title="THREE METHODS OF BLOCK SIGNALING" /></a> +<span class="caption">THREE METHODS OF BLOCK SIGNALING</span> +<br /><br /></p> + +<p class="figcenter" style="width: 600px;"> +<a name="DIAGRAM_OF_OVERLAPPING_BLOCK_SIGNAL_SYSTEM_ILLUSTRATING_POSSIBLE_POSITIONS_OF_TRAINS_RUNNING_UNDER_SAME" id="DIAGRAM_OF_OVERLAPPING_BLOCK_SIGNAL_SYSTEM_ILLUSTRATING_POSSIBLE_POSITIONS_OF_TRAINS_RUNNING_UNDER_SAME"></a> +<a href="images/image143.png"><img src="images/image143_th.png" width="600" height="291" alt="DIAGRAM OF OVERLAPPING BLOCK SIGNAL SYSTEM +ILLUSTRATING POSSIBLE POSITIONS OF TRAINS RUNNING UNDER SAME" title="DIAGRAM OF OVERLAPPING BLOCK SIGNAL SYSTEM +ILLUSTRATING POSSIBLE POSITIONS OF TRAINS RUNNING UNDER SAME" /></a> +<span class="caption">DIAGRAM OF OVERLAPPING BLOCK SIGNAL SYSTEM +ILLUSTRATING POSSIBLE POSITIONS OF TRAINS RUNNING UNDER SAME</span> +<br /><br /></p> + +<div class="sidenote"><i>Interlocking +System</i></div> + +<p>The to-and-fro movement of a dense traffic on a four-track railway +requires a large amount of switching, especially when each movement is +complicated by junctions of two or more lines. Practically every +problem of trunk line train movement, including two, three, and +four-track operation, had to be provided for in the switching plants +of the subway. Further, the problem was complicated by the restricted +clearances and vision attendant upon tunnel construction. It was +estimated that the utmost flexibility of operation should be provided +for, and also that every movement be certain, quick, and safe.</p> + +<p>All of the above, which are referred to in the briefest terms only, +demanded that all switching movements should be made through the +medium of power-operated interlocking plants. These plants in the +subway portions of the line are in all cases electro-pneumatic, while +in the elevated portions of the line mechanical interlocking has been, +in some cases, provided.</p> + +<p>A list of the separate plants installed will be interesting, and is +given below:</p> + +<p><span class='pagenum'><a name="Page_144" id="Page_144">[Pg 144]</a></span></p> +<div class='center'> +<table border="0" cellpadding="2" cellspacing="0" summary="Plants"> +<tr><td align='left'><b>Location.</b></td><td align='right'><b>Interlocking<br /> Machines.</b></td><td align='right'><b> Working<br /> Levers.</b></td></tr> +<tr><td align='left'>MAIN LINE.</td></tr> +<tr><td align='left'>City Hall,</td><td align='right'>3</td><td align='right'>32</td></tr> +<tr><td align='left'>Spring Street,</td><td align='right'>2</td><td align='right'>10</td></tr> +<tr><td align='left'>14th Street,</td><td align='right'>2</td><td align='right'>16</td></tr> +<tr><td align='left'>18th Street,</td><td align='right'>1</td><td align='right'>4</td></tr> +<tr><td align='left'>42d Street,</td><td align='right'>2</td><td align='right'>15</td></tr> +<tr><td align='left'>72d Street</td><td align='right'>2</td><td align='right'>15</td></tr> +<tr><td align='left'>96th Street</td><td align='right'>2</td><td align='right'>19</td></tr> +<tr><td align='left'>WEST SIDE BRANCH.</td></tr> +<tr><td align='left'>100th Street,</td><td align='right'>1</td><td align='right'>6</td></tr> +<tr><td align='left'>103d Street,</td><td align='right'>1</td><td align='right'>6</td></tr> +<tr><td align='left'>110th Street,</td><td align='right'>2</td><td align='right'>12</td></tr> +<tr><td align='left'>116th Street,</td><td align='right'>2</td><td align='right'>12</td></tr> +<tr><td align='left'>Manhattan Viaduct,</td><td align='right'>1</td><td align='right'>12</td></tr> +<tr><td align='left'>137th Street,</td><td align='right'>2</td><td align='right'>17</td></tr> +<tr><td align='left'>145th Street,</td><td align='right'>2</td><td align='right'>19</td></tr> +<tr><td align='left'>Dyckman Street,</td><td align='right'>1</td><td align='right'>12</td></tr> +<tr><td align='left'>216th Street,</td><td align='right'>1</td><td align='right'>14</td></tr> +<tr><td align='left'>EAST SIDE BRANCH.</td></tr> +<tr><td align='left'>135th Street,</td><td align='right'>2</td><td align='right'>6</td></tr> +<tr><td align='left'>Lenox Junction,</td><td align='right'>1</td><td align='right'>7</td></tr> +<tr><td align='left'>145th Street,</td><td align='right'>1</td><td align='right'>9</td></tr> +<tr><td align='left'>Lenox Avenue Yard,</td><td align='right'>1</td><td align='right'>35</td></tr> +<tr><td align='left'>Third and Westchester Avenue Junction,</td><td align='right'>1</td><td align='right'>13</td></tr> +<tr><td align='left'>St. Anna Avenue,</td><td align='right'>1</td><td align='right'>24</td></tr> +<tr><td align='left'>Freeman Street,</td><td align='right'>1</td><td align='right'>12</td></tr> +<tr><td align='left'>176th Street,</td><td align='right'>2</td><td align='right'>66</td></tr> +<tr><td align='left'> </td><td align='right'>——</td><td align='right'>——</td></tr> +<tr><td align='left'><span style="margin-left: 2.5em;">Total,</span></td><td align='right'>37</td><td align='right'>393</td></tr> +<tr><td align='left'>The total number of signals, both block and interlocking, is as follows:</td></tr> +<tr><td align='left'>Home signals,</td><td></td><td></td><td align='right'>354</td></tr> +<tr><td align='left'>Dwarf signals,</td><td></td><td></td><td align='right'>150</td></tr> +<tr><td align='left'>Distant signals,</td><td></td><td></td><td align='right'>187</td></tr> +<tr><td align='left'></td><td></td><td></td><td align='right'>——</td></tr> +<tr><td align='left'><span style="margin-left: 2.5em;">Total,</span></td><td></td><td></td><td align='right'>691</td></tr> +<tr><td align='left'><span style="margin-left: 2.5em;">Total number of switches,</span></td><td></td><td></td><td align='right'>224</td></tr> +</table></div> +<p>It will be noted that in the case of the City Hall Station three +separate plants are required, all of considerable size, and intended +for constant use for a multiplicity of movements. It is, perhaps, +unnecessary to state that all the mechanism of these important +interlocking plants is of the most substantial character and provided +with all the necessary safety appliances and means for rapidly setting +up the various combinations. The interlocking machines are housed in +steel concrete "towers," so that the operators may be properly +protected and isolated in the performance of their duties.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_145" id="Page_145">[Pg 145]</a></span></p> +<h2><a name="CHAPTER_X" id="CHAPTER_X"></a>CHAPTER X</h2> + +<h3>SUBWAY DRAINAGE</h3> + + +<p>The employment of water-proofing to the exterior surfaces of the +masonry shell of the tunnel, which is applied to the masonry, almost +without a break along the entire subway construction, has made it +unnecessary to provide an extensive system of drains, or sump pits, of +any magnitude, for the collection and removal of water from the +interior of the tunnel.</p> + +<p>On the other hand, however, at each depression or point where water +could collect from any cause, such as by leakage through a cable +manhole cover or by the breaking of an adjacent water pipe, or the +like, a sump pit or drain has been provided for carrying the water +away from the interior of the tunnel.</p> + +<p>For all locations, where such drains, or sump pits, are located above +the line of the adjacent sewer, the carrying of the water away has +been easy to accomplish by employing a drain pipe in connection with +suitable traps and valves.</p> + +<p>In other cases, however, where it is necessary to elevate the water, +the problem has been of a different character. In such cases, where +possible, at each depression where water is liable to collect, a well, +or sump pit, has been constructed just outside the shell of the +tunnel. The bottom of the well has been placed lower than the floor of +the tunnel, so that the water can flow into the well through a drain +connecting to the tunnel.</p> + +<p>Each well is then provided with a pumping outfit; but in the case of +these wells and in other locations where it is necessary to maintain +pumping devices, it has not been possible to employ a uniform design +of pumping equipment, as the various locations offer different +conditions, each employing apparatus best suited to the requirements.</p> + +<p>In no case, except two, is an electric pump employed, as the +employment of compressed air was considered more reliable.</p> + +<p>The several depressions at which it is necessary to maintain a pumping +plant are enumerated as follows:</p> + +<div class="blockquot"> +<p>No. 1—Sump at the lowest point on City Hall Loop.</p> + +<p>No. 2—Sump at intersection of Elm and White Streets.</p> + +<p>No. 3—Sump at 38th Street in the Murray Hill Tunnel.</p> + +<p>No. 4—Sump at intersection of 46th Street and Broadway.</p> + +<p>No. 5—Sump at intersection of 116th Street and Lenox Avenue.</p> + +<p>No. 6—Sump at intersection of 142d Street and Lenox Avenue.</p> + +<p>No. 7—Sump at intersection of 147th Street and Lenox Avenue.</p> + +<p>No. 8—Sump at about 144th Street in Harlem River approach.</p> + +<p>No. 9—Sump at the center of the Harlem River Tunnel.</p> + +<span class='pagenum'><a name="Page_146" id="Page_146">[Pg 146]</a></span> +<p>No. 10—Sump at intersection of Gerard Avenue and 149th Street.</p> +</div> + +<p>In addition to the above mentioned sumps, where pumping plants are +maintained, it is necessary to maintain pumping plants at the +following points:</p> + +<div class="blockquot"><p>Location No. 1—At the cable tunnel constructed under the +Subway at 23d Street and Fourth Avenue.</p> + +<p>Location No. 2—At the sub-subway at 42d Street and Broadway.</p> + +<p>Location No. 3—At the portal of the Lenox Avenue extension +at 148th Street.</p> + +<p>Location No. 4—At the southerly end of the Harlem River tube.</p> + +<p>Location No. 5—At the northerly end of the Harlem River tube.</p> + +<p>Location No. 6—At the portal at Bergen Avenue and 149th Street.</p></div> + +<p>In the case of the No. 1 sump a direct-connected electric +triple-plunger pump is employed, situated in a pump room about 40 feet +distant from the sump pit. In the case of Nos. 2, 4, and 7 sumps, +automatic air lifts are employed. This apparatus is placed in those +sump wells which are not easily accessible, and the air lift was +selected for the reason that no moving parts are conveyed in the +air-lift construction other than the movable ball float and valve +which control the device. The air lift consists of concentric piping +extending several feet into the ground below the bottom of the well, +and the water is elevated by the air producing a rising column of +water of less specific weight than the descending column of water +which is in the pipe extending below the bottom of the sump well.</p> + +<p>In the case of Nos. 3 and 5 sumps, and for Location No. 1, automatic +air-operated ejectors have been employed, for the reason that the +conditions did not warrant the employment of air lifts or electric or +air-operated pumps.</p> + +<p>In the case of Nos. 6, 8, 9, and 10 sumps and for Locations Nos. 2, 4, +and 5, air-operated reciprocating pumps will be employed. These pumps +will be placed in readily accessible locations, where air lifts could +not be used, and this type of pump was selected as being the most +reliable device to employ.</p> + +<p>In the case of Location No. 3, where provision has to be made to +prevent a large amount of yard drainage, during a storm, from entering +the tunnel where it descends from the portal, it was considered best +to employ large submerged centrifugal pumps, operated by reciprocating +air engines. Also for the portal, at Location No. 6, similar +centrifugal pumps will be employed, but as compressed air is not +available at this point, these pumps will be operated by electric +motors.</p> + +<p>The air supply to the air-operating pumping devices will be +independent from the compressed air line which supplies air to the +switch and signal system, but break-down connections will be made +between the two systems, so that either system can help the other out +in case of emergency.</p> + +<p>A special air-compressor plant is located at the 148th Street repair +shop, and another plant within the subway at 41st Street, for +supplying air to the pumps, within the immediate locality of each +compressor plant. For the more remote pumps, air will be supplied by +smaller air compressors located within passenger stations. In one +case, for the No. 2 sump, air will be taken from the switch and signal +air-compressor plant located at the No. 11 sub-station.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_147" id="Page_147">[Pg 147]</a></span></p> +<h2><a name="CHAPTER_XI" id="CHAPTER_XI"></a>CHAPTER XI</h2> + +<h3>REPAIR AND INSPECTION SHED</h3> + + +<p>While popularly and not inaccurately known as the "Subway System," the +lines of the Interborough Company comprise also a large amount of +trackage in the open air, and hence the rolling stock which has +already been described is devised with the view to satisfying all the +peculiar and special conditions thus involved. A necessary corollary +is the requirement of adequate inspection and repair shops, so that +all the rolling stock may at all times be in the highest state of +efficiency; and in this respect the provision made by the company has +been lavish and liberal to a degree.</p> + +<p>The repair and inspection shop of the Interborough Rapid Transit +Company adjoins the car yards of the company and occupies the entire +block between Seventh Avenue on the west, Lenox Avenue and the Harlem +River on the east, 148th Street on the south, and 149th Street on the +north. The electric subway trains will enter the shops and car yard by +means of the Lenox Avenue extension, which runs directly north from +the junction at 142d Street and Lenox Avenue of the East Side main +line. The branch leaves the main line at 142d Street, gradually +approaches the surface, and emerges at about 147th Street.</p> + +<div class="sidenote"><i>General +Arrangement</i></div> + +<p>The inspection shed is at the southern end of the property and +occupies an area of approximately 336 feet by 240 feet. It is divided +into three bays, of which the north bay is equipped with four tracks +running its entire length, and the middle bay with five tracks. The +south bay contains the machine-tool equipment, and consists of +eighteen electrically driven machines, locker and wash rooms, heating +boilers, etc., and has only one track extending through it.</p> + +<div class="sidenote"><i>Construction</i></div> + +<p>The construction of the inspection shops is that which is ordinarily +known as "reinforced concrete," and no wood is employed in the walls +or roof. The building is a steel structure made up of four rows of +center columns, which consist of twenty-one bays of 16 feet each, +supporting the roof trusses. The foundations for these center columns +are concrete piers mounted on piles. After the erection of the steel +skeleton, the sides of the building and the interior walls are +constructed by the use of 3/4-inch furring channels, located 16 inches +apart, on which are fastened a series of expanded metal laths. The +concrete is then applied to these laths in six coats, three on each +side, and termed respectively the scratch coat, the rough coat, and +the fining coat. In the later, the concrete is made with white sand, +to give a finished appearance to the building.</p> + +<p>The roof is composed of concrete slabs, reinforced with expanded metal +laths and finished with cement and mortar. It is then water-proofed +with vulcanite water-proofing and gravel.</p> + +<p>In this connection it might be said that, although this system of +construction has been employed before, the building under +consideration is the largest example of this kind of work yet done in +the neighborhood of <span class='pagenum'><a name="Page_148" id="Page_148">[Pg 148]</a></span>New York City. It was adopted instead of +corrugated iron, as it is much more substantial, and it was considered +preferable to brick, as the later would have required much more +extensive foundations.</p> + +<p>The doors at each of the bays of the building are of rolling steel +shutter type, and are composed of rolled-steel strips which interloop +with each other, so that while the entire door is of steel, it can +easily be raised and lowered.</p> + +<div class="sidenote"><i>Capacity and +Pit Room</i></div> + +<p>All of the tracks in the north and middle bays are supplied with pits +for inspecting purposes, and as each track has a length sufficient to +hold six cars, the capacity of these two bays is fifty-four cars.</p> + +<p>The inspection pits are heated by steam and lighted by electric light, +for which latter purpose frequent sockets are provided, and are also +equipped with gas pipes, so that gas torches can be used instead of +gasoline.</p> + +<div class="sidenote"><i>Trolley +Connection</i></div> + +<p>As usual in shops of this kind, the third rail is not carried into the +shops, but the cars will be moved about by means of a special trolley. +In the middle bay this trolley consists of a four-wheeled light-frame +carriage, which will run on a conductor located in the pit. The +carriage has attached to it a flexible wire which can be connected to +the shoe-hanger of the truck or to the end plug of the car, so that +the cars can be moved around in the shops by means of their own +motors. In the north bay, where the pits are very shallow, the +conductor is carried overhead and consists of an 8-pound T-rail +supported from the roof girders.</p> + +<p>The middle bay is provided with a 50-ton electric crane, which spans +all of the tracks in this shop and is so arranged that it can serve +any one of the thirty cars on the five tracks, and can deliver the +trucks, wheels, motors, and other repair parts at either end of the +shops, where they can be transferred to the telpherage hoist.</p> + +<div class="sidenote"><i>The +Telpherage +System</i></div> + +<p>One of the most interesting features of the shops is the electric +telpherage system. This system runs the entire length of the north and +south bays crossing the middle bay or erection shop at each end, so +that the telpherage hoist can pick up in the main room any wheels, +trucks, or other apparatus which may be required, and can take them +either into the north bay for painting, or into the south bay or +machine shop for machine-tool work. The telpherage system extends +across the transfer table pit at the west end of the shops and into +the storehouse and blacksmith shop at the Seventh Avenue end of the +grounds.</p> + +<p>The traveling telpherage hoist has a capacity of 6,000 pounds. The +girders upon which it runs consist of 12-inch I-beams, which are hung +from the roof trusses. The car has a weight of one ton and is +supported by and runs on the I-beam girders by means of four 9-inch +diameter wheels, one on each side. The hoist is equipped with two +motors. The driving motor of two horse power is geared by double +reduction gearing to the driving wheels at one end of the hoist. The +hoist motor is of eight horse power, and is connected by worm gearing +and then by triple reduction gearing to the hoist drum. The motors are +controlled by rheostatic controllers, one for each motor. The hoist +motor is also fitted with an electric brake by which, when the power +is cut off, a band brake is applied to the hoisting drum. There is +also an automatic cut-out, consisting of a lever operated by a nut, +which travels on the threaded extension of the hoisting drum shaft, +and by which the current on the motor is cut off and the brake applied +if the chain hook is wound up too close to the hoist.</p> + +<div class="sidenote"><i>Heating and +Lighting</i></div> + +<p>The buildings are heated throughout with steam, with vacuum system of +return. The steam is supplied by two 100 horse power return tubular +boilers, located at the southeastern corner of the building and +provided with a 28-inch stack 60 feet high. The heat is distributed at +15 pounds pressure throughout the <span class='pagenum'><a name="Page_149" id="Page_149">[Pg 149]</a></span>three bays by means of coil +radiators, which are placed vertically against the side walls of the +shop and storeroom. In addition, heating pipes are carried through the +pits as already described. The shops are well lighted by large windows +and skylights, and at night by enclosed arc lights.<br /><br /></p> + +<p class="figcenter" style="width: 500px;"> +<img src="images/image149.jpg" width="500" height="361" alt="INTERIOR VIEW OF 148TH STREET REPAIR SHOPS" title="INTERIOR VIEW OF 148TH STREET REPAIR SHOPS" /> +<span class="caption">INTERIOR VIEW OF 148TH STREET REPAIR SHOPS</span> +</p> + +<div class="sidenote"><i>Fire +Protection</i></div> + +<p>The shops and yards are equipped throughout with fire hydrants and +fire plugs, hose and fire extinguishers. The water supply taps the +city main at the corner of Fifth Avenue and 148th Street, and pipes +are carried along the side of the north and south shops, with three +reel connections on each line. A fire line is also carried through the +yards, where there are four hydrants, also into the general storeroom.</p> + +<div class="sidenote"><i>General +Store Room</i></div> + +<p>The general storeroom, oil room, and blacksmith shop occupy a building +199 feet by 22 feet in the southwestern corner of the property. This +building is of the same general construction as that of the inspection +shops. The general storeroom, which is that fronting on 148th Street, +is below the street grade, so that supplies can be loaded directly +onto the telpherage hoist at the time of their receipt, and can be +carried to any part of the works, or transferred to the proper +compartments in the storeroom. Adjoining the general room is the oil +and paint storeroom, which is separated from the rest of the building +by fire walls. This room is fitted with a set of eight tanks, each +with a capacity of 200 gallons. As the barrels filled with oil and +other combustible material are brought into this room by the +telpherage system they are deposited on elevated platforms, from which +their contents can be tapped directly into the tank.</p> + +<div class="sidenote"><i>Blacksmith +Shop</i></div> + +<p>The final division of the west shops is that in the northeastern +corner, which is devoted to a blacksmith <span class='pagenum'><a name="Page_150" id="Page_150">[Pg 150]</a></span>shop. This shop contains six +down-draught forges and one drop-hammer, and is also served by the +telpherage system.</p> + +<div class="sidenote"><i>Transfer +Table</i></div> + +<p>Connecting the main shops with the storeroom and blacksmith or west +shops is a rotary transfer table 46 feet 16-13/16 inches long and with +a run of 219 feet. The transfer table is driven by a large electric +motor the current being supplied through a conductor rail and sliding +contact shoe. The transfer table runs on two tracks and is mounted on +33-inch standard car wheels.</p> + +<div class="sidenote"><i>Employees</i></div> + +<p>The south side of the shop is fitted with offices for the Master +Mechanic and his department.</p> + +<p>The working force will comprise about 250 in the shops, and their +lockers, lavatories, etc., are located in the south bay.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_151" id="Page_151">[Pg 151]</a></span></p> +<h2><a name="CHAPTER_XII" id="CHAPTER_XII"></a>CHAPTER XII</h2> + +<h3>SUB-CONTRACTORS</h3> + + +<p>The scope of this book does not permit an enumeration of all the +sub-contractors who have done work on the Rapid Transit Railroad. The +following list, however, includes the sub-contractors for all the more +important parts of the construction and equipment of the road.</p> + +<hr style='width: 45%;' /> + +<p><big><i>General Construction, Sub-section Contracts, Track and Track +Material, Station Finish, and Miscellaneous Contracts</i></big></p> + +<p><span class="smcap">S. L. F. Deyo</span>, Chief Engineer.</p> + + +<p><big><b><i>Sub-sections</i></b></big></p> + +<p>For construction purposes the road was divided into sub-sections, and +sub-contracts were let which included excavation, construction and +re-construction of sub-surface structures, support of surface railway +tracks and abutting buildings, erection of steel (underground and +viaduct), masonry work and tunnel work under the rivers; also the +plastering and painting of the inside of tunnel walls and restoration +of street surface.</p> + +<p>Bradley, William, Sub-sections 6A and 6B, 60th Street to 104th Street.</p> + +<p>Degnon-McLean Contracting Company (Degnon Contracting Company), +Sub-section 1, 2 and 5A, Post-office to Great Jones Street and 41st +Street and Park Avenue to 47th Street and Broadway.</p> + +<p>Farrell, E. J., Sub-section, Lenox Avenue Extension, 142d Street to +148th Street.</p> + +<p>Farrell & Hopper (Farrell, Hopper & Company), Sub-sections 7 and 8, +103d Street and Broadway to 135th Street and Lenox Avenue.</p> + +<p>Holbrook, Cabot & Daly (Holbrook, Cabot & Daly Contracting Company), +Sub-section 3, Great Jones Street to 33d Street.</p> + +<p>McCabe & Brother, L. B. (R. C. Hunt, Superintendent), Sub-sections 13 +and 14, 133d Street to Hillside Avenue.</p> + +<p>McMullen & McBean, Sub-section 9A, 135th Street and Lenox Avenue to +Gerard Avenue and 149th Street.</p> + +<p>Naughton & Company (Naughton Company), Sub-section 5B, 47th Street to +60th Street.</p> + +<p>Roberts, E. P., Sub-sections 10, 12, and 15, Foundations (Viaducts), +Brook Avenue to Bronx Park, 125th Street to 133d Street, and Hillside +Avenue to Bailey Avenue.</p> + +<p>Rodgers, John C., Sub-section 9B, Gerard Avenue to Brook Avenue.</p> + +<p>Shaler, Ira A. (Estate of Ira A. Shaler), Sub-section 4, 33d Street to +41st Street.</p> + +<p>Shields, John, Sub-section 11, 104th Street to 125th Street.</p> + +<p>Terry & Tench Construction Company (Terry & Tench Company), +Sub-sections 10, 12, and 15, Steel Erection (Viaducts), Brook Avenue +to Bronx Park, 125th Street to 133d Street, and Hillside Avenue to +Bailey Avenue.</p> + + +<p><span class="smcap"><b>Brooklyn Extension.</b></span></p> + +<p>Cranford & McNamee, Sub-section 3, Clinton Street to Flatbush and +Atlantic Avenues, Brooklyn.</p> + +<p>Degnon-McLean Contracting Company (Degnon Contracting Company), +Sub-section 1, Park Row to Bridge Street, Manhattan.</p> + +<p><span class='pagenum'><a name="Page_152" id="Page_152">[Pg 152]</a></span></p><p>Onderdonk, Andrew (New York Tunnel Company), Sub-sections 2 and 2A, +Bridge Street, Manhattan, to Clinton and Joralemon Streets, Brooklyn.</p> + + +<p><span class="smcap"><b>Track and Track Material</b></span></p> + +<p>American Iron & Steel Manufacturing Company, Track Bolts.</p> + +<p>Baxter & Company, G. S., Ties.</p> + +<p>Connecticut Trap Rock Quarries, Ballast.</p> + +<p>Dilworth, Porter & Company, Spikes.</p> + +<p>Holbrook, Cabot & Rollins (Holbrook, Cabot & Rollins Corporation), +Track Laying, City Hall to Broadway and 42d Street.</p> + +<p>Long Clove Trap Rock Company, Ballast.</p> + +<p>Malleable Iron Fittings Company, Cup Washers.</p> + +<p>Naughton Company, Track Laying, Underground Portion of Road north of +42d Street and Broadway.</p> + +<p>Pennsylvania Steel Company, Running Rails, Angle Bars, Tie Plates and +Guard Rails.</p> + +<p>Ramapo Iron Works, Frogs and Switches, Filler Blocks and Washers.</p> + +<p>Sizer & Company, Robert R., Ties.</p> + +<p>Terry & Tench Construction Company (Terry & Tench Company), Timber +Decks for Viaduct Portions, and Laying and Surfacing Track on Viaduct +Portions.</p> + +<p>Weber Railway Joint Manufacturing Company, Weber Rail Joints.</p> + + +<p><span class="smcap"><b>Station Finish</b></span></p> + +<p>American Mason Safety Tread Company, Safety Treads.</p> + +<p>Atlantic Terra Cotta Company, Terra Cotta.</p> + +<p>Boote Company, Alfred, Glazed Tile and Art Ceramic Tile.</p> + +<p>Byrne & Murphy, Plumbing, 86th Street Station.</p> + +<p>Dowd & Maslen, Brick Work for City Hall and other Stations and +Superstructures for 72d Street, 103d Street and Columbia University +Stations.</p> + +<p>Empire City Marble Company, Marble.</p> + +<p>Grueby Faience Company, Faience.</p> + +<p>Guastavino Company, Guastavino Arch, City Hall Station.</p> + +<p>Hecla Iron Works, Kiosks and Eight Stations on Elevated Structure.</p> + +<p>Herring-Hall-Marvin Safe Company, Safes.</p> + +<p>Holbrook, Cabot & Rollins Corporation, Painting Stations.</p> + +<p>Howden Tile Company, Glazed Tile and Art Ceramic Tile.</p> + +<p>Laheny Company, J. E., Painting Kiosks.</p> + +<p>Manhattan Glass Tile Company, Glass Tile, and Art Ceramic Tile.</p> + +<p>Parry, John H., Glass Tile and Art Ceramic Tile.</p> + +<p>Pulsifer & Larson Company, Illuminated Station Signs.</p> + +<p>Rookwood Pottery Company, Faience</p> + +<p>Russell & Irwin Manufacturing Company, Hardware</p> + +<p>Simmons Company, John, Railings and Gates.</p> + +<p>Tracy Plumbing Company, Plumbing.</p> + +<p>Tucker & Vinton, Strap Anchors for Kiosks.</p> + +<p>Turner Construction Company, Stairways, Platforms, and Platform +Overhangs.</p> + +<p>Vulcanite Paving Company, Granolithic Floors.</p> + + +<p><span class="smcap"><b>Miscellaneous</b></span></p> + +<p>American Bridge Company, Structural Steel.</p> + +<p>American Vitrified Conduit Company, Ducts.</p> + +<p>Blanchite Process Paint Company, Plaster Work and Blanchite Enamel +Finish on Tunnel Side Walls.</p> + +<p>Brown Hoisting Machinery Company, Signal Houses at Four Stations.</p> + +<p>Camp Company, H. B., Ducts.</p> + +<p>Cunningham & Kearns, Sewer Construction, Mulberry Street, East 10th +Street, and East 22d Street Sewers.</p> + +<p>Fox & Company, John, Cast Iron.</p> + +<p>McRoy Clay Works, Ducts.</p> + +<p>Norton & Dalton, Sewer Construction, 142d Street Sewer.</p> + +<p>Onondaga Vitrified Brick Company, Ducts.</p> + +<p>Pilkington, James, Sewer Construction, Canal Street and Bleecker +Street Sewers.</p> + +<p>Simmons Company, John, Iron Railings, Viaduct Sections.</p> + +<p>Sicilian Asphalt Paving Company, Waterproofing.</p> + +<p>Tucker & Vinton, Vault Lights.</p> + +<p>United Building Material Company, Cement.</p> + +<hr style='width: 45%;' /> + +<p><span class='pagenum'><a name="Page_153" id="Page_153">[Pg 153]</a></span></p> +<p><big><b><i>Electrical Department</i></b></big></p> + +<p><span class="smcap">L. B. Stillwell</span>, Electrical Director.</p> + + +<p>Electric plant for generation, transmission, conversion, and +distribution of power, third rail construction, electrical car +equipment, lighting system, fire and emergency alarm systems:</p> + +<p>American Steel & Wire Company, Cable.</p> + +<p>Bajohr, Carl, Lightning Rods.</p> + +<p>Broderick & Company, Contact Shoes.</p> + +<p>Cambria Steel Company, Contact Rail.</p> + +<p>Columbia Machine Works & Malleable Iron Company, Contact Shoes.</p> + +<p>Consolidated Car Heating Company, Car Heaters.</p> + +<p>D. & W. Fuse Company, Fuse Boxes and Fuses.</p> + +<p>Electric Storage Battery Company, Storage Battery Plant.</p> + +<p>Gamewell Fire Alarm Telegraph Company, Fire and Emergency Alarm +Systems.</p> + +<p>General Electric Company, Motors, Power House and Sub-station +Switchboards, Control Apparatus, Cable.</p> + +<p>General Incandescent Arc Light Company, Passenger Station +Switchboards.</p> + +<p>India Rubber & Gutta Percha Insulating Company, Cables.</p> + +<p>Keasby & Mattison Company, Asbestos.</p> + +<p>Malleable Iron Fittings Company, Third Rail and other Castings.</p> + +<p>Mayer & Englund Company, Rail Bonds.</p> + +<p>Mitchell Vance Company, Passenger Station Electric Light Fixtures.</p> + +<p>National Conduit & Cable Company, Cables.</p> + +<p>National Electric Company, Air Compressors.</p> + +<p>Nernst Lamp Company, Power Station Lighting.</p> + +<p>Okonite Company, Cables.</p> + +<p>Prometheus Electric Company, Passenger Station Heaters.</p> + +<p>Roebling's Sons Company, J. A., Cables.</p> + +<p>Reconstructed Granite Company, Third Rail Insulators.</p> + +<p>Standard Underground Cable Company, Cables.</p> + +<p>Tucker Electrical Construction Company, Wiring for Tunnel and +Passenger Station Lights.</p> + +<p>Westinghouse Electric & Manufacturing Company, Alternators, Exciters, +Transformers, Motors, Converters, Blower Outfits.</p> + +<p>Westinghouse Machine Company, Turbo Alternators.</p> + +<hr style='width: 45%;' /> + +<p><big><b><i>Mechanical and Architectural Department</i></b></big></p> + +<p><span class="smcap">John Van Vleck</span>, Mechanical and Construction Engineer.</p> + + +<p>Power house and sub-station, steam plant, repair shop, tunnel +drainage, elevators.</p> + + +<p><span class="smcap"><b>Power House</b></span></p> + +<p>Alberger Condenser Company, Condensing Equipment.</p> + +<p>Allis-Chalmers Company, Nine 8,000-11,000 H. P. Engines.</p> + +<p>Alphons Custodis Chimney Construction Company, Chimneys.</p> + +<p>American Bridge Company, Structural Steel.</p> + +<p>Babcock & Wilcox Company, Fifty-two 600 H. P. Boilers and Six +Superheaters.</p> + +<p>Burhorn, Edwin, Castings.</p> + +<p>Gibson Iron Works, Thirty-six Hand-fired Grates.</p> + +<p>Manning, Maxwell & Moore, Electric Traveling Cranes and Machine Tools.</p> + +<p>Milliken Brothers, Ornamental Chimney Caps.</p> + +<p>Otis Elevator Company, Freight Elevator.</p> + +<p>Peirce, John, Power House Superstructure.</p> + +<p>Power Specialty Company, Four Superheaters.</p> + +<p>Ryan & Parker, Foundation Work and Condensing Water Tunnels, etc.</p> + +<p>Robins Conveying Belt Company, Coal and Ash Handling Apparatus.</p> + +<p>Reese, Jr., Company, Thomas, Coal Downtake Apparatus, Oil Tanks, etc.</p> + +<p>Riter-Conley Manufacturing Company, Smoke Flue System.</p> + +<p>Sturtevant Company, B. F., Blower Sets.</p> + +<p>Tucker & Vinton, Concrete Hot Wells.</p> + +<p><span class='pagenum'><a name="Page_154" id="Page_154">[Pg 154]</a></span></p><p>Treadwell & Company, M. H., Furnace Castings, etc.</p> + +<p>Walworth Manufacturing Company, Steam, Water, and Drip Piping.</p> + +<p>Westinghouse, Church, Kerr & Company, Three Turbo Generator Sets and +Two Exciter Engines.</p> + +<p>Westinghouse Machine Company, Stokers.</p> + +<p>Wheeler Condenser Company, Feed Water Heaters.</p> + +<p>Worthington, Henry R., Boiler Feed Pumps.</p> + + +<p><span class="smcap"><b>Sub-stations</b></span></p> + +<p>American Bridge Company, Structural Steel.</p> + +<p>Carlin & Company, P. J., Foundation and Superstructure, Sub-station +No. 15 (143d Street).</p> + +<p>Cleveland Crane & Car Company, Hand Power Traveling Cranes.</p> + +<p>Crow, W. L., Foundation and Superstructure Sub-stations Nos. 17 and 18 +(Fox Street, Hillside Avenue).</p> + +<p>Parker Company, John H., Foundation and Superstructure Sub-stations +Nos. 11, 12, 13, 14, and 16 (City Hall Place, E. 19th Street, W. 53d +Street, W. 96th Street, W. 132d Street).</p> + + +<p><span class="smcap"><b>Inspection Shed</b></span></p> + +<p>American Bridge Company, Structural Steel.</p> + +<p>Beggs & Company, James, Heating Boilers.</p> + +<p>Elektron Manufacturing Company, Freight Elevator.</p> + +<p>Farrell, E. J., Drainage System.</p> + +<p>Hiscox & Company, W. T., Steam Heating System.</p> + +<p>Leary & Curtis, Transformer House.</p> + +<p>Milliken Brothers, Structural Steel and Iron for Storehouse.</p> + +<p>Northern Engineering Works, Electric Telpherage System.</p> + +<p>O'Rourke, John F., Foundation Work.</p> + +<p>Tucker & Vinton, Superstructure of Reinforced Concrete.</p> + +<p>Tracy Plumbing Company, Plumbing.</p> + +<p>Weber, Hugh L., Superstructure of Storehouse, etc.</p> + + +<p><span class="smcap">Signal Towers</span></p> + +<p>Tucker & Vinton, Reinforced Concrete Walls for Eight Signal Towers.</p> + + +<p><span class="smcap"><b>Passenger Elevators</b></span></p> + +<p>Otis Elevator Company, Electric Passenger Elevators for 167th Street, +181st Street, and Mott Avenue Stations, and Escalator for Manhattan +Street Station.</p> + +<hr style='width: 45%;' /> + +<p><big><b><i>Rolling Stock and Signal Department</i></b></big></p> + +<p><span class="smcap">George Gibbs</span>, Consulting Engineer.</p> + + +<p><b>Cars, Automatic Signal System.</b></p> + +<p>American Car & Foundry Company, Steel Car Bodies and Trailer Trucks.</p> + +<p>Buffalo Forge Company, Blacksmith Shop Equipment.</p> + +<p>Burnham, Williams & Company (Baldwin Locomotive Works), Motor Trucks.</p> + +<p>Cambria Steel Company, Trailer Truck Axles.</p> + +<p>Christensen Engineering Company, Compressors, Governors, and Pump +Cages on Cars.</p> + +<p>Curtain Supply Company, Car Window and Door Curtains.</p> + +<p>Dressel Railway Lamp Works, Signal Lamps.</p> + +<p>Hale & Kilburn Manufacturing Company, Car Seats and Backs.</p> + +<p>Jewett Car Company, Wooden Car Bodies.</p> + +<p>Manning, Maxwell & Moore, Machinery and Machine Tools for Inspection +Shed.</p> + +<p>Metal Plated Car & Lumber Company, Copper Sheathing for Cars.</p> + +<p>Pitt Car Gate Company, Vestibule Door Operating Device for Cars.</p> + +<p>Pneumatic Signal Company, Three Mechanical Interlocking Plants.</p> + +<p>Standard Steel Works, Axles and Driving Wheels for Motor and Trailer +Trucks.</p> + +<p>St. Louis Car Company, Wooden Car Bodies and Trailer Trucks.</p> + +<p>Stephenson Company, John, Wooden Car Bodies.</p> + +<p>Taylor Iron & Steel Company, Trailer Truck Wheels.</p> + +<p>Union Switch & Signal Company, Block Signal System and Interlocking +Switch and Signal Plants.</p> + +<p>Van Dorn Company, W. T., Car Couplings.</p> + +<p>Wason Manufacturing Company, Wooden Car Bodies and Trailer Trucks.</p> + +<p>Westinghouse Air Brake Company, Air Brakes.</p> + +<p>Westinghouse Traction Brake Company, Air Brakes.</p> + +<p> </p> +<p> </p> +<hr class="full" /> +<p>***END OF THE PROJECT GUTENBERG EBOOK THE NEW YORK SUBWAY***</p> +<p>******* This file should be named 17569-h.txt or 17569-h.zip *******</p> +<p>This and all associated files of various formats will be found in:<br /> +<a href="http://www.gutenberg.org/dirs/1/7/5/6/17569">http://www.gutenberg.org/1/7/5/6/17569</a></p> +<p>Updated editions will replace the previous one--the old editions +will be renamed.