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| author | Roger Frank <rfrank@pglaf.org> | 2025-10-15 01:44:01 -0700 |
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diff --git a/.gitattributes b/.gitattributes new file mode 100644 index 0000000..6833f05 --- /dev/null +++ b/.gitattributes @@ -0,0 +1,3 @@ +* text=auto +*.txt text +*.md text diff --git a/21592-8.txt b/21592-8.txt new file mode 100644 index 0000000..9db1a65 --- /dev/null +++ b/21592-8.txt @@ -0,0 +1,1736 @@ +Project Gutenberg's The Art of Making Whiskey, by Anthony Boucherie + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: The Art of Making Whiskey + So As to Obtain a Better, Purer, Cheaper and Greater + Quantity of Spirit, From a Given Quantity of Grain + +Author: Anthony Boucherie + +Translator: C. M. + +Release Date: May 24, 2007 [EBook #21592] + +Language: English + +Character set encoding: ISO-8859-1 + +*** START OF THIS PROJECT GUTENBERG EBOOK THE ART OF MAKING WHISKEY *** + + + + +Produced by Robert Cicconetti, Marcia Brooks and the Online +Distributed Proofreading Team at http://www.pgdp.net + + + + + + + +THE ART + +OF + +MAKING WHISKEY, + +SO AS TO OBTAIN A BETTER, PURER, CHEAPER AND GREATER QUANTITY OF SPIRIT, + +FROM A GIVEN QUANTITY OF GRAIN. + +ALSO, + +THE ART OF CONVERTING IT INTO GIN. + +AFTER THE + +PROCESS OF THE HOLLAND DISTILLERS, + +_WITHOUT ANY AUGMENTATION OF PRICE._ + +By ANTHONY BOUCHERIE, + +OF LEXINGTON, KY. + +TRANSLATED FROM THE FRENCH + +BY C. M******* + +LEXINGTON, KY. + +PRINTED BY WORSLEY & SMITH. + +1819 + + +[Transcriber's Note: This edition is from Microfiche. All copies that +I've found are marked "Photographed from an imperfect copy." Printer +errors have been left as is, but noted. We cannot account for the +accuracy in some of the numbers, where the original was exceptionally +difficult to read. Where applicable, any changes are noted with a [TR]. +Any other inconsistencies were left as in the original. A Table of +Contents has been included in the HTML version.] + + + + +UNITED STATES OF AMERICA, + +_District of Kentucky, to wit:_ + +Be it remembered, That on the 10th day of December, in the year of our +Lord, 1818, and the forty-third year of the Independence of the United +States of America, came ANTHONY BOUCHERIE, of the said district, and +deposited in this office, a copy of the title of a book, the right +whereof he claims as author and proprietor, in the words and figures +following, viz: + +_"The Art of making Whiskey, so as to obtain a better, purer, cheaper +and greater quantity of Spirit from a given quantity of Grain: Also, the +art of converting it into Gin, after the process of the Holland +Distillers, without any augmentation in the price.--By Anthony +Boucherie:"_ + +In conformity to the act of Congress of the United States, entitled "An +act for the encouragement of learning, by securing the copies of maps, +charts and books to the authors ann [TR: and] proprietors of such copies +during the times therein mentioned." And also to an act, entitled "An act +supplementary to an act, entitled an act for the encouragement of +learning, by securing the copies of maps, charts and books to the +authors and proprietors of such copies, during the times therein +mentioned, and extending the benefits thereof to the arts of designing +and etching historical and other prints." + + +JOHN H. HANNA, + +_Clerk of the District of Kentucky._ + +[Library stamp: IMPERFECT IN ORIGINAL] + + + + +TO THE + +HONOURABLE LEGISLATURE + +OF THE + +STATE OF KENTUCKY. + + +GENTLEMEN OF THE SENATE, +AND OF THE HOUSE OF REPRESENTATIVES, + +_An immense and most fertile country, a republic where every individual +enjoys the most unbounded freedom; such are the advantages which +characterise the United States of America, and render them the asylum of +the oppressed Europeans. I was one of the number, and as early as +January, 1808, congress enacted a law dispensing me with the usual term +of two years residence, for obtaining a patent._ + +_It is the duty of every citizen to contribute to the progress of useful +knowledge, for the benefit and prosperity of his native or adopted +country. It is under that point of view that I now publish_ The Art of +Making Whiskey, so as to obtain a greater quantity of Spirit from a +given quantity of Grain; the spirit thus obtained being purer and +cheaper. Also, the Art of converting it into Gin, according to the +process of the Holland Distillers, without making it dearer. + +[TR: This next paragraph is incomplete] _Give me leave, gentlemen, to +publish this little w--[TR: work?] under the patronage of the +enlightened Legisl--[TR: Legislature?] of the state which I have chosen +for my--[TR: residence?] is undoubtedly of a general utility fo--_ _but +more particularly an agricultural state, such as this, where every thing +that contributes to the success of agriculture, adds to the welfare of +the commonwealth. It is therefore to promote that desirable end, that I +hereby renounce all the privileges granted me eight years ago, for the +distiller's apparatus, of which I give here a description. I invite all +distillers to use it the more confidently, as a long experience has +proved to me its utility. In describing the art of converting Whiskey +into Gin, according to the process of the Holland Distillers, I flatter +myself, that I give a greater value to a national production usually +neglected througout [TR: throughout] the continent, and which will be +the principle of a considerable produce. Henceforth the Gin of the +United States will be an important article of exportation for their +outward trade, as well as for home consumption._ + +_Receive, gentlemen, the +Assurances of my +Profound Respect, +A. BOUCHERIE._ + + + + +PREFACE. + + +The most usual drink in the United States, is whiskey; other spirituous +liquors, such as peach and apple brandy, are only secondary, and from +their high price and their scarcity, they are not sufficient for the +wants of an already immense and increasing population. As to wine, in +spite of all the efforts and repeated trials made to propagate the +grape-vine, there is as yet no hopes, that it may in time become the +principal drink of the Americans. + +To turn our enquiries towards the means of bringing the art of making +whiskey to greater perfection, is therefore, to contribute to the +welfare of the United States, and even to the health of the Americans, +and to the prosperity of the distiller, as I will prove in the sequel. + +The arts and sciences have made great progress; my aim is to diffuse new +light on every thing that relates to the formation of spirituous liquors +that may be obtained from grains. Most arts and trades are practised +without principles, perhaps from the want of the means of information. +For the advantage of the distillers of whiskey, I will collect and offer +them the means of obtaining from a given quantity of grain, the greatest +possible quantity of spirit, purer and cheaper than by the usual +methods. I shall then proceed to indicate the methods of converting +whiskey into gin, according to the process of the Holland Distillers, +without heightening its price. + +If the principles hereafter developed are followed, the trade of +distiller will acquire great advantages, that will spread their +influence on agriculture, and consequently on commerce in general. + + + + +THE ART OF MAKING WHISKEY, &c. + + + + +CHAPTER I. + +OF SPIRITUOUS LIQUORS, OR SPIRITS. + + +Spirituous liquors are the produce of vinous ones, obtained by the +distillation of these last. The art of making wine is of the remotest +antiquity, since it is attributed to Noah; but that of distilling it, so +as to extract its most spirituous part, dates only from the year 1300. +Arnand de Villeneuve was the inventor of it, and the produce of his +Still appeared so marvellous, that it was named Aqua-Vitæ, or _Water of +Life_, and has ever since continued under that denomination in France; +Voltaire and reason say that it might, with far more propriety, be +called _Aqua-Mortis_, or Water of Death. + +This liquor, called in English, _Brandy_, received from the learned the +name of _Spirit of Wine_; time improved the art of making it still +stronger by concentration, and in that state it is called _Alcohol_. + +All spirit is the distilled result of a wine, either of grapes, other +fruits, or grains; it is therefore necessary to have either wine, or any +vinous liquor, in order to obtain spirits. + + + + +CHAPTER II. + +OF THE FORMATION OF VINOUS LIQUORS WITH GRAINS, IN ORDER TO MAKE +SPIRITS. + + +The art of extracting wine from the juice of the grape, not being the +object of this book, I shall confine myself to what is necessary and +useful to the distillers of whiskey; it is therefore of the vinous +liquor extracted from grains, that I am going to speak. + +The formation of that kind of liquor is founded upon a faculty peculiar +to grains, which the learned chymist, Fourcroy, has called _saccharine +fermentation_. Sugar itself does not exist in gramineous substances; +they only contain its elements, or first principles, which produce it. +The saccharine fermentation converts those elements into sugar, or at +least into a saccharine matter; and when this is developed, it yields +the eminent principle of fermentation, without which there exists no +wine, and consequently no spirit. + +Grains yield two kinds of vinous liquors, of which the distiller makes +spirit, and the brewer a sort of wine, called _beer_. From a comparison +of the processes employed to obtain these two results, it will be found +that the brewer's art has attained a higher degree of perfection than +that of the distiller. They both have for their object to obtain a +vinous liquor; but that of the brewer is, in reality, a sort of wine to +which he gives, at pleasure, different degrees of strength; while that +of the distiller is scarcely vinous, and cannot be made richer. I will +give a succinct exposition of their two processes in order that they may +be compared. + + +OF THE ART OF BREWING. + +The art of brewing consists: + +1st. In the sprouting of a proportion of grain, chiefly barley. This +operation converts into a saccharine matter, the elements of that same +substance already existing in grains. + +2dly. In preparing the _wort_. For that operation, the grain, having +been previously ground, is put into a vat, which is half filled up with +water; the rest is filled up at three different times with hot +water--the first at 100°, the second at 150°, and the third at 212°, +which is boiling water. The mixture is strongly stirred each time that +it is immersed. By this infusion, the water lays hold of the sweet +principles contained in the grain. + +3dly. The wort thus prepared, the liquor is filtrated, in order to +separate it from the grain, and then boiled until reduced to one half, +in order to concentrate it to the degree of strength desired. In that +state, 40 gallons of wort contain the saccharine principles of 200 wt. +of grain. + +4thly. The wort, thus concentrated, is drawn off in barrels, which are +kept in a temperature of 80° or 85°. The yeast is thrown into it to +establish the fermentation, and in a short time beer is made, more or +less strong, according to the degree of concentration, and more or less +bitter, according to the greater or lesser proportion of hops put into +it. + +Such are, in a concise view, the proceedings of the brewer. Let us +proceed to those of the distiller of whiskey. + + +OF THE DISTILLER OF WHISKEY. + +Whiskey is made either with rye, barley, or Indian corn. One, or all +those kinds of grains is used, as they are more or less abundant in the +country. I do not know how far they are mixed in Kentucky; but Indian +corn is here in general the basis of whiskey, and more often employed +alone. + +I have ascertained, in the different distilleries which I have visited +in the United States-- + +1stly. That, in general, the grain is not sprouted. I have, however, +seen some distillers who put 10lbs. of malt into a hogshead of +fermentation containing 100 gallons, which reduces it to almost nothing. + +2dly. That they put two bushels of ground grain into a hogshead of +fermentation containing 100 gallons, filled up with water. + +3dly. They had a ferment to determine the fermentation, which, when +finished, yields two gallons of whiskey per bushel of grain, and +sometimes ten quarts, but very seldom. I do not know whether those +results are exact; but, supposing them to be so, they must be subject to +great variations, according to the quality of the grain, the season, the +degree of heat, of the atmosphere, and the manner of conducting the +fermentation. From my analysing the different sorts of grains, I know +that Indian corn must yield the most spirit. + +From the above proportions, it results, that 100 gallons of the vinous +liquor of distillers yield only 4 gallons of whiskey, and very seldom 5; +that is, from a 25th to a 20th. It is easy to conceive how weak a +mixture, 25 parts of water to one of whiskey, must be; thus the produce +of the first distillation is only at 11° or 12° by the areometer, the +water being at 10°. It is only by several subsequent distillations, that +the necessary concentration is obtained, to make saleable whiskey. These +repeated operations are attended with an increased expense of fuel, +labor, and time. + +Such are the usual methods of the whiskey distillers. Before we compare +them with those of the brewer, let us examine the nature of +fermentation, and what are the elements the most proper to form a good +vinous liquor: thence we shall judge with certainty, of those two ways +of operating. + + + + +CHAPTER III. + +OF FERMENTATION. + + "Fermentation is a spontaneous and intestine motion, which takes + place amongst the principles of organic substance deprived of life, + the maximum of which always tends to change the nature of bodies, + and gives rise to the formation of new productions." + + _Bouillon la Grange.--Manual of a Course of Chymistry._ + + +Fermentation has long since been divided into _spirituous_, _acid_, and +_putrid_. + +It is only since the revival or new epoch of chymistry, that the learned +have been occupied in researches on fermentation. I was the first who +gave a new hint on this important part of natural philosophy, in 1785. +It was then held as certain, that the saccharine substance was the +principle of spirituous fermentation. A series of experiments enabled me +to demonstrate the contrary, for I obtained a well crystallized sugar by +the fermentation of a substance which produces none by any other means. + +In September, 1785, I read a memoir to the Academy of Sciences, at +Paris. In that memoir I developed my theory. That learned body nominated +four commissioners, for the purpose of examining my operations, and +sanctioned my discovery by a report, in which it was acknowledged that +I had discovered a new truth, and ordered the insertion of my memoir in +the collection of those of the Foreign Associates. I attributed the +principle of the spirituous fermentation to the mucilaginous substance. +This has been since demonstrated, by attentively observing that it +always begins with a motion of acid fermentation, which is produced by +the mucilaginous substance. The European chymists have since reasoned +upon fermentation; each of them has produced a new system; none have +been able to bring it to a regular demonstration; and the learned Gay +Lussac has said, that fermentation is one of the most mysterious +operations of chymistry. Be that as it may, there are facts that are +ascertained: let us endeavor to investigate them, that we may derive +from them all the information which is necessary to us. + +It is incontestable that spirits are produced by the saccharine +substance. Grains, however, supply it, although they are not sensibly +sweet. This has made me suspect that the fermentation is at first +saccharine, which produces the sweet substance that is necessary for the +formation of spirit. It is thus that, by a series of internal motions, +the fermentation causes the formation of the spirit to be preceded by a +slight production of acid; that it transforms the vinous liquor into +vinegar, which the same fermentation changes in time into an animal +substance, destroyed in its turn by the putrid fermentation. Such are +the progressive changes operated by this all-disorganizing phenomenon, +and the unerring march of nature to bring back all substances to their +respective elements. + +The necessary conditions for the formation of vinous fermentation, are-- + +1st. The presence of the saccharine substance. + +2dly. That of a vegeto-animal substance, commonly called ferment, and +soluble in water. + +3dly. A certain quantity of water. + +4thly. A temperature of 70° to 75°. + +5thly. A sufficient mass. + +When these are obtained, in a short time the liquor becomes turbid; it +bubbles, from the disengaging of the carbonic acid gaz, and the heat +increases considerably. After some days, these impetuous motions +subside; the fermentation ceases by degrees; the liquor clears up; then +it emits a vinous smell and taste. As soon as it ferments no more, it +must be distilled. However, some distillers have asserted that a greater +quantity of spirit is obtained when the liquor has acquired a certain +degree of acidity. Others are of opinion that it must be distilled as +soon as it is calm. I am of this opinion, because the acid can only be +formed at the expense of a little of the spirit, which is one of the +principles of the acetous acid. Besides, the longer the liquor remains +in a mass, the more spirit is wasted by evaporation. + + + + +CHAPTER IV. + +OF THE PROPORTIONS OF THE ELEMENTS NECESSARY TO FORM A GOOD VINOUS +LIQUOR. + + +What are the proportions of the elements necessary to form a good vinous +liquor? + +We owe the important knowledge of those proportions to the celebrated +and unfortunate Lavoisier, who has proved, by the most accurate +experiments, that there must be + +100 parts of dry sweet substance, or sugar +400 parts of water + 10 parts of ferment, or liquid yeast, which is reduced +--- to 8 7-10ths of dry matter. + +510 parts in the whole, which produce 57 parts of dry alcohol; that is, +containing no more water than is necessary to its formation, and +consequently as strong as it can be. Let us dwell for a moment upon the +proportions just pointed out, and especially upon their result, which +exceeds any thing that has ever been obtained. Supposing the weight of +each of those parts to be one pound, we shall have + +100 lbs. of dry sweet Substance, or sugar +400 do. of water + 10 do. of liquid ferment +--- +510 pounds in the whole. + +100lbs. of sugar is the quantity required to make 12-1/2 + gallons of sirup, composed of 8lbs. of sugar and 8lbs. of + water per gallon, 12-1/2 galls. +400lbs. of water, at 8lbs. per gall. make 50 " +The produce will be 57lbs. of dry alcohol. + +A vessel containing one ounce of water, filled up with this alcohol, +weighs only 16dwts. and 16grs. From this report, it appears that the +specific weight of the alcohol is, to the weight of the water, as 20 to +24; that is, that water weighs 1/5 more than alcohol. If the 57lbs. thus +obtained were only water, it would only represent 7-1/8* gallons; but +being alcohol, it weighs 1/6* less, and consequently gives 7-1/8 gallons +more, the sixth of this quantity, (to wit:) 1-1/6* gallons, which, added +to 7-1/8*, make 8-7/24 gallons. + +[TR: Poor quality made it difficult to verify the above numbers and so +noted with an asterisk] + +But 1 gallon of dry alcohol, extended in 2 gallons of water, gives 3 +gallons of liquor at 19°, which is called Holland, or first proof; a +produce surpassing all what has been hitherto known to the distillers. I +will prove it by an example: 1 gallon of molasses yields only 1 gallon +of rum, at 19°, to the rum distiller; still, molasses is a true sirup, +composed of 8lbs. of sugar, or sweet matter, more fermentable than +sugar. 12-1/2 gallons of molasses, representing 100lbs. of dry sweet +matter yield consequently 12-1/2 galls. of rum, Holland proof, which is +only half the produce obtained by Lavoisier; an immense difference +capable of exciting the emulation of all distillers, as it proves the +imperfection of the art. + +What are the causes of such a dissimilarity of product? We must seek for +them. + +1st. In the difference of the strength of the vinous liquor. Lavoisier +employed only 4 parts of water to 1 part of dry sugar. The rum distiller +usually puts 10 gallons of molasses to 90 gallons of water, or the +residue of the preceding distillations. + +10 galls. molasses contain +80 lbs. of sweet matter. + +90 gallons of water weigh 720lbs.; therefore the proportion is, one part +of sweet matter to 9 parts of water--whilst that indicated by Lavoisier +is only 4 parts of water to 1 part of sugar.[A] + +It is obvious how much richer this last must be, and that the +fermentation thus produced has an energy far superior to the other. +Thence results a rapid production of spirit, operated in a short time; +whilst that of the rum distiller languishes more or less, and a slow +fermentation wastes part of the spirit which it produces, even as it is +forming. + +2dly. Bodies evaporate in proportion to the extent of their surface. One +hogshead of 100 gallons, should contain, according to Lavoisier's +composition, the elements of 50 gallons of spirit, at 19°; whilst that +of the rum distiller contains only 12. Now, as every fermentable liquor +requires open vessels, the hogshead of the rum distiller loses as much +spirit as that of Lavoisier: hence it is plain how far the above +proportion operates to the disadvantage of the fermer. + +3dly. Another source of loss arises in the distilling vessels +themselves. Nothing is more imperfect than the stills of a whiskey +distillery. Lavoisier's were so perfect, that he made the analysis and +the synthesis in the most delicate operations [B]. The vessels of the +whiskey distillers, far from being hermetically closed, allow the spirit +to evaporate through every joint. And this is not all: corroded by the +acetous acid, they are full of small holes, particularly in the cap, +where all the vapors collect themselves, as in a reservoir. It is easy +to conceive with what rapidity they escape, which occasions a +considerable waste of liquor. In proof of the truth of this observation, +we may refer to the smell of whiskey, so strongly perceivable on the +roads leading to a distillery, and preceeding from no other cause than +that liquor wasting out of bad vessels, to the great loss of the +distiller. + +4thly. A fourth cause of loss arises from the worm of the still. However +careful in keeping the surrounding water cool, there is always one +portion of vapor not condensed. This is made more sensible in the +winter, when the cold of the atmosphere makes every vapor visible; upon +examination, it will be seen that the running stream of liquor is +surrounded with it. In my description of my apparatus, I give the means +of obviating that evil. + +To these several causes, may we not add another? May not the production +of spirit be in a ratio to the richness of the fermenting liquor? It is +certain, that in every spirituous fermentation there is a portion of the +sweet matter which remains undecomposed and in its original state. +Lavoisier found that it was 4.940; that is, nearly 5 parts in 100. It +may possibly be the same in a weaker liquor; which would increase the +loss, in the inverse ratio of the density of the liquor. Such are the +causes to which I attribute the great superiority of Lavoisier's +products; and from those observations I thought I could establish the +fabrication of whiskey upon new principles. + + + + +CHAPTER V. + +A COMPARISON OF THE PROCESSES OF THE BREWER WITH THOSE OF THE WHISKEY +DISTILLER. + + +From the experiments of one of the most learned chymists of Europe, it +has been demonstrated, that the proportions the most advantageous to the +formation of a good vinous liquor, are, one part of dry sweet substance +to four parts of water; that is, that the sugar must form one fifth of +the whole. We have, moreover, seen that 100lbs. of dry sweet matter gave +25 gallons of spirit 19°, which comes to 4lbs. of sugar per gallon. + +We shall make use of that scale in comparing the processes of the brewer +with those of the whiskey distiller. + +Supposing the bushel of grain to weigh 50 pounds, and that it gives 2 +gallons of whiskey at 19°, each of which gallons is the product of 4lbs. +of sugar; then the strong beer which contains in 40 gallons the sweet +matter of 200lbs. of grain, contains the elements of 8 gallons of +spirit, or 32lbs. of dry sweet substance; and as the 40 gallons of this +beer weigh 320lbs. the 32lbs. of sugar form only one-tenth of it, which +is one half of Lavoisier's proportions. + +Those of the distiller of whiskey are 100lbs. of grain to 100 gallons of +water, or thereabouts: 100lbs. of grain contain only 16lbs. of dry sweet +matter: therefore, as the 100 gallons of vinous liquor weigh 800lbs. the +16lbs. of sugar form only its fiftieth part. + +Thence is seen how inferior the proportions of the whiskey distiller are +to those of the brewer, and how far they are from good theory. But the +brewer aims only at producing a sort of wine, and succeeds; while, the +distiller wants to make spirit, and only obtains it in the manner the +most expensive, and opposed to his own interest. + + + + +CHAPTER VI + +DEFECTS IN THE USUAL METHOD OF MAKING WHISKEY. + + +1st. The most hurtful of all for the interests of the distillers, is +undoubtedly the weakness of the vinous liquor. We have seen that the +proportion of spirit is in a ratio to the richness of the fermenting +liquor; that Lavoisier, by putting one-fifth of the mass of dry sugar, +obtained twice as much spirit as the rum distiller, who puts in the same +quantity, but drowns it in water. From those principles, which are not +contested, the distiller, whose vinous liquor contains only one-fiftieth +part of sweet matter, obtains the less spirit, and loses as much of it +as he gets. + +2dly. Another defect is joined to this: bodies are dissolved by reason +of their affinity with the dissolving principle; the mucilaginous +substance is as soluble in water as the saccharine substance. A mass of +100 gallons of water having only 16lbs. of sugar to dissolve, exerts +it's dissolving powers upon the mucilaginous part which abounds in +grains, and dissolves a great quantity of it. There results from that +mixture, a fermentation partaking of the spirit and the acid, and if the +temperature of the atmosphere is moderate, the acid invades the spirit, +which is one of its principles: nothing remains but vinegar, and the +hopes of the distiller are deceived. + +Some distillers have been induced, by the smallness of their products, +to put in their stills, not only the fluid of the liquor, but the flour +itself. Hence result two important defects. 