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diff --git a/21252.txt b/21252.txt new file mode 100644 index 0000000..06b90e1 --- /dev/null +++ b/21252.txt @@ -0,0 +1,3807 @@ +The Project Gutenberg EBook of The Practical Distiller, by Samuel McHarry + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: The Practical Distiller + An Introduction To Making Whiskey, Gin, Brandy, Spirits, + &c. &c. of Better Quality, and in Larger Quantities, than + Produced by the Present Mode of Distilling, from the Produce + of the United States + +Author: Samuel McHarry + +Release Date: April 29, 2007 [EBook #21252] + +Language: English + +Character set encoding: ASCII + +*** START OF THIS PROJECT GUTENBERG EBOOK THE PRACTICAL DISTILLER *** + + + + +Produced by Robert Cicconetti, Marcia Brooks and the Online +Distributed Proofreading Team at http://www.pgdp.net + + + + + + + +THE + +PRACTICAL DISTILLER: + +OR + +AN INTRODUCTION TO MAKING + + + +WHISKEY, GIN, BRANDY, SPIRITS, &c. &c. +OF BETTER QUALITY, AND IN LARGER QUANTITIES, +THAN PRODUCED BY THE PRESENT +MODE OF DISTILLING, FROM THE PRODUCE +OF THE UNITED STATES: + +_SUCH AS_ +RYE, CORN, BUCK-WHEAT, APPLES, +PEACHES, POTATOES, PUMPIONS +AND TURNIPS. + +_WITH DIRECTIONS_ +HOW TO CONDUCT AND IMPROVE THE PRACTICAL +PART OF DISTILLING IN ALL ITS BRANCHES. + +_TOGETHER WITH DIRECTIONS_ +FOR PURIFYING, CLEARING AND COLOURING WHISKEY, +MAKING SPIRITS SIMILAR TO FRENCH +BRANDY, &c. FROM THE SPIRITS OF RYE, +CORN, APPLES, POTATOES, &c. &c. + +_AND SUNDRY EXTRACTS OF APPROVED RECEIPTS_ +FOR MAKING CIDER, DOMESTIC WINES, AND BEER. + + + + +BY SAMUEL McHARRY, +OF LANCASTER COUNTY, PENN. + + + +PUBLISHED AT HARRISBURGH, (PENN.) +BY JOHN WYETH. +----1809.---- + + + + +DISTRICT OF _PENNSYLVANIA_, + +TO WIT: + +[Illustration: SEAL.] + +Be it remembered, that on +the twenty fourth day of November, +in the thirty-third year of the Independence +of the United States of +America, A. D. 1808, SAMUEL McHARRY, +of the said district, hath deposited in this +Office, the title of a Book, the right whereof he +claims as author, in the words following, to wit: + +_The Practical Distiller: or an introduction to making +Whiskey, Gin, Brandy, Spirits, &c. &c. of +better quality, and in larger quantities, than produced +by the present mode of distilling, from the produce +of the United States: such as Rye, Corn, Buckwheat, +Apples, Peaches, Potatoes, Pumpions and +Turnips. With directions how to conduct and improve +the practical part of distilling in all its branches. +Together with directions for purifying, clearing +and colouring Whiskey, making Spirits similar to +French Brandy, &c. from the Spirits of Rye, Corn, +Apples, Potatoes &c. &c. and sundry extracts of +approved receipts for making Cider, domestic Wines, +and Beer. By SAMUEL McHARRY, of Lancaster +county, Pennsylvania._ + +In conformity to the act of the Congress of the +United States, entitled, "An act for the encouragement +of Learning, by securing the copies of Maps, +Charts, and Books, to the Authors and proprietors +of such copies during the times therein mentioned." +And also to the act, entitled, "An act supplementary +to an act, entitled, 'An act for the encouragement +of Learning, by securing the copies +of Maps, Charts, and Books, to the authors and +proprietors of such copies during the time therein +mentioned,' and extending the benefits thereof +to the arts of designing, engraving, and etching +historical and other prints." + +D. CALDWELL, +_Clerk of the district of Pennsylvania._ + + + + +CONTENTS: + + + _Page_ +SECTION I +_Observations on Yeast._ 25 +_Receipt for making stock Yeast._ 27 +_Vessel most proper for preserving_ do. 30 +_To ascertain the quality of_ do. 31 +_To renew_ do. 32 +_Observations on the mode in which distillers generally work_ do. 33 +_How stock Yeast may be kept good for years._ 34 +_To make best Yeast for daily use._ 36 +SECTION II +_Observations on the best wood for hogsheads._ 39 +_To sweeten by scalding_ ditto. 41 +Ditto, _burning_ do. 42 +SECTION III +_To mash rye in the common mode._ 44 +_Best method of distilling rye._ 45 +_To mash one-third rye with two-thirds corn._ 47 +Do. _an equal quantity of rye and corn._ 49 +Do. _two-thirds rye and one-third corn._ 51 +Do. _corn._ 54 +_To make four gallons to the bushel._ 55 +_To know when grain is sufficiently scalded._ 58 +_Directions for cooling off._ 59 +_To ascertain when rye works well._ 61 +_To prevent hogsheads from working over._ 62 +SECTION IV +_Observations on the quality of rye._ 63 +_Mode of chopping rye._ 64 +Do. _or grinding indian corn._ 65 +Do. _malt._ 66 +_To choose malt._ 67 +_To build a malt-kiln._ 67 +_To make malt for stilling._ 69 +_Of hops._ 69 +SECTION V +_How to order and fill the singling still._ 69 +_Mode of managing the doubling still._ 71 +_On the advantages of making good whiskey._ 73 +_Distilling buckwheat._ 77 +_Distilling potatoes, with observations._ 78 +_Receipt to prepare potatoes for distilling._ 82 +_Distilling pumpions._ 83 +Do. _turnips._ 83 +Do. _apples._ 84 +_To order_ do. _in the hogsheads._ 85 +_To work_ do. _fast or slow._ 86 +_To know when apples are ready for distilling._ 87 +_To fill and order the singling still for apples._ 88 +_To double apple-brandy._ 90 +_To prepare peaches._ 91 +_To double and single_ do. 92 +SECTION VI +_Best mode of setting stills._ 93 +_To prevent the planter from cracking._ 98 +_Method of boiling more than one still by a single fire._ 99 +_To set a doubling still._ 100 +_To prevent the singling still from rusting._ 101 +SECTION VII +_How to clarify whiskey._ 102 +_To make a brandy, from rye, spirits or whiskey, to + resemble French Brandy._ 103 +_To make a spirit from_ ditto, _to resemble Jamaica + spirits._ 104 +Do. _Holland gin._ 105 +Do. _country gin, and clarifying same._ 107 +_On fining liquors._ 110 +_On coloring liquors._ 111 +_To correct the taste of singed whiskey._ 112 +_To give an aged flavor._ 113 +SECTION VIII +_Observations on weather._ 115 +Do. _water._ 117 +_Precautions against fire._ 119 +SECTION IX +_Duty of the owner of a distillery._ 120 +Do. _of a hired distiller._ 123 +SECTION X +_The profits arising from a common distillery._ 125 +Do. _from a patent distillery._ 127 +_Of hogs._ 129 +_Diseases of hogs._ 133 +_Feeding cattle and milk cows._ 134 +SECTION XI +_Observations on erecting distilleries._ 135 +SECTION XII +_On Wines._ 139 +_Receipt for making ditto, from the autumn blue grape._ 140 +Ditto, _from currants._ 142 +Do. _for making cider, British mode._ 143 +Do. do. _American mode._ 145 +Do. _for an excellent American wine._ 150 +Do. do. _honey wine._ 153 +_To make elderberry wine._ 156 +Do. do. _cordial._ 157 +SECTION XIII +_Of brewing beer._ 160 +_Of the brewing vessels._ 160 +_Of cleaning and sweetening casks and brewing vessels._ 161 +_Of mashing or raking liquors._ 163 +_Of working the liquor._ 167 +_Of fining malt liquors._ 170 +_Season for brewing._ 172 +_To make elderberry beer or ebulum._ 173 +_To make improved purl._ 174 +_To brew strong beer._ 175 +_To make china ale._ 176 +_To make any new liquor drink as stale._ 177 +_To recover sour ale._ 177 +_To recover liquor that is turned bad._ 178 +_Directions for bottling._ 178 +_To make ale or beer of cooked malt._ 179 +_To make treacle (or molasses) beer._ 181 + + + + +PREFACE. + + +When I first entered on the business of Distilling, I was totally +unacquainted with it. I was even so ignorant of the process, as not to +know that fermentation was necessary, in producing spirits from grain. I +had no idea that fire being put under a still, which, when hot enough, +would raise a vapour; or that vapour when raised, could be condensed by +a worm or tube passing through water into a liquid state. In short, my +impressions were, that chop-rye mixed with water in a hogshead, and let +stand for two or three days; and then put into a still, and fire being +put under her, would produce the spirit by boiling up into the worm, and +to pass through the water in order to cool it, and render it palatable +for immediate use--and was certain the whole art and mystery could be +learned in two or three weeks, or months at farthest, as I had +frequently met with persons who professed a knowledge of the business, +which they had acquired in two or three months, and tho' those men were +esteemed distillers, and in possession of all the necessary art, in this +very abstruse science; I soon found them to be ignorant blockheads, +without natural genius, and often, without principle. + +Thus benighted, and with only the above light and knowledge, I entered +into the dark, mysterious and abstruse science of distilling, a business +professed to be perfectly understood by many, but in fact not +sufficiently understood by any. For it presents a field for the learned, +and man of science, for contemplation--that by a judicious and +systematic appropriation and exercise of certain elements, valuable and +salutary spirits and beverages may be produced in great perfection, and +at a small expense, and little inconvenience, on almost every farm in +our country. + +The professed chymist, and profound theorist may smile at my ideas, but +should any one of them ever venture to soil a finger in the practical +part of distilling, I venture to say, he would find more difficulty in +producing good yeast, than in the process of creating oxygen or hydrogen +gas. Scientific men generally look down on us, and that is principally +owing to the circumstance of so many knaves, blockheads and conceited +characters being engaged in the business.--If then, the subject could be +improved, I fancy our country would yield all the necessary liquors, +and in a state of perfection, to gratify the opulent, and please the +epicure. + +I had no difficulty in finding out a reputed great distiller, whose +directions I followed in procuring every necessary ingredient and +material for distilling, &c. He was industrious and attentive, and +produced tolerable yield, but I soon found the quantity of the runs to +vary, and the yield scarcely two days alike. I enquired into the cause, +of him, but his answers were, he could not tell; I also enquired of +other distillers, and could procure no more satisfactory answer--some +attributed it to the water, others to witchcraft, &c. &c. + +I found them all ignorant--I was equally so, and wandered in the dark; +but having commenced the business, I determined to have light on the +subject; I thought there must be books containing instructions, but to +my surprise, after a diligent search of all the book-stores and +catalogues in Pennsylvania, I found there was no American work extant, +treating on this science--and those of foreign production, so at +variance with our habits, customs, and mode of economy, that I was +compelled to abandon all hope of scientific or systematic aid, and move +on under the instructions of those distillers of our neighborhood, who +were little better informed than myself, but who cheerfully informed me +of their experiments, and the results, and freely communicated their +opinions and obligingly gave me their receipts. In the course of my +progress, I purchased many receipts, and hesitated not to procure +information of all who appeared to possess it, and sometimes at a heavy +expense, and duly noted down all such discoveries and communications--made +my experiments from time to time, and in various seasons, carefully +noting down the results. Having made the business my constant and only +study, carefully attending to the important branch of making yeast, and +studying the cause and progress of fermentation, proceeding with +numerous experiments, and always studying to discover the cause of every +failure, or change, or difference in the yield. I could, after four +years attention, tell the cause of such change, whether in the water, +yeast, fermentation, quality of the grain, chopping the grain, or in +mashing, and carefully corrected it immediately. By a thus close and +indefatigable attention, I brought it to a system, in my mind, and to a +degree of perfection, that I am convinced nothing but a long series of +practice could have effected. + +From my record of most improved experiments, I cheerfully gave +receipts to those who applied, and after their adoption obtaining some +celebrity, I found applications so numerous, as to be troublesome, and +to be impossible for me to furnish the demands gratis, of consequence, I +was compelled to furnish to some, and refuse others; a conduct so +pregnant with partiality, and a degree of illiberality naturally gave +rise to murmurs. + +My friends strongly recommended a publication of them, the plan +requiring the exercise of talents, order and method, with which I +presumed myself not sufficiently versed, I for sometime obstinately +refused, but at length and after reiterated solicitation, I consented to +enter on the talk, under a flattering hope of affording useful +information to those of my country engaged in the distillation of +spirits from the growth of our native soil, which together with the +following reasons, I offer as the only apology. + +1st. I observed many distillers making fortunes, whilst others +exercising an equal share of industry, and of equal merit were sinking +money, owing to a want of knowledge in the business. + +2d. In taverns I often observed foreign liquors drank in preference to +those of domestic manufacture, though really of bad quality, possessing +pernicious properties acquired from ingredients used by those in our +commercial towns, who brew and compose brandies, spirits, and wines, +often from materials most injurious to health, and this owing to so much +bad liquor being made in our country, from which the reputation of +domestic spirit has sunk. Whilst, in fact, we can make domestic spirits +of various materials, which with a little management and age, will be +superior to any of foreign produce. + +3d. By making gin, &c. as good if not better, we might in a few years, +meet those foreign merchants in their own markets, and undersell them; +which we certainly could do, by making our liquors good, and giving them +the same age. The transportation would of consequence improve them in an +equal degree, for the only advantage their liquors of the same age have +over our good liquors, is the mildness acquired by the friction in the +warm hold of the ship in crossing the ocean. + +And moreover as liquors will be drank by people of all standings in +society, I flattered myself I could improve our liquors, render them +more wholesome to those whose unhappy habits compel a too free use of +ardent spirits, and whose constitutions may have been doubly injured +from the pernicious qualities of such as they were compelled to use. For +there are in all societies and of both sexes, who will drink and use +those beverages to excess, even when there exists a moral certainty, +that they will sustain injury from such indulgence, and as an evidence +of my hypothesis, I offer the free use of coffee, tea, &c. so +universally introduced at the tables of people of every grade. + +The wise Disposer of worlds, very happily for mankind, permits the +exhibition of genius, mind and talents, from the peasant and lower +order, as well as from the monarch, the lord, and the opulent. To Europe +they of course are not confined--Genius has already figured in our +hemisphere--The arts and sciences are becoming familiar, they rise +spontaneously from our native soil, and bid fair to vie with, if not +out-shine accomplished Europe. In possession, then, of all the necessary +materials, ingredients and requisites, I would ask why we cannot afford +ardent spirits and wines equal to those imported; and thus raise our +character to a standing with other countries, and retain those millions +of dollars at home, which are yearly shipped abroad for those foreign +liquors, so common, so universally in use, and much of which so +adulterated, as to be followed, when freely used, with unhappy +consequences. Would men of capital and science, turn their attention to +distillations, from the produce of our own country, preserve the liquor +until age and management would render it equal, if not superior to any +imported; is it not probable that it would become an article of export, +and most sensibly benefit our country at large. + +Considerations such as those have combined to determine a publication of +my work; fully apprised of the scoffs of pedants, kicks, bites and +bruises of critics--but I hope they will find latitude for the exercise +of a share of compassion, when I inform them candidly, that a mill and +distillery, or still house, were substituted for, and the only college +and academy in which I ever studied, and those studies were broken, and +during the exercise of my business, as a miller and distiller. + +That it contains errors in the diction and perspicuity, I will readily +confess--but that it is in substance true, and contains much useful +information, I must declare as an indisputable fact. And though the road +I travelled was a new one, without compass, chart, or even star to steer +by, not even a book to assist me in thinking, or cheer me in my gloomy +passage--seeking from those springs of nature, and inherent endowments +for consolatory aid--pressing on a frequently exhausted mind, for +resources and funds, to accomplish the objects of my pursuits--not +denying but that I met many of my fellow-beings, who cheerfully aided me +with all the information in their power, and to whom I now present my +thanks--I must acknowledge, I think my labors and exertions will prove +useful to those of less experience than mine, in which event I shall +feel a more ample remuneration for my exertions, than the price asked +for one of those volumes. + +Could I have witnessed the publication of a similar work by a man of +science and education, mine should never have appeared. But it would +seem the learned and scientific have never considered a work of the kind +as meriting their attention; a circumstance deeply to be regretted, as a +finer colouring to a work of the same properties and value often +procures celebrity, demand and currency. My object is to be useful, my +style plain, and only laboured to be rendered easy to be understood, and +convey the necessary instruction to those who may honor this work with a +perusal, or resort to it for information, and that it may be useful to +my countrymen, is the sincere wish of + +THE AUTHOR. + + + + +INTRODUCTION. + + +It is not more than twenty years since whiskey was first offered for +sale in the seaport towns in large quantities; and then, owing to its +badness, at a very low price. Since that period it has been gaining +ground yearly, and at this time, it is the second great article of +commerce, in the states of Pennsylvania and Maryland. + +In the interior of these states, it has nearly excluded the use of +foreign distilled spirits, and I fancy might be made so perfectly pure +and nice, as to ultimately supersede the use of any other throughout the +United States. + +To assist in effecting this, the greatest attention should be paid to +cleanliness, which in a distillery is absolutely necessary, the want of +which admits of no excuse, where water is had without price. + +If a distiller does not by a most industrious well-timed care and +attention, preserve every utensil perfectly sweet and clean, he may +expect, notwithstanding he has well attended to the other branches, but +indifferent whiskey and not much of it. + +If, for instance, every article, or only one article in the composition +of yeast be sour or dirty, that one article will most assuredly injure +the whole; which being put into a hogshead of mashed grain, soon imparts +its acidity or filth to the whole mass, and of course will reduce the +quantity and quality of the spirit yielded from that hogshead. +Cleanliness in every matter and thing, in and about a distillery becomes +an indispensable requisite, without a strict observance of which the +undertaker will find the establishment unproductive and injurious to his +interest. Purity cannot exist without cleanliness. Cleanliness in the +human system will destroy an obstinate itch, of consequence, it is the +active handmaid of health and comfort, and without which, decency does +not exist. + +Care is another important and necessary consideration, and a basis +necessary, on which to erect a distillery, in order to ensure it +productive of wealth and reputation. Care and industry will ensure +cleanliness; an eye of care must be extended to every thing, that +nothing be lost, that every thing be in its proper place and order, that +every thing be done in due time; the business must be well timed, and +time well economised, as