</p> + +<p>Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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+almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + + + + +Title: The New York Subway + Its Construction and Equipment + + +Author: Anonymous + + + +Release Date: January 21, 2006 [eBook #17569] + +Language: English + +Character set encoding: ISO-646-US (US-ASCII) + + +***START OF THE PROJECT GUTENBERG EBOOK THE NEW YORK SUBWAY*** + + +E-text prepared by Ronald Holder, Diane Monico, and the Project Gutenberg +Online Distributed Proofreading Team (https://www.pgdp.net/) + + + +Note: Project Gutenberg also has an HTML version of this + file which includes the numerous original illustrations. + See 17569-h.htm or 17569-h.zip: + (https://www.gutenberg.org/dirs/1/7/5/6/17569/17569-h/17569-h.htm) + or + (https://www.gutenberg.org/dirs/1/7/5/6/17569/17569-h.zip) + + + + + +Interborough Rapid Transit + +THE NEW YORK SUBWAY + +Its Construction and Equipment + + + + + + + +[Illustration: OPERATING ROOM OF POWER HOUSE] + + +[Illustration: (I.R.T. symbol)] + + + + +New York +Interborough Rapid Transit Company +ANNO. DOMI. MCMIV +Copyright, 1904, by +Interborough Rapid Transit Co. +New York +Planned and Executed by The +McGraw Publishing Co. + + + +[Illustration: (McGraw Publishing Company New York logo)] + + + + +TABLE OF CONTENTS + + + Page No. + +INTRODUCTION, 13 + +CHAPTER I. THE ROUTE OF THE ROAD--PASSENGER STATIONS + AND TRACKS, 23 + +CHAPTER II. TYPES AND METHODS OF CONSTRUCTION, 37 + +CHAPTER III. POWER HOUSE BUILDING, 67 + +CHAPTER IV. POWER PLANT FROM COAL PILE TO SHAFTS OF + ENGINES AND TURBINES, 77 + +CHAPTER V. SYSTEM OF ELECTRICAL SUPPLY, 91 + +CHAPTER VI. ELECTRICAL EQUIPMENT OF CARS, 117 + +CHAPTER VII. LIGHTING SYSTEM FOR PASSENGER STATIONS + AND TUNNEL, 121 + +CHAPTER VIII. ROLLING STOCK--CARS, TRUCKS, ETC., 125 + +CHAPTER IX. SIGNAL SYSTEM, 135 + +CHAPTER X. SUBWAY DRAINAGE, 145 + +CHAPTER XI. REPAIR AND INSPECTION SHED, 147 + +CHAPTER XII. SUB-CONTRACTORS, 151 + + + + +INTERBOROUGH RAPID TRANSIT COMPANY + + +_Directors_ + +August Belmont +E. P. Bryan +Andrew Freedman +James Jourdan +Gardiner M. Lane +John B. McDonald +Walter G. Oakman +John Peirce +Morton F. Plant +William A. Read +Alfred Skitt +Cornelius Vanderbilt +George W. Young + +_Executive Committee_ + +August Belmont +Andrew Freedman +James Jourdan +Walter G. Oakman +William A. Read +Cornelius Vanderbilt + +_Officers_ + +August Belmont, President +E. P. Bryan, Vice-president +H. M. Fisher, Secretary +D. W. McWilliams, Treasurer +E. F. J. Gaynor, Auditor +Frank Hedley, General Superintendent +S. L. F. Deyo, Chief Engineer +George W. Wickersham, General Counsel +Chas. A. Gardiner, General Attorney +DeLancey Nicoll, Associate Counsel +Alfred A. Gardner, Associate Counsel + + +_Engineering Staff_ + +S. L. F. Deyo, Chief Engineer. + + +_Electrical Equipment_ + +L. B. Stillwell, Electrical Director. +H. N. Latey, Principal Assistant. +Frederick R. Slater, Assistant Engineer in charge of Third Rail + Construction. +Albert F. Parks, Assistant Engineer in charge of Lighting. +George G. Raymond, Assistant Engineer in charge of Conduits and Cables. +William B. Flynn, Assistant Engineer in charge of Draughting Room. + + +_Mechanical and Architectural_ + +J. Van Vleck, Mechanical and Construction Engineer. +William C. Phelps, Assistant Construction Engineer. +William N. Stevens, Ass't Mechanical Engineer. +Paul C. Hunter, Architectural Assistant. +Geo. E. Thomas, Supervising Engineer in Field. + + +_Cars and Signal System_ + +George Gibbs, Consulting Engineer. +Watson T. Thompson, Master Mechanic. +J. N. Waldron, Signal Engineer. + + + + +RAPID TRANSIT SUBWAY CONSTRUCTION COMPANY + + +_Directors_ + +August Belmont +E. P. Bryan +Andrew Freedman +James Jourdan +Gardiner M. Lane +Walther Luttgen +John B. McDonald +Walter G. Oakman +John Peirce +Morton F. Plant +William A. Read +Cornelius Vanderbilt +George W. Young + + +_Executive Committee_ + +August Belmont +Andrew Freedman +James Jourdan +Walter G. Oakman +William A. Read +Cornelius Vanderbilt + + +_Officers_ + +August Belmont, president +Walter G. Oakman, vice-president +John B. McDonald, contractor +H. M. Fisher, secretary +John F. Buck, treasurer +E. F. J. Gaynor, auditor +S. L. F. Deyo, chief engineer +George W. Wickersham, general counsel +Alfred A. Gardner, attorney + + +_Engineering Staff_ + +S. L. F. Deyo, Chief Engineer. +H. T. Douglas, Principal Assistant Engineer. + +A. Edward Olmsted, Division Engineer, Manhattan-Bronx Lines. + +Henry B. Reed, Division Engineer, Brooklyn Extension. + +Theodore Paschke, Resident Engineer, First Division, City Hall to 33d +Street, also Brooklyn Extension, City Hall to Bowling Green; and +Robert S. Fowler, Assistant. + +Ernest C. Moore, Resident Engineer, Second Division, 33d Street to +104th Street; and Stanley Raymond, Assistant. + +William C. Merryman, Resident Engineer, Third Division, Underground +Work, 104th Street to Fort George West Side and Westchester Avenue +East Side; and William B. Leonard, W. A. Morton, and William E. +Morris, Jr., Assistants. + +Allan A. Robbins and Justin Burns, Resident Engineers, Fourth +Division, Viaducts; and George I. Oakley, Assistant. + +Frank D. Leffingwell, Resident Engineer, East River Tunnel Division, +Brooklyn Extension; and C. D. Drew, Assistant. + +Percy Litchfield, Resident Engineer, Fifth Division, Brooklyn +Extension, Borough Hall to Prospect Park; and Edward R. Eichner, +Assistant. + +M. C. Hamilton, Engineer, Maintenance of Way; and Robert E. Brandeis, +Assistant. + +D. L. Turner, Assistant Engineer in charge of Stations. + +A. Samuel Berquist, Assistant Engineer in charge of Steel Erection. + +William J. Boucher, Assistant Engineer in charge of Draughting Rooms. + + + + +[Illustration: (INTERBOROUGH RAPID TRANSIT)] + +INTRODUCTION + + +The completion of the rapid transit railroad in the boroughs of +Manhattan and The Bronx, which is popularly known as the "Subway," has +demonstrated that underground railroads can be built beneath the +congested streets of the city, and has made possible in the near +future a comprehensive system of subsurface transportation extending +throughout the wide territory of Greater New York. + +In March, 1900, when the Mayor with appropriate ceremonies broke +ground at the Borough Hall, in Manhattan, for the new road, there were +many well-informed people, including prominent financiers and +experienced engineers, who freely prophesied failure for the +enterprise, although the contract had been taken by a most capable +contractor, and one of the best known banking houses in America had +committed itself to finance the undertaking. + +In looking at the finished road as a completed work, one is apt to +wonder why it ever seemed impossible and to forget the difficulties +which confronted the builders at the start. + +The railway was to be owned by the city, and built and operated under +legislation unique in the history of municipal governments, +complicated, and minute in provisions for the occupation of the city +streets, payment of moneys by the city, and city supervision over +construction and operation. Questions as to the interpretation of +these provisions might have to be passed upon by the courts, with +delays, how serious none could foretell, especially in New York where +the crowded calendars retard speedy decisions. The experience of the +elevated railroad corporations in building their lines had shown the +uncertainty of depending upon legal precedents. It was not, at that +time, supposed that the abutting property owners would have any legal +ground for complaint against the elevated structures, but the courts +found new laws for new conditions and spelled out new property rights +of light, air, and access, which were made the basis for a volume of +litigation unprecedented in the courts of any country. + +An underground railroad was a new condition. None could say that the +abutting property owners might not find rights substantial enough, at +least, to entitle them to their day in court, a day which, in this +State, might stretch into many months, or even several years. Owing to +the magnitude of the work, delay might easily result in failure. An +eminent judge of the New York Supreme Court had emphasized the +uncertainties of the situation in the following language: "Just what +are the rights of the owners of property abutting upon a street or +avenue, the fee in and to the soil underneath the surface of which has +been acquired by the city of New York, so far as the same is not +required for the ordinary city uses of gas or water pipes, or others +of a like character, has never been finally determined. We have now +the example of the elevated railroad, constructed and operated in the +city of New York under legislative and municipal authority for nearly +twenty years, which has been compelled to pay many millions of dollars +to abutting property owners for the easement in the public streets +appropriated by the construction and maintenance of the road, and +still the amount that the road will have to pay is not ascertained. +What liabilities will be imposed upon the city under this contract; +what injury the construction and operation of this road will cause to +abutting property, and what easements and rights will have to be +acquired before the road can be legally constructed and operated, it +is impossible now to ascertain." + +It is true, that the city undertook "to secure to the contractor the +right to construct and operate, free from all rights, claims, or other +interference, whether by injunction, suit for damages, or otherwise on +the part of any abutting owner or other person." But another eminent +judge of the same court had characterized this as "a condition +absolutely impossible of fulfillment," and had said: "How is the city +to prevent interference with the work by injunction? That question +lies with the courts; and not with the courts of this State alone, for +there are cases without doubt in which the courts of the United States +would have jurisdiction to act, and when such jurisdiction exists they +have not hitherto shown much reluctance in acting.... That legal +proceedings will be undertaken which will, to some extent at least, +interfere with the progress of this work seems to be inevitable...." + +Another difficulty was that the Constitution of the State of New York +limited the debt-incurring power of the city. The capacity of the city +to undertake the work had been much discussed in the courts, and the +Supreme Court of the State had disposed of that phase of the situation +by suggesting that it did not make much difference to the municipality +whether or not the debt limit permitted a contract for the work, +because if the limit should be exceeded, "no liability could possibly +be imposed upon the city," a view which might comfort the timid +taxpayers but could hardly be expected to give confidence to the +capitalists who might undertake the execution of the contract. + +Various corporations, organized during the thirty odd years of +unsuccessful attempts by the city to secure underground rapid transit, +claimed that their franchises gave them vested rights in the streets +to the exclusion of the new enterprise, and they were prepared to +assert their rights in the courts. (The Underground Railroad Company +of the City of New York sought to enjoin the building of the road and +carried their contest to the Supreme Court of the United States which +did not finally decide the questions raised until March, 1904, when +the subway was practically complete.) + +Rival transportation companies stood ready to obstruct the work and +encourage whomever might find objection to the building of the road. + +New York has biennial elections. The road could not be completed in +two years, and the attitude of one administration might not be the +attitude of its successors. + +The engineering difficulties were well-nigh appalling. Towering +buildings along the streets had to be considered, and the streets +themselves were already occupied with a complicated network of +subsurface structures, such as sewers, water and gas mains, electric +cable conduits, electric surface railway conduits, telegraph and +power conduits, and many vaults extending out under the streets, +occupied by the abutting property owners. On the surface were street +railway lines carrying a very heavy traffic night and day, and all the +thoroughfares in the lower part of the city were congested with +vehicular traffic. + +Finally, the city was unwilling to take any risk, and demanded +millions of dollars of security to insure the completion of the road +according to the contract, the terms of which were most exacting down +to the smallest detail. + +The builders of the road did not underestimate the magnitude of the +task before them. They retained the most experienced experts for every +part of the work and, perfecting an organization in an incredibly +short time, proceeded to surmount and sweep aside difficulties. The +result is one of which every citizen of New York may feel proud. Upon +the completion of the road the city will own the best constructed and +best equipped intraurban rapid transit railroad in the world. The +efforts of the builders have not been limited by the strict terms of +the contract. They have striven, not to equal the best devices, but to +improve upon the best devices used in modern electrical railroading, +to secure for the traveling public safety, comfort, and speedy +transportation. + +The road is off the surface and escapes the delays incident to +congested city streets, but near the surface and accessible, light, +dry, clean, and well ventilated. The stations and approaches are +commodious, and the stations themselves furnish conveniences to +passengers heretofore not heard of on intraurban lines. There is a +separate express service, with its own tracks, and the stations are so +arranged that passengers may pass from local trains to express trains, +and vice versa, without delay and without payment of additional fare. +Special precautions have been taken and devices adopted to prevent a +failure of the electric power and the consequent delays of traffic. An +electro pneumatic block signal system has been devised, which excels +any system heretofore used and is unique in its mechanism. The third +rail for conveying the electric current is covered, so as to prevent +injury to passengers and employees from contact. Special emergency and +fire alarm signal systems are installed throughout the length of the +road. At a few stations, where the road is not near the surface, +improved escalators and elevators are provided. The cars have been +designed to prevent danger from fire, and improved types of motors +have been adopted, capable of supplying great speed combined with +complete control. Strength, utility, and convenience have not alone +been considered, but all parts of the railroad structures and +equipment, stations, power house, and electrical sub-stations have +been designed and constructed with a view to the beauty of their +appearance, as well as to their efficiency. + +The completion of the subway marks the solution of a problem which for +over thirty years baffled the people of New York City, in spite of the +best efforts of many of its foremost citizens. An extended account of +Rapid Transit Legislation would be out of place here, but a brief +glance at the history of the Act under the authority of which the +subway has been built is necessary to a clear understanding of the +work which has been accomplished. From 1850 to 1865 the street surface +horse railways were sufficient for the requirements of the traveling +public. As the city grew rapidly, the congestion spreading northward, +to and beyond the Harlem River, the service of surface roads became +entirely inadequate. As early as 1868, forty-two well known business +men of the city became, by special legislative Act, incorporators of +the New York City Central Underground Railway Company, to build a line +from the City Hall to the Harlem River. The names of the incorporators +evidenced the seriousness of the attempt, but nothing came of it. In +1872, also by special Act, Cornelius Vanderbilt and others were +incorporated as The New York City Rapid Transit Company, to build an +underground road from the City Hall to connect with the New York & +Harlem Road at 59th Street, with a branch to the tracks of the New +York Central Road. The enterprise was soon abandoned. Numerous +companies were incorporated in the succeeding years under the general +railroad laws, to build underground roads, but without results; among +them the Central Tunnel Railway Company in 1881, The New York & New +Jersey Tunnel Railway Company in 1883, The Terminal Underground +Railway Company in 1886, The Underground Railroad Company of the City +of New York (a consolidation of the last two companies) in 1896, and +The Rapid Transit Underground Railroad Company in 1897. + +All attempts to build a road under the early special charter and later +under the general laws having failed, the city secured in 1891 the +passage of the Rapid Transit Act under which, as amended, the subway +has been built. As originally passed it did not provide for municipal +ownership. It provided that a board of five rapid transit railroad +commissioners might adopt routes and general plans for a railroad, +obtain the consents of the local authorities and abutting property +owners, or in lieu of the consents of the property owners the approval +of the Supreme Court; and then, having adopted detail plans for the +construction and operation, might sell at public sale the right to +build and operate the road to a corporation, whose powers and duties +were defined in the Act, for such period of time and on such terms as +they could. The Commissioners prepared plans and obtained the consents +of the local authorities. The property owners refused their consent; +the Supreme Court gave its approval in lieu thereof, but upon inviting +bids the Board of Rapid Transit Railroad Commissioners found no +responsible bidder. + +The late Hon. Abram S. Hewitt, as early as 1884, when legislation for +underground roads was under discussion, had urged municipal ownership. +Speaking in 1901, he said of his efforts in 1884: + + "It was evident to me that underground rapid transit could + not be secured by the investment of private capital, but in + some way or other its construction was dependent upon the + use of the credit of the City of New York. It was also + apparent to me that if such credit were used, the property + must belong to the city. Inasmuch as it would not be safe + for the city to undertake the construction itself, the + intervention of a contracting company appeared + indispensable. To secure the city against loss, this company + must necessarily be required to give a sufficient bond for + the completion of the work and be willing to enter into a + contract for its continued operation under a rental which + would pay the interest upon the bonds issued by the city for + the construction, and provide a sinking fund sufficient for + the payment of the bonds at or before maturity. It also + seemed to be indispensable that the leasing company should + invest in the rolling stock and in the real estate required + for its power houses and other buildings an amount of money + sufficiently large to indemnify the city against loss in + case the lessees should fail in their undertaking to build + and operate the railroad." + +Mr. Hewitt became Mayor of the city in 1887, and his views were +presented in the form of a Bill to the Legislature in the following +year. The measure found practically no support. Six years later, after +the Rapid Transit Commissioners had failed under the Act of 1891, as +originally drawn, to obtain bidders for the franchise, the New York +Chamber of Commerce undertook to solve the problem by reverting to Mr. +Hewitt's idea of municipal ownership. Whether or not municipal +ownership would meet the approval of the citizens of New York could +not be determined; therefore, as a preliminary step, it was decided to +submit the question to a popular vote. An amendment to the Act of 1891 +was drawn (Chapter 752 of the Laws of 1894) which provided that the +qualified electors of the city were to decide at an annual election, +by ballot, whether the rapid transit railway or railways should be +constructed by the city and at the public's expense, and be operated +under lease from the city, or should be constructed by a private +corporation under a franchise to be sold in the manner attempted +unsuccessfully, under the Act of 1891, as originally passed. At the +fall election of 1894, the electors of the city, by a very large vote, +declared against the sale of a franchise to a private corporation and +in favor of ownership by the city. Several other amendments, the +necessity for which developed as plans for the railway were worked +out, were made up to and including the session of the Legislature of +1900, but the general scheme for rapid transit may be said to have +become fixed when the electors declared in favor of municipal +ownership. The main provisions of the legislation which stood upon the +statute books as the Rapid Transit Act, when the contract was finally +executed, February 21, 1900, may be briefly summarized as follows: + +(_a_) The Act was general in terms, applying to all cities in the +State having a population of over one million; it was special in +effect because New York was the only city having such a population. It +did not limit the Rapid Transit Commissioners to the building of a +single road, but authorized the laying out of successive roads or +extensions. + +(_b_) A Board was created consisting of the Mayor, Comptroller, or +other chief financial officer of the city; the president of the +Chamber of Commerce of the State of New York, by virtue of his office, +and five members named in the Act: William Steinway, Seth Low, John +Claflin, Alexander E. Orr, and John H. Starin, men distinguished for +their business experience, high integrity, and civic pride. Vacancies +in the Board were to be filled by the Board itself, a guaranty of a +continued uniform policy. + +(_c_) The Board was to prepare general routes and plans and submit the +question of municipal ownership to the electors of the city. + +(_d_) The city was authorized, in the event that the electors decided +for city ownership, to issue bonds not to exceed $50,000,000 for the +construction of the road or roads and $5,000,000 additional, if +necessary, for acquiring property rights for the route. The interest +on the bonds was not to exceed 3-1/2 per cent. + +(_e_) The Commissioners were given the broad power to enter into a +contract (in the case of more than one road, successive contracts) on +behalf of the city for the construction of the road with the person, +firm, or corporation which in the opinion of the Board should be best +qualified to carry out the contract, and to determine the amount of +the bond to be given by the contractor to secure its performance. The +essential features of the contract were, however, prescribed by the +Act. The contractor in and by the contract for building the road was +to agree to fully equip it at his own expense, and the equipment was +to include all power houses. He was also to operate the road, as +lessee of the city, for a term not to exceed fifty years, upon terms +to be included in the contract for construction, which might include +provision for renewals of the lease upon such terms as the Board +should from time to time determine. The rental was to be at least +equal to the amount of interest on the bonds which the city might +issue for construction and one per cent. additional. The one per cent. +additional might, in the discretion of the Board, be made contingent +in part for the first ten years of the lease upon the earnings of the +road. The rental was to be applied by the city to the interest on the +bonds and the balance was to be paid into the city's general sinking +fund for payment of the city's debt or into a sinking fund for the +redemption at maturity of the bonds issued for the construction of the +rapid transit road, or roads. In addition to the security which might +be required by the Board of the contractor for construction and +operation, the Act provided that the city should have a first lien +upon the equipment of the road to be furnished by the contractor, and +at the termination of the lease the city had the privilege of +purchasing such equipment from the contractor. + +(_f_) The city was to furnish the right of way to the contractor free +from all claims of abutting property owners. The road was to be the +absolute property of the city and to be deemed a part of the public +streets and highways. The equipment of the road was to be exempt from +taxation. + +(_g_) The Board was authorized to include in the contract for +construction provisions in detail for the supervision of the city, +through the Board, over the operation of the road under the lease. + +One of the most attractive--and, in fact, indispensable features of +the scheme--was that the work of construction, instead of being +subject to the conflicting control of various departments of the City +Government, with their frequent changes in personnel, was under the +exclusive supervision and control of the Rapid Transit Board, a +conservative and continuous body composed of the two principal +officers of the City Government, and five merchants of the very +highest standing in the community. + +Provided capitalists could be found to undertake such an extensive +work under the exacting provisions, the scheme was an admirable one +from the taxpayers' point of view. The road would cost the city +practically nothing and the obligation of the contractor to equip and +operate being combined with the agreement to construct furnished a +safeguard against waste of the public funds and insured the prompt +completion of the road. The interest of the contractor in the +successful operation, after construction, furnished a strong incentive +to see that as the construction progressed the details were consistent +with successful operation and to suggest and consent to such +modifications of the contract plans as might appear necessary from an +operating point of view, from time to time. The rental being based +upon the cost encouraged low bids, and the lien of the city upon the +equipment secured the city against all risk, once the road was in +operation. + +Immediately after the vote of the electors upon the question of +municipal ownership, the Rapid Transit Commissioners adopted routes +and plans which they had been studying and perfecting since the +failure to find bidders for the franchise under the original Act of +1891. The local authorities approved them, and again the property +owners refused their consent, making an application to the Supreme +Court necessary. The Court refused its approval upon the ground that +the city, owing to a provision of the constitution of the State +limiting the city's power to incur debt, would be unable to raise the +necessary money. This decision appeared to nullify all the efforts of +the public spirited citizens composing the Board of Rapid Transit +Commissioners and to practically prohibit further attempts on their +part. They persevered, however, and in January, 1897, adopted new +general routes and plans. The consolidation of a large territory into +the Greater New York, and increased land values, warranted the hope +that the city's debt limit would no longer be an objection, especially +as the new route changed the line so as to reduce the estimated cost. +The demands for rapid transit had become more and more imperative as +the years went by, and it was fair to assume that neither the courts +nor the municipal authorities would be overzealous to find a narrow +construction of the laws. Incidentally, the constitutionality of the +rapid transit legislation, in its fundamental features, had been +upheld in the Supreme Court in a decision which was affirmed by the +highest court of the State a few weeks after the Board had adopted its +new plans. The local authorities gave their consent to the new route; +the property owners, as on the two previous occasions, refused their +consent; the Supreme Court gave its approval in lieu thereof; and the +Board was prepared to undertake the preliminaries for letting a +contract. These successive steps and the preparation of the terms of +the contract all took time; but, finally, on November 15, 1899, a form +of contract was adopted and an invitation issued by the Board to +contractors to bid for the construction and operation of the railroad. +There were two bidders, one of whom was John B. McDonald, whose terms +submitted under the invitation were accepted on January 15, 1900; and, +for the first time, it seemed as if a beginning might be made in the +actual construction of the rapid transit road. The letter of +invitation to contractors required that every proposal should be +accompanied by a certified check upon a National or State Bank, +payable to the order of the Comptroller, for $150,000, and that within +ten days after acceptance, or within such further period as might be +prescribed by the Board, the contract should be duly executed and +delivered. The amount to be paid by the city for the construction was +$35,000,000 and an additional sum not to exceed $2,750,000 for +terminals, station sites, and other purposes. The construction was to +be completed in four years and a half, and the term of the lease from +the city to the contractor was fixed at fifty years, with a renewal, +at the option of the contractor, for twenty-five years at a rental to +be agreed upon by the city, not less than the average rental for the +then preceding ten years. The rental for the fifty-year term was fixed +at an amount equal to the annual interest upon the bonds issued by the +city for construction and 1 per cent. additional, such 1 per cent. +during the first ten years to be contingent in part upon the earnings +of the road. To secure the performance of the contract by Mr. McDonald +the city required him to deposit $1,000,000 in cash as security for +construction, to furnish a bond with surety for $5,000,000 as security +for construction and equipment, and to furnish another bond of +$1,000,000 as continuing security for the performance of the contract. +The city in addition to this security had, under the provisions of the +Rapid Transit Act, a first lien on the equipment, and it should be +mentioned that at the expiration of the lease and renewals (if any) +the equipment is to be turned over to the city, pending an agreement +or arbitration upon the question of the price to be paid for it by the +city. The contract (which covered about 200 printed pages) was minute +in detail as to the work to be done, and sweeping powers of +supervision were given the city through the Chief Engineer of the +Board, who by the contract was made arbiter of all questions that +might arise as to the interpretation of the plans and specifications. +The city had been fortunate in securing for the preparation of plans +the services of Mr. William Barclay Parsons, one of the foremost +engineers of the country. For years as Chief Engineer of the Board he +had studied and developed the various plans and it was he who was to +superintend on behalf of the city the completion of the work. + +During the thirty-two years of rapid transit discussion between 1868, +when the New York City Central Underground Company was incorporated, +up to 1900, when the invitations for bids were issued by the city, +every scheme for rapid transit had failed because responsible +capitalists could not be found willing to undertake the task of +building a road. Each year had increased the difficulties attending +such an enterprise and the scheme finally evolved had put all of the +risk upon the capitalists who might attempt to finance the work, and +left none upon the city. Without detracting from the credit due the +public-spirited citizens who had evolved the plan of municipal +ownership, it may be safely asserted that the success of the +undertaking depended almost entirely upon the financial backing of the +contractor. When the bid was accepted by the city no arrangements had +been made for the capital necessary to carry out the contract. After +its acceptance, Mr. McDonald not only found little encouragement in +his efforts to secure the capital, but discovered that the surety +companies were unwilling to furnish the security required of him, +except on terms impossible for him to fulfill. + +The crucial point in the whole problem of rapid transit with which the +citizens of New York had struggled for so many years had been reached, +and failure seemed inevitable. The requirements of the Rapid Transit +Act were rigid and forbade any solution of the problem which committed +the city to share in the risks of the undertaking. Engineers might +make routes and plans, lawyers might draw legislative acts, the city +might prepare contracts, the question was and always had been, Can +anybody build the road who will agree to do it and hold the city safe +from loss? + +It was obvious when the surety companies declined the issue that the +whole rapid transit problem was thrown open, or rather that it always +had been open. The final analysis had not been made. After all, the +attitude of the surety companies was only a reflection of the general +feeling of practical business and railroad men towards the whole +venture. To the companies the proposition had come as a concrete +business proffer and they had rejected it. + +At this critical point, Mr. McDonald sought the assistance of Mr. +August Belmont. It was left to Mr. Belmont to make the final analysis, +and avert the failure which impended. There was no time for indecision +or delay. Whatever was to be done must be done immediately. The +necessary capital must be procured, the required security must be +given, and an organization for building and operating the road must be +anticipated. Mr. Belmont looking through and beyond the intricacies of +the Rapid Transit Act, and the complications of the contract, saw that +he who undertook to surmount the difficulties presented by the +attitude of the surety companies must solve the whole problem. It was +not the ordinary question of financing a railroad contract. He saw +that the responsibility for the entire rapid transit undertaking must +be centered, and that a compact and effective organization must be +planned which could deal with every phase of the situation. + +Mr. Belmont without delay took the matter up directly with the Board +of Rapid Transit Railroad Commissioners, and presented a plan for the +incorporation of a company to procure the security required for the +performance of the contract, to furnish the capital necessary to carry +on the work, and to assume supervision over the whole undertaking. +Application was to be made to the Supreme Court to modify the +requirements with respect to the sureties by striking out a provision +requiring the justification of the sureties in double the amount of +liabilities assumed by each and reducing the minimum amount permitted +to be taken by each surety from $500,000 to $250,000. The new +corporation was to execute as surety a bond for $4,000,000, the +additional amount of $1,000,000 to be furnished by other sureties. A +beneficial interest in the bonds required from the sub-contractors was +to be assigned to the city and, finally, the additional amount of +$1,000,000, in cash or securities, was to be deposited with the city +as further security for the performance of the contract. The plan was +approved by the Board of Rapid Transit Railroad Commissioners, and +pursuant to the plan, the Rapid Transit Subway Construction Company +was organized. The Supreme Court granted the application to modify the +requirements as to the justification of sureties and the contract was +executed February 21, 1900. + +As president and active executive head of the Rapid Transit Subway +Construction Company, Mr. Belmont perfected its organization, +collected the staff of engineers under whose direction the work of +building the road was to be done, supervised the letting of +sub-contracts, and completed the financial arrangements for carrying +on the work. + +The equipment of the road included, under the terms of the contract, +the rolling stock, all machinery and mechanisms for generating +electricity for motive power, lighting, and signaling, and also the +power house, sub-stations, and the real estate upon which they were to +be erected. The magnitude of the task of providing the equipment was +not generally appreciated until Mr. Belmont took the rapid transit +problem in hand. He foresaw from the beginning the importance of that +branch of the work, and early in 1900, immediately after the signing +of the contract, turned his attention to selecting the best engineers +and operating experts, and planned the organization of an operating +company. As early as May, 1900, he secured the services of Mr. E. P. +Bryan, who came to New York from St. Louis, resigning as +vice-president and general manager of the Terminal Railroad +Association, and began a study of the construction work and plans for +equipment, to the end that the problems of operation might be +anticipated as the building and equipment of the road progressed. Upon +the incorporation of the operating company, Mr. Bryan became +vice-president. + +In the spring of 1902, the Interborough Rapid Transit Company, the +operating railroad corporation was formed by the interests represented +by Mr. Belmont, he becoming president and active executive head of +this company also, and soon thereafter Mr. McDonald assigned to it the +lease or operating part of his contract with the city, that company +thereby becoming directly responsible to the city for the equipment +and operation of the road, Mr. McDonald remaining as contractor for +its construction. In the summer of the same year, the Board of Rapid +Transit Railroad Commissioners having adopted a route and plans for an +extension of the subway under the East River to the Borough of +Brooklyn, the Rapid Transit Subway Construction Company entered into a +contract with the city, similar in form to Mr. McDonald's contract, to +build, equip, and operate the extension. Mr. McDonald, as contractor +of the Rapid Transit Subway Construction Company, assumed the general +supervision of the work of constructing the Brooklyn extension; and +the construction work of both the original subway and the extension +has been carried on under his direction. The work of construction has +been greatly facilitated by the broad minded and liberal policy of the +Rapid Transit Board and its Chief Engineer and Counsel, and by the +cooeperation of all the other departments of the City Government, and +also by the generous attitude of the Metropolitan Street Railway +Company and its lessee, the New York City Railroad Company, in +extending privileges which have been of great assistance in the +prosecution of the work. In January, 1903, the Interborough Rapid +Transit Company acquired the elevated railway system by lease for 999 +years from the Manhattan Railway Company, thus assuring harmonious +operation of the elevated roads and the subway system, including the +Brooklyn extension. + +The incorporators of the Interborough Rapid Transit Company were +William H. Baldwin, Jr., Charles T. Barney, August Belmont, E. P. +Bryan, Andrew Freedman, James Jourdan, Gardiner M. Lane, John B. +McDonald, DeLancey Nicoll, Walter G. Oakman, John Peirce, Wm. A. Read, +Cornelius Vanderbilt, George W. Wickersham, and George W. Young. + +The incorporators of the Rapid Transit Subway Construction Company +were Charles T. Barney, August Belmont, John B. McDonald, Walter G. +Oakman, and William A. Read. + +[Illustration: (wings)] + +[Illustration: EXTERIOR VIEW OF POWER HOUSE] + + + + +CHAPTER I + +THE ROUTE OF THE ROAD--PASSENGER STATIONS AND TRACKS + + +The selection of route for the Subway was governed largely by the +amount which the city was authorized by the Rapid Transit Act to +spend. The main object of the road was to carry to and from their +homes in the upper portions of Manhattan Island the great army of +workers who spend the business day in the offices, shops, and +warehouses of the lower portions, and it was therefore obvious that +the general direction of the routes must be north and south, and that +the line must extend as nearly as possible from one end of the island +to the other. + +The routes proposed by the Rapid Transit Board in 1895, after +municipal ownership had been approved by the voters at the fall +election of 1894, contemplated the occupation of Broadway below 34th +Street to the Battery, and extended only to 185th Street on the west +side and 146th Street on the east side of the city. As has been told +in the introductory chapter, this plan was rejected by the Supreme +Court because of the probable cost of going under Broadway. It was +also intimated by the Court, in rejecting the routes, that the road +should extend further north. + +It had been clear from the beginning that no routes could be laid out +to which abutting property owners would consent, and that the consent +of the Court as an alternative would be necessary to any routes +chosen. To conform as nearly as possible to the views of the Court, +the Commission proposed, in 1897, the so called "Elm Street route," +the plan finally adopted, which reached from the territory near the +General Post-office, the City Hall, and Brooklyn Bridge Terminal to +Kingsbridge and the station of the New York & Putnam Railroad on the +upper west side, and to Bronx Park on the upper east side of the city, +touching the Grand Central Depot at 42d Street. + +Subsequently, by the adoption of the Brooklyn Extension, the line was +extended down Broadway to the southern extremity of Manhattan Island, +thence under the East River to Brooklyn. + +The routes in detail are as follows: + +[Sidenote: +_Manhattan-Bronx +Route_] + +Beginning near the intersection of Broadway and Park Row, one of the +routes of the railroad extends under Park Row, Center Street, New Elm +Street, Elm Street, Lafayette Place, Fourth Avenue (beginning at Astor +Place), Park Avenue, 42d Street, and Broadway to 125th Street, where +it passes over Broadway by viaduct to 133d Street, thence under +Broadway again to and under Eleventh Avenue to Fort George, where it +comes to the surface again at Dyckman Street and continues by viaduct +over Naegle Avenue, Amsterdam Avenue, and Broadway to Bailey Avenue, +at the Kingsbridge station of the New York & Putnam Railroad, crossing +the Harlem Ship Canal on a double-deck drawbridge. The length of this +route is 13.50 miles, of which about 2 miles are on viaduct. + +Another route begins at Broadway near 103d Street and extends under +104th Street and the upper part of Central Park to and under Lenox +Avenue to 142d Street, thence curving to the east to and under the +Harlem River at about 145th Street, thence from the river to and +under East 149th Street to a point near Third Avenue, thence by +viaduct beginning at Brook Avenue over Westchester Avenue, the +Southern Boulevard and the Boston Road to Bronx Park. The length of +this route is about 6.97 miles, of which about 3 miles are on viaduct. + +[Illustration: MAP SHOWING THE LINES OF THE INTERBOROUGH RAPID TRANSIT +CO. 1904] + +At the City Hall there is a loop under the Park. From 142d Street +there is a spur north under Lenox Avenue to 148th Street. There is a +spur at Westchester and Third Avenues connecting by viaduct the +Manhattan Elevated Railway Division of Interborough Rapid Transit +Company with the viaduct of the subway at or near St. Ann's Avenue. + +[Sidenote: _Brooklyn Route_] + +The route of the Brooklyn Extension connects near Broadway and Park +Row with the Manhattan Bronx Route and extends under Broadway, Bowling +Green, State Street, Battery Park, Whitehall Street, and South Street +to and under the East River to Brooklyn at the foot of Joralemon +Street, thence under Joralemon Street, Fulton Street, and Flatbush +Avenue to Atlantic Avenue, connecting with the Brooklyn tunnel of the +Long Island Railroad at that point. There is a loop under Battery Park +beginning at Bridge Street. The length of this route is about 3 miles. + +The routes in Manhattan and The Bronx may therefore be said to roughly +resemble the letter Y with the base at the southern extremity of +Manhattan Island, the fork at 103d Street and Broadway, the terminus +of the westerly or Fort George branch of the fork just beyond Spuyten +Duyvil Creek, the terminus of the easterly or Bronx Park branch at +Bronx Park. + +[Sidenote: _Location +of Stations_] + +The stations beginning at the base of the Y and following the route up +to the fork are located at the following points: + +South Ferry, Bowling Green and Battery Place, Rector Street and +Broadway, Fulton Street and Broadway, City Hall, Manhattan; Brooklyn +Bridge Entrance, Manhattan; Worth and Elm Streets, Canal and Elm +Streets, Spring and Elm Streets, Bleecker and Elm Streets, Astor Place +and Fourth Avenue, 14th Street and Fourth Avenue, 18th Street and +Fourth Avenue, 23d Street and Fourth Avenue, 28th Street and Fourth +Avenue, 33d Street and Fourth Avenue, 42d Street and Madison Avenue +(Grand Central Station), 42d Street and Broadway, 50th Street and +Broadway, 60th Street and Broadway (Columbus Circle), 66th Street and +Broadway, 72d Street and Broadway, 79th Street and Broadway, 86th +Street and Broadway, 91st Street and Broadway, 96th Street and +Broadway. + +[Illustration: 34TH STREET AND PARK AVENUE, LOOKING SOUTH] + +The stations of the Fort George or westerly branch are located at the +following points: + +One Hundred and Third Street and Broadway, 110th Street and Broadway +(Cathedral Parkway), 116th Street and Broadway (Columbia University), +Manhattan Street (near 