1st. The solid matter +precipitates itself to the bottom of the still, where it burns, and +gives a very bad taste to the whiskey. In order to remedy this +inconvenience, it has been imagined to stir the flour incessantly, by +means of a chain dragged at the bottom of the still, and put in motion +by an axis passing through the cap, and turned by a workman until the +ebullition takes place. This axis, however well fitted to the aperture, +leaves an empty space, and gives an issue to the spirituous vapors, +which escaping with rapidity, thereby occasion a considerable loss of +spirit. + +3dly. The presence of the grain in the still, converted into meal, is +not otherwise indifferent. It contains a kind of essential oil, more or +less disagreeable, according to its nature; which distils +with the spirit. That of Indian corn, in particular, is more noxious +than that of any other grain; and it is the presence of meal in the +stills, which causes the liquors obtained from grains to be so much +inferior to that of fruits. + +4thly. There is a fourth defect, at which humanity shudders, and which +the laws ought to repress. Vinous liquors are more or less accompanied +with acetone acid, or vinegar; but those proceeding from grain contain +still more of this acid. The stills are generally made of naked copper; +the acid works upon that metal, and forms with it the _acetate of +copper_, or verdigrise, part of which passes with the whiskey. There is +no distiller, who, with a little attention, has not observed it. I have +always discovered it in my numerous rectifications, and at the end of +the operation, when nothing more comes from the still but what is called +the sweet oil of wine. An incontestable proof of this truth is, that as +the stills of the distillers are of a green color in their interior +part; that they are corroded with the acid, and pierced with numberless +little holes, which render them unfit for use in a very short time. It +is easy to conceive how hurtful must be the presence of verdigrise to +those who make use of whiskey as a constant drink: even those who use it +soberly, swallow a slow poison, destructive of their stomach; while to +those who abuse it, it produces a rapid death, which would still be the +consequence of abuse, if the liquor was pure, but is doubly accelerated +by the poison contained in the whiskey. It is easy to remedy so terrible +an evil. The acetous acid has no action upon tin. By tinning the stills, +the purity of the liquor will be augmented, and the distilling vessels, +already so expensive, will be longer preserved. This operation must be +renewed every year. The worms must likewise be tinned, if they are +copper; but they are better of tin, or of the purest pewter. + +Such are the defects of the present method of distilling whiskey. Having +exposed them, I must present the means of bringing to perfection the +fabrication of a liquor of such general use. + + + + +CHAPTER VII. + +DESCRIPTION OF THE PROCESS THE MOST ADVANTAGEOUS TO MAKE WHISKEY. + + +[TR: The next two paragraphs were cut short, however attempted +re-constructed for clarity] + +As it is demonstrated that the spirit is the more abundant in proportion +to the richness of the vinous liquor,* it is therefore necessary to +enrich that of the distillery* which is so deficient in that respect. An +exposition of* my processes will point out the means I employ to attain* +that end. A large whiskey distillery should be* able to make 100 gallons +per day, or three barrels* making altogether that quantity. + +One gallon of spirit being the produce of 4 pounds* of dry saccharine +matter, we must therefore have 400 pounds of this substance for the 100 +gallons we wish to obtain. + +If 1 bushel of grain gives 2 gallons of whiskey, there must be 50 to +obtain a daily result of 100 gallons. I take Indian corn as the basis +of the fabrication, as that of all the grains which yields the most. +For, from my method, whatever grain is employed, the spirit is equally +pure. + +I divide the still house into three different rooms, to wit: + +One for Infusion; + +One for Fermentation; + +One for Distillation. + + + + +CHAPTER VIII. + +THE ROOM OF INFUSION. + + +It is here that the liquor destined to make whiskey, should be prepared, +and made rich enough to procure a good fermentation. To this effect, +there must be a mill with a vertical stone, moved by a horse, or any +other means of motion. Those mills are too well known for me to describe +them more amply. The corn must be coarsely ground, so as scarcely to be +broke into three or four pieces: consequently the stone must not be too +heavy, for, at all events, the grain had better be too coarse than too +fine. That mill should be placed in the infusion room, so as not to keep +it dirty, nor to be too much in the way. It must grind, or rather break, +50 bushels per day. + +There must be a square kettle, 4 feet broad, 5 feet long, 1 foot deep. +The kettle must be made in sheets of copper, one line thick, at least: +the bottom, although flat, should have a slight swell inside, so as to +avoid the expansion of the metal outside, from the action of the fire. +This kettle must be placed upon a brick furnace, so that the longest +parts should bear forwards, and the other against the chimney, from +which it must be separated by a brick wall eight or nine inches. The +sides, around which there must be a space to walk freely, should be +supported by a wall 1-1/2 feet deep; the fore part upon such a wall, in +the middle of which is an iron door, fifteen inches square, in an iron +frame, through which the fuel is introduced. + +The kettle is mounted upon the furnace, so as to bear upon the four +walls about 4 inches, and rests upon a bed of clay, which must leave no +passage to the action of the fire; it is lined externally with bricks, +and must have a pipe on one of its sides, to draw off the liquor. + +Under the kettle, 15 inches from the bottom, is a flue for the heat, +running through all its length. It is 2-1/2 feet wide at bottom, +extending like a fan at the top, about 6 inches on each side, so that +the flame may circulate in all the breadth of the kettle. + +On the fore part of this flue, facing the door, is a hearth, occupying +all its breadth, and 2 feet long. The rest of the flue is paved with +bricks, and rises insensibly 4 inches towards the chimney, in which it +opens by two holes, 1-1/2 inches wide, 8 or 9 inches high. + +Immediately under the hearth, is a mash hole 4 feet deep, occupying all +its capacity, and projecting 2 feet forward. This opening is necessary +to keep up a free circulation of air, and to take up the ashes. It +should be covered with strong boards, not to hinder the service of the +kettle. The hearth is made with an iron grate, more or less close, +according to the nature of the fuel; if for wood, the bars must be about +two inches apart; if for coals, half an inch is sufficient. The furnace +must be built with care. The parts most exposed to the action of the +fire must be built with soft bricks and potters' clay: soap stone would +be preferable, if easy to procure. The brick separating the kettle and +chimney, must be supported with flat bars of iron, as well as the part +over the door. + + + + +CHAPTER IX. + +USE OF THE KETTLE. + + +The kettle is destined to make the infusion of the grain, and boil it so +as to convert it into wort. By that operation I make the liquor richer, +which I intend for fermentation, and bring it to divers degrees of +strength. + +I put into the kettle 100 gallons of water, and 4 bushels of corn, +broken, as I said before, at the mill. I light a small fire, which I +increase gradually, until the water begins to boil; during that time, +the grain is stirred with a paddle. As soon as the ebullition is +established, the grain is taken up with a large skimmer, and put to +drain into a large basket hanging over the kettle; and when the grain +has been totally taken up, the fire is increased so as to bring the +water to boil again, until reduced to two-fifths, which degree of +concentration is not rigorous, and the distiller may augment it as his +experience shall direct. When thus concentrated, the liquor is drawn off +through the pipe, and received into a tub or vat containing 130 or 140 +galls. + +100 gallons more of water are put into the kettle, with 4 bushels of +corn; the fire conducted slowly, as before, until the degree of +ebullition; the corn is taken off, and the liquor concentrated in the +same proportions; then drawn off as above, in the same tub. + +The same operation is repeated for the third time; the three united +liquors are slightly stirred, and, still warm, transported into one of +the hogsheads of fermentation, which it nearly fills up. + +As there must be four of these hogsheads filled up daily, the work at +the kettle must be kept going on, without interruption, until that +quantity is obtained, which may be done in about twelve hours. The grain +which has been drained is carried to dry, either in the open air, or in +a granary, and spread thin. When dry, it is excellent food for cattle, +and highly preferable to the acid and fermented mash, usually used by +distillers to feed cattle and hogs: they eat the corn dried in the above +manner as if it had lost nothing of its primitive qualities and flavor. + + + + +CHAPTER X. + +THE ROOM FOR FERMENTATION. + + +The room destined to the fermentation must be close, lighted by two or +three windows, and large enough to contain a number of hogsheads +sufficient for the distillery. It may be determined by the number of +days necessary for the fermentation; 30 or 40 hogsheads may suffice, +each of 120 or 130 gallons. + +In the middle of the room must be a stove, large enough to keep up a +heat of 75° to 80°, even in winter. A thermometer placed at one end of +the room, serves to regulate the heat. + +As soon as the liquor is in the hogshead, the yeast, or fermenting +principle, is put into it, stirred for some moments, and then left to +itself. A liquor as rich as the above described ferments with force, and +runs with rapidity through all the periods of fermentation. It is fit to +distil as soon as that tumultuous state has subsided and +the liquor is calm. + +The essential character of the spirituous fermentation, is to exhale the +carbonic acid gaz in great quantity. This gaz is mortal to mankind, and +to all the living creation. Thirty hogsheads of fermenting liquor +producing a great deal of this gaz, the room should be purified of it by +opening two opposite windows several times a day. This is the more +essential, as the pure air, or _oxigen_, contributes to the formation of +the spirit, of which it is one of the constituting principles. A short +time, however, suffices to renew the air of the room. + +It is useless to remark, that the hogsheads must be open at one end, and +rest upon pieces of wood elevating them some inches from the ground. +They must remain uncovered during the fermentation; and afterwards be +covered with a flying lid, when the liquor is calm. + + + + +CHAPTER XI. + +OF THE ROOM FOR DISTILLATION. + + +We have hitherto considered the liquor as containing only principles +upon which the air has no action, and from which it can only extract +some watery vapors; and, in fact, all those principles contained in the +liquor are fixed. The action of the fire may concentrate, but not +volatilize them. + +The liquor is now changed by the fermentation; it contains no longer the +same principles, but has acquired those which it had not, which are +volatile, and evaporate easily. They must therefore be managed +carefully, in order not to lose the fruits of an already tedious labor. +The spirit already created in the fermented liquor, must be collected by +the distillation; but in transporting it to the still, the action of the +external air must be carefully avoided, as it would cause the +evaporation of some of the spirit. A pump to empty the hogsheads, and +covered pipes to conduct the liquor into the still, is what has been +found to answer that purpose. A good distilling apparatus is undoubtedly +the most important part of a distillery. It must unite solidity, +perfection in its joints, economy of fuel, rapidity of distillation, to +the faculty of concentrating the spirit. Such are the ends I have +proposed to myself in the following apparatus. + +The usual shape of stills is defective; they are too deep, and do not +present enough of surface for their contents. They require a violent +fire to bring them to ebullition; the liquor at bottom burns before it +is warm at the top. + +My still is made upon different principles, and composed of two pieces, +viz. the kettle, and its lid. The kettle, forming a long square, is like +the kettle of infusion, already described, and only differs from it in +being one foot deeper. The lid is in shape like an ancient bed tester; +that is to say, its four corners rise into a sharp angle, and come to +support a circle 16 inches diameter, bearing a vertical collar of about +two inches. This collar comes to the middle of the kettle, and is +elevated about 4 feet from the bottom. The lid is fastened to the +kettle. The collar receives a pewter cap, to which is joined a pipe of +the same metal, the diameter of which decreases progressively to a +little less than 3 inches: this pipe, the direction of which is almost +horizontal, is 5 feet long. + +My still, thus constructed, is established upon a furnace like that of +the infusion room. I observe that the side walls are only raised to the +half of the height of the kettle. A vertical pipe is placed on the side +opposite to the pewter one, and serves to fill up the still: it is +almost at the height of the fastening of the lid, but a little above. On +the same side, on a level with the bottom, is a pipe of discharge, +passing across the furnace: this pipe must project enough to help to +receive or to direct the fluid residue of the distillation; its diameter +must be such as to operate a prompt discharge of the still. + + +OF THE URNS. + +These are copper vessels, thus called from their resembling those +funeral vases of the ancients. Mine have a bottom of about 18 inches +diameter; they are two feet high, have a bulge of 6 inches near the top, +and then draw in to form an overture of about 8 inches. + +On one side, towards the top, there is a copper pipe 2 inches diameter, +projecting externally 2 or 3 inches, and bent in an elbow: it enters the +internal part of the urn, and descends towards the bottom, without +touching it; there it is only a slight curve, and remains open. + +The external part of that pipe is fitted to receive the pewter pipe of +the still; they are made so as to enter into one another, and must fit +exactly. The round opening at the top of the urn receives a cap with a +pewter pipe, made like that of the still. It is likewise five feet +long, and its size in proportion to the opening: this goes and joins +itself to the second urn, as the still does to the first. The pipe of +this second goes to a third, and the pipe of this last to the worm. The +three urns bear each a small pipe of discharge towards the bottom. + +This apparatus must be made with the greatest care. Neither the joints, +the different pipes of communication, nor the nailings, must leave the +smallest passage to the vapors. The workman must pay the greatest +attention to his work, and the distiller must lute exactly all the parts +of the apparatus that are susceptible of it: he must be the more careful +as to luting it, as this operation is only performed once a week, when +the apparatus is cleaned. At the moment of the distillation, the master +or his foreman must carefully observe whether there is any waste of +vapors, and remedy it instantly. The still and urns ought to be well +tinned. + + + + +CHAPTER XII. + +EFFECTS OF THIS APPARATUS. + + +Although the still might contain 400 gallons, there must be only 200 +gallons put into it: the rest remaining empty, the vapors develops +themselves, and rise. In that state, the vinous liquor is about one foot +deep, on a surface of 20 feet square: hence two advantages--the first, +that being so shallow, it requires but little fuel to boil; the second, +that the extent of surface gives rise to a rapid evaporation, which +accelerates the work. This acceleration is such, that six distillations +might be obtained in one day. The spirit contained in the vinous liquor +rises in vapors to the lid of the still, there find the cap and its +pipe, through which they escape into the first urn, by the side pipe +above described, which conducts them to the bottom, where they are +condensed immediately. + +But the vapors, continuing to come into the urn, heat it progressively: +the spirituous liquor that it contains rises anew into vapors, escapes +through the cap and pipe, and arrives into the second urn, where it is +condensed as in the first. Here again, the same cause produces the same +effect: the affluence of the heat drawn with the vapors, carries them +successively into the third urn, and from thence into the worm, which +condenses them by the effects of the cold water in which it is immersed. + +The urns, receiving no other heat than that which the vapors coming out +of the still can transmit to them, raise the spirit; the water, at least +the greatest part of it, remains at the bottom: hence, what runs from +the worm is alcohol; that is, spirit at 35°. It is easily understood how +the vapors coming out of the still are rectified in the urns, and that +three successive rectifications bring the spirit to a high degree of +concentration: it gets lower only when the vinous liquor draws towards +the end of the distillation. As soon as it yields no more spirit, the +fire is stopped, and the still is emptied in order to fill it up again, +to begin a new distillation. + +Each time that the vinous liquor is renewed in the still, the water +contained in the urns must be emptied, through the pipes of discharge at +the bottom. + +Metals are conductors of the _caloric_. The heat accumulated in the +still, rises to the cap, from whence it runs into the urns: with this +difference--that the pewter, of which the cap and pipes are made, +transmits less caloric than copper, because it is less dense: and that +bodies are only heated in reason of their density. + +However, a great deal of heat is still communicated to the worm, and +heats the water in which it is immersed. I diminish this inconvenience +by putting a wooden pipe between the worm and the pipe of the third urn. +Wood being a bad conductor of caloric, produces a _solution of +continuity_, or interruption between the metals. The wood of this pipe +must be soft and porous, and not apt to work by the action of the fire: +however, to avoid its splitting, I wrap it up in two or three doubles of +good paper, well pasted, and dried slowly. This pipe is one foot long, +and hollowed in its length, so as to receive the pewter pipe of the +third urn at one end, and to enter the worm at the other; thereby the +worm is not as hot, since it only receives the heat of the vapors which +it condenses. + +Notwithstanding all these precautions, it heats the water in which it is +immersed after a length of time; and whatever care may be taken to renew +it, all the vapors are not condensed, and this occasions a loss of +spirit. I obviate this accident, by adding a second worm to the first: +they communicate by means of a wooden pipe like the above. The effect of +this second worm, rather smaller than the first, is such, that the water +in which it is plunged remains cold, while that of the first must be +renewed very often. By these means, no portion of vapors escape +condensation. The liquor running from the worm is received into a small +barrel, care being taken that it may not lose by the contact of the air +producing evaporation. + + + + +CHAPTER XIII. + +OF FERMENTS. + + +They are of two kinds; the very putrescent bodies, and those supplied by +the _oxigen_. Animal substances are of the first kind: _acids_, neutral +salts, rancid oils, and metallic _oxids_, are of the second. + +Were I obliged to make use of a ferment of the first class, I would +choose the glutinous part of wheat flour. This vegeto-animal substance +is formed in the following manner:--A certain quantity of flour is made +into a solid dough, with a little water. It is then taken into the +hands, and water slowly poured over it, while it is kneaded again. The +water runs white, because it carries off the starchy part of the flour; +it runs clear after it is washed sufficiently. There remains in the +hands of the operator a dough, compact, solid, elastic, and reduced to +nearly the half of the flour employed. This dough, a little diluted with +water, and kept in the temperature indicated for the room of +fermentation, passes to the putrid state, and contracts the smell of +spoiled meat. Four pounds of this dough per hogshead, seem to me to be +sufficient to establish a good fermentation. A small quantity of good +vinegar would answer the same purpose, and is a ferment of the second +class. + +But are those means indispensable with my process? I do not think so. + +1st. The richness of my vinous liquor, and the degree of heat to which I +keep it, tend strongly to make it ferment. In fact, the infusion of the +grain, by taking from it its saccharine part, takes likewise part of its +mucilaginous substance, which is the principle of the spirituous +fermentation, which it establishes whenever it meets with the other +substance. + +2dly. The hogsheads themselves are soon impregnated with a fermenting +principle, and communicate it to the liquor that is put into them. + +3dly. The rum distiller employs advantageously the residue of his +preceding distillation, to give a fermentation to his new molasses: this +residue has within itself enough of acidity for that purpose. Might not +the residue of the distillation of my vinous liquor have the same +acidity? It contains only the mucilaginous substance already acidulated. +Some gallons of that residue to every hogshead, would, I think, be a +very good ferment. + +Lastly. Here is another means which will certainly succeed: it is to +leave at the bottom of each hogshead three or four inches of the vinous +liquor, when transported into the still for distilling. This rising, +which will rapidly turn sour, will form a ferment sufficient to +establish a good fermentation. + +The intelligent manager of a distillery must conduct the means I +indicate, towards the end which he proposes to himself, and must +carefully avoid to employ as ferments, those disgusting substances which +cannot fail to bring a discredit on the liquor in which they are known +to be employed. + + + + +CHAPTER XIV. + +OF THE AREOMETER, OR PROOF BOTTLE. + + +This instrument is indispensable to the distiller: it ascertains the +value of his spirits, since it shows the result of their different +degrees of concentration. I will give the theory of this useful +instrument, as it may be acceptable to those who do not know it. + +Bodies sink in fluids, in a _compound ratio_ to the volume and the +density of those fluids, which they displace. It is from that law of +nature, that a ship sinks 20 feet in fresh water, while it sinks only +about 18 feet in sea water, which has more density on account of the +salt dissolved therein. + +The reverse of this effect takes place in fluids lighter than water, as +bodies floating in them sink the more, as the liquor has less density. +Upon those principles are made two kinds of areometers--one for fluids +denser than water; the other for those that are lighter: the first are +called _salt proof_; the second _spirit proof_. Distilled water is the +basis of those two scales: it is at the top for the _salt proof_, and at +the bottom for the _spirit proof_; because the first is ascending, and +the other descending; but by a useless singularity, the distilled water +has been graduated at 10° for the spirit proof bottle, and at 0 for the +_salt proof_. We shall only dwell upon the first, because it is the only +one interesting to the distiller. + +Water being graduated at 10° in the areometer, it results from thence +that the spirit going to 20°, is in reality only 10° lighter than water; +and the alcohol gaaduated [TR: graduated] at 35°, is only 25° above +distilled water. + +The areometer can only be just, when the atmosphere is temperate; that +is, at 55° Fahrenheit, or 10° Reaumur. The variations in cold or heat +influence liquors; they acquire density in the cold, and lose it in the +heat: hence follows that the areometer does not sink enough in the +winter, and sinks too much in the summer. + +Naturalists have observed that variation, and regulated it. They have +ascertained that 1° of heat above temperate, according to the scale of +Reaumur, sinks the areometer 1/8 of a degree more; and that 1° less of +heat, had the contrary effect: thus the heat being at 18° of Reaumur, +the spirit marking 21° by the areometer, is really only at 20°. The cold +being at 8° below temperate, the spirit marking only 19° by the +areometer, is in reality at 20°. 