it ranks in this, as in every other business +very high. Let a judicious attention be paid to care, cleanliness, and +industry, and when united with a competent knowledge of the different +branches of the distilling business, the character of a compleat +practical distiller is perfect. + +With such a distiller, and a complete still-house, furnished with every +necessary utensil for carrying on the business--it cannot fail to prove +a very productive establishment, and present to the world, from the +materials of our own farms, a spirit as wholesome, and well flavored and +as healthy as any spirit whatever--the produce or yield of any country, +provided it be permitted to acquire the same age. + +What a grand and great idea strikes the thinking scientific mind, on +entering a complete and clean distillery, with an intelligent cleanly +distiller, performing his duty in it. + +To see the four elements, each combining to produce (with the assistance +of man) an article of commerce and luxury, and at the same time, a +necessary beverage to man. The earth producing the grain, hops and +utensils, which a combination of fire and water reduces into a liquid by +fermentation, and when placed in the still to see air engaging fire to +assist her in reducing the liquid that fire and water had produced, into +a vapour, or air, and afterwards to see fire abandoning air, and +assisting water to reduce it into a liquid by means of the condensing +tubes, and then to consider the number of hands employed in keeping the +distillery a going, will present one other patriotic idea. The farmer +with all his domestics and people, engaged in the cultivation of the +rye, corn, &c. The wood choppers--the haling--the coopers engaged in +making casks--the hands engaged in feeding cattle and the pork--haling, +barrelling and selling the whiskey, spirits, pork, &c. The produce of +the distillery, presenting subject for commerce, and employ for the +merchant, mechanic and mariner--and all from our own farms. + +After seeing the distillery afford employment for so many hands, bread +to their families, and yielding the means of an extensive revenue and +increase of commerce--with a flattering prospect of completely +annihilating the use of foreign liquors in our country, and thereby +saving the expenditure of millions of dollars; and ultimately rendering +our liquors an article of export and source of wealth--I presume every +mind will be struck with the propriety of encouraging a branch of +business so promising in wealth and comfort. + +The following receipts are intended to convey all the instruction +necessary in the science of distilling, and producing from the growth of +our own farms, the best spirits of every description, and such as I +flatter myself will supersede the use of all imported liquors, and +thereby fulfil the views and wishes of + +THE AUTHOR. + + + + + +PRACTICAL DISTILLER. + + + + +SECTION I. + +_Observations on Yeast._ + + +That yeast is the main spring in distilling, is acknowledged by all +distillers, tho' but few if them understand it, either in its nature or +operation; tho' many pretend a knowledge of the grand subject of +fermentation, and affect to understand the best mode of making stock +yeast, and to know a secret mode unknown to all others--when it is my +belief they know very little about it; but, by holding out the idea of +adding some drug, not to be procured at every house, which has a hard +name, and that is little known to people of common capacities: Such as +Dragons blood, &c. frequently retailing their secret, as the best +possible mode of making stock yeast, at ten, twenty, and in some +instances one hundred dollars. + +Confessing it a subject, abstruse, and a science little understood in +Pennsylvania, and notwithstanding the numerous experiments I have made +with care and close observation, yet from a consciousness of not +understanding it, _too well_, I have in several instances purchased +receipts, and made faithful experiments; but have never yet met the man +of science, theory, or practice, whose mode of making stock yeast, +yielded a better preparation for promoting fermentation, than the simple +mode pursued by myself for some years, and which I have uniformly found +to be the best and most productive. + +In making yeast, all drugs and witchcraft are unnecessary--Cleanliness, in +preserving the vessels perfectly sweet, good malt, and hops, and an +industrious distiller, capable of observation, and attention to the +following receipt, which will be assuredly found to contain the essence and +spirit of the ways and art of making that composition, a knowledge of which +I have acquired, by purchases--consultations with the most eminent brewers, +bakers, and distillers in this commonwealth, and above all, from a long +practice and experience, proving its utility and superior merits to my +most perfect satisfaction; and which I with pleasure offer to my +fellow-citizens, as meriting a preference--notwithstanding the proud and +scientific chymist, and the flowery declarations or treatises of the +profound theorist, may disapprove this simple mode, and offer those which +they presume to be better, tho' they never soiled a finger in making a +practical experiment, or perhaps witnessed a process of any description. + + +ARTICLE II. + +_Receipt for Stock Yeast._ + +_For a stock yeast vessel of two gallons, the size best adapted for that +purpose._ + +Take one gallon good barley malt, (be sure it be of good quality) put it +into a clean, well scalded vessel, (which take care shall be perfectly +sweet) pour thereon four gallons scalding water, (be careful your water +be clean) stir the malt and water with a well scalded stick, until +thoroughly mixed together, then cover the vessel close with a clean +cloth, for half an hour; then uncover it and set it in some convenient +place to settle, after three or four hours, or when you are sure the +sediment of the malt is settled to the bottom, then pour off the top, or +thin part that remains on the top, into a clean well scoured iron pot, +(be careful not to disturb the thick sediment in the bottom, and that +none of it goes into the pot); then add four ounces good hops, and cover +the pot close with a clean scalded iron cover, and set it on a hot fire +of coals to boil--boil it down one third, or rather more, then strain +all that is in the pot through a thin hair sieve, (that is perfectly +clean) into a clean well scalded earthen crock that is glazed--then stir +into it, with a clean stirring stick, as much superfine flour as will +make it about half thick, that is neither thick nor thin, but between +the two, stirring it effectually until there be no lumps left in it. If +lumps are left, you will readily perceive that the heart or inside of +those lumps will not be scalded, and of course, when the yeast begins to +work, those lumps will sour very soon, and of course sour the +yeast--stir it then till those lumps are all broken, and mixed up, then +cover it close for half an hour, to let the flour stirred therein, be +properly scalded, after which uncover and stir it frequently until it is +a little colder than milk warm, (to be ascertained by holding your +finger therein for ten minutes, but beware your finger is clean) then +add half a pint of genuine good yeast,[1] (be certain it is good, for +you had better use none, than bad yeast) and stir it effectually, until +you are sure the yeast is perfectly incorporated with the ingredients in +the pot--after which cover it, and set it in a moderately cool place in +summer, until you perceive it begin to work, or ferment--then be careful +to stir it two or three times at intervals of half an hour--then set it +past to work--in the winter, place it in a moderately warm part of the +still-house--and in summer, choose a spring house, almost up to the brim +of the crock in water--avoiding extremes of heat or cold, which are +equally prejudicial to the spirit of fermentation--of consequence, it +should be placed in a moderately warm situation in the winter, and +moderately cool in the summer. + +[Footnote 1: If none can be obtained that is good, the following is a +receipt to make it, viz. + +Procure three wooden vessels of different sizes and apertures, one +capable of holding two quarts, the other three or four, and the third +five or six; boil a quarter of a peck of malt for about eight or ten +minutes in three pints of water; and when a quart is poured off from the +grains, let it stand in a cool place till not quite cold, but retaining +that degree of heat which the brewers usually find to be proper when +they begin to work their liquor. Then remove the vessel into some warm +situation near a fire, where the thermometer stands between 70 and 80 +degrees (Fahrenheit,) and here let it remain till the fermentation +begins, which will be plainly perceived within thirty hours; add then +two quarts more of a like decoction of malt, when cool, as the first +was; and mix the whole in the larger sized vessel, and stir it well in, +which must be repeated in the usual way, as it rises in a common vat: +then add a still greater quantity of the same decoction, to be worked in +the largest vessel, which will produce yeast enough for a brewing of +forty gallons.] + +This yeast ought to be renewed every four or five days in the summer, +and eight or ten days in the winter--but it is safer to renew it +oftener, or at shorter intervals, than suffering it to stand longer. In +twenty-four hours after it begins to work, it is fit for use. + +Between a pint and half a pint of the foregoing stock yeast, is +sufficient to raise the yeast for the daily use of three hogsheads. + + +ART. III. + +The most proper vessel for preserving stock yeast is an earthen crock, +that will hold three gallons at least, with a cover of the same, well +glazed--as it will contract no acid from the fermentation, and is easily +scalded and sweetened. There ought to be two of the same size, that when +one is in use, the other may be sweetening--which is effected by +exposing them to frost or fire. + + +ART. IV. + +_To know when Yeast is good or bad._ + +When you perceive your yeast working, observe if it works quick, sharp +and strong, and increasing in bulk nearly double what it was before it +began to work, with a sweet sharp taste, and smell, with the appearance +of a honey comb, with pores, and always changing place, with a bright +lively colour, then you may pronounce your yeast good; on the contrary, +if it is dead, or flat and blue looking, with a sour taste, and smell, +(if any at all,) then you may pronounce it bad, and unfit for use, and +of course must be renewed. + + +ART. V. + +_How to renew Yeast when sour._ + +About two hours before you begin to make your beer, take one pint of the +sour yeast, put it into a clean dish or vessel, and pour clean cold +water over it--changing the water every fifteen minutes, until the acid +be extracted, have it then in readiness to mix with the beer, which is +to be prepared, in the following manner, viz. Take one pint malt, and +scald it well in a clean vessel, with a gallon of boiling water, let it +stand half an hour closely covered--then pour it into a pot with plenty +of hops--then strain it into a well scalded earthen jug, when milk +warm--add then a small quantity of the yeast, (sweetened as directed in +the first part of this receipt,) with two or three table spoon fulls of +molasses ... set it past for twenty four hours to ferment ... then pour +off the top, or beer that is in the jug, leaving about a quart in the +bottom ... then that which remains in the bottom will be yeast with +which to start your stock yeast. + + +ART. VI. + +The method of procuring and keeping stock yeast, by the generality of +distillers, merits in the mind of the author of this work, most decided +disapprobation. They generally procure yeast once a week, or month, from +brewers, and if not convenient to be had in this way, they often use +such as is used by country women, for baking bread, without paying any +regard to the quality, or whether sour; with such, tho' generally bad, +they proceed to make their daily yeast, and often continue the use of +it, until the grain will no longer yield a gallon of whiskey to the +bushel, and so often proceed in this miserable and indolent mode of +procuring and renewing yeast, to the great prejudice of their own, and +employer's interest ... attributing the small yield of liquor to the +badness of the grain ... the manner in which it is chopped, or some +other equally false cause. Then to the idle and careless habits of +distillers, must be attributed any yield short of three gallons to the +bushel of rye.... To ensure this quantity at least from the bushel, the +author discovers the anxiety expressed, and the care recommended in the +foregoing pages, on the subject of preserving and keeping good yeast, +and recommends the following as the best mode of preparing. + + +ART. VII. + +_Stock Yeast good for years._ + +When the weather is moderately warm in autumn or the spring, take of +your best stock yeast that has fermented about twenty four hours, and +stir it thick with the coarsest middlings of wheat flour, add small +quantity of whiskey, in which, previously dissolve a little salt, when +you have stirred the middlings with a stick, rub it between your hands +until it becomes pretty dry, then spread it out thin, on a board to dry +in the sun ... rubbing once or twice in the day between your hands until +it is perfectly dry, which will be in three or four good days--taking it +in at night before the dew falls--when it is properly dried, put it up +in a paper and keep it in a dry airy place for use. + +Thus yeast will keep good, if free from moisture, for any length of +time, and it is the only effectual mode of preserving stock yeast pure +and sweet ... when put up conformably to the foregoing instructions, the +distiller may always rely on having it good, and depend on a good turn +out of his grain, provided he manages the other parts of his distilling +equally well. + +About two hours before you mean to use the dried yeast, the mode is to +take two gills, place it in any convenient vessel, and pour thereon +milk-warm water, stir and mix it well with the yeast, and in two or +three hours good working yeast will be produced. + +In the spring every distiller ought to make as much as would serve 'till +fall, and every fall as much as will serve thro' the winter, reckoning +on the use of one pint per week, three gills being sufficient to start +as much stock yeast as will serve a common distillery one week. + + +ART. VIII. + +_To make the best Yeast for daily use._ + +For three hogsheads take two handfuls of hops, put them into an iron +pot, and pour thereon three gallons boiling water out of your boiler, +set the pot on the fire closely covered half an hour, to extract the +strength from the hops, then strain it into your yeast vessel, thicken +it with chopped rye, from which the bran has been sifted ... stir it +with a clean stick until the lumps are all well broken and mixed ... +cover it close with a cloth for half an hour, adding at the time of +putting in the chopped rye, one pint of good malt when the rye is +sufficiently scalded, uncover and stir it well until it is milk-warm, +then add one pint good stock yeast, stirring until you are sure it is +well mixed with the new yeast. If your stock yeast is good, this method +will serve you ... observing always, that your water and vessels are +clean, and the ingredients of a good quality; as soon as you have cooled +off and emptied your yeast vessel, scald and scour, and expose it to the +night air to purify. Tin makes the best yeast vessel for yeast made +daily, in the above mode. + +In the course of my long practice in distilling I fully discovered that +a nice attention to yeast is absolutely necessary, and altho' I have in +the foregoing pages said a great deal on the subject, yet from the +importance justly to be attached to this ingredient in distilling, and +to shew more fully the advantages and disadvantages arising from the use +of good and bad yeast, I submit the following statement for the +consideration of my readers. + +Advantages in using good yeast for one month, + at 5 bushels per day; 30 days at 5 bushels, + is 150 bushels at 60 cents, costs $ 90 00 + +Contra +150 bushels yield 3 gallons per bushel, at + 50 cents per gallon--450 gallons, + 225 00 + -------- + Profit $ 135 00 + +Disadvantages sustained during the above period. + 150 bushels at 60 cents, $ 90 00 + +Contra +150 bushes yielding 1-1/2 gallons to the + bushel--225 gallons at 50 cents, 112 50 + ------- + Profit $ 21 50 + +Thus the owner or distiller frequently sustains in the distillation of +his produce, a loss, equal and in proportion to the foregoing--from the +use of indifferent yeast, and often without knowing to what cause to +attribute it. This statement will shew more forcibly, than any other +mode--and is made very moderate on the side of indifferent yeast, for +with bad sour yeast the yield will be oftener under one gallon to the +bushel than above one and an half--whereas with good yeast the yield +will rarely be so low as three gallons to the bushel. It is therefore, I +endeavor so strongly to persuade the distiller to pay every possible +attention to the foregoing instructions, and the constant use of good +yeast only, to the total rejection of all which may be of doubtful +quality. + + + + +SECTION II. + + +ARTICLE I. + +_Observations on Wood for Hogsheads._ + +The cheapest and easiest wrought wood is generally most used for making +mashing tubs, or hogsheads, and very often for dispatch or from +necessity, any wood that is most convenient is taken, as pine or +chesnut; indeed I have seen poplar tubs in use for mashing, which is +very wrong, as a distiller by not having his hogsheads of good wood, may +lose perhaps the price of two sets of hogsheads in one season. For +instance, a farmer is about to erect a distillery, and is convenient to +a mountain, abounding in chesnut or pine, which from its softness and +the ease with which it may be worked, its convenience for dispatch sake, +is readily chosen for his mashing hogsheads.