128th Street) and Broadway, 137th Street and +Broadway, 145th Street and Broadway, 157th Street and Broadway, the +intersection of 168th Street, St. Nicholas Avenue and Broadway, 181st +Street and Eleventh Avenue, Dyckman Street and Naegle Avenue (beyond +Fort George), 207th Street and Amsterdam Avenue, 215th Street and +Amsterdam Avenue, Muscoota Street and Broadway, Bailey Avenue, at +Kingsbridge near the New York & Putnam Railroad station. + +The stations on the Bronx Park or easterly branch are located at the +following points: + +One Hundred and Tenth Street and Lenox Avenue, 116th Street and Lenox +Avenue, 125th Street and Lenox Avenue, 135th Street and Lenox Avenue, +145th Street and Lenox Avenue (spur), Mott Avenue and 149th Street, +the intersection of 149th Street, Melrose and Third Avenues, Jackson +and Westchester Avenues, Prospect and Westchester Avenues, Westchester +Avenue near Southern Boulevard (Fox Street), Freeman Street and the +Southern Boulevard, intersection of 174th Street, Southern Boulevard +and Boston Road, 177th Street and Boston Road (near Bronx Park). + +[Illustration: PROFILE OF RAPID TRANSIT RAILROAD MANHATTAN AND +BRONX LINES.] + +The stations in the Borough of Brooklyn on the Brooklyn Extension are +located as follows: + +Joralemon Street near Court (Brooklyn Borough Hall), intersection of +Fulton, Bridge, and Hoyt Streets; Flatbush Avenue near Nevins Street, +Atlantic Avenue and Flatbush Avenue (Brooklyn terminal of the Long +Island Railroad). + +From the Borough Hall, Manhattan, to the 96th Street station, the line +is four-track. On the Fort George branch (including 103d Street +station) there are three tracks to 145th Street and then two tracks to +Dyckman Street, then three tracks again to the terminus at Bailey +Avenue. On the Bronx Park branch there are two tracks to Brook Avenue +and from that point to Bronx Park there are three tracks. On the Lenox +Avenue spur to 148th Street there are two tracks, on the City Hall +loop one track, on the Battery Park loop two tracks. The Brooklyn +Extension is a two-track line. + +There is a storage yard under Broadway between 137th Street and 145th +Street on the Fort George branch, another on the surface at the end of +the Lenox Avenue spur, Lenox Avenue and 148th Street, and a third on +an elevated structure at the Boston Road and 178th Street. There is a +repair shop and inspection shed on the surface adjoining the Lenox +Avenue spur at the Harlem River and 148-150th Streets, and an +inspection shed at the storage yard at Boston Road and 178th Street. + +[Sidenote: _Length of +Line._] + +The total length of the line from the City Hall to the Kingsbridge +terminal is 13.50 miles, with 47.11 miles of single track and sidings. +The eastern or Bronx Park branch is 6.97 miles long, with 17.50 miles +of single track. + +[Illustration: PROFILE OF BROOKLYN EXTENSION.] + +[Sidenote: _Grades and +Curves._] + +The total length of the Brooklyn Extension is 3.1 miles, with about 8 +miles of single track. + +The grades and curvature along the main line may be summarized as +follows: + +The total curvature is equal in length to 23 per cent. of the straight +line, and the least radius of curvature is 147 feet. The greatest +grade is 3 per cent., and occurs on either side of the tunnel under +the Harlem River. At each station there is a down grade of 2.1 per +cent., to assist in the acceleration of the cars when they start. In +order to make time on roads running trains at frequent intervals, it +is necessary to bring the trains to their full speed very soon after +starting. The electrical equipment of the Rapid Transit Railroad will +enable this to be done in a better manner than is possible with steam +locomotives, while these short acceleration grades at each station, on +both up and down tracks, will be of material assistance in making the +starts smooth. + +Photograph on page 26 shows an interesting feature at a local +station, where, in order to obtain the quick acceleration in grade for +local trains, and at the same time maintain a level grade for the +express service, the tracks are constructed at a different level. This +occurs at many local stations. + +On the Brooklyn Extension the maximum grade is 3.1 per cent. +descending from the ends to the center of the East River tunnel. The +minimum radius of curve is 1,200 feet. + +[Illustration: STANDARD STEEL CONSTRUCTION IN TUNNEL--THIRD RAIL +PROTECTION NOT SHOWN] + +[Illustration: PLAN OF BROOKLYN BRIDGE STATION AND CITY HALL LOOP] + +[Sidenote: _Track_] + +The track is of the usual standard construction with broken stone +ballast, timber cross ties, and 100-pound rails of the American +Society of Civil Engineers' section. The cross ties are selected hard +pine. All ties are fitted with tie plates. All curves are supplied +with steel inside guard rails. The frogs and switches are of the best +design and quality to be had, and a special design has been used on +all curves. At the Battery loop, at Westchester Avenue, at 96th +Street, and at City Hall loop, where it has been necessary for the +regular passenger tracks to cross, grade crossings have been avoided; +one track or set of tracks passing under the other at the intersecting +points. (See plan on this page.) + +The contract for the building of the road contains the following +somewhat unusual provision: "The railway and its equipment as +contemplated by the contract constitute a great public work. All parts +of the structure where exposed to public sight shall therefore be +designed, constructed, and maintained with a view to the beauty of +their appearance, as well as to their efficiency." + +It may be said with exact truthfulness that the builders have spared +no effort or expense to live up to the spirit of this provision, and +that all parts of the road and equipment display dignified and +consistent artistic effects of the highest order. These are noticeable +in the power house and the electrical sub-stations and particularly in +the passenger stations. It might readily have been supposed that the +limited space and comparative uniformity of the underground stations +would afford but little opportunity for architectural and decorative +effects. The result has shown the fallacy of such a supposition. + +[Illustration: PLAN OF 28TH ST. & 4TH AVENUE STATION.] + +Of the forty-eight stations, thirty-three are underground, eleven are +on the viaduct portions of the road, and three are partly on the +surface and partly underground, and one is partly on the surface and +partly on the viaduct. + +[Sidenote: _Space Occupied_] + +The underground stations are at the street intersections, and, except +in a few instances, occupy space under the cross streets. The station +plans are necessarily varied to suit the conditions of the different +locations, the most important factor in planning them having been the +amount of available space. The platforms are from 200 to 350 feet in +length, and about 16 feet in width, narrowing at the ends, while the +center space is larger or smaller, according to local conditions. As a +rule the body of the station extends back about 50 feet from the edge +of the platform. + +At all local stations (except at 110th Street and Lenox Avenue) the +platforms are outside of the tracks. (Plan and photograph on pages +30 and 31.) At Lenox Avenue and 110th Street there is a single island +platform for uptown and downtown passengers. + +[Illustration: 28TH STREET STATION] + +[Sidenote: _Island +Platforms_] + +At express stations there are two island platforms between the express +and local tracks, one for uptown and one for downtown traffic. In +addition, there are the usual local platforms at Brooklyn Bridge, 14th +Street (photograph on page 34) and 96th Street. At the remaining +express stations, 42d Street and Madison Avenue and 72d Street, there +are no local platforms outside of the tracks, local and through +traffic using the island platforms. + +The island platforms at Brooklyn Bridge, 14th Street, and 42d Street +and Madison Avenue are reached by mezzanine footways from the local +platforms, it having been impossible to place entrances in the streets +immediately over the platforms. At 96th Street there is an underground +passage connecting the local and island platforms, and at 72d Street +there are entrances to the island platforms directly from the street +because there is a park area in the middle of the street. Local +passengers can transfer from express trains and express passengers +from local trains without payment of additional fare by stepping +across the island platforms. + +At 72d Street, at 103d Street, and at 116th Street and Broadway the +station platforms are below the surface, but the ticket booths and +toilet rooms are on the surface; this arrangement being possible also +because of the park area available in the streets. At Manhattan Street +the platforms are on the viaduct, but the ticket booths and toilet +rooms are on the surface. The viaduct at this point is about 68 feet +above the surface, and escalators are provided. At many of the +stations entrances have been arranged from the adjacent buildings, in +addition to the entrances originally planned from the street. + +[Sidenote: Kiosks] + +The entrances to the underground stations are enclosed at the street +by kiosks of cast iron and wire glass (photograph on page 33), and +vary in number from two to eight at a station. The stairways are of +concrete, reinforced by twisted steel rods. At 168th Street, at 181st +Street, and at Mott Avenue, where the platforms are from 90 to 100 +feet below the surface, elevators are provided. + +[Illustration: WEST SIDE OF 23D STREET STATION] + +At twenty of the underground stations it has been possible to use +vault lights to such an extent that very little artificial light is +needed. (Photograph on page 35.) Such artificial light as is +required is supplied by incandescent lamps sunk in the ceilings. +Provision has been made for using the track circuit for lighting in +emergency if the regular lighting circuit should temporarily fail. + +[Illustration: KIOSKS AT COLUMBUS CIRCLE] + +The station floors are of concrete, marked off in squares. At the +junction of the floors and side walls a cement sanitary cove is +placed. The floors drain to catch-basins, and hose bibs are provided +for washing the floors. + +[Illustration: BROOKLYN BRIDGE STATION] + +Two types of ceiling are used, one flat, which covers the steel and +concrete of the roof, and the other arched between the roof beams and +girders, the lower flanges of which are exposed. Both types have an +air space between ceiling and roof, which, together with the air +space behind the inner side walls, permits air to circulate and +minimizes condensation on the surface of the ceiling and walls. + +[Illustration: PLAQUE SHOWING BEAVER AT ASTOR PLACE STATION] + +The ceilings are separated into panels by wide ornamental mouldings, +and the panels are decorated with narrower mouldings and rosettes. The +bases of the walls are buff Norman brick. Above this is glass tile or +glazed tile, and above the tile is a faience or terra-cotta cornice. +Ceramic mosaic is used for decorative panels, friezes, pilasters, and +name-tablets. A different decorative treatment is used at each +station, including a distinctive color scheme. At some stations the +number of the intersecting street or initial letter of the street name +is shown on conspicuous plaques, at other stations the number or +letter is in the panel. At some stations artistic emblems have been +used in the scheme of decoration, as at Astor Place, the beaver (see +photograph on this page); at Columbus Circle, the great +navigator's Caravel; at 116th Street, the seal of Columbia University. +The walls above the cornice and the ceilings are finished in white +Keene cement. + +[Illustration: EXPRESS STATION AT 14TH STREET, SHOWING ISLAND AND +MEZZANINE PLATFORMS AND STAIRS CONNECTING THEM] + +[Illustration: WEST SIDE OF COLUMBUS CIRCLE STATION (60TH +STREET)--ILLUMINATED BY DAYLIGHT COMING THROUGH VAULT LIGHTS] + +[Illustration: CARAVEL AND WALL DECORATION] + +The ticket booths are of oak with bronze window grills and fittings. +There are toilet rooms in every station, except at the City Hall loop. +Each toilet room has a free closet or closets, and a pay closet which +is furnished with a basin, mirror, soap dish, and towel rack. The +fixtures are porcelain, finished in dull nickel. The soil, vent and +water pipes are run in wall spaces, so as to be accessible. The rooms +are ventilated through the hollow columns of the kiosks, and each is +provided with an electric fan. They are heated by electric heaters. +The woodwork of the rooms is oak; the walls are red slate wainscot and +Keene cement. + +Passengers may enter the body of the station without paying fare. The +train platforms are separated from the body of the station by +railings. At the more important stations, separate sets of entrances +are provided for incoming and outgoing passengers, the stairs at the +back of the station being used for entrances and those nearer the +track being used for exits. + +[Illustration: CITY HALL STATION] + +An example of the care used to obtain artistic effects can be seen at +the City Hall station. The road at this point is through an arched +tunnel. In order to secure consistency in treatment the roof of the +station is continued by a larger arch of special design. (See +photograph on this page.) At 168th Street, and at 181st Street, +and at Mott Avenue stations, where the road is far beneath the +surface, it has been possible to build massive arches over the +stations and tracks, with spans of 50 feet. + + + + +CHAPTER II + +TYPES AND METHODS OF CONSTRUCTION + + +Five types of construction have been employed in building the road: +(1) the typical subway near the surface with flat roof and "I" beams +for the roof and sides, supported between tracks with steel bulb-angle +columns used on about 10.6 miles or 52.2 per cent. of the road; (2) +flat roof typical subway of reenforced concrete construction supported +between the tracks by steel bulb-angle columns, used for a short +distance on Lenox Avenue and on the Brooklyn portion of the Brooklyn +Extension, also on the Battery Park loop; (3) concrete lined tunnel +used on about 4.6 miles or 23 per cent. of the road, of which 4.2 per +cent. was concrete lined open cut work, and the remainder was rock +tunnel work; (4) elevated road on steel viaduct used on about 5 miles +or 24.6 per cent. of the road; (5) cast-iron tubes used under the +Harlem and East Rivers. + +[Sidenote: _Typical +Subway_] + +The general character of the flat roof "I" beam construction is shown +in photograph on page 28 and drawing on this page. The bottom +is of concrete. The side walls have "I" beam columns five feet apart, +between which are vertical concrete arches, the steel acting as a +support for the masonry and allowing the thickness of the walls to be +materially reduced from that necessary were nothing but concrete used. +The tops of the wall columns are connected by roof beams which are +supported by rows of steel columns between the tracks, built on +concrete and cut stone bases forming part of the floor system. +Concrete arches between the roof beams complete the top of the subway. +Such a structure is not impervious, and hence, there has been laid +behind the side walls, under the floor and over the roof a course of +two to eight thicknesses of felt, each washed with hot asphalt as +laid. In addition to this precaution against dampness, in three +sections of the subway (viz.: on Elm Street between Pearl and Grand +Streets, and on the approaches to the Harlem River tunnel, and on the +Battery Park Loop) the felt waterproofing has been made more effective +by one or two courses of hard-burned brick laid in hot asphalt, after +the manner sometimes employed in constructing the linings of +reservoirs of waterworks. + +[Illustration: TYPICAL SECTION OF FOUR TRACK SUBWAY] + +[Illustration: FOUR-TRACK SUBWAY--SHOWING CROSS-OVER SOUTH OF 18TH +STREET STATION] + +In front of the waterproofing, immediately behind the steel columns, +are the systems of terra-cotta ducts in which the electric cables are +placed. The cables can be reached by means of manholes every 200 to +450 feet, which open into the subway and also into the street. The +number of these ducts ranges from 128 down to 32, and they are +connected with the main power station at 58th and 59th Streets and the +Hudson River by a 128-duct subway under the former street. + +[Sidenote: _Reinforced +Concrete +Construction_] + +The reinforced concrete construction substitutes for the steel roof +beams, steel rods, approximating 1-1/4 inches square, laid in varying +distances according to the different roof loads, from six to ten +inches apart. Rods 1-1/8 inches in diameter tie the side walls, +passing through angle columns in the walls and the bulb-angle columns +in the center. Layers of concrete are laid over the roof rods to a +thickness of from eighteen to thirty inches, and carried two inches +below the rods, imbedding them. For the sides similar square rods and +concrete are used and angle columns five feet apart. The concrete of +the side walls is from fifteen to eighteen inches thick. This type is +shown by photographs on page 41. The rods used are of both square +and twisted form. + +[Illustration: LAYING SHEET WATERPROOFING IN BOTTOM] + +[Illustration: SPECIAL BRICK AND ASPHALT WATERPROOFING] + +[Sidenote: _Methods of +Construction +Typical +Subway_] + +The construction of the typical subway has been carried on by a great +variety of methods, partly adopted on account of the conditions under +which the work had to be prosecuted and partly due to the personal +views of the different sub-contractors. The work was all done by open +excavation, the so-called "cut and cover" system, but the conditions +varied widely along different parts of the line, and different means +were adopted to overcome local difficulties. The distance of the rock +surface below the street level had a marked influence on the manner in +which the excavation of the open trenches could be made. In some +places this rock rose nearly to the pavement, as between 14th and 18th +Streets. At other places the subway is located in water-bearing loam +and sand, as in the stretch between Pearl and Grand Streets, where it +was necessary to employ a special design for the bottom, which is +illustrated by drawing on page 42. + +This part of the route includes the former site of the ancient Collect +Pond, familiar in the early history of New York, and the excavation +was through made ground, the pond having been filled in for building +purposes after it was abandoned for supplying water to the city. The +excavations through Canal Street, adjacent, were also through made +ground, that street having been at one time, as its name implies, a +canal. + +From the City Hall to 9th Street was sand, presenting no particular +difficulties except through the territory just described. + +At Union Square rock was encountered on the west side of Fourth Avenue +from the surface down. On the east side of the street, however, at the +surface was sand, which extended 15 feet down to a sloping rock +surface. The tendency of the sand to a slide off into the rock +excavation required great care. The work was done, however, without +interference with the street traffic, which is particularly heavy at +that point. + +[Illustration: DUCTS IN SIDE WALLS--EIGHT ONLY OF THE SIXTEEN LAYERS +ARE SHOWN] + +[Illustration: REINFORCED CONCRETE CONSTRUCTION] + +[Illustration: ROOF SHOWING CONCRETE-STEEL CONSTRUCTION--LENOX AVENUE +AND 140TH-141ST STREETS] + +[Illustration: SECTION OF SUBWAY AT PEARL STREET +This construction was made necessary by encountering a layer of Peat +resting on Clay] + +[Illustration: SURFACE RAILWAY TRACKS SUPPORTED OVER EXCAVATION ON +UPPER BROADWAY] + +[Illustration: SUBDIVISION OF 36" AND 30" GAS MAINS OVER ROOF OF +SUBWAY--66TH STREET AND BROADWAY] + +The natural difficulties of the route were increased by the network of +sewers, water and gas mains, steam pipes, pneumatic tubes, electric +conduits and their accessories, which filled the streets; and by the +surface railways and their conduits. In some places the columns of the +elevated railway had to be shored up temporarily, and in other places +the subway passes close to the foundations of lofty buildings, where +the construction needed to insure the safety of both subway and +buildings was quite intricate. As the subway is close to the surface +along a considerable part of its route, its construction involved the +reconstruction of all the underground pipes and ducts in many places, +as well as the removal of projecting vaults and buildings, and, in +some cases, the underpinning of their walls. A description in detail +of the methods of construction followed all along the line would make +an interesting book of itself. Space will only permit, however, an +account of how some of the more serious difficulties were overcome. + +On Fourth Avenue, north of Union Square to 33d Street, there were two +electric conduit railway tracks in the center of the roadway and a +horse car track near each curb part of the distance. The two electric +car tracks were used for traffic which could not be interrupted, +although the horse car tracks could be removed without inconvenience. +These conditions rendered it impracticable to disturb the center of +the roadway, while permitting excavation near the curb. Well-timbered +shafts about 8 x 10 feet, in plan, were sunk along one curb line and +tunnels driven from them toward the other side of the street, stopping +about 3-1/2 feet beyond its center line. A bed of concrete was laid on +the bottom of each tunnel, and, when it had set, a heavy vertical +trestle was built on it. In this way trestles were built half across +the street, strong enough to carry all the street cars and traffic on +that half of the roadway. Cableways to handle the dirt were erected +near the curb line, spanning a number of these trestles, and then the +earth between them was excavated from the curb to within a few feet of +the nearest electric car track. The horse car tracks were removed. +Between the electric tracks a trench was dug until its bottom was +level with the tops of the trestles, about three feet below the +surface as a rule. A pair of heavy steel beams was then laid in this +trench on the trestles. Between these beams and the curb line a second +pair of beams were placed. In this way the equivalent of a bridge was +put up, the trestles acting as piers and the beams as girders. The +central portion of the roadway was then undermined and supported by +timbering suspended from the steel beams. The various gas and water +pipes were hung from timbers at the surface of the ground. About four +sections, or 150 feet, of the subway were built at a time in this +manner. When the work was completed along one side of the street it +was repeated in the same manner on the other side. This method of +construction was subsequently modified so as to permit work on both +sides of the street simultaneously. The manner in which the central +part of the roadway was supported remained the same and all of the +traffic was diverted to this strip. + +[Illustration: SUPPORT OF ELEVATED RAILWAY STATION AT 42D STREET AND +SIXTH AVENUE] + +Between 14th and 17th Streets, because of the proximity of the rock to +the surface, it was necessary to move the tracks of the electric +surface railway from the center of the street some twenty feet to the +east curb, without interrupting traffic, which was very heavy at all +times, the line being one of the main arteries of the Metropolitan +system. Four 12 x 12-inch timbers were laid upon the surface. Standard +cast-iron yokes were placed upon the timbers at the usual distance +apart. Upon this structure the regular track and slot rails were +placed. The space between the rails was floored over. Wooden boxes +were temporarily laid for the electric cables. The usual hand holes +and other accessories were built and the road operated on this timber +roadbed. The removal of the tracks was made necessary because the rock +beneath them and the concrete around the yokes was so closely united +as to be practically monolithic, precluding the use of explosives. +Attempts to remove the rock from under the track demonstrated that it +could not be done without destroying the yokes of the surface railway. + +[Illustration: SUPPORTING ELEVATED RAILROAD BY EXTENSION GIRDER--64TH +STREET AND BROADWAY] + +The method of undermining the tracks on Broadway from 60th to 104th +Streets was entirely different, for the conditions were not the same. +The street is a wide one with a 22-foot parkway in the center, an +electric conduit railway on either side, and outside each track a wide +roadway. The subway excavation extended about 10 feet outside each +track, leaving between it and the curb ample room for vehicles. The +construction problem, therefore, was to care for the car tracks with a +minimum interference with the excavation. This was accomplished by +temporary bridges for each track, each bridge consisting of a pair of +timber trusses about 55 feet long, braced together overhead high +enough to let a car pass below the bracing. These trusses were set up +on crib-work supports at each end, and the track hung from the lower +chords. (See photograph on page 42.) The excavation then proceeded +until the trench was finished and posts could be put into place +between its bottom and the track. When the track was securely +supported in this way, the trusses were lifted on flat cars and moved +ahead 50 feet. + +At 66th Street station the subway roof was about 2 feet from the +electric railway yokes and structures of the street surface line. In +order to build at this point it was necessary to remove two large gas +mains, one 30 inches and the other 36 inches in diameter, and +substitute for them, in troughs built between the roof beams of the +subway, five smaller gas mains, each 24 inches in diameter. This was +done without interrupting the use of the mains. + +[Illustration: MOVING BRICK AND CONCRETE RETAINING WALL TO MAKE ROOM +FOR THIRD TRACK--BROADWAY AND 134TH STREET] + +At the station on 42d Street, between Park and Madison Avenues, where +there are five subway tracks, and along 42d Street to Broadway, a +special method of construction was employed which was not followed +elsewhere. The excavation here was about 35 feet deep and extended 10 +to 15 feet into rock. A trench 30 feet wide was first sunk on the +south side of the street and the subway built in it for a width of two +tracks. Then, at intervals of 50 feet, tunnels were driven toward the +north side of the street. Their tops were about 4 feet above the roof +of the subway and their bottoms were on the roof. When they had been +driven just beyond the line of the fourth track, their ends were +connected by a tunnel parallel with the axis of the subway. The rock +in the bottom of all these tunnels was then excavated to its final +depth. In the small tunnel parallel with the subway axis, a bed of +concrete was placed and the third row of steel columns was erected +ready to carry the steel and concrete roof. When this work was +completed, the earth between the traverse tunnels was excavated, the +material above being supported on poling boards and struts. The roof +of the subway was then extended sidewise over the rock below from the +second to the third row of columns, and it was not until the roof was +finished that the rock beneath was excavated. In this way the subway +was finished for a width of four tracks. For the fifth track the earth +was removed by tunneling to the limits of the subway, and then the +rock below was blasted out. + +[Illustration: MOVING WEST SIDE WALL TO WIDEN SUBWAY FOR THIRD +TRACK--135TH STREET AND BROADWAY] + +[Illustration: SUBWAY THROUGH NEW "TIMES" BUILDING, SHOWING +INDEPENDENT CONSTRUCTION--THE WORKMEN STAND ON FLOOR GIRDERS OF +SUBWAY] + +[Illustration: COLUMNS OF HOTEL BELMONT, PASSING THROUGH SUBWAY AT 42D +STREET AND PARK AVENUE] + +In a number of places it was necessary to underpin the columns of the +elevated railways, and a variety of methods were adopted for the work. +A typical example of the difficulties involved was afforded at the +Manhattan Railway Elevated Station at Sixth Avenue and 42d Street. The +stairways of this station were directly over the open excavation for +the subway in the latter thoroughfare and were used by a large number +of people. The work was done in the same manner at each of the four +corners. Two narrow pits about 40 feet apart, were first sunk and +their bottoms covered with concrete at the elevation of the floor of +the subway. A trestle was built in each pit, and on these were placed +a pair of 3-foot plate girders, one on each side of the elevated +column, which was midway between the trestles. The column was then +riveted to the girders and was thus held independent of its original +foundations. Other pits were then sunk under the stairway and trestles +built in them to support it. When this work was completed it was +possible to carry out the remaining excavation without interfering +with the elevated railway traffic. + +At 64th Street and Broadway, also, the whole elevated railway had to +be supported during construction. A temporary wooden bent was used to +carry the elevated structure. The elevated columns were removed until +the subway structure was completed at that point. (See photograph on +page 45.) + +[Illustration: SMALL WATER MAINS BETWEEN STREET SURFACE AND SUBWAY +ROOF, SUBSTITUTED FOR ONE LARGE MAIN--125TH STREET AND LENOX AVE.] + +[Illustration: SPECIAL CONSTRUCTION OF 6-1/2-FOOT SEWER, UNDER CHATHAM +SQUARE] + +A feature of the construction which attracted considerable public +attention while it was in progress, was the underpinning of a part of +the Columbus Monument near the southwest entrance to Central Park. +This handsome memorial column has a stone shaft rising about 75 feet +above the street level and weighs about 700 tons. The rubble masonry +foundation is 45 feet square and rests on a 2-foot course of concrete. +The subway passes under its east side within 3 feet of its center, +thus cutting out about three-tenths of the original support. At this +place the footing was on dry sand of considerable depth, but on the +other side of the monument rock rose within 3 feet of the surface. The +steep slope of the rock surface toward the subway necessitated +particular care in underpinning the footings. The work was done by +first driving a tunnel 6 feet wide and 7 feet high under the monument +just outside the wall line of the subway. The tunnel was given a +2-foot bottom of concrete as a support for a row of wood posts a foot +square, which were put in every 5 feet to carry the footing above. +When these posts were securely wedged in place the tunnel was filled +with rubble masonry. This wall was strong enough to carry the weight +of the portion of the monument over the subway, but the monument had +to be supported to prevent its breaking off when undermined. To +support it thus a small tunnel was driven through the rubble masonry +foundation just below the street level and a pair of plate girders run +through it. A trestle bent was then built under each end of the +girders in the finished excavation for the subway. The girders were +wedged up against the top of the tunnel in the masonry and the +excavation was carried out under the monument without any injury to +that structure. + +[Illustration: THREE PIPES SUBSTITUTED FOR LARGE BRICK SEWER AT 110TH +STREET AND LENOX AVENUE] + +[Illustration: SEWER SIPHON AT 149TH STREET AND RAILROAD AVENUE] + +[Illustration: CONCRETE SEWER BACK OF ELECTRIC DUCT MANHOLE--BROADWAY +AND 58TH STREET] + +At 134th Street and Broadway a two-track structure of the steel beam +type about 200 feet long was completed. Approaching it from the south, +leading from Manhattan Valley Viaduct, was an open cut with retaining +walls 300 feet long and from 3 to 13 feet in height. After all this +work was finished (and it happened to be the first finished on the +subway), it was decided to widen the road to three tracks, and a +unique piece of work was successfully accomplished. The retaining +walls were moved bodily on slides, by means of jacks, to a line 6-1/4 +feet on each side, widening the roadbed 12-1/2 feet, without a break +in either wall. The method of widening the steel-beam typical subway +portion was equally novel. The west wall was moved bodily by jacks +the necessary distance to bring it in line with the new position of +the west retaining wall. The remainder of the structure was then moved +bodily, also by jacks, 6-1/4 feet to the east. The new roof of the +usual type was then added over 12-1/2 feet of additional opening. (See +photographs on pages 46 and 47.) + +[Illustration: CONCRETE SEWER BACK OF SIDE WALL, BROADWAY AND 56TH +STREET] + +[Illustration: LARGE GAS AND WATER PIPES, RELAID BEHIND EACH SIDE WALL +ON ELM STREET] + +Provision had to be made, not only for buildings along the route that +towered far above the street surface, but also for some which +burrowed far below the subway. Photograph on page 47 shows an +interesting example at 42d Street and Broadway, where the pressroom of +the new building of the "New York Times" is beneath the subway, the +first floor is above it, and the first basement is alongside of it. +Incidentally it should be noted that the steel structure of the +building and the subway are independent, the columns of the building +passing through the subway station. + +[Illustration: DIFFICULT PIPE WORK--BROADWAY AND 70TH STREET] + +At 42d Street and Park Avenue the road passes under the Hotel Belmont, +which necessitated the use of extra heavy steel girders and +foundations for the support of the hotel and reinforced subway +station. (See photograph on page 48.) + +Along the east side of Park Row the ascending line of the "loop" was +built through the pressroom of the "New York Times" (the older +downtown building), and as the excavation was considerably below the +bottom of the foundation of the building, great care was necessary to +avoid any settlement. Instead of wood sheathing, steel channels were +driven and thoroughly braced, and construction proceeded without +disturbance of the building, which is very tall. + +At 125th Street and Lenox Avenue one of the most complicated network +of subsurface structures was encountered. Street surface electric +lines with their conduits intersect. On the south side of 125th Street +were a 48-inch water main and a 6-inch water main, a 12-inch and two +10-inch gas pipes and a bank of electric light and power ducts. On the +north side were a 20-inch water main, one 6-inch, one 10-inch, and one +12-inch gas pipe and two banks of electric ducts. The headroom between +the subway roof and the surface of the street was 4.75 feet. It was +necessary to relocate the yokes of the street railway tracks on Lenox +Avenue so as to bring them directly over the tunnel roof-beams. +Between the lower flanges of the roof-beams, for four bents, were laid +heavy steel plates well stiffened, and in these troughs were laid four +20-inch pipes, which carried the water of the 48-inch main. (See +photograph on page 49.) Special castings were necessary to make +the connections at each end. The smaller pipes and ducts were +rearranged and carried over the roof or laid in troughs composed of +3-inch I-beams laid on the lower flanges of the roof-beams. In +addition to all the transverse pipes, there were numerous pipes and +duct lines to be relaid and rebuilt parallel to the subway and around +the station. The change was accomplished without stopping or delaying +the street cars. The water mains were shut off for only a few hours. + +[Illustration: SPECIAL RIVETED RECTANGULAR WATER PIPE, OVER ROOF OF +SUBWAY AT 126TH STREET AND LENOX AVENUE] + +As has been said, the typical subway near the surface was used for +about one-half of the road. Since the sewers were at such a depth as +to interfere with the construction of the subway, it meant that the +sewers along that half had to be reconstructed. This indicates but +very partially the magnitude of the sewer work, however, because +nearly as many main sewers had to be reconstructed off the route of +the subway as on the route; 7.21 miles of main sewers along the route +were reconstructed and 5.13 miles of main sewers off the route. The +reason why so many main sewers on streets away from the subway had to +be rebuilt, was that, from 42d Street, south, there is a natural +ridge, and before the construction of the subway sewers drained to the +East River and to the North River from the ridge. The route of the +subway was so near to the dividing line that the only way to care for +the sewers was, in many instances, to build entirely new outfall +sewers. + +[Illustration: THREE-TRACK CONCRETE ARCH--117TH STREET AND BROADWAY] + +A notable example of sewer diversion was at Canal Street, where the +flow of the sewer was carried into the East River instead of into the +Hudson River, permitting the sewer to be bulkheaded on the west side +and continued in use. On the east side a new main sewer was +constructed to empty into the East River. The new east-side sewer was +built off the route of the subway for over a mile. An interesting +feature in the construction was the work at Chatham Square, where a +6-1/2-foot circular brick conduit was built. The conjunction at this +point of numerous electric surface car lines, elevated railroad +pillars, and enormous vehicular street traffic, made it imperative +that the surface of the street should not be disturbed, and the sewer +was built by tunneling. This tunneling was through very fine running +sand and the section to be excavated was small. To meet these +conditions a novel method of construction was used. Interlocked +poling boards were employed to support the roof and were driven by +lever jacks, somewhat as a shield is driven in the shield system of +tunneling. The forward ends of the poling boards were supported by a +cantilever beam. The sides and front of the excavation were supported +by lagging boards laid flat against and over strips of canvas, which +were rolled down as the excavation progressed. The sewer was completed +and lined in lengths of from 1 foot to 4-1/2 feet, and at the maximum +rate of work about 12 feet of sewer were finished per week. + +[Illustration: CONSTRUCTION OF FORT GEORGE TUNNEL] + +At 110th Street and Lenox Avenue a 6-1/2-foot circular brick sewer +intersected the line of the subway at a level which necessitated its +removal or subdivision. The latter expedient was adopted, and three +42-inch cast-iron pipes were passed under the subway. (See photograph +on page 50.) At 149th Street and Railroad Avenue a sewer had to be +lowered below tide level in order to cross under the subway. To do +this two permanent inverted siphons were built of 48-inch cast-iron +pipe. Two were built in order that one might be used, while the other +could be shut off for cleaning, and they have proved very +satisfactory. This was the only instance where siphons were used. In +this connection it is worthy of note that the general changes referred +to gave to the city much better sewers as substitutes for the old +ones. + +A number of interesting methods of providing for subsurface structures +are shown in photographs pages 51 to 54. From the General +Post-office at Park Row to 28th Street, just below the surface, there +is a system of pneumatic mail tubes for postal delivery. Of course, +absolutely no change in alignment could be permitted while these tubes +were in use carrying mail. It was necessary, therefore, to support +them very carefully. The slightest deviation in alignment would have +stopped the service. + +[Illustration: TWO COLUMN BENT VIADUCT] + +[Illustration: TRAVELER FOR ERECTING FORMS, CENTRAL PARK TUNNEL--(IN +THIS TUNNEL DUCTS ARE BUILT IN THE SIDEWALLS)] + +[Sidenote: _Concrete-lined +Tunnel_] + +Between 33d Street and 42d Street under Park Avenue, between 116th +Street and 120th Street under Broadway, between 157th Street and Fort +George under Broadway and Eleventh Avenue (the second longest +double-track rock tunnel in the United States, the Hoosac tunnel being +the only one of greater length), and between 104th Street and Broadway +under Central Park to Lenox Avenue, the road is in rock tunnel lined +with concrete. From 116th Street to 120th Street the tunnel is 37-1/2 +feet wide, one of the widest concrete arches in the world. On the +section from Broadway and 103d Street to Lenox Avenue and 110th Street +under Central Park, a two-track subway was driven through micaceous +rock by taking out top headings and then two full-width benches. The +work was done from two shafts and one portal. All drilling for the +headings was done by an eight-hour night shift, using percussion +drills. The blasting was done early in the morning and the day gang +removed the spoil, which was hauled to the shafts and the portal in +cars drawn by mules. A large part of the rock was crushed for +concrete. The concrete floor was the first part of the lining to be +put in place. Rails were laid on it for a traveler having moulds +attached to its sides, against which the walls were built. A similar +traveler followed with the centering for the arch roof, a length of +about 50 feet being completed at one operation. + +[Illustration: FOUR COLUMN (TOWER) VIADUCT CONSTRUCTION] + +[Illustration: MANHATTAN VALLEY VIADUCT, LOOKING NORTH] + +[Illustration: ERECTION OF ARCH, MANHATTAN VALLEY VIADUCT] + +On the Park Avenue section from 34th Street to 41st Street two +separate double-track tunnels were driven below a double-track +electric railway tunnel, one on each side. The work was done from four +shafts, one at each end of each tunnel. At first, top headings were +employed at the north ends of both tunnels and at the south end of the +west tunnel; at the south end of the east tunnel a bottom