2-1/4 of Fahrenheit corresponding to 1° +of Reaumur, occasion in like manner a variation of 1/8 of a degree: +thus, the heat being at 78-1/2°, the spirit thus marking 21°, is only at +20; and the cold being at 87°, the spirit marking only 19° by the +areometer, is in reality at 20°. + +It is easily conceived, that extreme cold or extreme heat occasion +important variations. For that reason, there are in Europe inspectors, +whose duty it is to weigh spirits, particularly _brandy_: for that +purpose they make use of the areometer and the thermometer. An +areometer, to be good, must be proved with distilled water, at the +temperature of 55°. Areometers, being made of glass, are brittle, and +must be used with great care. This inconvenience might be remedied, by +making them of silver; I have seen several of this metal. A good +silversmith could easily make them; I invite those artists to attend to +that branch of business; it might become valuable, as the distillers +will be more enlightened. + + + + +CHAPTER XV. + +ADVANTAGES OF MY METHOD. + + +The first of all, is derived from the composition of a vinous liquor, +richer, and more proper to raise a vigorous fermentation, than that +which is obtained by the usual method. Now, as it is proved that the +quantity of spirit is in proportion to the richness of the fermenting +liquor, mine therefore yields a great deal more spirit than any other. + +2dly. We have seen that a heat of 75° or 80° must be kept up in the +fermenting room: this being summer heat, proves that such a rich vinous +liquor runs no risk of passing to the acid state with as much rapidity +as that of the common distillers; and, consequently, that he who will +follow my method can work all the year round without fear of losing the +fruits of his labor, as it often happens--an advantage precious for him +who makes it his sole business. The only change he has to make, is to +suppress the heat of the stove, when the temperature of the atmosphere +is sufficient to keep up a good fermentation in the liquor. + +As to my distilling apparatus, this is not a new idea. I present it to +the public under the sanction of experience. I had it executed in +Philadelphia eight years ago, after having obtained a patent. It was +made for a rum distillery, where they still continue to use it. It +presents the greatest advantages. + +The first is, that with a single fire, and a single workman, I distil +and rectify the spirit three times, and bring it to the +degree of alcohol; that is, to the greatest purity, and almost to the +highest degree of concentration. + +2dly. It lowers the cost of transportation, by two-thirds; because one +gallon at 35° represents three gallons at the usual degree. The +merchant, being arrived at the place of his destination, has only to add +2 gallons of water to 1 gallon of this alcohol, in order to have 3 +gallons of whiskey; which is of a considerable advantage, either for +land or sea carriage. + +3dly. As the price of spirits is, in trade, in proportion to their +degree of concentration, those made with my apparatus being at a very +high degree, need no more rectifying, either for the retailer, the +apothecary, or the painter; and the considerable expenses of that +operation turn entirely to the profit of the distiller, as they are +totally suppressed. Distillers may hereafter sell spirits of all degrees +of concentration. + +Such are the advantages of my processes. I offer them the more willingly +to the public, as they are founded upon the most approved principles of +natural philosophy: by reflecting upon them, distillers will be easily +convinced of it. + + * * * * * + +However perfect the description of a new thing may be, our ideas of it +are always defective, until we have seen it put into practical use. Few +men have the means of establishing a distillery on a new plan, and even +the most enlightened may make notable errors. Few, besides, are bold +enough to undertake, at their own risks, the trial of a new fabrication: +they are afraid of losing, and of being blamed for having too lightly +yielded to the persuasion of new projectors. Hence it follows that a +useful discovery falls into oblivion, instead of doing any good. + +But no discovery of general utility ought to experience that fate in a +republic. Government itself ought to promote the first undertaking, or a +certain number of citizens ought to join in order to give it a start. It +is the more easy in this case, as my apparatus requires very little +expense. + +If a distillery according to my directions, was established in some of +the principal towns of the state, my method would then make rapid +progress, and thus prove the truth of the principle which I have +advanced; and the distillers, after having meditated upon my method in +this book, would come and satisfy themselves of its goodness, by seeing +it put into practice, and yielding the most perfect results, with all +the advantages for trade that may be expected: hence would naturally +ensue the rapid increase of distillation, and consequently that of +agriculture and commerce. + + + + +THE ART OF +MAKING GIN, +AFTER THE PROCESS OF THE +HOLLAND DISTILLERS. + + +Having indicated the most proper means of obtaining spirits, I will now +offer to the public the manner of making _Gin_, according to the methods +used by the distillers in Holland. It may be more properly joined to the +art of making whiskey, as it adds only to the price of the liquor, that +of the juniper berries, the product of which will amply repay its cost. +Many distillers in the United States have tried to imitate the excellent +liquor coming from Holland, under the name _gin_. They have imagined +different methods of proceeding, and have more or less attained their +end. I have myself tried it, and my method is consigned in a patent. + +But those imitations are far from the degree of perfection of the +Holland gin: they want that unity of taste, which is the result of a +single creation; they are visibly compounds, more or less well combined, +and not the result of a spontaneous production. + +To this capital defect, which makes those imitations so widely different +from their original, is joined their high price, which prevents its +general consumption. In fact, it is made at a considerable expense: the +whiskey must be purchased, rectified and distilled over again with the +berries. These expenses are increased by the waste of spirit occasioned +by those reiterated distillations. This brings the price of this false +gin to three times that of the whiskey: consequently the poorer sort of +people, whose number is always considerable, are deprived of the +benefits of a wholesome liquor, and restrained to whiskey, which is +commonly not so. + +The methods used in Holland, have reduced gin to the lowest price; that +of the juniper berries being there very trifling, and increasing but +little the price of whiskey: still that small addition is almost reduced +to nothing, as will be seen hereafter. + +The United States are, in some parts, almost covered with the tree +called here _cedar_; which tree is no other than the juniper, and grows +almost every where, and bears yearly a berry, which is in reality the +juniper berry. Some Hollanders knew it at Boston, collected considerable +quantities of it in Massachusetts, and shipping it to some of the +eastern harbors, sold it as coming from Holland. I have seen some at +Philadelphia ten years ago, at the house of a Hollander, who received it +from Massachusetts in hogsheads of about ten hundred weight, and sold as +the produce of his own country, what was really that of the United +States. + +I collected myself a great quantity of those berries, at Norfolk, Va. by +means of negroes, to whom I paid one dollar per bushel of 40 lbs. being +2-1/2 cts. per pound. Two years ago, it sold for 6 cents in +Philadelphia, and bore the same price at Pittsburgh. + +There is a great deal of cedar in Kentucky, and consequently of berries. +I have seen them at Blue Licks, and they abound near the Kentucky +river. + +Although an incredible number of those trees is cut down daily, there is +still a greater number standing, in the United States; and millions of +bushels of berries are lost every year, while only skilful hands are +wanted, to make them useful to mankind. The juniper berry has many +medical properties: it is a delightful aromatic, and contains an oil +essential, and a sweet extract, which by the fermentation yields a +vinous liquor, made into a sort of wine in some countries; that is +called wine for the poor: it strengthens the stomach, when debilitated +by bad food or too hard labor. + +The Hollanders, who have long had the art of trading upon every thing, +have constantly turned even their poverty to account. They have immense +fabrications of gin, and scarcely any juniper trees. They only collect +the berry in those countries where it is neglected as useless, as in +France and Tyrol, which produce a great deal of it. The United States +need have no recourse to Europe, in order to get the juniper berries: +they have in abundance at home, what the Hollanders can only procure +with trouble and money. They can therefore rival them with great +advantage; but they must follow the same methods employed in the Holland +distilleries. + +The juniper berry contains the sweet mucous extract, in a great +proportion: it has therefore the principle necessary to the spirituous +fermentation; and, indeed, it ferments spontaneously. When fresh, and +heaped up, it acquires a degree of heat, but not enough to burn, as I +have ascertained: it is therefore safely transported in hogsheads. From +that facility of fermenting, it must be considered as a good ferment, +and as increasing the quantity of spirit, when joined to a fermentable +liquor. + +A distiller may at pleasure convert his whiskey into gin. He needs only +to perfume the wort which he puts in fermentation, by adding a certain +quantity of the berries, slightly broken: the fermentation is then +common to both; their sweet mucosity enriches that of the wort, and +increases the spirit, while at the same time the soapy extract, which is +the proximate principle of vegetation, yields the essential oil, which +perfumes the liquor.[C] + +The fermentation being common to both substances, unites them +intimately; and when, by the distillation, the spirit is separated from +the water, there remains an homogenous liquor, resulting from a single +creation, and having that unity of taste, and all the properties of +Holland gin, because obtained by the same means. + +One single and same distillation can therefore yield to the distiller +either gin or whiskey, as it requires no more labor, and its conversion +into gin costs only the price of the berries, which repays him amply, +either by the spirit it yields, or by its essential oil, which, floating +on the surface, may be easily collected. This oil bears a great price, +and the Hollanders sell much of it. + +We have seen, in the 10th chapter of this work, that my hogsheads for +the fermentation, contain about 120 gallons of wort, being the +production of the saccharine extract of 12 bushels of grain. The +intelligent distiller will himself determine the quantity of berries +necessary for each hogshead to have a good aromatic perfume. He may +begin with 10 lbs. per hogshead; and will, upon trial, judge whether or +not this quantity is sufficient, or must be increased. At any rate, +economy should not be consulted in the use of the berries, since their +price does not increase that of the whiskey. This low price must +naturally become the principle of an immense fabrication of gin; and +henceforth it will be an important article of exportation for the United +States, as well as a considerable and wholesome object of home +consumption. + + +FOOTNOTES: + +[A] Some rum distillers make a stronger vinous liquor, but it is still +very far from Lavoisier's proportions. Others add successively new +molasses to their vinous liquor, and thus prolong their fermentation, +without making their liquor stronger, and consequently without obtaining +more spirit. This is absolutely contrary to the true principles of +distillation. + +[B] See his beautified operation on the decomposition of water. + +[C] I must here observe, that the juniper berry, as well as several +other fruits, contains two kinds of essential oil: one is the proximate +principle of vegetation, and the other is the superabundant oil: the +first is combined with the soapy extract, and dissolves in water; while +the second does not unite with it, and floats on the surface. + + +END + + + + + +End of Project Gutenberg's The Art of Making Whiskey, by Anthony Boucherie + +*** END OF THIS PROJECT GUTENBERG EBOOK THE ART OF MAKING WHISKEY *** + +***** This file should be named 21592-8.txt or 21592-8.zip ***** +This and all associated files of various formats will be found in: + http://www.gutenberg.org/2/1/5/9/21592/ + +Produced by Robert Cicconetti, Marcia Brooks and the Online +Distributed Proofreading Team at http://www.pgdp.net + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: The Art of Making Whiskey + So As to Obtain a Better, Purer, Cheaper and Greater + Quantity of Spirit, From a Given Quantity of Grain + +Author: Anthony Boucherie + +Translator: C. M. + +Release Date: May 24, 2007 [EBook #21592] + +Language: English + +Character set encoding: ISO-8859-1 + +*** START OF THIS PROJECT GUTENBERG EBOOK THE ART OF MAKING WHISKEY *** + + + + +Produced by Robert Cicconetti, Marcia Brooks and the Online +Distributed Proofreading Team at http://www.pgdp.net + + + + + + +</pre> + + + +<p><span class='pagenum'><a name="Page_1" id="Page_1">[Pg 1]</a></span></p> +<h3>THE ART</h3> + +<h5>OF</h5> + +<h1>MAKING WHISKEY,</h1> + +<h4>SO AS TO OBTAIN A BETTER, PURER, CHEAPER AND GREATER<br /> +QUANTITY OF SPIRIT,</h4> + +<h4>FROM A GIVEN QUANTITY OF GRAIN.</h4> + +<h5>ALSO,</h5> + +<h3>THE ART OF CONVERTING IT INTO GIN.</h3> + +<h5>AFTER THE<br /> +PROCESS OF THE HOLLAND DISTILLERS,<br /> +<i>WITHOUT ANY AUGMENTATION OF PRICE.</i></h5> + +<h2>By ANTHONY BOUCHERIE,</h2> + +<h5>OF LEXINGTON, KY.</h5> + +<h4>TRANSLATED FROM THE FRENCH</h4> + +<center><span class="smcap">By</span> C. M*******</center> +<br /> +<center>LEXINGTON, KY.<br /> +PRINTED BY WORSLEY & SMITH.<br /> +1819</center> + +<div class="trans-note"> +<p>Transcriber's Note: This edition is from Microfiche. All originals were +marked "Photographed from an imperfect copy." Printer +errors have been left as is, but noted. The accuracy of some of the numbers +cannot be accounted for where the original was exceptionally +difficult to read. Where applicable, any changes are noted with a mouse over <ins class= "corr" +title="Like This">Original Text</ins>. A table of contents has been added +to the HTML which is not present in the text version. +Any other inconsistencies were left as in the original.</p></div> + +<p><span class='pagenum'><a name="Page_2" id="Page_2">[Pg 2]</a></span></p> + +<h2>CONTENTS</h2> +<ul> +<li><a href="#PREFACE"><b>PREFACE.</b></a><span class="ralign"><a href="#Page_5">5</a></span></li> +<li><a href="#CHAPTER_I"><b>CHAPTER I.</b></a><span class="ralign"><a href="#Page_7">7</a></span></li> +<li><a href="#CHAPTER_II"><b>CHAPTER II.</b></a><span class="ralign"><a href="#Page_8">8</a></span></li> +<li><a href="#CHAPTER_III"><b>CHAPTER III.</b></a><span class="ralign"><a href="#Page_11">11</a></span></li> +<li><a href="#CHAPTER_IV"><b>CHAPTER IV.</b></a><span class="ralign"><a href="#Page_13">13</a></span></li> +<li><a href="#CHAPTER_V"><b>CHAPTER V.</b></a><span class="ralign"><a href="#Page_17">17</a></span></li> +<li><a href="#CHAPTER_VI"><b>CHAPTER VI</b></a><span class="ralign"><a href="#Page_18">18</a></span></li> +<li><a href="#CHAPTER_VII"><b>CHAPTER VII.</b></a><span class="ralign"><a href="#Page_21">21</a></span></li> +<li><a href="#CHAPTER_VIII"><b>CHAPTER VIII.</b></a><span class="ralign"><a href="#Page_22">22</a></span></li> +<li><a href="#CHAPTER_IX"><b>CHAPTER IX.</b></a><span class="ralign"><a href="#Page_24">24</a></span></li> +<li><a href="#CHAPTER_X"><b>CHAPTER X.</b></a><span class="ralign"><a href="#Page_25">25</a></span></li> +<li><a href="#CHAPTER_XI"><b>CHAPTER XI.</b></a><span class="ralign"><a href="#Page_26">26</a></span></li> +<li><a href="#CHAPTER_XII"><b>CHAPTER XII.</b></a><span class="ralign"><a href="#Page_29">29</a></span></li> +<li><a href="#CHAPTER_XIII"><b>CHAPTER XIII.</b></a><span class="ralign"><a href="#Page_32">32</a></span></li> +<li><a href="#CHAPTER_XIV"><b>CHAPTER XIV.</b></a><span class="ralign"><a href="#Page_33">33</a></span></li> +<li><a href="#CHAPTER_XV"><b>CHAPTER XV.</b></a><span class="ralign"><a href="#Page_36">36</a></span></li> +<li><a href="#MAKING_GIN"><b>THE ART OF MAKING GIN</b></a><span class="ralign"><a href="#Page_39">39</a></span></li> +</ul> +<hr style="width: 35%;" /> +<div class="blockquot"> +<center>UNITED STATES OF AMERICA,</center> +<br /> +<span style="margin-left: 20em;"><i>District of Kentucky, to wit:</i></span> +<br /> + +<p>Be it remembered, That on the 10th day of December, in the year +of our Lord, 1818, and the forty-third year of the Independence of the +United States of America, came <span class="smcap">Anthony Boucherie</span>, of the said district, +and deposited in this office, a copy of the title of a book, the right whereof +he claims as author and proprietor, in the words and figures following, viz:</p> + +<p><i>"The Art of making Whiskey, so as to obtain a better, purer, cheaper and +greater quantity of Spirit from a given quantity of Grain: Also, the art of converting +it into Gin, after the process of the Holland Distillers, without any +augmentation in the price.—By Anthony Boucherie:"</i></p> + +<p>In conformity to the act of Congress of the United States, entitled "An +act for the encouragement of learning, by securing the copies of maps, +charts and books to the authors <ins class= "corr" +title="ann">and</ins> proprietors of such copies during the +times therein mentioned." And also to an act, entitled "An act supplementary +to an act, entitled an act for the encouragement of learning, by securing +the copies of maps, charts and books to the authors and proprietors of such +copies, during the times therein mentioned, and extending the benefits +thereof to the arts of designing and etching historical and other prints."</p> + +<p><span style="margin-left: 20em;">JOHN H. HANNA,</span><br /> +<br /> +<span style="margin-left: 16em;"><i>Clerk of the District of Kentucky.</i></span></p> +</div> +<p><span class='pagenum'><a name="Page_3" id="Page_3">[Pg 3]</a></span></p> + + + + +<hr style="width: 65%;" /> + +<blockquote> +<center>TO THE</center> +<br /> +<center><big><b>HONOURABLE LEGISLATURE</b></big></center> +<br /> +<center>OF THE</center> +<br /> +<center><big>STATE OF KENTUCKY.</big></center> + +<p> +<span class="smcap">Gentlemen of the Senate,</span><br /> +<span style="margin-left: 2em;" class="smcap">and of the House of Representatives,</span><br /> +</p> + +<p><i>An immense and most fertile country, a republic +where every individual enjoys the most unbounded +freedom; such are the advantages which characterise +the United States of America, and render them the +asylum of the oppressed Europeans. I was one of the +number, and as early as January, 1808, congress +enacted a law dispensing me with the usual term of +two years residence, for obtaining a patent.</i></p> + +<p><i>It is the duty of every citizen to contribute to the +progress of useful knowledge, for the benefit and prosperity +of his native or adopted country. It is under that +point of view that I now publish</i> The Art of Making +Whiskey, so as to obtain a greater quantity of Spirit +from a given quantity of Grain; the spirit thus obtained +being purer and cheaper. Also, the Art of converting +it into Gin, according to the process of the Holland +Distillers, without making it dearer.</p> + +<div class="sidenote"> +This next paragraph is incomplete +</div> +<p> +<i>Give me leave, gentlemen, to publish this little</i> <ins class= "corr" +title="w—">work</ins><i> +under the patronage of the enlightened</i> <ins class= "corr" +title="Legisl—">Legislature</ins><i> +of the state which I have chosen for my</i> <ins class= "corr" +title="—">residence</ins><i> +is undoubtedly of a general utility</i> <ins class= "corr" +title="Illegible"><i>fo—</i></ins> <span class='pagenum'><a name="Page_4" id="Page_4">[Pg 4]</a></span> +<i>but more particularly an agricultural state, such as +this, where every thing that contributes to the success +of agriculture, adds to the welfare of the commonwealth. +It is therefore to promote that desirable end, +that I hereby renounce all the privileges granted me +eight years ago, for the distiller's apparatus, of which +I give here a description. I invite all distillers to use +it the more confidently, as a long experience has proved +to me its utility. In describing the art of converting +Whiskey into Gin, according to the process of the +Holland Distillers, I flatter myself, that I give a greater +value to a national production usually neglected</i> +<ins class= "corr" +title="througout">throughout</ins><i> the continent, and which will be the principle +of a considerable produce. Henceforth the Gin +of the United States will be an important article of +exportation for their outward trade, as well as for +home consumption.</i></p> + +<i><span style="margin-left: 8em;">Receive, gentlemen, the</span><br /> +<span style="margin-left: 14em;">Assurances of my</span><br /> +<span style="margin-left: 20em;">Profound Respect,</span><br /> +<span style="margin-left: 26em;">A. BOUCHERIE.</span></i><br /> + +</blockquote> +<h6>[Library stamp: IMPERFECT IN ORIGINAL]</h6> + +<p><span class='pagenum'><a name="Page_5" id="Page_5">[Pg 5]</a></span></p> + + + +<hr style="width: 65%;" /> +<h2><a name="PREFACE" id="PREFACE"></a>PREFACE.</h2> + + +<p>The most usual drink in the United States, is whiskey; other +spirituous liquors, such as peach and apple brandy, are +only secondary, and from their high price and their scarcity, +they are not sufficient for the wants of an already immense and +increasing population. As to wine, in spite of all the efforts and +repeated trials made to propagate the grape-vine, there is +as yet no hopes, that it may in time become the principal drink +of the Americans.</p> + +<p>To turn our enquiries towards the means of bringing the art +of making whiskey to greater perfection, is therefore, to contribute +to the welfare of the United States, and even to the +health of the Americans, and to the prosperity of the distiller, +as I will prove in the sequel.</p> + +<p>The arts and sciences have made great progress; my aim is +to diffuse new light on every thing that relates to the formation +of spirituous liquors that may be obtained from grains. Most +arts and trades are practised without principles, perhaps from +the want of the means of information. For the advantage of +the distillers of whiskey, I will collect and offer them the means of +obtaining from a given quantity of grain, the greatest possible +quantity of spirit, purer and cheaper than by the usual methods. +I shall then proceed to indicate the methods of converting +whiskey into gin, according to the process of the Holland Distillers, +without heightening its price.</p> + +<p>If the principles hereafter developed are followed, the trade +of distiller will acquire great advantages, that will spread their +influence on agriculture, and consequently on commerce in +general.</p> + +<hr style="width: 65%;" /> +<p><span class='pagenum'><a name="Page_7" id="Page_7">[Pg 7]</a></span></p> +<h1>THE ART<br /> +OF<br /> +MAKING WHISKEY, &c.</h1> + + + +<hr style="width: 65%;" /> +<h2><a name="CHAPTER_I" id="CHAPTER_I"></a>CHAPTER I.</h2> + +<h3>OF SPIRITUOUS LIQUORS, OR SPIRITS.</h3> + + +<p><big>Spirituous liquors</big> are the produce of vinous +ones, obtained by the distillation of these last. The +art of making wine is of the remotest antiquity, since +it is attributed to Noah; but that of distilling it, so as +to extract its most spirituous part, dates only from the +year 1300. Arnand de Villeneuve was the inventor +of it, and the produce of his Still appeared so marvellous, +that it was named Aqua-Vitæ, or <i>Water of +Life</i>, and has ever since continued under that denomination +in France; Voltaire and reason say that it might, +with far more propriety, be called <i>Aqua-Mortis</i>, or +Water of Death.</p> + +<p>This liquor, called in English, <i>Brandy</i>, received +from the learned the name of <i>Spirit of Wine</i>; time +improved the art of making it still stronger by concentration, +and in that state it is called <i>Alcohol</i>.</p> + +<p>All spirit is the distilled result of a wine, either of +grapes, other fruits, or grains; it is therefore necessary +to have either wine, or any vinous liquor, in order to +obtain spirits.<span class='pagenum'><a name="Page_8" id="Page_8">[Pg 8]</a></span></p> + + + +<hr style="width: 65%;" /> +<h2><a name="CHAPTER_II" id="CHAPTER_II"></a>CHAPTER II.</h2> + +<h3>OF THE FORMATION OF VINOUS LIQUORS WITH GRAINS, IN +ORDER TO MAKE SPIRITS.