--To such selection of wood, +I offer my most decided disapprobation, from my long experience, I +know that any kind of soft wood will not do in warm weather. Soft porus +wood made up into mashing tubs when full of beer and under fermentation, +will contract, receive or soak in so much acid, as to penetrate nearly +thro' the stave, and sour the vessel to such a degree, in warm weather, +that no scalding will take it out--nor can it be completely sweetened +until filled with cold water for two or three days, and then scalded; I +therefore strongly recommend the use of, as most proper + +_White Oak._ + +Disapproving of black, tho' next in order to white oak staves for all +the vessels about the distillery ... as being the most durable of close +texture, easily sweetened ... and hard to be penetrated by acids of any +kind, tho' sometimes the best white oak hogsheads may sour, but two or +three scaldings will render them perfectly sweet ... if white oak cannot +be had, black oak being of the next best in quality may be used ... and +again I enter my protest against pine, chesnut, poplar, and every kind +of soft porus wood. + +If possible, or if at all convenient, have the vessels iron bound and +painted, to prevent worms and the weather from injuring them, using one +good wood hoop on the bottom to save the chine. + + +ART. II. + +_To sweeten Hogsheads by scalding._ + +When you turn your vessels out of doors (for it is esteemed slothful and +a lazy mode to scald them in the still house,) you must wash them clean +with your scrubbing brush, then put in sixteen or twenty gallons boiling +water--cover it close for about twenty minutes, then scrub it out +effectually with your scrubbing broom, then rinse your vessel well with +a couple buckets clean cold water, and set them out to receive the +air--this method will do in the winter, provided they are left out in +the frost over night--but in summer, and especially during the months of +July and August, this mode will not do--it is during those extreme warm +months in our latitude, that the vessels are liable to contract putrid +particles, which may be corrected by the following mode of making + +_Hogsheads perfectly sweet._ + +Scald them twice, as above directed, then light a brimstone match, flick +it on the ground, turn your hogshead down over it, let it stand until +the match quits burning, this operation is necessary once a week--a +method I have found effectual. + + +ART. III. + +_To sweeten Hogsheads by burning._ + +When you have scalded your hogsheads well, put into each, a large +handful of oat or rye straw, set it on fire, and stir it till it is in +a blaze, then turn the mouth of the hogshead down; the smoke will purify +and sweeten the cask. This process should be repeated every other day, +especially during summer--it will afford you good working casks, +provided your yeast be good, and your hogsheads are well mashed. + +There ought always to be in a distillery more vessels than are necessary +for immediate use, that they may alternately be exposed to the frost and +air one night at least before brought into service, always bearing in +mind that the utmost attention to cleanliness is necessary, in order to +afford such yield from the grain, or fruit, as may be requisite to +compensate for the expense and labor of extracting spirits--and +moreover, that the exercise of the finest genius possessed by man is +scarcely capable of taking from small grain, all the spirit it +contains:.... good materials will not suffice ... the most marked +attention is indispensably necessary to yeast; a mind capable of judging +of fermentation in all its stages ... a close adherence to the manner of +using the ingredients ... preparing them, and the use of sweet vessels, +with great industry and a knowledge to apply it at the proper moment, +are all necessary to enable the accomplishment of the desired end. + +Note ... In scalding your hogshead I would recommend the use of a shovel +full of ashes, which will scald more sharply. + + + + +SECTION III. + + +ARTICLE I. + +_To Mash Rye in the common mode._ + +Take four gallons cold water to each hogshead, add one gallon malt, stir +it well with your mashing stick, until the malt is thoroughly wet--when +your still boils, put in about sixteen gallons boiling water, then put +in one and an half bushels of chopped rye, stirring it effectually, +until there is no lumps in it, then cover it close until the still +boils, then put in each hogshead, three buckets or twelve gallons +boiling water, stirring it well at the same time--cover it close--stir +it at intervals until you perceive your rye is scalded enough, which you +will know by putting in your mashing stick, and lifting thereon some of +the scalded rye, you will perceive the heart or seed of the rye, like a +grain of timothy seed sticking to the stick, and no appearance of mush, +when I presume it will be sufficiently scalded--it must then be stirred +until the water is cold enough to cool off, or you may add one bucket or +four gallons of cold water to each hogshead, to stop the scalding. + +I have known this process succeed well with an attentive distiller. + + +ART. II. + +_The best method of distilling Rye._ + +Take four gallons boiling, and two gallons cold water--put it into a +hogshead, then stir in one and a half bushels chopped rye, let it stand +five minutes, then add two gallons cold water, and one gallon malt, +stir it effectually--let it stand till your still boils, then add +sixteen gallons boiling water, stirring it well, or until you break all +the lumps--then put into each hogshead, so prepared, one pint coarse +salt, and one shovel full of hot coals out of your furnace. (The coals +and salt have a tendency to absorb all sourness and bad smell, that may +be in the hogshead or grain;) if there be a small quantity of hot ashes +in the coals, it is an improvement--stir your hogsheads effectually +every fifteen minutes, keeping them close covered until you perceive the +grain scalded enough--when you may uncover, if the above sixteen gallons +boiling water did not scald it sufficiently, water must be added until +scalded enough--as some water will scald quicker than others--it is +necessary to mark this attentively, and in mashing two or three times, +it may be correctly ascertained what quantity of the kind of water used +will scald effectually--after taking off the covers, they must be +stirred effectually, every fifteen minutes, till you cool off--for which +operation, see "_Cooling off._" To those who distill all rye, I +recommend this method, as I have found it to answer every kind of water, +with one or two exceptions. + +Distillers will doubtless make experiments of the various modes +recommended and use that which may prove most advantageous and +convenient. + + +ART. III. + +_To Mash two thirds Rye and one third Corn in Summer._ + +This I have found to be the nicest process belonging to distilling--the +small proportion of corn, and the large quantity of scalding water, +together with the easy scalding of rye, and the difficulty of scalding +corn, makes it no easy matter to exactly hit the scald of both; but as +some distillers continue to practice it, (altho' not a good method in my +mind, owing to the extreme nice attention necessary in performing it.) +In the following receipt I offer the best mode within my knowledge, and +which I deem the most beneficial, and in which I shew the process and +mode pursued by other distillers. + +Take four gallons cold water, put it into a hogshead, then stir half a +bushel corn into it, let it stand uncovered thirty minutes, then add +sixteen gallons boiling water, stir it well, cover it close for fifteen +minutes, then put in your rye and malt and stir it until there be no +lumps, then cover it and stir it at intervals until your still boils, +then add, eight, twelve, or sixteen gallons boiling water, or such +quantity as you find from experience, to answer best--(but with most +water, twelve gallons will be found to answer) stirring it well every +fifteen minutes until you perceive it is scalded enough, then uncover +and stir it effectually until you cool off; keeping in mind always that +the more effectually you stir it, the more whiskey will be yielded. This +method I have found to answer best, however, I have known it to do very +well, by soaking the corn in the first place, with two gallons warm, and +two gallons cold water, instead of the four gallons of cold water, +mentioned above--others put in the rye, when all the boiling water is in +the hogshead, but I never found it to answer a good purpose, nor indeed +did I ever find much profit in distilling rye and corn in this +proportion. + + +ART. IV. + +_To distill one half Rye and one half Corn._ + +This method of distilling equal quantities of rye and corn, is more in +practice, and is much better than to distill unequal proportions, for +reason you can scald your corn and rye to a certainty, and the produce +is equal if not more, and better whiskey, than all rye. The indian corn +is cheaper, and the seed is better than if all rye. I would recommend +this, as the smallest quantity of corn to be mixed with rye for +distillation, as being most productive, and profitable. The following +receipt I have found to answer all waters--yet there may be places where +the distiller cannot follow this receipt exactly, owing to hard or soft +water, (as it is generally termed) or hard flint or soft floury corn, +that will either scald too much or too little--but this the attentive +distiller will soon determine by experience. + +Have your hogshead perfectly sweet, put into each, three gallons of cold +and three of boiling water, or more or less of each, as you find will +answer best--then stir in your corn--fill up your boiler, bring it +briskly to a boil--then put to each hogshead twelve gallons boiling +water, giving each hogshead one hundred stirs, with your mashing stick, +then cover close, fill up your boiler and keep a good fire under her, to +produce a speedy boil; before you add the last water, put into each +hogshead one pint of salt, and a shovel full of hot coals and ashes from +under your still, stir the salt and coals well, to mix it with your +corn, the coal will remove any bad smell which may be in the +hogshead--Should you find on trial, that rye don't scald enough, by +putting it in after your last water, you may in that case put in your +rye before the last water--but this should be ascertained from several +experiments. I have found it to answer best to put in the rye after all +the water is in the hogshead, especially if you always bring the still +briskly to a boil--then on your corn put twelve or sixteen gallons +boiling water, (for the last water,) then if you have not already mashed +in your rye, put it in with one gallon good malt to each hogshead, +carefully stirring it immediately very briskly, for fear of the water +loosing its heat, and until the lumps are all broken, which you will +discover by looking at your mashing stick; lumps generally stick to it. +When done stirring, cover the hogshead close for half an hour, then +stir it to ascertain whether your grain be sufficiently scalded, and +when nearly scalded enough, uncover and stir steady until you have it +cool enough to stop scalding; when you see it is scalded enough, and by +stirring that the scalding is stopped, uncover your hogsheads, and stir +them effectually, every fifteen minutes, until they are fit to cool +off--remembering that sweet good yeast, clean sweet hogsheads, with this +mode of mashing carefully, will produce you a good turn out of your +grain. The quantity of corn and rye is generally two stroked half +bushels of each, and one gallon malt. + + +ART. V. + +_To Mash one third Rye and two thirds Corn._ + +This I deem the most profitable mashing that a distiller can work, and +if he can get completely in the way of working corn and rye in this +proportion, he will find it the easiest process of mashing. That corn +has as much and as good whiskey as rye or any other grain, cannot be +disputed, and the slop or pot ale is much superior to that of any other +grain, for feeding or fattening either horned cattle or hogs--one gallon +of corn pot ale being esteemed worth three of rye, and cattle will +always eat it better--and moreover, corn is always from one to two +shillings per bushel cheaper than rye, and in many places much +plentier--so that by adopting this method and performing it well, the +distiller will find at the close of the year, it has advantages over all +other processes and mixtures of rye and corn, yielding more profit, and +sustaining the flock better. Hogs fatted on this pot ale, will be found +decidedly better than any fatted on the slops of any other kind of +mashing. + +_Mash as follows._ + +Have sweet hogsheads, good yeast and clean water in your boiler; when +the water is sharp, warm, or half boiling, put into every hogshead you +mean to mash at the same time, six, eight or as many gallons of the half +boiling water, as will completely wet one bushel corn meal--add then +one bushel chopped corn, stir it with your mashing stick till your corn +is all wet; it is better to put in a less quantity of water first, and +so add as you may find necessary, until completely wet (be careful in +all mashings, that your mashing stick be clean), this is called soaking +the corn. Then fill up your boiler, bring her quickly to a boil, when +effectually boiling, put into every hogshead, twelve gallons boiling +water, stirring it well after putting in each bucket, until the lumps +are quite broken--cover the hogsheads close, after a complete +stirring--fill up your boiler, bring her quickly to boil for the last +mashing--stir the corn in the hogshead every fifteen minutes, till your +last water is boiling--put into each hogshead one pint salt, and a +shovel full of red hot coals, stirring it well--then put in each +hogshead sixteen gallons of boiling water, stir it well--cover it close +for twenty-five minutes--then put into each hogshead one half bushel rye +meal, and one gallon good chopped malt, stirring it until the lumps are +all broken, then cover it close, stir it every half hour, until you +perceive it sufficiently scalded--then uncover it and stir it as often +as your other business will permit, until ready to cool off. + +In this and every other mashing you must use sweet vessels only and good +yeast, or your labor will be in vain; and in all kinds of mashing you +cannot stir too much. + + +ART. VI. + +_To Mash Corn._ + +This is an unprofitable and unproductive mode of mashing, but there may +be some times when the distiller is out of rye, on account of the mill +being stopped, bad roads, bad weather, or some other cause; and to avoid +the necessity of feeding raw grain to the hogs or cattle, (presuming +every distillery to be depended on for supplying a stock of some kind, +and often as a great reliance for a large stock of cattle and hogs,) in +cold weather I have found it answer very well, but in warm weather it +will not do. Those who may be compelled then from the above causes, or +led to it by fancy, may try the following method. To one hogshead, put +twelve gallons boiling water, and one and an half bushels corn, stir it +well, then when your water boils, add twelve gallons more, (boiling +hot,) stir it well, and cover it close, until the still boils the third +time, then put in each hogshead, one quart of salt, and sixteen gallons +boiling water, stir it effectually, cover it close until you perceive it +nearly scalded enough, then put in two, or three gallons cold water, (as +you will find to answer best,) and two gallons malt, or more if it can +be spared--stir it well, then cover it for half an hour, then uncover +and stir it well, until cold enough to cool off. + + +ART. VII. + +_To make four gallons from the bushel._ + +This is a method of mashing that I much approve of, and recommend to all +whiskey distillers to try it--it is easy in process, and is very little +more trouble than the common method, and may be done in every way of +mashing, as well with corn or rye, as also a mixture of each, for eight +months in the year; and for the other four is worth the trouble of +following. I do not mean to say that the quantity of four gallons can be +made at an average, in every distillery, with every sort of grain, and +water, or during every vicissitude of weather, and by every distiller, +but this far I will venture to say, that a still house that is kept in +complete order, with good water, grain well chopped, good malt, hops, +and above all good yeast; together with an apt, careful and industrious +distiller, cannot fail to produce at an average for eight months in the +year, three and three quarter gallons from the bushel at a moderate +calculation. I have known it sometimes produce four and an half gallons +to the bushel, for two or three days, and sometimes for as many weeks, +when perhaps, the third or fourth day, or week, it would scarcely yield +three gallons; a change we must account for, in a change of weather, the +water or the neglect or ignorance of the distiller. For instance, we +know that four gallons of whiskey is in the bushel of rye or +corn--certain, that this quantity has been made from the bushel; then +why not always? Because, is the answer, there is something wrong, sour +yeast or hogsheads, neglect of duty in the distiller, change of grain, +or change of weather--then of course it is the duty of the distiller to +guard against all these causes as near as he can. The following method, +if it does not produce in every distillery the quantity above mentioned, +will certainly produce more whiskey from the bushel, than any other mode +I have ever known pursued. + +Mash your grain in the method that you find will yield you most +whiskey--the day before you intend mashing, have a clean hogshead set in +a convenient part of the distillery; when your singling still is run +off, take the head off and fill her up with clean water, let her stand +half an hour, to let the thick part settle to the bottom, which it will +do when settled, dip out with a gallon or pail, and fill the clean +hogshead half full, let the hogshead stand until it cools a little, so +that when you fill it up with cool water, it will be about milk-warm, +then yeast it off with the yeast for making 4 gallons to the bushel, +then cover it close, and let it work or ferment until the day following, +when you are going to cool off; when the cold water is running into your +hogshead of mashed stuff, take the one third of this hogshead to every +hogshead, (the above being calculated for three hogsheads) to be mashed +every day, stirring the hogsheads well before you yeast them off. This +process is simple, and I flatter myself will be found worthy of the +trouble. + + +ART. VIII. + +_To know when Grain is scalded enough._ + +Put your mashing stick into your hogshead and stir it round two or three +times gently, then lift it out and give it a gentle stroke on the edge +of your hogshead--if you perceive the batter or musky part fall off your +stick, and there remains the heart of the grain on your mashing stick, +like grains of timothy seed, then be assured that it is sufficiently +scalded, if not too much, this hint will suffice to the new beginner, +but experience and observation will enable the most correct judgment. + + +ART. IX. + +_Directions for cooling off._ + +Much observation is necessary to enable the distiller to cool off with +judgment--which necessity is increased by the versatility of our +climate, the seasons of the year, and the kinds of water used. These +circumstances prevent a strict adherence to any particular or specific +mode; I however submit a few observations for the guidance of distillers +in this branch.--If in summer you go to cool off with cold spring water, +then of course the mashed stuff in your hogsheads must be much warmer, +than if you intended cooling off with creek or river water, both of +which are generally near milk warm, which is the proper heat for cooling +off--In summer a little cooler, and in winter a little warmer. + +It will be found that a hogshead of mashed grain will always get warmer, +after it begins to work or ferment. + +When the mashed stuff in your hogsheads is brought to a certain degree +of heat, by stirring, which in summer will feel sharp warm, or so warm, +that you can hardly bear your hand in it for any length of time, will do +for common water, but for very cold or very warm water to cool off with, +the stuff in the hogsheads must be left colder or warmer, as the +distiller may think most expedient, or to best suit the cooling off +water. + +When you think it is time to cool off, have a trough or conveyance to +bring the water to your hogsheads ready--let the hogsheads be well +stirred, then let the water run into them slowly, stirring them all the +time the water is running in, until they are milk warm, then stop the +water, and after stirring them perfectly, put in the yeast and stir it +until completely incorporated with the mashed stuff, then cover your +hogshead until it begins to ferment or work, then uncover it. + + +ART. X. + +_To ascertain when Rye works well in the Hogshead._ + +When mashed rye begins to work or ferment in the hogsheads, either in a +heavy, thick, or light bubbly top, both of which are unfavorable; when +it rises in a thick heavy top, you may be sure there is something wrong, +either in the grain, yeast, or cooling off. When the top (as called by +distillers) appear, with bubbles about the size of a nutmeg, rising and +falling alternately, with the top not too thick nor too thin, and with +the appearance of waves, mixed with the grain in the hogshead, rising +and falling in succession, and when you put your head over the steam, +and it flying into your nose, will have a suffocating effect, or when it +will instantly extinguish a candle when held over it, you may feel +assured, it is working well. + +From these hints and the experience of the distiller, a judgment may be +formed of the state of fermentation and the quality. + + +ART. XI. + +_To prevent Hogsheads from working over._ + +If the stuff is cooled off too warm, or too much yeast is put in the +hogsheads, they will work over, and of course lose a great deal of +spirit, to prevent which, take tallow and rub round the chine of the +hogsheads a little higher than they ought to work; it will generally +prevent them from rising any higher, but if they will work over in spite +of this remedy, then drop a little tallow into the stuff, it will +immediately sink the stuff to a proper height. + + + + +SECTION IV. + + +ARTICLE I. + +_Observations on the quality of Rye for distilling._ + +The best rye for distilling is that which is thoroughly ripe, before it +is cut, and kept dry till threshed; if it has grown on high or hilly +ground, it is therefore to be preferred, being then sounder and the +grain fuller, than that produced on low level land--but very often the +distiller has no choice, but must take that which is most +convenient;--great care however ought to be observed in selecting sound +rye, that has been