heading was +used. Later, a bottom heading was also used at the south end of the +west tunnel. The rock was very irregular and treacherous in character, +and the strata inclined so as to make the danger of slips a serious +one. The two headings of the west tunnel met in February and those of +the east tunnel in March, 1902, and the widening of the tunnels to the +full section was immediately begun. Despite the adoption of every +precaution suggested by experience in such work, some disturbance of +the surface above the east tunnel resulted, and several house fronts +were damaged. The portion of the tunnel affected was bulkheaded at +each end, packed with rubble and grouted with Portland cement mortar +injected under pressure through pipes sunk from the street surface +above. When the interior was firm, the tunnel was redriven, using much +the same methods that are employed for tunnels through earth when the +arch lining is built before the central core, or dumpling of earth, is +removed. The work had to be done very slowly to prevent any further +settlement of the ground, and the completion of the widening of the +other parts of the tunnels also proceeded very slowly, because as soon +as the slip occurred a large amount of timbering was introduced, which +interfered seriously with the operations. After the lining was +completed, Portland cement grout was again injected under pressure, +through holes left in the roof, until further movement of the fill +overhead was absolutely prevented. + +[Illustration: COMPLETED ARCH AT MANHATTAN STREET] + +As has been said, the tunnel between 157th Street and Fort George is +the second longest two-track tunnel in the United States. It was built +in a remarkably short time, considering the fact that the work was +prosecuted from two portal headings and from two shafts. One shaft was +at 168th Street and the other at 181st Street, the work proceeding +both north and south from each shaft. The method employed for the work +(Photograph on page 56) was similar to that used under Central +Park. The shafts at 168th Street and at 181st Street were located at +those points so that they might be used for the permanent elevator +equipment for the stations at these streets. These stations each have +an arch span of about 50 feet, lined with brick. + +[Sidenote: _Steel Viaduct_] + +The elevated viaduct construction extends from 125th Street to 133d +Street and from Dyckman Street to Bailey Avenue on the western branch, +and from Brook and Westchester Avenues to Bronx Park on the eastern, a +total distance of about 5 miles. The three-track viaducts are carried +on two column bents where the rail is not more than 29 feet above the +ground level, and on four-column towers for higher structures. In the +latter case, the posts of a tower are 29 feet apart transversely and +20 or 25 feet longitudinally, as a rule, and the towers are from 70 to +90 feet apart on centers. The tops of the towers have X-bracing and +the connecting spans have two panels of intermediate vertical sway +bracing between the three pairs of longitudinal girders. In the low +viaducts, where there are no towers, every fourth panel has zigzag +lateral bracing in the two panels between the pairs of longitudinal +girders. + +[Illustration: PROFILE OF HARLEM RIVER TUNNEL AND APPROACHES] + +[Illustration: SECTION OF HARLEM RIVER TUNNEL DURING CONSTRUCTION] + +[Illustration: ASSEMBLING IRON WORK ON PONTOON--HARLEM RIVER TUNNEL] + +The towers have columns consisting as a rule of a 16 x 7/16-inch web +plate and four 6 x 4 x 5/8-inch bulb angles. The horizontal struts in +their cross-bracing are made of four 4 x 3-inch angles, latticed to +form an I-shaped cross-section. The X-bracing consists of single 5 x +3-1/2-inch angles. The tops of the columns have horizontal cap angles +on which are riveted the lower flanges of the transverse girders; the +end angles of the girder and the top of the column are also connected +by a riveted splice plate. The six longitudinal girders are +web-riveted to the transverse girders. The outside longitudinal girder +on each side of the viaduct has the same depth across the tower as in +the connecting span, but the four intermediate lines are not so deep +across the towers. In the single trestle bents the columns are the +same as those just described, but the diagonal bracing is replaced by +plate knee-braces. + +The Manhattan Valley Viaduct on the West Side line, has a total length +of 2,174 feet. Its most important feature is a two-hinged arch of +168-1/2 feet span, which carries platforms shaded by canopies, but no +station buildings. The station is on the ground between the surface +railway tracks. Access to the platforms is obtained by means of +escalators. It has three lattice-girder two-hinge ribs 24-1/2 feet +apart on centers, the center line of each rib being a parabola. Each +half rib supports six spandrel posts carrying the roadway, the posts +being seated directly over vertical web members of the rib. The chords +of the ribs are 6 feet apart and of an H-section, having four 6 x +6-inch angles and six 15-inch flange and web plates for the center rib +and lighter sections for the outside ribs. The arch was erected +without false work. + +[Illustration: SHOWING CONCRETE OVER IRON WORK--HARLEM RIVER TUNNEL] + +The viaduct spans of either approach to the arch are 46 to 72 feet +long. All transverse girders are 31 feet 4 inches long, and have a 70 +x 3/8-inch web plate and four 6 x 4-inch angles. The two outside +longitudinal girders of deck spans are 72 inches deep and the other 36 +inches. All are 3/8-inch thick and their four flange angles vary in +size from 5 x 3-1/2 to 6 x 6 inches, and on the longest spans there +are flange plates. At each end of the viaduct there is a through span +with 90-inch web longitudinal girders. + +Each track was proportioned for a dead load of 330 pounds per lineal +foot and a live load of 25,000 pounds per axle. The axle spacing in +the truck was 5 feet and the pairs of axles were alternately 27 and 9 +feet apart. The traction load was taken at 20 per cent. of the live +load, and a wind pressure of 500 pounds per lineal foot was assumed +over the whole structure. + +[Sidenote: _Tubes under +Harlem River_] + +One of the most interesting sections of the work is that which +approaches and passes under the Harlem River, carrying the two tracks +of the East Side line. The War Department required a minimum depth of +20 feet in the river at low tide, which fixed the elevation of the +roof of the submerged part of the tunnel. This part of the line, 641 +feet long, consists of twin single-track cast-iron cylinders 16 feet +in diameter enveloped in a large mass of concrete and lined with the +same material. The approach on either side is a double-track concrete +arched structure. The total length of the section is 1,500 feet. + +The methods of construction employed were novel in subaqueous +tunneling and are partly shown on photographs on pages 62 and 63. +The bed of the Harlem River at the point of tunneling consists of mud, +silt, and sand, much of which was so nearly in a fluid condition that +it was removed by means of a jet. The maximum depth of excavation was +about 50 feet. Instead of employing the usual method of a shield and +compressed air at high pressure, a much speedier device was contrived. + +The river crossing has been built in two sections. The west section +was first built, the War Department having forbidden the closing of +more than half the river at one time. A trench was dredged over the +line of the tunnel about 50 feet wide and 39 feet below low water. +This depth was about 10 feet above the sub-grade of the tunnel. Three +rows of piles were next driven on each side of the trench from the +west bank to the middle of the river and on them working platforms +were built, forming two wharves 38 feet apart in the clear. Piles were +then driven over the area to be covered by the subway, 6 feet 4 inches +apart laterally and 8 feet longitudinally. They were cut off about 11 +feet above the center line of each tube and capped with timbers 12 +inches square. A thoroughly-trussed framework was then floated over +the piles and sunk on them. The trusses were spaced so as to come +between each transverse row of piles and were connected by eight +longitudinal sticks or stringers, two at the top and two at the bottom +on each side. The four at each side were just far enough apart to +allow a special tongue and grooved 12-inch sheet piling to be driven +between them. This sheathing was driven to a depth of 10 to 15 feet +below the bottom of the finished tunnel. + +A well-calked roof of three courses of 12-inch timbers, separated by +2-inch plank, was then floated over the piles and sunk. It had three +timber shafts 7 x 17 feet in plan, and when it was in place and +covered with earth it formed the top of a caisson with the sheet +piling on the sides and ends, the latter being driven after the roof +was in place. The excavation below this caisson was made under air +pressure, part of the material being blown out by water jets and the +remainder removed through the airlocks in the shafts. When the +excavation was completed, the piles were temporarily braced and the +concrete and cast-iron lining put in place, the piles being cut off as +the concrete bed was laid up to them. + +The second or eastern section of this crossing was carried on by a +modification of the plan just mentioned. Instead of using a temporary +timber roof on the side walls, the permanent iron and concrete upper +half of the tunnels was employed as a roof for the caisson. The trench +was dredged nearly to sub-grade and its sides provided with wharves as +before, running out to the completed half of the work. The permanent +foundation piles were then driven and a timber frame sunk over them to +serve as a guide for the 12-inch sheet piling around the site. Steel +pilot piles with water jets were driven in advance of the wood-sheet +piles, and if they struck any boulders the latter were drilled and +blasted. The steel piles were withdrawn by a six-part tackle and +hoisting engine, and then the wooden piles driven in their place. + +When the piling was finished, a pontoon 35 feet wide, 106 feet long, +and 12 feet deep was built between the wharves, and upon a separate +platform or deck on it the upper half of the cast-iron shells were +assembled, their ends closed by steel-plate diaphragms and the whole +covered with concrete. The pontoon was then submerged several feet, +parted at its center, and each half drawn out endwise from beneath the +floating top of the tunnel. The latter was then loaded and carefully +sunk into place, the connection with the shore section being made by +a diver, who entered the roof through a special opening. When it was +finally in place, men entered through the shore section and cut away +the wood bottom, thus completing the caisson so that work could +proceed below it as before. Three of these caissons were required to +complete the east end of the crossing. + +[Illustration: LOOKING UP BROADWAY FROM TRINITY CHURCH--SHOWING +WORKING PLATFORM AND GAS MAINS TEMPORARILY SUPPORTED OVERHEAD] + +The construction of the approaches to the tunnel was carried out +between heavy sheet piling. The excavation was over 40 feet deep in +places and very wet, and the success of the work was largely due to +the care taken in driving the 12-inch sheet piling. + +[Sidenote: _Methods of +Construction +Brooklyn +Extension_] + +A number of interesting features should be noted in the methods of +construction adopted on the Brooklyn Extension. + +The types of construction on the Brooklyn Extension have already been +spoken of. They are (1) typical flat-roof steel beam subway from the +Post-office, Manhattan, to Bowling Green; (2) reinforced concrete +typical subway in Battery Park, Manhattan, and from Clinton Street to +the terminus, in Brooklyn; (3) two single track cast-iron-lined +tubular tunnels from Battery Park, under the East River, and under +Joralemon Street to Clinton Street, Brooklyn. + +Under Broadway, Manhattan, the work is through sand, the vehicular +and electric street car traffic, the network of subsurface structures, +and the high buildings making this one of the most difficult portions +of the road to build. The street traffic is so great that it was +decided that during the daytime the surface of the street should be +maintained in a condition suitable for ordinary traffic. This was +accomplished by making openings in the sidewalk near the curb, at two +points, and erecting temporary working platforms over the street 16 +feet from the surface. The excavations are made by the ordinary drift +and tunnel method. The excavated material is hoisted from the openings +to the platforms and passed through chutes to wagons. On the street +surface, over and in advance of the excavations, temporary plank decks +are placed and maintained during the drifting and tunneling +operations, and after the permanent subway structure has been erected +up to the time when the street surface is permanently restored. The +roof of the subway is about 5 feet from the surface of the street, +which has made it necessary to care for the gas and water mains. This +has been done by carrying the mains on temporary trestle structures +over the sidewalks. The mains will be restored to their former +position when the subway structure is complete. + +From Bowling Green, south along Broadway, State Street and in Battery +Park, where the subway is of reinforced concrete construction, the +"open cut and cover" method is employed, the elevated and surface +railroad structures being temporarily supported by wooden and steel +trusses and finally supported by permanent foundations resting on the +subway roof. From Battery Place, south along the loop work, the +greater portion of the excavation is made below mean high-water level, +and necessitates the use of heavy tongue and grooved sheeting and the +operation of two centrifugal pumps, day and night. + +The tubes under the East River, including the approaches, are each +6,544 feet in length. The tunnel consists of two cast-iron tubes +15-1/2 feet diameter inside, the lining being constructed of cast-iron +plates, circular in shape, bolted together and reinforced by grouting +outside of the plates and beton filling on the inside to the depth of +the flanges. The tubes are being constructed under air pressure +through solid rock from the Manhattan side to the middle of the East +River by the ordinary rock tunnel drift method, and on the Brooklyn +side through sand and silt by the use of hydraulic shields. Four +shields have been installed, weighing 51 tons each. They are driven by +hydraulic pressure of about 2,000 tons. The two shields drifting to +the center of the river from Garden Place are in water-bearing sand +and are operated under air pressure. The river tubes are on a 3.1 per +cent. grade and in the center of the river will reach the deepest +point, about 94 feet below mean high-water level. + +The typical subway of reinforced concrete from Clinton Street to the +Flatbush Avenue terminus is being constructed by the method commonly +used on the Manhattan-Bronx route. From Borough Hall to the terminus +the route of the subway is directly below an elevated railway +structure, which is temporarily supported by timber bracing, having +its bearing on the street surface and the tunnel timbers. The +permanent support will be masonry piers built upon the roof of the +subway structure. Along this portion of the route are street surface +electric roads, but they are operated by overhead trolley and the +tracks are laid on ordinary ties. It has, therefore, been much less +difficult to care for them during the construction of the subway. Work +is being prosecuted on the Brooklyn Extension day and night, and in +Brooklyn the excavation is made much more rapidly by employing the +street surface trolley roads to remove the excavated material. Spur +tracks have been built and flat cars are used, much of the removal +being done at night. + + + + +CHAPTER III + +POWER HOUSE BUILDING + + +The power house is situated adjacent to the North River on the block +bounded by West 58th Street, West 59th Street, Eleventh Avenue, and +Twelfth Avenue. The plans were adopted after a thorough study by the +engineers of Interborough Rapid Transit Company of all the large power +houses already completed and of the designs of the large power houses +in process of construction in America and abroad. The building is +large, and when fully equipped it will be capable of producing more +power than any electrical plant ever built, and the study of the +designs of other power houses throughout the world was pursued with +the principal object of reducing to a minimum the possibility of +interruption of service in a plant producing the great power required. + +The type of power house adopted provides for a single row of large +engines and electric generators, contained within an operating room +placed beside a boiler house, with a capacity of producing, +approximately, not less than 100,000 horse power when the machinery is +being operated at normal rating. + +[Sidenote: _Location +and General +Plan of +Power House_] + +The work of preparing the detailed plans of the power house structure +was, in the main, completed early in 1902, and resulted in the present +plan, which may briefly be described as follows: The structure is +divided into two main parts--an operating room and a boiler house, +with a partition wall between the two sections. The face of the +structure on Eleventh Avenue is 200 feet wide, of which width the +boiler house takes 83 feet and the operating section 117 feet. The +operating room occupies the northerly side of the structure and the +boiler house the southerly side. The designers were enabled to employ +a contour of roof and wall section for the northerly side that was +identical with the roof and wall contour of the southerly side, so +that the building, when viewed from either end, presents a symmetrical +appearance with both sides of the building alike in form and design. +The operating room section is practically symmetrical in its +structure, with respect to its center; it consists of a central area, +with a truss roof over same along with galleries at both sides. The +galleries along the northerly side are primarily for the electrical +apparatus, while those along the southerly side are given up chiefly +to the steam-pipe equipment. The boiler room section is also +practically symmetrical with respect to its center. + +A sectional scheme of the power house arrangement was determined on, +by which the structure was to consist of five generating sections, +each similar to the others in all its mechanical details; but, at a +later date, a sixth section was added, with space on the lot for a +seventh section. Each section embraces one chimney along with the +following generating equipment:--twelve boilers, two engines, each +direct connected to a 5,000 kilowatt alternator; two condensing +equipments, two boiler-feed pumps, two smoke-flue systems, and detail +apparatus necessary to make each section complete in itself. The only +variation is the turbine plant hereafter referred to. In addition to +the space occupied by the sections, an area was set aside, at the +Eleventh Avenue end of the structure, for the passage of the railway +spur from the New York Central tracks. The total length of the +original five-section power house was 585 feet 9-1/2 inches, but the +additional section afterwards added makes the over all length of the +structure 693 feet 9-3/4 inches. In the fourth section it was decided +to omit a regular engine with its 5,000 kilowatt generator, and in its +place substitute a 5,000 kilowatt lighting and exciter outfit. +Arrangements were made, however, so that this outfit can afterward be +replaced by a regular 5,000 kilowatt traction generator. + +[Illustration: CROSS SECTION OF POWER HOUSE IN PERSPECTIVE] + +The plan of the power station included a method of supporting the +chimneys on steel columns, instead of erecting them through the +building, which modification allowed for the disposal of boilers in +spaces which would otherwise be occupied by the chimney bases. By this +arrangement it was possible to place all the boilers on one floor +level. The economizers were placed above the boilers, instead of +behind them, which made a material saving in the width of the boiler +room. This saving permitted the setting aside of the aforementioned +gallery at the side of the operating room, closed off from both boiler +and engine rooms, for the reception of the main-pipe systems and for a +pumping equipment below it. + +The advantages of the plan can be enumerated briefly as follows: The +main engines, combined with their alternators, lie in a single row +along the center line of the operating room with the steam or +operating end of each engine facing the boiler house and the opposite +end toward the electrical switching and controlling apparatus arranged +along the outside wall. Within the area between the boiler house and +operating room there is placed, for each engine, its respective +complement of pumping apparatus, all controlled by and under the +operating jurisdiction of the engineer for that engine. Each engineer +has thus full control of the pumping machinery required for his unit. +Symmetrically arranged with respect to the center line of each engine +are the six boilers in the boiler room, and the piping from these six +boilers forms a short connection between the nozzles on the boilers +and the throttles on the engine. The arrangement of piping is alike +for each engine, which results in a piping system of maximum +simplicity that can be controlled, in the event of difficulty, with a +degree of certainty not possible with a more complicated system. The +main parts of the steam-pipe system can be controlled from outside +this area. + +The single tier of boilers makes it possible to secure a high and well +ventilated boiler room with ventilation into a story constructed above +it, aside from that afforded by the windows themselves. The boiler +room will therefore be cool in warm weather and light, and all +difficulties from escaping steam will be minimized. In this respect +the boiler room will be superior to corresponding rooms in plants of +older construction, where they are low, dark, and often very hot +during the summer season. The placing of the economizers, with their +auxiliary smoke flue connections, in the economizer room, all +symmetrically arranged with respect to each chimney, removes from the +boiler room an element of disturbance and makes it possible to pass +directly from the boiler house to the operating room at convenient +points along the length of the power house structure. The location of +each chimney in the center of the boiler house between sets of six +boilers divides the coal bunker construction into separate pockets by +which trouble from spontaneous combustion can be localized, and, as +described later, the divided coal bunkers can provide for the storage +of different grades of coal. The unit basis on which the economizer +and flue system is constructed will allow making repairs to any one +section without shutting off the portions not connected directly to +the section needing repair. + +The floor of the power house between the column bases is a continuous +mass of concrete nowhere less than two feet thick. The massive +concrete foundations for the reciprocating engines contain each 1,400 +yards of concrete above mean high water level, and in some cases have +twice as much below that point. The total amount of concrete in the +foundations of the finished power house is about 80,000 yards. + +[Illustration: CROSS-SECTION OF POWER HOUSE] + +Water for condensing purposes is drawn from the river and discharged +into it through two monolithic concrete tunnels parallel to the axis +of the building. The intake conduit has an oval interior, 10 x 8-1/2 +feet in size, and a rectangular exterior cross-section; the outflow +tunnel has a horseshoe-shape cross-section and is built on top of the +intake tunnel. These tunnels were built throughout in open trench, +which, at the shore end, was excavated in solid rock. At the river end +the excavation was, at some places, almost entirely through the fill +and mud and was made in a cofferdam composed chiefly of sheet piles. +As it was impossible to drive these piles across the old timber crib +which formed the old dock front, the latter was cut through by a +pneumatic caisson of wooden-stave construction, which formed part of +one side of the cofferdam. At the river end of the cofferdam the rock +was so deep that the concrete could not be carried down to its +surface, and the tunnel section was built on a foundation of piles +driven to the rock and cut off by a steam saw 19-1/2 feet below mean +hightide. This section of the tunnel was built in a 65 x 48-foot +floating caisson 24 feet deep. The concrete was rammed in it around +the moulds and the sides were braced as it sunk. After the tunnel +sections were completed, the caisson was sunk, by water ballast, to a +bearing on the pile foundation. + +Adjacent to the condensing water conduits is the 10 x 15-foot +rectangular concrete tunnel, through which the underground coal +conveyor is installed between the shore end of the pier and the power +house. + +[Sidenote: _Steel Work_] + +The steel structure of the power house is independent of the walls, +the latter being self-supporting and used as bearing walls only for a +few of the beams in the first floor. Although structurally a single +building, in arrangement it is essentially two, lying side by side and +separated by a brick division wall. + +There are 58 transverse and 9 longitudinal rows of main columns, the +longitudinal spacing being 18 feet and 36 feet for different rows, +with special bracing in the boiler house to accommodate the +arrangement of boilers. The columns are mainly of box section, made up +of rolled or built channels and cover plates. They are supported by +cast-iron bases, resting on the granite capstones of the concrete +foundation piers. + +Both the boiler house and the engine house have five tiers of floor +framing below the flat portion of the roof, the three upper tiers of +the engine house forming galleries on each side of the operating room, +which is clear for the full height of the building. + +The boiler house floors are, in general, framed with transverse plate +girders and longitudinal rolled beams, arranged to suit the particular +requirements of the imposed loads of the boilers, economizers, coal, +etc., while the engine-room floors and pipe and switchboard galleries +are in general framed with longitudinal plate girders and transverse +beams. + +There are seven coal bunkers in the boiler house, of which five are 77 +feet and two 41 feet in length by 60 feet in width at the top, the +combined maximum capacity being 18,000 tons. The bunkers are separated +from each other by the six chimneys spaced along the center line of +the boiler house. The bottom of the bunkers are at the fifth floor, at +an elevation of about 66 feet above the basement. The bunkers are +constructed with double, transverse, plate girder frames at each line +of columns, combined with struts and ties, which balance the outward +thrust of the coal against the sides. The frames form the outline of +the bunkers with slides sloping at 45 degrees, and carry longitudinal +I-beams, between which are built concrete arches, reinforced with +expanded metal, the whole surface being filled with concrete over the +tops of the beams and given a two-inch granolithic finish. + +[Illustration: 58TH ST. POWER HOUSE--GENERAL PLAN OF COAL BUNKERS AND +ECONOMIZERS.] + +[Illustration: 58TH ST. POWER HOUSE--GENERAL PLAN OF MAIN OPERATING +FLOOR.] + +The six chimneys, spaced 108 feet apart, and occupying the space +between the ends of the adjacent coal bunkers, are supported on +plate-girder platforms in the fifth floor, leaving the space below +clear for a symmetrical arrangement of the boilers and economizers +from end to end of the building. The platforms are framed of +single-web girders 8 feet deep, thoroughly braced and carrying on +their top flanges a grillage of 20-inch I-beam. A system of bracing +for both the chimney platforms and coal bunkers is carried down to the +foundations in traverse planes about 30 feet apart. + +The sixth tier of beams constitute a flat roof over a portion of the +building at the center and sides. In the engine room, at this level, +which is 64 feet above the engine-room floor, are provided the two +longitudinal lines of crane runway girders upon which are operated the +engine-room cranes. Runways for 10-ton hand cranes are also provided +for the full length of the boiler room, and for nearly the full length +of the north panel in the engine room. + +Some of the loads carried by the steel structure are as follows: In +the engine house, operating on the longitudinal runways as mentioned, +are one 60-ton and one 25-ton electric traveling crane of 75 feet +span. The imposed loads of the steam-pipe galleries on the south side +and the switchboard galleries on the north side are somewhat +irregularly distributed, but are equivalent to uniform loads of 250 to +400 pounds per square foot. In the boiler house the weight of coal +carried is about 45 tons per longitudinal foot of the building; the +weight of the brick chimneys is 1,200 tons each; economizers, with +brick setting, about 4-1/2 tons per longitudinal foot; suspended +weight of the boilers 96 tons each, and the weight of the boiler +setting, carried on the first floor framing, 160 tons each. The weight +of structural steel used in the completed building is about 11,000 +tons. + +[Sidenote: _Power House +Superstructure_] + +The design of the facework of the power house received the personal +attention of the directors of the company, and its character and the +class of materials to be employed were carefully considered. The +influence of the design on the future value of the property and the +condition of the environment in general were studied, together with +the factors relating to the future ownership of the plant by the city. +Several plans were taken up looking to the construction of a power +house of massive and simple design, but it was finally decided to +adopt an ornate style of treatment by which the structure would be +rendered architecturally attractive and in harmony with the recent +tendencies of municipal and city improvements from an architectural +standpoint. At the initial stage of the power house design Mr. +Stanford White, of the firm of McKim, Mead & White, of New York, +volunteered his services to the company as an adviser on the matter of +the design of the facework, and, as his offer was accepted, his +connection with the work has resulted in the development of the +present exterior design and the selection of the materials used. + +The Eleventh Avenue facade is the most elaborately treated, but the +scheme of the main facade is carried along both the 58th and 59th +Street fronts. The westerly end of the structure, facing the river, +may ultimately be removed in case the power house is extended to the +Twelfth Avenue building line for the reception of fourteen generating +equipments; and for this reason this wall is designed plainly of less +costly material. + +The general style of the facework is what may be called French +Renaissance, and the color scheme has, therefore, been made rather +light in character. The base of the exterior walls has been finished +with cut granite up to the water table, above which they have been +laid up with a light colored buff pressed brick. This brick has been +enriched by the use of similarly colored terra-cotta, which appears in +the pilasters, about the windows, in the several entablatures, and in +the cornice and parapet work. The Eleventh Avenue facade is further +enriched by marble medallions, framed with terra-cotta, and by a title +panel directly over the front of the structure. + +The main entrance to the structure is situated at its northeast +corner, and, as the railroad track passes along just inside the +building, the entrance proper is the doorway immediately beyond the +track, and opens into the entrance lobby. The doorway is trimmed with +cut granite and the lobby is finished with a marble wainscoting. + +The interior of the operating room is faced with a light, +cream-colored pressed brick with an enameled brick wainscoting, eight +feet high, extending around the entire operating area; the wainscoting +is white except for a brown border and base. The offices, the toilets +and locker rooms are finished and fitted with materials in harmony +with the high-class character of the building. The masonry-floor +construction consists of concrete reinforced with expanded metal, and +except where iron or other floor plates are used, or where tile or +special flooring is laid, the floor is covered with a hard cement +granolithic finish. + +In the design of the interior arrangements, the value of a generous +supply of stairways was appreciated, in order that all parts of the +structure might be made readily accessible, especially in the boiler +house section. In the boiler house and machinery portion of the plant +the stairways, railings, and accessories are plainly but strongly +constructed. The main stairways are, however, of somewhat ornate +design, with marble and other trim work, and the railings of the main +gallery construction are likewise of ornate treatment. All exterior +doors and trim are of metal and all interior carpenter work is done +with Kalomein iron protection, so that the building, in its strictest +sense, will contain no combustible material. + +[Sidenote: _Chimneys_] + +The complete 12-unit power house will have six chimneys, spaced 108 +feet apart on the longitudinal center line of the boiler room, each +chimney being 15 feet in inside diameter at the top, which is 225 feet +above the grate bars. Each will serve the twelve boilers included in +the section of which it is the center, these boilers having an +aggregate of 72,000 square feet of heating surface. By these +dimensions each chimney has a fair surplus capacity, and it is +calculated that, with economizers in the path of the furnace gases, +there will be sufficient draft to meet a demand slightly above the +normal rating of the boilers. To provide for overload capacity, as may +be demanded by future conditions, a forced draft system will be +supplied, as described later. + +As previously stated, the chimneys are all supported upon the steel +structure of the building at an elevation of 76 feet above the +basement floor and 63 feet above the grates. The supporting platforms +are, in each case, carried on six of the building columns (the three +front columns of two groups of boilers on opposite sides of the center +aisle of the boiler room), and each platform is composed of single-web +plate girders, well braced and surmounted by a grillage of 20-inch +I-beams. The grillage is filled solidly with concrete and flushed +smooth on top to receive the brickwork of the chimney. + +Each chimney is 162 feet in total height of brickwork above the top of +the supporting platform, and each chimney is 23 feet square in the +outside dimension at the base, changing to an octagonal form at a +point 14 feet 3 inches above the base. This octagonal form is carried +to a height of 32 feet 6 inches above the base, at which point the +circular section of radial brick begins. + +The octagonal base of the chimney is of hard-burned red brick three +feet in thickness between the side of the octagon and the interior +circular section. The brick work is started from the top of the +grillage platform with a steel channel curb, three feet in depth, +through which two lines of steel rods are run in each direction, thus +binding together the first three feet of brickwork, and designed to +prevent any flaking at the outside. At a level of three feet above the +bottom of the brickwork, a layer of water-proofing is placed over the +interior area and covered with two courses of brick, upon which are +built diagonal brick walls, 4 inches thick, 12 inches apart, and about +18 inches in height. These walls are themselves perforated at +intervals, and the whole is covered with hand-burned terra-cotta +blocks, thus forming a cellular air space, which communicates with the +exterior air and serves as an insulation against heat for the +steelwork beneath. A single layer of firebrick completes the flooring +of the interior area, which is also flush with the bottom of the flue +openings. + +There are two flue openings, diametrically opposite, and 6 feet wide +by 17 feet high to the crown of the arched top. They are lined with +fire brick, which joins the fire-brick lining of the interior of the +shaft, this latter being bonded to the red-brick walls to a point 6 +feet below the top of the octagon, and extended above for a height of +14 feet within the circular shaft, as an inner shell. The usual baffle +wall is provided of fire brick, 13 inches thick, extending diagonally +across the chimney, and 4 feet above the tops of the flue openings. + +Where the chimney passes through the roof of the boiler house, a steel +plate and angle curb, which clears the chimney by 6 inches at all +points, is provided in connection with the roof framing. This is +covered by a hood flashed into the brickwork, so that the roof has no +connection with or bearing upon the chimney. + +At a point 4 feet 6 inches below the cap of the chimney the brickwork +is corbeled out for several courses, forming a ledge, around the +outside of which is placed a wrought-iron railing, thus forming a +walkway around the circumference of the chimney top. The cap is of +cast iron, surmounted by eight 3 x 1-inch wrought-iron ribs, bent over +the outlet and with pointed ends gathered together at the center. The +lightning conductors are carried down the outside of the shaft to the +roof and thence to the ground outside of the building. Galvanized iron +ladder rungs were built in the brickwork, for ladders both inside and +outside the shaft. + +The chimneys, except for the octagonal red-brick base, are constructed +of the radial perforated bricks. The lightning rods are tipped with +pointed platinum points about 18 inches long. + +[Sidenote: _North River +Pier_] + +Exceptional facilities have been provided for the unloading of coal +from vessels, or barges, which can be brought to the northerly side of +the recently constructed pier at the foot of West 58th Street. The +pier was specially built by the Department of Docks and Ferries and is +700 feet long and 60 feet wide. + +The pier construction includes a special river wall across 58th Street +at the bulkhead line through which the condensing water will be taken +from and returned to the river. Immediately outside the river wall and +beneath the deck of the pier, there is a system of screens through +which the intake water is passed. On each side where the water enters +the screen chamber, is a heavy steel grillage; inside this is a system +of fine screens arranged so that the several screens can be raised, by +a special machine, for the purpose of cleaning. The advantages of a +well-designed screening outfit has been appreciated, and considerable +care has been exercised to make it as reliable and effective as +possible. + +At each side of the center of the pier, just below the deck, there are +two discharge water conduits constructed of heavy timber, to conduct +the warm water from the condensers away from the cold water intakes at +the screens. Two water conduits are employed, in order that one may be +repaired or renewed while using the other; in fact, the entire pier is +constructed with the view of renewal without interference in the +operation for which it was provided. + + + + +CHAPTER IV + +POWER PLANT FROM COAL PILE TO SHAFTS OF ENGINES AND TURBINES + + +From the minute and specific description in Chapter III, a clear idea +will have been obtained of the power house building and its adjuncts, +as well as of the features which not only go to make it an +architectural landmark, but which adapt it specifically for the vital +function that it is called upon to perform. We now come to a review +and detailed description of the power plant equipment in its general +relation to the building, and "follow the power through" from the coal +pile to the shafts of the engines or steam turbines attached to the +dynamos which generate current for power and for light. + +[Sidenote: _Coal and Ash +Handling +Equipment_] + +The elements of the coal handling equipment comprise a movable +electric hoisting tower with crushing and weighing apparatus--a system +of horizontal belt conveyors, with 30-inch belts, to carry the crushed +and weighed coal along the dock and thence by tunnel underground to +the southwest corner of the power house; a system of 30-inch belt +conveyors to elevate the coal a distance of 110 feet to the top of the +boiler house, at the rate of 250 tons per hour or more, if so desired, +and a system of 20-inch belt conveyors to distribute it horizontally +over the coal bunkers. These conveyors have automatic self reversing +trippers, which distribute the coal evenly in the bunkers. For +handling different grades of coal, distributing conveyors are arranged +underneath the bunkers for delivering the coal from a particular +bunker through gates to the downtake hoppers in front of the boilers, +as hereafter described. + +The equipment for removing ashes from the boiler room basement and for +storing and delivering the ashes to barges, comprises the following +elements: A system of tracks, 24 inches gauge, extending under the +ash-hopper gates in the boiler-house cellar and extending to an +elevated storage bunker at the water front. The rolling stock consists +of 24 steel cars of 2 tons capacity, having gable bottoms and side +dumping doors. Each car has two four-wheel pivoted trucks with +springs. Motive