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diff --git a/.gitattributes b/.gitattributes new file mode 100644 index 0000000..6833f05 --- /dev/null +++ b/.gitattributes @@ -0,0 +1,3 @@ +* text=auto +*.txt text +*.md text diff --git a/24077-8.txt b/24077-8.txt new file mode 100644 index 0000000..07feb43 --- /dev/null +++ b/24077-8.txt @@ -0,0 +1,11984 @@ +The Project Gutenberg eBook, Textiles, by William H. Dooley + + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + + + + +Title: Textiles + For Commercial, Industrial, and Domestic Arts Schools; Also Adapted to Those Engaged in Wholesale and Retail Dry Goods, Wool, Cotton, and Dressmaker's Trades + + +Author: William H. Dooley + + + +Release Date: December 30, 2007 [eBook #24077] + +Language: English + +Character set encoding: ISO-8859-1 + + +***START OF THE PROJECT GUTENBERG EBOOK TEXTILES*** + + +E-text prepared by Juliet Sutherland, Sam W., and the Project Gutenberg +Online Distributed Proofreading Team (https://www.pgdp.net) + + + +Note: Project Gutenberg also has an HTML version of this + file which includes the original illustrations. + See 24077-h.htm or 24077-h.zip: + (https://www.gutenberg.org/dirs/2/4/0/7/24077/24077-h/24077-h.htm) + or + (https://www.gutenberg.org/dirs/2/4/0/7/24077/24077-h.zip) + + +Transcriber's note: + + Text enclosed by equal signs was in bold face in the + original (=bold=). + + Additional notes will be found at the end of the book. + + + + + +TEXTILES + +For Commercial, Industrial, and Domestic +Arts Schools; Also Adapted to Those +Engaged in Wholesale and Retail +Dry Goods, Wool, Cotton, and +Dressmaker's Trades + + +by + +WILLIAM H. DOOLEY +Principal Lowell Industrial School +Lowell, Mass. + +Revised Edition +With Experiments + + + + + + + +D. C. Heath & Company +Boston New York Chicago + +Copyright, 1910, 1912, and 1914, by +D. C. Heath and Company + + + + +[Illustration: COTTON PLANT] + + + + +PREFACE + + +The author established and since its inception has been in charge of +the first industrial school for boys and girls in Massachusetts. At an +early date he recognized the need of special text-books to meet the +demand of young people who are attending vocational schools. There are +plenty of books written on textiles for technical school students and +advanced workers. But the author has failed to find a book explaining +the manufacture and testing of textiles for commercial, industrial, +domestic arts, and continuation schools, and for those who have just +entered the textile or allied trades. This book is written to meet +this educational need. Others may find the book of interest, +particularly the chapters describing cotton, woolen, worsted, and silk +fabrics. + +The author is under obligations to Mr. Franklin W. Hobbs, treasurer of +the Arlington Mills, for permission to use illustrations and +information from literature published by the Arlington Mills; to Mr. +S. H. Ditchett, editor of _Dry Goods Economist_, for permission to use +information from his publication, "Dry Goods Encyclopedia"; to the +editor of the _Textile Mercury_; to Frank P. Bennett, of the _American +Wool and Cotton Reporter_, for permission to use information from +"Cotton Fabrics Glossary"; and to the instructors of the Lawrence +Industrial School for valuable information. In addition, information +has been obtained from the great body of textile literature, which the +author desires to acknowledge. + + + + +CONTENTS + + +CHAPTER I + +FIBERS + PAGE + Animal Fibers--Wool, Silk, Mohair. Vegetable--Cotton, + Flax, Jute, Hemp. Mineral--Asbestos, Tinsel, Metallic. + Remanufactured Material--Noils, Mungo, Shoddy, Extract, + and Flocks. Artificial Fibers--Spun Glass, Artificial + Silk, Slag Wool. Structure of Wool. Characteristics of + Wool. Classification of Wool. Carpet and Knitting Wools. + Sheep Shearing. Variation in Weight of Fleeces. Shipping + the Fleeces. Value of Wool Business. Saxony and Silesian + Wool, Australian Wool, Port Philip Wool, Sydney Wool, + Adelaide Wool, Van Wool from Tasmania, New Zealand Wool, + Cape Wools, Wools from South America, Russian Wool, Great + Britain Wools, Lincoln, Leicester, Southdown, Shropshire; + Cashmere Wools, Norfolkdown and Suffolkdown Wools, Cheviot + Wool, Welsh Wools, Shetland Wools, Irish Wools, Mohair, + Alpaca Wool. How Wool is Marketed 1 + + +CHAPTER II + +WOOL SORTING + + Sorting. Classing Grades of Wool. Merino Wool. Difference + between Lamb's and Sheep's Wool. Pulled Wool. Delaine + Wool. Wool Sorter. Wool Washing, Wool Drying, Oiling. + Burring and Carbonizing. Bur Picker, Blending 16 + + +CHAPTER III + +WOOL SUBSTITUTES AND WASTE PRODUCTS + + Wool Substitutes and Waste Remanufactured--Noils, Shoddy, + and Mungo. Methods of Producing Shoddy and Mungo--Dusting, + Sorting, Seaming, Oiling, Grinding. Extract Wool. Flocks 32 + + +CHAPTER IV + +WORSTED YARN + + Carding, Combing. Worsted Tops--Gill Boxes. Different + methods of Spinning--Bradford or English System, French + System. Structure of Worsted Yarn. Uses of Worsted Yarn. + Counts of Worsted Yarn 39 + + +CHAPTER V + +WOOLEN YARN + + Operations in Producing Woolen Yarn--Washing, Carding, + Spinning, Mule Spinning. Counts of Woolen Yarn. Uses of + Woolen Yarn 50 + + +CHAPTER VI + +WEAVING + + Preparatory to Weaving--Warp. Weaving--Weaving Processes, + Classes of Weave--Plain or Homespun Weave, Twill, Satin + Weaves, Figure Weaving (Jacquard apparatus), Double Cloth, + Pile Weaving, Gauze Weaving, Lappet Weaving 53 + + +CHAPTER VII + +DYEING AND FINISHING + + Dyeing. Wool Dyeing, Piece Dyed, Cross Dyed, Yarn Dyed. + Style--Designing, Finishing, Perching, Burling, Mending, + Fulling, Crabbing, Tentering, Napping, Pressing. Theories + of Coloring in Textile Design. Various Methods of + Employing Fancy Shades. Adulteration 65 + + +CHAPTER VIII + +WOOLEN AND WORSTED FABRICS + + Albatross, Alpaca, Corded Alpaca, Angora, Astrakhan, + Bandanna, Beaver (Fur Beaver), Bedford Cord, Beige, + Bindings, Bombazine, Bottany, Boucle, Broadcloth, Bunting, + Caniche, Cashmere, Cashmere Double, Cassimere, Castor, + Challis, Cheviot (Diagonal or Chevron), Chinchilla, + Chudah, Corduroy, Côte Cheval, Coupure, Covert, Delaine, + Doeskin, Drap d'Été, Empress Cloth, Épingline, Etamine, + Felt, Flannel, Dress Flannel, French Flannel, Shaker + Flannel, Indigo Blue, Mackinaw, Navy Twilled Flannel, Silk + Warp, Baby Flannel. Florentine, Foule, Frieze, Gloria, + Granada, Grenadine, Henrietta Cloth, Homespun, Hop + Sacking, Jeans, Kersey, Kerseymere, Linsey Woolsey, + Melrose, Melton, Meltonette, Merino, Mohair Brilliantine, + Montagnac, Orleans, Panama Cloth, Prunella, Sacking, + Sanglier, Sebastopol, Serge, Shoddy, Sicilian, Sultane, + Tamise, Tartans, Thibet, Tricot, Tweed, Veiling, Venetian, + Vigogne (Vicuña), Vigoureux, Voiles, Whipcord, Worsted + Diagonals, Zephyr, Zibeline 83 + + +CHAPTER IX + +COTTON + + Rough Peruvian, East Indian, Egyptian, Sea Island. + American Crop--Planting, Picking, Ginning--Roller Gins, + Saw Gins. Cotton Gin. Information on the Leading Growths + of Cotton. Grades--Full Grades, Half Grades, Quarter + Grades. Varieties--Sea Island (selected), Sea Island + (ordinary), Florida Sea Island, Georgia, Egyptian, Peeler, + Orleans or Gulf Upland, Texas 105 + + +CHAPTER X + +MANUFACTURE OF COTTON YARN + + Picker Room, Carding Machine, Combing, Drawing. Flyer + Frames--Intermediate Frame, Roving Frame, Fine or Jack + Frame Spinning--Mule Spinning, Ring Spinning 125 + + +CHAPTER XI + +THREAD AND COTTON FINISHING + + Manufacturing Processes. Thread Numbers. Sizing. Cotton + Finishing--Bleaching, Starching, Calendering, Mercerizing. + Characteristics of fine Cotton Cloth 139 + + +CHAPTER XII + +KNITTING + + Knitting Machines. Stripe Knitting, Knitting Cotton, + Knitting Silk, Hosiery Manufacture, Finishing Process 153 + + +CHAPTER XIII + +LACE + + Needlepoint Lace. Pillow Lace. Lace Terms Defined 164 + + +CHAPTER XIV + +COTTON FABRICS + + Albatross, Awning, Batiste, Bourrette, Bedford Cord, + Buckram, Calico, Cambric, Canvas, Chambray, Cheesecloth, + Chiné, Chintz, Cotton Flannel, Crash, Crêpe, Crepon, + Cretonne, Crinoline, Damask, Denim, Diaper, Dimity, Domet, + Duck, Drill, Eolienne, Etamine, Flannelette, Fustian, + Galatea Cloth, Gauze, Gingham, Italian Cloth, Jaconet, + Khaki, Lawn, Lingerie, Linon, Long Cloth, Madras, Moreen, + Mull, Mummy, Muslin, Nainsook, Organdie, Osnaburg, + Percale, Percaline, Piqué, Poplin, Plumetis, Rep, Sateen, + Scrim, Silesia, Souffle, Swiss, Tape, Tarletan, Terry + Cloth, Zephyr Gingham 173 + + +CHAPTER XV + +FLAX + + Physical Structure. Uses. Mechanical Processes--Crushing + or Beating, Breaking, Scutching, Hackling, Bleaching. + Characteristics of Good Linen, Notes on Table Linen 193 + + +CHAPTER XVI + +HEMP + + Bast Fibers, Sisal Hemp, Manila Hemp, Ramie, Jute 199 + + +CHAPTER XVII + +SILK + + Cocoons. Raw Silk. Silk-producing Countries--China, Japan, + Italy, Southern France, Greece, Turkey, Western Asia. + Throwing. Thrown Silk--Tram, Crêpe Yarn. Embroidery Silk. + Sewing Silk. Silk Waste, Spun Silk, Floss Silk. Ribbons, + Silk Thread, Silk Cord. Dyeing Yarns. Silk Dyeing. Logwood + Black Silk Dyeing--(1) Boiling Off, (2) Mordanting, (3) + Blue Bottoming, (4) "Weighting" Bath, (5) Mordanting, (6) + Dyeing. Colored Silks. Mixed Silk Fabrics. Ribbons, + Velvets, Printing, Finishing, Waterproofing 203 + + +CHAPTER XVIII + +PRINCIPAL SILK FABRICS + + Alma, Barège, Bengaline, Berber, Brocade, Brocatel, + Bombazine, Chenille, Chiffon, China Silk, Crêpe, Crêpe de + Chine, Eolienne, Foulard, Glacé, India Silk, Japanese + Silk, Jersey Cloth, Meteor, Moire, Mozambique, Organzine, + Panne, Peau de Soie, Plush, Pongee, Popeline, Poplin, + Figured Poplin, Terry Poplin, Sarsenet, Satin, Soleil, + Taffeta, Tulle, Velour, Velvet, Velveteen, Tabby Velvet, + Voile 219 + + +CHAPTER XIX + +ARTIFICIAL SILK + + Silk Cotton, Artificial Silk, Tests 230 + + +CHAPTER XX + +SUBSTITUTES FOR COTTON + + Wool Pulp, Ramie, Pineapple Fibers, Spun Glass, Metallic + Threads, Slag Wool, Asbestos 232 + + +APPENDIX + + Determining Style of Weave. Tests for Strength and + Elasticity. Determining Count of Warp and Filling, + Shrinkage, Weight. Tests for Constituents of Warp and + Filling, for Vegetable and Animal Fibers. Acid Test. + Cotton Distinguished from Linen, Silk from Wool, + Artificial Silk from Silk. Test for Shoddy. Determination + of Dressing. Test for Permanence of Dyes 235 + + History of Textiles. History of the Organization of + Textile Industries. History of Manufacturing. History of + Lace 245 + + +EXPERIMENTS + + Experiments 1 to 62 267 + +Sources of Supply 319 + +Index 323 + + + + +TEXTILES + +CHAPTER I + +FIBERS + + +All the materials used in the manufacture of clothing are called +_textiles_ and are made of either long or short fibers. These fibers +can be made into a continuous thread. When two different sets of +threads are interlaced, the resulting product is called cloth. + +The value of any fiber for textile purposes depends entirely upon the +possession of such qualities as firmness, length, curl, softness, +elasticity, etc., which adapt it for spinning. The number of fibers +that possess these qualities is small, and may be classified as +follows: + +_Animal Fibers:_ Wool, Silk, Mohair. + +_Vegetable Fibers:_ Cotton, Flax, Jute, Hemp, etc. + +_Mineral Fibers:_ Asbestos, Tinsel, and other metallic fibers. + +_Remanufactured Material:_ Noils, Mungo, Shoddy, Extract, and Flocks. + +_Artificial Fibers:_ Spun Glass, Artificial Silk, and Slag Wool. + +=The Structure of Wool.= A large part of the people of the world have +always used wool for their clothing. Wool is the soft, curly covering +which forms the fleecy coat of the sheep and similar animals, such as +the goat and alpaca. Wool fiber when viewed under the microscope is +seen to consist roughly of three parts: + +1st. Epidermis, or outer surface, which is a series of scales lying +one upon the other. + +2d. Cortex, or intermediate substance, consisting of angular, +elongated cells, which give strength to the wool. + +3d. Medulla, or pith of the fiber. + +[Illustration: WOOL FIBER + +Highly magnified] + +=Difference between Wool and Hair.= Not all animal fibers are alike. +They vary in fineness, softness, length, and strength, from the finest +Merino wool to the rigid bristles of the wild boar. At just what point +it can be said that the animal fiber ceases to be wool and becomes +hair, is difficult to determine, because there is a gradual and +imperceptible gradation from wool to hair.[1] The distinction between +wool and hair lies chiefly in the great fineness, softness, and wavy +delicacy of the woolen fiber, combined with its highly serrated +surface--upon which the luster of the wool depends. + +=Characteristics of Wool.= The chief characteristic of wool is its +felting or shrinking power. This felting property from which wool +derives much of its value, and which is its special distinction from +hair, depends in part upon the kinks in the fiber, but mainly upon +the scales with which the fiber is covered. These scales or points +are exceedingly minute, ranging from about 1,100 to the inch to nearly +3,000. The stem of the fiber itself is extremely slender, being less +than one thousandth of an inch in diameter. In good felting wools the +scales are more perfect and numerous, while inferior wools generally +possess fewer serrations, and are less perfect in structure. + +In the process of felting the fibers become entangled with one +another, and the little projecting scales hook into one another and +hold the fibers closely interlocked. The deeper these scales fit into +one another the closer becomes the structure of the thread. + +=Classification of Wool.= The various kinds of wool used in commerce +are named either from the breed of the sheep or from the country or +locality in which the sheep are reared. Thus we get Merino wool from +Merino sheep, while English, American, and Australian wools are named +from the respective countries. As the result of cross breeding of +different sheep in different parts of the world, under different +climatic conditions, physical surroundings, and soil, there exist a +great many varieties of wool. The wool of commerce is divided into +three great classes: (1) Short wool or clothing wool (also called +carding wool), seldom exceeding a length of two to four inches; (2) +long wool or combing wool, varying from four to ten inches; (3) carpet +and knitting wools, which are long, strong, and very coarse. + +The distinction between clothing or carding wools on the one hand, and +combing wools on the other, is an old one. Combing wools are so +called because they are prepared for spinning[2] into yarn by the +process of "combing"--that is, the fibers are made to lie parallel +with one another preparatory to being spun into thread. Carding +wools--made to cross and interlace and interlock with one another--are +shorter than combing wools, and in addition they possess to a much +greater degree the power of felting--that is, of matting together in a +close compact mass. Combing wools, on the other hand, are not only +longer than the carding wools, but they are also harder, more wiry, +and less inclined to be spiral or kinky. It must be understood, +however, that under the present methods of manufacture, short wools +may be combed and spun by the French method of spinning just as the +long wools are combed and spun by the Bradford or English system. + +Carpet and knitting wools are the cheapest, coarsest, and harshest +sorts of wools. They come principally from Russia, Turkey, China, +Greece, Peru, Chili, etc., and from the mountain districts of England +and Scotland. Carpet wools approach more nearly to hair than other +wools. The only staple of this class produced in the United States is +grown on the original Mexican sheep of the great Southwest. Few of +these Mexican sheep are left, for they have been improved by cross +breeding, but they constitute the foundation stock of most of our +Western flocks, which now produce superior clothing and combing wool. + +=Sheep Shearing.= In order to get an idea of the importance of the +sheep industry in the United States, one must take a glance at its +condition in the big states of the West. Wyoming has more than +4,600,000 sheep within its borders. Montana, which held the record +until 1909, has 4,500,000 sheep. Then comes Idaho with 2,500,000, +Oregon with 2,000,000, and so on down the list until the nation's +total reaches 40,000,000 sheep, four-fifths of which are west of the +Missouri river. + +[Illustration: SHEEP SHEARING] + +To harvest the wool from such an enormous number of backs is a task +that calls for expert shearers, men who can handle the big shears of +the machine clippers with a skill that comes from long practise. The +shearing must be done at the right time of the year. If the wool is +clipped too early, the sheep suffer from the cold; if the shearing +comes too late, the sheep suffer from intense heat, and in either case +are bound to lose weight and value. + +To meet the exacting conditions a class of men has risen expert in the +sheep-shearing business. These shearers begin work in southern and +middle California, Utah, etc. Another month finds them busy in the +great sheep states of Wyoming, Montana, Idaho, and Oregon, where they +find steady employment until July, when they go to the ranges of +Canada. In this way the shearers keep busy nearly all the year, and at +high wages. + +The Mexicans are particularly expert with the hand shears, though this +form of clipping is being done away with, owing to the installation of +power plants for machine shearing. These plants are installed at +various points on the great sheep ranges. Long sheds are erected and +shafting extends down both sides of the shearing place. Twenty or more +shearers will be lined up in one of these sheds, each man operating a +clipping machine connected with the shafting. The sheep are brought in +from the range in bands of 2,500 or more, and are put in the corrals +adjoining the shearing sheds. Then they are driven down chutes to the +shearers. + +A shearer reaches into a small corral behind him and pulls out a +sheep. With a dexterous fling the animal is put in a sitting posture +between the shearer's knees, and then the steel clippers begin +clipping off the wool. The machine-shearing saves much wool, as it +gets closer to the skin of the sheep and shears more evenly. In fact, +some sheep owners say that the increased weight of their fleeces at +each shearing is enough to pay the extra expense of running a power +plant. + +As fast as the sheep are turned out by the shearers they are run along +a narrow chute and each one is branded. The branding mark is usually a +letter painted on the back of the sheep so that it can be plainly seen +when they are coming through a chute. The mark remains on the fleece +and is always easily distinguished. + +=Fleece.= There is a great variation in the weight of fleeces. Some +sheep, such as those on the best ranges in Oregon, Montana, and +Wyoming, will average an eight-pound fleece full of natural oil, while +sheep from the more sterile alkaline ranges of New Mexico will not +average much more than five pounds of wool. + +The shearing season on the plains is much like the threshing season in +agricultural communities. With a crew of first-class shearers working +in a shearing shed, it is not long until the floor is a sea of wool. +Boys are kept busy picking up the fleeces, tying them into compact +bundles, and throwing them to the men who have been assigned to the +task of filling the wool sacks. These sacks, which hold about 400 +pounds, are suspended from a wooden framework, and as fast as the +fleeces are thrown in, they are tramped down until the sacks will not +hold a pound more. Most of the sacks are shipped to warehouses in such +wool centers as Casper, Wyoming, or Billings, Montana, the latter +place being the greatest wool shipping center in the world. Here they +are sold to Eastern buyers, who examine the clips at their leisure and +make their bids. + +=Value of Wool Business.= Some idea of the fortunes at stake in the +wool business can be gathered from the fact that the total wool +product of the country in 1909 was valued at $78,263,165. It is +expected that the returns from the wool clip in a fairly good year +will pay all a sheepman's running expenses, such as hire of herders, +cost of shearing, etc. He then has the sale of his lambs as clear +profit. Enormous fortunes are being made in the sheep business in the +west, owing to the high price of wool and mutton. + +=Saxony and Silesian Wool.= Among wools of all classes the Saxony and +Silesian take the first place, and for general good qualities, +fineness, and regularity of fiber, they are unequalled. The fiber is +short in staple, possesses good felting properties, and is strong and +elastic. This wool is used chiefly in the manufacture of cloths where +much milling[3] is required, such as superfines and dress-faced +fabrics. + +=Australian Wools.= Australia furnishes wools of a superior character, +and some of the choicest clips rival the Saxony and Silesian wools. +They are used both for worsted[4] and woolen yarns. They are generally +strong and of an elastic character, possess numerous serrations, and +are of good color, with good felting properties. The principal +Australian wools are Port Philip, Sydney, and Adelaide wools. These +are the best brands imported from that country. + +=Port Philip Wool.= Port Philip wool is suitable for either worsted or +woolen yarns. The fiber is not quite as fine as Saxony, but it makes a +good thread, is fairly sound in staple, and is of good length and +color. It is very wavy and serrated. The longest and best of this wool +is used for the very finest worsted yarns, and will spin up to 130's +counts.[5] The sheep are descendants of the original Spanish Merino. +Cross bred Port Philip wool is from the same Merino sheep crossed with +Leicesters, which yield a medium quality fleece of sound fiber and +good quality for spinning counts from 40's to 56's. The yarn has a +bright, clear appearance. + +=Sydney Wools.= Sydney wools are moderately fine in fiber and of +medium length. They are rather deficient in strength, uneven in color, +and often contain yellow locks which make them undesirable when +required for dyeing light shades. They are used for nearly the same +purpose as Port Philip wools, but do not spin quite as far in worsted +yarns, nor are they equal in milling qualities. + +=Adelaide Wool.= Adelaide wool has a reputation for sound Merinos, +the average quality being a little lower than for the Port Philip and +Sydney wools. Its fiber is moderately fine, but not of uniform length; +its color is not so good, and it contains a large amount of yolk.[6] +Adelaide wool is used for worsted dress goods, weft (filling)[7] yarn +up to 60's, and certain worsted warps.[7] It is used for medium +fancy woolens. + +=Van Wool from Tasmania.= The climate of this island is well suited to +the growing of wool, and produces excellent qualities, fine in fiber, +of good length, and strong in the staple, which will spin as high +counts as 70's and 80's worsted. This wool is useful for mixing with +other good wools. Its color is very white, which makes it a useful +wool for dyeing light shades. Its milling properties are good, and the +shorter sorts are suitable for woolens. + +=New Zealand Wools= are very supple, which make them valuable to the +spinner. These wools are suitable for almost all classes of Merino and +crossbred yarns. They are of good length, sound staple, have good +felting properties, and are of good color. They are useful for +blending with mungo and shoddy, to give to these remanufactured +materials that springy, bulky character which they lack. + +=Cape Wools.= Cape Colony and Natal produce merino wool that is +somewhat short in staple, rather tender, and less wavy than some other +wools. The sheep are not so well cared for, and are fed on the leaves +of a small shrub. The absence of grass leaves the ground very sandy, +and this makes the fleece heavy and dirty. Its color is fair, but it +lacks elasticity. It is used chiefly to cheapen blends[8] of 60's +top.[9] The short wool is combed for thick counts for weft and +hosiery, and is also used for shawls and cloths where felting is not +an essential feature. + +[Illustration: MERINO SHEEP] + +=Wools from South America.= These wools are of the same standard of +excellence as the Australian wools, but they are generally deficient +in strength and elasticity. Buenos Ayres and Montevideo wools are +fairly fine in fiber, but lack strength and elasticity, and are +deficient in milling properties; they are also burry. The climate +suits the sheep well, and the feed is good, but the careless methods +of classing and packing have earned for these wools a poor reputation +that is well deserved. + +The best 60's wool is combed in oil, but a large portion of the +shorter is combed and used in thick counts,--20's to 36's worsted for +the hosiery trade. + +=Russian Wool.= The staple of this is generally strong, and the fibers +are of a medium thickness; the color is milky white. It is useful to +blend with Australian or other good wools. It produces a good yarn, +and is very often used in the fancy woolen trade and in fabrics that +require to be finished in the natural color. + +=Great Britain Wools.= These may be divided into three groups: (1) +long wools, of which the Lincoln and Leicester are typical examples; +(2) short wools, which include Southdown, Shropshire, Suffolk, and +others; and (3) wool from the mountain or hilly breeds of sheep, such +as the Cheviot, Scotch Blackface, Shetland, Irish, and Welsh. + +=Lincoln Wool= is a typical wool obtained from the long wool sheep, +and noted for its long, lustrous fiber, which is silky and strong. The +staple varies from ten to eighteen inches in length, and the average +fleece will yield from ten to fourteen pounds in weight. + +=Leicester Wool= has a somewhat finer fiber than Lincoln. It is a +valuable wool, of good color, uniform and sound in staple, curly, with +good, bright luster and no dark hairs. While luster wools are grown +extensively in England, they also grow in Indiana and Kentucky, and +are commonly known in the trade as braid wool. + +=Southdown= is one of the most valuable of short staple wools. It +possesses a fine hair, is close and wavy, and fairly sound in staple, +but rather deficient in milling qualities. The shorter varieties are +carded and made into flannels and other light fabrics, while the +longer qualities are used in the production of worsted goods. The +weight of a Southdown fleece averages from four to five pounds. + +[Illustration: WOOL MARKET AT BUENOS AYRES] + +=Shropshiredown= wool is of good quality, with strong, fine, lustrous +fiber, of good length. It resembles Southdown, but is not as lustrous +as mohair, the natural colors being either white, black, brown, or +fawn. It is used chiefly in the manufacture of dress goods. + +=Cashmere Wool= is the fine, woolly, extremely soft, white or gray fur +of the Cashmere goat which is bred in Thibet. There are two kinds of +fiber obtained: one, which is really the outer covering, consists of +long tufts of hair; underneath this is the Cashmere wool of commerce, +a soft, downy wool of a brownish-gray tint, with a fine, silky fiber. +It is used for making the costly oriental (Indian) shawls and the +finest wraps. + +=The Norfolkdown and Suffolkdown Wools= are fairly fine in fiber and +soft, but slightly deficient in strength and elasticity. + +=Cheviot Wool= may be taken as representative of the hilly breeds of +sheep. It is an average wool, with staple of medium length, soft, and +with strong and regular fiber; it is of a good, bright color, and +possesses desirable milling properties, being used for both woolen and +worsted, but chiefly in the fancy woolen trade. The average weight of +the fleece is about 4-1/2 pounds. The black-faced or Highland breed +yields a medium wool, coarser and more shaggy than the Cheviot, and +varying much in quality. It is almost all used in the production of +rugs, carpets, and blankets. + +=Welsh Wools= lack waviness and fineness of fiber. They are chiefly +used for flannels. + +=Shetland Wools= are similar in character to Welsh wools, but slightly +finer in fiber and softer. They are used in the manufacture of knitted +goods, such as shawls and wraps. They lack felting properties. + +=Irish Wools= possess a strong, thick hair of moderate length and fine +color. They are similar in many respects to the Welsh wools, and are +often classed with them. They are used in the production of low and +medium tweeds--fancy woolen cloths not requiring small yarns or +milling qualities. + +=Mohair= is a lustrous wool obtained from the Angora goat, which +derives its name from the district of Asia Minor from which it comes. +These animals have also been successfully bred in Spain and France. +The hair is pure white, fine, wavy, and of good length, and possesses +a high luster. It is used in making plushes, velvets, astrakhans, and +curled fabrics, also half silk goods and fine wraps. + +=Alpaca Wool= is the fleece of the Peruvian sheep, which is a species +of llama. The staple is of good length and soft, but is not quite as +lustrous as mohair, the natural colors being either white, black, +brown, or fawn. It is used chiefly in the manufacture of dress goods. + +=How Wool is Marketed.= The bulk of the wool of commerce comes into +the market in the form of fleece wool, the product of a single year's +growth, and cut from the body of the animal usually in April or May. +The first and finest clip, called lamb's wool, may be taken from the +young sheep at the age of eight to twelve months. All subsequently cut +fleeces are known as wether wool and possess relatively somewhat less +value than the first clip. + + +FOOTNOTES: + +[1] Hair is straight and glossy, stronger and smoother than wool, and +grows sometimes as long as twenty inches. + +[2] Spinning is a process by which long or short fibers are twisted +into a continuous thread. + +[3] A process of finishing cloth by condensing the fibers so as to +make the cloth stronger and firmer. + +[4] See footnote, page 39. + +[5] The size of yarn is technically called the "counts" and is based +on the number of 560 yard lengths required to weigh one pound. In this +case 130's count = 130 × 560, or 72,800 yards of yarn to a pound. + +[6] An encrusting compound of dirt and grease formed on the fleece. + +[7] See page 54. + +[8] Mixtures. + +[9] After wool fibers are combed they are called top. + + + + +CHAPTER II + +WOOL SORTING + + +Fleece wool as it comes to the mill is rolled up in bundles and must +be sorted. This process consists in sorting and classifying the fibers +of the fleece. Not only do the various species of sheep furnish widely +different qualities of wool, but different qualities are obtained from +the same animal, according to the part of the body from which the wool +is taken. This variation in some instances is very marked, and +sometimes is greater than that which separates the wools of the +different breeds of sheep. Hence the sorting and classing of wool +become necessary for the production of good, sound yarn of even +quality. + +An attempt to utilize the fleece as a whole would result in the +spinning of uneven, faulty, and unsatisfactory yarns. As many as +twelve or fourteen sorts may be obtained from one fleece (by very fine +sorting), but generally not more than five or seven are made. The +following table shows the relative qualities of wools from the various +parts of a Merino sheep: + +1 and 2. _Head_ (_top and sides_): The wools grown on these parts are +remarkable for length of staple, softness, and uniformity of +character. They are usually the choicest wools in the fleece. + +3. _Upper part of the back:_ This also is a wool of good, sound +quality, resembling in staples Nos. 1 and 2, but not as soft or as +fine of fiber. + +4. _Loin and back:_ The staple here is comparatively short, not as +fine, but generally of unvarying character, sometimes rather tender. + +[Illustration: SORTING ROOM] + +5. _Upper parts of legs:_ This wool is medium in length but coarse of +fiber, and has a tendency to hang in loose, open locks. It is +generally sound, but likely to contain vegetable matter. + +6. _Upper portion of the neck:_ The staple clipped from this part of +the neck is of an inferior quality, frequently faulty and irregular in +growth, and contains twigs, thorns, etc. + +7. _Central part of the neck:_ This wool is similar to No. 6 but +rather tender in staple. + +8. _Belly:_ This wool is from under the sheep, between the fore and +hind legs. It is short and dirty, poor in quality, and generally +tender. + +9. _Root of tail:_ In this wool the fibers are coarse, short, and +glossy. + +10. _Lower parts of the legs:_ This wool is generally dirty and +greasy, the staple having no wave and lacking fineness. It is +generally burry and contains much vegetable matter. + +11. _Front of Head_; 12. _Throat_; 13. _Chest:_ The wools from these +parts are sometimes classed together, all having the same +characteristics. The fiber is stiff, straight, coarse, and covered +with fodder. + +14. _Shins:_ This is another short, thick, straight wool of glossy +fiber, commonly known as shanks. + +=Classing.= Classing is a grading of the fleeces, and is usually, but +not always, a process preliminary to sorting. It is an important part +of sorting, and when well done greatly facilitates the making of good, +uniform matchings. + +=Grades of Wool.= In the grading of wool no set standard of quality +exists. The same classification may be applied in different years, or +in different localities, to qualities of wool showing much variation, +the best grade obtainable usually setting the standard for the lower +grades. The highest quality of wool in the United States is found on +full-blooded Merino sheep. + +=Merino Wool.= The Merino sheep was bred for wool and not mutton. The +fleece of this breed is fine, strong, elastic, and of good color; it +also possesses a high felting power. Though naturally short, it is now +grown to good length and the fleece is dense. The Merino sheep is a +native of Spain, and Spain was for a long period the chief country of +its production. It was also in past centuries extensively bred in +England and English wool owes much to the Merino for the improvement +it has effected in the fleeces of other breeds of English sheep. It +was also introduced into Saxony and was highly bred there, and Saxony +soon came to surpass Spanish wool in fineness, softness, and felting +properties. The Merino was introduced into the United States at the +beginning of the nineteenth century. By 1810, 5,000 Merino sheep had +been imported and these 5,000 sheep formed the basis of most of the +fine wool-producing flocks of our country to-day. + +The terms half blood, three-eighths blood, and quarter blood refer to +the full-blooded Merino standard. As the scale descends the wool +becomes coarser, the wool of a quarter blood usually being a +comparatively coarse fiber. The general classifications of fine, +medium, coarse, and low, refer to the relative fineness of Merino +combing wools. These distinctions naturally overlap according to the +opinion of the parties in transactions. Picklock XXX and XX represent +the highest grades of clothing wool, the grade next lower being X, and +then Nos. 1 and 2. These again are used in connection with the +locality from which the wool is grown, as Ohio XX, Michigan X, New +York No. 1, etc. + +=Difference Between Lamb's and Sheep's Wool.= One of the first points +to be understood in wool sorting is the difference between the wool of +lambs and one-year-old sheep, and that of sheep two or more years old. +Lamb's wool is naturally pointed at the end, because it has never been +clipped. It is termed hog or hoggett wool, and is more valuable when +longer, of about fourteen months' growth. It is finer in quality and +possesses more waviness, which is a help in the process of spinning. + +The wool of sheep two or more years old is known as wether. The ends +of the fiber from such sheep are thick and blunted, on account of +having been previously cut. It is necessary to be able to tell at once +a hog fleece from a wether, and this can be done in two ways: by +examining the ends of the fiber to see if they are pointed; or by +pulling a staple out of the fleece. If it is wether, the staple will +come out clean, without interfering to any extent with those around +it; but if hog, some of the fibers will adhere to the one that is +being pulled. Hog wool is generally more full of dirt, moss, straw, +and other vegetable matter. + +=Dead Wool= is wool obtained from the pelts of sheep that have died. + +=Pulled Wool.= Pulled wool is wool from the pelts[10] as they come +from the slaughter-houses of large packing plants. These pelts are +thrown into vats of water and left to soak for twenty-four hours to +loosen the dirt which has become matted into the wool. From these +vats the pelts are taken to scrubbing machines from which the wool +issues perfectly clean and white. The pelts are next freed from any +particles of flesh or fat which may have adhered to them, and are then +taken to the "painting" room. Here they are laid flesh side up and +carefully painted with a preparation for loosening the roots of the +wool. This preparation is allowed to remain on the pelts for +twenty-four hours, when it is cleaned off and the pelts taken to the +"pulling" room. Each wool puller stands before a small wooden +framework over which the pelt is thrown, and the wool, being all +thoroughly loosened by the "paint" preparation, is easily and quickly +pulled out by the handful. As it is pulled it is thrown into barrels +conveniently arranged according to grade and length. + +When a barrel is filled, it is transferred to a large room across +which are several rows of wire netting, raised about three feet from +the floor. Each sheet of netting is about six feet wide. Here the wool +is piled on the netting to a depth of several inches and hot air is +forced underneath it by means of a blower. Meanwhile it is worked over +by men with rakes, and soon dries. When thoroughly dry, it is raked up +and taken to the storeroom, where it is dumped into bins. Here it +usually remains open for inspection and sampling till it is sold, when +it is bagged. The bags of wool ultimately find their way to the woolen +mill or sampling house. Sometimes the fleece will retain its fleece +form, but usually it breaks up. The wool contains lime and has to be +specially treated by a scouring process to prevent lime from +absorbing the cleansing substances used for scouring the wool. + +=Delaine Wool= is a variety of fine, long combing wool. + +=Cotty Wool=, or cotts, is wool from sheep that have been exposed to +severe weather and lack of nourishment, and for these reasons have +failed to throw off the yolk necessary to feed the wool. As a result +it becomes matted or felted together, and is hard and brittle and +almost worthless. + +=Wool Sorter.= The sorter begins by placing the fleece upon his board +or table, always arranging it so that he faces the north, as this +gives the most constant light and no glare of the sun. The fleece thus +spread out shows a definite dividing line through the center. The +sorter parts the two halves and proceeds to analyze their different +qualities. The number of sorts is determined by the requirements of +the manufacturer who, in purchasing his wool, buys those grades that +will produce the greatest bulk of the qualities for present use, and +that leave in stock the smallest number of sorts and least weight for +which he has no immediate use. The sorter then removes all extraneous +matter adhering to the fleece, such as straw, twigs, and seeds, and +cuts off the hard lumps of earth, tar, or paint, which, if not removed +at this time, will dissolve in the scouring process and stain the +wool. With these preliminaries finished, he proceeds to cast out the +locks, according to quality, into baskets or skeps provided for that +purpose. After skirting or taking off the outside edges of the fleece, +usually known as brokes, and the legs and tail, known as breech, he +separates the other portions from the better qualities. + +[Illustration: SORTED WOOL IN PILES READY TO BE TRANSPORTED TO THE +DEGREASING PLANT] + +Picklock, prime, choice, super, head, downrights, seconds, breech, +etc., are some of the terms used. Picklock comprises the choicest +qualities; prime is similar to picklock, but slightly inferior; choice +is true staple, but not as fine in fiber; super is similar to choice, +but as a rule not as valuable; head includes the inferior sorts from +this part of the sheep; downrights come from the lower parts of the +sides; seconds consist of the best wool clipped from the throat and +breast; breech, the short, coarse fibers obtained from the skirting +and edgings of the fleece. + +In the worsted trade different names are used. The terms generally +adopted are: blue, from the neck; fine, from the shoulders; neat, from +the middle of the sides and back; brown-drawings, from the haunches; +breech, from the tail and hind legs; cowtail, when the breech is very +strong; brokes, from the lower part of the front legs and belly, which +are classed as super, middle, and common. + +Fine, short wools are sorted according to the number of counts of yarn +they are expected to spin, as 48's, 60's, 70's, and so on. Thus we see +there are different methods of indicating qualities in different +districts, and also of indicating differences of qualities between the +woolen and worsted branches of the trade. + +It may be noted that the quality of the wool varies in the same way as +the quality of the flesh. The shoulder is finest in grain and most +delicate, so the wool is finer in fiber. There is more wear and tear +for the sheep at its haunches than at its shoulders, hence the wool is +longer and stronger; about the neck the wool is short, to prevent the +sheep from being weighted down while eating, etc.; the wool on the +back becomes rough and thin, being most exposed to the rain. From the +foregoing it will be readily seen that there is necessity for careful +sorting, in order to insure obtaining an even running yarn, and +subsequently a uniform quality of fabrics. + +=Wool Washing.= Fleece wool as it comes into the market is either in +the "grease," that is, unwashed and with all the dirt which gathers on +the surface of the greasy wool; or it is received as washed wool, the +washing being done as a preliminary step to the sheep shearing. Wool, +unlike cotton, cannot be worked into yarn without being thoroughly +cleansed of its impurities. These impurities consist of greasy and +sweaty secretions, of the nature of a lubricant to the fiber. Combined +with dirt, sand, etc., which adhere to the wool, these secretions form +an encrusting compound, known as yolk, which acts as a natural +preservative to the wool, keeping it soft and supple. This compound, +with other extraneous matter, must be removed before the wool is in a +workable condition. The amount of yolk varies, the greatest amount +being found in fine, short wools from the warm climates. In +long-staple wool the amount of yolk is comparatively small. + +[Illustration: WASHING ROOM] + +Various methods of removing these impurities have been tried; one is +the use of absorbent substances, such as fossil meal, alumina, etc., +to withdraw the greasy matter, so that the remaining impurities can be +easily removed by washing. In other methods, naphtha or similar +solvent liquids are used to dissolve the wool fats. This is followed +by washing in tepid water to dissolve the potash salts, leaving the +dirt to fall away when the other substances are no longer present. To +work this method with safety requires a costly and intricate plant +with skilled supervision. The method which is practically in universal +use is washing the wool in alkaline solutions, properties of which +combine with and reduce the impurities to a lathery emulsion which is +easily washed off from the wool. + +Great stress is laid upon the necessity of care in the washing +process, as the luster may be destroyed and a brownish-yellow tint +given to the wool, the spinning properties very seriously injured, the +softness destroyed, or the fiber dissolved. Some wools are easy to +wash, requiring little soap and a reasonable temperature; other wools +are cleansed with great difficulty. A note, therefore, should be made +of any particular brand or class of wool requiring special attention, +to serve as a guide in the treatment of future lots. The danger lies +in using unsuitable agents,--hard water, excessive temperatures, +strong reagents, etc. + +Caustic alkalies have a most destructive effect on wool as they eat +into it and destroy its vitality. Carbonate alkalies are less severe. +Whatever cleansing substances are used, it is essential that they +should be free from anything that is likely to injure the wool--that +they remove the impurities and still preserve all the qualities in the +wool. If the washing is properly performed the alkaline portion of the +yolk is removed, leaving only the colorless animal oil in the fiber. +If the work is not thoroughly done the wool passes as "unmerchantable +washed." "Tub washed" is the term applied to fleeces which are broken +up and washed more or less by hand. Scoured wool is tub washed with +warm water and soap, and then thoroughly rinsed in cold water until +nothing remains but the clean fiber. + +[Illustration: DEGREASING PLANT--REMOVING GREASE FROM WOOL] + +An improved method of washing wool by hand is to have a series of +tanks with pressing rollers attached to each tank: the wool is +agitated by means of forks, and then passed to the pressing rollers +and into each tank in succession. The tanks are usually five in +number, and so arranged that the liquor can be run from the upper to +the lower tank. Upon leaving the pressing rollers the excess of water +is driven off in a hydro extractor[11] and the wool is beaten into a +light, fluffy condition by means of a wooden fan or beater. + +=Wool Drying.= The process of drying wool is not intended to be +carried to such an extent that the wool will be in an absolutely dry +state, for in such a condition it would be lusterless, brittle, and +discolored. It is the nature of wool to retain a certain amount of +moisture since it is hygroscopic, and to remove it entirely would +result in partial disintegration of the fibers. Buyers and sellers +have a recognized standard of moisture, 16 per cent. If, on the other +hand, it is left too wet, the fibers will not stand the pulling strain +in the succeeding operations, and if not broken, they are so unduly +stretched that they have lost their elasticity. + +The theory which underlies the drying process is that dry air is +capable of absorbing moisture, hence by circulating currents of dry +air in and around wet wool, the absorbing power of the air draws off +the moisture. For continuous drying free circulation is a necessity, +as otherwise the air would soon become saturated and incapable of +taking up more moisture. Warming the air increases its capacity to +absorb moisture; thus a higher temperature is capable of drying the +wool much quicker than the same volume of air would at a low +temperature. A free circulation of air at 75 to 100 degrees F., evenly +distributed, and with ample provision for the escape of the saturated +air, is essential for good work. + +=Oiling.= After being scoured wool generally has to be oiled before it +is ready for the processes of spinning, blending, etc. As delivered +from the drying apparatus, the wool is bright and clean, but somewhat +harsh and wiry to the touch, owing to the removal of the yolk which is +its natural lubricant. To render it soft and elastic, and to improve +its spinning qualities, the fiber is sprinkled with lard oil or olive +oil. As the oil is a costly item, it is of consequence that it be +equally distributed and used economically. To attain this end various +forms of oiling apparatus have been invented, which sprinkle the oil +in a fine spray over the wool, which is carried under the sprinkler by +an endless cloth. + +=Burring and Carbonizing.= After wool has been washed and scoured it +frequently happens that it cannot be advanced to the succeeding +operations of manufacture because it is mixed with burs, seeds, +leaves, slivers, etc., which are picked up by the sheep in the +pasture. These vegetable impurities injure the spinning qualities of +the stock, for if a bur or other foreign substance becomes fastened in +the strand of yarn while it is being spun, it either causes the thread +to break or renders it bunchy and uneven. For removing burs, etc., +from the wool two methods are pursued: the one purely mechanical, the +other chemical, and known respectively as burring and carbonizing. + +=Bur Picker.= For the mechanical removing of burs a machine called the +bur picker is employed. In this machine the wool is first spread out +into a thin lap or sheet; then light wooden blades, rotating rapidly, +beat upon every part of the sheet and break the burs into pieces. The +pieces fall down into the dust box or upon a grating beneath the +machine, and are ejected together with a good deal of the wool +adhering to them. Often the machine fails to beat out fine pieces and +these are scattered through the stock. + +=Process of Carbonizing.= For the complete removal of all foreign +vegetable substances from wool the most effective process is +carbonizing, in which the burs, etc., are burned out by means of acid +and a high degree of heat. The method of procedure is as follows: The +wool to be treated is immersed in a solution of sulphuric or +hydrochloric acid for about twelve hours, the acid bath being placed +in cement cisterns or in large lead-lined tubs and not made strong +enough to injure the fiber of the wool. During the immersion the stock +is frequently stirred. Next, the wool is dried and then placed in an +enclosed chamber and subjected to a high temperature (75 degrees C.). +The result of this process is that all the vegetable matter contained +in the wool is "carbonized" or burned to a crisp, and on being +slightly beaten or shaken readily turns to dust. This dust is removed +from the wool by various simple processes. The carbonizing process was +first introduced in 1875, though it made but slight headway against +the old burring method until after 1880. + +=Blending.= Pure wool of but one quality is not often used in the +production of woven fabrics, so, before the raw material is ready for +spinning into yarn, or for other processes by which it is worked into +useful forms, it is blended. Wools are blended for many reasons (among +which cheapness figures prominently), the added materials consisting +usually of shoddy, mungo, or extract fibers. Ordinarily, however, +blending has for its object the securing of a desired quality or +weight of cloth. The question of color, as well as quality, also +determines blending operations, natural colored wools being frequently +intermixed to obtain particular shades for dress goods, tweeds, +knitting yarns, etc. Stock dyed wools are also blended for the +production of mixed colors, as browns, grays, Oxfords, etc. There is +practically no limit to the variety of shades and tints obtainable by +mixing two or more colors of wool together. The various quantities of +wool to be blended are spread out in due proportion in the form of +thin layers, one on top of the other, and then passed through a +machine called the teaser. The teaser consists of a combination of +large and small rollers, thickly studded with small pins, which open +the wool, pull it apart, and thoroughly intermix it. A blast of air +constantly plays upon the wool in the teaser and aids the spikes and +pins in opening out the fibers. The material is subjected to this +operation several times and is finally delivered in a soft, fleecy +condition, ready to be spun into yarn. + + +FOOTNOTES: + +[10] Skins. + +[11] A wire cage enclosed in a metallic shell which revolves at a high +speed causing sixty or seventy per cent of the moisture to be removed. + + + + +CHAPTER III + +WOOL SUBSTITUTES AND WASTE PRODUCTS + + +=Remanufactured= wool substitutes are extensively used in the +manufacture of woolen and worsted goods. There is no need for the +prejudice that is sometimes met regarding these reclaimed materials, +for by their use millions of people are warmly and cheaply clothed. If +the immense quantity of these materials were wasted, countless persons +would be unable to afford proper clothing, as it is difficult to +estimate what the price of wool would be; and it is also doubtful if a +sufficient quantity could be produced to supply the need. In almost +all instances the use of wool substitutes is for the special purpose +of producing cloths at a much lower price. + +The cloths made from waste products, such as noils, are not much +inferior in quality to those produced from the wool from which the +noils are obtained; but the great majority of cloths made from other +waste products are much inferior. The following are the most important +substitutes: noils, shoddy, mungo, extract-wool, and flocks. + +=Noils= are the rejected fibers from the process of combing the +different wools and hairs; thus, wool noils are from the sheep, mohair +noils from the Angora goat, and alpaca noils from the Peruvian sheep. + +Noils are divided into classes, namely, long-wool noils, short or +fine-wool noils, mohair noils, and alpaca noils. They are all obtained +in the process of combing, that is, the process which separates the +long from the short fibers; the former are known as the "top," and are +used in worsted and in the production of mohair and alpaca yarns; +while the latter are used to advantage in the production of many +different kinds of woolen fabrics. With the exception of length, noils +are practically of the same quality as the tops from which they are +taken. + +Long-wool noils are from the combings of such wools as Leicester and +similar wools. These noils, like the wool from which they are +obtained, are much coarser in quality and fiber than the short-wool +noils. Occasionally, when strength is required in the fabric, these +noils are used, and they are also mixed with short-wool noils. Many of +the cheviot fabrics are made exclusively of these noils. They are also +mixed with shoddy and cotton in the production of dark-colored +fabrics, and in medium and low-priced goods requiring a fibrous +appearance they are extremely useful. + +Short or fine-wool noils are the most valuable, and are obtained from +combing Australian and other fine wools. The number and variety of +uses to which they are put are innumerable. They are used to advantage +in the plain and fancy woolen trade, in the manufacture of shawls and +plain woolens of a soft nature, and are also suitable for mixing with +cotton in the production of twist threads. + +Mohair and alpaca noils are obtained by the combing of these +materials. They are lacking in felting properties, but are lustrous +and possess strength, and are most valuable in the manufacture of +fabrics where strength and luster are required. These noils are used +in the production of yarns for Kidderminster carpets, as yarns for +these carpets must possess strength, brightness, and thickness of +fiber. They are also used in combination with shoddy and cotton to +produce weft or filling yarns for a lower quality of goods. + +=Shoddy= and =Mungo= are in reality wool products, or wool fiber which +has previously passed through the processes of manufacture whereby its +physical structure has been considerably mutilated. These were first +produced about sixty years ago. Shoddy is higher in value than mungo. +The value and quality of the waste or rags from which it is made +determine the quality or value of the material. Shoddy is derived from +waste or rags of pure unmilled woolens, such as flannels, wraps, +stockings, and all kinds of soft goods. + +=Mungo= is made from rags of hard or milled character and is much +shorter in fiber than shoddy. Its length, varying from one-quarter to +three-quarters of an inch, can be regulated by the treatment the rags +receive, and by the proper setting of the rollers in the grinding +machine. Both shoddy and mungo may be divided into classes. Mungo is +divided into two classes, namely, new and old mungo. New mungo is made +from rags chiefly composed of tailor's clippings, unused pattern-room +clippings, etc. Old mungo is made from cast-off garments, etc. By a +careful selection of the rags previous to grinding, it is possible to +make a large number of qualities, and a great variety of colors and +shades without dyeing. Owing to their cheapness shoddy and mungo are +used in cloths of low and medium qualities. Shoddies are utilized in +fabrics of the cheviot class and in the production of backing yarns. +Mungoes of the best quality are used in the low fancy tweed trade, in +both warp and weft, but chiefly in union and backed fabrics. + +=Method of Producing Shoddy and Mungo.= Before the fibrous mungo is +obtained, the rags have to pass through the following necessary +preliminary operations: + +_A. Dusting._ This is carried on in a shaking machine, which consists +of a cylinder possessing long and strong spikes, which are enclosed, +having underneath a grating to allow the dust to pass through. The +dust is then driven by a fan into a receptacle provided for that +purpose. + +_B. Sorting._ All rags, both old and new, must be sorted, and +considerable care must be exercised in this operation, as on this work +alone depends the obtaining of different qualities and shades, as well +as the securing of the production of a regular and uniform product. + +_C. Seaming._ This is only necessary with the rags procured from +garments. It is simply removing the cotton threads from the seams, and +any metallic or hard substances from the rags. + +_D. Oiling._ The rags are oiled to soften them and make them more +pliable, and thus to facilitate the grinding. + +_E. Grinding._ This is the principal operation, and the rags are made +fibrous in this process. The machine by which this is effected is made +up of the following parts: feed apron, fluted rollers, swift, and a +funnel for conveying the material out of the machine. The principal +features of the machine are the swift and its speed. The swift is +enclosed in a framework, and is about forty-two inches in diameter and +eighteen inches wide, thus possessing a surface area of 2,376 square +inches, containing from 12,000 to 14,000 fine strong iron spikes. The +speed of the swift may be from 600 to 800 revolutions per minute. The +rags are fed by placing them on the traveling feed apron, and are thus +conveyed to the fluted rollers. As they emerge from the rollers they +are presented to the swift, and by strong iron teeth, moving with +exceedingly high surface velocity, they are torn thread from thread +and fiber from fiber. The fluted rollers run very slowly, and the rags +are held while the swift carries out this operation. By means of the +strong current of air created by the high speed of the swift, the +mungo is expelled from the machine through the funnel into a specially +arranged receptacle. If by any chance the machine should be +overcharged, that is, if too many rags are passing through the +rollers, the top fluted roller is raised up, and the rags are simply +carried, or thrown by the swift, over into a box on the opposite side +of the machine without being subjected to the tearing process. The top +roller is weighted by levers with weights attached to keep it in +position, thus bringing downward pressure to bear upon it, as it is +driven simply by friction. By the adjustment of the feed rollers in +relation to the swift, the length of the fiber may be varied to a +small degree. + +=Extract Wool.= This is obtained from union cloths, that is, from +cloths having a wool weft and warp of cotton, etc., also from cloths +having the same material for warp, but possessing a woolen or mungo +warp or filling, etc. It is the wool fiber that is required. Therefore +the vegetable matter (cotton) must be extracted from it by the process +of carbonizing. To effect this, the tissue or rags are steeped in a +solution of sulphuric acid and water and then subjected to heat in an +enclosed room. The water is evaporated, leaving the acid in a +concentrated form, which acts upon the cotton, converting it into +powder. The powder readily becomes separated, and thus the cotton is +eliminated. The material that is left is well washed to remove all +acid, dried, and then passed through a miniature carder, to impart to +it the appearance of a woolly and a softer fabric. + +=Flocks.= These are of three kinds, and are waste products of the +milling, cropping, and raising operations. The most valuable are those +derived from the fulling mill, being clean and of a bright color. They +are chiefly used by sail spinners, and in the manufacture of low grade +cloths of a cheviot class. White flocks are suitable for blending with +wool, and as a rule command a fair price. Raising flocks are those +obtained from the dressing or raising gigs, and are applied to +purposes similar to those for which fulling flocks are used. Cutting +or cropping flocks are the short fibers which are removed from the +cloths in this operation. They are practically of no value to the +textile manufacturer, being unfit for yarn production, but are used +chiefly by wall-paper manufacturers in producing "flock-papers," which +are papers with raised figures resembling cloth, made of poor wool, +and attached with a gluey varnish. + +[Illustration: CARD ROOM + + 1. Automatic Feed. + 2. Bur Guards. + 3. Bur Tray. + 4. 1st Top Divider. + 5. 2d Top Divider. + 6. Workers. + 7. Strippers. + 8. Doffer Cylinder. + 9. Main Cylinders. + 10. Main Card Drive on 2d Main Cylinder Shaft. + 11. 1st Lickerin. + 12. 2d Lickerin. + 13. 3d Lickerin. + 14. 4th Lickerin. + 15. Fancy Hood.] + + + + +CHAPTER IV + +WORSTED YARNS + + +=Carding.= After the wool is washed it undergoes a number of +operations before it is finished into worsted or woolen yarn.[12] The +first step in the manufacturing of worsted yarn is to pass the washed +wool through a worsted card which consists of a number of cylinders +covered with fine wire teeth mounted on a frame. The effect of these +cylinders on the wool is to disengage the wool fibers, make them +straight, and form a "sliver" or strand. It is now ready for the +combing machine. + +=Combing.= The process of combing consists of subjecting the card +sliver to the operations of the automatic wool comber, which +straightens the fibers and removes all short and tufted pieces of +wool. Combing is a guarantee that every fiber of the wool lies +perfectly straight, and that all fibers follow one after the other in +regular order. + +=Comb.= A comb is a complicated machine. The principal feature is a +large metal ring with rows of fine steel pins (pin circles), which is +made to revolve horizontally within the machine. By various devices +the wool is fed into the teeth of the ring in the form of tufts. The +fibers of the tufts by an intricate process are separated into long +and short lengths, and a set of rollers draws each out separately and +winds it into a continuous strand called "tops." On leaving the +comber, the wool is free from short fibers, specks, and foreign +substances, and presents a fine, flowing, and lustrous appearance. The +short combed-out wool is called noils, and is used in making carpet +yarns, ground up into shoddy stock, or utilized in spinning fancy +yarns. + +=Worsted Tops.= American textile manufacturers are finding it +advantageous to have their combing done by those who make the work a +specialty rather than to do it themselves. In the manufacture of tops +all varieties of combing wools are used: Australian, Merino, and +Crossbred wools, South American Merino and Crossbred wools, Cape +Merino wools, Merino and Crossbred wools grown in the United States, +the lustrous wools of pure English blood, Mohair from Asiatic Turkey, +and Alpaca from the Andes. Tops are sold to worsted spinneries.[13] +Many mills or worsted spinneries send their wools, either sorted or +unsorted as they may desire, to a combing mill, where the wool is put +into top at a lower price than that at which most spinneries can do +their own combing. By means of the naphtha process a larger amount of +top from a given amount of wool can be secured than by any other +process, and in addition, a top in better condition for drawing and +spinning. + +[Illustration: COMB ROOM + + 1. Driving pulley on horizontal shaft (2). + 3. Boxes containing bevel gears. + 4. Pillars. + 5. Driving pulley for dabbing motion. + 6. Boxes containing dabbing-brush mechanism. + 7. Dabbing brushes. + 8. Star or stroker wheels. + 9. Large circle containing rows of pins. + 10. Drawing-off apron and rollers for large circle. + 11. Brass boxes or conductors. + 12. Guides for comb ball ends. + 13. Comb balls (4 ends each). + 14. Fluted wooden rollers on which comb balls rest. + 15. Comb leg (4 in number). + 16. Foundation plate.] + +In a strand of combed wool, called top, no single fiber lies across +the strand; all lie in the direction of the length. This order is +preserved until the fibers have been converted into yarn, which is +accomplished by passing through "gill boxes." These gill boxes are +machines with bars of iron having upon their surface two rows of +minute steel pins, by this means kept perfectly straight. The bars on +which they are placed are worked on screws between two sets of +rollers. The wool enters between the first set of rollers, and, as it +passes through, is caught by one of these gills that is raised up for +the purpose, being succeeded by others as the rollers revolve. These +gills are moved forward on screws in the direction of the other set of +rollers, and the pins in the gills always keep the fiber perfectly +straight. The second set of rollers is termed the draught rollers, +since by them the wool, after passing through the front rollers, is +drawn out and reduced in thickness. This is accomplished because the +second rollers revolve at a higher rate of speed than the first +rollers, the speed being regulated according to the length of the +wool, and the thickness of the yarn to be produced. These gills are +used in the production of worsted yarn until the size of the rope of +wool has been so reduced and twisted that there is no chance of any +fiber getting crossed or out of the order of straightness. A worsted +yarn is, consequently, a straight yarn, or a yarn produced from +perfectly straight fibers. + +[Illustration: GILLING + + 1. Cans containing Comb Ends or Sliver. + 2. Balling Head. + 3. Stock from Balling Head No. 2. + 4. Screws for applying pressure to Back Rollers. + 5. Screws for applying pressure to Front Rollers. + 6. Faller Screws situated between No. 4 and No. 5. + 7. Guard for covering gears which drive Back Rollers. + 8. Guard covering gears which drive Balling Head. + 9. Balling Head.] + +The combing of wool may be dispensed with in some cases, although +such a yarn is not in common use. When combing is dispensed with, the +gills, in connection with the draught of the rollers, make the fibers +straight, and produce a worsted yarn, although such a yarn has a +tendency to be uneven and knotty. + +Before the wool can be spun it must be made into roving of a suitable +thickness. This is done by passing it, after being combed, through a +series of operations termed drawing, whose functions are to produce a +gradual reduction in thickness at each stage. Although the number of +machines varies according to the kind of wool to be treated, still the +same principle applies to all. + +=Spinning.= The process of spinning is the last in the formation of +yarn or thread, the subsequent operations having for their object the +strengthening of the yarn by combining two or more strands and +afterward arranging them for weaving or for the purpose for which the +yarn is required. It is also the last time that the fibers are +mechanically drawn over each other or drafted, and this is invariably +done from a single roving. The humidity and temperature of the +spinning room must be adjusted to conditions. Each spinner is provided +with a wet and dry thermometer so that the best temperature can be +ascertained. The most suitable heat and humidity can only be obtained +by comparison and observation. A dry and warm atmosphere causes the +wool to become charged with electricity and then the fibers repel each +other. + +[Illustration: WORSTED SPINNING. "BRADFORD SYSTEM" + + 1. Bobbins containing Worsted Yarn. + 2. Conical shape caps placed on top of spindles. + 3. Tin Wings fastened to Eyeboard. + 4. Eyeboard containing pot eyes, through which yarn passes to the bobbin. + 5. Scratch fluted front rollers. + 6. Leather covered Pressing Rollers for No. 5 Rollers. + 7. Smooth metal Pressing Rollers for Back Rollers. + 8. Large Front Roller Gear. + 9. Pulley for driving Twist gear. + 10. Spools of Roving held by a series of pegs. + 11. Spindle bands. + 12. Sifter plate or rail.] + +Worsted yarn is spun by two different methods known respectively as +the Bradford or English system and the French system. The difference +in these systems of spinning worsteds lies principally in the drawing +and spinning processes, a radically different class of machinery being +used for each. The combing process is practically the same in both +cases, but the wool is combed dry for the French system, and by the +English method the stock is thoroughly oiled before being combed. The +result of the English method is the production of a smooth level yarn +in which the fibers lie nearly parallel to each other. The yarn made +according to the French system is somewhat fuzzier and more woolly. On +account of the absence of oil, the shrinkage of French spun worsted is +considerably less than that made by the Bradford system. + +=Characteristics of Worsted Yarn.= The unique structure of worsted +yarn makes it invaluable in the production of textile fabrics in which +luster and uniformity of surface are the chief characteristics. The +methods by which worsted is formed render it capable of sustaining +more tension in proportion to its size than the pure woolen yarn. This +feature, combined with its lustrous quality, gives it a pre-eminent +position in the manufacture of fine coatings, dress goods, etc. The +method of arranging the fibers in the formation of a woolen yarn is +such as to produce a strand with a somewhat indefinite and fibrous +surface, which destroys to a large degree the clearness of the pattern +effect in the woven piece. In the construction of worsted yarn the +fibers are arranged in a parallel relationship to each other, +resulting in the production of a smooth, hard yarn having a +well-defined surface; hence weave-ornamentation of a decided or marked +type is possible by its use. There is, in a word, more scope for +pattern effects, since the level and regular structure of the yarn +imparts a distinction to every part of a woven design. From this +peculiarity arises the great variety of effects seen in the worsted +dress fabrics, coatings, trouserings, etc., both in colored patterns +and in fabrics of one shade throughout. + +[Illustration: SPOOL ROOM + + 1. Jack Spooler frame. + 2. Drum upon which Jack Spool rests. + 3. Jack Spool. + 4. Guides for spool ends. + 5. Spools containing yarn. + 6. Pressers which rest on spools to prevent slack ends. + 7. Spool creel.] + +[Illustration: FRENCH SPINNING + + 1. Balling heads. + 2. Bobbins upon which stock is wound. + 3. Rub or condenser aprons. + 4. Gearing for driving rub motion. + 5. Shipper rod and handles. + 6. Bobbins held in place in creel by skewers. + 7. Weights with system of levers for applying pressure to rollers.] + +Worsted yarn can be made of pure wool; and as a rule, the wool used in +the English system is of fairly good length and uniform staple, for if +otherwise it is only with difficulty that the yarn can be spun +straight. Shorter wool can be combed and spun under the French +system, and this is the reason why the French system of spinning is +being introduced. On the other hand, in the spinning of woolen yarns +great length of staple is not essential, for the machinery employed +will work the small fibers. + +=Uses of Worsted Yarn.= Worsted yarn may be used in any of the +following fabrics: + +1. Combed wool yarn for ornamental needlework and knitting, as Berlin, +Zephyr, and Saxony wools. + +2. Cloth made from combed wool not classified according to material. + + _a._ Fabrics of all wool--serge, bunting, rep, dress + goods, with weave effects. + + _b._ Wool and Cotton--union goods, serge linings, + lathing. + + _c._ Wool and Silk--rich poplin, pongee, henrietta, + bombazine. + + _d._ Alpaca and Mohair--alpaca, mohair dress goods, + lusters, braids, laces. + +=Counts.= Yarn is measured by a system of "counts"--the number of +yards of yarn to the pound. The counts of worsted yarn are based on +the number of hanks in one pound, each hank containing 560 yards. Thus +No. 30 worsted yarn consists of 30 hanks of 560 yards each, or 16,800 +yards to the pound. + + +FOOTNOTES: + +[12] The distinct difference between worsted and woolen yarns is that +worsted yarn is made of fibers that are parallel, while the fibers of +woolen yarn run in all directions. The worsted yarn is stronger. + +[13] Mills that manufacture worsted yarn. + + + + +CHAPTER V + +WOOLEN YARN + + +In manufacturing worsted yarn every necessary operation is performed +to arrange the wool fibers so that they will lie smoothly and parallel +to each other. In the case of woolen yarn every operation is performed +so as to have the fibers lie in every direction and to cross and +overlap each other. + +To produce yarn of the woolen type a set of machinery entirely +different from that used in worsted manufacture is necessary. The wool +is carded, but no attempt is made to get the fibers parallel. The +reduction in thickness of the sliver is not brought about upon the +so-called drawing frame, but by a mule frame where the drawing and +twisting are done at the same operation. As neither combs nor gills +are employed, there is not the same smooth, level yarn, but one which +possesses a fringe-like covering or fuzzy appearance that makes the +woolen yarn so valuable. + +The operation is as follows: + +=Carding.= After washing the material for woolen yarn, it is passed +through three carding processes, and from the last of them is taken +direct to the spinning frame to be made into yarn. The object of +woolen carding is different from carding in any other textile +manufacture. + +In most processes of carding the fibers are subjected to a "combing" +principle, and the aim is to lay the fibers parallel. Woolen carding +aims to open the raw wool fiber, and put it in a perfectly loose +condition, without leaning toward any definite arrangement. + +The carding machines are called, respectively, first, second, and +third breaker. Each machine consists of a complicated series of +card-covered cylinders of different sizes, running at different rates +of speed--sometimes in the same and sometimes in an opposite +direction. These rollers take the wool from one another in regular +order until it is finally delivered from the third breaker in a soft, +fluffy rope or roll called a sliver. This sliver is wound on a bobbin, +and taken from the card to the mule spinning frame. + +The sliver on the bobbins from the card is taken to the mule spinning +frame where it is passed through rolls, and the sliver attenuated by +means of a traveling carriage. + +=Count.= In the case of woolen yarn there are numerous systems for +denoting the count, varying with the locality in which it is spun and +the character of the product. In the United States there are two +systems employed, but the one in most general use is known as +"American run counts." This is based on the number of "runs," each +containing 1,600 yards to the pound. Thus, a yarn running 8,000 yards +to the pound is called a 5 "run" yarn, a yarn with 5,200 yards to the +pound is equal to a 3-1/4 "run." + +In the vicinity of Philadelphia woolen yarn is based on the "cut," +each cut consisting of 300 yards, and the count is the number of cuts +in a pound. Thus, No. 30 cut yarn consists of 9,000 yards to the +pound. No. 15 contains 4,500 yards to the pound. + +Woolen yarn is suitable for cloths in which the colorings are blended +and the fibers napped, as exemplified in tweed, cheviot, doeskin, +broadcloth, beaver, frieze, chinchilla, blanket, and flannel. + + + + +CHAPTER VI + +WEAVING + + +=Preparatory to Weaving.= Yarn is wound on bobbins on the ring or mule +spinning frame. These bobbins are transferred to a machine called a +spooler where the yarn is re-wound on a spool preparatory to making +the warp. + +A warp is formed by obtaining a definite number of threads (called +ends), usually in a precisely designed order of given length, and +allowing the ends to wind over a cylinder called a beam. In order to +do this it is necessary to have spools placed in a definite position +in a frame called a creel. + +Before the warp can be placed in the loom so as to weave or interlace +it with filling it must be sized. This is necessary for all single +twist warp yarns. Its primary object is to increase the strength and +smoothness of the thread, thus enabling it to withstand the strain and +friction due to the weaving operation. Other objects of sizing are the +increase of weight and bulk of the thread and the improvement and feel +of the cloth. The warp is usually sized by passing it over a roller +and through a bath of a starch mixture. The machine for sizing is +called a slasher. The warp is now ready to have the ends drawn in and +placed in the loom. + +=Weaving.= Every woven piece of cloth is made up of two distinct +systems of threads, known as the warp and filling (weft), which are +interlaced with each other to form a fabric. The warp threads run +lengthways of the piece of cloth, and the filling runs across from +side to side. The manner in which the warp and filling threads +interlace with each other is known as the weave. When the word "end" +is used in connection with weaving it always signifies the warp +thread, while each filling thread is called a pick. The fineness of +the cloth is always expressed as so many picks and ends to the inch. +The fabrics produced by weaving are named by the manufacturers or +merchants who introduce them. Old fabrics are constantly appearing +under new names, usually with some slight modification to suit the +public taste. + +=Weaving Processes.= In order to understand the different kinds of +weaves it is necessary to know, or at least to understand, the process +of forming cloth, called weaving. This is done in a machine called a +loom. The principal parts of a loom are the frame, the warp-beam, the +cloth-roll, the heddles, and their mounting, the reed. The warp-beam +is a wooden cylinder back of the loom on which the warp is wound. The +threads of the warp extend in parallel order from the warp-beam to the +front of the loom, and are attached to the cloth-roll. Each thread or +group of threads of the warp passes through an opening (eye) of a +heddle. The warp threads are separated by the heddles into two or more +groups, each controlled and automatically drawn up and down by the +motion of the heddles. In the case of small patterns the movement of +the heddles is controlled by "cams" which move up the heddles by means +of a frame called a harness; in larger patterns the heddles are +controlled by harness cords attached to a Jacquard machine. Every time +the harness (the heddles) moves up or down, an opening (shed) is made +between the threads of warp, through which the shuttle is thrown. + +[Illustration: A SIMPLE HAND-LOOM + +Showing frame, warp beam, cloth-roll, heddles, and reed] + +The filling thread is wound on a bobbin which is fastened in the +shuttle and which permits the yarn to unwind as it passes to and fro. +As fast as each filling thread is interlaced with warp it is pressed +close to the previous one by means of a reed which advances toward and +recedes from the cloth after each passage of the shuttle. This is done +to make the cloth firm. There are various movements on the loom for +controlling the tension of the warp, for drawing forward or taking up +the cloth as it is produced, and for stopping the loom in the case of +breakage of the warp thread or the running out of the filling thread. + +Weaving may be performed by hand in hand-looms or by steam-power in +power-looms, but the arrangements for both are to a certain extent the +same. A great number of different kinds of power-looms are +manufactured for producing the various classes of textiles in use at +the present time. These looms are distinguished by the name of the +material which they are designed to weave, as the ribbon-loom, +blanket-loom, burlaps- and sacking-loom, plush-loom, double-cloth +loom, rug-loom, fancy cotton-loom, silk-loom, worsted-loom, etc. + +Weaving is distinct from knitting, netting, looping, and braiding, +which are operations depending on the interlacing of a single thread, +or single set of threads, while weaving is done with two distinct and +separate sets of threads. + +[Illustration: MAIN WEAVE ROOM + + 1. Warp beam containing warp. + 2. Lease Rods. + 3. Harnesses. + 4. Dobby Head motion to lift harnesses. + 5. Jacquard Head motion. + 6. Cards containing design--working in connection with Jacquard Head + motion. + 7. Whip Roll.] + +=Classes of Weave.= The character of the weave offers the best basis +for classification of woven goods. Nearly all the varieties of cloth +may be classified from the following weaves: + + (1) Plain-weaving, + (2) Twill-weaving, + (3) Satin-weaving, + (4) Figure-weaving, + (5) Double-cloth-weaving, + (6) Pile-weaving, + (7) Gauze-weaving, + (8) Lappet-weaving. + +=Plain or Homespun Weave.= Plain cloth is the simplest cloth that can +be woven. In this weave one series of threads (filling) crosses +another series (warp) at right angles, passing over one and under one +in regular order, thus forming a simple interlacement of the threads. +This combination makes a strong and firm cloth, but does not give a +close or a heavy fabric, as the threads do not lie as close and +compact as they do in other weaves. In plain cloth, if not fulled or +shrunk in the finish, the result is a fabric perforated with large or +small openings according to the size or twist of yarn used. If heavy +or coarse threads are used the perforations will be large; if finer +threads, the perforations will be smaller. + +This weave is used in the production of sheeting, muslin, lawn, +gingham, broadcloth, taffeta, etc. In plain weaving it is possible to +produce stripes by the use of bands of colored warp, and checks where +both warp and weft are parti-colored. This weave is commonly used when +the cloth is intended to be ornamented with printed patterns. In +weaving cloth of only one color but one shuttle is used, while for the +production of checks, plaids, etc., two or more shuttles are required. + +[Illustration: GIRL DRAWING EACH THREAD OF WARP THROUGH THE REED AND +HARNESS READY TO BE PLACED ON LOOM + + A, warp beam. B, warp. C, harness frame] + +=Twill Weave.= A twill weave has diagonal lines across the cloth. In +this class of weaves the filling yarn or threads pass over 1 and under +2, or over 1 and under 3, 4, 5, or 6, or over 2 or 3 and under 1, 2, +3, or 4, or over 4 and under 4, 3, 6, etc. Each filling thread does +not pass under and over the same set of warp threads, as this would +not give the desired interlacings. Instead the order of interlacing +moves one thread to the right or left with each filling thread that is +woven. If there are the same number of threads to an inch in warp and +filling, twill lines will form an angle of 45 degrees; if the warps +are closer together than the filling, the angle will be steeper; if +the filling threads are closer together the lines will approach more +nearly the horizontal. Different effects are obtained in patterns by +variation in the sizes of the yarn and twist, by the use of heavy +threads to form cords, ribs, etc., and by the mixture of vari-colored +materials in the yarn. Often one form of twill-weave is combined with +another to produce a fancy twill-weave. The object of the +twill-weaving is to increase the bulk and strength of a fabric, or to +ornament it. The disposition of the threads permits the introduction +of more material into the cloth, and hence renders it heavier, and of +closer construction than in the case of plain-weaving. + +=Satin Weaves.= The object of a satin weave is to distribute the +interlacings of the warp and filling in such a manner that no trace of +the diagonal (twill) line will be seen on the face of the cloth. In +weaving a satin design the filling thread is made to pass under 1 and +over 4, 7, 9, 11, or more if a larger plush satin is required. The +raising of the warp end to allow the filling to pass under is done in +such a way as to prevent twill lines from showing in the cloth. The +result is that practically all of the filling is on the face of the +cloth. This is called a filling-face satin weave. A warp-face satin +weave may be produced by reversing the order; in this case practically +all of the warp is brought to the face of the cloth. In this way a +worsted warp and a cotton filling might be woven so that practically +all of the warp would show on the cloth, and give it the appearance of +a worsted fabric. A number of classes of silk goods are made in this +way, with a silk filling covering a cotton warp. + +This weave produces an even, close, smooth surface, capable of +reflecting the light to the best advantage, and having a lustrous +appearance which makes it resemble satin cloth. Satin cloth is made of +silk using a satin weave. + +Satin weaves are used very largely in producing different styles of +cotton and silk fabrics, and are also frequently found in woolen +goods. They are more extensively used in the manufacture of damask and +table-covers than for any other class of goods. Satin stripes are +frequent in madras, shirtings, and fancy dress goods in connection +with plain and figured weaves. + +=Figure Weaving.= To produce complicated and irregular patterns in the +loom a large number of different openings (sheds) must be made in the +warp, and to secure such a large number an attachment is placed on top +of the loom called a Jacquard apparatus. The Jacquard is merely an +apparatus for automatically selecting warp threads, by which each +separate one can be made to move independently of any of the others. +It is provided with weighted strings attached to each of the warp +threads. The weighted strings are controlled by wire needles which are +in turn controlled by perforated cards. Each motion of the loom +changes their position and allows some needles to go through the holes +in the cards, thus drawing up the warp, while others strike the card +and leave the warp down. In this way the perforations of the cards +determine the figure of the patterns. The Jacquard is chiefly used to +produce patterns of great width in which all or most of the threads +in the pattern move independently. For the weaving of elaborate +effects and flowing lines it is practically indispensable. All +elaborate designs are classed under the name of Jacquards. + +=Double Cloth.= Double cloth is a descriptive term applied in weaving +to fabrics produced by combining two single cloths into one. Each one +of these single cloths is constructed with its own systems of warp and +filling, the combination being effected in the loom by interlacing +some of the warp or filling threads of one cloth into the other cloth +at certain intervals, thus fastening them securely together. The +reasons for making double-cloths are many. Sometimes it is done to +reduce the cost of heavy weight fabrics by using cheaper materials for +the cloth forming the back; again it may be to produce double-face +fabric; it allows great freedom for the formation of colored patterns +which may or may not correspond in pattern on both sides; it is the +basis of tubular weaving such as is practised for making pillow cases, +pockets, seamless grain bags, etc.; more frequently, the object is to +increase the bulk or strength of certain kinds of fabrics, such as +heavy overcoatings, cloakings, pile-fabrics, golf-cloth, rich silk, +etc. + +=Pile Weave.= A pile weave is a general term under which are classed +numerous varieties of cloth woven with a pile surface, as plush, +velvet, velveteen, and carpeting of various kinds. Turkish towels are +an excellent illustration of pile weaving. A pile surface is a closely +set, elastic face covering various kinds of woolen, silk, and cotton +fabrics, and consists of threads standing close together, either in +the form of loops or as erect thread-ends sheared off smooth so as to +form a uniform and even surface. In the production of a pile fabric a +third thread is introduced into the weaving and formed into loops +usually by carrying it over the wires laid across the breadth of the +cloth. The wires are afterward drawn out, leaving the loops standing; +the loops may then be cut so as to form a cut pile, as in velvet and +plush, or they may be left in their original form as in Brussels +carpet and Turkish towels. + +=Gauze Weaving.= In gauze weaving all the warp threads are not +parallel to each other, but are made to intertwist more or less among +themselves, thereby favoring the production of light, open fabrics, in +which many ornamental lace-like combinations can be obtained. Two sets +of warp threads are used, one being the ground warp and the other the +"douping," the latter performing the entwining process. Gauze is +especially characterized by its openness and yields the lightest and +strongest fabric with the least material. When gauze is combined with +plain weaving it is styled "leno." Gauze fabrics are designed for +women's summer gowns, flounces, window-curtains, etc. + +=Lappet Weaving.= Lappet weaving, really a form of embroidery, is used +for producing small designs on cloth by means of needles placed in a +sliding-frame, the figures being stitched into the warp. Elaborate +figures are beyond the range of lappet weaving, but there are many +small effects that can be economically produced in this manner, such +as the detached spots in dotted swiss, and narrow and continuous +figures running more or less into stripes. This form of weaving +imitates embroidery and is used mainly on plain and gauze fabrics. + + + + +CHAPTER VII + +DYEING AND FINISHING + + +=Dyeing.= When a fabric or fiber is impregnated with a uniform color +over its whole surface, it is said to be "simply dyed." On the other +hand, if distinct patterns or designs in one or more colors have been +impressed upon a fabric, it is called printing. + +Vegetable dyes were formerly used, but since the coal tar dyes have +been discovered the latter are used entirely. Over fourteen thousand +colors have been produced from coal tar. Different fibers and fabrics +attract dyestuffs with varying degrees of force. Wool and silk attract +better than cotton and linen. + +=Wool Dyeing.= The methods of dyeing wool differ considerably from +those employed for cotton and other vegetable fibers. They may be +divided into three parts: piece dyed, cross dyed, and yarn dyed. + +Piece goods are those woven with yarns in their gray or natural state, +and then cleansed and dyed in the piece to such colors as are +required. They are woven in plain weaves and in a great variety of +twills--in fact, in all styles of weaves--and are also made on the +Jacquard loom. The principal fabrics in this classification are all +wool serges, cheviots, hopsackings, suitings, satines, prunellas, +whipcords, melroses, Venetian broadcloths, zibelines, rainproof +cloths; nun's veiling, canvases, grenadines, albatrosses, crêpes, and +French flannels; silk warp Henriettas, voiles, and sublimes. Whenever +it is possible, it is better to dye textile fabrics in the form of +woven pieces than in the yarn. During the process of weaving it is +impossible to avoid getting yarn dirty and somewhat greasy, and the +scouring necessary to remove this dirt impairs the color used in +weaving. Piece dyeing is the cheapest method of applying color to +textiles. The chief fault of piece dyeing is the danger of cloud +spots, stains, etc., which do not appear in the other two methods. +Then again in the case of thick, closely woven goods the dyestuff does +not penetrate into the fabric, and the interior remains nearly white. + +The cloth is dyed by means of passing over a roller into a dye vat. +Small pieces or "swatches" are taken from the ends of the fabric, and +compared with the pattern. For it must be remembered that no two lots +of crude dyes are of equal strength, and the wools and cottons of +different growths and seasons vary greatly, so that the use of a fixed +quantity of dye to a given amount of goods will not always give the +exact shade. In comparing a sample with the pattern the two are placed +side by side below the eyes (reflected light), and then held up to the +light and the eye directed along the surface. A judgment must be +formed quickly, as a prolonged gaze fatigues the eye and renders it +unable to perceive fine shades of difference. + +[Illustration: DYE ROOM + + 1. Dye tub or vat containing dyestuffs. + 2. Rolls or cylinders upon which cloth is wound. + 3. Cloth leaving dye tub--being wound upon No. 2 cylinder.] + +=Cross Dyed.= Cross-dyed goods may be described as fabrics woven with +black or colored cotton warps and wool or worsted filling and +afterwards dyed in the piece. Since cotton has not the same attraction +for dyestuffs as wool it is a difficult task to dye a fabric woven +with cotton and wool so that both fibers will be identical in depth of +color, tone, and brightness. In some cases it is possible to dye a +mixed fabric at a single operation, but the usual process is to dye +the wool in yarn state and then dye the warp a color as near the color +of the wool as possible. In the weaving operation the wool is thrown +to the surface. In another method the warp is dyed and woven with a +white wool or worsted filling, and dyed in the piece with a dyestuff +that will not affect the cotton. In this way the cotton does not take +the wool dye, but retains its original color. This class of work is +generally used in mohair, alpaca, and luster fabrics, because the +natural brilliancy of the luster wool, alpaca, or mohair in the +filling is not impaired as would be the case if the cotton in the +goods were subjected to a cotton-dye bath after being woven. The +principal cloths in this classification are cotton, warp figured +melroses, Florentines, glacés, brilliantines, lusters, alpacas, and +mohairs; rainproof cloths, and fancy waistings, and in these may be +found the same great variety of weaves and patterns that is to be +found in the piece-dyed goods already described. + +=Yarn Dyed.= Yarn-dyed goods differ from those previously described in +that they are made of yarns that are dyed before being woven, or yarns +spun from dyed wool. Wool may be dyed in the raw state (fleece), +slubbing, or yarn. Fleece dyeing is preferable for goods intended to +stand friction, and that in spite of wear and tear must preserve their +color. It is preferred for dark colored goods where much friction is +to be encountered, but is seldom used for light colors, since these +would be soiled during subsequent processes of manufacture. In this +case every fiber is colored uniformly all over. The yarn from this +wool and the cloth woven from it are dyed through and through and do +not become grayish or whitish by wear and tear. + +Slubbing dyeing is preferred to yarn dyeing, for the dyestuff +penetrates the loosely twisted roving, and if unevenly dyed, the +subsequent operations equalize most thoroughly the irregularities in +color. + +Yarn dyeing is especially applicable to checks, plaids, and suitings, +and in their manufacture the drop box loom (a loom with two or more +shuttles) is used. Goods manufactured under this classification +include cotton warp checks and mixtures; all wool homespuns, mixture +coatings and suitings, storm skirtings, rainproof cloths. These goods +are made in a great variety of weaves, the effect in each being +secured by the color and the weave. + +Piece-dyed fabrics may be distinguished from yarn-dyed fabrics by +unraveling threads of each kind. In the case of yarn-dyed fabrics the +dyestuff has penetrated through the yarn, while in the case of +piece-dyed fabrics the dyestuff has no chance to penetrate as +completely as the yarn-dyed fabric. + +=Textile Printing.= Printed fabrics such as print cloths can generally +be distinguished by observing the back side of the cloth. If the +figure or pattern on the face of the cloth does not penetrate through +to the back but only shows the outline, the fabric has been printed. +Fabrics are printed by coming into contact with rotating rollers on +which the pattern is engraved. + +The attraction of cotton for coloring is generally feebler than that +of wool or silk. Few of the natural dyestuffs attach themselves +permanently without use of a mordant. A mordant is a substance which +has an affinity for, or which can penetrate, the fiber to be colored, +and which possesses the power of combining with the dyestuff and thus +forming an insoluble compound upon the fiber. Cotton is dyed in an +unspun state, and also as yarn or spun thread, either in the hank or +skein. Silk is dyed in unspun skeins, although to a considerable +extent it is also dyed in the piece. + +=Styles.= Since styles and designs are constantly changing it is +necessary for the mills to meet this demand by producing new styles. +Some of the patterns which are at this time considered to be in the +best style would have appeared much out of date two or three years +ago, while perhaps a few years hence, the patterns which are now +almost obsolete will, with some changes, become the most popular +sellers of the season. As the mill officials or designers are not out +among the trade, they are not in a position to judge what lines or +patterns would most likely appeal to the market. This information is +obtained by the "styler" of the selling house. The styler receives all +the latest foreign samples and fashion papers from abroad, and often +goes or sends his representative to Europe to ascertain what goods, +designs, and colors are taking well over there. The selling agent or +styler then supplies the designing department of the mill with all the +samples, information, and suggestions necessary in getting out the +samples. + +=Construction of Cloth.= In reproducing a sample of cloth in the mill +it is necessary that the construction of the cloth be first known, +that is, there must be ascertained the width, warp ends, and picks per +inch, the number or size of the yarn used for the warp, the number +that is used for the filling, and the number of ounces per yard or +yards per pound. Then the interlacings of the threads in the sample +must be picked out in order to get the design or weave on the design +paper, from which the data are obtained for regulating the movement of +the harness or heddles. Design paper is paper ruled by lines into a +number of squares. An imitation of the cloth can be produced on this +paper by showing the interlacings of the warp and filling. This is +done by filling in certain squares with paint, or pencil marks, while +the others are left empty. In practical work it is the general custom +to make a cross with a pencil to indicate the squares that are to be +filled in, thus showing that the warp thread is over the filling +thread at this point. When a square is left blank it shows that the +warp thread is under the filling at this point. When a warp thread is +up on a certain pick, the harness which controls this thread must be +raised on this pick. + +=Finishing.= The fabric as it comes from the loom is in an imperfect +condition for use. When worsted fabrics leave the loom they require +but few and simple finishing operations, and in this respect differ +much from woolen cloths, which require elaborate finishing operations. +The finishing processes of woolen and worsted cloths are similar. The +following description of processes and machines gives a clear idea of +the necessary finishing processes for a standard woolen or worsted +cloth; for particular styles of finish the processes must be varied in +accordance with the particular requirements of the style of fabric in +hand. + +=Perching.= The fabric as it comes from the loom receives a perching +and measuring inspection at the weave room before leaving for the +finishing room. This examination is to detect quickly such +imperfections as require prompt attention at the loom. + +=Burling.= Every knot that has been tied in the threads during +winding, dressing, beaming, and weaving, must be looked for and felt +for during burling, carefully drawn to the surface of the cloth, and +then clipped off with the scissors, leaving the ends long enough so +that no space without a thread will occur. Threads which are found +loose on the face or back of cloth, caused by the weaver having tied +in a broken end, should be cut off and not pulled off. All places +where threads are not woven in are marked so that the sewing-in girl +(mender) can adjust such places. The cloth is subjected to perching +again. It is examined for imperfections, and when these are found, +they are marked with chalk to call the attention of the menders to +such places. + +=Mending.= The object of darning or mending is to make all repairs in +the structure of the cloth before the process of fulling. The mender +must have a good eye for colors necessary to produce various effects +and for the interlacing of the threads. More exact work is required +for threadbare fabrics that require little if any finishing afterward, +than in dealing with a face finish fabric, where the nap is to be +raised and will cover many imperfections so that they will never be +noticed in the finished cloth. + +=Fulling.= The object of fulling is to render woolen and worsted +goods stronger and firmer in body. Fulling is similar to felting, the +principal object of each being to condense the fibers, thereby +increasing the firmness. Certain varieties of woolens are fulled +nearly one-half their original width and length. The process of +fulling includes three steps: cleansing, scouring, and condensing the +fibers of the cloth. The object of scouring is to get rid of oil used +preparatory to spinning, and to remove from the cloth stains and the +sizing used in dressing the warp. The cloth is first saturated with +hot water and soap, and is then scoured and rubbed between the +slow-revolving rollers of the machine from two to eighteen hours, +according to the character of goods and the amount of shrinkage +desired. The more prolonged the operation, the more the material +shrinks. When sufficiently fulled, the length of cloth is scoured to +free it from soap. This is done with water, warmed at first, but +gradually cooled, until at the end the cloth is worked in cold water. +Next the cloth is stretched uniformly in all directions, so that it +may dry evenly without wrinkles or curls. Sometimes the cloth is +placed in a hot-air chamber to hasten the drying. The fulling or +shrinking is effected by the application of moisture, heat, and +pressure. Every one is familiar with the fact that woolen blankets, +flannels, and hosiery tend to contract with frequent washings, gaining +in thickness and solidity what they lose in elasticity. Such shrinkage +is greatly hastened when they are rubbed vigorously in hot water and +then allowed to cool suddenly. This change is due to the physical +properties of the wool fiber. + +Such goods as beavers, kerseys, meltons, and fancy cassimeres are +seldom fulled more than one-sixth of their woven width, while worsted +goods are shrunk but a small fraction of their woven width. The amount +of fulling received is the distinguishing feature of many varieties of +cloth. In the treatment of broadcloth, doeskin, and all nap finished +woolens, the fulling is carried to a point where the fibers become +densely matted, obliterating all traces of the weave and giving the +cloth the appearance of felt. + +=Crabbing.= After the cloth has been dried in the hydro extractor, +where it throws off superfluous moisture, it must be stretched full +width for the future finishing processes, and "set" at this width. + +Crabbing consists of two operations, first the loosening process, then +the setting process. Goods are run on a cylinder, then passed over +several rolls, and are kept tight so as to avoid wrinkles. The +cylinders are immersed in hot water and the goods are allowed to +rotate in this water for about twenty minutes, after which they are +taken out for one or two hours. They are then returned to the machine +for about twenty-five minutes and are subjected to boiling and also to +additional pressure. The boiling water sets the fabric and the +additional pressure gives the desired finish. + +=Tentering.= The object of tentering[14] is to straighten and level +the fabric. After the cloth leaves the tentering machine it has lost +its natural moisture, and is not at all fitted, as far as fiber +condition is concerned, for the napping. To bring it into a fit state +for this operation it is passed through a trough containing a brush +which gives it the desired moisture. It is then ready for napping. + +=Napping.= Most cloths at this stage of finishing are more or less +unsightly on account of long and irregular fibers on the surface. A +nap may be raised on the surface of a fabric for various reasons: in +order to render the material warmer, softer, or more pleasant to the +touch, as in the case of blankets and flannels intended to be worn +next to the body; or for the purposes of increasing the durability of +the fabric, as in the case of melton, kersey, broadcloth, and similar +goods; or a nap may be raised with a view to removing all the fiber +from the underlying structure in order to leave the pattern of the +cloth well defined and free from hairiness. The covering of nap over +the surface of the fabric tends to conceal many defects caused by +imperfect yarns and faulty weaving. Coarse, inferior yarns at best +produce an unsightly fabric, but when the cloth constructed of such +threads is finished with a fine, delicate nap the surface takes on a +softer and richer appearance. Not only are the defects in the +structure concealed, but the material is rendered more sightly and +desirable and appears to be more expensive than it really is. + +The operation of napping is performed by passing the cloth in a +tightly stretched condition over a revolving cylinder covered with +teasels or steel hooks. These thousands of little hooks scratch the +entire surface of the cloth, opening up the short fibers and covering +the whole with a nap. Since the fibers are of different lengths it is +necessary to brush the fabric vigorously and then pass it through the +shearing machine in order to make an even and uniform length. The +shearing machine acts on the principle of the lawn mower and either +cuts the nap completely or leaves a pile surface. The cloth is cleaned +by passing through a brushing machine. + +=Pressing Machine.= The fabric now requires consolidating and lustering, +or "smarting up" in appearance--practically pressing--before it is +forwarded to the warehouse. This is done by passing the cloth over a +pressing roll heated to a high temperature. Having obtained a +satisfactory luster, it is necessary to fix this by winding the cloth on +rollers and allowing dry steam to pass through the piece. This fixes a +permanent luster and finish on the piece and sets it so as to prevent +shrinkage. The cloth is now packed and sent to the jobbers or tailors to +be cut up into suits. + +=Theories of Coloring in Textile Design.= The three primary elements +of textile design are weave, combination of form, and blend of colors. +They enter either separately or in connection with each other into +every species of loom effect. Weave relates specifically to the build +or structure of the cloth and is an indispensable factor in any type +of cloth. Schemes of weaves will produce in one operation an even and +firm cloth, decorated with a type of pattern that usually consists of +minute parts but which is pronounced and decided in combination. +Combination of forms is a surface decoration obtained by uniting +straight and curved lines. Color brightens and improves the qualities +of the design. In fact, the discarding of color shades would diminish +the elegance of the design and impoverish its appearance and would +practically destroy the woolen industry. Whether the pattern be +stripe, check, figure, or intermingled effect, it obtains its outline +and detail from methods of coloring adopted. In worsted there is a +larger diversity of weave design than in woolen; but still colors are +very extensively employed to develop effects due to weave and form, +and also to impart a cheerful and lustrous appearance to cloth. + +Patterns in dress fabrics, shirtings, and other articles made entirely +of cotton are frequently mere combinations of fancy shades, while +fabrics composed of silk and jute materials, including silk ties, +handkerchiefs, etc.--in fact the cloths in which fancy shades are +used--show that coloring and its combinations in all woven product +embellished with design, are elements which give tone and character to +the styles. Though the cloth may be soft to the touch, substantially +made, of uniform structure, and skilfully finished, yet a lack of +brightness and elegance in coloring so powerfully detracts from the +appearance of the pattern that these qualities alone are not +sufficient. + +On subjecting cotton, silk, wool, and worsted goods to inspection, +color is found to have a different tone or cast in each fabric. Fancy +colors in cotton, while decidedly firm and clear in effect, are +non-lustrous, raw, and dull in toning. Silk colorings, on the +contrary, possess both compactness and brilliancy; woolen colorings +have a unique depth and saturation of hue characteristic of the +material employed in the manufacture of woolen goods; while worsted +colorings are bright, definite, and smart in appearance. + +These differences are due to the physical properties of the several +fibers. Thus a filament of silk is transparent and shines like smooth +glass when light falls upon it; that of wool is solid and opaque in +the center, but its exterior consists of a multitude of +semi-transparent scales which, when of large dimensions and uniformly +arranged--as in the best qualities of wool--reflect light with a small +amount of dispersion and impart to the woven material a lustrous +aspect. Cotton has no such partially transparent sheath. What light is +reflected is so broken up that the color is poor. Compare three plain +woven crimson textures made of silk, wool, and cotton respectively. +The first literally shines; luster, brilliance, and richness are the +elements of its coloring. Though bright, it lacks that fulness and +depth of color which belongs to the wool product, whose millions of +filaments, closely compounded, all tinted alike, possess a peculiar +bloom and weight of color not to be found either in the silk or cotton +article. Lastly, take the crimson calico. How deficient in warmth and +richness it seems to be, after examining the woolen and silk texture! +It is dull and has a raw and deficient character. + +The various methods of employing fancy shades in patterns obtained in +the loom may be briefly summarized: + +I. In mixture cloths, for suitings, coatings, etc. + + _a._ By combining or blending various colors of + materials. + + _b._ By combining several classes of twist threads. + +II. In plain, twilled, mat, and fancy weave designs for trouserings, +coatings, suitings, jackets, dresses, costumes, flannels, shirtings, +etc. + + _a._ By introducing colors into the warp, forming + stripes. + + _b._ By introducing colors into the filling, producing + spotted patterns. + + _c._ By introducing colors into both warp and filling, + giving checks, broken styles, etc. + +III. In figured designs for dresses, vestings, etc. + + _a._ By using one or several series of extra warp yarn. + + _b._ By using one or several series of extra filling. + +Dress goods fall naturally into two distinct classes when regarded +from the standpoint of fashion--staples and fancies. Staples are those +fabrics which are made of the same construction year in and year out. +They vary only in coloring to meet the changes of fashion. + +The Staples are: + + Brilliantines, + Sicilians, + Mohairs, + Imperial Serges, + Storm Serge, + Cheviots, + Panamas, + Batistes, + Taffetas, + Voile, + Nun's Veiling, + Cashmere, + Shepherd Checks. + +The Fancies are: + + Produced through + Variation of weave, + Variation of color, + Variation of color and weave: + Brocades, + Cuspettes, + Meliores, + Hopsacking, etc. + Coloring includes: + Stripes, + Checks, + Plaids, + Malenges, + Mixtures. + +Prior to the factory era our fathers and mothers made homespun clothes +and wore them till they had passed their period of usefulness. The +average consumption of wool at that time averaged not more than three +pounds per capita. As wealth increased the home loom and +spinning-wheel were slowly supplanted by the mill and factory. The +different textile manufacturers at length found that competition was +so keen that it was necessary to adulterate, particularly any fabric +that was popular. The classes of goods that are most adulterated are +the expensive fabrics, those of wool and silk. There are such changes +of fashion in dress at the present day that garments composed of +materials formerly considered good enough are often thrown aside as +old-fashioned when only half worn. Manufacturers cater to the whims +and fancies of people and import to this country foreign styles. The +rapidly changing styles cause people to throw upon the market a great +amount of cast-off clothing only partially worn. + +[Illustration: SALES DEPARTMENT OF THE SELLING AGENT OF A LARGE MILL] + +The result is that there is not wool enough to provide the public +with clothing made of new wool. The requirement per capita has risen +to six pounds. The immense amount of fiber in cast-off clothing does +not find its way into the paper mills, but rather into the shoddy +mill, where it is remanufactured into cloth again, or where part of +the fiber is mixed with good wool to make "pure wool" cloth. In other +words, the rapidly changing styles of to-day and the limited supply of +wool are responsible for the wholesale adulteration which is being +practised in modern cloth manufacture. This adulteration furthermore +is becoming more and more difficult to detect by reason of the rapid +improvements made in the finishing processes of cloth manufacture. +Hence the necessity for people to know how and why adulteration +occurs, how it affects prices, and what are the means of detecting it. +Shoddy is considered a legitimate adulteration in woolen and worsted +goods. The following adulterations are not legitimate unless sold as +such: + +1. Cotton combed with wool. + +2. Thin cotton threads twisted in with worsted during the process of +drawing. + +3. Cotton threads of the same color as the wool or worsted used as +filling or warp. + +4. Cotton veneered with wool. + +5. Cotton threads of the same color as wool used in weaving. + + +FOOTNOTE: + +[14] Tentering is carried on in the English mills. + + + + +CHAPTER VIII + +WOOLEN AND WORSTED FABRICS[15] + + +=Albatross.= A dress fabric of worsted warp and worsted filling; of +open texture and fancy weaves. + +=Alpaca.= A thin fabric of close texture made from the fibers of an +animal of the llama species; mixed with silk or with cotton. It is +usually woven with cotton warp and mohair filling. Imitations of all +cotton are manufactured and sold under this name. + +=Corded Alpaca.= Corded weave, lengthwise of the piece, cotton warp +alpaca filling; one of the first products of the American loom. + +=Angora.= The fiber of this goat is commercially known as mohair. The +skins are largely used in the making of children's muffs, for the +scalps of dolls, and for trimming coats and capes. Carriage robes also +claim a good share of the skins; the hair, being nearly one foot in +length, makes them beautiful and serviceable. The fiber enters largely +into that class of goods known as Astrakhan, Crepons, Plushes, +Brilliantines, Zibelines, fine Cashmeres, and many other fabrics +usually sold as all wool or worsted, according to the mode of +preparing the stock before spinning into yarn. It is found in the +finest of silk and worsted fabrics for ladies' wear, also in linings, +mittens, and fine cloaking and overcoating. It is noted especially for +its water repelling qualities, its beauty, and high luster; and not so +much for its warmth-retaining properties, for which wool stands +unequalled. + +=Astrakhan.= A fabric manufactured from Astrakhan fiber; of a curly, +wavy surface applied to a curly faced cloth resembling Astrakhan +fleece. + +=Bandanna.= From the Indian _bandanna_, to bind or tie. In dyeing, the +cloth is tied in knots when dipped, and thus has a clouded effect. + +=Beaver.= A heavy cloth manufactured of fine wool, with a finish on +the surface to resemble the fur of the animal by that name. + +=Fur Beaver.= Similar in many respects to Beaver, but having on its +surface a long, dense nap, in imitation of the fur of the Beaver. Used +for overcoats, cloaks, and capes. + +=Bedford Cord.= A fine woolen fabric, with fine recesses running with +the piece, and extensively used for ladies' dress goods. An all wool +cloth of close texture for gentlemen's clothing. The recesses may also +be made with fine cotton yarn hidden in the wool filling. + +=Beige.= Cloth of undyed or natural wool. The name is the French word +for "natural." + +=Bindings.= A species of narrow fabric of silk, worsted or cotton, for +binding the edges of garments, the bottom of dress skirts, etc. + +=Bombazine.= A twilled fabric of which the warp is silk and the +filling is worsted. + +=Bottany.= A term applied to worsted yarns made from bottany wool. It +is considered the finest of all worsted yarns, and is used for fine +fabrics of close texture. + +=Boucle.= Curled hair or wool woven in any cloth in such a way as to +show the curl makes boucle. The word is French for curl. + +=Broadcloth.= Broadcloth is a soft, closely woven material with a +satin finish. The best qualities are called satin broadcloth. + +The origin of broadcloth dates back to early times, the first +historical mention of it being made in 1641. In America, among the +first products manufactured by the colonial woolen mills were black +and colored broadcloths, and these (with satinets) formed the +distinctive character of American woolen fabrics at that time. They +were honestly made of pure, fine-fibered Saxony wool, and sold as high +as $6.50 per yard. + +The warp and filling are made of carded wool so that the web (cloth) +will shrink or full evenly. The stock is generally dyed in the raw +state when used for men's wear. When taken from the loom it does not +have the smooth, lustrous appearance which is its distinctive feature. +It is rough and dull colored, with the threads showing plainly. To +improve its appearance it is first subjected to the action of the +fulling mill, with the result that the fibers of the warp and weft +become entangled to such an extent that the cloth never unravels. Then +the cloth is slightly napped and sheared down close, in order to +produce a smooth, even surface. Next it is successively wetted, +steamed, calendered, and hot pressed for the purpose of bringing out +the luster. It is commonly twill woven, but is sometimes plain, +finished with a slightly napped and lustrous face. It must have a +bright, beaver finish, and be close and felty in the weave. + +The broadcloth used for women's clothing is of a lighter weight and is +generally piece dyed. It is used for ladies' suits, coats, and +gentlemen's evening dress suits, frock coats, and tuxedos. It is +expensive; prices range from $1.75 to $3.50 per yard in ladies' +broadcloth, and higher for men. The price depends on the quality of +wool used, and uniformity of the nap and perfection of the finish. + +=Bunting.= A plain even thread weave of mohair, wool, or worsted, used +mostly for making flags. The name is from German, _bunt_, meaning +variegated or gay colored. + +=Caniche.= A name given to curled wool fabric showing the effect of +the coat of the caniche, a French dog. + +=Cashmere.= A cloth made from the hair of the Cashmere goat. The face +of the fabric is twilled, the twills being uneven and irregular +because of the unevenness of the yarn. Cashmere yarn was first hand +spun. The goats are grown for their wool in the vale of Cashmere in +the Himalaya Mountains. + +=All Wool Cashmere.= As no material by this name exists there can be +no definition. When the term is used in defining a fabric, it is a +delusion and a snare. + +=Cashmere Double.