kept dry, is clean and free from cockle, and all +kind of dirt, advantages will result from fanning it, or running it +through a windmill before it is chopped. + + +ART. II. + +_Mode of chopping Rye and the proper size._ + +The mill stones ought to be burrs, and kept very sharp for chopping rye +for distillation; and the miller ought to be careful not to draw more +water on the wheel than just sufficient to do it well, and avoid feeding +the stones plentifully; because in drawing a plentiful supply of water, +the wheel will compel a too rapid movement of the stones, of course +render it necessary they should be more abundantly fed, which causes +part to be ground dead, or too fine, whilst part thereof will be too +coarse, and not sufficiently broken, so that a difficulty arises in +scalding--for in this state it will not scald equally, and of +consequence, the fermentation cannot be so good or regular; and +moreover as part of it will merely be flattened, a greater difficulty +will arise in breaking the lumps, when you mash and stir your hogsheads. +If burr stones are very sharp, I recommend the rye to be chopped very +fine, but to guard against over-seeding, or pressing too much on them; +but if the stones are not sharp, I would recommend the rye should be +chopped about half fine. Distillers in general sustain a loss from +having their rye chopped so coarse as I have observed it done in common. + + +ART. III. + +_Chopping or Grinding Indian Corn._ + +Indian corn cannot be ground too fine for distilling. + + +ART. IV. + +_Malt_ + +Cannot be ground too coarse, provided it is done even--there ought to be +no fine nor coarse grains in malt, but ground perfectly alike, and of +the same grade. If ground too fine, it will be apt to be scalded too +much in mashing. Malt does not require half the scalding necessary in +rye. Let the distiller try the experiment of coarse and then of fine +ground malt and judge for himself. + + +ART. V. + +_How to choose Malt._ + +Malt is chosen by its sweet smell, mellow taste, full flower, round body +and thin skin. There are two kinds used, the pale and the brown--the +pale is the best. + + +ART. VI. + +_How to build a Malt kiln in every Distillery._ + +When setting up your stills, leave a space of about nine inches for a +small furnace between the large ones, extend it to your chimney and +carry up a funnel, there-from to the loft, then stop it--here build the +kiln on the loft, about 4 or 5 feet square, the walls to be composed of +single brick, 3 feet high--lay the bottom with brick, cover it with a +plaster of mortar, to prevent the floor from taking fire. Turn the +funnel of the chimney into, and extend it to the centre of the kiln, +cover the top, leaving vent holes at the sides for the heat to escape +thro'--Place on the top of the kiln, sheet iron or tin punched full of +small holes, too small to admit the passage of malt; lay the malt on the +top of the tin, when ready for drying. Put coals from under the still +furnace into the small furnace leading to the kiln, which will heat the +kiln and dry the malt above, by adding to or diminishing the quantity of +coals, the heat may be increased or decreased, as may be found +necessary. Malt for distilling ought to be dried without smoke. + + +ART. VII. + +_Hops._ + +Give a preference to hops of a bright green colour, sweet smell, and +have a gummy or clammy effect when rubbed between the hands or fingers. + + + + +SECTION V. + + +ARTICLE I. + +_How to order and fill the Singling still when distilling Rye._ + +Scrape, clean, and grease the singling still, fill her up with beer, and +keep a good fire under her, till she be warm enough to head, stirring +her constantly with a broom, to prevent the grain from sticking to the +bottom or sides, and burning, which it is very apt to do when the beer +is cold, but when it comes to boil there is little danger, prevented by +the motion of boiling; have the head washed clean--when she is ready for +the head, clap it on and paste it; keep up a brisk fire, until she +begins to drop from the worm, then put in the damper in the chimney, and +if the fire be very strong, moderate it a little, by throwing ashes or +water on it, to prevent her throwing the head, which she will be very +apt to do if very full, and coming round under a strong fire, (should +the head come, or be thrown off, the spirit remaining will scarcely be +worth running off). When fairly round and running moderately, watch her +for half an hour; after which, unless the fire is very strong all danger +is over. + +Should she happen to throw the head, it is the duty of the distiller to +take and (wash the head and worm--the latter will be found full of +stuff) clean, clap on the head, and paste it--but the moment the head is +thrown off, the fire should be drowned out, and water thrown into the +still to prevent her boiling over. + +It is important that after every run, or rather before you commence a +run, the distiller should carefully clean out the still, wipe the +bottom dry, and grease her well, to prevent her from burning and +singeing the liquor. + + +ART. II. + +_Mode of managing the doubling Still when making Whiskey._ + +Let the doubling still be carefully cleaned and washed out, then be +filled with singlings and low wines left from the run preceding, add +thereto half a pint of salt and one quart of clean ashes, which will +help to clear the whiskey, and a handful of Indian meal to prevent the +still from leaking at the cock, or elsewhere--clean the head and worm, +put on the head, paste it well; put fire under and bring her round +slowly, and run the spirit off as slow as possible, and preserve the +water in the cooling tub as cold as in your power. + +Let the liquor as it runs from the worm pass thro' a flannel to prevent +the overjuice from the copper, and the oil of the grain from mixing with +the spirit. The first being poisonous, and the latter injurious to the +liquor. + +The doubling still cannot be run too slow for making good whiskey ... +observe when the proof leaves the worm, that is when there is no proof +on the liquor as it comes from the worm, if there be ten gallons in your +doubling keg, if so, run out three more, which will make in all thirteen +gallons first proof whiskey. If the proof leaves the worm at eight +gallons, then run till eleven gallons and so on in proportion, to the +larger or smaller quantity in your keg at the time of the ceasing of the +proof. + + +ART. III. + +_Observations on the advantages of making strong and good Whiskey with +stalement, &c._ + +The distiller who makes whiskey for a market under the government of +inspection laws, too weak, sustains a loss of a cent for each degree it +may be under proof ... and the disadvantages are increased in proportion +to the extent of land carriage. If a distance of seventy miles, the +price of carriage per gallon will be about six cents, paying the same +price for weak or strong ... not only the disadvantage of paying for the +carriage of feints or water, but the loss in the casks, which tho' small +apparently at first view, yet if nicely attended to, will amount in the +course of the year to a sum of moment to every distiller or proprietor. +To convey my ideas, or render a more compleat exposition of my +impressions as to the actual loss on one waggon load (predicated on a +distance of seventy miles land carriage) of first proof whiskey, and +that nine degrees under proof. I give the following statement. + +300 _gallons good first proof +whiskey at_ 50 _cents_, $ 150 +_haling at six cents_, 18 + ________ + $ 132 00 + +300 _gallons whiskey nine +degrees under proof at_ 41 +_cents_, $ 123 +_haling_ 18 + ________ + $ 105 00 + ________ + difference $ 27 00 + +This difference of twenty-seven dollars in favor of the distiller, who +sends first proof whiskey, is not the only advantage, but he saves in +barrels or casks, what will contain fifty four gallons, nearly two +barrels; which together with the time saved, or gained in running good +whiskey only, of filling and measuring it out, loading, &c. will leave +an advantage of I presume, three dollars in each load. Or to verify +more satisfactorily, and I hope my readers will not think me too prolix, +as economy cannot be too much attended to in this business, I add a +statement predicated on a year's work, and on the foregoing principles: + +_The distiller of weak whiskey, in twelve months, +or one year, distils at the rate of_ 100 _gallons +per week, or say in the year, he prepares for a market +at the above distance,_ 5000 _gallons, +which ought to command_ $ 2,500 + +_But he sustains a loss or deduction of_ 9 _cents_, 450 + +_Then the first loss may safely be computed at_ $ 450 + +150 _empty barrels necessary to contain_ 5000 _gallons, +at_ 33-1/3 _gallons to the barrel, estimating the barrel +at 7s and 6d, is_ $ 150 + +_This quantity of whiskey, when reduced to proof, is +4,100 gals. which would have occupied only 123 barrels_, 123 + + ------- + 27 + +_Then the second loss may be estimated at_ $ 27 + +_He ought to have made this quantity of_ 4100 +_gallons in nine months and three weeks, but we will say +10 months, sustaining a loss of two months in the year._ + +_3d item of loss. Hire of distiller for 2 months at_ $12 24 00 + +_4th do. Rent of distillery do. at L15 per annum._ 6 66 + +_5th do. One sixth of the wood consumed, (at the rate of +100 cords per annum,) 16 cords_, 20 00 + +_6th do. One sixth of the Malt, do. say 90 bushels_, 90 00 + +_7th do. Is the wear and tear of stills, vessels, &c._ + 12 34 + ------- + $ 630 + +Showing hereby a total annual loss to the careless distiller, of six +hundred and thirty dollars, and a weekly loss of twelve dollars and +three cents in the whiskey of nine degrees below proof--our ninth part +of which is seventy dollars, which is the sum of loss sustained on each +degree in this quantity of whiskey. + +The foregoing I flatter myself will not only show the necessity of care, +cleanliness, industry and judgment, in the business of distilling; a +business professed to be known, by almost every body--but in reality +quite a science, and so abstruse as to be but too imperfectly +understood; and moreover, the value of time, so inestimable in itself, +the economy of which is so rarely attended to. + + +ART. IV. + +_Distilling of Buckwheat._ + +Buckwheat is an unprofitable grain for the distillers when distilled by +itself, but when mixed with rye, it will yield nearly as much as rye; +but I would by no means recommend the use of it when it can be avoided. +Tho' sometimes necessity requires that a distiller should mash it for a +day or two, when any thing is the matter, or that grain cannot be +procured. In such event, the directions for distilling rye, or rye and +corn may be followed, but it requires a much larger quantity of boiling +water and if distilled by itself; it is necessary some wheat bran be +mixed with it to raise it to the top of the hogshead: but by no means +use buckwheat meal in making yeast. + + +ART. V. + +_Distilling of Potatoes._ + +This is a branch of distilling that I cannot too highly recommend to the +attention of every American--nor can the cultivation of this valuable +vegetable be carried to a too great extent, the value of which ought to +be known to every planter and it some times has awakened my surprise +that they are not more cultivated, as it is notorious that they will +sustain, and be a tolerable food for every thing possessing life on this +earth--and as they produce a brandy, if properly made, of fine flavour. +I hope yet to see the day when it will take precedence of French brandy +and West-India spirits, and thereby retain in our own country, the +immense sums at present expended on those foreign liquors; which, tho' +benefitted by the sea voyage, yet often reaches us in a most +pernicious state, and is frequently adulterated here. + +Could the American farmer be brought to raise a larger quantity of +potatoes than necessary for his consumption at home, the price would be +lowered, and the distiller might commence the distillation of them with +greater propriety. That they contain a great deal and a very good +spirit, I am certain, and moreover, after distillation will yield as +great a quantity of good wholesome food for cattle or hogs, as rye or +any other grain. If distillers could be brought to try the experiment of +distilling ten or twelve bushels annually, I venture to predict that it +would soon become a source of profit to themselves, encouragement to the +farmer, and be of benefit to our country at large. + +One acre of ground, if well farmed, will produce from fifty to one +hundred bushels of potatoes, but say sixty on an average. One hundred +farmers each planting one acre, would yield six thousand bushels, which +will yield at least two gallons of spirit to each bushel; thus, twelve +thousand gallons of wholesome spirit may be produced, and with care, as +good as necessary to be drank. Each farmer proceeding in this way, would +have one hundred and twenty gallons spirit, as much as he may have +occasion to use in the year, which would save the price of some acres +of wheat or one hundred and twenty gallons rye whiskey. Each acre worked +in potatoes will be in better order to receive a crop of wheat, barley, +rye, or any kind of grain, than from any other culture. The farmer often +receiving the advantage of a double crop, at the expense of seed and +labor. They grow equally well in every soil and climate, in poor as well +as rich ground--provided the thin soil be manured, and the potatoes +plastered with plaster of Paris; and moreover, they are easier prepared +for distilling than either apples, rye or corn, as I shall show +hereafter when I come to treat of the mode of preparation; and in order +to demonstrate the advantages that would arise to the farmer and +distiller; I add a statement of the probable profits of ten acres of +potatoes, and that of a like number of acres of rye, to shew which +offers the greatest advantages. + + + _Potatoes_ DR. + +_Ten acres at_ 60 _bushels is_ +600 _bushels at_ 33 _cents_ $ 198 00 + + _Rye._ + +_Ten acres of Rye, at_ 30 +_bushels per acre, is_ 300 +_bushels at_ 60 _cents_ $ 180 00 + + + CR. +600 _bushels yielding_ 2 _gallons +to the bushel,_ 1200 +_gallons at_ 50 _cents_ 600 + ----- + $ 402 + + CR. +300 _bushels yielding_ 3 _gallons +to the bushel_, 900 +_gallons at_ 50 _cents_ 450 + ----- + $ 270 + +_Balance in favor of Potatoes_ $ 132 + + +Thus a balance of one hundred and thirty two dollars would appear in +favor of the yield of potatoes. + +I would not pretend to say that ten acres of Potatoes will not take more +labor than ten acres of rye, but this far I will venture to say, that +the profits arising from the sale of this brandy, will more than double +pay the additional expense of raising them, besides the ground will be +in much better condition to receive a crop of wheat, than the rye +ground, nay, will be enriched from the crop, whilst the rye ground will +be greatly impoverished. + + +ART. VI. + +_Receipt to prepare Potatoes for Distilling._ + +Wash them clean, and grind them in an apple mill, and if there be no +apple mill convenient, they may be scalded and then pounded--then put +two or three bushels into a hogshead and fill the hogshead nearly full +of boiling water, and stir it well for half an hour, then cover it close +until the potatoes are scalded quite soft, then stir them often until +they are quite cold--then put into each hogshead about two quarts of +good yeast and let them ferment, which will require eight or ten +days--the beer then may be drawn off and distilled, or put the pulp and +all into the still, and distill them as you do apples. I have known +potatoes distilled in this way to yield upwards of three gallons to the +bushel. + + +ART. VII. + +_Pumpions_ + +May be prepared by the same process used in preparing potatoes, with the +exception of not scalding them so high, nor do they require so much +yeast. + + +ART. VIII. + +_Turnips_ + +Will produce nearly as much spirit as potatoes, but not so good. They +must be prepared in the same manner. + + +ART. IX. + +_How to distil Apples._ + +Apples ought to be perfectly ripe for distillation, as it has been +ascertained from repeated trials, that they produce more and better +spirit, (as well as cider), when fully ripe than if taken green, or the +ripe and unripe mixed--if taken mixed it will not be found practicable +to grind them evenly, or equally fine; those fully ripe will be well +ground, whilst those hard and unripe will be little more than broken or +slightly bruised--and when this coarse and fine mixture is put into a +hogshead to work or ferment, that fully ripe and fine ground, will +immediately begin, and will be nearly if not quite done working before +the other begins, and of course nearly all the spirit contained in the +unripe fruit will be lost--and if it is left standing until the ill +ground unripe fruit is thoroughly fermented, and done working, you will +perceive that a large portion of the spirit contained in the ripe well +ground fruit is evaporated and of course lost. + +But if the fruit be all ripe and evenly ground, of course then it will +work regularly and can be distilled in due and right order, and will +produce the greatest quantity of spirit, and much superior to that +produced from uneven, ill-ground or unripe fruit. + +Apples cannot be ground too fine. + + +ART. X. + +_How to order Apples in the Hogsheads._ + +When the apples are ground put them into open hogsheads to ferment, +taking care not to fill them too full, or they will work over; set them +under cover, as the sun will sour them too soon, if permitted to operate +on them, and by his heat extract a considerable quantity of the spirit, +if the weather be warm they will work fast enough, provided you have a +sufficient supply of hogsheads to keep your stills agoing in due time +and order; about twenty hogsheads are sufficient to keep one singling +still of one hundred and ten gallons agoing, if you distil the pumice +with the juice, but if you press off the apples after they are done +working, you must have three times that number. + +In warm weather five or six days is long enough for apples to work, as +it is always better to distil them before they are quite done working, +then to let them stand one hour after the fermentation ceases. + + +ART. XI. + +_How to work Apples slow or fast._ + +If the hogsheads ripens too fast for your stills, add every day to each +hogshead four gallons cold spring water, putting it into a hole made in +the centre of the apples, with a large round stick of wood; by thus +putting it into the centre of the hogshead, it will chill the +fermentation, and thereby prevent the fruit from becoming ripe sooner +than it may suit the convenience of the distiller. But I think it +advisable that distillers should take in no more apples than they can +properly manage in due time. + +If the weather be cold, and the apples do not ripen so fast as you wish, +then add every twelve hours, four gallons boiling, or warm water, which +will ripen them if the weather be not too cold in four days at farthest. + + +ART. XII. + +_How to judge when Apples are ready for distilling._ + +Put your hand down into the hogsheads amongst the apples as far as you +can, and bring out a handful of pugs--squeeze them in your hand, through +your fingers, observe if there be any core, or lumps of apples +un-digested, if none, you may consider them as sufficiently fermented +and quite ready for distilling. It may also be ascertained by tasting +and smelling the cider or juice, which rises in the hole placed in the +centre; if it tastes sweet and smells strong, it is not yet ready, but +when quite fermented, the taste will be sour, and smell strong, which is +the proper taste for distilling. A nice discriminating attention is +necessary to ascertain precisely, when the fermentation ceases, which is +the proper moment for distillation, and I would recommend, rather to +anticipate, than delay one hour after this period. + + +ART. XIII. + +_How to fill and order the singling Still, when running Apple +singlings._ + +When you perceive your apples ready for distilling, fill the singling +still with apples and water; using about half a hogshead apples in a +still of 110 gallons, the residue water, first having cleaned the still +well, and greased her previous to filling--put fire under her and bring +her ready to head, as quick as possible, stirring the contents well with +a broom until ready to head, of which you can judge by the warmth of the +apples and water, which must be rather warm to bear your hand in it any +length of time. Wash the still head and worm clean, put on the head, +paste it, keeping a good fire until she runs at the worm; run off 14 +gallons briskly, and catch the feints in a bucket to throw into the next +still full, if the singling still too fast, provided she does not smoke +at the worm. When the first still full is off, and before you go to fill +her the second time, draw or spread the coals that may be under her, in +the furnace, and fill the furnace with wood. Shut up your furnace door +and put in your damper; by proceeding thus, you cool the still and avoid +burning her; this plan I deem preferable to watering out the fire. When +empty, rinse the still round with cold water, scrape and grease her, +then she will be ready to receive a second charge. + +Care is necessary in scraping and greasing your still every time she is +emptied, if this is neglected, the brandy may be burnt and the still +injured. + + +ART. XIV. + +_How to double Apple Brandy._ + +Fill the doubling still with singlings, and add a quart of lime, (which +will clear it) put fire under her and bring her to a run briskly--after +she runs, lessen the fire and run her as slow as possible. Slow running +will prevent any of the spirit from escaping, and make more and better +brandy, than fast running.