</h3> + + +<p><big>The</big> art of extracting wine from the juice of the grape, +not being the object of this book, I shall confine myself +to what is necessary and useful to the distillers of whiskey; +it is therefore of the vinous liquor extracted from +grains, that I am going to speak.</p> + +<p>The formation of that kind of liquor is founded upon +a faculty peculiar to grains, which the learned chymist, +Fourcroy, has called <i>saccharine fermentation</i>. Sugar +itself does not exist in gramineous substances; they +only contain its elements, or first principles, which produce +it. The saccharine fermentation converts those +elements into sugar, or at least into a saccharine matter; +and when this is developed, it yields the eminent +principle of fermentation, without which there exists no +wine, and consequently no spirit.</p> + +<p>Grains yield two kinds of vinous liquors, of which +the distiller makes spirit, and the brewer a sort of wine, +called <i>beer</i>. From a comparison of the processes employed +to obtain these two results, it will be found that +the brewer's art has attained a higher degree of perfection +than that of the distiller. They both have for their +object to obtain a vinous liquor; but that of the brewer +is, in reality, a sort of wine to which he gives, at pleasure, +different degrees of strength; while that of the +distiller is scarcely vinous, and cannot be made richer. +I will give a succinct exposition of their two processes +in order that they may be compared.</p> + + +<h3>OF THE ART OF BREWING.</h3> + +<p>The art of brewing consists:</p> + +<p>1st. In the sprouting of a proportion of grain, chiefly<span class='pagenum'><a name="Page_9" id="Page_9">[Pg 9]</a></span> +barley. This operation converts into a saccharine +matter, the elements of that same substance already existing +in grains.</p> + +<p>2dly. In preparing the <i>wort</i>. For that operation, +the grain, having been previously ground, is put into a +vat, which is half filled up with water; the rest is filled +up at three different times with hot water—the first at +100°, the second at 150°, and the third at 212°, which +is boiling water. The mixture is strongly stirred each +time that it is immersed. By this infusion, the water +lays hold of the sweet principles contained in the grain.</p> + +<p>3dly. The wort thus prepared, the liquor is filtrated, +in order to separate it from the grain, and then boiled +until reduced to one half, in order to concentrate it to +the degree of strength desired. In that state, 40 gallons +of wort contain the saccharine principles of 200 wt. +of grain.</p> + +<p>4thly. The wort, thus concentrated, is drawn off in +barrels, which are kept in a temperature of 80° or 85°. +The yeast is thrown into it to establish the fermentation, +and in a short time beer is made, more or less +strong, according to the degree of concentration, and +more or less bitter, according to the greater or lesser +proportion of hops put into it.</p> + +<p>Such are, in a concise view, the proceedings of the +brewer. Let us proceed to those of the distiller of +whiskey.</p> + + +<h3>OF THE DISTILLER OF WHISKEY.</h3> + +<p>Whiskey is made either with rye, barley, or Indian +corn. One, or all those kinds of grains is used, as +they are more or less abundant in the country. I do +not know how far they are mixed in Kentucky; but<span class='pagenum'><a name="Page_10" id="Page_10">[Pg 10]</a></span> +Indian corn is here in general the basis of whiskey, and +more often employed alone.</p> + +<p>I have ascertained, in the different distilleries which +I have visited in the United States—</p> + +<p>1stly. That, in general, the grain is not sprouted. +I have, however, seen some distillers who put 10lbs. +of malt into a hogshead of fermentation containing 100 +gallons, which reduces it to almost nothing.</p> + +<p>2dly. That they put two bushels of ground grain into +a hogshead of fermentation containing 100 gallons, +filled up with water.</p> + +<p>3dly. They had a ferment to determine the fermentation, +which, when finished, yields two gallons of whiskey +per bushel of grain, and sometimes ten quarts, but +very seldom. I do not know whether those results are +exact; but, supposing them to be so, they must be subject +to great variations, according to the quality of the +grain, the season, the degree of heat, of the atmosphere, +and the manner of conducting the fermentation. +From my analysing the different sorts of grains, I know +that Indian corn must yield the most spirit.</p> + +<p>From the above proportions, it results, that 100 gallons +of the vinous liquor of distillers yield only 4 gallons +of whiskey, and very seldom 5; that is, from a 25th +to a 20th. It is easy to conceive how weak a mixture, +25 parts of water to one of whiskey, must be; thus +the produce of the first distillation is only at 11° or 12° +by the areometer, the water being at 10°. It is only +by several subsequent distillations, that the necessary +concentration is obtained, to make saleable whiskey. +These repeated operations are attended with an increased +expense of fuel, labor, and time.</p> + +<p>Such are the usual methods of the whiskey distillers. +Before we compare them with those of the brewer,<span class='pagenum'><a name="Page_11" id="Page_11">[Pg 11]</a></span> +let us examine the nature of fermentation, and what are +the elements the most proper to form a good vinous liquor: +thence we shall judge with certainty, of those +two ways of operating.</p> + + + +<hr style="width: 65%;" /> +<h2><a name="CHAPTER_III" id="CHAPTER_III"></a>CHAPTER III.</h2> + +<h3>OF FERMENTATION.</h3> + + +<div class="blockquot"><p>"<big>Fermentation</big> is a spontaneous and intestine +motion, which takes place amongst the principles +of organic substance deprived of life, the maximum +of which always tends to change the nature of +bodies, and gives rise to the formation of new productions."</p> + +<p><i>Bouillon la Grange.—Manual of a Course of Chymistry.</i></p></div> + +<p>Fermentation has long since been divided into <i>spirituous</i>, +<i>acid</i>, and <i>putrid</i>.</p> + +<p>It is only since the revival or new epoch of chymistry, +that the learned have been occupied in researches +on fermentation. I was the first who gave a new hint +on this important part of natural philosophy, in 1785. +It was then held as certain, that the saccharine substance +was the principle of spirituous fermentation. A series of +experiments enabled me to demonstrate the contrary, +for I obtained a well crystallized sugar by the fermentation +of a substance which produces none by any other +means.</p> + +<p>In September, 1785, I read a memoir to the Academy +of Sciences, at Paris. In that memoir I developed +my theory. That learned body nominated four +commissioners, for the purpose of examining my operations, +and sanctioned my discovery by a report, in<span class='pagenum'><a name="Page_12" id="Page_12">[Pg 12]</a></span> +which it was acknowledged that I had discovered a +new truth, and ordered the insertion of my memoir in +the collection of those of the Foreign Associates. I attributed +the principle of the spirituous fermentation to +the mucilaginous substance. This has been since demonstrated, +by attentively observing that it always begins +with a motion of acid fermentation, which is produced +by the mucilaginous substance. The European +chymists have since reasoned upon fermentation; each +of them has produced a new system; none have been +able to bring it to a regular demonstration; and the +learned Gay Lussac has said, that fermentation is one +of the most mysterious operations of chymistry. Be +that as it may, there are facts that are ascertained: let +us endeavor to investigate them, that we may derive +from them all the information which is necessary to us.</p> + +<p>It is incontestable that spirits are produced by the +saccharine substance. Grains, however, supply it, although +they are not sensibly sweet. This has made +me suspect that the fermentation is at first saccharine, +which produces the sweet substance that is necessary +for the formation of spirit. It is thus that, by a series +of internal motions, the fermentation causes the formation +of the spirit to be preceded by a slight production +of acid; that it transforms the vinous liquor into vinegar, +which the same fermentation changes in time into +an animal substance, destroyed in its turn by the putrid +fermentation. Such are the progressive changes +operated by this all-disorganizing phenomenon, and +the unerring march of nature to bring back all substances +to their respective elements.</p> + +<p>The necessary conditions for the formation of vinous +fermentation, are—</p> + +<p><span class='pagenum'><a name="Page_13" id="Page_13">[Pg 13]</a></span></p> +<ul> +<li>1st. The presence of the saccharine substance.</li> +<li>2dly. That of a vegeto-animal substance, commonly +called ferment, and soluble in water.</li> + +<li>3dly. A certain quantity of water.</li> + +<li>4thly. A temperature of 70° to 75°.</li> + +<li>5thly. A sufficient mass.</li> +</ul> + +<p>When these are obtained, in a short time the liquor +becomes turbid; it bubbles, from the disengaging of +the carbonic acid gaz, and the heat increases considerably. +After some days, these impetuous motions subside; +the fermentation ceases by degrees; the liquor +clears up; then it emits a vinous smell and taste. As +soon as it ferments no more, it must be distilled. However, +some distillers have asserted that a greater quantity +of spirit is obtained when the liquor has acquired +a certain degree of acidity. Others are of opinion that +it must be distilled as soon as it is calm. I am of this +opinion, because the acid can only be formed at the expense +of a little of the spirit, which is one of the principles +of the acetous acid. Besides, the longer the liquor +remains in a mass, the more spirit is wasted by +evaporation.</p> + + + +<hr style="width: 65%;" /> +<h2><a name="CHAPTER_IV" id="CHAPTER_IV"></a>CHAPTER IV.</h2> + +<h3>OF THE PROPORTIONS OF THE ELEMENTS NECESSARY TO +FORM A GOOD VINOUS LIQUOR.</h3> + + +<p><big>What</big> are the proportions of the elements necessary +to form a good vinous liquor?</p> + +<p>We owe the important knowledge of those proportions +to the celebrated and unfortunate Lavoisier, who<span class='pagenum'><a name="Page_14" id="Page_14">[Pg 14]</a></span> +has proved, by the most accurate experiments, that +there must be</p> + +<div class='center'> +<table border="0" cellpadding="4" cellspacing="0" summary="Lavoisier results"> +<tr><td align='left'>100</td><td align='left'>parts of dry sweet substance, or sugar</td></tr> +<tr><td align='left'>400</td><td align='left'>parts of water</td></tr> +<tr><td align='left'>10</td><td align='left'>parts of ferment, or liquid yeast, which is reduced</td></tr> +<tr><td align='left'>——</td><td align='center'>to 8 7-10ths of dry matter.</td></tr> +</table></div> + +<p><span style="margin-left: 9em;">510 parts in the whole, which produce 57 parts of +dry alcohol; that is, containing no more water than is +necessary to its formation, and consequently as strong +as it can be. Let us dwell for a moment upon the proportions +just pointed out, and especially upon their result, +which exceeds any thing that has ever been obtained. +Supposing the weight of each of those parts +to be one pound, we shall have</span></p> + +<div class='center'> +<table border="0" cellpadding="4" cellspacing="0" summary="Supposing the weight of each of those parts +to be one pound, we shall have"> +<tr><td align='left'>100</td><td align='left'>lbs.</td><td align='left'>of dry sweet Substance, or sugar</td></tr> +<tr><td align='left'>400</td><td align='left'>do.</td><td align='left'>of water</td></tr> +<tr><td align='left'>10</td><td align='left'>do.</td><td align='left'>of liquid ferment</td></tr> +<tr><td align='left'>——</td></tr> +<tr><td align='left'>510</td><td align='left'>pounds</td><td align='left'>in the whole.</td></tr> +<tr><td align='left'>100</td><td align='left'>lbs.</td><td align='left'>of sugar is the quantity required to make 12½ +gallons of sirup, composed of 8lbs. of sugar and 8lbs. of +water per gallon,</td><td align='left'>12½</td><td align='left'>galls.</td></tr> +<tr><td align='left'>400</td><td align='left'>lbs.</td><td align='left'>of water, at 8lbs. per gall. make</td><td align='left'>50</td><td align='center'>"</td></tr> +</table></div> +<p>The produce will be 57lbs. of dry alcohol.</p> + +<div class="sidenote"> +TR: Poor quality made it difficult to verify the above numbers +and so noted with an asterisk</div> +<p>A vessel containing one ounce of water, filled up +with this alcohol, weighs only 16dwts. and 16grs. +From this report, it appears that the specific weight of +the alcohol is, to the weight of the water, as 20 to 24; +that is, that water weighs 1/5 more than alcohol. If the +57lbs. thus obtained were only water, it would only +represent 7-1/8* gallons; but being alcohol, it weighs 1/6* less, +and consequently gives 7-1/8 gallons more, the sixth of +this quantity, (to wit:) 1-1/6* gallons, which, added to 7-1/8*, +make 8-7/24 gallons.</p> + +<p><span class='pagenum'><a name="Page_15" id="Page_15">[Pg 15]</a></span></p> +<p>But 1 gallon of dry alcohol, extended in 2 gallons +of water, gives 3 gallons of liquor at 19°, which is +called Holland, or first proof; a produce surpassing +all what has been hitherto known to the distillers. I +will prove it by an example: 1 gallon of molasses +yields only 1 gallon of rum, at 19°, to the rum distiller; +still, molasses is a true sirup, composed of 8lbs. +of sugar, or sweet matter, more fermentable than sugar. +12½ gallons of molasses, representing 100lbs. of +dry sweet matter yield consequently 12½ galls. of rum, +Holland proof, which is only half the produce obtained +by Lavoisier; an immense difference capable of exciting +the emulation of all distillers, as it proves the +imperfection of the art.</p> + +<p>What are the causes of such a dissimilarity of product? +We must seek for them.</p> + +<p>1st. In the difference of the strength of the vinous +liquor. Lavoisier employed only 4 parts of water to 1 +part of dry sugar. The rum distiller usually puts 10 +gallons of molasses to 90 gallons of water, or the residue +of the preceding distillations.</p> + +<p> +10 galls. molasses contain</p> +<p> +80 lbs. of sweet matter.<br /> +</p> + +<p>90 gallons of water weigh 720lbs.; therefore the proportion +is, one part of sweet matter to 9 parts of water—whilst +that indicated by Lavoisier is only 4 parts of +water to 1 part of sugar.<a name="FNanchor_A_1" id="FNanchor_A_1"></a><a href="#Footnote_A_1" class="fnanchor">[a]</a></p> + +<p>It is obvious how much richer this last must be, and +that the fermentation thus produced has an energy far<span class='pagenum'><a name="Page_16" id="Page_16">[Pg 16]</a></span> +superior to the other. Thence results a rapid production +of spirit, operated in a short time; whilst that of +the rum distiller languishes more or less, and a slow +fermentation wastes part of the spirit which it produces, +even as it is forming.</p> + +<p>2dly. Bodies evaporate in proportion to the extent +of their surface. One hogshead of 100 gallons, should +contain, according to Lavoisier's composition, the elements +of 50 gallons of spirit, at 19°; whilst that of the +rum distiller contains only 12. Now, as every fermentable +liquor requires open vessels, the hogshead of +the rum distiller loses as much spirit as that of Lavoisier: +hence it is plain how far the above proportion +operates to the disadvantage of the fermer.</p> + +<p>3dly. Another source of loss arises in the distilling +vessels themselves. Nothing is more imperfect than +the stills of a whiskey distillery. Lavoisier's were so +perfect, that he made the analysis and the synthesis in +the most delicate operations. <a name="FNanchor_B_2" id="FNanchor_B_2"></a><a href="#Footnote_B_2" class="fnanchor">[b]</a> The vessels of the +whiskey distillers, far from being hermetically closed, +allow the spirit to evaporate through every joint. And +this is not all: corroded by the acetous acid, they are +full of small holes, particularly in the cap, where all +the vapors collect themselves, as in a reservoir. It is +easy to conceive with what rapidity they escape, which +occasions a considerable waste of liquor. In proof of +the truth of this observation, we may refer to the smell +of whiskey, so strongly perceivable on the roads leading +to a distillery, and preceeding from no other cause +than that liquor wasting out of bad vessels, to the great +loss of the distiller.<span class='pagenum'><a name="Page_17" id="Page_17">[Pg 17]</a></span></p> + +<p>4thly. A fourth cause of loss arises from the worm +of the still. However careful in keeping the surrounding +water cool, there is always one portion of vapor +not condensed. This is made more sensible in the +winter, when the cold of the atmosphere makes every +vapor visible; upon examination, it will be seen that +the running stream of liquor is surrounded with it. In +my description of my apparatus, I give the means of +obviating that evil.</p> + +<p>To these several causes, may we not add another? +May not the production of spirit be in a ratio to the +richness of the fermenting liquor? It is certain, that in +every spirituous fermentation there is a portion of the +sweet matter which remains undecomposed and in its +original state. Lavoisier found that it was 4.940; that +is, nearly 5 parts in 100. It may possibly be the same +in a weaker liquor; which would increase the loss, in +the inverse ratio of the density of the liquor. Such are +the causes to which I attribute the great superiority of +Lavoisier's products; and from those observations I +thought I could establish the fabrication of whiskey +upon new principles.</p> + + + +<hr style="width: 65%;" /> +<h2><a name="CHAPTER_V" id="CHAPTER_V"></a>CHAPTER V.</h2> + +<h3><span class="smcap">A COMPARISON OF THE PROCESSES OF THE BREWER WITH +THOSE OF THE WHISKEY DISTILLER.</span></h3> + + +<p><big>From</big> the experiments of one of the most learned +chymists of Europe, it has been demonstrated, that the +proportions the most advantageous to the formation of +a good vinous liquor, are, one part of dry sweet substance +to four parts of water; that is, that the sugar<span class='pagenum'><a name="Page_18" id="Page_18">[Pg 18]</a></span> +must form one fifth of the whole. We have, moreover, +seen that 100lbs. of dry sweet matter gave 25 gallons of +spirit 19°, which comes to 4lbs. of sugar per gallon.</p> + +<p>We shall make use of that scale in comparing the +processes of the brewer with those of the whiskey distiller.</p> + +<p>Supposing the bushel of grain to weigh 50 pounds, +and that it gives 2 gallons of whiskey at 19°, each of +which gallons is the product of 4lbs. of sugar; then +the strong beer which contains in 40 gallons the +sweet matter of 200lbs. of grain, contains the elements +of 8 gallons of spirit, or 32lbs. of dry sweet substance; +and as the 40 gallons of this beer weigh 320lbs. the +32lbs. of sugar form only one-tenth of it, which is one +half of Lavoisier's proportions.</p> + +<p>Those of the distiller of whiskey are 100lbs. of grain +to 100 gallons of water, or thereabouts: 100lbs. of grain +contain only 16lbs. of dry sweet matter: therefore, as +the 100 gallons of vinous liquor weigh 800lbs. the 16lbs. +of sugar form only its fiftieth part.</p> + +<p>Thence is seen how inferior the proportions of the +whiskey distiller are to those of the brewer, and how +far they are from good theory. But the brewer aims +only at producing a sort of wine, and succeeds; while, +the distiller wants to make spirit, and only obtains it +in the manner the most expensive, and opposed to his +own interest.</p> + + + +<hr style="width: 65%;" /> +<h2><a name="CHAPTER_VI" id="CHAPTER_VI"></a>CHAPTER VI</h2> + +<h3>DEFECTS IN THE USUAL METHOD OF MAKING WHISKEY.</h3> + + +<p>1st. <big>The</big> most hurtful of all for the interests of the +distillers, is undoubtedly the weakness of the vinous<span class='pagenum'><a name="Page_19" id="Page_19">[Pg 19]</a></span> +liquor. We have seen that the proportion of spirit is +in a ratio to the richness of the fermenting liquor; that +Lavoisier, by putting one-fifth of the mass of dry sugar, +obtained twice as much spirit as the rum distiller, who +puts in the same quantity, but drowns it in water. +From those principles, which are not contested, the distiller, +whose vinous liquor contains only one-fiftieth +part of sweet matter, obtains the less spirit, and loses +as much of it as he gets.</p> + +<p>2dly. Another defect is joined to this: bodies are +dissolved by reason of their affinity with the dissolving +principle; the mucilaginous substance is as soluble in +water as the saccharine substance. A mass of 100 gallons +of water having only 16lbs. of sugar to dissolve, +exerts it's dissolving powers upon the mucilaginous part +which abounds in grains, and dissolves a great quantity +of it. There results from that mixture, a fermentation +partaking of the spirit and the acid, and if the +temperature of the atmosphere is moderate, the acid +invades the spirit, which is one of its principles: nothing +remains but vinegar, and the hopes of the distiller +are deceived.</p> + +<p>Some distillers have been induced, by the smallness +of their products, to put in their stills, not only the fluid +of the liquor, but the flour itself. Hence result two +important defects. 1st. The solid matter precipitates +itself to the bottom of the still, where it burns, and gives +a very bad taste to the whiskey. In order to remedy +this inconvenience, it has been imagined to stir the flour +incessantly, by means of a chain dragged at the bottom +of the still, and put in motion by an axis passing through +the cap, and turned by a workman until the ebullition +takes place. This axis, however well fitted to the<span class='pagenum'><a name="Page_20" id="Page_20">[Pg 20]</a></span> +aperture, leaves an empty space, and gives an issue to +the spirituous vapors, which escaping with rapidity, +thereby occasion a considerable loss of spirit.</p> + +<p>3dly. The presence of the grain in the still, converted +into meal, is not otherwise indifferent. It contains +a kind of essential oil, more or less disagreeable, according +to its nature; which distils with the spirit. That +of Indian corn, in particular, is more noxious than that +of any other grain; and it is the presence of meal in +the stills, which causes the liquors obtained from grains +to be so much inferior to that of fruits.</p> + +<p>4thly. There is a fourth defect, at which humanity +shudders, and which the laws ought to repress. Vinous +liquors are more or less accompanied with acetone acid, +or vinegar; but those proceeding from grain contain still +more of this acid. The stills are generally made of +naked copper; the acid works upon that metal, and +forms with it the <i>acetate of copper</i>, or verdigrise, part +of which passes with the whiskey. There is no distiller, +who, with a little attention, has not observed it. +I have always discovered it in my numerous rectifications, +and at the end of the operation, when nothing +more comes from the still but what is called the sweet +oil of wine. An incontestable proof of this truth is, +that as the stills of the distillers are of a green color in +their interior part; that they are corroded with the acid, +and pierced with numberless little holes, which render +them unfit for use in a very short time. It is easy to +conceive how hurtful must be the presence of verdigrise +to those who make use of whiskey as a constant +drink: even those who use it soberly, swallow a slow +poison, destructive of their stomach; while to those +who abuse it, it produces a rapid death, which would<span class='pagenum'><a name="Page_21" id="Page_21">[Pg 21]</a></span> +still be the consequence of abuse, if the liquor was pure, +but is doubly accelerated by the poison contained in +the whiskey. It is easy to remedy so terrible an evil. +The acetous acid has no action upon tin. By tinning +the stills, the purity of the liquor will be augmented, +and the distilling vessels, already so expensive, will +be longer preserved. This operation must be renewed +every year. The worms must likewise be tinned, if +they are copper; but they are better of tin, or of the +purest pewter.</p> + +<p>Such are the defects of the present method of distilling +whiskey. Having exposed them, I must present +the means of bringing to perfection the fabrication of a +liquor of such general use.</p> + + + +<hr style="width: 65%;" /> +<h2><a name="CHAPTER_VII" id="CHAPTER_VII"></a>CHAPTER VII.</h2> + +<h3>DESCRIPTION OF THE PROCESS THE MOST ADVANTAGEOUS +TO MAKE WHISKEY.</h3> + + +<div class="sidenote"> +TR: The next 2 paragraphs were cut short, noted +with [*]</div> + +<p><big>As</big> it is demonstrated that the spirit is the more abundant +in proportion to the richness of the vinous liquor,* +it is therefore necessary to enrich that of the distillery* +which is so deficient in that respect. An exposition of* +my processes will point out the means I employ to attain* +that end. A large whiskey distillery should be* +able to make 100 gallons per day, or three barrels* +making altogether that quantity.</p> + +<p>One gallon of spirit being the produce of 4 pounds* +of dry saccharine matter, we must therefore have 400 +pounds of this substance for the 100 gallons we wish +to obtain.</p> + +<p>If 1 bushel of grain gives 2 gallons of whiskey, there +must be 50 to obtain a daily result of 100 gallons. I<span class='pagenum'><a name="Page_22" id="Page_22">[Pg 22]</a></span> +take Indian corn as the basis of the fabrication, as that +of all the grains which yields the most. For, from my +method, whatever grain is employed, the spirit is +equally pure.