= A cloth having Cashmere twill on one side or face +and poplin cord on the reverse. + +=Cassimere.= The name is a variation of Cashmere. Cassimere, when +properly made, is of Cashmere wool. Usually a twill weave. + +=Castor.= Same as beaver, of a light weight. + +=Challis.= (Also spelled _challie_.) A name given to a superior dress +fabric of silk and wool first manufactured at Norwich, England, in +1832. In texture the original material was soft, thin, fine, and +finished without gloss. When first introduced it ranked among the best +and most elegant silk and wool textures manufactured. It was composed +of fine materials, and instead of giving it a glossy surface, such as +is usually produced from silk and fine wool, the object was to make it +without luster. The name is now applied to an extremely light weight +summer dress fabric, composed of either cotton or wool, or a mixture +of these fabrics. In structure it is both plain woven and figured, the +ornamental patterns being produced either in the loom or yarn, dyed or +printed. It is not sized. All wool challis does not differ essentially +from the old-fashioned muslin delaine. Most challis patterns are +copied from the French silks, and this accounts in part for their +tasteful designs and artistic effects. French challis is a material +similar to the above, though usually characterized by a more glossy +finish. + +=Cheviot.= A descriptive term of somewhat loose application, being +used indiscriminately of late years to denote almost any sort of stout +woolen cloth finished with a rough and shaggy surface. Originally the +fabric known as cheviot was woven in England, from the strong, coarse +wool of the Cheviot sheep, whence the name. + +It is at present a worsted or woolen fabric made of cheviot or "pulled +wool," slightly felted, with a short even nap on the surface and a +supple feel. Worsted cheviots, in plain colorings or of fancy effects, +are manufactured from combed yarn. Woolen cheviots are made from +carded yarn. The greater portion of this class of goods in carded +yarns contains little or no new wool in its make-up. Shoddy, mungo, +and a liberal mixture of cotton to hold it together, blended in the +many colorings, help to cover the deception. Prices range from 50 +cents to $3.00. The material is plain or twill woven, and has many of +the qualities of serge. + +The distinguishing feature of cheviot, whatever the grade of cloth, is +the finish, of which there are two kinds. One is known as the "rough" +finish, and the other as the "close" finish. Real cheviot is a +rough-finished fabric, composed of a strong, coarse wool and fulled to +a considerable degree. The process of finishing cheviot is simple, and +practically the same methods are followed for both the "rough" and the +"close" styles. On leaving the loom the cloth is first washed in soap +and water to remove any dirt or other foreign matter it may contain. +It is then fulled, which consists in shrinking the cloth both in +length and breadth, thus rendering the texture heavier and denser. +Next it is "gigged" or napped. This is accomplished by passing the +face of the matted cloth against a cylinder covered with sharp +pointed teasels which draw out the fibers from the yarn. This +operation is continued until a nap more or less dense is raised over +the entire surface. + +From the gig the cloth is taken to the shearing machine, the revolving +blades of which cut the long, irregular nap down to a uniform level. +Sometimes the style of finish called for is that approaching a +threadbare cassimere, and in this case great care is necessary to +prevent the blades from cutting the yarn. In the rough finish the nap, +although sparingly raised, is comparatively long. Having been napped +and sheared, the cloth is pressed and carefully examined for defects, +then brushed, pressed, and highly steamed. When measured, rolled, and +steamed, it is ready for market, and is used mostly for ladies' and +gentlemen's suitings. The pattern and design are light stripes and +checks of small dimensions. Cheviot is a name given to many materials +used for suiting. + +=Chinchilla.= Heavy coating with rough wavy face. The name is Spanish +for a fur-bearing animal of the mink species. + +=Chudah.= Applied to billiard cloth; relates to color. Chudah is the +Hindoo name of a bright green cloth. + +=Corduroy.= Heavy corded cotton material used for servants' livery. +The name is from the French _Corde du Roi_--king's cords. + +=Côte Cheval.= In France corded cloth for riding costumes, such as +Bedford cord, is called côte cheval, the application being through +_cheval_, horse; _côte_, ribbed or lined. + +=Coupure.= Coupure is French for cut through. Coupure or cut cashmere +is a cashmere weave showing lines cut through the twills lengthwise of +the piece. + +=Covert.= Heavy twilled cloth in natural undyed shades, used in +England for men's overcoats worn while riding to covert in fox +hunting. + +=Delaine.= From the French "of wool"; applies to the most primitive +weave of plain wool yarn. Thirty years ago delaine was the staple +dress goods stock. It was made in solid colors. + +=Diagonal Cheviot.= Same as cheviot, only in the weaving the pattern +is marked by zigzag lines or stripes. + +=Doeskin.= Of the broadcloth range, made with shiny napped face, soft +finish, as the pelt of a doe. + +=Drap d'Été.= A heavy cashmere or double warp merino, with the back +teasled or scratched, used mostly for clergymen's clothing and in +lighter weights for women's dresses. The name is French for "cloth of +summer." + +=Empress Cloth.= Similar to poplin; made of hard twisted worsted +filling and cotton warp. Was made a success in the early seventies of +the last century by the Empress Eugenie of France. Empress cloth was a +staple in all well-regulated dress goods lines. + +=Épingline.= A fine corded fabric of wool or silk, showing the cords +woven close together and appearing as if lined with a pin point. This +application is from _épingle_, French for pin. + +=Etamine.= French name for bolting or sifting cloth, made of silk for +sifting flour; applied to mesh or net weaves in America. + +=Felt.= Fabric made by rolling or pressing a pulpy mass or mixture of +wool into a flat mat. The name is from the process. To felt is to mix +and press into shape. + +=Flannel.= Wales appears to have been the original home of flannel, +and history informs us that this was the only textile produced in that +country for hundreds of years. It is constructed either of cotton or +wool, or of an intermixture of these fibers, and is a coarse-threaded, +loosely woven, light-weight fabric, more or less spongy and elastic, +with an unfinished, lusterless surface. Generally speaking all grades +of plain colored flannel are piece dyed, the soft open texture of the +goods permitting the fibers to absorb the dye as readily in the web as +in the yarn. Flannels are subjected to several finishing operations, +such as fulling, teaseling, pressing, and stretching. Flannels do not +require a great deal of fulling. All that is necessary is enough to +give a degree of stability and body to the goods. + +=Dress Flannel.= All wool fabric used chiefly for women's winter +dresses; also called flannel suiting. It has a diversity of qualities, +colors, and styles of finish. It is commonly put up in double fold, +width from twenty-six to fifty inches. + +=French Flannel.= A fine, soft twill, woven variety dyed in solid +shades, and also printed with patterns after the manner of calico; +used for morning gowns, dressing sacques, waists, etc. + +=Shaker Flannel.= A variety of white flannel finished with +considerable nap, composed of cotton warp and woolen weft. + +=Indigo Blue.= A superior all wool grade used in the manufacture +of men's suits and particularly for the uniform of members of the +G. A. R. + +=Mackinaw.= The name applied to an extra heavy blanket-like material +used in cold climates by miners and lumbermen for shirts and +underwear. + +=Navy Twilled Flannel.= A heavy all wool variety commonly dyed indigo +blue, commonly used in the manufacture of overshirts for out-door +laborers, firemen, sailors, and miners. + +=Silk Warp Flannel.= A high grade, pure variety of flannel woven with +a silk warp and a fine woolen weft. It is a very soft, light-weight, +loosely woven flannel and runs only in narrow widths, twenty-seven +inches. If the finishing process is carried beyond fulling the texture +is rendered hard and firm, the cloth thus losing its softness and +elasticity. In the teaseling process it is necessary for the nap to be +raised only slightly, and this is commonly done in the direction of +the grain or twist of the warp. The perfection of a flannel finish +lies not in the smooth appearance of the cloth, but in its full, rich +softness. Sometimes the nap is sheared, but more often it is pressed +down flat upon the face of the cloth. After a thorough drying, and +careful examination for defects, the goods are rolled on boards, and +are ready for market. It is used for infants' wear and shawls, for +undergarments, bed coverings, and also to some extent for outer +garments in weights and styles adapted for that purpose. + +=Baby Flannel.= A very light-weight variety woven of fine, soft wool, +smooth finish, bleached pure white. + +=Florentine.= A heavy twilled mohair fabric for men's wear which is +sold largely to Italy and Spain. The name is from Florence, Italy. + +=Foule.= A twilled, unsheared cloth; that is, the face appears to be +unsinged, and shows the woolly roughness in a slight degree. The cloth +when woven in the gray is fulled or shrunken in width by soaking in +soapsuds and passing it while wet through holes of different sizes in +a steel plate. The name is from _fouler_, French, to full or shrink. + +=Frieze.= Frieze is a coarse, heavy cloth with a curly surface and +made at first of lamb's wool. It is now made from coarse grades of +wool. It is thick and heavily napped, and is used in the manufacture +of warm outer garments, particularly for men's wear. It was named +after the people of Friesland in Holland in the 13th century, and is +famous to-day as an Irish fabric. Irish frieze has extraordinary +durability, and the fibers are the longest and strongest made. The +weave is plain, small twill, or herring bone. When not of a solid +color it is usually a mixture, the colors being mixed in the raw +state. The wool is dyed in the raw state in mass, then doubled after +spinning. + +=Gloria.= Plain weave of silk and wool, and silk and cotton; first +made for umbrella covering. Name means bright. + +=Granada.= Popular weave of mohair, made in coating weight for +Spanish trade. Granada is a city in Spain. + +=Grenadine.= Originally a plain, openwork, net-like fabric of silk, +mohair, cotton, or wool. We have grenadines in Jacquards and in set +patterns. The name is an adaptation of Granada. + +=Henrietta Cloth.= A twilled cashmere of light weight and high finish, +originally made with silk warp and wool filling in Yorkshire, England. +The name was given in honor of Henrietta Maria of England, Queen of +Charles I. The silk warp, hand-woven fabric was first produced about +the year 1660. + +=Homespun.= A rough, loosely woven material made from coarse yarn. It +is soft but rather clumsy. A general term used to designate cloth spun +or wrought at home. The homespun of the present day is a woolen fabric +in imitation of those fabrics made by hand before the introduction of +textile machinery. It is made of a coarse, rough, and uneven thread; +usually of plain weave and no felting. It was woven by the early +settlers of the Eastern and Southern States. It is now used as woolen +suiting for men's wear and in various kinds of coarse, spongy, shaggy +cloth for women's gowns. + +=Hop Sacking.= A coarse bagging made commonly of a combination of hemp +and jute, used for holding hops during transportation. The name hop +sacking is also applied to a variety of woolen dress goods made from +different classes of yarn. It is made of carded woolen fabric of the +plainest kind. The cloth is characterized by an open weave, and a +square check-like mesh, the structure being designed to imitate that +of the coarse jute bagging. It has very little finish, is usually dyed +in solid colors, and is used for women's and children's dresses. + +=Jeans.= Cotton or woolen coarse twilled fabric. In cotton used for +linings, in wool for men's cheap clothing. The name is from a Genoese +coin, relating to the price of the cloth; so much for one jean. + +=Kersey.= A very heavy, felted, satin finish woolen cloth made with +the cotton weave or cross twill for face, and cotton weave or four +harness satin for back. It was originally made with fine Merino lamb's +wool for face, and somewhat coarser grade for back. The cheaper grades +are manufactured from a fine-fibered wool and shoddy, with low grades +of shoddy and mungo for back. It is named from an English town, +Kersey, where from the eleventh to the fifteenth century a large +woolen trade was carried on. The Kersey of early history was a coarse +cloth, known under different names, and before knitting was used for +stockings. In the construction of Kersey the cloth is woven a few +inches wider in the loom (and correspondingly longer) than it is to +appear in the finished state. This is done in order that the meshes +may be closed up in the fulling mill to insure a covering of threads. +Previous to fulling, however, the face of the cloth is gigged to +produce a good covering for the threads by forming a light nap, which +is fitted in. In the fulling operation, which comes next, the cloth is +shrunk to its proper width and density, usually to a degree rendering +it difficult to see the individual warp and filling threads, so +closely are they matted together. Fulling is followed by gigging, and +in this process a nap more or less heavy is raised on the face of the +goods by means of teasels. The cloth is run through the gig several +times and then sheared in order to render the fibers forming the nap +short, even, and of uniform length. Great care is exercised in the +shearing, as the nap must be cropped quite close and yet not expose +the threads or cut the face. The next operation is scouring or +steaming, in which live steam is forced through every part of the +goods for the purpose of developing the natural luster of the wool. In +case the goods are to be piece dyed, the dyeing follows scouring. +After steaming, the cloth is thoroughly matted and gigged again, care +being taken to avoid stirring up the ground nap. It is then dried and +the nap briskly brushed in a steam brusher and laid evenly in one +direction. Again the cloth is slightly steamed and primed, face up. +The result of this treatment is the production of a texture firm, yet +pliable, with a highly lustrous face and one not liable to wear rough +or threadbare. Kersey is used for overcoats. + +=Kerseymere.= Light weight twilled worsted; same derivative of name as +Kersey. + +=Linsey Woolsey.= Coarse cloth of linen and wool used as skirtings by +the British peasantry. The name is from the components of the cloth. + +=Melrose.= Double twilled silk and wool fabric; named for Melrose, a +town on the Tweed, in Scotland. + +=Melton.= A thick, heavy woolen fabric with short nap, feeling +somewhat rough. Meltons are made firm in the loom. The weaves for +single cloth meltons are usually plain, and three or four harness +twill. For double cloths the plain weave is used, or a weave with a +plain face and a one-third weave on the back. All trace of the weave +is destroyed in the finishing. The colors usually black or dark blue. + +=Meltonette.= A cloth of the same general appearance as melton, of +light weight, for women's wear. + +=Merino.= A fabric woven of the wool of the Merino sheep, twilled on +both sides, the twill being uneven. Merino resembles cashmere. + +=Mohair Brilliantine.= A dress fabric resembling alpaca, of superior +quality, and sometimes finished on both sides. The name is from the +Arabic _mukayyan_, cloth of goat's hair. It is made from the long, +silky hair of the Angora goat of Asia Minor, a species which is being +introduced into the United States. The fabric has a hard, wiry feel, +and if made from the pure material has a high luster. It has cotton +warp and luster worsted filling. The weave is plain ground, or with a +small Jacquard figure, and when a very lustrous fabric is wanted, the +warp yarn is of finer counts than the filling yarn. The warp and +filling yarns are dyed previous to weaving. They may be of the same +color or different colors. The contrast of colors in connection with +the weave gives the fabric a pretty effect. Fabrics made with dyed +yarns are usually given a dry finish, that is, simply run through the +press and cylinder heated, after which they are rolled and then +packed. Those made with undyed filling are first scoured, then dyed, +after which they are run through a rotary press with fifty or sixty +pounds of steam heat. Mohair brilliantine is used for dress goods. + +=Montagnac= is heavy overcoating. The French _montagne_, for mountain, +is the origin of the name, being for mountain wear. + +=Orleans.= Cloth of cotton warp and bright wool fulling, made in +Orleans, France. Many of the so-called alpacas and mohairs of to-day +are Orleans. These fabrics are mostly cross-dyed, that is, fabrics +with warp and filling of different shades. After weaving they are +cross-dyed or redyed to give solid colors and glacé effects. + +=Panama Cloth= is a plain weave worsted fabric of no uniform +construction or finish. Fabrics sold under this name vary +considerably. They are of solid colors, usually piece dyed, and are +used for suitings. + +=Prunella.= From the French _prunelle_, which means plum, a stout +worsted material named from its color, which is a purplish shade +similar to that of a ripe plum. The name was originally applied to a +kind of lasting of which clergymen's gowns were made. It is now used +to denote a variety of rich, satin-faced worsted cloth employed for +women's dresses. The fibers are worsted. Prunella is dyed either in +piece or yarn state and is hand finished. + +=Sacking.= Plain solid color flannel in special shades for women's +dressing sacks, also applied to a fabric made of hemp for grain sacks. + +=Sanglier.= A plain fabric of wiry worsted or mohair yarn, closely +woven, with a rough finished surface. Sanglier is French for wild +boar, the hairy, wiry cloth resembling the coat of the animal. + +=Sebastopol.= A twill-faced cloth named from Sebastopol, the Russian +fortified town captured by the English and French in 1855. + +=Serge.= Under this name are classed a large number of fabrics of +twill construction. In weight and texture a modern serge resembles +flannel, except that it is twill woven and composed of fine yarn +finished with a smoother surface. Serge comes from the Italian word +_sergea_, meaning cloth of wool mixed with silk. Serges are woven of +worsted, of silk, or of cotton yarn, and variously dyed, finished, and +ornamented, as silk serge, serge suiting, storm serge, mohair serge, +etc. Worsted serges of various kinds and degrees have been known since +the twelfth century. Worsted serge appears to have come into general +use as a material for men's wear in the sixteenth century. Modern +serges vary but little from those made two centuries ago. They are +dyed in a great variety of colors. On leaving the loom the cloth is +washed and scoured with soap and water to remove the dirt and oil (if +these remain the cloth will not take the dye properly). After dyeing, +it is passed through a pair of metal rollers under pressure, which +renders the surface more regular and even and of a better luster. This +process accomplishes more than is required, for it produces a bloom on +the surface which will show rain specks when in the garment, if it is +allowed to remain. This is ordinary serge. In order to make storm +serge it is necessary to remove part of the bloom, and to accomplish +this the cloth is steamed sufficiently to neutralize the effect of +pressing. Steaming deadens the bloom and prevents the effects of rain +showing on the cloth. The wearing qualities of serge are good, but it +gets a shine easily. It is used for dress goods and suitings. Serge +suiting used for men's clothing is a variety of light, wiry, worsted +yarn woven with a flat twill, and dyed black or in shades of blue, +fifty-four inches in width. Mohair serge is woven with a cotton warp +and a mohair filling, thirty-two inches in width. This is dyed in a +variety of colors and largely used as lining material for women's +clothes, men's coats, and overcoats. Storm serge, designed to +withstand exposure to stormy weather, is a coarse variety of worsted +dress goods produced in a wide range of colors and qualities. The +twill is wider, the texture stouter, and the surface rougher and +cleaner than that of ordinary serge. Iridescent serge is a variety of +worsted dress goods woven with warp and filling of different colors, +causing a shimmering or iridescent effect. Cravenette serge is a fine +twilled variety having a firm, closely woven texture, dyed black and +in colors, and is used for women's gowns, men's summer suits, etc. +Serge de Barry is a high-grade dress goods of fine texture, with fine +twill, and wiry feel. + +=Shoddy= is made from old woolen stockings or rags, shredded or picked +by hand or machine, to render the yarn suitable for spinning a second +time, or to give a fiber that can be woven or felted with a wool or +cotton warp. The name has come to mean cheap, make-believe. + +=Sicilian.= Heavy weight cotton warp, mohair filled cloth. Sicilienne, +the proper name, was made in the Island of Sicily as a heavy ribbed, +all silk fabric. + +=Sultane.= Twilled cloth of silk and wool; finished in the rough, not +singed or sheared. The name is from Sultana, the first wife of the +Sultan. + +=Tamise.= Similar to etamine, with a very close mesh, made first of +silk and wool. _Tamis_ is French for sieve. + +=Tartans.= Plaids of the Scottish clans worn by men in the Highlands +of Scotland as a diagonal scarf, fastened on one shoulder and crossing +the body. Each clan had a distinctive tartan or plaid. The name was +adapted from the French _tiretaine_, a thin woolen checked cloth. + +=Thibet.= Heavy, coarse weave of goat's hair, made by the Thibetans in +Asia for men's wear. + +=Tricot.= A heavy, compound fabric characterized by a line effect +running warp way or filling way of the piece, usually produced with +either woolen or worsted yarn. Tricot was originally a name given to +fabrics made of woolen yarn or thread by hand knitting, and is the +French word meaning knitting. The term was later applied to materials +made on a knitting frame and now known as jersey cloth. Since 1840 the +name tricot has been applied to finely woven woolen cloth, the weave +of which is intended to imitate the face effect of a knitted fabric. +The fabric is composed of woolen and worsted fibers, sometimes with +cotton warp woven so as to hide the cotton in finishing. The tricot +line is similar to the rib line in a ribbed cloth except that it is +not so pronounced. All tricots are constructed with two sets of warp +thread and are characterized by a texture which, while dense, is +singularly elastic, in this respect being somewhat similar to heavy +jersey cloth. Tricots are commonly dyed in plain colors, and are +finished clear so as to show the filling. When intended for trousers +they are ornamented with small, neat patterns. + +=Tweed.= A rough unfinished fabric of soft, open, and flexible +texture, of wool or cotton and wool, usually of yarn of two or more +shades; originally the product of the weavers on the bank of the river +Tweed in Scotland. The face of the cloth presents an unfinished +appearance rather than a sharp and clearly defined pattern. + +=Veiling= includes light weight, usually plain weave fabrics of +various constructions; generally made with singed or polished yarns. +They are in solid colors. The use is designated by the name. + +=Venetian.= Venetian cloth has a worsted or cotton warp and worsted +filling; named from Venetia, a country around Venice. The warp yarns +are firmly twisted, the twist being in the opposite direction to the +twist in the filling yarn. Venetian is a trade term of wide +application, in use since early times as a descriptive title for +various fabrics, textures, and garments. One of the many varieties is +a species of twill weaving in which the lines or twills are of a +rounded form and arranged in a more or less upright position, hence a +closely woven worsted cloth. The name is also applied to other +fabrics, as a twilled lining fabric woven with a cotton warp and a +worsted filling known as Italian cloth. It is dyed in plain colors and +is piece or yarn dyed for men. For women's wear it has light weight +and plain colors with mixed effects and closely sheared nap. It is +finished smooth so as to show the yarns prominently. Venetian cloth +has not so much felting as broadcloth; it shows the weave more, but +has the same lustrous finish. + +=Vigogne= or =Vicuña=. A soft wool cloth of the cheviot order, with +teasled face, made from the wool of the vicuña, a South American +animal. Vigogne is the French name for the animal. + +=Vigoureux.= A name applied to a plain or twill mixture, woven of +undyed natural wool yarns. The French spinners found that the +strongest yarns were those of the undyed wool. Sometimes two or more +shades or tones are spun into one thread. The name is French for +strong. + +=Voiles.= Voiles are plain weave worsted fabrics made with hard +twisted yarns. As clear a face as possible is secured in finishing, +the cloth being singed or sheared closely if the yarns are not made +comparatively free from loose fibers before being woven. Voiles are +dyed in solid colors, and are used principally for dress goods. + +=Whipcord.= Hard twisted worsted twills, either solid or mixed colors. +The name is from the hard twisted lash of a whip. + +=Worsted Diagonals= are characterized by prominent weave effects +running diagonally across the cloth. The goods are usually of a solid +color, and are given a finish which brings the weave into prominence. +Diagonals are used for suitings. + +=Unfinished worsted= is a fabric woven with yarn with very little +twist in it, and finished so as to make it appear covered with loose +fibers, concealing the twill effect. After leaving the loom the cloth +is placed in a fulling machine which condenses the fibers, thus +increasing the density. It is then passed over hot presses after a +slight shearing. + +=Finished Worsted= is woven with yarn with a considerable twist, and +finished in such a way as to show the construction of the cloth +clearly. The finishing consists simply of scouring the cloth and not +fulling it and then passing it through hot water baths between heavy +rolls to remove all the soap. It is then sheared and pressed. + +=Zephyr.= Light worsted yarn, also light weight cotton gingham. Zephyr +is Greek for the light west wind. + +=Zibeline.= A cloth manufactured with Merino lamb's wool for warp, and +a light wool mixed with camel's hair for filling; or, worsted warp and +camel's hair for filling; or either of the foregoing warps and a +mixture of wool, camel's hair, and fine cashmere for filling. The long +cashmere hair spreads over the surface. Used for ladies' tailor-made +coats or suits, according to weight. The name is derived from the +Latin word _sabellum_, meaning sable, and was applied originally to a +variety of long-haired fur generally thought to be the same as sable. +Zibeline has long hairs on its right side, some grades being almost +like fur. + + +FOOTNOTE: + +[15] SUGGESTIONS TO TEACHERS. In connection with the study of fabrics +the author has found it advisable to have the pupils insert in a blank +book a sample of the fabric they are studying. In this way the pupil +can examine both the filling (weft) and warp threads. + + + + +CHAPTER IX + +COTTON + + +=Cotton.= Cotton is the most important vegetable fiber used in +spinning. The cotton fiber is a soft, downy substance which grows +around the cotton seed. When examined under the microscope it appears +as a long twisted cell. Owing to the fact that the cotton-plant yields +so readily to the varying conditions of soil and climate, there is a +large variety of cottons, each having some peculiarity which is +considered enough to place it in a distinct class. An idea of the +number of species of the cotton-plant can be obtained from the fact +that the United States Department of Agriculture has recorded about +one hundred and thirty varieties. The most important varieties are: +_Gossypium herbaceum_, _G. arboreum_, _G. hirsutum_, _G. barbadense_, +and _G. peruvianum_. The botanical name of a plant is divided into two +parts: first the family name, followed by the species name. + +The _Gossypium herbaceum_ grows from four to six feet in height and +bears a yellow flower. The seeds are covered with a short gray down. +The fiber it bears is classed as short. It is found in Egypt, Asia +Minor, Arabia, India, and China. The short-stapled variety of Egyptian +cotton is from this species. + +The _G. arboreum_ when full grown attains a height from fifteen to +twenty feet. The seed is covered with a greenish fur and is enveloped +in a fine, silky down, yellowish white in color. It is found in Egypt, +Arabia, and China. + +The _G. hirsutum_ is a shrubby plant, its maximum height being about +six feet. The young pods are hairy, and the seeds are numerous and +covered with a firmly adhering green down. It is probable that this is +the original of the green-seeded cotton which is now cultivated so +extensively in the Southern States of America, and which forms the +bulk of the supply from that source. + +The _G. peruvianum_ is similar to the _G. barbadense_. The Brazilian +and Peru cottons are from this species. + +The _G. barbadense_ grows from six to fifteen feet high; its flowers +are yellow and its seeds black and smooth, being quite destitute of +the hair that distinguishes other members of the species. It is a +native of Barbadoes or has been cultivated there for a long time. +Cottons of the finest texture belong to this species--Sea Island and +Florida cottons--from which our finest yarns are spun, and it is used +chiefly in the manufacture of fine lace. The long-stapled Egyptian and +several other varieties are said to be from this stock. + +=Cotton Growing Countries.= The most suitable situation for growing +cotton is between 35 degrees north and 40 degrees south of the +equator. The chief cotton growing countries of the world in order of +importance are: United States, India, Egypt, and Brazil. Cotton is +also grown in the following countries, but in no quantity or quality +comparable with the four named above--West Indies, west coast of +Africa, Asia Minor, China, and Queensland. + +The best soil for growing cotton is a light loam or sandy soil, which +receives and retains the heat, and at the same time preserves a good +supply of moisture. Cold, damp days are not suitable for its growth, +while deep rich soils develop too much leaf and stalk. The best +climate for the cultivation of cotton is where frost and snow are of +short duration, dews are heavy, and the sun bright, warm, and regular. +New soils generally produce the best cotton. The character of the +cotton fiber is dependent upon three things, the species of the plant, +the nature of the soil, and the locality in which it is grown. + +=Rough Peruvian.= The nature of this cotton is harsh and wiry and +resembles wool so nearly that it is almost exclusively used to mix +with woolen fabrics. The staple is rough and generally strong, and is +of a springy tendency, _i.e._, it does not lie close like American. + +=East Indian.= India depends upon the monsoon for its moisture, and +the success or failure of the crop is decided by that phenomenon of +nature. Indian cottons as a rule are coarser and shorter than American +cottons. The land is prepared before the breaking of the monsoon, and +the planting begins after it. There is not the same care bestowed upon +the cultivation of the Indian cotton, nor are such improved methods +practised as in America. The ancient routine of past generations +still persists, and as a consequence the yield per acre is less than +one-half that of America. Moreover the acreage planted is only about +two-thirds that of America. The better growths of East Indian cotton +were once largely used in this country for filling, owing to their +good color and cleanliness; but of late years the consumption has +steadily decreased, owing chiefly to the increased takings by the +Indian mills, also to the exports to China and Japan, and to the +preference shown by English spinners for American cotton. + +=Egyptian Cotton.= Egyptian cotton, on account of its long staple and +silky gloss, is imported in considerable quantities. Egyptian is +largely used in the manufacture of hosiery, and also for mixing with +worsted yarn. Owing to its gloss it is used for mixing with silk, and +on account of its strength it is made into the finer sewing threads. +Egyptian cotton is sometimes so charged with grease that it has a +greasy smell; and to make it workable it is necessary to sprinkle it +with whitening. It has been observed that velvets woven (or piled) +with Egyptian filling do not finish as well as when picked with yarns +made from American cotton, the reason for this being that the greasy +nature of the Egyptian cotton fiber often varies in strength, causing +different shades in the finished goods. This greasy nature is said to +be due to two things: (1) the fertility of the soil; (2) the extent to +which the cell walls of the fibers are developed. + +In addition to cotton, other crops are grown in Egypt--rice, sugar, +beans, barley, onions, etc.--and the acreage devoted to cotton is +regulated to some extent by the prospects as to which crops are likely +to pay best. It is calculated that not more than one-third of the area +is usually devoted to cotton. + +=Sea Island Cotton.= This is the finest growth of cotton, and it +commands the highest price. The staple, which is long and silky, +varies in length from one and a half to two and a half inches. It is +used for making fine muslins, laces, spool cotton, and other fabrics, +and is also largely mixed with silk. It is said that this cotton was +first introduced into America in 1786 from the Bahama Islands, whither +it had been brought from the West Indies. It was first cultivated in +Georgia, where it was found that the small islands running along the +coast were best adapted for its growth, hence the name "Sea Island." +It was also grown on the uplands of Georgia, but although remaining +good, the quality deteriorated. Counts as high as four hundred are +occasionally spun in Sea Island cotton. + +=Other Varieties.= Cotton grown in the Southern States under widely +varying conditions of the soil, climate, and care in cultivation, +naturally varies in length, strength, and other qualities of staple. +Cotton known as "Uplands" or "Boweds" varies in length from +three-fourths to one and one-sixteenth inches and is used for filling; +this is grown in North and South Carolina, Georgia, Florida, Alabama, +and Tennessee. Cotton used for twist is grown in Texas, Louisiana, +Mississippi, and Arkansas, and the length of the staple varies from +one to one and three-sixteenths inches. In the swampy and bottom +lands in some of the states (notably Alabama, Louisiana, Mississippi, +and Arkansas), cotton is grown with staple ranging from one and +one-eighth to one and one-fourth inches. In addition to these, there +are especially long stapled growths, known as "Extras," "Allen Seed," +and "Peelers," which measure one and three-eighths to one and +five-eighths inches. Of late there has been an extensive demand for +long-stapled American cotton (one and three-sixteenths to one and +one-half inches), owing to the development of fine spinning. + +=Cotton Raising.= Cotton is planted with a machine, which puts it +under the ground about one and one-half to two inches. It is not +planted as corn is, that is, dropped so far apart, but is planted in a +continuous stream. After the cotton comes up out of the ground, when +it is about three inches high, it is hoed by ordinary labor with a +hoe, and is cut out or, rather, thinned. This is called "chopping out" +and is for the purpose of removing the inferior or weak plants until +only one strong plant is left. The distance between the plants depends +on the nature of the plant, frequently about twelve inches being left +between them. + +=The American Crop.= The first step taken is the preparation of the +ground for planting. This begins in the southern part of Texas as +early as the middle of January, in Florida about the third week; in +Alabama, Georgia, Mississippi, and Louisiana, about the beginning of +February; in Arkansas, Tennessee, and South Carolina from about the +middle of February to the beginning of March. Actual planting begins +according to latitude, principally from the middle of March to the +middle of April, and ends in the first half of May. These dates, +however, are dependent upon the state of the weather. When the weather +is unusually wet the start is late. The plant suffers from the rank +growth of grass and weeds, and extra labor is required to keep the +fields clean. In abnormally hot weather, especially after rains, the +plant sheds its leaves, thus exposing the bolls, which fall off, +whereupon replanting becomes necessary. In addition to injuries by the +weather the cotton-plant is subject to depredations by insects. Of +late years the greatest pest has been the Mexican boll weevil. + +The cotton-plant blooms ten or eleven weeks after planting. An early +bloom is taken as a sign of good crops. When the crop is an early one, +picking may commence in the districts in which it ripens first in the +latter half of July; but the usual date is the beginning of August, +following on in the various districts in succession until the early +part of September. The plant goes on fruiting as long as the weather +is mild and open. It finishes in the early regions about the beginning +of December, the others following through December and closing in the +later regions about the middle of January. Frosts play an important +part in the ultimate yield. An early killing frost over the entire +belt would curtail the size of the crop by 500,000 bales in a season, +as was the case in 1909 when about 32,000,000 acres were planted. +Light frosts and late frosts do little harm to the cotton-plant; in +fact it is contended that the late frosts do much good under certain +conditions of the crop, by opening the bolls that otherwise would not +open, and thus adding to the quantity of the late pickings. The effect +of frost upon the lint so picked is to produce tinged and stained +cotton. Early killing frosts occur in some seasons in the early part +of November, when much of the yield may be curtailed. When killing +frosts occur late in the season, when the fruiting is practically +over, it has little or no effect upon the yield except as regards the +color. + +The ripening of the crop proceeds in three stages, the bolls nearest +the ground maturing first, then those around the middle of the plant, +and lastly the top crop. Pods half ripe are often forced open and the +fiber sent on with good cotton. East Indian is more highly charged +with unripe cotton than American. The work of picking is not heavy, +but becomes tedious from its sameness. Each hand as he goes to the +field is supplied with a large basket and a bag. The basket is left at +the head of the cotton row, the bag being suspended from the picker's +shoulder by a strap, and used to hold the cotton as it is plucked from +the boll. When the bag is full it is emptied into the basket, and this +routine continued throughout the day. Each hand picks from 140 to 180 +pounds of cotton per day. The average yield in the South varies from +500 to 600 pounds per acre. Every boll of cotton contains seeds +resembling unground coffee; when these have been removed by the gin, +there remains about one-third the weight of the boll in clean cotton. + +[Illustration: PICKING COTTON] + +=Ginning.= The next operation to which cotton is subjected is that of +ginning, or separating the seeds from the fiber. This work was +formerly accomplished by hand, and so great was the quantity of seeds +that frequently an entire day was occupied by a workman in separating +them from one pound of cotton. At the present day the devices for +separating the lint from the seed are of two classes: roller gins and +saw gins. The former device is the more ancient, having been used from +the earliest times by the Hindoos. In its simplest form it consists of +two rollers made of metal or hard wood, fixed in rude frames, through +which the cotton is drawn and the seeds forced out in the process. An +improved form of the roller gin is at present used for cleaning the +long-staple Sea Island cotton. The saw gin, which works on an entirely +different principle, is the machine which, with its improvements and +modifications, has separated the seed from fiber almost exclusively +for one hundred years of American cotton growing. In this machine the +seed cotton is fed into a box, one side of which is formed of a +grating of metal strips set close together, leaving a narrow opening +from one-eighth to a quarter of an inch wide. Into these openings a +row or "gang" of thin circular saws project mounted upon a revolving +mandrel. The long, protruding teeth of the saws, whirling rapidly, +catch the fibers, and pull them away from the seeds. The latter, being +too large to pass through the openings of the grating, roll downward +and out of the machine. The lint, removed from the row of saws by a +revolving brush, passes between rollers and is delivered from the +machine in the form of a lap or bat. + +This machine is responsible for much of the "nep" (or knots) found in +American cotton, which is caused when the machine is overcharged. The +Whitney gin will turn through more cotton than any other type of +machine, and will clean from 200 to 300 pounds per hour. When the +machine is running at high speed the tendency is to string and knot +the cotton. + +[Illustration: COTTON GIN + +The upper figure shows Whitney's invention. The lower figure shows a +later form.] + +The working of the ordinary gin is as follows: The wagon loaded with +cotton is driven under a galvanized spout called the sucker, through +which there is a suction of air which draws the cotton into the gins. +In each of the gins there are seventy circular saws revolving on one +shaft. These saws are about one inch apart, and the teeth go through +the gin breast, much as if one were to put the teeth of one comb into +the teeth of another comb. This process takes the lint cotton off the +seed, and by the use of brushes the cotton goes into the lint flute, +into the condenser, and into the box, where it is revolved and made +into a bale. While the lint is going through this process, the seeds, +being heavier and smaller, draw to the bottom of the gins, fall into +an auger which is operated by a belt, and then are dropped into a +conveyor and carried to the seed pile or houses. The lint goes in one +direction and the seed in another. + +When the seed is taken from the cotton at the gin, it is covered with +a lint of cotton. In order to remove this the seeds are put through a +delinter, which takes off the small, short fiber from the seeds, +leaving them clean. This seed is then put through a huller which takes +off the outside hull or thick skin. The kernel is then put through a +hydraulic press, which squeezes the cotton-seed oil from it and leaves +the "meal." Cotton-seed oil is used for many purposes, such as making +olive oil, butter or oleomargarine, lard, etc. Of late an experiment +has been made with the meal for use in the place of flour, and has +been pronounced a success. Seed crushing has now become an important +industry, with the cotton crop each year amounting to between +12,000,000 and 13,000,000 bales of 450 pounds each. + +=The Cotton Gin.= The cotton gin was invented in 1792 by Eli Whitney, +a citizen of Georgia, but a native of Massachusetts. The importance of +this invention to the cotton industry of the world cannot be +overestimated. It was the one thing needed to insure a sufficient +supply of raw material to meet the requirements of newly invented +machinery for spinning and weaving. The result of Whitney's invention +was the rapid extension of the culture of cotton in the United +States, and its permanent establishment as one of the leading staples +of the country. + +=Cotton Bales.= After the cotton is ginned and baled it is shipped to +the mill. The standard size of a cotton bale in the United States is +54 × 27 × 27 inches, and contains nearly 500 pounds. To produce this +bale over 1,600 pounds of seed cotton are required. The bales are +wrapped in jute bagging and strapped with sheet-iron bands, this +covering adding about twenty-five pounds to the weight of the bale. + +The Bessonette cylindrical bale is turned out by a self-feeding press, +which receives the lap of lint from the gin between two heavy rollers. +The fiber is rolled upon a long wooden spool so tightly as to press +out nearly all the air, and forms a package of uniform shape and size +throughout, having a diameter of fourteen to sixteen inches. The bales +are covered with cotton cloth, held in place by small wire hoops. It +is claimed that the cotton is rolled so tightly by this process that +the bales are practically fireproof and waterproof. + +Egyptian bales are compressed into a shape similar to the American +bale, but the average weight is over 700 pounds. + +The Indian bales, which are more closely compressed than the American, +usually weigh 400 pounds. + +Cotton is purchased by the mill authorities in the shape of a bale. +The method is to purchase from cotton brokers, samples being furnished +to the buyer from which to make selection. + +[Illustration: STOREHOUSES] + +The commercial value of cotton is determined by its length, fineness, +strength, pliability, smoothness, regularity, color, and cleanliness. +As a rule, the cotton that is the longest is also the finest, but by +no means the strongest. Thus, Sea Island cotton has the longest staple +with the least diameter, and Hinganghat (an Indian cotton) is much +inferior to it in both respects. The strength of the latter, however, +is 50 per cent greater than the strength of Sea Island cotton. In +every other respect Sea Island cotton is in advance over Hinganghat +cotton. It is the most valuable, especially for the production of fine +yarns. + +The most regular cotton is Orleans, in which the length of the staple +varies only a small fraction of an inch. In consequence of this there +is less loss in working Orleans than is the case with the other +cottons, owing to the fact that their fibers vary in length. + +=The Leading Growths of Cotton.= In order to purchase the raw material +of the cotton manufacture, to arrange the "mixing" or have much to do +with the raw material in any other capacity, one should know as much +as possible of its characteristics; for ignorance may cause much +trouble and no little loss to those who have to spin the cotton. Each +crop differs from the previous one to a greater or less degree, as it +depends entirely upon the weather. Thus, in a very dry season there is +a "droughty crop" which, while it may be (and generally is) clean and +well up in class, will be weak, short, and of irregular fiber. In +order to obtain the desired length and strength of staple the buyer +will have to pay a relatively higher price than in what may be termed +a normal season. + +[Illustration: FANCY COTTON LOOM] + +Again, in a crop that is poor in class, a defect that may have been +caused by too much rain in the early or middle stages of its growth, +or by unfavorable weather for the production of cotton of good grade, +the staple will probably be all that could be desired, leafy and +small, but the buyer will have to pay more to obtain his usual grade, +especially if he requires it for good filling. Then there are seasons +when the crop turns out fairly well in class and staple, but the +cotton is wasty, dirty, or abnormally leafy; and in this case the +buyer has to exercise great care and judgment in calculating the extra +loss that will ensue. + +The terms of purchase of cotton include an allowance of 4 per cent for +tares. That is, a bale of cotton weighing 400 pounds would be paid for +as 384 pounds, or should the buyer have reason to believe that the +tares are unusually heavy, he has the option of claiming the actual +tare. This is ascertained by stripping ten bales and weighing the +covering and the hoops, which means considerable work, and although it +is at the option of the buyer, it is an exception rather than the +rule. + +As a result of these causes we find cotton divided into the following +grades: + +=Full Grades of Cotton.= Egyptian cotton is graded as follows: extra +fine, fine, good, fully good fair, good fair, fair, middling fair, +middling. + +Indian cotton is graded as follows: superfine, fine, fully good, good, +fully good fair, good fair, fully fair. + +Brazilian cotton may be classed: fine, good, good fair, fair, middling +fair, middling. + +American cotton has seven grades: fair, middling fair, good middling, +middling, low middling, good ordinary, and ordinary. + +In addition to the full grades there are half and quarter grades. The +American cottons are graded as follows: + + _Full Grades._ _Half Grades._ _Quarter Grades._ + + Fair, Strict middling fair, Barely fair, + Middling fair, Strict good middling, Fully middling fair, + Good middling, Strict middling, Barely middling fair, + Middling, Strict low middling, Fully good middling, + Low middling, Strict good ordinary, Barely good middling, + Good ordinary, Strict ordinary. Fully middling, + Ordinary. Barely middling, + Fully low middling, + Barely low middling, + Fully good ordinary, + Barely good ordinary. + +The following are a few of the leading varieties of cotton, with the +numbers of yarn they will make: + + _Cotton._ _Length._ _Warp._ _Filling._ + + Sea Island (selected) 1-3/4 to 2-1/4 up to 200 250 to 300 + Sea Island (ordinary) 1-3/4 to 2 150 220 + Florida Sea Island 1-3/4 to 2 150 220 + Georgia 1-1/2 to 1-7/8 120 180 + Egyptian 1-1/4 to 1-1/2 70 120 + Peeler 1-1/4 to 1-3/8 50 70 + Orleans or Gulf 1-1/16 to 1-1/4 40 60 + Upland 1 to 1-1/8 30 45 + Texas 7/8 to 1-1/16 25 35 + +During the last few years considerable discussion has taken place +among mill men, both in this country and abroad, bearing upon the +subject of moisture contained in baled cotton. Of course the natural +moisture in the cotton fiber varies, as might be expected, from year +to year, according to the character of the season during the picking. +The standard of moisture is based upon what is known as regain, that +is, if 100 parts of absolutely dry cotton are exposed to the air, they +will absorb about 8-1/2 per cent of moisture, although a much higher +per cent is sometimes found. + +In some of the small Southern mills located in the cotton raising +section, the cotton is delivered by team direct from the gin, without +going through the compress. In this way they save the greater part of +transportation expense. They also save in the strength of the cotton +fiber itself, since the process of compression injures the fiber. They +get better cotton, being nearer the source of supply and having better +opportunities for selection. + +When the cotton arrives in the shape of a bale, it is necessary to cut +ties and loosen up the cotton before use. This may be done in two +ways. One method being to pull the bale apart by hand, and the other +to pass it through a bale breaker or similar machine, which loosens up +the cotton by means of beaters. It now starts on a continuous journey +through successive machines until it is made into yarn. The yarn is +made into a warp, and the warp interlaced with the filling yarn to +make cloth, and the cloth finished for the market. + +Not every country is adapted for making cotton yarn, for certain +conditions are necessary to manufacture good yarn. If the atmosphere +is too warm or too dry, the fibers will become brittle and will not +twist well; if too wet they collapse and stick. Lancashire County, +England, seems to have been fitted by nature for cotton spinning. It +has just the right climate, a moist temperature, and copious water +supply. There are hills on the east of the valley, forming a water +shed, and the town lies in a basin covered with a bed of stiff clay, +that holds the water, allowing it to evaporate just fast enough to +keep the air in the moist condition needed to fit the fibers for +weaving. Countries that have not these conditions are obliged to +produce them by artificial means--humidifying, etc. + +[Illustration: PICKER ROOM + + 1. Hopper where the cotton from the bale is fed into Picker. + 2. "Lap" showing how the cotton is prepared for the card. + 3. Picker Machine (complete).] + + + + +CHAPTER X + +MANUFACTURE OF COTTON YARN + + +[Illustration: PICKER ROOM--SHOWING END VIEW OF PICKER + + 1. Lap of Cotton.] + +=Picker Room.= The first step in the conversion of the bale of cotton +into yarn consists in giving the cotton fibers a thorough cleaning. +This is accomplished by feeding the cotton to a series of picker +machines called in order, bale breaker, cotton opener and automatic +feeder, breaker picker, intermediate picker, and finisher picker. +These machines pull to shreds the matted locks and wads of cotton (as +we find them in the bale), beat out the dirt, stones, and seeds, and +finally leave the cotton in the form of batting upon the cylinders; +this batting passes from one machine to another until it issues from +the finisher picker as a downy roll or lap. + +(Sometimes the bale breaker is not used in the mill.) + +[Illustration: CARD ROOM + + 1. Roving Can--receptacle to hold the sliver. After it is filled it + is transferred to either ribbon lap machine or drawing frame. + 2. Cylinder of the card. The cotton is on this cylinder in the form + of a web.] + +=Carding Machine.= When the lap of cotton leaves the picker it goes to +the carding machine, where it is combed into parallel fibers by means +of a revolving cylinder covered with wire teeth called card clothing. +As the cotton is fed to the card in the form of a sheet or lap from +the picker, it is supposed to have been freed from a considerable +quantity of sand, seed, etc., but there still remain nep, fine leaf, +and short fibers, which are removed during carding. + +On leaving the card cylinder the lap has become a gossamer-like web +thirty-nine inches broad. This web next passes through small "eyes," +which condense it into a narrow band about an inch in width, known as +card sliver. + +When a lap is delivered from the finisher picker, it should weigh a +given number of ounces per yard. The method of ascertaining the weight +is to make each lap a standard number of yards in length and weigh +each lap. The machine can be regulated so as to give the desired +weight per yard. + +=Combing.= When an extremely fine and strong yarn is required, in +addition to carding, the fibers are also subjected to the process of +"combing." This may be said to be merely a continuation of the carding +process to a more perfect degree. The chief object is to extract all +fibers below a certain required length, and cast them aside as +"waste." This is done in order to secure the very best fibers +calculated to give the strongest and best results in the spun yarn. + +The process of combing follows carding. The card delivers the cotton +in the form of a sliver or strand, while the combing machine requires +the fibers to be delivered to it in the form of sheets, nine to twelve +inches wide. This is done by taking a number of card slivers and +forming a lap of them by passing the sliver through a sliver lap +machine. The laps are passed through the comber. This machine consists +essentially of a series of rollers, nippers, and rows of metal teeth. +By the action of these, the short fibers are separated and combed out, +and the long ones arranged in parallel order in the form of a thin, +silky strand, in which condition it is sent to the drawing frames to +be drawn out. Of course it must be understood that a combing machine +is used by only a small percentage of cotton spinners. For ordinary +purposes a sufficiently good quality can be made without a comber. As +there is from 15 to 35 per cent waste to this operation it may be +readily seen that it is costly, and limited entirely to the production +of the very best and finest yarns, such as those intended for sewing +or machine thread, fine hosiery, lace curtains, underwear, imitation +silks, and fine grades of white goods. There are combing machines that +comb short staple cotton. + +=Drawing.= The cans containing the slivers are taken from the card or +combing machine (as the case may be) to the drawing frame. The object +of this machine is mainly to equalize the slivers, combining a number +of them together so as to distribute the fibers uniformly. The +condition of the fibers on leaving the card or comb is such that a +slight pull will lay them perfectly straight or parallel, and this +pull is given by the drawing frame rollers. Of course the fibers +coming from the comb are parallel, but it is necessary to alternate +them by the drawing. The drawing frame is a machine consisting of a +number of sets of rollers, the front roller having a greater speed +than the rear ones. + +[Illustration: COTTON COMB ROOM + + 1. The cotton in the form of a "lap" ready to pass through the comb.] + +The slivers, which are as nearly as possible the same weight per +yard, are combined together in the drawing and emerge from the pair of +front rollers as one sliver weighing the same number of grains per +yard as a single sliver fed up at the back. This process is repeated +two or three times, according to requirements, the material then being +referred to as having passed through so many "heads" of drawing. It is +not unusual to pass Indian and American cotton through three +deliveries. + +The object of all the processes thus far described has been that of +cleaning (in the picker), arranging the fibers in a parallel position +to each other, making uniform, and drawing out the stock. In every +case the stock delivered from a machine is lighter than when fed into +it, and contains just twist enough to hold it together and prevent its +being stretched or strained when unwound from the bobbin, and fed into +the next machine. The minimum amount of twist in roving is desirable +for the reason that it permits the stock to be drawn out more easily +and uniformly, the little twist that is put in the roving by the +slubber being practically eliminated when it is passed through the +rolls of the intermediate. The same applies in the case of the roving +passing from the roving to the spinning frame. + +=Fly Frames.= The process in the manufacture of yarn after the cotton +has passed through the drawing frame consists of further attenuation +of the sliver, but as the cotton sliver has been drawn out as much as +is possible without breakage, a small amount of "twist" is introduced +to allow of the continued drawing out of the sliver. + +From the drawing frame, the drawing passes through two, three, or four +fly frames, according to the number of yarn to be made. All these +machines are identical in principle and construction, and differ only +in the size of some of the working parts. They are the slubber, +intermediate, roving,--and fine or jack frame-fine, and the function +of each is to draw and twist. + +[Illustration: ROVING DEPARTMENT + + 1. Slubber machine, showing sliver of cotton passing through the + rolls and then given a twist while it is wound on the bobbin.] + +=Intermediate Frame.= The function of the intermediate frame is to +receive the slightly twisted rove from the slubber and add thereto a +little more twist and draft. The rove is taken from two bobbins to +one spindle in the machine, an arrangement which tends to insure +strength and uniformity. The principle of the machine is in other +respects the same as that of the slubbing frame. + +=Roving Frame.= The function of the roving frame is to receive the +twisted rove from the intermediate and add more twist and draft, +thereby further attenuating the rove. As in the intermediate frame the +rove is generally taken from two bobbins for one spindle. + +=Fine or Jack Frame.= This machine is used when fine yarns have to be +made. It is built on the same principle as the preceding frames, the +only difference being that a finer rove is made from which finer +numbers of yarn can be spun. As in the slubber, intermediate, and +roving frames, the rove is taken from two bobbins for one spindle. + +=Spinning.= In the manufacture of single ply yarn the final process is +that of spinning, which consists in drawing out the cotton roving to +the required size, and giving it the proper amount of twist necessary +to make the yarn of the required strength. While the spinning frame is +built on entirely different principles from the roving, intermediate, +or slubber frame, the object of each machine is the same as that of +the spinning frame. The principal point of difference is the amount of +twist imparted to the cotton roving. + +[Illustration: ROVING ROOM + + 1. A drawing frame showing the sliver of cotton passing through the + machine. + 2. A slubber showing the sliver passing through and wound on bobbins. + 3. Roving machine showing the cotton passing from one bobbin through + the roller to another.] + +The objects of the spinning process are: + +1. Completion of the drawing out of the cotton roving to the required +size. + +2. Insertion of the proper amount of twist to give the thread +produced strength. + +Excessive speed causes defects in the yarn and undue wear and tear on +the machine. + +There are two methods of spinning: ring spinning and mule spinning. +The mule spinning is the older form. There are but few mule frames in +operation in this country. + +=Mule Spinning.= The function of mule spinning is to spin on the bare +spindle, or upon the short paper tubes, when such are required to form +a base for the cop bottom. The mule will spin any counts of yarn +required, and is especially adapted for yarn in which elasticity and +"cover" are essentials. Hosiery yarns are produced on the ordinary +cotton mule and are very soft spun. + +The bobbins of roving are placed in a creel at the back of the +machine, the stands of roving being passed through the rolls and drawn +out in the same manner as at the roving frame. The spindles are +mounted on a carriage which moves backward and forward in its relation +to the rolls, the distance roved being about five feet. When the +spindles are moving away from the frame the stock is being delivered +by the rolls, the speed at which the spindles move away from the rolls +being just enough to keep the ends at a slight tension. The twist is +put in the yarn at the same time. + +[Illustration: SPINNING ROOM. COTTON DEPARTMENT + + 1. Humidifier--an apparatus to give off moisture. + 2. Spinning frames--showing the cotton as it comes from the roving + frame and passes through the spinning frame.] + +When the spindles reach their greatest distance from the rolls, the +latter are automatically stopped and the direction of the motion of +the spindle carriage reversed. The yarn is wound on the spindle while +the carriage is being moved back toward the rolls, the motion of the +rolls being stopped in the meanwhile, the spindles revolving only fast +enough to wind up the thread that has been spun during the outward +move of the carriage. + +The mule is a much more complicated machine than the ring frame, its +floor space is much greater, and more skilled help is required for its +operation. Under ordinary conditions it is not practical to spin finer +yarn than No. 60s on a ring, while as high as No. 500s is said to have +been spun on a mule. The same number of yarn can be spun on a mule +with less twist than on the ring. This is important in hosiery yarn. + +Ring spinning is used for coarse numbers, and has greater production +and requires less labor than mule spinning. Ring-spinning yarn is used +for warp purposes. + +=Ring Spinning.= The function of ring spinning is to draw out the rove +and spin it into yarn on a continuous system. The yarn made is spun +upon bobbins. + +The ring spinning differs from mule spinning in having the carriage +replaced by a ring, from which the machine takes its name. The ring is +from one and one-half to three inches in diameter, grooved inside and +out, and is connected with a flat steel wire shaped like the letter D, +called the "traveller." Its office is to constitute a drag upon the +yarn, by means of which the latter is wound upon a bobbin. Its size +and weight depend on the counts of yarns to be spun; coarse yarns +demand the largest ring and heaviest traveller. + +[Illustration: MULE ROOM + + 1. Stocks from Finisher ready to be spun upon the mule. + 2. Front Rollers with weight levers. + 3. Clearers for Front Rollers. + 4. Faller shafts containing Sickles. + 5. Spindles. + 6. Spun Yarn wound on cops. + 7. Covers for carriage. + 8. Body of carriage. + 9. Drawing out band. + 10. One of the wheels for the carriage.] + + + + +CHAPTER XI + +THREAD AND COTTON FINISHING + + +=Thread.= In general a twisted strand of cotton, flax, wool, silk, +etc., spun out to considerable length, is called thread. In a specific +sense, thread is a compound cord consisting of two or more yarns +firmly united by twisting. Thread is used in some kinds of weaving, +but its principal use is for sewing, for which purpose it is composed +of either silk, cotton, or flax. Thread made of silk is technically +known as sewing silk; that made of flax is known as linen thread; +while cotton thread intended for sewing is commonly called spool +cotton. These distinctions, while generally observed by trade, are not +always maintained by the public. + +The spool cotton of to-day is of a different grade from that made +before the sewing machine came into general use. The early thread was +but three cord, and contained such a large number of knots, thin +places, etc., that it could not be worked satisfactorily on the +machines, so manufacturers were called upon to produce a thread that +would be of the same thickness in every twist. This was effected by +making the thread of six cords instead of three, thereby producing a +smoother and more uniform strand. + +=Manufacturing Processes.= The raw cotton for the manufacture of +thread must be of long staple. If the fiber is short the thread made +of it will be weak, and hence unsuited for the purposes required of +it. Ordinary cotton is not adapted to the manufacture of the better +grades of spool cotton on account of the shortness of its fiber. +Egyptian and Sea Island cotton are used because they have a much +longer fiber and are softer in texture. The raw cotton comes to the +factory packed in great bales, and is usually stored away for some +months before it is used. The first step in the conversion of the bale +of cotton into thread consists in giving the fiber a thorough +cleaning. This is accomplished by feeding it to a series of pickers +which pull the matted locks and wads to shreds, beat out the dirt and +seeds, and roll the cotton in the form of batting upon cylinders until +it issues from the finisher lap machines as a downy roll or lap. + +The lap of cotton then goes to the carding rooms, where it is combed +into parallel fibers by means of a revolving cylinder covered with +fine wire teeth, sometimes 90,000 of them to the square foot. On +leaving the carding machines the lap has become a gossamer-like web +thirty-nine inches broad. This web is next passed through a small +"eye" which condenses it into a narrow band about an inch in width, +known as the sliver. By this time the fiber has been so drawn out that +one yard of the original lap has become 360 yards of the sliver. The +sliver now looks almost perfect, but if it were spun it would not make +good thread. It is necessary to lay every fiber as nearly parallel as +possible, so that there will be an equal number of fibers in the +strand per inch. Besides this, the remaining dirt and short fibers +must be removed and the knots and kinks in the fibers straightened +out. To accomplish these objects the cotton must be "combed." First, +the slivers are passed through several sets of rollers, each set +moving faster than the preceding, so that the strands are drawn out +fine and thin. In this condition the cotton passes to a doubling +frame, and from thence to the lapping frame, a device combining six +laps into one and drawing the whole out into one fine, delicate, ropy +lap. + +[Illustration: WARP ROOM + + 1. Beam on which the warp is wound. + 2. Warp. + 3. Creel. + 4. Spools in the creel.] + +The comber now takes the lap and combs out all the impurities and +short fibers, at a sacrifice of about one-fifth of the material; next, +it combines six of these fluffy combed rolls of fiber into one. A +number of these rolls are then drawn out by another machine twelve +times as long as they were before and twisted together on a slubbing +frame. This last drawing reduces the roll to about the thickness of +zephyr yarn. After being further doubled and twisted, the yarn, or +roll, is ready for the mule spinner, which accomplishes by means of +hundreds of spindles and wheels what the housewife once did with her +spinning wheel. The mule, however, does the work of more than 1,000 +hand spinners and takes up much less space. On this machine 900 +spindles take the yarn from 1,800 bobbins, and by means of +accelerating rollers and a carriage draw out and twist it to the +proper fineness for the size of thread wanted. Having passed through +the complex processes of cleansing, combing, drawing, and spinning, +the cotton is now in the form of yarn of various sizes, and the real +work of thread making, which is a distinct art from yarn making, +begins. + +The thread-making process is briefly as follows: The yarn is doubled +and twisted; then three of such yarns are twisted together, which give +the six-fold combination for six-cord thread. For a three-cord thread +three yarns are twisted together. After the twisting is completed the +thread is reeled into skeins having a continuous length of 4,000 to +12,000 yards, according to the size, and is then sent to the +examining department where it is rigidly inspected. Every strand is +looked over, and any found to be defective are laid aside, so that +when the thread is put on the market it shall be as perfect as care +and skill can make it. + +At this stage of the work the skeins of thread are of the pale cream +color common to all unbleached cotton goods, and are technically known +as "in the gray." They therefore have to be bleached pure white or +dyed in fast colors. The skeins, whether intended for white or colored +thread, are first placed in large, steam-tight iron tanks and boiled. +Here the thread remains subjected to a furious boiling for six or +seven hours; when removed it is perfectly clean, but still retains the +brownish gray color of unbleached cotton. It then goes into a bath of +chloride of lime and is bleached as white as snow. The skeins are next +drawn through an acid solution to neutralize the chloride. Another +boiling, another bleaching, a bath of soapsuds, and the final rinsing, +complete the cleansing and whitening process. Those skeins intended +for colored threads are taken to the dyeing room and placed in tanks +filled with suitably prepared dyeing solutions. + +[Illustration: TWISTING ROOM + + 1. Humidifier. + 2. Twister machine. + 3. Boxes containing spools of cotton, ready to be put in creel and + form warp.] + +From the bleaching and dyeing departments the skeins of thread go +back to the mill to be wound on the bobbins, and from the bobbins +finally on the small wooden spools. The automatic winding machines can +be regulated to wind any given number of yards. The small spools are +fastened on pivots, the thread from the bobbins fastened on the +spools, and the machines set in motion. At the required number of +yards the spools stop revolving. The ordinary spool of cotton thread +contains 200 yards, and when this has been wound on, the thread is cut +with a knife by an attendant, who also cuts the little nick in the rim +of the spool and fastens therein the end of the thread. Thread mills +commonly print their own labels, and these are affixed to the spools +by special machinery with remarkable rapidity. From the labeling +machine the spools go to an inspector, who examines each one for +imperfections, and any that are found faulty are discarded. When +packed in pasteboard boxes or in cabinets the thread is ready for +market. + +=Thread Numbers.= Spool cotton for ordinary use is made in sizes +ranging from No. 8 coarse to No. 200 fine. In cotton yarn numbering, +the fineness of the spun strand is denoted by the number of hanks, +each containing 840 yards, which are required to weigh one pound, as +illustrated in the following table: + + When 1 hank of cotton yarn ( 840 yds.) weigh 1 lb. it is No. 1 + " 10 " " " " ( 8,400 yds.) " " " " 10 + " 16 " " " " (13,440 yds.) " " " " 16 + " 30 " " " " (25,200 yds.) " " " " 30 + " 50 " " " " (42,000 yds.) " " " " 50 + " 100 " " " " (84,000 yds.) " " " " 100 + +The early manufactured thread was three cord, and took its number from +the size of the yarn from which it was made. No. 60 yarn made No. 60 +thread, though in point of fact the actual caliber of No. 60 thread +would equal No. 20 yarn, being three No. 60 strands combined +together. When the sewing machine came into the market as the great +consumer of thread, spool cotton had to be made a smoother and more +even product than had previously been necessary for hand needles. This +was accomplished by using six strands instead of three, the yarns +being twice as fine. As thread numbers were already established, they +were not altered for the new article, and consequently at the present +time No. 60 six-cord, for example, and No. 60 three-cord are identical +in size, though in reality No. 60 six-cord is formed of No. 120 yarns. +It is relatively smoother, more even, and stronger than the three-cord +grade. All sizes of six-cord threads are made of six strands, each of +the latter being twice as fine as the number of the thread as +designated by the label. Three-cord spool cotton is made of three +strands of yarn, each of the same number as the thread. + +=Sizing.= In textile manufacturing, sizing is the process of +strengthening warp yarns by coating them with a preparation of starch, +flour, etc., in order that they may withstand the weaving process +without chafing or breaking. The operation of sizing is also often +resorted to in finishing certain classes of cotton and linen fabrics, +which are sized or dressed with various mixtures in order to create an +appearance of weight and strength where these qualities do not exist, +or, if present, only in a small degree. The object in sizing warp yarn +before weaving is to enable that process to be performed with the +minimum of threads breaking. Judicious sizing adds to the strength of +the yarn by filling up the spaces between the fibers, and by binding +the loose ends on the outside of the thread to the main part. In order +to accomplish this a number of ingredients are used in the size +preparation, as no single material used alone gives satisfactory +results. The filling up of the minute spaces in the yarns and the +adhesion of the fibers produce a smooth thread with sufficient +hardness to resist the continual chafing of the shuttles, reeds, and +harnesses during the process of weaving. Flour and starch in a liquid +state are used for this purpose, but owing to the liability to mildew, +flour is not so much used as starch. Both of these materials, however, +make the yarn brittle, and other ingredients are combined with them to +overcome the brittleness. For a softener on heavy weight goods nothing +has been found superior to good beef tallow. On light-weight goods the +softener giving the most general satisfaction is paraffin. + +When properly made the size preparation is a smooth mass of uniform +consistence, free from lumps of any kind, and from all sediment and +odor. Starch--the principal material which gives body to any +size--requires the most careful treatment. It is first mixed with cold +water into a smooth, creamy milk, which is slowly poured into the +necessary quantity of boiling water until a clear, uniform paste is +formed. Then the softeners are added, such as soaps, oils, and animal +fats; next a small amount of gelatine or glue is stirred in and some +form of preservative, usually chloride of zinc or salicylic acid. The +mass is then thoroughly stirred in tilted jacketed kettles with +mechanical stirrers. The size may be applied to the yarn either hot or +cold. When applied hot it penetrates into the interior, filling up +every space between the fibers, binding all together, and forming a +hard coating on the surface of the thread. A thorough washing or +steaming serves to remove all the size from the woven fabric. + +[Illustration: FINISHING ROOM] + +=Cotton Finishing.= Cotton fabrics, like other textiles, after leaving +the loom must be subjected to various finishing processes so as to +bring them into commercial condition. On piece-dyed goods part of the +finishing is done before and part after the dyeing process. Each class +of fabrics has definite finishing processes. In some cases weighting +materials are added to the fabric so as to hide more or less its +actual construction. Cotton fabrics just from the loom present a soft +and open structure, more so than other textiles. Therefore it is +necessary to use proper finishing materials and processes which will +fill up the openings or interstices as produced in the fabric by the +interlacing of warp and filling, and at the same time give to the +fabric a certain amount of stiffness. Of course this finish will +disappear during wear or washing, it having been imparted to the +fabric to bring the latter into a salable condition. + +Cotton fabrics after weaving may be subjected to the following +sub-processes of finishing: + +Inspecting, Burling and Trimming, Bleaching, Washing, Scutching, +Drying. + +After the cloth leaves the loom it is brushed; then it passes over to +the inspection table in an upward receding direction, so that the eye +of the operator can readily detect imperfections. The ends of two or +more pieces as coming from the loom are sewed into a string for +convenient handling in the bleaching. + +=Bleaching.= The object of bleaching is to free the cotton from its +natural color. The ancient method of bleaching by exposure to the +action of the sun's rays and frequent wetting has been superseded by a +more complicated process involving the use of various chemicals. +Pieces of cloth are tacked together (sewed) to form one continuous +piece of from three to one thousand yards in length. The cloth is next +passed over hot cylinders or a row of small gas jets to remove all +the fine, loose down from the surface. The goods are then washed and +allowed to remain in a wet condition for a few hours, after which they +are passed through milk of lime under heavy pressure, followed by +rinsing in clear water. The goods are next "scoured" in water +acidulated with hydrochloric acid, and boiled in a solution of soda, +then washed as before in clear water. Next they are chlorined by being +laid in a stone cistern containing a solution of chloride of lime and +allowed to remain a few hours. This operation requires great care in +the preparation of the chloride of lime, for if the smallest particle +of undissolved bleaching powder is allowed to come in contact with and +remain upon the cloth it is liable to produce holes. The goods are +then boiled for four or five hours in a solution of carbonate of soda, +after which they are washed. They are again chlorined as before and +washed. The long strips are finally scoured in hydrochloric acid, +washed, and well squeezed between metal rollers covered with cloth. +After squeezing and drying, the cloth, if required for printing, needs +no further operation, but if intended to be marketed in a white state, +it must be finished, that is, starched or calendered. + +=Starching.= The starch is applied to the cloth by means of rollers +which dip into a vat containing the solution, while other rollers +remove the excess. Sometimes the cloth is artificially weighted with +fine clay or gypsum, the object being to render the cloth solid in +appearance. + +=Calendering.= The cloth is now put through the calendering machine, +the object of which is to give a perfectly smooth and even surface, +and sometimes a superficial glaze; the common domestic smoothing iron +may be regarded as a form of a calendering utensil. The cloth is first +passed between the cylinders of a machine two, three, or four times, +according to the finish desired. The calender finishes may be classed +as dull, luster, glazed, watered or moire, and embossed. The calender +always flattens and imparts a luster to the cloth passed through it. +With considerable pressure between smooth rollers a soft, silky luster +is given by equal flattening of all the threads. By passing two folds +of the cloth at the same time between the rollers the threads of one +make an impression upon the other, and give a wiry appearance. The +iron rollers are sometimes made hollow for the purpose of admitting +steam or gas in order to give a glaze finish. Embossing is produced by +passing the cloth under heated metal rollers upon which are engraved +suitable patterns, the effect of which is the reproduction of the +pattern upon the surface of the cloth. + +=Mercerizing.= This is a process of treating cotton yarn or fabrics +with caustic soda and sulphuric acid whereby they are made stronger +and heavier, and given a silky luster and feel. The luster produced +upon cotton is due to two causes, the change in the structure of the +fiber, and the removing of the outer skin of the fiber. The swelling +of the fiber makes it rounder, so that the rays of light as they fall +upon the surface are reflected instead of being absorbed. The quality +and degree of luster of mercerized cotton fabrics depends largely +upon the grade of cotton used. The long-staple Egyptian and Sea Island +cotton, so twisted as to leave the fibers as nearly loose and parallel +as possible, show the best results. If the yarn is singed the result +is a further improvement. Yarns and fabrics constructed of the +ordinary grades of cotton cannot be mercerized to advantage. The cost +of producing high-grade mercerized yarn is about three times that of +an unmercerized yarn of the same count, spun from the commoner +qualities of cotton. + +Mercerized yarn is employed in almost every conceivable manner, not +only in the manufacture of half-silk and half-wool fabrics, and in +lustrous all-cotton tissues, but also in the production of figures and +stripes of cotton goods having non-lustrous grounds. Mercerized yarn +used in connection with silk is difficult to detect except by an +expert eye. + +=Characteristics of a good piece of Cotton Cloth.= A perfect cotton +fiber has little convolutions in it which give the strong twist and +spring to a good thread. In this respect the Sea Island cotton is the +best. There are five things requisite for cotton cloth to be good, +viz.: + +1. The cloth must be made of good fiber, that is ripe and long. + +2. The fiber must be carefully prepared. All the processes must be +well performed--for the very fine thread fiber must be combed to +remove poor fiber. The combing, however, is not always done. + +3. The warp and woof threads must be in good proportion. + +4. The cloth must be soft, so that it will not crease easily. + +5. It must be carefully bleached--the chemicals used must not be +strong. + + + + +CHAPTER XII + +KNITTING + + +The art and process of forming fabrics by looping a single thread, +either by hand with slender wires or by means of a machine provided +with hooked needles, is called knitting. Crocheting is an analogous +art, but differs from knitting in the fact that the separate loops are +thrown off and finished by hand successively, whereas in knitting the +whole series of loops which go to form one length or round are +retained on one or more needles, while a new series is being formed on +a separate needle. Netting is performed by knotting threads into +meshes that cannot be unraveled, while knitting can be unraveled and +the same thread applied to any other use. Knitting is really carried +on without making knots; thus, the destruction of one loop threatens +the destruction of the whole web, unless the meshes are reunited. + +The principle of knitting is quite distinct from that of weaving. In +the weaving of cloth the yarns of one system cross those of another +system at right angles, thus producing a solid, firm texture. The +great elasticity of any kind of texture produced by knitting is the +chief feature that distinguishes hosiery from woven stuffs. The nature +of the loop formed by the knitting needle favors elongation and +contraction without marring in the least the general structure of the +goods. Builders of weavers' looms have at times endeavored to secure +this elastic effect by certain manipulations of the mechanism of the +loom, but as yet nothing approaching the product of the knitter has +been made. The elastic feature of a knitted texture renders it +peculiarly adapted for all classes and kinds of undergarments, for it +not only fits the body snugly, but expands more readily than any other +fabric of similar weight. + +=Knitting Machines.= There are various machines for knitting. The +circular knitting machine produces a circular web of various degrees +of fineness, and in sizes ranging from a child's stocking to a man's +No. 50 undershirt. The circular fabric made in this manner has to be +cut up and joined together by some method to make a complete garment. +The knitting frame for producing fashioned goods makes a flat strip, +narrowing and widening it at certain places so as to conform to the +shape of the foot, leg, or body. These strips then have to be joined +by sewing or knitting to form a garment. Fashioning machines are +indispensable for knitting the Niantic and French foot, and also for +the production of stripes, fancy openwork, and lace hosiery. + +[Illustration: KNITTING MACHINE FOR HOSIERY] + +All plain machines of any class produce only plain knitted fabrics, +while ribbed machines make only ribbed fabrics. Still, many garments +in their make-up include both kinds of knitting; therefore, many +machines produce only certain parts of particular garments. In the +case of half-hose there is frequently a ribbed top, or in underwear a +ribbed cuff, and these may be made either of circular web or full +fashioned. In each case the ribbed portion is first knit and then +transferred to a plain machine, and being placed upon the needles is +worked on to the rest of the garment. In some instances the heel is +made by the machine working the leg, though there are numerous +knitters specially designed for turning out only this particular part. + +Among other knitting machines in modern use are the drawers machine; +machines for hose and half-hose with apparatus for making the instep, +finishing off the toe, splicing or thickening the heels, etc.; +machines for producing the bottoms or soles of hose separately, and +also the instep separately; circular stocking machines for producing a +tubular web afterwards cut into suitable lengths for all varieties of +hose; circular sleeve machines, circular body machines, as well as +circular web machines for making both body and sleeves of undershirts, +jerseys, sweaters, etc. Special machines are also made for knitting +both plain and ribbed plaited goods, that is, with both sides wool +while the center is of cotton, or with a silk or worsted face on one +side and the back of an inferior yarn. In the form of auxiliary +appliances are produced many kinds of stitching machines; circular +latch-needle machines for plain ribbed, mock seam, and striped goods; +steam presses; hose rolling machines; hose cutting and welting +machines, and many other accessories to hosiery manufacture. + +[Illustration: KNITTING MACHINE FOR UNDERWEAR] + +At present fully one-third of the knit underwear used in this country +is of the ribbed description. It is made in all the materials that +the older flat goods are composed of, including silk, silk mixtures, +linen, wool, lisle, and cotton. Rib work is ordinarily stronger and +more lasting than plain. It is also invaluable for many purposes on +account of its tendency to contract and expand in the direction of the +circumference without altering its length. This feature makes it +indispensable for tops to socks and wrist work for shirts, mittens, +gloves, etc., and for the production of heavy garments such as +cardigans and sweaters. The expense of knitting rib work is higher +than plain knitting, owing to the fact that the machines cannot turn +out so great a quantity within a given time. + +The formation of the rib in knitted goods is unique in its principle. +The effect is produced by reversing the stitch. In place of making the +stitch work appear entirely upon one side of the fabric, as in plain +work, the needles are so arranged that every alternate row, or two +rows alternately, are reversed, thus making both sides alike. Plain +work is done with a single bank of needles, while rib work requires +two banks, the function of the second one being to pull and loop the +yarn in an opposite direction, thus producing a thicker and more +elastic web. + +Double work in knitting consists merely in running two threads where +one is commonly used. The work is done readily and with but little +extra cost for labor. Coarser and heavier needles are required, also a +wider gauge for the needle cylinder. Fancy effects in double work are +produced by running two colors instead of one. The tendency is for one +thread to twine about the other, thus making attractive +double-and-twist work. Lumbermen's socks and like goods are often +knitted on this plan, though for the most part double work is for the +heels, toes, and soles of ordinary hose. + +=Stripe Knitting.= The process of striping knitted fabrics is +accomplished automatically by a system of changing the yarns when +delivered by the feeds. Circular machines knitting a tubular web +cannot be utilized for this purpose, hence the work is done on +fashioning or stocking frames. It has only been within recent years +that makers of knitting machinery have been able to offer machines on +which more than one kind of yarn could be knit at one time. There are +now in use, however, machines that will readily knit several colors of +yarn at the same time. + +=Knitting Cotton.= A variety of loosely twisted, four-ply cotton yarn, +dyed in various plain and mixed colors, employed for knitting hosiery, +tidies, mats, etc., by hand. It is numbered from 8, coarse, to 20, +fine, and commonly put up sixteen balls in a box, each box containing +two pounds, manufacturer's weight. + +=Knitting Silk.= A loosely twisted silk thread of domestic manufacture +employed for knitting mittens, stockings, and other articles by hand. +It is also much used for crochet work. Knitting silk is put up in the +form of balls, each containing one-half ounce of thread. It is made in +but two sizes, No. 300, coarse, and No. 500, fine; each ball of the +former number contains 150 yards of silk; of the latter 250 yards. No. +500 is manufactured only in white, cream, and black; the No. 300 is +fast dyed in a great variety of colors. + +=Hosiery Manufacture.= According to the particular method by which +socks and stockings are made, of whatever kind, quality, or material, +they are classed as cut goods, seamless, or full fashioned. Of the +three methods of manufacturing the first named is the least expensive. +Cut goods are made of round webbing knitted on what is called a +circular knitting machine. The web has the appearance of a long roll +of cloth about the width of a sock or stocking when pressed flat. The +first operation consists in cutting off pieces the length of the +stocking desired, these lengths, of course, being the same (unshaped) +from end to end. The shaping of the leg is effected either by cutting +out enough of the stocking from the calf to the heel to allow part to +be sewn up and shaped to fit the ankle, or by shrinking. In the +heeling room where the pieces next go, the cutters are furnished with +gauges or patterns that indicate just where to make a slit for the +insertion of the heel, generally of a different color. When the heel +is sewn in, the stocking begins to assume its rightful shape. The toe +is now put on and the stocking is practically finished. In the case of +socks the final operation consists in attaching the ribbed top, which +tends to draw the upper part of the leg together, thus causing it to +assume a better shape. The final work includes scouring, dyeing, and +shaping. The cost of making cut goods is less by a few cents per dozen +than when knit seamless. While some very creditable hose are produced +in this way, yet the existence of the heavy seam is an objection which +confines them to the poorest class of trade. Cut goods are made in +all sizes and kinds for men, women, and children. + +Seamless hose are made on a specially constructed machine which +produces the entire stocking, but leaves the toe piece to be joined +together by a looping attachment. On half-hose the leg is made the +same size down to the ankle, but on ladies' hose the stocking is +shaped somewhat in the machine. Seamless hose are not, strictly +speaking, entirely seamless, inasmuch as all stockings made on a +circular knitting machine must have a seam somewhere. There must be a +beginning and an ending. In the case of the stocking the ending is at +the toe, and the opening left can only be closed with a seam. In some +mills this opening is automatically stitched together on special +machines; in others, girls do it by hand with needle and thread. +Neither by machine nor handwork can the opening be closed with exactly +the same stitch as that made by the needles of the power knitter. +However, the seam is of small proportions, and when the goods are +scoured, pressed, and finished the presence of the seam is a minor +item, as it neither incommodes the wearer nor mars the appearance of +the stocking. Seamless goods are made in a great variety of qualities, +ranging from cotton half-hose at fifty cents per dozen to the fine +worsted stockings at $6.00 per dozen. A notable and very commendable +feature of seamless hose is the socket-like shape of the heel, which +fits that portion of the foot as though really fitted to it. As far as +comfort and fit are concerned, the manufacture of seamless hosiery has +now reached such a degree of perfection as to bring it second only to +the full-fashioned variety. + +Full-fashioned hose are produced by means of complicated and expensive +knitting frames, which automatically drop the requisite number of +stitches at the ankle so as gradually to narrow the web down and give +the stocking the natural shape of the leg. The toe is produced in the +same way, and the shaping of heel and gusset is brought about in like +manner. Hence, the goods are called full-fashioned, because so +fashioned as to conform to the proportions of the leg and foot. Hose +and underwear made by this method are knit in flat strips and then +seamed either by hand or machine. Generally special machines are used, +which take up and complete the selvedges, thus avoiding objectionable +seams with raw edges. + +The knitting frames used for making full-fashioned goods are large, +intricate, expensive, and slow in operation; they are difficult to +keep in order and require skilful operators. The largest ones knit +from fourteen to eighteen stockings at once, using as many as four +threads of different colors in the production of patterns. The first +operation consists in knitting the leg down to the foot; then the legs +are transferred by expert workmen to another frame which knits the +foot. Next they go to another department where, with the aid of a +special looping machine, the heels and toes are stitched together. +Then the stockings or socks are handed over to expert women operators, +who seam up the legs on a machine especially adapted for the purpose. +After being sorted they are taken to be dyed, boarded, stitched, +dried, and finally subjected to heat and pressure to give them a +finished appearance. It usually requires two weeks from the time the +manufacturing operations begin, for a stocking to emerge from the +factory in a finished form. Full-fashioned hose are made in all shades +and grades of silk and cotton, in lisle thread, and in all kinds of +cashmere, merino, and woolen goods. They are likewise knitted plain, +ribbed, and with fancy stripes and embroidery effects. In the United +States there are numerous important plants engaged in the production +of full-fashioned goods, while large quantities are annually imported +from Germany and France. + +=Finishing Process.= When socks and stockings are taken off of the +knitting machines they present an unfinished appearance, being loose, +puckered, dirty, and generally shapeless. Scouring, dyeing, shaping, +and pressing serve to improve their looks, and these finishing +operations constitute a distinct branch of the industry. While still +in a moist state the hose are shaped. This is effected by the use of +forming-boards made of wood and about one-half of an inch in +thickness. The sock or stocking is carefully stretched over the "form" +while damp, and then placed in a heated chamber and allowed to dry. +The goods assume the shape of the wooden "form," and will always hold +it if the work has been carefully and thoroughly done. After they have +been taken from the drying chamber and the boards removed the hose are +pressed between heavy metal plates or rollers, looked over for +defects, and when boxed or bundled are ready for market. + + + + +CHAPTER XIII + +LACE + + +=Lace.= Lace is the name applied to an ornamental open work of threads +of flax, cotton, silk, gold, or silver, and occasionally of mohair or +aloe fiber. The latter are used by the peasants of Italy and Spain. + +Lace consists of two parts, the ground and the flower. The threads may +be looped, plaited, or twisted in one of three ways. First, with a +needle, when the work is known as "needlepoint lace." Second, when +bobbins, pins, and a pillow or cushion are used; this is called +"pillow lace." Third, by machinery, when imitations of both point and +pillow lace patterns are produced. + +Special patterns for these laces date from the beginning of the +sixteenth century. The early productions of the art had some analogy +to weaving; the patterns were stiff and geometrical, sometimes cut out +of linen or separately sewed and applied to the meshed surface, but +more frequently they were darned in, the stitches being counted in, as +in tapestry. This kind was known as darned netting. With the +development of the renaissance of art, free flowing patterns and +figure subjects were introduced and worked in. + +Whether of needlepoint or pillow make, both the ornament and the +ground are produced by the lace maker. Needlepoint is made by first +stitching the net with thread along the outline of a pattern drawn on +paper or parchment, thus producing a skeleton thread pattern. This +threadwork serves as a foundation for the different figures which are +formed in the lace. + +Bobbin or pillow lace more nearly resembles weaving. The threads are +fixed upon a circular or square pillow, placed variously to suit the +methods of manufacture in vogue in different countries. The object of +using the pillow is to prevent too much handling of the lace. One end +of each thread is fastened to the cushion with a pin, the main supply +of thread being twined around a small bobbin of wood, bone, or ivory. +The threads are twisted and plaited together by the lace maker, who +throws the bobbins over and under each other. The operation is fairly +simple, since children of eight or nine years of age can be trained to +it successfully. It demands, however, considerable dexterity with the +fingers. + +The design for pillow lace must of course be adapted to the technical +requirements of the process, and cannot therefore be the same as one +for needlepoint, which has a better appearance and greater strength +than pillow lace. For this reason it was in former times generally +preferred for wear on occasions of state. On the other hand, pillow +lace has the quality of charming suppleness, and for use in mantillas, +veils, and fichus it is better than needlepoint, lending itself with +delicate softness and graceful flexibility as a covering to the head +and shoulders of women. + + +LACE TERMS DEFINED + + _Alençon (Point d')._--Fine needlepoint lace with the + ground of double-twist thread in a semi-net effect. Is + usually worked with horsehair on the edges to give + firmness to the cordonnet. Called after the city in + France where it is made. + + _Allover._--Name for all wide laces used for flouncing, + yokes, and entire waists. Usually the lace is over + eighteen inches in width. + + _American Laces._--A general term formerly used to + distinguish lace made in this country, the development + of the industry having now rendered the term nearly + obsolete. + + _Angleterre (Point d')._--Fine Brussels pillow lace, + distinguished by a rib of raised and plaited threads + worked in the lace. Shown in floral, ornithological, and + geometrical designs. + + _Antique._--Hand-made pillow lace of heavy linen thread + in a large, open, rectangular knotted mesh. Used for + curtains, bed sets, draperies. + + _Antwerp._--Bobbin lace, resembling early Alençon. Shows + a "pot"--that is, a vase or basket effect--in the + design. + + _Appliqué._--Any lace in which the body and the design + are made separately. The body is usually silk and the + design cotton or linen. + + _Appliqué Brussels._--Name sometimes given to Brussels + appliqué laces. + + _Arabe (Point d')._--Coarse bobbin lace made in Belgium + and France as well as Arabia. Shows a large, bold + pattern, cable edged, and is almost invariably in a deep + écru tone. Used for curtains and draperies. + + _Arabian._--Same as above. + + _Argentine._--Similar to Alençon, the mesh being a + trifle larger. + + _Arras._--Very strong, inexpensive, white bobbin lace, + of simple pattern, somewhat resembling Mechlin. + Distinguished by its light, single thread ground. Named + after the city in France where it is made. + + _Aurillac._--Somewhat resembles Angleterre. Bobbin lace + made in Aurillac, France. + + _Auvergne._--Any kind of bobbin lace made in Auvergne, + France. Different makes and patterns. + + _Ave Maria._--A narrow edging lace. + + _Baby Lace._--Light and simple edging lace made in + England. + + _Battenberg._--Same as Renaissance. Designs confined to + flower patterns. + + _Bayeux._--Bobbin lace, usually an imitation of Spanish + point. Also a black, rich lace made in large pieces for + shawls, head scarfs, etc. + + _Binche._--Fine pillow lace, without cordonnet. Ground + resembles a spider-web with small dots. Made in Binche, + Belgium. + + _Bisette._--Coarse, narrow French peasant lace in simple + designs. Name often applied to cheap bordering laces. + + _Blonde._--So called, being originally a bobbin lace + made of unbleached silk, though now shown in black, + white, and colors. Made with two different sizes of + thread; fine thread for the ground, coarse for the + design. Usually takes some floral form. Very lustrous. + + _Bobbin Lace._--Imitation of pillow lace. Made in + England and France. + + _Bobbinet._--The same. + + _Bone Lace._--An obsolete term once given to Honiton + bobbin lace. + + _Bone Point Lace._--Applied to laces having no regular + ground or mesh, such as Renaissance. + + _Border Lace._--Practically synonymous with edging. + + _Bourdon._--A machine lace made of both silk and cotton. + Show scroll-like patterns cable-edged on a regular mesh. + Usually dyed black, but sometimes bleached. The outline + is of a heavy lustrous thread. Used chiefly for dress + trimming and millinery. + + _Brettone._--Cheap narrow edging. + + _Bride Lace._--Lace with the pattern connected with + brides. Same as bone point lace. + + _Brides._--Slender threads connecting different parts of + a pattern. + + _Brussels Net._--Plain net made originally in Brussels, + but now produced in all lace manufacturing countries. + + _Brussels Pillow._--Fine pillow lace with the patterns + joined together by little loops on their edges. + + _Brussels Point._--Shows an open pattern, made partly in + open, partly in closed, stitch, giving the appearance of + shading. + + _Carrickmacross._--Tiny Irish cambric drawn work, + appliqué on net. + + _Cartisane._--Guipure or passementerie made with thin + silk or gilt-covered strips of parchment. + + _Chantilly._--Pillow lace very similar to blonde. Comes + from Chantilly, France. Made in both silk and cotton and + usually seen in black. Non-lustrous, and looks as if + made from black linen thread. + + _Chiffon Lace._--Chiffon embroidered in twist silk. + + _Cluny._--Coarse-thread bobbin lace, made in both linen + and cotton. Shows a close-stitch pattern darned on an + open ground. Used for dress trimmings and the + manufacture of curtains. + + _Cork Lace._--A sweeping term used to designate all + laces of Irish make. + + _Cotton Lace._--All lace made of cotton. + + _Craponne._--Cheap, stout thread furniture guipure. + + _Crochet Lace._--Any point lace made with the crochet + hook. + + _Darned Lace._--A comprehensive term taking in all net + effects with the pattern applied in needlework. + + _Devonshire Lace._--Lace made in this part of England, + and especially Honiton imitation. + + _Dieppe._--Fine needlepoint lace made in Dieppe, France. + Resembles Valenciennes. Made with a regular ground of + squares of small meshes alternating with open squares + upon which the pattern is applied in close stitch. + + _Duchesse._--Pillow lace with fine net ground with the + patterns in raised work, volants, and the like. + + _Dutch Lace._--Practically a coarse Valenciennes. + + _English Point._--See Angleterre. + + _Escurial._--Heavy silk lace made in imitation of Rose + point. Patterns outlined with cable edge. + + _Esprit (Point d')._--Dotted bobbinet with the dots + either singly or in clusters. + + _Filet Lace._--Any lace made with a square mesh net. + + _Flemish Point._--Needlepoint lace made in Flanders. + + _Footing._--Simple insertion of Brussels net from one to + three inches in width. + + _Galloon._--Irregular band with a fancy edge. Entire + piece often in zigzag or scallop form. + + _Gaze (Point de)._--Flemish point lace resembling point + d'Alençon, though much softer, being without horsehair. + + _Gêne (Point de)._--Openwork embroidery made on a wool + ground which is afterwards eaten away by acid. + + _Genoa._--Heavy lace made of aloe fiber. Another name + for macramé. + + _Gimp._--See Guipure. + + _Gold Lace._--Gimp or braid covered with gold or + imitation gold thread. + + _Grammont._--White pillow lace used for shawls and the + like. Black silk lace nearly resembling blonde. + + _Guipure._--Fancy trimming of wire cord whipped round + with silk or cotton threads, and the small patterns + stitched together. + + _Guipure d'Art._--Linen net upon which raised + intersecting patterns are worked. + + _Guipure de Flanders._--A pillow lace made separately, + having flowers connected by bars and brides. + + _Hand Embroidered._--Heavy point lace, usually of Plauen + manufacture, with fancy floral or other figures + embroidered on the design. + + _Honiton._--English bobbin lace, famed for the beauty of + its designs. Named for the city where it was first + manufactured. Now made in Belgium, Holland, and France. + Sprays sometimes made separately, and then worked on a + net--Honiton appliqué. + + _Honiton Braid._--Narrow machine-made braid of + ornamental oval figures connected by narrow bars. Used + for collars, handkerchiefs, and tidies. + + _Honiton Guipure._--Large flower-pattern lace on very + open ground, the sprays held together with brides or + bars. + + _Imitation Lace._--A term used to designate any + machine-made lace in contrast with hand-made. + + _Insertion._--Any narrow lace with a plain edge on + either side that admits of its being inserted in a + fabric. + + _Irish Crochet._--Heavy hand-made lace, remarkable for + the beauty and distinctness of its patterns, and the + startling whiteness of the linen thread used in its + manufacture. + + _Irish Lace._--A general term used to designate all lace + made by the Irish peasantry. + + _Irish Point._--Hybrid combination of appliqué, cut + work, and embroidery on net with elaborate needle + stitching in the higher grades. + + _Irish Trimming._--Simple, woven lace, used on white + wear. + + _Knotted Lace._--Frequently referred to as knotting. A + fancy weave of twisted and knotted threads in close + imitation of some old hand laces. + + _Lille (Also Lile)._--French lace named after the town + where it is made. Somewhat resembles Mechlin. Shows a + very clear, light ground and is the most beautiful of + all simple thread laces. + + _Limerick Lace._--A form of embroidery on net or muslin. + + _Luxeuil._--A general term for hand-made laces of + Luxeuil, France. More specifically those of a stout, + heavy nature. Used for tidies, curtains, draperies. + + _Macramé._--Knotted hand-made lace, made of a very heavy + cord. Shown principally in geometrical designs. Very + popular in deep écru. + + _Maline._--Fine silk net. Sometimes also applied to + Mechlin lace with a diamond mesh. + + _Maltese._--Coarse machine-made cotton lace, resembling + torchon. Has no regular ground, the patterns being + usually connected with heavy stitch work. + + _Mechlin._--Light pillow lace with the pattern outlined + by a fine but very distinct thread or cord. Real Mechlin + generally has the ground pattern woven together, the + latter running largely to flowers, buds, etc. + + _Medallion._--Single, detached pattern. + + _Medici._--Special kind of torchon edging, with one edge + scalloped. + + _Mélange._--Hand-made silk pillow lace, showing a + combination of conventional Chantilly with Spanish + designs. + + _Mignonette._--Light bobbin lace, made in narrow strips. + Resembles tulle. + + _Miracourt._--Sprig effects of bobbin-lace applied on + net ground. + + _Mexican Drawnwork._--Little round medallions either + single or in strips, the threads drawn to form a + cartwheel. Mexican and Teneriffe drawnwork are + practically the same. Machine imitations made in + Nottingham, Calais, and St. Gall. + + _Motif._--See Medallion. + + _Nanduly._--South American fiber-lace, made by needle in + small squares, which are afterward joined together. + Design very beautiful and of remarkable durability. + + _Needlepoint Lace._--See Point Lace. + + _Normandy Lace._--See Valenciennes. + + _Nottingham._--A general term including all the + machine-made laces turned out in that great + lace-producing center of England. + + _Oriental Lace._--Really an embroidery, being produced + on the Schiffli machine, the pattern being then either + cut or eaten out. Also applied to point d'Arabe and + certain filet effects. + + _Oyah Lace._--A crocheted guipure shown in ornate + patterns. + + _Passementerie._--A decorative edging or trimming, + especially gimp or braid. + + _Picots._--Infinitesimal loops on brides and other + strands. + + _Pillow Lace (Bobbin Lace)._--Made on a pillow with + bobbins and pins. Machine-made imitations retain the + name. + + _Plauen._--Applied to all laces emanating from that + section of Saxony and including imitations of nearly all + point laces, which are embroidered on a wool ground, + this being afterward dissolved in acid and the cotton or + silk design left intact. + + _Point de Gaze._--Fine gauze-like needle-lace. + + _Point d'Irelande._--Coarse machine lace, made in + imitation of real Venetian point. + + _Point de Milan._--A variety of guipure, having a ground + of small meshes, and a pattern consisting of bold, + flowing scroll devices. + + _Point de Paris._--A variety of cheap machine lace, + cotton, of simple design. + + _Point Kant._--Flemish pillow lace, with a net ground + and the design running largely to "pot" effects--pot + lace. + + _Point Lace._--Lace made by hand with needle and single + thread. Needlepoint the same. Point d'Alençon, point de + Venise, etc., are all variations of point lace and will + be found classified under their initials. + + _Point Plat._--Point lace without raised design. + + _Renaissance._--Modern lace, made of narrow tape or + braid formed into patterns, held together by brides, the + brides forming subsidiary designs. Battenberg is the + same thing. + + _Repoussé._--Applied to the design, being a pattern that + has the effect of being stamped in. + + _Rococo._--Italian lace, bearing the rococo design. + + _Rose Point._--See Venetian point. + + _Seaming Lace._--Narrow, openwork insertion. + + _Seville._--Variety of torchon. + + _Spanish Lace._--A comprehensive term. Convent-made, + needlepoint lace. Cut drawnwork effects, also + convent-made. Needlepoint lace in large squares. Black + silk lace in floral designs. + + _Spanish Point._--Ancient embroidery of gold, silver, + and silk passementerie. + + _Swiss Lace._--Swiss embroidered net in imitation of + Brussels. + + _Tambour._--Variety of Limerick. + + _Tape Lace._--Hand-made needle lace, similar to + Renaissance. + + _Thread Lace._--Made of linen thread, as distinguished + from cotton and silk laces. + + _Torchon._--Coarse, open bobbin lace of stout but + loosely twisted thread in very simple patterns. Much + seen in imitations, usually in narrow widths. + + _Van Dyke Points._--Applied to laces with a border made + in large points. + + _Valenciennes._--Commonly called Val. Bobbin lace, seen + mostly in cheap insertions and in the form of narrow + edgings. + + _Venetian Point._--Point de Venise. Needlepoint lace in + floral pattern with the designs very close together and + connected by brides ornamented with picots. + + _Wood Fiber._--Applied to all laces made of wood silk. + + _Yak._--Machine-made worsted lace. Used for trimming for + shawls, petticoats, and undergarments. + + _Youghal._--Needlepoint lace of coarse thread, made + exclusively in Ireland. + + _Ypres._--Bobbin lace, somewhat coarser than Val. + + + + +CHAPTER XIV + +COTTON FABRICS[16] + + +=Albatross.= Cotton albatross cloth is a fabric made in imitation of a +worsted fabric of the same name. It has a fleecy surface. The name is +taken from the bird whose downy breast the finish of the fabric +resembles. The warp is usually 28s cotton, the filling 36s cotton. It +is a plain weave. Filling and warp count 48 picks per inch. The goods +are finished by being burled, sheared, washed, singed, dyed, rinsed, +dried, and pressed, care being taken not to press too hard. Sometimes +singeing is omitted. Albatross cloth is generally in white, black, or +solid colors. It is not often printed. It is light in weight, and is +used for dress goods. + +=Awning.= A cotton cloth used as a cover to shelter from sun rays. + +=Batiste.= Batiste is of French origin, and is a light, transparent +cloth, made from a fine quality of combed cotton yarn. There is a +gradual variation in quality ranging from a comparatively coarse to a +very fine fabric. The variety of qualities will suggest some idea of +the utility of the fabric. Its uses are even more varied than are the +qualities. The finer grades are used for dress goods and all kinds of +lingerie for summer wear, etc., while the cheaper grades are used for +linings in washable and unwashable shirt waists. Batiste is woven in +the gray, that is, with yarn direct from the spinning frame, with the +exception that the warp yarn is well sized, in order to stand better +the strain to which it is subjected during the weaving process. + +=Bourrette.= A light weight, single cloth fabric, with two-ply cotton +warp and wool or a combination of cotton and shoddy filling, made with +the plain weave and in appearance a semi-rough-faced woolen fabric +with fancy effects in twist scattered about it. It is used principally +for ladies' fall suitings. + +=Bedford Cord.= This is one of the most popular types of fabrics, the +distinguishing effect being a line or cord running lengthwise of the +cloth, the cord being more or less prominent. The cloth is made of +cotton, or sometimes of worsted. The face effect of the Bedford cord +is generally plain. Occasionally twill-faced cords are used. The cords +vary in width from about one twentieth to one quarter of an inch. To +get extra weight without altering the appearance of the face, extra +warp yarns, termed wadding ends, are inserted between the face weave +and the filling, floating at the back of the rib. When these wadding +ends are coarse, they give a pronounced rounded appearance to the +cord. They run from 88 to 156 picks to an inch. + +=Buckram.= Buckram is derived from Bokhara. It may be described as a +coarse, glue-sized fabric, and is made of cotton, hemp, linen, or +cotton and hair (coarse) yarns, usually from 10s to 25s. Made of a +double cloth warp, 22s cotton, 34 picks to the inch, for the face or +top fabric 1/12's[17]; weight from loom 2.22 ozs. per yard. Bottom +fabric 1/12's cotton; filling 1/16's cotton; 12 picks to the inch. +Weight per yard, 1.8 ounces. These fabrics depend a great deal on the +finishing. The men's wear requires less sizing on account of the hair +it contains. The goods are piece dyed. Buckram is used principally for +stiffening garments, and to give them shape or form. It is placed +between the lining and the surface cloth of the garment in particular +parts, such as the lapels, etc. It is used in the millinery trade, and +is made into hats. Millinery buckram is sized two or three times. + +=Calico= takes its name from Calicut, a city in India, where cloth was +first printed. The majority of inexpensive cotton fabrics are +constructed on the one up, one down system, or plain weave. Calico is +no exception to this rule. The printed designs on calicoes may be +somewhat elaborate or they may be simple geometrical figures. In +order, however, to comply with the true principles of art, such +fabrics as calicoes should have but simple geometrical figures for +their ornamental features. New styles and combinations of colors are +produced every month and faster and lighter color printed each season. +Most of the designs for calicoes and cotton cloth printing are made in +Paris. At present the steam styles are most prominent; they are the +fastest and lightest to be obtained. Calico is a printed cloth, the +printing being done by a printing machine which has a rotating +impression cylinder on which the design has been stamped or cut out. +The cloth in passing through the machine comes in contact with the +impression cylinder. The cylinder revolving in a color trough takes up +the color and leaves the impression of the design on the cloth. +Calicoes may be seen in almost any color. The printing machine is +capable of printing several colors in one design. Calicoes, however, +are usually in two colors, that is, one color for ground and the other +for figure. The ground color in most cases is effected by dyeing the +cloth in some solid color. After the cloth is dyed the design is +printed on it. The cloth, after it comes from the loom, is singed and +bleached, then sheared and brushed to take away all the lint, and then +sent to the dye house. The first process there is to boil it, after +which it is immersed in the dye tub. Calicoes are usually given what +may be termed a "cheap cotton dye." By "cheap cotton dye" is meant +that the colors are not fast, but will run or fade when subjected to +water. After the fabric is dyed, it is given to the printer, who +ornaments the face of the cloth with some geometrical design; then it +is practically ready for the merchant. After printing, the cloth is +dried and steamed to fix the color, afterwards soaped, washed, +finished, and folded. The printing machine turns out about 400 to 800 +fifty-yard pieces a day. Calico is used for inexpensive dresses, +shirtwaists, wrappers, etc. + +=Cambric.= Cambric is a heavy, glazed cotton fabric with a smooth +finish. It was first made in Cambrai, France. It has a plain weave +and a width of thirty-six inches. Cambrics are dyed in a jig machine. +After dyeing they are run through a mangle containing the sizing +substance, then dried, dampened, and run through a calender machine. +The glossy effect is obtained in this last finishing process. Cambric +is used for shirtwaists, dress goods, etc. The finer grades are made +from hard twisted cotton of good quality. + +=Canvas.= This is a term applied to heavy, plain weave cloths made +with ply cotton yarn. They are used for mail bags, covering for boats, +etc. + +=Chambray.