--Let the liquor filter thro a flannel cloth +from the worm. + + +ART. XV. + +_How to prepare Peaches._ + +Peaches like apples ought to be equally ripe, in order to insure an +equal and regular fermentation--for where ripe and unripe fruit are +thrown into the same hogshead, and ordered for distillation in this way +a disadvantage is sustained. I therefore recommend to farmers and +distillers, when picking the peaches to assort them when putting them in +hogsheads, all soft ripe peaches may go together, as also those which +are hard and less ripe--this will enable a more regular fermentation, +and though the hard and less ripe, will take a longer time, than the +soft and ripe to ferment, and yield less, yet the disadvantage will not +be so great, as if mixed. + +They ought to be ground in a mill with metal nuts, that the stone and +kernel may be well broken. The kernel when thus broken will give a +finer flavor to the brandy, and increase the quantity. + +When they are ground they must be placed in hogsheads and worked in the +same way with apples, but distilled sooner or they will lose much more +spirit by standing any time after fermentation than apples. It is +therefore better to distil them a short time before they are done +working than at any period after. + + +ART. XVI. + +_How to double and single Peach Brandy._ + +The same process must be observed in running off peaches as in apples, +except that the singling still ought not to be run so fast, nor so much +fire kept under her, and more water used to prevent burning. + + + + +SECTION VI. + + +ARTICLE I. + +_The best method of setting Stills._ + +If stills are not set right, great injury may accrue to them, in burning +and damaging the sides, singeing the whiskey, and wasting of fuel too, +are not the only disadvantages; but more damage may be done in six +months, than would pay a man of judgment for putting up twenty pair. + +If they are set with their bottoms to the fire, they are very apt to +burn, without the utmost care of the distiller, in stirring her when +newly filled with cold beer, until she is warm, and by previously +greasing the bottom well when empty. If wood be plenty, stills ought to +be set on an arch, but if scarce, the bottom ought to be set to the +fire. The following method is calculated for a furnace of either two or +four feet long, and with the bottoms exposed, or on an arch as the +distiller may fancy. + +Make up a quantity of well worked mortar, composed of the greater +proportion of good clay, a little lime and cut straw. + +Lay the bottom of the furnace with flag stones, or good brick, from two +to four feet long, as may be deemed most proper, let it be from twelve +to sixteen inches wide, and from twelve to fourteen high. Then if it is +designed to turn an arch, set the end of a brick on each wall of the +furnace, leaning them over the furnace, till they meet in the middle--so +continue the range on each side, until the furnace is completely covered +in, leaving a small hole for the flue leading to the chimney behind, +leaning towards the side, from which the flue is to be started, to +proceed round the bilge of the still, which passage must be ten by four +inches wide. + +After completing the arch as described, lay thereon a complete bed of +mortar, well mixed with cut straw, set the still thereon, levelling her +so that she will nearly empty her self by the stoop towards the cock; +then fill up all round her with mortar to the lower rivets, carefully +preventing any stone or brick from touching her, (as they would tend to +burn her) ... then build the fender or fenders; being a wall composed of +brickbats and clay well mixed with cut straw, build it from the +commencement of the flue, and continue it about half round the still ... +this is to prevent the flames from striking the still sides, in its hot +state, immediately after it leaves the furnace, presuming that it will +terminate before it reaches the end of this little wall or fender, +between which, and the still, a space of two inches ought to be left for +the action of the heat, which space preserves, and prevents the wall or +fender, from burning the still; the mode in common practice, being to +place it against the still, which will certainly singe or burn her. When +this defender is finished, commence a wall, which continue round, laying +a brick for a foundation, about four inches from the lower rivets; thus +raising this wall for the flue, continuing it at an equal distance from +the still, leaving a concave to correspond with the bilge of the still, +and to be of precisely the same width and height all round the still. +This precaution is absolutely necessary in building the wall of the flue +exactly to correspond with the form of the still, and equally distant +all round, for reasons 1st. The fire acts with equal force on every part +of the still, and a greater heat may be applied to her, without burning. +2d. It has a great tendency to prevent the still house from smoking. + +When the wall of the flue is completed round the still, and raised so +high, that a brick when laid on the top of the wall will extend to the +rivets in the breast of the still or upper rivets, then completely +plaster very smooth and even, the inside of the flue, and then cover the +flue with a layer of brick, with a slight fall, or leaning a little from +the still outwards, so that if water were dropped thereon, it would run +off outwardly, carefully laying a layer of clay on the top of the wall, +on which the brick may rest, and thereby prevent the brick from burning +the still; carefully forming the brick with the trowel, so as to fit the +wall and rest more safely--cautiously covering them well with clay, &c. +and closing every crevice or aperture, to prevent smoak from coming +thro' or the heat from deserting the flue till it passes to the chimney +from the flue; then fill the still with water, and put a flow fire under +her to dry the work. When the wall begins to dry, lay on a coat of +mortar, (such as the next receipt directs), about two inches thick, when +this begins to dry, lay a white coat of lime and sand-mortar, smoothing +well with a trowel; rubbing it constantly and pressing it severely with +the trowel to prevent it from cracking. + +There are many modes of setting stills and bringing the fire up by flues +variously constructed, but I have found the foregoing plan to afford as +great a saving of fuel, and bringing the still to a boil as early as any +other. + + +ART. II. + +_How to prevent the Plastering round Stills from cracking._ + +This method of making water proof plastering on stills, is done entirely +in making the mortar, and putting it on, in making which, good clay and +lime are absolutely necessary. + +When the mortar for the first coat is thoroughly worked, put as much +brock of rye straw into it, as can be worked in, so that when the coat +is put on, it may have a greater appearance of straw than mortar, when +dry, and covered with the second coat composed of lime mortar, well +rubbed and pressed with the trowel until it be dry. A covering put on of +those materials, will be found to continue firm and compact without +cracking, as in the common mode. + +_The best method of boiling two, three or more Stills or Kettles with +one fire or furnace._ + +This method has been found to answer in some instances, and may perhaps +do generally if properly managed. I will here give the result of my own +experiments. + +I set a singling still holding 180 gallons on a furnace of 18 by 14 +inches, and 4 feet six inches long, with the bottom to the fire, she had +a common head and worm with scrapers and chains in her. I extended the +flue, (or after passing it round her), to the doubling still which it +likewise went round--but to prevent too much heat from passing to the +doubling still, I fixed a shutter in the flue of the singling still, +immediately above the intersection of the flue of the doubling still, to +turn all the heat round her, and another shutter in the flue of the +doubling still at the intersection of the flue of the singling still, to +shut the heat off from the doubling still if necessary. + +With this fixture I run six hogsheads off in every twenty four hours and +doubled the same, with the same heat and fire. I likewise had a boiler +under which I kept another fire, which two fires consumed about three +cords and an half of wood per week, distilling at the rate of sixty-five +bushels of grain per week, and making about one hundred and ninety +gallons in the same time. + +Before I adopted this method I kept four fires agoing, and made about +the same quantity of whiskey, consuming about four and an half cords of +wood per week, and was obliged to have the assistance of an additional +distiller per week. + +I have since heard of the adoption of this plan with more success than I +experienced. + + +ART. III. + +_To set a doubling Still._ + +As spirits can hardly be burned or singed in a doubling still, if not +before done in singling, all the precaution necessary is to set them in +the best method for saving fuel, and preserving the still. The +instructions given for setting a singling still, is presumed to be +adequate to setting a doubling still. + +_How to prevent the singling Still from burning._ + +If the singling still be well set, and is carefully greased with a piece +of bacon, tallow or hard soap, every time she is filled, she will seldom +burn, but if she does burn or singe notwithstanding these precautions, +it will be advisable to take her down and set her up a new ten times, +rather than have her burned. + + + + +SECTION VII. + + +ARTICLE I. + +_How to clarify Whiskey, &c._ + +Take any vessel of convenient size, take one end out and make it clean, +by scalding or otherwise; bore the bottom full of holes, a quarter of an +inch in diameter--lay thereon three folds of flannel, over which spread +ground maple charcoal and burnt brick-dust, made to the consistence of +mortar, with whiskey, about two inches thick, pour your whiskey or +brandy thereon, and let it filter thro' the charcoal, flannel, &c. after +which you will find the spirit to have scarcely any taste or smell of +whiskey.--Elevate the filtering cask so as to leave room to place a +vessel to receive the spirit under it. + + +ART. II. + +_How to make a Brandy resembling French Brandy, from Rye Whiskey or +Apple Brandy._ + +Clarify the whiskey as the above receipt directs, after thus purifying, +add one third or one fourth of French brandy, and it will be then found +strongly to resemble the French brandy in taste and smell--and if kept a +few years, will be found more salutary and healthful than French brandy +alone. This mode of clarifying rids the spirit of any unpleasant +flavour received in the process of distillation or from bad materials, +and moreover, from all those vicious, poisonous properties contracted in +the still or worm from copper; such as foetid oil from the malt, which +frequently unites with the verdigris, and combines so effectually with +whiskey, that it may possible require a frequent repetition of this mode +of clarifying, to rid it completely of any unpleasant taste or property +contracted as above stated. + + +ART. III. + +_How to make a Spirit resemble Jamaica Spirit out of Rye Whiskey._ + +This is done precisely in the manner laid down in the receipt for French +brandy. + + +ART. IV. + +_How to make a resemblance of Holland Gin out of Rye Whiskey._ + +Put clarified whiskey, with an equal quantity of water, into your +doubling still, together with a sufficient quantity of juniper berries, +prepared; take a pound of unflacked lime, immerse it in three pints of +water, stir it well--then let it stand three hours, until the lime sinks +to the bottom, then pour off the clear lime water, with which boil half +an ounce of isinglass cut small, until the latter is dissolved--then +pour it into your doubling still with a handful of hops, and a handful +of common salt, put on the head and set her a running; when she begins +to run, take the first half gallon (which is not so good), and reserve +it for the next still you fill--as the first shot generally contains +something that will give an unpleasant taste and colour to the gin. When +it looses proof at the worm, take the keg away that contains the gin, +and bring it down to a proper strength with rain water, which must +previously have been prepared, by having been evaporated and condensed +in the doubling still and cooling tub. + +This gin when fined, and two years old, will be equal, if not superior +to Holland gin. + +The isinglass, lime water and salt, helps to refine it in the still, and +the juniper berries gives the flavor or taste of Holland gin. + +About thirteen pounds of good berries, are sufficient for one barrel. + +Be careful to let the gin as it runs from the worm, pass thro' a flannel +cloth, which will prevent many unpleasant particles from passing into +the liquor, which are contracted in the condensation, and the overjuice +imbibed in its passage thro' the worm. + + +ART. V. + +_The best method of making common country Gin._ + +Take of singlings a sufficient quantity to fill the doubling still, put +therein ten or twelve pounds of juniper berries, with one shovel full of +ashes, and two ounces alum--put on the bead, and run her off, as is +done in making whiskey. This is the common mode of making country gin; +but is in this state little superior to whiskey, save as to smell and +flavor. + +It is therefore in my mind, that the mode of clarifying, prescribed, +ought to be pursued in all distilleries, so far as necessary to make a +sufficient quantity of good spirit for any market convenient--the supply +of respectable neighbors, who may prefer giving a trifle more per +gallon, than for common stuff and for domestic use. And moreover, I +think the distiller will meet a generous price for such clarified, and +pure spirit, as he may send to a large mercantile town for sale--as +brewers and others, frequently desire such for mixing, brewing, making +brandies in the French and Spanish mode, and spirits after the Jamaica +custom. And after the establishment of a filtering tub or hopper, +prepared as before described, with holes, flannel or woollen cloth, and +plenty of maple charcoal, and burnt brick-dust, a distiller may always +find leisure to attend to the filtration; indeed it will be found as +simple and easy, as the process for making ley from ashes in the country +for soap. But I would suggest that spirit prepared and clarified in this +way, should be put into the sweetest and perfectly pure casks. + +New barrels will most certainly impart color, and perhaps some taste, +which would injure the sale, if intended for a commercial town market, +and for brewing, or mixing with spirits, from which it is to receive its +flavor. + +For my own use, I would put this spirit into a nice sweet cask, and to +each barrel I would add a pint of regularly, and well browned wheat, not +burned but roasted as much as coffee. + +The taste of peach brandy may be imparted to it by a quantity of peach +stone kernels, dried, pounded and stirred into the cask; in this way, +those who are fond of the peach brandy flavor, may drink it without +becoming subject to the pernicious consequences that arise from the +constant use of peach brandy. Peach brandy, unless cleansed of its gross +and cloying properties, or is suffered to acquire some years of age, has +a cloying effect on the stomach, which it vitiates, by destroying the +effect of the salival and gastric juices, which have an effect on +aliment, similar to that of yeast on bread, and by its singular +properties prevents those juices from the performance of their usual +functions in the fermentation of the food taken into the +stomach--producing acid and acrimonious matter, which in warm climates +generates fevers and agues. Apple brandy has not quite a similar but +equally pernicious effect, which age generally removes--indeed, age +renders it a very fine liquor, and when diluted with water, makes a very +happy beverage, gives life and animation to the digesting powers, and +rarely leaves the stomach heavy, languid and cloyed. Then both those, +(indeed, all liquors,) ought to be avoided when new, by persons of +delicate habit, and those who do not exercise freely. A severe exercise +and rough life, generally enables the stomach to digest the most coarse +food, by liquor, however new. + +_On fining Liquors._ + +Isinglass is almost universally used in fining liquors. Take about half +an ounce to the barrel--beat it fine with a hammer, lay it in a +convenient vessel, pour thereon two gallons whiskey, or a like quantity +of the liquor you are about to fine, let it soak two or three days, or +till it becomes soft enough to mix--then stir it effectually, and add +the white and shells of half a dozen eggs--beat them up together and +pour them into the cask that is to be fined, then stir it in the cask, +bung it slightly, after standing three or four days it will be +sufficiently fine, and may be drawn off into a clean cask. + + +ART. VI. + +_On colouring Liquors._ + +One pound of brown sugar burnt in a skillet almost to a cinder, add a +quart of water, which when stirred, will dissolve the sugar--when +dissolved, this quantity will color three barrels. + +A pint of well parched wheat put into a barrel will colour it, and give +more the appearance of a naturally acquired colour, and an aged taste or +flavor. + + +ART. VII. + +_To correct the taste of singed Whiskey._ + +Altho' this cannot be done effectually without clarifying, as +prescribed, but Bohea tea will in a great measure correct a slight +singe--a quarter of a pound may be tried to the barrel. + + +ART. VIII. + +_To give an aged flavor to Whiskey._ + +This process ought to be attended to by every distiller, and with all +whiskey, and if carefully done, would raise the character, and add to +the wholesomeness of domestic spirits. + +It may be done by clarifying the singlings as it runs from the +still--let the funnel be a little broader than usual, cover it with two +or more layers of flannel, on which place a quantity of finely beaten +maple charcoal, thro' which let the singlings filter into your usual +receiving cask. When doubling, put some lime and charcoal in the still, +and run the liquor thro' a flannel--when it loses proof at the worm, +take away the cask, and bring it to proof with rain water that has been +distilled. To each hogshead of whiskey, use a pound of Bohea tea, and +set it in the sun for two weeks or more, then remove it to a cool +cellar, and when cold it will have the taste and flavor of old whiskey. +If this method was pursued by distillers and spirits made 2d and 3d +proof, it would not only benefit the seller, but would be an advantage +to the buyer and consumer--and was any particular distiller to pursue +this mode and brand his casks, it would raise the character of his +liquor, and give it such an ascendancy as to preclude the sale of any +other, beyond what scarcity or an emergency might impel in a commercial +city. + +If distillers could conveniently place their liquor in a high loft, and +suffer it to fall to the cellar by a pipe, it would be greatly improved +by the friction and ebullition occasioned in the descent and fall. + + + + +SECTION VIII. + + +ARTICLE I. + +_Observations on Weather._ + +Some seasons are better for fermentation than others. Should a hail +storm occur in the summer, the distiller should guard against cooling +off with water in which hail is dissolved, for it will not work well. + +If a thundergust happens when the hogsheads are in the highest state of +fermentation, the working will nearly cease, and the stuff begin to +contract an acidity. And when in the spring the frost is coming out of +the ground, it is unfortunate when the distiller is obliged to use water +impregnated with the fusions of the frost, such being very injurious to +fermentation--Those changes and occurrences ought to be marked well, to +enable a provision against their effects. This will be found difficult +without the assistance of a barometer, to determine the changes of the +weather--a thermometer, to ascertain correctly the heat of the +atmosphere, and to enable a medium and temperature of the air to be kept +up in the distillery; and from observation to acquire a knowledge of the +degree of heat or warmth, in which the mashing in the hogsheads ferments +to the greatest advantage, and when this is ascertained, a distiller may +in a close house sufficiently ventilated, and provided with convenient +windows, always keep up the degree or temperature in the air, most +adapted to the promotion of fermentation, by opening his windows or +doors to admit air, as a corrective; or by keeping them closed in +proportion to the coldness of the weather:--And a hydrometer, useful in +measuring and ascertaining the extent of water. Instructions for the +management of those instruments generally attend them, it is therefore +unnecessary for me to go into a detail on this subject.