power is supplied by an electric storage battery +locomotive. The cars deliver the ashes to an elevating belt conveyor, +which fills the ash bunker. This will contain 1,000 tons, and is built +of steel with a suspension bottom lined with concrete. For delivering +stored ashes to barges, a collecting belt extends longitudinally under +the pocket, being fed by eight gates. It delivers ashes to a loading +belt conveyor, the outboard end of which is hinged so as to vary the +height of delivery and to fold up inside the wharf line when not in +use. + +The coal handling system in question was adopted because any serious +interruption of service would be of short duration, as any belt, or +part of the belt mechanism, could quickly be repaired or replaced. The +system also possessed advantages with respect to the automatic even +distribution of coal in the bunkers, by means of the self reversing +trippers. These derive their power from the conveying belts. Each +conveyor has a rotary cleaning brush to cleanse the belt before it +reaches the driving pulley and they are all driven by induction +motors. + +The tower frame and boom are steel. The tower rolls on two rails along +the dock and is self-propelling. The lift is unusually short; for the +reason that the weighing apparatus is removed horizontally to one side +in a separate house, instead of lying vertically below the crusher. +This arrangement reduces by 40 per cent. the lift of the bucket, which +is of the clam-shell type of forty-four cubic feet capacity. The +motive power for operating the bucket is perhaps the most massive and +powerful ever installed for such service. The main hoist is directly +connected to a 200 horse-power motor with a special system of control. +The trolley engine for hauling the bucket along the boom is also +direct coupled to a multipolar motor. + +The receiving hopper has a large throat, and a steel grizzly in it +which sorts out coal small enough for the stokers and bypasses it +around the crusher. The crusher is of the two-roll type, with +relieving springs, and is operated by a motor, which is also used for +propelling the tower. The coal is weighed in duplex two-ton hoppers. + +Special attention has been given to providing for the comfort and +safety of the operators. The cabs have baywindow fronts, to enable the +men to have an unobstructed view of the bucket at all times without +peering through slots in the floor. Walks and hand lines are provided +on both sides of the boom for safe inspection. The running ropes pass +through hardwood slides, which cover the slots in the engine house +roof to exclude rain and snow. + +This type of motive power was selected in preference to trolley +locomotives for moving the ash cars, owing to the rapid destruction of +overhead lines and rail bonds by the action of ashes and water. The +locomotive consists of two units, each of which has four driving +wheels, and carries its own motor and battery. The use of two units +allows the locomotive to round curves with very small overhangs, as +compared with a single-body locomotive. Curves of 12 feet radius can +be turned with ease. The gross weight of the locomotive is about five +tons, all of which is available for traction. + +[Sidenote: _Coal +Downtakes_] + +The coal from the coal bunkers is allowed to flow down into the boiler +room through two rows of downtakes, one on each side of the central +gangway or firing place. Each bunker has eight cast-iron outlets, four +on each side, and to these outlets are bolted gate valves for shutting +off the coal from the corresponding downtakes. From these gates the +downtakes lead to hoppers which are on the economizer floor, and from +these hoppers the lower sets of downtakes extend down to the boilers. + +Just above the hoppers on the economizer floor the coal downtakes are +provided with valves and chutes to feed the coal, either into the +hopper or into the distributing flight conveyor alongside of it. These +distributing conveyors, one corresponding with each row of downtakes, +permits the feeding of coal from any bunker or bunkers to all the +boilers when desired. They are the ordinary type of flight conveyor, +capable of running in either direction and provided with gates in the +bottom of the trough for feeding into the several above mentioned +hoppers. In order to eliminate the stresses that would develop in a +conveyor of the full length of the building, the conveyors are of half +the entire length, with electric driving engines in the center of each +continuous line. The installation of this conveyor system, in +connection with the coal downtakes, makes it possible to carry a +high-grade coal in some of the bunkers for use during periods of heavy +load and a cheaper grade in other bunkers for the periods of light +load. + +To provide means for shutting off the coal supply to each boiler, a +small hopper is placed just over each boiler, and the downtake feeding +into it is provided with a gate at its lower end. Two vertical +downtakes extend down from the boiler hopper to the boiler room floor +or to the stokers, as the case may be, and they are hinged just below +the boiler hopper to allow their being drawn up out of the way when +necessary to inspect the boiler tubes. + +[Illustration: WEST END POWER HOUSE IN COURSE OF ERECTION] + +Wherever the direction of flow of the coal is changed, poke holes are +provided in the downtakes to enable the firemen to break any arching +tendency of the coal in the downtakes. All parts of the downtakes are +of cast iron, except the vertical parts in front of the boilers, which +are of wrought-iron pipe. These vertical downtakes are 10 inches in +inside diameter, while all others are 14 inches in inside diameter. + +[Sidenote: _Main Boiler +Room_] + +The main boiler room is designed to receive ultimately seventy-two +safety water tube three drum boilers, each having 6,008 square feet of +effective heating surface, by which the aggregate heating surface of +the boiler room will be 432,576 square feet. + +There are fifty-two boilers erected in pairs, or batteries, and +between each battery is a passageway five feet wide. The boilers are +designed for a working steam pressure of 225 pounds per square inch +and for a hydraulic test pressure of 300 pounds per square inch. Each +boiler is provided with twenty-one vertical water tube sections, and +each section is fourteen tubes high. The tubes are of lap welded, +charcoal iron, 4 inches in diameter and 18 feet long. The drums are 42 +inches in diameter and 23 feet and 10 inches long. All parts are of +open-hearth steel; the shell plates are 9/16 of an inch thick and the +drum head plates 11/16 inch, and in this respect the thickness of +material employed is slightly in excess of standard practice. Another +advance on standard practice is in the riveting of the circular seams, +these being lap-jointed and double riveted. All longitudinal seams are +butt-strapped, inside and outside, and secured by six rows of rivets. +Manholes are only provided for the front heads, and each front head is +provided with a special heavy bronze pad, for making connection to the +stop and check feed water valve. + +[Illustration: OPERATING ROOM SHOWING CONDENSERS--POWER HOUSE] + +The setting of the boiler embodies several special features which are +new in boiler erection. The boilers are set higher up from the floor +than in standard practice, the center of the drums being 19 feet above +the floor line. This feature provides a higher combustion chamber, for +either hand-fired grates or automatic stokers; and for inclined grate +stokers the fire is carried well up above the supporting girders under +the side walls, so that these girders will not be heated by proximity +to the fire. + +As regards the masonry setting, practically the entire inside surface +exposed to the hot gases is lined with a high grade of fire brick. The +back of the setting, where the rear cleaning is done, is provided with +a sliding floor plate, which is used when the upper tubes are being +cleaned. There is also a door at the floor line and another at a +higher level for light and ventilation when cleaning. Over the tubes +arrangements have been made for the reception of superheating +apparatus without changing the brickwork. Where the brick walls are +constructed, at each side of the building columns at the front, +cast-iron plates are erected to a height of 8 feet on each side of the +column. An air space is provided between each cast-iron plate and the +column, which is accessible for cleaning from the boiler front; the +object of the plates and air space being to prevent the transmission +of heat to the steel columns. + +An additional feature of the boiler setting consists in the employment +of a soot hopper, back of each bridge wall, by which the soot can be +discharged into ash cars in the basement. The main ash hoppers are +constructed of 1/2-inch steel plate, the design being a double +inverted pyramid with an ash gate at each inverted apex. The hoppers +are well provided with stiffening angles and tees, and the capacity of +each is about 80 cubic feet. + +In front of all the boilers is a continuous platform of open-work +cast-iron plates, laid on steel beams, the level of the platform being +8 feet above the main floor. The platform connects across the firing +area, opposite the walk between the batteries, and at these points +this platform is carried between the boiler settings. At the rear of +the northerly row of boilers the platform runs along the partition +wall, between the boiler house and operating room and at intervals +doorways are provided which open into the pump area. The level of the +platform is even with that of the main operating room floor, so that +it may be freely used by the water tenders and by the operating +engineers without being obstructed by the firemen or their tools. The +platform in front of the boilers will also be used for cleaning +purposes, and, in this respect, it will do away with the unsightly and +objectionable scaffolds usually employed for this work. The water +tenders will also be brought nearer to the water columns than when +operating on the main floor. The feed-water valves will be regulated +from the platform, as well as the speed of the boiler-feed pumps. + +Following European practice, each boiler is provided with two water +columns, one on each outside drum, and each boiler will have one steam +gauge above the platform for the water tenders and one below the +platform for the firemen. The stop and check valves on each boiler +drum have been made specially heavy for the requirements of this power +house, and this special increase of weight has been applied to all the +several minor boiler fittings. + +Hand-fired grates of the shaking pattern have been furnished for +thirty-six boilers, and for each of these grates a special lower front +has been constructed. These fronts are of sheet steel, and the coal +passes down to the floor through two steel buckstays which have been +enlarged for the purpose. There are three firing doors and the sill of +each door is 36 inches above the floor. The gate area of the +hand-fired grates is 100 square feet, being 8 feet deep by 12 feet 6 +inches wide. + +The twelve boilers, which will receive coal from the coal bunker +located between the fourth and fifth chimneys, have been furnished +with automatic stokers. + +It is proposed to employ superheaters to the entire boiler plant. + +The boiler-room ceiling has been made especially high, and in this +respect the room differs from most power houses of similar +construction. The distance from the floor to the ceiling is 35 feet, +and from the floor plates over the boilers to the ceiling is 13 feet. +Over each boiler is an opening to the economizer floor above, covered +with an iron grating. The height of the room, as well as the feature +of these openings, and the stairway wells and with the large extent of +window opening in the south wall, will make the room light and +especially well ventilated. Under these conditions the intense heat +usually encountered over boilers will largely be obviated. + +In addition to making provisions for the air to escape from the upper +part of the boiler room, arrangements have been provided for allowing +the air to enter at the bottom. This inflow of air will take place +through the southerly row of basement windows, which extend above the +boiler room floor, and through the wrought-iron open-work floor +construction extending along in the rear of the northerly row of +boilers. + +A noteworthy feature of the boiler room is the 10-ton hand-power +crane, which travels along in the central aisle through the entire +length of the structure. This crane is used for erection and for heavy +repair, and its use has greatly assisted the speedy assembling of the +boiler plant. + +[Sidenote: _Blowers and +Air Ducts_] + +In order to burn the finer grades of anthracite coal in sufficient +quantities to obtain boiler rating with the hand-fired grates, and in +order to secure a large excess over boiler rating with other coals, a +system of blowers and air ducts has been provided in the basement +under the boilers. One blower is selected for every three boilers, +with arrangements for supplying all six boilers from one blower. + +The blowers are 11 feet high above the floor and 5 feet 6 inches wide +at the floor line. Each blower is direct-connected to a two crank +7-1/2 x 13 x 6-1/2-inch upright, automatic, compound, steam engine of +the self-enclosed type, and is to provide a sufficient amount of air +to burn 10,000 pounds of combustible per hour with 2 inches of water +pressure in the ash pits. + +[Sidenote: _Smoke Flues +and +Economizers_] + +The smoke flue and economizer construction throughout the building is +of uniform design, or, in other words, the smoke flue and economizer +system for one chimney is identical with that for every other chimney. +In each case, the system is symmetrically arranged about its +respective chimney, as can be seen by reference to the plans. + +The twelve boilers for each chimney are each provided with two round +smoke uptakes, which carry the products of combustion upward to the +main smoke flue system on the economizer floor. A main smoke flue is +provided for each group of three boilers, and each pair of main smoke +flues join together on the center line of the chimney, where in each +case one common flue carries the gases into the side of the chimney. +The two common flues last mentioned enter at opposite sides of the +chimney. The main flues are arranged and fitted with dampers, so that +the gases can pass directly to the chimney, or else they can be +diverted through the economizers and thence reach the chimney. + +The uptakes from each boiler are constructed of 3/8-inch plate and +each is lined with radial hollow brick 4 inches thick. Each is +provided with a damper which operates on a shaft turning in roller +bearings. The uptakes rest on iron beams at the bottom, and at the +top, where they join the main flue, means are provided to take up +expansion and contraction. + +The main flue, which rests on the economizer floor, is what might be +called a steel box, constructed of 3/8-inch plate, 6 feet 4 inches +wide and 13 feet high. The bottom is lined with brick laid flat and +the sides with brick walls 8 inches thick, and the top is formed of +brick arches sprung between. + +[Sidenote: _Steam Piping_] + +The sectional plan adopted for the power house has made a uniform and +simple arrangement of steam piping possible, with the piping for each +section, except that of the turbine bay, identical with that for every +other section. Starting with the six boilers for one main engine, the +steam piping may be described as follows: A cross-over pipe is erected +on each boiler, by means of which and a combination of valves and +fittings the steam may be passed through the superheater. In the +delivery from each boiler there is a quick-closing 9-inch valve, which +can be closed from the boiler room floor by hand or from a distant +point individually or in groups of six. Risers with 9-inch +wrought-iron goose necks connect each boiler to the steam main, where +9-inch angle valves are inserted in each boiler connection. These +valves can be closed from the platform over the boilers, and are +grouped three over one set of three boilers and three over the +opposite set. + +The main from the six boilers is carried directly across the boiler +house in a straight line to a point in the pipe area where it rises to +connect to the two 14-inch steam downtakes to the engine throttles. At +this point the steam can also be led downward to a manifold to which +the compensating tie lines are connected. These compensating lines are +run lengthwise through the power house for the purpose of joining the +systems together, as desired. The two downtakes to the engine +throttles drop to the basement, where each, through a goose neck, +delivers into a receiver and separating tank and from the tank through +a second goose neck into the corresponding throttle. + +A quick-closing valve appears at the point where the 17-inch pipe +divides into the two 14-inch downtakes and a similar valve is provided +at the point where the main connects to the manifold. The first valve +will close the steam to the engine and the second will control the +flow of steam to and from the manifold. These valves can be operated +by hand from a platform located on the wall inside the engine room, or +they can be closed from a distant point by hydraulic apparatus. In the +event of accident the piping to any engine can be quickly cut out or +that system of piping can quickly be disconnected from the +compensating system. + +The pipe area containing, as mentioned, the various valves described, +together with the manifolds and compensating pipes, is divided by +means of cross-walls into sections corresponding to each pair of main +engines. Each section is thus separated from those adjoining, so that +any escape of steam in one section can be localized and, by means of +the quick-closing valves, the piping for the corresponding pair of +main engines can be disconnected from the rest of the power house. + +[Illustration: VIEW FROM TOP OF CHIMNEY SHOWING WATER FRONTAGE--POWER +HOUSE] + +All cast iron used in the fittings is called air-furnace iron, which +is a semi-steel and tougher than ordinary iron. All line and bent pipe +is of wrought iron, and the flanges are loose and made of wrought +steel. The shell of the pipe is bent over the face of the flange. All +the joints in the main steam line, above 2-1/2 inches in size, are +ground joints, metal to metal, no gaskets being used. + +Unlike the flanges ordinarily used in this country, special extra +strong proportions have been adopted, and it may be said that all +flanges and bolts used are 50 per cent. heavier than the so-called +extra heavy proportions used in this country. + +[Sidenote: _Water Piping_] + +The feed water will enter the building at three points, the largest +water service being 12 inches in diameter, which enters the structure +at its southeast corner. The water first passes through fish traps +and thence through meters, and from them to the main reservoir tanks, +arranged along the center of the boiler house basement. The water is +allowed to flow into each tank by means of an automatic float valve. +The water will be partly heated in these reservoir tanks by means of +hot water discharged from high-pressure steam traps. In this way the +heat contained in the drainage from the high-pressure steam is, for +the most part, returned to the boilers. From the reservoir tanks the +water is conducted to the feed-water pumps, by which it is discharged +through feed-water heaters where it is further heated by the exhaust +steam from the condensing and feed-water pumps. From the feed-water +heaters the water will be carried direct to the boilers; or through +the economizer system to be further heated by the waste gases from the +boilers. + +[Illustration: PORTION OF MAIN STEAM PIPING IN PIPE AREA] + +Like the steam-pipe system, the feed-water piping is laid out on the +sectional plan, the piping for the several sections being identical, +except for the connections from the street service to the reservoir +tanks. The feed-water piping is constructed wholly of cast iron, +except the piping above the floor line to the boilers, which is of +extra heavy semi-annealed brass with extra heavy cast-iron fittings. + +[Sidenote: _Engine and +Turbine +Equipment_] + +The engine and turbine equipment under contract embraces nine 8,000 to +11,000 horse power main engines, direct-connected to 5,000 kilowatt +generators, three steam turbines, direct-connected to 1,875 kilowatt +lighting generators and two 400 horse power engines, direct-connected +to 250 kilowatt exciter generators. + +[Sidenote: _Main Engines_] + +The main engines are similar in type to those installed in the 74th +Street power house of the Manhattan Division of the Interborough Rapid +Transit Company, i. e., each consists of two component compound +engines, both connected to a common shaft, with the generator placed +between the two component engines. The type of engine is now well +known and will not be described in detail, but as a comparison of +various dimensions and features of the Manhattan and Rapid Transit +engines may be of interest, the accompanying tabulation is submitted: + + Manhattan. Rapid Transit. + +Diameter of high-pressure cylinders, inches, 44 42 +Diameter of low-pressure cylinders, inches, 88 86 +Stroke, inches, 60 60 +Speed, revolutions per minute, 75 75 +Steam pressure at throttle, pounds, 150 175 +Indicated horse power at best efficiency, 7,500 7,500 +Diameter of low-pressure piston rods, inches, 8 10 +Diameter of high-pressure piston rods, inches, 8 10 +Diameter of crank pin, inches, 18 20 +Length of crank pin, inches, 18 18 + + Double Ported Single Ported +Type of Low-Pressure Valves. Corliss Corliss +Type of High-Pressure Valves. Corliss Poppet Type + +Diameter of shaft in journals, inches, 34 34 +Length of journals, inches, 60 60 +Diameter of shaft in hub of revolving + element, inches 37-1/16 37-1/16 + +The guarantees under which the main engines are being furnished, and +which will govern their acceptance by the purchaser, are in substance +as follows: First. The engine will be capable of operating +continuously when indicating 11,000 horse power with 175 lbs. of steam +pressure, a speed of 75 revolutions and a 26-inch vacuum without +normal wear, jar, noise, or other objectionable results. Second. It +will be suitably proportioned to withstand in a serviceable manner all +sudden fluctuations of load as are usual and incidental to the +generation of electrical energy for railway purposes. Third. It will +be capable of operating with an atmospheric exhaust with two pounds +back pressure at the low pressure cylinders, and when so operating, +will fulfill all the operating requirements, except as to economy and +capacity. Fourth. It will be proportioned so that when occasion shall +require it can be operated with a steam pressure at the throttles of +200 pounds above atmospheric pressure under the before mentioned +conditions of the speed and vacuum. Fifth. It will be proportioned so +that it can be operated with steam pressure at the throttle of 200 +pounds above atmospheric pressure under the before mentioned condition +as to speed when exhausting in the atmosphere. Sixth. The engine will +operate successfully with a steam pressure at the throttle of 175 +pounds above atmosphere, should the temperature of the steam be +maintained at the throttle at from 450 to 500 degrees Fahr. Seventh. +It will not require more than 12-1/4 pounds of dry steam per indicated +horse power per hour, when indicating 7,500 horse power at 75 +revolutions per minute, when the vacuum of 26 inches at the low +pressure cylinders, with a steam pressure at the throttle of 175 +pounds and with saturated steam at the normal temperature due to its +pressure. The guarantee includes all of the steam used by the engine +or by the jackets or reheater. + +The new features contained within the engine construction are +principally: First, the novel construction of the high-pressure +cylinders, by which only a small strain is transmitted through the +valve chamber between the cylinder and the slide-surface casting. +This is accomplished by employing heavy bolts, which bolt the shell of +the cylinder casting to the slide-surface casting, said bolts being +carried past and outside the valve chamber. Second, the use of poppet +valves, which are operated in a very simple manner from a wrist plate +on the side of the cylinder, the connections from the valves to the +wrist plate and the connections from the wrist plate to the eccentric +being similar to the parts usually employed for the operation of +Corliss valves. + +Unlike the Manhattan engines, the main steam pipes are carried to the +high-pressure cylinders under the floor and not above it. Another +modification consists in the use of an adjustable strap for the +crank-pin boxes instead of the marine style of construction at the +crank-pin end of the connecting rod. + +The weight of the revolving field is about 335,000 pounds, which gives +a flywheel effect of about 350,000 pounds at a radius of gyration of +11 feet, and with this flywheel inertia the engine is designed so that +any point on the revolving element shall not, in operation, lag behind +nor forge ahead of the position that it would have if the speed were +absolutely uniform, by an amount greater than one-eighth of a natural +degree. + +[Sidenote: _Turbo-Generators_] + +Arrangements have been made for the erection of four turbo generators, +but only three have been ordered. They are of the multiple expansion +parallel flow type, consisting of two turbines arranged tandem +compound. When operating at full load each of the two turbines, +comprising one unit, will develop approximately equal power for direct +connection to an alternator giving 7,200 alternations per minute at +11,000 volts and at a speed of 1,200 revolutions per minute. Each unit +will have a normal output of 1,700 electrical horse power with a steam +pressure of 175 pounds at the throttle and a vacuum in the exhaust +pipe of 27 inches, measured by a mercury column and referred to a +barometric pressure of 30 inches. The turbine is guaranteed to operate +satisfactorily with steam superheated to 450 degrees Fahrenheit. The +economy guaranteed under the foregoing conditions as to initial and +terminal pressure and speed is as follows: Full load of 1,250 +kilowatts, 15.7 pounds of steam per electrical horse-power hour; +three-quarter load, 937-1/2 kilowatts, 16.6 pounds per electrical +horse-power hour; one-half load, 625 kilowatts, 18.3 pounds; and +one-quarter load, 312-1/2 kilowatts, 23.2 pounds. When operating under +the conditions of speed and steam pressure mentioned, but with a +pressure in the exhaust pipe of 27 inches vacuum by mercury column +(referred to 30 inches barometer), and with steam at the throttle +superheated 75 degrees Fahrenheit above the temperature of saturated +steam at that pressure, the guaranteed steam consumption is as +follows: Full load, 1,250 kilowatts, 13.8 pounds per electrical +horse-power hour; three-quarter load, 937-1/2 kilowatts, 14.6 pounds; +one-half load, 625 kilowatts, 16.2 pounds; and one-quarter load, +312-1/2 kilowatts, 20.8 pounds. + +[Sidenote: _Exciter +Engines_] + +The two exciter engines are each direct connected to a 250 kilowatt +direct current generator. Each engine is a vertical quarter-crank +compound engine with a 17-inch high pressure cylinder and a 27-inch +low-pressure cylinder with a common 24-inch stroke. The engines will +be non-condensing, for the reason that extreme reliability is desired +at the expense of some economy. They will operate at best efficiency +when indicating 400 horse power at a speed of 150 revolutions per +minute with a steam pressure of 175 pounds at the throttle. Each +engine will have a maximum of 600 indicated horse power. + +[Sidenote: _Condensing +Equipment_] + +Each engine unit is supplied with its own condenser equipment, +consisting of two barometric condensing chambers, each attached as +closely as possible to its respective low-pressure cylinder. For each +engine also is provided a vertical circulating pump along with a +vacuum pump and, for the sake of flexibility, the pumps are cross +connected with those of other engines and can be used interchangeably. + +The circulating pumps are vertical, cross compound pumping engines +with outside packed plungers. Their foundations are upon the basement +floor level and the steam cylinders extend above the engine-room +floor; the starting valves and control of speed is therefore entirely +under the supervision of the engineer. Each pump has a normal capacity +of 10,000,000 gallons of water per day, so that the total pumping +capacity of all the pumps is 120,000,000 gallons per day. While the +head against which these pumps will be required to work, when assisted +by the vacuum in the condenser, is much less than the total lift from +low tide water to the entrance into the condensing chambers, they are +so designed as to be ready to deliver the full quantity the full +height, if for any reason the assistance of the vacuum should be lost +or not available at times of starting up. A temporary overload can but +reduce the vacuum only for a short time and the fluctuations of the +tide, or even a complete loss of vacuum cannot interfere with the +constant supply of water, the governor simply admitting to the +cylinders the proper amount of steam to do the work. The high-pressure +steam cylinder is 10 inches in diameter and the low-pressure is 20 +inches; the two double-acting water plungers are each 20 inches in +diameter, and the stroke is 30 inches for all. The water ends are +composition fitted for salt water and have valve decks and plungers +entirely of that material. + +[Illustration: COAL UNLOADING TOWER ON WEST 58TH STREET PIER] + +The dry vacuum pumps are of the vertical form, and each is located +alongside of the corresponding circulating pump. The steam cylinders +also project above the engine-room floor. The vacuum cylinder is +immediately below the steam cylinder and has a valve that is +mechanically operated by an eccentric on the shaft. These pumps are of +the close-clearance type, and, while controlled by a governor, can be +changed in speed while running to any determined rate. + +[Sidenote: _Exhaust +Piping_] + +From each atmospheric exhaust valve, which is direct-connected to the +condensing chamber at each low-pressure cylinder, is run downward a +30-inch riveted-steel exhaust pipe. At a point just under the +engine-room floor the exhaust pipe is carried horizontally around the +engine foundations, the two from each pair of engines uniting in a +40-inch riser to the roof. This riser is between the pair of engines +and back of the high-pressure cylinder, thus passing through the +so-called pipe area, where it also receives exhaust steam from the +pump auxiliaries. At the roof the 40-inch riser is run into a 48-inch +stand pipe. This is capped with an exhaust head, the top of which is +35 feet above the roof. + +All the exhaust piping 30 inches in diameter and over is +longitudinally riveted steel with cast-iron flanges riveted on to it. +Expansion joints are provided where necessary to relieve the piping +from the strains due to expansion and contraction, and where the +joints are located near the engine and generator they are of +corrugated copper. The expansion joints in the 40-inch risers above +the pipe area are ordinarily packed slip joints. + +The exhaust piping from the auxiliaries is carried directly up into +the pipe area, where it is connected with a feed-water heater, with +means for by-passing the latter. Beyond the heater it joins the +40-inch riser to the roof. The feed-water heaters are three-pass, +vertical, water-tube heaters, designed for a working water pressure of +225 pounds per square inch. + +The design of the atmospheric relief valve received special +consideration. A lever is provided to assist the valve to close, while +a dash pot prevents a too quick action in either direction. + +[Sidenote: _Compressed +Air_] + +The power house will be provided with a system for supplying +compressed air to various points about the structure for cleaning +electrical machinery and for such other purposes as may arise. It will +also be used for operating whistles employed for signaling. The air is +supplied to reservoir tanks by two vertical, two-stage, +electric-driven air compressors. + +[Sidenote: _Oil System_] + +For the lubrication of the engines an extensive oil distributing and +filtering system is provided. Filtered oil will be supplied under +pressure from elevated storage tanks, with a piping system leading to +all the various journals. The piping to the engines is constructed on +a duplicate, or crib, system, by which the supply of oil cannot be +interrupted by a break in any one pipe. The oil on leaving the engines +is conducted to the filtering tanks. A pumping equipment then +redelivers the oil to the elevated storage tanks. + +All piping carrying filtered oil is of brass and fittings are inserted +at proper pipes to facilitate cleaning. The immediate installation +includes two oil filtering tanks at the easterly end of the power +house, but the completed plant contemplates the addition of two extra +filtering tanks at the westerly end of the structure. + +[Sidenote: _Cranes, Shops, +Etc._] + +The power house is provided with the following traveling cranes: For +the operating room: One 60-ton electric traveling crane and one 25-ton +electric traveling crane. For the area over the oil switches: one +10-ton hand-operated crane. For the center aisle of the boiler room: +one 10-ton hand-operated crane. The span of both of the electric +cranes is 74 feet 4 inches and both cranes operate over the entire +length of the structure. + +The 60-ton crane has two trolleys, each with a lifting capacity, for +regular load, of 50 tons. Each trolley is also provided with an +auxiliary hoist of 10 tons capacity. When loaded, the crane can +operate at the following speeds: Bridge, 200 feet per minute; +trolley, 100 feet per minute; main hoist, 10 feet per minute; and +auxiliary hoist, 30 feet per minute. The 25-ton crane is provided with +one trolley, having a lifting capacity, for regular load, of 25 tons, +together with auxiliary hoist of 5 tons. When loaded, the crane can +operate at the following speeds: bridge, 250 feet per minute; trolley, +100 feet per minute; main hoist, 12 feet per minute; and auxiliary +hoist, 28 feet per minute. + +The power house is provided with an extensive tool equipment for a +repair and machine shop, which is located on the main gallery at the +northerly side of the operating room. + +[Illustration: 5,000 K. W. ALTERNATOR--MAIN POWER HOUSE] + + + + +CHAPTER V + +SYSTEM OF ELECTRICAL SUPPLY + + +[Sidenote: _Energy from +Engine Shaft +to Third Rail_] + +The system of electrical supply chosen for the subway comprises +alternating current generation and distribution, and direct current +operation of car motors. Four years ago, when the engineering plans +were under consideration, the single-phase alternating current railway +motor was not even in an embryonic state, and notwithstanding the +marked progress recently made in its development, it can scarcely yet +be considered to have reached a stage that would warrant any +modifications in the plans adopted, even were such modifications +easily possible at the present time. The comparatively limited +headroom available in the subway prohibited the use of an overhead +system of conductors, and this limitation, in conjunction with the +obvious desirability of providing a system permitting interchangeable +operation with the lines of the Manhattan Railway system practically +excluded tri-phase traction systems and led directly to the adoption +of the third-rail direct current system. + +[Illustration: SIDE AND END ELEVATIONS OF ALTERNATOR.] + +[Illustration: SIDE ELEVATION AND CROSS SECTION OF ALTERNATOR WITH +PART CUT AWAY TO SHOW CONSTRUCTION.] + +It being considered impracticable to predict with entire certainty the +ultimate traffic conditions to be met, the generator plant has been +designed to take care of all probable traffic demands expected to +arise within a year or two of the beginning of operation of the +system, while the plans permit convenient and symmetrical increase to +meet the requirements of additional demand which may develop. Each +express train will comprise five motor cars and three trail cars, and +each local train will comprise three motor cars and two trail cars. +The weight of each motor car with maximum live load is 88,000 pounds, +and the weight of each trailer car 66,000 pounds. + +The plans adopted provide electric equipment at the outstart capable +of operating express trains at an average speed approximating +twenty-five miles per hour, while the control system and motor units +have been so chosen that higher speeds up to a limit of about thirty +miles per hour can be attained by increasing the number of motor cars +providing experience in operation demonstrates that such higher speeds +can be obtained with safety. + +The speed of local trains between City Hall and 96th Street will +average about 15 miles an hour, while north of 96th Street on both the +West side and East side branches their speed will average about 18 +miles an hour, owing to the greater average distance between local +stations. + +As the result of careful consideration of various plans, the company's +engineers recommended that all the power required for the operation of +the system be generated in a single power house in the form of +three-phase alternating current at 11,000 volts, this current to be +generated at a frequency of 25 cycles per second, and to be delivered +through three-conductor cables to transformers and converters in +sub-stations suitably located with reference to the track system, the +current there to be transformed and converted to direct current for +delivery to the third-rail conductor at a potential of 625 volts. + +[Illustration: OPERATING GALLERY IN SUB-STATION] + +[Illustration: GENERAL DIAGRAM OF 11,000 VOLT CIRCUITS IN MAIN POWER +STATION] + +Calculations based upon contemplated schedules require for traction +purposes and for heating and lighting cars, a maximum delivery of +about 45,000 kilowatts at the third rail. Allowing for losses in the +distributing cables, in transformers and converters, this implies a +total generating capacity of approximately 50,000 kilowatts, and +having in view the possibility of future extensions of the system it +was decided to design and construct the power house building for the +ultimate reception of eleven 5,000-kilowatt units for traction current +in addition to the lighting sets. Each 5,000-kilowatt unit is capable +of delivering during rush hours an output of 7,500 kilowatts or +approximately 10,000 electrical horse power and, setting aside one +unit as a reserve, the contemplated ultimate maximum output of the +power plant, therefore, is 75,000 kilowatts, or approximately 100,000 +electrical horse power. + +[Sidenote: _Power +House_] + +The power house is fully described elsewhere in this publication, but +it is not inappropriate to refer briefly in this place to certain +considerations governing the selection of the generating unit, and the +use of engines rather than steam turbines. + +[Illustration: OIL SWITCHES--MAIN POWER STATION] + +The 5,000-kilowatt generating unit was chosen because it is +practically as large a unit of the direct-connected type as can be +constructed by the engine builders unless more than two bearings be +used--an alternative deemed inadvisable by the engineers of the +company. The adoption of a smaller unit would be less economical of +floor space and would tend to produce extreme complication in so large +an installation, and, in view of the rapid changes in load which in +urban railway service of this character occur in the morning and again +late in the afternoon, would be extremely difficult to operate. + +The experience of the Manhattan plant has shown, as was anticipated in +the installation of less output than this, the alternators must be put +in service at intervals of twenty minutes to meet the load upon the +station while it is rising to the maximum attained during rush hours. + +After careful consideration of the possible use of steam turbines as +prime-movers to drive the alternators, the company's engineers decided +in favor of reciprocating engines. This decision was made three years +ago and, while the steam turbine since that time has made material +progress, those responsible for the decision are confirmed in their +opinion that it was wise. + +[Illustration: PART OF BUS BAR COMPARTMENTS--MAIN POWER STATION] + +[Sidenote: _Alternators_] + +The alternators closely resemble those installed by the Manhattan +Railway Company (now the Manhattan division of the Interborough Rapid +Transit Company) in its plant on the East River, between 74th Street +and 75th Street. They differ, however, in having the stationary +armature divided into seven castings instead of six, and in respect to +details of the armature winding. They are three-phase machines, +delivering twenty-five cycle alternating currents at an effective +potential of 11,000 volts. They are 42 feet in height, the diameter +of the revolving part is 32 feet, its weight, 332,000 pounds, and the +aggregate weight of the machine, 889,000 pounds. The design of the +engine dynamo unit eliminates the auxiliary fly wheel generally used +in the construction of large direct-connected units prior to the +erection of the Manhattan plant, the weight and dimensions of the +revolving alternator field being such with reference to the turning +moment of the engine as to secure close uniformity of rotation, while +at the same time this construction results