</p> + +<p>I divide the still house into three different rooms, +to wit:</p> + +<p>One for Infusion;</p> +<p>One for Fermentation;</p> +<p>One for Distillation.</p> + + + +<hr style="width: 65%;" /> +<h2><a name="CHAPTER_VIII" id="CHAPTER_VIII"></a>CHAPTER VIII.</h2> + +<h3>THE ROOM OF INFUSION.</h3> + + +<p><big>It</big> is here that the liquor destined to make whiskey, +should be prepared, and made rich enough to procure a +good fermentation. To this effect, there must be a mill +with a vertical stone, moved by a horse, or any other +means of motion. Those mills are too well known for +me to describe them more amply. The corn must be +coarsely ground, so as scarcely to be broke into three +or four pieces: consequently the stone must not be too +heavy, for, at all events, the grain had better be too +coarse than too fine. That mill should be placed in the +infusion room, so as not to keep it dirty, nor to be too +much in the way. It must grind, or rather break, 50 +bushels per day.</p> + +<p>There must be a square kettle, 4 feet broad, 5 feet +long, 1 foot deep. The kettle must be made in sheets +of copper, one line thick, at least: the bottom, although +flat, should have a slight swell inside, so as to avoid +the expansion of the metal outside, from the action of +the fire. This kettle must be placed upon a brick fur<span class='pagenum'><a name="Page_23" id="Page_23">[Pg 23]</a></span>nace, +so that the longest parts should bear forwards, and +the other against the chimney, from which it must be +separated by a brick wall eight or nine inches. The +sides, around which there must be a space to walk +freely, should be supported by a wall 1½ feet deep; +the fore part upon such a wall, in the middle of which +is an iron door, fifteen inches square, in an iron frame, +through which the fuel is introduced.</p> + +<p>The kettle is mounted upon the furnace, so as to bear +upon the four walls about 4 inches, and rests upon a +bed of clay, which must leave no passage to the action +of the fire; it is lined externally with bricks, and must +have a pipe on one of its sides, to draw off the liquor.</p> + +<p>Under the kettle, 15 inches from the bottom, is a flue +for the heat, running through all its length. It is 2½ +feet wide at bottom, extending like a fan at the top, +about 6 inches on each side, so that the flame may circulate +in all the breadth of the kettle.</p> + +<p>On the fore part of this flue, facing the door, is a +hearth, occupying all its breadth, and 2 feet long. The +rest of the flue is paved with bricks, and rises insensibly +4 inches towards the chimney, in which it opens by +two holes, 1½ inches wide, 8 or 9 inches high.</p> + +<p>Immediately under the hearth, is a mash hole 4 feet +deep, occupying all its capacity, and projecting 2 feet +forward. This opening is necessary to keep up a free +circulation of air, and to take up the ashes. It should +be covered with strong boards, not to hinder the service +of the kettle. The hearth is made with an iron grate, +more or less close, according to the nature of the fuel; +if for wood, the bars must be about two inches apart; +if for coals, half an inch is sufficient. The furnace must +be built with care. The parts most exposed to the ac<span class='pagenum'><a name="Page_24" id="Page_24">[Pg 24]</a></span>tion +of the fire must be built with soft bricks and potters' +clay: soap stone would be preferable, if easy to +procure. The brick separating the kettle and chimney, +must be supported with flat bars of iron, as well +as the part over the door.</p> + + + +<hr style="width: 65%;" /> +<h2><a name="CHAPTER_IX" id="CHAPTER_IX"></a>CHAPTER IX.</h2> + +<h3>USE OF THE KETTLE.</h3> + + +<p><big>The</big> kettle is destined to make the infusion of the +grain, and boil it so as to convert it into wort. By that +operation I make the liquor richer, which I intend for +fermentation, and bring it to divers degrees of strength.</p> + +<p>I put into the kettle 100 gallons of water, and 4 +bushels of corn, broken, as I said before, at the mill. +I light a small fire, which I increase gradually, until +the water begins to boil; during that time, the grain is +stirred with a paddle. As soon as the ebullition is established, +the grain is taken up with a large skimmer, +and put to drain into a large basket hanging over the +kettle; and when the grain has been totally taken up, +the fire is increased so as to bring the water to boil +again, until reduced to two-fifths, which degree of concentration +is not rigorous, and the distiller may augment +it as his experience shall direct. When thus concentrated, +the liquor is drawn off through the pipe, and +received into a tub or vat containing 130 or 140 galls.</p> + +<p>100 gallons more of water are put into the kettle, +with 4 bushels of corn; the fire conducted slowly, as +before, until the degree of ebullition; the corn is taken +off, and the liquor concentrated in the same proportions; +then drawn off as above, in the same tub.<span class='pagenum'><a name="Page_25" id="Page_25">[Pg 25]</a></span></p> + +<p>The same operation is repeated for the third time; +the three united liquors are slightly stirred, and, still +warm, transported into one of the hogsheads of fermentation, +which it nearly fills up.</p> + +<p>As there must be four of these hogsheads filled up +daily, the work at the kettle must be kept going on, +without interruption, until that quantity is obtained, +which may be done in about twelve hours. The grain +which has been drained is carried to dry, either in the +open air, or in a granary, and spread thin. When dry, +it is excellent food for cattle, and highly preferable to +the acid and fermented mash, usually used by distillers +to feed cattle and hogs: they eat the corn dried in the +above manner as if it had lost nothing of its primitive +qualities and flavor.</p> + + + +<hr style="width: 65%;" /> +<h2><a name="CHAPTER_X" id="CHAPTER_X"></a>CHAPTER X.</h2> + +<h3>THE ROOM FOR FERMENTATION.</h3> + + +<p><big>The</big> room destined to the fermentation must be close, +lighted by two or three windows, and large enough to +contain a number of hogsheads sufficient for the distillery. +It may be determined by the number of days +necessary for the fermentation; 30 or 40 hogsheads +may suffice, each of 120 or 130 gallons.</p> + +<p>In the middle of the room must be a stove, large +enough to keep up a heat of 75° to 80°, even in winter. +A thermometer placed at one end of the room, serves +to regulate the heat.</p> + +<p>As soon as the liquor is in the hogshead, the yeast, +or fermenting principle, is put into it, stirred for some<span class='pagenum'><a name="Page_26" id="Page_26">[Pg 26]</a></span> +moments, and then left to itself. A liquor as rich as +the above described ferments with force, and runs with +rapidity through all the periods of fermentation. It is +fit to distil as soon as that tumultuous state has subsided +and the liquor is calm.</p> + +<p>The essential character of the spirituous fermentation, +is to exhale the carbonic acid gaz in great quantity. +This gaz is mortal to mankind, and to all the +living creation. Thirty hogsheads of fermenting liquor +producing a great deal of this gaz, the room should be +purified of it by opening two opposite windows several +times a day. This is the more essential, as the pure +air, or <i>oxigen</i>, contributes to the formation of the spirit, +of which it is one of the constituting principles. +A short time, however, suffices to renew the air of the +room.</p> + +<p>It is useless to remark, that the hogsheads must be +open at one end, and rest upon pieces of wood elevating +them some inches from the ground. They must remain +uncovered during the fermentation; and afterwards be +covered with a flying lid, when the liquor is calm.</p> + + + +<hr style="width: 65%;" /> +<h2><a name="CHAPTER_XI" id="CHAPTER_XI"></a>CHAPTER XI.</h2> + +<h3>OF THE ROOM FOR DISTILLATION.</h3> + + +<p><big>We</big> have hitherto considered the liquor as containing +only principles upon which the air has no action, and +from which it can only extract some watery vapors; +and, in fact, all those principles contained in the liquor +are fixed. The action of the fire may concentrate, but +not volatilize them.<span class='pagenum'><a name="Page_27" id="Page_27">[Pg 27]</a></span></p> + +<p>The liquor is now changed by the fermentation; it +contains no longer the same principles, but has acquired +those which it had not, which are volatile, and evaporate +easily. They must therefore be managed carefully, +in order not to lose the fruits of an already tedious +labor. The spirit already created in the fermented +liquor, must be collected by the distillation; but +in transporting it to the still, the action of the external +air must be carefully avoided, as it would cause the +evaporation of some of the spirit. A pump to empty +the hogsheads, and covered pipes to conduct the liquor +into the still, is what has been found to answer that +purpose. A good distilling apparatus is undoubtedly +the most important part of a distillery. It must unite +solidity, perfection in its joints, economy of fuel, rapidity +of distillation, to the faculty of concentrating the +spirit. Such are the ends I have proposed to myself +in the following apparatus.</p> + +<p>The usual shape of stills is defective; they are too +deep, and do not present enough of surface for their contents. +They require a violent fire to bring them to ebullition; +the liquor at bottom burns before it is warm at +the top.</p> + +<p>My still is made upon different principles, and composed +of two pieces, viz. the kettle, and its lid. The +kettle, forming a long square, is like the kettle of infusion, +already described, and only differs from it in being +one foot deeper. The lid is in shape like an ancient +bed tester; that is to say, its four corners rise into a +sharp angle, and come to support a circle 16 inches +diameter, bearing a vertical collar of about two inches. +This collar comes to the middle of the kettle, and is +elevated about 4 feet from the bottom. The lid is fas<span class='pagenum'><a name="Page_28" id="Page_28">[Pg 28]</a></span>tened +to the kettle. The collar receives a pewter cap, +to which is joined a pipe of the same metal, the diameter +of which decreases progressively to a little less +than 3 inches: this pipe, the direction of which is almost +horizontal, is 5 feet long.</p> + +<p>My still, thus constructed, is established upon a furnace +like that of the infusion room. I observe that the +side walls are only raised to the half of the height of +the kettle. A vertical pipe is placed on the side opposite +to the pewter one, and serves to fill up the still: +it is almost at the height of the fastening of the lid, but +a little above. On the same side, on a level with the +bottom, is a pipe of discharge, passing across the furnace: +this pipe must project enough to help to receive +or to direct the fluid residue of the distillation; its diameter +must be such as to operate a prompt discharge +of the still.</p> + + +<h3>OF THE URNS.</h3> + +<p>These are copper vessels, thus called from their resembling +those funeral vases of the ancients. Mine have +a bottom of about 18 inches diameter; they are two +feet high, have a bulge of 6 inches near the top, and +then draw in to form an overture of about 8 inches.</p> + +<p>On one side, towards the top, there is a copper pipe +2 inches diameter, projecting externally 2 or 3 inches, +and bent in an elbow: it enters the internal part of the +urn, and descends towards the bottom, without touching +it; there it is only a slight curve, and remains open.</p> + +<p>The external part of that pipe is fitted to receive the +pewter pipe of the still; they are made so as to enter +into one another, and must fit exactly. The round +opening at the top of the urn receives a cap with a pewter +pipe, made like that of the still. It is likewise five<span class='pagenum'><a name="Page_29" id="Page_29">[Pg 29]</a></span> +feet long, and its size in proportion to the opening: this +goes and joins itself to the second urn, as the still does +to the first. The pipe of this second goes to a third, +and the pipe of this last to the worm. The three urns +bear each a small pipe of discharge towards the bottom.</p> + +<p>This apparatus must be made with the greatest care. +Neither the joints, the different pipes of communication, +nor the nailings, must leave the smallest passage to the +vapors. The workman must pay the greatest attention +to his work, and the distiller must lute exactly all +the parts of the apparatus that are susceptible of it: he +must be the more careful as to luting it, as this operation +is only performed once a week, when the apparatus +is cleaned. At the moment of the distillation, the master +or his foreman must carefully observe whether there +is any waste of vapors, and remedy it instantly. The +still and urns ought to be well tinned.</p> + + + +<hr style="width: 65%;" /> +<h2><a name="CHAPTER_XII" id="CHAPTER_XII"></a>CHAPTER XII.</h2> + +<h3>EFFECTS OF THIS APPARATUS.</h3> + + +<p><big>Although</big> the still might contain 400 gallons, +there must be only 200 gallons put into it: the rest remaining +empty, the vapors develops themselves, and +rise. In that state, the vinous liquor is about one foot +deep, on a surface of 20 feet square: hence two advantages—the +first, that being so shallow, it requires but +little fuel to boil; the second, that the extent of surface +gives rise to a rapid evaporation, which accelerates the +work. This acceleration is such, that six distillations +might be obtained in one day. The spirit contained in +the vinous liquor rises in vapors to the lid of the still,<span class='pagenum'><a name="Page_30" id="Page_30">[Pg 30]</a></span> +there find the cap and its pipe, through which they escape +into the first urn, by the side pipe above described, +which conducts them to the bottom, where they are +condensed immediately.</p> + +<p>But the vapors, continuing to come into the urn, heat +it progressively: the spirituous liquor that it contains +rises anew into vapors, escapes through the cap and +pipe, and arrives into the second urn, where it is condensed +as in the first. Here again, the same cause +produces the same effect: the affluence of the heat +drawn with the vapors, carries them successively into +the third urn, and from thence into the worm, which +condenses them by the effects of the cold water in which +it is immersed.</p> + +<p>The urns, receiving no other heat than that which +the vapors coming out of the still can transmit to them, +raise the spirit; the water, at least the greatest part of +it, remains at the bottom: hence, what runs from the +worm is alcohol; that is, spirit at 35°. It is easily understood +how the vapors coming out of the still are +rectified in the urns, and that three successive rectifications +bring the spirit to a high degree of concentration: +it gets lower only when the vinous liquor draws towards +the end of the distillation. As soon as it yields no more +spirit, the fire is stopped, and the still is emptied in +order to fill it up again, to begin a new distillation.</p> + +<p>Each time that the vinous liquor is renewed in the +still, the water contained in the urns must be emptied, +through the pipes of discharge at the bottom.</p> + +<p>Metals are conductors of the <i>caloric</i>. The heat accumulated +in the still, rises to the cap, from whence it +runs into the urns: with this difference—that the pewter, +of which the cap and pipes are made, transmits less<span class='pagenum'><a name="Page_31" id="Page_31">[Pg 31]</a></span> +caloric than copper, because it is less dense: and that +bodies are only heated in reason of their density.</p> + +<p>However, a great deal of heat is still communicated +to the worm, and heats the water in which it is immersed. +I diminish this inconvenience by putting a +wooden pipe between the worm and the pipe of the +third urn. Wood being a bad conductor of caloric, +produces a <i>solution of continuity</i>, or interruption between +the metals. The wood of this pipe must be soft +and porous, and not apt to work by the action of the +fire: however, to avoid its splitting, I wrap it up in two +or three doubles of good paper, well pasted, and dried +slowly. This pipe is one foot long, and hollowed in +its length, so as to receive the pewter pipe of the third +urn at one end, and to enter the worm at the other; +thereby the worm is not as hot, since it only receives +the heat of the vapors which it condenses.</p> + +<p>Notwithstanding all these precautions, it heats the +water in which it is immersed after a length of time; +and whatever care may be taken to renew it, all the +vapors are not condensed, and this occasions a loss of +spirit. I obviate this accident, by adding a second +worm to the first: they communicate by means of a +wooden pipe like the above. The effect of this second +worm, rather smaller than the first, is such, that the +water in which it is plunged remains cold, while that +of the first must be renewed very often. By these means, +no portion of vapors escape condensation. The liquor +running from the worm is received into a small barrel, +care being taken that it may not lose by the contact of +the air producing evaporation.<span class='pagenum'><a name="Page_32" id="Page_32">[Pg 32]</a></span></p> + + + +<hr style="width: 65%;" /> +<h2><a name="CHAPTER_XIII" id="CHAPTER_XIII"></a>CHAPTER XIII.</h2> + +<h3>OF FERMENTS.</h3> + + +<p><big>They</big> are of two kinds; the very putrescent bodies, +and those supplied by the <i>oxigen</i>. Animal substances +are of the first kind: <i>acids</i>, neutral salts, rancid oils, +and metallic <i>oxids</i>, are of the second.</p> + +<p>Were I obliged to make use of a ferment of the first +class, I would choose the glutinous part of wheat flour. +This vegeto-animal substance is formed in the following +manner:—A certain quantity of flour is made into +a solid dough, with a little water. It is then taken into +the hands, and water slowly poured over it, while it is +kneaded again. The water runs white, because it carries +off the starchy part of the flour; it runs clear after +it is washed sufficiently. There remains in the hands +of the operator a dough, compact, solid, elastic, and +reduced to nearly the half of the flour employed. This +dough, a little diluted with water, and kept in the temperature +indicated for the room of fermentation, passes +to the putrid state, and contracts the smell of spoiled +meat. Four pounds of this dough per hogshead, seem +to me to be sufficient to establish a good fermentation. +A small quantity of good vinegar would answer the +same purpose, and is a ferment of the second class.</p> + +<p>But are those means indispensable with my process? +I do not think so.</p> + +<p>1st. The richness of my vinous liquor, and the degree +of heat to which I keep it, tend strongly to make +it ferment. In fact, the infusion of the grain, by taking +from it its saccharine part, takes likewise part of its +mucilaginous substance, which is the principle of the<span class='pagenum'><a name="Page_33" id="Page_33">[Pg 33]</a></span> +spirituous fermentation, which it establishes whenever +it meets with the other substance.</p> + +<p>2dly. The hogsheads themselves are soon impregnated +with a fermenting principle, and communicate it +to the liquor that is put into them.</p> + +<p>3dly. The rum distiller employs advantageously the +residue of his preceding distillation, to give a fermentation +to his new molasses: this residue has within itself +enough of acidity for that purpose. Might not the +residue of the distillation of my vinous liquor have the +same acidity? It contains only the mucilaginous substance +already acidulated. Some gallons of that residue +to every hogshead, would, I think, be a very good +ferment.</p> + +<p>Lastly. Here is another means which will certainly +succeed: it is to leave at the bottom of each hogshead +three or four inches of the vinous liquor, when transported +into the still for distilling. This rising, which +will rapidly turn sour, will form a ferment sufficient to +establish a good fermentation.</p> + +<p>The intelligent manager of a distillery must conduct +the means I indicate, towards the end which he proposes +to himself, and must carefully avoid to employ as +ferments, those disgusting substances which cannot fail +to bring a discredit on the liquor in which they are +known to be employed.</p> + + + +<hr style="width: 65%;" /> +<h2><a name="CHAPTER_XIV" id="CHAPTER_XIV"></a>CHAPTER XIV.</h2> + +<h3>OF THE AREOMETER, OR PROOF BOTTLE.</h3> + + +<p><big>This</big> instrument is indispensable to the distiller: it +ascertains the value of his spirits, since it shows the<span class='pagenum'><a name="Page_34" id="Page_34">[Pg 34]</a></span> +result of their different degrees of concentration. I will +give the theory of this useful instrument, as it may be +acceptable to those who do not know it.</p> + +<p>Bodies sink in fluids, in a <i>compound ratio</i> to the volume +and the density of those fluids, which they displace. +It is from that law of nature, that a ship sinks +20 feet in fresh water, while it sinks only about 18 feet +in sea water, which has more density on account of the +salt dissolved therein.</p> + +<p>The reverse of this effect takes place in fluids lighter +than water, as bodies floating in them sink the more, as +the liquor has less density. Upon those principles are +made two kinds of areometers—one for fluids denser +than water; the other for those that are lighter: the +first are called <i>salt proof</i>; the second <i>spirit proof</i>. +Distilled water is the basis of those two scales: it is +at the top for the <i>salt proof</i>, and at the bottom for the +<i>spirit proof</i>; because the first is ascending, and the +other descending; but by a useless singularity, the distilled +water has been graduated at 10° for the spirit +proof bottle, and at 0 for the <i>salt proof</i>. We shall +only dwell upon the first, because it is the only one interesting +to the distiller.</p> + +<p>Water being graduated at 10° in the areometer, it +results from thence that the spirit going to 20°, is in +reality only 10° lighter than water; and the alcohol +<ins class= "corr" +title="gaaduated">graduated</ins> at 35°, is only 25° above distilled water.</p> + +<p>The areometer can only be just, when the atmosphere +is temperate; that is, at 55° Fahrenheit, or 10° +Reaumur. The variations in cold or heat influence liquors; +they acquire density in the cold, and lose it in +the heat: hence follows that the areometer does not<span class='pagenum'><a name="Page_35" id="Page_35">[Pg 35]</a></span> +sink enough in the winter, and sinks too much in the +summer.</p> + +<p>Naturalists have observed that variation, and regulated +it. They have ascertained that 1° of heat above +temperate, according to the scale of Reaumur, sinks the +areometer 1/8 of a degree more; and that 1° less of heat, +had the contrary effect: thus the heat being at 18° of +Reaumur, the spirit marking 21° by the areometer, is +really only at 20°. The cold being at 8° below temperate, +the spirit marking only 19° by the areometer, is +in reality at 20°. 2¼ of Fahrenheit corresponding to +1° of Reaumur, occasion in like manner a variation of +1/8 of a degree: thus, the heat being at 78½°, the spirit +thus marking 21°, is only at 20; and the cold being +at 87°, the spirit marking only 19° by the areometer, +is in reality at 20°.</p> + +<p>It is easily conceived, that extreme cold or extreme +heat occasion important variations. For that reason, +there are in Europe inspectors, whose duty it is to weigh +spirits, particularly <i>brandy</i>: for that purpose they make +use of the areometer and the thermometer. An areometer, +to be good, must be proved with distilled water, +at the temperature of 55°. Areometers, being made of +glass, are brittle, and must be used with great care. +This inconvenience might be remedied, by making them +of silver; I have seen several of this metal. A good +silversmith could easily make them; I invite those artists +to attend to that branch of business; it might become +valuable, as the distillers will be more enlightened.<span class='pagenum'><a name="Page_36" id="Page_36">[Pg 36]</a></span></p> + + + + +<hr style="width: 65%;" /> +<h2><a name="CHAPTER_XV" id="CHAPTER_XV"></a>CHAPTER XV.</h2> + +<h3>ADVANTAGES OF MY METHOD.</h3> + + +<p><big>The</big> first of all, is derived from the composition of a +vinous liquor, richer, and more proper to raise a vigorous +fermentation, than that which is obtained by the +usual method. Now, as it is proved that the quantity +of spirit is in proportion to the richness of the fermenting +liquor, mine therefore yields a great deal more spirit +than any other.</p> + +<p>2dly. We have seen that a heat of 75° or 80° must +be kept up in the fermenting room: this being summer +heat, proves that such a rich vinous liquor runs no risk +of passing to the acid state with as much rapidity as that +of the common distillers; and, consequently, that he who +will follow my method can work all the year round without +fear of losing the fruits of his labor, as it often happens—an +advantage precious for him who makes it his +sole business. The only change he has to make, is to +suppress the heat of the stove, when the temperature +of the atmosphere is sufficient to keep up a good fermentation +in the liquor.</p> + +<p>As to my distilling apparatus, this is not a new idea. +I present it to the public under the sanction of experience. +I had it executed in Philadelphia eight years +ago, after having obtained a patent. It was made for +a rum distillery, where they still continue to use it. It +presents the greatest advantages.