= Chambray is a staple fabric of many years standing, being +next in rank among cotton goods after the better grade of gingham. +Chambray is a light-weight single cloth fabric that is always woven +with a plain weave, and always has a white selvedge. In effect it is a +cloth having but one color in the warp, and woven with a white +filling, this combination producing a solid color effect, the white +filling reducing any harshness of warp color in the cloth. It is +composed of one warp and one filling, either all cotton, cotton and +silk, or all silk. It is twenty-seven to thirty inches in width and +single 30s cotton warp to single 60s silk, the count of yarn being +governed by the weight per yard desired. The weight per finished yard +is two to three and one-half ounces. Good colors for the warp are navy +blue, dark brown, lavender, black, nile green, etc. When made of +cotton warp and filling the fabric receives a regular gingham finish. +The loom width can be restored by tentering or running the goods over +a machine fitted underneath with a series of coils of steam pipe. The +top of this machine is fitted with an endless chain with a row of +steel needles standing erect upon its face. Chains are adjusted to the +width desired, and as the machine runs, both selvedges are caught by +the needles and the cloth stretched to the required width. + +=Cheese Cloth.= This is a thin cotton fabric of light weight and low +counts of yarn, which ranks among the cheapest in cotton goods. It is +used for innumerable purposes. The bleached fabric is used for +wrapping cheese and butter after they are pressed. It is also much in +demand for bunting for festival occasions, light curtains, masquerade +dresses, etc. When used for bunting, draperies, and the like it is +usually in colors, red, blue, cream, and yellow seeming to have the +greatest demand. The weave is one and one or plain weave. + +=Chiné.= Sometimes applied to glacé silk, or cotton two-toned effects. +The name is French, meaning woven so as to have a mottled effect. + +=Chintz.= Printed cotton cloth, with large, many-colored designs, used +for furniture covering. The Hindoo wears it as a body covering. Chintz +is the Hindoo word meaning variegated. + +=Cotton Flannel.= Napped cotton flannel. Made first for trade in +Canton, China. + +=Crash.= A plain fabric for outing suits, towels, etc. + +=Crêpe.= A fine, thin fabric of open texture made of cotton. + +=Crepon.= Large designs in figured crêpe. The name applies to the +crispiness of the finish and is from the French word _crêper_, to make +crisp. + +=Cretonne.= Heavy cotton cloth printed in large designs, for drapery +and furniture use. Cretonne was a Frenchman who first made the cloth. + +=Crinoline.= Crinoline is a fabric composed of cotton warp, horsehair +filling, or all cotton yarns. It is sold in varying widths, and is +used by tailors and dress-makers in stiffening clothing. It is a cheap +cloth of low texture and simple construction, the distinguishing +feature being the stiff finish with either a dull or highly glazed +face on the cloth. + +=Damask.= A cloth of silk and cotton, silk and linen, silk and wool, +or all linen in flowered or geometrical designs for drapery or table +covering. The weaves used are mostly twills and sateens. It takes its +name from Damascus, where it was first made. + +=Denim.= This is a strong fabric usually made with a two up and one +down twill. It is used for overalls, furniture covering, and floor +covering. + +=Diaper.= A figured cotton or linen fabric, which gets its name from +the Greek _diapron_, meaning figured. It is generally of good quality +as it is subject to excessive washing. + +=Dimity.= A light-weight cotton fabric, the distinguishing feature of +which is the cords or ribs running warpwise through the cloth, and +produced by doubling the warp threads in either heddle or reed in +sufficient quantity to form the rib desired. The name is from a Greek +word meaning two-threaded. Dimity is a ladies' summer dress fabric, +and is made of regular cotton yarn, from 1/60's to the finest counts +in both warp and filling. It is made in both white and colors, solid +white being used in the most expensive grades. Colors are often +printed upon the face of the fabric after it has been woven in the +white. + +=Domet.= This cloth is napped similar to a cotton flannel. It is used +for shirts, pajamas, etc., and made with bright colored stripes and +check patterns. The name is from domestic, home made. + +=Duck.= Duck is a heavy single cloth fabric made of coarse two-ply +yarn and of a plain weave. It derives its name from its resemblance to +a duck's skin. It is of a lighter weight than canvas. In finishing +duck is taken from the loom and washed and sized, then dried and +pressed. If a fancy solid color is desired the goods are dyed in the +piece after the first washing. Duck is used in the manufacture of +sails, tents, car curtains, and for any purpose requiring a good +water-tight fabric, which will withstand rough usage. Duck has a stiff +hard feel, and excellent wearing qualities. The lighter weights are +used for ladies' shirtwaist suits, men's white trousers, etc. + +=Drill.= A cotton fabric of medium weight generally made with the two +up and one down twill. It is extensively used for shoe linings. + +=Eolienne= is the name applied to a fine dress fabric characterized by +having the filling of a much coarser count than the warp, thus +producing a corded effect across the breadth of the goods. This class +of goods is made up of a raw silk warp and either cotton or worsted +filling, with the warp ends per inch greatly in excess of picks per +inch. The goods are made up in gray, then dyed in the piece in any +color the trade desires. The darker shades find most favor for fall +and winter use, while the lighter shades are preferred for summer +wear. The width is from twenty-seven to fifty inches, and the price +per yard varies from 85 cents to $1.25. + +=Etamine.= An etamine is a thin, glossy fabric used principally for +women's dress goods. Being a common and popular material for summer +wear, it is usually made as a piece-dyed fabric. A good reason for +making it piece-dyed is that this method is much cheaper than if the +yarn is dyed previous to the weaving. Etamines were originally made +with worsted yarns, which of course are more expensive; however, if a +good quality of cotton is used, there is little difference in +appearance between worsted and cotton etamine. The difference is +chiefly in the wearing quality, worsted being more durable. The +principal characteristic of an etamine is a crisp, glossy, and open +structure. + +=Flannelette= is a narrow, light-weight fabric composed of all cotton +yarn, the filling being soft spun to permit of the raising of a very +slight nap on the back of the goods. The cloth is woven with bleached +yarn (warp and filling), the color effects being afterwards printed +upon the face of the goods by the printing machine. Flannelette is +made with simple one or two colored stripe patterns, either black and +white or indigo blue and white, and in imitation of a Jacquard +pattern. The finished fabrics are sold by the retailer at from eight +cents to twelve and one-half cents per yard, are twenty-seven inches +wide, and are used very extensively in the manufacture of ladies' +wrappers, kimonos, etc., for house wear. + +=Fustian.= A corded fabric made on the order of corduroy and used in +England for trouserings, etc. First made at Fustat, a town on the +Nile, near Cairo. Velveteen and cordings in the lower, coarser grades +were sometimes called Fustian. + +=Galatea Cloth.= Galatea cloth has been somewhat in demand in recent +years by women requiring serviceable and neat-appearing cotton fabrics +at a medium price. It is usually finished twenty-seven inches wide and +retails at fourteen cents to twenty cents per yard. It is shown in +plain colors as well as in figures, and in dotted and striped designs +on white and colored grounds. The patterns are obtained by printing. +Some manufacturers have found that they can take a standard type of +fabric and extend its use by varying the process of finishing. The +base of the cloth--that is, the fabric previous to dyeing or printing +or bleaching--is nothing more than an ordinary 5-end warp sateen of +fair quality. + +=Gauze.= A veiling net, made in Gaza in Palestine. + +=Gingham.= Gingham is a single cloth composed entirely of cotton, and +always woven with a plain weave. It is yarn-dyed in stripes or checks +and was originally of Indian make. It is the most widely known fabric +on the market and is made in various grades, having from fifty to +seventy-six ends per inch in the reed, and of 1/26's to 1/40's cotton +yarns in both warp and filling. It is a wash fabric, made in both +check and plaid patterns into which an almost unlimited variety of +color combinations are introduced. Ginghams are made with from two +colors, warp and filling, to eight colors in warp and six in filling. +Ginghams are used most commonly in the manufacture of ladies' and +children's summer dresses and aprons. + +=Italian Cloth= is a light, glossy fabric made from cotton and +worsted, cotton and wool, cotton and mohair, and all cotton. It is +used for linings for the heavier styles of ladies' dresses, also for +underskirts, fancy pillow backs, etc. The cloth is woven in the gray +undyed yarns. In the finer grades the warp is sized so as to +facilitate the weaving process. + +=Jaconet.= A thin cotton fabric, heavier than cambric. If properly +made one side is glazed. Derived from the French word _jaconas_. + +=Khaki.= Twilled cotton cloth of a brown dust color, first used for +men's clothing in India. The word _khaki_ is Indian for earth, or +dust-colored. + +=Lawn.= Lawn is a light-weight single cloth wash fabric, weighing from +one and one fourth to two and one fourth ounces per yard, and in +widths from thirty-six to forty inches finished. It is composed of all +cotton yarns (bleached) from 1/40's to 1/100's, and is always woven +with a plain weave, one up, one down. The name is from Laon, a place +near Rheims, France, where lawn was extensively made. Plain lawn is +made of solid white or bleached yarn in both warp and filling. The +fancier grades, or those having color effects, are produced by +printing vines, floral stripes, small flowers, etc., in bright colors +in scattered effects on the face of the goods. The patterns are always +printed, never woven. Lawn, when finished, should have a soft, smooth +feel. Therefore the finishing process includes brushing, very light +starching or sizing, then calendering or pressing. Lawns have to be +handled carefully in the bleaching process, starched with an ordinary +starch mangle (the sizing containing a little blueing), finished on +the Stenter machine, and dried with hot air. Lawns are often tinted +light shades of blue, pink, cream, pearl, green, and other light +tints, with the direct colors added to the starch. It is used +principally in the manufacture of ladies' and children's summer +dresses, sash curtains, etc. + +=Lingerie.= This relates to all sorts of ladies' and children's +undergarments, such as skirts, underskirts, infants' short dresses, +chemises, night robes, drawers, corset covers, etc. + +=Linon= is a fine, closely woven plain fabric, well known for its +excellent wearing and washing qualities. It is made from combed cotton +yarns of long-stapled stocks to resemble as closely as possible fine +linen fabrics. The cloth structure is firmly made in the loom. + +=Long Cloth= is a fine cotton fabric of superior quality, made with a +fine grade of cotton yarn of medium twist. Originally the fabric was +manufactured in England, and subsequently imitated in the United +States. The fabric is used for infants' long dresses, from which it +derives its name, and for lingerie. Long cloth to some extent +resembles batiste, fine muslins, India linen, and cambric. It is +distinguished from these fabrics by the closeness of its weave, and +when finished the fabric possesses a whiter appearance, due to the +closeness of the weave and the soft twist of the yarn. It is not used +as a dress fabric, chiefly because of its finished appearance, which +is similar in all respects to fabrics which we have been accustomed to +see used solely for lingerie, nightgowns, etc. + +=Madras= is a light-weight single cloth fabric, composed of all cotton +or cotton and silk, and has excellent wearing qualities. It was at +first a light-colored checked or striped plain-faced cotton-silk +fabric, made in Madras, India, for sailors' head-dress. It is +twenty-seven inches wide, and is made of varying grades, weighing from +two to three ounces per yard, and is used at all seasons of the year. +It is used by ladies for summer skirts, shirtwaists, suits, etc., and +by men in shirts. It is known by the white and colored narrow-stripe +warp effects, and is made of cotton yarns ranging from 1/26 to 1/80 +warp and filling, and from 50 to 100 or more ends per inch. The +utility of madras for nearly all classes of people permits the +greatest scope in creating both harmonious and contrasting color and +weave combinations. + +The colors most in demand in this fabric are rich and delicate shades +of blue, rose, green, linen, tan, lavender, and bright red; for +prominent hair-line effects black, navy blue, dark green, royal blue, +and cherry red. Good fast color is necessary as it is a wash fabric. +If inferior colors are used, they will surely spread during the +finishing processes, and will cause a clouded stripe where a distinct +one was intended. + +=Moreen.= Heavy mohair, cotton, or silk and cotton cloth, with worsted +or moire face. The making of moreen is interesting. The undyed cloth +is placed in a trough in as many layers as will take the finish. This +finish is imparted to the cloth by placing between the layers sheets +of manila paper; the contents of the trough are then saturated with +water; a heavy weighted roller is then passed over the wetted paper +and cloth, the movement of the roller giving the cloth a watered face. +It can then be dyed and refinished. The design or marking of moreen is +different on every piece. Moreen was at first made for upholstery and +drapery use. It was found to give a rustling sound similar to silk, so +was taken up for underskirts. The name is from the French _moire_, +meaning watering. + +=Mull.= A soft cotton muslin of fine quality, made first in India, +later in Switzerland. The name in Hindoo is _mal_, meaning soft, +pliable. + +=Mummy.= A plain weave of flax or linen yarn. Originally the winding +cloth of the Egyptian mummified dead. + +=Muslin.= A fine cotton cloth of plain weave originally made in Mosul, +a city on the banks of the Tigris, in Asia. + +=Nainsook.= Nainsook is a light cotton fabric utilized for various +purposes, such as infants' clothes, women's dress goods, lingerie, +half curtains, etc. The striped and plaid nainsook are used for the +same purposes. When the fabric is required for lingerie and infants' +clothes the English fabric is selected because of its softness. When +intended for dress or curtain fabric, the French-finished fabric is +chosen. The latter finish consists of slightly stiffening and +calendering the cloth. The fabric may be distinguished from fine +lawns, fine batiste, and fine cambric by the fact that it has not as +firm construction or as much body, and the finish is not as smooth or +as stiff, but inclines to softness, as the fabric has not the body to +retain the finishing material. + +=Organdie.= An organdie may be defined as a fine, translucent muslin +used exclusively for dress goods. The fabric is made in a variety of +qualities as regards the counts of yarn used, and in a variety of +widths ranging from eighteen to sixty inches. The plain organdie is +popular in pure white, although considerable quantities are dyed in +the solid colors, pale blue, pink, etc., while the figured organdies +are usually bleached pure white, then printed with small floral +designs. The printed design is in from two to four colors, and in +delicate shades in conformity with the material. Organdie considered +in relation to cost as wearing material is rather expensive. The +reason for this is that it has a finish peculiar to itself, so that +when washed it does not have the same appearance as before. It loses +its crisp feeling altogether. + +=Osnaburg.= A coarse cloth of flax and tow, made in America of cotton, +in checks or plaids, and used for furniture covering and mattress +making. The town of Osnaburg, in Germany, made the fabric first. + +=Percale.= Percale is a closely woven fabric made with a good quality +of cotton yarn. The finer qualities are used for handkerchiefs, +aprons, etc., and when used for these purposes are not printed, but +bleached after the fabric comes from the loom. Percale is chiefly used +for dress fabrics, and when used for this purpose is generally printed +on one side with geometrical figures, generally black, although other +colors may be seen. The fabric is bleached before it is subjected to +the printing operations. + +=Percaline.= Percaline is a highly finished and dressed percale. The +first process to which the cloth is subjected is to boil it off, that +is, to soak it in boiling water so as to relieve it from foreign +matter that it may have gathered during the weaving, and at the same +time to prepare it for dyeing. After dyeing it is sized to stiffen it, +and also to increase the gloss on the cloth. After sizing it is ready +for the calender. In order to give it the highest gloss the cloth is +doubled lengthwise or the pieces are put together back to back, and as +it passes through the rolls it is wet by steam, the rolls being well +heated and tightly set together. Percaline is used chiefly for +feminine wearing apparel, principally for linings, petticoats, etc. +These purposes require that the cloth shall be solid color, the darker +colors being preferred, as blue, green, and black. Sometimes it is +seen in lighter shades of brown and tan. The most attention is given +to the finishing process. + +=Piqué.= Piqué is a heavy cotton material woven in corded or figured +effects. The goods are used for such purposes as ladies' tailor-made +suits, vestings, shirt fronts, cravats, bedspreads, and the like. It +was originally woven in diamond-shaped designs to imitate quilting. +The name is French for quilting. The plainest and most common fabrics +of piqué are those in which the pattern consists of straight cords +extending across the cloth in the direction of the weft. In the +construction of these fabrics, both a face and back warp are required, +and the cords are produced by all the back warp threads being raised +at intervals of six, eight, or more picks over two or more picks of +the face cloth, which has a tendency to draw down on the surface of +the fabric. The goods are always woven white and no colors are ever +used. The face warp threads are generally finer than the back warp +threads, and are in the proportion of two threads for the face and one +thread for the back. On the heavier and better grades of piqué coarse +picks called wadding are used to increase the weight, and also to give +more prominence to the cord effect. They are introduced between the +face and back cloths. In the lightest and cheapest grades neither any +wadding nor back picks are used. In this case the back warp threads +float on the back of the fabric except when raising over the face +picks to form the cord. In the figured piqué the binding of the back +warp threads into the face cloth is not done in straight lines as in +plain piqué, but the binding points are introduced so as to form +figures. These fabrics are woven in the white, and the figures are +purely the result of binding the face and back cloths together. + +=Poplin.= Poplin or popeline is a name given to a class of goods +distinguished by a rib or cord effect running width way of the piece. +It referred originally to a fabric having a silk warp and a figure of +wool filling heavier than the warp. At the present time it refers more +to a ribbed fabric than to one made from any particular combination of +materials. Cotton poplin is usually made with a plain weave, the rep +effect being obtained either by using a fine warp as compared with the +filling, or a large number of ends as compared with picks per inch on +both. Irish poplin is a light-weight variety of poplin, sometimes +called single poplin, and is celebrated for its uniformly fine and +excellent wearing qualities. It is principally made in Dublin. + +=Plumetis.= Sheer cotton or woolen cloth having raised dots or figures +in relief on plain ground. The design shows a feathery effect, as in +embroidery tambour. The name is French for this kind of embroidery, +and is derived from _plume_, French for feather. + +=Rep.= A fabric having a surface of a cord-like appearance. The name +is probably corrupted from rib. It is used in making shirtwaists and +skirts. + +=Sateen.= Twilled cotton cloth of light weight, finished to imitate +silk satin. There are two kinds, viz., warp sateen and filling sateen. + +=Scrim.= Open mesh weave of cotton or linen for curtains and linings. +The name is from scrimp, referring to economy in weaving. + +=Silesia= is a light-weight single cloth fabric, having a rather high +texture, and weighing about three ounces per yard. It is composed of +all cotton yarn, and is used principally as a lining for ladies' and +men's clothing. Silesia is woven of yarn in the gray state, and is +dyed in the piece in such colors as black, dark blue, brown, drab, +slate, steel, etc. An important feature is the highly glazed or +polished face of the goods, which is due to the action of the heated +roller in the calendering machine upon the sizing. + +=Souffle.= The largest designs of crepon show a raised or puffed +appearance. Souffle is from the French and means puffed. + +=Swiss.= From Switzerland, where the plain Swiss net and figured +cambric is a specialty in the St. Gall district. + +=Tape.= Tape is a narrow fabric composed either of cotton or linen +yarns in warp and filling, and usually made with a point or broken +twill weave, the break in the weave occurring in the center of the +tape, and the twill lines running in a right- and left-hand direction. +It is used as a trimming in the manufacture of clothing, also as a +binding in innumerable cases, and is sold by the roll, each roll +containing a certain number of yards. It is made of all bleached and +of regular yarns about 1/26's to 1/30's and 1/40's cotton. + +=Tarletan.= An open mesh of coarse cotton, used mostly in fruit +packing, sometimes for dress and drapery. The name is from +_tarlantanna_, Milanese for coarse weave of linen and wool. + +=Terry Cloth or Turkish Toweling= is a cotton pile fabric. It is woven +in such a way as to permit the forming of a series of loops on each +side of the cloth in regular order. After leaving the loom each piece +is laid separately in the bleaching kier. Then the goods are dried on +a tenter frame, given a light starching to add weight, run through a +rubber rolled mangle and again dried on a tenter frame. This cloth is +used in the manufacture of towels, Turkish bath robes, etc. Turkish +toweling is the original terry. The name is from the French _tirer_, +to draw or pull. + +=Zephyr Gingham= is the finest grade of gingham made and is a +light-weight cotton fabric, composed of 1/40's to 1/60's cotton warp +and filling yarns. It is woven with either the plain weave or a small +all-over dobby effect. It is made in attractive patterns by using good +fast colors in warp and filling, and as a cloth has excellent wearing +qualities. + + +FOOTNOTES: + +[16] This information is from the leading authority, "The Cotton +Fabrics Glossary," published by the _American Wool and Cotton +Reporter_, Boston, Mass., and is reprinted here through the kindness +of Mr. Frank P. Bennett. + +[17] 1/12's cotton signifies single cotton yarn of 12's. 2/12's cotton +signifies two sets of single cotton yarn of 12's twisted together. + + + + +CHAPTER XV + +FLAX + + +=Flax.= Flax or linen occupies the first position in the group of stem +fibers,[18] being not only the oldest, but next to cotton the most +important vegetable spinning material known. Its value is increased by +the fact that the flax plant readily adapts itself to various +conditions of soil and climate, and in consequence has gained access +to northerly districts and cool highlands. Although flax has lost some +of its importance from the successful competition of cotton, +nevertheless it still forms one of the chief articles of an industry +which merits all the care bestowed on its cultivation and proves +highly profitable. + +=The Physical Structure of Flax.= Flax, when seen under the +microscope, looks like a long, cylindrical tube of uniform thickness, +with lumina so small as to be visible only as straight black lines +lengthwise of the fiber, and frequently exhibits small transverse +cracks. It is never twisted like cotton fiber. Its color varies from +pale yellow to steel gray or greenish tints. The difference in color +is due chiefly to the process of "retting." Its average length is +about twenty inches, and its tensile strength is superior to that of +cotton. It will absorb moisture, 12 per cent being the standard +allowance made. + +Flax is used for making linen thread and cloth, yarn, twist, string +fabric, and lace. In its composition it is almost purely an +unlignified cellulose, and its specific gravity is 1.5. + +Flax is a better conductor of heat than cotton, hence linen goods +always feel colder than cotton goods. + +Russia produces more than one-half the world's supply of flax, but +that from Belgium and Ireland is of the best quality. Italy, France, +Holland, and Egypt are other important producers. The plant is an +annual, of delicate structure, and is gathered just before it is ripe, +the proper time being indicated by the changing of the color from +green to brown. At the time of gathering the whole plant is uprooted, +dried on the ground, and finally rippled with iron combs, to separate +the stalks from the leaves, lateral shoots, and seeds. + +The best fiber amounts to about 75 per cent of the stalk. To separate +this valuable commercial product from the woody matter the stalks are +first subjected to a process termed retting, which is steeping them in +water until they are quite soft. Then follow the mechanical processes +to further the production of the fiber and free it from all useless +matter. + +These are as follows: + +1. Crushing or Beating. This consists of breaking the woody matter +with the aid of mallets or in stamping mills. + +2. Breaking. This is passing the stalks through a series of horizontal +rollers to break further the woody matter and at the same time +separate the greater part of it from the fiber. + +3. Scutching. The object of this process is to remove completely the +woody matter, and it is done by means of rapidly revolving wooden arms +or blades, which beat the firmly held flax until it is sufficiently +cleaned and separated. + +4. Hackling. The scutched flax is drawn through iron combs which still +further open the fiber. Fineness of fiber depends upon the number of +times it is hackled, each time with a finer and finer instrument, +which secures the different degrees of subdivision. Then the fibers +are sorted and classified as to length and quality and laid in +parallel forms ready for spinning and manufacture into linen. + +[Illustration: PULLING FLAX IN MINNESOTA] + +=Bleaching.= Linen is bleached in the form of yarn, thread, and +cloth. This is a difficult and long process owing to the large amount +of natural impurities present in flax fiber, and the difficulty of +removing or dissolving them. Bleaching is now done as a rule by +chemical processes, and when chemicals are used great care must be +taken about their strength and about the time the cloth is allowed to +remain in them. In olden times sour buttermilk was applied to linen +and rubbed in, and then bleaching was finished out of doors by sun and +rain. "Unbleached" linen is treated in the same way as bleached, only +the process is not carried to such an extent. In Ireland, famous for +its bleaching, chemicals are used in the earlier stages of this +process, and then fine linens are spread out on the grass to improve +their color, and to purge them completely of any chemicals used. After +bleaching, linen is washed, dried, starched, and put through heavy +machines to give it a glossy finish, and it is then made up in pieces +for sale. + +=Characteristics of Good Linen.= Linen is noted for its smoothness of +texture, its brilliancy--which laundering increases--its wearing +qualities, and its exquisite freshness. The celebrated Irish linen is +the most valuable staple in the market, and on account of its fineness +and strength, and particularly its bright color, it attains an +unapproachable excellence because the best processes are used +throughout the entire manufacture. Linen is less elastic and pliable +than cotton and bleaches and dyes readily. + +Flax from all countries is woven into table linen, though very fine +linen must have carefully prepared fiber. Linen should be soft, +yielding, and elastic, with almost a leathery feel. Fineness of linen +does not always determine good wearing qualities. + +Good linen ranges in price from 75 cents to $3.00. Irish linen has a +good bleach. French and Belgian linens, while fine in thread, are not +as serviceable as Irish linen. Germany makes a good wearing linen, but +not a large variety of patterns. Scotch linens are now used more than +other kinds. + +[Illustration: STACKS OF FLAX IN BELGIUM + +Copyright by Underwood & Underwood, N. Y.] + + +_Sources of Flax_ + + Russia, + Holland, + Belgium, + Germany, + Ireland, + Canada, + U. S. (for seed only). + + +_Sources of Manufactured Linens_ + + Scotland, + Ireland, + Germany, + Austria, + Belgium, + France, + Russia, + United States. + + +MANUFACTURED LINENS + + _Damasks and Napkins_ + Scotland, + Ireland, + Germany, + Belgium. + + _Towelings_ + Scotland, + Ireland, + Germany, + United States, + Russia. + + _Glass Checks_ + Ireland. + + _Canvas_ + Scotland, + Ireland. + + _Handkerchief Lawns, Cambrics, and Laces_ + Ireland, + Germany, + France. + + _Towels_ + Germany, + Scotland, + Ireland, + Austria, + U. S. (union). + + _Linen Sheetings_ + Ireland, + Belgium, + France, + Scotland. + + _Blouse or Dress Linens_ + Ireland, + Scotland. + + _Bleached Waist Linens_ + Ireland, + France, + Belgium. + + _Fancy Linens, Doylies, etc._ + Germany, + France, + Japan, + Madeira Islands, + Island of Teneriffe. + + +FOOTNOTE: + +[18] The stem fibers such as flax, jute, ramie are called bast fibers, +and before any of them can be utilized industrially, steps have to be +taken to render them free from gum. When the stems of these plants are +severed, the juice tends to oxidize through contact with the air and +forms a gum of a peculiarly tenacious character. + + + + +CHAPTER XVI + +HEMP + + +[Illustration: LOADING HEMP IN MANILA] + +=Hemp= is a fiber that is obtained from the hemp plant. It grows +principally in Russia, Poland, France, Italy, Asia, India, the +Philippines, Japan, and some parts of the United States--Kentucky, +Missouri, Tennessee, Ohio, Indiana, and New York. The original country +of the hemp plant was doubtless Asia, probably that part near the +Caspian Sea. The preparatory treatment is similar to that for the flax +plant, except that most of the work is done by machinery. Considered +chemically, in addition to cellulose, hemp fiber contains a +considerable amount of woody matter, differing in this respect from +cotton. Its properties are color (pearl gray, with green or yellow +tints), fineness (which depends upon the quality of the hemp; it is +usually bought as fine as flax), and tensile strength (which is +considerable and greater than that of flax). Its best qualities are +its slight luster and its ability to resist to a great extent the +tendency to rot under water. Owing to the fact that it is difficult to +bleach, it is used chiefly in making string, cord, ropes, etc. + +=Sisal Hemp.= Sisal hemp is a variety that grows extensively in +Central America and the West Indies. The plant, the _agava rigida_, is +similar to what is known in this country as the century plant. The +fiber is found in the leaves which closely surround the stalks. The +common hemp on the other hand is found closely surrounding the woody +part of the stem. The fiber of Sisal hemp is obtained by scraping away +the fleshy part of the leaves with large wooden knives or by machines. + +=Manila Hemp.= Manila hemp is obtained in the Philippines. The plant +belongs to the banana family and grows as large as a small tree. The +hemp is obtained from the leaf stalks which appear to form the trunk +of the tree. The fiber is larger, not so stiff, but stronger than +Sisal hemp. The fiber of Russian hemp is the strongest; that of +Italian hemp the finest. + +[Illustration: FIELD OF SISAL HEMP] + +=Jute.= Jute is the name given to the fibers found in certain plants +which grow principally in India, and the East Indian Islands. The +common jute comes principally from the province of Bengal, India, +where it was first known to science in 1725. The term jute was first +applied to the fiber by Dr. Rosburgh in 1795. The plant is cut just +about the time when it appears in full flower. The stalks are then +bundled and retted by steeping in pools of stagnant water. + +Jute occupies third position in importance of vegetable fibers in the +manufacturing scale, being inferior to cotton and flax. Hemp is +stronger than jute. Jute becomes weak when exposed to dampness. + +It is extensively used for mixing with silk, cotton, flax, hemp, and +woolen fabrics. The coarse varieties are made into coarse +fabrics--sacks, packing cloth, etc., while the finer varieties, in +which the undesirable quality of growing darker with age is less +apparent, are used for making carpets, curtains, and heavy plushes, +for which they are very suitable. + + + + +CHAPTER XVII + +SILK + + +=Silk.= The silk of commerce is obtained from the cocoons of several +species of insects. These insects resemble strongly the ordinary +caterpillars. At a certain period of its existence the silkworm gives +off a secretion of jelly-like substance. This hardens on exposure to +the air as the worm forces it out and winds it about its body. + +[Illustration: MOTH, SILKWORM, AND COCOONS] + +It takes about three days for the worm to form the cocoon. After the +cocoon has been formed the silkworm passes from the form of a +caterpillar into a moth which cuts an opening through the cocoon and +flies away. It is very important that the moth should not be allowed +to escape from the cocoon; the mere breaking of the cocoon greatly +decreases the value of the thread. The cocoon is preserved by killing +the chrysalis by heat. + +There are a great many varieties of caterpillars, but few of them +secrete a sufficient quantity of silk to render them of commercial +value. The principal species is the mulberry silkworm which produces +most of the silk in commerce. It is cultivated and fed on mulberry +leaves. There are other varieties of silkworms that are not capable of +being cultivated and are called wild silkworms. The silk produced by +the wild worms of China and India is called "tussah" (or "tussur"). +The silk is inferior to that produced by the cultivated worms and is +used for making pile fabrics, such as velvet, plush, etc. + +The color of the cocoons varies greatly. Most of the European cocoons +are bright yellow, though some are white. The Eastern cocoons, on the +other hand, are mostly white, while a few are yellow. The wild silks +are for the most part écru color, though some are pale green. The +color, except in the wild silks, is derived from the gum which is +secreted by the worm, and with which the fibers are stuck together. +This gum comprises from 15 to 30 per cent of the weight and is removed +by boiling in soap and water before the silk is dyed. All silks except +the wild silks, after the gum is removed, are from white to cream in +color. The tussah, or wild silks, remain an écru color. + +[Illustration: REELING RAW SILK] + +The greatest care has to be exercised throughout in the care of the +moths, eggs, worms, and cocoons--this being the succession of +changes. That is, the moth lays eggs which are collected and kept cool +till the proper season for incubation. They are then kept warm during +the time occupied in hatching, sometimes about the person of the +raiser. After a time these eggs hatch out worms, tiny things hardly +larger than the head of a pin. After the worms are hatched they +require constant care and feeding with chopped mulberry leaves till +they reach maturity. They are then about three inches in length, and +spin their cocoons from a fiber and gum which they secrete. When the +cocoons are spun the worms become chrysalises inside of them. The +cocoons are then collected and the chrysalises killed, generally by +heat, before they can again become moths. + +=Raw Silk.= The cocoons are next sent to the reelers or filatures. A +number of cocoons, greater or less, according to the size of thread +desired, are placed in a basin of hot water, which softens the gum. +After the outside fibers are removed so that the ends run free, the +ends are collected through a guide and are wound upon a reel. As the +silk cools and dries, the gum hardens, sticking the fibers from the +different cocoons together in one smooth thread varying in size +according to the number of cocoons used. After the silk has been +reeled and dried it is twisted into hanks and sent to America and +other countries as raw silk. + +Most of the raw silk of commerce is produced in China, Japan, and +Italy. It is also produced to a large extent in Italy, Turkey, and +Greece, also France and Portugal. The cultivation of silk is not only +carried on by private firms, but is encouraged by the government to +the extent of granting money to the manufacturers. + +Various attempts have been made to raise silkworms in the United +States. All have failed on account of the high price of labor +necessary to feed the worms. + +=Throwing.= The manufacture in the United States begins with raw silk. +We import our raw silk chiefly from Italy, China, and Japan. It is +handled here first by the "throwster," who winds it from the skein and +makes various kinds of thread for different purposes. + +Raw silk wound on spools in a single thread, and called singles is +often used to make warps (that is, the threads running lengthwise of a +piece of cloth) for piece-dyed goods, or cloth which is woven with the +gum in the silk, and afterward boiled out and dyed. Singles are also +sometimes used for filling (that is, cross threads) in very thin +fabrics. + +Silk yarn that is used for weaving is divided into two kinds, "tram" +and "organzine." Tram silk is made by twisting two or more loosely +twisted threads. It is heavier than organzine and is used for filling. +Organzine silk is produced by uniting a number of strongly twisted +threads. It is used for warp. Crêpe yarn is used in making crêpe, +chiffon, and for other purposes. It is very hard twisted thread, +generally tram, from forty to eighty turns per inch. + +Embroidery silk is made by winding the raw silk, putting a large +number of ends together, giving them a slack twist, then doubling and +twisting in the reverse direction with a slack twist. + +Sewing silk is made by winding and doubling the raw product, then +twisting into tram, giving it a slack twist, doubling and twisting in +the reverse direction under tension. Machine twist is similar, but +three ply. + +The principal fabrics made of silk are: silk, satin, plush, chenille, +crêpe, crepon, gauze, damask, brocade, pongee, and ribbons. Silk +thread and cord are also extensively used. The United States is among +the leaders in the manufacture of silk fabrics. + +=Silk Waste.= When the cocoons are softened for reeling a certain +portion of the silk is found to consist of waste and broken threads. +The tangled silk on the outside of the cocoon is called floss. The +residue after reeling, and other wastes in reeling, are known as +frisonnets. Floss silk is not used for weaving. It is a slack twisted +tram, generally composed of a large number of threads of singles. + +=Spun Silk.= There is another class of threads made from waste silk by +spinning and known as spun silk. Waste silks include the pierced +cocoons, that is, those from which the moth has come out by making the +hole and breaking the fibers in one end of the cocoon; the waste made +in the filatures in producing raw or reeled silk, chiefly the outside +fiber of the cocoon and the inside next the chrysalis; and also the +waste made in manufacture. The waste silk is ungummed; that is, the +gum is removed from the fibers by boiling with soap, by macerating or +retting, or by chemical reagents. + +After the gum is removed from the cocoons, they are opened and combed, +most of the chrysalis shell being removed. The remainder, with other +foreign matter, is picked out by hand from the combed silk. The silk +is put through a number of drawing frames to get the fibers even on +the roving frames, where it first takes the form of thread, then on +the spinning frames, where it is twisted. If it is to be used as +singles, the manufacture ends here. In two- or three-ply yarns, the +singles are doubled, twisted again, singed by running through a gas +flame, cleaned by friction, controlled, that is, the knots and lumps +taken out, and then reeled into skeins for dyeing or put on spools. + +=Spun Numbers.= There are two methods in general use for numbering +spun silk. In the French system, the number is based on the singles, +by the meters per kilogram; two and three cord yarns have one-half, +one-third, etc., the length the numbers indicate. Thus-- + + No. 100 singles has 100,000 meters per kilogram. + No. 2-100 has 50,000 meters per kilogram. + No. 3-100 has 33,333 meters per kilogram. + +The other system which is more generally used in this country, is the +English system. The hank is 840 yards, and the number of hanks in one +pound avoirdupois is the count of the yarn. It is based on the +finished yarn, and singles, two or three cord yarns of the same number +all have the same yards per pound. Thus-- + + No. 50 singles has 42,000 yards per pound. + No. 50-2 has 42,000 yards per pound. + No. 50-3 has 42,000 yards per pound. + +=Dyeing Yarns.= Generally speaking there are two large classes into +which silk goods may be divided, those in which the threads are +colored before weaving and called yarn-dyed goods, and those dyed or +printed after weaving and called piece-dyed or printed goods. In +dyeing yarns, the silk is first ungummed and cleaned by boiling in +soap and water, then washed in cold water. If the thread is to be +weighted, as is frequently done, tin salts, iron, or other heavy +material is deposited on the fiber. If carried far, this is injurious, +making the silk tender and weak. Sometimes there is more weighting +than silk. Yarns are usually dyed in hot liquors, aniline colors +being the ones in most common use to-day, though other dyes are used +for special purposes. Some yarns are dyed in the gum, and some with a +part of the gum left in. After dyeing, they are washed in cold water, +dried, and wound on spools. + +=Silk Dyeing.= Silk occupies in several respects an intermediate +position between the animal and vegetable fibers. Like wool, it is a +highly nitrogenous body, but contains no sulphur. It readily takes up +many of the colors which can be worked upon vegetable fiber by the aid +of the mordants. This is particularly the case with reference to a +large number of aniline colors, which require merely to be dissolved +and mixed with perfectly clear water in the dye vessel. The great +attraction of silk for these colors simplifies silk dyeing +exceedingly. The sad colors, on the other hand, and especially black, +are in many cases exceedingly complex, the main object of the dyer +being not so much to color the silk as to increase its weight. + +Dyeing black on silk is unquestionably the most important branch of +silk dyeing, and it has probably received more attention than any +other branch, in consequence of which it has been brought to a high +degree of perfection. Blacks on silks are produced both from natural +and artificial coloring matters, the former having, so far, retained +their pre-eminence despite the recent discoveries of chemists. For +various reasons coal-tar colors have never proved successful in dyeing +black on silk. Since the discovery of America, logwood blacks have +formed the staple of the black-silk dyer, who has carried their +production to a high degree of excellence. But unfortunately, besides +aiming at a high state of perfection in the actual dyeing operation, +the black-silk dyer has also aimed at increasing the weight of the +dyed silk, so that nowadays it is possible for him to receive ten +pounds of raw silk and to send out fifty pounds of black silk, the +extra forty pounds being additions made in the process of dyeing. + +[Illustration: WINDING SILK ON SWIFTS] + +Logwood black-silk dyeing consists essentially of alternate dippings +in separate baths with the mordant and dyestuffs suitable for +producing the required color and weight. The number of dippings and +the length of time taken in each operation depend on the intensity of +the black wanted and the amount of weighting which is desired. The +chief substances used for weighting are lead salts, catechu, iron, and +nut-galls, with soap and oil to soften in some degree the harshness of +the fabric which these minerals cause. As the details of the +operations are practically the same for all kinds of logwood blacks +(raven, jet, crape, dead black, etc.), the method for producing one +will suffice for all. The process involves several distinct +operations, as follows: + +1. =The Boiling Off.= This is the removal of the gum and natural +coloring matter in the silk. It is accomplished by boiling the skeins +of silk in water and good olive oil soap for about one hour. This +dissolves the gum and leaves the fiber clean and glossy. + +2. =Mordanting.= This is done in a bath of nitrate of iron, in which +the skeins of silk are allowed to remain one hour. The silk gains some +in weight in this operation by absorbing a quantity of the iron in the +bath. After having been dipped in the first bath three or four times, +it is ready for the soap and iron bath, in which it is repeatedly +immersed, the operation causing a deposit of iron-soap on the fiber +which adds to its weight, but at the same time does not lessen its +flexibility and softness. Eight dippings in the iron and soap bath +increase the weight of the silk about 100 per cent. + +3. =Blue Bottoming.= The next operation is to dye the silk blue, which +is done by immersing it in a solution of potash. In this it is worked +for half an hour, when it acquires a deep blue color. It is then +taken out, and after rinsing is ready for the "weighting" operations. + +4. ="Weighting" Bath.= A catechu bath is now prepared, in which the +silk is entered and worked for an hour, and then allowed to steep over +night. The result is that the blue on the silk is decomposed, and the +goods by absorbing the tannin in the catechu increase in weight from +35 to 40 per cent. This bath is the most important one in the dyeing +of "weighted" black silks, as the dyer can regulate the strength of +the bath by the addition of tin crystals so as to increase the weight +of the silk to an astonishing degree. The proportion of tin crystals +used is regulated by the number of iron baths that have previously +been given the silk; if two baths of iron have been given, 5 per cent +of tin crystals are used; if four baths, 10 per cent, and so on. The +action of these chemicals is somewhat complex. All that is known is +that by reason of some peculiar quality possessed by silk it is +enabled to combine with iron and tin, and that exposure to the air +after the baths fixes these chemicals permanently upon the fibers, +thus increasing their weight to almost any desired extent. Silk, +according to its quality and weight, will take up of these substances +from 50 to 200 per cent without creating much suspicion. Instances +have been known in which silk has been increased nine times its own +weight. All the operations thus far have had for their object the +weighting of the silk, although the blueing and the catechu baths have +some influence on the finished result. After these come the dyeing +operations proper, two in number, mordanting and dyeing. + +5. =Mordanting.= A bath of iron liquor heated to 130 degrees F. is +provided. The silk is entered, worked well for one hour, then wrung +out and hung up to "age" for two hours, after which it is ready for +the logwood dye. + +6. =Dyeing.= A bath of logwood liquor is prepared to which is added 10 +per cent of fustic, and the solution is brought to a temperature of +150 degrees F. In this the silk is entered and worked for an hour, +then taken out and wrung dry. Sometimes the black does not come up +full enough, and in such cases the bath is repeated. + +7. The final operation has for its object the restoration of the +luster and suppleness of the silk, which has to some extent +deteriorated from the many operations through which it has passed. The +brightening and softening of the fiber are effected by immersing the +silk in a bath of olive oil in the form of an emulsion. In this the +silk is worked until it is thoroughly impregnated with the oil, when +it is taken out and wrung dry, after which it is ready for the loom. +Practically the same process is followed in piece dyeing, though only +inferior grades of silk are dyed in the web. + +=Colored Silks.= This class of silks is generally purer than black and +sad-colored silks. It is not nearly so easy to weight the former as +the latter, for the reason that there are but few substances capable +of giving weight which do not interfere with the effect of light +colored dyes. The weighting agents most generally used are sugar and +acetate of lead. The weighting by sugar is done after the silk is +dyed. A solution is made of pure lump sugar by placing it in a large +copper pan with water and heating until dissolved. In this bath the +silk is thoroughly saturated, and then dried and finished; or, the +dipping process may be repeated several times if desired. One dipping +will weight the silk about 12 per cent, two about 20 per cent, and +three about 30 per cent. In a solution of acetate of lead, each +dipping will weight the silk about 8 per cent, and these may be +repeated as often as it is wished. In this case the weighting is +generally done on the undyed, boiled-off silk, although it may be done +on the dyed silk if the color is such as will stand the acid. + +=Mixed Silk Fabrics.= Until lately silk was invariably dyed in the +state of yarn. When the silk was to be woven into mixed fabrics, such +as satin, gloria, etc., it was impossible to dye both fibers exactly +the same shade. Formerly such fabrics were woven with the cotton and +silk yarns dyed separately, care being taken to match them as closely +as possible. The weaving of dyed yarns of different fibers is open to +the objection that when the fabric comes to be finished there is a +wide difference in the color, no matter how closely they may have +matched in the beginning. + +=Ribbons.= Ribbons are woven several pieces in one loom, with a +separate shuttle for each piece. The shuttle is carried through the +shed or warp by a rack and pinion, instead of being thrown through as +in broad goods; otherwise the weaving is the same. + +=Velvets.= Velvets and other pile fabrics are woven in two pieces, +one over the other, with the pile threads woven back and forth between +them. A knife travels between the two pieces cutting the pile threads +so as to leave the ends standing up straight. Velvets used to be woven +over wires and cut by hand, but this method is practically obsolete. + +=Piece Dyeing.= If the goods are woven with the gum still in the silk, +it must be taken out afterward, and the goods either dyed in the piece +or prepared for printing. + +=Printing.= The most primitive method of printing is by the use of +stencils. It is the method employed by the Japanese and Chinese. Next +came block printing, which is still extensively used in Europe. The +pattern is raised in felt on wooden blocks, the color taken up from +pads, one block for each color. The results are good, but the work is +very slow. Most silk goods are to-day machine printed. The design is +engraved or etched on copper cylinders, one cylinder for each color; +the color thickened with gum is supplied by rolls running against the +cylinders, and the surplus is scraped off by a knife blade, leaving +only that in the engraving which is taken up by the cloth. After +printing, the cloth is steamed to set the colors, and then washed in +order to remove the gum used to thicken the colors for printing. + +[Illustration: JACQUARD SILK LOOM] + +=Finishing.= All silk goods, whether yarn dyed or piece dyed or +printed, are given some kind of finish; sometimes it is no more than +is necessary to smooth out the wrinkles. There are many finishing +processes by which goods may be treated. They are run through gas +flames to singe off loose fiber, and over steam cylinders to dry and +straighten them, over a great variety of sizing machines to stiffen +them with starch or glue. There are calenders or heavy rolls to smooth +and iron them, steam presses of great power to press them out, +breaking and rubbing machines to soften them, and tentering machines +to stretch them to uniform width. There are also moireing or watering, +embossing, and various other machines for special purposes. + +=Waterproofing.= One of the worst difficulties with which the +manufacturer of piece-dyed and printed silk goods has to contend is +the ease with which they become spotted with water, and for a number +of years many people have tried to prevent this by various processes. +There are no less than two hundred such processes patented. None of +them have met with much success, as they injured the feel or strength +of the goods. After goods are finished they are carefully inspected +for imperfections, measured, and wrapped in paper and packed in cases +for shipment. The complexity and number of processes for treating silk +goods may be realized when we know that a piece-dyed or printed fabric +is handled its entire length between fifty and one hundred times after +it comes from the loom, sometimes even more. + + + + +CHAPTER XVIII + +PRINCIPAL SILK FABRICS + + +=Alma.= Cloth, double twilled from left to right diagonally, first +made in black only as a mourning fabric. The name is from the +Egyptian, as applied to a mourner or a singer at a funeral. + +=Barège.= Sheer stuff of silk and wool for veiling, named from the +town of Barèges, in France. + +=Bengaline.= An imitation of an old silk fabric made for many +centuries in Bengal, India, whence the name. The weave is similar to +that of ordinary rep or poplin, being a simple round-corded effect. +The cord is produced by using a heavy soft-spun woolen weft which is +so closely covered by the silk warp threads that it is not exposed +when examined from the wrong side. The same weave is also found in +all-silk goods, under the designation of all-silk bengaline. When +cheapened by the use of a cotton weft in place of wool the fabric is +known as cotton bengaline, although the cotton is in the filling only. + +=Berber.= Satin-faced fabric of light-weight cloth. It came into favor +about the time of the defeat of the Berbers by General Gordon in his +campaign against the Mahdi in North Africa. + +=Brocade.= Raised figures on a plain ground. + +=Brocatel.= A kind of brocade used for draperies and upholstery; +usually raised wool figures on a silk ground. + +=Bombazine.= Silk warp, wool weft, fine twilled cloth; originally made +in black only for mourning. It is used largely for mourning hat bands. +The root of the name is _bombyx_, the Latin for silkworm. + +=Chenille.= Cloth of a fuzzy or fluffy face; woven of cotton, silk, or +wool; used sometimes for dress goods; more generally for curtains and +table covers. _Chenille_ is the French word for caterpillar, which the +single thread of the cloth resembles. + +=Chiffon.= A thin, transparent silk muslin. Although one of the +thinnest and gauziest of modern silk fabrics, it is relatively strong +considering its lightness. To convey an idea of the fineness of the +thread used in its manufacture, it is stated that one pound of it will +extend a distance of eight miles. In the process of finishing the +fabric receives a dressing of pure "size." There are two styles of +finish, called respectively the demi- or half size and the full size. +Chiffon finished by full sizing is comparatively stiff; while the +demi-finish produces a softer and lighter texture. It is dyed in a +great variety of colors, and sometimes is printed in delicate +patterns. It is especially adapted for home and evening wear, and is +used for neck and sleeve trimming, drapery over silk foundations, +fancy work, and millinery. + +=China Silk.= A term applied to plain woven silks manufactured in +China. The term China silk has been adopted in the United States in +recent years for a class of machine-woven silks made in imitation of +the hand-loom product. These imitations are narrow in width and lack +the soft, lustrous quality of Eastern fabrics, and are also free from +the uneven threads. China silks are distinguished by their irregular +threads, caused by some of the threads being heavier than others, and +their extreme softness. + +The warp and filling are identical in size and color, and being woven +evenly produce a beautiful natural luster. It is generally plain +color, although the figured goods are printed in much the same manner +as calico. It is used for gowns, waists, underclothing, etc. It +launders as well as white cotton. + +=Crêpe.= A thin, gauzy fabric, woven in loose even threads of silk, +heavily sized or gummed, crimped or crêped in the dyeing. Crêpe was +first used in black only as a badge of mourning. It is now an accepted +dress fabric, made in colors and white and of many materials. The name +signifies to crimp or crêpe with a hot iron. + +=Crêpe de Chine.= A soft, lustrous silk crêpe, the surface of which is +smoother than that of the ordinary varieties. It is woven as a plain +weave with part of the warp threads right twisted and the rest left +twisted. It is dyed almost any color and figured or printed. + +=Eolienne.= Sheer cloth of silk, silk and wool, or silk and cotton, +woven in fine card effect. The name comes from the Greek Æolus, god of +the winds. + +=Foulard.= Plain silk cloth, sold as dress goods; originally made for +handkerchiefs only. The name is French for silk handkerchief. + +=Glacé.= Plain, lustrous silk, yarn dyed, with warp of one color, and +weft of another. The name is applied to all fabrics having two tones. +Glacé is French for icy, having an icy appearance. + +=India Silk.= A name applied to the plain woven silks manufactured in +India on the primitive hand looms. The warp and weft are woven evenly +and produce a beautiful natural luster. It is similar to China and +Japanese silk. In fact most of these fabrics come from China and +Japan, India silk being almost unknown in this country as so little of +it is exported. The durability of these silks is about the same, and +there is little difference in the prices. + +=Japanese Silk.= A term applied to the plain woven silk manufactured +in Japan. The warp and filling of this fabric are identical in size +and color, and being woven evenly produce a beautiful natural luster. +The weave is smooth and soft in quality. It is dyed in plain colors. +The figured goods are printed in much the same way as calico. It is +used for waists, gowns, and fancy underwear. + +=Jersey Cloth.= Silk jersey cloth is popular at present. It is a +knitted silk fabric, not woven, and is generally dyed in plain colors. +It is expensive and is used for women's dresses, wraps, and silk +gloves. + +=Meteor.= Crêpe de meteor was originally a trade name for crêpe de +chine, but now applied to a fabric which is distinguishable from crêpe +de chine. + +=Moire.= Moire is a waved or watered effect produced upon the surface +of various kinds of textile fabrics, especially on grosgrain silk and +woolen moreen. This watered effect is produced by the use of engraved +rollers and high pressure on carded material. The object of developing +upon woven textiles the effect known as moire is the production of a +peculiar luster resulting from the divergent reflection of the light +rays on the material, a divergence brought about by compressing and +flattening the warp and filling threads in places, and so producing a +surface the different parts of which reflect the light differently. +The moire effect may be obtained on silk, worsted, or cotton fabrics, +though it is impossible to develop it on other than a grained or fine +corded weave. The pressure applied to the material being uneven, the +grained surface is flattened in the parts desired. In the Middle Ages +moire was held in high esteem, and continues to enjoy that distinction +down to the present day. It is used for women's dresses, capes, and +for facings, trimmings, etc. + +=Mozambique.= Grenadines, with large colored flower designs in relief. + +=Organzine.= Silk fabric, made with warp and filling of the same size. +Organzine is the name given the twisted silk thread in Italy, where it +is made. + +=Panne.= This name is applied to a range of satin-faced velvet or silk +fabrics which show a high luster produced by pressure. The word +_panne_ is the French for plush. + +=Peau de Soie.= Literally, skin of silk. A variety of heavy, +soft-finished, plain-colored dress silk, woven with a pattern of fine +close ribs extending weftwise of the fabric. An eight-shaft satin with +one point added to the original spots on the right or left, imparting +to the fabric a somewhat grainy appearance. The best grades of peau de +soie present the same appearance on both sides, being reversible. The +lower grades are finished on one side only. + +=Plush.= Long piled fabric of the velvet order. _Peluché_, the origin +of the name, is French for shaggy. + +=Pongee.= Said to be a corruption of Chinese _punchi_, signifying home +made or home woven. Another suggestion is that the word is a +corruption of _pun-shih_, a native or wild silk. A soft, unbleached, +washable silk, woven from the cocoons of the wild silkworm, which +feeds on the leaves of the scrub oak. Immense quantities in a raw +state are annually shipped from China to this country and Europe, +where they are bleached, dyed, and ornamented with various styles of +designs. The name is also applied to a variety of dress goods woven +with a wild silk warp and a fine worsted weft. + +=Popeline.= A French name. The French fabric is said to have been +first introduced during the early part of the sixteenth century at +Avignon, then a papal diocese, and to have been so called in +compliment to the reigning pope. A fabric constructed with a silk warp +and a filling of wool heavier than the silk which gives it a corded +surface. Poplin manufacture was introduced into Ireland in 1693 by a +colony of fugitive French Huguenots. The industry concentrated at +Dublin, where it has since remained. The Irish product has been +celebrated for its uniformly fine quality. It is always woven on hand +looms, which accounts for the high price it commands in English and +American markets. The wool used is a fine grade of Cape or Australian, +which is the most suitable in texture and length of fiber. The silk is +unweighted Chinese organzine. The result is a rich, handsome fabric +resembling whole silk goods in appearance, but inferior to them in +durability and produced at a much less cost. It is used for ladies' +waists, wraps, and gowns. + +=Figured Poplin.= A stout variety, ornamented in the loom with +figures. The ground is composed of clear, sharp cords extending across +the web. It is sometimes woven entirely of silk, but oftener of silk +and wool. Used for high-class upholstery purposes, and for curtains +and hangings. + +=Terry Poplin.= A silk and wool dress fabric in the construction of +which the alternate warps are thrown upon the surface in the form of +minute loops. + +=Sarsenet.= A thin, soft-finished silk fabric of a veiling kind, now +used as millinery lining. The name comes from the Arab Saracens, who +wore it in their head-dress. + +=Satin.= When satin first appeared in trade in Southern Europe it was +called _aceytuin_. The term slipped through early Italian lips into +_zetain_, and coming westward the _i_ was dropped, and smoothed itself +into satin. There is evidence that the material was known as early as +the fourteenth century in England, and probably in France and Spain +previous to that time, though under other names. + +In the weaving of most silk fabrics the warp and filling intersect +each other every alternate time (as in plain weaving), or every third +or fourth time (as in ordinary twill weaving) in regular order; but in +weaving satin the fine silk warp only appears upon the surface, the +filling being effectually covered up and hidden. Instead of making the +warp pass under and over the filling every alternate time, or over two +or three filling threads in regular order, it is made to pass over +eight, ten, twelve or more filling threads; then under one and over +eight more, and so on. In passing over the filling, however, the warps +do not interweave at regular intervals, which would produce a twill, +but at irregular intervals, thus producing an even, close, smooth +surface, and one capable of reflecting the light to the best +advantage. The filling of low grade satin is generally cotton, while +in the better goods it is silk. Common satin is what is technically +known as an eight-leaf twill, the order in which the filling thread +rises being once in eight times. Rich satins may consist of +sixteen-leaf to twenty-leaf twills. The cheap qualities of cotton-back +satin, particularly those that sell at wholesale for fifty cents and +under, are not made to any extent in this country, our manufacturers +being unable to compete with foreign mills in these lines. + +Satins are woven with the face downward, because in weaving, say a +sixteen-leaf satin, it would be necessary, were the surface upward, to +keep fifteen heddles raised and one down, whereas with the face of +the cloth under, only one heddle has to be raised at a time. When +first taken from the loom the face of satin is somewhat flossy and +rough, and hence requires to be dressed. This operation consists of +passing the pieces over heated metal cylinders which remove the minute +fibrous ends, and also increase the natural brilliance of the silk. +Cotton-back satins are used by coffin manufacturers, fancy box makers, +fan makers, and by the cutting-up trade. Rich satins are used in +making ladies' gowns and waists. + +=Soleil.= Satin-faced cloth, woven with a fine line, a stripe running +lengthwise of the piece. It is usually made in solid colors and piece +dyed. _Soleil_ is French for sun, and applies to the brightness of the +finished cloth. + +=Taffeta.= Derived from Persian _taftah_. Taffeta is one of the oldest +weaves known, silk under this name having been in constant use since +the fourteenth century. During this long period the term has been +applied at different times to different materials. It is a thin, +glossy silk of plain texture or woven in lines so fine as to appear +plain woven. The weave is capable of many effects in the way of shot +and changeable arrangements, which are produced by threads of +different colors rather than by any special disposition of warp and +filling. Taffeta has the same appearance on both sides. It is piece +dyed in numberless plain colors, and also produced in a great variety +of ornamental patterns, such as fancy plaids, cords, and stripes (both +printed and woven). The following considerations contribute chiefly +to the perfection of taffetas, viz.: the silk, the water, and the +fire. The silk must not only be of the finest kind, but it must be +worked a long time before it is used. The watering, which is given +lightly by any acidulous fluid, is intended to produce the fine +luster, and lastly, the fire and pressure which have a particular +manner of application. Its wearing qualities are not of the best. The +cloth cracks or breaks, especially if plaited. It is used for gowns, +shirtwaists, linings, petticoats, etc. + +=Tulle.= Openwork silk net; made on the pillow as lace by young women +of Tulle, France. + +=Velour.= French for velvet. A trade term of somewhat loose +application, being used indiscriminately to describe a great variety +of textures so constructed or finished as to present a velvet-like +surface. It is usually a velvety fabric made of coarse wool yarn and +silk. Velour is woven with a coarse stiff pile after the manner of +plush; while at present it is made of jute, cotton, and worsted, it +was originally constructed of linen. It is produced in numberless +forms, both plain and in fancy effects. + +=Velvet.= From the Italian _velluto_, feeling woolly to the touch, as +a woolly pelt or hide. Fine velvet is made wholly of silk. + +=Velveteen.= An imitation velvet, made of cotton, usually with plain +back, not twilled, as silk velvet. + +=Tabby Velvet.= The lowest grade of cotton velvet, used for covering +cheap coffin lining cases, sold by the inch in widths which range from +sixteen to thirty-two inches. Originally made in Bagdad for wall +covering, its name being derived from a section of that city. + +=Voile.= From the French _voile_, meaning a veil, a light fabric +usually more or less transparent, intended to conceal the features in +whole or in part or to serve as a screen against sunlight, dust, +insects, etc., or to emphasize or preserve the beauty. The custom of +wearing veils had its origin in the early ages in the desire of +semi-savage man to hide away the woman of his choice, and is a +survival of the ancient custom of hiding women that is found even down +to the present day in Eastern countries. Voile is a transparent, wiry +material with a square mesh. + + + + +CHAPTER XIX + +ARTIFICIAL SILK + + +=Silk Cotton.= On account of the high price of silk various attempts +have been made to find satisfactory substitutes for it. There are +certain seed coverings of plants that contain very fine hair-like +fibers with a luster almost equal to silk, but the staples are short, +and the texture weak. The Kapok plant furnishes most of the commercial +silk cotton on the market. The fibers of Kapok are thin and +transparent. They are extremely light, and the length is less than +half an inch. Silk cotton has a smooth surface and therefore cannot be +spun like true cotton which has corded edges. + +=Artificial Silk.= Since seed hairs are composed, like all vegetable +fibers, of cellulose, attempts have been made to prepare an artificial +silk product from waste paper--that is, by treating waste paper or +wood or cotton fibers with various chemicals in order to obtain pure +cellulose. This artificial silk is perhaps the most interesting of +artificial fibers, but its manufacture is dangerous, owing to the ease +with which it catches fire and explodes. Cellulose, chemically +treated, can be transformed into a fluid solution known as collodion. +The collodion is placed in steel cylinders and expelled by pressure +through capillary tubes. After drying, denitration, and washing, it +may be spun and dyed like natural silk. Colored threads may be +produced by the addition of certain dyes. + +Artificial silk bears a deceptive resemblance to the natural article, +and has nearly the same luster. It lacks the tensile strength and +elasticity, and is of higher specific gravity than true silk. + +=Tests.= A simple way of recognizing artificial silk is by testing the +threads under moisture, as follows: First, unravel a few threads of +the suspected fabric, place them in the mouth and masticate them +vigorously. Artificial silk readily softens under this operation and +breaks up into minute particles, and when pulled between the fingers +shows no thread, but merely a mass of cellulose or pulp. Natural silk, +no matter how thoroughly masticated, will retain its fibrous strength. +The artificial silk offers no resistance to the teeth, which readily +go through it; whereas natural silk resists the action of the teeth. + + + + +CHAPTER XX + +SUBSTITUTES FOR COTTON + + +On account of the high price of cotton various experiments have been +made in an effort to replace it with fiber from wood pulp, grasses, +leaves, and other plants. + +=Wood Pulp.= A Frenchman has discovered a process, _la soyeuse_, of +making spruce wood pulp into a substitute for cotton. Although it is +called a substitute, the samples show that it takes dye, bleaching, +and finishing more brilliantly than the cotton fiber. It resists +boiling in water or caustic potash solution for some minutes, and does +not burn more quickly than cotton. The fiber can be made of any +length, as is also the case with artificial silk. The strength of the +yarn apparently exceeds cotton, and the cost of manufacture is much +lower. Arrangements are being made in Europe for the extensive +production of this fiber. + +=Ramie.= Ramie or China grass is a soft, silky, and extremely strong +fiber. It grows in southwestern Asia, is cultivated commercially in +China, Formosa, and Japan, and is a fiber of increasing importance. +Ramie is a member of the nettle family and attains a height of from +four to eight feet. After the stalks are cleaned of a gummy substance, +insoluble in water, it is known as China grass, and is used in China +for summer clothing. In Europe and America by the use of modern +machinery and chemical processes the fiber is cleaned effectively and +cheaply. After it is bleached and combed it makes a fine silky fiber, +one-half the weight of linen, and three times stronger than hemp. It +is used in Europe to make fabrics that resemble silk, and is also used +in making underwear and velvets. With other fabrics it is employed as +a filling for woolen warps. It will probably be used widely in the +United States as soon as cheaper methods of cleaning are devised. + +=Pineapple and Other Fibers.= Other fibers, of which that from the +pineapple is the most important, are used for textile purposes in +China, South America, parts of Africa, Mexico, and Central America. +Their use has not been extensive on account of high cost of +production. The silk from the pineapple is very light and of excellent +quality. + +=Spun Glass.= When a glass rod is heated in a flame until perfectly +soft it can be drawn out in the form of very fine threads which may be +used in the production of handsome silky fabrics. Spun glass can be +produced in colors; but on account of the low elasticity of these +products, their practical value is small, though the threads are +exceedingly uniform and have beautiful luster. Spun glass is used by +chemists for filtering strong acid solutions. + +A kind of glass wool is produced by drawing out to a capillary thread +two glass rods of different degrees of hardness. On cooling they curl +up, in consequence of the different construction of the two +constituent threads. + +=Metallic Threads.= Metallic threads have always been used for +decorating, particularly in rich fabrics. Fine golden threads, as well +as silver gilt threads, and silver threads and copper wire, have been +used in many of the so-called Cyprian gold thread fabrics, so renowned +for their beauty and permanence in the Middle Ages. These threads are +now produced by covering flax or hemp threads with a gilt of fine +texture. + +=Slag Wool.= Slag wool is obtained by allowing molten slag (generally +from iron) to run into a pan fitted with a steam injector which blows +the slag into fibers. The fibers are cooled by running them through +water, and the finished product is used as a packing material. + +=Asbestos.= Asbestos is a silicate of magnesium and lime, containing +in addition iron and aluminum. It is found in Savoy, the Pyrenees, +Northern Italy, Canada, and some parts of the United States. Asbestos +usually occurs in white or greenish glassy fibers, sometimes combined +in a compact mass, and sometimes easily separable, elastic, and +flexible. Canadian asbestos is almost pure white, and has long fibers. +Asbestos can be spun into fine thread and woven into rope or yarn, but +as it is difficult to spin these fibers alone, they are generally +mixed with a little cotton, which is afterwards disposed of by heating +the finished fabric to incandescence. Because of its incombustible +nature asbestos is used where high temperatures are necessary, as in +the packing of steam joints, steam cylinders, hot parts of machines, +and for fire curtains in theatres, hotels, etc. It is difficult to +dye. + + + + +APPENDIX + + +=Testing Textile Fabrics.= This is an age of adulteration, and next to +food there is probably no commodity that is adulterated as much as the +clothing we wear. Large purchasers of textile fabrics and various +administrative bodies, such as army clothing departments, railway +companies, etc., have adopted definite specifications to ensure having +good material and workmanship. Before the fabrics are accepted they +are examined carefully by certain tests to see if they meet the +requirements. Wholesale and retail merchants insist on various +conditions when purchasing fabrics in order to conform to the +increasing needs of the public. Hence every manufacturer, buyer, or +dealer in fabrics should be familiar with the tests used to determine +the quality of goods he is about to buy. + +The tests used are as follows: + +1. Identification of the style of weaving. + +2. Testing the breaking strength and the elasticity by the dynamometer. + +3. Determining the "count" of warp and filling. + +4. Determining the shrinkage. + +5. Testing the constituents of warp and of filling. + +6. Testing the finish and dressing materials. + +7. Testing the fastness of the dye. + +=Directions for Determining the Style of Weave.= In examining a +fabric for the weave it is first necessary to determine the direction +of the warp and filling threads. This is a very simple matter in a +great many fabrics that have a selvedge--the warp must be parallel to +the selvedge. + +In fabrics that have been fulled, raised, and cropped, as buckskin, +flannel, etc., the direction of the nap will indicate the direction of +the warp, since the nap runs in this direction. + +In the case of fabrics with doubled and single threads, the doubled +threads are always found in the warp. + +In fabrics composed of cotton and woolen threads running in different +directions, the cotton yarn usually forms the warp and the woolen yarn +the filling. Then again the warp threads of all fabrics are more +tightly twisted than the filling threads, and are separated at more +regular intervals. + +Sometimes in stiffened or starched goods threads running in only one +direction can be seen. In this case they are the warp threads. + +If one set of threads appears stiffer and straighter than the other, +the former may be regarded as warp, while the rough and crooked +threads are the filling. The yarn also gives one a hint, since the +better, longer, and higher number material constitutes the warp, while +the thicker yarn the filling. + +The direction of the twist of the thread is conclusive; if one set has +a strong right twist and the other a left twist the first is the warp. + +After determining the direction of the warp and filling, the next +point is to determine the interlacing of the warp and filling +threads--the weave. This may be done by inspection or by means of a +pick-glass and needle. The weave may be plotted on design paper +(plotting paper), the projecting warp threads being indicated by +filling up the corresponding square, and leaving those referring to +the filling threads blank. In this way the weaving pattern of the +sample is obtained, and serves as a guide to the weaver in making the +fabric, as well as for the preparation of the pattern cards for the +Jacquard loom. + +=Testing the Strength and Elasticity of a Fabric.= The old-fashioned +plan of testing cloth by tearing it by the hand is unreliable, because +tearing frequently requires only a certain skilled knack whereby the +best material can be pulled in two. In this way an experienced man may +tell good from bad cloth, but he cannot determine slight differences +in quality, because he has exerted his strength so often that his +capacity to distinguish the actual force has disappeared. + +The best means of determining the strength of a fabric is by means of +a mechanical dynamometer,[19] which expresses the tensile strength of +the fabric in terms of weight. The machine is very useful to the +manufacturer because it enables him to compare accurately his various +products with those of his competitors. The value of these tests is +sufficiently proved by the fact that all army clothing departments, +etc., require their supplies of cloth, etc., to pass a definite test +for strength. + +Breaking tests also afford the most certain proof to bleachers of +cotton and linen goods as to whether the bleaching has burned or +weakened the goods. The same test will quickly determine whether a +fabric has been improperly treated in the laundry. + +=Determining the Count of Warp and Filling Threads.= Every fabric must +contain a certain count of warp and filling threads--a definite number +within a certain space for each strength of yarn employed. A fabric is +not up to the standard of density when less than the requisite number +of warp or filling threads per inch is found. For example, if a buyer +was told that a fabric is 80 square, that is, eighty warp threads and +eighty filling threads to the inch, and on examination found only 72 +square, he would immediately reject the goods. + +The count of warp and filling is determined by means of a +pick-glass--a small mounted magnifying glass--the base of which +contains an opening of one-half inch by one quarter inch, or one +quarter inch by one quarter inch. If the pick-glass is placed on the +fabric the number of warp and filling threads may be counted, and the +result multiplied by either two or four, so as to give the number of +threads to the inch. For example, if I count twenty picks and twenty +threads on a one quarter-inch edge, there are eighty picks and eighty +threads to the inch. A more accurate result can be obtained by using a +pick-glass with a one-inch opening. + +=Determination of Shrinkage.= A very important factor in the value of +a fabric is the shrinkage. The extent of this may be determined by +pouring hot water over a sample of about twelve by twenty inches, and +leaving the fabric immersed over night, then drying it at a moderate +temperature without stretching. The difference in length gives the +shrinkage, which is usually expressed in percentage. + +=Determination of Weight.= Buyers and sellers of dry goods, when +traveling, are anxious to determine the weight of fabrics they +examine. This may be done by means of small pocket balances so +constructed as to give the number of ounces to the yard of a fabric. + +=Testing the Constituents of the Warp and Filling.= Take a sample +piece of the cloth to be examined--the piece must be large enough to +contain specimens of all the different kinds of yarn present in the +material--and separate all the filling and warp threads. Be sure that +all double threads are untwisted. + +=Combustion Test; Test for Vegetable and Animal Fibers.= Burn +separately a sample of the untwisted warp and filling threads. If one +or both burn quickly without a greasy odor, they are vegetable fibers, +cotton or linen. If one or both burn slowly and give off a greasy +odor, they are animal fibers, wool or silk. This test is not +conclusive, and further chemical examination--acid test--must be made +to ascertain whether wool is pure or mixed with cotton. + +=Acid Test.= The vegetable fibers, cotton and linen, are distinguished +from those of animal origin by their behavior in the presence of +acids and alkalies. The vegetable are insoluble when boiled with a 4 +per cent sodium hydrate solution, but readily clear or carbonize when +saturated with a 3 per cent sulphuric acid solution and allowed to dry +at a high temperature in a hot closet. Wool on the other hand is not +affected by the action of weak sulphuric acid. + +=Cotton Distinguished from Linen.= If the fibers are vegetable, cotton +may be distinguished from linen by staining the fibers with fuchsine. +If the fibers turn red, and this coloration disappears on the addition +of ammonia, they are cotton, if the red color remains the fibers are +linen. Whenever cotton yarn is used to adulterate other fabrics, it +wears shabby and loses its brightness. When it is used to adulterate +linen, it becomes fuzzy through wear. One may detect it in linen by +rolling the goods between thumb and finger. Linen is a heavier fabric, +and wrinkles much more readily than cotton. It wears better, and has +an exquisite freshness that is not noticed in cotton fabrics. + +=Silk Distinguished from Wool.= Place the fabric or threads containing +animal fibers in cold, concentrated hydrochloric acid. If silk is +present it will dissolve, while wool merely swells. + +=Artificial Silk from Silk.= On account of the low value of the +artificial and the high value of genuine silk, there is a tendency to +offer the artificial instead of the pure article. Test: When +artificial silk is boiled in 4 per cent potassium hydrate solution it +produces a yellow solution, while pure silk gives a colorless +solution. + +A common test is to put the artificial silk in water, where it will +pull apart as though rotten; or to take out one strand of the silk, +hold it between the finger and thumb of each hand and wet the middle +of the strand with the tongue, when it will pull apart as though +rotten. + +Artificial silk is inferior in strength and elasticity to pure silk. +Then again it is lacking in the crackling feeling noticed in handling +the genuine article. + +=Test for Shoddy.= It is no easy matter to detect shoddy in woolen +fabrics; the color of the shoddy threads is the best evidence. Many +parcels of rags are of one single color, but for the most part they +are made of various colored wools; therefore, if on examination of a +fabric with a magnifying glass a yarn of any particular color is found +to contain a number of individual fibers of glaring colors, the +presence of shoddy can be assumed with certainty. + +Woolen goods containing cotton are seldom made from natural wool. +Shoddy yarns, especially in winter goods, are found in the +under-filling at the reverse side of the cloth, as thick, tightly +twisted yarns, curlier than those from the pure wool. + +=Determination of the Dressing.= During the various operations of +washing, bleaching, etc., the goods lose in weight, and to make up +this deficit a moderate amount of dressing or loading is employed. +Dressing is not regarded as an adulteration, but as an embellishment. + +Various dressing materials are used, such as starch, flour, mineral +matters, to give the goods stiffness and feel on one hand, and on the +other to conceal defects in the cloth, and to give a solid appearance +to goods of open texture. The mineral substances used serve chiefly +for filling and weighting, and necessitate the employment of a certain +quantity of starch, etc. In order that the latter may not render the +cloth too stiff and hard, further additions of some emollient, such as +glycerine, oils, etc., are necessary. + +When a fabric filled in this manner is placed in water and rubbed +between the hands, the dressing is removed, and the quantity employed +can be easily determined. + +By holding fabrics before the light dressing will be recognized, and +such goods, if rubbed between the fingers, will lose their stiffness. +Loading is revealed by the production of dust on rubbing, and by the +aid of the magnifying glass it can be easily ascertained whether the +covering or dressing is merely superficial or penetrates into the +substance of the fabric. + +=The tests of permanence of dyes on fabrics are as follows:= + +=Washing Fastness.= Fabrics should stand mechanical friction as well +as the action of soap liquor and the temperature of the washing +operation. In order to test the fabric for fastness a piece should be +placed in a soap solution similar to that used in the ordinary +household, and heated to 131 degrees F. The treatment should be +repeated several times. If the color fails to run it is fast to +washing. + +=Fastness Under Friction.= Stockings, hosiery yarns, corset stuffs, +and all fabrics intended to be worn next to the skin must be +permanent under friction, and must not rub off, stain, or run, that +is, the dyed materials must not give off their color when worn next to +the human epidermis (skin), or in close contact with colored articles +of clothing, as in the case of underwear. + +The simplest test is to rub the fabric or yarn on white unstarched +cotton fabric. In comparing the fastness of two fabrics it is +necessary to have the rubbing equal in all cases. + +=Resistance to Perspiration.= With fabrics coming in contact with the +human skin it is necessary in addition to fastness under friction that +they should withstand the excretions of the body. The acids of +perspiration (acetic, formic, and butyric) often become so +concentrated that they act on the fiber of the fabric. + +In order to test the fabric for resistance, place the sample in a bath +of 30 per cent dilute acetic acid (one teaspoonful to a quart of +water) warmed to the temperature of the body, 98.6 degrees F. The +sample should be dipped a number of times, and then dried without +rinsing between parchment paper. + +=Fastness against Rain.= Silk and woolen materials for umbrella +making, raincoats, etc., are expected to be rainproof. These fabrics +are tested by plaiting with undyed yarns and left to stand all night +in cold water. + +=Resistance to Street Mud and Dust.= Ladies' dress goods are expected +to withstand the action of mud and dust. In order to test a fabric for +this resistance the sample should be moistened with lime and water +(10 per cent solution), dried, and brushed. Or sprinkle with a 10 per +cent solution of soda, drying, brushing, and noting any changes in +color. + +=Fastness to Weather, Light, and Air.= Various people have attempted +to set up standard degrees of fastness--for every shade of color is +affected by the action of sun, light, and air--and as a result fabrics +that remain without appreciable alteration for a month of exposure to +direct summer sunlight are classified as "fast," and those undergoing +slight appreciable change under the same conditions as "fairly fast." +"Moderately fast" colors are those altering considerably in fourteen +days; and those more or less completely faded in the same time +(fourteen days) are designated as "fleeting." + +=Directions for testing fastness of Color in Sunlight.= Cover one end +of the sample of cloth with a piece of cardboard. Expose the fabric to +the sunlight for a number of days and examine the cloth each day in +the dark and notice whether the part exposed has changed in color when +compared with the part covered. Count the number of days it has taken +the sunlight to change the color. + + Brown in woolen materials is likely to fade. Brown holds + its color in all gingham materials. + + Dark blue is an excellent color for woolens and + ginghams. Light blues on the other hand usually change. + + Black, gray, and black with white. These colors are very + satisfactory for woolen materials. + + Black is not a color which wears very well with cotton + fabrics, as it shows the starch (sizing) and often + fades. + + Red is an excellent color for all woolen materials. It + looks attractive and wears well. + + Red is a very poor color for cotton. It loses its + brilliancy and frequent washing spoils it. + + A deep pink is an excellent color for all ginghams for + it fades evenly and leaves a pretty shade. + + Green is a poor color for both cotton and woolen + materials unless it is high priced. + + Lavender fades more than any other color in textiles. + + +HISTORY OF TEXTILES + +The three fundamental industries that have developed from necessity +are the feeding, sheltering, and clothing of the human race. These +primary wants were first gratified before such conveniences as +transportation and various lines of manufacture were even considered. +Next to furnishing our food supply, the industry of supplying clothing +is the oldest and the most widely diffused. It is in the manufacture +of textiles--including all materials used in the manufacturing of +clothing--that human ingenuity is best illustrated. + +The magnitude of the textile industry in the United States is evident +when we consider that it gives employment to a round million of +people, paying them nearly five hundred million dollars annually in +wages and salaries, producing nearly one and three-quarters billion +dollars in gross value each year, and giving a livelihood to at least +three millions of our population. + +Wool, cotton, flax, and silk have been used since early times. Even in +the earlier days these fibers were woven with great skill. It is not +known which fiber was the first to be used in weaving. It is probable, +however, that the possession of flocks and herds led to the spinning +and weaving of wool before cotton, flax, or silk fibers were thus +used. + +=Wool.= The date at which prehistoric man discarded the pelt of skins +for the woven fabric of wool marks the origin of the textile industry. +Primitive sheep were covered with hair and the wool which now +characterizes them was then a downy under-coat. As time went on and +the art of spinning and weaving developed, the food value of sheep +decreased, while the wool value increased. The hairy flocks were bred +out, and the sheep with true wool, like the merino, survived. Sheep +were bred principally for the wool and not for the mutton. Woolen +fabrics were worn by the early inhabitants of Persia and Palestine. +The Persians were noted for the excellent fabrics they wove from wool. +Even the Hebrews of an early date were very skilful in weaving +woolens. + +The early Romans were a race of shepherds and the women of the higher +classes wove the cloth in their own homes. When Caesar invaded +England, he found in the southern part of the island people acquainted +with the spinning and weaving of wool and linen. With the downfall of +Rome, the art of weaving cloth in Europe was almost lost, and people +again wore furs and skins. + +By the end of the eleventh century English cloth manufacturing had +begun to revive. In the northern part of Italy certain Italians had +flocks of sheep and obtained very fine wool, and the people of +Flanders continued to develop skill in weaving during the Dark Ages. + +In the twelfth century the woolen manufacturers of Flanders had grown +to be of great importance, and some of the finest goods were shipped +from there to many countries. + +In England, up to the time of Edward III, in the fourteenth century, +the wool produced was exported to the Netherlands, there to be woven +into cloth. Edward III invited many of the Flemish weavers to come to +England to teach the English people how to make their own clothes. +Edward was called the "Royal Wool Merchant" and also the "Father of +English Commerce." During Elizabeth's reign in the sixteenth century +the chief article of export was woolen cloth. In 1685 the Huguenots, +who were driven from France, went to England to settle. These people +were noted for their skill in weaving. + +Patient effort in care and breeding of sheep showed a steady increase +in the quantity and quality of wool until 1810, and the proportion of +sheep to the population was then greater than at the present time. + +Our own climate is highly favorable for sheep breeding, and it is +certain that the American sheep has no superior in any wool growing +country, in constitutional vigor and strength of wool-fiber, and no +wools make more durable or more valuable clothing. + +The obstacles to sheep husbandry in certain parts of the United +States, like New England, are mainly climatic. The natural home of the +only races of sheep which can be herded in large flocks is an elevated +tableland, like the steppes of Russia and the great plains of Asia, +Argentina, Montana, Wyoming, and others of our western states where +an open air range is possible for nearly twelve months in the year. In +these elevated lands there are grasses which are more nutritious in +winter than in summer. The climate of New England does not permit the +growth of such grasses. Every grass which will grow in New England +becomes in the cold months frozen wood fiber. Then again there is the +frigid and penetrating atmosphere which necessitates housing the sheep +in winter, and these animals cannot be closely housed without +engendering a variety of parasitic diseases. + +=Cotton.= Long before history was written, cotton was used in making +fabrics in India and China. Cotton has been for thousands of years the +leading fabric of the East. The Hindoos have for centuries maintained +almost unapproachable perfection in their cotton fabrics. It was the +Arabian caravans that brought Indian calicoes and muslins into Europe. + +Cotton was first cultivated in Europe by the Moors in Spain in the +ninth century. In 1430 it was imported into England in large +quantities. The section of England about Manchester became in time the +seat of the great cotton industry; this was due to the settlement of +spinners and weavers from Flanders. + +During the reign of Elizabeth, the East Indies Trading Company was +established. Not only was cotton imported, but also India muslins. +This caused trouble because of the decrease in the demand for woolen +goods manufactured in England. A law was passed prohibiting the +importing of cotton goods and later the manufacturing of them, but +this law was repealed on account of the great demand for cotton +materials. + +Columbus found cotton garments worn by the natives of the West Indies. +Later Cortez found that cotton was used in Mexico; hence, cotton is +indigenous to America. In 1519 Cortez made the first recorded export +of cotton from America to Europe. + +In 1734 cotton was planted in Georgia. Bales of cotton were sent to +England, and the manufacturing of cloth was soon under way. While the +colonies were trying to gain independence, England imposed a fine on +anyone sending cotton machinery to America, and restrictions were put +on manufacturing and imports of any kind. After the War of +Independence many of the southern states began to raise cotton in +larger quantities. + +The invention of the cotton-gin by Eli Whitney was one of the great +inventions of the age. While only two pounds of cotton could be seeded +by hand by one person in a day, the gin made it possible to do several +hundred pounds. At the time of the Civil War the greater part of the +cotton used by English manufacturers was imported from the southern +states. The closing of the southern ports during the war affected the +cotton industry throughout the world. Large mills in England were +closed, and thousands of people were out of employment. Steps were +then taken to encourage people of India, Egypt, Central and South +America to increase their production of cotton, and from that time on, +cotton from these countries has been found in the general market. +Cotton is now cultivated in nearly all countries within the limits 45° +north and 35° south of the equator. + +At the present time the United States ranks first in the production +and export of cotton. Of all the states, Texas and Georgia produce the +largest amount. About one-third of the entire crop is used in our own +mills; $250,000,000 worth of cotton is annually exported, principally +through New Orleans, New York, Savannah, and Galveston. Three-fifths +of this quantity goes to mills in England; Germany, France, and +Switzerland take a large part of the remainder. + +The value of cotton is shown by the fact that about one-half the +people of the earth wear clothing made entirely of cotton, and the +other half (with the exception of some savage tribes) use it in part +of the dress. + +=Linen.= Linen has always been held in great esteem. The garments of +the Egyptian, Hebrew, Greek, and Roman priests were made of the finest +linen. + +During the Middle Ages, Italy, Spain, and France were celebrated for +their linen fabrics. Religious intolerance in France drove 300,000 of +her best textile workers into England, Ireland, and Scotland. Irish +linen weaving began as early as the eleventh century. + +Linen has never been largely woven in America except in the coarser +forms of crash and toweling, although linen weaving was one of the +Puritan domestic industries. The reason America has not been able to +equal Europe in its production of fine linens is because the process +for separating the fiber from the stalk requires the cheapest form of +labor to make it profitable, hence most of the American-grown flax is +raised only for seed. + +=Silk.= Silk was used in the East as a fabric for the nobility. It was +first used in China and later in India. It was brought into Europe +about the sixth century. Up to that time the Chinese had a monopoly of +the industry. By the tenth and eleventh centuries silk fabrics were +made in Spain and Italy. At the close of the sixteenth century silk +was being produced at Lyons, France. It was afterwards introduced into +England, and the English silk for a long time replaced the French in +the European market. + + +HISTORY OF THE ORGANIZATION OF TEXTILE INDUSTRIES + +The development of the textile industry may be divided into four +stages or periods: first, the family system; second, the guild system; +third, the domestic system; and fourth, the factory system. + +=The Family System.= Under the family system the work of spinning and +weaving was carried on by members of a household for the purpose of +supplying the family with clothing. There were no sales of the +product. Each class in society, from the peasant class to that of the +nobleman, had its own devices for making clothing. This was the system +that existed up to about the tenth century. + +=The Guild System.= As communities became larger and cities sprang up, +the textile industry became more than a family concern. There was a +demand for better fabrics, and to meet this demand it became +necessary to have a large supply of different parts of looms. The +small weaver who owned and constructed his own loom was not able to +have all these parts, so he began to work for a more prosperous +weaver. The same conditions applied to spinning, and as early as 1740 +spinning was carried on by a class distinct from the weavers. As a +result the small weaver was driven out by the growth of organized +capital, and a more perfect organization, called the guild system, +arose. By this system the textile industry was carried on by a small +group of men called masters, employing two, three or more men +(distinguished later as journeymen and apprentices). The masters +organized associations called guilds and dominated all the conditions +of the manufacture to a far greater extent than is possible under +present conditions. + +It was the family system that existed in the American colonies at the +beginning of the settlement, and for many years after. The guild +system was not adopted in America because it was going out of +existence on the Continent. + +=The Domestic Period.= By the middle of the eighteenth century the +textile industry began to break away from the guilds and spread from +cities to the rural districts. The work was still carried on in the +master's house, although he had lost the economic independence that he +had under the old guild system where he acted both as merchant and +manufacturer. He now received his raw material from the merchant and +disposed of the finished goods to a middleman, who looked after the +demands of the market. + +=The Factory System.= The domestic period was in turn crowded out of +existence by the factory system. A factory is a place where goods are +produced by power for commercial use. The factory system first came +into prominence after the invention of the steam engine. No record has +been found showing its existence prior to this invention. + +English weavers and spinners became very skilful and invented +different mechanical aids for the production of yarn and cloth. These +mechanical aids not only enabled one man to do twenty men's work, but +further utilization was made of water and steam power in place of +manual labor. Then began the organization of the industry on a truly +gigantic scale, combining capital and machinery and resulting in what +is known as the factory system. + +Previous to the development of the factory system there was no reason +why any industry should be centered in one particular district. Upon +the utilization of steam power the textile industry became subdivided +into a number of industries, each one becoming to a great extent +localized in convenient and suitable portions of the country. Thus in +Bradford the wool of Yorkshire (England) meets the coal of Yorkshire +and makes Bradford the great woolen and worsted center of the world. +The same thing took place in Manchester, where the cotton of America +meets the coal of England under satisfactory climatic conditions, and +around Manchester is the greatest cotton manufacturing of the world. + +The same is true in America. Lawrence became a large worsted center on +account of the great fall of water and the use of the river to deposit +wool washings. Lowell, Fall River, and New Bedford became large cotton +centers for similar reasons. + + +HISTORY OF MANUFACTURING + +[Illustration: SPINNING WHORL + +One of the earliest devices used for spinning] + +=Spinning.= Spinning and weaving are two of the earliest arts +practised by man. Yarn for the making of cloth was spun in the +earliest times by the use of the distaff and spindle. The spindle was +a round stick of wood a foot or less in length, tapering at each end. +A ring of stone or clay was placed on the spindle to give it +steadiness and momentum when it revolved. At the top of the spindle +was a slit or notch in which the yarn was caught. The distaff was a +larger, stouter stick, around one end of which the material to be spun +was wound in a loose ball. The spinner fixed the end of the distaff +under her left arm so that the coil of material was in a convenient +position for drawing out to form the yarn. The end of the yarn, after +being prepared, was inserted in the notch, and the spindle was set in +motion by rolling it with the right hand against the leg. Then the +spinner drew from the distaff an additional amount of fiber, which +was formed by the right hand into uniform strands. After the yarn was +twisted, it was released from the notch and wound around the lower +part of the spindle. + +In order to spin yarn by the primitive spinner, it was necessary for +the fiber to have sufficient length to enable it to be manipulated, +drawn over, and twisted by the fingers. It is noted that the yarns for +the gossamer-like Dacca muslins of India were so fine that one pound +of cotton was spun into a thread 253 miles long. This was accomplished +with the aid of a bamboo spindle not much bigger than a darning +needle, which was lightly weighted with a pellet of clay. Since such a +slender thread could not support even the weight of so slight a +spindle, the apparatus was rotated upon a piece of hollow shell. It +thus appears that the primitive spinners with distaff and spindle had +nothing to learn in point of fineness from even the most advanced +methods of spinning by machinery. + +[Illustration: HAND SPINNING + +From a Fourteenth Century MS. in the British Museum] + +Certain rude forms of the spinning wheel seem to have been known from +time immemorial. The use of the wheel in Europe cannot, however, be +dated back earlier than the fifteenth century. In the primitive wheel +the spindle, having a groove worked in its whorl, was mounted +horizontally in a framework fixed to the end of a bench. A band +passed around the whorl and was carried around a large wheel fixed +farther back on the bench, and this wheel, being turned by the hand of +the spinner, gave a rapid rotation to the spindle. + +[Illustration: AN ANCIENT LOOM + +From an Egyptian Monument] + +The fibers to be spun were first combed out by means of carding +boards--an implement of unknown antiquity, consisting of two boards +with wire teeth set in them at a uniform angle. The fiber to be carded +was thinly spread upon one of the boards, and then the other was +pushed backward and forward across it, the teeth of the two +overlapping at opposite angles, until the fibers were combed out and +laid straight in parallel lines. The fibers were then scraped off the +boards in rollers or "cardings" about twelve inches long and +three-quarters of an inch in diameter. An end of the carding was then +attached to the spindle and the wheel set in motion. The carding +itself was held in the hand of the spinner and gradually drawn out and +twisted by the rotation of the spindle. As soon as a sufficient length +had been attenuated and twisted to the required fineness, the thread +so produced was held at right angles to the spindle and allowed to +wind up on it. But for fine spinning two operations of the wheel were +generally necessary. By the first spinning the fibers were drawn out +and slightly attenuated into what was called a roving, and by the +second spinning the roving itself passed through a similar cycle of +operations to bring it to the required degree of attenuation and +twist. + +Many improvements in the primitive wheel were introduced from time to +time. In its later developments two spindles were employed, the +spinner being thus enabled to manipulate two threads at once, one in +each hand. This was the latest form of the spinning-wheel, and it +survived until it was superseded in the eighteenth century by the +great series of inventions which inaugurated the industrial revolution +and led in the nineteenth century to the introduction of the factory +system. + +[Illustration: EARLIER SPINNING AND WEAVING + +From a Fifteenth Century MS. in the British Museum] + +=Weaving.= When or where man first began to weave cloth is not known, +nor is it known whether this art sprang from one common center or was +invented by many who dwelt in different parts of the world. There is +such a sameness in the early devices for spinning and weaving that +among some men of science it is thought that the art must have come +from a common center. + +Fabrics were made on the farms two or three hundred years ago in the +following manner: the men of the household raised the flocks, while +the women spun the yarn and wove the fabrics. In this way the industry +prospered, giving occupation and income to thousands of the +agricultural class. You might say that in England fabrics were a +by-product of agriculture. As time went on, farmers of certain +sections of England became more expert in the art, and the weaving +became separated from the spinning. The weavers became clustered in +certain towns on account of the higher skill required for the finer +fabrics. The rough work of farming made the hands of the weaver less +skilful. This, coupled with the fact that the looms became more +complicated with improvements, called for a more experienced man. +Great inventions brought about a more rapid development of the +factory. + +Richard Arkwright, who has been called the "father of the factory +system," built the first cotton mill in the world in Nottingham in +1769. The wheels were turned by horses. In 1771 Arkwright erected at +Crawford a new mill which was turned by water power and supplied with +machinery to accomplish the whole operation of cotton spinning in one +mill, the first machine receiving the cotton as it came from the bale +and the last winding the cotton yarn upon the bobbins. Children were +employed in this mill, as they were found to be more dexterous in +tying the broken ends. As the result of this great invention, +factories sprang up everywhere in England, changing the country scene +into a collection of factories, with tall chimneys, brick buildings, +and streets. + +From 1730 to the middle of the nineteenth century the development of +inventions was rapid: + + 1730--First cotton yarn spun in England by machinery by + Wyatt. + + 1733--English patent granted John Kay for the invention + of the fly shuttle. + + 1738--Patent granted Lewis Paul for the spinning + machinery supposed to have been invented by Wyatt. + + 1742--First mill for spinning cotton built at + Birmingham; moved by asses; but not successful. + + 1748--Patent on a cylinder card as first used by hand, + granted Lewis Paul. + + 1750--Fly shuttle in general use in England. + + 1756--Cotton velvets and quiltings first made in + England. + + 1760--Stock cards first used for cotton by J. Hargreave. + Drop box invented by Kay. + + 1762-67--Spinning-jenny invented by Hargreave. + + 1769--Arkwright obtains his first patent on spinning. + + 1774--Bill passed in England to prevent the export of + cotton machinery. + + 1775--Second patent of Arkwright on carding, drawing, + and spinning. + + 1779--Mule spinning invented by Crompton. Peele's patent + on carding, roving, and spinning. + + 1782--Date of Watt's patent for the steam-engine. + + 1783--Bounty granted in England for the export of + certain cotton goods. + + 1785--Power loom invented by Cartwright. Cylinder + printing invented by Bell. A warp stop-motion described + in Cartwright's patent. + + 1788--First cotton factory built in the United States, + at Beverly. + + 1789--Sea Island cotton first planted in the United + States. Samuel Slater starts cotton machinery in New + York. + + 1790--First cotton factory built in Rhode Island by + Slater. + + 1792--First American loom patent granted to Kirk and + Leslie. + + 1794--Cotton-gin patented by Eli Whitney. + + 1801--Date given for invention of the Jacquard machine + in France. + + 1803--Dressing machine and warper invented in England by + Radcliffe, Ross, and Johnson. + + 1804--First cotton mill built in New Hampshire, at New + Ipswich. + + 1805--Power loom successfully introduced in England + after many failures. + + 1806--First cotton mill built in Connecticut, at + Pomfret. + + 1809--First cotton mill built in Maine, at Brunswick. + + 1812--First cotton mill built at Fall River. + + 1814--Cotton opener with lap attachment invented in + England by Creighton. + + 1815--Power loom introduced into the United States at + Waltham. + + 1816--First loom temple of Ira Draper patented in the + United States. + + 1818--Machinery for preparing sewing cotton invented in + England by Holt. + + 1822--First cotton factory erected at Lowell. + + 1823--Differential motion for roving frames patented by + Arnold. First export of raw cotton from Egypt to + England. + + 1824--Tube frame or speeder patented by Danforth. + + 1825--Self-acting mule patented in England by Roberts. + + 1828--Ring spinning patented by John Thorpe. Cap + spinning patented by Danforth. + + 1829--Revolving loom temple improvements patented by Ira + Draper. + + 1832--Stop-motion for drawing frames invented by + Bachelder. + + 1833--Ring spinning frames first built by William + Mason. + + 1834--Weft fork patented in England by Ramsbottom and + Hope. Shuttle-changing loom by Reid and Johnson. + + 1840--Automatic loom led off. Important temple + improvement. + + 1849--First cotton mill erected in Lawrence. + +Through this great change from hand to power work, thousands were +thrown out of employment in the great textile centers, and much +suffering occurred, which led to the smashing of machinery. + +=Knitting Machinery.