in narrowing the engine and +reducing the engine shafts between bearings. + +[Illustration: REAR VIEW OF BUS BAR COMPARTMENTS--MAIN POWER STATION] + +[Illustration: DUCT LINE ACROSS 58TH STREET 32 DUCTS] + +Construction of the revolving parts of the alternators is such as to +secure very great strength and consequent ability to resist the +tendency to burst and fly apart in case of temporary abnormal speed +through accident of any kind. The hub of the revolving field is of +cast steel, and the rim is carried not by the usual spokes but by two +wedges of rolled steel. The construction of the revolving field is +illustrated on pages 91 and 92. The angular velocity of the +revolving field is remarkably uniform. This result is due primarily to +the fact that the turning movement of the four-cylinder engine is far +more uniform than is the case, for example, with an ordinary +two-cylinder engine. The large fly-wheel capacity of the rotating +element of the machine also contributes materially to secure +uniformity of rotation. + +[Illustration: MAIN CONTROLLING BOARD IN POWER STATION] + +[Illustration: CONTROL AND INSTRUMENT BOARD--MAIN POWER STATION] + +The alternators have forty field poles and operates at seventy-five +revolutions per minute. The field magnets constitute the periphery of +the revolving field, the poles and rim of the field being built up by +steel plates which are dovetailed to the driving spider. The heavy +steel end plates are bolted together, the laminations breaking joints +in the middle of the pole. The field coils are secured by copper +wedges, which are subjected to shearing strains only. In the body of +the poles, at intervals of approximately three inches, ventilating +spaces are provided, these spaces registering with corresponding air +ducts in the external armature. The field winding consists of copper +strap on edge, one layer deep, with fibrous material cemented in place +between turns, the edges of the strap being exposed. + +[Illustration: DUCTS UNDER PASSENGER STATION PLATFORM +64 DUCTS] + +The armature is stationary and exterior to the field. It consists of a +laminated ring with slots on its inner surface and supported by a +massive external cast-iron frame. The armature, as has been noted, +comprises seven segments, the topmost segment being in the form of a +small keystone. This may be removed readily, affording access to any +field coil, which in this way may be easily removed and replaced. The +armature winding consists of U-shaped copper bars in partially closed +slots. There are four bars per slot and three slots per phase per +pole. The bars in any slot may be removed from the armature without +removing the frame. The alternators, of course, are separately +excited, the potential of the exciting current used being 250 volts. + +As regards regulation, the manufacturer's guarantee is that at 100 per +cent. power factor if full rated load be thrown off the e. m. f. will +rise 6 per cent. with constant speed and constant excitation. The +guarantee as to efficiency is as follows: On non-inductive load, the +alternators will have an efficiency of not less than 90.5 per cent. at +one-quarter load; 94.75 per cent. at one-half load; 96.25 per cent. at +three-quarters load; 97 per cent. at full load, and 97.25 per cent. at +one and one-quarter load. These figures refer, of course, to +electrical efficiency, and do not include windage and bearing +friction. The machines are designed to operate under their rated full +load with rise of temperature not exceeding 35 degrees C. after +twenty-four hours. + +[Illustration: THREE-CONDUCTOR NO. 000 CABLE FOR 11,000 VOLT +DISTRIBUTION] + +[Sidenote: _Exciters_] + +To supply exciting current for the fields of the alternators and to +operate motors driving auxiliary apparatus, five 250-kilowatt direct +current dynamos are provided. These deliver their current at a +potential of 250 volts. Two of them are driven by 400 horse-power +engines of the marine type, to which they are direct-connected, while +the remaining three units are direct-connected to 365 horse-power +tri-phase induction motors operating at 400 volts. A storage battery +capable of furnishing 3,000 amperes for one hour is used in +co-operation with the dynamos provided to excite the alternators. The +five direct-current dynamos are connected to the organization of +switching apparatus in such a way that each unit may be connected at +will either to the exciting circuits or to the circuits through which +auxiliary motors are supplied. + +The alternators for which the new Interborough Power House are +designed will deliver to the bus bars 100,000 electrical horse power. +The current delivered by these alternators reverses its direction +fifty times per second and in connecting dynamos just coming into +service with those already in operation the allowable difference in +phase relation at the instant the circuit is completed is, of course, +but a fraction of the fiftieth of a second. Where the power to be +controlled is so great, the potential so high, and the speed +requirements in respect to synchronous operation so exacting, it is +obvious that the perfection of control attained in some of our modern +plants is not their least characteristic. + +[Sidenote: _Switching +Apparatus_] + +The switch used for the 11,000 volt circuits is so constructed that +the circuits are made and broken under oil, the switch being +electrically operated. Two complete and independent sets of bus bars +are used, and the connections are such that each alternator and each +feeder may be connected to either of these sets of bus bars at the +will of the operator. From alternators to bus bars the current passes, +first, through the alternator switch, and then alternatively through +one or the other of two selector switches which are connected, +respectively, to the two sets of bus bars. + +[Illustration: INSIDE WALL OF TUNNEL SHOWING 64 DUCTS] + +Provision is made for an ultimate total of twelve sub-stations, to +each of which as many as eight feeders may be installed if the +development of the company's business should require that number. But +eight sub-stations are required at present, and to some of these not +more than three feeders each are necessary. The aggregate number of +feeders installed for the initial operation of the subway system is +thirty-four. + +Each feeder circuit is provided with a type H-oil switch arranged to +be open and closed at will by the operator, and also to open +automatically in the case of abnormal flow of current through the +feeder. The feeders are arranged in groups, each group being supplied +from a set of auxiliary bus bars, which in turn receives its supply +from one or the other of the two sets of main bus bars; means for +selection being provided as in the case of the alternator circuits by +a pair of selector switches, in this case designated as group +switches. The diagram on page 93 illustrates the essential +features of the organization and connections of the 11,000 volt +circuits in the power house. + +[Illustration: MANHOLES IN SIDE WALL OF SUBWAY] + +Any and every switch can be opened or closed at will by the operator +standing at the control board described. The alternator switches are +provided also with automatic overload and reversed current relays, and +the feeder switches, as above mentioned, are provided with automatic +overload relays. These overload relays have a time attachment which +can be set to open the switch at the expiration of a predetermined +time ranging from .3 of a second to 5 seconds. + +[Illustration: CONVERTER FLOOR PLAN +SUB-STATION NO. 14] + +The type H-oil switch is operated by an electric motor through the +intervention of a mechanism comprising powerful springs which open and +close the switch with great speed. This switch when opened introduces +in each of the three sides of the circuit two breaks which are in +series with each other. Each side of the circuit is separated from the +others by its location in an enclosed compartment, the walls of which +are brick and soapstone. The general construction of the switch is +illustrated by the photograph on page 94. + +[Illustration: CROSS SECTION SUB-STATION NO. 14] + +[Illustration: INTERIOR OF SUB-STATION NO. 11] + +[Illustration: LONGITUDINAL SECTION SUB-STATION NO. 14] + +Like all current-carrying parts of the switches, the bus bars are +enclosed in separate compartments. These are constructed of brick, +small doors for inspection and maintenance being provided opposite all +points where the bus bars are supported upon insulators. The +photographs on pages 95 and 96 are views of a part of the bus bar +and switch compartments. + +[Illustration: TWO GROUPS OF TRANSFORMERS] + +The oil switches and group bus bars are located upon the main floor +and extend along the 59th Street wall of the engine room a distance of +about 600 feet. The main bus bars are arranged in two lines of brick +compartments, which are placed below the engine-room floor. These bus +bars are arranged vertically and are placed directly beneath the rows +of oil switches located upon the main floor of the power house. Above +these rows of oil switches and the group bus bars, galleries are +constructed which extend the entire length of the power house, and +upon the first of these galleries at a point opposite the middle of +the power house are located the control board and instrument board, by +means of which the operator in charge regulates and directs the entire +output of the plant, maintaining a supply of power at all times +adequate to the demands of the transportation service. + +[Illustration: MOTOR-GENERATORS AND BATTERY BOARD FOR CONTROL +CIRCUITS--SUB-STATION] + +[Illustration: 1,500 K. W. ROTARY CONVERTER] + +[Sidenote: _The Control +Board_] + +The control board is shown in the photograph on page 97. Every +alternator switch, every selector switch, every group switch, and +every feeder switch upon the main floor is here represented by a small +switch. The small switch is connected into a control circuit which +receives its supply of energy at 110 volts from a small motor +generator set and storage battery. The motors which actuate the large +oil switches upon the main floor are driven by this 110 volt control +current, and thus in the hands of the operator the control switches +make or break the relatively feeble control currents, which, in turn, +close or open the switches in the main power circuits. The control +switches are systematically assembled upon the control bench board in +conjunction with dummy bus bars and other apparent (but not real) +metallic connections, the whole constituting at all times a correct +diagram of the existing connections of the main power circuits. Every +time the operator changes a connection by opening or closing one of +the main switches, he necessarily changes his diagram so that it +represents the new conditions established by opening or closing the +main switch. In connection with each control switch two small +bull's-eye lamps are used, one red, to indicate that the corresponding +main switch is closed, the other green, to indicate that it is open. +These lamps are lighted when the moving part of the main switch +reaches approximately the end of its travel. If for any reason, +therefore, the movement of the control switch should fail to actuate +the main switch, the indicator lamp will not be lighted. + +[Illustration: MOTOR-GENERATOR SET SUPPLYING ALTERNATING CURRENT FOR +BLOCK SIGNALS AND MOTOR-GENERATOR STARTING SET] + +The control board is divided into two parts--one for the connections +of the alternators to the bus bars and the other for the connection +of feeders to bus bars. The drawing on page 97 shows in plain view +the essential features of the control boards. + +[Sidenote: _The +Instrument +Board_] + +A front view of the Instrument Board is shown on page 97. This +board contains all indicating instruments for alternators and feeders. +It also carries standardizing instruments and a clock. In the +illustration the alternator panels are shown at the left and the +feeder panels at the right. For the alternator panels, instruments of +the vertical edgewise type are used. Each vertical row comprises the +measuring instruments for an alternator. Beginning at the top and +enumerating them in order these instruments are: Three ammeters, one +for each phase, a volumeter, an indicating wattmeter, a power factor +indicator and a field ammeter. The round dial instrument shown at the +bottom of each row of instruments is a three-phase recording +wattmeter. + +A panel located near the center of the board between alternator panels +and feeder panels carries standard instruments used for convenient +calibration of the alternator and feeder instruments. Provision is +made on the back of the board for convenient connection of the +standard instruments in series with the instruments to be compared. +The panel which carries the standard instruments also carries ammeters +used to measure current to auxiliary circuits in the power house. + +For the feeder board, instruments of the round dial pattern are used, +and for each feeder a single instrument is provided, viz., an ammeter. +Each vertical row comprises the ammeters belonging to the feeders +which supply a given sub-station, and from left to right these are in +order sub-stations Nos. 11, 12, 13, 14, 15, 16, 17, and 18; blank +spaces are left for four additional sub-stations. Each horizontal row +comprises the ammeter belonging to feeders which are supplied through +a given group switch. + +This arrangement in vertical and horizontal lines, indicating +respectively feeders to given sub-stations and feeders connected to +the several group switches, is intended to facilitate the work of the +operator. A glance down a vertical row without stopping to reach the +scales of the instruments will tell him whether the feeders are +dividing with approximate equality the load to a given sub-station. +Feeders to different sub-stations usually carry different loads and, +generally speaking, a glance along a horizontal row will convey no +information of especial importance. If, however, for any reason the +operator should desire to know the approximate aggregate load upon a +group of feeders this systematic arrangement of the instruments is of +use. + +[Illustration: SWITCHBOARD FOR ALTERNATING CURRENT BLOCK SIGNAL +CIRCUITS--IN SUB-STATION] + +[Illustration: EXTERIOR OF SUB-STATION NO. 18] + +[Sidenote: _Alternating +Current +Distribution +to Sub-Stations +Power House +Ducts and +Cables_] + +From alternators to alternator switches the 11,000 volt alternating +currents are conveyed through single conductor cables, insulated by +oil cambric, the thickness of the wall being 12/32 of an inch. These +conductors are installed in vitrified clay ducts. From dynamo switches +to bus bars and from bus bars to group and feeder switches, vulcanized +rubber insulation containing 30 per cent. pure Para rubber is +employed. The thickness of insulating wall is 9/32 of an inch and the +conductors are supported upon porcelain insulators. + +[Sidenote: _Conduit +System for +Distribution_] + +From the power house to the subway at 58th Street and Broadway two +lines of conduit, each comprising thirty-two ducts, have been +constructed. These conduits are located on opposite sides of the +street. The arrangement of ducts is 8 x 4, as shown in the section on +page 96. + +[Illustration: EXTERIOR OF SUB-STATION NO. 11] + +The location and arrangement of ducts along the line of the subway are +illustrated in photographs on pages 98 and 99, which show +respectively a section of ducts on one side of the subway, between +passenger stations, and a section of ducts and one side of the subway, +beneath the platform of a passenger station. From City Hall to 96th +Street (except through the Park Avenue Tunnel) sixty-four ducts are +provided on each side of the subway. North of 96th Street sixty-four +ducts are provided for the West-side lines and an equal number for the +East-side lines. Between passenger stations these ducts help to form +the side walls of the subway, and are arranged thirty-two ducts high +and two ducts wide. Beneath the platform of passenger stations the +arrangement is somewhat varied because of local obstructions, such as +pipes, sewers, etc., of which it was necessary to take account in the +construction of the stations. The plan shown on page 98, however, +is typical. + +The necessity of passing the cables from the 32 x 2 arrangement of +ducts along the side of the tunnel to 8 x 8 and 16 x 4 arrangements of +ducts beneath the passenger platforms involves serious difficulties in +the proper support and protection of cables in manholes at the ends of +the station platforms. In order to minimize the risk of interruption +of service due to possible damage to a considerable number of cables +in one of these manholes, resulting from short circuit in a single +cable, all cables except at the joints are covered with two layers of +asbestos aggregating a full 1/4-inch in thickness. This asbestos is +specially prepared and is applied by wrapping the cable with two +strips each 3 inches in width, the outer strip covering the line of +junction between adjacent spirals of the inner strip, the whole when +in place being impregnated with a solution of silicate of soda. The +joints themselves are covered with two layers of asbestos held in +place by steel tape applied spirally. To distribute the strains upon +the cables in manholes, radical supports of various curvatures, and +made of malleable cast iron, are used. The photograph on page 100 +illustrates the arrangement of cables in one of these manholes. + +[Illustration: OPERATING BOARD--SUB-STATION NO. 11] + +In order to further diminish the risk of interruption of the service +due to failure of power supply, each sub-station south of 96th Street +receives its alternating current from the power house through cables +carried on opposite sides of the subway. To protect the lead sheaths +of the cables against damage by electrolysis, rubber insulating pieces +1/6 of an inch in thickness are placed between the sheaths and the +iron bracket supports in the manholes. + +[Sidenote: _Cable +Conveying +Energy from +Power House to +Sub-Stations_] + +The cables used for conveying energy from the power house to the +several sub-stations aggregate approximately 150 miles in length. The +cable used for this purpose comprises three stranded copper conductors +each of which contains nineteen wires, and the diameter of the +stranded conductor thus formed is 2/5 of an inch. Paper insulation is +employed and the triple cable is enclosed in a lead sheath 9/64 of an +inch thick. Each conductor is separated from its neighbors and from +the lead sheath by insulation of treated paper 7/16 of an inch in +thickness. The outside diameter of the cables is 2-5/8 inches, and the +weight 8-1/2 pounds per lineal foot. In the factories the cable as +manufactured was cut into lengths corresponding to the distance +between manholes, and each length subjected to severe tests including +application to the insulation of an alternating current potential of +30,000 volts for a period of thirty minutes. These cables were +installed under the supervision of the Interborough Company's +engineers, and after jointing, each complete cable from power house to +sub-station was tested by applying an alternating potential of 30,000 +volts for thirty minutes between each conductor and its neighbors, and +between each conductor and the lead sheath. The photographs on +page 98 illustrates the construction of this cable. + +[Sidenote: _Sub-Station_] + +The tri-phase alternating current generated at the power house is +conveyed through the high potential cable system to eight sub-stations +containing the necessary transforming and converting machinery. These +sub-stations are designed and located as follows: + +[Illustration: DIAGRAMS OF DIRECT CURRENT FEEDER AND RETURN CIRCUITS] + + Sub-station No. 11--29-33 City Hall Place. + + Sub-station No. 12--108-110 East 19th Street. + + Sub-station No. 13--225-227 West 53d Street. + + Sub-station No. 14--264-266 West 96th Street. + + Sub-station No. 15--606-608 West 143d Street. + + Sub-station No. 16--73-77 West 132d Street. + + Sub-station No. 17--Hillside Avenue, 301 feet West of + Eleventh Avenue. + + Sub-station No. 18--South side of Fox Street (Simpson + Street), 60 feet north of Westchester Avenue. + +[Illustration: SWITCH CONNECTING FEEDER TO CONTACT RAIL] + +[Illustration: CONTACT RAIL JOINT WITH FISH PLATE] + +The converter unit selected to receive the alternating current and +deliver direct current to the track, etc., has an output of 1,500 +kilowatts with ability to carry 50 per cent. overload for three hours. +The average area of a city lot is 25 x 100 feet, and a sub-station +site comprising two adjacent lots of this approximate size permits the +installation of a maximum of eight 1,500 kilowatts converters with +necessary transformers, switchboard and other auxiliary apparatus. In +designing the sub-stations, a type of building with a central air-well +was selected. The typical organization of apparatus is illustrated in +the ground plan and vertical section on pages 101, 102 and 103 and +provides, as shown, for two lines of converters, the three +transformers which supply each converter being located between it and +the adjacent side wall. The switchboard is located at the rear of the +station. The central shaft affords excellent light and ventilation for +the operating room. The steel work of the sub-stations is designed +with a view to the addition of two storage battery floors, should it +be decided at some future time that the addition of such an auxiliary +is advisable. + +[Illustration: CONTACT RAIL BANDS] + +The necessary equipment of the sub-stations implies sites +approximately 50 x 100 feet in dimensions; and sub-stations Nos. 14, +15, 17, and 18 are practically all this size. Sub-stations Nos. 11 and +16 are 100 feet in length, but the lots acquired in these instances +being of unusual width, these sub-stations are approximately 60 feet +wide. Sub-station No. 12, on account of limited ground space, is but +48 feet wide and 92 feet long. In each of the sub-stations, except No. +13, foundations are provided for eight converters; sub-station No. 13 +contains foundations for the ultimate installation of ten converters. + +[Illustration: DIRECT CURRENT FEEDERS FROM MANHOLE TO CONTACT RAIL] + +The function of the electrical apparatus in sub-stations, as has been +stated, is the conversion of the high potential alternating current +energy delivered from the power house through the tri-phase cables +into direct current adapted to operate the motors with which the +rolling stock is equipped. This apparatus comprises transformers, +converters, and certain minor auxiliaries. The transformers, which are +arranged in groups of three, receive the tri-phase alternating current +at a potential approximating 10,500 volts, and deliver equivalent +energy (less the loss of about 2 per cent. in the transformation) to +the converters at a potential of about 390 volts. The converters +receiving this energy from their respective groups of transformers in +turn deliver it (less a loss approximating 4 per cent. at full load) +in the form of direct current at a potential of 625 volts to the bus +bars of the direct current switchboards, from which it is conveyed by +insulated cables to the contact rails. The photograph on page 102 +is a general view of the interior of one of the sub-stations. The +exterior of sub-stations Nos. 11 and 18 are shown on page 107. + +[Illustration: CONTACT RAILS, SHOWING END INCLINES] + +The illustration on page 108 is from a photograph taken on one of +the switchboard galleries. In the sub-stations, as in the power house, +the high potential alternating current circuits are opened and closed +by oil switches, which are electrically operated by motors, these in +turn being controlled by 110 volt direct current circuits. Diagramatic +bench boards are used, as at the power house, but in the sub-stations +they are of course relatively small and free from complication. + +The instrument board is supported by iron columns and is carried at a +sufficient height above the bench board to enable the operator, while +facing the bench board and the instruments, to look out over the floor +of the sub-station without turning his head. The switches of the +direct current circuits are hand-operated and are located upon boards +at the right and left of the control board. + +A novel and important feature introduced (it is believed for the first +time) in these sub-stations, is the location in separate brick +compartments of the automatic circuit breakers in the direct current +feeder circuits. These circuit breaker compartments are shown in the +photograph on page 93, and are in a line facing the boards which +carry the direct feeder switches, each circuit breaker being located +in a compartment directly opposite the panel which carries the switch +belonging to the corresponding circuit. This plan will effectually +prevent damage to other parts of the switchboard equipment when +circuit-breakers open automatically under conditions of short-circuit. +It also tends to eliminate risk to the operator, and, therefore, to +increase his confidence and accuracy in manipulating the hand-operated +switches. + +[Illustration: ASSEMBLY OF CONTACT RAIL AND PROTECTION] + +The three conductor cables which convey tri-phase currents from the +power house are carried through tile ducts from the manholes located +in the street directly in front of each sub-station to the back of the +station where the end of the cable is connected directly beneath its +oil switch. The three conductors, now well separated, extend +vertically to the fixed terminals of the switch. In each sub-station +but one set of high-potential alternating current bus bars is +installed and between each incoming cable and these bus bars is +connected an oil switch. In like manner, between each converter unit +and the bus bars an oil switch is connected into the high potential +circuit. The bus bars are so arranged that they may be divided into +any number of sections not exceeding the number of converter units, by +means of movable links which, in their normal condition, constitute a +part of the bus bars. + +Each of the oil switches between incoming circuits and bus bars is +arranged for automatic operation and is equipped with a reversed +current relay, which, in the case of a short-circuit in its +alternating current feeder cable opens the switch and so disconnects +the cable from the sub-station without interference with the operation +of the other cables or the converting machinery. + +[Illustration: CONTACT RAIL INSULATOR] + +[Sidenote: _Direct Current +Distribution +from +Sub-Stations_] + +The organization of electrical conductors provided to convey direct +current from the sub-stations to the moving trains can be described +most conveniently by beginning with the contact, or so-called third +rail. South of 96th Street the average distance between sub-stations +approximates 12,000 feet, and north of 96th Street the average +distance is about 15,000 feet. Each track, of course, is provided with +a contact rail. There are four tracks and consequently four contact +rails from City Hall to 96th Street, three from 96th Street to 145th +Street on the West Side, two from 145th Street to Dyckman Street, and +three from Dyckman Street to the northern terminal of the West Side +extension of the system. From 96th Street, the East Side has two +tracks and two contact rails to Mott Avenue, and from that point to +the terminal at 182d Street three tracks and three contact rails. + +[Illustration: CONTACT SHOE AND FUSE] + +Contact rails south of Reade Street are supplied from sub-station No. +11; from Reade Street to 19th Street they are supplied from +sub-stations Nos. 11 and 12; from 19th Street they are supplied from +sub-stations Nos. 12 and 13; from the point last named to 96th Street +they are supplied from sub-stations Nos. 13 and 14; from 96th Street +to 143d Street, on the West Side, they are supplied from sub-stations +Nos. 14 and 15; from 143d Street to Dyckman Street they are supplied +from sub-stations Nos. 15 and 17; and from that point to the terminal +they are supplied from sub-station No. 17. On the East Side branch +contact rails from 96th Street to 132d Street are supplied from +sub-stations Nos. 14 and 16; from 132d to 165th Street they are +supplied from sub-stations Nos. 16 and 18; and from 165th Street to +182d Street they are supplied from sub-station No. 18. + +Each contact rail is insulated from all contact rails belonging to +adjacent tracks. This is done in order that in case of derailment or +other accident necessitating interruption of service on a given track, +trains may be operated upon the other tracks having their separate and +independent channels of electrical supply. To make this clear, we may +consider that section of the subway which lies between Reade Street +and 19th Street. This section is equipped with four tracks, and the +contact rail for each track, together with the direct current feeders +which supply it from sub-stations Nos. 11 and 12, are electrically +insulated from all other circuits. Of each pair of track rails one is +used for the automatic block signaling system, and, therefore, is not +used as a part of the negative or return side of the direct current +system. The other four track rails, however, are bonded, and together +with the negative feeders constitute the track return or negative side +of the direct current system. + +The diagram on page 109 illustrates the connections of the contact +rails, track rails and the positive and negative feeders. All negative +as well as positive feeders are cables of 2,000,000 c. m. section and +lead sheathed. In emergency, as, for example, in the case of the +destruction of a number of the cables in a manhole, they are, +therefore, interchangeable. The connections are such as to minimize +"track drop," as will be evident upon examination of the diagram. The +electrical separation of the several contact rails and the positive +feeders connected thereto secures a further important advantage in +permitting the use at sub-stations of direct-current circuit-breakers +of moderate size and capacity, which can be set to open automatically +at much lower currents than would be practicable were all contact +rails electrically connected, thus reducing the limiting current and +consequently the intensity of the arcs which might occur in the subway +in case of short-circuit between contact rail and earth. + +The contact rail itself is of special soft steel, to secure high +conductivity. Its composition, as shown by tests, is as follows: +Carbon, .08 to .15; silicon, .05; phosphorus, .10; manganese, .50 to +.70; and sulphur, .05. Its resistance is not more than eight times the +resistance of pure copper of equal cross-section. The section chosen +weighs 75 pounds per yard. The length used in general is 60 feet, but +in some cases 40 feet lengths are substituted. The contact rails are +bounded by four bonds, aggregating 1,200,000 c. m. section. The bonds +are of flexible copper and their terminals are riveted to the steel by +hydraulic presses, producing a pressure of 35 tons. The bonds when in +use are covered by special malleable iron fish-plates which insure +alignment of rail. Each length of rail is anchored at its middle point +and a small clearance is allowed between ends of adjacent rails for +expansion and contraction, which in the subway, owing to the +relatively small change of temperature, will be reduced to a minimum. +The photographs on pages 110 and 111 illustrate the method of +bonding the rail, and show the bonded joint completed by the addition +of the fish-plates. + +The contact rail is carried upon block insulators supported upon +malleable iron castings. Castings of the same material are used to +secure the contact rail in position upon the insulators. A photograph +of the insulator with its castings is shown on page 113. + +[Sidenote: _Track +Bonding_] + +The track rails are 33 feet long, of Standard American Society Civil +Engineers' section, weighing 100 pounds a yard. As has been stated, +one rail in each track is used for signal purposes and the other is +utilized as a part of the negative return of the power system. +Adjacent rails to be used for the latter purpose are bonded with two +copper bonds having an aggregate section of 400,000 c. m. These bonds +are firmly riveted into the web of the rail by screw bonding presses. +They are covered by splice bars, designed to leave sufficient +clearance for the bond. + +The return rails are cross-sectioned at frequent intervals for the +purpose of equalizing currents which traverse them. + +[Sidenote: _Contact Rail +Guard and +Collector Shoe_] + +The Interborough Company has provided a guard in the form of a plank +8-1/2 inches wide and 1-1/2 inches thick, which is supported in a +horizontal position directly above the rail, as shown in the +illustration on page 113. This guard is carried by the contact +rail to which it is secured by supports, the construction of which is +sufficiently shown in the illustration. This type of guard has been in +successful use upon the Wilkesbarre and Hazleton Railway for nearly +two years. It practically eliminates the danger from the third rail, +even should passengers leave the trains and walk through a section of +the tunnel while the rails are charged. + +Its adoption necessitates the use of a collecting shoe differing +radically from that used upon the Manhattan division and upon the +elevated railways employing the third rail system in Chicago, Boston, +Brooklyn, and elsewhere. The shoe is shown in the photograph on +page 114. The shoe is held in contact with the third rail by +gravity reinforced by pressure from two spiral springs. The support +for the shoe includes provision for vertical adjustment to compensate +for wear of car wheels, etc. + + + + +CHAPTER VI + +ELECTRICAL EQUIPMENT OF CARS + + +In determining the electrical equipment of the trains, the company has +aimed to secure an organization of motors and control apparatus easily +adequate to operate trains in both local and express service at the +highest speeds compatible with safety to the traveling public. For +each of the two classes of service the limiting safe speed is fixed by +the distance between stations at which the trains stop, by curves, and +by grades. Except in a few places, for example where the East Side +branch passes under the Harlem River, the tracks are so nearly level +that the consideration of grade does not materially affect +determination of the limiting speed. While the majority of the curves +are of large radius, the safe limiting speed, particularly for the +express service, is necessarily considerably less than it would be on +straight tracks. + +The average speed of express trains between City Hall and 145th Street +on the West Side will approximate 25 miles an hour, including stops. +The maximum speed of trains will be 45 miles per hour. The average +speed of local and express trains will exceed the speed made by the +trains on any elevated railroad. + +To attain these speeds without exceeding maximum safe limiting speeds +between stops, the equipment provided will accelerate trains carrying +maximum load at a rate of 1.25 miles per hour per second in starting +from stations on level track. To obtain the same acceleration by +locomotives, a draw-bar pull of 44,000 pounds would be necessary--a +pull equivalent to the maximum effect of six steam locomotives such as +were used recently upon the Manhattan Elevated Railway in New York, +and equivalent to the pull which can be exerted by two passenger +locomotives of the latest Pennsylvania Railroad type. Two of these +latter would weigh about 250 net tons. By the use of the multiple unit +system of electrical control, equivalent results in respect to rate of +acceleration and speed are attained, the total addition to train +weight aggregating but 55 net tons. + +If the locomotive principle of train operation were adopted, +therefore, it is obvious that it would be necessary to employ a lower +rate of acceleration for express trains. This could be attained +without very material sacrifice of average speed, since the average +distance between express stations is nearly two miles. In the case of +local trains, however, which average nearly three stops per mile, no +considerable reduction in the acceleration is possible without a +material reduction in average speed. The weight of a local train +exceeds the weight of five trail cars, similarly loaded, by 33 net +tons, and equivalent adhesion and acceleration would require +locomotives having not less than 80 net tons effective upon drivers. + +[Sidenote: _Switching_] + +The multiple unit system adopted possesses material advantages over a +locomotive system in respect to switching at terminals. Some of the +express trains in rush hours will comprise eight cars, but at certain +times during the day and night when the number of people requiring +transportation is less than during the morning and evening, and were +locomotives used an enormous amount of switching, coupling and +uncoupling would be involved by the comparative frequent changes of +train lengths. In an eight-car multiple-unit express train, the first, +third, fifth, sixth, and eighth cars will be motor cars, while the +second, fourth, and seventh will be trail cars. An eight-car train can +be reduced, therefore, to a six-car train by uncoupling two cars from +either end, to a five-car train by uncoupling three cars from the rear +end, or to a three-car train by uncoupling five cars from either end. +In each case a motor car will remain at each end of the reduced train. +In like manner, a five-car local train may be reduced to three cars, +still leaving a motor car at each end by uncoupling two cars from +either end, since in the normal five-car local train the first, third, +and fifth cars will be motor cars. + +[Illustration: 200 H. P. RAILWAY MOTOR] + +[Sidenote: _Motors_] + +The motors are of the direct current series type and are rated 200 +horse power each. They have been especially designed for the subway +service in line with specifications prepared by engineers of the +Interborough Company, and will operate at an average effective +potential of 570 volts. They are supplied by two manufacturers and +differ in respect to important features of design and construction, +but both are believed to be thoroughly adequate for the intended +service. + +[Illustration: 200 H. P. RAILWAY MOTOR] + +The photographs on this page illustrate motors of each make. The +weight of one make complete, with gear and gear case, is 5,900 pounds. +The corresponding weight of the other is 5,750 pounds. The ratio of +gear reduction used with one motor is 19 to 63, and with the other +motor 20 to 63. + +[Illustration: 200 H. P. RAILWAY MOTOR] + +[Sidenote: _Motor +Control_] + +By the system of motor control adopted for the trains, the power +delivered to the various motors throughout the train is simultaneously +controlled and regulated by the motorman at the head of the train. +This is accomplished by means of a system of electric circuits +comprising essentially a small drum controller and an organization of +actuating circuits conveying small currents which energize electric +magnets placed beneath the cars, and so open and close the main power +circuits which supply energy to the motors. A controller is mounted +upon the platform at each end of each motor car, and the entire train +may be operated from any one of the points, the motorman normally +taking his post on the front platform of the first car. The switches +which open and close the power circuits through motors and rheostats +are called contactors, each comprising a magnetic blow-out switch and +the electro magnet which controls the movements of the switch. By +these contactors the usual series-multiple control of direct-current +motors is effected. The primary or control circuits regulate the +movement, not only of the contactors but also of the reverser, by +means of which the direction of the current supplied to motors may be +reversed at the will of the motorman. + +[Illustration: APPARATUS UNDER COMPOSITE MOTOR CAR] + +The photograph on this page shows the complete control wiring and +motor equipment of a motor car as seen beneath the car. In wiring the +cars unusual precautions have been adopted to guard against risk of +fire. As elsewhere described in this publication, the floors of all +motor cars are protected by sheet steel and a material composed of +asbestos and silicate of soda, which possesses great heat-resisting +properties. In addition to this, all of the important power wires +beneath the car are placed in conduits of fireproof material, of which +asbestos is the principal constituent. Furthermore, the vulcanized +rubber insulation of the wires themselves is covered with a special +braid of asbestos, and in order to diminish the amount of combustible +insulating material, the highest grade of vulcanized rubber has been +used, and the thickness of the insulation correspondingly reduced. It +is confidently believed that the woodwork of the car body proper +cannot be seriously endangered by an accident to the electric +apparatus beneath the car. Insulation is necessarily combustible, and +in burning evolves much smoke; occasional accidents to the apparatus, +notwithstanding every possible precaution, will sometimes happen; and +in the subway the flash even of an absolutely insignificant fuse may +be clearly visible and cause alarm. The public traveling in the subway +should remember that even very severe short-circuits and extremely +bright flashes beneath the car involve absolutely no danger to +passengers who remain inside the car. + +The photograph on page 120 illustrates the control wiring of the +new steel motorcars. The method of assembling the