--But it is +absolutely necessary that the careful and scientific distiller should +possess them, especially the two former, to guard against the changes of +the weather, and preserve the atmosphere in the distillery, always +equally warm. + + +ART. II. + +_Observations on Water._ + +Distillers cannot be too particular in selecting good water for +distilling, when about to erect distilleries. + +Any water will do for the use of the condensing tubs or coolers, but +there are many kinds of water that will not answer the purpose of +mashing or fermenting to advantage; among which are snow and limestone +water, either of which possess such properties, as to require one fifth +more of grain to yield the same quantity of liquor, that would be +produced while using river water. + +Any water will answer the distillers purpose, that will dissolve soap, +or will wash well with soap, or make a good lather for shaving. + +River or creek water is the best for distilling except when mixed with +snow or land water from clay or ploughed ground. If no river or creek +water can be procured, that from a pond, supplied by a spring, if the +bottom be not very muddy will do, as the exposure to the sun, will +generally have corrected those properties inimical to fermentation. Very +hard water drawn from a deep well, and thrown into a cistern, or +reservoir and exposed to the sun and air for two or three days, has been +used in mashing with success, with a small addition of chop grain or +malt. I consider rain water as next in order to that from the river, for +mashing and fermentation. Mountain, slate, gravel and running water, are +all preferable to limestone, unless impregnated with minerals--many of +which are utterly at variance with fermentation. With few exceptions, I +have found limestone, and all spring water too hard for mashing, +scalding or fermenting. + + +ART. III. + +_Precautions against Fire_ + +Cannot be too closely attended to. The store house, or cellar for +keeping whiskey in, ought to be some distance from the distillery, and +the liquor deposited, and all work necessary in it done by day, to avoid +all possible danger arising from candles or lamps, from which many +serious calamities have occurred. Suppose the cellar or place of deposit +to be entered at night by a person carrying a lamp or candle, and a +leaking cask takes his attention, in correcting the leak, he may set his +lamp on the ground covered with whiskey, or he may drop by chance one +drop of burning oil on a small stream of whiskey, which will communicate +like gun powder, and may cause an explosion, which may in all likelihood +destroy the stock on hand, the house, and the life of the +individual.--On this subject it is not necessary I should say much, as +every individual employed about a distillery must have some knowledge of +the value of life and property. + + + + +SECTION IX. + + +ARTICLE I. + +_The duty of the owner of a Distillery._ + +The main and first object of the proprietor of a distillery, is gain or +profit--and the second, it is natural, should be the acquiring a +character or reputation for his liquor, and a desire to excel +neighboring distilleries--in both of which, neglect and sloth will +insure disappointment. + +The active, cleanly, industrious and attentive proprietor uses the +following means. + +First. He provides his distillery with good sound grain, hogsheads, +barrels, kegs, funnels, brooms, malt, hops, wood, &c. of all of which he +has in plenty, nicely handled, and in good order. He also provides an +hydrometer, thermometer, and particularly a barometer, duly observing +the instructions accompanying each, their utility and particular uses. + +Secondly. He is careful that his distiller does his duty, of which he +can be assured only, by rising at four o'clock, winter and summer, to +see if the distiller is up and at his business, and that every thing is +going well--and to prepare every thing and article necessary--to attend +and see the hogs fed, and that the potale or slop be cold when given, +and that the cattle be slopped--that the stills are not burning, nor the +casks leaking, &c. &c. He observes the barometer, points out any changes +in the weather, and pays an unremitted attention, seeing that all things +are in perfect order, and enforcing any changes he may deem necessary. + +On the other hand, indolence begets indolence--The proprietor who sleeps +till after sun rise, sets an example to his distiller and people, which +is too often followed--the distillery becomes cold from the want of a +regular fire being kept up in her--the hogsheads cease to work or +ferment, of consequence, they will not turn out so much whiskey--and +there is a general injury sustained. And it may often occur, that during +one, two or three days in the week, the distiller may want grain, wood, +malt, hops or some necessary--and perhaps all those things may be +wanting during the same day ... and of course, the distiller stands +idle. The cattle, hogs, &c. suffer; and from this irregular mode of +managing, I have known the proprietor to sink money, sink in reputation, +and rarely ever to attribute the effect to the right cause. + + +_System and Method._ + +A well timed observance of system and method are necessary in all the +various branches of business pursued, and without which none succeeds so +well. + +And whilst the industrious, attentive and cleanly proprietor, may with +certainty, calculate on a handsome profit and certain advantages to +result from this business. He who conducts carelessly, may as certainly +reckon on sustaining a general loss. + + +ART. II. + +_The duty of an hired Distiller_ + +Is to rise at four o'clock every morning. Wash and clean out the boiler, +fill her up with clean water, put fire under her, and to clean, fill and +put fire under the singling still--to collect and put in order for +mashing, his hogsheads--and as soon as the water is warm enough in the +boiler to begin mashing, which he ought to finish as early in the day as +possible; for when the mashing is done, he will have time to scald and +clean his vessels, to attend his doubling and singling still, to get in +wood for next day, and to make his stock yeast, if new yeast is wanting. +In short, the distiller ought to have his mashing finished by twelve +o'clock every day, to see and have every thing in the still house, under +his eye at the same time; but he ought never to attempt doing more than +one thing at once--a distiller ought never to be in a hurry, but always +busy. I have always remarked that the bustling unsteady distiller +attempts doing two or three things at once, and rarely ever has his +business in the same state of forwardness with the steady methodical +character. + + + + +SECTION X. + + +ARTICLE I. + +_Profits of a Common Distillery._ + +Profits arising from a distillery with two common stills, one containing +110 gallons, and one containing 65 gallons that is well conducted for 10 +months. The calculations predicated on a site, distant about 60 miles +from market. Due regard is paid to the rising and falling markets in the +following statement. The selling price of whiskey will always regulate +the price of grain, the distiller's wages, the prices of malt, hops, +hauling, &c. is rather above than below par. + + +_Distillery, Dr._ + +To 1077 bushels corn, at 50 +cents per bushel, is $ 538 50 + +533 bushels rye, at 60 cents 309 80 + +96 bushels malt, at 70 ditto 67 20 +______ + +1706 bushels total. + +60 pounds hops at 25 cents +per pound 15 + +100 cords of wood, at 2 dollars 200 + +Distiller's wages per year and +boarding 204 70 + +Hauling whiskey, at 4 cents +per gallon 204 70 + +50 poor hogs at 4 dollars each 200 + --------- + $ 1739 90 + + _Contra Cr._ + +By 5118 gallons whiskey, at +59 cents per gallon $ 2559 +50 fat hogs at 7 dollars each 350 + --------- + $ 2939 + --------- +Leaving a balance of $ 1143 10 + + +I have charged nothing for hauling of grain, &c. as the feed or slop for +milk cows, young cattle, and fatting cattle, will more than pay that +expense. + +An estimate of the profits arising from a patent distillery, (col. +Anderson's patent improved) 1 still of 110 with a patent head, 1 still +of 85 gallons for a doubling still, and a boiler of metal, holding 110 +gallons. + +_Distillery, Dr._ + + +To 2454 bushels corn, at 50 + cents per bushel $ 1227 +1216 do. rye, at 60 cents do. 729 60 +200 do. malt at 70 cents do. 140 + --------- + 3870 + +120 pounds hops, at 25 cents + per pound 30 +100 cords wood, at 2 dollars + per cord 200 + +2 distillers wages, boarding, + &c. 400 + +Hauling whiskey, per gallon + at 4 cents 464 40 + +120 poor hogs at 4 dolls. each 480 + ________ +Total expense $ 3671 + + _Contra, Cr._ + +By 11610 gallons whiskey, at + 50 cents per gallon $ 5805 50 + +120 fat hogs, at 7 dolls. each 840 + _________ + $ 6645 50 + _________ +Clear profit, $ 2974 50 +Profit of a common distillery 1148 10 + _________ +Balance in favor of a patent + distillery $ 1826 40 + _________ + +To do the business of a patent distillery or to carry her on to +advantage, requires a little more capital to start with--but either the +patent or common distillery, when they have run two or three months, +managed by an attentive and brisk dealing man, will maintain, or keep +themselves agoing. + +Where wood is scarce and money plenty, the patent distillery is +certainly to be recommended, indeed, in all cases, I would recommend it, +where the proprietor has money enough. It is by far the most profitable, +and will sooner or later become in general use in this country. + + +ART. III. + +_Of Hogs._ + +Raising, feeding and fattening hogs on potale, a business pursued and +highly spoken of, but from my experience I have discovered that few good +pigs can be raised entirely on potale--as it has a tendency to gripe and +scour too much; but after they are weaned and a little used with slop, +they will thrive well. + +If a hog in a cold morning comes running to a trough full of slop, that +is almost boiling, and is very hungry--their nature is so gluttonous & +voracious, that it will take several mouthfuls before it feels the +effects of the heat, and endangers the scalding of the mouth, throat and +entrails--and which may be followed by mortification and +death;--moreover, hot feeding is the cause of so many deaths, and +ill-looking unhealthy pigs, about some distilleries--which inconvenience +might be avoided by taking care to feed or fill the troughs before the +boiling slop is let out from the still. + +A distiller cannot be too careful of his hogs--as with care, they will +be found the most productive stock he can raise--and without care +unproductive. + +The offals of distilleries and mills cannot be more advantageously +appropriated than in raising of hogs--they are prolific, arrive at +maturity in a short period, always in demand. Pork generally sells for +more than beef, and the lard commands a higher price than tallow; of the +value of pork and every part of this animal, it is unnecessary for me to +enter into detail; of their great value and utility, almost every person +is well acquainted. + +The hog pens and troughs ought to be kept clean and in good order, the +still slop salted two or three times a week; when fattening, hogs should +be kept in a close pen, and in the summer a place provided to wallow in +water. + +Hogs that are fed on potale, ought not to lie out at night, as dew, rain +and snow injures them--indeed such is their aversion to bad weather, +that when it comes on, or only a heavy shower of rain, away they run, +full speed, each endeavoring to be foremost, all continually crying out, +until they reach their stye or place of shelter. + +At the age of nine months, this animal copulates first, and frequently +earlier, but it is better engendering should be prevented, till the age +of eighteen months--for at an earlier age, the litter is uniformly +small, and weakly, and frequently do not survive, besides the growth is +injured. It is therefore better not to turn a sow to breeding, till from +18 to 24 months old. + +The sow goes four months with pig, and yields her litter at the +commencement of the fifth; soon after encourages and receives the boar, +and thus produces two litters in the year. I have known an instance of +three litters having been produced in the year from one female. + +A sow ought not to be permitted to suckle her pigs more than two or +three weeks, after which eight or nine only should be left with her, the +rest sold, or sent to market, or killed for use--at the age of three +weeks they are fit for eating, if the sow is well fed. A few sows will +serve, and those kept for breeding, well selected from the litter, the +residue, cut and splayed. Care and pains is due in the choice of the +breed of hogs--the breeder had then better procure good ones, and of a +good race at once, tho' the expense and trouble may seem material in the +outset, yet the keeping will be the same, and the produce perhaps fifty +per cent more. + +After the pigs are weaned, they ought to be fed for the first two weeks +on milk, water and bran, after which potale may be used in the room of +milk. I would recommend a little mixed potale from an early period, and +increase it, so as to render them accustomed to the slop gradually. + + +ART. IV. + +_Of the Diseases of Hogs._ + +The only disease that I know of which seems to be peculiar to hogs, is a +kind of leprosy, commonly called measles, when it seizes them, they +become dull and sleepy, if the tongue is pulled out, the palate and +throat will be found full of blackish spots, which appear also on the +head, neck, and on the whole body--the creature is scarce able to stand, +and the roots of its bristles are bloody. As this disorder proceeds +chiefly from their gluttony and filth, and hot drinking of potale and +slop; to remedy which, it would be commendable to feed on cold potale, +or scarcely milk warm, to keep them clean, to mix salt occasionally with +the potale--tar their trough once a month, and give them a little ground +antimony. + +In fattening hogs I have known them improve rapidly, after eating the +warm ashes from a fresh burned brush heap. Hickory or willow ashes will +have an effect to destroy worms, and I think ought to be used, they will +eat it dry, when put in their troughs. + + +ART. V. + +_On feeding Cattle and Milch Cows._ + +Potale is a great creator of milk, and will increase the quantity +greatly in cows yielding milk, but no so good. Young cattle thrive very +well, that get hay or straw during the night. To fatten cattle there +ought to be mixed with the slop, a little oil meal, or chopped flaxseed, +or chopped corn. The cattle kept on still slop ought to get plenty of +salt. Warm potale injures their teeth. + + + + +SECTION XI. + + +ARTICLE I. + +_Observations on erecting Distilleries._ + +Those who are about to erect distilleries, have a handsome subject for +consideration; the advantages, and the probable disadvantages that may +arise from building on a particular site, or seat. The contiguity to a +chopping mill is a material consideration--Wood forming an important +article, should be taken into view--Grain merits also a great share of +attention. The water which forms, by no means, the least important +ingredient should be well analyzed; and a share of thought is due to +the subject of a market for the whiskey, spirits and pork, produced from +the establishment.--And should the water then prove good, soft and +proper for fermentation, can be bro't over head, and the chopping mill +is not very inconvenient, and wood convenient and cheap, and grain +plenty and at reasonable prices, and a market within one hundred miles, +I have little doubt but that with proper economy and observance of +system, the establishment will prove very productive; and may be +progressed in with cheerfulness, and a reasonable hope of a fair +retribution to the owner. + +A proper seat being fixed on, with sufficient fall to bring the water +over head, for it is very material, and an immense saving of +labor--material, because it prevents a loss, in running the stills, from +pumping or want of water in the cooling tubs. The size of the house +follows, as requiring some more than usual calculation--houses are +generally made too small, giving great inconvenience, and preventing +that nice attention to cleanliness, which forms a very important item +in the process of distilling. I would recommend a size sufficiently +large for three stills, and to mash six hogsheads per day--one of col. +Anderson's patent improved stills, I would consider, in many situations, +as most desirable; at all events, I would recommend the preparation of +room enough for three stills, if even it should be the intention of the +owner to erect but two--for it is very probable, that after some +experience, he may determine to pursue the business more extensively, +and add the patent still. + +The size then established, I would recommend the lower story to be 10 +feet high, this will leave room for the heated, or rarefied air to +ascend in the summer above the cooler, and more necessary air in the +warm season of the year, and prevent the unpleasant effect of a too warm +air on the mashing hogsheads, and the sowing of the stuff in +fermentation--and moreover, prevent the unpleasant effects of smoak on +the distillers eyes. But it is important that the house should be +erected on level ground with doors opposite each other, with plenty of +windows to afford a draft and recourse of air, at pleasure, during the +warm season; and so that in the winter it may be closed and preserved +perfectly warm--to which end it is most expedient the lower story +should be well built with stone and lime, and neatly plastered--the +windows well glazed, with shutters &c. Thus provided, and a thermometer +placed in the centre of the house, a proper temperature may be kept up +in the air of the house--for there is a certain degree of warmth which +exceeds for fermentation--this degree of heat, then correctly +ascertained by the distiller, he may by a close attention to his duties, +fires and the thermometer, always keep the air of the house in nearly +that same and most approved state; and even by a well timed observation +guard against storms and casualties. To effectuate this grand and +important object, some have divided the stills, placing the boiler at +one end, and a singling and doubling still at the other; this mode will +ensure, in cold weather, the success of the measure more fully--others +have placed all the stills in the centre of the building--a plan that +will do better in the winter than in the summer, and one I think less +favourably of than that of dividing them. + +During the winter, the north or northwest side of the house should be +kept quite close, permitting the house to be lighted from the more +temperate southward exposure. To calculate the window sashes to open by +hinges, or to be taken entirely out in the summer, at pleasure, is in my +mind advisable. + + + + +SECTION XII. + + +ARTICLE I. + +_On Wines._ + +Presuming