= Like many other industries, the hosiery trade +owes its first and most important impetus to the genius of one who was +not connected with the business in a practical way. This event took +place when the Rev. William Lee invented the hand frame. He was +married early in life, and his wife was obliged, on account of the +slender family finances, to knit continuously at home. Struck with the +monotony and toil involved in knitting with the hand pins, Mr. Lee +evolved a means of knitting by machinery and brought out the hand +stocking-frame, which to-day preserves its chief features very much as +Lee invented them. When knitting by hand, one must form each loop +separately, and loop follows loop laboriously until the width of +fabric has been worked. Lee contrived to make the whole row of loops +across the width simultaneously by arranging a needle for each loop +and placing in connection with each needle a sinker and other +apparatus for completing the formation of the loop. First of all, the +yarn is laid over the needles, which are arranged horizontally, and +the sinkers come down on the yarn and cause it to form partial loops +between the needles. The old loops of the previous course are now +brought forward and the new yarn is drawn through them in the same way +as is done on the hand pins. Thus the new yarn of one course is drawn +through the loops of the preceding one, and so the whole fabric is +built up. This frame of Lee's held its own in the great centers until +some thirty years ago. + +Lee's hand frame gave way to what is termed the jack and sinker rotary +frame, which was like the hand frame in its chief features, but with +the advantage that all the motions were brought about by power. The +various operations were put under the control of a set of cams[20] and +made to perform their movements in exactly the same way as in the case +of the hand frame. In the first power machine for knitting, the +machine builder used the cam mechanism, and in examining the latest +machines we find that he has persisted in this course throughout. The +cam movement is characterized by great smoothness of working and +absence of vibration, which is very necessary in a machine of the +delicate adjustment of the knitting frame. It is usual to connect some +of the parts with two of these cams, one of which controls the +up-and-down motion and the other the out-and-in movement. When these +two cams work in conjunction, we obtain all the possible degrees of +harmonic motion. + +From the jack and sinker frame the next really important step was +taken when William Cotton brought out his famous Cotton's patent +frame. In his machine the frame was in a sense turned on its back, for +the parts, such as the needles, which had been horizontal, were made +vertical and _vice versa_. He also reduced the number of the moving +parts and perfected the cam arrangement. Another very important +development of the machine was when it was built in a number of +divisions so as to work a number of articles side by side at one time. +At present there are knitting frames which can make twelve full-sized +garments at one and the same time. + +Another important improvement was effected when the fashioning +apparatus was supplied to the machine, by means of which the garments +could be shaped according to the human form by increasing or +decreasing the width as desired. + + +HISTORY OF LACE + +Lace, like porcelain, stained glass, and other artistic things, has +always been an object of interest to all classes. Special patterns of +laces date from the sixteenth century. The church and court have +always encouraged its production. While the early lace work was +similar to weaving, in that the patterns were stiff and geometrical, +sometimes the patterns were cut out of linen, but with the development +of the renaissance of art, free flowing patterns and figures were +introduced and worked in. + +The lace industry first took root in Flanders and Venice, where it +became an important branch of industry. Active intercourse was +maintained between the two countries, so that intense rivalry existed. +France and England were not behind Venice and Flanders in making lace. +The king of France, Henry III, encouraged lace work by appointing a +Venetian to be pattern maker for varieties of linen needlework and +lace for his court. Later, official aid and patronage were given to +this art by Louis V. Through the influence of these two men the demand +for lace was increased to such an extent that it became very popular. + +Under the impulse of fashion and luxury, lace has received the stamp +of the special style of each country. Italy furnishes its Point of +Venice; Belgium its Brussels and Mechlin; France its Valenciennes, +etc. + +Very little is known of the early lace manufacturers of Holland. The +laces of Holland were overshadowed by the richer products of their +Flemish neighbors. The Dutch, however, had one advantage over other +nations in their Haarlem thread, once considered the best thread in +the world for lace. + +In Switzerland, the center of the lace trade, the work was carried on +to such a degree of perfection as to rival the laces of Flanders, not +alone in beauty, but also in quality. + +Attempts have been made at various times, both during this century and +the last, to assist the peasantry of Ireland by instruction in +lace-making. The finest patterns of old lace were procured, and the +Irish girls showed great skill in copying them. Later a better style +of work, needlepoint, was modeled after old Venetian lace--the +exquisite productions for which Americans pay fabulous prices at the +present day. + +The lace manufacturers of Europe experienced a serious set-back in +1818 when bobbinet was first made in France. Fashion, always fleeting, +adopted the new material. Manufacturers were forced to lower prices, +but happily a new channel for export was opened in the United States. + +The machine-made productions of the Nottingham looms, as triumphs of +mechanical ingenuity, deserve great praise. + +The first idea of the lace-making machine is attributed to a common +factory hand, Hammond Lindy, who, when examining the lace on his +wife's cap, conceived a plan by which he could copy it on his loom. +Improvements followed, and in 1810 a fairly good net was produced. + +Perhaps the most delicate textile machine known, in its sensitiveness +to heat and cold, is a lace machine. A machine can be made to run in +any climate, provided it is so installed as to be protected from +either extreme of temperature. + +The various substitutes for hand-made lace are legion; for what the +inventor cannot achieve in one way he can in another. There remains +however the fact that the productions of machinery can never possess +the charm of the real hand-made work. Machine-made lace is stiffer +than hand-made lace. + + +FOOTNOTES: + +[19] The testing apparatus may be obtained from any textile +manufacturing company, such as Alfred Suter, 487 Broadway, New York. + +[20] A cam is a device consisting of a special shaped wheel attached +to a machine to give a special kind of motion or movement. + + + + +EXPERIMENTS + + +=Experiment 1--Construction of Cloth= + + Apparatus: Pick glass, dissecting pin,[21] foot-rule. + Materials: 4 square inches of burlap. + References: _Textiles._ See page 54, Weaving; page 1, Fibers. + + +_Directions_ + +1. Look at the cloth under the pick glass and describe the appearance +and structure of its interlacing threads, called weave. + +2. With a pin separate the interlacing threads of the cloth which are +called _warp_ and _filling_. _Warp_ is composed of yarn running in the +direction of the length of the cloth. _Filling_ is composed of yarn +running at right angles to the warp. + + _a._ What are the interlacing threads of cloth called? + + _b._ Of what is warp composed and in what direction do + the warp threads extend? filling? + +3. Notice the appearance of the individual threads (called _yarn_) of +the warp and filling. Test the strength of the yarn by trying to break +it. + +4. Untwist one of the warp threads and one of the filling threads. +Notice whether the yarn becomes stronger or weaker as it is untwisted. +What effect has twist on the yarn? + +5. After untwisting one of the threads what remains? Measure the +length of several of these ends called _fibers_. Describe the +appearance of the fiber as to curl, feel, fineness, etc. + + +_Questions_ + +1. Of what does yarn consist? + +2. What causes the fibers to cling together? + +3. What is the process called by which two sets of threads interlace? + +4. When two sets of threads interlace or are woven what is produced? + + +=Experiment 2--Plain or Homespun Weave= + + Apparatus: Hand loom,[22] two pencils, scissors. + Material: Yarn of two colors. + Reference: _Textiles_, page 58. + + +_Directions_ + +1. Make a warp on the hand loom with green yarn by having parallel +threads running the longest way of the loom to the notches. + +2. A _harness_ is a framework on a loom used for raising certain warp +threads. Use a pencil as a harness and raise the 1st, 3d, and 5th warp +threads. A _shed_ will in this way be formed through which the shuttle +carrying the filling thread will pass. Use the red yarn for filling +and attach it at one end before passing it through the shed. + +3. With a second pencil to act as a second harness raise the 2d, 4th, +and 6th warp threads. Pass the filling through the shed thus formed. + +4. Repeat twice Directions 2 and 3. + +5. Tie all ends, cut the woven sample away from the loom, and mount in +note-book. + + +_Questions_ + +1. What part of a loom is the harness? + +2. What is meant by a shed? + +3. What carries the filling thread through the shed on a loom? + +4. What is the principle of plain weaving? + +5. Name some fabrics produced by plain weaving? See _Textiles_, page +58. + + +=Experiment 3--Twill Weave= + + Apparatus: Hand loom, four pencils, scissors. + Materials: White cotton warp, colored yarn filling. + Reference: _Textiles_, page 58. + + +_Directions_ + +1. On the hand loom make a warp by threading four white warp threads +to a notch until there are six sets of warp threads. + +2. Using a pencil as a harness (See Exp. 2) raise the first thread of +each set of warp threads and pass the filling thread through the shed +thus formed. + +3. With another pencil as a second harness raise the second thread of +each set of warp threads and pass the filling. + +4. With a third pencil raise the third thread of each set of warp +threads and pass the filling. + +5. With still another pencil to act as a fourth harness raise the +fourth thread of each set and again pass the filling. + +6. Repeat the above directions (2 to 5) several times. Notice that the +moving of the filling thread, one warp thread to the left, each time +it is woven is causing a diagonal line or rib to form, called _twill_. + +7. Cut the woven sample away from the loom and mount. + + +_Questions_ + +1. Why is this weave called a twill weave? + +2. How is the diagonal line or twill formed? + +3. Why would this kind of weaving be spoken of as 4-harness weave? + +4. What popular dress fabric is of twill weave? + + +=Experiment 4--Comparison of Plain and Twill Weave= + + Apparatus: Pick glass, dissecting pin, foot-rule. + Material: 4 sq. in. of burlap, 4 sq. in. of serge. + References: _Textiles_, pages 58, 59, 60. + + +_Directions_ + +1. Examine the burlap under the pick glass, noting the structure and +number of threads to the inch in the warp (called _ends_) and the +number of threads to the inch in the filling (called _picks_). Verify +with foot-rule. + +2. Repeat the above, using serge. + + +_Questions_ + +1. What is meant by a number of "ends to the inch"? a number of "picks +to the inch"? + +2. How many ends to the inch in the burlap? How many picks to the +inch? + +3. How many ends to the inch in the serge? How many picks? + +4. Note several differences between cloth produced by plain weaving +and cloth produced by twill weaving. + + +=Experiment 5--Pile Weave= + + Apparatus: Hand loom, two pencils, scissors. + Materials: White cotton warp, filling yarn of two colors. + Reference: _Textiles_, page 62. + + +_Directions_ + +1. Thread the loom two warp threads to a notch until there are 20 ends +(warp threads). + +2. Use a pencil as a harness. Raise the 1st, 3d, 5th, 7th, and 9th +sets of warp threads. + +3. Fasten securely the green filling yarn at one end and pass it +through the shed formed by carrying out Direction 2. Draw the filling +thread tight and wind once or twice around the outside warp end. + +4. Use a second pencil as a harness and raise the sets of warp threads +that are now down, forming a new shed. + +5. Fasten the red filling yarn at one end and pass it through the +shed. Wind once or twice about the outside warp end. + +6. Raise the red filling to form a loop in each place where it (the +red filling) has passed over a warp end. + +7. Form a shed by raising the first harness and pass through the green +filling thread, drawing it tight to hold the red filling above it in +place. Wind about the outside warp end. + +8. Repeat Directions 2-7 several times, each time raising the red +filling to form loops and each time drawing the green filling tight to +hold the red in place. + +9. Cut with scissors the loops formed by raising the red filling. + +10. As well as you can with scissors, shear the pile (the soft, thick +covering on the face) to make a fairly even surface. + +11. Cut the sample away from the loom and mount. + + +_Questions_ + +1. What are some varieties of cloth that are woven with a pile +surface? + +2. Sometimes the loops of the pile are cut and sometimes left as +loops. What fabrics are examples of cut pile? uncut pile? + +3. What is meant by the _pile_ of velvet or carpet? + + +=Experiment 6--Other Classes of Weave= + + Apparatus: Pick glass, dissecting needle. + Materials: Samples of satin, voile, lace curtaining, double cloth, + carpeting. + Reference: _Textiles_, pages 58-64. + + +_Satin Weave_ + +1. Examine the sample of satin under the pick glass. Notice that the +warp and filling interlace in such a way that there is no trace of the +diagonal on the face of the cloth. + + _a._ Is satin of a close or loose weave? + + _b._ What can you say of the surface of satin? + + _c._ What effect has this smooth surface on light? + + _d._ This is called a satin weave. Why? + + _e._ What is the most extensive use of the satin weave? + (See _Textiles_, page 1.) + +NOTE.--Sometimes fabrics of other weaves will have a satin stripe. + + +_Gauze Weave_ + +2. Examine the sample of voile under the pick glass. This is a type of +what is known as gauze weave. + + _a._ What is the chief characteristic of the gauze + weave? + + _b._ Name several gauze fabrics. + + +_Lappet Weave_ + +3. Examine a piece of lace curtaining under the pick glass. + + _a._ If the fancy figures were not present, of what + weave would this sample be? + + Simple figures are stitched into plainly woven or gauze + fabrics by machinery to imitate embroidery. This style + of weave is known as lappet weave. + + _b._ On fabrics of what two weaves is lappet weaving + used? + + _c._ What is lappet weaving? + + +_Jacquard Weave_ + +4. Examine a piece of carpet. Notice the elaborate designs or patterns +and the number of colors used. When the figures are elaborate they +cannot be stitched in by simple lappet weaving. A special attachment +called the _Jacquard_ apparatus is placed on top of the loom. This +apparatus controls the warp threads so that a great many sheds may be +formed and elaborate figures woven into fabrics. This is called +Jacquard weaving. + + _a._ What must be added to a loom for Jacquard weaving? + + _b._ What is the use of the Jacquard apparatus? + + _c._ When is the Jacquard weave used instead of lappet + weave? + +5. Read _Textiles_, page 61. + + +_Double Cloth Weave_ + +6. Examine the sample of double cloth. Notice that there are two +single cloths. They are combined into one by here and there lacing the +warp and filling of one cloth into the warp and filling of the other. +In this way they are fastened together securely. + + _a._ What color is the sample on one side? the other? + + _b._ Of what is double cloth composed? + + _c._ How are the single cloths combined into one? + + _d._ Read _Textiles_, page 62. What are some of the uses + of double cloth? + + +_Classes of Weave_ + +7. How many classes of weave have been studied? + +8. Name the classes of weave. + +9. Name a fabric to illustrate each weave. + + +=Experiment 7--Fibers= + + Apparatus: Pick glass, dissecting needle. + + Materials: Samples of broadcloth, mohair, silk, cotton cloth, + linen. + + References: _Textiles_, pages 1; 97, Mohair; 203, Silk; 105, + Cotton; 193, Linen; 199, Hemp; 201, Jute; 232, Ramie; 233, + Pineapple. + + +_Directions_ + +1. Read _Textiles_, page 1, paragraph 1. What are textiles? + +2. Cloth is composed of yarn. Yarn in its turn is composed of many +small ends called fibers. + +3. Look at the sample of broadcloth. If you did not know this to be +broadcloth you would speak of it as woolen goods. Detach from the +sample a filling thread and separate it into fibers. These are woolen +fibers. + +4. Examine the sample of mohair and separate a filling thread into +fibers. This takes the name mohair from the fibers which compose it. +Mohair is obtained from the Angora goat. + +5. Examine a sample of silk, also a detached filling thread. The silk +fiber consists of a thread spun by the silk worm. + +6. Wool, mohair, and silk fibers are obtained from the animals, the +sheep, goat, and silk worm, hence they are called animal fibers. + +7. Detach from the sample of cotton cloth a filling thread and +separate it into fibers. These are cotton fibers and are obtained from +the cotton plant. + +8. Examine the sample of linen, a filling thread and its fibers. Linen +is composed of fibers obtained from the flax plant. + +9. Cotton and linen fibers are obtained from plants, and are called +vegetable fibers. There are other vegetable fibers such as jute, hemp, +ramie, pineapple, etc., but cotton and linen are the most important. + +10. Name the most valuable fibers for textile use. + + +_Questions_ + +1. Of what is cloth composed? + +2. Of what does yarn consist? + +3. How are the fibers made to join in one long thread? (See +Experiment 1.) + +4. Of what fibers are woolen and worsted goods composed? + +5. Of what animal is wool the covering? + +6. Of what fibers is mohair composed? + +7. From what animal is mohair obtained? + +8. Of what does the silk fiber consist? + +9. What are the animal fibers? + +10. Why are they called animal fibers? + +11. Of what fibers is cotton cloth composed? + +12. From what plant are cotton fibers obtained? + +13. From what plant is the linen fiber obtained? + +14. What are the most important vegetable fibers? + +15. Name four other vegetable fibers. + +16. Why are these fibers called vegetable fibers? + + +=Experiment 8--Wool Fiber= + + Apparatus: Pick glass, microscope, 2 pine cones, foot-rule. + Materials: Raw wool, woolen yarn. + Reference: _Textiles_, chapter i. + + +_Directions_ + +1. Separate a strand of woolen yarn into fibers. Examine both these +fibers and fibers pulled from the raw wool. Would you describe these +fibers as coarse or fine? + +2. How do the fibers feel to touch? + +3. Test the strength of the wool fibers by trying to break them. + +4. Measure the length of several fibers. + +5. Why was it difficult to straighten the fibers to measure them? + +6. Extend the fiber to its full length, then release. How does this +prove the fiber to be elastic? + +7. Examine the fibers under the microscope. Describe. Notice that the +wool fiber is cylindrical in shape. Notice that it is covered with +scales which overlap much as do the tiles of a roof or the spines of a +pine cone. + +8. Hold one pine cone with the spines pointing upward. With the spines +of the other pointing downward press the second cone down on the +first. What happens? Just so the scales or points of the wool fibers +hook into one another and interlock. These scales or serrations give +to the wool fiber its chief characteristic which is the power of +interlocking known as _felting_ or _shrinking_. + +9. See _Textiles_, page 2, the drawing of a magnified wool fiber. Make +a drawing of a wool fiber. + +10. Examine under the microscope a hair from your head. Wool is only a +variety of hair. Notice that the scales on the hair lie close to the +stem and do not project as in the woolen fiber, hence hair fibers +cannot interlock as wool fibers do. The scales lying close to the hair +give a smooth surface to the fiber and make luster a characteristic. + +11. Compare the wool fiber with hair, noting two differences. + + +_Questions_ + +1. With what is the wool fiber covered? + +2. Of what advantage are these scales or points? + +3. What is the chief characteristic of wool? + +4. What is meant by the shrinking or felting power? + +5. Name five characteristics of the wool fiber. + + +=Experiment 9--Mohair Fiber= + + Apparatus: Microscope, foot-rule. + Materials: Wool fibers, mohair fibers, sample of mohair brilliantine. + References: _Textiles_, pages 1, 37, 97. + + +_Directions_ + +1. Pull a mohair fiber from the fleece. Hold it up to the light. +Describe the fiber as you see it. + +2. Hold a mohair fiber and a wool fiber side by side to the light. +Note the differences. + +3. Measure several mohair fibers. + +4. Examine the mohair fiber under the microscope. The fiber is covered +with scales, but they lie close to the fiber and do not project in +points as do the scales on the wool fiber, hence mohair will not felt +to any degree. + +5. The Angora goat of Asia Minor furnishes the mohair. This goat is +being raised in the western states of the United States now. + +6. Detach from the sample of mohair brilliantine a warp thread; a +filling thread. Which is mohair? Which is cotton? + +7. What word would describe the feel of mohair brilliantine? the +appearance? + +8. What are the characteristics of the mohair fiber? + +9. What are the uses of mohair? Mohair is used in the manufacture of +plushes, dress fabrics, and imitation furs. + + +_Questions_ + +1. Why will mohair not felt as wool does? + +2. The scales lying close to the stem will have what effect on the +surface of the fiber? + +3. What effect will a smooth surface have on light? + +4. What characteristic is given to mohair from the fact that the +smooth surface reflects light? + +5. From what animal is mohair obtained in greatest quantity? + +6. Where is mohair being grown in the United States? + + +=Experiment 10--Cotton Fiber= + + Apparatus: Microscope, foot-rule. + Materials: Tuft of cotton fibers, cotton ball, seeds. + Reference: _Textiles_, chapter ix, page 105. + + +_Directions_ + +1. Hold a tuft of cotton fibers tightly between the fingers and thumb +of each hand and pull apart with a jerk. What is your judgment of the +strength of the _staple_ (fiber)? + +2. Loosen gently the fibers of one of the tufts you have pulled apart. +What is the feel of cotton? the appearance as you hold it to the +light? + +3. Detach several fibers one by one. How does the length compare with +that of the wool and mohair? Measure and record the length of three +fibers. + +4. How do cotton fibers compare in fineness with wool fibers? + +5. Compare the elasticity of cotton with that of wool. + +6. Examine the cotton fibers under the microscope. Observe that the +enlarged fiber looks like a twisted ribbon. When the fiber was growing +it was cylindrical in shape. When ripe the plant drew back its +life-giving fluid from the fiber and it collapsed and twisted like a +corkscrew. The twist is peculiar to the cotton, being present in no +other fiber. The twist makes the cotton fiber suitable for spinning, +helping to hold the short fibers together. + +7. Read of the cotton plant from _Textiles_, chapter ix. + +8. The four chief cotton producing countries are the United States, +Egypt, India, Brazil. + +9. There are several classifications of cotton. The most common are +Sea Island (in the lead); Egyptian (a close second); Uplands (that of +the United States, southern part); and Peruvian. + +10. Uplands is the most common cotton of our South. + + +_Questions_ + +1. What characteristic causes the cotton fiber to be easily recognized +under the microscope? + +2. Why does the twist render the cotton fiber suitable for spinning? + +3. What are the characteristics of the cotton fiber? + +4. Why is cotton known as a vegetable fiber? + +5. Name the chief cotton producing countries. + +6. What are the most common classifications of cotton? + +7. What is the finest growth of cotton? (Sea Island commands at the +present time $1.00 a lb., while Middling Uplands brings 15 cents.) + +8. Where is cotton known as Upland Cotton grown? + + +=Experiment 11--Silk Fiber= + + Apparatus: Tripod, alcohol lamp, small pan of water, lead pencil. + Material: Silk cocoon. + Reference: _Textiles_, chapter xvii, page 203. + + +_Directions_ + +1. Place the cocoon in a small pan of water. Apply heat to the pan +until the water boils. The cocoon is placed in hot water to soften the +glue which holds the fibers together. + +2. Remove the outside loose fibers which cannot be reeled. This +tangled silk on the outside of the cocoon is called _floss_. + +3. Brush the finger over the cocoon to find the loose ends. Unwind +carefully until you find a continuous end. Wind or _reel_ the silk +fiber over a lead pencil. + +4. The silk fiber is the most beautiful and perfect of all fibers. + +5. Hold the cocoon to the light as you reel. How does the silk fiber +compare in fineness with the wool and cotton fibers? + +6. The silk fiber is from 1000 to 4000 feet long. Unlike the other +fibers the silk fiber is already a thread. + +7. How does light effect the silk fiber? When the gum is thoroughly +washed off the silk takes on its luster which is its chief +characteristic. + +8. Break the fiber after you have reeled a small quantity. Notice how +the fiber springs back. Extend and release again. What characteristic +does this illustrate? + +9. Examine the silk fiber under the microscope. Notice that it is +round and smooth and resembles a glass rod. It shows what appear to be +two fibers united by the gum secreted at the same time that the fiber +was formed. Describe the silk fiber as it appears under the +microscope. + +10. Silk is taken from the reel and twisted into a skein of raw silk +and thus exported. + +11. The manufacture in the United States begins with raw silk. It is +handled here first by the _throwster_ who winds it from the skein and +makes different varieties of thread. + + +_Questions_ + +1. Why is the silk cocoon first placed in hot water? + +2. What is known as floss? + +3. What is meant by silk reeling? + +4. What can you say of the length of the silk fiber? + +5. In what way does the silk fiber differ from the other fibers? + +6. What is the chief characteristic of the silk fiber? + +7. What are other characteristics of the silk fiber? + +8. In what form is silk exported? + +9. In what countries is most of the raw silk produced? (See +_Textiles_, page 206.) + +10. With what does the silk manufacture in the United States begin? + +11. Who is the _throwster_ and what is his work? + + +=Experiment 12--Linen Fiber= + + Apparatus: Microscope. + Material: Flax fibers. + Reference: _Textiles_, chapter xv, page 193. + + +_Directions_ + +1. The linen fiber is obtained from the flax plant. Certain fibers, +such as flax, jute, and ramie, are obtained from the stem of the +plant, hence are known as _bast_ fibers, and flax is the most +important bast fiber. + +2. It is difficult to separate the flax or linen fiber from the woody +part of the stem. The process is called _retting_, which is really +rotting by soaking the stem in water. + +3. Before the fibers are entirely free from the woody part of the +plant they undergo the processes of beating, breaking, scutching, +hackling, etc. + +4. Read the account of each process. See _Textiles_, pages 194, 195. + +5. Measure and record the length of two linen fibers. + +6. Test the strength by trying to break the fiber. + +7. Test for elasticity. + +8. What is the appearance of the linen fiber when held to the light? + +9. What is the color of the fiber? What is the process called by which +linen is whitened? (Bleaching.) + +10. Examine the flax fibers under the microscope. Observe that the +fibers look like long cylindrical tubes. Describe the appearance of +linen fibers under the microscope. + +11. The best flax is grown in Belgium and Ireland. + + +_Questions_ + +1. From what part of the plant are bast fibers obtained? + +2. Name some bast fibers. + +3. What is the most important bast fiber? + +4. What is retting? + +5. For what purpose is linen subjected to retting? + +6. Through what five processes does the flax fiber pass before it is +free? + +7. Where is the best flax grown? + + +=Experiment 13--Carding= + + Apparatus: A pair of hand cards. + Material: Small quantity of scoured wool. + References: _Textiles_, pages 39 and 50. + + +_Directions_ + +1. Examine the hand cards. Notice that there is a foundation of +several layers of leather. Notice that this foundation is covered with +staples of steel wire. Notice that the staples are shaped like the +letter U with the points turned one way. The covering of the hand +cards is called _card clothing_. + +2. Hold one hand card in the left hand, face up, wires pointing to the +left. Spread the wool over the pointed wires of this card. + +3. Hold the other card in the right hand, face down, with the wires +pointing to the right. Bring the pointed wires of this card down on +the wool and drag it lightly through the wires of the other card. +Repeat several times. + +4. You have been _carding_ wool. The sharp points have been tearing +the wool apart or disentangling the fibers. Carding brushes the fibers +out smooth and makes them somewhat parallel. It forms them into a thin +sheet. + +5. The wool must be carded many times before it is sufficiently +disentangled for drawing and spinning. In order to card again the hand +card must be _stripped_ of the wool so that it may be dragged again +through the staples. + +6. Hold the hand card, which is in your right hand, erect. Notice that +the wires point downward. Move the other hand downward over the +wires. Notice that the surface is smooth. The points do not prick as +they will if you try to brush the hand upwards over the wires. + +7. Hold the card in the left hand in a similar position. Raise and +bring the sharp wires of this card down on the smooth surface of the +other card and strip it of its wool. + +8. Card again, then strip again. Repeat several times until the fibers +are thoroughly disentangled. + +9. This carding and stripping, once done by hand, is now done in the +mill by a power machine called the _card_. (See picture, _Textiles_, +page 38.) Notice that instead of cards this machine consists of +rollers or cylinders. Some are carding cylinders and some are +stripping cylinders. The principle is the same as that of the hand +cards. The wool is carded and stripped again and again and is finally +delivered in a soft, fluffy rope called a _sliver_ ready for drawing +and spinning. + + +_Questions_ + +1. What is the covering of the hand card called? + +2. Describe card clothing. + +3. What does carding do to the wool? + +4. When the sharp wires of one cylinder meet the sharp pointed wires +of another cylinder what is the action on the wool? + +5. If the sharp points of one cylinder meet the smooth surface of +another cylinder what happens to the wool on that cylinder? + +6. In what form does the wool finally leave the machine? What name is +given to this fluffy rope? + +7. How was carding done in the early days? How is it done now? + +8. In what way is the principle of the hand cards the same as that of +the card of the mill? + + +=Experiment 14--Drawing and Spinning= + + Apparatus: Foot-rule, elastic band. + Material: Small quantity of scoured wool. + References: _Textiles_, pages 4, 44, 134; Sections: Spinning: Mule + Spinning. + + +_Directions_ + +1. Observe the mass of wool fibers. The wool was clipped from the +sheep, _washed_, and _oiled_ to make it smooth and pliable. + +2. With the fingers gently open up or loosen the mass of wool fibers. +In the mill this is done by a machine called the _card_. (See picture, +_Textiles_, page 38.) And the process itself is called _carding_. + +3. Gently _draw_ out the mass of fibers until you have drawn it into +one long strand. + +4. Draw it again and again until to draw it would cause it to break. + +5. This process in the mill is known as _drawing_. The wool passes +through machine after machine, which gradually reduces the thickness +of the strand. + +6. You have now a strand called _roving_, but not a thread with which +you could weave. What is called the strand? Why could you not weave +with it as it is? If you pulled the roving apart it would separate +into a number of small ends. What name is given to these ends? + +7. It is necessary to hold these fibers together in a thread. Hold the +roving in the left hand and with the right hand draw the fibers out +several inches. As you draw, twist the roving between the fingers and +thumb. The _twisting_ is called _spinning_. + +8. When you have twisted sufficient yarn to attach to the end of a +foot-rule, do so. Give a whirl to the ruler, which is taking the place +of the old-time _spindle_, and let it drop. Continue to whirl the +ruler and notice that as it revolves the yarn is twisting. When well +twisted, wind the yarn on the ruler. There was a hook on the old-time +spindle. Instead of the hook, hold the wound yarn in place by an +elastic band. Draw out several inches again and repeat. + +9. With the spindle a _distaff_ was used. It held the roving which you +now hold in your left hand. (See picture of distaff and spindle.) + +10. Define spinning; see _Textiles_, page 4, footnote. The early use +of the spindle was the same as its use of to-day. In what two ways is +the spindle of use? + +11. The improvement on the distaff and spindle was the spinning wheel. +Now the spinning frame in the mill has replaced both. + + +_Questions_ + +1. After shearing, through what two processes does wool pass? + +2. Why is it necessary to oil wool? + +3. What is the work of the _card_? + +4. Explain the process called _drawing_. Why is it necessary to repeat +the operation several times? + +5. What followed the distaff and spindle in the development of +spinning? + +6. On what is the spinning done now in the mill? See _Textiles_, +picture, pages 135, 137. + + +=Experiment 15--Gilling and Combing= + + Apparatus: Coarse comb, fine comb. + Material: Small quantity of scoured wool. + Reference: _Textiles_, pages 39-44. + + +_Directions_ + +1. Open up the wool a little with the fingers. Do this in place of +carding, as you need but a small quantity. + +2. You comb your hair to make the hairs lie parallel, side by side, in +place. Combs are used on wool for just the same purpose, but the first +process of combing is not known as such. It is called _gilling_, and +the combs themselves are called _fallers_. The machines are known as +_gill boxes_. See _Textiles_, page 43. + +3. Hold the carded wool in the left hand in the middle of the strand. +With the coarse comb in the right hand, comb and thus straighten the +fibers first at one end then at the other. This is _gilling_. The +principle of gilling is to comb the fibers more and more nearly +parallel and to draw them out into more even strands. + +4. The coarse comb causes the hairs to lie parallel. A fine comb will +further straighten the hairs, but it will also remove the snarled, +tangled, short hairs. Again wool is to be treated like hair. Hold the +strand in the middle as before. Comb each end with the fine comb. +Notice that the fine comb is removing the short fibers and leaving the +long fibers between the fingers. This is the second process of +combing, and is called _combing_. + +5. The long fibers are called _tops_ and the short fibers are known +as _noils_.[23] Combing is the process which separates the long fibers +known as _tops_ from the short fibers known as _noils_. + +6. The combing machine in the mill is a very complicated one. See +picture, _Textiles_, page 41. + +7. Gill and comb several strands of wool. + +8. Top is too delicate, as it comes from the comb, to be handled. The +next process is to combine several strands into one. Combine the +several strands you have gilled and combed. Comb this one end with the +coarse comb again to be sure that the fibers are perfectly parallel. + +9. You gilled, combed, and gilled again. So it is in the mill. After +combing, the wool is gilled again by machines known as _finisher gill +boxes_, and wound into a ball called _a top_. + +10. _A top_ differs from _top_. _Top_ is the strand of long fibers +which comes from the comb. _A top_ is the ball of combed wool as it +comes from the finisher gill boxes. It weighs from 7 to 12 lbs. and +contains 200 to 250 yds. + +11. The wool is now ready for the next processes--those of drawing and +spinning. + + +_Questions_ + +1. Why is the hair combed? Why is wool combed? + +2. What is the first process of combing called? What name is given to +the combs used in gilling? What are the machines called? + +3. What is the principle of gilling? + +4. How does a fine comb act on the hair? + +5. When you combed the wool with the fine comb what happened? + +6. What are the long fibers called? the short? Of which are there +more? + +7. What is the second process of combing called? + +8. Why is it necessary to combine several strands of top into one end? + +9. Why is it necessary to gill again after combing? + +10. In what form does the wool finally leave the finisher gill boxes? + +11. What is a top? + +12. What two processes follow carding? + +13. For what two processes is wool now ready? + + +=Experiment 16--Raw Wool to Yarn= + + Apparatus: Hand cards, coarse and fine combs, pencil. + Material: Scoured wool. + Reference: The preceding experiments. + + +_Directions_ + +1. This wool has already been subjected to the three operations of +shearing, scouring, and oiling. + +2. Card the wool. What does carding do to the wool? + +3. Strip the cards. Rub the sheet of fibers between the palms of the +hands into the form of a strand. It is in this form that it leaves the +card of the mill, and it is known as a _sliver_ of wool. + +4. Pull about three inches of wool from the sliver and perform upon it +the operation of gilling by combing it with the coarse comb. + +5. Follow the gilling by the operation of _combing_, which you will do +by combing again, this time with a fine comb. + +6. Pull about three inches again from the sliver. Continue to gill and +comb by section until the entire sliver has been gilled and combed. + +7. Combine several strands into one and subject the one strand to a +second process of gilling to make sure that all fibers are side by +side. + +8. Gently draw out this strand of combed long fibers known as top. As +you draw, spin. As you spin, wind on a lead pencil. The fineness of +the yarn depends on the amount of drawing and twisting. + +9. What is the source of wool? You began with wool, covering of the +sheep's body, and after subjecting it to a series of operations you +have converted it into yarn which is ready for weaving. + +10. Name the operations in order, through which raw wool passes before +it finally becomes yarn. + + +_Questions_ + +1. What are the first three processes through which wool passes? What +is shearing? scouring? + +2. Why is wool oiled? + +3. What is meant by a sliver of wool? + +4. What does gilling do to the wool? + +5. What does combing do to the wool? + +6. Why is there another operation of gilling after combing? + +7. What is meant by _drawing_? _spinning_? + +8. What name is given to the wool wound on the pencil? + +9. On what does the fineness of the yarn depend? + + +=Experiment 17--Difference between Woolen and Worsted Yarn= + + Apparatus: Pick glass. + Materials: Sample of woolen cloth and worsted cloth. + References: _Textiles_, pages 50 and 51. + + +_Directions_ + +Take a piece of worsted fabric and separate a piece of yarn from +either the warp or filling. Do the same with a piece of woolen fabric. +Notice the appearance of each piece of yarn. Which is smoother? What +effect would friction have on the worsted yarn? the woolen yarn? Which +sample of yarn would shine and reflect the light? + + +=Experiment 18--Burling and Mending= + + Apparatus: Chalk, scissors, dissecting pin, needle, pick glass. + Material: 4 square inches of cloth from the loom. + Reference: _Textiles_, page 71. + + +_Directions_ + +1. Cloth from the loom is far from being a finished product. It must +pass through several processes before it is finished. These processes +are known as _finishing_. + +2. What is the feel of this cloth? + +3. Hold the cloth to the light and look through it. Note the +imperfections and chalk them. What defects did you notice? + +4. Place the cloth on the desk, face down. Rub the fingers over the +back of the cloth. When the fingers locate a knot, raise it with the +dissecting needle to be cut off later. + +5. Reverse the cloth. Rub the fingers over the face. When a knot is +found, force it through to the back with the dissecting needle. All +the knots are on one side now. Clip them off with the scissors. This +is called _burling_ and is the first process of finishing. + +6. Hold the cloth to the light. Notice where an entire filling thread +is missing. This is known as a _full miss pick_. When part of a +filling thread is missing it is spoken of as a _half miss pick_. In +general what does a miss pick mean? + +7. Unravel a filling thread from the lower edge of the cloth. With it +thread a needle and replace the missing pick. Follow the weave +closely, using a pick glass as an aid. You are performing the second +process of finishing, that of mending. + +8. If a warp end is missing replace it. + + +_Questions_ + +1. What is meant by _finishing_? + +2. What is the first process of finishing? What is burling? + +3. What is a full miss pick? a half miss pick? + +4. What is the second process of finishing? What is mending? Of what +must the mender be careful? + + +=Experiment 19--Removal of Stains= + + Material: Stained fabrics. + +Textiles are easily stained, therefore it is necessary to know +something about the character of stains and the methods of removal. +Stains may be roughly divided into the following classes: + + _a._ Stains from foods, such as grease and fruit acids. + + _b._ Stains from machinery, as wheel grease and oils. + + _c._ Blood stains. + + _d._ Inks. + + _e._ Chemicals, such as acids, alkalies. + +Food stains are usually due either to grease contained in soup, meat, +milk, etc., or to sugar contained in candies or preserves, or to fruit +acids contained in fresh fruits or sauces. + +Wheel grease and lubricant stains are obtained from various parts of +machines, like elevators, street cars, etc. After the cloth leaves the +loom it often contains spots of grease, oil, or dirt stains due to +drippings from the loom or overhead machinery. These are removed by +means of liquids called solvents that dissolve the stain. Ether is the +principal solvent used in the mill to remove small stains. + +Very few people realize that vapors of cooked food and fat, unless +carried out of a house, will condense and settle on fabrics in the +form of a film which collects a great deal of dust. (A bad grease spot +usually has a neglected grease spot for a foundation.) In order to +break up this film it is necessary to separate the entangled dust. +This is performed by some mechanical means, such as shaking and +brushing. + +The most effective method of removing a stain is to place a circle of +absorbent material[24] around the spot to take up the excess of +liquid. A white cloth should be placed under the fabric to absorb the +solvent and show when the goods are clean. Then apply the solvent with +a cloth of the same color and texture (satin is excellent as it does +not grow linty) and rub from outside the spot to the center to prevent +spreading. It is necessary to rub very carefully as excessive rubbing +will remove the nap and change the color. One of the great dangers in +removing a stain is that you may spoil the fabric. Therefore great +care must be exercised. + +The principal solvents are ether, chloroform, alcohol, turpentine, +benzene, and naphtha. Each solvent may be used to best advantage on +certain fabrics. + +The commercial grades of the solvents often contain impurities that +leave a brown ring after evaporation. This brown ring is very +objectionable. Turpentine is used only in removing stains from coarse +fabrics. Chloroform, benzene, and naphtha are used on ordinary silks +and linens. Ether and chloroform are used to best advantage in +removing stains from delicate silk, as they seldom affect colors and +evaporate very quickly. Of course it must be borne in mind that when a +stain is removed from a fabric that portion that contained the stain +loses some coloring matter and feels rougher than the other part. + + +_Grease Spots on Heavy Goods that cannot be Laundered_ + +It is usually desirable to use the following method in removing grease +from a heavy fabric, such as carpets or colored fabrics. In case the +grease is fresh, place over the stain a piece of clean blotting paper +or a piece of butcher's brown wrapping paper and underneath absorbent +paper or oil cloth, and then press the spot with a warm iron. As heat +often affects the shades of certain colors such as blues, greens, and +reds, it is best to hold a hot iron over the fabric and see if the +grease is melted. + +Remove a stain from a piece of carpet. + + +_Removal of Grease and Blood_ + +_Ordinary Fabrics (wash goods)._ Wash the fabric containing grease or +blood stain with tepid water and soap. + +_Delicate Fabrics._ As strong soap will spoil some colors and textures +it is necessary to apply a solvent when a delicate fabric is stained. + +Remove stains from a washable fabric and a delicate fabric. + + +_Removal of Wheel Grease and Lubricants on Fine Fabrics_ + +Wheel grease is a mixture of oils and graphite. Apply benzene to the +wheel grease spot. This will dissolve the oil, leaving the coloring +matter (graphite) on the cloth, and this may be collected on the white +cloth on the other side. + +Remove a wheel grease stain from a dress fabric. + + +_Removal of Acids_ + +Fruit acids and all others, except nitric acid may be removed by +putting ammonia on the spot. This will neutralize the acid, forming a +salt which may be either brushed or washed off. In the case of nitric +acid the fibers of the cloth are actually destroyed and no amount of +ammonia will restore the original condition of the fabric. + +Remove a stain of orange juice from a dress or shirt waist. + + +_Removal of Blood_ + +Blood stains may be removed from a fabric by washing with cold or +tepid water. Never use hot water, as hot water coagulates the albumen +of the blood. After removing the blood soap and warm water may be +used. In case the fabric is a thick cloth, the blood may be removed by +applications of moist starch. + +Take different samples of fabrics and soil them with fruit acids, +soup, wheel grease, ink, and blood and remove them. Exercise great +care so as not to leave a mark or remove the coloring. + +Remove blood from a fabric. + + +_Questions_ + +1. What is a solvent? an absorbent? + +2. What is the best solvent to be used in removing stains from silks, +coarse goods, and linens? from delicate silks? + +3. Why is a brown ring often left after removing a stain? + +4. How may grease and blood stain be removed from wash goods? + +5. What is wheel grease? How may it be removed? + +6. How will ammonia remove acid stains? + +7. Does it remove all? Why not? + +8. Explain the method of removing blood stain from cloth. + + +=Experiment 20--Dyeing Wool= + + Apparatus: Large porcelain dish or casserole, filter. + Materials: Undyed piece of woolen and worsted fabric, undyed yarn, + and undyed raw cloth. + Reference: _Textiles_, page 65. + + +_Directions_ + +1. Prepare a solution of coloring matter by dissolving a half ounce of +diamond dye (green or red) in a quart of water. Filter the solution. +Place a piece of white woolen cloth in the liquid and boil ten +minutes. Then wash the dyed fabric and notice whether the dyestuff +washes off or not. + +2. Repeat the experiment, using the same weight of undyed woolen yarn. +Repeat with worsted yarn. + +3. Repeat the experiment using the same weight of wool sliver. + +4. Notice which has the deeper color. The degree of color depends on +the amount of twist in yarn. Which sample has absorbed the greatest +amount of dyestuff from the liquid? + + _a._ Why is a yarn-dyed fabric faster than a piece-dyed? + + _b._ Why is a raw stock dyed fabric better than piece or + yarn dyed? + + +=Experiment 21--Dyeing Cotton= + + Apparatus: Porcelain dish, filter stand, etc. + Material: Piece of cotton cloth. + Reference: _Textiles_, page 67. + + +_Directions_ + +1. Prepare a solution of coloring matter by dissolving a half ounce of +logwood in a quart of water. Filter the solution. Place a piece of +cotton cloth in the liquid and boil ten minutes. Then wash the dyed +fabric and notice whether the dyestuff washes off or not. + +2. Repeat the same experiment and use a piece of cotton cloth that has +been previously washed in common alum.[25] Note the effect. Which has +the greater attraction for dyestuffs, cotton or wool? Why is alum +used? + +3. Repeat the same experiment, using first the same weight of cotton +yarn and then the same weight of cotton sliver. Notice the results. + +Which piece of cotton holds the dye best, that which was dipped in +alum or the one that was simply boiled in the solution? + + +=Experiment 22--Weighting Silk.--Affinity of Metallic Salts for Silk= + + Apparatus: Porcelain dishes. + Material: Silk yarn. + Reference: _Textiles_, pages 212-214. + + +_Directions_ + +1. Weigh separately two skeins of dry silk and distinguish skein No. 1 +by looping some cotton thread into it. Prepare a tepid bath containing +10 gm. strong sumach extract in 400 cc. water. Enter the skeins of +silk and work for 15 to 20 minutes, meanwhile slowly raising the +temperature to about 150° F. Remove, squeeze, rinse with water, +squeeze, and dry skein No. 1 for weighing. + +2. Meanwhile prepare another bath containing 4 gm. of copperas +(ferrous sulphate) in 400 cc. cold water. Work skein No. 2 in bath for +10 minutes cold. Remove, and rinse well; save the iron bath. Repeat +the treatment in the sumach and iron baths several times more, finally +wash the sumach iron skein in 1 per cent hot soap solution; rinse, +squeeze, and dry. Weigh each dried and cooled skein and note the +increase in weight of each. Save sample for Experiment 23 and note the +effect of weighting on the yarn. + + +=Experiment 23--Dyeing Silk= + + Apparatus: Porcelain dish, filter stand, etc. + Material: Piece of silk yarn. + Reference: _Textiles_, page 210. + + +_Directions_ + +1. Prepare a solution of coloring matter by dissolving a half ounce of +logwood in a quart of water. Filter the solution. Place a piece of +silk skein, from Experiment 22, in the liquid and boil ten minutes. +Then wash the dyed silk and notice whether the dyestuff washes off or +not. + +2. Repeat the same experiment using the same weight of silk yarn +without weighing it. Compare the results. + + +=Experiment 24--Test to Distinguish Piece-Dyed from Yarn-Dyed Fabric= + + Apparatus: Pen knife. + Materials: Woolen and cotton fabrics. + Reference: _Textiles_, pages 66-68. + + +_Directions_ + +Unravel threads of the suspected sample, and with a blade of pen knife +note whether the dyestuff has penetrated through the yarn as noted by +the depth of color in the interior of the yarn. In case there is the +same depth of color in the interior as on the surface, the fabric is +yarn-dyed. If on the other hand, the interior of the yarn is not so +highly colored as the exterior, it is piece-dyed. + + +_Questions_ + +1. What is meant by yarn-dyed fabric? + +2. What is meant by piece-dyed fabric? + +3. How may the two be distinguished? + + +=Experiment 25--Test to Distinguish Dyed from Printed Fabrics= + + Apparatus: Knife-blade. + Materials: Cotton fabrics. + Reference: _Textiles_, page 65. + +Printed fabrics may be distinguished from dyed by observing the back +side of the cloth, and noting whether or not the pattern on the face +of the cloth penetrates through to the back, or only the outline +shows. In case the figure or pattern is on both sides of the fabric, +it may be distinguished from the dyed by taking one thread of the +suspected sample, and by the means of a knife-blade attempting to +scrape off the coloring on the surface of the thread. If the dyestuff +has penetrated into the interior of the thread, it is _not_ printed. + +Generally speaking, printed fabrics are known from dyed fabrics by the +fact that the former have the design printed on the face of the cloth. +This is called _direct printing_. The best dyed fabrics are obtained +by dyeing in what is called a _jig_, and the whole fabric is saturated +with color. Most, if not all the cloths which you see in the retail +dry goods stores which are in plain colors are dyed in the jig. Some +of the cheaper qualities of dyed fabrics are padded in a mangle, but +there has been a very small quantity of these goods on the market for +many years. + +Printed fabrics may be made as fast as dyed fabrics; it all depends +upon the process by which the goods are converted. Within the past few +years great headway has been made in dyeing with what are termed _vat_ +colors. Indanthrene is a vat color and a great many mills have used +this class of dye successfully in dyeing plain shades. This is what +would be termed a _fast_ color in every sense of the word. There are a +number of dyestuff makers in Europe who put vat colors on the market, +but they all call them by different names. Vat colors have been used +with success in printing during the past year or two, especially on +shirting fabrics, and these colors are fast to both light and washing. +Most direct colors used for printing or dyeing are equally fast to +light and washing, but of course they will not stand the test as well +as the vat colors mentioned above. + +The essential qualities of a good printed fabric are its ability to +withstand exposure to light and washing. In printing, of course, a +greater variety of desirable styles can be obtained than by dyeing, in +fact there are certain popular lines of goods now on the market the +effect of the designs of which cannot be obtained in any other way +than by printing. At the same time, although the field in designing +for dyed fabrics is limited, some very handsome effects can be +obtained. + +It will not be many years before a large proportion of the printed and +dyed fabrics put on the market, both foreign and domestic, will be in +the vat colors which, as stated above, are very fast. Even at the +present time there are many mills that are using this class of colors +entirely, especially the mills which manufacture woven fabrics. + + +_Questions_ + +1. In printed fabrics is the pattern clearly discernible on the back +of the cloth? + +2. If the fabric is printed on both sides, how may this fact be +proved? + +3. What is the difference between printed and dyed fabrics? + + +=Experiment 26--Bleaching by Sulphur Dioxide= + + Apparatus: A quart bottle. + Material: Sulphur, worsted or silk fabric. + +Bleaching powder cannot be used in bleaching animal fibers such as +woolen and silk fabrics. It injures the fibers and at the same time +leaves them yellow. + +Animal fibers are best bleached by immersing in an aqueous solution of +sulphurous acid or exposing them to fumes of burning sulphur. + +Wet a piece of dyed worsted or silk fabric and hang it in a quart +bottle containing fumes of burning sulphur.[26] The fumes of burning +sulphur have an affinity for coloring matter--dyestuff. The fumes +(called sulphur dioxide) do not in most cases destroy the coloring +matter as chlorine does, but simply combine with it to form colorless +compounds which can be destroyed. The color can be restored by +exposing the bleached fabric to dilute sulphuric acid. + + +_Questions_ + +1. Why is it necessary that the fabric be moist in order to be +bleached by sulphur dioxide fumes? + +2. What becomes of the coloring matter? + + +=Experiment 27--Bleaching by Bleaching Powder= + + Apparatus: Porcelain dish. + Material: Piece of calico. + Reference: _Textiles_, page 148. + + +_Directions_ + +Place a quarter of an ounce of bleaching powder in a quart bottle +containing a pint of water.[27] Then place a piece of calico in the +water containing the bleaching powder. What is the effect on the +calico? Then remove cloth to another bottle filled with dilute +hydrochloric or dilute sulphuric acid. What is the effect on the +color? Then wash the whitened cloth thoroughly in water. + +Why is it necessary in practice to pass cotton fabrics through two +baths in bleaching? What is contained in the first bath? in the second +bath? + + +=Experiment 30--Determining Style of Weave= + + Apparatus: Pick glass. + Materials: Different fabrics. + References: _Textiles_, pages 56-58, etc. + +Examine different samples of cloth and classify them according to the +seven standards given on pages 56-58, etc. + + +=Experiment 31--Determining the Size of Yarn= + + Apparatus: Yard stick. + Materials: Sample of cotton, woolen, and worsted yarns. + References: _Textiles_, pages 49, 51, 52. + +As yarns used in the manufacture of fabrics are of all degrees of +thickness, it became necessary to adopt some method of measuring this +thickness. For this purpose yarns are numbered, so that when the +number is known an idea of the size of the yarn may be gained. It +would seem advisable to number yarns of all kinds according to one +fixed standard, yet unfortunately this is not done. The methods of +counting yarns are many and varied. The usual method is to estimate +the yarn number by taking the number of hands of a definite length +which make up some given weight. Thus in the worsted yarn, No. 1 is a +yarn that has 560 yards to a pound. No. 2 worsted yarn has two times +560 yards to a pound. How many yards in No. 12 worsted yarn? How many +yards in No. 20 cotton yarn? + + +=Experiment 32--Test for Twist in Yarn= + + Apparatus: Test dial. + Material: Piece of yarn. + References: _Textiles_, pages 131-132. + +As the amount of twist in yarn determines its strength, it is +necessary to know the amount of twist per inch in given yarn. The +strength increases up to a certain limit. When this limit is reached, +increased twist does not make the thread any stronger. We may also +have twist and strength at the expense of bulk. The test consists in +finding out the number of turns per inch, and this is done by an +arrangement where a certain length of yarn is stretched between two +points on a twisting machine and the twist taken out. The number of +turns required to take the twist completely out are registered on a +dial at the side of the apparatus. + +Poor cotton that goes into coarse goods cannot be spun as fine as the +finer cotton. The shorter the cotton the more twist is required to +spin it, and the more twist that is put into the yarn, the less will +be the yardage. Whereas on the finer and longer cotton there will be +less twist put into it, and the yarn will be much stronger. Find the +twist in different kinds of yarn. + + +=Experiment 33--Determining the Direction of Warp and Filling= + + Apparatus: Microscope. + Materials: Silk, cotton, and woolen fabrics. + Reference: _Textiles_, page 238. + +When one examines a fabric the first thing to do is to determine the +direction of the warp and direction of the filling. + +Fabrics with Selvedge.--Examine any fabric with a selvedge and notice +that the warp threads run in the same direction as the length (longest +side) of the selvedge. What direction will the filling threads bear to +the selvedge? + +Fabrics with a Nap.--Examine a piece of flannel and notice the +direction of the nap. Why will the direction of the nap be the same as +the direction of the warp? Remember the way in which the fabric enters +the napping machine. + +Fabrics Containing Double Threads.--Examine a fabric containing double +and single threads and notice that the warp contains the double +threads. Why? + +Fabrics Containing Cotton and Woolen Yarn.--Examine a fabric +containing cotton and woolen threads running in different directions +and notice that the cotton threads form the warp. Why? + +Another way to tell the warp threads in a fabric is to examine warp +and filling threads very closely and notice which set contains the +greater twist? Why? See if they are separated at more regular +intervals. Why? + +Stiffened or Starched Fabrics.--Examine stiffened or starched goods +very closely and notice the threads. If only one set can be seen they +are the warp threads. The stiffer and straighter threads are found in +the warp. Why? The rough and crooked threads are seen in the filling. + + +=Experiment 34--Determining the Density of a Fabric= + + Apparatus: Pick glass. + Materials: Samples of cloth. + Reference: _Textiles_, page 238. + + +_Directions_ + +1. Examine different samples of cloth and determine the number of +filling threads and warp threads by means of a pick glass. + +2. Then examine different priced fabrics of the same kind and see +whether the low or high priced fabric has the greater density. + + +=Experiment 35--Determining Weight= + + Apparatus: Balances, die. + Materials: 4 square inches of cloth. + Reference: _Textiles_, page 239. + + +_Directions_ + +1. Fabrics are bought and sold by the yard. In order to express the +amount of wool or cotton in a fabric the weight in ounces per yard is +usually given. + +2. In order to find the number of ounces per yard a piece of cloth of +definite size, usually about 4 sq. in., is stamped out by means of a +die, or cut by means of a tin plate exactly 4 sq. in. (2 in. on the +side). This is then weighed on very accurate balances and expressed in +grains. Find the weight per yard. Remember 7000 grains equal 1 lb.; 16 +oz. equal 1 lb. + + +=Experiment 36--Determining Shrinkage= + + Apparatus: Hot water. + Material: Sample of woolen fabric. + Reference: _Textiles_, page 239. + + +_Directions_ + +1. Take a sample of a woolen fabric 12 in. by 20 in. and pour hot +water over it and leave it immersed over night. Then dry it in the +morning at a moderate temperature without stretching. Then measure its +length and divide the difference in lengths by the original length. +The quotient multiplied by 100 will give the per cent of shrinkage. + +2. Repeat the same experiment with a worsted fabric, and with a cotton +fabric. + +3. Why does the woolen fabric shrink more than the worsted? + + +=Experiment 37--Test of Fastness[28] of Color under Washing= + +Apparatus: Porcelain dish, soap solution. Materials: Cotton and woolen +fabrics. Reference: _Textiles_, page 242. + + +_Directions_ + +1. Colored goods and printed fabrics should withstand the action of +washing. They require more care than white goods and should be soaked +in cold water containing very little soap and no soda. They should be +dried in the shade as a very hot sun will fade them. If it is +necessary to dry them in the sun be sure that they are dried wrong +side out, as direct sunlight fades them about five times as much as +reflected light. + +2. All colored fabrics should stand mechanical friction as well as the +action of soap liquor and the temperature of the washing operation. In +order to test the fabric for fastness a piece should be placed in a +soap solution similar to that used in the ordinary household, and +heated to 131° F. The treatment should be repeated several times. + +3. If the color fails to run it is fast to washing. + + +_Questions_ + +1. Why should more care be exercised in washing colored goods than +white? + +2. How may colored fabrics be tested to show that they stand the +action of soap solution? + +3. Does a moderately warm temperature (131° F.) affect the fastness of +colored fabric? + + +=Experiment 38--Test of Fastness of Color under Friction= + + Apparatus: Yarn, white unstarched cotton fabric. + Materials: Fabrics worn near the skin. + Reference: _Textiles_, page 242. + + +_Directions_ + +Stockings, hosiery yarns, corset stuffs, and all fabrics intended to +be worn next to the skin must be closely knitted to withstand friction +and must not rub off, stain, or run, that is, the dyed materials must +not give off their color when worn next to the human epidermis (skin), +or in close contact with other articles of clothing, as in the case of +underwear. + +In order to test two fabrics to see which is the better, it is +necessary to rub the fabric or yarn on white unstarched cotton fabric. + +In comparing the fastness of color of two fabrics it is necessary to +have the rubbing equal in all cases. + + +_Questions_ + +1. What is meant by friction? + +2. What is meant by the expression "fastness of color of two fabrics"? + +3. How may the fastness of a colored material be tested to withstand +friction? + + +=Experiment 39--Test of Fastness of Color against Rain= + + Apparatus: Water, undyed yarn. + Materials: Silk and woolen fabrics. + Reference: _Textiles_, page 243. + + +_Directions_ + +Silk and woolen materials for umbrella making, raincoats, etc., are +expected to be rainproof. These fabrics are tested by plaiting with +undyed yarns and left to stand all night in water. Notice whether the +color of the fabric has run into the undyed yarns. + +Take a sample of the fabric and shake some drops of water on it. +Notice whether it loses its luster when the drops have dried. Spotting +may be prevented by placing a damp cloth on the wrong side of the +material; roll the two together, and when evenly damp, unroll and +press through the damp cloth with a fairly hot iron. + +Place a piece of the fabric in the sun so that the sun and rain may +come in contact with it. Notice whether it loses its color and becomes +gray and dull. + + +=Experiment 40--Test of Fastness of Color in Sunlight= + + Apparatus: Cardboard. + Materials: Silk, woolen, and cotton fabrics. + Reference: _Textiles_, page 244. + + +_Directions_ + +Cover one end of the sample of cloth with a piece of cardboard. Expose +the fabric to the sunlight for a number of days and examine the cloth +each day and notice whether the part exposed has changed in color when +compared with the part covered. Count the number of days it has taken +the sunlight to change the color. Does direct sunlight have any effect +upon colored fabrics? Which is the most affected by the sun, silk, +woolen, or cotton fabrics, dyed with same dyestuff, in the same length +of time? Are fabrics changed any sooner by the sun than by the +weather? + + +=Experiment 41--Test of Fastness of Color to Weather, Light, and Air= + + Materials: Cotton, silk, and woolen fabrics. + Reference: _Textiles_, page 244. + + +_Directions_ + +Examine various fabrics for fastness to weather, light, and air by +placing samples outside of a window so that they will be exposed to +the weather, light, and air. Have duplicate samples of the above away +from the weather and light. Compare the samples exposed to the weather +with those in the house and note the number of days it takes to +change. Classify the fabrics. Which of the fabrics are most easily +affected by the weather, light, and air? + + +=Experiment 42--Test of Fastness of Color against Street Mud and Dust= + + Apparatus: Porcelain dish, lime, and water. + Materials: Cotton, silk, and woolen fabrics. + Reference: _Textiles_, page 243. + +Ladies' dress goods are expected to withstand the action of mud and +dust. In order to test a fabric for the resistance, the sample should +be moistened with lime and water (10 per cent solution), dried, and +brushed. Or sprinkle with a 10 per cent solution of soda, drying, +brushing, and noting any change in the color. + + _a._ Is there any change in color after the lime water + has been removed from the cloth? + + _b._ With what may the action of the lime water or soda + be compared? + + +=Experiment 43--Testing Rubberized Fabrics= + + Materials: Rubberized fabrics. + +A great many rubberized fabrics are used for hospitals, domestic +purposes and for clothing. On account of the high price of excellent +rubberized fabrics a great many substitutes are placed on the market +that are satisfactory to the eye, but have not the wearing qualities +for the service they are intended to render. + +Strength and Resistance to Scratching.--In order to test a rubberized +fabric to see if it has the necessary strength to stand everyday use, +see if it is possible to scratch it with the finger nail. Then crease +it and crumple it between the hands. Then spread it out very carefully +and notice whether there are any broken places. If there are it should +be rejected. + +Waterproof Qualities.--A rubberized fabric should be waterproof. A +sample may be tested by forming a bag with it and filling it with +water. Crumple the bag while it is filled with water. Notice whether +it cracks or leaks. + +Examine various rubberized fabrics and notice whether they are +substantial. + + +=Experiment 44--Test for Vegetable and Animal Fiber= + + Apparatus: Acid, fire. + Materials: Warp and filling threads of cotton and woolen fabrics. + Reference: _Textiles_, page 239. + + +_Directions_ + +One of the most useful tests is to see whether an article is made of +wool, cotton, or silk, and if a composition of two or more materials, +to estimate the percentage of each. Practical experience can teach one +much in this respect, and in many cases inspection is quite +insufficient. A more reliable test is to burn a piece of material and +notice how it burns. + +Take a sample of a woolen and cotton fabric; separate the warp and +filling and untwist one piece of warp and one piece of filling yarn. +Burn a piece of untwisted yarn and notice whether it burns slowly and +curls up into a black crisp cinder leaving a disagreeable smell, or +burns with a flash leaving a light ash behind. + + +_Questions_ + +1. Describe the burning process. + +2. What is the burning test for vegetable fiber? + +3. What is the burning test for animal fiber? + +Repeat the same experiment, placing the untwisted yarn in sulphuric +acid. Apply heat and note the effect. + +What is the acid test for vegetable fiber? + +What is the acid test for animal fiber? + +Examine different fabrics to see whether they contain vegetable or +animal fibers. + + +=Experiment 45--Difference between Cotton and Linen Fabrics= + +Examine a real linen towel and a cotton towel. Wet your hands and use +both towels to dry them. Notice which of the fabrics absorbs the +moisture quicker, or which towel dries the hands better. + +Compare a cotton table-cloth and a linen table-cloth. Notice that the +linen fabric has a natural gloss, a cool, smooth feel, and launders +much better than cotton. The cotton fabric on the other hand gives off +a fuzz, and irons dull and shapeless.[29] + +Linen is tough and strong, cool feeling, and has a long fiber. Linen +cannot be given a cotton fabric finish.[30] + +Cotton on the other hand has a weak, short fiber, dull, warm, and +non-absorbent. After washing, cotton resembles a limp rag while linen +retains firmness and stiffness. + +Which fabric absorbs the moisture more readily? + +What is the difference in appearance between the two fabrics? Between +the fibers of the fabrics? + + +=Experiment 46--Test to Distinguish Artificial Silk from Silk= + + Apparatus: Porcelain dish, potassium hydrate. + Material: Piece of silk fabric. + Reference: _Textiles_, page 240. + +Since silk fabrics, particularly hosiery, are becoming popular, +various attempts have been made to produce substitutes for real silk. +To test a silk fabric, boil the sample in 4 per cent potassium hydrate +solution and note the effect. If it produces a yellow solution it is +artificial silk, if colorless it is pure silk. + +Another simple way used by some workmen, although unhygienic, is to +unravel a few threads of the suspected fabric, place them in the +mouth, and masticate them vigorously. Artificial silk will soften +under the operation and break up into a mass of pulp. Natural silk +will retain its fibrous strength. + +Test various samples of cheap "silk" hosiery. + + +=Experiment 47--Test to Distinguish Silk from Wool= + + Apparatus: Porcelain dish, hydrochloric acid. + Material: Silk or woolen fabric. + Reference: _Textiles_, page 240. + +Silk may be distinguished from wool by putting the suspected thread +or fabric into cold concentrated hydrochloric acid. If silk is present +it will dissolve, while wool merely swells. + +Test various samples of silk and wool. + + +=Experiment 48--Test to Distinguish Cotton from Linen= + + Apparatus: Fuchsine, ammonia. + Materials: Cotton and linen fabrics. + Reference: _Textiles_, page 240. + + +_Directions_ + +1. On account of the high price of linen various attempts are made to +pass cotton off for linen. While it is possible sometimes to detect +cotton by rolling the suspected fabric between the thumb and finger, +the better way is to stain the fabric with fuchsine. If the fibers of +the fabric turn red, and this coloration disappears upon the addition +of ammonia, they are cotton; if the red color remains, the fibers are +linen. The most reliable test is to examine the fiber under the +microscope and note the difference in structure. + +2. Test a cheap _linen_ fabric for cotton. + +3. When cotton yarn is used to adulterate linen it becomes fuzzy +through wear, and when used to adulterate other fabrics, it wears +shabby and loses its brightness. Linen is a heavier fabric, and +wrinkles much more readily than cotton. It wears better, and has an +exquisite freshness that is not found in cotton fabrics. + +4. Describe a chemical test for linen. + +5. What is the difference in appearance and wearing qualities of +cotton and linen? + + +=Experiment 49--Test of Fabric to Withstand Ironing and Pressing= + + Apparatus: Hot iron. + Materials: Silk, cotton, and woolen fabrics. + + +_Directions_ + +Place the sample over an ironing board and iron it with hot iron +(about 200° F.). Compare the sample immediately with one not ironed. +Remember that many colors, particularly colored silks, change while +they are hot. If the original shade returns when the fabric has +cooled, then the fabric is fast to ironing and pressing. + + +_Questions_ + +1. What is the object of ironing and pressing clothes? + +2. Is it a good plan to press clothes often? + +3. Is there any difference in the effect of the hot iron on the three +kinds of fabrics? + + +=Experiment 50--Test of Fabric to Withstand Perspiration= + + Apparatus: Porcelain dish. + Materials: Silk, cotton, and woolen fabrics. + Reference: _Textiles_, page 243. + + +_Directions_ + +1. In addition to withstanding the action of coming in contact with +the human skin, fabrics like hosiery, etc., should withstand the +excretions of the body. + +2. To test a fabric for resistance, place the sample in a bath of +dilute acid made by adding one teaspoonful of acetic acid to a quart +of water warmed to the temperature of the body, 98.6° F. The fabric +should be dipped a number of times, and then dried, without rinsing, +between parchment paper. + + +_Questions_ + +1. What is the effect of the acid solution upon the fabrics? + +2. Would they necessarily withstand the effect of perspiration, even +if they did withstand the acetic acid solution? Why? + + +=Experiment 51--Test for Determining Dressing= + + Apparatus: Magnifying glass, porcelain dish. + Materials: Various fabrics. + Reference: _Textiles_, page 242. + + +_Directions_ + +1. A great many cotton fabrics such as muslin often contain +considerable sizing or dressing. In order to examine a fabric and +determine whether too much dressing has been used, take a small sample +of the fabric and crush it in the hand and rub it together, so that +the dressing is removed and the quantity employed may be determined. +If much dressing has been used, dust will be produced in rubbing. +Prick the surface with your finger nail. Notice whether the starch +comes off. Then wet your finger and rub it on the cloth and allow it +to dry. Does the gloss disappear? + +2. Another method is to hold the sample before the light and notice +whether you can recognize the dressing. Examine the sample with a +magnifying glass (or pick glass) and notice whether the dressing is +superficial or penetrates the substance of the fabric. + +3. Would you buy low priced cotton goods with a thick gloss and pasty +look? + +4. Notice the effect (lusterless) of fabrics containing much dressing +after washing. + +5. A very simple way for telling the amount of loading or weighting in +a cotton fabric is to weigh a given sample, then "boil the fabric out +in hot water,"--boiling for several hours and then drying it. The +difference in weight after drying and before boiling gives the weight +of sizing material per sample piece. + +6. If mineral loading has been used to a great extent, a large residue +is left after burning. + + +=Experiment 52--Testing the Strength of Cloth= + + Apparatus: Dynamometer. + Materials: Various fabrics. + Reference: _Textiles_, page 237. + + +_Directions_ + +1. An excellent way to test the strength of a fabric is to place the +two thumbs together and press them down on the sample, holding it +tight underneath. Then try to break the threads, first in one +direction and then in the other. Do they break easily? Notice whether +one set is very much stronger than the other. + +2. Manufacturers usually test yarn and fabrics by means of an +instrument called a dynamometer. In this way one can find out whether +a yarn or fabric comes up to the necessary strength, and whether it +has the required yield or stretch. Both these points are of importance +in practical work, for it is essential that the yarn as shown should +at least be strong enough to bear the strain of manufacture. The test +is made by stretching a hank of yarn between the two hooks of a cloth +testing machine. The handle at the side is now turned, so that the +lower hook descends and puts a strain on the hank. This strain is +increased, and at the same time the pointer moves around the dial, +which indicates in pounds the amount of strain. When the threads of +the hank begin to break, the strain is released, and the catch at the +side keeps the pointer in position until the amount of strain is read +on the dial. The distance stretched by the yarn before breakage occurs +is shown in inches and fractions of an inch, in the small indicator +arranged near the upper hook. + +Test different fabrics and yarns. + + +=Experiment 53--Characteristics of a Knitted Fabric= + + Apparatus: Pick glass. + Materials: Knitted fabric, woven fabric. + Reference: _Textiles_, page 153. + + +_Directions_ + +1. Examine a piece of knitted fabric under the pick glass and notice +the construction. How does it differ from weaving? The single thread +is formed into rows of loops which hang upon each other, thus giving +the knitted fabric its characteristic springiness. Why is hosiery +suitable for underwear? Try to obtain the thread of the knitted fabric +and reduce the whole to a heap of yarn by cutting it. Is the yarn +intact? + +2. A knitted fabric may be told from a woven fabric by studying the +following sketch. (See page 310.) + +Note that the element of stretch or elasticity is wholly lacking in +the woven cloth except what lengthwise elasticity may be in the +threads themselves. On the other hand, referring to the printed +diagram of the knitted fabric it will just as readily be seen that its +very structure implies such a corrugation of its individual loops that +if distended by force in any direction its tendency is to return to +the normal. + +The essential characteristics of good hose are: + +1. That they should be without seams. + +2. That they should be so knit as to conform to the foot of the +wearer. + +3. That they should be thickened or reinforced where the greatest wear +comes. + +[Illustration: ORDINARY WEAVING + + _a._ Weft. _b._ Warp.] + +[Illustration: PLAIN STOCKING FABRIC] + +The essential characteristics of good underwear are: + +1. It should be made from elastic cloth, which implies a knitted +cloth. + +2. It should be porous in a high degree--whether in winter weight or +summer weight. + +3. The seams should be made upon the most modern sewing machines, with +as little bulk as possible. + + +=Experiment 54--Experiment to Illustrate Imperfections in Hosiery= + + Apparatus: Magnifying glass. + Materials: Hosiery (seconds). + Reference: _Textiles_, page 159. + +Examine a piece of hosiery called a _second_, obtained from a hosiery +mill, and notice whether any of the following defects are present: + + _a._ Yarn contains thick bits and buns. + + _b._ Knots are badly tied. + + _c._ Discolored yarn. + + _d._ Lacks solidity and firmness, due to the gauge being + too coarse for the yarn. + + _e._ Full work-yarn too thick for gauge. + + +=Experiment 55--Characteristics of a Crochet Fabric= + + Apparatus: Crochet needle. + Material: Thread. + + +_Directions_ + +1. Crocheting is another method, like knitting, of making a fabric. +Examine the operation of crocheting. Notice that only one thread is +made use of, and is formed into loops by means of a large needle with +a hook at the end. The chief point is that the loops are not formed in +uniform rows, but one loop at a time, and with the greatest liberty to +choose any part of the article already made to form a new loop. For +this reason, crocheting adapts itself to the production of fancy +patterns useful for ornamenting. + +2. A knitted fabric can be told from a crocheted fabric by noting that +a knitted fabric is composed of rows or ranks of loops of a single +yarn which interlock successively with similar rows or ranks of loops, +while a crocheted fabric consists of a structure the basis of which is +a thread crocheted or knitted into a chain which is attached at +intervals to itself. + + +=Experiment 56--Characteristics of a Good Piece of Cotton Cloth= + + Materials: Different samples of cotton fabrics. + Reference: _Textiles_, pages 151-152. + + +_Directions_ + +1. Examine different kinds of cotton fabrics. Compare the lowest, +medium, and highest priced varieties of the same fabric. Notice how +quickly the finish of a low priced cotton fabric with a _thick_ gloss +loses its luster after washing. + +2. Examine the different grades of the following fabrics: white lawn, +Indian Head cotton suiting, muslin, lawn, and cambric. Wash the +samples several times. + +Does it pay to buy cheap cotton fabrics for underwear, etc.? + +What are the characteristics of a good piece of cotton cloth? + + +=Experiment 57--Characteristics of a Good Piece of Woolen Cloth= + + Materials: Different samples of woolens. + Reference: _Textiles_, pages 71-82. + + +_Directions_ + +1. Woolens differ from worsteds in having a more or less covered face, +with the result that the weave rarely is noticeable, and the general +color effects are much smoother and softer than those of worsteds. + +2. Examine different grades of woolen fabrics, such as serges. + +Defects.--If a piece of woolen is not constructed right from the start +or if the work is not properly finished, that is, enough fulled in +width or length, it is liable to be raggy or slazy. As a great many +fabrics are more or less teaseled, there is a possibility of such +pieces becoming too woolly and too hairy. + + +=Experiment 58--Characteristics of a Good Piece of Worsted Cloth= + + Materials: Different kinds of worsted fabrics. + Reference: _Textiles_, pages 71-82. + + +_Directions_ + +1. A good piece of worsted fabric should have a clear outline of the +pattern, perfection of weave lines, and when the fabric is exposed to +light should show a luster without polish. + +2. Examine different types of worsted fabrics, and notice how many +conform to the above requirements. + +3. The most essential point of worsted is that it should have a clean +and even looking face. By clean is meant well sheared. By even is +meant that the individual ends and picks used should be _even_ and not +full of knots, or of any foreign matter. Of course, there are some +exceptions, for instance, in an unfinished worsted which has more or +less nap on the face, it could not be sheared absolutely clear, but at +the same time, the face should be very evenly cropped. + +Defects.--A serious defect would be if the cloth was not well sheared +or if it contained many uneven cords and picks, or ends and picks +missing, or coarse ends and slubs. + +Examine different worsteds and notice any defects. + +WORSTEDS.--Speaking generally, worsteds may be divided into two +classes, distinguishable according to the _luster_ of their surface, +or to the softness of their feel. They are used both for ladies' and +men's wear. Worsted coatings may also be classed as worsteds. The +coatings are woven in both single and double cloths in fancy weave +effects for piece dyes, marketed in variety of finish, according to +fashion. + +Under this heading may be classified staple cloths, such as serges, +clays, and fancy weave effects without any illumination. They can be +finished in three ways:--Clear, undressed, and cheviot, used for +ladies' dress goods or men's wear, according to weight. + +The finish of the cloth varies according to the fashion, but there is +always a certain demand for clear and undressed worsteds, for men's +wear. + +Examine a number of worsted fabrics and classify them. + +SUITINGS.--The term suitings covers various manipulations of +manufactured goods. + +1. Tennis suitings, composed of all wool, or all worsted, white or +cream ground, decorated with solid color, silk and weave stripe +effects. + +2. Piece-dyed worsteds, such as a blue ground with white silk line, +cable cord, and fancy weave stripe effects, or any other ground shade +color with its complementary decoration applied. + +3. Mixture wool or mixture worsted yarns made into fabrics, +decorations applied in color; cable, silk, and weave effects in +stripes or overline color checks, suitable for men's wear, or +decorated suitable for woman's wear. The darker shades for fall and +the lighter shades for spring. + +General weight of fabric for men's wear, 12 to 14 oz. per yd., 56 +in.; general weight of fabric for ladies' wear, 8 to 12 oz. per yd., +54 in. + +4. As a rule, when one speaks of a suiting, you expect to see a fancy +effect, in the form of a fancy stripe, check, or a colored mixture, in +loud or quiet tones of decoration. Long naps in fancy effects are +sometimes fashionable, and at other times the cloth finish is popular. + +This class may be subdivided into + + 1. Light weight for spring or fall. + + 2. Heavy weight for winter. + +The light weight class generally consists of covert cloths in lighter +colors for spring, and cloths usually of the undressed finish from +worsted or woolen stock for fall. + +The heavy weight class generally consists of heavily fulled goods, +such as meltons, beavers, naps, etc., which give a heavier and warmer +coat for winter use only, and where an exceptionally heavy coat is +required, double and treble cloths are occasionally employed. + +Examine different kinds of suitings and classify them. + +TROUSERINGS.--Trouserings are more firmly woven than suitings and are +heavier. They invariably have a stripe. The ground shade of the better +grade of men's wear fabrics is generally composed of twist warp yarns, +ranging from dark slate gray to light lavender gray. An endless +variety of broad and narrow fine line effects is produced by expert +manipulation and combination of weave and silk decorations, producing +the pleasing effect required for this class of goods. The filling is +nearly always black; but sometimes a dark slate is used. + +The cheaper grades are generally made of wool and cotton mixtures and +twists, down to all cotton, in imitation of the better grades. + +OVERCOATINGS.--Overcoatings are heavy woolen or worsted fabrics and +heavily teaseled or gigged, giving a rough, hairy appearance. Whether +thick or thin, coarse or fine, they should always be elastic fabrics, +that is, as much so as well fulled woolen goods can be. When hard or +stiff they never make a graceful garment. The special goods made for +overcoats are nearly all soft goods. + +Examine different fabrics and classify them into either suitings, +overcoatings, trouserings, etc. + + +=Experiment 59--Characteristics of a Good Silk Fabric= + + Materials: Samples of different cheap silk fabrics. + Reference: _Textiles_, pages 203-218. + +There are cheap and expensive silk fabrics on the market. The consumer +is often tempted to buy the cheaper fabric and wonders why there is +such a difference in price. The difference in price is due to the cost +of raw material and additional cost is due to the care in +manufacturing. For example, raw silk costs from $1.35 to $5 a pound +according to its nature, quality, and the country from which it comes. +The cost of throwing silks preparatory to dyeing also varies, the +average being 55 cents a pound for organzine or warp, and 33 cents a +pound for tram and filling. The prices here also vary according to the +nature of the twist imparted to the silk, which is regulated by the +kind of cloth it is to enter into. The cost of dyeing varies from 55 +cents a pound upwards to perhaps $1.50 a pound, according to the dye +and the treatment which the silk is to receive in the process of +dyeing. The cost of winding, quilling, and sundry labor items +necessary with soft silk prior to its being woven, will perhaps +average about a cent per yard of woven goods for the cheapest cloths +and range upwards according to the grade of the fabric. The cost of +weaving also varies with the cloth, and may be 9 cents for one fabric +and 25 cents or more per yard for the more expensive. + +Weavers are paid from 2 cents to 60 cents per yard for weaving the +different fabrics, and other operations vary greatly in cost; for +instance, the cost of printing is entirely dependent upon the work and +the number of colors used, whether it is blotch printing, discharge +work, or block printing. Different processes in finishing have widely +varied costs. At the present time moire work is done which costs as +high as 25 cents per yard. There are also other materials which can be +finished for as little as 1/2 cent per yard. Some goods have to be +finished over and over again in the dyeing and finishing while others +are very simply done. Many printed goods are handled 150 times after +they come from the loom. + +When it comes to relative values of similar goods produced by +different manufacturers there are a few general principles by which +good construction can easily be determined. Most pure dye fabrics when +burned will rather shrivel and boil than burn, while those which are +weighted heavily with metallic salts will simply char and turn white +without losing the structure of the fabric. + +A fabric in which the quantity of warp and filling are of equal weight +gives the maximum strength for the amount of material used. For the +same weight and material, that having the most bindings of warp and +filling will give the greater service. Fabrics with an insufficient +number of warp or filling threads slide easily and do not give good +service, though sometimes fashionable. A fabric having a twist in the +warp and filling will last longer than one using the same amount of +silk and the same binding with less twist. + +All of these things may be taught to women many times over, but if the +fashion demands an article which breaks all of the above laws and is +everything that it should not be, they will buy it in preference to a +serviceable fabric. As a general rule, the consumer will be safest in +buying goods produced by houses of good reputation and whose products +are well known. + +A large part of the retail value of silk goods is their fashion demand +and is quite independent of their cost of production. For instance, at +the present time crêpe fabrics, brocades, and prints are commanding a +premium while such goods as plain taffetas could not be sold for the +cost of production. + +The advantages of the better kinds of silks over the cheap ones are +pure dye, long wear, and more expensive manufacturing. + + +=Experiment 60--How to Determine the Count of Yarn in Cloth= + + Apparatus: Scales, ruler. + Material: Samples of fabrics. + Reference: _Textiles_, pages 144-146. + +The United States Government imposes a tax on certain imported fabrics +and yarn. In the case of cotton, the rates of duty are to be +ascertained according to the average number of the yarns in the +condition in which it is imported. + +The length of the yarn is to be counted as equal to the distance +covered by it in the cloth, all clipped threads to be measured as if +continuous and all ply yarns to be separated into singles and the +count taken of the total singles; any excessive sizing is to be +removed by boiling or other suitable processes. The number of the yarn +is the English number of 840 yd. to a lb. for a No. 1 yarn. + +The average number of yarn may be found without unraveling the fabric, +and is the quotient of the total thread length, by the weight in the +proportion of 840 yd. of yarn equaling 8-1/3 grains, which is +equivalent to a No. 1 yarn. + +The following simple formula may be used: + +Multiply the count of threads per square inch by the number of square +inches in the sample used, this product to be multiplied by 100; then +divide the product thus obtained by the weight of the sample in grains +multiplied by 432. The quotient will give the number of the yarn. + +For example, take a sample of cotton cloth 4 in. square, which equals +16 sq. in., having 28 warp and 28 woof threads, a total of 56 threads +to the square inch, and weighing 8.6 grains. The formula applied would +be as follows: + + 56 × 16 × 100 ÷ 8.6 × 432 = 24, the number of the yarn. + +The formula may be further simplified by weighing a square yard of the +cloth and dividing the number of threads per square inch by 1/300 of +the weight per square yard in grains. + +Find the number of yarn in several cotton fabrics. + + +=Experiment 61--Study of Fabrics= + +A great deal of time should be devoted to the study of standard +fabrics so that pupils may be able to recognize them by inspection and +know how to test them for adulterants. + +This may be done by having the pupils study the fabrics one by one, +placing a sample of each in a note-book. Underneath the sample should +be written the use of the fabric, the width, the different grades, +with prices, wearing qualities, and how the fabric is made. In +connection with this work special effort should be made to develop a +textile vocabulary so as to be able to discriminate between the +different fabrics, to know the types of weaves, and the different +kinds of finish, etc. In this way develop the ability to know what +materials and colors weave best, the prices which should be paid for +strong materials, the amount of material necessary, and the trade +names of fabrics which can be depended upon for substantial goods. + +Occasional tests in recognizing fabrics should be given by the teacher +by placing before the pupils unlabeled fabrics that they have +previously studied and have them give the name, approximate price or +grade, weave, qualities, etc. + +Remnants or small pieces of standard fabrics may be obtained from the +leading dry goods stores of the country. Teachers should have on +exhibition in cabinets a large display of standard fabrics with a card +attached giving the name and use of each. + + +=Experiment 62--How to Examine a Fabric= + +The first thing a buyer of cloth notices in examining the fabrics is +the finish. The finish is tested by feeling and seeing. To illustrate: +broadcloth should have a smooth face and a nap evenly laid. If the +finish is in keeping with the character of the cloth, he next examines +the fiber of the yarn to see whether it is composed of pure wool or +two or more fibers in combination. + +Then test the strength of the cloth to see if it will meet the +requirements. + +A test should be made to tell whether it is poorly dyed or well dyed. +There is no test that can be applied to all colors to ascertain this, +neither is it possible to judge by the eye. The best way is to take a +small sample of the goods and submit it to the washing and light test. + + +FOOTNOTES: + +[21] Dissecting pin may be made by placing head of pin or needle in a +pen holder. + +[22] A hand loom consisting of simply a square frame, may be obtained +from Hammett & Co., Devonshire Street, Boston, Mass. + +[23] In the case of linen the short fibers separated by combing are +called _tow_, and the long fibers _line_. + +[24] Absorbents are substances that will absorb readily excess of +liquids; they include varieties of chalk, paste of chalk, or fullers' +earth, rough surface of a visiting card, buckwheat flour, crumbs of +bread, powdered soapstone, pumice, whiting. These substances are used +to great advantage in assisting to remove stains from delicate +fabrics. They absorb the excess of solvent and thus prevent it from +spreading. + +[25] Alum in this case is called a mordant, which is a substance that +will impregnate the cloth with something which will hold the coloring +matter. Other mordants are oxides, hydroxides, and basic salts of +aluminum, iron, tin, and chromium. + +[26] Place a piece of sulphur on a deflagrating spoon and light it by +placing it in the flame and allow it to burn. Cover the bottle by +means of a glass plate. + +[27] Bleaching powder is prepared by passing chlorine gas over layers +of slaked lime (lime to which a slight amount of water has been +added). Bleaching powder bleaches by having its hypochlorous acid set +free, which in turn gives up oxygen, being converted into hydrochloric +acid. The French use solutions containing chloride and hypochlorite of +soda. They are called Labarraque's disinfecting fluid. A similar +solution of a mixture of chloride and hypochlorite is called Eau de +Javelle. + +[28] A description of shoe and hand clothing may be obtained from +_Shoemaking_, published by Little, Brown & Co., Boston. + +[29] In Ireland the cost of producing a pound of bleached linen cloth +4 sq. yd. is 16_d._ or 32 cts.; cost of hackling a pound of flax is +1/2_d._ or 1 ct. per lb.; cost of preparing and spinning a pound of +flax is 6_d._ or 12 cts. per lb.; cost of winding and weaving a pound +of flax is 2-1/2_d._ or 5 cts. per lb.; cost of bleaching and +finishing a pound of flax is 7_d._ or 14 cts. per lb.; $75 is spent in +turning $100 worth of flax into yarn; $75 is spent in turning $100 +worth of yarn into brown linen; $50 is spent in turning $100 worth of +brown linen into linen for market. + +[30] A linen fabric can be best told from cotton by holding it up to +the light and examining the evenness of the threads. Cotton can be +more easily spun level than flax, therefore threads that present +considerable irregularities may be taken to be flax. In a union fabric +the nap is usually cotton and the threads more regular than the +filling (flax). The best linen is made from fine and fairly regular +threads; common linen from coarse and irregular tow yarns. Linen is no +more subject to weak places in weaving than cotton, although it is +harder to bleach and may be weakened in this process. If each +operation is not perfect the linen will become yellow in storage. + + + + +SOURCES OF SUPPLY + + +The author has found that very nearly all manufacturers are willing to +supply schools with samples of their products. But the demand for +samples has been so great that it is necessary in most cases to pay a +small sum to cover the cost. + +The following prominent firms dealing in textile supplies are named +here to assist the teachers in writing for supplies. + +The names of the leading textile papers are given so that teachers may +obtain them. They contain a large number of names of dealers in +textiles so that they may be used as reference books for supplies. + + +_Catalogues of Cotton Machinery_ + +Kitson Machine Shop, Lowell, Mass.--Cotton pickers. + +Howard and Bullough, Pawtucket, R. I.--Cotton machinery. + +Saco-Pettee Machine Shop, Saco, Me.--Cotton machinery. + +Lowell Machine Shop, Lowell, Mass.--Cotton machinery. + +Whitin Machine Works, Whitinsville, Mass.--Cotton machinery. + +Mason Machine Works, Taunton, Mass.--Cotton machinery. + +Draper Co., Hopedale, Mass.--Cotton machinery. + +Woonsocket Machine Works, Woonsocket, R. I.--Cotton machinery. + +Faler & Jencks, Pawtucket, R. I.--Cotton machinery. + +Potter & Johnson, Pawtucket, R. I.--Cotton machinery. + +C. E. Riley, 65 Franklin St., Boston, Mass.--Cotton machinery. + +Cohoes Iron Foundry Co., Cohoes, N. Y.--Cotton machinery. + +American Moistening Co., 120 Franklin St., Boston, Mass.--Humidifiers +and textile machinery. + + +_Standard Textile Papers_ + +American Wool and Cotton Reporter, Atlantic Ave., Boston, Mass. + +American Silk Journal, East 28th St., New York City, N. Y. + +Textile World Record, Congress St., Boston, Mass. + +Technical Education Bulletin on Illustrative and Laboratory Supplies, +published by Teachers College, Columbia University, West 120th St., +New York. + +Fibre and Fabric, 127 Federal St., Boston, Mass. + +Textile Manufacturers Journal, Atlantic Ave., Boston, Mass. + + +_Wool, Cotton, and Silk Samples_ + +American Woolen Co., Boston, Mass.--Booklets on _From Wool to Cloth_; +samples of fabrics. + +Arlington Mills, Chauncey St., Boston, Mass.--Samples of cotton and +wool in different stages of manufacture; fabrics. + +S. Blaisdell, Jr., Chicopee, Mass.--Egyptian and Peruvian cotton, etc. + +Frank A. Tierney, 260 Broadway, New York--Ramie. + +Geo. Carter, 246 Broadway, New York--Linen yarns and thread. + +Boston Yarn Co., 50 State St., Boston, Mass.--Cotton yarn. + +Wonalancit Co., Nashua, N. H.--Samples of cotton. + +Botany Worsted Mills, Passaic, N. J.--French spun worsted yarn. + +C. E. Riley, 65 Franklin St., Boston, Mass.--Yarns and fabrics. + +Adirondack Wool Co., Little Falls, N. Y.--Wools and shoddies. + +Sutcliffe, Atlantic Ave., Boston, Mass.--Foreign wools. + +Francis Willey & Co., 556 Atlantic Ave., Boston, Mass.--Top, foreign +wools. + +John L. Farrell, 210 Summer St., Boston, Mass.--Mohair, noils, and +carpet wools. + +The J. R. Montgomery Co., Windsor Locks, Conn.--Novelty yarns. + +Catlin & Co., 67 Chauncey St., Boston, Mass.--Cotton yarns. + +Norfolk Woolen Co., Franklin, Mass.--Shoddies. + +Parker & Wilder Co., Boston, Mass.--Samples of fabrics. + +Lawrence & Co., Franklin St., Boston, Mass.--Samples of fabrics. + +Joy, Langdon, & Co., Boston, Mass.--Samples of fabrics. + +Clark Thread Co., Newark, N. J.--Exhibit. + +George A. Clark & Bro., 400 Broadway, New York--Cabinet and booklet. + +Cheney Bro., So. Manchester, Conn.--Silk samples, silk fabrics. + +Johnson & Johnson, New Brunswick, N. J.--Wall chart of cotton field. + +Scordill, 902 Canal St., New Orleans, La.--Cotton postal cards. + +Storey Cotton Co., The Bourse, Philadelphia, Pa.--Booklet, _All about +Cotton_. + +White Oak Cotton Mills, Greensboro, N. C.--Stereoscopic views. + +Willimantic Thread Co., Willimantic, Conn. + +Flax Spinning Co., York St., Belfast, Ireland.--Prints illustrating +linen manufacture and samples. + +Jas. McCutcheon & Co., 5th Ave. and 34th St., New York.--Flax cabinet. + +The Linen Thread Co., 96 Franklin St., New York.--Flax cabinet. + +Belding Bro. & Co., 526 Broadway, New York.--School exhibits of silk. + +Brainerd & Armstrong, 100 Union St., New London, Conn.--Book and +cabinet of silk. + +Champlain Silk Mills, Whitehall, N. Y.--Spun silk and exhibits. + +M. Heminway & Sons, Silk Co., Watertown, Conn.--Booklets on silk. + +Nonatuck Silk Co., Florence, Mass.--Sealed cabinets and books on silk. + +William Skinner & Sons, 47 East 17th St., New York City.--Silks and +satins. + +S. Miller, 304 Second Ave., New York.--Wool fiber. + +Milton, Bradley Co., Springfield, Mass.--Sheep chart. + +A. H. Post, Quaker Hill, New York.--Raw wool by the pound. + +Schermerhorn & Co., 12 West 33d St., New York City, N. Y.--Wall chart +illustration of sheep. + +L. S. Watson Mfg. Co., Worcester, Mass.--Hand cards. + +Howard Bros., Worcester, Mass.--Hand cards. + +Prin. Columbus Industrial School, Columbus, Ga.--Samples of cotton +plant or bolls. + + +_Woolen Yarns_ + +Horstman Co., 5th and Cherry St., Philadelphia, Pa. + +Lion Yarn Co., 408 Broadway, New York. + + +_Catalogue of Woolen and Worsted Machinery_ + +C. G. Sargent's Sons, Graniteville, Mass.--Wool machinery. + +Davis & Ferber Co., No. Andover, Mass.--Woolen and worsted machinery. + +Lowell Machine Shop, Lowell, Mass.--Worsted machinery. + +Crompton & Knowles, Worcester, Mass.--Worsted silk machinery. + +Speed & Stephenson, 170 Summer St., Boston, Mass.--Textile machinery. + +George Gerry & Co., Athol, Mass.--Shoddy machinery. + +Tolhoust Machine Works, Troy, N. Y.--Hydro extractor. + +Parks & Woolson Machine Co., Springfield, Vt.--Machinery. + +Curtis, Marble Co., Worcester, Mass.--Finishing machinery. + +General Electric Co., 84 State St., Boston, Mass.--Pictures, showing +textile machinery in operation by motors. + +Hopkins Machine Works, Budgeton, R. I.--Finishing machinery. + + +_Knitting Machinery_ + +Scott & Williams, 88 Pearl St., Boston, Mass. + +Nye & Tudick Co., Philadelphia, Pa. + + +_Chemicals, Dyestuffs, and Sizing Materials_ + +The Arabol Mfg. Co., 100 Williams St., New York.--Sizing materials. + +Cassella Color Co., 182 Front St., New York.--Coal tar products, +dyestuffs, and literature. + +Arnold Hoffman & Co., Providence, R. I.--Sizing materials. + +H. A. Metz & Co., 122 Hudson St., New York.--Dyestuffs and literature. + +Badische Co., 128 Duane St., New York.--Dyestuffs and literature. + + + + +INDEX + + + Acid test, 239 + + Adelaide wool, 10 + + Adulterations of wool, 80, 82 + + Albatross, 83, 173 + + Alma, 219 + + Alpaca, 1, 15, 34, 83 + + American cotton, 110 + + American wool, 3 + + Angora, 32, 83 + + Animal fibers, 1 + + Artificial fibers, 1 + + Artificial silk, 1, 230 + + Asbestos, 1, 234 + + Astrakhans, 15, 84 + + Australian wool, 3, 8, 9 + + Awning, 173 + + + Baling cotton, 117 + + Bandanna, 84 + + Barège, 219 + + Bast fibers, 193 + + Batiste, 173 + + Beam, 53 + + Beaver cloth, 52, 84 + + Bedford cord, 84, 174 + + Beige, 85 + + Bengaline, 219 + + Berber, 219 + + Bindings, 84 + + Bleaching cotton, 148 + flax, 196 + thread, 141 + + Blending, 11, 31 + + Bombazine, 84, 220 + + Bottany, 84 + + Boucle, 85 + + Bourrette, 174 + + Bradford system of spinning, 44 + + Branding sheep, 7 + + Broadcloth, 52, 85 + + Brocade, 219 + + Brocatel, 220 + + Buckram, 174 + + Bunting, 85 + + Bur picker, 30 + + Burling, 72 + + Burring, 29, 30 + + + Calendering, 149, 150 + + Calico, 175 + + Caniche, 86 + + Canvas, 177 + + Cape wools, 10 + + Carbonizing, 29, 30 + + Carding cotton, 126 + wool, 3, 4 + + Carpet wools, 3, 4 + + Cashmere, 85, 86 + goat, 13 + wool, 13, 87 + + Castor, 87 + + Challis, 87 + + Chambray, 177 + + Characteristics of cotton cloth, 152 + of linen cloth, 196 + of woolen cloth, 50 + of worsted cloth, 46 + + Cheese cloth, 178 + + Chenille, 220 + + Cheviot, 33, 35, 52, 87 + wool, 14 + + Chiffon, 220 + + China grass, 232 + + China silks, 220 + + Chinchilla, 52, 98 + + Chintz, 178 + + Chudah, 89 + + Cloth-rolls, 54 + + Clothing wool, 3 + + Cocoons, 203 + + Combing cotton, 127 + + Combing wool, 4, 39 + + Combustion test, 239 + + Construction of cloth, 70, 71 + + Corduroy, 89 + + Côte cheval, 89 + + Cotton, 1, 105 + carding, 126 + combing, 127 + drawing, 128 + finishing, 147 + flannel, 178 + growing countries, 106 + picker, 125 + substitutes, 232 + varieties of, 105, 106, 111, 112 + yarns, 125, 134 + + Cotton-gin, 114-116 + + Counts of yarn, 9, 49, 51 + + Coupure, 90 + + Covert cloth, 90 + + Crabbing, 74 + + Crash, 178 + + Creel, 52 + + Crêpe, 179, 221 + + Crêpe de Chine, 221 + + Crepon, 179 + + Cretonne, 90 + + Crinoline, 179 + + Crocheting, 56, 253 + + Cross-dyed, 65, 67, 68 + + Cyprian gold, 234 + + + Damask, 179 + + Dark colored fibers, 33 + + Dead wool, 20 + + Delaine wool, 22, 90 + + Denim, 179 + + Diaper cloth, 179 + + Difference between lamb's wool and sheep's wool, 20 + + Difference between wool and hair, 2 + + Difference between woolen and worsted yarns, 39 + + Dimity, 179 + + Doeskin, 52, 90 + + Domet, 180 + + Double-cloth, 58, 62 + + Drap d'Été, 90 + + Dress faced fabrics, 8 + + Drill, 180 + + Duck, 180 + + Dusting operation, 35 + + Dyeing, 66 + black silks, 210 + colored silks, 210 + cotton, 67 + wools, 65 + yarns, 68, 209 + + + East Indian cotton, 107 + + Egyptian cotton, 108 + + Elasticity of knitted textures, 253 + + Embroidery silk, 207 + + Empress cloth, 90 + + Ends, 53, 54 + + English system of spinning, 4, 40 + + English wools, 3 + + Eolienne, 181, 221 + + Épingline, 90 + + Etamine, 91, 181 + + Extract-wool, 1, 32, 37 + + + Fancy goods, 79 + + Felt, 91 + + Felting, 2, 4 + + Fibers, 1 + + Figure weaving, 58, 61, 62 + + Figured poplins, 225 + + Finishing, 71, 151 + + Finishing hosiery, 163 + + Flannel, 52, 91-93 + + Flannelette, 181 + + Flax, 1, 123 + preparation, 193-195 + sources, 194, 198 + + Fleece, 7 + + Flocks, 1, 32, 37 + + Florentine, 93 + + Fly frames, 130 + + Foulard, 221 + + Foule, 93 + + Frame, 54 + + French system of spinning, 4, 44 + + Frieze, 52, 93 + + Full blood, 19 + + Full grade cotton, 121 + + Fulling, 73 + + Fustian, 180 + + + Galatea cloth, 182 + + Gauge weaving, 63 + + Gauze, 182 + + Gill boxes, 42 + + Gingham, 182 + + Ginning cotton, 114 + + Glacé, 222 + + Gloria, 94 + + Goat, 1 + + Grades of wool, 18 + + Granada, 94 + + Great Britain wools, 12 + + Grenadine, 94 + + Grinding rags, 36 + + Ground lace, 164 + + + Hackling, 195 + + Hair, 2 + + Half blood, 19 + + Half-grades of cotton, 121, 122 + + Hand-loom, 56 + + Harness, 55 + + Heddles, 54 + + Hemp, 1, 199 + + Henrietta cloth, 94 + + Hoggett wool, 20 + + Homespun, 58, 94 + + Hop sacking, 94 + + Hosiery, 159 + + Hosiery manufacture, 159-163 + + Humidifying cotton, 124 + + Hydro extractor, 28 + + + India silk, 204, 222 + + Indigo blue flannel, 92 + + Inspection of cloth, 123, 124 + + Intermediate frame, 130 + + Irish wools, 14 + + Italian cloth, 183 + + + Jaconet, 183 + + Jacquard machine, 55 + + Japanese silk, 222 + + Jeans, 95 + + Jersey cloth, 222 + + Jute, 1 + uses of, 201 + + + Kapok, 230 + + Kersey, 95 + + Kerseymere, 96 + + Khaki, 183 + + Knitting, 253 + cotton, 159 + finishing, 163 + frames, 154 + rib, 158 + silk, 159 + stripe, 159 + wool, 3 + + + Lace, 164, 165 + terms, 166-172 + + Lamb's wool, 15, 20 + + Lappet-weaving, 63, 64 + + Lawn, 183 + + Leicester wool, 12 + + Leno weaving, 63 + + Lincoln wool, 12 + + Linen, 196 + + Lingerie, 184 + + Linon, 184 + + Linsey woolsey, 96 + + Long cloth, 184 + manufacture of, 194, 195 + + Long or clothing wool, 3 + + Loom, 54 + + Luster of wool, 26 + + + Mackinaw, 92 + + Madras, 185 + + Manila hemp, 200 + + Melrose, 97 + + Melton, 97 + + Meltonette, 97 + + Mending, 72 + + Mercerizing, 151 + + Merino, 2, 3, 18, 19, 97 + + Metallic threads, 1, 234 + + Meteor, 222 + + Mexican Sheep, 4 + + Milling, 8 + + Mineral fibers, 1 + + Mohair, 1, 18, 34, 97 + + Moire, 223 + + Moisture contained in cotton, 123 + + Montagnac, 98 + + Montevideo, 11 + + Mordant, 69 + + Moreen, 186 + + Mozambique, 223 + + Mule spinning, 134 + + Mull, 186 + + Mummery, 186 + + Mungo, 1, 10, 32, 34 + method of making, 32 + + Muslin, 186 + + + Nainsook, 186 + + Naphtha, 26 + + Napping, 75 + + Navy twill flannel, 92 + + Netting, 253 + + New Zealand wool, 10 + + Noils, 1, 32, 40 + + Norfolkdown wool, 14 + + + Oiling rags, 35 + + Olive oil, 29 + + Organdie, 186 + + Organzine, 223 + + Orleans, 98 + + Osnaburg, 186 + + + Panama cloth, 98 + + Panne velvet, 223 + + Peau de soie, 223 + + Pelts, 20 + + Percale, 188 + + Percaline, 188 + + Perching, 72 + + Peruvian sheep, 15, 32 + + Pick, 54 + + Piece-dyeing, 65 + + Pile-weave, 62, 63 + + Pillow-lace, 165 + + Pineapple fiber, 233 + + Piqué, 188 + + Plain weave, 58 + + Planting cotton, 110 + + Plumetis, 190 + + Plushes, 15, 224 + + Pongee, 224 + + Popeline, 224 + + Poplin, 190 + + Port Philip wool, 9 + + Pressing machine, 76 + + Printing textiles, 65 + + Prunella, 98 + + Pulled wool, 20 + + + Quarter blood, 19 + + + Ramie, 232 + + Raw silk, 206 + + Reeling silk, 205 + + Remanufactured material, 1, 32 + + Rep, 190 + + Rib work in knitting, 158 + + Ribbons, 215 + + Ring spinning, 134 + + Russian hemp, 199 + + Russian wool, 12 + + + Sacking, 99 + + Sanglier, 99 + + Sarsenet, 225 + + Satin, 225 + weaving, 58 + + Satine, 190 + + Saxony wool, 8 + + Scour, 27 + + Scrim, 190 + + Scutching, 195 + + Sea Island cotton, 109 + + Seaming rags, 35 + + Seamless hosiery, 161 + + Sebastopol, 99 + + Serges, 99 + + Sewing silk, 207 + + Shaker flannel, 93 + + Shawls, 33 + + Sheep shearing, 5, 6, 7 + + Shetland wool, 14 + + Shoddy, 1, 10, 32, 34, 101 + + Short wools, 3 + + Shrinking of wool, 2, 3 + + Shropshiredown wool, 13 + + Shuttle, 55 + + Sicilian, 101 + + Silesia, 190 + + Silesian wool, 8 + + Silk, 1 + cotton, 230 + dyeing, 210 + finishing, 218 + varieties of, 207 + warp flannel, 92 + waste, 207 + + Sisal hemp, 200 + + Size of yarn, 9, 49, 51 + + Sizing, 53 + + Slag wool, 1, 234 + + Slasher, 53 + + Sliver, 39 + + Slubber, 130, 131 + + Soleil, 227 + + Souffle, 191 + + South American wool, 11 + + Southdown wools, 13 + + Spinning, 4, 40, 44, 50, 134 + + Spooler, 53 + + Spun glass, 233 + fibers, 233 + + Spun numbers, 209 + + Spun silk, 208 + + Staple goods, 79 + + Starching cotton, 149 + + Stripe knitting, 159 + + Structure of wool, 1, 2 + + Styles, 70 + + Suffolkdown wool, 14 + + Sultane, 101 + + Superfines, 8 + + Swiss muslin, 191 + + Sydney wools, 9 + + + Tabby velvet, 228 + + Taffeta, 227 + + Tamise, 101 + + Tape, 191 + + Tarletan, 191 + + Tartans, 101 + + Teaser, 31 + + Tentering, 74 + + Terry cloth, 191 + + Terry poplin, 225 + + Test for animal fiber, 239 + artificial silk from silk, 231 + cotton from linen, 240 + density of a fabric, 239 + dressing, 241 + fastness against rain, 243 + fastness under friction, 242 + fastness to weather, light, and air, 244 + linen, 240 + permanence of dyes, 242 + resistance to perspiration, 243 + resistance to street mud and dust, 243 + shoddy, 241 + silk from wool, 240 + wasting fastness, 242 + + Testing constituents of filling, 239 + constituents of warp, 239 + count of warp, 238 + count of warp and filling threads, 238 + elasticity of fabric, 237 + for shrinkage, 239 + piece-dyed fabric, 69 + strength of fabric, 237 + style of weave, 236 + yarn-dyed fabric, 69 + + Textile printing, 69, 70, 216 + + Theories of coloring in textile designs, 76-79 + + Thibet, 101 + + Thread, 138 + bleaching, 143 + combing, 141 + dyeing, 143 + numbers, 144 + sizing, 145 + + Throwing, 206 + + Thrown silk, 207 + + Tinsel, 1 + + Top, 11, 33, 40 + + Tricot, 101 + + Tulle, 228 + + Tussah silk, 204 + + Tweed, 15, 31, 35, 102 + + Twill weaving, 58, 59 + + + Union cloth, 37 + + + Van wool from Tasmania, 10 + + Vegetable fibers, 1 + + Veiling, 102 + + Velour, 228 + + Velvet, 15, 216, 228 + + Velveteen, 228 + + Venetian cloth, 102 + + Vigogne (Vienna), 103 + + Vigoureux, 103 + + Voiles, 103, 229 + + + Warp, 53, 54 + + Warp-beam, 54 + + Waterproofing, 218 + + Weaving, 53, 54, 56 + processes, 54-56 + + Weft, 54 + + Welsh wool, 14 + + Wether-wool, 15, 20 + + Whipcord, 104 + + Wood-pulp, 232 + + Wool, 1, 2 + carding, 50 + classing, 3, 16, 18 + drying, 28 + dyeing, 76 + fibers, 2 + grease in, 24 + marketing, 7, 8, 15 + oiling, 29 + sorting, 16-18, 22-24 + varieties of, 3, 4 + washing, 24-28 + + Woolen yarn, 33, 50 + + Worsted carding, 39 + combing, 39 + diagonal, 104 + + Worsted spinning, 44 + tops, 40 + unfinished, 104 + yarn, 33, 46 + + + Yarn, 33, 39, 46 + dyed, 65, 68 + + Yolk, 10, 25 + + + Zephyr gingham, 192 + wool, 49 + + Zibeline, 104 + + + + +ADVERTISEMENTS + + +Elementary Science. + +=Austin's Observation Blanks in Mineralogy.= Detailed studies of 35 +minerals. 35 cents. + +=Bailey's Grammar School Physics.= Practical lessons with simple +experiments that may be performed in the ordinary schoolroom. 50 +cents. + +=Ballard's The World of Matter.= Simple studies in chemistry and +mineralogy; for use as a text-book or as a guide to the teacher in +giving object lessons. $1.00. + +=Brown's Good Health for Girls and Boys.= Physiology and hygiene for +intermediate grades. Illustrated. 45 cents. + +=Brown's Health in the Home.= Illustrated. 50 cents. + +=Clark's Practical Methods in Microscopy.= Gives in detail +descriptions of methods that will lead the careful worker to +successful results. Illus. $1.00 + +=Clarke's Astronomical Lantern.= Intended to familiarize students with +the constellations by comparing them with facsimiles on the lantern +face. With seventeen slides, giving twenty-two constellations. $4.50. + +=Clarke's How to Find the Stars.= Accompanies the above and helps to +an acquaintance with the constellations. Paper. 15 cents. + +=Colton's Elementary Physiology and Hygiene.= For grammar grades. 317 +pages. Illustrated. 60 cents. + +=Eckstorm's The Bird Book.= The natural history of birds, with +directions for observation and suggestions for study. 301 pages. +Illustrated. 60 cents. + +=Guides for Science Teaching.= Teachers' aids for instruction in +Natural History. + + I. Hyatt's About Pebbles. 26 pages. Paper. 10 cts. + II. Goodale's A Few Common Plants. 61 pages. Paper. 20 cts. + III. Hyatt's Commercial and other Sponges. Illustrated. 43 pages. + Paper. 20 cts. + IV. Agassiz's First Lesson in Natural History. Illus. 64 pages. + Paper. 25 cts. + V. Hyatt's Corals and Echinoderms. Illustrated. 32 pages. Paper. + 30 cts. + VI. Hyatt's Mollusca. Illustrated. 65 pages. Paper. 30 cts. + VII. Hyatt's Worms and Crustacea. Illustrated. 68 pages. Paper. + 30 cts. + XII. Crosby's Common Minerals and Rocks. Illustrated. 200 pages. + Paper. 40 cts. Cloth, 60 cts. + XIII. Richards's First Lessons in Minerals. 50 pages. Paper. 10 cts. + XIV. Bowditch's Physiology. 58 pages. Paper. 20 cts. + XV. Clapp's 36 Observation Lessons in Minerals. 80 pages. Paper. + 30 cts. + XVI. Phenix's Lessons in Chemistry. 20 cts. + Pupils' Note-book to accompany No. 15. 10 cts. + +=Hoag's Health Studies.= Practical hygiene for grammar grades. Cloth. +Illustrated. 75 cents. + +=Rice's Science Teaching in the School.= With a course of instruction +in science for the lower grades. 46 pages. Paper. 25 cents. + +=Ricks's Natural History Object Lessons.= Information on plants and +their products, on animals and their uses, and gives specimen lessons. +$1.50. + +=Ricks's Object Lessons and How to Give Them.=--Vol. II. Lessons on +elementary science for grammar and intermediate grades. 90 cents. + +=Scott's Nature Study and the Child.= A manual for teachers with +outlines of lessons and courses, detailed studies of animal and plant +life, and chapters on methods and the relation of nature study to +expression. $1.50. + +=Sever's Elements of Agriculture.= For grammar grades. Illustrated. 50 +cents. + +=Shaler's First Book in Geology.= A helpful introduction to the study +of modern text-books in geography. Illustrated. Cloth, 60 cents. +Boards, 45 cents. + +=Spear's Leaves and Flowers.= An elementary botany for pupils under +twelve. 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Octavo. +170 pages. $1.00. + +=Espenshade's Essentials of Composition and Rhetoric.= A working +text-book for higher schools and colleges. $1.00. + +=Hall's Beowulf.= A metrical translation of this ancient epic. Octavo. +Cloth, 75 cents. 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Illustrated. 25 cents. + +=Milton's Minor Poems.= Edited by ALBERT PERRY WALKER. Cloth. 190 +pages. Illustrated. 25 cents. + +=Pope's Translation Of the Iliad.= Books i, vi, xxii, and xxiv. Edited +by PAUL SHOREY, Professor in the Univ. of Chicago. Cloth. 172 pages. +Illus. 25 cents. + +=Scott's Ivanhoe.= Edited by PORTER LANDER MACCLINTOCK. Cloth. 556 +pages. Seventeen full-page illustrations by C. E Brock. 50 cents. + +=Scott's Lady of the Lake.= Edited by L. DUPONT SYLE, Professor in the +University of California. Cloth. 216 pages. Illus. and map. 35 cents. + +=Shakespeare.= See the _Arden Shakespeare_. Per vol., 25 cents. + +=Tennyson's Enoch Arden, and the two Locksley Halls.= Edited by CALVIN +S. BROWN, University of Colorado. Cloth. 168 pages. 25 cents. + +=Tennyson's Idylls of the King.= Four idylls, edited by ARTHUR BEATTY, +University of Wisconsin. Cloth. 190 pages. Illus. and map. 25 cents. + +=Tennyson's The Princess.= With introduction and notes by ANDREW J. +GEORGE. Cloth. 148 pages. Illustrated. 25 cents. + +=Webster's First Bunker Hill Oration.= With introduction and notes by +ANDREW J. GEORGE. Cloth. 55 pages. 20 cents. + +D. C. HEATH & CO., Boston, New York, Chicago + + + + + * * * * * * + + + + +Transcriber's Note + +Minor typographic errors and hyphenation and accent inconsistencies +have been corrected without note. + +The footnote marker on page 267 was originally located next to the +EXPERIMENTS heading, but the footnote itself referred to a dissecting +pin. The marker has been moved next to the reference to a dissecting +pin in the text. + +The experiments are consecutively numbered, and Experiment Nos. 28 and +29 are missing. There do not appear to be any missing pages--the page +numbering has no gaps, and Experiment No. 27 runs across a page +boundary, and is then followed immediately by Experiment 30. It is +possible that the two missing experiments were deliberately omitted +from this edition by the author. + +The index entry for Berber originally read Beiber. The entry has been +corrected, and moved to the correct place in the index. + +The page number in the index entry for Silk, finishing has been amended +from 217 to 218. + +The index entry for Zephyr wool had no printed page number; from the +text content, the best match appears to be a reference on page 49, +which has been added to the index entry. + + + +***END OF THE PROJECT GUTENBERG EBOOK TEXTILES*** + + +******* This file should be named 24077-8.txt or 24077-8.zip ******* + + +This and all associated files of various formats will be found in: +https://www.gutenberg.org/dirs/2/4/0/7/24077 + + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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Dooley</title> + <style type="text/css"> +/*<![CDATA[ XML blockout */ +<!-- + p { margin-top: .75em; + text-align: justify; + margin-bottom: .75em; + } + h1,h2,h3,h4,h5,h6 { + text-align: center; /* all headings centered */ + clear: both; + } + hr { width: 33%; + margin-top: 2em; + margin-bottom: 2em; + margin-left: auto; + margin-right: auto; + clear: both; + } + + table {margin-left: auto; margin-right: auto;} + + table tr td {padding-left: .5em; padding-right: .5em;} + + body{margin-left: 10%; + margin-right: 10%; + } + + a {text-decoration: none;} + + img {border: none;} + + em {font-style: italic;} + strong {font-weight: bold;} /* used for inline headings */ + + .pagenum { /* uncomment the next line for invisible page numbers */ + /* visibility: hidden; */ + position: absolute; + left: 92%; + text-decoration: none; + font-style: normal; + font-size: smaller; + text-align: right; + } /* page numbers */ + + .blockquot{margin-left: 5%; margin-right: 10%;} + + .bbox {border: solid 2px; padding: 1em;} + + .center {text-align: center;} + .smcap {font-variant: small-caps;} + .lowercase {text-transform: lowercase;} + + .caption {font-weight: bold;} + .caplist {font-weight: bold; text-align: left;} + + .figcenter {margin: auto; text-align: center; padding-top: 3em; padding-bottom: 3em;} + + .figleft {float: left; clear: left; margin-left: 0; margin-bottom: 1em; margin-top: + 1em; margin-right: 1em; padding: 0; text-align: center;} + + .figright {float: right; clear: right; margin-left: 1em; margin-bottom: 1em; + margin-top: 1em; margin-right: 0; padding: 0; text-align: center;} + + .footnotes {border: dashed 1px;} + .footnote {margin-left: 10%; margin-right: 10%; font-size: 0.9em;} + .footnote .label {position: absolute; right: 84%; text-align: right;} + .fnanchor {vertical-align: .2em; font-size: .8em; text-decoration: none;} + + .tdl {text-align: left;} /* left align cell */ + .tdr {text-align: right;} /* right align cell */ + .tdlt {text-align: left; vertical-align: top;} /* left top align cell */ + .tdrb {text-align: right; vertical-align: bottom;} /* right bottom align cell */ + .tdcp {text-align: center; padding-top: 1.5em;} /* center align cell padded top */ + .tdc {text-align: center;} /* center align cell */ + .tdci {text-align: center; font-style: italic;} /* center align cell italics */ + + .ctext {width: 60%; margin: 0 auto;} /* moves text towards centre and maintains left alignment */ + + .spacer {padding-left: 1.5em; padding-right: 1.5em;} /* horizontal spacer */ + + .fractop {vertical-align: .4em; font-size: .6em;} /* upper digit in fraction */ + .fracbot {font-size: .6em;} /* lower digit in fraction */ + + .list {margin-left: 5%;} /* indented text for use in lists */ + + hr.full { width: 100%; + margin-top: 3em; + margin-bottom: 0em; + margin-left: auto; + margin-right: auto; + height: 4px; + border-width: 4px 0 0 0; /* remove all borders except the top one */ + border-style: solid; + border-color: #000000; + clear: both; } + pre {font-size: 85%;} + // --> + /* XML end ]]>*/ + </style> +</head> +<body> +<h1>The Project Gutenberg eBook, Textiles, by William H. Dooley</h1> +<pre> +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at <a href = "http://www.gutenberg.org">www.gutenberg.org</a></pre> +<p>Title: Textiles</p> +<p> For Commercial, Industrial, and Domestic Arts Schools; Also Adapted to Those Engaged in Wholesale and Retail Dry Goods, Wool, Cotton, and Dressmaker's Trades</p> +<p>Author: William H. Dooley</p> +<p>Release Date: December 30, 2007 [eBook #24077]</p> +<p>Language: English</p> +<p>Character set encoding: ISO-8859-1</p> +<p>***START OF THE PROJECT GUTENBERG EBOOK TEXTILES***</p> +<p> </p> +<h3>E-text prepared by Juliet Sutherland, Sam W.,<br /> + and the Project Gutenberg Online Distributed Proofreading Team<br /> + (http://www.pgdp.net)</h3> +<p> </p> +<hr class="full" /> +<p> </p> + +<h1 style="padding-top: 3em;">TEXTILES</h1> + +<p class="center">FOR COMMERCIAL, INDUSTRIAL, AND DOMESTIC<br /> +ARTS SCHOOLS; ALSO ADAPTED TO THOSE<br /> +ENGAGED IN WHOLESALE AND RETAIL<br /> +DRY GOODS, WOOL, COTTON, AND<br /> +DRESSMAKER’S TRADES</p> + +<p class="center" style="padding-top: 3em;"><b>BY</b></p> + +<h2>WILLIAM H. DOOLEY</h2> +<p class="center">PRINCIPAL LOWELL INDUSTRIAL SCHOOL<br /> +LOWELL, MASS.