</p> + +<p>The first is, that with a single fire, and a single workman, +I distil and rectify the spirit three times, and bring +it to the degree of alcohol; that is, to the greatest purity, +and almost to the highest degree of concentration.<span class='pagenum'><a name="Page_37" id="Page_37">[Pg 37]</a></span></p> + +<p>2dly. It lowers the cost of transportation, by two-thirds; +because one gallon at 35° represents three gallons +at the usual degree. The merchant, being arrived +at the place of his destination, has only to add 2 gallons +of water to 1 gallon of this alcohol, in order to have +3 gallons of whiskey; which is of a considerable advantage, +either for land or sea carriage.</p> + +<p>3dly. As the price of spirits is, in trade, in proportion +to their degree of concentration, those made with +my apparatus being at a very high degree, need no +more rectifying, either for the retailer, the apothecary, +or the painter; and the considerable expenses of that +operation turn entirely to the profit of the distiller, as +they are totally suppressed. Distillers may hereafter +sell spirits of all degrees of concentration.</p> + +<p>Such are the advantages of my processes. I offer +them the more willingly to the public, as they are founded +upon the most approved principles of natural philosophy: +by reflecting upon them, distillers will be +easily convinced of it.</p> + +<hr style='width: 25%;' /> + +<p>However perfect the description of a new thing may +be, our ideas of it are always defective, until we have +seen it put into practical use. Few men have the means +of establishing a distillery on a new plan, and even the +most enlightened may make notable errors. Few, besides, +are bold enough to undertake, at their own risks, +the trial of a new fabrication: they are afraid of losing, +and of being blamed for having too lightly yielded to +the persuasion of new projectors. Hence it follows +that a useful discovery falls into oblivion, instead of +doing any good.<span class='pagenum'><a name="Page_38" id="Page_38">[Pg 38]</a></span></p> + +<p>But no discovery of general utility ought to experience +that fate in a republic. Government itself ought +to promote the first undertaking, or a certain number of +citizens ought to join in order to give it a start. It is +the more easy in this case, as my apparatus requires +very little expense.</p> + +<p>If a distillery according to my directions, was established +in some of the principal towns of the state, my +method would then make rapid progress, and thus prove +the truth of the principle which I have advanced; and +the distillers, after having meditated upon my method +in this book, would come and satisfy themselves of its +goodness, by seeing it put into practice, and yielding +the most perfect results, with all the advantages for +trade that may be expected: hence would naturally +ensue the rapid increase of distillation, and consequently +that of agriculture and commerce.<span class='pagenum'><a name="Page_39" id="Page_39">[Pg 39]</a></span></p> + +<hr style="width: 65%;" /> + +<a name="MAKING_GIN" id="MAKING_GIN"></a> +<h2>THE ART OF<br /> +MAKING GIN,<br /> +AFTER THE PROCESS OF THE<br /> +HOLLAND DISTILLERS.<br /> +</h2> + + +<p><big>Having</big> indicated the most proper means of obtaining +spirits, I will now offer to the public the manner of +making <i>Gin</i>, according to the methods used by the distillers +in Holland. It may be more properly joined to +the art of making whiskey, as it adds only to the price +of the liquor, that of the juniper berries, the product of +which will amply repay its cost. Many distillers in +the United States have tried to imitate the excellent liquor +coming from Holland, under the name <i>gin</i>. They +have imagined different methods of proceeding, and +have more or less attained their end. I have myself +tried it, and my method is consigned in a patent.</p> + +<p>But those imitations are far from the degree of perfection +of the Holland gin: they want that unity of +taste, which is the result of a single creation; they are +visibly compounds, more or less well combined, and +not the result of a spontaneous production.</p> + +<p>To this capital defect, which makes those imitations +so widely different from their original, is joined their +high price, which prevents its general consumption. In +fact, it is made at a considerable expense: the whiskey +must be purchased, rectified and distilled over again<span class='pagenum'><a name="Page_40" id="Page_40">[Pg 40]</a></span> +with the berries. These expenses are increased by the +waste of spirit occasioned by those reiterated distillations. +This brings the price of this false gin to three +times that of the whiskey: consequently the poorer sort +of people, whose number is always considerable, are +deprived of the benefits of a wholesome liquor, and restrained +to whiskey, which is commonly not so.</p> + +<p>The methods used in Holland, have reduced gin to +the lowest price; that of the juniper berries being there +very trifling, and increasing but little the price of whiskey: +still that small addition is almost reduced to nothing, +as will be seen hereafter.</p> + +<p>The United States are, in some parts, almost covered +with the tree called here <i>cedar</i>; which tree is no +other than the juniper, and grows almost every where, +and bears yearly a berry, which is in reality the juniper +berry. Some Hollanders knew it at Boston, collected +considerable quantities of it in Massachusetts, +and shipping it to some of the eastern harbors, sold it +as coming from Holland. I have seen some at Philadelphia +ten years ago, at the house of a Hollander, who +received it from Massachusetts in hogsheads of about +ten hundred weight, and sold as the produce of his own +country, what was really that of the United States.</p> + +<p>I collected myself a great quantity of those berries, +at Norfolk, Va. by means of negroes, to whom I paid +one dollar per bushel of 40 lbs. being 2½ cts. per pound. +Two years ago, it sold for 6 cents in Philadelphia, and +bore the same price at Pittsburgh.</p> + +<p>There is a great deal of cedar in Kentucky, and consequently +of berries. I have seen them at Blue Licks, +and they abound near the Kentucky river.<span class='pagenum'><a name="Page_41" id="Page_41">[Pg 41]</a></span></p> + +<p>Although an incredible number of those trees is cut +down daily, there is still a greater number standing, in +the United States; and millions of bushels of berries +are lost every year, while only skilful hands are wanted, +to make them useful to mankind. The juniper +berry has many medical properties: it is a delightful +aromatic, and contains an oil essential, and a sweet extract, +which by the fermentation yields a vinous liquor, +made into a sort of wine in some countries; that is +called wine for the poor: it strengthens the stomach, +when debilitated by bad food or too hard labor.</p> + +<p>The Hollanders, who have long had the art of trading +upon every thing, have constantly turned even their +poverty to account. They have immense fabrications +of gin, and scarcely any juniper trees. They only collect +the berry in those countries where it is neglected as +useless, as in France and Tyrol, which produce a great +deal of it. The United States need have no recourse +to Europe, in order to get the juniper berries: they +have in abundance at home, what the Hollanders can +only procure with trouble and money. They can therefore +rival them with great advantage; but they must +follow the same methods employed in the Holland distilleries.</p> + +<p>The juniper berry contains the sweet mucous extract, +in a great proportion: it has therefore the principle +necessary to the spirituous fermentation; and, indeed, +it ferments spontaneously. When fresh, and heaped +up, it acquires a degree of heat, but not enough to burn, +as I have ascertained: it is therefore safely transported +in hogsheads. From that facility of fermenting, it must +be considered as a good ferment, and as increasing the +quantity of spirit, when joined to a fermentable liquor.<span class='pagenum'><a name="Page_42" id="Page_42">[Pg 42]</a></span></p> + +<p>A distiller may at pleasure convert his whiskey into +gin. He needs only to perfume the wort which he puts +in fermentation, by adding a certain quantity of the +berries, slightly broken: the fermentation is then common +to both; their sweet mucosity enriches that of the +wort, and increases the spirit, while at the same time +the soapy extract, which is the proximate principle of +vegetation, yields the essential oil, which perfumes the +liquor.<a name="FNanchor_C_3" id="FNanchor_C_3"></a><a href="#Footnote_C_3" class="fnanchor">[c]</a></p> + +<p>The fermentation being common to both substances, +unites them intimately; and when, by the distillation, +the spirit is separated from the water, there remains an +homogenous liquor, resulting from a single creation, +and having that unity of taste, and all the properties of +Holland gin, because obtained by the same means.</p> + +<p>One single and same distillation can therefore yield +to the distiller either gin or whiskey, as it requires no +more labor, and its conversion into gin costs only the +price of the berries, which repays him amply, either by +the spirit it yields, or by its essential oil, which, floating +on the surface, may be easily collected. This oil +bears a great price, and the Hollanders sell much of it.</p> + +<p>We have seen, in the 10th chapter of this work, that +my hogsheads for the fermentation, contain about 120 +gallons of wort, being the production of the saccharine +extract of 12 bushels of grain. The intelligent distiller +will himself determine the quantity of berries necessary +for each hogshead to have a good aromatic per<span class='pagenum'><a name="Page_43" id="Page_43">[Pg 43]</a></span>fume. +He may begin with 10 lbs. per hogshead; and +will, upon trial, judge whether or not this quantity is +sufficient, or must be increased. At any rate, economy +should not be consulted in the use of the berries, since +their price does not increase that of the whiskey. This +low price must naturally become the principle of an +immense fabrication of gin; and henceforth it will be +an important article of exportation for the United +States, as well as a considerable and wholesome object +of home consumption.</p> + +<div class="footnotes"><h3>Footnotes:</h3> + +<div class="footnote"><p><a name="Footnote_A_1" id="Footnote_A_1"></a><a href="#FNanchor_A_1"><span class="label">[a]</span></a> Some rum distillers make a stronger vinous liquor, but it is still very +far from Lavoisier's proportions. Others add successively new molasses to +their vinous liquor, and thus prolong their fermentation, without making +their liquor stronger, and consequently without obtaining more spirit. +This is absolutely contrary to the true principles of distillation.</p></div> + +<div class="footnote"><p><a name="Footnote_B_2" id="Footnote_B_2"></a><a href="#FNanchor_B_2"><span class="label">[b]</span></a> See his beautified operation on the decomposition of water.</p></div> + +<div class="footnote"><p><a name="Footnote_C_3" id="Footnote_C_3"></a><a href="#FNanchor_C_3"><span class="label">[c]</span></a> I must here observe, that the juniper berry, as well as several +other fruits, contains two kinds of essential oil: one is the proximate principle +of vegetation, and the other is the superabundant oil: the first is combined +with the soapy extract, and dissolves in water; while the second +does not unite with it, and floats on the surface.</p></div> +</div> + +<h2>END</h2> + + + + + + + + +<pre> + + + + + +End of Project Gutenberg's The Art of Making Whiskey, by Anthony Boucherie + +*** END OF THIS PROJECT GUTENBERG EBOOK THE ART OF MAKING WHISKEY *** + +***** This file should be named 21592-h.htm or 21592-h.zip ***** +This and all associated files of various formats will be found in: + http://www.gutenberg.org/2/1/5/9/21592/ + +Produced by Robert Cicconetti, Marcia Brooks and the Online +Distributed Proofreading Team at http://www.pgdp.net + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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+++ b/21592-page-images/p043.png diff --git a/21592.txt b/21592.txt new file mode 100644 index 0000000..80c5973 --- /dev/null +++ b/21592.txt @@ -0,0 +1,1736 @@ +Project Gutenberg's The Art of Making Whiskey, by Anthony Boucherie + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: The Art of Making Whiskey + So As to Obtain a Better, Purer, Cheaper and Greater + Quantity of Spirit, From a Given Quantity of Grain + +Author: Anthony Boucherie + +Translator: C. M. + +Release Date: May 24, 2007 [EBook #21592] + +Language: English + +Character set encoding: ASCII + +*** START OF THIS PROJECT GUTENBERG EBOOK THE ART OF MAKING WHISKEY *** + + + + +Produced by Robert Cicconetti, Marcia Brooks and the Online +Distributed Proofreading Team at http://www.pgdp.net + + + + + + + +THE ART + +OF + +MAKING WHISKEY, + +SO AS TO OBTAIN A BETTER, PURER, CHEAPER AND GREATER QUANTITY OF SPIRIT, + +FROM A GIVEN QUANTITY OF GRAIN. + +ALSO, + +THE ART OF CONVERTING IT INTO GIN. + +AFTER THE + +PROCESS OF THE HOLLAND DISTILLERS, + +_WITHOUT ANY AUGMENTATION OF PRICE._ + +By ANTHONY BOUCHERIE, + +OF LEXINGTON, KY. + +TRANSLATED FROM THE FRENCH + +BY C. M******* + +LEXINGTON, KY. + +PRINTED BY WORSLEY & SMITH. + +1819 + + +[Transcriber's Note: This edition is from Microfiche. All copies that +I've found are marked "Photographed from an imperfect copy." Printer +errors have been left as is, but noted. We cannot account for the +accuracy in some of the numbers, where the original was exceptionally +difficult to read. Where applicable, any changes are noted with a [TR]. +Any other inconsistencies were left as in the original. A Table of +Contents has been included in the HTML version.] + + + + +UNITED STATES OF AMERICA, + +_District of Kentucky, to wit:_ + +Be it remembered, That on the 10th day of December, in the year of our +Lord, 1818, and the forty-third year of the Independence of the United +States of America, came ANTHONY BOUCHERIE, of the said district, and +deposited in this office, a copy of the title of a book, the right +whereof he claims as author and proprietor, in the words and figures +following, viz: + +_"The Art of making Whiskey, so as to obtain a better, purer, cheaper +and greater quantity of Spirit from a given quantity of Grain: Also, the +art of converting it into Gin, after the process of the Holland +Distillers, without any augmentation in the price.--By Anthony +Boucherie:"_ + +In conformity to the act of Congress of the United States, entitled "An +act for the encouragement of learning, by securing the copies of maps, +charts and books to the authors ann [TR: and] proprietors of such copies +during the times therein mentioned." And also to an act, entitled "An act +supplementary to an act, entitled an act for the encouragement of +learning, by securing the copies of maps, charts and books to the +authors and proprietors of such copies, during the times therein +mentioned, and extending the benefits thereof to the arts of designing +and etching historical and other prints." + + +JOHN H. HANNA, + +_Clerk of the District of Kentucky._ + +[Library stamp: IMPERFECT IN ORIGINAL] + + + + +TO THE + +HONOURABLE LEGISLATURE + +OF THE + +STATE OF KENTUCKY. + + +GENTLEMEN OF THE SENATE, +AND OF THE HOUSE OF REPRESENTATIVES, + +_An immense and most fertile country, a republic where every individual +enjoys the most unbounded freedom; such are the advantages which +characterise the United States of America, and render them the asylum of +the oppressed Europeans. I was one of the number, and as early as +January, 1808, congress enacted a law dispensing me with the usual term +of two years residence, for obtaining a patent._ + +_It is the duty of every citizen to contribute to the progress of useful +knowledge, for the benefit and prosperity of his native or adopted +country. It is under that point of view that I now publish_ The Art of +Making Whiskey, so as to obtain a greater quantity of Spirit from a +given quantity of Grain; the spirit thus obtained being purer and +cheaper. Also, the Art of converting it into Gin, according to the +process of the Holland Distillers, without making it dearer. + +[TR: This next paragraph is incomplete] _Give me leave, gentlemen, to +publish this little w--[TR: work?] under the patronage of the +enlightened Legisl--[TR: Legislature?] of the state which I have chosen +for my--[TR: residence?] is undoubtedly of a general utility fo--_ _but +more particularly an agricultural state, such as this, where every thing +that contributes to the success of agriculture, adds to the welfare of +the commonwealth. It is therefore to promote that desirable end, that I +hereby renounce all the privileges granted me eight years ago, for the +distiller's apparatus, of which I give here a description. I invite all +distillers to use it the more confidently, as a long experience has +proved to me its utility. In describing the art of converting Whiskey +into Gin, according to the process of the Holland Distillers, I flatter +myself, that I give a greater value to a national production usually +neglected througout [TR: throughout] the continent, and which will be +the principle of a considerable produce. Henceforth the Gin of the +United States will be an important article of exportation for their +outward trade, as well as for home consumption._ + +_Receive, gentlemen, the +Assurances of my +Profound Respect, +A. BOUCHERIE._ + + + + +PREFACE. + + +The most usual drink in the United States, is whiskey; other spirituous +liquors, such as peach and apple brandy, are only secondary, and from +their high price and their scarcity, they are not sufficient for the +wants of an already immense and increasing population. As to wine, in +spite of all the efforts and repeated trials made to propagate the +grape-vine, there is as yet no hopes, that it may in time become the +principal drink of the Americans. + +To turn our enquiries towards the means of bringing the art of making +whiskey to greater perfection, is therefore, to contribute to the +welfare of the United States, and even to the health of the Americans, +and to the prosperity of the distiller, as I will prove in the sequel. + +The arts and sciences have made great progress; my aim is to diffuse new +light on every thing that relates to the formation of spirituous liquors +that may be obtained from grains. Most arts and trades are practised +without principles, perhaps from the want of the means of information. +For the advantage of the distillers of whiskey, I will collect and offer +them the means of obtaining from a given quantity of grain, the greatest +possible quantity of spirit, purer and cheaper than by the usual +methods. I shall then proceed to indicate the methods of converting +whiskey into gin, according to the process of the Holland Distillers, +without heightening its price. + +If the principles hereafter developed are followed, the trade of +distiller will acquire great advantages, that will spread their +influence on agriculture, and consequently on commerce in general. + + + + +THE ART OF MAKING WHISKEY, &c. + + + + +CHAPTER I. + +OF SPIRITUOUS LIQUORS, OR SPIRITS. + + +Spirituous liquors are the produce of vinous ones, obtained by the +distillation of these last. The art of making wine is of the remotest +antiquity, since it is attributed to Noah; but that of distilling it, so +as to extract its most spirituous part, dates only from the year 1300. +Arnand de Villeneuve was the inventor of it, and the produce of his +Still appeared so marvellous, that it was named Aqua-Vitae, or _Water of +Life_, and has ever since continued under that denomination in France; +Voltaire and reason say that it might, with far more propriety, be +called _Aqua-Mortis_, or Water of Death. + +This liquor, called in English, _Brandy_, received from the learned the +name of _Spirit of Wine_; time improved the art of making it still +stronger by concentration, and in that state it is called _Alcohol_. + +All spirit is the distilled result of a wine, either of grapes, other +fruits, or grains; it is therefore necessary to have either wine, or any +vinous liquor, in order to obtain spirits. + + + + +CHAPTER II. + +OF THE FORMATION OF VINOUS LIQUORS WITH GRAINS, IN ORDER TO MAKE +SPIRITS. + + +The art of extracting wine from the juice of the grape, not being the +object of this book, I shall confine myself to what is necessary and +useful to the distillers of whiskey; it is therefore of the vinous +liquor extracted from grains, that I am going to speak. + +The formation of that kind of liquor is founded upon a faculty peculiar +to grains, which the learned chymist, Fourcroy, has called _saccharine +fermentation_. Sugar itself does not exist in gramineous substances; +they only contain its elements, or first principles, which produce it. +The saccharine fermentation converts those elements into sugar, or at +least into a saccharine matter; and when this is developed, it yields +the eminent principle of fermentation, without which there exists no +wine, and consequently no spirit. + +Grains yield two kinds of vinous liquors, of which the distiller makes +spirit, and the brewer a sort of wine, called _beer_. From a comparison +of the processes employed to obtain these two results, it will be found +that the brewer's art has attained a higher degree of perfection than +that of the distiller. They both have for their object to obtain a +vinous liquor; but that of the brewer is, in reality, a sort of wine to +which he gives, at pleasure, different degrees of strength; while that +of the distiller is scarcely vinous, and cannot be made richer. I will +give a succinct exposition of their two processes in order that they may +be compared. + + +OF THE ART OF BREWING. + +The art of brewing consists: + +1st. In the sprouting of a proportion of grain, chiefly barley. This +operation converts into a saccharine matter, the elements of that same +substance already existing in grains. + +2dly. In preparing the _wort_. For that operation, the grain, having +been previously ground, is put into a vat, which is half filled up with +water; the rest is filled up at three different times with hot +water--the first at 100 deg., the second at 150 deg., and the third at 212 deg., +which is boiling water. The mixture is strongly stirred each time that +it is immersed. By this infusion, the water lays hold of the sweet +principles contained in the grain. + +3dly. The wort thus prepared, the liquor is filtrated, in order to +separate it from the grain, and then boiled until reduced to one half, +in order to concentrate it to the degree of strength desired. In that +state, 40 gallons of wort contain the saccharine principles of 200 wt. +of grain. + +4thly. The wort, thus concentrated, is drawn off in barrels, which are +kept in a temperature of 80 deg. or 85 deg.. The yeast is thrown into it to +establish the fermentation, and in a short time beer is made, more or +less strong, according to the degree of concentration, and more or less +bitter, according to the greater or lesser proportion of hops put into +it. + +Such are, in a concise view, the proceedings of the brewer. Let us +proceed to those of the distiller of whiskey. + + +OF THE DISTILLER OF WHISKEY. + +Whiskey is made either with rye, barley, or Indian corn. One, or all +those kinds of grains is used, as they are more or less abundant in the +country. I do not know how far they are mixed in Kentucky; but Indian +corn is here in general the basis of whiskey, and more often employed +alone. + +I have ascertained, in the different distilleries which I have visited +in the United States-- + +1stly. That, in general, the grain is not sprouted. I have, however, +seen some distillers who put 10lbs. of malt into a hogshead of +fermentation containing 100 gallons, which reduces it to almost nothing. + +2dly. That they put two bushels of ground grain into a hogshead of +fermentation containing 100 gallons, filled up with water. + +3dly. They had a ferment to determine the fermentation, which, when +finished, yields two gallons of whiskey per bushel of grain, and +sometimes ten quarts, but very seldom. I do not know whether those +results are exact; but, supposing them to be so, they must be subject to +great variations, according to the quality of the grain, the season, the +degree of heat, of the atmosphere, and the manner of conducting the +fermentation. From my analysing the different sorts of grains, I know +that Indian corn must yield the most spirit. + +From the above proportions, it results, that 100 gallons of the vinous +liquor of distillers yield only 4 gallons of whiskey, and very seldom 5; +that is, from a 25th to a 20th. It is easy to conceive how weak a +mixture, 25 parts of water to one of whiskey, must be; thus the produce +of the first distillation is only at 11 deg. or 12 deg. by the areometer, the +water being at 10 deg.. It is only by several subsequent distillations, that +the necessary concentration is obtained, to make saleable whiskey. These +repeated operations are attended with an increased expense of fuel, +labor, and time. + +Such are the usual methods of the whiskey distillers. Before we compare +them with those of the brewer, let us examine the nature of +fermentation, and what are the elements the most proper to form a good +vinous liquor: thence we shall judge with certainty, of those two ways +of operating. + + + + +CHAPTER III. + +OF FERMENTATION. + + "Fermentation is a spontaneous and intestine motion, which takes + place amongst the principles of organic substance deprived of life, + the maximum of which always tends to change the nature of bodies, + and gives rise to the formation of new productions." + + _Bouillon la Grange.