this work may be rendered more desirable to farmers, from the +introduction of some receipts for making domestic wine from the common +hedge grapes, or such as are common on fence rows and on high rich +grounds, and which are pleasantly flavored after receiving frost, and +also for making cider in the best mode for preservation. I have +extracted a few from various author's. + + +_Receipt for making Domestic Wine from the Autumn Blue Grape._ + +About the latter end of September or about the first white frosts, +gather the grapes which with us grow along old fences and hedges--pick +all the grapes from the stems that are juicy, allowing two bushels thus +picked a little heaped, to the barrel. Mash them well between your hands +in small parcels, either in earthen pans, or some convenient small +vessels--put them when mashed into a tub together, and add a little +water so as to soak the pumice.... After stirring them well together, +squeeze the pumice out from the liquor with your hands, as clean as you +can--then strain the juice through a hair sieve. If the juice seems not +all extracted from the pumice at one soaking and squeezing, put water to +the pumice and squeeze them over again; take care not to add too much +water, lest there should be more than the cask will hold. If after all +the ingredients are added, the cask is not full, it may then be filled +up with water. To the liquor thus prepared, add two pounds of good, +clean, rich low priced brown sugar, per gallon, stirring it in the tub +till all the sugar be dissolved; let it remain in the tub, and in a day +or two it will ferment, and the scum rise to the top, which must be +carefully skimmed off--then put the wine into a clean nice barrel--do +not bung it up tight. There is generally a fermentation in it the spring +following, when the grape vines are in blossom, but racking it off just +before that season will prevent its working too much. If it is wanted to +be soon ripe for use, put a quart of good old brandy after it is racked +off, to the barrel, and give it air by leaving the bung quite loose. + +This mode of manufacturing wine for domestic use, is convenient and not +expensive to those who have it in their power to manufacture maple +sugar. But the nice housewife or husbandmen of ingenuity, will, I fancy, +devise some more neat mode of compressing the juice from the grape--as +pressing it by the hand, would seem less cleanly, though the +fermentation generally cleanses sufficiently. + +_Currant Wine_ + +Is managed in the same way. The same quantity of sugar is presumed to +answer--The juice is generally well strained thro' cloths, and when well +stirred, &c. with the sugar, and neatly racked off, is put by in a loft +to ripen, in sweet casks. + + +ART. II. + +_Directions for making Cider, British mode._ + +The apples after being thrown into a heap should always be covered from +the weather. The later the cider is made the better, as the juice is +then more perfectly ripened, and less danger to be feared from +fermentation. Nothing does more harm to cider than a mixture of rotten +apples with the sound. The apples ought to be ground so close as to +break the seeds which gives the liquor an agreeable bitter. The pumice +should be pressed through hair bags, and the juice strained through two +sieves, the uppermost of hair, the lower of muslin. After this the cider +should be put into open casks, when great attention is necessary to +discover the exact time in which the pumice still remaining in the +juice, rises on the top, which happens from the third to the tenth day, +according as the weather is more or less warm. This body does not remain +on top more than two hours; consequently, care should be taken to draw +off the cider before it sinks, which may be done by means of a plug. +When drawn off, the cider is put into casks. Particular attention is +again required to prevent the fermentation, when the least inclination +towards it is discovered. This may be done by a small quantity of cider +spirits, about one gallon to the hogshead. In March the cider should be +again drawn off, when all risque of fermentation ceases. Then it should +be put into good sweet casks, and in three years from that time, it will +be fit for bottling. Old wine casks are to be preferred; those which +contain rum are ruinous to cider. Large earthen vessels might be made +with or without glazing, which would be preferable to any wooden vessel +whatever. When we compare this with the hasty American mode of making +cider, it is not to be wondered at that the English cider so infinitely +excels ours. + + +ART. III. + +_The following is a very highly approved American mode of making Cider._ + +Take care to have every necessary utensil to be made use of in the whole +process, perfectly clean and free from every foreign smell. For this +purpose, before you begin your work, let your mill, trough and press be +made perfectly clean, by thoroughly washing, and if necessary, with +scalding water. The casks are another material object, and if musty, or +any other bad smell, one end should be taken out, and with shavings burn +the inside; then scrub them clean, and put in the head, scald them well +afterwards, and drain them perfectly; when dry, bung them tight and keep +them in a cool shady place until wanted for use.--The apples should be +quite ripe, and all the unripe and rotten ones, leaves, and every other +thing that can tend to give the cider any disagreeable taste, carefully +separated from them. I have found from careful attention and many +experiments, that it is a great advantage to the cider to be separated +from the gross parts as soon as possible; for this purpose, I tried +several methods: that which I found succeeded the best, I shall now +relate, as by following it, I was able to preserve my cider in a sound +state, though made in the early part of the season. I took a large pipe, +of about 150 gallons, had one of the heads taken out, and on the inside +of the other laid on edge, four strips of boards, two inches wide, and +on these strips placed a false bottom, filled with gimlet holes, three +inches a part. On this false bottom, I put a hair cloth, (old blanket or +swingline tow will do) so as to prevent any sand from washing into the +space between the true and false bottoms; I procured a quantity of +coarse sand, which was carefully washed in repeated waters, until it +would not discolor the clean water--then dried the sand, put it in the +pipe, on the hair cloth, (coarse blanket or swingline tow,) about 9 +inches thick. + +Thus having every thing in readiness, I went through the process of +making, as quick as possible, by having the apples ground fine early in +the morning, putting them in the press as fast as they were ground; and +then in sufficient quantities pressed out the juice, and put it over the +sand in the cask, (having previously bored a gimlet hole in the side of +the cask), between the true and false bottoms, in which I introduced a +large goose-quill, stopped with another. The pipe was placed so high, as +to admit of a cask under it, to receive the liquor as it ran from the +quill, which, if rightly managed, will be perfectly fine, and being put +away in a cool cellar, and stopped close, will keep well, and prove of +an excellent quality. + +This process is easy, and in every person's power to execute, as the +liquor, by being cleared, from its gross feculences, will not run into +that violent fermentation, so destructive to the fine vinous flavor, +which renders good cider so pleasing a drink. + +_Query._ Would not a quart of good apple brandy to each barrel of cider, +made in this way, prevent any fermentation? + +But it is generally believed that cider is the better for having +undergone a fermentation, becoming then more active and light; cider +that has undergone condensation, or has been boiled down until strong, +has been found to keep sound some length of time, but it is too heavy +and destructive to the appetite, cloying the digesting powers.--And by +too frequent use, I fancy, will ultimately produce ague and fevers; and +I fear, cider made according to the foregoing receipt, would have a +similar effect, but in a lesser degree. + +I would recommend after a due attention to cleanliness, in the apple +mill, trough, press and casks, that the apples be assorted, and having +been exposed to the air, under a roof or shed some time, selecting the +sound only, that they be ground fine, and let stand soaking in the +pumice twelve hours, and then pressed off, through a clean rye straw +cheese (being the most common and convenient in the country,) and when +flowing from the press, a vessel should be provided, with the bottom +full of gimlet holes, in the style of a riddle, on which lay a coarse +cloth, then a layer of clean sand, over which a parcel of coarse rye +straw, and suffer it to filter thro' this vessel into the large +receiving tub; the rye straw will intercept the coarser pieces of +pumice, and may be changed frequently--This mode will rid the liquor of +all the coarser pieces of pumice--then I would recommend that the cider +should be placed in open hogsheads, such as are used for mashing grain +in distilleries; those being raised about two feet and an half high on +logs or a scaffolding, under a shade or covering--a spile hole bored +near the bottom of each, so as to admit a barrel to stand under the +spile--in this state, I would recommend it to stand until it undergoes a +fermentation, carefully watching the top, and when the pumice is found +to have risen, to skim it off carefully, then having previously provided +sweet barrels, draw it off by the spile hole, adding from a pint to a +quart of apple brandy to each barrel of strong cider, bung it up tight, +and store it where the frost will not injure it. In this way, I presume +it will keep well--and if the party be so disposed, I would recommend +any bottling to be done in April, and during clear weather, though it is +safe to bottle immediately after having undergone a thorough +fermentation. + + +_The following Receipt to make an excellent American Wine,_ + +Was communicated to the Burlington Society for promoting domestic +manufactures, by Joseph Cooper, Esq. of Gloucester county, state of New +Jersey, and ordered to be published;--which, from its extreme +simplicity, and economy, shewing the convenience with which a very +pleasant, healthful beverage, may be kept by every family in our +country, is published in this work. And moreover, as it may have, in +some degree, the happy effects of correcting the baneful and pernicious +effects of coffee, which is so commonly used for breakfast in our state +at present. + +Coffee, when first introduced, was used as a medicine only, and given +only in a well clarified state, and sparingly--both from its soothing +and pleasant effect, it become common, and now it is almost the only +beverage used at breakfast by the farmers of Pennsylvania, and indeed, +people suppose the morning repast is not genteel, unless the board is +decorated with this foreign beverage. If it was used in a moderately +strong well clarified state, it would be less injurious, but it is too +frequently set down in a non descript state, difficult to be named, mixed +with the grounds, and so far from clear, as to be entitled to the epithet +of muddy, and sweetened with bad sugar, carrying with it to the simply +ignorant family, using it in this state, the cause in a great measure of +destroying the tone of the stomach, overloading it, and by and by, the +introduction of a kind of dumb ague, or chill, followed with a fever, and +often creating intermitting and remitting fevers--consequences arising +out of the free use of bad provisions--which diseases are oftentimes kept +up by the use of this infamously prepared coffee, for when the country +people get sick, coffee is too frequently used as the only diet. + +It is particularly injurious to bilious habits--souring on the stomach, +becoming acid, creating acidity, and preventing the glandular juicy +supplies from producing the usual fermentation of the food in the +stomach--rendering the chyle vitiated, which in its usual route, +imparts from the intestines, nourishment to the blood. Thus conveying +its baneful properties by this active vehicle, chyle to the blood, +rendering it foetid, discoloured and by and by, often as difficult to +be named in its adulterated state as the composition which gave rise to +it. Had we not very many instances of new diseases--complaints which the +most eminent of the medical faculty can with difficulty name, or treat +with judgment, without first having made many essays and experiments +fatal to the lives of hundreds, which are increasing with every +approaching season, and all since the adoption of coffee. (True, the +free use of ardent spirits and other luxuries operating on the effects +of indolence--of habits, produced by the wealth and independence of our +agricultural and commercial people, and growing out of an imitation of +the elevated, affluent of society, born to fortune, and the successful +professional characters;) a doubt might present itself as to the +propriety of attributing many of those new complaints to coffee ... but +to a too plentiful use of bad provisions, and an indulgence of bad +habits, we must attribute to them. And as badly made coffee is among the +most pernicious kinds of food, and particularly when taken in the +morning on an empty stomach, and that too made from very green coffee, +(dreadfully poisonous when used too frequently before it acquires age +and a whiter colour,) it may be condemned with greater propriety. And +whilst this beverage is condemned and so highly to be disapproved of, it +is well if we can invent a light, pure, active and healthful beverage to +be taken freely, between or at meals, calculated in its nature to +correct in some degree, the unhappy effects of bad provisions--it is +therefore I mention the + +_Receipt for making Honey Wine._ + +I put a quantity of the comb from which the honey had been drained, into +a tub, to which I add a barrel of cider, immediately from the press; +this mixture was well stirred, and left to soak for one night. It was +then strained before a fermentation took place, and honey was added +until the weight of the liquor was sufficient to bear an egg. It was +then put into a barrel, and after the fermentation commenced, the cask +was filled every day for three or four days, with water, that the filth +might work out of the bung hole. When the fermentation moderated, I put +the bung in loosely, lest stopping it tight, might cause the cask to +burst.--At the end of five or six weeks the liquor was drawn off into a +tub, and the white of eight eggs well beaten up, with a pint of clean +sand, were put into it--I then added a gallon of cider spirit, and after +mixing the whole well together, I returned it into the cask, which was +well cleaned, bunged it tight and placed it in a proper situation for +racking it off when fine. In the month of April following, I drew it off +for use, and found it equal in my opinion, to almost any foreign +wine--in the opinion of many good judges it was superior. + +This success has induced me to repeat the experiments for three years, +and I am persuaded that by using the clean honey, instead of the comb, +as above described; such an improvement might be made as would enable +the citizens of the United States, to supply themselves with a truly +federal and wholesome wine, which would not cost more than twenty cents +per gallon, were all the ingredients procured at the market prices, and +would have the peculiar advantage over all other wines, hitherto +attempted in this country, that it contains no foreign mixture +whatever, but is made from ingredients produced on our own farms. + +[_Columbian Magazine, November_ 1790. + +Doubtless the foregoing wine will be found strong, and if not well +clarified, or rather fined, may be heavy--and therefore will be found +excellent when diluted freely with water, and when about to be drank, +two thirds of water will be found necessary, and an improvement. + +Bottling the foregoing wine in April, will certainly render it more +excellent, and I fancy it ought to be drank mixed with water, during +warm weather, and between meals, as in its pure state it may be found +heavy. The gentleman who made the foregoing experiments, drew it off in +kegs--this we presume was done to prevent its souring--as cider will +suffer, and become hard after broaching the cask, whereas whilst full it +remained sound. All American vinous liquors are liable to sour, because +we rarely understand or practice the proper mode of manufacturing. + +Complete cleansing and fermentation is absolutely necessary--and when +fermented, it must be well fined, and then drawn off in nice casks, or +bottled--bottling is certainly the most effectual, and if a farmer +procures as many as three dozen of black bottles, they with three kegs +of seven and an half gallons each, will hold the barrel.--The kegs well +bunged, will preserve the wine sound, and when a keg is broached, it +must be immediately drawn off and bottled. The bottles when emptied, +ought to be rinsed and stood up in an airy closet to drain. + + +_To make Elderberry Wine._ + +_The editor is happy in introducing the following receipts which he is +confident is hardly known in America. The great quantities of the +Elderberry, which yearly goes to waste, might with very little trouble +be manufactured into one of the most wholesome and agreeable wines ever +introduced into America._ + +To every two quarts of berries, add one gallon of water, boil it half an +hour, then strain it, and add to every gallon of liquor, two and an +half pounds of sugar, then boil it together for half an hour, and skim +it well; when cool (not cold) put in a piece of toasted bread, spread +thick with brewer's yeast, to ferment. When you put this liquor into the +barrel, which must be done the next day, add to every gallon of liquor, +one pound of raisins, chopped, and stir all together in the barrel, once +every day, for a week, then stop it close. It will not be fit to tap +'till the spring following the making; and the older the better. + + +_To make Elderberry Wine, to drink, made warm, as a Cordial._ + +Equal quantities of berries and water boiled together, till the berries +break, then strain off the liquor, and to every gallon thereof, put +three pounds of sugar, and spice, to your palate, boil all up together, +let it stand till it becomes cool, (not cold); then put in a piece of +toasted bread, spread thick with brewer's yeast, to ferment, and in two +or three days, it will be fit to put in the barrel, then stop it close. +This will be fit to drink at Christmas, but the older the better. + + + + +SECTION XIII. + + +ARTICLE I. + +_To make Rye Malt for Stilling._ + +Steep it twenty four hours in warm weather, in cold, forty eight, so in +proportion as the weather is hot or cold; drain off the water, lay it in +your malt cellar, about fifteen inches thick, for twelve hours; then +spread it out half that thickness, sprinkling water on it at the same +time; after that, it is to be turned three times a day with care, +sprinkling water on as before. The thickness of the bed in this stage, +must depend on the weather; work it in this way till the sprout is half +as long as the grain, then throw it on your withering floor, wither it +there for forty eight hours; then put it on your kiln to dry. + + +ART. II. + +_Of Brewing Beer._ + +As the following is intended principally for the use of private +families, it will be necessary to begin with directions how to choose +good Malt; for which, see page 67. + +_Of the Brewing Vessels._ + +To a copper that holds 36 gallons, the mash-tub ought to be at least big +enough to contain six bushels of malt, and the copper of liquor, and +room for mashing or stirring it: The under back, coolers and working +tubs, may be rather fitted for the conveniency of the room, than to a +particular size; for if one vessel be not sufficient to hold your +liquor, you may take a second. + + +_Of cleaning and sweetening Casks & Brewing Vessels._ + +If a cask, after the beer is drank out, be well stopt to keep out the +air, and the lees remaining in it till you want to use it again, you +will need only to scald it well, and take care of the hoops before you +fill it; but if air gets into a foul empty cask, it will contract an ill +scent in spight of scalding. A handful of bruised pepper boiled in the +water you scald with, will take out a little musty smell; but the surest +way is to take out the head of the cask, and let the cooper shave and +burn it a little, and then scald it for use; if you cannot conveniently +have a cooper to the cask, get some stone lime, and put about three +pound into a barrel, (and proportionally to smaller or bigger vessels) +and put to it about six gallons of cold water, bung it up, and shake it +about for some time, and afterwards scald it well; or for want of lime, +take a linen rag, and dip it in melted brimstone, and fasten one end to +the bung, and light the other, and let it hang on the cask. You must +give it a little air, else it will not burn; but keep in as much of the +sulphur as you can. Scald it afterwards, and you will find no ill smell. + +If you have new casks, before you fill them, dig places in the earth, +and lay them half their depth with their bung holes downward, for a +week; and after well scalding them, you may venture to fill them. + +Another way to proceed, if your brewing vessels are tinged with any ill +smell, is to take unflacked lime and water, and with an old broom scrub +the vessel whilst the water is hissing, with the lime; and afterwards +take all this lime and water away, and put fresh water into the vessel, +and throw some bay or common salt into each, and let it stand a day or +two; and when you come to brew, scald your vessels, throw into them a +little malt-dust or bran; and this will not only finish their +sweetening, but stop them from leaking. + +But since there is so much trouble in getting vessels sweet after they +have been neglected, you ought to make all thorough clean after brewing, +and once a month to fill your vessels with fair water, and let it off +again in two or three days. + + +_Of mashing or raking your Liquors._ + +Suppose you take six bushels of malt, and two pounds of hops, and would +make of it one barrel of strong, and two barrels of small beer. + +Heat your first copper of liquor for mashing, and strew over it a double +handful of bran or malt; by which you will see when it begins to boil; +for it will break and curl, and then it is fit to be let off into the +mash tub, where it must remain till the steam is quite spent, and you +can see your face in it, before you put in your malt; and then you begin +to mash, stirring it all the while you are putting in the malt: but keep +out about half a bushel dry, which you are to strew over the rest, when +you have done stirring it, which will be as soon as you have well mixed +it with the liquor, and prevented it from clodding. + +After the dry malt is laid on, cover your mash tub with cloths, to +prevent losing any spirit of the malt, and let it so remain for two +hours. Meanwhile have another copper of liquor hot; and at two hours end +begin to let off your first wort into the under-back. Receive a pailful +of the first running, and throw it again upon the malt.