</p> + + +<h3 style="padding-top: 5em;"><i>REVISED EDITION</i><br /> +<i>WITH EXPERIMENTS</i></h3> + +<p class="center" style="padding-top: 5em;">D. C. HEATH & COMPANY<br /> +BOSTON<span class="spacer"> </span>NEW YORK<span class="spacer"> </span>CHICAGO</p> + + + +<p class="center" style="padding-top: 5em; padding-bottom: 3em;">COPYRIGHT, 1910, 1912, AND 1914, BY<br /> +D. C. HEATH AND COMPANY</p> + + +<div class="figcenter" style="width: 329px;"> +<img src="images/tex01.jpg" width="329" height="500" alt="" /> +<span class="caption">COTTON PLANT</span> +</div> + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_v" id="Page_v">[Pg v]</a></span></p> +<h2>PREFACE</h2> + + +<p>The author established and since its inception has +been in charge of the first industrial school for boys +and girls in Massachusetts. At an early date he recognized +the need of special text-books to meet the demand +of young people who are attending vocational schools. +There are plenty of books written on textiles for technical +school students and advanced workers. But the +author has failed to find a book explaining the manufacture +and testing of textiles for commercial, industrial, +domestic arts, and continuation schools, and for those +who have just entered the textile or allied trades. This +book is written to meet this educational need. Others +may find the book of interest, particularly the chapters +describing cotton, woolen, worsted, and silk fabrics.</p> + +<p>The author is under obligations to Mr. Franklin W. +Hobbs, treasurer of the Arlington Mills, for permission to +use illustrations and information from literature published +by the Arlington Mills; to Mr. S. H. Ditchett, +editor of <i>Dry Goods Economist</i>, for permission to use +information from his publication, “Dry Goods Encyclopedia”; +<span class='pagenum'><a name="Page_vi" id="Page_vi">[Pg vi]</a></span> +to the editor of the <i>Textile Mercury</i>; to +Frank P. Bennett, of the <i>American Wool and Cotton +Reporter</i>, for permission to use information from “Cotton +Fabrics Glossary”; and to the instructors of the +Lawrence Industrial School for valuable information. +In addition, information has been obtained from the +great body of textile literature, which the author +desires to acknowledge.</p> + + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_vii" id="Page_vii">[Pg vii]</a></span></p> +<h2>CONTENTS</h2> + + +<table border="0" cellpadding="2" cellspacing="0" width="80%" summary="Table of contents"> + <tr> + <td class="tdcp" colspan="2">CHAPTER I</td> + </tr> + <tr> + <td class="tdc" colspan="2">FIBERS</td> + </tr> + <tr> + <td class="tdlt"> </td> + <td class="tdrb"><span class="smcap lowercase">PAGE</span></td> + </tr> + <tr> + <td class="tdlt">Animal Fibers—Wool, Silk, Mohair. Vegetable—Cotton, Flax, +Jute, Hemp. Mineral—Asbestos, Tinsel, Metallic. Remanufactured +Material—Noils, Mungo, Shoddy, Extract, and +Flocks. Artificial Fibers—Spun Glass, Artificial Silk, Slag +Wool. Structure of Wool. Characteristics of Wool. Classification +of Wool. Carpet and Knitting Wools. Sheep Shearing. +Variation in Weight of Fleeces. Shipping the Fleeces. Value +of Wool Business. Saxony and Silesian Wool, Australian Wool, +Port Philip Wool, Sydney Wool, Adelaide Wool, Van Wool +from Tasmania, New Zealand Wool, Cape Wools, Wools from +South America, Russian Wool, Great Britain Wools, Lincoln, +Leicester, Southdown, Shropshire; Cashmere Wools, Norfolkdown +and Suffolkdown Wools, Cheviot Wool, Welsh Wools, +Shetland Wools, Irish Wools, Mohair, Alpaca Wool. How Wool +is Marketed</td> + <td class="tdrb"><a href="#Page_1">1</a></td> + </tr> + <tr> + <td class="tdcp" colspan="2">CHAPTER II</td> + </tr> + <tr> + <td class="tdc" colspan="2">WOOL SORTING</td> + </tr> + <tr> + <td class="tdlt">Sorting. Classing Grades of Wool. Merino Wool. Difference +between Lamb’s and Sheep’s Wool. Pulled Wool. Delaine Wool. +Wool Sorter. Wool Washing, Wool Drying, Oiling. Burring +and Carbonizing. Bur Picker, Blending</td> + <td class="tdrb"><a href="#Page_16">16</a></td> + </tr> + <tr> + <td class="tdcp" colspan="2">CHAPTER III</td> + </tr> + <tr> + <td class="tdc" colspan="2">WOOL SUBSTITUTES AND WASTE PRODUCTS</td> + </tr> + <tr> + <td class="tdlt">Wool Substitutes and Waste Remanufactured—Noils, Shoddy, and +Mungo. Methods of Producing Shoddy and Mungo—Dusting, +Sorting, Seaming, Oiling, Grinding. Extract Wool. Flocks</td> + <td class="tdrb"><a href="#Page_32">32</a></td> + </tr> + <tr> + <td class="tdcp" colspan="2"><span class='pagenum'><a name="Page_viii" id="Page_viii">[Pg viii]</a></span> +CHAPTER IV</td> + </tr> + <tr> + <td class="tdc" colspan="2">WORSTED YARN</td> + </tr> + <tr> + <td class="tdlt">Carding, Combing. Worsted Tops—Gill Boxes. Different methods +of Spinning—Bradford or English System, French System. +Structure of Worsted Yarn. Uses of Worsted Yarn. Counts +of Worsted Yarn</td> + <td class="tdrb"><a href="#Page_39">39</a></td> + </tr> + <tr> + <td class="tdcp" colspan="2">CHAPTER V</td> + </tr> + <tr> + <td class="tdc" colspan="2">WOOLEN YARN</td> + </tr> + <tr> + <td class="tdlt">Operations in Producing Woolen Yarn—Washing, Carding, Spinning, +Mule Spinning. Counts of Woolen Yarn. Uses of Woolen Yarn</td> + <td class="tdrb"><a href="#Page_50">50</a></td> + </tr> + <tr> + <td class="tdcp" colspan="2">CHAPTER VI</td> + </tr> + <tr> + <td class="tdc" colspan="2">WEAVING</td> + </tr> + <tr> + <td class="tdlt">Preparatory to Weaving—Warp. Weaving—Weaving Processes, +Classes of Weave—Plain or Homespun Weave, Twill, Satin +Weaves, Figure Weaving (Jacquard apparatus), Double Cloth, +Pile Weaving, Gauze Weaving, Lappet Weaving</td> + <td class="tdrb"><a href="#Page_53">53</a></td> + </tr> + <tr> + <td class="tdcp" colspan="2">CHAPTER VII</td> + </tr> + <tr> + <td class="tdc" colspan="2">DYEING AND FINISHING</td> + </tr> + <tr> + <td class="tdlt">Dyeing. Wool Dyeing, Piece Dyed, Cross Dyed, Yarn Dyed. Style—Designing, +Finishing, Perching, Burling, Mending, Fulling, +Crabbing, Tentering, Napping, Pressing. Theories of Coloring +in Textile Design. Various Methods of Employing Fancy +Shades. Adulteration</td> + <td class="tdrb"><a href="#Page_65">65</a></td> + </tr> + <tr> + <td class="tdcp" colspan="2"><span class='pagenum'><a name="Page_ix" id="Page_ix">[Pg ix]</a></span> +CHAPTER VIII</td> + </tr> + <tr> + <td class="tdc" colspan="2">WOOLEN AND WORSTED FABRICS</td> + </tr> + <tr> + <td class="tdlt">Albatross, Alpaca, Corded Alpaca, Angora, Astrakhan, Bandanna, +Beaver (Fur Beaver), Bedford Cord, Beige, Bindings, Bombazine, +Bottany, Boucle, Broadcloth, Bunting, Caniche, Cashmere, +Cashmere Double, Cassimere, Castor, Challis, Cheviot (Diagonal +or Chevron), Chinchilla, Chudah, Corduroy, Côte Cheval, +Coupure, Covert, Delaine, Doeskin, Drap d’Été, Empress Cloth, +Épingline, Etamine, Felt, Flannel, Dress Flannel, French Flannel, +Shaker Flannel, Indigo Blue, Mackinaw, Navy Twilled +Flannel, Silk Warp, Baby Flannel. Florentine, Foule, Frieze, +Gloria, Granada, Grenadine, Henrietta Cloth, Homespun, Hop +Sacking, Jeans, Kersey, Kerseymere, Linsey Woolsey, Melrose, +Melton, Meltonette, Merino, Mohair Brilliantine, Montagnac, +Orleans, Panama Cloth, Prunella, Sacking, Sanglier, +Sebastopol, Serge, Shoddy, Sicilian, Sultane, Tamise, Tartans, +Thibet, Tricot, Tweed, Veiling, Venetian, Vigogne (Vicuña), +Vigoureux, Voiles, Whipcord, Worsted Diagonals, Zephyr, Zibeline</td> + <td class="tdrb"><a href="#Page_83">83</a></td> + </tr> + <tr> + <td class="tdcp" colspan="2">CHAPTER IX</td> + </tr> + <tr> + <td class="tdc" colspan="2">COTTON</td> + </tr> + <tr> + <td class="tdlt">Rough Peruvian, East Indian, Egyptian, Sea Island. American +Crop—Planting, Picking, Ginning—Roller Gins, Saw Gins. +Cotton Gin. Information on the Leading Growths of Cotton. +Grades—Full Grades, Half Grades, Quarter Grades. Varieties—Sea +Island (selected), Sea Island (ordinary), Florida Sea +Island, Georgia, Egyptian, Peeler, Orleans or Gulf Upland, Texas</td> + <td class="tdrb"><a href="#Page_105">105</a></td> + </tr> + <tr> + <td class="tdcp" colspan="2">CHAPTER X</td> + </tr> + <tr> + <td class="tdc" colspan="2">MANUFACTURE OF COTTON YARN</td> + </tr> + <tr> + <td class="tdlt">Picker Room, Carding Machine, Combing, Drawing. Flyer Frames—Intermediate +Frame, Roving Frame, Fine or Jack Frame +Spinning—Mule Spinning, Ring Spinning</td> + <td class="tdrb"><a href="#Page_125">125</a></td> + </tr> + <tr> + <td class="tdcp" colspan="2"><span class='pagenum'><a name="Page_x" id="Page_x">[Pg x]</a></span> +CHAPTER XI</td> + </tr> + <tr> + <td class="tdc" colspan="2">THREAD AND COTTON FINISHING</td> + </tr> + <tr> + <td class="tdlt">Manufacturing Processes. Thread Numbers. Sizing. Cotton Finishing—Bleaching, +Starching, Calendering, Mercerizing. Characteristics +of fine Cotton Cloth</td> + <td class="tdrb"><a href="#Page_138">138</a></td> + </tr> + <tr> + <td class="tdcp" colspan="2">CHAPTER XII</td> + </tr> + <tr> + <td class="tdc" colspan="2">KNITTING</td> + </tr> + <tr> + <td class="tdlt">Knitting Machines. Stripe Knitting, Knitting Cotton, Knitting +Silk, Hosiery Manufacture, Finishing Process</td> + <td class="tdrb"><a href="#Page_153">153</a></td> + </tr> + <tr> + <td class="tdcp" colspan="2">CHAPTER XIII</td> + </tr> + <tr> + <td class="tdc" colspan="2">LACE</td> + </tr> + <tr> + <td class="tdlt">Needlepoint Lace. Pillow Lace. Lace Terms Defined</td> + <td class="tdrb"><a href="#Page_164">164</a></td> + </tr> + <tr> + <td class="tdcp" colspan="2">CHAPTER XIV</td> + </tr> + <tr> + <td class="tdc" colspan="2">COTTON FABRICS</td> + </tr> + <tr> + <td class="tdlt">Albatross, Awning, Batiste, Bourrette, Bedford Cord, Buckram, Calico, +Cambric, Canvas, Chambray, Cheesecloth, Chiné, Chintz, Cotton +Flannel, Crash, Crêpe, Crepon, Cretonne, Crinoline, Damask, +Denim, Diaper, Dimity, Domet, Duck, Drill, Eolienne, Etamine, +Flannelette, Fustian, Galatea Cloth, Gauze, Gingham, Italian +Cloth, Jaconet, Khaki, Lawn, Lingerie, Linon, Long Cloth, Madras, +Moreen, Mull, Mummy, Muslin, Nainsook, Organdie, Osnaburg, +Percale, Percaline, Piqué, Poplin, Plumetis, Rep, Sateen, +Scrim, Silesia, Souffle, Swiss, Tape, Tarletan, Terry Cloth, Zephyr Gingham</td> + <td class="tdrb"><a href="#Page_173">173</a></td> + </tr> + <tr> + <td class="tdcp" colspan="2"><span class='pagenum'><a name="Page_xi" id="Page_xi">[Pg xi]</a></span> +CHAPTER XV</td> + </tr> + <tr> + <td class="tdc" colspan="2">FLAX</td> + </tr> + <tr> + <td class="tdlt">Physical Structure. Uses. Mechanical Processes—Crushing or +Beating, Breaking, Scutching, Hackling, Bleaching. Characteristics +of Good Linen, Notes on Table Linen</td> + <td class="tdrb"><a href="#Page_193">193</a></td> + </tr> + <tr> + <td class="tdcp" colspan="2">CHAPTER XVI</td> + </tr> + <tr> + <td class="tdc" colspan="2">HEMP</td> + </tr> + <tr> + <td class="tdlt">Bast Fibers, Sisal Hemp, Manila Hemp, Ramie, Jute</td> + <td class="tdrb"><a href="#Page_199">199</a></td> + </tr> + <tr> + <td class="tdcp" colspan="2">CHAPTER XVII</td> + </tr> + <tr> + <td class="tdc" colspan="2">SILK</td> + </tr> + <tr> + <td class="tdlt">Cocoons. Raw Silk. Silk-producing Countries—China, Japan, +Italy, Southern France, Greece, Turkey, Western Asia. Throwing. +Thrown Silk—Tram, Crêpe Yarn. Embroidery Silk. +Sewing Silk. Silk Waste, Spun Silk, Floss Silk. Ribbons, Silk +Thread, Silk Cord. Dyeing Yarns. Silk Dyeing. Logwood +Black Silk Dyeing—(1) Boiling Off, (2) Mordanting, (3) Blue +Bottoming, (4) “Weighting” Bath, (5) Mordanting, (6) Dyeing. +Colored Silks. Mixed Silk Fabrics. Ribbons, Velvets, Printing, +Finishing, Waterproofing</td> + <td class="tdrb"><a href="#Page_203">203</a></td> + </tr> + <tr> + <td class="tdcp" colspan="2">CHAPTER XVIII</td> + </tr> + <tr> + <td class="tdc" colspan="2">PRINCIPAL SILK FABRICS</td> + </tr> + <tr> + <td class="tdlt">Alma, Barège, Bengaline, Berber, Brocade, Brocatel, Bombazine, +Chenille, Chiffon, China Silk, Crêpe, Crêpe de Chine, Eolienne, +Foulard, Glacé, India Silk, Japanese Silk, Jersey Cloth, Meteor, +<span class='pagenum'><a name="Page_xii" id="Page_xii">[Pg xii]</a></span> +Moire, Mozambique, Organzine, Panne, Peau de Soie, Plush, +Pongee, Popeline, Poplin, Figured Poplin, Terry Poplin, Sarsenet, +Satin, Soleil, Taffeta, Tulle, Velour, Velvet, Velveteen, Tabby +Velvet, Voile</td> + <td class="tdrb"><a href="#Page_219">219</a></td> + </tr> + <tr> + <td class="tdcp" colspan="2">CHAPTER XIX</td> + </tr> + <tr> + <td class="tdc" colspan="2">ARTIFICIAL SILK</td> + </tr> + <tr> + <td class="tdlt">Silk Cotton, Artificial Silk, Tests</td> + <td class="tdrb"><a href="#Page_230">230</a></td> + </tr> + <tr> + <td class="tdcp" colspan="2">CHAPTER XX</td> + </tr> + <tr> + <td class="tdc" colspan="2">SUBSTITUTES FOR COTTON</td> + </tr> + <tr> + <td class="tdlt">Wool Pulp, Ramie, Pineapple Fibers, Spun Glass, Metallic +Threads, Slag Wool, Asbestos</td> + <td class="tdrb"><a href="#Page_232">232</a></td> + </tr> + <tr> + <td class="tdcp" colspan="2">APPENDIX</td> + </tr> + <tr> + <td class="tdlt">Determining Style of Weave. Tests for Strength and Elasticity. +Determining Count of Warp and Filling, Shrinkage, Weight. +Tests for Constituents of Warp and Filling, for Vegetable and +Animal Fibers. Acid Test. Cotton Distinguished from Linen, +Silk from Wool, Artificial Silk from Silk. Test for Shoddy. Determination +of Dressing. Test for Permanence of Dyes</td> + <td class="tdrb"><a href="#Page_235">235</a></td> + </tr> + <tr> + <td class="tdlt">History of Textiles. History of the Organization of Textile Industries. +History of Manufacturing. History of Lace</td> + <td class="tdrb"><a href="#Page_245">245</a></td> + </tr> + <tr> + <td class="tdcp" colspan="2">EXPERIMENTS</td> + </tr> + <tr> + <td class="tdlt">Experiments 1 to 62</td> + <td class="tdrb"><a href="#Page_267">267</a></td> + </tr> + <tr> + <td class="tdlt">Sources of Supply</td> + <td class="tdrb"><a href="#Page_319">319</a></td> + </tr> + <tr> + <td class="tdlt"><span class="smcap">Index</span></td> + <td class="tdrb"><a href="#Page_323">323</a></td> + </tr> +</table> + + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_1" id="Page_1">[Pg 1]</a></span></p> +<h1 style="padding-top: 3em;">TEXTILES</h1> + +<h2 style="padding-top: 3em;">CHAPTER I</h2> + +<h2>FIBERS</h2> + + +<p>All the materials used in the manufacture of clothing +are called <em>textiles</em> and are made of either long or short +fibers. These fibers can be made into a continuous +thread. When two different sets of threads are interlaced, +the resulting product is called cloth.</p> + +<p>The value of any fiber for textile purposes depends +entirely upon the possession of such qualities as firmness, +length, curl, softness, elasticity, etc., which adapt it +for spinning. The number of fibers that possess these +qualities is small, and may be classified as follows:</p> + +<p><i>Animal Fibers:</i> Wool, Silk, Mohair.</p> + +<p><i>Vegetable Fibers:</i> Cotton, Flax, Jute, Hemp, etc.</p> + +<p><i>Mineral Fibers:</i> Asbestos, Tinsel, and other metallic +fibers.</p> + +<p><i>Remanufactured Material:</i> Noils, Mungo, Shoddy, +Extract, and Flocks.</p> + +<p><i>Artificial Fibers:</i> Spun Glass, Artificial Silk, and +Slag Wool.</p> + +<p><strong>The Structure of Wool.</strong> A large part of the people +of the world have always used wool for their clothing. +Wool is the soft, curly covering which forms the fleecy +<span class='pagenum'><a name="Page_2" id="Page_2">[Pg 2]</a></span> +coat of the sheep and similar animals, such as the +goat and alpaca. Wool fiber when viewed under +the microscope is seen to consist +roughly of three parts:</p> + +<p>1st. Epidermis, or outer surface, +which is a series of scales lying one +upon the other.</p> + +<p>2d. Cortex, or intermediate substance, +consisting of angular, elongated +cells, which give strength to the wool.</p> + +<p>3d. Medulla, or pith of the fiber.</p> + +<div class="figleft" style="width: 208px;"> +<img src="images/tex02.png" width="208" height="400" alt="" /> +<span class="caption">WOOL FIBER<br /> +Highly magnified</span> +</div> + +<p><strong>Difference between Wool and Hair.</strong> +Not all animal fibers are alike. They +vary in fineness, softness, length, and +strength, from the finest Merino wool to +the rigid bristles of the wild boar. At +just what point it can be said that the animal fiber ceases +to be wool and becomes hair, is difficult to determine, +because there is a gradual and imperceptible gradation +from wool to hair.<a name="FNanchor_1_1" id="FNanchor_1_1"></a><a href="#Footnote_1_1" class="fnanchor">[1]</a> The distinction between wool and +hair lies chiefly in the great fineness, softness, and wavy +delicacy of the woolen fiber, combined with its highly serrated +surface—upon which the luster of the wool depends.</p> + +<p><strong>Characteristics of Wool.</strong> The chief characteristic +of wool is its felting or shrinking power. This felting +property from which wool derives much of its value, and +which is its special distinction from hair, depends in +part upon the kinks in the fiber, but mainly upon the +<span class='pagenum'><a name="Page_3" id="Page_3">[Pg 3]</a></span> +scales with which the fiber is covered. These scales +or points are exceedingly minute, ranging from about +1,100 to the inch to nearly 3,000. The stem of the fiber +itself is extremely slender, being less than one thousandth +of an inch in diameter. In good felting wools +the scales are more perfect and numerous, while inferior +wools generally possess fewer serrations, and are +less perfect in structure.</p> + +<p>In the process of felting the fibers become entangled +with one another, and the little projecting scales hook +into one another and hold the fibers closely interlocked. +The deeper these scales fit into one another the closer +becomes the structure of the thread.</p> + +<p><strong>Classification of Wool.</strong> The various kinds of wool +used in commerce are named either from the breed of +the sheep or from the country or locality in which the +sheep are reared. Thus we get Merino wool from +Merino sheep, while English, American, and Australian +wools are named from the respective countries. As +the result of cross breeding of different sheep in different +parts of the world, under different climatic conditions, +physical surroundings, and soil, there exist a great many +varieties of wool. The wool of commerce is divided +into three great classes: (1) Short wool or clothing wool +(also called carding wool), seldom exceeding a length of +two to four inches; (2) long wool or combing wool, varying +from four to ten inches; (3) carpet and knitting +wools, which are long, strong, and very coarse.</p> + +<p>The distinction between clothing or carding wools +on the one hand, and combing wools on the other, is an +<span class='pagenum'><a name="Page_4" id="Page_4">[Pg 4]</a></span> +old one. Combing wools are so called because they +are prepared for spinning<a name="FNanchor_2_2" id="FNanchor_2_2"></a><a href="#Footnote_2_2" class="fnanchor">[2]</a> into yarn by the process of +“combing”—that is, the fibers are made to lie parallel +with one another preparatory to being spun into thread. +Carding wools—made to cross and interlace and interlock +with one another—are shorter than combing wools, +and in addition they possess to a much greater degree +the power of felting—that is, of matting together in a +close compact mass. Combing wools, on the other +hand, are not only longer than the carding wools, but +they are also harder, more wiry, and less inclined to be +spiral or kinky. It must be understood, however, +that under the present methods of manufacture, short +wools may be combed and spun by the French method +of spinning just as the long wools are combed and spun +by the Bradford or English system.</p> + +<p>Carpet and knitting wools are the cheapest, coarsest, +and harshest sorts of wools. They come principally +from Russia, Turkey, China, Greece, Peru, Chili, +etc., and from the mountain districts of England and +Scotland. Carpet wools approach more nearly to hair +than other wools. The only staple of this class produced +in the United States is grown on the original +Mexican sheep of the great Southwest. Few of these +Mexican sheep are left, for they have been improved +by cross breeding, but they constitute the foundation +stock of most of our Western flocks, which now +produce superior clothing and combing wool.</p> + +<p><span class='pagenum'><a name="Page_5" id="Page_5">[Pg 5]</a></span> +<strong>Sheep Shearing.</strong> In order to get an idea of the importance +of the sheep industry in the United States, one +must take a glance at its condition in the big states of +the West. Wyoming has more than 4,600,000 sheep +within its borders. Montana, which held the record +until 1909, has 4,500,000 sheep. Then comes Idaho with +2,500,000, Oregon with 2,000,000, and so on down the list +until the nation’s total reaches 40,000,000 sheep, four-fifths +of which are west of the Missouri river.</p> + +<div class="figcenter" style="width: 414px;"> +<img src="images/tex03.jpg" width="414" height="500" alt="" /> +<span class="caption">SHEEP SHEARING</span> +</div> + +<p><span class='pagenum'><a name="Page_6" id="Page_6">[Pg 6]</a></span> +To harvest the wool from such an enormous number +of backs is a task that calls for expert shearers, +men who can handle the big shears of the machine +clippers with a skill that comes from long practise. +The shearing must be done at the right time of the +year. If the wool is clipped too early, the sheep suffer +from the cold; if the shearing comes too late, the sheep +suffer from intense heat, and in either case are bound +to lose weight and value.</p> + +<p>To meet the exacting conditions a class of men has +risen expert in the sheep-shearing business. These +shearers begin work in southern and middle California, +Utah, etc. Another month finds them busy in the great +sheep states of Wyoming, Montana, Idaho, and Oregon, +where they find steady employment until July, when +they go to the ranges of Canada. In this way the +shearers keep busy nearly all the year, and at high wages.</p> + +<p>The Mexicans are particularly expert with the hand +shears, though this form of clipping is being done away +with, owing to the installation of power plants for +machine shearing. These plants are installed at various +points on the great sheep ranges. Long sheds are +erected and shafting extends down both sides of the +shearing place. Twenty or more shearers will be +lined up in one of these sheds, each man operating a +clipping machine connected with the shafting. The +sheep are brought in from the range in bands of 2,500 +or more, and are put in the corrals adjoining the shearing +sheds. Then they are driven down chutes to the +shearers.</p> + +<p><span class='pagenum'><a name="Page_7" id="Page_7">[Pg 7]</a></span> +A shearer reaches into a small corral behind him +and pulls out a sheep. With a dexterous fling the animal +is put in a sitting posture between the shearer’s knees, +and then the steel clippers begin clipping off the wool. +The machine-shearing saves much wool, as it gets +closer to the skin of the sheep and shears more evenly. +In fact, some sheep owners say that the increased +weight of their fleeces at each shearing is enough to pay +the extra expense of running a power plant.</p> + +<p>As fast as the sheep are turned out by the shearers +they are run along a narrow chute and each one +is branded. The branding mark is usually a letter +painted on the back of the sheep so that it can be plainly +seen when they are coming through a chute. The +mark remains on the fleece and is always easily distinguished.</p> + +<p><strong>Fleece.</strong> There is a great variation in the weight of +fleeces. Some sheep, such as those on the best ranges +in Oregon, Montana, and Wyoming, will average an +eight-pound fleece full of natural oil, while sheep from +the more sterile alkaline ranges of New Mexico will +not average much more than five pounds of wool.</p> + +<p>The shearing season on the plains is much like the +threshing season in agricultural communities. With +a crew of first-class shearers working in a shearing +shed, it is not long until the floor is a sea of wool. Boys +are kept busy picking up the fleeces, tying them into +compact bundles, and throwing them to the men who +have been assigned to the task of filling the wool sacks. +These sacks, which hold about 400 pounds, are +<span class='pagenum'><a name="Page_8" id="Page_8">[Pg 8]</a></span> +suspended from a wooden framework, and as fast as the +fleeces are thrown in, they are tramped down until the +sacks will not hold a pound more. Most of the sacks +are shipped to warehouses in such wool centers as +Casper, Wyoming, or Billings, Montana, the latter +place being the greatest wool shipping center in the +world. Here they are sold to Eastern buyers, who +examine the clips at their leisure and make their bids.</p> + +<p><strong>Value of Wool Business.</strong> Some idea of the fortunes +at stake in the wool business can be gathered from +the fact that the total wool product of the country +in 1909 was valued at $78,263,165. It is expected +that the returns from the wool clip in a fairly good +year will pay all a sheepman’s running expenses, such +as hire of herders, cost of shearing, etc. He then has the +sale of his lambs as clear profit. Enormous fortunes +are being made in the sheep business in the west, owing +to the high price of wool and mutton.</p> + +<p><strong>Saxony and Silesian Wool.</strong> Among wools of all +classes the Saxony and Silesian take the first place, +and for general good qualities, fineness, and regularity of +fiber, they are unequalled. The fiber is short in staple, +possesses good felting properties, and is strong and +elastic. This wool is used chiefly in the manufacture +of cloths where much milling<a name="FNanchor_3_3" id="FNanchor_3_3"></a><a href="#Footnote_3_3" class="fnanchor">[3]</a> is required, such as +superfines and dress-faced fabrics.</p> + +<p><strong>Australian Wools.</strong> Australia furnishes wools of a +superior character, and some of the choicest clips rival +<span class='pagenum'><a name="Page_9" id="Page_9">[Pg 9]</a></span> +the Saxony and Silesian wools. They are used both +for worsted<a name="FNanchor_4_4" id="FNanchor_4_4"></a><a href="#Footnote_4_4" class="fnanchor">[4]</a> and woolen yarns. They are generally +strong and of an elastic character, possess numerous +serrations, and are of good color, with good felting +properties. The principal Australian wools are Port +Philip, Sydney, and Adelaide wools. These are the +best brands imported from that country.</p> + +<p><strong>Port Philip Wool.</strong> Port Philip wool is suitable +for either worsted or woolen yarns. The fiber is not +quite as fine as Saxony, but it makes a good thread, is +fairly sound in staple, and is of good length and color. +It is very wavy and serrated. The longest and best of +this wool is used for the very finest worsted yarns, and +will spin up to 130’s counts.<a name="FNanchor_5_5" id="FNanchor_5_5"></a><a href="#Footnote_5_5" class="fnanchor">[5]</a> The sheep are descendants +of the original Spanish Merino. Cross bred Port +Philip wool is from the same Merino sheep crossed with +Leicesters, which yield a medium quality fleece of sound +fiber and good quality for spinning counts from 40’s to +56’s. The yarn has a bright, clear appearance.</p> + +<p><strong>Sydney Wools.</strong> Sydney wools are moderately fine +in fiber and of medium length. They are rather deficient +in strength, uneven in color, and often contain +yellow locks which make them undesirable when required +for dyeing light shades. They are used for +nearly the same purpose as Port Philip wools, but do +not spin quite as far in worsted yarns, nor are they +equal in milling qualities.</p> + +<p><span class='pagenum'><a name="Page_10" id="Page_10">[Pg 10]</a></span> +<strong>Adelaide Wool.</strong> Adelaide wool has a reputation +for sound Merinos, the average quality being a little +lower than for the Port Philip and Sydney wools. Its +fiber is moderately fine, but not of uniform length; its +color is not so good, and it contains a large amount of +yolk.<a name="FNanchor_6_6" id="FNanchor_6_6"></a><a href="#Footnote_6_6" class="fnanchor">[6]</a> Adelaide wool is used for worsted dress goods, +weft (filling)<a name="FNanchor_7_7" id="FNanchor_7_7"></a><a href="#Footnote_7_7" class="fnanchor">[7]</a> yarn up to 60’s, and certain worsted +warps.<a name="FNanchor_7_7a" id="FNanchor_7_7a"></a><a href="#Footnote_7_7a" class="fnanchor">[7]</a> It is used for medium fancy woolens.</p> + +<p><strong>Van Wool from Tasmania.</strong> The climate of this +island is well suited to the growing of wool, and produces +excellent qualities, fine in fiber, of good length, +and strong in the staple, which will spin as high counts +as 70’s and 80’s worsted. This wool is useful for mixing +with other good wools. Its color is very white, +which makes it a useful wool for dyeing light shades. +Its milling properties are good, and the shorter sorts +are suitable for woolens.</p> + +<p><strong>New Zealand Wools</strong> are very supple, which make +them valuable to the spinner. These wools are suitable +for almost all classes of Merino and crossbred yarns. +They are of good length, sound staple, have good felting +properties, and are of good color. They are useful for +blending with mungo and shoddy, to give to these +remanufactured materials that springy, bulky character +which they lack.</p> + +<p><strong>Cape Wools.</strong> Cape Colony and Natal produce +merino wool that is somewhat short in staple, rather +tender, and less wavy than some other wools. The +<span class='pagenum'><a name="Page_11" id="Page_11">[Pg 11]</a></span> +sheep are not so well cared for, and are fed on the leaves +of a small shrub. The absence of grass leaves the +ground very sandy, and this makes the fleece heavy +and dirty. Its color is fair, but it lacks elasticity. It +is used chiefly to cheapen blends<a name="FNanchor_8_8" id="FNanchor_8_8"></a><a href="#Footnote_8_8" class="fnanchor">[8]</a> of 60’s top.<a name="FNanchor_9_9" id="FNanchor_9_9"></a><a href="#Footnote_9_9" class="fnanchor">[9]</a> The +short wool is combed for thick counts for weft and +hosiery, and is also used for shawls and cloths where +felting is not an essential feature.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/tex04.jpg" width="600" height="375" alt="" /> +<span class="caption">MERINO SHEEP</span> +</div> + +<p><strong>Wools from South America.</strong> These wools are of +the same standard of excellence as the Australian +wools, but they are generally deficient in strength and +elasticity. Buenos Ayres and Montevideo wools are +fairly fine in fiber, but lack strength and elasticity, +and are deficient in milling properties; they are also +<span class='pagenum'><a name="Page_12" id="Page_12">[Pg 12]</a></span> +burry. The climate suits the sheep well, and the feed +is good, but the careless methods of classing and packing +have earned for these wools a poor reputation +that is well deserved.</p> + +<p>The best 60’s wool is combed in oil, but a large portion +of the shorter is combed and used in thick counts,—20’s +to 36’s worsted for the hosiery trade.</p> + +<p><strong>Russian Wool.</strong> The staple of this is generally strong, +and the fibers are of a medium thickness; the color is +milky white. It is useful to blend with Australian or +other good wools. It produces a good yarn, and is very +often used in the fancy woolen trade and in fabrics +that require to be finished in the natural color.</p> + +<p><strong>Great Britain Wools.</strong> These may be divided into +three groups: (1) long wools, of which the Lincoln and +Leicester are typical examples; (2) short wools, which +include Southdown, Shropshire, Suffolk, and others; +and (3) wool from the mountain or hilly breeds of sheep, +such as the Cheviot, Scotch Blackface, Shetland, Irish, +and Welsh.</p> + +<p><strong>Lincoln Wool</strong> is a typical wool obtained from the +long wool sheep, and noted for its long, lustrous fiber, +which is silky and strong. The staple varies from +ten to eighteen inches in length, and the average fleece +will yield from ten to fourteen pounds in weight.</p> + +<p><strong>Leicester Wool</strong> has a somewhat finer fiber than Lincoln. +It is a valuable wool, of good color, uniform and +sound in staple, curly, with good, bright luster and +no dark hairs. While luster wools are grown extensively +in England, they also grow in Indiana and +<span class='pagenum'><a name="Page_13" id="Page_13">[Pg 13]</a></span> +Kentucky, and are commonly known in the trade as +braid wool.</p> + +<p><strong>Southdown</strong> is one of the most valuable of short +staple wools. It possesses a fine hair, is close and +wavy, and fairly sound in staple, but rather deficient in +milling qualities. The shorter varieties are carded +and made into flannels and other light fabrics, while +the longer qualities are used in the production of worsted +goods. The weight of a Southdown fleece averages +from four to five pounds.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/tex05.jpg" width="600" height="304" alt="" /> +<span class="caption">WOOL MARKET AT BUENOS AYRES</span> +</div> + +<p><strong>Shropshiredown</strong> wool is of good quality, with strong, +fine, lustrous fiber, of good length. It resembles Southdown, +but is not as lustrous as mohair, the natural +colors being either white, black, brown, or fawn. It is +used chiefly in the manufacture of dress goods.</p> + +<p><strong>Cashmere Wool</strong> is the fine, woolly, extremely soft, +white or gray fur of the Cashmere goat which is bred +in Thibet. There are two kinds of fiber obtained: one, +<span class='pagenum'><a name="Page_14" id="Page_14">[Pg 14]</a></span> +which is really the outer covering, consists of long +tufts of hair; underneath this is the Cashmere wool of +commerce, a soft, downy wool of a brownish-gray tint, +with a fine, silky fiber. It is used for making the +costly oriental (Indian) shawls and the finest wraps.</p> + +<p><strong>The Norfolkdown and Suffolkdown Wools</strong> are fairly +fine in fiber and soft, but slightly deficient in strength +and elasticity.</p> + +<p><strong>Cheviot Wool</strong> may be taken as representative of the +hilly breeds of sheep. It is an average wool, with +staple of medium length, soft, and with strong and +regular fiber; it is of a good, bright color, and +possesses desirable milling properties, being used for +both woolen and worsted, but chiefly in the fancy +woolen trade. The average weight of the fleece is +about 4½ pounds. The black-faced or Highland breed +yields a medium wool, coarser and more shaggy than +the Cheviot, and varying much in quality. It is +almost all used in the production of rugs, carpets, and +blankets.</p> + +<p><strong>Welsh Wools</strong> lack waviness and fineness of fiber. +They are chiefly used for flannels.</p> + +<p><strong>Shetland Wools</strong> are similar in character to Welsh +wools, but slightly finer in fiber and softer. They are +used in the manufacture of knitted goods, such as +shawls and wraps. They lack felting properties.</p> + +<p><strong>Irish Wools</strong> possess a strong, thick hair of moderate +length and fine color. They are similar in many +respects to the Welsh wools, and are often classed with +them. They are used in the production of low and +<span class='pagenum'><a name="Page_15" id="Page_15">[Pg 15]</a></span> +medium tweeds—fancy woolen cloths not requiring +small yarns or milling qualities.</p> + +<p><strong>Mohair</strong> is a lustrous wool obtained from the Angora +goat, which derives its name from the district of Asia +Minor from which it comes. These animals have also +been successfully bred in Spain and France. The hair +is pure white, fine, wavy, and of good length, and +possesses a high luster. It is used in making plushes, +velvets, astrakhans, and curled fabrics, also half silk +goods and fine wraps.</p> + +<p><strong>Alpaca Wool</strong> is the fleece of the Peruvian sheep, +which is a species of llama. The staple is of good +length and soft, but is not quite as lustrous as mohair, +the natural colors being either white, black, brown, or +fawn. It is used chiefly in the manufacture of dress +goods.</p> + +<p><strong>How Wool is Marketed.</strong> The bulk of the wool of +commerce comes into the market in the form of fleece +wool, the product of a single year’s growth, and cut +from the body of the animal usually in April or May. +The first and finest clip, called lamb’s wool, may be +taken from the young sheep at the age of eight to +twelve months. All subsequently cut fleeces are known +as wether wool and possess relatively somewhat less +value than the first clip.</p> + +<div class="footnotes"><h3>FOOTNOTES:</h3> + +<div class="footnote"><p><a name="Footnote_1_1" id="Footnote_1_1"></a><a href="#FNanchor_1_1"><span class="label">[1]</span></a> Hair is straight and glossy, stronger and smoother than wool, and +grows sometimes as long as twenty inches.</p></div> + +<div class="footnote"><p><a name="Footnote_2_2" id="Footnote_2_2"></a><a href="#FNanchor_2_2"><span class="label">[2]</span></a> Spinning is a process by which long or short fibers are twisted into +a continuous thread.</p></div> + +<div class="footnote"><p><a name="Footnote_3_3" id="Footnote_3_3"></a><a href="#FNanchor_3_3"><span class="label">[3]</span></a> A process of finishing cloth by condensing the fibers so as to make +the cloth stronger and firmer.</p></div> + +<div class="footnote"><p><a name="Footnote_4_4" id="Footnote_4_4"></a><a href="#FNanchor_4_4"><span class="label">[4]</span></a> See footnote, page <a href="#Page_39">39</a>.</p></div> + +<div class="footnote"><p><a name="Footnote_5_5" id="Footnote_5_5"></a><a href="#FNanchor_5_5"><span class="label">[5]</span></a> The size of yarn is technically called the “counts” and is based +on the number of 560 yard lengths required to weigh one pound. In +this case 130’s count = 130 × 560, or 72,800 yards of yarn to a pound.</p></div> + +<div class="footnote"><p><a name="Footnote_6_6" id="Footnote_6_6"></a><a href="#FNanchor_6_6"><span class="label">[6]</span></a> An encrusting compound of dirt and grease formed on the fleece.</p></div> + +<div class="footnote"><p><a name="Footnote_7_7a" id="Footnote_7_7a"></a><a href="#FNanchor_7_7a"></a> +<a name="Footnote_7_7" id="Footnote_7_7"></a><a href="#FNanchor_7_7"><span class="label">[7]</span></a> See page <a href="#Page_54">54</a>.</p></div> + +<div class="footnote"><p><a name="Footnote_8_8" id="Footnote_8_8"></a><a href="#FNanchor_8_8"><span class="label">[8]</span></a> Mixtures.</p></div> + +<div class="footnote"><p><a name="Footnote_9_9" id="Footnote_9_9"></a><a href="#FNanchor_9_9"><span class="label">[9]</span></a> After wool fibers are combed they are called top.</p></div> +</div> + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_16" id="Page_16">[Pg 16]</a></span></p> +<h2>CHAPTER II</h2> + +<h2>WOOL SORTING</h2> + + +<p>Fleece wool as it comes to the mill is rolled up in +bundles and must be sorted. This process consists in +sorting and classifying the fibers of the fleece. Not only +do the various species of sheep furnish widely different +qualities of wool, but different qualities are obtained +from the same animal, according to the part of the body +from which the wool is taken. This variation in some +instances is very marked, and sometimes is greater +than that which separates the wools of the different +breeds of sheep. Hence the sorting and classing of +wool become necessary for the production of good, +sound yarn of even quality.</p> + +<p>An attempt to utilize the fleece as a whole would result +in the spinning of uneven, faulty, and unsatisfactory +yarns. As many as twelve or fourteen sorts may be +obtained from one fleece (by very fine sorting), but +generally not more than five or seven are made. The +following table shows the relative qualities of wools +from the various parts of a Merino sheep:</p> + +<p>1 and 2. <i>Head</i> (<i>top and sides</i>): The wools grown on +these parts are remarkable for length of staple, softness, +and uniformity of character. They are usually the +choicest wools in the fleece.</p> + +<p><span class='pagenum'><a name="Page_17" id="Page_17">[Pg 17]</a></span> +3. <i>Upper part of the back:</i> This also is a wool of good, +sound quality, resembling in staples Nos. 1 and 2, but +not as soft or as fine of fiber.</p> + +<p>4. <i>Loin and back:</i> The staple here is comparatively +short, not as fine, but generally of unvarying character, +sometimes rather tender.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/tex06.jpg" width="600" height="419" alt="" /> +<span class="caption">SORTING ROOM</span> +</div> + +<p>5. <i>Upper parts of legs:</i> This wool is medium in length +but coarse of fiber, and has a tendency to hang in loose, +open locks. It is generally sound, but likely to contain +vegetable matter.</p> + +<p>6. <i>Upper portion of the neck:</i> The staple clipped +from this part of the neck is of an inferior quality, +frequently faulty and irregular in growth, and contains +twigs, thorns, etc.</p> + +<p><span class='pagenum'><a name="Page_18" id="Page_18">[Pg 18]</a></span> +7. <i>Central part of the neck:</i> This wool is similar to +No. 6 but rather tender in staple.</p> + +<p>8. <i>Belly:</i> This wool is from under the sheep, between +the fore and hind legs. It is short and dirty, poor in +quality, and generally tender.</p> + +<p>9. <i>Root of tail:</i> In this wool the fibers are coarse, +short, and glossy.</p> + +<p>10. <i>Lower parts of the legs:</i> This wool is generally +dirty and greasy, the staple having no wave and lacking +fineness. It is generally burry and contains much +vegetable matter.</p> + +<p>11. <i>Front of Head</i>; 12. <i>Throat</i>; 13. <i>Chest:</i> The wools +from these parts are sometimes classed together, all +having the same characteristics. The fiber is stiff, +straight, coarse, and covered with fodder.</p> + +<p>14. <i>Shins:</i> This is another short, thick, straight +wool of glossy fiber, commonly known as shanks.</p> + +<p><strong>Classing.</strong> Classing is a grading of the fleeces, and +is usually, but not always, a process preliminary to +sorting. It is an important part of sorting, and when +well done greatly facilitates the making of good, +uniform matchings.</p> + +<p><strong>Grades of Wool.</strong> In the grading of wool no set +standard of quality exists. The same classification +may be applied in different years, or in different localities, +to qualities of wool showing much variation, the +best grade obtainable usually setting the standard for +the lower grades. The highest quality of wool in the +United States is found on full-blooded Merino sheep.</p> + +<p><strong>Merino Wool.</strong> The Merino sheep was bred for wool +<span class='pagenum'><a name="Page_19" id="Page_19">[Pg 19]</a></span> +and not mutton. The fleece of this breed is fine, +strong, elastic, and of good color; it also possesses a +high felting power. Though naturally short, it is now +grown to good length and the fleece is dense. The +Merino sheep is a native of Spain, and Spain was for a +long period the chief country of its production. It +was also in past centuries extensively bred in England +and English wool owes much to the Merino for the improvement +it has effected in the fleeces of other breeds +of English sheep. It was also introduced into Saxony +and was highly bred there, and Saxony soon came to +surpass Spanish wool in fineness, softness, and felting +properties. The Merino was introduced into the United +States at the beginning of the nineteenth century. +By 1810, 5,000 Merino sheep had been imported and +these 5,000 sheep formed the basis of most of the fine +wool-producing flocks of our country to-day.</p> + +<p>The terms half blood, three-eighths blood, and quarter +blood refer to the full-blooded Merino standard. As +the scale descends the wool becomes coarser, the wool +of a quarter blood usually being a comparatively coarse +fiber. The general classifications of fine, medium, +coarse, and low, refer to the relative fineness of Merino +combing wools. These distinctions naturally overlap +according to the opinion of the parties in transactions. +Picklock XXX and XX represent the highest +grades of clothing wool, the grade next lower being X, +and then Nos. 1 and 2. These again are used in connection +with the locality from which the wool is grown, +as Ohio XX, Michigan X, New York No. 1, etc.</p> + +<p><span class='pagenum'><a name="Page_20" id="Page_20">[Pg 20]</a></span> +<strong>Difference Between Lamb’s and Sheep’s Wool.</strong> +One of the first points to be understood in wool sorting +is the difference between the wool of lambs and one-year-old +sheep, and that of sheep two or more years old. +Lamb’s wool is naturally pointed at the end, because it +has never been clipped. It is termed hog or hoggett +wool, and is more valuable when longer, of about fourteen +months’ growth. It is finer in quality and possesses +more waviness, which is a help in the process +of spinning.</p> + +<p>The wool of sheep two or more years old is known +as wether. The ends of the fiber from such sheep are +thick and blunted, on account of having been previously +cut. It is necessary to be able to tell at once a +hog fleece from a wether, and this can be done in two +ways: by examining the ends of the fiber to see if they +are pointed; or by pulling a staple out of the fleece. If +it is wether, the staple will come out clean, without +interfering to any extent with those around it; but if +hog, some of the fibers will adhere to the one that is +being pulled. Hog wool is generally more full of dirt, +moss, straw, and other vegetable matter.</p> + +<p><strong>Dead Wool</strong> is wool obtained from the pelts of sheep +that have died.</p> + +<p><strong>Pulled Wool.</strong> Pulled wool is wool from the pelts<a name="FNanchor_10_10" id="FNanchor_10_10"></a><a href="#Footnote_10_10" class="fnanchor">[10]</a> as +they come from the slaughter-houses of large packing +plants. These pelts are thrown into vats of water and +left to soak for twenty-four hours to loosen the dirt +which has become matted into the wool. From these +<span class='pagenum'><a name="Page_21" id="Page_21">[Pg 21]</a></span> +vats the pelts are taken to scrubbing machines from which +the wool issues perfectly clean and white. The pelts +are next freed from any particles of flesh or fat which +may have adhered to them, and are then taken to the +“painting” room. Here they are laid flesh side up and +carefully painted with a preparation for loosening the +roots of the wool. This preparation is allowed to remain +on the pelts for twenty-four hours, when it is cleaned +off and the pelts taken to the “pulling” room. Each +wool puller stands before a small wooden framework over +which the pelt is thrown, and the wool, being all thoroughly +loosened by the “paint” preparation, is easily +and quickly pulled out by the handful. As it is pulled +it is thrown into barrels conveniently arranged according +to grade and length.</p> + +<p>When a barrel is filled, it is transferred to a large +room across which are several rows of wire netting, +raised about three feet from the floor. Each sheet of +netting is about six feet wide. Here the wool is piled +on the netting to a depth of several inches and hot air is +forced underneath it by means of a blower. Meanwhile +it is worked over by men with rakes, and soon dries. +When thoroughly dry, it is raked up and taken to the +storeroom, where it is dumped into bins. Here it usually +remains open for inspection and sampling till it is sold, +when it is bagged. The bags of wool ultimately find +their way to the woolen mill or sampling house. Sometimes +the fleece will retain its fleece form, but usually +it breaks up. The wool contains lime and has to be +specially treated by a scouring process to prevent lime +<span class='pagenum'><a name="Page_22" id="Page_22">[Pg 22]</a></span> +from absorbing the cleansing substances used for +scouring the wool.</p> + +<p><strong>Delaine Wool</strong> is a variety of fine, long combing wool.</p> + +<p><strong>Cotty Wool</strong>, or cotts, is wool from sheep that have +been exposed to severe weather and lack of nourishment, +and for these reasons have failed to throw off +the yolk necessary to feed the wool. As a result it +becomes matted or felted together, and is hard and +brittle and almost worthless.</p> + +<p><strong>Wool Sorter.</strong> The sorter begins by placing the +fleece upon his board or table, always arranging it so +that he faces the north, as this gives the most constant +light and no glare of the sun. The fleece thus spread +out shows a definite dividing line through the center. +The sorter parts the two halves and proceeds to analyze +their different qualities. The number of sorts is +determined by the requirements of the manufacturer +who, in purchasing his wool, buys those grades that +will produce the greatest bulk of the qualities for present +use, and that leave in stock the smallest number of +sorts and least weight for which he has no immediate +use. The sorter then removes all extraneous matter +adhering to the fleece, such as straw, twigs, and seeds, +and cuts off the hard lumps of earth, tar, or paint, +which, if not removed at this time, will dissolve in the +scouring process and stain the wool. With these preliminaries +finished, he proceeds to cast out the locks, +according to quality, into baskets or skeps provided +for that purpose. After skirting or taking off the outside +edges of the fleece, usually known as brokes, and +<span class='pagenum'><a name="Page_23" id="Page_23">[Pg 23]</a></span> +the legs and tail, known as breech, he separates the +other portions from the better qualities.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/tex07.jpg" width="600" height="416" alt="" /> +<span class="caption">SORTED WOOL IN PILES READY TO BE TRANSPORTED TO THE +DEGREASING PLANT</span> +</div> + +<p>Picklock, prime, choice, super, head, downrights, +seconds, breech, etc., are some of the terms used. Picklock +comprises the choicest qualities; prime is similar +to picklock, but slightly inferior; choice is true staple, +but not as fine in fiber; super is similar to choice, but +as a rule not as valuable; head includes the inferior +sorts from this part of the sheep; downrights come from +the lower parts of the sides; seconds consist of the best +wool clipped from the throat and breast; breech, the +short, coarse fibers obtained from the skirting and +edgings of the fleece.</p> + +<p>In the worsted trade different names are used. The +<span class='pagenum'><a name="Page_24" id="Page_24">[Pg 24]</a></span> +terms generally adopted are: blue, from the neck; +fine, from the shoulders; neat, from the middle of the +sides and back; brown-drawings, from the haunches; +breech, from the tail and hind legs; cowtail, when the +breech is very strong; brokes, from the lower part of +the front legs and belly, which are classed as super, +middle, and common.</p> + +<p>Fine, short wools are sorted according to the number +of counts of yarn they are expected to spin, as 48’s, +60’s, 70’s, and so on. Thus we see there are different +methods of indicating qualities in different districts, +and also of indicating differences of qualities between +the woolen and worsted branches of the trade.</p> + +<p>It may be noted that the quality of the wool varies +in the same way as the quality of the flesh. The +shoulder is finest in grain and most delicate, so the +wool is finer in fiber. There is more wear and tear for +the sheep at its haunches than at its shoulders, hence +the wool is longer and stronger; about the neck the +wool is short, to prevent the sheep from being weighted +down while eating, etc.; the wool on the back becomes +rough and thin, being most exposed to the rain. From +the foregoing it will be readily seen that there is necessity +for careful sorting, in order to insure obtaining an +even running yarn, and subsequently a uniform quality +of fabrics.</p> + +<p><strong>Wool Washing.</strong> Fleece wool as it comes into the +market is either in the “grease,” that is, unwashed and +with all the dirt which gathers on the surface of the +greasy wool; or it is received as washed wool, the +<span class='pagenum'><a name="Page_25" id="Page_25">[Pg 25]</a></span> +washing being done as a preliminary step to the sheep +shearing. Wool, unlike cotton, cannot be worked into +yarn without being thoroughly cleansed of its impurities. +These impurities consist of greasy and sweaty secretions, +of the nature of a lubricant to the fiber. Combined +with dirt, sand, etc., which adhere to the wool, +these secretions form an encrusting compound, known +as yolk, which acts as a natural preservative to the +wool, keeping it soft and supple. This compound, with +other extraneous matter, must be removed before the +wool is in a workable condition. The amount of yolk +varies, the greatest amount being found in fine, short +wools from the warm climates. In long-staple wool +the amount of yolk is comparatively small.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/tex08.jpg" width="600" height="427" alt="" /> +<span class="caption">WASHING ROOM</span> +</div> + +<p><span class='pagenum'><a name="Page_26" id="Page_26">[Pg 26]</a></span> +Various methods of removing these impurities have +been tried; one is the use of absorbent substances, such +as fossil meal, alumina, etc., to withdraw the greasy +matter, so that the remaining impurities can be easily +removed by washing. In other methods, naphtha or +similar solvent liquids are used to dissolve the wool +fats. This is followed by washing in tepid water to +dissolve the potash salts, leaving the dirt to fall away +when the other substances are no longer present. To +work this method with safety requires a costly and +intricate plant with skilled supervision. The method +which is practically in universal use is washing the +wool in alkaline solutions, properties of which combine +with and reduce the impurities to a lathery emulsion +which is easily washed off from the wool.</p> + +<p>Great stress is laid upon the necessity of care in the +washing process, as the luster may be destroyed and a +brownish-yellow tint given to the wool, the spinning +properties very seriously injured, the softness destroyed, +or the fiber dissolved. Some wools are easy to wash, +requiring little soap and a reasonable temperature; +other wools are cleansed with great difficulty. A note, +therefore, should be made of any particular brand or +class of wool requiring special attention, to serve as a +guide in the treatment of future lots. The danger lies +in using unsuitable agents,—hard water, excessive +temperatures, strong reagents, etc.</p> + +<p>Caustic alkalies have a most destructive effect on +wool as they eat into it and destroy its vitality. Carbonate +alkalies are less severe. Whatever cleansing +<span class='pagenum'><a name="Page_27" id="Page_27">[Pg 27]</a></span> +substances are used, it is essential that they should be +free from anything that is likely to injure the wool—that +they remove the impurities and still preserve all +the qualities in the wool. If the washing is properly +performed the alkaline portion of the yolk is removed, +leaving only the colorless animal oil in the fiber. If +the work is not thoroughly done the wool passes as +“unmerchantable washed.” “Tub washed” is the +term applied to fleeces which are broken up and washed +more or less by hand. Scoured wool is tub washed with +warm water and soap, and then thoroughly rinsed in +cold water until nothing remains but the clean fiber.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/tex09.jpg" width="600" height="434" alt="" /> +<span class="caption">DEGREASING PLANT—REMOVING GREASE FROM WOOL</span> +</div> + +<p>An improved method of washing wool by hand is to +have a series of tanks with pressing rollers attached to +<span class='pagenum'><a name="Page_28" id="Page_28">[Pg 28]</a></span> +each tank: the wool is agitated by means of forks, and +then passed to the pressing rollers and into each tank +in succession. The tanks are usually five in number, +and so arranged that the liquor can be run from the +upper to the lower tank. Upon leaving the pressing +rollers the excess of water is driven off in a hydro +extractor<a name="FNanchor_11_11" id="FNanchor_11_11"></a><a href="#Footnote_11_11" class="fnanchor">[11]</a> and the wool is beaten into a light, fluffy +condition by means of a wooden fan or beater.</p> + +<p><strong>Wool Drying.</strong> The process of drying wool is not +intended to be carried to such an extent that the wool +will be in an absolutely dry state, for in such a condition +it would be lusterless, brittle, and discolored. It +is the nature of wool to retain a certain amount of +moisture since it is hygroscopic, and to remove it entirely +would result in partial disintegration of the fibers. +Buyers and sellers have a recognized standard of moisture, +16 per cent. If, on the other hand, it is left too +wet, the fibers will not stand the pulling strain in the +succeeding operations, and if not broken, they are so +unduly stretched that they have lost their elasticity.</p> + +<p>The theory which underlies the drying process is +that dry air is capable of absorbing moisture, hence by +circulating currents of dry air in and around wet wool, +the absorbing power of the air draws off the moisture. +For continuous drying free circulation is a necessity, +as otherwise the air would soon become saturated and +incapable of taking up more moisture. Warming the +air increases its capacity to absorb moisture; thus a +<span class='pagenum'><a name="Page_29" id="Page_29">[Pg 29]</a></span> +higher temperature is capable of drying the wool much +quicker than the same volume of air would at a low +temperature. A free circulation of air at 75 to 100 +degrees F., evenly distributed, and with ample provision +for the escape of the saturated air, is essential for good +work.</p> + +<p><strong>Oiling.</strong> After being scoured wool generally has to +be oiled before it is ready for the processes of spinning, +blending, etc. As delivered from the drying apparatus, +the wool is bright and clean, but somewhat harsh and +wiry to the touch, owing to the removal of the yolk +which is its natural lubricant. To render it soft and +elastic, and to improve its spinning qualities, the fiber +is sprinkled with lard oil or olive oil. As the oil is a +costly item, it is of consequence that it be equally distributed +and used economically. To attain this end +various forms of oiling apparatus have been invented, +which sprinkle the oil in a fine spray over the wool, +which is carried under the sprinkler by an endless cloth.</p> + +<p><strong>Burring and Carbonizing.</strong> After wool has been +washed and scoured it frequently happens that it cannot +be advanced to the succeeding operations of manufacture +because it is mixed with burs, seeds, leaves, +slivers, etc., which are picked up by the sheep in the +pasture. These vegetable impurities injure the spinning +qualities of the stock, for if a bur or other foreign +substance becomes fastened in the strand of yarn while +it is being spun, it either causes the thread to break or +renders it bunchy and uneven. For removing burs, +etc., from the wool two methods are pursued: the +<span class='pagenum'><a name="Page_30" id="Page_30">[Pg 30]</a></span> +one purely mechanical, the other chemical, and known +respectively as burring and carbonizing.</p> + +<p><strong>Bur Picker.</strong> For the mechanical removing of burs a +machine called the bur picker is employed. In this +machine the wool is first spread out into a thin lap or +sheet; then light wooden blades, rotating rapidly, beat +upon every part of the sheet and break the burs into +pieces. The pieces fall down into the dust box or upon +a grating beneath the machine, and are ejected together +with a good deal of the wool adhering to them. Often +the machine fails to beat out fine pieces and these are +scattered through the stock.</p> + +<p><strong>Process of Carbonizing.</strong> For the complete removal +of all foreign vegetable substances from wool the most +effective process is carbonizing, in which the burs, etc., +are burned out by means of acid and a high degree of +heat. The method of procedure is as follows: The +wool to be treated is immersed in a solution of sulphuric +or hydrochloric acid for about twelve hours, the +acid bath being placed in cement cisterns or in large +lead-lined tubs and not made strong enough to injure the +fiber of the wool. During the immersion the stock is +frequently stirred. Next, the wool is dried and then +placed in an enclosed chamber and subjected to a high +temperature (75 degrees C.). The result of this process +is that all the vegetable matter contained in the wool +is “carbonized” or burned to a crisp, and on being +slightly beaten or shaken readily turns to dust. This +dust is removed from the wool by various simple +processes. The carbonizing process was first introduced +<span class='pagenum'><a name="Page_31" id="Page_31">[Pg 31]</a></span> +in 1875, though it made but slight headway against the +old burring method until after 1880.</p> + +<p><strong>Blending.</strong> Pure wool of but one quality is not often +used in the production of woven fabrics, so, before the +raw material is ready for spinning into yarn, or for +other processes by which it is worked into useful forms, +it is blended. Wools are blended for many reasons +(among which cheapness figures prominently), the +added materials consisting usually of shoddy, mungo, +or extract fibers. Ordinarily, however, blending has +for its object the securing of a desired quality or weight +of cloth. The question of color, as well as quality, also +determines blending operations, natural colored wools +being frequently intermixed to obtain particular shades +for dress goods, tweeds, knitting yarns, etc. Stock +dyed wools are also blended for the production of mixed +colors, as browns, grays, Oxfords, etc. There is practically +no limit to the variety of shades and tints obtainable +by mixing two or more colors of wool together. +The various quantities of wool to be blended are spread +out in due proportion in the form of thin layers, one on +top of the other, and then passed through a machine +called the teaser. The teaser consists of a combination +of large and small rollers, thickly studded with small +pins, which open the wool, pull it apart, and thoroughly +intermix it. A blast of air constantly plays upon the +wool in the teaser and aids the spikes and pins in opening +out the fibers. The material is subjected to this +operation several times and is finally delivered in a +soft, fleecy condition, ready to be spun into yarn.</p> + +<div class="footnotes"><h3>FOOTNOTES:</h3> + +<div class="footnote"><p><a name="Footnote_10_10" id="Footnote_10_10"></a><a href="#FNanchor_10_10"><span class="label">[10]</span></a> Skins.</p></div> + +<div class="footnote"><p><a name="Footnote_11_11" id="Footnote_11_11"></a><a href="#FNanchor_11_11"><span class="label">[11]</span></a> A wire cage enclosed in a metallic shell which revolves at a high +speed causing sixty or seventy per cent of the moisture to be removed.</p></div> +</div> + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_32" id="Page_32">[Pg 32]</a></span></p> +<h2>CHAPTER III</h2> + +<h2>WOOL SUBSTITUTES AND WASTE PRODUCTS</h2> + + +<p><strong>Remanufactured</strong> wool substitutes are extensively used +in the manufacture of woolen and worsted goods. +There is no need for the prejudice that is sometimes +met regarding these reclaimed materials, for by their +use millions of people are warmly and cheaply clothed. +If the immense quantity of these materials were wasted, +countless persons would be unable to afford proper clothing, +as it is difficult to estimate what the price of wool +would be; and it is also doubtful if a sufficient quantity +could be produced to supply the need. In almost all +instances the use of wool substitutes is for the special +purpose of producing cloths at a much lower price.</p> + +<p>The cloths made from waste products, such as noils, +are not much inferior in quality to those produced from +the wool from which the noils are obtained; but the +great majority of cloths made from other waste products +are much inferior. The following are the most important +substitutes: noils, shoddy, mungo, extract-wool, +and flocks.</p> + +<p><strong>Noils</strong> are the rejected fibers from the process of combing +the different wools and hairs; thus, wool noils are +from the sheep, mohair noils from the Angora goat, and +alpaca noils from the Peruvian sheep.</p> + +<p><span class='pagenum'><a name="Page_33" id="Page_33">[Pg 33]</a></span> +Noils are divided into classes, namely, long-wool +noils, short or fine-wool noils, mohair noils, and alpaca +noils. They are all obtained in the process of combing, +that is, the process which separates the long from the +short fibers; the former are known as the “top,” and +are used in worsted and in the production of mohair +and alpaca yarns; while the latter are used to advantage +in the production of many different kinds of woolen +fabrics. With the exception of length, noils are practically +of the same quality as the tops from which they +are taken.</p> + +<p>Long-wool noils are from the combings of such wools +as Leicester and similar wools. These noils, like the +wool from which they are obtained, are much coarser +in quality and fiber than the short-wool noils. Occasionally, +when strength is required in the fabric, these +noils are used, and they are also mixed with short-wool +noils. Many of the cheviot fabrics are made exclusively +of these noils. They are also mixed with shoddy +and cotton in the production of dark-colored fabrics, +and in medium and low-priced goods requiring a +fibrous appearance they are extremely useful.</p> + +<p>Short or fine-wool noils are the most valuable, and +are obtained from combing Australian and other fine +wools. The number and variety of uses to which they +are put are innumerable. They are used to advantage +in the plain and fancy woolen trade, in the manufacture +of shawls and plain woolens of a soft nature, and +are also suitable for mixing with cotton in the production +of twist threads.</p> + +<p><span class='pagenum'><a name="Page_34" id="Page_34">[Pg 34]</a></span> +Mohair and alpaca noils are obtained by the combing +of these materials. They are lacking in felting properties, +but are lustrous and possess strength, and are +most valuable in the manufacture of fabrics where +strength and luster are required. These noils are used +in the production of yarns for Kidderminster carpets, +as yarns for these carpets must possess strength, brightness, +and thickness of fiber. They are also used in combination +with shoddy and cotton to produce weft or +filling yarns for a lower quality of goods.</p> + +<p><strong>Shoddy</strong> and <strong>Mungo</strong> are in reality wool products, or +wool fiber which has previously passed through the +processes of manufacture whereby its physical structure +has been considerably mutilated. These were first +produced about sixty years ago. Shoddy is higher in +value than mungo. The value and quality of the waste +or rags from which it is made determine the quality or +value of the material. Shoddy is derived from waste +or rags of pure unmilled woolens, such as flannels, wraps, +stockings, and all kinds of soft goods.</p> + +<p><strong>Mungo</strong> is made from rags of hard or milled character +and is much shorter in fiber than shoddy. Its length, +varying from one-quarter to three-quarters of an inch, +can be regulated by the treatment the rags receive, and +by the proper setting of the rollers in the grinding +machine. Both shoddy and mungo may be divided +into classes. Mungo is divided into two classes, namely, +new and old mungo. New mungo is made from rags +chiefly composed of tailor’s clippings, unused pattern-room +clippings, etc. Old mungo is made from cast-off +<span class='pagenum'><a name="Page_35" id="Page_35">[Pg 35]</a></span> +garments, etc. By a careful selection of the rags previous +to grinding, it is possible to make a large number +of qualities, and a great variety of colors and shades +without dyeing. Owing to their cheapness shoddy and +mungo are used in cloths of low and medium qualities. +Shoddies are utilized in fabrics of the cheviot class and in +the production of backing yarns. Mungoes of the best +quality are used in the low fancy tweed trade, in both +warp and weft, but chiefly in union and backed fabrics.</p> + +<p><strong>Method of Producing Shoddy and Mungo.</strong> Before +the fibrous mungo is obtained, the rags have to pass +through the following necessary preliminary operations:</p> + +<p><i>A. Dusting.</i> This is carried on in a shaking machine, +which consists of a cylinder possessing long and strong +spikes, which are enclosed, having underneath a grating +to allow the dust to pass through. The dust is then +driven by a fan into a receptacle provided for that +purpose.</p> + +<p><i>B. Sorting.</i> All rags, both old and new, must be +sorted, and considerable care must be exercised in this +operation, as on this work alone depends the obtaining +of different qualities and shades, as well as the securing +of the production of a regular and uniform product.</p> + +<p><i>C. Seaming.</i> This is only necessary with the rags +procured from garments. It is simply removing the +cotton threads from the seams, and any metallic or +hard substances from the rags.</p> + +<p><i>D. Oiling.</i> The rags are oiled to soften them and +make them more pliable, and thus to facilitate the +grinding.</p> + +<p><span class='pagenum'><a name="Page_36" id="Page_36">[Pg 36]</a></span> +<i>E. Grinding.</i> This is the principal operation, and the +rags are made fibrous in this process. The machine by +which this is effected is made up of the following parts: +feed apron, fluted rollers, swift, and a funnel for conveying +the material out of the machine. The principal +features of the machine are the swift and its speed. +The swift is enclosed in a framework, and is about +forty-two inches in diameter and eighteen inches wide, +thus possessing a surface area of 2,376 square inches, +containing from 12,000 to 14,000 fine strong iron spikes. +The speed of the swift may be from 600 to 800 revolutions +per minute. The rags are fed by placing them on +the traveling feed apron, and are thus conveyed to the +fluted rollers. As they emerge from the rollers they +are presented to the swift, and by strong iron teeth, +moving with exceedingly high surface velocity, they +are torn thread from thread and fiber from fiber. The +fluted rollers run very slowly, and the rags are held +while the swift carries out this operation. By means of +the strong current of air created by the high speed of the +swift, the mungo is expelled from the machine through +the funnel into a specially arranged receptacle. If by +any chance the machine should be overcharged, that is, +if too many rags are passing through the rollers, the top +fluted roller is raised up, and the rags are simply carried, +or thrown by the swift, over into a box on the +opposite side of the machine without being subjected +to the tearing process. The top roller is weighted by +levers with weights attached to keep it in position, thus +bringing downward pressure to bear upon it, as it is +<span class='pagenum'><a name="Page_37" id="Page_37">[Pg 37]</a></span> +driven simply by friction. By the adjustment of the +feed rollers in relation to the swift, the length of the +fiber may be varied to a small degree.</p> + +<p><strong>Extract Wool.</strong> This is obtained from union cloths, +that is, from cloths having a wool weft and warp of +cotton, etc., also from cloths having the same material +for warp, but possessing a woolen or mungo warp or +filling, etc. It is the wool fiber that is required. Therefore +the vegetable matter (cotton) must be extracted +from it by the process of carbonizing. To effect this, +the tissue or rags are steeped in a solution of sulphuric +acid and water and then subjected to heat in an +enclosed room. The water is evaporated, leaving the +acid in a concentrated form, which acts upon the cotton, +converting it into powder. The powder readily +becomes separated, and thus the cotton is eliminated. +The material that is left is well washed to remove all +acid, dried, and then passed through a miniature carder, +to impart to it the appearance of a woolly and a +softer fabric.</p> + +<p><strong>Flocks.</strong> These are of three kinds, and are waste +products of the milling, cropping, and raising operations. +The most valuable are those derived from the +fulling mill, being clean and of a bright color. They +are chiefly used by sail spinners, and in the manufacture +of low grade cloths of a cheviot class. White flocks +are suitable for blending with wool, and as a rule command +a fair price. Raising flocks are those obtained +from the dressing or raising gigs, and are applied to +purposes similar to those for which fulling flocks are +<span class='pagenum'><a name="Page_38" id="Page_38">[Pg 38]</a></span> +used. Cutting or cropping flocks are the short fibers +which are removed from the cloths in this operation. +They are practically of no value to the textile manufacturer, +being unfit for yarn production, but are used +chiefly by wall-paper manufacturers in producing “flock-papers,” +which are papers with raised figures resembling +cloth, made of poor wool, and attached with a gluey +varnish.</p> + +<div class="figcenter" style="width: 700px;"> +<img src="images/tex10.jpg" width="700" height="507" alt="" /> +<span class="caption">CARD ROOM</span> +<p class="caplist"> +1. Automatic Feed.<br /> +2. Bur Guards.<br /> +3. Bur Tray.<br /> +4. 1st Top Divider.<br /> +5. 2d Top Divider.<br /> +6. Workers.<br /> +7. Strippers.<br /> +8. Doffer Cylinder.<br /> +9. Main Cylinders.<br /> +10. Main Card Drive on 2d Main Cylinder Shaft.<br /> +11. 1st Lickerin.<br /> +12. 2d Lickerin.<br /> +13. 3d Lickerin.<br /> +14. 4th Lickerin.<br /> +15. Fancy Hood.</p> +</div> + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_39" id="Page_39">[Pg 39]</a></span></p> +<h2>CHAPTER IV</h2> + +<h2>WORSTED YARNS</h2> + + +<p><strong>Carding.</strong> After the wool is washed it undergoes a +number of operations before it is finished into worsted +or woolen yarn.<a name="FNanchor_12_12" id="FNanchor_12_12"></a><a href="#Footnote_12_12" class="fnanchor">[12]</a> The first step in the manufacturing +of worsted yarn is to pass the washed wool through a +worsted card which consists of a number of cylinders +covered with fine wire teeth mounted on a frame. The +effect of these cylinders on the wool is to disengage the +wool fibers, make them straight, and form a “sliver” +or strand. It is now ready for the combing machine.</p> + +<p><strong>Combing.</strong> The process of combing consists of subjecting +the card sliver to the operations of the automatic +wool comber, which straightens the fibers and +removes all short and tufted pieces of wool. Combing +is a guarantee that every fiber of the wool lies perfectly +straight, and that all fibers follow one after the +other in regular order.</p> + +<p><strong>Comb.</strong> A comb is a complicated machine. The +principal feature is a large metal ring with rows of fine +steel pins (pin circles), which is made to revolve horizontally +within the machine. By various devices the +<span class='pagenum'><a name="Page_40" id="Page_40">[Pg 40]</a></span> +wool is fed into the teeth of the ring in the form of +tufts. The fibers of the tufts by an intricate process +are separated into long and short lengths, and a set of +rollers draws each out separately and winds it into +a continuous strand called “tops.” On leaving the +comber, the wool is free from short fibers, specks, and +foreign substances, and presents a fine, flowing, and lustrous +appearance. The short combed-out wool is called +noils, and is used in making carpet yarns, ground up +into shoddy stock, or utilized in spinning fancy yarns.</p> + +<p><strong>Worsted Tops.</strong> American textile manufacturers are +finding it advantageous to have their combing done by +those who make the work a specialty rather than to do +it themselves. In the manufacture of tops all varieties of +combing wools are used: Australian, Merino, and Crossbred +wools, South American Merino and Crossbred +wools, Cape Merino wools, Merino and Crossbred wools +grown in the United States, the lustrous wools of pure +English blood, Mohair from Asiatic Turkey, and Alpaca +from the Andes. Tops are sold to worsted spinneries.<a name="FNanchor_13_13" id="FNanchor_13_13"></a><a href="#Footnote_13_13" class="fnanchor">[13]</a> +Many mills or worsted spinneries send their wools, +either sorted or unsorted as they may desire, to a combing +mill, where the wool is put into top at a lower price +than that at which most spinneries can do their own +combing. By means of the naphtha process a larger +amount of top from a given amount of wool can be +secured than by any other process, and in addition, a +top in better condition for drawing and spinning.</p> + +<p><span class='pagenum'><a name="Page_41" id="Page_41">[Pg 41]</a></span></p> + +<div class="figcenter" style="width: 451px;"> +<img src="images/tex11.jpg" width="451" height="600" alt="" /> +<span class="caption">COMB ROOM</span> +<p class="caplist"> +1. Driving pulley on horizontal shaft (2).<br /> +3. Boxes containing bevel gears.<br /> +4. Pillars.<br /> +5. Driving pulley for dabbing motion.<br /> +6. Boxes containing dabbing-brush mechanism.<br /> +7. Dabbing brushes.<br /> +8. Star or stroker wheels.<br /> +9. Large circle containing rows of pins.<br /> +10. Drawing-off apron and rollers for large circle.<br /> +11. Brass boxes or conductors.<br /> +12. Guides for comb ball ends.<br /> +13. Comb balls (4 ends each).<br /> +14. Fluted wooden rollers on which comb balls rest.<br /> +15. Comb leg (4 in number).<br /> +16. Foundation plate.</p> +</div> + +<p><span class='pagenum'><a name="Page_42" id="Page_42">[Pg 42]</a></span> +In a strand of combed wool, called top, no single +<!-- actual start of page 42 -->fiber lies across the strand; all lie in the direction +of the length. This order is preserved until the +fibers have been converted into yarn, which is accomplished +by passing through “gill boxes.” These gill +boxes are machines with bars of iron having upon their +surface two rows of minute steel pins, by this means +kept perfectly straight. The bars on which they are +placed are worked on screws between two sets of rollers. +The wool enters between the first set of rollers, and, +as it passes through, is caught by one of these gills +that is raised up for the purpose, being succeeded by +others as the rollers revolve. These gills are moved +forward on screws in the direction of the other set of +rollers, and the pins in the gills always keep the fiber +perfectly straight. The second set of rollers is termed +the draught rollers, since by them the wool, after passing +through the front rollers, is drawn out and reduced +in thickness. This is accomplished because the second +rollers revolve at a higher rate of speed than the first +rollers, the speed being regulated according to the +length of the wool, and the thickness of the yarn to be +produced. These gills are used in the production of +worsted yarn until the size of the rope of wool has been +so reduced and twisted that there is no chance of any +fiber getting crossed or out of the order of straightness. +A worsted yarn is, consequently, a straight yarn, or a +yarn produced from perfectly straight fibers.</p> + +<p><span class='pagenum'><a name="Page_43" id="Page_43">[Pg 43]</a></span></p> + +<div class="figcenter" style="width: 700px;"> +<img src="images/tex12.jpg" width="700" height="400" alt="" /> +<span class="caption">GILLING</span> +<p class="caplist"> +1. Cans containing Comb Ends or Sliver.<br /> +2. Balling Head.<br /> +3. Stock from Balling Head No. 2.<br /> +4. Screws for applying pressure to Back Rollers.<br /> +5. Screws for applying pressure to Front Rollers.<br /> +6. Faller Screws situated between No. 4 and No. 5.<br /> +7. Guard for covering gears which drive Back Rollers.<br /> +8. Guard covering gears which drive Balling Head.<br /> +9. Balling Head.</p> +</div> + +<p><span class='pagenum'><a name="Page_44" id="Page_44">[Pg 44]</a></span> +The combing of wool may be dispensed with in some +cases, although such a yarn is not in common use. +When combing is dispensed with, the gills, in connection +<!-- actual start of page 44 -->with the draught of the rollers, make the fibers straight, +and produce a worsted yarn, although such a yarn has +a tendency to be uneven and knotty.</p> + +<p>Before the wool can be spun it must be made into +roving of a suitable thickness. This is done by +passing it, after being combed, through a series of +operations termed drawing, whose functions are to +produce a gradual reduction in thickness at each +stage. Although the number of machines varies +according to the kind of wool to be treated, still +the same principle applies to all.</p> + +<p><strong>Spinning.</strong> The process of spinning is the last in the +formation of yarn or thread, the subsequent operations +having for their object the strengthening of the yarn +by combining two or more strands and afterward +arranging them for weaving or for the purpose for +which the yarn is required. It is also the last time that +the fibers are mechanically drawn over each other or +drafted, and this is invariably done from a single roving. +The humidity and temperature of the spinning room +must be adjusted to conditions. Each spinner is +provided with a wet and dry thermometer so that the +best temperature can be ascertained. The most suitable +heat and humidity can only be obtained by comparison +and observation. A dry and warm atmosphere +causes the wool to become charged with electricity and +then the fibers repel each other.</p> + +<p><span class='pagenum'><a name="Page_45" id="Page_45">[Pg 45]</a></span></p> + +<div class="figcenter" style="width: 700px;"> +<img src="images/tex13.jpg" width="700" height="389" alt="" /> +<span class="caption">WORSTED SPINNING. “BRADFORD SYSTEM”</span> +<p class="caplist"> +1. Bobbins containing Worsted Yarn.<br /> +2. Conical shape caps placed on top of spindles.<br /> +3. Tin Wings fastened to Eyeboard.<br /> +4. Eyeboard containing pot eyes, through which yarn passes to the bobbin.<br /> +5. Scratch fluted front rollers.<br /> +6. Leather covered Pressing Rollers for No. 5 Rollers.<br /> +7. Smooth metal Pressing Rollers for Back Rollers.<br /> +8. Large Front Roller Gear.<br /> +9. Pulley for driving Twist gear.<br /> +10. Spools of Roving held by a series of pegs.<br /> +11. Spindle bands.<br /> +12. Sifter plate or rail.</p> +</div> + +<p><span class='pagenum'><a name="Page_46" id="Page_46">[Pg 46]</a></span> +Worsted yarn is spun by two different methods +known respectively as the Bradford or English system +and the French system. The difference in these systems +<!-- actual start of page 46 -->of spinning worsteds lies principally in the drawing +and spinning processes, a radically different class +of machinery being used for each. The combing process +is practically the same in both cases, but the wool +is combed dry for the French system, and by the English +method the stock is thoroughly oiled before being +combed. The result of the English method is the production +of a smooth level yarn in which the fibers lie +nearly parallel to each other. The yarn made according +to the French system is somewhat fuzzier and more +woolly. On account of the absence of oil, the shrinkage +of French spun worsted is considerably less than +that made by the Bradford system.</p> + +<p><strong>Characteristics of Worsted Yarn.</strong> The unique +structure of worsted yarn makes it invaluable in +the production of textile fabrics in which luster and +uniformity of surface are the chief characteristics. +The methods by which worsted is formed render it +capable of sustaining more tension in proportion to +its size than the pure woolen yarn. This feature, +combined with its lustrous quality, gives it a pre-eminent +position in the manufacture of fine coatings, +dress goods, etc. The method of arranging the +fibers in the formation of a woolen yarn is such as to +produce a strand with a somewhat indefinite and +fibrous surface, which destroys to a large degree the +clearness of the pattern effect in the woven piece. In +the construction of worsted yarn the fibers are arranged +in a parallel relationship to each other, resulting in the +production of a smooth, hard yarn having a well-defined +<!-- actual start of page 48 -->surface; hence weave-ornamentation of a decided or +marked type is possible by its use. There is, in a word, +more scope for pattern effects, since the level and regular +structure of the yarn imparts a distinction to every +part of a woven design. From this peculiarity arises +the great variety of effects seen in the worsted dress +fabrics, coatings, trouserings, etc., both in colored +patterns and in fabrics of one shade throughout.</p> + +<p><span class='pagenum'><a name="Page_47" id="Page_47">[Pg 47]</a></span></p> + +<div class="figcenter" style="width: 700px;"> +<img src="images/tex14.jpg" width="700" height="388" alt="" /> +<span class="caption">SPOOL ROOM</span> +<p class="caplist"> +1. Jack Spooler frame.<br /> +2. Drum upon which Jack Spool rests.<br /> +3. Jack Spool.<br /> +4. Guides for spool ends.<br /> +5. Spools containing yarn.<br /> +6. Pressers which rest on spools to prevent slack ends.<br /> +7. Spool creel.</p> +</div> + +<p><span class='pagenum'><a name="Page_48" id="Page_48">[Pg 48]</a></span></p> + +<div class="figcenter" style="width: 700px;"> +<img src="images/tex15.jpg" width="700" height="492" alt="" /> +<span class="caption">FRENCH SPINNING</span> +<p class="caplist"> +1. Balling heads.<br /> +2. Bobbins upon which stock is wound.<br /> +3. Rub or condenser aprons.<br /> +4. Gearing for driving rub motion.<br /> +5. Shipper rod and handles.<br /> +6. Bobbins held in place in creel by skewers.<br /> +7. Weights with system of levers for applying pressure to rollers.</p> +</div> + +<p>Worsted yarn can be made of pure wool; and as a +rule, the wool used in the English system is of fairly +good length and uniform staple, for if otherwise it is +only with difficulty that the yarn can be spun straight. +<span class='pagenum'><a name="Page_49" id="Page_49">[Pg 49]</a></span> +Shorter wool can be combed and spun under the French +system, and this is the reason why the French system +of spinning is being introduced. On the other hand, in +the spinning of woolen yarns great length of staple is +not essential, for the machinery employed will work +the small fibers.</p> + +<p><strong>Uses of Worsted Yarn.</strong> Worsted yarn may be used +in any of the following fabrics:</p> + +<p>1. Combed wool yarn for ornamental needlework +and knitting, as Berlin, Zephyr, and Saxony wools.</p> + +<p>2. Cloth made from combed wool not classified +according to material.</p> + +<div class="list"> +<p><i>a.</i> Fabrics of all wool—serge, bunting, rep, dress +goods, with weave effects.</p> + +<p><i>b.</i> Wool and Cotton—union goods, serge linings, +lathing.</p> + +<p><i>c.</i> Wool and Silk—rich poplin, pongee, henrietta, +bombazine.</p> + +<p><i>d.</i> Alpaca and Mohair—alpaca, mohair dress goods, +lusters, braids, laces.</p> +</div> + +<p><strong>Counts.</strong> Yarn is measured by a system of “counts”;—the +number of yards of yarn to the pound. The +counts of worsted yarn are based on the number of +hanks in one pound, each hank containing 560 yards. +Thus No. 30 worsted yarn consists of 30 hanks of 560 +yards each, or 16,800 yards to the pound.</p> + +<div class="footnotes"><h3>FOOTNOTES:</h3> + +<div class="footnote"><p><a name="Footnote_12_12" id="Footnote_12_12"></a><a href="#FNanchor_12_12"><span class="label">[12]</span></a> The distinct difference between worsted and woolen yarns is that +worsted yarn is made of fibers that are parallel, while the fibers of +woolen yarn run in all directions. The worsted yarn is stronger.</p></div> + +<div class="footnote"><p><a name="Footnote_13_13" id="Footnote_13_13"></a><a href="#FNanchor_13_13"><span class="label">[13]</span></a> Mills that manufacture worsted yarn.</p></div> +</div> + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_50" id="Page_50">[Pg 50]</a></span></p> +<h2>CHAPTER V</h2> + +<h2>WOOLEN YARN</h2> + + +<p>In manufacturing worsted yarn every necessary operation +is performed to arrange the wool fibers so that they +will lie smoothly and parallel to each other. In the +case of woolen yarn every operation is performed so as +to have the fibers lie in every direction and to cross and +overlap each other.</p> + +<p>To produce yarn of the woolen type a set of +machinery entirely different from that used in worsted +manufacture is necessary. The wool is carded, but no +attempt is made to get the fibers parallel. The reduction +in thickness of the sliver is not brought about upon +the so-called drawing frame, but by a mule frame +where the drawing and twisting are done at the same +operation. As neither combs nor gills are employed, +there is not the same smooth, level yarn, but one which +possesses a fringe-like covering or fuzzy appearance +that makes the woolen yarn so valuable.</p> + +<p>The operation is as follows:</p> + +<p><strong>Carding.</strong> After washing the material for woolen yarn, +it is passed through three carding processes, and from the +last of them is taken direct to the spinning frame to be +made into yarn. The object of woolen carding is different +from carding in any other textile manufacture.</p> + +<p><span class='pagenum'><a name="Page_51" id="Page_51">[Pg 51]</a></span> +In most processes of carding the fibers are subjected +to a “combing” principle, and the aim is to lay the +fibers parallel. Woolen carding aims to open the +raw wool fiber, and put it in a perfectly loose condition, +without leaning toward any definite arrangement.</p> + +<p>The carding machines are called, respectively, first, +second, and third breaker. Each machine consists of a +complicated series of card-covered cylinders of different +sizes, running at different rates of speed—sometimes +in the same and sometimes in an opposite direction. +These rollers take the wool from one another in +regular order until it is finally delivered from the third +breaker in a soft, fluffy rope or roll called a sliver. +This sliver is wound on a bobbin, and taken from the +card to the mule spinning frame.</p> + +<p>The sliver on the bobbins from the card is taken to +the mule spinning frame where it is passed through +rolls, and the sliver attenuated by means of a traveling +carriage.</p> + +<p><strong>Count.</strong> In the case of woolen yarn there are numerous +systems for denoting the count, varying with the locality +in which it is spun and the character of the product. +In the United States there are two systems employed, +but the one in most general use is known as “American +run counts.” This is based on the number of +“runs,” each containing 1,600 yards to the pound. +Thus, a yarn running 8,000 yards to the pound is called +a 5 “run” yarn, a yarn with 5,200 yards to the pound +is equal to a 3¼ “run.”</p> + +<p><span class='pagenum'><a name="Page_52" id="Page_52">[Pg 52]</a></span> +In the vicinity of Philadelphia woolen yarn is based +on the “cut,” each cut consisting of 300 yards, and the +count is the number of cuts in a pound. Thus, No. 30 +cut yarn consists of 9,000 yards to the pound. No. 15 +contains 4,500 yards to the pound.</p> + +<p>Woolen yarn is suitable for cloths in which the colorings +are blended and the fibers napped, as exemplified +in tweed, cheviot, doeskin, broadcloth, beaver, frieze, +chinchilla, blanket, and flannel.</p> + + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_53" id="Page_53">[Pg 53]</a></span></p> +<h2>CHAPTER VI</h2> + +<h2>WEAVING</h2> + + +<p><strong>Preparatory to Weaving.</strong> Yarn is wound on bobbins +on the ring or mule spinning frame. These bobbins are +transferred to a machine called a spooler where the yarn +is re-wound on a spool preparatory to making the warp.</p> + +<p>A warp is formed by obtaining a definite number of +threads (called ends), usually in a precisely designed +order of given length, and allowing the ends to wind +over a cylinder called a beam. In order to do this it is +necessary to have spools placed in a definite position +in a frame called a creel.</p> + +<p>Before the warp can be placed in the loom so as to +weave or interlace it with filling it must be sized. +This is necessary for all single twist warp yarns. Its +primary object is to increase the strength and smoothness +of the thread, thus enabling it to withstand the +strain and friction due to the weaving operation. +Other objects of sizing are the increase of weight and +bulk of the thread and the improvement and feel +of the cloth. The warp is usually sized by passing it +over a roller and through a bath of a starch mixture. +The machine for sizing is called a slasher. The warp +is now ready to have the ends drawn in and placed in +the loom.</p> + +<p><span class='pagenum'><a name="Page_54" id="Page_54">[Pg 54]</a></span> +<strong>Weaving.</strong> Every woven piece of cloth is made up +of two distinct systems of threads, known as the warp +and filling (weft), which are interlaced with each other +to form a fabric. The warp threads run lengthways +of the piece of cloth, and the filling runs across from +side to side. The manner in which the warp and filling +threads interlace with each other is known as the +weave. When the word “end” is used in connection +with weaving it always signifies the warp thread, while +each filling thread is called a pick. The fineness of the +cloth is always expressed as so many picks and ends to +the inch. The fabrics produced by weaving are named +by the manufacturers or merchants who introduce +them. Old fabrics are constantly appearing under new +names, usually with some slight modification to suit +the public taste.</p> + +<p><strong>Weaving Processes.</strong> In order to understand the +different kinds of weaves it is necessary to know, or +at least to understand, the process of forming cloth, +called weaving. This is done in a machine called a +loom. The principal parts of a loom are the frame, +the warp-beam, the cloth-roll, the heddles, and their +mounting, the reed. The warp-beam is a wooden +cylinder back of the loom on which the warp is wound. +The threads of the warp extend in parallel order from +the warp-beam to the front of the loom, and are +attached to the cloth-roll. Each thread or group of +threads of the warp passes through an opening (eye) +of a heddle. The warp threads are separated by the +heddles into two or more groups, each controlled and +<span class='pagenum'><a name="Page_55" id="Page_55">[Pg 55]</a></span> +automatically drawn up and down by the motion of the +heddles. In the case of small patterns the movement +of the heddles is controlled by “cams” which move up +the heddles by means of a frame called a harness; in +larger patterns the heddles are controlled by harness +cords attached to a Jacquard machine. Every time +the harness (the heddles) moves up or down, an opening +(shed) is made between the threads of warp, +through which the shuttle is thrown.</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/tex16.jpg" width="500" height="500" alt="" /> +<span class="caption">A SIMPLE HAND-LOOM<br /> +Showing frame, warp beam, cloth-roll, heddles, and reed</span> +</div> + +<p>The filling thread is wound on a bobbin which is +fastened in the shuttle and which permits the yarn to +<span class='pagenum'><a name="Page_56" id="Page_56">[Pg 56]</a></span> +unwind as it passes to and fro. As fast as each filling +thread is interlaced with warp it is pressed close to the +previous one by means of a reed which advances toward +and recedes from the cloth after each passage of the +shuttle. This is done to make the cloth firm. There +are various movements on the loom for controlling the +tension of the warp, for drawing forward or taking up +the cloth as it is produced, and for stopping the loom in +the case of breakage of the warp thread or the running +out of the filling thread.</p> + +<p>Weaving may be performed by hand in hand-looms +or by steam-power in power-looms, but the arrangements +for both are to a certain extent the same. A +great number of different kinds of power-looms are +manufactured for producing the various classes of textiles +in use at the present time. These looms are distinguished +by the name of the material which they are +designed to weave, as the ribbon-loom, blanket-loom, +burlaps- and sacking-loom, plush-loom, double-cloth +loom, rug-loom, fancy cotton-loom, silk-loom, worsted-loom, +etc.</p> + +<p>Weaving is distinct from knitting, netting, looping, +and braiding, which are operations depending on the +interlacing of a single thread, or single set of threads, +while weaving is done with two distinct and separate +sets of threads.</p> + +<p><span class='pagenum'><a name="Page_57" id="Page_57">[Pg 57]</a></span></p> + +<div class="figcenter" style="width: 700px;"> +<img src="images/tex17.jpg" width="700" height="389" alt="" /> +<span class="caption">MAIN WEAVE ROOM</span> +<p class="caplist"> +1. Warp beam containing warp.<br /> +2. Lease Rods.<br /> +3. Harnesses.<br /> +4. Dobby Head motion to lift harnesses.<br /> +5. Jacquard Head motion.<br /> +6. Cards containing design—working in connection with Jacquard Head motion.<br /> +7. Whip Roll.</p> +</div> + +<p><span class='pagenum'><a name="Page_58" id="Page_58">[Pg 58]</a></span> +<strong>Classes of Weave.</strong> The character of the weave offers +the best basis for classification of woven goods. Nearly +all the varieties of cloth may be classified from the +following weaves:</p> + +<div class="list"> +<p><!-- actual start of page 58 -->(1) Plain-weaving,<br /> +(2) Twill-weaving,<br /> +(3) Satin-weaving,<br /> +(4) Figure-weaving,<br /> +(5) Double-cloth-weaving,<br /> +(6) Pile-weaving,<br /> +(7) Gauze-weaving,<br /> +(8) Lappet-weaving.<br /> +</p></div> + +<p><strong>Plain or Homespun Weave.</strong> Plain cloth is the simplest +cloth that can be woven. In this weave one series +of threads (filling) crosses another series (warp) at +right angles, passing over one and under one in regular +order, thus forming a simple interlacement of the +threads. This combination makes a strong and firm +cloth, but does not give a close or a heavy fabric, as +the threads do not lie as close and compact as they do +in other weaves. In plain cloth, if not fulled or shrunk +in the finish, the result is a fabric perforated with large +or small openings according to the size or twist of yarn +used. If heavy or coarse threads are used the perforations +will be large; if finer threads, the perforations +will be smaller.</p> + +<p>This weave is used in the production of sheeting, +muslin, lawn, gingham, broadcloth, taffeta, etc. In +plain weaving it is possible to produce stripes by the +use of bands of colored warp, and checks where both +warp and weft are parti-colored. This weave is commonly +used when the cloth is intended to be ornamented +with printed patterns. In weaving cloth of only one +color but one shuttle is used, while for the production of +checks, plaids, etc., two or more shuttles are required.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/tex18.jpg" width="600" height="477" alt="" /> +<span class="caption">GIRL DRAWING EACH THREAD OF WARP THROUGH THE REED +AND HARNESS READY TO BE PLACED ON LOOM<br /> +A, warp beam. B, warp. C, harness frame</span> +</div> + +<p><strong>Twill Weave.</strong> A twill weave has diagonal lines across +the cloth. In this class of weaves the filling yarn +or threads pass over 1 and under 2, or over 1 and +<span class='pagenum'><a name="Page_59" id="Page_59">[Pg 59]</a></span> +under 3, 4, 5, or 6, or over 2 or 3 and under 1, 2, 3, +or 4, or over 4 and under 4, 3, 6, etc. Each filling +thread does not pass under and over the same set of +warp threads, as this would not give the desired interlacings. +Instead the order of interlacing moves one +thread to the right or left with each filling thread that +is woven. If there are the same number of threads to +an inch in warp and filling, twill lines will form an +angle of 45 degrees; if the warps are closer together +than the filling, the angle will be steeper; if the filling +threads are closer together the lines will approach +<span class='pagenum'><a name="Page_60" id="Page_60">[Pg 60]</a></span> +more nearly the horizontal. Different effects are obtained +in patterns by variation in the sizes of the yarn +and twist, by the use of heavy threads to form cords, +ribs, etc., and by the mixture of vari-colored materials in +the yarn. Often one form of twill-weave is combined with +another to produce a fancy twill-weave. The object of +the twill-weaving is to increase the bulk and strength of a +fabric, or to ornament it. The disposition of the threads +permits the introduction of more material into the cloth, +and hence renders it heavier, and of closer construction +than in the case of plain-weaving.</p> + +<p><strong>Satin Weaves.</strong> The object of a satin weave is to +distribute the interlacings of the warp and filling in +such a manner that no trace of the diagonal (twill) +line will be seen on the face of the cloth. In weaving +a satin design the filling thread is made to pass under +1 and over 4, 7, 9, 11, or more if a larger plush satin +is required. The raising of the warp end to allow +the filling to pass under is done in such a way as to +prevent twill lines from showing in the cloth. The +result is that practically all of the filling is on the face +of the cloth. This is called a filling-face satin weave. +A warp-face satin weave may be produced by reversing +the order; in this case practically all of the warp is +brought to the face of the cloth. In this way a worsted +warp and a cotton filling might be woven so that practically +all of the warp would show on the cloth, and +give it the appearance of a worsted fabric. A number +of classes of silk goods are made in this way, with a silk +filling covering a cotton warp.</p> + +<p><span class='pagenum'><a name="Page_61" id="Page_61">[Pg 61]</a></span> +This weave produces an even, close, smooth surface, +capable of reflecting the light to the best advantage, +and having a lustrous appearance which makes it +resemble satin cloth. Satin cloth is made of silk using a +satin weave.</p> + +<p>Satin weaves are used very largely in producing different +styles of cotton and silk fabrics, and are also +frequently found in woolen goods. They are more +extensively used in the manufacture of damask and +table-covers than for any other class of goods. Satin +stripes are frequent in madras, shirtings, and fancy dress +goods in connection with plain and figured weaves.</p> + +<p><strong>Figure Weaving.</strong> To produce complicated and +irregular patterns in the loom a large number of different +openings (sheds) must be made in the warp, and to +secure such a large number an attachment is placed on +top of the loom called a Jacquard apparatus. The +Jacquard is merely an apparatus for automatically selecting +warp threads, by which each separate one can be +made to move independently of any of the others. It +is provided with weighted strings attached to each of +the warp threads. The weighted strings are controlled +by wire needles which are in turn controlled by perforated +cards. Each motion of the loom changes their +position and allows some needles to go through the holes +in the cards, thus drawing up the warp, while others +strike the card and leave the warp down. In this way +the perforations of the cards determine the figure of +the patterns. The Jacquard is chiefly used to produce +patterns of great width in which all or most of the +<span class='pagenum'><a name="Page_62" id="Page_62">[Pg 62]</a></span> +threads in the pattern move independently. For the +weaving of elaborate effects and flowing lines it is +practically indispensable. All elaborate designs are +classed under the name of Jacquards.</p> + +<p><strong>Double Cloth.</strong> Double cloth is a descriptive term +applied in weaving to fabrics produced by combining +two single cloths into one. Each one of these single +cloths is constructed with its own systems of warp and +filling, the combination being effected in the loom by +interlacing some of the warp or filling threads of one +cloth into the other cloth at certain intervals, thus fastening +them securely together. The reasons for making +double-cloths are many. Sometimes it is done to reduce +the cost of heavy weight fabrics by using cheaper materials +for the cloth forming the back; again it may be +to produce double-face fabric; it allows great freedom +for the formation of colored patterns which may or +may not correspond in pattern on both sides; it is the +basis of tubular weaving such as is practised for making +pillow cases, pockets, seamless grain bags, etc.; +more frequently, the object is to increase the bulk or +strength of certain kinds of fabrics, such as heavy +overcoatings, cloakings, pile-fabrics, golf-cloth, rich +silk, etc.</p> + +<p><strong>Pile Weave.</strong> A pile weave is a general term under +which are classed numerous varieties of cloth woven +with a pile surface, as plush, velvet, velveteen, and carpeting +of various kinds. Turkish towels are an excellent +illustration of pile weaving. A pile surface is a +closely set, elastic face covering various kinds of +<span class='pagenum'><a name="Page_63" id="Page_63">[Pg 63]</a></span> +woolen, silk, and cotton fabrics, and consists of threads +standing close together, either in the form of loops +or as erect thread-ends sheared off smooth so as to +form a uniform and even surface. In the production of +a pile fabric a third thread is introduced into the weaving +and formed into loops usually by carrying it over +the wires laid across the breadth of the cloth. The +wires are afterward drawn out, leaving the loops +standing; the loops may then be cut so as to form a +cut pile, as in velvet and plush, or they may be left in +their original form as in Brussels carpet and Turkish +towels.</p> + +<p><strong>Gauze Weaving.</strong> In gauze weaving all the warp +threads are not parallel to each other, but are made to +intertwist more or less among themselves, thereby +favoring the production of light, open fabrics, in which +many ornamental lace-like combinations can be obtained. +Two sets of warp threads are used, one being +the ground warp and the other the “douping,” the +latter performing the entwining process. Gauze is +especially characterized by its openness and yields the +lightest and strongest fabric with the least material. +When gauze is combined with plain weaving it is styled +“leno.” Gauze fabrics are designed for women’s summer +gowns, flounces, window-curtains, etc.</p> + +<p><strong>Lappet Weaving.</strong> Lappet weaving, really a form +of embroidery, is used for producing small designs on +cloth by means of needles placed in a sliding-frame, the +figures being stitched into the warp. Elaborate figures +are beyond the range of lappet weaving, but there +<span class='pagenum'><a name="Page_64" id="Page_64">[Pg 64]</a></span> +are many small effects that can be economically produced +in this manner, such as the detached spots in +dotted swiss, and narrow and continuous figures running +more or less into stripes. This form of weaving +imitates embroidery and is used mainly on plain and +gauze fabrics.</p> + + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_65" id="Page_65">[Pg 65]</a></span></p> +<h2>CHAPTER VII</h2> + +<h2>DYEING AND FINISHING</h2> + + +<p><strong>Dyeing.</strong> When a fabric or fiber is impregnated +with a uniform color over its whole surface, it is said +to be “simply dyed.” On the other hand, if distinct +patterns or designs in one or more colors have been +impressed upon a fabric, it is called printing.</p> + +<p>Vegetable dyes were formerly used, but since the +coal tar dyes have been discovered the latter are used +entirely. Over fourteen thousand colors have been +produced from coal tar. Different fibers and fabrics +attract dyestuffs with varying degrees of force. Wool +and silk attract better than cotton and linen.</p> + +<p><strong>Wool Dyeing.</strong> The methods of dyeing wool differ +considerably from those employed for cotton and other +vegetable fibers. They may be divided into three +parts: piece dyed, cross dyed, and yarn dyed.</p> + +<p>Piece goods are those woven with yarns in their gray +or natural state, and then cleansed and dyed in the +piece to such colors as are required. They are woven +in plain weaves and in a great variety of twills—in fact, +in all styles of weaves—and are also made on the Jacquard +loom. The principal fabrics in this classification +are all wool serges, cheviots, hopsackings, suitings, +satines, prunellas, whipcords, melroses, Venetian +<span class='pagenum'><a name="Page_66" id="Page_66">[Pg 66]</a></span> +broadcloths, zibelines, rainproof cloths; nun’s veiling, canvases, +grenadines, albatrosses, crêpes, and French +flannels; silk warp Henriettas, voiles, and sublimes. +Whenever it is possible, it is better to dye textile +fabrics in the form of woven pieces than in the yarn. +During the process of weaving it is impossible to avoid +getting yarn dirty and somewhat greasy, and the +scouring necessary to remove this dirt impairs the color +used in weaving. Piece dyeing is the cheapest method +of applying color to textiles. The chief fault of piece +dyeing is the danger of cloud spots, stains, etc., which +do not appear in the other two methods. Then again +in the case of thick, closely woven goods the dyestuff +does not penetrate into the fabric, and the interior +remains nearly white.</p> + +<p>The cloth is dyed by means of passing over a roller +into a dye vat. Small pieces or “swatches” are taken +from the ends of the fabric, and compared with the +pattern. For it must be remembered that no two lots +of crude dyes are of equal strength, and the wools and +cottons of different growths and seasons vary greatly, +so that the use of a fixed quantity of dye to a given +amount of goods will not always give the exact shade. +In comparing a sample with the pattern the two are +placed side by side below the eyes (reflected light), +and then held up to the light and the eye directed +along the surface. A judgment must be formed quickly, +as a prolonged gaze fatigues the eye and renders it +unable to perceive fine shades of difference.</p> + +<div class="figcenter" style="width: 700px;"> +<img src="images/tex19.jpg" width="700" height="491" alt="" /> +<span class="caption">DYE ROOM</span> +<p class="caplist"> +1. Dye tub or vat containing dyestuffs.<br /> +2. Rolls or cylinders upon which cloth is wound.<br /> +3. Cloth leaving dye tub—being wound upon No. 2 cylinder.</p> +</div> + +<p><strong>Cross Dyed.</strong> Cross-dyed goods may be described +<span class='pagenum'><a name="Page_67" id="Page_67">[Pg 67]</a></span> +as fabrics woven with black or colored cotton warps +and wool or worsted filling and afterwards dyed in the +piece. Since cotton has not the same attraction for +dyestuffs as wool it is a difficult task to dye a fabric +woven with cotton and wool so that both fibers will be +identical in depth of color, tone, and brightness. In +some cases it is possible to dye a mixed fabric at a single +operation, but the usual process is to dye the wool in +yarn state and then dye the warp a color as near the +color of the wool as possible. In the weaving operation +the wool is thrown to the surface. In another method +the warp is dyed and woven with a white wool or +<span class='pagenum'><a name="Page_68" id="Page_68">[Pg 68]</a></span> +worsted filling, and dyed in the piece with a dyestuff +that will not affect the cotton. In this way the cotton +does not take the wool dye, but retains its original +color. This class of work is generally used in mohair, +alpaca, and luster fabrics, because the natural brilliancy +of the luster wool, alpaca, or mohair in the filling is not +impaired as would be the case if the cotton in the goods +were subjected to a cotton-dye bath after being woven. +The principal cloths in this classification are cotton, +warp figured melroses, Florentines, glacés, brilliantines, +lusters, alpacas, and mohairs; rainproof cloths, and +fancy waistings, and in these may be found the same +great variety of weaves and patterns that is to be found +in the piece-dyed goods already described.</p> + +<p><strong>Yarn Dyed.</strong> Yarn-dyed goods differ from those previously +described in that they are made of yarns that +are dyed before being woven, or yarns spun from dyed +wool. Wool may be dyed in the raw state (fleece), +slubbing, or yarn. Fleece dyeing is preferable for goods +intended to stand friction, and that in spite of wear and +tear must preserve their color. It is preferred for dark +colored goods where much friction is to be encountered, +but is seldom used for light colors, since these would +be soiled during subsequent processes of manufacture. +In this case every fiber is colored uniformly all over. +The yarn from this wool and the cloth woven from it +are dyed through and through and do not become +grayish or whitish by wear and tear.</p> + +<p>Slubbing dyeing is preferred to yarn dyeing, for the +dyestuff penetrates the loosely twisted roving, and if +<span class='pagenum'><a name="Page_69" id="Page_69">[Pg 69]</a></span> +unevenly dyed, the subsequent operations equalize +most thoroughly the irregularities in color.</p> + +<p>Yarn dyeing is especially applicable to checks, plaids, +and suitings, and in their manufacture the drop box +loom (a loom with two or more shuttles) is used. Goods +manufactured under this classification include cotton +warp checks and mixtures; all wool homespuns, mixture +coatings and suitings, storm skirtings, rainproof +cloths. These goods are made in a great variety of +weaves, the effect in each being secured by the color +and the weave.</p> + +<p>Piece-dyed fabrics may be distinguished from yarn-dyed +fabrics by unraveling threads of each kind. In +the case of yarn-dyed fabrics the dyestuff has penetrated +through the yarn, while in the case of piece-dyed +fabrics the dyestuff has no chance to penetrate as +completely as the yarn-dyed fabric.</p> + +<p><strong>Textile Printing.</strong> Printed fabrics such as print cloths +can generally be distinguished by observing the back +side of the cloth. If the figure or pattern on the face of +the cloth does not penetrate through to the back but only +shows the outline, the fabric has been printed. Fabrics +are printed by coming into contact with rotating rollers +on which the pattern is engraved.</p> + +<p>The attraction of cotton for coloring is generally +feebler than that of wool or silk. Few of the natural +dyestuffs attach themselves permanently without use +of a mordant. A mordant is a substance which has an +affinity for, or which can penetrate, the fiber to be +colored, and which possesses the power of combining +<span class='pagenum'><a name="Page_70" id="Page_70">[Pg 70]</a></span> +with the dyestuff and thus forming an insoluble compound +upon the fiber. Cotton is dyed in an unspun +state, and also as yarn or spun thread, either in the hank +or skein. Silk is dyed in unspun skeins, although to a +considerable extent it is also dyed in the piece.</p> + +<p><strong>Styles.</strong> Since styles and designs are constantly +changing it is necessary for the mills to meet this demand +by producing new styles. Some of the patterns +which are at this time considered to be in the best +style would have appeared much out of date two or +three years ago, while perhaps a few years hence, the +patterns which are now almost obsolete will, with some +changes, become the most popular sellers of the season. +As the mill officials or designers are not out among the +trade, they are not in a position to judge what lines or +patterns would most likely appeal to the market. This +information is obtained by the “styler” of the selling +house. The styler receives all the latest foreign samples +and fashion papers from abroad, and often goes or +sends his representative to Europe to ascertain what +goods, designs, and colors are taking well over there. +The selling agent or styler then supplies the designing +department of the mill with all the samples, information, +and suggestions necessary in getting out the samples.</p> + +<p><strong>Construction of Cloth.</strong> In reproducing a sample of +cloth in the mill it is necessary that the construction +of the cloth be first known, that is, there must be +ascertained the width, warp ends, and picks per inch, +the number or size of the yarn used for the warp, the +number that is used for the filling, and the number of +<span class='pagenum'><a name="Page_71" id="Page_71">[Pg 71]</a></span> +ounces per yard or yards per pound. Then the interlacings +of the threads in the sample must be picked out +in order to get the design or weave on the design paper, +from which the data are obtained for regulating the +movement of the harness or heddles. Design paper is +paper ruled by lines into a number of squares. An +imitation of the cloth can be produced on this paper by +showing the interlacings of the warp and filling. This +is done by filling in certain squares with paint, or pencil +marks, while the others are left empty. In practical +work it is the general custom to make a cross with a +pencil to indicate the squares that are to be filled in, +thus showing that the warp thread is over the filling +thread at this point. When a square is left blank it +shows that the warp thread is under the filling at this +point. When a warp thread is up on a certain pick, +the harness which controls this thread must be raised +on this pick.</p> + +<p><strong>Finishing.</strong> The fabric as it comes from the loom +is in an imperfect condition for use. When worsted +fabrics leave the loom they require but few and simple +finishing operations, and in this respect differ much +from woolen cloths, which require elaborate finishing +operations. The finishing processes of woolen and +worsted cloths are similar. The following description +of processes and machines gives a clear idea of the +necessary finishing processes for a standard woolen or +worsted cloth; for particular styles of finish the processes +must be varied in accordance with the particular +requirements of the style of fabric in hand.</p> + +<p><span class='pagenum'><a name="Page_72" id="Page_72">[Pg 72]</a></span> +<strong>Perching.</strong> The fabric as it comes from the loom +receives a perching and measuring inspection at the +weave room before leaving for the finishing room. +This examination is to detect quickly such imperfections +as require prompt attention at the loom.</p> + +<p><strong>Burling.</strong> Every knot that has been tied in the +threads during winding, dressing, beaming, and weaving, +must be looked for and felt for during burling, carefully +drawn to the surface of the cloth, and then clipped off +with the scissors, leaving the ends long enough so that +no space without a thread will occur. Threads which +are found loose on the face or back of cloth, caused by +the weaver having tied in a broken end, should be cut +off and not pulled off. All places where threads are +not woven in are marked so that the sewing-in girl +(mender) can adjust such places. The cloth is subjected +to perching again. It is examined for imperfections, +and when these are found, they are marked +with chalk to call the attention of the menders to such +places.</p> + +<p><strong>Mending.</strong> The object of darning or mending is to +make all repairs in the structure of the cloth before the +process of fulling. The mender must have a good eye for +colors necessary to produce various effects and for the +interlacing of the threads. More exact work is required +for threadbare fabrics that require little if any finishing +afterward, than in dealing with a face finish fabric, +where the nap is to be raised and will cover many imperfections +so that they will never be noticed in the +finished cloth.</p> + +<p><span class='pagenum'><a name="Page_73" id="Page_73">[Pg 73]</a></span> +<strong>Fulling.</strong> The object of fulling is to render woolen +and worsted goods stronger and firmer in body. Fulling +is similar to felting, the principal object of each +being to condense the fibers, thereby increasing the +firmness. Certain varieties of woolens are fulled nearly +one-half their original width and length. The process +of fulling includes three steps: cleansing, scouring, and +condensing the fibers of the cloth. The object of scouring +is to get rid of oil used preparatory to spinning, and +to remove from the cloth stains and the sizing used in +dressing the warp. The cloth is first saturated with hot +water and soap, and is then scoured and rubbed between +the slow-revolving rollers of the machine from two to +eighteen hours, according to the character of goods and +the amount of shrinkage desired. The more prolonged +the operation, the more the material shrinks. When +sufficiently fulled, the length of cloth is scoured to free +it from soap. This is done with water, warmed at first, +but gradually cooled, until at the end the cloth is worked +in cold water. Next the cloth is stretched uniformly +in all directions, so that it may dry evenly without +wrinkles or curls. Sometimes the cloth is placed in a +hot-air chamber to hasten the drying. The fulling or +shrinking is effected by the application of moisture, +heat, and pressure. Every one is familiar with the +fact that woolen blankets, flannels, and hosiery tend to +contract with frequent washings, gaining in thickness +and solidity what they lose in elasticity. Such shrinkage +is greatly hastened when they are rubbed vigorously +in hot water and then allowed to cool suddenly. +<span class='pagenum'><a name="Page_74" id="Page_74">[Pg 74]</a></span> +This change is due to the physical properties of the +wool fiber.