apparatus differs +materially from that adopted in wiring the outfit of cars first +ordered, and, as the result of greater compactness which has been +attained, the aggregate length of the wiring has been reduced +one-third. + +The quality and thickness of the insulation is the same as in the case +of the earlier cars, but the use of asbestos conduits is abandoned +and iron pipe substituted. In every respect it is believed that the +design and workmanship employed in mounting and wiring the motors and +control equipments under these steel cars is unequaled elsewhere in +similar work up to the present time. + +[Illustration: APPARATUS UNDER STEEL MOTOR CAR] + +The motors and car wiring are protected by a carefully planned system +of fuses, the function of which is to melt and open the circuits, so +cutting off power in case of failure of insulation. + +Express trains and local trains alike are provided with a bus line, +which interconnects the electrical supply to all cars and prevents +interruption of the delivery of current to motors in case the +collector shoes attached to any given car should momentarily fail to +make contact with the third rail. At certain cross-overs this operates +to prevent extinguishing the lamps in successive cars as the train +passes from one track to another. The controller is so constructed +that when the train is in motion the motorman is compelled to keep his +hand upon it, otherwise the power is automatically cut off and the +brakes are applied. This important safety device, which, in case a +motorman be suddenly incapacitated at his post, will promptly stop the +train, is a recent invention and is first introduced in practical +service upon trains of the Interborough Company. + +[Sidenote: _Heating +and +Lighting_] + +All cars are heated and lighted by electricity. The heaters are placed +beneath the seats, and special precautions have been taken to insure +uniform distribution of the heat. The wiring for heaters and lights +has been practically safe-guarded to avoid, so far as possible, all +risk of short-circuit or fire, the wire used for the heater circuits +being carried upon porcelain insulators from all woodwork by large +clearances, while the wiring for lights is carried in metallic +conduit. All lamp sockets are specially designed to prevent +possibility of fire and are separated from the woodwork of the car by +air spaces and by asbestos. + +[Illustration: (FIRE ALARM)] + +The interior of each car is lighted by twenty-six 10-candle power +lamps, in addition to four lamps provided for platforms and markers. +The lamps for lighting the interior are carefully located, with a view +to securing uniform and effective illumination. + + + + +CHAPTER VII + +LIGHTING SYSTEM FOR PASSENGER STATIONS AND TUNNEL + + +In the initial preparation of plans, and more than a year before the +accident which occurred in the subway system of Paris in August, 1903, +the engineers of the Interborough Company realized the importance of +maintaining lights in the subway independent of any temporary +interruption of the power used for lighting the cars, and, in +preparing their plans, they provided for lighting the subway +throughout its length from a source independent of the main power +supply. For this purpose three 1,250-kilowatt alternators +direct-driven by steam turbines are installed in the power house, from +which point a system of primary cables, transformers and secondary +conductors convey current to the incandescent lamps used solely to +light the subway. The alternators are of the three-phase type, making +1,200 revolutions per minute and delivering current at a frequency of +60 cycles per second at a potential of 11,000 volts. In the boiler +plant and system of steam piping installed in connection with these +turbine-driven units, provision is made for separation of the steam +supply from the general supply for the 5,000 kilowatt units and for +furnishing the steam for the turbine units through either of two +alternative lines of pipe. + +The 11,000-volt primary current is conveyed through paper insulated +lead-sheathed cables to transformers, located in fireproof +compartments adjacent to the platforms of the passenger stations. +These transformers deliver current to two separate systems of +secondary wiring, one of which is supplied at a potential of 120 volts +and the other at 600 volts. + +The general lighting of the passenger station platforms is effected by +incandescent lamps supplied from the 120-volt secondary wiring +circuits, while the lighting of the subway sections between adjacent +stations is accomplished by incandescent lamps connected in series +groups of five each and connected to the 600-volt lighting circuits. +Recognizing the fact that in view of the precautions taken it is +probable that interruptions of the alternating current lighting +service will be infrequent, the possibility of such interruption is +nevertheless provided for by installing upon the stairways leading to +passenger station platforms, at the ticket booths and over the tracks +in front of the platforms, a number of lamps which are connected to +the contact rail circuit. This will provide light sufficient to enable +passengers to see stairways and the edges of the station platforms in +case of temporary failure of the general lighting system. + +The general illumination of the passenger stations is effected by +means of 32 c. p. incandescent lamps, placed in recessed domes in the +ceiling. These are reinforced by 14 c. p. and 32 c. p. lamps, carried +by brackets of ornate design where the construction of the station +does not conveniently permit the use of ceiling lights. The lamps are +enclosed in sand-blasted glass globes, and excellent distribution is +secured by the use of reflectors. + +The illustration on page 122 is produced from a photograph of the +interior of one of the transformer cupboards and shows the transformer +in place with the end bell of the high potential cable and the primary +switchboard containing switches and enclosed fuses. The illustration +on page 123 shows one of the secondary distributing switchboards +which are located immediately behind the ticket booths, where they are +under the control of the ticket seller. + +[Illustration: TRANSFORMER COMPARTMENT IN PASSENGER STATION] + +In lighting the subway between passenger stations, it is desirable, on +the one hand, to provide sufficient light for track inspection and to +permit employees passing along the subway to see their way clearly and +avoid obstructions; but, on the other hand, the lighting must not be +so brilliant as to interfere with easy sight and recognition of the +red, yellow, and green signal lamps of the block signal system. It is +necessary also that the lights for general illumination be so placed +that their rays shall not fall directly upon the eyes of approaching +motormen at the head of trains nor annoy passengers who may be reading +their papers inside the cars. The conditions imposed by these +considerations are met in the four-track sections of the subway by +placing a row of incandescent lamps between the north-bound local and +express tracks and a similar row between the southbound local and +express tracks. The lamps are carried upon brackets supported upon the +iron columns of the subway structure, successive lamps in each row +being 60 feet apart. They are located a few inches above the tops of +the car windows and with reference to the direction of approaching +trains the lamps in each row are carried upon the far side of the iron +columns, by which expedient the eyes of the approaching motormen are +sufficiently protected against their direct rays. + +[Sidenote: _Lighting of +the Power +House_] + +For the general illumination of the engine room, clusters of Nernst +lamps are supported from the roof trusses and a row of single lamps +of the same type is carried on the lower gallery about 25 feet from +the floor. This is the first power house in America to be illuminated +by these lamps. The quality of the light is unsurpassed and the +general effect of the illumination most satisfactory and agreeable to +the eye. In addition to the Nernst lamps, 16 c. p. incandescent lamps +are placed upon the engines and along the galleries in places not +conveniently reached by the general illumination. The basement also is +lighted by incandescent lamps. + +[Illustration: SECONDARY DISTRIBUTING SWITCHBOARD AT PASSENGER +STATION] + +For the boiler room, a row of Nernst lamps in front of the batteries +of boilers is provided, and, in addition to these, incandescent lamps +are used in the passageways around the boilers, at gauges and at water +columns. The basement of the boiler room, the pump room, the +economizer floor, coal bunkers, and coal conveyers are lighted by +incandescent lamps, while arc lamps are used around the coal tower and +dock. The lights on the engines and those at gauge glasses and water +columns and at the pumps are supplied by direct current from the +250-volt circuits. All other incandescent lamps and the Nernst lamps +are supplied through transformers from the 60-cycle lighting system. + +[Sidenote: _Emergency +Signal System +and Provision +for Cutting Off +Power from +Contact Rail_] + +In the booth of each ticket seller and at every manhole along the west +side of the subway and its branches is placed a glass-covered box of +the kind generally used in large American cities for fire alarm +purposes. In case of accident in the subway which may render it +desirable to cut off power from the contact rails, this result can be +accomplished by breaking the glass front of the emergency box and +pulling the hook provided. Special emergency circuits are so arranged +that pulling the hook will instantly open all the circuit-breakers at +adjacent sub-stations through which the contact rails in the section +affected receive their supply of power. It will also instantly report +the location of the trouble, annunciator gongs being located in the +sub-stations from which power is supplied to the section, in the train +dispatchers' offices and in the office of the General Superintendent, +instantly intimating the number of the box which has been pulled. +Automatic recording devices in train dispatchers' offices and in the +office of the General Superintendent also note the number of the box +pulled. + +The photograph on page 120 shows a typical fire alarm box. + + + + +CHAPTER VIII + +ROLLING STOCK--CARS, TRUCKS, ETC. + + +The determination of the builders of the road to improve upon the best +devices known in electrical railroading and to provide an equipment +unequaled on any interurban line is nowhere better illustrated than in +the careful study given to the types of cars and trucks used on other +lines before a selection was made of those to be employed on the +subway. + +All of the existing rapid transit railways in this country, and many +of those abroad, were visited and the different patterns of cars in +use were considered in this investigation, which included a study of +the relative advantages of long and short cars, single and multiple +side entrance cars and end entrance cars, and all of the other +varieties which have been adopted for rapid transit service abroad and +at home. + +The service requirement of the New York subway introduces a number of +unprecedented conditions, and required a complete redesign of all the +existing models. The general considerations to be met included the +following: + +High schedule speeds with frequent stops. + +Maximum carrying capacity for the subway, especially at times of rush +hours, morning and evening. + +Maximum strength combined with smallest permissible weight. + +Adoption of all precautions calculated to reduce possibility of damage +from either the electric circuit or from collisions. + +The clearance and length of the local station platforms limited the +length of trains, and tunnel clearances the length and width and +height of the cars. + +The speeds called for by the contract with the city introduced motive +power requirements which were unprecedented in any existing railway +service, either steam or electric, and demanded a minimum weight +consistent with safety. As an example, it may be stated that an +express train of eight cars in the subway to conform to the schedule +speed adopted will require a nominal power of motors on the train of +2,000 horse power, with an average accelerating current at 600 volts +in starting from a station stop of 325 amperes. This rate of energy +absorption which corresponds to 2,500 horse power is not far from +double that taken by the heaviest trains on trunk line railroads when +starting from stations at the maximum rate of acceleration possible +with the most powerful modern steam locomotives. + +Such exacting schedule conditions as those mentioned necessitated the +design of cars, trucks, etc., of equivalent strength to that found in +steam railroad car and locomotive construction, so that while it was +essential to keep down the weight of the train and individual cars to +a minimum, owing to the frequent stops, it was equally as essential to +provide the strongest and most substantial type of car construction +throughout. + +Owing to these two essentials which were embodied in their +construction it can safely be asserted that the cars used in the +subway represent the acme of car building art as it exists to-day, and +that all available appliances for securing strength and durability in +the cars and immunity from accidents have been introduced. + +After having ascertained the general type of cars which would be best +adapted to the subway service, and before placing the order for car +equipments, it was decided to build sample cars embodying the approved +principles of design. From these the management believed that the +details of construction could be more perfectly determined than in any +other way. Consequently, in the early part of 1902, two sample cars +were built and equipped with a variety of appliances and furnishings +so that the final type could be intelligently selected. From the tests +conducted on these cars the adopted type of car which is described in +detail below was evolved. + +After the design had been worked out a great deal of difficulty was +encountered in securing satisfactory contracts for proper deliveries, +on account of the congested condition of the car building works in the +country. Contracts were finally closed, however, in December, 1902, +for 500 cars, and orders were distributed between four car-building +firms. Of these cars, some 200, as fast as delivered, were placed in +operation on the Second Avenue line of the Elevated Railway, in order +that they might be thoroughly tested during the winter of 1903-4. + +[Illustration: END VIEW OF STEEL PASSENGER CAR] + +In view of the peculiar traffic conditions existing in New York City +and the restricted siding and yard room available in the subway, it +was decided that one standard type of car for all classes of service +would introduce the most flexible operating conditions, and for this +reason would best suit the public demands at different seasons of the +year and hours of the day. In order further to provide cars, each of +which would be as safe as the others, it was essential that there +should be no difference in constructional strength between the motor +cars and the trail cars. All cars were therefore made of one type and +can be used interchangeably for either motor or trail-car service. + +The motor cars carry both motors on the same truck; that is, they have +a motor truck at one end carrying two motors, one geared to each +axle; the truck at the other end of the car is a "trailer" and carries +no motive power. + +[Illustration: SIDE VIEW OF STEEL PASSENGER CAR] + +Some leading distinctive features of the cars may be enumerated as +follows: + + (1.) The length is 51 feet and provides seating capacity for + 52 passengers. This length is about 4 feet more than those of + the existing Manhattan Elevated Railroad cars. + + (2.) The enclosed vestibule platforms with sliding doors + instead of the usual gates. The enclosed platforms will + contribute greatly to the comfort and safety of passengers + under subway conditions. + + (3.) The anti-telescoping car bulkheads and platform posts. + This construction is similar to that in use on Pullman cars, + and has been demonstrated in steam railroad service to be an + important safety appliance. + + (4.) The steel underframing of the car, which provides a + rigid and durable bed structure for transmitting the heavy + motive power stresses. + + (5.) The numerous protective devices against defects in the + electrical apparatus. + + (6.) Window arrangement, permitting circulation without + draughts. + + (7.) Emergency brake valve on truck operated by track trip. + + (8.) Emergency brake valve in connection with + master-controller. + +The table on page 133 shows the main dimensions of the car, and +also the corresponding dimensions of the standard car in use on the +Manhattan Elevated Railway. + +The general arrangement of the floor framing is well shown in the +photograph on page 132. The side sills are of 6-inch channels, +which are reinforced inside and out by white oak timbers. The center +sills are 5-inch I-beams, faced on both sides with Southern pine. The +end sills are also of steel shapes, securely attached to the side +sills by steel castings and forgings. The car body end-sill channel is +faced with a white-oak filler, mortised to receive the car body +end-posts and braced at each end by gusset plates. The body bolster is +made up of two rolled steel plates bolted together at their ends and +supported by a steel draw casting, the ends of which form a support +for the center sills. The cross-bridging and needle-beams of 5-inch +I-beams are unusually substantial. The flooring inside the car is +double and of maple, with asbestos fire-felt between the layers, and +is protected below by steel plates and "transite" (asbestos board). + +The side framing of the car is of white ash, doubly braced and heavily +trussed. There are seven composite wrought-iron carlines forged in +shape for the roof, each sandwiched between two white ash carlines, +and with white ash intermediate carlines. The platform posts are of +compound construction with anti-telescoping posts of steel bar +sandwiched between white ash posts at corners and centers of +vestibuled platforms. These posts are securely bolted to the steel +longitudinal sills, the steel anti-telescoping plate below the floor, +and to the hood of the bow which serves to reinforce it. This bow is a +heavy steel angle in one piece, reaching from plate to plate and +extending back into the car 6 feet on each side. By this construction +it is believed that the car framing is practically indestructible. In +case of accident, if one platform should ride over another, eight +square inches of metal would have to be sheared off the posts before +the main body of the car would be reached, which would afford an +effective means of protection. + +[Illustration: EXTERIOR VIEW--STEEL CAR FRAMING] + +The floor is completely covered on the underside with 1/4-inch +asbestos transite board, while all parts of the car framing, flooring, +and sheathing are covered with fire-proofing compound. In addition, +all spaces above the motor truck in the floor framing, between sills +and bridging, are protected by plates of No. 8 steel and 1/4-inch roll +fire-felt extending from the platform end sill to the bolster. + +[Sidenote: _Car Wiring_] + +The precautions to secure safety from fire consists generally in the +perfected arrangement and installation of the electrical apparatus and +the wiring. For the lighting circuits a flexible steel conduit is +used, and a special junction box. On the side and upper roofs, over +these conduits for the lighting circuits, a strip of sheet iron is +securely nailed to the roof boards before the canvas is applied. The +wires under the floor are carried in ducts moulded into suitable forms +of asbestos compound. Special precautions have been taken with the +insulation of the wires, the specifications calling for, first, a +layer of paper, next, a layer of rubber, and then a layer of cotton +saturated with a weather-proof compound, and outside of this a layer +of asbestos. The hangers supporting the rheostats under the car body +are insulated with wooden blocks, treated by a special process, being +dried out in an oven and then soaked in an insulating compound, and +covered with 1/4-inch "transite" board. The rheostat boxes themselves +are also insulated from the angle iron supporting them. Where the +wires pass through the flooring they are hermetically sealed to +prevent the admission of dust and dirt. + +At the forward end of what is known as the No. 1 end of the car all +the wires are carried to a slate switchboard in the motorman's cab. +This board is 44 x 27 inches, and is mounted directly back of the +motorman. The window space occupied by this board is ceiled up and the +space back of the panels is boxed in and provided with a door of steel +plate, forming a box, the cover, top, bottom, and sides of which are +lined with electrobestos 1/2-inch thick. All of the switches and +fuses, except the main trolley fuse and bus-line fuse, which are +encased and placed under the car, are carried on this switchboard. +Where the wires are carried through the floor or any partition, a +steel chute, lined with electrobestos, is used to protect the wires +against mechanical injury. It will be noted from the above that no +power wiring, switches, or fuses are placed in the car itself, all +such devices being outside in a special steel insulated compartment. + +A novel feature in the construction of these cars is the motorman's +compartment and vestibule, which differs essentially from that used +heretofore, and the patents are owned by the Interborough Company. The +cab is located on the platform, so that no space within the car is +required; at the same time the entire platform space is available for +ingress and egress except that on the front platform of the first car, +on which the passengers would not be allowed in any case. The side of +the cab is formed by a door which can be placed in three positions. +When in its mid-position it encloses a part of the platform, so as to +furnish a cab for the motorman, but when swung parallel to the end +sills it encloses the end of the platform, and this would be its +position on the rear platform of the rear car. The third position is +when it is swung around to an arc of 180 degrees, when it can be +locked in position against the corner vestibule post enclosing the +master controller. This would be its position on all platforms except +on the front of the front car or the rear of the rear car of the +train. + +The platforms themselves are not equipped with side gates, but with +doors arranged to slide into pockets in the side framing, thereby +giving up the entire platform to the passengers. These doors are +closed by an overhead lever system. The sliding door on the front +platform of the first car may be partly opened and secured in this +position by a bar, and thus serve as an arm-rest for the motorman. The +doors close against an air-cushion stop, making it impossible to +clutch the clothing or limbs of passengers in closing. + +[Illustration: INTERIOR VIEW--SKELETON FRAMING OF STEEL CAR] + +Pantagraph safety gates for coupling between cars are provided. They +are constructed so as to adjust themselves to suit the various +positions of adjoining cars while passing in, around, and out of +curves of 90 feet radius. + +On the door leading from the vestibule to the body of the car is a +curtain that can be automatically raised and lowered as the door is +opened or closed to shut the light away from the motorman. Another +attachment is the peculiar handle on the sliding door. This door is +made to latch so that it cannot slide open with the swaying of the +car, but the handle is so constructed that when pressure is applied +upon it to open the door, the same movement will unlatch it. + +Entering the car, the observer is at once impressed by the amount of +room available for passengers. The seating arrangements are similar to +the elevated cars, but the subway coaches are longer and wider than +the Manhattan, and there are two additional seats on each end. The +seats are all finished in rattan. Stationary crosswise seats are +provided after the Manhattan pattern, at the center of the car. The +longitudinal seats are 17-3/4 inches deep. The space between the +longitudinal seats is 4 feet 5 inches. + +The windows have two sashes, the lower one being stationary, while the +upper one is a drop sash. This arrangement reverses the ordinary +practice, and is desirable in subway operation and to insure safety +and comfort to the passengers. The side windows in the body of the +car, also the end windows and end doors, are provided with roll shades +with pinch-handle fixtures. + +[Illustration: INTERIOR VIEW OF PROTECTED WOODEN CAR] + +The floors are covered with hard maple strips, securely fastened to +the floor with ovalhead brass screws, thus providing a clean, dry +floor for all conditions of weather. + +Six single incandescent lamps are placed on the upper deck ceiling, +and a row of ten on each side deck ceiling is provided. There are two +lamps placed in a white porcelain dome over each platform, and the +pressure gauge is also provided with a miniature lamp. + +[Illustration: EXTERIOR VIEW--PROTECTED WOODEN CAR, SHOWING COPPER +SIDES] + +The head linings are of composite board. The interior finish is of +mahogany of light color. A mahogany handrail extends the full length +of the clerestory on each side of the car, supported in brass sockets +at the ends and by heavy brass brackets on each side. The handrail on +each side of the car carries thirty-eight leather straps. + +Each ventilator sash is secured on the inside to a brass operating +arm, manipulated by means of rods running along each side of the +clerestory, and each rod is operated by means of a brass lever, having +a fulcrum secured to the inside of the clerestory. + +All hardware is of bronze, of best quality and heavy pattern, +including locks, pulls, handles, sash fittings, window guards, railing +brackets and sockets, bell cord thimbles, chafing strips, hinges, and +all other trimmings. The upright panels between the windows and the +corner of the car are of plain mahogany, as are also the single post +pilasters, all of which are decorated with marquetry inlaid. The end +finish is of mahogany, forming a casing for the end door. + +[Illustration: FRAMING OF PROTECTED WOODEN CAR] + +[Sidenote: _Steel Cars_] + +At the time of placing the first contract for the rolling stock of the +subway, the question of using an all-steel car was carefully +considered by the management. Such a type of car, in many respects, +presented desirable features for subway work as representing the +ultimate of absolute incombustibility. Certain practical reasons, +however, prevented the adoption of an all-steel car in the spring of +1902 when it became necessary to place the orders mentioned above for +the first 500 cars. Principal among these reasons was the fact that no +cars of this kind had ever been constructed, and as the car building +works of the country were in a very congested condition all of the +larger companies declined to consider any standard specifications even +for a short-time delivery, while for cars involving the extensive use +of metal the question was impossible of immediate solution. Again, +there were a number of very serious mechanical difficulties to be +studied and overcome in the construction of such a car, such as +avoidance of excessive weight, a serious element in a rapid transit +service, insulation from the extremes of heat and cold, and the +prevention of undue noise in operation. It was decided, therefore, to +bend all energies to the production of a wooden car with sufficient +metal for strength and protection from accident, i. e., a stronger, +safer, and better constructed car than had heretofore been put in use +on any electric railway in the world. These properties it is believed +are embodied in the car which has just been described. + +[Illustration: METAL UNDERFRAME OF PROTECTED WOODEN CAR] + +The plan of an all-metal car, however, was not abandoned, and +although none was in use in passenger service anywhere, steps were +immediately taken to design a car of this type and conduct the +necessary tests to determine whether it would be suitable for railway +service. None of the car-building companies was willing to undertake +the work, but the courteous cooeperation of the Pennsylvania Railroad +Company was secured in placing its manufacturing facilities at Altoona +at the disposal of the Interborough Rapid Transit Railway Company. +Plans were prepared for an all-metal car, and after about fourteen +months of work a sample type was completed in December, 1903, which +was in every way creditable as a first attempt. + +The sample car naturally embodied some faults which only experience +could correct, the principal one being that the car was not only too +heavy for use on the elevated lines of the company, but attained an +undesirable weight for subway operation. From this original design, +however, a second design involving very original features has been +worked out, and a contract has been given by the Interborough Company +for 200 all-steel cars, which are now being constructed. While the +expense of producing this new type of car has obviously been great, +this consideration has not influenced the management of the company in +developing an equipment which promised the maximum of operating +safety. + +[Illustration: END VIEW OF MOTOR TRUCK] + +[Sidenote: _The General +Arrangements_] + +The general dimensions of the all-steel car differ only slightly from +those of the wooden car. The following table gives the dimensions of +the two cars, and also that of the Manhattan Railway cars: + + Wooden All-Steel Manhattan + Cars. Cars. Cars. + +Length over body corner posts, 42' 7" 41' 1/2" 39' 10" + +Length over buffers, 51' 2" 51' 2" 47' 1" + +Length over draw-bars, 51' 5" 51' 5" 47' 4" + +Width over side sills, 8' 8-3/8" 8' 6-3/4" 8' 6" + +Width over sheathing, 8' 10" 8' 7" 8' 7" + +Width over window sills, 8' 11-7/8" 9' 1/2" 8' 9" + +Width over battens, 8' 10-3/4" 8' 7-1/4" 8' 7-7/8" + +Width over eaves, 8' 8" 8' 8" 8' 9-1/2" + +Height from under side of sill + to top of plate, 7' 3-1/8" 7' 1" 7' 3" + +Height of body from under side + of center sill to top of roof, 8' 9-7/8" 8' 9-7/8" 9' 5-7/8" + +Height of truck from rail to + top of truck center plate + (car light), 2' 8" 2' 8" 2' 5-3/4" + +Height from top of rail to + underside of side sill at + truck center (car light), 3' 1-1/8" 3' 2-1/8" 3' 3-1/4" + +Height from top of rail to + top of roof not to exceed + (car light), 12' 3/4" 12' 0" 12' 10-1/2" + +The general frame plan of the all-steel car is clearly shown by the +photograph on page 128. As will be seen, the floor framing is made +up of two center longitudinal 6-inch I-beams and two longitudinal 5 x +3-inch steel side angles, extending in one piece from platform-end +sill to platform-end sill. The end sills are angles and are secured to +the side and center sills by cast-steel brackets, and in addition by +steel anti-telescoping plates, which are placed on the under side of +the sills and riveted thereto. The flooring is of galvanized, +corrugated sheet iron, laid across the longitudinal sills and secured +to longitudinal angles by rivets. This corrugated sheet holds the +fireproof cement flooring called "monolith." On top of this latter are +attached longitudinal floor strips for a wearing surface. The platform +flooring is of steel plate covered with rubber matting cemented to the +same. The side and end frame is composed of single and compound posts +made of steel angles or T's and the roof framing of wrought-iron +carlines and purlines. The sides of the cars are double and composed +of steel plates on the outside, riveted to the side posts and belt +rails, and lined with electrobestos. The outside roof is of fireproof +composite board, covered with canvas. The headlinings are of fireproof +composite, faced with aluminum sheets. The mouldings throughout are of +aluminum. The wainscoting is of "transite" board and aluminum, and the +end finish and window panels are of aluminum, lined with asbestos +felt. The seat frames are of steel throughout, as are also the cushion +frames. The sash is double, the lower part being stationary and the +upper part movable. The doors are of mahogany, and are of the sliding +type and are operated by the door operating device already described. + +[Illustration: SIDE VIEW OF MOTOR TRUCK] + +[Sidenote: _Trucks_] + +Two types of trucks are being built, one for the motor end, the other +for the trailer end of the car. The following are the principal +dimensions of the trucks: + + Motor Truck. Trailer Truck. + +Gauge of track,............................. 4' 8-1/2" 4' 8-1/2" +Distance between backs of wheel flanges,.... 4' 5-3/8" 4' 5-3/8" +Height of truck center plate above rail, + car body loaded with 15,000 pounds,....... 30" 30" +Height of truck side bearings above rail, + car body loaded,.......................... 34" 34" +Wheel base of truck,........................ 6' 8" 5' 6" +Weight on center plate with car body + loaded, about............................. 27,000 lbs. +Side frames, wrought-iron forged,........... 2-1/2" x 4" 1-1/2" x 3" +Pedestals, wrought-iron forged,......................... +Center transom, steel channel,.......................... +Truck bolster,.............................. cast steel. wood and iron. +Equalizing bars, wrought iron,.......................... +Center plate, cast steel,............................... +Spring plank, wrought iron,................. 1" x 3" white oak. +Bolster springs, elliptic, length, ......... 30" 32" +Equalizing springs, double coil, + outside dimensions,................... 4-7/8" x 7-1/2" 3-5/8" x 6" +Wheels, cast steel spoke center, + steel tired, diameter,.................... 33-3/4" 30" +Tires, tread M. C. B. Standard,......... 2-5/8" x 5-1/4" 2-5/8" x 5-1/4" +Axles, diameter at center,.................. 6-1/2" 4-3/4" +Axles, diameter at gear seat,............... 7-13/16" +Axles, diameter at wheel seat,.............. 7-3/4" 5-3/4" +Journals,................................... 5" x 9" 4-1/4" x 8" +Journal boxes, malleable iron, + M. C. B. Standard,.................................... + +Both the motor and the trailer trucks have been designed with the +greatest care for severe service, and their details are the outcome of +years of practical experience. + + + + +CHAPTER IX + +SIGNAL SYSTEM + + +Early in the development of the plans for the subway system in New +York City, it was foreseen that the efficiency of operation of a road +with so heavy a traffic as is being provided for would depend largely +upon the completeness of the block signaling and interlocking systems +adopted for spacing and directing trains. On account of the importance +of this consideration, not only for safety of passengers, but also for +conducting operation under exacting schedules, it was decided to +install the most complete and effective signaling system procurable. +The problem involved the prime consideration of: + + Safety and reliability. + + Greatest capacity of the lines consistent with the above. + + Facility of operation under necessarily restricted yard and + track conditions. + +In order to obtain the above desiderata it was decided to install a +complete automatic block signal system for the high-speed routes, +block protection for all obscure points on the low-speed routes, and +to operate all switches both for line movements and in yards by power +from central points. This necessarily involved the interconnection of +the block and switch movements at many locations and made the adoption +of the most flexible and compact appliances essential. + +Of the various signal systems in use it was found that the one +promising entirely satisfactory results was the electro-pneumatic +block and interlocking system, by which power in any quantity could be +readily conducted in small pipes any distance and utilized in compact +apparatus in the most restricted spaces. The movements could be made +with the greatest promptness and certainty and interconnected for the +most complicated situations for safety. Moreover, all essential +details of the system had been worked out in years of practical +operation on important trunk lines of railway, so that its reliability +and efficiency were beyond question. + +The application of such a system to the New York subway involved an +elaboration of detail not before attempted upon a railway line of +similar length, and the contract for its installation is believed to +be the largest single order ever given to a signal manufacturing +company. + +In the application of an automatic block system to an electric railway +where the rails are used for the return circuit of the propulsion +current, it is necessary to modify the system as usually applied to a +steam railway and introduce a track circuit control that will not be +injuriously influenced by the propulsion current. This had been +successfully accomplished for moderately heavy electric railway +traffic in the Boston elevated installation, which was the first +electric railway to adopt a complete automatic block signal system +with track circuit control. + +The New York subway operation, however, contemplated traffic of +unprecedented density and consequent magnitude of the electric +currents employed, and experience with existing track circuit control +systems led to the conclusion that some modification in apparatus was +essential to prevent occasional traffic delays. + +The proposed operation contemplates a possible maximum of two tracks +loaded with local trains at one minute intervals, and two tracks with +eight car express trains at two minute intervals, the latter class of +trains requiring at times as much as 2,000 horse power for each train +in motion. It is readily seen, then, that combinations of trains in +motion may at certain times occur which will throw enormous demands +for power upon a given section of the road. The electricity conveying +this power flows back through the track rails to the power station and +in so doing is subject to a "drop" or loss in the rails which varies +in amount according to the power demands. This causes disturbances in +the signal-track circuit in proportion to the amount of "drop," and it +was believed that under the extreme condition above mentioned the +ordinary form of track circuit might prove unreliable and cause delay +to traffic. A solution of the difficulty was suggested, consisting in +the employment of a current in the signal track circuit which would +have such characteristic differences from that used to propel the +trains as would operate selectively upon an apparatus which would in +turn control the signal. Alternating current supplied this want on +account of its inductive properties, and was adopted, after a +demonstration of its practicability under similar conditions +elsewhere. + +[Illustration: FRONT VIEW OF BLOCK SIGNAL POST, SHOWING LIGHTS, +INDICATORS AND TRACK STOP] + +After a decision was reached as to the system to be employed, the +arrangement of the block sections was considered from the standpoint +of maximum safety and maximum traffic capacity, as it was realized +that the rapidly increasing traffic of Greater New York would almost +at once tax the capacity of the line to its utmost. + +The usual method of installing automatic block signals in the United +States is to provide home and distant signals with the block sections +extending from home signal to home signal; that is, the block sections +end at the home signals and do not overlap each other. This is also +the arrangement of block sections where the telegraph block or +controlled manual systems are in use. The English block systems, +however, all employ overlaps. Without the overlap, a train in passing +from one block section to the other will clear the home signals for +the section in the rear, as soon as the rear of the train has passed +the home signal of the block in which it is moving. It is thus +possible for a train to stop within the block and within a few feet of +this home signal. If, then, a following train should for any reason +overrun this home signal, a collision would result. With the overlap +system, however, a train may stop at any point in a block section and +still have the home signal at a safe stopping distance in the rear of +the train. + +Conservative signaling is all in favor of the overlap, on account of +the safety factor, in case the signal is accidentally overrun. Another +consideration was the use of automatic train stops. These stops are +placed at the home signals, and it is thus essential that a stopping +distance should be afforded in advance of the home signal to provide +for stopping the train to which the brake had been applied by the +automatic stop. + +Ordinarily, the arrangement of overlap sections increases the length +of block sections by the length of the overlap, and as the length of +the section fixed the minimum spacing of trains, it was imperative to +make the blocks as short as consistent with safety, in order not to +cut down the carrying capacity of the railway. This led to a study of +the special problem presented by subway signaling and a development of +a blocking system upon lines which it is believed are distinctly in +advance of anything heretofore done in this direction. + +[Illustration: REAR VIEW OF BLOCK SIGNAL POST, SHOWING TRANSFORMER AND +INSTRUMENT CASES WITH DOORS OPEN] + +Block section lengths are governed by speed and interval between +trains. Overlap lengths are determined by the distance in which a +train can be stopped at a maximum speed. Usually the block section +length is the distance between signals, plus the