--You will find +that the malt has sucked up half of your first copper of liquor; and +therefore to make up your quantity of wort for your strong beer, you +must gradually lade out of the second copper, and strew bowl after bowl +over the malt, giving it time to soak thro', and keeping it running by +an easy stream, till you perceive you have about forty gallons, which in +boiling and working will be reduced to thirty-six. + +If you throw into the under-back (whilst you are letting off) about half +a pound of hops, it will preserve it from foxing, or growing sour or +ropy. + +Your first wort being all run off, you must soften the tap of the mash +tub; and take a copper of hot liquor for your second mashing, stirring +up the malt as you did at first, and then cover it close for two hours +more. Meanwhile you fill your copper with the first wort, and boil it +with the remainder of the two pounds of hops, for an hour and an half, +and then lade it off into the coolers. + +Contrive to receive the hops in a sieve, basket, or thin woolen bag that +is sweet and clean; then immediately fill your copper with cold liquor, +renew your fire under it, and begin to let off your second wort, throw a +handful of hops into the under-back, for the same reason as before: you +will want to lade a few bowls full of liquor over the malt to make up +the copper full of second wort; and when you have enough, fasten the tap +and mash a third time after the same manner, and cover it close for +another two hours; and then charge your copper with the second wort, +boiling it for an hour with the same hops. + +By this time you may shift your first wort out of the coolers into a +working tub, to make room for the second wort to come into the coolers; +and then your copper being empty, you may heat as much liquor as will +serve you to lade over the malt, or, by this time, rather grains, to +make up your third and last copper of wort, which must be bottled with +the same hops over again; and then your coolers are discharged of your +second wort, to make room for the third; and when they are both of a +proper coolness, they may be put together before you set them a working. + +During the time of shifting your liquors out of the copper, it is of +consequence to take care to preserve it from receiving damage by +burning: you should always contrive to have the fire low, or else to +damp it at the time of emptying, and be very expeditious to put in fresh +liquor. + + +_Of working the Liquor._ + +In this, regard must be had to the water: liquor naturally grows warm in +working; therefore, in mild weather, it should be cold before it be set +on, but a little warm in cold weather. The manner of doing it, is to put +some good sweet yeast into a hand-bowl or piggin, with a little warm +wort; then put the hand-bowl to swim upon the wort in the working tub, +and in a little while it will work out, and leisurely mix with the wort, +and when you find the yeast is gotten hold of the wort, you must look +after it frequently; and if you perceive it begins to heat and ferment +too fast, lade some of it out into another tub; and when grown cold, it +may be put back again; or if you reserve some of the raw wort, you may +check it leisurely, by stirring it in with a hand-bowl. The cooler you +work your liquor, the better, provided it does but work well. + +If you happen to check it too much, you may forward its working, by +filling a gallon stone bottle with boiling water, cork it close and put +the bottle into the working tub.--An ounce or two of powdered ginger +will have the same effect. + +There are a variety of methods in managing liquors whilst they are +working.--Some people beat the yeast of strong beer and ale, once in two +or three hours, for two or three days together. + +This they reckon makes the drink more heady, but withal hardens it so as +to be drinkable in two or three days; the last day of beating it in, +(stirring the yeast and beer together) the yeast, as it rises, will +thicken; and then they take off part of the yeast, and beat in the rest, +which they repeat as often as it rises thick; and when it has done +working, they tun it up, so as it may just work out of the barrel. + +Others again do not beat it in at all, but let their strong drink work +about two days, or till they see the ferment is over; and then they take +off the top yeast, and either by a tap near the bottom, let it off sine, +or else lade it out gently, to leave the sediment and yeast at the +bottom. + +This way is proper for liquor that is to be drank soon: but if it be to +keep, it will want the sediment to feed upon, and may probably grow +stale, unless you make artificial lees: This you may make of a quart of +brandy, and as much flour of wheat as will make it into dough; put them +in lumps into the bung hole as soon as it has done working. Or else take +a pound of the powder of oyster shells and mix it with a pound of +treacle or honey, and put it in soon after it has done working. + +It would add to the goodness, as well as sining of your malt liquor, if +you took two quarts of wheat, and make them very dry and crisp in an +oven, or before the fire, and boil them in your first copper of +wort.--They would strain off with your hops, and might be put with them +into the second copper. + + +_Of the fining of Malt Liquors._ + +It is most desirable to have beer fine of itself, which it seldom fails +to do in due time, if rightly brewed and worked; but as disappointments +some times happen, it will be necessary to know what to do in such +cases. + +Ivory shavings boiled in your wort, or hartshorn shavings put into your +cask just before you bung it down, will do much towards fining and +keeping your liquor from growing stale. + +Isinglass is the most common thing made use of in fining all sorts of +liquors; they first beat it well with a hammer or mallet, and lay it in +a pail, and then draw off about two gallons of the liquor to be fined +upon it, and let it soak two or three days; and when it is soft enough +to mix with the liquor, they take a whisk, and stir it about till it is +all of a ferment, and white froth; and they frequently add the whites +and shells of about a dozen of eggs, which they beat in with it, and put +altogether into the cask; then with a clean mop-stick, or some such +thing, stir the whole together; and then lay a cloth, or piece of paper +over the bung-hole, till the ferment is over; and then bung it up close, +in a few days it will fall fine. + +But if you want to fine only a small quantity, take half an ounce of +unflacked lime, and put it into a pint of water, and stir it well +together, and let it stand for two or three hours, or till the lime +settle to the bottom; then pour the water off clear, and throw away the +sediment; then take half an ounce of isinglass cut small, and boil it in +the lime water till it dissolves; then let it cool, and pour it into the +vessel, &c. + + +_Of the season for Brewing._ + +The season for brewing keeping-beer is certainly best before Christmas, +for then your malt is in perfection, not having time to contract either +a musty smell, dust or weavels, (an insect that eats out the heart of +the malt) and the waters are then seldom mixed with snow; and then four +pounds of hops will go as far as five in the spring of the year: For you +must increase in the quantity of hops as you draw towards summer. But, +in short, chuse moderate weather as much as you can for brewing, and if +you have a kindly cellar besides to keep your liquor in, that will not +be much affected by extremity of heat or cold, you may reasonably expect +great satisfaction in your brewery. + +Avoid as much as possible brewing in hot weather; but if you are +necessitated to brew, make no more than present drinking, for it will +not keep. + + +_To make Elderberry-Beer or Ebulum._ + +Take a hogshead of the first and strong wort, and boil in the same one +bushel of picked Elderberries, full ripe; strain off, and when cold, +work the liquor in the hogshead, and not in an open tun or tub; and +after it has lain in the cask about a year, bottle it; and it will be a +good rich drink, which they call ebulum; and has often been preferred to +portwine, for its pleasant taste, and healthful quality. + +N. B. There is no occasion for the use of sugar in this operation; +because the wort has strength and sweetness enough in itself to answer +that end; but there should be an infusion of hops added to the liquor, +by way of preservation and relish. + +Some likewise hang a small bag of bruised spices in the vessel. + + +_To make improved and excellent wholesome Purl._ + +Take Roman wormwood two dozen, gentian-root six pounds; calamus +aromatics (or the sweet flag root) two pounds; a pound or two of the +galen gale-root; horse radish one bunch; orange peal dried, and +juniper berries, each two pounds; seeds or kernels of Seville oranges +cleaned and dried, two pounds. + +These being cut and bruised, put them into a clean butt, and start your +mild brown, or pale beer upon them, so as to fill up the vessel, about +the beginning of November, and let it stand till the next season; and +make it thus annually. + + +_To brew Strong Beer._ + +To a barrel of beer take two bushels of wheat just cracked in the mill, +and some of the flour sifted out of it; when your water is scalding hot, +put it into your mash-vat, there let it stand till you can see your face +in it; then put your malt upon that, and do not stir it; let it stand +two hours and an half; then let it run into a tub that has two pounds of +hops in it, and a handful of rosemary flowers; and when it is all run, +put it into the copper, and boil it two hours; then strain it off, +setting it a cooling very thin, and setting it a working very cool; +clear it very well before you put it a working; put a little yeast to +it; when the yeast begins to fall, put it into your vessel, put in a +pint of whole grain, and six eggs, then stop it; Let it stand a year, +and then bottle it. + +A good table-beer may be made, by mashing again, after the preceding is +drawn off; then let it stand two hours, and let that run, and mash +again, and stir it as before; be sure to cover your mashing-vat well; +mix the first and second running together. + + +_To make China Ale._ + +To six gallons of ale, take a quarter of a pound or more of China root, +thin sliced, and a quarter of a pound of coriander seeds, bruised--hang +these in a tiffany, or coarse linen bag, in the vessel, till it has done +working; and let it stand fourteen days before you bottle. + + +_To make Ale, or any other liquor, that is too new, or sweet, drink +stale._ + +To do this to the advantage of health, put to every quart of ale, or +other liquor, 10 or 12 drops of the true spirit of salt, and let them be +well mixed together, which they will soon do it by the subtile spirits +penetrating into all parts, and have proper effect. + + +_To recover sour Ale._ + +Scrape fine chalk a pound, or as the quantity of liquor requires, more; +put it into a thin bag into the ale. + + +_To recover Liquor that is turned bad._ + +If any liquor be pricked or fading, put to it a little syrup of clay, +and let it ferment with a little barm, which will recover it; and when +it is well settled, bottle it up, put in a clove or two, with a lump of +loaf sugar. + + +_Directions for Bottling._ + +You must have firm corks, boiled in wort, or grounds of beer; fill +within an inch of the cork's reach, and beat it in with a mallet; then, +with a small brass wire, bind the neck of the bottle, bring up the ends, +and twist them over with a pair of pincers. + + +_To make a quarter of a hogshead of Ale, and a hogshead of Beer, of +cooked Malt._ + +Take five strike of malt not ground too small; put in some boiling +water, to cover the bottom of your mashing-vat before you put in your +malt; mash it with more boiling water, putting in your malt at several +times, that it may be sure to be all wet alike; cover it with a peck of +wheat bran, then let it stand thus mashed four hours, then draw off +three gallons of wort, and pour it upon that you have mashed, so let it +stand half an hour more, till it runs clear, then draw of all that will +run, and take two quarts of it to begin to work up with the barm, which +must be about a pint and a half--put in the two quarts of wort at three +times to the barm; you need not stir it till you begin to put in the +boiled wort. + +You will not have enough to fill your vessel at first; wherefore you +must pour on more boiling water, immediately after the other has done +running, till you have enough to fill a quarter of a hogshead, and then +pour on water for a hogshead of beer. + +As soon as the ale wort has run off, put a third part into the +boiler--when it boils up, take off the scum, which you may put upon the +grains for the small beer--when it is skimmed, put in a pound and an +half of hops, having first sifted out the seeds, then put in all the +wort, and let it boil two hours and an half, afterwards strain into two +coolers, and let it stand to cool and settle, then put it to cool a +little at a time, to the barm, and two quarts of wort, and beat it well +together: every time you put the wort in, be sure you keep the settling +out. + +Suppose you brew early on Thursday morning, you may tun it at 9 or 10 on +Saturday morning. + +Do not fill your vessel quite full, but keep about three gallons to put +in, when it has worked 24 hours, which will make it work again. + +As soon as it hath done working, stop it up, put the drink as cool as +you can together; thus it will work well. + + +_To make Treacle Beer._ + +Boil two quarts of water, put into it one pound of treacle or molasses, +stir them together till they are well mixed; then put six or eight +quarts of cold water to it, and about a tea cup full of yeast or barm, +put it up in a clean cask or stein, cover it over with a coarse cloth, +two or three times double, it will be fit to drink in two or three days. + +The second and third time of making, the bottom of the first beer will +do instead of yeast. + +If you make a large quantity, or intend it for keeping, you must put in +a handful of hops and another of malt, for it to feed on, and when done +working, stop it up close. + +The above is the best and cheapest way of making treacle beer, tho' some +people add raisins, bran, wormwood, spices, such fruit, &c. as are in +season, but that is just as you fancy. + +Indeed many pleasant, cheap, and wholesome drinks may be made from +fruits, &c. if they are bruised and boiled in water, before the treacle +is added. + +The plan of manufacturing domestic wines, mead and small beer, once +established and understood in a family, becomes easy--is considered a +duty--and the females prepare as regularly for renewing them, as for +baking, and doing every other branch of business. Many families amidst +plenty of ingredients and means, rarely have a comfortable beverage +under their roof--this is attributable to indolence, stupidity and want +of knowledge.--A little well timed, planning and system, with little +more than usual labour, by the intelligent housewife, will cause +comfort and plenty to reign throughout, and prove a fine and salutary +example to society. Besides, the pleasure a lady derives from presenting +a glass of good wine, in a nice clean glass to her welcome visitants, +will always amply compensate for the trouble of manufacturing, and +preparing it; but when the more intelligent pass a handsome and well +merited compliment on the neatness and quality of her fare--she derives +happiness from her industry, and a degree of pleasure approaching to +exquisite. She may be esteemed one "who hath used her active faculties +for the benefit of her family and society, and not only deserves well of +society, but of heaven, for the judicious and liberal exercise of the +mind, that god-like intellect, among the finest gifts of the munificent +creator of worlds." But of her, who sitteth still and inactive, and doth +not exercise those intellectual powers, it may be said "she is of an +estrayed soul," and "hath buried her talent." And neither merits the +attention of society, or the grateful love of her husband and +family--and throws herself on the mercy of her God for forgiveness, for +her numerous omissions, in withholding the exercise of her active +faculties--presuming the being or individual, who is capable of the +neglect of one duty, is capable of neglecting all--and tho' some little +appearance may be kept up, yet conviction is eternally in the eye of the +great judge--and not to be evaded. + +Thus then the laws of society, morality and religion, requiring the +active exercise of our person and faculties--offering the finest and +most inducing rewards, the words of our language are capable of +describing, in the health afforded from exercise; the example, from +which society is benefitted; the pleasure derived from the approbation +of our neighbors, and a conscientiousness of having performed our duties +here, and living by the exercise of a proper system of economy, in a +constant state of independence, always in possession of the means of +alleviating the condition of the indigent and unfortunate in +society--and relieving the wants of our friends--and above all, the hope +of eternal happiness in the approbation of heaven hereafter. + + +_FINIS_ + + + + + +End of Project Gutenberg's The Practical Distiller, by Samuel McHarry + +*** END OF THIS PROJECT GUTENBERG EBOOK THE PRACTICAL DISTILLER *** + +***** This file should be named 21252.txt or 21252.zip ***** +This and all associated files of various formats will be found in: + http://www.gutenberg.org/2/1/2/5/21252/ + +Produced by Robert Cicconetti, Marcia Brooks and the Online +Distributed Proofreading Team at http://www.pgdp.net + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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