--Manual of a Course of Chymistry._ + + +Fermentation has long since been divided into _spirituous_, _acid_, and +_putrid_. + +It is only since the revival or new epoch of chymistry, that the learned +have been occupied in researches on fermentation. I was the first who +gave a new hint on this important part of natural philosophy, in 1785. +It was then held as certain, that the saccharine substance was the +principle of spirituous fermentation. A series of experiments enabled me +to demonstrate the contrary, for I obtained a well crystallized sugar by +the fermentation of a substance which produces none by any other means. + +In September, 1785, I read a memoir to the Academy of Sciences, at +Paris. In that memoir I developed my theory. That learned body nominated +four commissioners, for the purpose of examining my operations, and +sanctioned my discovery by a report, in which it was acknowledged that +I had discovered a new truth, and ordered the insertion of my memoir in +the collection of those of the Foreign Associates. I attributed the +principle of the spirituous fermentation to the mucilaginous substance. +This has been since demonstrated, by attentively observing that it +always begins with a motion of acid fermentation, which is produced by +the mucilaginous substance. The European chymists have since reasoned +upon fermentation; each of them has produced a new system; none have +been able to bring it to a regular demonstration; and the learned Gay +Lussac has said, that fermentation is one of the most mysterious +operations of chymistry. Be that as it may, there are facts that are +ascertained: let us endeavor to investigate them, that we may derive +from them all the information which is necessary to us. + +It is incontestable that spirits are produced by the saccharine +substance. Grains, however, supply it, although they are not sensibly +sweet. This has made me suspect that the fermentation is at first +saccharine, which produces the sweet substance that is necessary for the +formation of spirit. It is thus that, by a series of internal motions, +the fermentation causes the formation of the spirit to be preceded by a +slight production of acid; that it transforms the vinous liquor into +vinegar, which the same fermentation changes in time into an animal +substance, destroyed in its turn by the putrid fermentation. Such are +the progressive changes operated by this all-disorganizing phenomenon, +and the unerring march of nature to bring back all substances to their +respective elements. + +The necessary conditions for the formation of vinous fermentation, are-- + +1st. The presence of the saccharine substance. + +2dly. That of a vegeto-animal substance, commonly called ferment, and +soluble in water. + +3dly. A certain quantity of water. + +4thly. A temperature of 70 deg. to 75 deg.. + +5thly. A sufficient mass. + +When these are obtained, in a short time the liquor becomes turbid; it +bubbles, from the disengaging of the carbonic acid gaz, and the heat +increases considerably. After some days, these impetuous motions +subside; the fermentation ceases by degrees; the liquor clears up; then +it emits a vinous smell and taste. As soon as it ferments no more, it +must be distilled. However, some distillers have asserted that a greater +quantity of spirit is obtained when the liquor has acquired a certain +degree of acidity. Others are of opinion that it must be distilled as +soon as it is calm. I am of this opinion, because the acid can only be +formed at the expense of a little of the spirit, which is one of the +principles of the acetous acid. Besides, the longer the liquor remains +in a mass, the more spirit is wasted by evaporation. + + + + +CHAPTER IV. + +OF THE PROPORTIONS OF THE ELEMENTS NECESSARY TO FORM A GOOD VINOUS +LIQUOR. + + +What are the proportions of the elements necessary to form a good vinous +liquor? + +We owe the important knowledge of those proportions to the celebrated +and unfortunate Lavoisier, who has proved, by the most accurate +experiments, that there must be + +100 parts of dry sweet substance, or sugar +400 parts of water + 10 parts of ferment, or liquid yeast, which is reduced +--- to 8 7-10ths of dry matter. + +510 parts in the whole, which produce 57 parts of dry alcohol; that is, +containing no more water than is necessary to its formation, and +consequently as strong as it can be. Let us dwell for a moment upon the +proportions just pointed out, and especially upon their result, which +exceeds any thing that has ever been obtained. Supposing the weight of +each of those parts to be one pound, we shall have + +100 lbs. of dry sweet Substance, or sugar +400 do. of water + 10 do. of liquid ferment +--- +510 pounds in the whole. + +100lbs. of sugar is the quantity required to make 12-1/2 + gallons of sirup, composed of 8lbs. of sugar and 8lbs. of + water per gallon, 12-1/2 galls. +400lbs. of water, at 8lbs. per gall. make 50 " +The produce will be 57lbs. of dry alcohol. + +A vessel containing one ounce of water, filled up with this alcohol, +weighs only 16dwts. and 16grs. From this report, it appears that the +specific weight of the alcohol is, to the weight of the water, as 20 to +24; that is, that water weighs 1/5 more than alcohol. If the 57lbs. thus +obtained were only water, it would only represent 7-1/8* gallons; but +being alcohol, it weighs 1/6* less, and consequently gives 7-1/8 gallons +more, the sixth of this quantity, (to wit:) 1-1/6* gallons, which, added +to 7-1/8*, make 8-7/24 gallons. + +[TR: Poor quality made it difficult to verify the above numbers and so +noted with an asterisk] + +But 1 gallon of dry alcohol, extended in 2 gallons of water, gives 3 +gallons of liquor at 19 deg., which is called Holland, or first proof; a +produce surpassing all what has been hitherto known to the distillers. I +will prove it by an example: 1 gallon of molasses yields only 1 gallon +of rum, at 19 deg., to the rum distiller; still, molasses is a true sirup, +composed of 8lbs. of sugar, or sweet matter, more fermentable than +sugar. 12-1/2 gallons of molasses, representing 100lbs. of dry sweet +matter yield consequently 12-1/2 galls. of rum, Holland proof, which is +only half the produce obtained by Lavoisier; an immense difference +capable of exciting the emulation of all distillers, as it proves the +imperfection of the art. + +What are the causes of such a dissimilarity of product? We must seek for +them. + +1st. In the difference of the strength of the vinous liquor. Lavoisier +employed only 4 parts of water to 1 part of dry sugar. The rum distiller +usually puts 10 gallons of molasses to 90 gallons of water, or the +residue of the preceding distillations. + +10 galls. molasses contain +80 lbs. of sweet matter. + +90 gallons of water weigh 720lbs.; therefore the proportion is, one part +of sweet matter to 9 parts of water--whilst that indicated by Lavoisier +is only 4 parts of water to 1 part of sugar.[A] + +It is obvious how much richer this last must be, and that the +fermentation thus produced has an energy far superior to the other. +Thence results a rapid production of spirit, operated in a short time; +whilst that of the rum distiller languishes more or less, and a slow +fermentation wastes part of the spirit which it produces, even as it is +forming. + +2dly. Bodies evaporate in proportion to the extent of their surface. One +hogshead of 100 gallons, should contain, according to Lavoisier's +composition, the elements of 50 gallons of spirit, at 19 deg.; whilst that +of the rum distiller contains only 12. Now, as every fermentable liquor +requires open vessels, the hogshead of the rum distiller loses as much +spirit as that of Lavoisier: hence it is plain how far the above +proportion operates to the disadvantage of the fermer. + +3dly. Another source of loss arises in the distilling vessels +themselves. Nothing is more imperfect than the stills of a whiskey +distillery. Lavoisier's were so perfect, that he made the analysis and +the synthesis in the most delicate operations [B]. The vessels of the +whiskey distillers, far from being hermetically closed, allow the spirit +to evaporate through every joint. And this is not all: corroded by the +acetous acid, they are full of small holes, particularly in the cap, +where all the vapors collect themselves, as in a reservoir. It is easy +to conceive with what rapidity they escape, which occasions a +considerable waste of liquor. In proof of the truth of this observation, +we may refer to the smell of whiskey, so strongly perceivable on the +roads leading to a distillery, and preceeding from no other cause than +that liquor wasting out of bad vessels, to the great loss of the +distiller. + +4thly. A fourth cause of loss arises from the worm of the still. However +careful in keeping the surrounding water cool, there is always one +portion of vapor not condensed. This is made more sensible in the +winter, when the cold of the atmosphere makes every vapor visible; upon +examination, it will be seen that the running stream of liquor is +surrounded with it. In my description of my apparatus, I give the means +of obviating that evil. + +To these several causes, may we not add another? May not the production +of spirit be in a ratio to the richness of the fermenting liquor? It is +certain, that in every spirituous fermentation there is a portion of the +sweet matter which remains undecomposed and in its original state. +Lavoisier found that it was 4.940; that is, nearly 5 parts in 100. It +may possibly be the same in a weaker liquor; which would increase the +loss, in the inverse ratio of the density of the liquor. Such are the +causes to which I attribute the great superiority of Lavoisier's +products; and from those observations I thought I could establish the +fabrication of whiskey upon new principles. + + + + +CHAPTER V. + +A COMPARISON OF THE PROCESSES OF THE BREWER WITH THOSE OF THE WHISKEY +DISTILLER. + + +From the experiments of one of the most learned chymists of Europe, it +has been demonstrated, that the proportions the most advantageous to the +formation of a good vinous liquor, are, one part of dry sweet substance +to four parts of water; that is, that the sugar must form one fifth of +the whole. We have, moreover, seen that 100lbs. of dry sweet matter gave +25 gallons of spirit 19 deg., which comes to 4lbs. of sugar per gallon. + +We shall make use of that scale in comparing the processes of the brewer +with those of the whiskey distiller. + +Supposing the bushel of grain to weigh 50 pounds, and that it gives 2 +gallons of whiskey at 19 deg., each of which gallons is the product of 4lbs. +of sugar; then the strong beer which contains in 40 gallons the sweet +matter of 200lbs. of grain, contains the elements of 8 gallons of +spirit, or 32lbs. of dry sweet substance; and as the 40 gallons of this +beer weigh 320lbs. the 32lbs. of sugar form only one-tenth of it, which +is one half of Lavoisier's proportions. + +Those of the distiller of whiskey are 100lbs. of grain to 100 gallons of +water, or thereabouts: 100lbs. of grain contain only 16lbs. of dry sweet +matter: therefore, as the 100 gallons of vinous liquor weigh 800lbs. the +16lbs. of sugar form only its fiftieth part. + +Thence is seen how inferior the proportions of the whiskey distiller are +to those of the brewer, and how far they are from good theory. But the +brewer aims only at producing a sort of wine, and succeeds; while, the +distiller wants to make spirit, and only obtains it in the manner the +most expensive, and opposed to his own interest. + + + + +CHAPTER VI + +DEFECTS IN THE USUAL METHOD OF MAKING WHISKEY. + + +1st. The most hurtful of all for the interests of the distillers, is +undoubtedly the weakness of the vinous liquor. We have seen that the +proportion of spirit is in a ratio to the richness of the fermenting +liquor; that Lavoisier, by putting one-fifth of the mass of dry sugar, +obtained twice as much spirit as the rum distiller, who puts in the same +quantity, but drowns it in water. From those principles, which are not +contested, the distiller, whose vinous liquor contains only one-fiftieth +part of sweet matter, obtains the less spirit, and loses as much of it +as he gets. + +2dly. Another defect is joined to this: bodies are dissolved by reason +of their affinity with the dissolving principle; the mucilaginous +substance is as soluble in water as the saccharine substance. A mass of +100 gallons of water having only 16lbs. of sugar to dissolve, exerts +it's dissolving powers upon the mucilaginous part which abounds in +grains, and dissolves a great quantity of it. There results from that +mixture, a fermentation partaking of the spirit and the acid, and if the +temperature of the atmosphere is moderate, the acid invades the spirit, +which is one of its principles: nothing remains but vinegar, and the +hopes of the distiller are deceived. + +Some distillers have been induced, by the smallness of their products, +to put in their stills, not only the fluid of the liquor, but the flour +itself. Hence result two important defects. 1st. The solid matter +precipitates itself to the bottom of the still, where it burns, and +gives a very bad taste to the whiskey. In order to remedy this +inconvenience, it has been imagined to stir the flour incessantly, by +means of a chain dragged at the bottom of the still, and put in motion +by an axis passing through the cap, and turned by a workman until the +ebullition takes place. This axis, however well fitted to the aperture, +leaves an empty space, and gives an issue to the spirituous vapors, +which escaping with rapidity, thereby occasion a considerable loss of +spirit. + +3dly. The presence of the grain in the still, converted into meal, is +not otherwise indifferent. It contains a kind of essential oil, more or +less disagreeable, according to its nature; which distils +with the spirit. That of Indian corn, in particular, is more noxious +than that of any other grain; and it is the presence of meal in the +stills, which causes the liquors obtained from grains to be so much +inferior to that of fruits. + +4thly. There is a fourth defect, at which humanity shudders, and which +the laws ought to repress. Vinous liquors are more or less accompanied +with acetone acid, or vinegar; but those proceeding from grain contain +still more of this acid. The stills are generally made of naked copper; +the acid works upon that metal, and forms with it the _acetate of +copper_, or verdigrise, part of which passes with the whiskey. There is +no distiller, who, with a little attention, has not observed it. I have +always discovered it in my numerous rectifications, and at the end of +the operation, when nothing more comes from the still but what is called +the sweet oil of wine. An incontestable proof of this truth is, that as +the stills of the distillers are of a green color in their interior +part; that they are corroded with the acid, and pierced with numberless +little holes, which render them unfit for use in a very short time. It +is easy to conceive how hurtful must be the presence of verdigrise to +those who make use of whiskey as a constant drink: even those who use it +soberly, swallow a slow poison, destructive of their stomach; while to +those who abuse it, it produces a rapid death, which would still be the +consequence of abuse, if the liquor was pure, but is doubly accelerated +by the poison contained in the whiskey. It is easy to remedy so terrible +an evil. The acetous acid has no action upon tin. By tinning the stills, +the purity of the liquor will be augmented, and the distilling vessels, +already so expensive, will be longer preserved. This operation must be +renewed every year. The worms must likewise be tinned, if they are +copper; but they are better of tin, or of the purest pewter. + +Such are the defects of the present method of distilling whiskey. Having +exposed them, I must present the means of bringing to perfection the +fabrication of a liquor of such general use. + + + + +CHAPTER VII. + +DESCRIPTION OF THE PROCESS THE MOST ADVANTAGEOUS TO MAKE WHISKEY. + + +[TR: The next two paragraphs were cut short, however attempted +re-constructed for clarity] + +As it is demonstrated that the spirit is the more abundant in proportion +to the richness of the vinous liquor,* it is therefore necessary to +enrich that of the distillery* which is so deficient in that respect. An +exposition of* my processes will point out the means I employ to attain* +that end. A large whiskey distillery should be* able to make 100 gallons +per day, or three barrels* making altogether that quantity. + +One gallon of spirit being the produce of 4 pounds* of dry saccharine +matter, we must therefore have 400 pounds of this substance for the 100 +gallons we wish to obtain. + +If 1 bushel of grain gives 2 gallons of whiskey, there must be 50 to +obtain a daily result of 100 gallons. I take Indian corn as the basis +of the fabrication, as that of all the grains which yields the most. +For, from my method, whatever grain is employed, the spirit is equally +pure. + +I divide the still house into three different rooms, to wit: + +One for Infusion; + +One for Fermentation; + +One for Distillation. + + + + +CHAPTER VIII. + +THE ROOM OF INFUSION. + + +It is here that the liquor destined to make whiskey, should be prepared, +and made rich enough to procure a good fermentation. To this effect, +there must be a mill with a vertical stone, moved by a horse, or any +other means of motion. Those mills are too well known for me to describe +them more amply. The corn must be coarsely ground, so as scarcely to be +broke into three or four pieces: consequently the stone must not be too +heavy, for, at all events, the grain had better be too coarse than too +fine. That mill should be placed in the infusion room, so as not to keep +it dirty, nor to be too much in the way. It must grind, or rather break, +50 bushels per day. + +There must be a square kettle, 4 feet broad, 5 feet long, 1 foot deep. +The kettle must be made in sheets of copper, one line thick, at least: +the bottom, although flat, should have a slight swell inside, so as to +avoid the expansion of the metal outside, from the action of the fire. +This kettle must be placed upon a brick furnace, so that the longest +parts should bear forwards, and the other against the chimney, from +which it must be separated by a brick wall eight or nine inches. The +sides, around which there must be a space to walk freely, should be +supported by a wall 1-1/2 feet deep; the fore part upon such a wall, in +the middle of which is an iron door, fifteen inches square, in an iron +frame, through which the fuel is introduced. + +The kettle is mounted upon the furnace, so as to bear upon the four +walls about 4 inches, and rests upon a bed of clay, which must leave no +passage to the action of the fire; it is lined externally with bricks, +and must have a pipe on one of its sides, to draw off the liquor. + +Under the kettle, 15 inches from the bottom, is a flue for the heat, +running through all its length. It is 2-1/2 feet wide at bottom, +extending like a fan at the top, about 6 inches on each side, so that +the flame may circulate in all the breadth of the kettle. + +On the fore part of this flue, facing the door, is a hearth, occupying +all its breadth, and 2 feet long. The rest of the flue is paved with +bricks, and rises insensibly 4 inches towards the chimney, in which it +opens by two holes, 1-1/2 inches wide, 8 or 9 inches high. + +Immediately under the hearth, is a mash hole 4 feet deep, occupying all +its capacity, and projecting 2 feet forward. This opening is necessary +to keep up a free circulation of air, and to take up the ashes. It +should be covered with strong boards, not to hinder the service of the +kettle. The hearth is made with an iron grate, more or less close, +according to the nature of the fuel; if for wood, the bars must be about +two inches apart; if for coals, half an inch is sufficient. The furnace +must be built with care. The parts most exposed to the action of the +fire must be built with soft bricks and potters' clay: soap stone would +be preferable, if easy to procure. The brick separating the kettle and +chimney, must be supported with flat bars of iron, as well as the part +over the door. + + + + +CHAPTER IX. + +USE OF THE KETTLE. + + +The kettle is destined to make the infusion of the grain, and boil it so +as to convert it into wort. By that operation I make the liquor richer, +which I intend for fermentation, and bring it to divers degrees of +strength. + +I put into the kettle 100 gallons of water, and 4 bushels of corn, +broken, as I said before, at the mill. I light a small fire, which I +increase gradually, until the water begins to boil; during that time, +the grain is stirred with a paddle. As soon as the ebullition is +established, the grain is taken up with a large skimmer, and put to +drain into a large basket hanging over the kettle; and when the grain +has been totally taken up, the fire is increased so as to bring the +water to boil again, until reduced to two-fifths, which degree of +concentration is not rigorous, and the distiller may augment it as his +experience shall direct. When thus concentrated, the liquor is drawn off +through the pipe, and received into a tub or vat containing 130 or 140 +galls. + +100 gallons more of water are put into the kettle, with 4 bushels of +corn; the fire conducted slowly, as before, until the degree of +ebullition; the corn is taken off, and the liquor concentrated in the +same proportions; then drawn off as above, in the same tub. + +The same operation is repeated for the third time; the three united +liquors are slightly stirred, and, still warm, transported into one of +the hogsheads of fermentation, which it nearly fills up. + +As there must be four of these hogsheads filled up daily, the work at +the kettle must be kept going on, without interruption, until that +quantity is obtained, which may be done in about twelve hours. The grain +which has been drained is carried to dry, either in the open air, or in +a granary, and spread thin. When dry, it is excellent food for cattle, +and highly preferable to the acid and fermented mash, usually used by +distillers to feed cattle and hogs: they eat the corn dried in the above +manner as if it had lost nothing of its primitive qualities and flavor. + + + + +CHAPTER X. + +THE ROOM FOR FERMENTATION. + + +The room destined to the fermentation must be close, lighted by two or +three windows, and large enough to contain a number of hogsheads +sufficient for the distillery. It may be determined by the number of +days necessary for the fermentation; 30 or 40 hogsheads may suffice, +each of 120 or 130 gallons. + +In the middle of the room must be a stove, large enough to keep up a +heat of 75 deg. to 80 deg., even in winter. A thermometer placed at one end of +the room, serves to regulate the heat. + +As soon as the liquor is in the hogshead, the yeast, or fermenting +principle, is put into it, stirred for some moments, and then left to +itself. A liquor as rich as the above described ferments with force, and +runs with rapidity through all the periods of fermentation. It is fit to +distil as soon as that tumultuous state has subsided and +the liquor is calm. + +The essential character of the spirituous fermentation, is to exhale the +carbonic acid gaz in great quantity. This gaz is mortal to mankind, and +to all the living creation. Thirty hogsheads of fermenting liquor +producing a great deal of this gaz, the room should be purified of it by +opening two opposite windows several times a day. This is the more +essential, as the pure air, or _oxigen_, contributes to the formation of +the spirit, of which it is one of the constituting principles. A short +time, however, suffices to renew the air of the room. + +It is useless to remark, that the hogsheads must be open at one end, and +rest upon pieces of wood elevating them some inches from the ground. +They must remain uncovered during the fermentation; and afterwards be +covered with a flying lid, when the liquor is calm. + + + + +CHAPTER XI. + +OF THE ROOM FOR DISTILLATION. + + +We have hitherto considered the liquor as containing only principles +upon which the air has no action, and from which it can only extract +some watery vapors; and, in fact, all those principles contained in the +liquor are fixed. The action of the fire may concentrate, but not +volatilize them. + +The liquor is now changed by the fermentation; it contains no longer the +same principles, but has acquired those which it had not, which are +volatile, and evaporate easily. They must therefore be managed +carefully, in order not to lose the fruits of an already tedious labor. +The spirit already created in the fermented liquor, must be collected by +the distillation; but in transporting it to the still, the action of the +external air must be carefully avoided, as it would cause the +evaporation of some of the spirit. A pump to empty the hogsheads, and +covered pipes to conduct the liquor into the still, is what has been +found to answer that purpose. A good distilling apparatus is undoubtedly +the most important part of a distillery. It must unite solidity, +perfection in its joints, economy of fuel, rapidity of distillation, to +the faculty of concentrating the spirit. Such are the ends I have +proposed to myself in the following apparatus. + +The usual shape of stills is defective; they are too deep, and do not +present enough of surface for their contents. They require a violent +fire to bring them to ebullition; the liquor at bottom burns before it +is warm at the top. + +My still is made upon