</p> + +<p>Such goods as beavers, kerseys, meltons, and fancy +cassimeres are seldom fulled more than one-sixth of +their woven width, while worsted goods are shrunk but +a small fraction of their woven width. The amount +of fulling received is the distinguishing feature of many +varieties of cloth. In the treatment of broadcloth, +doeskin, and all nap finished woolens, the fulling is +carried to a point where the fibers become densely +matted, obliterating all traces of the weave and giving +the cloth the appearance of felt.</p> + +<p><strong>Crabbing.</strong> After the cloth has been dried in the +hydro extractor, where it throws off superfluous moisture, +it must be stretched full width for the future +finishing processes, and “set” at this width.</p> + +<p>Crabbing consists of two operations, first the loosening +process, then the setting process. Goods are run on +a cylinder, then passed over several rolls, and are kept +tight so as to avoid wrinkles. The cylinders are immersed +in hot water and the goods are allowed to rotate +in this water for about twenty minutes, after which +they are taken out for one or two hours. They are then +returned to the machine for about twenty-five minutes +and are subjected to boiling and also to additional +pressure. The boiling water sets the fabric and the +additional pressure gives the desired finish.</p> + +<p><strong>Tentering.</strong> The object of tentering<a name="FNanchor_14_14" id="FNanchor_14_14"></a><a href="#Footnote_14_14" class="fnanchor">[14]</a> is to straighten +and level the fabric. After the cloth leaves the +<span class='pagenum'><a name="Page_75" id="Page_75">[Pg 75]</a></span> +tentering machine it has lost its natural moisture, and is +not at all fitted, as far as fiber condition is concerned, +for the napping. To bring it into a fit state for this +operation it is passed through a trough containing a +brush which gives it the desired moisture. It is then +ready for napping.</p> + +<p><strong>Napping.</strong> Most cloths at this stage of finishing are +more or less unsightly on account of long and irregular +fibers on the surface. A nap may be raised on the surface +of a fabric for various reasons: in order to render +the material warmer, softer, or more pleasant to the +touch, as in the case of blankets and flannels intended +to be worn next to the body; or for the purposes of +increasing the durability of the fabric, as in the case of +melton, kersey, broadcloth, and similar goods; or a nap +may be raised with a view to removing all the fiber +from the underlying structure in order to leave the pattern +of the cloth well defined and free from hairiness. +The covering of nap over the surface of the fabric +tends to conceal many defects caused by imperfect +yarns and faulty weaving. Coarse, inferior yarns at +best produce an unsightly fabric, but when the cloth +constructed of such threads is finished with a fine, delicate +nap the surface takes on a softer and richer appearance. +Not only are the defects in the structure +concealed, but the material is rendered more sightly +and desirable and appears to be more expensive than +it really is.</p> + +<p>The operation of napping is performed by passing the +cloth in a tightly stretched condition over a revolving +<span class='pagenum'><a name="Page_76" id="Page_76">[Pg 76]</a></span> +cylinder covered with teasels or steel hooks. These +thousands of little hooks scratch the entire surface of the +cloth, opening up the short fibers and covering the whole +with a nap. Since the fibers are of different lengths it +is necessary to brush the fabric vigorously and then +pass it through the shearing machine in order to make +an even and uniform length. The shearing machine +acts on the principle of the lawn mower and either cuts +the nap completely or leaves a pile surface. The cloth +is cleaned by passing through a brushing machine.</p> + +<p><strong>Pressing Machine.</strong> The fabric now requires consolidating +and lustering, or “smarting up” in appearance—practically +pressing—before it is forwarded +to the warehouse. This is done by passing the cloth +over a pressing roll heated to a high temperature. +Having obtained a satisfactory luster, it is necessary +to fix this by winding the cloth on rollers and allowing +dry steam to pass through the piece. This fixes a permanent +luster and finish on the piece and sets it so as +to prevent shrinkage. The cloth is now packed and +sent to the jobbers or tailors to be cut up into suits.</p> + +<p><strong>Theories of Coloring in Textile Design.</strong> The three +primary elements of textile design are weave, combination +of form, and blend of colors. They enter either +separately or in connection with each other into every +species of loom effect. Weave relates specifically to +the build or structure of the cloth and is an indispensable +factor in any type of cloth. Schemes of weaves +will produce in one operation an even and firm cloth, +decorated with a type of pattern that usually consists +<span class='pagenum'><a name="Page_77" id="Page_77">[Pg 77]</a></span> +of minute parts but which is pronounced and decided +in combination. Combination of forms is a surface +decoration obtained by uniting straight and curved +lines. Color brightens and improves the qualities of +the design. In fact, the discarding of color shades +would diminish the elegance of the design and impoverish +its appearance and would practically destroy +the woolen industry. Whether the pattern be stripe, +check, figure, or intermingled effect, it obtains its outline +and detail from methods of coloring adopted. In +worsted there is a larger diversity of weave design than +in woolen; but still colors are very extensively employed +to develop effects due to weave and form, and also to +impart a cheerful and lustrous appearance to cloth.</p> + +<p>Patterns in dress fabrics, shirtings, and other articles +made entirely of cotton are frequently mere combinations +of fancy shades, while fabrics composed of silk +and jute materials, including silk ties, handkerchiefs, +etc.—in fact the cloths in which fancy shades are +used—show that coloring and its combinations in all +woven product embellished with design, are elements +which give tone and character to the styles. Though +the cloth may be soft to the touch, substantially made, +of uniform structure, and skilfully finished, yet a lack +of brightness and elegance in coloring so powerfully +detracts from the appearance of the pattern that these +qualities alone are not sufficient.</p> + +<p>On subjecting cotton, silk, wool, and worsted goods +to inspection, color is found to have a different tone +or cast in each fabric. Fancy colors in cotton, while +<span class='pagenum'><a name="Page_78" id="Page_78">[Pg 78]</a></span> +decidedly firm and clear in effect, are non-lustrous, raw, +and dull in toning. Silk colorings, on the contrary, +possess both compactness and brilliancy; woolen colorings +have a unique depth and saturation of hue characteristic +of the material employed in the manufacture +of woolen goods; while worsted colorings are bright, +definite, and smart in appearance.</p> + +<p>These differences are due to the physical properties +of the several fibers. Thus a filament of silk is transparent +and shines like smooth glass when light falls +upon it; that of wool is solid and opaque in the center, +but its exterior consists of a multitude of semi-transparent +scales which, when of large dimensions and uniformly +arranged—as in the best qualities of wool—reflect +light with a small amount of dispersion and impart +to the woven material a lustrous aspect. Cotton +has no such partially transparent sheath. What light is +reflected is so broken up that the color is poor. Compare +three plain woven crimson textures made of silk, +wool, and cotton respectively. The first literally shines; +luster, brilliance, and richness are the elements of its +coloring. Though bright, it lacks that fulness and +depth of color which belongs to the wool product, +whose millions of filaments, closely compounded, all +tinted alike, possess a peculiar bloom and weight of +color not to be found either in the silk or cotton article. +Lastly, take the crimson calico. How deficient in +warmth and richness it seems to be, after examining +the woolen and silk texture! It is dull and has a raw +and deficient character.</p> + +<p><span class='pagenum'><a name="Page_79" id="Page_79">[Pg 79]</a></span> +The various methods of employing fancy shades in +patterns obtained in the loom may be briefly summarized:</p> + +<p>I. In mixture cloths, for suitings, coatings, etc.</p> + +<div class="list"> +<p><i>a.</i> By combining or blending various colors of +materials.</p> + +<p><i>b.</i> By combining several classes of twist threads.</p> +</div> + +<p>II. In plain, twilled, mat, and fancy weave designs +for trouserings, coatings, suitings, jackets, dresses, costumes, +flannels, shirtings, etc.</p> + +<div class="list"> +<p><i>a.</i> By introducing colors into the warp, forming +stripes.</p> + +<p><i>b.</i> By introducing colors into the filling, producing +spotted patterns.</p> + +<p><i>c.</i> By introducing colors into both warp and filling, +giving checks, broken styles, etc.</p> +</div> + +<p>III. In figured designs for dresses, vestings, etc.</p> + +<div class="list"> +<p><i>a.</i> By using one or several series of extra warp yarn.</p> + +<p><i>b.</i> By using one or several series of extra filling.</p> +</div> + +<p>Dress goods fall naturally into two distinct classes +when regarded from the standpoint of fashion—staples +and fancies. Staples are those fabrics which are made +of the same construction year in and year out. They +vary only in coloring to meet the changes of fashion.</p> + +<p>The Staples are:</p> + +<p class="list"> +Brilliantines,<br /> +Sicilians,<br /> +Mohairs,<br /> +Imperial Serges,<br /> +Storm Serge,<br /> +Cheviots,<br /> +Panamas,<br /> +Batistes,<br /> +Taffetas,<br /> +Voile,<br /> +Nun’s Veiling,<br /> +Cashmere,<br /> +Shepherd Checks.<br /> +</p> + +<p><span class='pagenum'><a name="Page_80" id="Page_80">[Pg 80]</a></span> +The Fancies are:</p> + +<p class="list"> +Produced through<br /> +Variation of weave,<br /> +Variation of color,<br /> +Variation of color and weave:<br /> +<span style="margin-left: 1em;">Brocades,</span><br /> +<span style="margin-left: 1em;">Cuspettes,</span><br /> +<span style="margin-left: 1em;">Meliores,</span><br /> +<span style="margin-left: 1em;">Hopsacking, etc.</span><br /> +Coloring includes:<br /> +<span style="margin-left: 1em;">Stripes,</span><br /> +<span style="margin-left: 1em;">Checks,</span><br /> +<span style="margin-left: 1em;">Plaids,</span><br /> +<span style="margin-left: 1em;">Malenges,</span><br /> +<span style="margin-left: 1em;">Mixtures.</span><br /> +</p> + +<p>Prior to the factory era our fathers and mothers +made homespun clothes and wore them till they had +passed their period of usefulness. The average consumption +of wool at that time averaged not more than +three pounds per capita. As wealth increased the +home loom and spinning-wheel were slowly supplanted +by the mill and factory. The different textile manufacturers +at length found that competition was so keen +that it was necessary to adulterate, particularly any +fabric that was popular. The classes of goods that are +most adulterated are the expensive fabrics, those of +wool and silk. There are such changes of fashion in +dress at the present day that garments composed of +materials formerly considered good enough are often +thrown aside as old-fashioned when only half worn. +Manufacturers cater to the whims and fancies of people +and import to this country foreign styles. The rapidly +changing styles cause people to throw upon the market +a great amount of cast-off clothing only partially worn.</p> + +<p><span class='pagenum'><a name="Page_81" id="Page_81">[Pg 81]</a></span></p> + +<div class="figcenter" style="width: 700px;"> +<img src="images/tex20.jpg" width="700" height="388" alt="" /> +<span class="caption">SALES DEPARTMENT OF THE SELLING AGENT OF A LARGE MILL</span> +</div> + +<p><span class='pagenum'><a name="Page_82" id="Page_82">[Pg 82]</a></span> +The result is that there is not wool enough to provide +the public with clothing made of new wool. The +<!-- actual start of page 82 -->requirement per capita has risen to six pounds. The +immense amount of fiber in cast-off clothing does not +find its way into the paper mills, but rather into the +shoddy mill, where it is remanufactured into cloth again, +or where part of the fiber is mixed with good wool to +make “pure wool” cloth. In other words, the rapidly +changing styles of to-day and the limited supply of +wool are responsible for the wholesale adulteration +which is being practised in modern cloth manufacture. +This adulteration furthermore is becoming more and +more difficult to detect by reason of the rapid improvements +made in the finishing processes of cloth manufacture. +Hence the necessity for people to know how and +why adulteration occurs, how it affects prices, and what +are the means of detecting it. Shoddy is considered a +legitimate adulteration in woolen and worsted goods. +The following adulterations are not legitimate unless +sold as such:</p> + +<p>1. Cotton combed with wool.</p> + +<p>2. Thin cotton threads twisted in with worsted during +the process of drawing.</p> + +<p>3. Cotton threads of the same color as the wool or +worsted used as filling or warp.</p> + +<p>4. Cotton veneered with wool.</p> + +<p>5. Cotton threads of the same color as wool used in +weaving.</p> + +<div class="footnotes"><h3>FOOTNOTE:</h3> + +<div class="footnote"><p><a name="Footnote_14_14" id="Footnote_14_14"></a><a href="#FNanchor_14_14"><span class="label">[14]</span></a> Tentering is carried on in the English mills.</p></div> +</div> + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_83" id="Page_83">[Pg 83]</a></span></p> +<h2>CHAPTER VIII</h2> + +<h2>WOOLEN AND WORSTED FABRICS<a name="FNanchor_15_15" id="FNanchor_15_15"></a><a href="#Footnote_15_15" class="fnanchor">[15]</a></h2> + + +<p><strong>Albatross.</strong> A dress fabric of worsted warp and +worsted filling; of open texture and fancy weaves.</p> + +<p><strong>Alpaca.</strong> A thin fabric of close texture made from +the fibers of an animal of the llama species; mixed with +silk or with cotton. It is usually woven with cotton +warp and mohair filling. Imitations of all cotton are +manufactured and sold under this name.</p> + +<p><strong>Corded Alpaca.</strong> Corded weave, lengthwise of the +piece, cotton warp alpaca filling; one of the first +products of the American loom.</p> + +<p><strong>Angora.</strong> The fiber of this goat is commercially +known as mohair. The skins are largely used in the +making of children’s muffs, for the scalps of dolls, and +for trimming coats and capes. Carriage robes also +claim a good share of the skins; the hair, being nearly +one foot in length, makes them beautiful and serviceable. +The fiber enters largely into that class of goods +known as Astrakhan, Crepons, Plushes, Brilliantines, +Zibelines, fine Cashmeres, and many other fabrics +usually sold as all wool or worsted, according to the +<span class='pagenum'><a name="Page_84" id="Page_84">[Pg 84]</a></span> +mode of preparing the stock before spinning into yarn. +It is found in the finest of silk and worsted fabrics for +ladies’ wear, also in linings, mittens, and fine cloaking +and overcoating. It is noted especially for its water +repelling qualities, its beauty, and high luster; and not +so much for its warmth-retaining properties, for which +wool stands unequalled.</p> + +<p><strong>Astrakhan.</strong> A fabric manufactured from Astrakhan +fiber; of a curly, wavy surface applied to a curly faced +cloth resembling Astrakhan fleece.</p> + +<p><strong>Bandanna.</strong> From the Indian <i>bandanna</i>, to bind or +tie. In dyeing, the cloth is tied in knots when dipped, +and thus has a clouded effect.</p> + +<p><strong>Beaver.</strong> A heavy cloth manufactured of fine +wool, with a finish on the surface to resemble the fur of +the animal by that name.</p> + +<p><strong>Fur Beaver.</strong> Similar in many respects to Beaver, +but having on its surface a long, dense nap, in imitation +of the fur of the Beaver. Used for overcoats, +cloaks, and capes.</p> + +<p><strong>Bedford Cord.</strong> A fine woolen fabric, with fine recesses +running with the piece, and extensively used for +ladies’ dress goods. An all wool cloth of close texture +for gentlemen’s clothing. The recesses may also be +made with fine cotton yarn hidden in the wool filling.</p> + +<p><strong>Beige.</strong> Cloth of undyed or natural wool. The name +is the French word for “natural.”</p> + +<p><strong>Bindings.</strong> A species of narrow fabric of silk, +worsted or cotton, for binding the edges of garments, +the bottom of dress skirts, etc.</p> + +<p><span class='pagenum'><a name="Page_85" id="Page_85">[Pg 85]</a></span> +<strong>Bombazine.</strong> A twilled fabric of which the warp +is silk and the filling is worsted.</p> + +<p><strong>Bottany.</strong> A term applied to worsted yarns made from +bottany wool. It is considered the finest of all worsted +yarns, and is used for fine fabrics of close texture.</p> + +<p><strong>Boucle.</strong> Curled hair or wool woven in any cloth in +such a way as to show the curl makes boucle. The word +is French for curl.</p> + +<p><strong>Broadcloth.</strong> Broadcloth is a soft, closely woven +material with a satin finish. The best qualities are +called satin broadcloth.</p> + +<p>The origin of broadcloth dates back to early times, +the first historical mention of it being made in 1641. +In America, among the first products manufactured +by the colonial woolen mills were black and colored +broadcloths, and these (with satinets) formed the distinctive +character of American woolen fabrics at that +time. They were honestly made of pure, fine-fibered +Saxony wool, and sold as high as $6.50 per yard.</p> + +<p>The warp and filling are made of carded wool so that +the web (cloth) will shrink or full evenly. The stock is +generally dyed in the raw state when used for men’s +wear. When taken from the loom it does not have the +smooth, lustrous appearance which is its distinctive +feature. It is rough and dull colored, with the threads +showing plainly. To improve its appearance it is first +subjected to the action of the fulling mill, with the result +that the fibers of the warp and weft become entangled +to such an extent that the cloth never unravels. Then +the cloth is slightly napped and sheared down close, +<span class='pagenum'><a name="Page_86" id="Page_86">[Pg 86]</a></span> +in order to produce a smooth, even surface. Next it +is successively wetted, steamed, calendered, and hot +pressed for the purpose of bringing out the luster. It is +commonly twill woven, but is sometimes plain, finished +with a slightly napped and lustrous face. It must +have a bright, beaver finish, and be close and felty in +the weave.</p> + +<p>The broadcloth used for women’s clothing is of a +lighter weight and is generally piece dyed. It is used +for ladies’ suits, coats, and gentlemen’s evening dress +suits, frock coats, and tuxedos. It is expensive; prices +range from $1.75 to $3.50 per yard in ladies’ broadcloth, +and higher for men. The price depends on the quality +of wool used, and uniformity of the nap and perfection +of the finish.</p> + +<p><strong>Bunting.</strong> A plain even thread weave of mohair, +wool, or worsted, used mostly for making flags. The +name is from German, <i>bunt</i>, meaning variegated or gay +colored.</p> + +<p><strong>Caniche.</strong> A name given to curled wool fabric showing +the effect of the coat of the caniche, a French dog.</p> + +<p><strong>Cashmere.</strong> A cloth made from the hair of the Cashmere +goat. The face of the fabric is twilled, the twills +being uneven and irregular because of the unevenness +of the yarn. Cashmere yarn was first hand spun. The +goats are grown for their wool in the vale of Cashmere +in the Himalaya Mountains.</p> + +<p><strong>All Wool Cashmere.</strong> As no material by this name +exists there can be no definition. When the term is +used in defining a fabric, it is a delusion and a snare.</p> + +<p><span class='pagenum'><a name="Page_87" id="Page_87">[Pg 87]</a></span> +<strong>Cashmere Double.</strong> A cloth having Cashmere twill +on one side or face and poplin cord on the reverse.</p> + +<p><strong>Cassimere.</strong> The name is a variation of Cashmere. +Cassimere, when properly made, is of Cashmere wool. +Usually a twill weave.</p> + +<p><strong>Castor.</strong> Same as beaver, of a light weight.</p> + +<p><strong>Challis.</strong> (Also spelled <i>challie</i>.) A name given to a +superior dress fabric of silk and wool first manufactured +at Norwich, England, in 1832. In texture the original +material was soft, thin, fine, and finished without gloss. +When first introduced it ranked among the best and most +elegant silk and wool textures manufactured. It was +composed of fine materials, and instead of giving it a +glossy surface, such as is usually produced from silk +and fine wool, the object was to make it without luster. +The name is now applied to an extremely light weight +summer dress fabric, composed of either cotton or wool, +or a mixture of these fabrics. In structure it is both +plain woven and figured, the ornamental patterns being +produced either in the loom or yarn, dyed or printed. +It is not sized. All wool challis does not differ essentially +from the old-fashioned muslin delaine. Most +challis patterns are copied from the French silks, and +this accounts in part for their tasteful designs and artistic +effects. French challis is a material similar to the +above, though usually characterized by a more glossy +finish.</p> + +<p><strong>Cheviot.</strong> A descriptive term of somewhat loose +application, being used indiscriminately of late years +to denote almost any sort of stout woolen cloth finished +<span class='pagenum'><a name="Page_88" id="Page_88">[Pg 88]</a></span> +with a rough and shaggy surface. Originally the fabric +known as cheviot was woven in England, from the strong, +coarse wool of the Cheviot sheep, whence the name.</p> + +<p>It is at present a worsted or woolen fabric made of +cheviot or “pulled wool,” slightly felted, with a short +even nap on the surface and a supple feel. Worsted +cheviots, in plain colorings or of fancy effects, are manufactured +from combed yarn. Woolen cheviots are made +from carded yarn. The greater portion of this class of +goods in carded yarns contains little or no new wool +in its make-up. Shoddy, mungo, and a liberal mixture +of cotton to hold it together, blended in the many colorings, +help to cover the deception. Prices range from +50 cents to $3.00. The material is plain or twill woven, +and has many of the qualities of serge.</p> + +<p>The distinguishing feature of cheviot, whatever the +grade of cloth, is the finish, of which there are two +kinds. One is known as the “rough” finish, and the +other as the “close” finish. Real cheviot is a rough-finished +fabric, composed of a strong, coarse wool and +fulled to a considerable degree. The process of finishing +cheviot is simple, and practically the same methods are +followed for both the “rough” and the “close” styles. +On leaving the loom the cloth is first washed in soap and +water to remove any dirt or other foreign matter it +may contain. It is then fulled, which consists in shrinking +the cloth both in length and breadth, thus rendering +the texture heavier and denser. Next it is “gigged” +or napped. This is accomplished by passing the face of +the matted cloth against a cylinder covered with sharp +<span class='pagenum'><a name="Page_89" id="Page_89">[Pg 89]</a></span> +pointed teasels which draw out the fibers from the +yarn. This operation is continued until a nap more or +less dense is raised over the entire surface.</p> + +<p>From the gig the cloth is taken to the shearing machine, +the revolving blades of which cut the long, irregular +nap down to a uniform level. Sometimes the style +of finish called for is that approaching a threadbare +cassimere, and in this case great care is necessary to +prevent the blades from cutting the yarn. In the +rough finish the nap, although sparingly raised, is comparatively +long. Having been napped and sheared, +the cloth is pressed and carefully examined for defects, +then brushed, pressed, and highly steamed. When +measured, rolled, and steamed, it is ready for market, +and is used mostly for ladies’ and gentlemen’s suitings. +The pattern and design are light stripes and checks of +small dimensions. Cheviot is a name given to many +materials used for suiting.</p> + +<p><strong>Chinchilla.</strong> Heavy coating with rough wavy face. +The name is Spanish for a fur-bearing animal of the +mink species.</p> + +<p><strong>Chudah.</strong> Applied to billiard cloth; relates to color. +Chudah is the Hindoo name of a bright green cloth.</p> + +<p><strong>Corduroy.</strong> Heavy corded cotton material used for +servants’ livery. The name is from the French <i>Corde +du Roi</i>—king’s cords.</p> + +<p><strong>Côte Cheval.</strong> In France corded cloth for riding +costumes, such as Bedford cord, is called côte cheval, +the application being through <i>cheval</i>, horse; <i>côte</i>, +ribbed or lined.</p> + +<p><span class='pagenum'><a name="Page_90" id="Page_90">[Pg 90]</a></span> +<strong>Coupure.</strong> Coupure is French for cut through. +Coupure or cut cashmere is a cashmere weave showing +lines cut through the twills lengthwise of the +piece.</p> + +<p><strong>Covert.</strong> Heavy twilled cloth in natural undyed +shades, used in England for men’s overcoats worn +while riding to covert in fox hunting.</p> + +<p><strong>Delaine.</strong> From the French “of wool”; applies to +the most primitive weave of plain wool yarn. Thirty +years ago delaine was the staple dress goods stock. +It was made in solid colors.</p> + +<p><strong>Diagonal Cheviot.</strong> Same as cheviot, only in the +weaving the pattern is marked by zigzag lines or +stripes.</p> + +<p><strong>Doeskin.</strong> Of the broadcloth range, made with shiny +napped face, soft finish, as the pelt of a doe.</p> + +<p><strong>Drap d’Été.</strong> A heavy cashmere or double warp +merino, with the back teasled or scratched, used mostly +for clergymen’s clothing and in lighter weights for +women’s dresses. The name is French for “cloth of +summer.”</p> + +<p><strong>Empress Cloth.</strong> Similar to poplin; made of hard +twisted worsted filling and cotton warp. Was made +a success in the early seventies of the last century by +the Empress Eugenie of France. Empress cloth was +a staple in all well-regulated dress goods lines.</p> + +<p><strong>Épingline.</strong> A fine corded fabric of wool or silk, +showing the cords woven close together and appearing +as if lined with a pin point. This application is from +<i>épingle</i>, French for pin.</p> + +<p><span class='pagenum'><a name="Page_91" id="Page_91">[Pg 91]</a></span> +<strong>Etamine.</strong> French name for bolting or sifting cloth, +made of silk for sifting flour; applied to mesh or net +weaves in America.</p> + +<p><strong>Felt.</strong> Fabric made by rolling or pressing a pulpy mass +or mixture of wool into a flat mat. The name is from +the process. To felt is to mix and press into shape.</p> + +<p><strong>Flannel.</strong> Wales appears to have been the original +home of flannel, and history informs us that this was +the only textile produced in that country for hundreds +of years. It is constructed either of cotton or wool, +or of an intermixture of these fibers, and is a coarse-threaded, +loosely woven, light-weight fabric, more or +less spongy and elastic, with an unfinished, lusterless +surface. Generally speaking all grades of plain colored +flannel are piece dyed, the soft open texture of the goods +permitting the fibers to absorb the dye as readily in the +web as in the yarn. Flannels are subjected to several +finishing operations, such as fulling, teaseling, pressing, +and stretching. Flannels do not require a great deal +of fulling. All that is necessary is enough to give a +degree of stability and body to the goods.</p> + +<p><strong>Dress Flannel.</strong> All wool fabric used chiefly for +women’s winter dresses; also called flannel suiting. +It has a diversity of qualities, colors, and styles of +finish. It is commonly put up in double fold, width +from twenty-six to fifty inches.</p> + +<p><strong>French Flannel.</strong> A fine, soft twill, woven variety +dyed in solid shades, and also printed with patterns +after the manner of calico; used for morning gowns, +dressing sacques, waists, etc.</p> + +<p><span class='pagenum'><a name="Page_92" id="Page_92">[Pg 92]</a></span> +<strong>Shaker Flannel.</strong> A variety of white flannel finished +with considerable nap, composed of cotton warp and +woolen weft.</p> + +<p><strong>Indigo Blue.</strong> A superior all wool grade used in the +manufacture of men’s suits and particularly for the +uniform of members of the G. A. R.</p> + +<p><strong>Mackinaw.</strong> The name applied to an extra heavy +blanket-like material used in cold climates by miners +and lumbermen for shirts and underwear.</p> + +<p><strong>Navy Twilled Flannel.</strong> A heavy all wool variety commonly +dyed indigo blue, commonly used in the manufacture +of overshirts for out-door laborers, firemen, sailors, +and miners.</p> + +<p><strong>Silk Warp Flannel.</strong> A high grade, pure variety of +flannel woven with a silk warp and a fine woolen weft. +It is a very soft, light-weight, loosely woven flannel and +runs only in narrow widths, twenty-seven inches. If +the finishing process is carried beyond fulling the +texture is rendered hard and firm, the cloth thus losing +its softness and elasticity. In the teaseling process it +is necessary for the nap to be raised only slightly, and +this is commonly done in the direction of the grain or +twist of the warp. The perfection of a flannel finish +lies not in the smooth appearance of the cloth, but in +its full, rich softness. Sometimes the nap is sheared, +but more often it is pressed down flat upon the face of +the cloth. After a thorough drying, and careful examination +for defects, the goods are rolled on boards, +and are ready for market. It is used for infants’ wear +and shawls, for undergarments, bed coverings, and also +<span class='pagenum'><a name="Page_93" id="Page_93">[Pg 93]</a></span> +to some extent for outer garments in weights and +styles adapted for that purpose.</p> + +<p><strong>Baby Flannel.</strong> A very light-weight variety woven +of fine, soft wool, smooth finish, bleached pure white.</p> + +<p><strong>Florentine.</strong> A heavy twilled mohair fabric for men’s +wear which is sold largely to Italy and Spain. The +name is from Florence, Italy.</p> + +<p><strong>Foule.</strong> A twilled, unsheared cloth; that is, the face +appears to be unsinged, and shows the woolly roughness +in a slight degree. The cloth when woven in the gray +is fulled or shrunken in width by soaking in soapsuds +and passing it while wet through holes of different sizes +in a steel plate. The name is from <i>fouler</i>, French, to +full or shrink.</p> + +<p><strong>Frieze.</strong> Frieze is a coarse, heavy cloth with a curly +surface and made at first of lamb’s wool. It is now made +from coarse grades of wool. It is thick and heavily +napped, and is used in the manufacture of warm outer +garments, particularly for men’s wear. It was named +after the people of Friesland in Holland in the 13th +century, and is famous to-day as an Irish fabric. Irish +frieze has extraordinary durability, and the fibers are +the longest and strongest made. The weave is plain, +small twill, or herring bone. When not of a solid color +it is usually a mixture, the colors being mixed in the +raw state. The wool is dyed in the raw state in mass, +then doubled after spinning.</p> + +<p><strong>Gloria.</strong> Plain weave of silk and wool, and silk and +cotton; first made for umbrella covering. Name means +bright.</p> + +<p><span class='pagenum'><a name="Page_94" id="Page_94">[Pg 94]</a></span> +<strong>Granada.</strong> Popular weave of mohair, made in coating +weight for Spanish trade. Granada is a city in +Spain.</p> + +<p><strong>Grenadine.</strong> Originally a plain, openwork, net-like +fabric of silk, mohair, cotton, or wool. We have grenadines +in Jacquards and in set patterns. The name is an +adaptation of Granada.</p> + +<p><strong>Henrietta Cloth.</strong> A twilled cashmere of light weight +and high finish, originally made with silk warp and wool +filling in Yorkshire, England. The name was given in +honor of Henrietta Maria of England, Queen of Charles +I. The silk warp, hand-woven fabric was first produced +about the year 1660.</p> + +<p><strong>Homespun.</strong> A rough, loosely woven material made +from coarse yarn. It is soft but rather clumsy. A +general term used to designate cloth spun or wrought +at home. The homespun of the present day is a woolen +fabric in imitation of those fabrics made by hand before +the introduction of textile machinery. It is made of +a coarse, rough, and uneven thread; usually of plain +weave and no felting. It was woven by the early settlers +of the Eastern and Southern States. It is now used as +woolen suiting for men’s wear and in various kinds of +coarse, spongy, shaggy cloth for women’s gowns.</p> + +<p><strong>Hop Sacking.</strong> A coarse bagging made commonly +of a combination of hemp and jute, used for holding +hops during transportation. The name hop sacking is +also applied to a variety of woolen dress goods made +from different classes of yarn. It is made of carded +woolen fabric of the plainest kind. The cloth is +<span class='pagenum'><a name="Page_95" id="Page_95">[Pg 95]</a></span> +characterized by an open weave, and a square check-like +mesh, the structure being designed to imitate that of +the coarse jute bagging. It has very little finish, is +usually dyed in solid colors, and is used for women’s +and children’s dresses.</p> + +<p><strong>Jeans.</strong> Cotton or woolen coarse twilled fabric. In +cotton used for linings, in wool for men’s cheap clothing. +The name is from a Genoese coin, relating to the +price of the cloth; so much for one jean.</p> + +<p><strong>Kersey.</strong> A very heavy, felted, satin finish woolen +cloth made with the cotton weave or cross twill for +face, and cotton weave or four harness satin for back. +It was originally made with fine Merino lamb’s wool for +face, and somewhat coarser grade for back. The cheaper +grades are manufactured from a fine-fibered wool and +shoddy, with low grades of shoddy and mungo for +back. It is named from an English town, Kersey, where +from the eleventh to the fifteenth century a large woolen +trade was carried on. The Kersey of early history was a +coarse cloth, known under different names, and before +knitting was used for stockings. In the construction of +Kersey the cloth is woven a few inches wider in the loom +(and correspondingly longer) than it is to appear in the +finished state. This is done in order that the meshes +may be closed up in the fulling mill to insure a covering +of threads. Previous to fulling, however, the face of the +cloth is gigged to produce a good covering for the threads +by forming a light nap, which is fitted in. In the fulling +operation, which comes next, the cloth is shrunk to its +proper width and density, usually to a degree rendering +<span class='pagenum'><a name="Page_96" id="Page_96">[Pg 96]</a></span> +it difficult to see the individual warp and filling threads, +so closely are they matted together. Fulling is followed +by gigging, and in this process a nap more or less heavy +is raised on the face of the goods by means of teasels. +The cloth is run through the gig several times and then +sheared in order to render the fibers forming the nap +short, even, and of uniform length. Great care is exercised +in the shearing, as the nap must be cropped quite +close and yet not expose the threads or cut the face. +The next operation is scouring or steaming, in which +live steam is forced through every part of the goods for +the purpose of developing the natural luster of the wool. +In case the goods are to be piece dyed, the dyeing follows +scouring. After steaming, the cloth is thoroughly +matted and gigged again, care being taken to avoid +stirring up the ground nap. It is then dried and the nap +briskly brushed in a steam brusher and laid evenly in +one direction. Again the cloth is slightly steamed and +primed, face up. The result of this treatment is the +production of a texture firm, yet pliable, with a highly +lustrous face and one not liable to wear rough or threadbare. +Kersey is used for overcoats.</p> + +<p><strong>Kerseymere.</strong> Light weight twilled worsted; same +derivative of name as Kersey.</p> + +<p><strong>Linsey Woolsey.</strong> Coarse cloth of linen and wool +used as skirtings by the British peasantry. The name +is from the components of the cloth.</p> + +<p><strong>Melrose.</strong> Double twilled silk and wool fabric; named +for Melrose, a town on the Tweed, in Scotland.</p> + +<p><strong>Melton.</strong> A thick, heavy woolen fabric with short +<span class='pagenum'><a name="Page_97" id="Page_97">[Pg 97]</a></span> +nap, feeling somewhat rough. Meltons are made firm +in the loom. The weaves for single cloth meltons are +usually plain, and three or four harness twill. For +double cloths the plain weave is used, or a weave with +a plain face and a one-third weave on the back. All +trace of the weave is destroyed in the finishing. The +colors usually black or dark blue.</p> + +<p><strong>Meltonette.</strong> A cloth of the same general appearance +as melton, of light weight, for women’s wear.</p> + +<p><strong>Merino.</strong> A fabric woven of the wool of the Merino +sheep, twilled on both sides, the twill being uneven. +Merino resembles cashmere.</p> + +<p><strong>Mohair Brilliantine.</strong> A dress fabric resembling alpaca, +of superior quality, and sometimes finished on both +sides. The name is from the Arabic <i>mukayyan</i>, cloth +of goat’s hair. It is made from the long, silky hair of +the Angora goat of Asia Minor, a species which is being +introduced into the United States. The fabric has a +hard, wiry feel, and if made from the pure material has +a high luster. It has cotton warp and luster worsted +filling. The weave is plain ground, or with a small +Jacquard figure, and when a very lustrous fabric is +wanted, the warp yarn is of finer counts than the filling +yarn. The warp and filling yarns are dyed previous to +weaving. They may be of the same color or different +colors. The contrast of colors in connection with the +weave gives the fabric a pretty effect. Fabrics made +with dyed yarns are usually given a dry finish, that is, +simply run through the press and cylinder heated, after +which they are rolled and then packed. Those made +<span class='pagenum'><a name="Page_98" id="Page_98">[Pg 98]</a></span> +with undyed filling are first scoured, then dyed, after +which they are run through a rotary press with fifty +or sixty pounds of steam heat. Mohair brilliantine is +used for dress goods.</p> + +<p><strong>Montagnac</strong> is heavy overcoating. The French +<i>montagne</i>, for mountain, is the origin of the name, being +for mountain wear.</p> + +<p><strong>Orleans.</strong> Cloth of cotton warp and bright wool +fulling, made in Orleans, France. Many of the so-called +alpacas and mohairs of to-day are Orleans. These +fabrics are mostly cross-dyed, that is, fabrics with warp +and filling of different shades. After weaving they are +cross-dyed or redyed to give solid colors and glacé +effects.</p> + +<p><strong>Panama Cloth</strong> is a plain weave worsted fabric of no +uniform construction or finish. Fabrics sold under +this name vary considerably. They are of solid colors, +usually piece dyed, and are used for suitings.</p> + +<p><strong>Prunella.</strong> From the French <i>prunelle</i>, which means +plum, a stout worsted material named from its color, +which is a purplish shade similar to that of a ripe plum. +The name was originally applied to a kind of lasting of +which clergymen’s gowns were made. It is now used +to denote a variety of rich, satin-faced worsted cloth +employed for women’s dresses. The fibers are worsted. +Prunella is dyed either in piece or yarn state and is +hand finished.</p> + +<p><strong>Sacking.</strong> Plain solid color flannel in special shades +for women’s dressing sacks, also applied to a fabric +made of hemp for grain sacks.</p> + +<p><span class='pagenum'><a name="Page_99" id="Page_99">[Pg 99]</a></span> +<strong>Sanglier.</strong> A plain fabric of wiry worsted or mohair +yarn, closely woven, with a rough finished surface. +Sanglier is French for wild boar, the hairy, wiry cloth +resembling the coat of the animal.</p> + +<p><strong>Sebastopol.</strong> A twill-faced cloth named from +Sebastopol, the Russian fortified town captured by the +English and French in 1855.</p> + +<p><strong>Serge.</strong> Under this name are classed a large number +of fabrics of twill construction. In weight and texture +a modern serge resembles flannel, except that it is twill +woven and composed of fine yarn finished with a smoother +surface. Serge comes from the Italian word <i>sergea</i>, +meaning cloth of wool mixed with silk. Serges are +woven of worsted, of silk, or of cotton yarn, and +variously dyed, finished, and ornamented, as silk serge, +serge suiting, storm serge, mohair serge, etc. Worsted +serges of various kinds and degrees have been known +since the twelfth century. Worsted serge appears to +have come into general use as a material for men’s wear +in the sixteenth century. Modern serges vary but little +from those made two centuries ago. They are dyed in +a great variety of colors. On leaving the loom the +cloth is washed and scoured with soap and water to +remove the dirt and oil (if these remain the cloth +will not take the dye properly). After dyeing, it is +passed through a pair of metal rollers under pressure, +which renders the surface more regular and even and of +a better luster. This process accomplishes more than +is required, for it produces a bloom on the surface +which will show rain specks when in the garment, if it +<span class='pagenum'><a name="Page_100" id="Page_100">[Pg 100]</a></span> +is allowed to remain. This is ordinary serge. In order +to make storm serge it is necessary to remove part of the +bloom, and to accomplish this the cloth is steamed +sufficiently to neutralize the effect of pressing. Steaming +deadens the bloom and prevents the effects of rain +showing on the cloth. The wearing qualities of serge +are good, but it gets a shine easily. It is used for dress +goods and suitings. Serge suiting used for men’s clothing +is a variety of light, wiry, worsted yarn woven with a +flat twill, and dyed black or in shades of blue, fifty-four +inches in width. Mohair serge is woven with a cotton +warp and a mohair filling, thirty-two inches in width. +This is dyed in a variety of colors and largely used as +lining material for women’s clothes, men’s coats, and +overcoats. Storm serge, designed to withstand exposure +to stormy weather, is a coarse variety of worsted dress +goods produced in a wide range of colors and qualities. +The twill is wider, the texture stouter, and the surface +rougher and cleaner than that of ordinary serge. +Iridescent serge is a variety of worsted dress goods +woven with warp and filling of different colors, causing +a shimmering or iridescent effect. Cravenette serge is a +fine twilled variety having a firm, closely woven texture, +dyed black and in colors, and is used for women’s +gowns, men’s summer suits, etc. Serge de Barry is a +high-grade dress goods of fine texture, with fine twill, +and wiry feel.</p> + +<p><strong>Shoddy</strong> is made from old woolen stockings or rags, +shredded or picked by hand or machine, to render the +yarn suitable for spinning a second time, or to give a +<span class='pagenum'><a name="Page_101" id="Page_101">[Pg 101]</a></span> +fiber that can be woven or felted with a wool or cotton +warp. The name has come to mean cheap, make-believe.</p> + +<p><strong>Sicilian.</strong> Heavy weight cotton warp, mohair filled +cloth. Sicilienne, the proper name, was made in the +Island of Sicily as a heavy ribbed, all silk fabric.</p> + +<p><strong>Sultane.</strong> Twilled cloth of silk and wool; finished in +the rough, not singed or sheared. The name is from +Sultana, the first wife of the Sultan.</p> + +<p><strong>Tamise.</strong> Similar to etamine, with a very close mesh, +made first of silk and wool. <i>Tamis</i> is French for sieve.</p> + +<p><strong>Tartans.</strong> Plaids of the Scottish clans worn by men +in the Highlands of Scotland as a diagonal scarf, fastened +on one shoulder and crossing the body. Each clan had +a distinctive tartan or plaid. The name was adapted +from the French <i>tiretaine</i>, a thin woolen checked cloth.</p> + +<p><strong>Thibet.</strong> Heavy, coarse weave of goat’s hair, made +by the Thibetans in Asia for men’s wear.</p> + +<p><strong>Tricot.</strong> A heavy, compound fabric characterized by +a line effect running warp way or filling way of the +piece, usually produced with either woolen or worsted +yarn. Tricot was originally a name given to fabrics +made of woolen yarn or thread by hand knitting, and is +the French word meaning knitting. The term was later +applied to materials made on a knitting frame and now +known as jersey cloth. Since 1840 the name tricot has +been applied to finely woven woolen cloth, the weave of +which is intended to imitate the face effect of a knitted +fabric. The fabric is composed of woolen and worsted +fibers, sometimes with cotton warp woven so as to hide +<span class='pagenum'><a name="Page_102" id="Page_102">[Pg 102]</a></span> +the cotton in finishing. The tricot line is similar to the +rib line in a ribbed cloth except that it is not so pronounced. +All tricots are constructed with two sets of +warp thread and are characterized by a texture which, +while dense, is singularly elastic, in this respect being +somewhat similar to heavy jersey cloth. Tricots are +commonly dyed in plain colors, and are finished clear so +as to show the filling. When intended for trousers they +are ornamented with small, neat patterns.</p> + +<p><strong>Tweed.</strong> A rough unfinished fabric of soft, open, and +flexible texture, of wool or cotton and wool, usually of +yarn of two or more shades; originally the product of +the weavers on the bank of the river Tweed in Scotland. +The face of the cloth presents an unfinished appearance +rather than a sharp and clearly defined pattern.</p> + +<p><strong>Veiling</strong> includes light weight, usually plain weave +fabrics of various constructions; generally made with +singed or polished yarns. They are in solid colors. +The use is designated by the name.</p> + +<p><strong>Venetian.</strong> Venetian cloth has a worsted or cotton +warp and worsted filling; named from Venetia, a country +around Venice. The warp yarns are firmly twisted, +the twist being in the opposite direction to the twist in +the filling yarn. Venetian is a trade term of wide application, +in use since early times as a descriptive title for +various fabrics, textures, and garments. One of the many +varieties is a species of twill weaving in which the lines +or twills are of a rounded form and arranged in a more +or less upright position, hence a closely woven worsted +cloth. The name is also applied to other fabrics, as a +<span class='pagenum'><a name="Page_103" id="Page_103">[Pg 103]</a></span> +twilled lining fabric woven with a cotton warp and a +worsted filling known as Italian cloth. It is dyed in +plain colors and is piece or yarn dyed for men. For +women’s wear it has light weight and plain colors with +mixed effects and closely sheared nap. It is finished +smooth so as to show the yarns prominently. Venetian +cloth has not so much felting as broadcloth; it +shows the weave more, but has the same lustrous finish.</p> + +<p><strong>Vigogne</strong> or <strong>Vicuña.</strong> A soft wool cloth of the cheviot +order, with teasled face, made from the wool of the +vicuña, a South American animal. Vigogne is the +French name for the animal.</p> + +<p><strong>Vigoureux.</strong> A name applied to a plain or twill mixture, +woven of undyed natural wool yarns. The French +spinners found that the strongest yarns were those of +the undyed wool. Sometimes two or more shades or +tones are spun into one thread. The name is French +for strong.</p> + +<p><strong>Voiles.</strong> Voiles are plain weave worsted fabrics made +with hard twisted yarns. As clear a face as possible +is secured in finishing, the cloth being singed or sheared +closely if the yarns are not made comparatively free +from loose fibers before being woven. Voiles are dyed +in solid colors, and are used principally for dress goods.</p> + +<p><strong>Whipcord.</strong> Hard twisted worsted twills, either solid +or mixed colors. The name is from the hard twisted +lash of a whip.</p> + +<p><strong>Worsted Diagonals</strong> are characterized by prominent +weave effects running diagonally across the cloth. The +goods are usually of a solid color, and are given a finish +<span class='pagenum'><a name="Page_104" id="Page_104">[Pg 104]</a></span> +which brings the weave into prominence. Diagonals +are used for suitings.</p> + +<p><strong>Unfinished worsted</strong> is a fabric woven with yarn with +very little twist in it, and finished so as to make it +appear covered with loose fibers, concealing the twill +effect. After leaving the loom the cloth is placed in a +fulling machine which condenses the fibers, thus increasing +the density. It is then passed over hot presses +after a slight shearing.</p> + +<p><strong>Finished Worsted</strong> is woven with yarn with a considerable +twist, and finished in such a way as to show +the construction of the cloth clearly. The finishing +consists simply of scouring the cloth and not fulling it +and then passing it through hot water baths between +heavy rolls to remove all the soap. It is then sheared +and pressed.</p> + +<p><strong>Zephyr.</strong> Light worsted yarn, also light weight cotton +gingham. Zephyr is Greek for the light west wind.</p> + +<p><strong>Zibeline.</strong> A cloth manufactured with Merino lamb’s +wool for warp, and a light wool mixed with camel’s +hair for filling; or, worsted warp and camel’s hair for +filling; or either of the foregoing warps and a mixture +of wool, camel’s hair, and fine cashmere for filling. +The long cashmere hair spreads over the surface. Used +for ladies’ tailor-made coats or suits, according to +weight. The name is derived from the Latin word +<i>sabellum</i>, meaning sable, and was applied originally to a +variety of long-haired fur generally thought to be the +same as sable. Zibeline has long hairs on its right side, +some grades being almost like fur.</p> + +<div class="footnotes"><h3>FOOTNOTE:</h3> + +<div class="footnote"><p><a name="Footnote_15_15" id="Footnote_15_15"></a><a href="#FNanchor_15_15"><span class="label">[15]</span></a> <span class="smcap">Suggestions To Teachers</span>. In connection with the study of +fabrics the author has found it advisable to have the pupils insert in +a blank book a sample of the fabric they are studying. In this way +the pupil can examine both the filling (weft) and warp threads.</p></div> +</div> + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_105" id="Page_105">[Pg 105]</a></span></p> +<h2>CHAPTER IX</h2> + +<h2>COTTON</h2> + + +<p><strong>Cotton.</strong> Cotton is the most important vegetable +fiber used in spinning. The cotton fiber is a soft, +downy substance which grows around the cotton seed. +When examined under the microscope it appears as a +long twisted cell. Owing to the fact that the cotton-plant +yields so readily to the varying conditions of soil +and climate, there is a large variety of cottons, each +having some peculiarity which is considered enough +to place it in a distinct class. An idea of the number +of species of the cotton-plant can be obtained from the +fact that the United States Department of Agriculture +has recorded about one hundred and thirty varieties. +The most important varieties are: <i>Gossypium herbaceum</i>, +<i>G. arboreum</i>, <i>G. hirsutum</i>, <i>G. barbadense</i>, and <i>G. peruvianum</i>. +The botanical name of a plant is divided into +two parts: first the family name, followed by the +species name.</p> + +<p>The <i>Gossypium herbaceum</i> grows from four to six +feet in height and bears a yellow flower. The seeds are +covered with a short gray down. The fiber it bears is +classed as short. It is found in Egypt, Asia Minor, +Arabia, India, and China. The short-stapled variety +of Egyptian cotton is from this species.</p> + +<p><span class='pagenum'><a name="Page_106" id="Page_106">[Pg 106]</a></span> +The <i>G. arboreum</i> when full grown attains a height +from fifteen to twenty feet. The seed is covered with +a greenish fur and is enveloped in a fine, silky down, +yellowish white in color. It is found in Egypt, Arabia, +and China.</p> + +<p>The <i>G. hirsutum</i> is a shrubby plant, its maximum +height being about six feet. The young pods are +hairy, and the seeds are numerous and covered with a +firmly adhering green down. It is probable that this +is the original of the green-seeded cotton which is +now cultivated so extensively in the Southern States +of America, and which forms the bulk of the supply +from that source.</p> + +<p>The <i>G. peruvianum</i> is similar to the <i>G. barbadense</i>. +The Brazilian and Peru cottons are from this species.</p> + +<p>The <i>G. barbadense</i> grows from six to fifteen feet high; +its flowers are yellow and its seeds black and smooth, +being quite destitute of the hair that distinguishes +other members of the species. It is a native of Barbadoes +or has been cultivated there for a long time. +Cottons of the finest texture belong to this species—Sea +Island and Florida cottons—from which our finest +yarns are spun, and it is used chiefly in the manufacture +of fine lace. The long-stapled Egyptian and +several other varieties are said to be from this stock.</p> + +<p><strong>Cotton Growing Countries.</strong> The most suitable situation +for growing cotton is between 35 degrees north and +40 degrees south of the equator. The chief cotton +growing countries of the world in order of importance +are: United States, India, Egypt, and Brazil. Cotton +<span class='pagenum'><a name="Page_107" id="Page_107">[Pg 107]</a></span> +is also grown in the following countries, but in no +quantity or quality comparable with the four named +above—West Indies, west coast of Africa, Asia Minor, +China, and Queensland.</p> + +<p>The best soil for growing cotton is a light loam or +sandy soil, which receives and retains the heat, and at +the same time preserves a good supply of moisture. +Cold, damp days are not suitable for its growth, while +deep rich soils develop too much leaf and stalk. The +best climate for the cultivation of cotton is where frost +and snow are of short duration, dews are heavy, and the +sun bright, warm, and regular. New soils generally +produce the best cotton. The character of the cotton +fiber is dependent upon three things, the species of the +plant, the nature of the soil, and the locality in which +it is grown.</p> + +<p><strong>Rough Peruvian.</strong> The nature of this cotton is harsh +and wiry and resembles wool so nearly that it is almost +exclusively used to mix with woolen fabrics. The +staple is rough and generally strong, and is of a springy +tendency, <i>i.e.</i>, it does not lie close like American.</p> + +<p><strong>East Indian.</strong> India depends upon the monsoon for +its moisture, and the success or failure of the crop is +decided by that phenomenon of nature. Indian cottons +as a rule are coarser and shorter than American cottons. +The land is prepared before the breaking of the monsoon, +and the planting begins after it. There is not the +same care bestowed upon the cultivation of the Indian +cotton, nor are such improved methods practised as in +America. The ancient routine of past generations +<span class='pagenum'><a name="Page_108" id="Page_108">[Pg 108]</a></span> +still persists, and as a consequence the yield per acre +is less than one-half that of America. Moreover the +acreage planted is only about two-thirds that of +America. The better growths of East Indian cotton +were once largely used in this country for filling, owing +to their good color and cleanliness; but of late years +the consumption has steadily decreased, owing chiefly +to the increased takings by the Indian mills, also to +the exports to China and Japan, and to the preference +shown by English spinners for American cotton.</p> + +<p><strong>Egyptian Cotton.</strong> Egyptian cotton, on account of +its long staple and silky gloss, is imported in considerable +quantities. Egyptian is largely used in the manufacture +of hosiery, and also for mixing with worsted +yarn. Owing to its gloss it is used for mixing with +silk, and on account of its strength it is made into the +finer sewing threads. Egyptian cotton is sometimes +so charged with grease that it has a greasy smell; and +to make it workable it is necessary to sprinkle it with +whitening. It has been observed that velvets woven +(or piled) with Egyptian filling do not finish as well +as when picked with yarns made from American cotton, +the reason for this being that the greasy nature of the +Egyptian cotton fiber often varies in strength, causing +different shades in the finished goods. This greasy +nature is said to be due to two things: (1) the fertility +of the soil; (2) the extent to which the cell walls of the +fibers are developed.</p> + +<p>In addition to cotton, other crops are grown in Egypt—rice, +sugar, beans, barley, onions, etc.—and the +<span class='pagenum'><a name="Page_109" id="Page_109">[Pg 109]</a></span> +acreage devoted to cotton is regulated to some extent +by the prospects as to which crops are likely to pay +best. It is calculated that not more than one-third of +the area is usually devoted to cotton.</p> + +<p><strong>Sea Island Cotton.</strong> This is the finest growth of cotton, +and it commands the highest price. The staple, +which is long and silky, varies in length from one and a +half to two and a half inches. It is used for making fine +muslins, laces, spool cotton, and other fabrics, and is +also largely mixed with silk. It is said that this cotton +was first introduced into America in 1786 from the +Bahama Islands, whither it had been brought from the +West Indies. It was first cultivated in Georgia, where +it was found that the small islands running along the +coast were best adapted for its growth, hence the name +“Sea Island.” It was also grown on the uplands of +Georgia, but although remaining good, the quality +deteriorated. Counts as high as four hundred are occasionally +spun in Sea Island cotton.</p> + +<p><strong>Other Varieties.</strong> Cotton grown in the Southern States +under widely varying conditions of the soil, climate, +and care in cultivation, naturally varies in length, +strength, and other qualities of staple. Cotton known +as “Uplands” or “Boweds” varies in length from +three-fourths to one and one-sixteenth inches and is +used for filling; this is grown in North and South +Carolina, Georgia, Florida, Alabama, and Tennessee. +Cotton used for twist is grown in Texas, Louisiana, +Mississippi, and Arkansas, and the length of the staple +varies from one to one and three-sixteenths inches. In +<span class='pagenum'><a name="Page_110" id="Page_110">[Pg 110]</a></span> +the swampy and bottom lands in some of the states +(notably Alabama, Louisiana, Mississippi, and Arkansas), +cotton is grown with staple ranging from one and +one-eighth to one and one-fourth inches. In addition +to these, there are especially long stapled growths, +known as “Extras,” “Allen Seed,” and “Peelers,” +which measure one and three-eighths to one and five-eighths +inches. Of late there has been an extensive +demand for long-stapled American cotton (one and +three-sixteenths to one and one-half inches), owing +to the development of fine spinning.</p> + +<p><strong>Cotton Raising.</strong> Cotton is planted with a machine, +which puts it under the ground about one and one-half +to two inches. It is not planted as corn is, that is, +dropped so far apart, but is planted in a continuous +stream. After the cotton comes up out of the ground, +when it is about three inches high, it is hoed by ordinary +labor with a hoe, and is cut out or, rather, thinned. +This is called “chopping out” and is for the purpose +of removing the inferior or weak plants until only one +strong plant is left. The distance between the plants +depends on the nature of the plant, frequently about +twelve inches being left between them.</p> + +<p><strong>The American Crop.</strong> The first step taken is the +preparation of the ground for planting. This begins +in the southern part of Texas as early as the middle of +January, in Florida about the third week; in Alabama, +Georgia, Mississippi, and Louisiana, about the beginning +of February; in Arkansas, Tennessee, and South +Carolina from about the middle of February to the +<span class='pagenum'><a name="Page_111" id="Page_111">[Pg 111]</a></span> +beginning of March. Actual planting begins according +to latitude, principally from the middle of March to +the middle of April, and ends in the first half of May. +These dates, however, are dependent upon the state of +the weather. When the weather is unusually wet the +start is late. The plant suffers from the rank growth of +grass and weeds, and extra labor is required to keep the +fields clean. In abnormally hot weather, especially after +rains, the plant sheds its leaves, thus exposing the bolls, +which fall off, whereupon replanting becomes necessary. +In addition to injuries by the weather the cotton-plant +is subject to depredations by insects. Of late years the +greatest pest has been the Mexican boll weevil.</p> + +<p>The cotton-plant blooms ten or eleven weeks after +planting. An early bloom is taken as a sign of good +crops. When the crop is an early one, picking may +commence in the districts in which it ripens first in the +latter half of July; but the usual date is the beginning +of August, following on in the various districts in succession +until the early part of September. The plant +goes on fruiting as long as the weather is mild and open. +It finishes in the early regions about the beginning of +December, the others following through December and +closing in the later regions about the middle of January. +Frosts play an important part in the ultimate yield. +An early killing frost over the entire belt would curtail +the size of the crop by 500,000 bales in a season, as was +the case in 1909 when about 32,000,000 acres were +planted. Light frosts and late frosts do little harm to +the cotton-plant; in fact it is contended that the late +<span class='pagenum'><a name="Page_112" id="Page_112">[Pg 112]</a></span> +frosts do much good under certain conditions of the +crop, by opening the bolls that otherwise would not +open, and thus adding to the quantity of the late pickings. +The effect of frost upon the lint so picked is to +produce tinged and stained cotton. Early killing frosts +occur in some seasons in the early part of November, +when much of the yield may be curtailed. When +killing frosts occur late in the season, when the fruiting +is practically over, it has little or no effect upon the +yield except as regards the color.</p> + +<p>The ripening of the crop proceeds in three stages, +the bolls nearest the ground maturing first, then those +around the middle of the plant, and lastly the top crop. +Pods half ripe are often forced open and the fiber sent +on with good cotton. East Indian is more highly +charged with unripe cotton than American. The work +of picking is not heavy, but becomes tedious from its +sameness. Each hand as he goes to the field is supplied +with a large basket and a bag. The basket is +left at the head of the cotton row, the bag being suspended +from the picker’s shoulder by a strap, and +used to hold the cotton as it is plucked from the boll. +When the bag is full it is emptied into the basket, and +this routine continued throughout the day. Each +hand picks from 140 to 180 pounds of cotton per day. +The average yield in the South varies from 500 to 600 +pounds per acre. Every boll of cotton contains seeds +resembling unground coffee; when these have been removed +by the gin, there remains about one-third the +weight of the boll in clean cotton.</p> + +<p><span class='pagenum'><a name="Page_113" id="Page_113">[Pg 113]</a></span></p> + +<div class="figcenter" style="width: 700px;"> +<img src="images/tex21.jpg" width="700" height="390" alt="" /> +<span class="caption">PICKING COTTON</span> +</div> + +<p><span class='pagenum'><a name="Page_114" id="Page_114">[Pg 114]</a></span> +<strong>Ginning.</strong> The next operation to which cotton is +subjected is that of ginning, or separating the seeds +from the fiber. This work was formerly accomplished +by hand, and so great was the quantity of seeds that +frequently an entire day was occupied by a workman +in separating them from one pound of cotton. At the +present day the devices for separating the lint from +the seed are of two classes: roller gins and saw gins. +The former device is the more ancient, having been +used from the earliest times by the Hindoos. In its +simplest form it consists of two rollers made of metal +or hard wood, fixed in rude frames, through which the +cotton is drawn and the seeds forced out in the process. +An improved form of the roller gin is at present used +for cleaning the long-staple Sea Island cotton. The +saw gin, which works on an entirely different principle, +is the machine which, with its improvements and +modifications, has separated the seed from fiber almost +exclusively for one hundred years of American cotton +growing. In this machine the seed cotton is fed into a +box, one side of which is formed of a grating of metal +strips set close together, leaving a narrow opening from +one-eighth to a quarter of an inch wide. Into these +openings a row or “gang” of thin circular saws project +mounted upon a revolving mandrel. The long, protruding +teeth of the saws, whirling rapidly, catch the +fibers, and pull them away from the seeds. The latter, +being too large to pass through the openings of the +grating, roll downward and out of the machine. The +lint, removed from the row of saws by a revolving +<span class='pagenum'><a name="Page_115" id="Page_115">[Pg 115]</a></span> +brush, passes between rollers and is delivered from the +machine in the form of a lap or bat.</p> + +<p>This machine is responsible for much of the “nep” +(or knots) found in American cotton, which is caused +when the machine is overcharged. The Whitney gin +will turn through more cotton than any other type of +machine, and will clean from 200 to 300 pounds per +hour. When the machine is +running at high speed the +tendency is to string and knot +the cotton.</p> + +<div class="figright" style="width: 287px;"> +<img src="images/tex22.png" width="287" height="400" alt="" /> +<span class="caption">COTTON GIN<br /> +The upper figure shows Whitney’s invention. +The lower figure shows a later +form.</span> +</div> + +<p>The working of the ordinary +gin is as follows: The wagon +loaded with cotton is driven +under a galvanized spout +called the sucker, through +which there is a suction of +air which draws the cotton +into the gins. In each of +the gins there are seventy +circular saws revolving on +one shaft. These saws are +about one inch apart, and +the teeth go through the gin breast, much as if one +were to put the teeth of one comb into the teeth of +another comb. This process takes the lint cotton off the +seed, and by the use of brushes the cotton goes into the +lint flute, into the condenser, and into the box, where +it is revolved and made into a bale. While the lint is +going through this process, the seeds, being heavier and +<span class='pagenum'><a name="Page_116" id="Page_116">[Pg 116]</a></span> +smaller, draw to the bottom of the gins, fall into +an auger which is operated by a belt, and then are +dropped into a conveyor and carried to the seed pile +or houses. The lint goes in one direction and the +seed in another.</p> + +<p>When the seed is taken from the cotton at the gin, +it is covered with a lint of cotton. In order to remove +this the seeds are put through a delinter, which takes +off the small, short fiber from the seeds, leaving them +clean. This seed is then put through a huller which +takes off the outside hull or thick skin. The kernel +is then put through a hydraulic press, which squeezes +the cotton-seed oil from it and leaves the “meal.” +Cotton-seed oil is used for many purposes, such as +making olive oil, butter or oleomargarine, lard, etc. +Of late an experiment has been made with the meal +for use in the place of flour, and has been pronounced +a success. Seed crushing has now become +an important industry, with the cotton crop each year +amounting to between 12,000,000 and 13,000,000 bales +of 450 pounds each.</p> + +<p><strong>The Cotton Gin.</strong> The cotton gin was invented in +1792 by Eli Whitney, a citizen of Georgia, but a native +of Massachusetts. The importance of this invention +to the cotton industry of the world cannot be overestimated. +It was the one thing needed to insure a +sufficient supply of raw material to meet the requirements +of newly invented machinery for spinning and +weaving. The result of Whitney’s invention was the +rapid extension of the culture of cotton in the United +<span class='pagenum'><a name="Page_117" id="Page_117">[Pg 117]</a></span> +States, and its permanent establishment as one of the +leading staples of the country.</p> + +<p><strong>Cotton Bales.</strong> After the cotton is ginned and baled +it is shipped to the mill. The standard size of a cotton +bale in the United States is 54 × 27 × 27 inches, and +contains nearly 500 pounds. To produce this bale +over 1,600 pounds of seed cotton are required. The +bales are wrapped in jute bagging and strapped with +sheet-iron bands, this covering adding about twenty-five +pounds to the weight of the bale.</p> + +<p>The Bessonette cylindrical bale is turned out by a +self-feeding press, which receives the lap of lint from +the gin between two heavy rollers. The fiber is rolled +upon a long wooden spool so tightly as to press out +nearly all the air, and forms a package of uniform +shape and size throughout, having a diameter of fourteen +to sixteen inches. The bales are covered with +cotton cloth, held in place by small wire hoops. It is +claimed that the cotton is rolled so tightly by this +process that the bales are practically fireproof and +waterproof.</p> + +<p>Egyptian bales are compressed into a shape similar +to the American bale, but the average weight is over +700 pounds.</p> + +<p>The Indian bales, which are more closely compressed +than the American, usually weigh 400 pounds.</p> + +<p>Cotton is purchased by the mill authorities in the +shape of a bale. The method is to purchase from +cotton brokers, samples being furnished to the buyer +from which to make selection.</p> + +<p><span class='pagenum'><a name="Page_118" id="Page_118">[Pg 118]</a></span></p> + +<div class="figcenter" style="width: 700px;"> +<img src="images/tex23.jpg" width="700" height="391" alt="" /> +<span class="caption">STOREHOUSES</span> +</div> + +<p><span class='pagenum'><a name="Page_119" id="Page_119">[Pg 119]</a></span> +The commercial value of cotton is determined by +its length, fineness, strength, pliability, smoothness, +regularity, color, and cleanliness. As a rule, the cotton +that is the longest is also the finest, but by no means +the strongest. Thus, Sea Island cotton has the longest +staple with the least diameter, and Hinganghat (an +Indian cotton) is much inferior to it in both respects. +The strength of the latter, however, is 50 per cent +greater than the strength of Sea Island cotton. In +every other respect Sea Island cotton is in advance +over Hinganghat cotton. It is the most valuable, +especially for the production of fine yarns.</p> + +<p>The most regular cotton is Orleans, in which the +length of the staple varies only a small fraction of an +inch. In consequence of this there is less loss in working +Orleans than is the case with the other cottons, +owing to the fact that their fibers vary in length.</p> + +<p><strong>The Leading Growths of Cotton.</strong> In order to purchase +the raw material of the cotton manufacture, to +arrange the “mixing” or have much to do with the raw +material in any other capacity, one should know as +much as possible of its characteristics; for ignorance +may cause much trouble and no little loss to those +who have to spin the cotton. Each crop differs from the +previous one to a greater or less degree, as it depends +entirely upon the weather. Thus, in a very dry season +there is a “droughty crop” which, while it may be +(and generally is) clean and well up in class, will be weak, +short, and of irregular fiber. In order to obtain the +desired length and strength of staple the buyer will +<span class='pagenum'><a name="Page_120" id="Page_120">[Pg 120]</a></span> +have to pay a relatively higher price than in what may +be termed a normal season.</p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/tex24.jpg" width="500" height="477" alt="" /> +<span class="caption">FANCY COTTON LOOM</span> +</div> + +<p>Again, in a crop that is poor in class, a defect that +may have been caused by too much rain in the early +or middle stages of its growth, or by unfavorable weather +for the production of cotton of good grade, the staple +will probably be all that could be desired, leafy and +small, but the buyer will have to pay more to obtain +his usual grade, especially if he requires it for good +<span class='pagenum'><a name="Page_121" id="Page_121">[Pg 121]</a></span> +filling. Then there are seasons when the crop turns +out fairly well in class and staple, but the cotton +is wasty, dirty, or abnormally leafy; and in this case +the buyer has to exercise great care and judgment in +calculating the extra loss that will ensue.</p> + +<p>The terms of purchase of cotton include an allowance +of 4 per cent for tares. That is, a bale of cotton +weighing 400 pounds would be paid for as 384 pounds, +or should the buyer have reason to believe that the tares +are unusually heavy, he has the option of claiming the +actual tare. This is ascertained by stripping ten bales +and weighing the covering and the hoops, which means +considerable work, and although it is at the option of +the buyer, it is an exception rather than the rule.</p> + +<p>As a result of these causes we find cotton divided +into the following grades:</p> + +<p><strong>Full Grades of Cotton.</strong> Egyptian cotton is graded +as follows: extra fine, fine, good, fully good fair, good +fair, fair, middling fair, middling.</p> + +<p>Indian cotton is graded as follows: superfine, fine, +fully good, good, fully good fair, good fair, fully fair.</p> + +<p>Brazilian cotton may be classed: fine, good, good +fair, fair, middling fair, middling.</p> + +<p>American cotton has seven grades: fair, middling fair, +good middling, middling, low middling, good ordinary, +and ordinary.</p> + +<p>In addition to the full grades there are half and +quarter grades. The American cottons are graded as +follows:</p> + +<p><span class='pagenum'><a name="Page_122" id="Page_122">[Pg 122]</a></span></p> + +<table border="0" cellpadding="2" cellspacing="0" width="60%" summary="American cotton grades"> + <tr> + <td class="tdci">Full Grades.</td> + <td class="tdci">Half Grades.</td> + <td class="tdci">Quarter Grades.</td> + </tr> + <tr> + <td class="tdl">Fair,</td> + <td class="tdl">Strict middling fair,</td> + <td class="tdl">Barely fair,</td> + </tr> + <tr> + <td class="tdl">Middling fair,</td> + <td class="tdl">Strict good middling,</td> + <td class="tdl">Fully middling fair,</td> + </tr> + <tr> + <td class="tdl">Good middling,</td> + <td class="tdl">Strict middling,</td> + <td class="tdl">Barely middling fair,</td> + </tr> + <tr> + <td class="tdl">Middling,</td> + <td class="tdl">Strict low middling,</td> + <td class="tdl">Fully good middling,</td> + </tr> + <tr> + <td class="tdl">Low middling,</td> + <td class="tdl">Strict good ordinary,</td> + <td class="tdl">Barely good middling,</td> + </tr> + <tr> + <td class="tdl">Good ordinary,</td> + <td class="tdl">Strict ordinary.</td> + <td class="tdl">Fully middling,</td> + </tr> + <tr> + <td class="tdl">Ordinary.</td> + <td class="tdl"> </td> + <td class="tdl">Barely middling,</td> + </tr> + <tr> + <td class="tdl"> </td> + <td class="tdl"> </td> + <td class="tdl">Fully low middling,</td> + </tr> + <tr> + <td class="tdl"> </td> + <td class="tdl"> </td> + <td class="tdl">Barely low middling,</td> + </tr> + <tr> + <td class="tdl"> </td> + <td class="tdl"> </td> + <td class="tdl">Fully good ordinary,</td> + </tr> + <tr> + <td class="tdl"> </td> + <td class="tdl"> </td> + <td class="tdl">Barely good ordinary.</td> + </tr> +</table> + +<p>The following are a few of the leading varieties of +cotton, with the numbers of yarn they will make:</p> + +<table border="0" cellpadding="2" cellspacing="0" summary="Numbers of yarn from different cottons"> + <tr> + <td class="tdci">Cotton.</td> + <td class="tdci" colspan="3">Length.</td> + <td class="tdci">Warp.</td> + <td class="tdci" colspan="3">Filling.</td> + </tr> + <tr> + <td class="tdl">Sea Island (selected)</td> + <td class="tdl">1¾</td> + <td class="tdc">to</td> + <td class="tdl">2¼</td> + <td class="tdr">up to 200</td> + <td class="tdc" colspan="3">250 to 300</td> + </tr> + <tr> + <td class="tdl">Sea Island (ordinary)</td> + <td class="tdl">1¾</td> + <td class="tdc">to</td> + <td class="tdl">2</td> + <td class="tdr">150</td> + <td class="tdr"> </td> + <td class="tdr">220</td> + <td class="tdl"> </td> + </tr> + <tr> + <td class="tdl">Florida Sea Island</td> + <td class="tdl">1¾</td> + <td class="tdc">to</td> + <td class="tdl">2</td> + <td class="tdr">150</td> + <td class="tdr"> </td> + <td class="tdr">220</td> + <td class="tdl"> </td> + </tr> + <tr> + <td class="tdl">Georgia</td> + <td class="tdl">1½</td> + <td class="tdc">to</td> + <td class="tdl">1<span class="fractop">7</span>/<span class="fracbot">8</span></td> + <td class="tdr">120</td> + <td class="tdr"> </td> + <td class="tdr">180</td> + <td class="tdl"> </td> + </tr> + <tr> + <td class="tdl">Egyptian</td> + <td class="tdl">1¼</td> + <td class="tdc">to</td> + <td class="tdl">1½</td> + <td class="tdr">70</td> + <td class="tdr"> </td> + <td class="tdr">120</td> + <td class="tdl"> </td> + </tr> + <tr> + <td class="tdl">Peeler</td> + <td class="tdl">1¼</td> + <td class="tdc">to</td> + <td class="tdl">1<span class="fractop">3</span>/<span class="fracbot">8</span></td> + <td class="tdr">50</td> + <td class="tdr"> </td> + <td class="tdr">70</td> + <td class="tdl"> </td> + </tr> + <tr> + <td class="tdl">Orleans or Gulf</td> + <td class="tdl">1<span class="fractop">1</span>/<span class="fracbot">16</span></td> + <td class="tdc">to</td> + <td class="tdl">1¼</td> + <td class="tdr">40</td> + <td class="tdr"> </td> + <td class="tdr">60</td> + <td class="tdl"> </td> + </tr> + <tr> + <td class="tdl">Upland</td> + <td class="tdl">1</td> + <td class="tdc">to</td> + <td class="tdl">1<span class="fractop">1</span>/<span class="fracbot">8</span></td> + <td class="tdr">30</td> + <td class="tdr"> </td> + <td class="tdr">45</td> + <td class="tdl"> </td> + </tr> + <tr> + <td class="tdl">Texas</td> + <td class="tdl"> <span class="fractop">7</span>/<span class="fracbot">8</span></td> + <td class="tdc">to</td> + <td class="tdl">1<span class="fractop">1</span>/<span class="fracbot">16</span></td> + <td class="tdr">25</td> + <td class="tdr"> </td> + <td class="tdr">35</td> + <td class="tdl"> </td> + </tr> +</table> + + +<p>During the last few years considerable discussion +has taken place among mill men, both in this country +and abroad, bearing upon the subject of moisture contained +in baled cotton. Of course the natural moisture +in the cotton fiber varies, as might be expected, from +year to year, according to the character of the season +during the picking. The standard of moisture is based +upon what is known as regain, that is, if 100 parts of +absolutely dry cotton are exposed to the air, they will +<span class='pagenum'><a name="Page_123" id="Page_123">[Pg 123]</a></span> +absorb about 8½ per cent of moisture, although a much +higher per cent is sometimes found.</p> + +<p>In some of the small Southern mills located in the +cotton raising section, the cotton is delivered by team +direct from the gin, without going through the compress. +In this way they save the greater part of transportation +expense. They also save in the strength of +the cotton fiber itself, since the process of compression +injures the fiber. They get better cotton, being nearer +the source of supply and having better opportunities +for selection.</p> + +<p>When the cotton arrives in the shape of a bale, it is +necessary to cut ties and loosen up the cotton before +use. This may be done in two ways. One method +being to pull the bale apart by hand, and the other to +pass it through a bale breaker or similar machine, +which loosens up the cotton by means of beaters. It +now starts on a continuous journey through successive +machines until it is made into yarn. The yarn is made +into a warp, and the warp interlaced with the filling +yarn to make cloth, and the cloth finished for the market.</p> + +<p>Not every country is adapted for making cotton yarn, +for certain conditions are necessary to manufacture +good yarn. If the atmosphere is too warm or too dry, +the fibers will become brittle and will not twist well; +if too wet they collapse and stick. Lancashire County, +England, seems to have been fitted by nature for cotton +spinning. It has just the right climate, a moist temperature, +and copious water supply. There are hills +on the east of the valley, forming a water shed, and the +<span class='pagenum'><a name="Page_124" id="Page_124">[Pg 124]</a></span> +town lies in a basin covered with a bed of stiff clay, that +holds the water, allowing it to evaporate just fast enough +to keep the air in the moist condition needed to fit the +fibers for weaving. Countries that have not these conditions +are obliged to produce them by artificial means—humidifying, +etc.</p> + +<div class="figcenter" style="width: 700px;"> +<img src="images/tex25.jpg" width="700" height="489" alt="" /> +<span class="caption">PICKER ROOM</span> +<p class="caplist"> +1. Hopper where the cotton from the bale is fed into Picker.<br /> +2. “Lap” showing how the cotton is prepared for the card.<br /> +3. Picker Machine (complete).</p> +</div> + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_125" id="Page_125">[Pg 125]</a></span></p> +<h2>CHAPTER X</h2> + +<h2>MANUFACTURE OF COTTON YARN</h2> + + +<div class="figcenter" style="width: 700px;"> +<img src="images/tex26.jpg" width="700" height="502" alt="" /> +<span class="caption">PICKER ROOM—SHOWING END VIEW OF PICKER</span> +<p class="caplist"> +1. Lap of Cotton.</p> +</div> + +<p><strong>Picker Room.</strong> The first step in the conversion of +the bale of cotton into yarn consists in giving the cotton +fibers a thorough cleaning. This is accomplished +by feeding the cotton to a series of picker machines +called in order, bale breaker, cotton opener and automatic +feeder, breaker picker, intermediate picker, and +<span class='pagenum'><a name="Page_126" id="Page_126">[Pg 126]</a></span> +finisher picker. These machines pull to shreds the +matted locks and wads of cotton (as we find them +in the bale), beat out the dirt, stones, and seeds, and +finally leave the cotton in the form of batting upon +the cylinders; this batting passes from one machine to +another until it issues from the finisher picker as a +downy roll or lap.</p> + +<p>(Sometimes the bale breaker is not used in the mill.)</p> + +<div class="figcenter" style="width: 700px;"> +<img src="images/tex27.jpg" width="700" height="505" alt="" /> +<span class="caption">CARD ROOM</span> +<p class="caplist"> +1. Roving Can—receptacle to hold the sliver. After it is filled it is transferred to either +ribbon lap machine or drawing frame.<br /> +2. Cylinder of the card. The cotton is on this cylinder in the form of a web.</p> +</div> + +<p><strong>Carding Machine.</strong> When the lap of cotton leaves +the picker it goes to the carding machine, where it is +combed into parallel fibers by means of a revolving +cylinder covered with wire teeth called card clothing. +<span class='pagenum'><a name="Page_127" id="Page_127">[Pg 127]</a></span> +As the cotton is fed to the card in the form of a sheet or +lap from the picker, it is supposed to have been freed +from a considerable quantity of sand, seed, etc., but +there still remain nep, fine leaf, and short fibers, which +are removed during carding.</p> + +<p>On leaving the card cylinder the lap has become a +gossamer-like web thirty-nine inches broad. This web +next passes through small “eyes,” which condense it +into a narrow band about an inch in width, known +as card sliver.</p> + +<p>When a lap is delivered from the finisher picker, it +should weigh a given number of ounces per yard. The +method of ascertaining the weight is to make each lap +a standard number of yards in length and weigh each +lap. The machine can be regulated so as to give the +desired weight per yard.</p> + +<p><strong>Combing.</strong> When an extremely fine and strong yarn +is required, in addition to carding, the fibers are also +subjected to the process of “combing.” This may be +said to be merely a continuation of the carding process +to a more perfect degree. The chief object is to extract +all fibers below a certain required length, and cast them +aside as “waste.” This is done in order to secure the +very best fibers calculated to give the strongest and best +results in the spun yarn.</p> + +<p>The process of combing follows carding. The card +delivers the cotton in the form of a sliver or strand, +while the combing machine requires the fibers to be +delivered to it in the form of sheets, nine to twelve +inches wide. This is done by taking a number of card +<span class='pagenum'><a name="Page_128" id="Page_128">[Pg 128]</a></span> +slivers and forming a lap of them by passing the sliver +through a sliver lap machine. The laps are passed +through the comber. This machine consists essentially +of a series of rollers, nippers, and rows of metal teeth. +By the action of these, the short fibers are separated +and combed out, and the long ones arranged in parallel +order in the form of a thin, silky strand, in which condition +it is sent to the drawing frames to be drawn +out. Of course it must be understood that a combing +machine is used by only a small percentage of cotton +spinners. For ordinary purposes a sufficiently good +quality can be made without a comber. As there is +from 15 to 35 per cent waste to this operation it may be +readily seen that it is costly, and limited entirely to the +production of the very best and finest yarns, such as +those intended for sewing or machine thread, fine +hosiery, lace curtains, underwear, imitation silks, and +fine grades of white goods. There are combing machines +that comb short staple cotton.</p> + +<p><strong>Drawing.</strong> The cans containing the slivers are taken +from the card or combing machine (as the case may +be) to the drawing frame. The object of this machine +is mainly to equalize the slivers, combining a number +of them together so as to distribute the fibers uniformly. +The condition of the fibers on leaving the card or comb +is such that a slight pull will lay them perfectly straight +or parallel, and this pull is given by the drawing frame +rollers. Of course the fibers coming from the comb are +parallel, but it is necessary to alternate them by the +drawing. The drawing frame is a machine consisting +<!-- actual start of page 130 -->of a number of sets of rollers, the front roller having a +greater speed than the rear ones.</p> + +<p><span class='pagenum'><a name="Page_129" id="Page_129">[Pg 129]</a></span></p> + +<div class="figcenter" style="width: 700px;"> +<img src="images/tex28.jpg" width="700" height="389" alt="" /> +<span class="caption">COTTON COMB ROOM</span> +<p class="caplist"> +1. The cotton in the form of a “lap” ready to pass through the comb.</p> +</div> + +<p><span class='pagenum'><a name="Page_130" id="Page_130">[Pg 130]</a></span> +The slivers, which are as nearly as possible the same +weight per yard, are combined together in the drawing +and emerge from the pair of front rollers as one sliver +weighing the same number of grains per yard as a single +sliver fed up at the back. This process is repeated two +or three times, according to requirements, the material +then being referred to as having passed through so +many “heads” of drawing. It is not unusual to pass +Indian and American cotton through three deliveries.</p> + +<p>The object of all the processes thus far described has +been that of cleaning (in the picker), arranging the fibers +in a parallel position to each other, making uniform, and +drawing out the stock. In every case the stock delivered +from a machine is lighter than when fed into it, and contains +just twist enough to hold it together and prevent +its being stretched or strained when unwound from the +bobbin, and fed into the next machine. The minimum +amount of twist in roving is desirable for the reason +that it permits the stock to be drawn out more +easily and uniformly, the little twist that is put in the +roving by the slubber being practically eliminated +when it is passed through the rolls of the intermediate. +The same applies in the case of the roving passing from +the roving to the spinning frame.</p> + +<p><strong>Fly Frames.</strong> The process in the manufacture of +yarn after the cotton has passed through the drawing +frame consists of further attenuation of the sliver, but +as the cotton sliver has been drawn out as much as is +<span class='pagenum'><a name="Page_131" id="Page_131">[Pg 131]</a></span> +possible without breakage, a small amount of “twist” +is introduced to allow of the continued drawing out of +the sliver.</p> + +<p>From the drawing frame, the drawing passes through +two, three, or four fly frames, according to the number +of yarn to be made. All these machines are identical +in principle and construction, and differ only in the +size of some of the working parts. They are the slubber, +intermediate, roving,—and fine or jack frame-fine, +and the function of each is to draw and twist.</p> + +<div class="figcenter" style="width: 700px;"> +<img src="images/tex29.jpg" width="700" height="487" alt="" /> +<span class="caption">ROVING DEPARTMENT</span> +<p class="caplist"> +1. Slubber machine, showing sliver of cotton passing through the rolls and then given a +twist while it is wound on the bobbin.</p> +</div> + +<p><strong>Intermediate Frame.</strong> The function of the intermediate +frame is to receive the slightly twisted rove +from the slubber and add thereto a little more twist +<span class='pagenum'><a name="Page_132" id="Page_132">[Pg 132]</a></span> +and draft. The rove is taken from two bobbins to one +spindle in the machine, an arrangement which tends +to insure strength and uniformity. The principle of +the machine is in other respects the same as that of +the slubbing frame.</p> + +<p><strong>Roving Frame.</strong> The function of the roving frame +is to receive the twisted rove from the intermediate +and add more twist and draft, thereby further attenuating +the rove. As in the intermediate frame the rove is +generally taken from two bobbins for one spindle.</p> + +<p><strong>Fine or Jack Frame.</strong> This machine is used when +fine yarns have to be made. It is built on the same +principle as the preceding frames, the only difference +being that a finer rove is made from which finer numbers +of yarn can be spun. As in the slubber, intermediate, +and roving frames, the rove is taken from two bobbins +for one spindle.</p> + +<p><strong>Spinning.</strong> In the manufacture of single ply yarn +the final process is that of spinning, which consists in +drawing out the cotton roving to the required size, and +giving it the proper amount of twist necessary to make +the yarn of the required strength. While the spinning +frame is built on entirely different principles from the +roving, intermediate, or slubber frame, the object of each +machine is the same as that of the spinning frame. The +principal point of difference is the amount of twist +imparted to the cotton roving.</p> + +<p><span class='pagenum'><a name="Page_133" id="Page_133">[Pg 133]</a></span></p> + +<div class="figcenter" style="width: 700px;"> +<img src="images/tex30.jpg" width="700" height="387" alt="" /> +<span class="caption">ROVING ROOM</span> +<p class="caplist">1. A drawing frame showing the sliver of cotton passing through the machine.<br /> +2. A slubber showing the sliver passing through and wound on bobbins.<br /> +3. Roving machine showing the cotton passing from one bobbin through the roller to another.</p> +</div> + +<p><span class='pagenum'><a name="Page_134" id="Page_134">[Pg 134]</a></span> +The objects of the spinning process are:</p> + +<p>1. Completion of the drawing out of the cotton roving +to the required size.</p> + +<p><!-- actual start of page 134 -->2. Insertion of the proper amount of twist to give +the thread produced strength.</p> + +<p>Excessive speed causes defects in the yarn and undue +wear and tear on the machine.</p> + +<p>There are two methods of spinning: ring spinning +and mule spinning. The mule spinning is the older +form. There are but few mule frames in operation in +this country.</p> + +<p><strong>Mule Spinning.</strong> The function of mule spinning is to +spin on the bare spindle, or upon the short paper tubes, +when such are required to form a base for the cop bottom. +The mule will spin any counts of yarn required, and is +especially adapted for yarn in which elasticity and +“cover” are essentials. Hosiery yarns are produced +on the ordinary cotton mule and are very soft spun.</p> + +<p>The bobbins of roving are placed in a creel at the +back of the machine, the stands of roving being passed +through the rolls and drawn out in the same manner as +at the roving frame. The spindles are mounted on a +carriage which moves backward and forward in its +relation to the rolls, the distance roved being about five +feet. When the spindles are moving away from the +frame the stock is being delivered by the rolls, the +speed at which the spindles move away from the rolls +being just enough to keep the ends at a slight tension. +The twist is put in the yarn at the same time.</p> + +<p><span class='pagenum'><a name="Page_135" id="Page_135">[Pg 135]</a></span></p> + +<div class="figcenter" style="width: 700px;"> +<img src="images/tex31.jpg" width="700" height="392" alt="" /> +<span class="caption">SPINNING ROOM. COTTON DEPARTMENT</span> +<p class="caplist"> +1. Humidifier—an apparatus to give off moisture.<br /> +2. Spinning frames—showing the cotton as it comes from the roving frame and passes through the spinning frame.</p> +</div> + +<p><span class='pagenum'><a name="Page_136" id="Page_136">[Pg 136]</a></span> +When the spindles reach their greatest distance +from the rolls, the latter are automatically stopped and +the direction of the motion of the spindle carriage +reversed. The yarn is wound on the spindle while the +<!-- actual start of page 136 -->carriage is being moved back toward the rolls, the +motion of the rolls being stopped in the meanwhile, +the spindles revolving only fast enough to wind up +the thread that has been spun during the outward +move of the carriage.</p> + +<p>The mule is a much more complicated machine than +the ring frame, its floor space is much greater, and more +skilled help is required for its operation. Under ordinary +conditions it is not practical to spin finer yarn +than No. 60s on a ring, while as high as No. 500s is said +to have been spun on a mule. The same number of +yarn can be spun on a mule with less twist than on the +ring. This is important in hosiery yarn.</p> + +<p>Ring spinning is used for coarse numbers, and has +greater production and requires less labor than mule +spinning. Ring-spinning yarn is used for warp purposes.</p> + +<p><strong>Ring Spinning.</strong> The function of ring spinning is to +draw out the rove and spin it into yarn on a continuous +system. The yarn made is spun upon bobbins.</p> + +<p>The ring spinning differs from mule spinning in having +the carriage replaced by a ring, from which the machine +takes its name. The ring is from one and one-half to +three inches in diameter, grooved inside and out, and +is connected with a flat steel wire shaped like the letter +D, called the “traveller.” Its office is to constitute a +drag upon the yarn, by means of which the latter is +wound upon a bobbin. Its size and weight depend on +the counts of yarns to be spun; coarse yarns demand +the largest ring and heaviest traveller.</p> + +<p><span class='pagenum'><a name="Page_137" id="Page_137">[Pg 137]</a></span></p> + +<div class="figcenter" style="width: 700px;"> +<img src="images/tex32.jpg" width="700" height="388" alt="" /> +<span class="caption">MULE ROOM</span> +<p class="caplist"> +1. Stocks from Finisher ready to be spun upon the mule.<br /> +2. Front Rollers with weight levers.<br /> +3. Clearers for Front Rollers.<br /> +4. Faller shafts containing Sickles.<br /> +5. Spindles.<br /> +6. Spun Yarn wound on cops.<br /> +7. Covers for carriage.<br /> +8. Body of carriage.<br /> +9. Drawing out band.<br /> +10. One of the wheels for the carriage.</p> +</div> + + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_138" id="Page_138">[Pg 138]</a></span></p> +<h2>CHAPTER XI</h2> + +<h2>THREAD AND COTTON FINISHING</h2> + + +<p><strong>Thread.</strong> In general a twisted strand of cotton, +flax, wool, silk, etc., spun out to considerable length, +is called thread. In a specific sense, thread is a compound +cord consisting of two or more yarns firmly +united by twisting. Thread is used in some kinds +of weaving, but its principal use is for sewing, for +which purpose it is composed of either silk, cotton, +or flax. Thread made of silk is technically known as +sewing silk; that made of flax is known as linen thread; +while cotton thread intended for sewing is commonly +called spool cotton. These distinctions, while generally +observed by trade, are not always maintained by +the public.</p> + +<p>The spool cotton of to-day is of a different grade +from that made before the sewing machine came into +general use. The early thread was but three cord, and +contained such a large number of knots, thin places, +etc., that it could not be worked satisfactorily on the +machines, so manufacturers were called upon to produce +a thread that would be of the same thickness in +every twist. This was effected by making the thread +of six cords instead of three, thereby producing a +smoother and more uniform strand.</p> + +<p><span class='pagenum'><a name="Page_139" id="Page_139">[Pg 139]</a></span> +<strong>Manufacturing Processes.</strong> The raw cotton for the +manufacture of thread must be of long staple. If the +fiber is short the thread made of it will be weak, and +hence unsuited for the purposes required of it. Ordinary +cotton is not adapted to the manufacture of the +better grades of spool cotton on account of the shortness +of its fiber. Egyptian and Sea Island cotton are +used because they have a much longer fiber and are +softer in texture. The raw cotton comes to the factory +packed in great bales, and is usually stored away for +some months before it is used. The first step in the +conversion of the bale of cotton into thread consists +in giving the fiber a thorough cleaning. This is accomplished +by feeding it to a series of pickers which pull the +matted locks and wads to shreds, beat out the dirt +and seeds, and roll the cotton in the form of batting +upon cylinders until it issues from the finisher lap +machines as a downy roll or lap.</p> + +<p>The lap of cotton then goes to the carding rooms, +where it is combed into parallel fibers by means of a +revolving cylinder covered with fine wire teeth, sometimes +90,000 of them to the square foot. On leaving +the carding machines the lap has become a gossamer-like +web thirty-nine inches broad. This web is next passed +through a small “eye” which condenses it into a narrow +band about an inch in width, known as the sliver. +By this time the fiber has been so drawn out that one +yard of the original lap has become 360 yards of the +sliver. The sliver now looks almost perfect, but if it +were spun it would not make good thread. It is necessary +<span class='pagenum'><a name="Page_140" id="Page_140">[Pg 140]</a></span> +to lay every fiber as nearly parallel as possible, +so that there will be an equal number of fibers in the +strand per inch. Besides this, the remaining dirt and +short fibers must be removed and the knots and kinks +in the fibers straightened out. To accomplish these +objects the cotton must be “combed.” First, the +slivers are passed through several sets of rollers, each +set moving faster than the preceding, so that the strands +are drawn out fine and thin. In this condition the +cotton passes to a doubling frame, and from thence to +the lapping frame, a device combining six laps into one +and drawing the whole out into one fine, delicate, ropy +lap.</p> + +<div class="figcenter" style="width: 700px;"> +<img src="images/tex33.jpg" width="700" height="493" alt="" /> +<span class="caption">WARP ROOM</span> +<p class="caplist"> +1. Beam on which the warp is wound.<br /> +2. Warp.<br /> +3. Creel.<br /> +4. Spools in the creel.</p> +</div> + +<p><span class='pagenum'><a name="Page_141" id="Page_141">[Pg 141]</a></span> +The comber now takes the lap and combs out all the +impurities and short fibers, at a sacrifice of about one-fifth +of the material; next, it combines six of these +fluffy combed rolls of fiber into one. A number of +these rolls are then drawn out by another machine +twelve times as long as they were before and twisted +together on a slubbing frame. This last drawing reduces +the roll to about the thickness of zephyr yarn. +After being further doubled and twisted, the yarn, or +roll, is ready for the mule spinner, which accomplishes +by means of hundreds of spindles and wheels what the +housewife once did with her spinning wheel. The +mule, however, does the work of more than 1,000 hand +spinners and takes up much less space. On this +machine 900 spindles take the yarn from 1,800 bobbins, +and by means of accelerating rollers and a carriage +draw out and twist it to the proper fineness for the size +of thread wanted. Having passed through the complex +processes of cleansing, combing, drawing, and +spinning, the cotton is now in the form of yarn of various +sizes, and the real work of thread making, which is a +distinct art from yarn making, begins.</p> + +<p>The thread-making process is briefly as follows: +The yarn is doubled and twisted; then three of such +yarns are twisted together, which give the six-fold +combination for six-cord thread. For a three-cord +thread three yarns are twisted together. After the +twisting is completed the thread is reeled into skeins +having a continuous length of 4,000 to 12,000 yards, +according to the size, and is then sent to the examining +<span class='pagenum'><a name="Page_142" id="Page_142">[Pg 142]</a></span> +department where it is rigidly inspected. Every strand +is looked over, and any found to be defective are laid +aside, so that when the thread is put on the market it +shall be as perfect as care and skill can make it.</p> + +<p>At this stage of the work the skeins of thread are +of the pale cream color common to all unbleached +cotton goods, and are technically known as “in the +gray.” They therefore have to be bleached pure +white or dyed in fast colors. The skeins, whether +intended for white or colored thread, are first placed in +large, steam-tight iron tanks and boiled. Here the +thread remains subjected to a furious boiling for six +or seven hours; when removed it is perfectly clean, but +still retains the brownish gray color of unbleached +cotton. It then goes into a bath of chloride of lime +and is bleached as white as snow. The skeins are next +drawn through an acid solution to neutralize the chloride. +Another boiling, another bleaching, a bath of +soapsuds, and the final rinsing, complete the cleansing +and whitening process. Those skeins intended for +colored threads are taken to the dyeing room and +placed in tanks filled with suitably prepared dyeing +solutions.</p> + +<p><span class='pagenum'><a name="Page_143" id="Page_143">[Pg 143]</a></span></p> + +<div class="figcenter" style="width: 700px;"> +<img src="images/tex34.jpg" width="700" height="390" alt="" /> +<span class="caption">TWISTING ROOM</span> +<p class="caplist"> +1. Humidifier.<br /> +2. Twister machine.<br /> +3. Boxes containing spools of cotton, ready to be put in creel and form warp.</p> +</div> + +<p><span class='pagenum'><a name="Page_144" id="Page_144">[Pg 144]</a></span> +From the bleaching and dyeing departments the +skeins of thread go back to the mill to be wound on the +bobbins, and from the bobbins finally on the small +wooden spools. The automatic winding machines can +be regulated to wind any given number of yards. The +small spools are fastened on pivots, the thread from +the bobbins fastened on the spools, and the machines +<!-- actual start of page 144 -->set in motion. At the required number of yards +the spools stop revolving. The ordinary spool of +cotton thread contains 200 yards, and when this has +been wound on, the thread is cut with a knife by an +attendant, who also cuts the little nick in the rim of +the spool and fastens therein the end of the thread. +Thread mills commonly print their own labels, and +these are affixed to the spools by special machinery +with remarkable rapidity. From the labeling machine +the spools go to an inspector, who examines each one +for imperfections, and any that are found faulty are +discarded. When packed in pasteboard boxes or in +cabinets the thread is ready for market.</p> + +<p><strong>Thread Numbers.</strong> Spool cotton for ordinary use is +made in sizes ranging from No. 8 coarse to No. 200 +fine. In cotton yarn numbering, the fineness of the +spun strand is denoted by the number of hanks, each +containing 840 yards, which are required to weigh +one pound, as illustrated in the following table:</p> + +<table border="0" cellpadding="2" cellspacing="0" summary="Cotton yarn numbering"> + <tr> + <td class="tdl">When</td> + <td class="tdr">1</td> + <td class="tdl">hank</td> + <td class="tdl">of</td> + <td class="tdl">cotton</td> + <td class="tdl">yarn</td> + <td class="tdr">( 840 yds.)</td> + <td class="tdl">weigh</td> + <td class="tdl">1 lb.</td> + <td class="tdl">it is</td> + <td class="tdl">No.</td> + <td class="tdr">1</td> + </tr> + <tr> + <td class="tdc">“</td> + <td class="tdr">10</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdr">( 8,400 yds.)</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdr">10</td> + </tr> + <tr> + <td class="tdc">“</td> + <td class="tdr">16</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdr">(13,440 yds.)</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdr">16</td> + </tr> + <tr> + <td class="tdc">“</td> + <td class="tdr">30</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdr">(25,200 yds.)</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdr">30</td> + </tr> + <tr> + <td class="tdc">“</td> + <td class="tdr">50</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdr">(42,000 yds.)</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdr">50</td> + </tr> + <tr> + <td class="tdc">“</td> + <td class="tdr">100</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdr">(84,000 yds.)</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdc">“</td> + <td class="tdr">100</td> + </tr> +</table> + +<p>The early manufactured thread was three cord, and +took its number from the size of the yarn from which +it was made. No. 60 yarn made No. 60 thread, though +in point of fact the actual caliber of No. 60 thread +would equal No. 20 yarn, being three No. 60 strands +<span class='pagenum'><a name="Page_145" id="Page_145">[Pg 145]</a></span> +combined together. When the sewing machine came +into the market as the great consumer of thread, spool +cotton had to be made a smoother and more even +product than had previously been necessary for hand +needles. This was accomplished by using six strands +instead of three, the yarns being twice as fine. As thread +numbers were already established, they were not altered +for the new article, and consequently at the present time +No. 60 six-cord, for example, and No. 60 three-cord +are identical in size, though in reality No. 60 six-cord +is formed of No. 120 yarns. It is relatively smoother, +more even, and stronger than the three-cord grade. +All sizes of six-cord threads are made of six strands, each +of the latter being twice as fine as the number of the +thread as designated by the label. Three-cord spool +cotton is made of three strands of yarn, each of the +same number as the thread.</p> + +<p><strong>Sizing.</strong> In textile manufacturing, sizing is the +process of strengthening warp yarns by coating them +with a preparation of starch, flour, etc., in order that +they may withstand the weaving process without +chafing or breaking. The operation of sizing is also +often resorted to in finishing certain classes of cotton +and linen fabrics, which are sized or dressed with various +mixtures in order to create an appearance of weight +and strength where these qualities do not exist, or, if +present, only in a small degree. The object in sizing +warp yarn before weaving is to enable that process to +be performed with the minimum of threads breaking. +Judicious sizing adds to the strength of the yarn by +<span class='pagenum'><a name="Page_146" id="Page_146">[Pg 146]</a></span> +filling up the spaces between the fibers, and by binding +the loose ends on the outside of the thread to the main +part. In order to accomplish this a number of ingredients +are used in the size preparation, as no single +material used alone gives satisfactory results. The +filling up of the minute spaces in the yarns and the +adhesion of the fibers produce a smooth thread with +sufficient hardness to resist the continual chafing of the +shuttles, reeds, and harnesses during the process of weaving. +Flour and starch in a liquid state are used for this +purpose, but owing to the liability to mildew, flour is +not so much used as starch. Both of these materials, +however, make the yarn brittle, and other ingredients +are combined with them to overcome the brittleness. +For a softener on heavy weight goods nothing has been +found superior to good beef tallow. On light-weight +goods the softener giving the most general satisfaction +is paraffin.</p> + +<p>When properly made the size preparation is a smooth +mass of uniform consistence, free from lumps of any +kind, and from all sediment and odor. Starch—the +principal material which gives body to any size—requires +the most careful treatment. It is first mixed +with cold water into a smooth, creamy milk, which is +slowly poured into the necessary quantity of boiling +water until a clear, uniform paste is formed. Then the +softeners are added, such as soaps, oils, and animal +fats; next a small amount of gelatine or glue is stirred +in and some form of preservative, usually chloride of +zinc or salicylic acid. The mass is then thoroughly +<span class='pagenum'><a name="Page_147" id="Page_147">[Pg 147]</a></span> +stirred in tilted jacketed kettles with mechanical stirrers. +The size may be applied to the yarn either hot or cold. +When applied hot it penetrates into the interior, filling +up every space between the fibers, binding all together, +and forming a hard coating on the surface of the thread. +A thorough washing or steaming serves to remove all +the size from the woven fabric.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/tex35.jpg" width="600" height="432" alt="" /> +<span class="caption">FINISHING ROOM</span> +</div> + +<p><strong>Cotton Finishing.</strong> Cotton fabrics, like other textiles, +after leaving the loom must be subjected to various +finishing processes so as to bring them into commercial +condition. On piece-dyed goods part of the finishing +is done before and part after the dyeing process. Each +class of fabrics has definite finishing processes. In +some cases weighting materials are added to the fabric +<span class='pagenum'><a name="Page_148" id="Page_148">[Pg 148]</a></span> +so as to hide more or less its actual construction. Cotton +fabrics just from the loom present a soft and open +structure, more so than other textiles. Therefore it +is necessary to use proper finishing materials and processes +which will fill up the openings or interstices +as produced in the fabric by the interlacing of warp +and filling, and at the same time give to the fabric a +certain amount of stiffness. Of course this finish will +disappear during wear or washing, it having been imparted +to the fabric to bring the latter into a salable +condition.</p> + +<p>Cotton fabrics after weaving may be subjected to +the following sub-processes of finishing:</p> + +<p>Inspecting, Burling and Trimming, Bleaching, Washing, +Scutching, Drying.</p> + +<p>After the cloth leaves the loom it is brushed; then it +passes over to the inspection table in an upward receding +direction, so that the eye of the operator can readily +detect imperfections. The ends of two or more +pieces as coming from the loom are sewed into a string +for convenient handling in the bleaching.</p> + +<p><strong>Bleaching.</strong> The object of bleaching is to free the +cotton from its natural color. The ancient method of +bleaching by exposure to the action of the sun’s rays +and frequent wetting has been superseded by a more +complicated process involving the use of various chemicals. +Pieces of cloth are tacked together (sewed) to +form one continuous piece of from three to one thousand +yards in length. The cloth is next passed over hot +cylinders or a row of small gas jets to remove all the +<span class='pagenum'><a name="Page_149" id="Page_149">[Pg 149]</a></span> +fine, loose down from the surface. The goods are then +washed and allowed to remain in a wet condition for a +few hours, after which they are passed through milk of +lime under heavy pressure, followed by rinsing in clear +water. The goods are next “scoured” in water acidulated +with hydrochloric acid, and boiled in a solution +of soda, then washed as before in clear water. Next +they are chlorined by being laid in a stone cistern containing +a solution of chloride of lime and allowed to remain +a few hours. This operation requires great care in +the preparation of the chloride of lime, for if the smallest +particle of undissolved bleaching powder is allowed +to come in contact with and remain upon the cloth it +is liable to produce holes. The goods are then boiled +for four or five hours in a solution of carbonate of soda, +after which they are washed. They are again chlorined +as before and washed. The long strips are finally +scoured in hydrochloric acid, washed, and well squeezed +between metal rollers covered with cloth. After squeezing +and drying, the cloth, if required for printing, needs +no further operation, but if intended to be marketed +in a white state, it must be finished, that is, starched or +calendered.</p> + +<p><strong>Starching.</strong> The starch is applied to the cloth by +means of rollers which dip into a vat containing the +solution, while other rollers remove the excess. Sometimes +the cloth is artificially weighted with fine clay or +gypsum, the object being to render the cloth solid in +appearance.</p> + +<p><strong>Calendering.</strong> The cloth is now put through the +<span class='pagenum'><a name="Page_150" id="Page_150">[Pg 150]</a></span> +calendering machine, the object of which is to give a +perfectly smooth and even surface, and sometimes a +superficial glaze; the common domestic smoothing iron +may be regarded as a form of a calendering utensil. +The cloth is first passed between the cylinders of a +machine two, three, or four times, according to the finish +desired. The calender finishes may be classed as dull, +luster, glazed, watered or moire, and embossed. The +calender always flattens and imparts a luster to the +cloth passed through it. With considerable pressure +between smooth rollers a soft, silky luster is given by +equal flattening of all the threads. By passing two folds +of the cloth at the same time between the rollers the +threads of one make an impression upon the other, and +give a wiry appearance. The iron rollers are sometimes +made hollow for the purpose of admitting steam +or gas in order to give a glaze finish. Embossing is +produced by passing the cloth under heated metal rollers +upon which are engraved suitable patterns, the effect +of which is the reproduction of the pattern upon the +surface of the cloth.</p> + +<p><strong>Mercerizing.</strong> This is a process of treating cotton +yarn or fabrics with caustic soda and sulphuric acid +whereby they are made stronger and heavier, and +given a silky luster and feel. The luster produced upon +cotton is due to two causes, the change in the structure +of the fiber, and the removing of the outer skin of the +fiber. The swelling of the fiber makes it rounder, so that +the rays of light as they fall upon the surface are reflected +instead of being absorbed. The quality and degree of +<span class='pagenum'><a name="Page_151" id="Page_151">[Pg 151]</a></span> +luster of mercerized cotton fabrics depends largely +upon the grade of cotton used. The long-staple Egyptian +and Sea Island cotton, so twisted as to leave the +fibers as nearly loose and parallel as possible, show the +best results. If the yarn is singed the result is a further +improvement. Yarns and fabrics constructed of the +ordinary grades of cotton cannot be mercerized to +advantage. The cost of producing high-grade mercerized +yarn is about three times that of an unmercerized +yarn of the same count, spun from the commoner +qualities of cotton.</p> + +<p>Mercerized yarn is employed in almost every conceivable +manner, not only in the manufacture of half-silk +and half-wool fabrics, and in lustrous all-cotton +tissues, but also in the production of figures and +stripes of cotton goods having non-lustrous grounds. +Mercerized yarn used in connection with silk is difficult +to detect except by an expert eye.</p> + +<p><strong>Characteristics of a good piece of Cotton Cloth.</strong> +A perfect cotton fiber has little convolutions in it +which give the strong twist and spring to a good +thread. In this respect the Sea Island cotton is the +best. There are five things requisite for cotton cloth +to be good, viz.:</p> + +<p>1. The cloth must be made of good fiber, that is +ripe and long.</p> + +<p>2. The fiber must be carefully prepared. All the +processes must be well performed—for the very fine +thread fiber must be combed to remove poor fiber. +The combing, however, is not always done.</p> + +<p><span class='pagenum'><a name="Page_152" id="Page_152">[Pg 152]</a></span> +3. The warp and woof threads must be in good proportion.</p> + +<p>4. The cloth must be soft, so that it will not crease +easily.</p> + +<p>5. It must be carefully bleached—the chemicals +used must not be strong.</p> + + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_153" id="Page_153">[Pg 153]</a></span></p> +<h2>CHAPTER XII</h2> + +<h2>KNITTING</h2> + + +<p>The art and process of forming fabrics by looping +a single thread, either by hand with slender wires +or by means of a machine provided with hooked +needles, is called knitting. Crocheting is an analogous +art, but differs from knitting in the fact that the separate +loops are thrown off and finished by hand successively, +whereas in knitting the whole series of loops +which go to form one length or round are retained on +one or more needles, while a new series is being formed +on a separate needle. Netting is performed by knotting +threads into meshes that cannot be unraveled, +while knitting can be unraveled and the same thread +applied to any other use. Knitting is really carried on +without making knots; thus, the destruction of one +loop threatens the destruction of the whole web, unless +the meshes are reunited.