overlap; but where +maximum traffic capacity is desired the block section length can be +reduced to the length of two overlaps, and this was the system adopted +for the Interborough. The three systems of blocking trains, with and +without overlaps, is shown diagramatically on page 143, where two +successive trains are shown at the minimum distances apart for +"clear" running for an assumed stopping distance of 800 feet. The +system adopted for the subway is shown in line "C," giving the least +headway of the three methods. + +[Illustration: PNEUMATIC TRACK STOP, SHOWING STOP TRIGGER IN UPRIGHT +POSITION] + +The length of the overlap was given very careful consideration by the +Interborough Rapid Transit Company, who instituted a series of tests +of braking power of trains; from these and others made by the +Pennsylvania Railroad Company, curves were computed so as to determine +the distance in which trains could be stopped at various rates of +speed on a level track, with corrections for rising and falling to +grades up to 2 per cent. Speed curves were then plotted for the trains +on the entire line, showing at each point the maximum possible speed, +with the gear ratio of the motors adopted. A joint consideration of +the speeds, braking efforts, and profile of the road were then used to +determine at each and every point on the line the minimum allowable +distance between trains, so that the train in the rear could be +stopped by the automatic application of the brakes before reaching a +train which might be standing at a signal in advance; in other words, +the length of the overlap section was determined by the local +conditions at each point. + +In order to provide for adverse conditions the actual braking +distances was increased by 50 per cent.; for example, the braking +distance of a train moving 35 miles an hour is 465 feet, this would be +increased 50 per cent. and the overlap made not less than 697 feet. +With this length of overlap the home signals could be located 697 feet +apart, and the block section length would be double this or 1394 feet. +The average length of overlaps, as laid out, is about 800 feet, and +the length of block sections double this, or 1,600 feet. + +[Illustration: VIEW UNDER CAR, SHOWING TRIGGER ON TRUCK IN POSITION TO +ENGAGE WITH TRACK STOP] + +The protection provided by this unique arrangement of signals is +illustrated on page 143. Three positions of train are shown: + + "A." MINIMUM distance between trains: The first train has + just passed the home signal, the second train is stopped by + the home signal in the rear; if this train had failed to stop + at this point, the automatic stop would have applied the air + brake and the train would have had the overlap distance in + which to stop before it could reach the rear of the train in + advance; therefore, under the worst conditions, no train can + get closer to the train in advance than the length of the + overlap, and this is always a safe stopping distance. + + "B." CAUTION distance between train: The first train in same + position as in "A," the second train at the third home signal + in the rear; this signal can be passed under caution, and + this distance between trains is the caution distance, and is + always equal to the length of the block section, or two + overlaps. + + "C." CLEAR distance between trains: First train in same + position as in "A," second train at the fourth home signal in + the rear; at this point both the home and distant signals are + clear, and the distance between the trains is now the clear + running distance; that is, when the trains are one block + section plus an overlap apart they can move under clear + signal, and this distance is used in determining the running + schedule. It will be noted in "C" that the first train has + the following protection: Home signals 1 and 2 in stop + position, together with the automatic stop at signal 2 in + position to stop a train, distant signal 1, 2, and 3 all at + caution, or, in other words, a train that has stopped is + always protected by two home signals in its rear, and by + three caution signals, in addition to this an automatic stop + placed at a safe stopping distance in the rear of the train. + +[Illustration: ELECTRO-PNEUMATIC INTERLOCKING MACHINE ON STATION +PLATFORM] + +[Illustration: SPECIAL INTERLOCKING SIGNAL CABIN SOUTH OF BROOKLYN +BRIDGE STATION] + +[Sidenote: _Description +of Block +Signaling +System_] + +The block signaling system as installed consists of automatic +overlapping system above described applied to the two express tracks +between City Hall and 96th Street, a distance of six and one-half +miles, or thirteen miles of track; and to the third track between 96th +and 145th Streets on the West Side branch, a distance of two and +one-half miles. This third track is placed between the two local +tracks, and will be used for express traffic in both directions, +trains moving toward the City Hall in the morning and in the opposite +direction at night; also the two tracks from 145th Street to Dyckman +Street, a distance of two and one-half miles, or five miles of track. +The total length of track protected by signals is twenty-four and +one-half miles. + +The small amount of available space in the subway made it necessary to +design a special form of the signal itself. Clearances would not +permit of a "position" signal indication, and, further, a position +signal purely was not suitable for the lighting conditions of the +subway. A color signal was therefore adopted conforming to the adopted +rules of the American Railway Association. It consists of an iron case +fitted with two white lenses, the upper being the home signal and the +lower the distant. Suitable colored glasses are mounted in slides +which are operated by pneumatic cylinders placed in the base of the +case. Home and dwarf signals show a red light for the danger or "stop" +indication. Distant signals show a yellow light for the "caution" +indication. All signals show a green light for the "proceed" or clear +position. Signals in the subway are constantly lighted by two +electric lights placed back of each white lens, so that the lighting +will be at all times reliable. + +On the elevated structure, semaphore signals of the usual type are +used. The signal lighting is supplied by a special alternating current +circuit independent of the power and general lighting circuits. + +A train stop or automatic stop of the Kinsman system is used at all +block signals, and at many interlocking signals. This is a device for +automatically applying the air brakes to the train if it should pass a +signal in the stop position. This is an additional safeguard only to +be brought into action when the danger indication has for any reason +been disregarded, and insures the maintenance of the minimum distance +between trains as provided by the overlaps established. + +Great care has been given to the design, construction, and +installation of the signal apparatus, so as to insure reliability of +operation under the most adverse conditions, and to provide for +accessibility to all the parts for convenience in maintenance. The +system for furnishing power to operate and control the signals +consists of the following: + +Two 500-volt alternating current feed mains run the entire length of +the signal system. These mains are fed by seven direct-current +motor-driven generators operated in multiple located in the various +sub-power stations. Any four of these machines are sufficient to +supply the necessary current for operating the system. Across these +alternating mains are connected the primary coils of track +transformers located at each signal, the secondaries of which supply +current of about 10 volts to the rails of the track sections. Across +the rails at the opposite end of the section is connected the track +relay, the moving element of which operates a contact. This contact +controls a local direct-current circuit operating, by compressed air, +the signal and automatic train stop. + +Direct current is furnished by two mains extending the length of the +system, which are fed by eight sets of 16-volt storage batteries in +duplicate. These batteries are located in the subway at the various +interlocking towers, and are charged by motor generators, one of which +is placed at each set of batteries. These motor generators are driven +by direct current from the third rail and deliver direct current of 25 +volts. + +The compressed air is supplied by six air compressors, one located at +each of the following sub-stations: Nos. 11, 12, 13, 14, 16, and 17. +Three of these are reserve compressors. They are motor-driven by +direct-current motors, taking current from the direct-current buss +bars at sub-stations at from 400 to 700 volts. The capacity of each +compressor is 230 cubic feet. + +[Illustration: MAIN LINE, PIPING AND WIRING FOR BLOCK AND INTERLOCKING +SYSTEM, SHOWING JUNCTION BOX ON COLUMN] + +The motor-driven air compressors are controlled by a governor which +responds to a variation of air pressure of five pounds or less. When +the pressure has reached a predetermined point the machine is stopped +and the supply of cooling water shut off. When the pressure has fallen +a given amount, the machine is started light, and when at full speed +the load is thrown on and the cooling water circulation reestablished. +Oiling of cylinders and bearings is automatic, being supplied only +while the machines are running. + +Two novel safety devices having to do especially with the signaling +may be here described. The first is an emergency train stop. It is +designed to place in the hands of station attendants, or others, the +emergency control of signals. The protection afforded is similar in +principle to the emergency brake handle found in all passenger cars, +but operates to warn all trains of an extraneous danger condition. It +has been shown in electric railroading that an accident to apparatus, +perhaps of slight moment, may cause an unreasoning panic, on account +of which passengers may wander on adjoining tracks in face of +approaching trains. To provide as perfectly as practicable for such +conditions, it has been arranged to loop the control of signals into +an emergency box set in a conspicuous position in each station +platform. The pushing of a button on this box, similar to that of the +fire-alarm signal, will set all signals immediately adjacent to +stations in the face of trains approaching, so that all traffic may be +stopped until the danger condition is removed. + +The second safety appliance is the "section break" protection. This +consists of a special emergency signal placed in advance of each +separate section of the third rail; that is, at points where trains +move from a section fed by one sub-station to that fed by another. +Under such conditions the contact shoes of the train temporarily span +the break in the third rail. In case of a serious overload or ground +on one section, the train-wiring would momentarily act as a feeder for +the section, and thus possibly blow the train fuses and cause delay. +In order, therefore, to prevent trains passing into a dangerously +overloaded section, an overload relay has been installed at each +section break to set a "stop" signal in the face of an approaching +train, which holds the train until the abnormal condition is removed. + +[Illustration: THREE METHODS OF BLOCK SIGNALING] + +[Illustration: DIAGRAM OF OVERLAPPING BLOCK SIGNAL SYSTEM +ILLUSTRATING POSSIBLE POSITIONS OF TRAINS RUNNING UNDER SAME] + +[Sidenote: _Interlocking +System_] + +The to-and-fro movement of a dense traffic on a four-track railway +requires a large amount of switching, especially when each movement is +complicated by junctions of two or more lines. Practically every +problem of trunk line train movement, including two, three, and +four-track operation, had to be provided for in the switching plants +of the subway. Further, the problem was complicated by the restricted +clearances and vision attendant upon tunnel construction. It was +estimated that the utmost flexibility of operation should be provided +for, and also that every movement be certain, quick, and safe. + +All of the above, which are referred to in the briefest terms only, +demanded that all switching movements should be made through the +medium of power-operated interlocking plants. These plants in the +subway portions of the line are in all cases electro-pneumatic, while +in the elevated portions of the line mechanical interlocking has been, +in some cases, provided. + +A list of the separate plants installed will be interesting, and is +given below: + +Location. Interlocking Working + Machines. Levers. +MAIN LINE. + +City Hall, 3 32 +Spring Street, 2 10 +14th Street, 2 16 +18th Street, 1 4 +42d Street, 2 15 +72d Street 2 15 +96th Street 2 19 + +WEST SIDE BRANCH. + +100th Street, 1 6 +103d Street, 1 6 +110th Street, 2 12 +116th Street, 2 12 +Manhattan Viaduct, 1 12 +137th Street, 2 17 +145th Street, 2 19 +Dyckman Street, 1 12 +216th Street, 1 14 + +EAST SIDE BRANCH. + +135th Street, 2 6 +Lenox Junction, 1 7 +145th Street, 1 9 +Lenox Avenue Yard, 1 35 +Third and Westchester Avenue Junction, 1 13 +St. Anna Avenue, 1 24 +Freeman Street, 1 12 +176th Street, 2 66 + ---- ---- + Total, 37 393 + +The total number of signals, both block and interlocking, is as follows: + +Home signals, 354 +Dwarf signals, 150 +Distant signals, 187 + ---- + Total, 691 + Total number of switches, 224 + +It will be noted that in the case of the City Hall Station three +separate plants are required, all of considerable size, and intended +for constant use for a multiplicity of movements. It is, perhaps, +unnecessary to state that all the mechanism of these important +interlocking plants is of the most substantial character and provided +with all the necessary safety appliances and means for rapidly setting +up the various combinations. The interlocking machines are housed in +steel concrete "towers," so that the operators may be properly +protected and isolated in the performance of their duties. + + + + +CHAPTER X + +SUBWAY DRAINAGE + + +The employment of water-proofing to the exterior surfaces of the +masonry shell of the tunnel, which is applied to the masonry, almost +without a break along the entire subway construction, has made it +unnecessary to provide an extensive system of drains, or sump pits, of +any magnitude, for the collection and removal of water from the +interior of the tunnel. + +On the other hand, however, at each depression or point where water +could collect from any cause, such as by leakage through a cable +manhole cover or by the breaking of an adjacent water pipe, or the +like, a sump pit or drain has been provided for carrying the water +away from the interior of the tunnel. + +For all locations, where such drains, or sump pits, are located above +the line of the adjacent sewer, the carrying of the water away has +been easy to accomplish by employing a drain pipe in connection with +suitable traps and valves. + +In other cases, however, where it is necessary to elevate the water, +the problem has been of a different character. In such cases, where +possible, at each depression where water is liable to collect, a well, +or sump pit, has been constructed just outside the shell of the +tunnel. The bottom of the well has been placed lower than the floor of +the tunnel, so that the water can flow into the well through a drain +connecting to the tunnel. + +Each well is then provided with a pumping outfit; but in the case of +these wells and in other locations where it is necessary to maintain +pumping devices, it has not been possible to employ a uniform design +of pumping equipment, as the various locations offer different +conditions, each employing apparatus best suited to the requirements. + +In no case, except two, is an electric pump employed, as the +employment of compressed air was considered more reliable. + +The several depressions at which it is necessary to maintain a pumping +plant are enumerated as follows: + + No. 1--Sump at the lowest point on City Hall Loop. + + No. 2--Sump at intersection of Elm and White Streets. + + No. 3--Sump at 38th Street in the Murray Hill Tunnel. + + No. 4--Sump at intersection of 46th Street and Broadway. + + No. 5--Sump at intersection of 116th Street and Lenox Avenue. + + No. 6--Sump at intersection of 142d Street and Lenox Avenue. + + No. 7--Sump at intersection of 147th Street and Lenox Avenue. + + No. 8--Sump at about 144th Street in Harlem River approach. + + No. 9--Sump at the center of the Harlem River Tunnel. + + No. 10--Sump at intersection of Gerard Avenue and 149th Street. + +In addition to the above mentioned sumps, where pumping plants are +maintained, it is necessary to maintain pumping plants at the +following points: + + Location No. 1--At the cable tunnel constructed under the + Subway at 23d Street and Fourth Avenue. + + Location No. 2--At the sub-subway at 42d Street and Broadway. + + Location No. 3--At the portal of the Lenox Avenue extension + at 148th Street. + + Location No. 4--At the southerly end of the Harlem River tube. + + Location No. 5--At the northerly end of the Harlem River tube. + + Location No. 6--At the portal at Bergen Avenue and 149th Street. + +In the case of the No. 1 sump a direct-connected electric +triple-plunger pump is employed, situated in a pump room about 40 feet +distant from the sump pit. In the case of Nos. 2, 4, and 7 sumps, +automatic air lifts are employed. This apparatus is placed in those +sump wells which are not easily accessible, and the air lift was +selected for the reason that no moving parts are conveyed in the +air-lift construction other than the movable ball float and valve +which control the device. The air lift consists of concentric piping +extending several feet into the ground below the bottom of the well, +and the water is elevated by the air producing a rising column of +water of less specific weight than the descending column of water +which is in the pipe extending below the bottom of the sump well. + +In the case of Nos. 3 and 5 sumps, and for Location No. 1, automatic +air-operated ejectors have been employed, for the reason that the +conditions did not warrant the employment of air lifts or electric or +air-operated pumps. + +In the case of Nos. 6, 8, 9, and 10 sumps and for Locations Nos. 2, 4, +and 5, air-operated reciprocating pumps will be employed. These pumps +will be placed in readily accessible locations, where air lifts could +not be used, and this type of pump was selected as being the most +reliable device to employ. + +In the case of Location No. 3, where provision has to be made to +prevent a large amount of yard drainage, during a storm, from entering +the tunnel where it descends from the portal, it was considered best +to employ large submerged centrifugal pumps, operated by reciprocating +air engines. Also for the portal, at Location No. 6, similar +centrifugal pumps will be employed, but as compressed air is not +available at this point, these pumps will be operated by electric +motors. + +The air supply to the air-operating pumping devices will be +independent from the compressed air line which supplies air to the +switch and signal system, but break-down connections will be made +between the two systems, so that either system can help the other out +in case of emergency. + +A special air-compressor plant is located at the 148th Street repair +shop, and another plant within the subway at 41st Street, for +supplying air to the pumps, within the immediate locality of each +compressor plant. For the more remote pumps, air will be supplied by +smaller air compressors located within passenger stations. In one +case, for the No. 2 sump, air will be taken from the switch and signal +air-compressor plant located at the No. 11 sub-station. + + + + +CHAPTER XI + +REPAIR AND INSPECTION SHED + + +While popularly and not inaccurately known as the "Subway System," the +lines of the Interborough Company comprise also a large amount of +trackage in the open air, and hence the rolling stock which has +already been described is devised with the view to satisfying all the +peculiar and special conditions thus involved. A necessary corollary +is the requirement of adequate inspection and repair shops, so that +all the rolling stock may at all times be in the highest state of +efficiency; and in this respect the provision made by the company has +been lavish and liberal to a degree. + +The repair and inspection shop of the Interborough Rapid Transit +Company adjoins the car yards of the company and occupies the entire +block between Seventh Avenue on the west, Lenox Avenue and the Harlem +River on the east, 148th Street on the south, and 149th Street on the +north. The electric subway trains will enter the shops and car yard by +means of the Lenox Avenue extension, which runs directly north from +the junction at 142d Street and Lenox Avenue of the East Side main +line. The branch leaves the main line at 142d Street, gradually +approaches the surface, and emerges at about 147th Street. + +[Sidenote: _General +Arrangement_] + +The inspection shed is at the southern end of the property and +occupies an area of approximately 336 feet by 240 feet. It is divided +into three bays, of which the north bay is equipped with four tracks +running its entire length, and the middle bay with five tracks. The +south bay contains the machine-tool equipment, and consists of +eighteen electrically driven machines, locker and wash rooms, heating +boilers, etc., and has only one track extending through it. + +[Sidenote: _Construction_] + +The construction of the inspection shops is that which is ordinarily +known as "reinforced concrete," and no wood is employed in the walls +or roof. The building is a steel structure made up of four rows of +center columns, which consist of twenty-one bays of 16 feet each, +supporting the roof trusses. The foundations for these center columns +are concrete piers mounted on piles. After the erection of the steel +skeleton, the sides of the building and the interior walls are +constructed by the use of 3/4-inch furring channels, located 16 inches +apart, on which are fastened a series of expanded metal laths. The +concrete is then applied to these laths in six coats, three on each +side, and termed respectively the scratch coat, the rough coat, and +the fining coat. In the later, the concrete is made with white sand, +to give a finished appearance to the building. + +The roof is composed of concrete slabs, reinforced with expanded metal +laths and finished with cement and mortar. It is then water-proofed +with vulcanite water-proofing and gravel. + +In this connection it might be said that, although this system of +construction has been employed before, the building under +consideration is the largest example of this kind of work yet done in +the neighborhood of New York City. It was adopted instead of +corrugated iron, as it is much more substantial, and it was considered +preferable to brick, as the later would have required much more +extensive foundations. + +The doors at each of the bays of the building are of rolling steel +shutter type, and are composed of rolled-steel strips which interloop +with each other, so that while the entire door is of steel, it can +easily be raised and lowered. + +[Sidenote: _Capacity and +Pit Room_] + +All of the tracks in the north and middle bays are supplied with pits +for inspecting purposes, and as each track has a length sufficient to +hold six cars, the capacity of these two bays is fifty-four cars. + +The inspection pits are heated by steam and lighted by electric light, +for which latter purpose frequent sockets are provided, and are also +equipped with gas pipes, so that gas torches can be used instead of +gasoline. + +[Sidenote: _Trolley +Connection_] + +As usual in shops of this kind, the third rail is not carried into the +shops, but the cars will be moved about by means of a special trolley. +In the middle bay this trolley consists of a four-wheeled light-frame +carriage, which will run on a conductor located in the pit. The +carriage has attached to it a flexible wire which can be connected to +the shoe-hanger of the truck or to the end plug of the car, so that +the cars can be moved around in the shops by means of their own +motors. In the north bay, where the pits are very shallow, the +conductor is carried overhead and consists of an 8-pound T-rail +supported from the roof girders. + +The middle bay is provided with a 50-ton electric crane, which spans +all of the tracks in this shop and is so arranged that it can serve +any one of the thirty cars on the five tracks, and can deliver the +trucks, wheels, motors, and other repair parts at either end of the +shops, where they can be transferred to the telpherage hoist. + +[Sidenote: _The +Telpherage +System_] + +One of the most interesting features of the shops is the electric +telpherage system. This system runs the entire length of the north and +south bays crossing the middle bay or erection shop at each end, so +that the telpherage hoist can pick up in the main room any wheels, +trucks, or other apparatus which may be required, and can take them +either into the north bay for painting, or into the south bay or +machine shop for machine-tool work. The telpherage system extends +across the transfer table pit at the west end of the shops and into +the storehouse and blacksmith shop at the Seventh Avenue end of the +grounds. + +The traveling telpherage hoist has a capacity of 6,000 pounds. The +girders upon which it runs consist of 12-inch I-beams, which are hung +from the roof trusses. The car has a weight of one ton and is +supported by and runs on the I-beam girders by means of four 9-inch +diameter wheels, one on each side. The hoist is equipped with two +motors. The driving motor of two horse power is geared by double +reduction gearing to the driving wheels at one end of the hoist. The +hoist motor is of eight horse power, and is connected by worm gearing +and then by triple reduction gearing to the hoist drum. The motors are +controlled by rheostatic controllers, one for each motor. The hoist +motor is also fitted with an electric brake by which, when the power +is cut off, a band brake is applied to the hoisting drum. There is +also an automatic cut-out, consisting of a lever operated by a nut, +which travels on the threaded extension of the hoisting drum shaft, +and by which the current on the motor is cut off and the brake applied +if the chain hook is wound up too close to the hoist. + +[Sidenote: _Heating and +Lighting_] + +The buildings are heated throughout with steam, with vacuum system of +return. The steam is supplied by two 100 horse power return tubular +boilers, located at the southeastern corner of the building and +provided with a 28-inch stack 60 feet high. The heat is distributed at +15 pounds pressure throughout the three bays by means of coil +radiators, which are placed vertically against the side walls of the +shop and storeroom. In addition, heating pipes are carried through the +pits as already described. The shops are well lighted by large windows +and skylights, and at night by enclosed arc lights. + +[Illustration: INTERIOR VIEW OF 148TH STREET REPAIR SHOPS] + +[Sidenote: _Fire +Protection_] + +The shops and yards are equipped throughout with fire hydrants and +fire plugs, hose and fire extinguishers. The water supply taps the +city main at the corner of Fifth Avenue and 148th Street, and pipes +are carried along the side of the north and south shops, with three +reel connections on each line. A fire line is also carried through the +yards, where there are four hydrants, also into the general storeroom. + +[Sidenote: _General +Store Room_] + +The general storeroom, oil room, and blacksmith shop occupy a building +199 feet by 22 feet in the southwestern corner of the property. This +building is of the same general construction as that of the inspection +shops. The general storeroom, which is that fronting on 148th Street, +is below the street grade, so that supplies can be loaded directly +onto the telpherage hoist at the time of their receipt, and can be +carried to any part of the works, or transferred to the proper +compartments in the storeroom. Adjoining the general room is the oil +and paint storeroom, which is separated from the rest of the building +by fire walls. This room is fitted with a set of eight tanks, each +with a capacity of 200 gallons. As the barrels filled with oil and +other combustible material are brought into this room by the +telpherage system they are deposited on elevated platforms, from which +their contents can be tapped directly into the tank. + +[Sidenote: _Blacksmith +Shop_] + +The final division of the west shops is that in the northeastern +corner, which is devoted to a blacksmith shop. This shop contains six +down-draught forges and one drop-hammer, and is also served by the +telpherage system. + +[Sidenote: _Transfer +Table_] + +Connecting the main shops with the storeroom and blacksmith or west +shops is a rotary transfer table 46 feet 16-13/16 inches long and with +a run of 219 feet. The transfer table is driven by a large electric +motor the current being supplied through a conductor rail and sliding +contact shoe. The transfer table runs on two tracks and is mounted on +33-inch standard car wheels. + +[Sidenote: _Employees_] + +The south side of the shop is fitted with offices for the Master +Mechanic and his department. + +The working force will comprise about 250 in the shops, and their +lockers, lavatories, etc., are located in the south bay. + + + + +CHAPTER XII + +SUB-CONTRACTORS + + +The scope of this book does not permit an enumeration of all the +sub-contractors who have done work on the Rapid Transit Railroad. The +following list, however, includes the sub-contractors for all the more +important parts of the construction and equipment of the road. + + * * * * * + +_General Construction, Sub-section Contracts, Track and Track +Material, Station Finish, and Miscellaneous Contracts_ + +S. L. F. Deyo, Chief Engineer. + + +_Sub-sections_ + +For construction purposes the road was divided into sub-sections, and +sub-contracts were let which included excavation, construction and +re-construction of sub-surface structures, support of surface railway +tracks and abutting buildings, erection of steel (underground and +viaduct), masonry work and tunnel work under the rivers; also the +plastering and painting of the inside of tunnel walls and restoration +of street surface. + +Bradley, William, Sub-sections 6A and 6B, 60th Street to 104th Street. + +Degnon-McLean Contracting Company (Degnon Contracting Company), +Sub-section 1, 2 and 5A, Post-office to Great Jones Street and 41st +Street and Park Avenue to 47th Street and Broadway. + +Farrell, E. J., Sub-section, Lenox Avenue Extension, 142d Street to +148th Street. + +Farrell & Hopper (Farrell, Hopper & Company), Sub-sections 7 and 8, +103d Street and Broadway to 135th Street and Lenox Avenue. + +Holbrook, Cabot & Daly (Holbrook, Cabot & Daly Contracting Company), +Sub-section 3, Great Jones Street to 33d Street. + +McCabe & Brother, L. B. (R. C. Hunt, Superintendent), Sub-sections 13 +and 14, 133d Street to Hillside Avenue. + +McMullen & McBean, Sub-section 9A, 135th Street and Lenox Avenue to +Gerard Avenue and 149th Street. + +Naughton & Company (Naughton Company), Sub-section 5B, 47th Street to +60th Street. + +Roberts, E. P., Sub-sections 10, 12, and 15, Foundations (Viaducts), +Brook Avenue to Bronx Park, 125th Street to 133d Street, and Hillside +Avenue to Bailey Avenue. + +Rodgers, John C., Sub-section 9B, Gerard Avenue to Brook Avenue. + +Shaler, Ira A. (Estate of Ira A. Shaler), Sub-section 4, 33d Street to +41st Street. + +Shields, John, Sub-section 11, 104th Street to 125th Street. + +Terry & Tench Construction Company (Terry & Tench Company), +Sub-sections 10, 12, and 15, Steel Erection (Viaducts), Brook Avenue +to Bronx Park, 125th Street to 133d Street, and Hillside Avenue to +Bailey Avenue. + + +BROOKLYN EXTENSION. + +Cranford & McNamee, Sub-section 3, Clinton Street to Flatbush and +Atlantic Avenues, Brooklyn. + +Degnon-McLean Contracting Company (Degnon Contracting Company), +Sub-section 1, Park Row to Bridge Street, Manhattan. + +Onderdonk, Andrew (New York Tunnel Company), Sub-sections 2 and 2A, +Bridge Street, Manhattan, to Clinton and Joralemon Streets, Brooklyn. + + +TRACK AND TRACK MATERIAL + +American Iron & Steel Manufacturing Company, Track Bolts. + +Baxter & Company, G. S., Ties. + +Connecticut Trap Rock Quarries, Ballast. + +Dilworth, Porter & Company, Spikes. + +Holbrook, Cabot & Rollins (Holbrook, Cabot & Rollins Corporation), +Track Laying, City Hall to Broadway and 42d Street. + +Long Clove Trap Rock Company, Ballast. + +Malleable Iron Fittings Company, Cup Washers. + +Naughton Company, Track Laying, Underground Portion of Road north of +42d Street and Broadway. + +Pennsylvania Steel Company, Running Rails, Angle Bars, Tie Plates and +Guard Rails. + +Ramapo Iron Works, Frogs and Switches, Filler Blocks and Washers. + +Sizer & Company, Robert R., Ties. + +Terry & Tench Construction Company (Terry & Tench Company), Timber +Decks for Viaduct Portions, and Laying and Surfacing Track on Viaduct +Portions. + +Weber Railway Joint Manufacturing Company, Weber Rail Joints. + + +STATION FINISH + +American Mason Safety Tread Company, Safety Treads. + +Atlantic Terra Cotta Company, Terra Cotta. + +Boote Company, Alfred, Glazed Tile and Art Ceramic Tile. + +Byrne & Murphy, Plumbing, 86th Street Station. + +Dowd & Maslen, Brick Work for City Hall and other Stations and +Superstructures for 72d Street, 103d Street and Columbia University +Stations. + +Empire City Marble Company, Marble. + +Grueby Faience Company, Faience. + +Guastavino Company, Guastavino Arch, City Hall Station. + +Hecla Iron Works, Kiosks and Eight Stations on Elevated Structure. + +Herring-Hall-Marvin Safe Company, Safes. + +Holbrook, Cabot & Rollins Corporation, Painting Stations. + +Howden Tile Company, Glazed Tile and Art Ceramic Tile. + +Laheny Company, J. E., Painting Kiosks. + +Manhattan Glass Tile Company, Glass Tile, and Art Ceramic Tile. + +Parry, John H., Glass Tile and Art Ceramic Tile. + +Pulsifer & Larson Company, Illuminated Station Signs. + +Rookwood Pottery Company, Faience + +Russell & Irwin Manufacturing Company, Hardware + +Simmons Company, John, Railings and Gates. + +Tracy Plumbing Company, Plumbing. + +Tucker & Vinton, Strap Anchors for Kiosks. + +Turner Construction Company, Stairways, Platforms, and Platform +Overhangs. + +Vulcanite Paving Company, Granolithic Floors. + + +MISCELLANEOUS + +American Bridge Company, Structural Steel. + +American Vitrified Conduit Company, Ducts. + +Blanchite Process Paint Company, Plaster Work and Blanchite Enamel +Finish on Tunnel Side Walls. + +Brown Hoisting Machinery Company, Signal Houses at Four Stations. + +Camp Company, H. B., Ducts. + +Cunningham & Kearns, Sewer Construction, Mulberry Street, East 10th +Street, and East 22d Street Sewers. + +Fox & Company, John, Cast Iron. + +McRoy Clay Works, Ducts. + +Norton & Dalton, Sewer Construction, 142d Street Sewer. + +Onondaga Vitrified Brick Company, Ducts. + +Pilkington, James, Sewer Construction, Canal Street and Bleecker +Street Sewers. + +Simmons Company, John, Iron Railings, Viaduct Sections. + +Sicilian Asphalt Paving Company, Waterproofing. + +Tucker & Vinton, Vault Lights. + +United Building Material Company, Cement. + + * * * * * + +_Electrical Department_ + +L. B. Stillwell, Electrical Director. + + +Electric plant for generation, transmission, conversion, and +distribution of power, third rail construction, electrical car +equipment, lighting system, fire and emergency alarm systems: + +American Steel & Wire Company, Cable. + +Bajohr, Carl, Lightning Rods. + +Broderick & Company, Contact Shoes. + +Cambria Steel Company, Contact Rail. + +Columbia Machine Works & Malleable Iron Company, Contact Shoes. + +Consolidated Car Heating Company, Car Heaters. + +D. & W. Fuse Company, Fuse Boxes and Fuses. + +Electric Storage Battery Company, Storage Battery Plant. + +Gamewell Fire Alarm Telegraph Company, Fire and Emergency Alarm +Systems. + +General Electric Company, Motors, Power House and Sub-station +Switchboards, Control Apparatus, Cable. + +General Incandescent Arc Light Company, Passenger Station +Switchboards. + +India Rubber & Gutta Percha Insulating Company, Cables. + +Keasby & Mattison Company, Asbestos. + +Malleable Iron Fittings Company, Third Rail and other Castings. + +Mayer & Englund Company, Rail Bonds. + +Mitchell Vance Company, Passenger Station Electric Light Fixtures. + +National Conduit & Cable Company, Cables. + +National Electric Company, Air Compressors. + +Nernst Lamp Company, Power Station Lighting. + +Okonite Company, Cables. + +Prometheus Electric Company, Passenger Station Heaters. + +Roebling's Sons Company, J. A., Cables. + +Reconstructed Granite Company, Third Rail Insulators. + +Standard Underground Cable Company, Cables. + +Tucker Electrical Construction Company, Wiring for Tunnel and +Passenger Station Lights. + +Westinghouse Electric & Manufacturing Company, Alternators, Exciters, +Transformers, Motors, Converters, Blower Outfits. + +Westinghouse Machine Company, Turbo Alternators. + + * * * * * + +_Mechanical and Architectural Department_ + +John Van Vleck, Mechanical and Construction Engineer. + + +Power house and sub-station, steam plant, repair shop, tunnel +drainage, elevators. + + +POWER HOUSE + +Alberger Condenser Company, Condensing Equipment. + +Allis-Chalmers Company, Nine 8,000-11,000 H. P. Engines. + +Alphons Custodis Chimney Construction Company, Chimneys. + +American Bridge Company, Structural Steel. + +Babcock & Wilcox Company, Fifty-two 600 H. P. Boilers and Six +Superheaters. + +Burhorn, Edwin, Castings. + +Gibson Iron Works, Thirty-six Hand-fired Grates. + +Manning, Maxwell & Moore, Electric Traveling Cranes and Machine Tools. + +Milliken Brothers, Ornamental Chimney Caps. + +Otis Elevator Company, Freight Elevator. + +Peirce, John, Power House Superstructure. + +Power Specialty Company, Four Superheaters. + +Ryan & Parker, Foundation Work and Condensing Water Tunnels, etc. + +Robins Conveying Belt Company, Coal and Ash Handling Apparatus. + +Reese, Jr., Company, Thomas, Coal Downtake Apparatus, Oil Tanks, etc. + +Riter-Conley Manufacturing Company, Smoke Flue System. + +Sturtevant Company, B. F., Blower Sets. + +Tucker & Vinton, Concrete Hot Wells. + +Treadwell & Company, M. H., Furnace Castings, etc. + +Walworth Manufacturing Company, Steam, Water, and Drip Piping. + +Westinghouse, Church, Kerr & Company, Three Turbo Generator Sets and +Two Exciter Engines. + +Westinghouse Machine Company, Stokers. + +Wheeler Condenser Company, Feed Water Heaters. + +Worthington, Henry R., Boiler Feed Pumps. + + +SUB-STATIONS + +American Bridge Company, Structural Steel. + +Carlin & Company, P. J., Foundation and Superstructure, Sub-station +No. 15 (143d Street). + +Cleveland Crane & Car Company, Hand Power Traveling Cranes. + +Crow, W. L., Foundation and Superstructure Sub-stations Nos. 17 and 18 +(Fox Street, Hillside Avenue). + +Parker Company, John H., Foundation and Superstructure Sub-stations +Nos. 11, 12, 13, 14, and 16 (City Hall Place, E. 19th Street, W. 53d +Street, W. 96th Street, W. 132d Street). + + +INSPECTION SHED + +American Bridge Company, Structural Steel. + +Beggs & Company, James, Heating Boilers. + +Elektron Manufacturing Company, Freight Elevator. + +Farrell, E. J., Drainage System. + +Hiscox & Company, W. T., Steam Heating System. + +Leary & Curtis, Transformer House. + +Milliken Brothers, Structural Steel and Iron for Storehouse. + +Northern Engineering Works, Electric Telpherage System. + +O'Rourke, John F., Foundation Work. + +Tucker & Vinton, Superstructure of Reinforced Concrete. + +Tracy Plumbing Company, Plumbing. + +Weber, Hugh L., Superstructure of Storehouse, etc. + + +SIGNAL TOWERS + +Tucker & Vinton, Reinforced Concrete Walls for Eight Signal Towers. + + +PASSENGER ELEVATORS + +Otis Elevator Company, Electric Passenger Elevators for 167th Street, +181st Street, and Mott Avenue Stations, and Escalator for Manhattan +Street Station. + + * * * * * + +_Rolling Stock and Signal Department_ + +George Gibbs, Consulting Engineer. + + +Cars, Automatic Signal System. + +American Car & Foundry Company, Steel Car Bodies and Trailer Trucks. + +Buffalo Forge Company, Blacksmith Shop Equipment. + +Burnham, Williams & Company (Baldwin Locomotive Works), Motor Trucks. + +Cambria Steel Company, Trailer Truck Axles. + +Christensen Engineering Company, Compressors, Governors, and Pump +Cages on Cars. + +Curtain Supply Company, Car Window and Door Curtains. + +Dressel Railway Lamp Works, Signal Lamps. + +Hale & Kilburn Manufacturing Company, Car Seats and Backs. + +Jewett Car Company, Wooden Car Bodies. + +Manning, Maxwell & Moore, Machinery and Machine Tools for Inspection +Shed. + +Metal Plated Car & Lumber Company, Copper Sheathing for Cars. + +Pitt Car Gate Company, Vestibule Door Operating Device for Cars. + +Pneumatic Signal Company, Three Mechanical Interlocking Plants. + +Standard Steel Works, Axles and Driving Wheels for Motor and Trailer +Trucks. + +St. Louis Car Company, Wooden Car Bodies and Trailer Trucks. + +Stephenson Company, John, Wooden Car Bodies. + +Taylor Iron & Steel Company, Trailer Truck Wheels. + +Union Switch & Signal Company, Block Signal System and Interlocking +Switch and Signal Plants. + +Van Dorn Company, W. T., Car Couplings. + +Wason Manufacturing Company, Wooden Car Bodies and Trailer Trucks. + +Westinghouse Air Brake Company, Air Brakes. + +Westinghouse Traction Brake Company, Air Brakes. + + + +***END OF THE PROJECT GUTENBERG EBOOK THE NEW YORK SUBWAY*** + + +******* This file should be named 17569.txt or 17569.zip ******* + + +This and all associated files of various formats will be found in: +https://www.gutenberg.org/dirs/1/7/5/6/17569 + + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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