different principles, and composed of two pieces, +viz. the kettle, and its lid. The kettle, forming a long square, is like +the kettle of infusion, already described, and only differs from it in +being one foot deeper. The lid is in shape like an ancient bed tester; +that is to say, its four corners rise into a sharp angle, and come to +support a circle 16 inches diameter, bearing a vertical collar of about +two inches. This collar comes to the middle of the kettle, and is +elevated about 4 feet from the bottom. The lid is fastened to the +kettle. The collar receives a pewter cap, to which is joined a pipe of +the same metal, the diameter of which decreases progressively to a +little less than 3 inches: this pipe, the direction of which is almost +horizontal, is 5 feet long. + +My still, thus constructed, is established upon a furnace like that of +the infusion room. I observe that the side walls are only raised to the +half of the height of the kettle. A vertical pipe is placed on the side +opposite to the pewter one, and serves to fill up the still: it is +almost at the height of the fastening of the lid, but a little above. On +the same side, on a level with the bottom, is a pipe of discharge, +passing across the furnace: this pipe must project enough to help to +receive or to direct the fluid residue of the distillation; its diameter +must be such as to operate a prompt discharge of the still. + + +OF THE URNS. + +These are copper vessels, thus called from their resembling those +funeral vases of the ancients. Mine have a bottom of about 18 inches +diameter; they are two feet high, have a bulge of 6 inches near the top, +and then draw in to form an overture of about 8 inches. + +On one side, towards the top, there is a copper pipe 2 inches diameter, +projecting externally 2 or 3 inches, and bent in an elbow: it enters the +internal part of the urn, and descends towards the bottom, without +touching it; there it is only a slight curve, and remains open. + +The external part of that pipe is fitted to receive the pewter pipe of +the still; they are made so as to enter into one another, and must fit +exactly. The round opening at the top of the urn receives a cap with a +pewter pipe, made like that of the still. It is likewise five feet +long, and its size in proportion to the opening: this goes and joins +itself to the second urn, as the still does to the first. The pipe of +this second goes to a third, and the pipe of this last to the worm. The +three urns bear each a small pipe of discharge towards the bottom. + +This apparatus must be made with the greatest care. Neither the joints, +the different pipes of communication, nor the nailings, must leave the +smallest passage to the vapors. The workman must pay the greatest +attention to his work, and the distiller must lute exactly all the parts +of the apparatus that are susceptible of it: he must be the more careful +as to luting it, as this operation is only performed once a week, when +the apparatus is cleaned. At the moment of the distillation, the master +or his foreman must carefully observe whether there is any waste of +vapors, and remedy it instantly. The still and urns ought to be well +tinned. + + + + +CHAPTER XII. + +EFFECTS OF THIS APPARATUS. + + +Although the still might contain 400 gallons, there must be only 200 +gallons put into it: the rest remaining empty, the vapors develops +themselves, and rise. In that state, the vinous liquor is about one foot +deep, on a surface of 20 feet square: hence two advantages--the first, +that being so shallow, it requires but little fuel to boil; the second, +that the extent of surface gives rise to a rapid evaporation, which +accelerates the work. This acceleration is such, that six distillations +might be obtained in one day. The spirit contained in the vinous liquor +rises in vapors to the lid of the still, there find the cap and its +pipe, through which they escape into the first urn, by the side pipe +above described, which conducts them to the bottom, where they are +condensed immediately. + +But the vapors, continuing to come into the urn, heat it progressively: +the spirituous liquor that it contains rises anew into vapors, escapes +through the cap and pipe, and arrives into the second urn, where it is +condensed as in the first. Here again, the same cause produces the same +effect: the affluence of the heat drawn with the vapors, carries them +successively into the third urn, and from thence into the worm, which +condenses them by the effects of the cold water in which it is immersed. + +The urns, receiving no other heat than that which the vapors coming out +of the still can transmit to them, raise the spirit; the water, at least +the greatest part of it, remains at the bottom: hence, what runs from +the worm is alcohol; that is, spirit at 35 deg.. It is easily understood how +the vapors coming out of the still are rectified in the urns, and that +three successive rectifications bring the spirit to a high degree of +concentration: it gets lower only when the vinous liquor draws towards +the end of the distillation. As soon as it yields no more spirit, the +fire is stopped, and the still is emptied in order to fill it up again, +to begin a new distillation. + +Each time that the vinous liquor is renewed in the still, the water +contained in the urns must be emptied, through the pipes of discharge at +the bottom. + +Metals are conductors of the _caloric_. The heat accumulated in the +still, rises to the cap, from whence it runs into the urns: with this +difference--that the pewter, of which the cap and pipes are made, +transmits less caloric than copper, because it is less dense: and that +bodies are only heated in reason of their density. + +However, a great deal of heat is still communicated to the worm, and +heats the water in which it is immersed. I diminish this inconvenience +by putting a wooden pipe between the worm and the pipe of the third urn. +Wood being a bad conductor of caloric, produces a _solution of +continuity_, or interruption between the metals. The wood of this pipe +must be soft and porous, and not apt to work by the action of the fire: +however, to avoid its splitting, I wrap it up in two or three doubles of +good paper, well pasted, and dried slowly. This pipe is one foot long, +and hollowed in its length, so as to receive the pewter pipe of the +third urn at one end, and to enter the worm at the other; thereby the +worm is not as hot, since it only receives the heat of the vapors which +it condenses. + +Notwithstanding all these precautions, it heats the water in which it is +immersed after a length of time; and whatever care may be taken to renew +it, all the vapors are not condensed, and this occasions a loss of +spirit. I obviate this accident, by adding a second worm to the first: +they communicate by means of a wooden pipe like the above. The effect of +this second worm, rather smaller than the first, is such, that the water +in which it is plunged remains cold, while that of the first must be +renewed very often. By these means, no portion of vapors escape +condensation. The liquor running from the worm is received into a small +barrel, care being taken that it may not lose by the contact of the air +producing evaporation. + + + + +CHAPTER XIII. + +OF FERMENTS. + + +They are of two kinds; the very putrescent bodies, and those supplied by +the _oxigen_. Animal substances are of the first kind: _acids_, neutral +salts, rancid oils, and metallic _oxids_, are of the second. + +Were I obliged to make use of a ferment of the first class, I would +choose the glutinous part of wheat flour. This vegeto-animal substance +is formed in the following manner:--A certain quantity of flour is made +into a solid dough, with a little water. It is then taken into the +hands, and water slowly poured over it, while it is kneaded again. The +water runs white, because it carries off the starchy part of the flour; +it runs clear after it is washed sufficiently. There remains in the +hands of the operator a dough, compact, solid, elastic, and reduced to +nearly the half of the flour employed. This dough, a little diluted with +water, and kept in the temperature indicated for the room of +fermentation, passes to the putrid state, and contracts the smell of +spoiled meat. Four pounds of this dough per hogshead, seem to me to be +sufficient to establish a good fermentation. A small quantity of good +vinegar would answer the same purpose, and is a ferment of the second +class. + +But are those means indispensable with my process? I do not think so. + +1st. The richness of my vinous liquor, and the degree of heat to which I +keep it, tend strongly to make it ferment. In fact, the infusion of the +grain, by taking from it its saccharine part, takes likewise part of its +mucilaginous substance, which is the principle of the spirituous +fermentation, which it establishes whenever it meets with the other +substance. + +2dly. The hogsheads themselves are soon impregnated with a fermenting +principle, and communicate it to the liquor that is put into them. + +3dly. The rum distiller employs advantageously the residue of his +preceding distillation, to give a fermentation to his new molasses: this +residue has within itself enough of acidity for that purpose. Might not +the residue of the distillation of my vinous liquor have the same +acidity? It contains only the mucilaginous substance already acidulated. +Some gallons of that residue to every hogshead, would, I think, be a +very good ferment. + +Lastly. Here is another means which will certainly succeed: it is to +leave at the bottom of each hogshead three or four inches of the vinous +liquor, when transported into the still for distilling. This rising, +which will rapidly turn sour, will form a ferment sufficient to +establish a good fermentation. + +The intelligent manager of a distillery must conduct the means I +indicate, towards the end which he proposes to himself, and must +carefully avoid to employ as ferments, those disgusting substances which +cannot fail to bring a discredit on the liquor in which they are known +to be employed. + + + + +CHAPTER XIV. + +OF THE AREOMETER, OR PROOF BOTTLE. + + +This instrument is indispensable to the distiller: it ascertains the +value of his spirits, since it shows the result of their different +degrees of concentration. I will give the theory of this useful +instrument, as it may be acceptable to those who do not know it. + +Bodies sink in fluids, in a _compound ratio_ to the volume and the +density of those fluids, which they displace. It is from that law of +nature, that a ship sinks 20 feet in fresh water, while it sinks only +about 18 feet in sea water, which has more density on account of the +salt dissolved therein. + +The reverse of this effect takes place in fluids lighter than water, as +bodies floating in them sink the more, as the liquor has less density. +Upon those principles are made two kinds of areometers--one for fluids +denser than water; the other for those that are lighter: the first are +called _salt proof_; the second _spirit proof_. Distilled water is the +basis of those two scales: it is at the top for the _salt proof_, and at +the bottom for the _spirit proof_; because the first is ascending, and +the other descending; but by a useless singularity, the distilled water +has been graduated at 10 deg. for the spirit proof bottle, and at 0 for the +_salt proof_. We shall only dwell upon the first, because it is the only +one interesting to the distiller. + +Water being graduated at 10 deg. in the areometer, it results from thence +that the spirit going to 20 deg., is in reality only 10 deg. lighter than water; +and the alcohol gaaduated [TR: graduated] at 35 deg., is only 25 deg. above +distilled water. + +The areometer can only be just, when the atmosphere is temperate; that +is, at 55 deg. Fahrenheit, or 10 deg. Reaumur. The variations in cold or heat +influence liquors; they acquire density in the cold, and lose it in the +heat: hence follows that the areometer does not sink enough in the +winter, and sinks too much in the summer. + +Naturalists have observed that variation, and regulated it. They have +ascertained that 1 deg. of heat above temperate, according to the scale of +Reaumur, sinks the areometer 1/8 of a degree more; and that 1 deg. less of +heat, had the contrary effect: thus the heat being at 18 deg. of Reaumur, +the spirit marking 21 deg. by the areometer, is really only at 20 deg.. The cold +being at 8 deg. below temperate, the spirit marking only 19 deg. by the +areometer, is in reality at 20 deg.. 2-1/4 of Fahrenheit corresponding to 1 deg. +of Reaumur, occasion in like manner a variation of 1/8 of a degree: +thus, the heat being at 78-1/2 deg., the spirit thus marking 21 deg., is only at +20; and the cold being at 87 deg., the spirit marking only 19 deg. by the +areometer, is in reality at 20 deg.. + +It is easily conceived, that extreme cold or extreme heat occasion +important variations. For that reason, there are in Europe inspectors, +whose duty it is to weigh spirits, particularly _brandy_: for that +purpose they make use of the areometer and the thermometer. An +areometer, to be good, must be proved with distilled water, at the +temperature of 55 deg.. Areometers, being made of glass, are brittle, and +must be used with great care. This inconvenience might be remedied, by +making them of silver; I have seen several of this metal. A good +silversmith could easily make them; I invite those artists to attend to +that branch of business; it might become valuable, as the distillers +will be more enlightened. + + + + +CHAPTER XV. + +ADVANTAGES OF MY METHOD. + + +The first of all, is derived from the composition of a vinous liquor, +richer, and more proper to raise a vigorous fermentation, than that +which is obtained by the usual method. Now, as it is proved that the +quantity of spirit is in proportion to the richness of the fermenting +liquor, mine therefore yields a great deal more spirit than any other. + +2dly. We have seen that a heat of 75 deg. or 80 deg. must be kept up in the +fermenting room: this being summer heat, proves that such a rich vinous +liquor runs no risk of passing to the acid state with as much rapidity +as that of the common distillers; and, consequently, that he who will +follow my method can work all the year round without fear of losing the +fruits of his labor, as it often happens--an advantage precious for him +who makes it his sole business. The only change he has to make, is to +suppress the heat of the stove, when the temperature of the atmosphere +is sufficient to keep up a good fermentation in the liquor. + +As to my distilling apparatus, this is not a new idea. I present it to +the public under the sanction of experience. I had it executed in +Philadelphia eight years ago, after having obtained a patent. It was +made for a rum distillery, where they still continue to use it. It +presents the greatest advantages. + +The first is, that with a single fire, and a single workman, I distil +and rectify the spirit three times, and bring it to the +degree of alcohol; that is, to the greatest purity, and almost to the +highest degree of concentration. + +2dly. It lowers the cost of transportation, by two-thirds; because one +gallon at 35 deg. represents three gallons at the usual degree. The +merchant, being arrived at the place of his destination, has only to add +2 gallons of water to 1 gallon of this alcohol, in order to have 3 +gallons of whiskey; which is of a considerable advantage, either for +land or sea carriage. + +3dly. As the price of spirits is, in trade, in proportion to their +degree of concentration, those made with my apparatus being at a very +high degree, need no more rectifying, either for the retailer, the +apothecary, or the painter; and the considerable expenses of that +operation turn entirely to the profit of the distiller, as they are +totally suppressed. Distillers may hereafter sell spirits of all degrees +of concentration. + +Such are the advantages of my processes. I offer them the more willingly +to the public, as they are founded upon the most approved principles of +natural philosophy: by reflecting upon them, distillers will be easily +convinced of it. + + * * * * * + +However perfect the description of a new thing may be, our ideas of it +are always defective, until we have seen it put into practical use. Few +men have the means of establishing a distillery on a new plan, and even +the most enlightened may make notable errors. Few, besides, are bold +enough to undertake, at their own risks, the trial of a new fabrication: +they are afraid of losing, and of being blamed for having too lightly +yielded to the persuasion of new projectors. Hence it follows that a +useful discovery falls into oblivion, instead of doing any good. + +But no discovery of general utility ought to experience that fate in a +republic. Government itself ought to promote the first undertaking, or a +certain number of citizens ought to join in order to give it a start. It +is the more easy in this case, as my apparatus requires very little +expense. + +If a distillery according to my directions, was established in some of +the principal towns of the state, my method would then make rapid +progress, and thus prove the truth of the principle which I have +advanced; and the distillers, after having meditated upon my method in +this book, would come and satisfy themselves of its goodness, by seeing +it put into practice, and yielding the most perfect results, with all +the advantages for trade that may be expected: hence would naturally +ensue the rapid increase of distillation, and consequently that of +agriculture and commerce. + + + + +THE ART OF +MAKING GIN, +AFTER THE PROCESS OF THE +HOLLAND DISTILLERS. + + +Having indicated the most proper means of obtaining spirits, I will now +offer to the public the manner of making _Gin_, according to the methods +used by the distillers in Holland. It may be more properly joined to the +art of making whiskey, as it adds only to the price of the liquor, that +of the juniper berries, the product of which will amply repay its cost. +Many distillers in the United States have tried to imitate the excellent +liquor coming from Holland, under the name _gin_. They have imagined +different methods of proceeding, and have more or less attained their +end. I have myself tried it, and my method is consigned in a patent. + +But those imitations are far from the degree of perfection of the +Holland gin: they want that unity of taste, which is the result of a +single creation; they are visibly compounds, more or less well combined, +and not the result of a spontaneous production. + +To this capital defect, which makes those imitations so widely different +from their original, is joined their high price, which prevents its +general consumption. In fact, it is made at a considerable expense: the +whiskey must be purchased, rectified and distilled over again with the +berries. These expenses are increased by the waste of spirit occasioned +by those reiterated distillations. This brings the price of this false +gin to three times that of the whiskey: consequently the poorer sort of +people, whose number is always considerable, are deprived of the +benefits of a wholesome liquor, and restrained to whiskey, which is +commonly not so. + +The methods used in Holland, have reduced gin to the lowest price; that +of the juniper berries being there very trifling, and increasing but +little the price of whiskey: still that small addition is almost reduced +to nothing, as will be seen hereafter. + +The United States are, in some parts, almost covered with the tree +called here _cedar_; which tree is no other than the juniper, and grows +almost every where, and bears yearly a berry, which is in reality the +juniper berry. Some Hollanders knew it at Boston, collected considerable +quantities of it in Massachusetts, and shipping it to some of the +eastern harbors, sold it as coming from Holland. I have seen some at +Philadelphia ten years ago, at the house of a Hollander, who received it +from Massachusetts in hogsheads of about ten hundred weight, and sold as +the produce of his own country, what was really that of the United +States. + +I collected myself a great quantity of those berries, at Norfolk, Va. by +means of negroes, to whom I paid one dollar per bushel of 40 lbs. being +2-1/2 cts. per pound. Two years ago, it sold for 6 cents in +Philadelphia, and bore the same price at Pittsburgh. + +There is a great deal of cedar in Kentucky, and consequently of berries. +I have seen them at Blue Licks, and they abound near the Kentucky +river. + +Although an incredible number of those trees is cut down daily, there is +still a greater number standing, in the United States; and millions of +bushels of berries are lost every year, while only skilful hands are +wanted, to make them useful to mankind. The juniper berry has many +medical properties: it is a delightful aromatic, and contains an oil +essential, and a sweet extract, which by the fermentation yields a +vinous liquor, made into a sort of wine in some countries; that is +called wine for the poor: it strengthens the stomach, when debilitated +by bad food or too hard labor. + +The Hollanders, who have long had the art of trading upon every thing, +have constantly turned even their poverty to account. They have immense +fabrications of gin, and scarcely any juniper trees. They only collect +the berry in those countries where it is neglected as useless, as in +France and Tyrol, which produce a great deal of it. The United States +need have no recourse to Europe, in order to get the juniper berries: +they have in abundance at home, what the Hollanders can only procure +with trouble and money. They can therefore rival them with great +advantage; but they must follow the same methods employed in the Holland +distilleries. + +The juniper berry contains the sweet mucous extract, in a great +proportion: it has therefore the principle necessary to the spirituous +fermentation; and, indeed, it ferments spontaneously. When fresh, and +heaped up, it acquires a degree of heat, but not enough to burn, as I +have ascertained: it is therefore safely transported in hogsheads. From +that facility of fermenting, it must be considered as a good ferment, +and as increasing the quantity of spirit, when joined to a fermentable +liquor. + +A distiller may at pleasure convert his whiskey into gin. He needs only +to perfume the wort which he puts in fermentation, by adding a certain +quantity of the berries, slightly broken: the fermentation is then +common to both; their sweet mucosity enriches that of the wort, and +increases the spirit, while at the same time the soapy extract, which is +the proximate principle of vegetation, yields the essential oil, which +perfumes the liquor.[C] + +The fermentation being common to both substances, unites them +intimately; and when, by the distillation, the spirit is separated from +the water, there remains an homogenous liquor, resulting from a single +creation, and having that unity of taste, and all the properties of +Holland gin, because obtained by the same means. + +One single and same distillation can therefore yield to the distiller +either gin or whiskey, as it requires no more labor, and its conversion +into gin costs only the price of the berries, which repays him amply, +either by the spirit it yields, or by its essential oil, which, floating +on the surface, may be easily collected. This oil bears a great price, +and the Hollanders sell much of it. + +We have seen, in the 10th chapter of this work, that my hogsheads for +the fermentation, contain about 120 gallons of wort, being the +production of the saccharine extract of 12 bushels of grain. The +intelligent distiller will himself determine the quantity of berries +necessary for each hogshead to have a good aromatic perfume. He may +begin with 10 lbs. per hogshead; and will, upon trial, judge whether or +not this quantity is sufficient, or must be increased. At any rate, +economy should not be consulted in the use of the berries, since their +price does not increase that of the whiskey. This low price must +naturally become the principle of an immense fabrication of gin; and +henceforth it will be an important article of exportation for the United +States, as well as a considerable and wholesome object of home +consumption. + + +FOOTNOTES: + +[A] Some rum distillers make a stronger vinous liquor, but it is still +very far from Lavoisier's proportions. Others add successively new +molasses to their vinous liquor, and thus prolong their fermentation, +without making their liquor stronger, and consequently without obtaining +more spirit. This is absolutely contrary to the true principles of +distillation. + +[B] See his beautified operation on the decomposition of water. + +[C] I must here observe, that the juniper berry, as well as several +other fruits, contains two kinds of essential oil: one is the proximate +principle of vegetation, and the other is the superabundant oil: the +first is combined with the soapy extract, and dissolves in water; while +the second does not unite with it, and floats on the surface. + + +END + + + + + +End of Project Gutenberg's The Art of Making Whiskey, by Anthony Boucherie + +*** END OF THIS PROJECT GUTENBERG EBOOK THE ART OF MAKING WHISKEY *** + +***** This file should be named 21592.txt or 21592.zip ***** +This and all associated files of various formats will be found in: + http://www.gutenberg.org/2/1/5/9/21592/ + +Produced by Robert Cicconetti, Marcia Brooks and the Online +Distributed Proofreading Team at http://www.pgdp.net + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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