</p> + +<p>The principle of knitting is quite distinct from that of +weaving. In the weaving of cloth the yarns of one +system cross those of another system at right angles, +thus producing a solid, firm texture. The great elasticity +of any kind of texture produced by knitting is the chief +feature that distinguishes hosiery from woven stuffs. +The nature of the loop formed by the knitting needle +<span class='pagenum'><a name="Page_154" id="Page_154">[Pg 154]</a></span> +favors elongation and contraction without marring in +the least the general structure of the goods. Builders +of weavers’ looms have at times endeavored to secure +this elastic effect by certain manipulations of the mechanism +of the loom, but as yet nothing approaching the product +of the knitter has been made. The elastic feature +of a knitted texture renders it peculiarly adapted for all +classes and kinds of undergarments, for it not only fits +the body snugly, but expands more readily than any +other fabric of similar weight.</p> + +<p><strong>Knitting Machines.</strong> There are various machines +for knitting. The circular knitting machine produces +a circular web of various degrees of fineness, and in +sizes ranging from a child’s stocking to a man’s No. 50 +undershirt. The circular fabric made in this manner +has to be cut up and joined together by some method +to make a complete garment. The knitting frame for +producing fashioned goods makes a flat strip, narrowing +and widening it at certain places so as to conform to the +shape of the foot, leg, or body. These strips then have +to be joined by sewing or knitting to form a garment. +Fashioning machines are indispensable for knitting the +Niantic and French foot, and also for the production +of stripes, fancy openwork, and lace hosiery.</p> + +<p><span class='pagenum'><a name="Page_155" id="Page_155">[Pg 155]</a></span></p> + +<div class="figcenter" style="width: 289px;"> +<img src="images/tex36.jpg" width="289" height="500" alt="" /> +<span class="caption">KNITTING MACHINE FOR HOSIERY</span> +</div> + +<p><span class='pagenum'><a name="Page_156" id="Page_156">[Pg 156]</a></span> +All plain machines of any class produce only plain +knitted fabrics, while ribbed machines make only ribbed +fabrics. Still, many garments in their make-up include +both kinds of knitting; therefore, many machines produce +only certain parts of particular garments. In the case +of half-hose there is frequently a ribbed top, or in +<!-- actual start of page 156 -->underwear a ribbed cuff, and these may be made either +of circular web or full fashioned. In each case the +ribbed portion is first knit and then transferred to a +plain machine, and being placed upon the needles is +worked on to the rest of the garment. In some instances +the heel is made by the machine working the +leg, though there are numerous knitters specially +designed for turning out only this particular part.</p> + +<p>Among other knitting machines in modern use are the +drawers machine; machines for hose and half-hose with +apparatus for making the instep, finishing off the toe, +splicing or thickening the heels, etc.; machines for producing +the bottoms or soles of hose separately, and also +the instep separately; circular stocking machines for +producing a tubular web afterwards cut into suitable +lengths for all varieties of hose; circular sleeve machines, +circular body machines, as well as circular web +machines for making both body and sleeves of undershirts, +jerseys, sweaters, etc. Special machines are +also made for knitting both plain and ribbed plaited +goods, that is, with both sides wool while the center is +of cotton, or with a silk or worsted face on one side and +the back of an inferior yarn. In the form of auxiliary +appliances are produced many kinds of stitching machines; +circular latch-needle machines for plain ribbed, +mock seam, and striped goods; steam presses; hose +rolling machines; hose cutting and welting machines, +and many other accessories to hosiery manufacture.</p> + +<div class="figcenter" style="width: 387px;"> +<img src="images/tex37.jpg" width="387" height="500" alt="" /> +<span class="caption">KNITTING MACHINE FOR UNDERWEAR</span> +</div> + +<p>At present fully one-third of the knit underwear +used in this country is of the ribbed description. It +<span class='pagenum'><a name="Page_157" id="Page_157">[Pg 157]</a></span> +is made in all the materials that the older flat goods are +composed of, including silk, silk mixtures, linen, wool, +lisle, and cotton. Rib work is ordinarily stronger and +<span class='pagenum'><a name="Page_158" id="Page_158">[Pg 158]</a></span> +more lasting than plain. It is also invaluable for +many purposes on account of its tendency to contract +and expand in the direction of the circumference without +altering its length. This feature makes it indispensable +for tops to socks and wrist work for shirts, +mittens, gloves, etc., and for the production of heavy +garments such as cardigans and sweaters. The expense +of knitting rib work is higher than plain knitting, owing +to the fact that the machines cannot turn out so great +a quantity within a given time.</p> + +<p>The formation of the rib in knitted goods is unique +in its principle. The effect is produced by reversing +the stitch. In place of making the stitch work appear +entirely upon one side of the fabric, as in plain work, +the needles are so arranged that every alternate row, +or two rows alternately, are reversed, thus making +both sides alike. Plain work is done with a single +bank of needles, while rib work requires two banks, +the function of the second one being to pull and loop +the yarn in an opposite direction, thus producing a +thicker and more elastic web.</p> + +<p>Double work in knitting consists merely in running +two threads where one is commonly used. The work +is done readily and with but little extra cost for labor. +Coarser and heavier needles are required, also a wider +gauge for the needle cylinder. Fancy effects in double +work are produced by running two colors instead of +one. The tendency is for one thread to twine about +the other, thus making attractive double-and-twist +work. Lumbermen’s socks and like goods are often +<span class='pagenum'><a name="Page_159" id="Page_159">[Pg 159]</a></span> +knitted on this plan, though for the most part double +work is for the heels, toes, and soles of ordinary hose.</p> + +<p><strong>Stripe Knitting.</strong> The process of striping knitted +fabrics is accomplished automatically by a system of +changing the yarns when delivered by the feeds. Circular +machines knitting a tubular web cannot be utilized +for this purpose, hence the work is done on +fashioning or stocking frames. It has only been within +recent years that makers of knitting machinery have +been able to offer machines on which more than one +kind of yarn could be knit at one time. There are now +in use, however, machines that will readily knit several +colors of yarn at the same time.</p> + +<p><strong>Knitting Cotton.</strong> A variety of loosely twisted, four-ply +cotton yarn, dyed in various plain and mixed colors, +employed for knitting hosiery, tidies, mats, etc., by +hand. It is numbered from 8, coarse, to 20, fine, and +commonly put up sixteen balls in a box, each box +containing two pounds, manufacturer’s weight.</p> + +<p><strong>Knitting Silk.</strong> A loosely twisted silk thread of +domestic manufacture employed for knitting mittens, +stockings, and other articles by hand. It is also much +used for crochet work. Knitting silk is put up in the +form of balls, each containing one-half ounce of thread. +It is made in but two sizes, No. 300, coarse, and No. +500, fine; each ball of the former number contains 150 +yards of silk; of the latter 250 yards. No. 500 is manufactured +only in white, cream, and black; the No. 300 is +fast dyed in a great variety of colors.</p> + +<p><strong>Hosiery Manufacture.</strong> According to the particular +<span class='pagenum'><a name="Page_160" id="Page_160">[Pg 160]</a></span> +method by which socks and stockings are made, of +whatever kind, quality, or material, they are classed +as cut goods, seamless, or full fashioned. Of the three +methods of manufacturing the first named is the least +expensive. Cut goods are made of round webbing +knitted on what is called a circular knitting machine. +The web has the appearance of a long roll of cloth +about the width of a sock or stocking when pressed +flat. The first operation consists in cutting off pieces +the length of the stocking desired, these lengths, +of course, being the same (unshaped) from end to +end. The shaping of the leg is effected either by cutting +out enough of the stocking from the calf to the +heel to allow part to be sewn up and shaped to fit the +ankle, or by shrinking. In the heeling room where +the pieces next go, the cutters are furnished with +gauges or patterns that indicate just where to make a +slit for the insertion of the heel, generally of a different +color. When the heel is sewn in, the stocking begins +to assume its rightful shape. The toe is now put on +and the stocking is practically finished. In the case +of socks the final operation consists in attaching the +ribbed top, which tends to draw the upper part of the +leg together, thus causing it to assume a better shape. +The final work includes scouring, dyeing, and shaping. +The cost of making cut goods is less by a few cents per +dozen than when knit seamless. While some very +creditable hose are produced in this way, yet the existence +of the heavy seam is an objection which confines +them to the poorest class of trade. Cut goods are +<span class='pagenum'><a name="Page_161" id="Page_161">[Pg 161]</a></span> +made in all sizes and kinds for men, women, and +children.</p> + +<p>Seamless hose are made on a specially constructed +machine which produces the entire stocking, but leaves +the toe piece to be joined together by a looping attachment. +On half-hose the leg is made the same size +down to the ankle, but on ladies’ hose the stocking is +shaped somewhat in the machine. Seamless hose are +not, strictly speaking, entirely seamless, inasmuch as +all stockings made on a circular knitting machine must +have a seam somewhere. There must be a beginning +and an ending. In the case of the stocking the ending +is at the toe, and the opening left can only be closed with +a seam. In some mills this opening is automatically +stitched together on special machines; in others, girls +do it by hand with needle and thread. Neither by +machine nor handwork can the opening be closed with +exactly the same stitch as that made by the needles of +the power knitter. However, the seam is of small proportions, +and when the goods are scoured, pressed, and +finished the presence of the seam is a minor item, as it +neither incommodes the wearer nor mars the appearance +of the stocking. Seamless goods are made in a great +variety of qualities, ranging from cotton half-hose at +fifty cents per dozen to the fine worsted stockings at +$6.00 per dozen. A notable and very commendable +feature of seamless hose is the socket-like shape of the +heel, which fits that portion of the foot as though really +fitted to it. As far as comfort and fit are concerned, +the manufacture of seamless hosiery has now reached +<span class='pagenum'><a name="Page_162" id="Page_162">[Pg 162]</a></span> +such a degree of perfection as to bring it second only to +the full-fashioned variety.</p> + +<p>Full-fashioned hose are produced by means of complicated +and expensive knitting frames, which automatically +drop the requisite number of stitches at the ankle so as +gradually to narrow the web down and give the stocking +the natural shape of the leg. The toe is produced in the +same way, and the shaping of heel and gusset is brought +about in like manner. Hence, the goods are called full-fashioned, +because so fashioned as to conform to the proportions +of the leg and foot. Hose and underwear made +by this method are knit in flat strips and then seamed +either by hand or machine. Generally special machines +are used, which take up and complete the selvedges, +thus avoiding objectionable seams with raw edges.</p> + +<p>The knitting frames used for making full-fashioned +goods are large, intricate, expensive, and slow in operation; +they are difficult to keep in order and require +skilful operators. The largest ones knit from fourteen +to eighteen stockings at once, using as many as four +threads of different colors in the production of patterns. +The first operation consists in knitting the leg down to +the foot; then the legs are transferred by expert workmen +to another frame which knits the foot. Next they +go to another department where, with the aid of a +special looping machine, the heels and toes are stitched +together. Then the stockings or socks are handed over +to expert women operators, who seam up the legs on a +machine especially adapted for the purpose. After +being sorted they are taken to be dyed, boarded, stitched, +<span class='pagenum'><a name="Page_163" id="Page_163">[Pg 163]</a></span> +dried, and finally subjected to heat and pressure to +give them a finished appearance. It usually requires +two weeks from the time the manufacturing operations +begin, for a stocking to emerge from the factory in +a finished form. Full-fashioned hose are made in all +shades and grades of silk and cotton, in lisle thread, +and in all kinds of cashmere, merino, and woolen goods. +They are likewise knitted plain, ribbed, and with fancy +stripes and embroidery effects. In the United States +there are numerous important plants engaged in the +production of full-fashioned goods, while large quantities +are annually imported from Germany and France.</p> + +<p><strong>Finishing Process.</strong> When socks and stockings are +taken off of the knitting machines they present an unfinished +appearance, being loose, puckered, dirty, and +generally shapeless. Scouring, dyeing, shaping, and +pressing serve to improve their looks, and these finishing +operations constitute a distinct branch of the industry. +While still in a moist state the hose are shaped. +This is effected by the use of forming-boards made of +wood and about one-half of an inch in thickness. The +sock or stocking is carefully stretched over the “form” +while damp, and then placed in a heated chamber and +allowed to dry. The goods assume the shape of the +wooden “form,” and will always hold it if the work +has been carefully and thoroughly done. After they +have been taken from the drying chamber and the +boards removed the hose are pressed between heavy +metal plates or rollers, looked over for defects, and +when boxed or bundled are ready for market.</p> + + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_164" id="Page_164">[Pg 164]</a></span></p> +<h2>CHAPTER XIII</h2> + +<h2>LACE</h2> + + +<p><strong>Lace.</strong> Lace is the name applied to an ornamental +open work of threads of flax, cotton, silk, gold, or +silver, and occasionally of mohair or aloe fiber. The +latter are used by the peasants of Italy and Spain.</p> + +<p>Lace consists of two parts, the ground and the +flower. The threads may be looped, plaited, or twisted +in one of three ways. First, with a needle, when the +work is known as “needlepoint lace.” Second, when +bobbins, pins, and a pillow or cushion are used; this +is called “pillow lace.” Third, by machinery, when +imitations of both point and pillow lace patterns are +produced.</p> + +<p>Special patterns for these laces date from the beginning +of the sixteenth century. The early productions +of the art had some analogy to weaving; the +patterns were stiff and geometrical, sometimes cut out +of linen or separately sewed and applied to the meshed +surface, but more frequently they were darned in, the +stitches being counted in, as in tapestry. This kind +was known as darned netting. With the development +of the renaissance of art, free flowing patterns and +figure subjects were introduced and worked in.</p> + +<p>Whether of needlepoint or pillow make, both the +<span class='pagenum'><a name="Page_165" id="Page_165">[Pg 165]</a></span> +ornament and the ground are produced by the lace +maker. Needlepoint is made by first stitching the net +with thread along the outline of a pattern drawn on +paper or parchment, thus producing a skeleton thread +pattern. This threadwork serves as a foundation for the +different figures which are formed in the lace.</p> + +<p>Bobbin or pillow lace more nearly resembles weaving. +The threads are fixed upon a circular or square pillow, +placed variously to suit the methods of manufacture +in vogue in different countries. The object of using the +pillow is to prevent too much handling of the lace. +One end of each thread is fastened to the cushion with +a pin, the main supply of thread being twined around +a small bobbin of wood, bone, or ivory. The threads +are twisted and plaited together by the lace maker, who +throws the bobbins over and under each other. The +operation is fairly simple, since children of eight or nine +years of age can be trained to it successfully. It demands, +however, considerable dexterity with the fingers.</p> + +<p>The design for pillow lace must of course be adapted +to the technical requirements of the process, and cannot +therefore be the same as one for needlepoint, which +has a better appearance and greater strength than +pillow lace. For this reason it was in former times +generally preferred for wear on occasions of state. On +the other hand, pillow lace has the quality of charming +suppleness, and for use in mantillas, veils, and fichus +it is better than needlepoint, lending itself with delicate +softness and graceful flexibility as a covering to the +head and shoulders of women.</p> + + +<p><span class='pagenum'><a name="Page_166" id="Page_166">[Pg 166]</a></span></p> + +<h3>LACE TERMS DEFINED</h3> + +<div class="blockquot"> +<p><i>Alençon (Point d’).</i>—Fine needlepoint lace with the ground of double-twist +thread in a semi-net effect. Is usually worked with horsehair +on the edges to give firmness to the cordonnet. Called +after the city in France where it is made.</p> + +<p><i>Allover.</i>—Name for all wide laces used for flouncing, yokes, and entire +waists. Usually the lace is over eighteen inches in width.</p> + +<p><i>American Laces.</i>—A general term formerly used to distinguish lace +made in this country, the development of the industry having +now rendered the term nearly obsolete.</p> + +<p><i>Angleterre (Point d’).</i>—Fine Brussels pillow lace, distinguished by a +rib of raised and plaited threads worked in the lace. Shown in +floral, ornithological, and geometrical designs.</p> + +<p><i>Antique.</i>—Hand-made pillow lace of heavy linen thread in a large, open, +rectangular knotted mesh. Used for curtains, bed sets, draperies.</p> + +<p><i>Antwerp.</i>—Bobbin lace, resembling early Alençon. Shows a “pot”—that +is, a vase or basket effect—in the design.</p> + +<p><i>Appliqué.</i>—Any lace in which the body and the design are made separately. +The body is usually silk and the design cotton or linen.</p> + +<p><i>Appliqué Brussels.</i>—Name sometimes given to Brussels appliqué laces.</p> + +<p><i>Arabe (Point d’).</i>—Coarse bobbin lace made in Belgium and France +as well as Arabia. Shows a large, bold pattern, cable edged, and +is almost invariably in a deep écru tone. Used for curtains and +draperies.</p> + +<p><i>Arabian.</i>—Same as above.</p> + +<p><i>Argentine.</i>—Similar to Alençon, the mesh being a trifle larger.</p> + +<p><i>Arras.</i>—Very strong, inexpensive, white bobbin lace, of simple +pattern, somewhat resembling Mechlin. Distinguished by its +light, single thread ground. Named after the city in France +where it is made.</p> + +<p><i>Aurillac.</i>—Somewhat resembles Angleterre. Bobbin lace made in +Aurillac, France.</p> + +<p><i>Auvergne.</i>—Any kind of bobbin lace made in Auvergne, France. +Different makes and patterns.</p> + +<p><i>Ave Maria.</i>—A narrow edging lace.</p> + +<p><i>Baby Lace.</i>—Light and simple edging lace made in England.</p> + +<p><span class='pagenum'><a name="Page_167" id="Page_167">[Pg 167]</a></span> +<i>Battenberg.</i>—Same as Renaissance. Designs confined to flower +patterns.</p> + +<p><i>Bayeux.</i>—Bobbin lace, usually an imitation of Spanish point. +Also a black, rich lace made in large pieces for shawls, head +scarfs, etc.</p> + +<p><i>Binche.</i>—Fine pillow lace, without cordonnet. Ground resembles +a spider-web with small dots. Made in Binche, Belgium.</p> + +<p><i>Bisette.</i>—Coarse, narrow French peasant lace in simple designs. +Name often applied to cheap bordering laces.</p> + +<p><i>Blonde.</i>—So called, being originally a bobbin lace made of unbleached +silk, though now shown in black, white, and colors. Made with +two different sizes of thread; fine thread for the ground, coarse +for the design. Usually takes some floral form. Very lustrous.</p> + +<p><i>Bobbin Lace.</i>—Imitation of pillow lace. Made in England and +France.</p> + +<p><i>Bobbinet.</i>—The same.</p> + +<p><i>Bone Lace.</i>—An obsolete term once given to Honiton bobbin lace.</p> + +<p><i>Bone Point Lace.</i>—Applied to laces having no regular ground or +mesh, such as Renaissance.</p> + +<p><i>Border Lace.</i>—Practically synonymous with edging.</p> + +<p><i>Bourdon.</i>—A machine lace made of both silk and cotton. Show +scroll-like patterns cable-edged on a regular mesh. Usually +dyed black, but sometimes bleached. The outline is of a heavy +lustrous thread. Used chiefly for dress trimming and millinery.</p> + +<p><i>Brettone.</i>—Cheap narrow edging.</p> + +<p><i>Bride Lace.</i>—Lace with the pattern connected with brides. Same +as bone point lace.</p> + +<p><i>Brides.</i>—Slender threads connecting different parts of a pattern.</p> + +<p><i>Brussels Net.</i>—Plain net made originally in Brussels, but now produced +in all lace manufacturing countries.</p> + +<p><i>Brussels Pillow.</i>—Fine pillow lace with the patterns joined together +by little loops on their edges.</p> + +<p><i>Brussels Point.</i>—Shows an open pattern, made partly in open, partly +in closed, stitch, giving the appearance of shading.</p> + +<p><i>Carrickmacross.</i>—Tiny Irish cambric drawn work, appliqué on net.</p> + +<p><i>Cartisane.</i>—Guipure or passementerie made with thin silk or gilt-covered +strips of parchment.</p> + +<p><span class='pagenum'><a name="Page_168" id="Page_168">[Pg 168]</a></span> +<i>Chantilly.</i>—Pillow lace very similar to blonde. Comes from Chantilly, +France. Made in both silk and cotton and usually seen in +black. Non-lustrous, and looks as if made from black linen thread.</p> + +<p><i>Chiffon Lace.</i>—Chiffon embroidered in twist silk.</p> + +<p><i>Cluny.</i>—Coarse-thread bobbin lace, made in both linen and cotton. +Shows a close-stitch pattern darned on an open ground. Used +for dress trimmings and the manufacture of curtains.</p> + +<p><i>Cork Lace.</i>—A sweeping term used to designate all laces of Irish make.</p> + +<p><i>Cotton Lace.</i>—All lace made of cotton.</p> + +<p><i>Craponne.</i>—Cheap, stout thread furniture guipure.</p> + +<p><i>Crochet Lace.</i>—Any point lace made with the crochet hook.</p> + +<p><i>Darned Lace.</i>—A comprehensive term taking in all net effects with +the pattern applied in needlework.</p> + +<p><i>Devonshire Lace.</i>—Lace made in this part of England, and especially +Honiton imitation.</p> + +<p><i>Dieppe.</i>—Fine needlepoint lace made in Dieppe, France. Resembles +Valenciennes. Made with a regular ground of squares of small +meshes alternating with open squares upon which the pattern +is applied in close stitch.</p> + +<p><i>Duchesse.</i>—Pillow lace with fine net ground with the patterns in +raised work, volants, and the like.</p> + +<p><i>Dutch Lace.</i>—Practically a coarse Valenciennes.</p> + +<p><i>English Point.</i>—See <a href="#Page_166"><b>Angleterre</b></a>.</p> + +<p><i>Escurial.</i>—Heavy silk lace made in imitation of Rose point. Patterns +outlined with cable edge.</p> + +<p><i>Esprit (Point d’).</i>—Dotted bobbinet with the dots either singly or +in clusters.</p> + +<p><i>Filet Lace.</i>—Any lace made with a square mesh net.</p> + +<p><i>Flemish Point.</i>—Needlepoint lace made in Flanders.</p> + +<p><i>Footing.</i>—Simple insertion of Brussels net from one to three inches +in width.</p> + +<p><i>Galloon.</i>—Irregular band with a fancy edge. Entire piece often in +zigzag or scallop form.</p> + +<p><i>Gaze (Point de).</i>—Flemish point lace resembling point d’Alençon, +though much softer, being without horsehair.</p> + +<p><i>Gêne (Point de).</i>—Openwork embroidery made on a wool ground +which is afterwards eaten away by acid.</p> + +<p><span class='pagenum'><a name="Page_169" id="Page_169">[Pg 169]</a></span> +<i>Genoa.</i>—Heavy lace made of aloe fiber. Another name for macramé.</p> + +<p><i>Gimp.</i>—See <a href="#Page_169"><b>Guipure</b></a>.</p> + +<p><i>Gold Lace.</i>—Gimp or braid covered with gold or imitation gold thread.</p> + +<p><i>Grammont.</i>—White pillow lace used for shawls and the like. Black +silk lace nearly resembling blonde.</p> + +<p><i>Guipure.</i>—Fancy trimming of wire cord whipped round with silk +or cotton threads, and the small patterns stitched together.</p> + +<p><i>Guipure d’Art.</i>—Linen net upon which raised intersecting patterns +are worked.</p> + +<p><i>Guipure de Flanders.</i>—A pillow lace made separately, having flowers +connected by bars and brides.</p> + +<p><i>Hand Embroidered.</i>—Heavy point lace, usually of Plauen manufacture, +with fancy floral or other figures embroidered on the design.</p> + +<p><i>Honiton.</i>—English bobbin lace, famed for the beauty of its designs. +Named for the city where it was first manufactured. Now made +in Belgium, Holland, and France. Sprays sometimes made +separately, and then worked on a net—Honiton appliqué.</p> + +<p><i>Honiton Braid.</i>—Narrow machine-made braid of ornamental oval +figures connected by narrow bars. Used for collars, handkerchiefs, +and tidies.</p> + +<p><i>Honiton Guipure.</i>—Large flower-pattern lace on very open ground, +the sprays held together with brides or bars.</p> + +<p><i>Imitation Lace.</i>—A term used to designate any machine-made lace +in contrast with hand-made.</p> + +<p><i>Insertion.</i>—Any narrow lace with a plain edge on either side that +admits of its being inserted in a fabric.</p> + +<p><i>Irish Crochet.</i>—Heavy hand-made lace, remarkable for the beauty +and distinctness of its patterns, and the startling whiteness of +the linen thread used in its manufacture.</p> + +<p><i>Irish Lace.</i>—A general term used to designate all lace made by the +Irish peasantry.</p> + +<p><i>Irish Point.</i>—Hybrid combination of appliqué, cut work, and embroidery +on net with elaborate needle stitching in the higher grades.</p> + +<p><i>Irish Trimming.</i>—Simple, woven lace, used on white wear.</p> + +<p><i>Knotted Lace.</i>—Frequently referred to as knotting. A fancy weave +of twisted and knotted threads in close imitation of some old +hand laces.</p> + +<p><span class='pagenum'><a name="Page_170" id="Page_170">[Pg 170]</a></span> +<i>Lille (Also Lile).</i>—French lace named after the town where it is +made. Somewhat resembles Mechlin. Shows a very clear, +light ground and is the most beautiful of all simple thread laces.</p> + +<p><i>Limerick Lace.</i>—A form of embroidery on net or muslin.</p> + +<p><i>Luxeuil.</i>—A general term for hand-made laces of Luxeuil, France. +More specifically those of a stout, heavy nature. Used for +tidies, curtains, draperies.</p> + +<p><i>Macramé.</i>—Knotted hand-made lace, made of a very heavy +cord. Shown principally in geometrical designs. Very popular in deep +écru.</p> + +<p><i>Maline.</i>—Fine silk net. Sometimes also applied to Mechlin lace +with a diamond mesh.</p> + +<p><i>Maltese.</i>—Coarse machine-made cotton lace, resembling torchon. +Has no regular ground, the patterns being usually connected with +heavy stitch work.</p> + +<p><i>Mechlin.</i>—Light pillow lace with the pattern outlined by a fine but +very distinct thread or cord. Real Mechlin generally has the +ground pattern woven together, the latter running largely to +flowers, buds, etc.</p> + +<p><i>Medallion.</i>—Single, detached pattern.</p> + +<p><i>Medici.</i>—Special kind of torchon edging, with one edge scalloped.</p> + +<p><i>Mélange.</i>—Hand-made silk pillow lace, showing a combination of +conventional Chantilly with Spanish designs.</p> + +<p><i>Mignonette.</i>—Light bobbin lace, made in narrow strips. Resembles +tulle.</p> + +<p><i>Miracourt.</i>—Sprig effects of bobbin-lace applied on net ground.</p> + +<p><i>Mexican Drawnwork.</i>—Little round medallions either single or in +strips, the threads drawn to form a cartwheel. Mexican and +Teneriffe drawnwork are practically the same. Machine imitations +made in Nottingham, Calais, and St. Gall.</p> + +<p><i>Motif.</i>—See <a href="#Page_170"><b>Medallion</b></a>.</p> + +<p><i>Nanduly.</i>—South American fiber-lace, made by needle in small +squares, which are afterward joined together. Design very +beautiful and of remarkable durability.</p> + +<p><i>Needlepoint Lace.</i>—See <a href="#Page_171"><b>Point Lace</b></a>.</p> + +<p><i>Normandy Lace.</i>—See <a href="#Page_172"><b>Valenciennes</b></a>.</p> + +<p><span class='pagenum'><a name="Page_171" id="Page_171">[Pg 171]</a></span> +<i>Nottingham.</i>—A general term including all the machine-made laces +turned out in that great lace-producing center of England.</p> + +<p><i>Oriental Lace.</i>—Really an embroidery, being produced on the Schiffli +machine, the pattern being then either cut or eaten out. Also +applied to point d’Arabe and certain filet effects.</p> + +<p><i>Oyah Lace.</i>—A crocheted guipure shown in ornate patterns.</p> + +<p><i>Passementerie.</i>—A decorative edging or trimming, especially gimp +or braid.</p> + +<p><i>Picots.</i>—Infinitesimal loops on brides and other strands.</p> + +<p><i>Pillow Lace (Bobbin Lace).</i>—Made on a pillow with bobbins and +pins. Machine-made imitations retain the name.</p> + +<p><i>Plauen.</i>—Applied to all laces emanating from that section of Saxony +and including imitations of nearly all point laces, which are +embroidered on a wool ground, this being afterward dissolved in +acid and the cotton or silk design left intact.</p> + +<p><i>Point de Gaze.</i>—Fine gauze-like needle-lace.</p> + +<p><i>Point d’Irelande.</i>—Coarse machine lace, made in imitation of real +Venetian point.</p> + +<p><i>Point de Milan.</i>—A variety of guipure, having a ground of small +meshes, and a pattern consisting of bold, flowing scroll devices.</p> + +<p><i>Point de Paris.</i>—A variety of cheap machine lace, cotton, of simple +design.</p> + +<p><i>Point Kant.</i>—Flemish pillow lace, with a net ground and the design +running largely to “pot” effects—pot lace.</p> + +<p><i>Point Lace.</i>—Lace made by hand with needle and single thread. +Needlepoint the same. Point d’Alençon, point de Venise, etc., +are all variations of point lace and will be found classified under +their initials.</p> + +<p><i>Point Plat.</i>—Point lace without raised design.</p> + +<p><i>Renaissance.</i>—Modern lace, made of narrow tape or braid formed +into patterns, held together by brides, the brides forming subsidiary +designs. Battenberg is the same thing.</p> + +<p><i>Repoussé.</i>—Applied to the design, being a pattern that has the effect +of being stamped in.</p> + +<p><i>Rococo.</i>—Italian lace, bearing the rococo design.</p> + +<p><i>Rose Point.</i>—See <a href="#Page_172"><b>Venetian point</b></a>.</p> + +<p><i>Seaming Lace.</i>—Narrow, openwork insertion.</p> + +<p><span class='pagenum'><a name="Page_172" id="Page_172">[Pg 172]</a></span> +<i>Seville.</i>—Variety of torchon.</p> + +<p><i>Spanish Lace.</i>—A comprehensive term. Convent-made, needlepoint +lace. Cut drawnwork effects, also convent-made. Needlepoint +lace in large squares. Black silk lace in floral designs.</p> + +<p><i>Spanish Point.</i>—Ancient embroidery of gold, silver, and silk passementerie.</p> + +<p><i>Swiss Lace.</i>—Swiss embroidered net in imitation of Brussels.</p> + +<p><i>Tambour.</i>—Variety of Limerick.</p> + +<p><i>Tape Lace.</i>—Hand-made needle lace, similar to Renaissance.</p> + +<p><i>Thread Lace.</i>—Made of linen thread, as distinguished from cotton +and silk laces.</p> + +<p><i>Torchon.</i>—Coarse, open bobbin lace of stout but loosely twisted +thread in very simple patterns. Much seen in imitations, usually +in narrow widths.</p> + +<p><i>Van Dyke Points.</i>—Applied to laces with a border made in large +points.</p> + +<p><i>Valenciennes.</i>—Commonly called Val. Bobbin lace, seen mostly in +cheap insertions and in the form of narrow edgings.</p> + +<p><i>Venetian Point.</i>—Point de Venise. Needlepoint lace in floral pattern +with the designs very close together and connected by brides +ornamented with picots.</p> + +<p><i>Wood Fiber.</i>—Applied to all laces made of wood silk.</p> + +<p><i>Yak.</i>—Machine-made worsted lace. Used for trimming for shawls, +petticoats, and undergarments.</p> + +<p><i>Youghal.</i>—Needlepoint lace of coarse thread, made exclusively in +Ireland.</p> + +<p><i>Ypres.</i>—Bobbin lace, somewhat coarser than Val.</p></div> + + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_173" id="Page_173">[Pg 173]</a></span></p> +<h2>CHAPTER XIV</h2> + +<h2>COTTON FABRICS<a name="FNanchor_16_16" id="FNanchor_16_16"></a><a href="#Footnote_16_16" class="fnanchor">[16]</a></h2> + + +<p><strong>Albatross.</strong> Cotton albatross cloth is a fabric made +in imitation of a worsted fabric of the same name. +It has a fleecy surface. The name is taken from the +bird whose downy breast the finish of the fabric resembles. +The warp is usually 28s cotton, the filling 36s +cotton. It is a plain weave. Filling and warp count +48 picks per inch. The goods are finished by being +burled, sheared, washed, singed, dyed, rinsed, dried, and +pressed, care being taken not to press too hard. Sometimes +singeing is omitted. Albatross cloth is generally +in white, black, or solid colors. It is not often printed. +It is light in weight, and is used for dress goods.</p> + +<p><strong>Awning.</strong> A cotton cloth used as a cover to shelter +from sun rays.</p> + +<p><strong>Batiste.</strong> Batiste is of French origin, and is a light, +transparent cloth, made from a fine quality of combed +cotton yarn. There is a gradual variation in quality +ranging from a comparatively coarse to a very fine +fabric. The variety of qualities will suggest some +idea of the utility of the fabric. Its uses are even more +varied than are the qualities. The finer grades are +<span class='pagenum'><a name="Page_174" id="Page_174">[Pg 174]</a></span> +used for dress goods and all kinds of lingerie for summer +wear, etc., while the cheaper grades are used for linings +in washable and unwashable shirt waists. Batiste is +woven in the gray, that is, with yarn direct from the +spinning frame, with the exception that the warp yarn +is well sized, in order to stand better the strain to +which it is subjected during the weaving process.</p> + +<p><strong>Bourrette.</strong> A light weight, single cloth fabric, with +two-ply cotton warp and wool or a combination of cotton +and shoddy filling, made with the plain weave and in +appearance a semi-rough-faced woolen fabric with fancy +effects in twist scattered about it. It is used principally +for ladies’ fall suitings.</p> + +<p><strong>Bedford Cord.</strong> This is one of the most popular types +of fabrics, the distinguishing effect being a line or cord +running lengthwise of the cloth, the cord being more +or less prominent. The cloth is made of cotton, or +sometimes of worsted. The face effect of the Bedford +cord is generally plain. Occasionally twill-faced cords +are used. The cords vary in width from about one +twentieth to one quarter of an inch. To get extra +weight without altering the appearance of the face, +extra warp yarns, termed wadding ends, are inserted +between the face weave and the filling, floating at the +back of the rib. When these wadding ends are coarse, +they give a pronounced rounded appearance to the cord. +They run from 88 to 156 picks to an inch.</p> + +<p><strong>Buckram.</strong> Buckram is derived from Bokhara. It +may be described as a coarse, glue-sized fabric, and is +made of cotton, hemp, linen, or cotton and hair (coarse) +<span class='pagenum'><a name="Page_175" id="Page_175">[Pg 175]</a></span> +yarns, usually from 10s to 25s. Made of a double cloth +warp, 22s cotton, 34 picks to the inch, for the face or +top fabric <span class="fractop">1</span>/<span class="fracbot">12</span>’s<a name="FNanchor_17_17" id="FNanchor_17_17"></a><a href="#Footnote_17_17" class="fnanchor">[17]</a>; weight from loom 2.22 ozs. per yard. +Bottom fabric <span class="fractop">1</span>/<span class="fracbot">12</span>’s cotton; filling <span class="fractop">1</span>/<span class="fracbot">16</span>’s cotton; 12 picks +to the inch. Weight per yard, 1.8 ounces. These fabrics +depend a great deal on the finishing. The men’s wear +requires less sizing on account of the hair it contains. +The goods are piece dyed. Buckram is used principally +for stiffening garments, and to give them shape or form. +It is placed between the lining and the surface cloth +of the garment in particular parts, such as the lapels, +etc. It is used in the millinery trade, and is made +into hats. Millinery buckram is sized two or three times.</p> + +<p><strong>Calico</strong> takes its name from Calicut, a city in India, +where cloth was first printed. The majority of inexpensive +cotton fabrics are constructed on the one up, +one down system, or plain weave. Calico is no exception +to this rule. The printed designs on calicoes may +be somewhat elaborate or they may be simple geometrical +figures. In order, however, to comply with the +true principles of art, such fabrics as calicoes should +have but simple geometrical figures for their ornamental +features. New styles and combinations of colors +are produced every month and faster and lighter color +printed each season. Most of the designs for calicoes +and cotton cloth printing are made in Paris. At present +the steam styles are most prominent; they are the fastest +and lightest to be obtained. Calico is a printed cloth, +<span class='pagenum'><a name="Page_176" id="Page_176">[Pg 176]</a></span> +the printing being done by a printing machine which +has a rotating impression cylinder on which the design +has been stamped or cut out. The cloth in passing +through the machine comes in contact with the impression +cylinder. The cylinder revolving in a color trough +takes up the color and leaves the impression of the +design on the cloth. Calicoes may be seen in almost +any color. The printing machine is capable of printing +several colors in one design. Calicoes, however, are +usually in two colors, that is, one color for ground and +the other for figure. The ground color in most cases is +effected by dyeing the cloth in some solid color. After +the cloth is dyed the design is printed on it. The cloth, +after it comes from the loom, is singed and bleached, +then sheared and brushed to take away all the lint, and +then sent to the dye house. The first process there +is to boil it, after which it is immersed in the dye tub. +Calicoes are usually given what may be termed a “cheap +cotton dye.” By “cheap cotton dye” is meant that +the colors are not fast, but will run or fade when subjected +to water. After the fabric is dyed, it is given to +the printer, who ornaments the face of the cloth with +some geometrical design; then it is practically ready +for the merchant. After printing, the cloth is dried and +steamed to fix the color, afterwards soaped, washed, +finished, and folded. The printing machine turns out +about 400 to 800 fifty-yard pieces a day. Calico is +used for inexpensive dresses, shirtwaists, wrappers, etc.</p> + +<p><strong>Cambric.</strong> Cambric is a heavy, glazed cotton fabric +with a smooth finish. It was first made in Cambrai, +<span class='pagenum'><a name="Page_177" id="Page_177">[Pg 177]</a></span> +France. It has a plain weave and a width of thirty-six +inches. Cambrics are dyed in a jig machine. After +dyeing they are run through a mangle containing +the sizing substance, then dried, dampened, and run +through a calender machine. The glossy effect is obtained +in this last finishing process. Cambric is used +for shirtwaists, dress goods, etc. The finer grades are +made from hard twisted cotton of good quality.</p> + +<p><strong>Canvas.</strong> This is a term applied to heavy, plain +weave cloths made with ply cotton yarn. They are +used for mail bags, covering for boats, etc.</p> + +<p><strong>Chambray.</strong> Chambray is a staple fabric of many +years standing, being next in rank among cotton goods +after the better grade of gingham. Chambray is a +light-weight single cloth fabric that is always woven +with a plain weave, and always has a white selvedge. +In effect it is a cloth having but one color in the warp, +and woven with a white filling, this combination producing +a solid color effect, the white filling reducing +any harshness of warp color in the cloth. It is composed +of one warp and one filling, either all cotton, +cotton and silk, or all silk. It is twenty-seven to thirty +inches in width and single 30s cotton warp to single +60s silk, the count of yarn being governed by the +weight per yard desired. The weight per finished yard +is two to three and one-half ounces. Good colors for +the warp are navy blue, dark brown, lavender, black, +nile green, etc. When made of cotton warp and filling +the fabric receives a regular gingham finish. The loom +width can be restored by tentering or running the +<span class='pagenum'><a name="Page_178" id="Page_178">[Pg 178]</a></span> +goods over a machine fitted underneath with a series +of coils of steam pipe. The top of this machine is +fitted with an endless chain with a row of steel needles +standing erect upon its face. Chains are adjusted +to the width desired, and as the machine runs, both +selvedges are caught by the needles and the cloth +stretched to the required width.</p> + +<p><strong>Cheese Cloth.</strong> This is a thin cotton fabric of light +weight and low counts of yarn, which ranks among the +cheapest in cotton goods. It is used for innumerable +purposes. The bleached fabric is used for wrapping +cheese and butter after they are pressed. It is also +much in demand for bunting for festival occasions, +light curtains, masquerade dresses, etc. When used +for bunting, draperies, and the like it is usually in colors, +red, blue, cream, and yellow seeming to have the greatest +demand. The weave is one and one or plain weave.</p> + +<p><strong>Chiné.</strong> Sometimes applied to glacé silk, or cotton +two-toned effects. The name is French, meaning woven +so as to have a mottled effect.</p> + +<p><strong>Chintz.</strong> Printed cotton cloth, with large, many-colored +designs, used for furniture covering. The +Hindoo wears it as a body covering. Chintz is the +Hindoo word meaning variegated.</p> + +<p><strong>Cotton Flannel.</strong> Napped cotton flannel. Made first +for trade in Canton, China.</p> + +<p><strong>Crash.</strong> A plain fabric for outing suits, towels, etc.</p> + +<p><strong>Crêpe.</strong> A fine, thin fabric of open texture made of +cotton.</p> + +<p><strong>Crepon.</strong> Large designs in figured crêpe. The name +<span class='pagenum'><a name="Page_179" id="Page_179">[Pg 179]</a></span> +applies to the crispiness of the finish and is from the +French word <i>crêper</i>, to make crisp.</p> + +<p><strong>Cretonne.</strong> Heavy cotton cloth printed in large +designs, for drapery and furniture use. Cretonne was a +Frenchman who first made the cloth.</p> + +<p><strong>Crinoline.</strong> Crinoline is a fabric composed of cotton +warp, horsehair filling, or all cotton yarns. It is sold +in varying widths, and is used by tailors and dress-makers +in stiffening clothing. It is a cheap cloth of +low texture and simple construction, the distinguishing +feature being the stiff finish with either a dull or highly +glazed face on the cloth.</p> + +<p><strong>Damask.</strong> A cloth of silk and cotton, silk and linen, +silk and wool, or all linen in flowered or geometrical +designs for drapery or table covering. The weaves +used are mostly twills and sateens. It takes its name +from Damascus, where it was first made.</p> + +<p><strong>Denim.</strong> This is a strong fabric usually made with a +two up and one down twill. It is used for overalls, furniture +covering, and floor covering.</p> + +<p><strong>Diaper.</strong> A figured cotton or linen fabric, which gets +its name from the Greek <i>diapron</i>, meaning figured. It +is generally of good quality as it is subject to excessive +washing.</p> + +<p><strong>Dimity.</strong> A light-weight cotton fabric, the distinguishing +feature of which is the cords or ribs running +warpwise through the cloth, and produced by doubling +the warp threads in either heddle or reed in sufficient +quantity to form the rib desired. The name is from a +Greek word meaning two-threaded. Dimity is a ladies’ +<span class='pagenum'><a name="Page_180" id="Page_180">[Pg 180]</a></span> +summer dress fabric, and is made of regular cotton +yarn, from <span class="fractop">1</span>/<span class="fracbot">60</span>’s to the finest counts in both warp and +filling. It is made in both white and colors, solid +white being used in the most expensive grades. Colors +are often printed upon the face of the fabric after it +has been woven in the white.</p> + +<p><strong>Domet.</strong> This cloth is napped similar to a cotton +flannel. It is used for shirts, pajamas, etc., and made +with bright colored stripes and check patterns. The +name is from domestic, home made.</p> + +<p><strong>Duck.</strong> Duck is a heavy single cloth fabric made of +coarse two-ply yarn and of a plain weave. It derives +its name from its resemblance to a duck’s skin. It is of +a lighter weight than canvas. In finishing duck is taken +from the loom and washed and sized, then dried and +pressed. If a fancy solid color is desired the goods are +dyed in the piece after the first washing. Duck is used +in the manufacture of sails, tents, car curtains, and for +any purpose requiring a good water-tight fabric, which +will withstand rough usage. Duck has a stiff hard feel, +and excellent wearing qualities. The lighter weights +are used for ladies’ shirtwaist suits, men’s white trousers, +etc.</p> + +<p><strong>Drill.</strong> A cotton fabric of medium weight generally +made with the two up and one down twill. It is extensively +used for shoe linings.</p> + +<p><strong>Eolienne</strong> is the name applied to a fine dress fabric +characterized by having the filling of a much coarser +count than the warp, thus producing a corded effect +across the breadth of the goods. This class of goods +<span class='pagenum'><a name="Page_181" id="Page_181">[Pg 181]</a></span> +is made up of a raw silk warp and either cotton or +worsted filling, with the warp ends per inch greatly +in excess of picks per inch. The goods are made +up in gray, then dyed in the piece in any color the +trade desires. The darker shades find most favor +for fall and winter use, while the lighter shades are +preferred for summer wear. The width is from twenty-seven +to fifty inches, and the price per yard varies +from 85 cents to $1.25.</p> + +<p><strong>Etamine.</strong> An etamine is a thin, glossy fabric used +principally for women’s dress goods. Being a common +and popular material for summer wear, it is usually +made as a piece-dyed fabric. A good reason for making +it piece-dyed is that this method is much cheaper than +if the yarn is dyed previous to the weaving. Etamines +were originally made with worsted yarns, which of course +are more expensive; however, if a good quality of cotton +is used, there is little difference in appearance between +worsted and cotton etamine. The difference is chiefly +in the wearing quality, worsted being more durable. +The principal characteristic of an etamine is a crisp, +glossy, and open structure.</p> + +<p><strong>Flannelette</strong> is a narrow, light-weight fabric composed +of all cotton yarn, the filling being soft spun to permit +of the raising of a very slight nap on the back of the +goods. The cloth is woven with bleached yarn (warp +and filling), the color effects being afterwards printed +upon the face of the goods by the printing machine. +Flannelette is made with simple one or two colored stripe +patterns, either black and white or indigo blue and +<span class='pagenum'><a name="Page_182" id="Page_182">[Pg 182]</a></span> +white, and in imitation of a Jacquard pattern. The +finished fabrics are sold by the retailer at from eight +cents to twelve and one-half cents per yard, are +twenty-seven inches wide, and are used very extensively +in the manufacture of ladies’ wrappers, kimonos, etc., +for house wear.</p> + +<p><strong>Fustian.</strong> A corded fabric made on the order of corduroy +and used in England for trouserings, etc. First +made at Fustat, a town on the Nile, near Cairo. Velveteen +and cordings in the lower, coarser grades were sometimes +called Fustian.</p> + +<p><strong>Galatea Cloth.</strong> Galatea cloth has been somewhat +in demand in recent years by women requiring serviceable +and neat-appearing cotton fabrics at a medium +price. It is usually finished twenty-seven inches wide +and retails at fourteen cents to twenty cents per yard. +It is shown in plain colors as well as in figures, and in +dotted and striped designs on white and colored grounds. +The patterns are obtained by printing. Some manufacturers +have found that they can take a standard type +of fabric and extend its use by varying the process of +finishing. The base of the cloth—that is, the fabric +previous to dyeing or printing or bleaching—is nothing +more than an ordinary 5-end warp sateen of fair quality.</p> + +<p><strong>Gauze.</strong> A veiling net, made in Gaza in Palestine.</p> + +<p><strong>Gingham.</strong> Gingham is a single cloth composed entirely +of cotton, and always woven with a plain weave. +It is yarn-dyed in stripes or checks and was originally of +Indian make. It is the most widely known fabric on the +market and is made in various grades, having from fifty +<span class='pagenum'><a name="Page_183" id="Page_183">[Pg 183]</a></span> +to seventy-six ends per inch in the reed, and of <span class="fractop">1</span>/<span class="fracbot">26</span>’s to +<span class="fractop">1</span>/<span class="fracbot">40</span>’s cotton yarns in both warp and filling. It is a wash +fabric, made in both check and plaid patterns into which +an almost unlimited variety of color combinations are +introduced. Ginghams are made with from two colors, +warp and filling, to eight colors in warp and six in filling. +Ginghams are used most commonly in the manufacture +of ladies’ and children’s summer dresses and aprons.</p> + +<p><strong>Italian Cloth</strong> is a light, glossy fabric made from +cotton and worsted, cotton and wool, cotton and mohair, +and all cotton. It is used for linings for the heavier +styles of ladies’ dresses, also for underskirts, fancy +pillow backs, etc. The cloth is woven in the gray +undyed yarns. In the finer grades the warp is sized +so as to facilitate the weaving process.</p> + +<p><strong>Jaconet.</strong> A thin cotton fabric, heavier than cambric. +If properly made one side is glazed. Derived from the +French word <i>jaconas</i>.</p> + +<p><strong>Khaki.</strong> Twilled cotton cloth of a brown dust color, +first used for men’s clothing in India. The word <i>khaki</i> +is Indian for earth, or dust-colored.</p> + +<p><strong>Lawn.</strong> Lawn is a light-weight single cloth wash +fabric, weighing from one and one fourth to two and one +fourth ounces per yard, and in widths from thirty-six +to forty inches finished. It is composed of all cotton +yarns (bleached) from <span class="fractop">1</span>/<span class="fracbot">40</span>’s to <span class="fractop">1</span>/<span class="fracbot">100</span>’s, and is always woven +with a plain weave, one up, one down. The name is +from Laon, a place near Rheims, France, where lawn +was extensively made. Plain lawn is made of solid white +or bleached yarn in both warp and filling. The fancier +<span class='pagenum'><a name="Page_184" id="Page_184">[Pg 184]</a></span> +grades, or those having color effects, are produced by +printing vines, floral stripes, small flowers, etc., in bright +colors in scattered effects on the face of the goods. The +patterns are always printed, never woven. Lawn, +when finished, should have a soft, smooth feel. Therefore +the finishing process includes brushing, very light +starching or sizing, then calendering or pressing. Lawns +have to be handled carefully in the bleaching process, +starched with an ordinary starch mangle (the sizing containing +a little blueing), finished on the Stenter machine, +and dried with hot air. Lawns are often tinted light +shades of blue, pink, cream, pearl, green, and other +light tints, with the direct colors added to the starch. +It is used principally in the manufacture of ladies’ and +children’s summer dresses, sash curtains, etc.</p> + +<p><strong>Lingerie.</strong> This relates to all sorts of ladies’ and +children’s undergarments, such as skirts, underskirts, +infants’ short dresses, chemises, night robes, drawers, +corset covers, etc.</p> + +<p><strong>Linon</strong> is a fine, closely woven plain fabric, well +known for its excellent wearing and washing qualities. +It is made from combed cotton yarns of long-stapled +stocks to resemble as closely as possible fine linen fabrics. +The cloth structure is firmly made in the loom.</p> + +<p><strong>Long Cloth</strong> is a fine cotton fabric of superior quality, +made with a fine grade of cotton yarn of medium twist. +Originally the fabric was manufactured in England, +and subsequently imitated in the United States. The +fabric is used for infants’ long dresses, from which it +derives its name, and for lingerie. Long cloth to some +<span class='pagenum'><a name="Page_185" id="Page_185">[Pg 185]</a></span> +extent resembles batiste, fine muslins, India linen, and +cambric. It is distinguished from these fabrics by the +closeness of its weave, and when finished the fabric +possesses a whiter appearance, due to the closeness of +the weave and the soft twist of the yarn. It is not used +as a dress fabric, chiefly because of its finished appearance, +which is similar in all respects to fabrics which we +have been accustomed to see used solely for lingerie, +nightgowns, etc.</p> + +<p><strong>Madras</strong> is a light-weight single cloth fabric, composed +of all cotton or cotton and silk, and has excellent wearing +qualities. It was at first a light-colored checked or +striped plain-faced cotton-silk fabric, made in Madras, +India, for sailors’ head-dress. It is twenty-seven inches +wide, and is made of varying grades, weighing from +two to three ounces per yard, and is used at all seasons +of the year. It is used by ladies for summer skirts, +shirtwaists, suits, etc., and by men in shirts. It is +known by the white and colored narrow-stripe warp +effects, and is made of cotton yarns ranging from <span class="fractop">1</span>/<span class="fracbot">26</span> to +<span class="fractop">1</span>/<span class="fracbot">80</span> warp and filling, and from 50 to 100 or more ends +per inch. The utility of madras for nearly all classes of +people permits the greatest scope in creating both harmonious +and contrasting color and weave combinations.</p> + +<p>The colors most in demand in this fabric are rich and +delicate shades of blue, rose, green, linen, tan, lavender, +and bright red; for prominent hair-line effects black, +navy blue, dark green, royal blue, and cherry red. +Good fast color is necessary as it is a wash fabric. If +inferior colors are used, they will surely spread during +<span class='pagenum'><a name="Page_186" id="Page_186">[Pg 186]</a></span> +the finishing processes, and will cause a clouded stripe +where a distinct one was intended.</p> + +<p><strong>Moreen.</strong> Heavy mohair, cotton, or silk and cotton +cloth, with worsted or moire face. The making of +moreen is interesting. The undyed cloth is placed in +a trough in as many layers as will take the finish. This +finish is imparted to the cloth by placing between the +layers sheets of manila paper; the contents of the trough +are then saturated with water; a heavy weighted roller is +then passed over the wetted paper and cloth, the movement +of the roller giving the cloth a watered face. It +can then be dyed and refinished. The design or marking +of moreen is different on every piece. Moreen was at +first made for upholstery and drapery use. It was +found to give a rustling sound similar to silk, so was +taken up for underskirts. The name is from the +French <i>moire</i>, meaning watering.</p> + +<p><strong>Mull.</strong> A soft cotton muslin of fine quality, made +first in India, later in Switzerland. The name in Hindoo +is <i>mal</i>, meaning soft, pliable.</p> + +<p><strong>Mummy.</strong> A plain weave of flax or linen yarn. Originally +the winding cloth of the Egyptian mummified +dead.</p> + +<p><strong>Muslin.</strong> A fine cotton cloth of plain weave originally +made in Mosul, a city on the banks of the Tigris, in Asia.</p> + +<p><strong>Nainsook.</strong> Nainsook is a light cotton fabric utilized +for various purposes, such as infants’ clothes, women’s +dress goods, lingerie, half curtains, etc. The striped +and plaid nainsook are used for the same purposes. +When the fabric is required for lingerie and infants’ +<span class='pagenum'><a name="Page_187" id="Page_187">[Pg 187]</a></span> +clothes the English fabric is selected because of its +softness. When intended for dress or curtain fabric, +the French-finished fabric is chosen. The latter finish +consists of slightly stiffening and calendering the cloth. +The fabric may be distinguished from fine lawns, fine +batiste, and fine cambric by the fact that it has not +as firm construction or as much body, and the finish +is not as smooth or as stiff, but inclines to softness, +as the fabric has not the body to retain the finishing +material.</p> + +<p><strong>Organdie.</strong> An organdie may be defined as a fine, +translucent muslin used exclusively for dress goods. +The fabric is made in a variety of qualities as regards the +counts of yarn used, and in a variety of widths ranging +from eighteen to sixty inches. The plain organdie is +popular in pure white, although considerable quantities +are dyed in the solid colors, pale blue, pink, etc., while +the figured organdies are usually bleached pure white, +then printed with small floral designs. The printed +design is in from two to four colors, and in delicate shades +in conformity with the material. Organdie considered +in relation to cost as wearing material is rather +expensive. The reason for this is that it has a finish +peculiar to itself, so that when washed it does not +have the same appearance as before. It loses its crisp +feeling altogether.</p> + +<p><strong>Osnaburg.</strong> A coarse cloth of flax and tow, made in +America of cotton, in checks or plaids, and used for +furniture covering and mattress making. The town +of Osnaburg, in Germany, made the fabric first.</p> + +<p><span class='pagenum'><a name="Page_188" id="Page_188">[Pg 188]</a></span> +<strong>Percale.</strong> Percale is a closely woven fabric made +with a good quality of cotton yarn. The finer qualities +are used for handkerchiefs, aprons, etc., and when +used for these purposes are not printed, but bleached +after the fabric comes from the loom. Percale is chiefly +used for dress fabrics, and when used for this purpose is +generally printed on one side with geometrical figures, +generally black, although other colors may be seen. +The fabric is bleached before it is subjected to the +printing operations.</p> + +<p><strong>Percaline.</strong> Percaline is a highly finished and dressed +percale. The first process to which the cloth is subjected +is to boil it off, that is, to soak it in boiling water so as +to relieve it from foreign matter that it may have gathered +during the weaving, and at the same time to prepare it +for dyeing. After dyeing it is sized to stiffen it, and +also to increase the gloss on the cloth. After sizing it +is ready for the calender. In order to give it the highest +gloss the cloth is doubled lengthwise or the pieces are +put together back to back, and as it passes through the +rolls it is wet by steam, the rolls being well heated and +tightly set together. Percaline is used chiefly for +feminine wearing apparel, principally for linings, petticoats, +etc. These purposes require that the cloth shall +be solid color, the darker colors being preferred, as blue, +green, and black. Sometimes it is seen in lighter shades +of brown and tan. The most attention is given to the +finishing process.</p> + +<p><strong>Piqué.</strong> Piqué is a heavy cotton material woven in +corded or figured effects. The goods are used for such +<span class='pagenum'><a name="Page_189" id="Page_189">[Pg 189]</a></span> +purposes as ladies’ tailor-made suits, vestings, shirt +fronts, cravats, bedspreads, and the like. It was +originally woven in diamond-shaped designs to imitate +quilting. The name is French for quilting. The +plainest and most common fabrics of piqué are those in +which the pattern consists of straight cords extending +across the cloth in the direction of the weft. In the +construction of these fabrics, both a face and back warp +are required, and the cords are produced by all the back +warp threads being raised at intervals of six, eight, or +more picks over two or more picks of the face cloth, +which has a tendency to draw down on the surface of the +fabric. The goods are always woven white and no colors +are ever used. The face warp threads are generally +finer than the back warp threads, and are in the proportion +of two threads for the face and one thread for the +back. On the heavier and better grades of piqué coarse +picks called wadding are used to increase the weight, +and also to give more prominence to the cord effect. +They are introduced between the face and back cloths. +In the lightest and cheapest grades neither any wadding +nor back picks are used. In this case the back warp +threads float on the back of the fabric except when raising +over the face picks to form the cord. In the figured +piqué the binding of the back warp threads into the +face cloth is not done in straight lines as in plain piqué, +but the binding points are introduced so as to form +figures. These fabrics are woven in the white, and +the figures are purely the result of binding the face +and back cloths together.</p> + +<p><span class='pagenum'><a name="Page_190" id="Page_190">[Pg 190]</a></span> +<strong>Poplin.</strong> Poplin or popeline is a name given to a +class of goods distinguished by a rib or cord effect running +width way of the piece. It referred originally to a fabric +having a silk warp and a figure of wool filling heavier +than the warp. At the present time it refers more to a +ribbed fabric than to one made from any particular +combination of materials. Cotton poplin is usually +made with a plain weave, the rep effect being obtained +either by using a fine warp as compared with the filling, +or a large number of ends as compared with picks per +inch on both. Irish poplin is a light-weight variety of +poplin, sometimes called single poplin, and is celebrated +for its uniformly fine and excellent wearing qualities. +It is principally made in Dublin.</p> + +<p><strong>Plumetis.</strong> Sheer cotton or woolen cloth having +raised dots or figures in relief on plain ground. The +design shows a feathery effect, as in embroidery tambour. +The name is French for this kind of embroidery, +and is derived from <i>plume</i>, French for feather.</p> + +<p><strong>Rep.</strong> A fabric having a surface of a cord-like +appearance. The name is probably corrupted from +rib. It is used in making shirtwaists and skirts.</p> + +<p><strong>Sateen.</strong> Twilled cotton cloth of light weight, finished +to imitate silk satin. There are two kinds, viz., warp +sateen and filling sateen.</p> + +<p><strong>Scrim.</strong> Open mesh weave of cotton or linen for curtains +and linings. The name is from scrimp, referring +to economy in weaving.</p> + +<p><strong>Silesia</strong> is a light-weight single cloth fabric, having +a rather high texture, and weighing about three ounces +<span class='pagenum'><a name="Page_191" id="Page_191">[Pg 191]</a></span> +per yard. It is composed of all cotton yarn, and is +used principally as a lining for ladies’ and men’s clothing. +Silesia is woven of yarn in the gray state, and is +dyed in the piece in such colors as black, dark blue, +brown, drab, slate, steel, etc. An important feature is +the highly glazed or polished face of the goods, which +is due to the action of the heated roller in the calendering +machine upon the sizing.</p> + +<p><strong>Souffle.</strong> The largest designs of crepon show a raised +or puffed appearance. Souffle is from the French and +means puffed.</p> + +<p><strong>Swiss.</strong> From Switzerland, where the plain Swiss net +and figured cambric is a specialty in the St. Gall district.</p> + +<p><strong>Tape.</strong> Tape is a narrow fabric composed either of +cotton or linen yarns in warp and filling, and usually +made with a point or broken twill weave, the break in +the weave occurring in the center of the tape, and the +twill lines running in a right- and left-hand direction. +It is used as a trimming in the manufacture of clothing, +also as a binding in innumerable cases, and is sold by +the roll, each roll containing a certain number of yards. +It is made of all bleached and of regular yarns about +<span class="fractop">1</span>/<span class="fracbot">26</span>’s to +<span class="fractop">1</span>/<span class="fracbot">30</span>’s and +<span class="fractop">1</span>/<span class="fracbot">40</span>’s cotton.</p> + +<p><strong>Tarletan.</strong> An open mesh of coarse cotton, used +mostly in fruit packing, sometimes for dress and drapery. +The name is from <i>tarlantanna</i>, Milanese for coarse +weave of linen and wool.</p> + +<p><strong>Terry Cloth or Turkish Toweling</strong> is a cotton pile +fabric. It is woven in such a way as to permit the +<span class='pagenum'><a name="Page_192" id="Page_192">[Pg 192]</a></span> +forming of a series of loops on each side of the cloth +in regular order. After leaving the loom each piece +is laid separately in the bleaching kier. Then the goods +are dried on a tenter frame, given a light starching to +add weight, run through a rubber rolled mangle and +again dried on a tenter frame. This cloth is used in the +manufacture of towels, Turkish bath robes, etc. Turkish +toweling is the original terry. The name is from the +French <i>tirer</i>, to draw or pull.</p> + +<p><strong>Zephyr Gingham</strong> is the finest grade of gingham made +and is a light-weight cotton fabric, composed of <span class="fractop">1</span>/<span class="fracbot">40</span>’s to +<span class="fractop">1</span>/<span class="fracbot">60</span>’s cotton warp and filling yarns. It is woven with +either the plain weave or a small all-over dobby effect. +It is made in attractive patterns by using good fast +colors in warp and filling, and as a cloth has excellent +wearing qualities.</p> + +<div class="footnotes"><h3>FOOTNOTES:</h3> + +<div class="footnote"><p><a name="Footnote_16_16" id="Footnote_16_16"></a><a href="#FNanchor_16_16"><span class="label">[16]</span></a> This information is from the leading authority, “The Cotton Fabrics +Glossary,” published by the <i>American Wool and Cotton Reporter</i>, Boston, +Mass., and is reprinted here through the kindness of Mr. Frank P. Bennett.</p></div> + +<div class="footnote"><p><a name="Footnote_17_17" id="Footnote_17_17"></a><a href="#FNanchor_17_17"><span class="label">[17]</span></a> <span class="fractop">1</span>/<span class="fracbot">12</span>’s cotton +signifies single cotton yarn of 12’s. <span class="fractop">2</span>/<span class="fracbot">12</span>’s cotton +signifies two sets of single cotton yarn of 12’s twisted together.</p></div> +</div> + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_193" id="Page_193">[Pg 193]</a></span></p> +<h2>CHAPTER XV</h2> + +<h2>FLAX</h2> + + +<p><strong>Flax.</strong> Flax or linen occupies the first position in +the group of stem fibers,<a name="FNanchor_18_18" id="FNanchor_18_18"></a><a href="#Footnote_18_18" class="fnanchor">[18]</a> being not only the oldest, but +next to cotton the most important vegetable spinning +material known. Its value is increased by the fact +that the flax plant readily adapts itself to various conditions +of soil and climate, and in consequence has +gained access to northerly districts and cool highlands. +Although flax has lost some of its importance from the +successful competition of cotton, nevertheless it still +forms one of the chief articles of an industry which +merits all the care bestowed on its cultivation and +proves highly profitable.</p> + +<p><strong>The Physical Structure of Flax.</strong> Flax, when seen +under the microscope, looks like a long, cylindrical tube +of uniform thickness, with lumina so small as to be +visible only as straight black lines lengthwise of the +fiber, and frequently exhibits small transverse cracks. +It is never twisted like cotton fiber. Its color varies +from pale yellow to steel gray or greenish tints. The +<span class='pagenum'><a name="Page_194" id="Page_194">[Pg 194]</a></span> +difference in color is due chiefly to the process of +“retting.” Its average length is about twenty inches, +and its tensile strength is superior to that of cotton. +It will absorb moisture, 12 per cent being the +standard allowance made.</p> + +<p>Flax is used for making linen thread and cloth, yarn, +twist, string fabric, and lace. In its composition it is +almost purely an unlignified cellulose, and its specific +gravity is 1.5.</p> + +<p>Flax is a better conductor of heat than cotton, hence +linen goods always feel colder than cotton goods.</p> + +<p>Russia produces more than one-half the world’s +supply of flax, but that from Belgium and Ireland is of +the best quality. Italy, France, Holland, and Egypt +are other important producers. The plant is an annual, +of delicate structure, and is gathered just before it is +ripe, the proper time being indicated by the changing +of the color from green to brown. At the time of +gathering the whole plant is uprooted, dried on the +ground, and finally rippled with iron combs, to separate +the stalks from the leaves, lateral shoots, and seeds.</p> + +<p>The best fiber amounts to about 75 per cent of the +stalk. To separate this valuable commercial product +from the woody matter the stalks are first subjected to +a process termed retting, which is steeping them in +water until they are quite soft. Then follow the +mechanical processes to further the production of the +fiber and free it from all useless matter.</p> + +<p>These are as follows:</p> + +<p>1. Crushing or Beating. This consists of breaking +<span class='pagenum'><a name="Page_195" id="Page_195">[Pg 195]</a></span> +the woody matter with the aid of mallets or in stamping +mills.</p> + +<p>2. Breaking. This is passing the stalks through a +series of horizontal rollers to break further the woody +matter and at the same time separate the greater part +of it from the fiber.</p> + +<p>3. Scutching. The object of this process is to remove +completely the woody matter, and it is done by +means of rapidly revolving wooden arms or blades, +which beat the firmly held flax until it is sufficiently +cleaned and separated.</p> + +<p>4. Hackling. The scutched flax is drawn through +iron combs which still further open the fiber. Fineness +of fiber depends upon the number of times it is hackled, +each time with a finer and finer instrument, which +secures the different degrees of subdivision. Then the +fibers are sorted and classified as to length and quality +and laid in parallel forms ready for spinning and manufacture +into linen.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/tex38.jpg" width="600" height="282" alt="" /> +<span class="caption">PULLING FLAX IN MINNESOTA</span> +</div> + +<p><span class='pagenum'><a name="Page_196" id="Page_196">[Pg 196]</a></span> +<strong>Bleaching.</strong> Linen is bleached in the form of yarn, +thread, and cloth. This is a difficult and long process +owing to the large amount of natural impurities present +in flax fiber, and the difficulty of removing or dissolving +them. Bleaching is now done as a rule by chemical +processes, and when chemicals are used great care +must be taken about their strength and about the time +the cloth is allowed to remain in them. In olden times +sour buttermilk was applied to linen and rubbed in, and +then bleaching was finished out of doors by sun and rain. +“Unbleached” linen is treated in the same way as +bleached, only the process is not carried to such an +extent. In Ireland, famous for its bleaching, chemicals +are used in the earlier stages of this process, and then +fine linens are spread out on the grass to improve their +color, and to purge them completely of any chemicals +used. After bleaching, linen is washed, dried, starched, +and put through heavy machines to give it a glossy +finish, and it is then made up in pieces for sale.</p> + +<p><strong>Characteristics of Good Linen.</strong> Linen is noted for +its smoothness of texture, its brilliancy—which laundering +increases—its wearing qualities, and its exquisite +freshness. The celebrated Irish linen is the most valuable +staple in the market, and on account of its fineness +and strength, and particularly its bright color, it attains +an unapproachable excellence because the best processes +are used throughout the entire manufacture. Linen +is less elastic and pliable than cotton and bleaches and +dyes readily.</p> + +<p>Flax from all countries is woven into table linen, +<span class='pagenum'><a name="Page_197" id="Page_197">[Pg 197]</a></span> +though very fine linen must have carefully prepared +fiber. Linen should be soft, yielding, and elastic, with +almost a leathery feel. Fineness of linen does not always +determine good wearing qualities.</p> + +<p>Good linen ranges in price from 75 cents to $3.00. +Irish linen has a good bleach. French and Belgian +linens, while fine in thread, are not as serviceable as +Irish linen. Germany makes a good wearing linen, but +not a large variety of patterns. Scotch linens are now +used more than other kinds.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/tex39.jpg" width="600" height="352" alt="" /> +<span class="caption">STACKS OF FLAX IN BELGIUM<br /> +Copyright by Underwood & Underwood, N. Y.</span> +</div> + + +<p><i>Sources of Flax</i></p> + +<p class="list"> +Russia,<br /> +Holland,<br /> +Belgium,<br /> +Germany,<br /> +Ireland,<br /> +Canada,<br /> +U. S. (for seed only).<br /> +</p> + +<p><span class='pagenum'><a name="Page_198" id="Page_198">[Pg 198]</a></span></p> + +<p><i>Sources of Manufactured Linens</i></p> + +<p class="list"> +Scotland,<br /> +Ireland,<br /> +Germany,<br /> +Austria,<br /> +Belgium,<br /> +France,<br /> +Russia,<br /> +United States.<br /> +</p> + + +<h3>MANUFACTURED LINENS</h3> + +<p><i>Damasks and Napkins</i></p> + +<p class="list"> +Scotland,<br /> +Ireland,<br /> +Germany,<br /> +Belgium.<br /> +</p> + +<p><i>Towelings</i></p> + +<p class="list"> +Scotland,<br /> +Ireland,<br /> +Germany,<br /> +United States,<br /> +Russia.<br /> +</p> + +<p><i>Glass Checks</i></p> + +<p class="list"> +Ireland.<br /> +</p> + +<p><i>Canvas</i></p> + +<p class="list"> +Scotland,<br /> +Ireland.<br /> +</p> + +<p><i>Handkerchief Lawns, Cambrics, and Laces</i></p> + +<p class="list"> +Ireland,<br /> +Germany,<br /> +France.<br /> +</p> + +<p><i>Towels</i></p> + +<p class="list"> +Germany,<br /> +Scotland,<br /> +Ireland,<br /> +Austria,<br /> +U. S. (union).<br /> +</p> + +<p><i>Linen Sheetings</i></p> + +<p class="list"> +Ireland,<br /> +Belgium,<br /> +France,<br /> +Scotland.<br /> +</p> + +<p><i>Blouse or Dress Linens</i></p> + +<p class="list"> +Ireland,<br /> +Scotland.<br /> +</p> + +<p><i>Bleached Waist Linens</i></p> + +<p class="list"> +Ireland,<br /> +France,<br /> +Belgium.<br /> +</p> + +<p><i>Fancy Linens, Doylies, etc.</i></p> + +<p class="list"> +Germany,<br /> +France,<br /> +Japan,<br /> +Madeira Islands,<br /> +Island of Teneriffe.<br /> +</p> + + + + +<div class="footnotes"><h3>FOOTNOTE:</h3> + +<div class="footnote"><p><a name="Footnote_18_18" id="Footnote_18_18"></a><a href="#FNanchor_18_18"><span class="label">[18]</span></a> The stem fibers such as flax, jute, ramie are called bast fibers, +and before any of them can be utilized industrially, steps have to +be taken to render them free from gum. When the stems of these +plants are severed, the juice tends to oxidize through contact with +the air and forms a gum of a peculiarly tenacious character.</p></div> +</div> + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_199" id="Page_199">[Pg 199]</a></span></p> +<h2>CHAPTER XVI</h2> + +<h2>HEMP</h2> + + +<div class="figcenter" style="width: 600px;"> +<img src="images/tex40.jpg" width="600" height="429" alt="" /> +<span class="caption">LOADING HEMP IN MANILA</span> +</div> + +<p><strong>Hemp</strong> is a fiber that is obtained from the hemp plant. +It grows principally in Russia, Poland, France, Italy, +Asia, India, the Philippines, Japan, and some parts of +the United States—Kentucky, Missouri, Tennessee, +Ohio, Indiana, and New York. The original country +of the hemp plant was doubtless Asia, probably that +<span class='pagenum'><a name="Page_200" id="Page_200">[Pg 200]</a></span> +part near the Caspian Sea. The preparatory treatment +is similar to that for the flax plant, except that +most of the work is done by machinery. Considered +chemically, in addition to cellulose, hemp fiber contains +a considerable amount of woody matter, differing +in this respect from cotton. Its properties are +color (pearl gray, with green or yellow tints), fineness +(which depends upon the quality of the hemp; +it is usually bought as fine as flax), and tensile +strength (which is considerable and greater than that +of flax). Its best qualities are its slight luster and +its ability to resist to a great extent the tendency +to rot under water. Owing to the fact that it is +difficult to bleach, it is used chiefly in making string, +cord, ropes, etc.</p> + +<p><strong>Sisal Hemp.</strong> Sisal hemp is a variety that grows +extensively in Central America and the West Indies. +The plant, the <i>agava rigida</i>, is similar to what is known +in this country as the century plant. The fiber is +found in the leaves which closely surround the stalks. +The common hemp on the other hand is found closely +surrounding the woody part of the stem. The fiber +of Sisal hemp is obtained by scraping away the fleshy +part of the leaves with large wooden knives or by +machines.</p> + +<p><strong>Manila Hemp.</strong> Manila hemp is obtained in the +Philippines. The plant belongs to the banana family +and grows as large as a small tree. The hemp is obtained +from the leaf stalks which appear to form the +trunk of the tree. The fiber is larger, not so stiff, but +<span class='pagenum'><a name="Page_201" id="Page_201">[Pg 201]</a></span> +stronger than Sisal hemp. The fiber of Russian hemp +is the strongest; that of Italian hemp the finest.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/tex41.jpg" width="600" height="331" alt="" /> +<span class="caption">FIELD OF SISAL HEMP</span> +</div> + +<p><strong>Jute.</strong> Jute is the name given to the fibers found in +certain plants which grow principally in India, and the +East Indian Islands. The common jute comes principally +from the province of Bengal, India, where it was +first known to science in 1725. The term jute was +first applied to the fiber by Dr. Rosburgh in 1795. The +plant is cut just about the time when it appears +in full flower. The stalks are then bundled and retted +by steeping in pools of stagnant water.</p> + +<p>Jute occupies third position in importance of vegetable +fibers in the manufacturing scale, being inferior +to cotton and flax. Hemp is stronger than jute. Jute +becomes weak when exposed to dampness.</p> + +<p>It is extensively used for mixing with silk, cotton, +flax, hemp, and woolen fabrics. The coarse varieties +<span class='pagenum'><a name="Page_202" id="Page_202">[Pg 202]</a></span> +are made into coarse fabrics—sacks, packing cloth, +etc., while the finer varieties, in which the undesirable +quality of growing darker with age is less apparent, are +used for making carpets, curtains, and heavy plushes, +for which they are very suitable.</p> + + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_203" id="Page_203">[Pg 203]</a></span></p> +<h2>CHAPTER XVII</h2> + +<h2>SILK</h2> + + +<p><strong>Silk.</strong> The silk of commerce is obtained from the +cocoons of several species of insects. These insects +resemble strongly the ordinary caterpillars. At a certain +period of its existence the silkworm gives off a +secretion of jelly-like substance. This hardens on +exposure to the air as the worm forces it out and winds +it about its body.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/tex42.jpg" width="600" height="231" alt="" /> +<span class="caption">MOTH, SILKWORM, AND COCOONS</span> +</div> + +<p>It takes about three days for the worm to form the +cocoon. After the cocoon has been formed the silkworm +passes from the form of a caterpillar into a +moth which cuts an opening through the cocoon and +flies away. It is very important that the moth should +not be allowed to escape from the cocoon; the mere +<span class='pagenum'><a name="Page_204" id="Page_204">[Pg 204]</a></span> +breaking of the cocoon greatly decreases the value of +the thread. The cocoon is preserved by killing the +chrysalis by heat.</p> + +<p>There are a great many varieties of caterpillars, but +few of them secrete a sufficient quantity of silk to render +them of commercial value. The principal species is the +mulberry silkworm which produces most of the silk +in commerce. It is cultivated and fed on mulberry +leaves. There are other varieties of silkworms that are +not capable of being cultivated and are called wild silkworms. +The silk produced by the wild worms of China +and India is called “tussah” (or “tussur”). The +silk is inferior to that produced by the cultivated worms +and is used for making pile fabrics, such as velvet, +plush, etc.</p> + +<p>The color of the cocoons varies greatly. Most of +the European cocoons are bright yellow, though some are +white. The Eastern cocoons, on the other hand, are +mostly white, while a few are yellow. The wild silks +are for the most part écru color, though some are pale +green. The color, except in the wild silks, is derived +from the gum which is secreted by the worm, and with +which the fibers are stuck together. This gum comprises +from 15 to 30 per cent of the weight and is +removed by boiling in soap and water before the silk +is dyed. All silks except the wild silks, after the gum +is removed, are from white to cream in color. The +tussah, or wild silks, remain an écru color.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/tex43.jpg" width="600" height="470" alt="" /> +<span class="caption">REELING RAW SILK</span> +</div> + +<p>The greatest care has to be exercised throughout in +the care of the moths, eggs, worms, and cocoons—this +<span class='pagenum'><a name="Page_205" id="Page_205">[Pg 205]</a></span> +being the succession of changes. That is, the moth +lays eggs which are collected and kept cool till the +proper season for incubation. They are then kept warm +during the time occupied in hatching, sometimes about +the person of the raiser. After a time these eggs hatch +out worms, tiny things hardly larger than the head of +a pin. After the worms are hatched they require constant +care and feeding with chopped mulberry leaves +till they reach maturity. They are then about three +inches in length, and spin their cocoons from a fiber +and gum which they secrete. When the cocoons are +spun the worms become chrysalises inside of them. +The cocoons are then collected and the chrysalises +<span class='pagenum'><a name="Page_206" id="Page_206">[Pg 206]</a></span> +killed, generally by heat, before they can again become +moths.</p> + +<p><strong>Raw Silk.</strong> The cocoons are next sent to the reelers +or filatures. A number of cocoons, greater or less, +according to the size of thread desired, are placed in a +basin of hot water, which softens the gum. After the +outside fibers are removed so that the ends run free, +the ends are collected through a guide and are wound +upon a reel. As the silk cools and dries, the gum +hardens, sticking the fibers from the different cocoons +together in one smooth thread varying in size according +to the number of cocoons used. After the silk +has been reeled and dried it is twisted into hanks +and sent to America and other countries as raw silk.</p> + +<p>Most of the raw silk of commerce is produced in +China, Japan, and Italy. It is also produced to a large +extent in Italy, Turkey, and Greece, also France and +Portugal. The cultivation of silk is not only carried +on by private firms, but is encouraged by the government +to the extent of granting money to the manufacturers.</p> + +<p>Various attempts have been made to raise silkworms +in the United States. All have failed on account of the +high price of labor necessary to feed the worms.</p> + +<p><strong>Throwing.</strong> The manufacture in the United States +begins with raw silk. We import our raw silk chiefly +from Italy, China, and Japan. It is handled here first +by the “throwster,” who winds it from the skein and +makes various kinds of thread for different purposes.</p> + +<p>Raw silk wound on spools in a single thread, and +<span class='pagenum'><a name="Page_207" id="Page_207">[Pg 207]</a></span> +called singles is often used to make warps (that is, the +threads running lengthwise of a piece of cloth) for +piece-dyed goods, or cloth which is woven with the +gum in the silk, and afterward boiled out and dyed. +Singles are also sometimes used for filling (that is, cross +threads) in very thin fabrics.</p> + +<p>Silk yarn that is used for weaving is divided into two +kinds, “tram” and “organzine.” Tram silk is made +by twisting two or more loosely twisted threads. It is +heavier than organzine and is used for filling. Organzine +silk is produced by uniting a number of strongly +twisted threads. It is used for warp. Crêpe yarn is +used in making crêpe, chiffon, and for other purposes. +It is very hard twisted thread, generally tram, from +forty to eighty turns per inch.</p> + +<p>Embroidery silk is made by winding the raw silk, +putting a large number of ends together, giving them +a slack twist, then doubling and twisting in the reverse +direction with a slack twist.</p> + +<p>Sewing silk is made by winding and doubling the +raw product, then twisting into tram, giving it a slack +twist, doubling and twisting in the reverse direction +under tension. Machine twist is similar, but three ply.</p> + +<p>The principal fabrics made of silk are: silk, satin, +plush, chenille, crêpe, crepon, gauze, damask, brocade, +pongee, and ribbons. Silk thread and cord are also +extensively used. The United States is among the +leaders in the manufacture of silk fabrics.</p> + +<p><strong>Silk Waste.</strong> When the cocoons are softened for reeling +a certain portion of the silk is found to consist of +<span class='pagenum'><a name="Page_208" id="Page_208">[Pg 208]</a></span> +waste and broken threads. The tangled silk on the +outside of the cocoon is called floss. The residue after +reeling, and other wastes in reeling, are known as frisonnets. +Floss silk is not used for weaving. It is a slack +twisted tram, generally composed of a large number of +threads of singles.</p> + +<p><strong>Spun Silk.</strong> There is another class of threads made +from waste silk by spinning and known as spun silk. +Waste silks include the pierced cocoons, that is, those +from which the moth has come out by making the hole +and breaking the fibers in one end of the cocoon; the +waste made in the filatures in producing raw or reeled +silk, chiefly the outside fiber of the cocoon and the inside +next the chrysalis; and also the waste made in manufacture. +The waste silk is ungummed; that is, the gum +is removed from the fibers by boiling with soap, by +macerating or retting, or by chemical reagents.</p> + +<p>After the gum is removed from the cocoons, they are +opened and combed, most of the chrysalis shell being +removed. The remainder, with other foreign matter, is +picked out by hand from the combed silk. The silk is +put through a number of drawing frames to get the +fibers even on the roving frames, where it first takes +the form of thread, then on the spinning frames, +where it is twisted. If it is to be used as singles, +the manufacture ends here. In two- or three-ply +yarns, the singles are doubled, twisted again, singed +by running through a gas flame, cleaned by friction, +controlled, that is, the knots and lumps taken out, and +then reeled into skeins for dyeing or put on spools.</p> + +<p><span class='pagenum'><a name="Page_209" id="Page_209">[Pg 209]</a></span> +<strong>Spun Numbers.</strong> There are two methods in general +use for numbering spun silk. In the French system, +the number is based on the singles, by the meters per +kilogram; two and three cord yarns have one-half, +one-third, etc., the length the numbers indicate. +Thus—</p> + +<p class="list"> +No. 100 singles has 100,000 meters per kilogram.<br /> +No. 2-100 has 50,000 meters per kilogram.<br /> +No. 3-100 has 33,333 meters per kilogram.<br /> +</p> + +<p>The other system which is more generally used in this +country, is the English system. The hank is 840 yards, +and the number of hanks in one pound avoirdupois is +the count of the yarn. It is based on the finished yarn, +and singles, two or three cord yarns of the same number +all have the same yards per pound. Thus—</p> + +<p class="list"> +No. 50 singles has 42,000 yards per pound.<br /> +No. 50-2 has 42,000 yards per pound.<br /> +No. 50-3 has 42,000 yards per pound.<br /> +</p> + +<p><strong>Dyeing Yarns.</strong> Generally speaking there are two +large classes into which silk goods may be divided, +those in which the threads are colored before weaving +and called yarn-dyed goods, and those dyed or printed +after weaving and called piece-dyed or printed goods. +In dyeing yarns, the silk is first ungummed and cleaned +by boiling in soap and water, then washed in cold +water. If the thread is to be weighted, as is frequently +done, tin salts, iron, or other heavy material is deposited +on the fiber. If carried far, this is injurious, making +the silk tender and weak. Sometimes there is more +weighting than silk. Yarns are usually dyed in hot +<span class='pagenum'><a name="Page_210" id="Page_210">[Pg 210]</a></span> +liquors, aniline colors being the ones in most common +use to-day, though other dyes are used for special purposes. +Some yarns are dyed in the gum, and some +with a part of the gum left in. After dyeing, they are +washed in cold water, dried, and wound on spools.</p> + +<p><strong>Silk Dyeing.</strong> Silk occupies in several respects an +intermediate position between the animal and vegetable +fibers. Like wool, it is a highly nitrogenous +body, but contains no sulphur. It readily takes up +many of the colors which can be worked upon vegetable +fiber by the aid of the mordants. This is particularly +the case with reference to a large number of aniline +colors, which require merely to be dissolved and mixed +with perfectly clear water in the dye vessel. The great +attraction of silk for these colors simplifies silk dyeing +exceedingly. The sad colors, on the other hand, and +especially black, are in many cases exceedingly complex, +the main object of the dyer being not so much to +color the silk as to increase its weight.</p> + +<p>Dyeing black on silk is unquestionably the most +important branch of silk dyeing, and it has probably +received more attention than any other branch, in consequence +of which it has been brought to a high degree +of perfection. Blacks on silks are produced both from +natural and artificial coloring matters, the former having, +so far, retained their pre-eminence despite the +recent discoveries of chemists. For various reasons +coal-tar colors have never proved successful in dyeing +black on silk. Since the discovery of America, logwood +blacks have formed the staple of the black-silk dyer, +<span class='pagenum'><a name="Page_211" id="Page_211">[Pg 211]</a></span> +who has carried their production to a high degree of +excellence. But unfortunately, besides aiming at a high +state of perfection in the actual dyeing operation, the +black-silk dyer has also aimed at increasing the weight +of the dyed silk, so that nowadays it is possible for him +to receive ten pounds of raw silk and to send out +fifty pounds of black silk, the extra forty pounds +being additions made in the process of dyeing.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/tex44.jpg" width="600" height="477" alt="" /> +<span class="caption">WINDING SILK ON SWIFTS</span> +</div> + +<p>Logwood black-silk dyeing consists essentially of +alternate dippings in separate baths with the mordant +and dyestuffs suitable for producing the required color +and weight. The number of dippings and the length +<span class='pagenum'><a name="Page_212" id="Page_212">[Pg 212]</a></span> +of time taken in each operation depend on the intensity +of the black wanted and the amount of weighting +which is desired. The chief substances used for weighting +are lead salts, catechu, iron, and nut-galls, with soap +and oil to soften in some degree the harshness of the +fabric which these minerals cause. As the details of +the operations are practically the same for all kinds of +logwood blacks (raven, jet, crape, dead black, etc.), +the method for producing one will suffice for all. The +process involves several distinct operations, as follows:</p> + +<p>1. <strong>The Boiling Off.</strong> This is the removal of the gum +and natural coloring matter in the silk. It is accomplished +by boiling the skeins of silk in water and good +olive oil soap for about one hour. This dissolves the +gum and leaves the fiber clean and glossy.</p> + +<p>2. <strong>Mordanting.</strong> This is done in a bath of nitrate +of iron, in which the skeins of silk are allowed to remain +one hour. The silk gains some in weight in this operation +by absorbing a quantity of the iron in the bath. +After having been dipped in the first bath three or four +times, it is ready for the soap and iron bath, in which +it is repeatedly immersed, the operation causing a +deposit of iron-soap on the fiber which adds to its +weight, but at the same time does not lessen its flexibility +and softness. Eight dippings in the iron and soap +bath increase the weight of the silk about 100 per cent.</p> + +<p>3. <strong>Blue Bottoming.</strong> The next operation is to dye +the silk blue, which is done by immersing it in a solution +of potash. In this it is worked for half an hour, +when it acquires a deep blue color. It is then taken +<span class='pagenum'><a name="Page_213" id="Page_213">[Pg 213]</a></span> +out, and after rinsing is ready for the “weighting” +operations.</p> + +<p>4. <strong>“Weighting” Bath.</strong> A catechu bath is now prepared, +in which the silk is entered and worked for an +hour, and then allowed to steep over night. The +result is that the blue on the silk is decomposed, and +the goods by absorbing the tannin in the catechu increase +in weight from 35 to 40 per cent. This bath is +the most important one in the dyeing of “weighted” +black silks, as the dyer can regulate the strength of the +bath by the addition of tin crystals so as to increase +the weight of the silk to an astonishing degree. The +proportion of tin crystals used is regulated by the number +of iron baths that have previously been given the +silk; if two baths of iron have been given, 5 per cent +of tin crystals are used; if four baths, 10 per cent, and +so on. The action of these chemicals is somewhat complex. +All that is known is that by reason of some peculiar +quality possessed by silk it is enabled to combine +with iron and tin, and that exposure to the air after the +baths fixes these chemicals permanently upon the fibers, +thus increasing their weight to almost any desired extent. +Silk, according to its quality and weight, will +take up of these substances from 50 to 200 per cent +without creating much suspicion. Instances have been +known in which silk has been increased nine times its +own weight. All the operations thus far have had for +their object the weighting of the silk, although the +blueing and the catechu baths have some influence +on the finished result. After these come the dyeing +<span class='pagenum'><a name="Page_214" id="Page_214">[Pg 214]</a></span> +operations proper, two in number, mordanting and +dyeing.</p> + +<p>5. <strong>Mordanting.</strong> A bath of iron liquor heated to +130 degrees F. is provided. The silk is entered, worked +well for one hour, then wrung out and hung up to “age” +for two hours, after which it is ready for the logwood +dye.</p> + +<p>6. <strong>Dyeing.</strong> A bath of logwood liquor is prepared to +which is added 10 per cent of fustic, and the solution is +brought to a temperature of 150 degrees F. In this the +silk is entered and worked for an hour, then taken out +and wrung dry. Sometimes the black does not come +up full enough, and in such cases the bath is repeated.</p> + +<p>7. The final operation has for its object the restoration +of the luster and suppleness of the silk, which has +to some extent deteriorated from the many operations +through which it has passed. The brightening and +softening of the fiber are effected by immersing the silk +in a bath of olive oil in the form of an emulsion. In +this the silk is worked until it is thoroughly impregnated +with the oil, when it is taken out and wrung dry, after +which it is ready for the loom. Practically the same +process is followed in piece dyeing, though only inferior +grades of silk are dyed in the web.</p> + +<p><strong>Colored Silks.</strong> This class of silks is generally purer +than black and sad-colored silks. It is not nearly so +easy to weight the former as the latter, for the reason +that there are but few substances capable of giving +weight which do not interfere with the effect of light +colored dyes. The weighting agents most generally +<span class='pagenum'><a name="Page_215" id="Page_215">[Pg 215]</a></span> +used are sugar and acetate of lead. The weighting by +sugar is done after the silk is dyed. A solution is made +of pure lump sugar by placing it in a large copper pan +with water and heating until dissolved. In this bath +the silk is thoroughly saturated, and then dried and +finished; or, the dipping process may be repeated +several times if desired. One dipping will weight the +silk about 12 per cent, two about 20 per cent, and three +about 30 per cent. In a solution of acetate of lead, each +dipping will weight the silk about 8 per cent, and these +may be repeated as often as it is wished. In this case +the weighting is generally done on the undyed, boiled-off +silk, although it may be done on the dyed silk if the +color is such as will stand the acid.</p> + +<p><strong>Mixed Silk Fabrics.</strong> Until lately silk was invariably +dyed in the state of yarn. When the silk was to be +woven into mixed fabrics, such as satin, gloria, etc., +it was impossible to dye both fibers exactly the same +shade. Formerly such fabrics were woven with the +cotton and silk yarns dyed separately, care being taken +to match them as closely as possible. The weaving of +dyed yarns of different fibers is open to the objection +that when the fabric comes to be finished there is a +wide difference in the color, no matter how closely they +may have matched in the beginning.</p> + +<p><strong>Ribbons.</strong> Ribbons are woven several pieces in one +loom, with a separate shuttle for each piece. The +shuttle is carried through the shed or warp by a rack +and pinion, instead of being thrown through as in broad +goods; otherwise the weaving is the same.</p> + +<p><span class='pagenum'><a name="Page_216" id="Page_216">[Pg 216]</a></span> +<strong>Velvets.</strong> Velvets and other pile fabrics are woven +in two pieces, one over the other, with the pile threads +woven back and forth between them. A knife travels +between the two pieces cutting the pile threads so as to +leave the ends standing up straight. Velvets used to +be woven over wires and cut by hand, but this method +is practically obsolete.</p> + +<p><strong>Piece Dyeing.</strong> If the goods are woven with the +gum still in the silk, it must be taken out afterward, +and the goods either dyed in the piece or prepared for +printing.</p> + +<p><strong>Printing.</strong> The most primitive method of printing +is by the use of stencils. It is the method employed +by the Japanese and Chinese. Next came block printing, +which is still extensively used in Europe. The +pattern is raised in felt on wooden blocks, the color +taken up from pads, one block for each color. The +results are good, but the work is very slow. Most silk +goods are to-day machine printed. The design is engraved +or etched on copper cylinders, one cylinder for +each color; the color thickened with gum is supplied +by rolls running against the cylinders, and the surplus +is scraped off by a knife blade, leaving only that in the +engraving which is taken up by the cloth. After printing, +the cloth is steamed to set the colors, and then +washed in order to remove the gum used to thicken the +colors for printing.</p> + +<p><span class='pagenum'><a name="Page_217" id="Page_217">[Pg 217]</a></span></p> + +<div class="figcenter" style="width: 330px;"> +<img src="images/tex45.jpg" width="330" height="500" alt="" /> +<span class="caption">JACQUARD SILK LOOM</span> +</div> + +<p><span class='pagenum'><a name="Page_218" id="Page_218">[Pg 218]</a></span> +<strong>Finishing.</strong> All silk goods, whether yarn dyed or +piece dyed or printed, are given some kind of finish; +sometimes it is no more than is necessary to smooth out +<!-- actual start of page 218 -->the wrinkles. There are many finishing processes by +which goods may be treated. They are run through gas +flames to singe off loose fiber, and over steam cylinders to +dry and straighten them, over a great variety of sizing +machines to stiffen them with starch or glue. There +are calenders or heavy rolls to smooth and iron them, +steam presses of great power to press them out, breaking +and rubbing machines to soften them, and tentering +machines to stretch them to uniform width. There +are also moireing or watering, embossing, and various +other machines for special purposes.</p> + +<p><strong>Waterproofing.</strong> One of the worst difficulties with +which the manufacturer of piece-dyed and printed silk +goods has to contend is the ease with which they become +spotted with water, and for a number of years +many people have tried to prevent this by various +processes. There are no less than two hundred such +processes patented. None of them have met with much +success, as they injured the feel or strength of the goods. +After goods are finished they are carefully inspected +for imperfections, measured, and wrapped in paper and +packed in cases for shipment. The complexity and +number of processes for treating silk goods may be +realized when we know that a piece-dyed or printed +fabric is handled its entire length between fifty and one +hundred times after it comes from the loom, sometimes +even more.</p> + + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_219" id="Page_219">[Pg 219]</a></span></p> +<h2>CHAPTER XVIII</h2> + +<h2>PRINCIPAL SILK FABRICS</h2> + + +<p><strong>Alma.</strong> Cloth, double twilled from left to right +diagonally, first made in black only as a mourning +fabric. The name is from the Egyptian, as applied to +a mourner or a singer at a funeral.</p> + +<p><strong>Barège.</strong> Sheer stuff of silk and wool for veiling, +named from the town of Barèges, in France.</p> + +<p><strong>Bengaline.</strong> An imitation of an old silk fabric made +for many centuries in Bengal, India, whence the +name. The weave is similar to that of ordinary rep +or poplin, being a simple round-corded effect. The +cord is produced by using a heavy soft-spun woolen +weft which is so closely covered by the silk warp threads +that it is not exposed when examined from the wrong +side. The same weave is also found in all-silk goods, +under the designation of all-silk bengaline. When +cheapened by the use of a cotton weft in place of wool +the fabric is known as cotton bengaline, although the +cotton is in the filling only.</p> + +<p><strong>Berber.</strong> Satin-faced fabric of light-weight cloth. It +came into favor about the time of the defeat of the +Berbers by General Gordon in his campaign against the +Mahdi in North Africa.</p> + +<p><strong>Brocade.</strong> Raised figures on a plain ground.</p> + +<p><span class='pagenum'><a name="Page_220" id="Page_220">[Pg 220]</a></span> +<strong>Brocatel.</strong> A kind of brocade used for draperies and +upholstery; usually raised wool figures on a silk ground.</p> + +<p><strong>Bombazine.</strong> Silk warp, wool weft, fine twilled cloth; +originally made in black only for mourning. It is used +largely for mourning hat bands. The root of the name +is <i>bombyx</i>, the Latin for silkworm.</p> + +<p><strong>Chenille.</strong> Cloth of a fuzzy or fluffy face; woven of +cotton, silk, or wool; used sometimes for dress goods; +more generally for curtains and table covers. <i>Chenille</i> +is the French word for caterpillar, which the single +thread of the cloth resembles.</p> + +<p><strong>Chiffon.</strong> A thin, transparent silk muslin. Although +one of the thinnest and gauziest of modern silk fabrics, +it is relatively strong considering its lightness. To +convey an idea of the fineness of the thread used in +its manufacture, it is stated that one pound of it will +extend a distance of eight miles. In the process of +finishing the fabric receives a dressing of pure “size.” +There are two styles of finish, called respectively the +demi- or half size and the full size. Chiffon finished by +full sizing is comparatively stiff; while the demi-finish +produces a softer and lighter texture. It is dyed in a +great variety of colors, and sometimes is printed in delicate +patterns. It is especially adapted for home and +evening wear, and is used for neck and sleeve trimming, +drapery over silk foundations, fancy work, and +millinery.</p> + +<p><strong>China Silk.</strong> A term applied to plain woven silks +manufactured in China. The term China silk has been +adopted in the United States in recent years for a class +<span class='pagenum'><a name="Page_221" id="Page_221">[Pg 221]</a></span> +of machine-woven silks made in imitation of the hand-loom +product. These imitations are narrow in width +and lack the soft, lustrous quality of Eastern fabrics, +and are also free from the uneven threads. China +silks are distinguished by their irregular threads, caused +by some of the threads being heavier than others, and +their extreme softness.</p> + +<p>The warp and filling are identical in size and color, +and being woven evenly produce a beautiful natural +luster. It is generally plain color, although the figured +goods are printed in much the same manner as calico. +It is used for gowns, waists, underclothing, etc. It +launders as well as white cotton.</p> + +<p><strong>Crêpe.</strong> A thin, gauzy fabric, woven in loose even +threads of silk, heavily sized or gummed, crimped or +crêped in the dyeing. Crêpe was first used in black +only as a badge of mourning. It is now an accepted +dress fabric, made in colors and white and of many +materials. The name signifies to crimp or crêpe with a +hot iron.</p> + +<p><strong>Crêpe de Chine.</strong> A soft, lustrous silk crêpe, the +surface of which is smoother than that of the ordinary +varieties. It is woven as a plain weave with +part of the warp threads right twisted and the rest +left twisted. It is dyed almost any color and figured or +printed.</p> + +<p><strong>Eolienne.</strong> Sheer cloth of silk, silk and wool, or silk +and cotton, woven in fine card effect. The name comes +from the Greek Æolus, god of the winds.</p> + +<p><strong>Foulard.</strong> Plain silk cloth, sold as dress goods; originally +<span class='pagenum'><a name="Page_222" id="Page_222">[Pg 222]</a></span> +made for handkerchiefs only. The name is French +for silk handkerchief.</p> + +<p><strong>Glacé.</strong> Plain, lustrous silk, yarn dyed, with warp +of one color, and weft of another. The name is applied +to all fabrics having two tones. Glacé is French for +icy, having an icy appearance.</p> + +<p><strong>India Silk.</strong> A name applied to the plain woven silks +manufactured in India on the primitive hand looms. +The warp and weft are woven evenly and produce a +beautiful natural luster. It is similar to China and +Japanese silk. In fact most of these fabrics come +from China and Japan, India silk being almost unknown +in this country as so little of it is exported. The durability +of these silks is about the same, and there is little +difference in the prices.</p> + +<p><strong>Japanese Silk.</strong> A term applied to the plain woven +silk manufactured in Japan. The warp and filling of +this fabric are identical in size and color, and being +woven evenly produce a beautiful natural luster. The +weave is smooth and soft in quality. It is dyed in plain +colors. The figured goods are printed in much the +same way as calico. It is used for waists, gowns, and +fancy underwear.</p> + +<p><strong>Jersey Cloth.</strong> Silk jersey cloth is popular at present. +It is a knitted silk fabric, not woven, and is generally +dyed in plain colors. It is expensive and is used for +women’s dresses, wraps, and silk gloves.</p> + +<p><strong>Meteor.</strong> Crêpe de meteor was originally a trade +name for crêpe de chine, but now applied to a fabric +which is distinguishable from crêpe de chine.</p> + +<p><span class='pagenum'><a name="Page_223" id="Page_223">[Pg 223]</a></span> +<strong>Moire.</strong> Moire is a waved or watered effect produced +upon the surface of various kinds of textile fabrics, +especially on grosgrain silk and woolen moreen. This +watered effect is produced by the use of engraved rollers +and high pressure on carded material. The object of +developing upon woven textiles the effect known as +moire is the production of a peculiar luster resulting +from the divergent reflection of the light rays on the +material, a divergence brought about by compressing +and flattening the warp and filling threads in places, +and so producing a surface the different parts of which +reflect the light differently. The moire effect may be +obtained on silk, worsted, or cotton fabrics, though it is +impossible to develop it on other than a grained or fine +corded weave. The pressure applied to the material +being uneven, the grained surface is flattened in the +parts desired. In the Middle Ages moire was held in +high esteem, and continues to enjoy that distinction +down to the present day. It is used for women’s +dresses, capes, and for facings, trimmings, etc.</p> + +<p><strong>Mozambique.</strong> Grenadines, with large colored flower +designs in relief.</p> + +<p><strong>Organzine.</strong> Silk fabric, made with warp and filling +of the same size. Organzine is the name given the +twisted silk thread in Italy, where it is made.</p> + +<p><strong>Panne.</strong> This name is applied to a range of satin-faced +velvet or silk fabrics which show a high luster +produced by pressure. The word <i>panne</i> is the French +for plush.</p> + +<p><strong>Peau de Soie.</strong> Literally, skin of silk. A variety of +<span class='pagenum'><a name="Page_224" id="Page_224">[Pg 224]</a></span> +heavy, soft-finished, plain-colored dress silk, woven +with a pattern of fine close ribs extending weftwise of +the fabric. An eight-shaft satin with one point added +to the original spots on the right or left, imparting to the +fabric a somewhat grainy appearance. The best grades +of peau de soie present the same appearance on both +sides, being reversible. The lower grades are finished +on one side only.</p> + +<p><strong>Plush.</strong> Long piled fabric of the velvet order. +<i>Peluché</i>, the origin of the name, is French for shaggy.</p> + +<p><strong>Pongee.</strong> Said to be a corruption of Chinese <i>punchi</i>, +signifying home made or home woven. Another suggestion +is that the word is a corruption of <i>pun-shih</i>, a +native or wild silk. A soft, unbleached, washable silk, +woven from the cocoons of the wild silkworm, which +feeds on the leaves of the scrub oak. Immense quantities +in a raw state are annually shipped from China to +this country and Europe, where they are bleached, +dyed, and ornamented with various styles of designs. +The name is also applied to a variety of dress goods +woven with a wild silk warp and a fine worsted weft.</p> + +<p><strong>Popeline.</strong> A French name. The French fabric is +said to have been first introduced during the early part +of the sixteenth century at Avignon, then a papal +diocese, and to have been so called in compliment to the +reigning pope. A fabric constructed with a silk warp +and a filling of wool heavier than the silk which gives it +a corded surface. Poplin manufacture was introduced +into Ireland in 1693 by a colony of fugitive French +Huguenots. The industry concentrated at Dublin, +<span class='pagenum'><a name="Page_225" id="Page_225">[Pg 225]</a></span> +where it has since remained. The Irish product has +been celebrated for its uniformly fine quality. It is +always woven on hand looms, which accounts for the +high price it commands in English and American markets. +The wool used is a fine grade of Cape or Australian, +which is the most suitable in texture and length +of fiber. The silk is unweighted Chinese organzine. +The result is a rich, handsome fabric resembling whole +silk goods in appearance, but inferior to them in durability +and produced at a much less cost. It is used for +ladies’ waists, wraps, and gowns.</p> + +<p><strong>Figured Poplin.</strong> A stout variety, ornamented in the +loom with figures. The ground is composed of clear, +sharp cords extending across the web. It is sometimes +woven entirely of silk, but oftener of silk and wool. +Used for high-class upholstery purposes, and for curtains +and hangings.</p> + +<p><strong>Terry Poplin.</strong> A silk and wool dress fabric in the +construction of which the alternate warps are thrown +upon the surface in the form of minute loops.</p> + +<p><strong>Sarsenet.</strong> A thin, soft-finished silk fabric of a +veiling kind, now used as millinery lining. The name +comes from the Arab Saracens, who wore it in their +head-dress.</p> + +<p><strong>Satin.</strong> When satin first appeared in trade in Southern +Europe it was called <i>aceytuin</i>. The term slipped +through early Italian lips into <i>zetain</i>, and coming westward +the <i>i</i> was dropped, and smoothed itself into satin. +There is evidence that the material was known as early +as the fourteenth century in England, and probably in +<span class='pagenum'><a name="Page_226" id="Page_226">[Pg 226]</a></span> +France and Spain previous to that time, though under +other names.</p> + +<p>In the weaving of most silk fabrics the warp and +filling intersect each other every alternate time (as in +plain weaving), or every third or fourth time (as in ordinary +twill weaving) in regular order; but in weaving +satin the fine silk warp only appears upon the surface, +the filling being effectually covered up and hidden. +Instead of making the warp pass under and over the +filling every alternate time, or over two or three filling +threads in regular order, it is made to pass over eight, +ten, twelve or more filling threads; then under one and +over eight more, and so on. In passing over the filling, +however, the warps do not interweave at regular intervals, +which would produce a twill, but at irregular +intervals, thus producing an even, close, smooth surface, +and one capable of reflecting the light to the best +advantage. The filling of low grade satin is generally +cotton, while in the better goods it is silk. Common +satin is what is technically known as an eight-leaf twill, +the order in which the filling thread rises being once in +eight times. Rich satins may consist of sixteen-leaf to +twenty-leaf twills. The cheap qualities of cotton-back +satin, particularly those that sell at wholesale for fifty +cents and under, are not made to any extent in this +country, our manufacturers being unable to compete +with foreign mills in these lines.</p> + +<p>Satins are woven with the face downward, because +in weaving, say a sixteen-leaf satin, it would be necessary, +were the surface upward, to keep fifteen heddles +<span class='pagenum'><a name="Page_227" id="Page_227">[Pg 227]</a></span> +raised and one down, whereas with the face of the cloth +under, only one heddle has to be raised at a time. When +first taken from the loom the face of satin is somewhat +flossy and rough, and hence requires to be dressed. +This operation consists of passing the pieces over heated +metal cylinders which remove the minute fibrous ends, +and also increase the natural brilliance of the silk. +Cotton-back satins are used by coffin manufacturers, +fancy box makers, fan makers, and by the cutting-up +trade. Rich satins are used in making ladies’ gowns +and waists.</p> + +<p><strong>Soleil.</strong> Satin-faced cloth, woven with a fine line, a +stripe running lengthwise of the piece. It is usually +made in solid colors and piece dyed. <i>Soleil</i> is French +for sun, and applies to the brightness of the finished +cloth.</p> + +<p><strong>Taffeta.</strong> Derived from Persian <i>taftah</i>. Taffeta is one +of the oldest weaves known, silk under this name having +been in constant use since the fourteenth century. +During this long period the term has been applied at +different times to different materials. It is a thin, +glossy silk of plain texture or woven in lines so fine as +to appear plain woven. The weave is capable of many +effects in the way of shot and changeable arrangements, +which are produced by threads of different colors rather +than by any special disposition of warp and filling. +Taffeta has the same appearance on both sides. It is +piece dyed in numberless plain colors, and also produced +in a great variety of ornamental patterns, such as +fancy plaids, cords, and stripes (both printed and woven). +<span class='pagenum'><a name="Page_228" id="Page_228">[Pg 228]</a></span> +The following considerations contribute chiefly to the +perfection of taffetas, viz.: the silk, the water, and the +fire. The silk must not only be of the finest kind, but +it must be worked a long time before it is used. The +watering, which is given lightly by any acidulous fluid, +is intended to produce the fine luster, and lastly, the +fire and pressure which have a particular manner of +application. Its wearing qualities are not of the best. +The cloth cracks or breaks, especially if plaited. It is +used for gowns, shirtwaists, linings, petticoats, etc.</p> + +<p><strong>Tulle.</strong> Openwork silk net; made on the pillow as +lace by young women of Tulle, France.</p> + +<p><strong>Velour.</strong> French for velvet. A trade term of somewhat +loose application, being used indiscriminately to +describe a great variety of textures so constructed or +finished as to present a velvet-like surface. It is usually +a velvety fabric made of coarse wool yarn and +silk. Velour is woven with a coarse stiff pile after +the manner of plush; while at present it is made of jute, +cotton, and worsted, it was originally constructed of +linen. It is produced in numberless forms, both plain +and in fancy effects.</p> + +<p><strong>Velvet.</strong> From the Italian <i>velluto</i>, feeling woolly to +the touch, as a woolly pelt or hide. Fine velvet is +made wholly of silk.</p> + +<p><strong>Velveteen.</strong> An imitation velvet, made of cotton, +usually with plain back, not twilled, as silk velvet.</p> + +<p><strong>Tabby Velvet.</strong> The lowest grade of cotton velvet, +used for covering cheap coffin lining cases, sold by the +inch in widths which range from sixteen to thirty-two +<span class='pagenum'><a name="Page_229" id="Page_229">[Pg 229]</a></span> +inches. Originally made in Bagdad for wall covering, +its name being derived from a section of that city.</p> + +<p><strong>Voile.</strong> From the French <i>voile</i>, meaning a veil, a +light fabric usually more or less transparent, intended to +conceal the features in whole or in part or to serve as a +screen against sunlight, dust, insects, etc., or to emphasize +or preserve the beauty. The custom of wearing veils +had its origin in the early ages in the desire of semi-savage +man to hide away the woman of his choice, and +is a survival of the ancient custom of hiding women +that is found even down to the present day in Eastern +countries. Voile is a transparent, wiry material with a +square mesh.</p> + + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_230" id="Page_230">[Pg 230]</a></span></p> +<h2>CHAPTER XIX</h2> + +<h2>ARTIFICIAL SILK</h2> + + +<p><strong>Silk Cotton.</strong> On account of the high price of silk +various attempts have been made to find satisfactory +substitutes for it. There are certain seed coverings of +plants that contain very fine hair-like fibers with a +luster almost equal to silk, but the staples are short, and +the texture weak. The Kapok plant furnishes most +of the commercial silk cotton on the market. The +fibers of Kapok are thin and transparent. They are +extremely light, and the length is less than half an inch. +Silk cotton has a smooth surface and therefore cannot +be spun like true cotton which has corded edges.</p> + +<p><strong>Artificial Silk.</strong> Since seed hairs are composed, like all +vegetable fibers, of cellulose, attempts have been made +to prepare an artificial silk product from waste paper—that +is, by treating waste paper or wood or cotton +fibers with various chemicals in order to obtain pure +cellulose. This artificial silk is perhaps the most interesting +of artificial fibers, but its manufacture is +dangerous, owing to the ease with which it catches fire +and explodes. Cellulose, chemically treated, can be +transformed into a fluid solution known as collodion. +The collodion is placed in steel cylinders and expelled +by pressure through capillary tubes. After drying, +<span class='pagenum'><a name="Page_231" id="Page_231">[Pg 231]</a></span> +denitration, and washing, it may be spun and dyed like +natural silk. Colored threads may be produced by the +addition of certain dyes.</p> + +<p>Artificial silk bears a deceptive resemblance to the +natural article, and has nearly the same luster. It +lacks the tensile strength and elasticity, and is of higher +specific gravity than true silk.</p> + +<p><strong>Tests.</strong> A simple way of recognizing artificial silk is +by testing the threads under moisture, as follows: First, +unravel a few threads of the suspected fabric, place +them in the mouth and masticate them vigorously. +Artificial silk readily softens under this operation and +breaks up into minute particles, and when pulled +between the fingers shows no thread, but merely a +mass of cellulose or pulp. Natural silk, no matter how +thoroughly masticated, will retain its fibrous strength. +The artificial silk offers no resistance to the teeth, +which readily go through it; whereas natural silk +resists the action of the teeth.</p> + + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_232" id="Page_232">[Pg 232]</a></span></p> +<h2>CHAPTER XX</h2> + +<h2>SUBSTITUTES FOR COTTON</h2> + + +<p>On account of the high price of cotton various experiments +have been made in an effort to replace it with +fiber from wood pulp, grasses, leaves, and other plants.</p> + +<p><strong>Wood Pulp.</strong> A Frenchman has discovered a process, +<i>la soyeuse</i>, of making spruce wood pulp into a substitute +for cotton. Although it is called a substitute, +the samples show that it takes dye, bleaching, and +finishing more brilliantly than the cotton fiber. It +resists boiling in water or caustic potash solution for +some minutes, and does not burn more quickly than +cotton. The fiber can be made of any length, as is also +the case with artificial silk. The strength of the yarn +apparently exceeds cotton, and the cost of manufacture +is much lower. Arrangements are being made in Europe +for the extensive production of this fiber.</p> + +<p><strong>Ramie.</strong> Ramie or China grass is a soft, silky, and +extremely strong fiber. It grows in southwestern Asia, +is cultivated commercially in China, Formosa, and +Japan, and is a fiber of increasing importance. Ramie +is a member of the nettle family and attains a height of +from four to eight feet. After the stalks are cleaned +of a gummy substance, insoluble in water, it is known +as China grass, and is used in China for summer clothing. +<span class='pagenum'><a name="Page_233" id="Page_233">[Pg 233]</a></span> +In Europe and America by the use of modern machinery +and chemical processes the fiber is cleaned effectively +and cheaply. After it is bleached and combed it makes +a fine silky fiber, one-half the weight of linen, and three +times stronger than hemp. It is used in Europe to make +fabrics that resemble silk, and is also used in making +underwear and velvets. With other fabrics it is employed +as a filling for woolen warps. It will probably +be used widely in the United States as soon as cheaper +methods of cleaning are devised.</p> + +<p><strong>Pineapple and Other Fibers.</strong> Other fibers, of which +that from the pineapple is the most important, are used +for textile purposes in China, South America, parts of +Africa, Mexico, and Central America. Their use has +not been extensive on account of high cost of production. +The silk from the pineapple is very light and of +excellent quality.</p> + +<p><strong>Spun Glass.</strong> When a glass rod is heated in a flame +until perfectly soft it can be drawn out in the form of +very fine threads which may be used in the production of +handsome silky fabrics. Spun glass can be produced +in colors; but on account of the low elasticity of these +products, their practical value is small, though the +threads are exceedingly uniform and have beautiful +luster. Spun glass is used by chemists for filtering +strong acid solutions.</p> + +<p>A kind of glass wool is produced by drawing out to a +capillary thread two glass rods of different degrees of +hardness. On cooling they curl up, in consequence of +the different construction of the two constituent threads.</p> + +<p><span class='pagenum'><a name="Page_234" id="Page_234">[Pg 234]</a></span> +<strong>Metallic Threads.</strong> Metallic threads have always +been used for decorating, particularly in rich fabrics. +Fine golden threads, as well as silver gilt threads, and +silver threads and copper wire, have been used in many +of the so-called Cyprian gold thread fabrics, so renowned +for their beauty and permanence in the Middle Ages. +These threads are now produced by covering flax or hemp +threads with a gilt of fine texture.</p> + +<p><strong>Slag Wool.</strong> Slag wool is obtained by allowing molten +slag (generally from iron) to run into a pan fitted with a +steam injector which blows the slag into fibers. The +fibers are cooled by running them through water, and the +finished product is used as a packing material.</p> + +<p><strong>Asbestos.</strong> Asbestos is a silicate of magnesium and +lime, containing in addition iron and aluminum. It is +found in Savoy, the Pyrenees, Northern Italy, Canada, +and some parts of the United States. Asbestos usually +occurs in white or greenish glassy fibers, sometimes +combined in a compact mass, and sometimes easily +separable, elastic, and flexible. Canadian asbestos is +almost pure white, and has long fibers. Asbestos can +be spun into fine thread and woven into rope or yarn, +but as it is difficult to spin these fibers alone, they are +generally mixed with a little cotton, which is afterwards +disposed of by heating the finished fabric to incandescence. +Because of its incombustible nature asbestos +is used where high temperatures are necessary, as in +the packing of steam joints, steam cylinders, hot parts +of machines, and for fire curtains in theatres, hotels, +etc. It is difficult to dye.</p> + + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_235" id="Page_235">[Pg 235]</a></span></p> +<h2>APPENDIX</h2> + + +<p><strong>Testing Textile Fabrics.</strong> This is an age of adulteration, +and next to food there is probably no commodity +that is adulterated as much as the clothing we +wear. Large purchasers of textile fabrics and various +administrative bodies, such as army clothing departments, +railway companies, etc., have adopted definite +specifications to ensure having good material and workmanship. +Before the fabrics are accepted they are +examined carefully by certain tests to see if they meet +the requirements. Wholesale and retail merchants insist +on various conditions when purchasing fabrics in +order to conform to the increasing needs of the public. +Hence every manufacturer, buyer, or dealer in fabrics +should be familiar with the tests used to determine the +quality of goods he is about to buy.</p> + +<p>The tests used are as follows:</p> + +<p>1. Identification of the style of weaving.</p> + +<p>2. Testing the breaking strength and the elasticity by +the dynamometer.</p> + +<p>3. Determining the “count” of warp and filling.</p> + +<p>4. Determining the shrinkage.</p> + +<p>5. Testing the constituents of warp and of filling.</p> + +<p>6. Testing the finish and dressing materials.</p> + +<p>7. Testing the fastness of the dye.</p> + +<p><span class='pagenum'><a name="Page_236" id="Page_236">[Pg 236]</a></span> +<strong>Directions for Determining the Style of Weave.</strong> +In examining a fabric for the weave it is first necessary +to determine the direction of the warp and filling threads. +This is a very simple matter in a great many fabrics that +have a selvedge—the warp must be parallel to the +selvedge.</p> + +<p>In fabrics that have been fulled, raised, and cropped, +as buckskin, flannel, etc., the direction of the nap will +indicate the direction of the warp, since the nap runs in +this direction.</p> + +<p>In the case of fabrics with doubled and single threads, +the doubled threads are always found in the warp.</p> + +<p>In fabrics composed of cotton and woolen threads +running in different directions, the cotton yarn usually +forms the warp and the woolen yarn the filling. Then +again the warp threads of all fabrics are more tightly +twisted than the filling threads, and are separated at +more regular intervals.</p> + +<p>Sometimes in stiffened or starched goods threads +running in only one direction can be seen. In this +case they are the warp threads.</p> + +<p>If one set of threads appears stiffer and straighter +than the other, the former may be regarded as warp, +while the rough and crooked threads are the filling. +The yarn also gives one a hint, since the better, longer, +and higher number material constitutes the warp, while +the thicker yarn the filling.</p> + +<p>The direction of the twist of the thread is conclusive; +if one set has a strong right twist and the other +a left twist the first is the warp.</p> + +<p><span class='pagenum'><a name="Page_237" id="Page_237">[Pg 237]</a></span> +After determining the direction of the warp and +filling, the next point is to determine the interlacing of +the warp and filling threads—the weave. This may +be done by inspection or by means of a pick-glass and +needle. The weave may be plotted on design paper +(plotting paper), the projecting warp threads being +indicated by filling up the corresponding square, and +leaving those referring to the filling threads blank. +In this way the weaving pattern of the sample is obtained, +and serves as a guide to the weaver in making +the fabric, as well as for the preparation of the pattern +cards for the Jacquard loom.</p> + +<p><strong>Testing the Strength and Elasticity of a Fabric.</strong> +The old-fashioned plan of testing cloth by tearing it +by the hand is unreliable, because tearing frequently +requires only a certain skilled knack whereby the +best material can be pulled in two. In this way an +experienced man may tell good from bad cloth, but +he cannot determine slight differences in quality, because +he has exerted his strength so often that his capacity to +distinguish the actual force has disappeared.</p> + +<p>The best means of determining the strength of a +fabric is by means of a mechanical dynamometer,<a name="FNanchor_19_19" id="FNanchor_19_19"></a><a href="#Footnote_19_19" class="fnanchor">[19]</a> which +expresses the tensile strength of the fabric in terms of +weight. The machine is very useful to the manufacturer +because it enables him to compare accurately his various +products with those of his competitors. The value of +these tests is sufficiently proved by the fact that all +<span class='pagenum'><a name="Page_238" id="Page_238">[Pg 238]</a></span> +army clothing departments, etc., require their supplies +of cloth, etc., to pass a definite test for strength.</p> + +<p>Breaking tests also afford the most certain proof to +bleachers of cotton and linen goods as to whether the +bleaching has burned or weakened the goods. The +same test will quickly determine whether a fabric has +been improperly treated in the laundry.</p> + +<p><strong>Determining the Count of Warp and Filling Threads.</strong> +Every fabric must contain a certain count of warp and +filling threads—a definite number within a certain +space for each strength of yarn employed. A fabric +is not up to the standard of density when less than the +requisite number of warp or filling threads per inch is +found. For example, if a buyer was told that a fabric +is 80 square, that is, eighty warp threads and eighty +filling threads to the inch, and on examination found +only 72 square, he would immediately reject the goods.</p> + +<p>The count of warp and filling is determined by means +of a pick-glass—a small mounted magnifying glass—the +base of which contains an opening of one-half inch +by one quarter inch, or one quarter inch by one quarter +inch. If the pick-glass is placed on the fabric the +number of warp and filling threads may be counted, +and the result multiplied by either two or four, so +as to give the number of threads to the inch. For +example, if I count twenty picks and twenty threads +on a one quarter-inch edge, there are eighty picks +and eighty threads to the inch. A more accurate +result can be obtained by using a pick-glass with a +one-inch opening.</p> + +<p><span class='pagenum'><a name="Page_239" id="Page_239">[Pg 239]</a></span> +<strong>Determination of Shrinkage.</strong> A very important factor +in the value of a fabric is the shrinkage. The extent +of this may be determined by pouring hot water over a +sample of about twelve by twenty inches, and leaving +the fabric immersed over night, then drying it at a moderate +temperature without stretching. The difference +in length gives the shrinkage, which is usually expressed +in percentage.</p> + +<p><strong>Determination of Weight.</strong> Buyers and sellers of dry +goods, when traveling, are anxious to determine the +weight of fabrics they examine. This may be done by +means of small pocket balances so constructed as to +give the number of ounces to the yard of a fabric.</p> + +<p><strong>Testing the Constituents of the Warp and Filling.</strong> +Take a sample piece of the cloth to be examined—the +piece must be large enough to contain specimens of all +the different kinds of yarn present in the material—and +separate all the filling and warp threads. Be sure +that all double threads are untwisted.</p> + +<p><strong>Combustion Test; Test for Vegetable and Animal +Fibers.</strong> Burn separately a sample of the untwisted +warp and filling threads. If one or both burn quickly +without a greasy odor, they are vegetable fibers, cotton +or linen. If one or both burn slowly and give off a +greasy odor, they are animal fibers, wool or silk. This +test is not conclusive, and further chemical examination—acid +test—must be made to ascertain whether +wool is pure or mixed with cotton.</p> + +<p><strong>Acid Test.</strong> The vegetable fibers, cotton and linen, +are distinguished from those of animal origin by their +<span class='pagenum'><a name="Page_240" id="Page_240">[Pg 240]</a></span> +behavior in the presence of acids and alkalies. The +vegetable are insoluble when boiled with a 4 per cent +sodium hydrate solution, but readily clear or carbonize +when saturated with a 3 per cent sulphuric acid +solution and allowed to dry at a high temperature in a +hot closet. Wool on the other hand is not affected by +the action of weak sulphuric acid.</p> + +<p><strong>Cotton Distinguished from Linen.</strong> If the fibers are +vegetable, cotton may be distinguished from linen +by staining the fibers with fuchsine. If the fibers turn +red, and this coloration disappears on the addition of +ammonia, they are cotton, if the red color remains the +fibers are linen. Whenever cotton yarn is used to adulterate +other fabrics, it wears shabby and loses its brightness. +When it is used to adulterate linen, it becomes +fuzzy through wear. One may detect it in linen by +rolling the goods between thumb and finger. Linen is +a heavier fabric, and wrinkles much more readily than +cotton. It wears better, and has an exquisite freshness +that is not noticed in cotton fabrics.</p> + +<p><strong>Silk Distinguished from Wool.</strong> Place the fabric or +threads containing animal fibers in cold, concentrated +hydrochloric acid. If silk is present it will dissolve, while +wool merely swells.</p> + +<p><strong>Artificial Silk from Silk.</strong> On account of the low value +of the artificial and the high value of genuine silk, there +is a tendency to offer the artificial instead of the pure +article. Test: When artificial silk is boiled in 4 per +cent potassium hydrate solution it produces a yellow +solution, while pure silk gives a colorless solution.</p> + +<p><span class='pagenum'><a name="Page_241" id="Page_241">[Pg 241]</a></span> +A common test is to put the artificial silk in water, +where it will pull apart as though rotten; or to take out +one strand of the silk, hold it between the finger and +thumb of each hand and wet the middle of the strand +with the tongue, when it will pull apart as though rotten.</p> + +<p>Artificial silk is inferior in strength and elasticity to +pure silk. Then again it is lacking in the crackling +feeling noticed in handling the genuine article.</p> + +<p><strong>Test for Shoddy.</strong> It is no easy matter to detect shoddy +in woolen fabrics; the color of the shoddy threads is the +best evidence. Many parcels of rags are of one single +color, but for the most part they are made of various +colored wools; therefore, if on examination of a fabric +with a magnifying glass a yarn of any particular color is +found to contain a number of individual fibers of glaring +colors, the presence of shoddy can be assumed with +certainty.</p> + +<p>Woolen goods containing cotton are seldom made +from natural wool. Shoddy yarns, especially in winter +goods, are found in the under-filling at the reverse side +of the cloth, as thick, tightly twisted yarns, curlier than +those from the pure wool.</p> + +<p><strong>Determination of the Dressing.</strong> During the various +operations of washing, bleaching, etc., the goods lose in +weight, and to make up this deficit a moderate amount +of dressing or loading is employed. Dressing is not +regarded as an adulteration, but as an embellishment.</p> + +<p>Various dressing materials are used, such as starch, +flour, mineral matters, to give the goods stiffness and +feel on one hand, and on the other to conceal defects +<span class='pagenum'><a name="Page_242" id="Page_242">[Pg 242]</a></span> +in the cloth, and to give a solid appearance to goods of +open texture. The mineral substances used serve chiefly +for filling and weighting, and necessitate the employment +of a certain quantity of starch, etc. In order that +the latter may not render the cloth too stiff and hard, +further additions of some emollient, such as glycerine, +oils, etc., are necessary.</p> + +<p>When a fabric filled in this manner is placed in +water and rubbed between the hands, the dressing is +removed, and the quantity employed can be easily +determined.</p> + +<p>By holding fabrics before the light dressing will be +recognized, and such goods, if rubbed between the fingers, +will lose their stiffness. Loading is revealed by the +production of dust on rubbing, and by the aid of the +magnifying glass it can be easily ascertained whether +the covering or dressing is merely superficial or penetrates +into the substance of the fabric.</p> + +<p><strong>The tests of permanence of dyes on fabrics are as +follows:</strong></p> + +<p><strong>Washing Fastness.</strong> Fabrics should stand mechanical +friction as well as the action of soap liquor and the +temperature of the washing operation. In order to test +the fabric for fastness a piece should be placed in a +soap solution similar to that used in the ordinary household, +and heated to 131 degrees F. The treatment +should be repeated several times. If the color fails to +run it is fast to washing.</p> + +<p><strong>Fastness Under Friction.</strong> Stockings, hosiery yarns, +corset stuffs, and all fabrics intended to be worn next +<span class='pagenum'><a name="Page_243" id="Page_243">[Pg 243]</a></span> +to the skin must be permanent under friction, and must +not rub off, stain, or run, that is, the dyed materials must +not give off their color when worn next to the human +epidermis (skin), or in close contact with colored articles +of clothing, as in the case of underwear.</p> + +<p>The simplest test is to rub the fabric or yarn on white +unstarched cotton fabric. In comparing the fastness +of two fabrics it is necessary to have the rubbing equal +in all cases.</p> + +<p><strong>Resistance to Perspiration.</strong> With fabrics coming in +contact with the human skin it is necessary in addition +to fastness under friction that they should withstand +the excretions of the body. The acids of perspiration +(acetic, formic, and butyric) often become so concentrated +that they act on the fiber of the fabric.</p> + +<p>In order to test the fabric for resistance, place the +sample in a bath of 30 per cent dilute acetic acid +(one teaspoonful to a quart of water) warmed to the +temperature of the body, 98.6 degrees F. The sample +should be dipped a number of times, and then dried +without rinsing between parchment paper.</p> + +<p><strong>Fastness against Rain.</strong> Silk and woolen materials +for umbrella making, raincoats, etc., are expected to +be rainproof. These fabrics are tested by plaiting +with undyed yarns and left to stand all night in cold +water.</p> + +<p><strong>Resistance to Street Mud and Dust.</strong> Ladies’ dress +goods are expected to withstand the action of mud and +dust. In order to test a fabric for this resistance the +sample should be moistened with lime and water (10 +<span class='pagenum'><a name="Page_244" id="Page_244">[Pg 244]</a></span> +per cent solution), dried, and brushed. Or sprinkle +with a 10 per cent solution of soda, drying, brushing, +and noting any changes in color.</p> + +<p><strong>Fastness to Weather, Light, and Air.</strong> Various people +have attempted to set up standard degrees of fastness—for +every shade of color is affected by the action +of sun, light, and air—and as a result fabrics that remain +without appreciable alteration for a month of exposure +to direct summer sunlight are classified as “fast,” +and those undergoing slight appreciable change under the +same conditions as “fairly fast.” “Moderately fast” +colors are those altering considerably in fourteen days; +and those more or less completely faded in the same +time (fourteen days) are designated as “fleeting.”</p> + +<p><strong>Directions for testing fastness of Color in Sunlight.</strong> +Cover one end of the sample of cloth with a piece of +cardboard. Expose the fabric to the sunlight for a +number of days and examine the cloth each day in the +dark and notice whether the part exposed has changed +in color when compared with the part covered. Count +the number of days it has taken the sunlight to change +the color.</p> + +<div class="blockquot"><p>Brown in woolen materials is likely to fade. Brown holds its +color in all gingham materials.</p> + +<p>Dark blue is an excellent color for woolens and ginghams. Light +blues on the other hand usually change.</p> + +<p>Black, gray, and black with white. These colors are very satisfactory +for woolen materials.</p> + +<p>Black is not a color which wears very well with cotton fabrics, as +it shows the starch (sizing) and often fades.</p> + +<p>Red is an excellent color for all woolen materials. It looks attractive +and wears well.</p> + +<p><span class='pagenum'><a name="Page_245" id="Page_245">[Pg 245]</a></span> +Red is a very poor color for cotton. It loses its brilliancy and +frequent washing spoils it.</p> + +<p>A deep pink is an excellent color for all ginghams for it fades +evenly and leaves a pretty shade.</p> + +<p>Green is a poor color for both cotton and woolen materials unless +it is high priced.</p> + +<p>Lavender fades more than any other color in textiles.</p></div> + + +<h3><span class="smcap">History of Textiles</span></h3> + +<p>The three fundamental industries that have developed +from necessity are the feeding, sheltering, and clothing +of the human race. These primary wants were first +gratified before such conveniences as transportation +and various lines of manufacture were even considered. +Next to furnishing our food supply, the industry of +supplying clothing is the oldest and the most widely +diffused. It is in the manufacture of textiles—including +all materials used in the manufacturing of clothing—that +human ingenuity is best illustrated.</p> + +<p>The magnitude of the textile industry in the United +States is evident when we consider that it gives employment +to a round million of people, paying them nearly +five hundred million dollars annually in wages and +salaries, producing nearly one and three-quarters billion +dollars in gross value each year, and giving a +livelihood to at least three millions of our population.</p> + +<p>Wool, cotton, flax, and silk have been used since early +times. Even in the earlier days these fibers were woven +with great skill. It is not known which fiber was the +first to be used in weaving. It is probable, however, +that the possession of flocks and herds led to the spinning +<span class='pagenum'><a name="Page_246" id="Page_246">[Pg 246]</a></span> +and weaving of wool before cotton, flax, or silk fibers were +thus used.</p> + +<p><strong>Wool.</strong> The date at which prehistoric man discarded +the pelt of skins for the woven fabric of wool marks the +origin of the textile industry. Primitive sheep were +covered with hair and the wool which now characterizes +them was then a downy under-coat. As time went on +and the art of spinning and weaving developed, the food +value of sheep decreased, while the wool value increased. +The hairy flocks were bred out, and the sheep with true +wool, like the merino, survived. Sheep were bred principally +for the wool and not for the mutton. Woolen +fabrics were worn by the early inhabitants of Persia +and Palestine. The Persians were noted for the excellent +fabrics they wove from wool. Even the Hebrews +of an early date were very skilful in weaving woolens.</p> + +<p>The early Romans were a race of shepherds and the +women of the higher classes wove the cloth in their own +homes. When Caesar invaded England, he found in +the southern part of the island people acquainted with +the spinning and weaving of wool and linen. With the +downfall of Rome, the art of weaving cloth in Europe +was almost lost, and people again wore furs and skins.</p> + +<p>By the end of the eleventh century English cloth +manufacturing had begun to revive. In the northern +part of Italy certain Italians had flocks of sheep and +obtained very fine wool, and the people of Flanders +continued to develop skill in weaving during the Dark +Ages.</p> + +<p>In the twelfth century the woolen manufacturers of +<span class='pagenum'><a name="Page_247" id="Page_247">[Pg 247]</a></span> +Flanders had grown to be of great importance, and +some of the finest goods were shipped from there to many +countries.</p> + +<p>In England, up to the time of Edward III, in the +fourteenth century, the wool produced was exported to +the Netherlands, there to be woven into cloth. Edward +III invited many of the Flemish weavers to come to +England to teach the English people how to make their +own clothes. Edward was called the “Royal Wool +Merchant” and also the “Father of English Commerce.” +During Elizabeth’s reign in the sixteenth +century the chief article of export was woolen cloth. +In 1685 the Huguenots, who were driven from France, +went to England to settle. These people were noted +for their skill in weaving.</p> + +<p>Patient effort in care and breeding of sheep showed a +steady increase in the quantity and quality of wool +until 1810, and the proportion of sheep to the population +was then greater than at the present time.</p> + +<p>Our own climate is highly favorable for sheep breeding, +and it is certain that the American sheep has no +superior in any wool growing country, in constitutional +vigor and strength of wool-fiber, and no wools make more +durable or more valuable clothing.</p> + +<p>The obstacles to sheep husbandry in certain parts of +the United States, like New England, are mainly climatic. +The natural home of the only races of sheep +which can be herded in large flocks is an elevated tableland, +like the steppes of Russia and the great plains of +Asia, Argentina, Montana, Wyoming, and others of our +<span class='pagenum'><a name="Page_248" id="Page_248">[Pg 248]</a></span> +western states where an open air range is possible for +nearly twelve months in the year. In these elevated lands +there are grasses which are more nutritious in winter +than in summer. The climate of New England does +not permit the growth of such grasses. Every grass +which will grow in New England becomes in the cold +months frozen wood fiber. Then again there is the +frigid and penetrating atmosphere which necessitates +housing the sheep in winter, and these animals cannot +be closely housed without engendering a variety of +parasitic diseases.</p> + +<p><strong>Cotton.</strong> Long before history was written, cotton was +used in making fabrics in India and China. Cotton +has been for thousands of years the leading fabric of +the East. The Hindoos have for centuries maintained +almost unapproachable perfection in their cotton fabrics. +It was the Arabian caravans that brought Indian calicoes +and muslins into Europe.</p> + +<p>Cotton was first cultivated in Europe by the Moors +in Spain in the ninth century. In 1430 it was imported +into England in large quantities. The section of England +about Manchester became in time the seat of the +great cotton industry; this was due to the settlement +of spinners and weavers from Flanders.</p> + +<p>During the reign of Elizabeth, the East Indies Trading +Company was established. Not only was cotton imported, +but also India muslins. This caused trouble +because of the decrease in the demand for woolen goods +manufactured in England. A law was passed prohibiting +the importing of cotton goods and later the +<span class='pagenum'><a name="Page_249" id="Page_249">[Pg 249]</a></span> +manufacturing of them, but this law was repealed on +account of the great demand for cotton materials.</p> + +<p>Columbus found cotton garments worn by the natives +of the West Indies. Later Cortez found that cotton +was used in Mexico; hence, cotton is indigenous to +America. In 1519 Cortez made the first recorded +export of cotton from America to Europe.</p> + +<p>In 1734 cotton was planted in Georgia. Bales of +cotton were sent to England, and the manufacturing +of cloth was soon under way. While the colonies were +trying to gain independence, England imposed a fine +on anyone sending cotton machinery to America, and +restrictions were put on manufacturing and imports +of any kind. After the War of Independence many +of the southern states began to raise cotton in larger +quantities.</p> + +<p>The invention of the cotton-gin by Eli Whitney was +one of the great inventions of the age. While only +two pounds of cotton could be seeded by hand by one +person in a day, the gin made it possible to do several +hundred pounds. At the time of the Civil War the +greater part of the cotton used by English manufacturers +was imported from the southern states. The closing +of the southern ports during the war affected the cotton +industry throughout the world. Large mills in England +were closed, and thousands of people were out of employment. +Steps were then taken to encourage people of +India, Egypt, Central and South America to increase +their production of cotton, and from that time on, +cotton from these countries has been found in the +<span class='pagenum'><a name="Page_250" id="Page_250">[Pg 250]</a></span> +general market. Cotton is now cultivated in nearly all +countries within the limits 45° north and 35° south of +the equator.</p> + +<p>At the present time the United States ranks first in +the production and export of cotton. Of all the states, +Texas and Georgia produce the largest amount. About +one-third of the entire crop is used in our own mills; +$250,000,000 worth of cotton is annually exported, +principally through New Orleans, New York, Savannah, +and Galveston. Three-fifths of this quantity goes to +mills in England; Germany, France, and Switzerland +take a large part of the remainder.</p> + +<p>The value of cotton is shown by the fact that about +one-half the people of the earth wear clothing made +entirely of cotton, and the other half (with the exception +of some savage tribes) use it in part of the dress.</p> + +<p><strong>Linen.</strong> Linen has always been held in great esteem. +The garments of the Egyptian, Hebrew, Greek, and +Roman priests were made of the finest linen.</p> + +<p>During the Middle Ages, Italy, Spain, and France +were celebrated for their linen fabrics. Religious intolerance +in France drove 300,000 of her best textile +workers into England, Ireland, and Scotland. Irish +linen weaving began as early as the eleventh century.</p> + +<p>Linen has never been largely woven in America except +in the coarser forms of crash and toweling, although +linen weaving was one of the Puritan domestic industries. +The reason America has not been able to equal Europe +in its production of fine linens is because the process for +separating the fiber from the stalk requires the cheapest +<span class='pagenum'><a name="Page_251" id="Page_251">[Pg 251]</a></span> +form of labor to make it profitable, hence most of the +American-grown flax is raised only for seed.</p> + +<p><strong>Silk.</strong> Silk was used in the East as a fabric for the +nobility. It was first used in China and later in +India. It was brought into Europe about the sixth +century. Up to that time the Chinese had a monopoly +of the industry. By the tenth and eleventh centuries +silk fabrics were made in Spain and Italy. At the close +of the sixteenth century silk was being produced at +Lyons, France. It was afterwards introduced into England, +and the English silk for a long time replaced the +French in the European market.</p> + + +<h3><span class="smcap">History of the Organization of Textile +Industries</span></h3> + +<p>The development of the textile industry may be +divided into four stages or periods: first, the family +system; second, the guild system; third, the domestic +system; and fourth, the factory system.</p> + +<p><strong>The Family System.</strong> Under the family system the +work of spinning and weaving was carried on by members +of a household for the purpose of supplying the family +with clothing. There were no sales of the product. +Each class in society, from the peasant class to that of +the nobleman, had its own devices for making clothing. +This was the system that existed up to about the tenth +century.</p> + +<p><strong>The Guild System.</strong> As communities became larger +and cities sprang up, the textile industry became more +than a family concern. There was a demand for better +<span class='pagenum'><a name="Page_252" id="Page_252">[Pg 252]</a></span> +fabrics, and to meet this demand it became necessary to +have a large supply of different parts of looms. The +small weaver who owned and constructed his own loom +was not able to have all these parts, so he began to work +for a more prosperous weaver. The same conditions applied +to spinning, and as early as 1740 spinning was carried +on by a class distinct from the weavers. As a result +the small weaver was driven out by the growth of +organized capital, and a more perfect organization, +called the guild system, arose. By this system the +textile industry was carried on by a small group +of men called masters, employing two, three or more +men (distinguished later as journeymen and apprentices). +The masters organized associations called guilds +and dominated all the conditions of the manufacture +to a far greater extent than is possible under present +conditions.</p> + +<p>It was the family system that existed in the American +colonies at the beginning of the settlement, and for many +years after. The guild system was not adopted in +America because it was going out of existence on the +Continent.</p> + +<p><strong>The Domestic Period.</strong> By the middle of the eighteenth +century the textile industry began to break away +from the guilds and spread from cities to the rural districts. +The work was still carried on in the master’s +house, although he had lost the economic independence +that he had under the old guild system where he acted +both as merchant and manufacturer. He now received +his raw material from the merchant and disposed of +<span class='pagenum'><a name="Page_253" id="Page_253">[Pg 253]</a></span> +the finished goods to a middleman, who looked after the +demands of the market.</p> + +<p><strong>The Factory System.</strong> The domestic period was in +turn crowded out of existence by the factory system. +A factory is a place where goods are produced by power +for commercial use. The factory system first came into +prominence after the invention of the steam engine. +No record has been found showing its existence prior +to this invention.</p> + +<p>English weavers and spinners became very skilful +and invented different mechanical aids for the production +of yarn and cloth. These mechanical aids not only +enabled one man to do twenty men’s work, but further +utilization was made of water and steam power in place +of manual labor. Then began the organization of the +industry on a truly gigantic scale, combining capital +and machinery and resulting in what is known as the +factory system.</p> + +<p>Previous to the development of the factory system +there was no reason why any industry should be centered +in one particular district. Upon the utilization of steam +power the textile industry became subdivided into a +number of industries, each one becoming to a great +extent localized in convenient and suitable portions of +the country. Thus in Bradford the wool of Yorkshire +(England) meets the coal of Yorkshire and makes +Bradford the great woolen and worsted center of the +world. The same thing took place in Manchester, +where the cotton of America meets the coal of England +under satisfactory climatic conditions, and around +<span class='pagenum'><a name="Page_254" id="Page_254">[Pg 254]</a></span> +Manchester is the greatest cotton manufacturing of the +world.</p> + +<p>The same is true in America. Lawrence became a +large worsted center on account of the great fall of +water and the use of the river to deposit wool washings. +Lowell, Fall River, and New Bedford became large cotton +centers for similar reasons.</p> + + +<h3><span class="smcap">History of Manufacturing</span></h3> + +<div class="figleft" style="width: 400px;"> +<img src="images/tex46.png" width="400" height="233" alt="" /> +<span class="caption">SPINNING WHORL<br /> +One of the earliest devices used +for spinning</span> +</div> + +<p><strong>Spinning.</strong> Spinning and weaving are two of the +earliest arts practised by man. Yarn for the making +of cloth was spun in the earliest +times by the use of the distaff +and spindle. The spindle was +a round stick of wood a foot +or less in length, tapering at +each end. +A ring of stone or +clay was placed on the spindle +to give it steadiness and momentum +when it revolved. At the top of the spindle +was a slit or notch in which the yarn was caught. +The distaff was a larger, stouter stick, around one end +of which the material to be spun was wound in a loose +ball. The spinner fixed the end of the distaff under her +left arm so that the coil of material was in a convenient +position for drawing out to form the yarn. The +end of the yarn, after being prepared, was inserted +in the notch, and the spindle was set in motion by +rolling it with the right hand against the leg. Then +the spinner drew from the distaff an additional amount +<span class='pagenum'><a name="Page_255" id="Page_255">[Pg 255]</a></span> +of fiber, which was formed by the right hand into uniform +strands. After the yarn was twisted, it was released +from the notch and wound around the lower +part of the spindle.</p> + +<p>In order to spin yarn by the primitive spinner, it was +necessary for the fiber to have sufficient length to enable +it to be manipulated, drawn over, and twisted by the +fingers. It is noted that the yarns for the gossamer-like +Dacca muslins of India were so fine that one pound of +cotton was spun into a thread 253 miles long. This was +accomplished with the aid of a bamboo spindle not much +bigger than a darning needle, which was lightly weighted +with a pellet of clay. Since such a slender thread could +not support even the weight of so slight a spindle, the +apparatus was rotated +upon a piece of hollow +shell. It thus appears +that the primitive spinners +with distaff and +spindle had nothing to +learn in point of fineness +from even the most +advanced methods of +spinning by machinery.</p> + +<div class="figright" style="width: 400px;"> +<img src="images/tex47.png" width="400" height="266" alt="" /> +<span class="caption">HAND SPINNING<br /> +From a Fourteenth Century MS. in the +British Museum</span> +</div> + +<p>Certain rude forms of the spinning wheel seem to +have been known from time immemorial. The use of +the wheel in Europe cannot, however, be dated back +earlier than the fifteenth century. In the primitive +wheel the spindle, having a groove worked in its whorl, +was mounted horizontally in a framework fixed to the +<span class='pagenum'><a name="Page_256" id="Page_256">[Pg 256]</a></span> +end of a bench. A band passed around the whorl and +was carried around a large wheel fixed farther back on +the bench, and this wheel, being turned by the hand +of the spinner, gave a rapid rotation to the spindle.</p> + +<div class="figleft" style="width: 400px;"> +<img src="images/tex48.png" width="400" height="281" alt="" /> +<span class="caption">AN ANCIENT LOOM<br /> +From an Egyptian Monument</span> +</div> + +<p>The fibers to be spun were first combed out by means +of carding boards—an implement of unknown antiquity, +consisting of two boards with wire teeth set in +them at a uniform angle. The fiber to be carded was +thinly spread upon one of the boards, and then the +other was pushed backward and forward across it, the +teeth of the two overlapping at opposite angles, until +the fibers were combed +out and laid straight in +parallel lines. The fibers +were then scraped +off the boards in rollers +or “cardings” about +twelve inches long and +three-quarters of an inch +in diameter. An end of +the carding was then +attached to the spindle and the wheel set in motion. +The carding itself was held in the hand of the spinner +and gradually drawn out and twisted by the rotation +of the spindle. As soon as a sufficient length had +been attenuated and twisted to the required fineness, +the thread so produced was held at right angles to the +spindle and allowed to wind up on it. But for fine +spinning two operations of the wheel were generally +necessary. By the first spinning the fibers were drawn +<span class='pagenum'><a name="Page_257" id="Page_257">[Pg 257]</a></span> +out and slightly attenuated into what was called a roving, +and by the second spinning the roving itself passed +through a similar cycle of operations to bring it to the +required degree of attenuation and twist.</p> + +<p>Many improvements in the primitive wheel were +introduced from time to time. In its later developments +two spindles were employed, the spinner being +thus enabled to manipulate two threads at once, one in +each hand. This +was the latest form +of the spinning-wheel, +and it survived +until it was +superseded in the +eighteenth century +by the great series +of inventions which +inaugurated the industrial +revolution +and led in the nineteenth +century to +the introduction of +the factory system.</p> + +<div class="figright" style="width: 363px;"> +<img src="images/tex49.png" width="363" height="400" alt="" /> +<span class="caption">EARLIER SPINNING AND WEAVING<br /> +From a Fifteenth Century MS. in the British Museum</span> +</div> + +<p><strong>Weaving.</strong> When or where man first began to weave +cloth is not known, nor is it known whether this art +sprang from one common center or was invented by +many who dwelt in different parts of the world. There +is such a sameness in the early devices for spinning and +weaving that among some men of science it is thought +that the art must have come from a common center.</p> + +<p><span class='pagenum'><a name="Page_258" id="Page_258">[Pg 258]</a></span> +Fabrics were made on the farms two or three hundred +years ago in the following manner: the men of the +household raised the flocks, while the women spun the +yarn and wove the fabrics. In this way the industry +prospered, giving occupation and income to thousands +of the agricultural class. You might say that in England +fabrics were a by-product of agriculture. As time +went on, farmers of certain sections of England became +more expert in the art, and the weaving became separated +from the spinning. The weavers became clustered +in certain towns on account of the higher skill +required for the finer fabrics. The rough work of farming +made the hands of the weaver less skilful. This, +coupled with the fact that the looms became more +complicated with improvements, called for a more experienced +man. Great inventions brought about a more +rapid development of the factory.</p> + +<p>Richard Arkwright, who has been called the “father +of the factory system,” built the first cotton mill in the +world in Nottingham in 1769. The wheels were turned +by horses. In 1771 Arkwright erected at Crawford a +new mill which was turned by water power and supplied +with machinery to accomplish the whole operation of +cotton spinning in one mill, the first machine receiving +the cotton as it came from the bale and the last winding +the cotton yarn upon the bobbins. Children were +employed in this mill, as they were found to be more +dexterous in tying the broken ends. As the result of +this great invention, factories sprang up everywhere in +England, changing the country scene into a collection +<span class='pagenum'><a name="Page_259" id="Page_259">[Pg 259]</a></span> +of factories, with tall chimneys, brick buildings, and +streets.</p> + +<p>From 1730 to the middle of the nineteenth century +the development of inventions was rapid:</p> + +<div class="blockquot"><p>1730—First cotton yarn spun in England by machinery by +Wyatt.</p> + +<p>1733—English patent granted John Kay for the invention of +the fly shuttle.</p> + +<p>1738—Patent granted Lewis Paul for the spinning machinery +supposed to have been invented by Wyatt.</p> + +<p>1742—First mill for spinning cotton built at Birmingham; +moved by asses; but not successful.</p> + +<p>1748—Patent on a cylinder card as first used by hand, granted +Lewis Paul.</p> + +<p>1750—Fly shuttle in general use in England.</p> + +<p>1756—Cotton velvets and quiltings first made in England.</p> + +<p>1760—Stock cards first used for cotton by J. Hargreave. Drop +box invented by Kay.</p> + +<p>1762-67—Spinning-jenny invented by Hargreave.</p> + +<p>1769—Arkwright obtains his first patent on spinning.</p> + +<p>1774—Bill passed in England to prevent the export of cotton +machinery.</p> + +<p>1775—Second patent of Arkwright on carding, drawing, and +spinning.</p> + +<p>1779—Mule spinning invented by Crompton. Peele’s patent +on carding, roving, and spinning.</p> + +<p>1782—Date of Watt’s patent for the steam-engine.</p> + +<p>1783—Bounty granted in England for the export of certain +cotton goods.</p> + +<p>1785—Power loom invented by Cartwright. Cylinder printing +invented by Bell. A warp stop-motion described +in Cartwright’s patent.</p> + +<p>1788—First cotton factory built in the United States, at +Beverly.</p> + +<p><span class='pagenum'><a name="Page_260" id="Page_260">[Pg 260]</a></span> +1789—Sea Island cotton first planted in the United States. +Samuel Slater starts cotton machinery in New York.</p> + +<p>1790—First cotton factory built in Rhode Island by Slater.</p> + +<p>1792—First American loom patent granted to Kirk and Leslie.</p> + +<p>1794—Cotton-gin patented by Eli Whitney.</p> + +<p>1801—Date given for invention of the Jacquard machine in +France.</p> + +<p>1803—Dressing machine and warper invented in England by +Radcliffe, Ross, and Johnson.</p> + +<p>1804—First cotton mill built in New Hampshire, at New +Ipswich.</p> + +<p>1805—Power loom successfully introduced in England after +many failures.</p> + +<p>1806—First cotton mill built in Connecticut, at Pomfret.</p> + +<p>1809—First cotton mill built in Maine, at Brunswick.</p> + +<p>1812—First cotton mill built at Fall River.</p> + +<p>1814—Cotton opener with lap attachment invented in England +by Creighton.</p> + +<p>1815—Power loom introduced into the United States at +Waltham.</p> + +<p>1816—First loom temple of Ira Draper patented in the United +States.</p> + +<p>1818—Machinery for preparing sewing cotton invented in +England by Holt.</p> + +<p>1822—First cotton factory erected at Lowell.</p> + +<p>1823—Differential motion for roving frames patented by +Arnold. First export of raw cotton from Egypt to +England.</p> + +<p>1824—Tube frame or speeder patented by Danforth.</p> + +<p>1825—Self-acting mule patented in England by Roberts.</p> + +<p>1828—Ring spinning patented by John Thorpe. Cap spinning +patented by Danforth.</p> + +<p>1829—Revolving loom temple improvements patented by Ira +Draper.</p> + +<p>1832—Stop-motion for drawing frames invented by Bachelder.</p> + +<p><span class='pagenum'><a name="Page_261" id="Page_261">[Pg 261]</a></span> +1833—Ring spinning frames first built by William Mason.</p> + +<p>1834—Weft fork patented in England by Ramsbottom and +Hope. Shuttle-changing loom by Reid and Johnson.</p> + +<p>1840—Automatic loom led off. Important temple improvement.</p> + +<p>1849—First cotton mill erected in Lawrence.</p></div> + +<p>Through this great change from hand to power work, +thousands were thrown out of employment in the great +textile centers, and much suffering occurred, which led +to the smashing of machinery.</p> + +<p><strong>Knitting Machinery.</strong> Like many other industries, +the hosiery trade owes its first and most important +impetus to the genius of one who was not connected +with the business in a practical way. This event took +place when the Rev. William Lee invented the hand +frame. He was married early in life, and his wife was +obliged, on account of the slender family finances, to +knit continuously at home. Struck with the monotony +and toil involved in knitting with the hand pins, Mr. Lee +evolved a means of knitting by machinery and brought +out the hand stocking-frame, which to-day preserves +its chief features very much as Lee invented them. +When knitting by hand, one must form each loop separately, +and loop follows loop laboriously until the width +of fabric has been worked. Lee contrived to make the +whole row of loops across the width simultaneously by +arranging a needle for each loop and placing in connection +with each needle a sinker and other apparatus for +completing the formation of the loop. First of all, +the yarn is laid over the needles, which are arranged +<span class='pagenum'><a name="Page_262" id="Page_262">[Pg 262]</a></span> +horizontally, and the sinkers come down on the yarn +and cause it to form partial loops between the needles. +The old loops of the previous course are now brought +forward and the new yarn is drawn through them in the +same way as is done on the hand pins. Thus the new +yarn of one course is drawn through the loops of the +preceding one, and so the whole fabric is built up. This +frame of Lee’s held its own in the great centers until +some thirty years ago.</p> + +<p>Lee’s hand frame gave way to what is termed the +jack and sinker rotary frame, which was like the hand +frame in its chief features, but with the advantage +that all the motions were brought about by power. +The various operations were put under the control of a +set of cams<a name="FNanchor_20_20" id="FNanchor_20_20"></a><a href="#Footnote_20_20" class="fnanchor">[20]</a> and made to perform their movements in +exactly the same way as in the case of the hand frame. +In the first power machine for knitting, the machine +builder used the cam mechanism, and in examining the +latest machines we find that he has persisted in this +course throughout. The cam movement is characterized +by great smoothness of working and absence of +vibration, which is very necessary in a machine of the +delicate adjustment of the knitting frame. It is usual +to connect some of the parts with two of these cams, +one of which controls the up-and-down motion and the +other the out-and-in movement. When these two cams +work in conjunction, we obtain all the possible degrees +of harmonic motion.</p> + +<p><span class='pagenum'><a name="Page_263" id="Page_263">[Pg 263]</a></span> +From the jack and sinker frame the next really important +step was taken when William Cotton brought +out his famous Cotton’s patent frame. In his machine +the frame was in a sense turned on its back, for the +parts, such as the needles, which had been horizontal, +were made vertical and <i>vice versa</i>. He also reduced the +number of the moving parts and perfected the cam +arrangement. Another very important development of +the machine was when it was built in a number of divisions +so as to work a number of articles side by side at +one time. At present there are knitting frames which +can make twelve full-sized garments at one and the +same time.</p> + +<p>Another important improvement was effected when +the fashioning apparatus was supplied to the machine, +by means of which the garments could be shaped according +to the human form by increasing or decreasing the +width as desired.</p> + + +<h3><span class="smcap">History of Lace</span></h3> + +<p>Lace, like porcelain, stained glass, and other artistic +things, has always been an object of interest to all +classes. Special patterns of laces date from the sixteenth +century. The church and court have always +encouraged its production. While the early lace work +was similar to weaving, in that the patterns were stiff +and geometrical, sometimes the patterns were cut out +of linen, but with the development of the renaissance +of art, free flowing patterns and figures were introduced +and worked in.</p> + +<p><span class='pagenum'><a name="Page_264" id="Page_264">[Pg 264]</a></span> +The lace industry first took root in Flanders and +Venice, where it became an important branch of industry. +Active intercourse was maintained between the +two countries, so that intense rivalry existed. France +and England were not behind Venice and Flanders in +making lace. The king of France, Henry III, encouraged +lace work by appointing a Venetian to be +pattern maker for varieties of linen needlework and +lace for his court. Later, official aid and patronage were +given to this art by Louis V. Through the influence +of these two men the demand for lace was increased to +such an extent that it became very popular.</p> + +<p>Under the impulse of fashion and luxury, lace has +received the stamp of the special style of each country. +Italy furnishes its Point of Venice; Belgium its Brussels +and Mechlin; France its Valenciennes, etc.</p> + +<p>Very little is known of the early lace manufacturers +of Holland. The laces of Holland were overshadowed +by the richer products of their Flemish neighbors. The +Dutch, however, had one advantage over other nations +in their Haarlem thread, once considered the best thread +in the world for lace.</p> + +<p>In Switzerland, the center of the lace trade, the work +was carried on to such a degree of perfection as to rival +the laces of Flanders, not alone in beauty, but also in +quality.</p> + +<p>Attempts have been made at various times, both +during this century and the last, to assist the peasantry +of Ireland by instruction in lace-making. The finest +patterns of old lace were procured, and the Irish girls +<span class='pagenum'><a name="Page_265" id="Page_265">[Pg 265]</a></span> +showed great skill in copying them. Later a better +style of work, needlepoint, was modeled after old +Venetian lace—the exquisite productions for which +Americans pay fabulous prices at the present day.</p> + +<p>The lace manufacturers of Europe experienced a +serious set-back in 1818 when bobbinet was first made in +France. Fashion, always fleeting, adopted the new +material. Manufacturers were forced to lower prices, +but happily a new channel for export was opened in the +United States.</p> + +<p>The machine-made productions of the Nottingham +looms, as triumphs of mechanical ingenuity, deserve +great praise.</p> + +<p>The first idea of the lace-making machine is attributed +to a common factory hand, Hammond Lindy, who, when +examining the lace on his wife’s cap, conceived a plan +by which he could copy it on his loom. Improvements +followed, and in 1810 a fairly good net was produced.</p> + +<p>Perhaps the most delicate textile machine known, in +its sensitiveness to heat and cold, is a lace machine. A +machine can be made to run in any climate, provided it +is so installed as to be protected from either extreme of +temperature.</p> + +<p>The various substitutes for hand-made lace are legion; +for what the inventor cannot achieve in one way he can +in another. There remains however the fact that the +productions of machinery can never possess the charm +of the real hand-made work. Machine-made lace is +stiffer than hand-made lace.</p> + + +<div class="footnotes"><h3>FOOTNOTES:</h3> + +<div class="footnote"><p><a name="Footnote_19_19" id="Footnote_19_19"></a><a href="#FNanchor_19_19"><span class="label">[19]</span></a> The testing apparatus may be obtained from any textile manufacturing +company, such as Alfred Suter, 487 Broadway, New York.</p></div> + +<div class="footnote"><p><a name="Footnote_20_20" id="Footnote_20_20"></a><a href="#FNanchor_20_20"><span class="label">[20]</span></a> A cam is a device consisting of a special shaped wheel attached to a +machine to give a special kind of motion or movement.</p></div> +</div> + +<p><span class='pagenum'><a name="Page_266" id="Page_266"><!-- blank page --></a></span></p> + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_267" id="Page_267">[Pg 267]</a></span></p> +<h2>EXPERIMENTS</h2> + + +<h3>Experiment 1—Construction of Cloth</h3> + +<p class="ctext"> +Apparatus: Pick glass, dissecting pin,<a name="FNanchor_21_21" id="FNanchor_21_21"></a><a href="#Footnote_21_21" class="fnanchor">[21]</a> foot-rule.<br /> +Materials: 4 square inches of burlap.<br /> +References: <i>Textiles.</i> See page <a href="#Page_54"><b>54</b></a>, Weaving; page <a href="#Page_1"><b>1</b></a>, Fibers.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. Look at the cloth under the pick glass and describe the +appearance and structure of its interlacing threads, called weave.</p> + +<p>2. With a pin separate the interlacing threads of the cloth which +are called <em>warp</em> and <em>filling</em>. <em>Warp</em> is composed of yarn running +in the direction of the length of the cloth. <em>Filling</em> is composed of +yarn running at right angles to the warp.</p> + +<div class="list"> +<p><i>a.</i> What are the interlacing threads of cloth called?</p> + +<p><i>b.</i> Of what is warp composed and in what direction do the warp +threads extend? filling?</p> +</div> + +<p>3. Notice the appearance of the individual threads (called <em>yarn</em>) +of the warp and filling. Test the strength of the yarn by trying +to break it.</p> + +<p>4. Untwist one of the warp threads and one of the filling threads. +Notice whether the yarn becomes stronger or weaker as it is +untwisted. What effect has twist on the yarn?</p> + +<p>5. After untwisting one of the threads what remains? Measure +the length of several of these ends called <em>fibers</em>. Describe the +appearance of the fiber as to curl, feel, fineness, etc.</p> + + +<h4><i>Questions</i></h4> + +<p>1. Of what does yarn consist?</p> + +<p>2. What causes the fibers to cling together?</p> + +<p>3. What is the process called by which two sets of threads +interlace?</p> + +<p><span class='pagenum'><a name="Page_268" id="Page_268">[Pg 268]</a></span> +4. When two sets of threads interlace or are woven what is +produced?</p> + + +<h3>Experiment 2—Plain or Homespun Weave</h3> + +<p class="ctext"> +Apparatus: Hand loom,<a name="FNanchor_22_22" id="FNanchor_22_22"></a><a href="#Footnote_22_22" class="fnanchor">[22]</a> two pencils, scissors.<br /> +Material: Yarn of two colors.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_58"><b>58</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. Make a warp on the hand loom with green yarn by having +parallel threads running the longest way of the loom to the +notches.</p> + +<p>2. A <em>harness</em> is a framework on a loom used for raising certain +warp threads. Use a pencil as a harness and raise the 1st, 3d, +and 5th warp threads. A <em>shed</em> will in this way be formed +through which the shuttle carrying the filling thread will pass. +Use the red yarn for filling and attach it at one end before passing +it through the shed.</p> + +<p>3. With a second pencil to act as a second harness raise the +2d, 4th, and 6th warp threads. Pass the filling through the shed +thus formed.</p> + +<p>4. Repeat twice Directions 2 and 3.</p> + +<p>5. Tie all ends, cut the woven sample away from the loom, and +mount in note-book.</p> + + +<h4><i>Questions</i></h4> + +<p>1. What part of a loom is the harness?</p> + +<p>2. What is meant by a shed?</p> + +<p>3. What carries the filling thread through the shed on a loom?</p> + +<p>4. What is the principle of plain weaving?</p> + +<p>5. Name some fabrics produced by plain weaving? See <i>Textiles</i>, +page <a href="#Page_58"><b>58</b></a>.</p> + + +<h3>Experiment 3—Twill Weave</h3> + +<p class="ctext"> +Apparatus: Hand loom, four pencils, scissors.<br /> +Materials: White cotton warp, colored yarn filling.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_58"><b>58</b></a>.<br /> +</p> + + +<p><span class='pagenum'><a name="Page_269" id="Page_269">[Pg 269]</a></span></p> + +<h4><i>Directions</i></h4> + +<p>1. On the hand loom make a warp by threading four white warp +threads to a notch until there are six sets of warp threads.</p> + +<p>2. Using a pencil as a harness (See Exp. <a href="#Page_268"><b>2</b></a>) raise the first thread +of each set of warp threads and pass the filling thread through the +shed thus formed.</p> + +<p>3. With another pencil as a second harness raise the second thread +of each set of warp threads and pass the filling.</p> + +<p>4. With a third pencil raise the third thread of each set of warp +threads and pass the filling.</p> + +<p>5. With still another pencil to act as a fourth harness raise the +fourth thread of each set and again pass the filling.</p> + +<p>6. Repeat the above directions (2 to 5) several times. Notice +that the moving of the filling thread, one warp thread to the left, +each time it is woven is causing a diagonal line or rib to form, +called <em>twill</em>.</p> + +<p>7. Cut the woven sample away from the loom and mount.</p> + + +<h4><i>Questions</i></h4> + +<p>1. Why is this weave called a twill weave?</p> + +<p>2. How is the diagonal line or twill formed?</p> + +<p>3. Why would this kind of weaving be spoken of as 4-harness +weave?</p> + +<p>4. What popular dress fabric is of twill weave?</p> + + +<h3>Experiment 4—Comparison of Plain and Twill Weave</h3> + +<p class="ctext"> +Apparatus: Pick glass, dissecting pin, foot-rule.<br /> +Material: 4 sq. in. of burlap, 4 sq. in. of serge.<br /> +References: <i>Textiles</i>, pages <a href="#Page_58"><b>58</b></a>, <a href="#Page_59"><b>59</b></a>, +<a href="#Page_60"><b>60</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. Examine the burlap under the pick glass, noting the structure +and number of threads to the inch in the warp (called <em>ends</em>) and the +number of threads to the inch in the filling (called <em>picks</em>). Verify +with foot-rule.</p> + +<p>2. Repeat the above, using serge.</p> + + +<p><span class='pagenum'><a name="Page_270" id="Page_270">[Pg 270]</a></span></p> + +<h4><i>Questions</i></h4> + +<p>1. What is meant by a number of “ends to the inch”? a number +of “picks to the inch”?</p> + +<p>2. How many ends to the inch in the burlap? How many picks +to the inch?</p> + +<p>3. How many ends to the inch in the serge? How many picks?</p> + +<p>4. Note several differences between cloth produced by plain +weaving and cloth produced by twill weaving.</p> + + +<h3>Experiment 5—Pile Weave</h3> + +<p class="ctext"> +Apparatus: Hand loom, two pencils, scissors.<br /> +Materials: White cotton warp, filling yarn of two colors.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_62"><b>62</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. Thread the loom two warp threads to a notch until there are +20 ends (warp threads).</p> + +<p>2. Use a pencil as a harness. Raise the 1st, 3d, 5th, 7th, and +9th sets of warp threads.</p> + +<p>3. Fasten securely the green filling yarn at one end and pass +it through the shed formed by carrying out Direction 2. Draw +the filling thread tight and wind once or twice around the outside +warp end.</p> + +<p>4. Use a second pencil as a harness and raise the sets of warp +threads that are now down, forming a new shed.</p> + +<p>5. Fasten the red filling yarn at one end and pass it through the +shed. Wind once or twice about the outside warp end.</p> + +<p>6. Raise the red filling to form a loop in each place where it (the +red filling) has passed over a warp end.</p> + +<p>7. Form a shed by raising the first harness and pass through +the green filling thread, drawing it tight to hold the red filling above +it in place. Wind about the outside warp end.</p> + +<p>8. Repeat Directions 2-7 several times, each time raising the +red filling to form loops and each time drawing the green filling +tight to hold the red in place.</p> + +<p>9. Cut with scissors the loops formed by raising the red filling.</p> + +<p><span class='pagenum'><a name="Page_271" id="Page_271">[Pg 271]</a></span> +10. As well as you can with scissors, shear the pile (the soft, +thick covering on the face) to make a fairly even surface.</p> + +<p>11. Cut the sample away from the loom and mount.</p> + + +<h4><i>Questions</i></h4> + +<p>1. What are some varieties of cloth that are woven with a pile +surface?</p> + +<p>2. Sometimes the loops of the pile are cut and sometimes left +as loops. What fabrics are examples of cut pile? uncut pile?</p> + +<p>3. What is meant by the <em>pile</em> of velvet or carpet?</p> + + +<h3>Experiment 6—Other Classes of Weave</h3> + +<p class="ctext"> +Apparatus: Pick glass, dissecting needle.<br /> +Materials: Samples of satin, voile, lace curtaining, double cloth, carpeting.<br /> +Reference: <i>Textiles</i>, pages <a href="#Page_58"><b>58-64</b></a>.<br /> +</p> + + +<h4><i>Satin Weave</i></h4> + +<p>1. Examine the sample of satin under the pick glass. Notice +that the warp and filling interlace in such a way that there is no +trace of the diagonal on the face of the cloth.</p> + +<div class="list"> +<p><i>a.</i> Is satin of a close or loose weave?</p> + +<p><i>b.</i> What can you say of the surface of satin?</p> + +<p><i>c.</i> What effect has this smooth surface on light?</p> + +<p><i>d.</i> This is called a satin weave. Why?</p> + +<p><i>e.</i> What is the most extensive use of the satin weave? (See +<i>Textiles</i>, page <a href="#Page_1"><b>1</b></a>.)</p> +</div> + +<p><span class="smcap">Note.</span>—Sometimes fabrics of other weaves will have a satin +stripe.</p> + + +<h4><i>Gauze Weave</i></h4> + +<p>2. Examine the sample of voile under the pick glass. This is +a type of what is known as gauze weave.</p> + +<div class="list"> +<p><i>a.</i> What is the chief characteristic of the gauze weave?</p> + +<p><i>b.</i> Name several gauze fabrics.</p> +</div> + + +<p><span class='pagenum'><a name="Page_272" id="Page_272">[Pg 272]</a></span></p> + +<h4><i>Lappet Weave</i></h4> + +<p>3. Examine a piece of lace curtaining under the pick glass.</p> + +<div class="list"> +<p><i>a.</i> If the fancy figures were not present, of what weave would +this sample be?</p> + +<p>Simple figures are stitched into plainly woven or gauze fabrics +by machinery to imitate embroidery. This style of weave +is known as lappet weave.</p> + +<p><i>b.</i> On fabrics of what two weaves is lappet weaving used?</p> + +<p><i>c.</i> What is lappet weaving?</p> +</div> + + +<h4><i>Jacquard Weave</i></h4> + +<p>4. Examine a piece of carpet. Notice the elaborate designs or +patterns and the number of colors used. When the figures are +elaborate they cannot be stitched in by simple lappet weaving. +A special attachment called the <em>Jacquard</em> apparatus is placed +on top of the loom. This apparatus controls the warp threads +so that a great many sheds may be formed and elaborate figures +woven into fabrics. This is called Jacquard weaving.</p> + +<div class="list"> +<p><i>a.</i> What must be added to a loom for Jacquard weaving?</p> + +<p><i>b.</i> What is the use of the Jacquard apparatus?</p> + +<p><i>c.</i> When is the Jacquard weave used instead of lappet weave?</p> +</div> + +<p>5. Read <i>Textiles</i>, page <a href="#Page_61"><b>61</b></a>.</p> + + +<h4><i>Double Cloth Weave</i></h4> + +<p>6. Examine the sample of double cloth. Notice that there +are two single cloths. They are combined into one by here and +there lacing the warp and filling of one cloth into the warp and +filling of the other. In this way they are fastened together securely.</p> + +<div class="list"> +<p><i>a.</i> What color is the sample on one side? the other?</p> + +<p><i>b.</i> Of what is double cloth composed?</p> + +<p><i>c.</i> How are the single cloths combined into one?</p> + +<p><i>d.</i> Read <i>Textiles</i>, page <a href="#Page_62"><b>62</b></a>. What are some of the uses of +double cloth?</p> +</div> + + +<h4><i>Classes of Weave</i></h4> + +<p>7. How many classes of weave have been studied?</p> + +<p>8. Name the classes of weave.</p> + +<p>9. Name a fabric to illustrate each weave.</p> + + +<p><span class='pagenum'><a name="Page_273" id="Page_273">[Pg 273]</a></span></p> + +<h3>Experiment 7—Fibers</h3> + +<p class="ctext"> +Apparatus: Pick glass, dissecting needle.<br /> +Materials: Samples of broadcloth, mohair, silk, +cotton cloth, linen.<br /> +References: <i>Textiles</i>, pages <a href="#Page_1"><b>1</b></a>; <a href="#Page_97"><b>97</b></a>, +Mohair; <a href="#Page_203"><b>203</b></a>, Silk; <a href="#Page_105"><b>105</b></a>, Cotton; +<a href="#Page_193"><b>193</b></a>, Linen; <a href="#Page_199"><b>199</b></a>, Hemp; +<a href="#Page_201"><b>201</b></a>, Jute; <a href="#Page_232"><b>232</b></a>, Ramie; +<a href="#Page_233"><b>233</b></a>, Pineapple.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. Read <i>Textiles</i>, page <a href="#Page_1"><b>1</b></a>, paragraph 1. What are textiles?</p> + +<p>2. Cloth is composed of yarn. Yarn in its turn is composed of +many small ends called fibers.</p> + +<p>3. Look at the sample of broadcloth. If you did not know this +to be broadcloth you would speak of it as woolen goods. Detach +from the sample a filling thread and separate it into fibers. These +are woolen fibers.</p> + +<p>4. Examine the sample of mohair and separate a filling thread +into fibers. This takes the name mohair from the fibers which +compose it. Mohair is obtained from the Angora goat.</p> + +<p>5. Examine a sample of silk, also a detached filling thread. The +silk fiber consists of a thread spun by the silk worm.</p> + +<p>6. Wool, mohair, and silk fibers are obtained from the animals, +the sheep, goat, and silk worm, hence they are called animal fibers.</p> + +<p>7. Detach from the sample of cotton cloth a filling thread and +separate it into fibers. These are cotton fibers and are obtained +from the cotton plant.</p> + +<p>8. Examine the sample of linen, a filling thread and its fibers. +Linen is composed of fibers obtained from the flax plant.</p> + +<p>9. Cotton and linen fibers are obtained from plants, and are +called vegetable fibers. There are other vegetable fibers such as +jute, hemp, ramie, pineapple, etc., but cotton and linen are the +most important.</p> + +<p>10. Name the most valuable fibers for textile use.</p> + + +<h4><i>Questions</i></h4> + +<p>1. Of what is cloth composed?</p> + +<p>2. Of what does yarn consist?</p> + +<p><span class='pagenum'><a name="Page_274" id="Page_274">[Pg 274]</a></span> +3. How are the fibers made to join in one long thread? (See +Experiment <a href="#Page_267"><b>1</b></a>.)</p> + +<p>4. Of what fibers are woolen and worsted goods composed?</p> + +<p>5. Of what animal is wool the covering?</p> + +<p>6. Of what fibers is mohair composed?</p> + +<p>7. From what animal is mohair obtained?</p> + +<p>8. Of what does the silk fiber consist?</p> + +<p>9. What are the animal fibers?</p> + +<p>10. Why are they called animal fibers?</p> + +<p>11. Of what fibers is cotton cloth composed?</p> + +<p>12. From what plant are cotton fibers obtained?</p> + +<p>13. From what plant is the linen fiber obtained?</p> + +<p>14. What are the most important vegetable fibers?</p> + +<p>15. Name four other vegetable fibers.</p> + +<p>16. Why are these fibers called vegetable fibers?</p> + + +<h3>Experiment 8—Wool Fiber</h3> + +<p class="ctext"> +Apparatus: Pick glass, microscope, 2 pine cones, foot-rule.<br /> +Materials: Raw wool, woolen yarn.<br /> +Reference: <i>Textiles</i>, chapter <a href="#Page_1"><b>i</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. Separate a strand of woolen yarn into fibers. Examine both +these fibers and fibers pulled from the raw wool. Would you +describe these fibers as coarse or fine?</p> + +<p>2. How do the fibers feel to touch?</p> + +<p>3. Test the strength of the wool fibers by trying to break them.</p> + +<p>4. Measure the length of several fibers.</p> + +<p>5. Why was it difficult to straighten the fibers to measure them?</p> + +<p>6. Extend the fiber to its full length, then release. How does +this prove the fiber to be elastic?</p> + +<p>7. Examine the fibers under the microscope. Describe. Notice +that the wool fiber is cylindrical in shape. Notice that it is +covered with scales which overlap much as do the tiles of a roof +or the spines of a pine cone.</p> + +<p>8. Hold one pine cone with the spines pointing upward. With +the spines of the other pointing downward press the second cone +<span class='pagenum'><a name="Page_275" id="Page_275">[Pg 275]</a></span> +down on the first. What happens? Just so the scales or points +of the wool fibers hook into one another and interlock. These +scales or serrations give to the wool fiber its chief characteristic +which is the power of interlocking known as <em>felting</em> or <em>shrinking</em>.</p> + +<p>9. See <i>Textiles</i>, page <a href="#Page_2"><b>2</b></a>, the drawing of a magnified wool fiber. +Make a drawing of a wool fiber.</p> + +<p>10. Examine under the microscope a hair from your head. Wool +is only a variety of hair. Notice that the scales on the hair lie +close to the stem and do not project as in the woolen fiber, hence +hair fibers cannot interlock as wool fibers do. The scales lying +close to the hair give a smooth surface to the fiber and make luster +a characteristic.</p> + +<p>11. Compare the wool fiber with hair, noting two differences.</p> + + +<h4><i>Questions</i></h4> + +<p>1. With what is the wool fiber covered?</p> + +<p>2. Of what advantage are these scales or points?</p> + +<p>3. What is the chief characteristic of wool?</p> + +<p>4. What is meant by the shrinking or felting power?</p> + +<p>5. Name five characteristics of the wool fiber.</p> + + +<h3>Experiment 9—Mohair Fiber</h3> + +<p class="ctext"> +Apparatus: Microscope, foot-rule.<br /> +Materials: Wool fibers, mohair fibers, sample of mohair brilliantine.<br /> +References: <i>Textiles</i>, pages <a href="#Page_1"><b>1</b></a>, <a href="#Page_37"><b>37</b></a>, +<a href="#Page_97"><b>97</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. Pull a mohair fiber from the fleece. Hold it up to the light. +Describe the fiber as you see it.</p> + +<p>2. Hold a mohair fiber and a wool fiber side by side to the light. +Note the differences.</p> + +<p>3. Measure several mohair fibers.</p> + +<p>4. Examine the mohair fiber under the microscope. The fiber +is covered with scales, but they lie close to the fiber and do not +project in points as do the scales on the wool fiber, hence mohair +will not felt to any degree.</p> + +<p><span class='pagenum'><a name="Page_276" id="Page_276">[Pg 276]</a></span> +5. The Angora goat of Asia Minor furnishes the mohair. This +goat is being raised in the western states of the United States +now.</p> + +<p>6. Detach from the sample of mohair brilliantine a warp thread; +a filling thread. Which is mohair? Which is cotton?</p> + +<p>7. What word would describe the feel of mohair brilliantine? +the appearance?</p> + +<p>8. What are the characteristics of the mohair fiber?</p> + +<p>9. What are the uses of mohair? Mohair is used in the manufacture +of plushes, dress fabrics, and imitation furs.</p> + + +<h4><i>Questions</i></h4> + +<p>1. Why will mohair not felt as wool does?</p> + +<p>2. The scales lying close to the stem will have what effect on +the surface of the fiber?</p> + +<p>3. What effect will a smooth surface have on light?</p> + +<p>4. What characteristic is given to mohair from the fact that +the smooth surface reflects light?</p> + +<p>5. From what animal is mohair obtained in greatest quantity?</p> + +<p>6. Where is mohair being grown in the United States?</p> + + +<h3>Experiment 10—Cotton Fiber</h3> + +<p class="ctext"> +Apparatus: Microscope, foot-rule.<br /> +Materials: Tuft of cotton fibers, cotton ball, seeds.<br /> +Reference: <i>Textiles</i>, chapter <a href="#Page_105"><b>ix</b></a>, page <a href="#Page_105"><b>105</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. Hold a tuft of cotton fibers tightly between the fingers and +thumb of each hand and pull apart with a jerk. What is your +judgment of the strength of the <em>staple</em> (fiber)?</p> + +<p>2. Loosen gently the fibers of one of the tufts you have pulled +apart. What is the feel of cotton? the appearance as you hold +it to the light?</p> + +<p>3. Detach several fibers one by one. How does the length compare +with that of the wool and mohair? Measure and record the +length of three fibers.</p> + +<p><span class='pagenum'><a name="Page_277" id="Page_277">[Pg 277]</a></span> +4. How do cotton fibers compare in fineness with wool fibers?</p> + +<p>5. Compare the elasticity of cotton with that of wool.</p> + +<p>6. Examine the cotton fibers under the microscope. Observe +that the enlarged fiber looks like a twisted ribbon. When the +fiber was growing it was cylindrical in shape. When ripe the plant +drew back its life-giving fluid from the fiber and it collapsed and +twisted like a corkscrew. The twist is peculiar to the cotton, +being present in no other fiber. The twist makes the cotton fiber +suitable for spinning, helping to hold the short fibers together.</p> + +<p>7. Read of the cotton plant from <i>Textiles</i>, chapter <a href="#Page_105"><b>ix</b></a>.</p> + +<p>8. The four chief cotton producing countries are the United +States, Egypt, India, Brazil.</p> + +<p>9. There are several classifications of cotton. The most common +are Sea Island (in the lead); Egyptian (a close second); +Uplands (that of the United States, southern part); and Peruvian.</p> + +<p>10. Uplands is the most common cotton of our South.</p> + + +<h4><i>Questions</i></h4> + +<p>1. What characteristic causes the cotton fiber to be easily recognized +under the microscope?</p> + +<p>2. Why does the twist render the cotton fiber suitable for spinning?</p> + +<p>3. What are the characteristics of the cotton fiber?</p> + +<p>4. Why is cotton known as a vegetable fiber?</p> + +<p>5. Name the chief cotton producing countries.</p> + +<p>6. What are the most common classifications of cotton?</p> + +<p>7. What is the finest growth of cotton? (Sea Island commands +at the present time $1.00 a lb., while Middling Uplands brings +15 cents.)</p> + +<p>8. Where is cotton known as Upland Cotton grown?</p> + + +<h3>Experiment 11—Silk Fiber</h3> + +<p class="ctext"> +Apparatus: Tripod, alcohol lamp, small pan of water, lead pencil.<br /> +Material: Silk cocoon.<br /> +Reference: <i>Textiles</i>, chapter <a href="#Page_203"><b>xvii</b></a>, page <a href="#Page_203"><b>203</b></a>.<br /> +</p> + + +<p><span class='pagenum'><a name="Page_278" id="Page_278">[Pg 278]</a></span></p> + +<h4><i>Directions</i></h4> + +<p>1. Place the cocoon in a small pan of water. Apply heat to the +pan until the water boils. The cocoon is placed in hot water to +soften the glue which holds the fibers together.</p> + +<p>2. Remove the outside loose fibers which cannot be reeled. This +tangled silk on the outside of the cocoon is called <em>floss</em>.</p> + +<p>3. Brush the finger over the cocoon to find the loose ends. Unwind +carefully until you find a continuous end. Wind or <em>reel</em> the +silk fiber over a lead pencil.</p> + +<p>4. The silk fiber is the most beautiful and perfect of all fibers.</p> + +<p>5. Hold the cocoon to the light as you reel. How does the silk +fiber compare in fineness with the wool and cotton fibers?</p> + +<p>6. The silk fiber is from 1000 to 4000 feet long. Unlike the other +fibers the silk fiber is already a thread.</p> + +<p>7. How does light effect the silk fiber? When the gum is thoroughly +washed off the silk takes on its luster which is its chief +characteristic.</p> + +<p>8. Break the fiber after you have reeled a small quantity. +Notice how the fiber springs back. Extend and release again. +What characteristic does this illustrate?</p> + +<p>9. Examine the silk fiber under the microscope. Notice that +it is round and smooth and resembles a glass rod. It shows what +appear to be two fibers united by the gum secreted at the same +time that the fiber was formed. Describe the silk fiber as it +appears under the microscope.</p> + +<p>10. Silk is taken from the reel and twisted into a skein of raw +silk and thus exported.</p> + +<p>11. The manufacture in the United States begins with raw silk. +It is handled here first by the <em>throwster</em> who winds it from the skein +and makes different varieties of thread.</p> + + +<h4><i>Questions</i></h4> + +<p>1. Why is the silk cocoon first placed in hot water?</p> + +<p>2. What is known as floss?</p> + +<p>3. What is meant by silk reeling?</p> + +<p>4. What can you say of the length of the silk fiber?</p> + +<p>5. In what way does the silk fiber differ from the other fibers?</p> + +<p><span class='pagenum'><a name="Page_279" id="Page_279">[Pg 279]</a></span> +6. What is the chief characteristic of the silk fiber?</p> + +<p>7. What are other characteristics of the silk fiber?</p> + +<p>8. In what form is silk exported?</p> + +<p>9. In what countries is most of the raw silk produced? (See +<i>Textiles</i>, page <a href="#Page_206"><b>206</b></a>.)</p> + +<p>10. With what does the silk manufacture in the United States +begin?</p> + +<p>11. Who is the <em>throwster</em> and what is his work?</p> + + +<h3>Experiment 12—Linen Fiber</h3> + +<p class="ctext"> +Apparatus: Microscope.<br /> +Material: Flax fibers.<br /> +Reference: <i>Textiles</i>, chapter <a href="#Page_193"><b>xv</b></a>, page <a href="#Page_193"><b>193</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. The linen fiber is obtained from the flax plant. Certain fibers, +such as flax, jute, and ramie, are obtained from the stem of the +plant, hence are known as <em>bast</em> fibers, and flax is the most important +bast fiber.</p> + +<p>2. It is difficult to separate the flax or linen fiber from the woody +part of the stem. The process is called <em>retting</em>, which is really +rotting by soaking the stem in water.</p> + +<p>3. Before the fibers are entirely free from the woody part of the +plant they undergo the processes of beating, breaking, scutching, +hackling, etc.</p> + +<p>4. Read the account of each process. See <i>Textiles</i>, pages <a href="#Page_194"><b>194</b></a>, +<a href="#Page_195"><b>195</b></a>.</p> + +<p>5. Measure and record the length of two linen fibers.</p> + +<p>6. Test the strength by trying to break the fiber.</p> + +<p>7. Test for elasticity.</p> + +<p>8. What is the appearance of the linen fiber when held to the +light?</p> + +<p>9. What is the color of the fiber? What is the process called by +which linen is whitened? (Bleaching.)</p> + +<p>10. Examine the flax fibers under the microscope. Observe that +the fibers look like long cylindrical tubes. Describe the appearance +of linen fibers under the microscope.</p> + +<p>11. The best flax is grown in Belgium and Ireland.</p> + + +<p><span class='pagenum'><a name="Page_280" id="Page_280">[Pg 280]</a></span></p> + +<h4><i>Questions</i></h4> + +<p>1. From what part of the plant are bast fibers obtained?</p> + +<p>2. Name some bast fibers.</p> + +<p>3. What is the most important bast fiber?</p> + +<p>4. What is retting?</p> + +<p>5. For what purpose is linen subjected to retting?</p> + +<p>6. Through what five processes does the flax fiber pass before +it is free?</p> + +<p>7. Where is the best flax grown?</p> + + +<h3>Experiment 13—Carding</h3> + +<p class="ctext"> +Apparatus: A pair of hand cards.<br /> +Material: Small quantity of scoured wool.<br /> +References: <i>Textiles</i>, pages <a href="#Page_39"><b>39</b></a> and +<a href="#Page_50"><b>50</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. Examine the hand cards. Notice that there is a foundation +of several layers of leather. Notice that this foundation is covered +with staples of steel wire. Notice that the staples are shaped like +the letter U with the points turned one way. The covering of +the hand cards is called <em>card clothing</em>.</p> + +<p>2. Hold one hand card in the left hand, face up, wires pointing +to the left. Spread the wool over the pointed wires of this card.</p> + +<p>3. Hold the other card in the right hand, face down, with the +wires pointing to the right. Bring the pointed wires of this card +down on the wool and drag it lightly through the wires of the +other card. Repeat several times.</p> + +<p>4. You have been <em>carding</em> wool. The sharp points have been +tearing the wool apart or disentangling the fibers. Carding brushes +the fibers out smooth and makes them somewhat parallel. It +forms them into a thin sheet.</p> + +<p>5. The wool must be carded many times before it is sufficiently +disentangled for drawing and spinning. In order to card again +the hand card must be <em>stripped</em> of the wool so that it may be +dragged again through the staples.</p> + +<p>6. Hold the hand card, which is in your right hand, erect. +Notice that the wires point downward. Move the other hand +<span class='pagenum'><a name="Page_281" id="Page_281">[Pg 281]</a></span> +downward over the wires. Notice that the surface is smooth. +The points do not prick as they will if you try to brush the hand +upwards over the wires.</p> + +<p>7. Hold the card in the left hand in a similar position. Raise +and bring the sharp wires of this card down on the smooth surface +of the other card and strip it of its wool.</p> + +<p>8. Card again, then strip again. Repeat several times until +the fibers are thoroughly disentangled.</p> + +<p>9. This carding and stripping, once done by hand, is now done in +the mill by a power machine called the <em>card</em>. (See picture, <i>Textiles</i>, +page <a href="#Page_38"><b>38</b></a>.) Notice that instead of cards this machine consists of +rollers or cylinders. Some are carding cylinders and some are +stripping cylinders. The principle is the same as that of the hand +cards. The wool is carded and stripped again and again and is +finally delivered in a soft, fluffy rope called a <em>sliver</em> ready for drawing +and spinning.</p> + + +<h4><i>Questions</i></h4> + +<p>1. What is the covering of the hand card called?</p> + +<p>2. Describe card clothing.</p> + +<p>3. What does carding do to the wool?</p> + +<p>4. When the sharp wires of one cylinder meet the sharp pointed +wires of another cylinder what is the action on the wool?</p> + +<p>5. If the sharp points of one cylinder meet the smooth surface +of another cylinder what happens to the wool on that cylinder?</p> + +<p>6. In what form does the wool finally leave the machine? What +name is given to this fluffy rope?</p> + +<p>7. How was carding done in the early days? How is it done +now?</p> + +<p>8. In what way is the principle of the hand cards the same as +that of the card of the mill?</p> + + +<h3>Experiment 14—Drawing and Spinning</h3> + +<p class="ctext"> +Apparatus: Foot-rule, elastic band.<br /> +Material: Small quantity of scoured wool.<br /> +References: <i>Textiles</i>, pages <a href="#Page_4"><b>4</b></a>, <a href="#Page_44"><b>44</b></a>, +<a href="#Page_134"><b>134</b></a>; Sections: Spinning: Mule Spinning.<br /> +</p> + + +<p><span class='pagenum'><a name="Page_282" id="Page_282">[Pg 282]</a></span></p> + +<h4><i>Directions</i></h4> + +<p>1. Observe the mass of wool fibers. The wool was clipped from +the sheep, <em>washed</em>, and <em>oiled</em> to make it smooth and pliable.</p> + +<p>2. With the fingers gently open up or loosen the mass of wool +fibers. In the mill this is done by a machine called the <em>card</em>. (See +picture, <i>Textiles</i>, page <a href="#Page_38"><b>38</b></a>.) And the process itself is called <em>carding</em>.</p> + +<p>3. Gently <em>draw</em> out the mass of fibers until you have drawn it +into one long strand.</p> + +<p>4. Draw it again and again until to draw it would cause it to +break.</p> + +<p>5. This process in the mill is known as <em>drawing</em>. The wool +passes through machine after machine, which gradually reduces +the thickness of the strand.</p> + +<p>6. You have now a strand called <em>roving</em>, but not a thread with +which you could weave. What is called the strand? Why could +you not weave with it as it is? If you pulled the roving apart it +would separate into a number of small ends. What name is given +to these ends?</p> + +<p>7. It is necessary to hold these fibers together in a thread. Hold +the roving in the left hand and with the right hand draw the fibers +out several inches. As you draw, twist the roving between the +fingers and thumb. The <em>twisting</em> is called <em>spinning</em>.</p> + +<p>8. When you have twisted sufficient yarn to attach to the end +of a foot-rule, do so. Give a whirl to the ruler, which is taking the +place of the old-time <em>spindle</em>, and let it drop. Continue to whirl +the ruler and notice that as it revolves the yarn is twisting. When +well twisted, wind the yarn on the ruler. There was a hook on the +old-time spindle. Instead of the hook, hold the wound yarn in +place by an elastic band. Draw out several inches again and +repeat.</p> + +<p>9. With the spindle a <em>distaff</em> was used. It held the roving which +you now hold in your left hand. (See <a href="#Page_254"><b>picture</b></a> of distaff and spindle.)</p> + +<p>10. Define spinning; see <i>Textiles</i>, page <a href="#Page_4"><b>4</b></a>, footnote. The early +use of the spindle was the same as its use of to-day. In what two +ways is the spindle of use?</p> + +<p>11. The improvement on the distaff and spindle was the spinning +wheel. Now the spinning frame in the mill has replaced both.</p> + + +<p><span class='pagenum'><a name="Page_283" id="Page_283">[Pg 283]</a></span></p> + +<h4><i>Questions</i></h4> + +<p>1. After shearing, through what two processes does wool pass?</p> + +<p>2. Why is it necessary to oil wool?</p> + +<p>3. What is the work of the <em>card</em>?</p> + +<p>4. Explain the process called <em>drawing</em>. Why is it necessary to +repeat the operation several times?</p> + +<p>5. What followed the distaff and spindle in the development of +spinning?</p> + +<p>6. On what is the spinning done now in the mill? See <i>Textiles</i>, +picture, pages <a href="#Page_135"><b>135</b></a>, <a href="#Page_137"><b>137</b></a>.</p> + + +<h3>Experiment 15—Gilling and Combing</h3> + +<p class="ctext"> +Apparatus: Coarse comb, fine comb.<br /> +Material: Small quantity of scoured wool.<br /> +Reference: <i>Textiles</i>, pages <a href="#Page_39"><b>39-44</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. Open up the wool a little with the fingers. Do this in place +of carding, as you need but a small quantity.</p> + +<p>2. You comb your hair to make the hairs lie parallel, side by side, +in place. Combs are used on wool for just the same purpose, but +the first process of combing is not known as such. It is called +<em>gilling</em>, and the combs themselves are called <em>fallers</em>. The machines +are known as <em>gill boxes</em>. See <i>Textiles</i>, page <a href="#Page_43"><b>43</b></a>.</p> + +<p>3. Hold the carded wool in the left hand in the middle of the +strand. With the coarse comb in the right hand, comb and thus +straighten the fibers first at one end then at the other. This is +<em>gilling</em>. The principle of gilling is to comb the fibers more and more +nearly parallel and to draw them out into more even strands.</p> + +<p>4. The coarse comb causes the hairs to lie parallel. A fine comb +will further straighten the hairs, but it will also remove the snarled, +tangled, short hairs. Again wool is to be treated like hair. Hold +the strand in the middle as before. Comb each end with the fine +comb. Notice that the fine comb is removing the short fibers and +leaving the long fibers between the fingers. This is the second +process of combing, and is called <em>combing</em>.</p> + +<p>5. The long fibers are called <em>tops</em> and the short fibers are known +<span class='pagenum'><a name="Page_284" id="Page_284">[Pg 284]</a></span> +as <em>noils</em>.<a name="FNanchor_23_23" id="FNanchor_23_23"></a><a href="#Footnote_23_23" class="fnanchor">[23]</a> Combing is the process which separates the long fibers +known as <em>tops</em> from the short fibers known as <em>noils</em>.</p> + +<p>6. The combing machine in the mill is a very complicated one. +See picture, <i>Textiles</i>, page <a href="#Page_41"><b>41</b></a>.</p> + +<p>7. Gill and comb several strands of wool.</p> + +<p>8. Top is too delicate, as it comes from the comb, to be handled. +The next process is to combine several strands into one. Combine +the several strands you have gilled and combed. Comb this one +end with the coarse comb again to be sure that the fibers are perfectly +parallel.</p> + +<p>9. You gilled, combed, and gilled again. So it is in the mill. +After combing, the wool is gilled again by machines known as +<em>finisher gill boxes</em>, and wound into a ball called <em>a top</em>.</p> + +<p>10. <em>A top</em> differs from <em>top</em>. <em>Top</em> is the strand of long fibers which +comes from the comb. <em>A top</em> is the ball of combed wool as it comes +from the finisher gill boxes. It weighs from 7 to 12 lbs. and contains +200 to 250 yds.</p> + +<p>11. The wool is now ready for the next processes—those of drawing +and spinning.</p> + + +<h4><i>Questions</i></h4> + +<p>1. Why is the hair combed? Why is wool combed?</p> + +<p>2. What is the first process of combing called? What name is +given to the combs used in gilling? What are the machines called?</p> + +<p>3. What is the principle of gilling?</p> + +<p>4. How does a fine comb act on the hair?</p> + +<p>5. When you combed the wool with the fine comb what happened?</p> + +<p>6. What are the long fibers called? the short? Of which are there +more?</p> + +<p>7. What is the second process of combing called?</p> + +<p>8. Why is it necessary to combine several strands of top into one +end?</p> + +<p>9. Why is it necessary to gill again after combing?</p> + +<p>10. In what form does the wool finally leave the finisher gill +boxes?</p> + +<p>11. What is a top?</p> + +<p><span class='pagenum'><a name="Page_285" id="Page_285">[Pg 285]</a></span> +12. What two processes follow carding?</p> + +<p>13. For what two processes is wool now ready?</p> + + +<h3>Experiment 16—Raw Wool to Yarn</h3> + +<p class="ctext"> +Apparatus: Hand cards, coarse and fine combs, pencil.<br /> +Material: Scoured wool.<br /> +Reference: The preceding experiments.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. This wool has already been subjected to the three operations +of shearing, scouring, and oiling.</p> + +<p>2. Card the wool. What does carding do to the wool?</p> + +<p>3. Strip the cards. Rub the sheet of fibers between the palms +of the hands into the form of a strand. It is in this form that it +leaves the card of the mill, and it is known as a <em>sliver</em> of wool.</p> + +<p>4. Pull about three inches of wool from the sliver and perform +upon it the operation of gilling by combing it with the coarse +comb.</p> + +<p>5. Follow the gilling by the operation of <em>combing</em>, which you will +do by combing again, this time with a fine comb.</p> + +<p>6. Pull about three inches again from the sliver. Continue to +gill and comb by section until the entire sliver has been gilled and +combed.</p> + +<p>7. Combine several strands into one and subject the one strand +to a second process of gilling to make sure that all fibers are side +by side.</p> + +<p>8. Gently draw out this strand of combed long fibers known +as top. As you draw, spin. As you spin, wind on a lead pencil. +The fineness of the yarn depends on the amount of drawing and +twisting.</p> + +<p>9. What is the source of wool? You began with wool, covering +of the sheep’s body, and after subjecting it to a series of operations +you have converted it into yarn which is ready for weaving.</p> + +<p>10. Name the operations in order, through which raw wool +passes before it finally becomes yarn.</p> + + +<p><span class='pagenum'><a name="Page_286" id="Page_286">[Pg 286]</a></span></p> + +<h4><i>Questions</i></h4> + +<p>1. What are the first three processes through which wool passes? +What is shearing? scouring?</p> + +<p>2. Why is wool oiled?</p> + +<p>3. What is meant by a sliver of wool?</p> + +<p>4. What does gilling do to the wool?</p> + +<p>5. What does combing do to the wool?</p> + +<p>6. Why is there another operation of gilling after combing?</p> + +<p>7. What is meant by <em>drawing</em>? <em>spinning</em>?</p> + +<p>8. What name is given to the wool wound on the pencil?</p> + +<p>9. On what does the fineness of the yarn depend?</p> + + +<h3>Experiment 17—Difference between Woolen +and Worsted Yarn</h3> + +<p class="ctext"> +Apparatus: Pick glass.<br /> +Materials: Sample of woolen cloth and worsted cloth.<br /> +References: <i>Textiles</i>, pages <a href="#Page_50"><b>50</b></a> and <a href="#Page_51"><b>51</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>Take a piece of worsted fabric and separate a piece of yarn +from either the warp or filling. Do the same with a piece of woolen +fabric. Notice the appearance of each piece of yarn. Which is +smoother? What effect would friction have on the worsted yarn? +the woolen yarn? Which sample of yarn would shine and reflect +the light?</p> + + +<h3>Experiment 18—Burling and Mending</h3> + +<p class="ctext"> +Apparatus: Chalk, scissors, dissecting pin, needle, pick glass.<br /> +Material: 4 square inches of cloth from the loom.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_71"><b>71</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. Cloth from the loom is far from being a finished product. +It must pass through several processes before it is finished. These +processes are known as <em>finishing</em>.</p> + +<p>2. What is the feel of this cloth?</p> + +<p><span class='pagenum'><a name="Page_287" id="Page_287">[Pg 287]</a></span> +3. Hold the cloth to the light and look through it. Note the +imperfections and chalk them. What defects did you notice?</p> + +<p>4. Place the cloth on the desk, face down. Rub the fingers over +the back of the cloth. When the fingers locate a knot, raise it with +the dissecting needle to be cut off later.</p> + +<p>5. Reverse the cloth. Rub the fingers over the face. When +a knot is found, force it through to the back with the dissecting +needle. All the knots are on one side now. Clip them off with the +scissors. This is called <em>burling</em> and is the first process of finishing.</p> + +<p>6. Hold the cloth to the light. Notice where an entire filling +thread is missing. This is known as a <em>full miss pick</em>. When part +of a filling thread is missing it is spoken of as a <em>half miss pick</em>. In +general what does a miss pick mean?</p> + +<p>7. Unravel a filling thread from the lower edge of the cloth. +With it thread a needle and replace the missing pick. Follow the +weave closely, using a pick glass as an aid. You are performing +the second process of finishing, that of mending.</p> + +<p>8. If a warp end is missing replace it.</p> + + +<h4><i>Questions</i></h4> + +<p>1. What is meant by <em>finishing</em>?</p> + +<p>2. What is the first process of finishing? What is burling?</p> + +<p>3. What is a full miss pick? a half miss pick?</p> + +<p>4. What is the second process of finishing? What is mending? +Of what must the mender be careful?</p> + + +<h3>Experiment 19—Removal of Stains</h3> + +<p class="ctext"> +Material: Stained fabrics.<br /> +</p> + +<p>Textiles are easily stained, therefore it is necessary to know something +about the character of stains and the methods of removal. +Stains may be roughly divided into the following classes:</p> + +<div class="list"> +<p><i>a.</i> Stains from foods, such as grease and fruit acids.</p> + +<p><i>b.</i> Stains from machinery, as wheel grease and oils.</p> + +<p><i>c.</i> Blood stains.</p> + +<p><i>d.</i> Inks.</p> + +<p><i>e.</i> Chemicals, such as acids, alkalies.</p> +</div> + +<p>Food stains are usually due either to grease contained in soup, +<span class='pagenum'><a name="Page_288" id="Page_288">[Pg 288]</a></span> +meat, milk, etc., or to sugar contained in candies or preserves, or +to fruit acids contained in fresh fruits or sauces.</p> + +<p>Wheel grease and lubricant stains are obtained from various parts +of machines, like elevators, street cars, etc. After the cloth leaves +the loom it often contains spots of grease, oil, or dirt stains due to +drippings from the loom or overhead machinery. These are +removed by means of liquids called solvents that dissolve the stain. +Ether is the principal solvent used in the mill to remove small +stains.</p> + +<p>Very few people realize that vapors of cooked food and fat, +unless carried out of a house, will condense and settle on fabrics +in the form of a film which collects a great deal of dust. (A bad +grease spot usually has a neglected grease spot for a foundation.) +In order to break up this film it is necessary to separate the +entangled dust. This is performed by some mechanical means, +such as shaking and brushing.</p> + +<p>The most effective method of removing a stain is to place a circle +of absorbent material<a name="FNanchor_24_24" id="FNanchor_24_24"></a><a href="#Footnote_24_24" class="fnanchor">[24]</a> around the spot to take up the excess of +liquid. A white cloth should be placed under the fabric to absorb +the solvent and show when the goods are clean. Then apply the +solvent with a cloth of the same color and texture (satin is excellent +as it does not grow linty) and rub from outside the spot to +the center to prevent spreading. It is necessary to rub very +carefully as excessive rubbing will remove the nap and change +the color. One of the great dangers in removing a stain is +that you may spoil the fabric. Therefore great care must be +exercised.</p> + +<p>The principal solvents are ether, chloroform, alcohol, turpentine, +benzene, and naphtha. Each solvent may be used to best advantage +on certain fabrics.</p> + +<p>The commercial grades of the solvents often contain impurities +<span class='pagenum'><a name="Page_289" id="Page_289">[Pg 289]</a></span> +that leave a brown ring after evaporation. This brown ring is +very objectionable. Turpentine is used only in removing stains +from coarse fabrics. Chloroform, benzene, and naphtha are used +on ordinary silks and linens. Ether and chloroform are used to +best advantage in removing stains from delicate silk, as they seldom +affect colors and evaporate very quickly. Of course it must +be borne in mind that when a stain is removed from a fabric that +portion that contained the stain loses some coloring matter and feels +rougher than the other part.</p> + + +<h4><i>Grease Spots on Heavy Goods that cannot be Laundered</i></h4> + +<p>It is usually desirable to use the following method in removing +grease from a heavy fabric, such as carpets or colored fabrics. In +case the grease is fresh, place over the stain a piece of clean blotting +paper or a piece of butcher’s brown wrapping paper and underneath +absorbent paper or oil cloth, and then press the spot with a warm +iron. As heat often affects the shades of certain colors such as +blues, greens, and reds, it is best to hold a hot iron over the fabric +and see if the grease is melted.</p> + +<p>Remove a stain from a piece of carpet.</p> + + +<h4><i>Removal of Grease and Blood</i></h4> + +<p><i>Ordinary Fabrics (wash goods).</i> Wash the fabric containing grease +or blood stain with tepid water and soap.</p> + +<p><i>Delicate Fabrics.</i> As strong soap will spoil some colors and textures +it is necessary to apply a solvent when a delicate fabric is +stained.</p> + +<p>Remove stains from a washable fabric and a delicate fabric.</p> + + +<h4><i>Removal of Wheel Grease and Lubricants on Fine Fabrics</i></h4> + +<p>Wheel grease is a mixture of oils and graphite. Apply benzene +to the wheel grease spot. This will dissolve the oil, leaving the +coloring matter (graphite) on the cloth, and this may be collected +on the white cloth on the other side.</p> + +<p>Remove a wheel grease stain from a dress fabric.</p> + + +<p><span class='pagenum'><a name="Page_290" id="Page_290">[Pg 290]</a></span></p> + +<h4><i>Removal of Acids</i></h4> + +<p>Fruit acids and all others, except nitric acid may be removed +by putting ammonia on the spot. This will neutralize the acid, +forming a salt which may be either brushed or washed off. In +the case of nitric acid the fibers of the cloth are actually destroyed +and no amount of ammonia will restore the original condition of +the fabric.</p> + +<p>Remove a stain of orange juice from a dress or shirt waist.</p> + + +<h4><i>Removal of Blood</i></h4> + +<p>Blood stains may be removed from a fabric by washing with +cold or tepid water. Never use hot water, as hot water coagulates +the albumen of the blood. After removing the blood soap and +warm water may be used. In case the fabric is a thick cloth, the +blood may be removed by applications of moist starch.</p> + +<p>Take different samples of fabrics and soil them with fruit acids, +soup, wheel grease, ink, and blood and remove them. Exercise +great care so as not to leave a mark or remove the coloring.</p> + +<p>Remove blood from a fabric.</p> + + +<h4><i>Questions</i></h4> + +<p>1. What is a solvent? an absorbent?</p> + +<p>2. What is the best solvent to be used in removing stains from +silks, coarse goods, and linens? from delicate silks?</p> + +<p>3. Why is a brown ring often left after removing a stain?</p> + +<p>4. How may grease and blood stain be removed from wash goods?</p> + +<p>5. What is wheel grease? How may it be removed?</p> + +<p>6. How will ammonia remove acid stains?</p> + +<p>7. Does it remove all? Why not?</p> + +<p>8. Explain the method of removing blood stain from cloth.</p> + + +<h3>Experiment 20—Dyeing Wool</h3> + +<p class="ctext"> +Apparatus: Large porcelain dish or casserole, filter.<br /> +Materials: Undyed piece of woolen and worsted fabric, undyed yarn, and undyed raw cloth.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_65"><b>65</b></a>.<br /> +</p> + + +<p><span class='pagenum'><a name="Page_291" id="Page_291">[Pg 291]</a></span></p> + +<h4><i>Directions</i></h4> + +<p>1. Prepare a solution of coloring matter by dissolving a half +ounce of diamond dye (green or red) in a quart of water. Filter +the solution. Place a piece of white woolen cloth in the liquid +and boil ten minutes. Then wash the dyed fabric and notice +whether the dyestuff washes off or not.</p> + +<p>2. Repeat the experiment, using the same weight of undyed +woolen yarn. Repeat with worsted yarn.</p> + +<p>3. Repeat the experiment using the same weight of wool sliver.</p> + +<p>4. Notice which has the deeper color. The degree of color +depends on the amount of twist in yarn. Which sample has +absorbed the greatest amount of dyestuff from the liquid?</p> + +<div class="list"> +<p><i>a.</i> Why is a yarn-dyed fabric faster than a piece-dyed?</p> + +<p><i>b.</i> Why is a raw stock dyed fabric better than piece or yarn +dyed?</p> +</div> + + +<h3>Experiment 21—Dyeing Cotton</h3> + +<p class="ctext"> +Apparatus: Porcelain dish, filter stand, etc.<br /> +Material: Piece of cotton cloth.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_67"><b>67</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. Prepare a solution of coloring matter by dissolving a half +ounce of logwood in a quart of water. Filter the solution. +Place a piece of cotton cloth in the liquid and boil ten minutes. +Then wash the dyed fabric and notice whether the dyestuff +washes off or not.</p> + +<p>2. Repeat the same experiment and use a piece of cotton cloth +that has been previously washed in common alum.<a name="FNanchor_25_25" id="FNanchor_25_25"></a><a href="#Footnote_25_25" class="fnanchor">[25]</a> Note the +effect. Which has the greater attraction for dyestuffs, cotton or +wool? Why is alum used?</p> + +<p>3. Repeat the same experiment, using first the same weight of +<span class='pagenum'><a name="Page_292" id="Page_292">[Pg 292]</a></span> +cotton yarn and then the same weight of cotton sliver. Notice +the results.</p> + +<p>Which piece of cotton holds the dye best, that which was dipped +in alum or the one that was simply boiled in the solution?</p> + + +<h3>Experiment 22—Weighting Silk.—Affinity of Metallic +Salts for Silk</h3> + +<p class="ctext"> +Apparatus: Porcelain dishes.<br /> +Material: Silk yarn.<br /> +Reference: <i>Textiles</i>, pages <a href="#Page_212"><b>212-214</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. Weigh separately two skeins of dry silk and distinguish skein +No. 1 by looping some cotton thread into it. Prepare a tepid +bath containing 10 gm. strong sumach extract in 400 cc. water. +Enter the skeins of silk and work for 15 to 20 minutes, meanwhile +slowly raising the temperature to about 150° F. Remove, squeeze, +rinse with water, squeeze, and dry skein No. 1 for weighing.</p> + +<p>2. Meanwhile prepare another bath containing 4 gm. of copperas +(ferrous sulphate) in 400 cc. cold water. Work skein No. 2 in +bath for 10 minutes cold. Remove, and rinse well; save the iron +bath. Repeat the treatment in the sumach and iron baths several +times more, finally wash the sumach iron skein in 1 per cent hot +soap solution; rinse, squeeze, and dry. Weigh each dried and +cooled skein and note the increase in weight of each. Save +sample for Experiment <a href="#Page_292"><b>23</b></a> and note the effect of weighting on the +yarn.</p> + + +<h3>Experiment 23—Dyeing Silk</h3> + +<p class="ctext"> +Apparatus: Porcelain dish, filter stand, etc.<br /> +Material: Piece of silk yarn.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_210"><b>210</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. Prepare a solution of coloring matter by dissolving a half +ounce of logwood in a quart of water. Filter the solution. +Place a piece of silk skein, from Experiment <a href="#Page_292"><b>22</b></a>, in the liquid +<span class='pagenum'><a name="Page_293" id="Page_293">[Pg 293]</a></span> +and boil ten minutes. Then wash the dyed silk and notice +whether the dyestuff washes off or not.</p> + +<p>2. Repeat the same experiment using the same weight of silk +yarn without weighing it. Compare the results.</p> + + +<h3>Experiment 24—Test to Distinguish Piece-Dyed from +Yarn-Dyed Fabric</h3> + +<p class="ctext"> +Apparatus: Pen knife.<br /> +Materials: Woolen and cotton fabrics.<br /> +Reference: <i>Textiles</i>, pages <a href="#Page_66"><b>66-68</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>Unravel threads of the suspected sample, and with a blade of +pen knife note whether the dyestuff has penetrated through the +yarn as noted by the depth of color in the interior of the yarn. +In case there is the same depth of color in the interior as on +the surface, the fabric is yarn-dyed. If on the other hand, the +interior of the yarn is not so highly colored as the exterior, it is +piece-dyed.</p> + + +<h4><i>Questions</i></h4> + +<p>1. What is meant by yarn-dyed fabric?</p> + +<p>2. What is meant by piece-dyed fabric?</p> + +<p>3. How may the two be distinguished?</p> + + +<h3>Experiment 25—Test to Distinguish Dyed from +Printed Fabrics</h3> + +<p class="ctext"> +Apparatus: Knife-blade.<br /> +Materials: Cotton fabrics.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_65"><b>65</b></a>.<br /> +</p> + +<p>Printed fabrics may be distinguished from dyed by observing +the back side of the cloth, and noting whether or not the pattern +on the face of the cloth penetrates through to the back, or only the +outline shows. In case the figure or pattern is on both sides of the +fabric, it may be distinguished from the dyed by taking one thread +of the suspected sample, and by the means of a knife-blade attempting +to scrape off the coloring on the surface of the thread. If the +<span class='pagenum'><a name="Page_294" id="Page_294">[Pg 294]</a></span> +dyestuff has penetrated into the interior of the thread, it is <em>not</em> +printed.</p> + +<p>Generally speaking, printed fabrics are known from dyed fabrics +by the fact that the former have the design printed on the face of +the cloth. This is called <em>direct printing</em>. The best dyed fabrics +are obtained by dyeing in what is called a <em>jig</em>, and the whole fabric +is saturated with color. Most, if not all the cloths which you see +in the retail dry goods stores which are in plain colors are dyed in +the jig. Some of the cheaper qualities of dyed fabrics are padded +in a mangle, but there has been a very small quantity of these goods +on the market for many years.</p> + +<p>Printed fabrics may be made as fast as dyed fabrics; it all depends +upon the process by which the goods are converted. Within the +past few years great headway has been made in dyeing with what +are termed <em>vat</em> colors. Indanthrene is a vat color and a great many +mills have used this class of dye successfully in dyeing plain shades. +This is what would be termed a <em>fast</em> color in every sense of the word. +There are a number of dyestuff makers in Europe who put vat +colors on the market, but they all call them by different names. +Vat colors have been used with success in printing during the past +year or two, especially on shirting fabrics, and these colors are +fast to both light and washing. Most direct colors used for printing +or dyeing are equally fast to light and washing, but of course they +will not stand the test as well as the vat colors mentioned above.</p> + +<p>The essential qualities of a good printed fabric are its ability to +withstand exposure to light and washing. In printing, of course, +a greater variety of desirable styles can be obtained than by dyeing, +in fact there are certain popular lines of goods now on the +market the effect of the designs of which cannot be obtained in +any other way than by printing. At the same time, although the +field in designing for dyed fabrics is limited, some very handsome +effects can be obtained.</p> + +<p>It will not be many years before a large proportion of the printed +and dyed fabrics put on the market, both foreign and domestic, +will be in the vat colors which, as stated above, are very fast. +Even at the present time there are many mills that are using +this class of colors entirely, especially the mills which manufacture +woven fabrics.</p> + + +<p><span class='pagenum'><a name="Page_295" id="Page_295">[Pg 295]</a></span></p> + +<h4><i>Questions</i></h4> + +<p>1. In printed fabrics is the pattern clearly discernible on the +back of the cloth?</p> + +<p>2. If the fabric is printed on both sides, how may this fact be +proved?</p> + +<p>3. What is the difference between printed and dyed fabrics?</p> + + +<h3>Experiment 26—Bleaching by Sulphur Dioxide</h3> + +<p class="ctext"> +Apparatus: A quart bottle.<br /> +Material: Sulphur, worsted or silk fabric.<br /> +</p> + +<p>Bleaching powder cannot be used in bleaching animal fibers +such as woolen and silk fabrics. It injures the fibers and at the +same time leaves them yellow.</p> + +<p>Animal fibers are best bleached by immersing in an aqueous +solution of sulphurous acid or exposing them to fumes of burning +sulphur.</p> + +<p>Wet a piece of dyed worsted or silk fabric and hang it in a +quart bottle containing fumes of burning sulphur.<a name="FNanchor_26_26" id="FNanchor_26_26"></a><a href="#Footnote_26_26" class="fnanchor">[26]</a> The fumes +of burning sulphur have an affinity for coloring matter—dyestuff. +The fumes (called sulphur dioxide) do not in most cases destroy +the coloring matter as chlorine does, but simply combine with +it to form colorless compounds which can be destroyed. The +color can be restored by exposing the bleached fabric to dilute +sulphuric acid.</p> + + +<h4><i>Questions</i></h4> + +<p>1. Why is it necessary that the fabric be moist in order to be +bleached by sulphur dioxide fumes?</p> + +<p>2. What becomes of the coloring matter?</p> + + +<h3>Experiment 27—Bleaching by Bleaching Powder</h3> + +<p class="ctext"> +Apparatus: Porcelain dish.<br /> +Material: Piece of calico.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_148"><b>148</b></a>.<br /> +</p> + + +<p><span class='pagenum'><a name="Page_296" id="Page_296">[Pg 296]</a></span></p> + +<h4><i>Directions</i></h4> + +<p>Place a quarter of an ounce of bleaching powder in a quart +bottle containing a pint of water.<a name="FNanchor_27_27" id="FNanchor_27_27"></a><a href="#Footnote_27_27" class="fnanchor">[27]</a> Then place a piece of calico in +the water containing the bleaching powder. What is the effect +on the calico? Then remove cloth to another bottle filled with +dilute hydrochloric or dilute sulphuric acid. What is the effect +on the color? Then wash the whitened cloth thoroughly in +water.</p> + +<p>Why is it necessary in practice to pass cotton fabrics through +two baths in bleaching? What is contained in the first bath? +in the second bath?</p> + + +<h3>Experiment 30—Determining Style of Weave</h3> + +<p class="ctext"> +Apparatus: Pick glass.<br /> +Materials: Different fabrics.<br /> +References: <i>Textiles</i>, pages <a href="#Page_56"><b>56-58</b></a>, etc.<br /> +</p> + +<p>Examine different samples of cloth and classify them according +to the seven standards given on pages <a href="#Page_56"><b>56-58</b></a>, etc.</p> + + +<h3>Experiment 31—Determining the Size of Yarn</h3> + +<p class="ctext"> +Apparatus: Yard stick.<br /> +Materials: Sample of cotton, woolen, and worsted yarns.<br /> +References: <i>Textiles</i>, pages <a href="#Page_49"><b>49</b></a>, +<a href="#Page_51"><b>51</b></a>, <a href="#Page_52"><b>52</b></a>.<br /> +</p> + +<p>As yarns used in the manufacture of fabrics are of all degrees of +thickness, it became necessary to adopt some method of measuring +this thickness. For this purpose yarns are numbered, so that +when the number is known an idea of the size of the yarn may +be gained. It would seem advisable to number yarns of all kinds +<span class='pagenum'><a name="Page_297" id="Page_297">[Pg 297]</a></span> +according to one fixed standard, yet unfortunately this is not done. +The methods of counting yarns are many and varied. The usual +method is to estimate the yarn number by taking the number of +hands of a definite length which make up some given weight. +Thus in the worsted yarn, No. 1 is a yarn that has 560 yards to +a pound. No. 2 worsted yarn has two times 560 yards to a +pound. How many yards in No. 12 worsted yarn? How many +yards in No. 20 cotton yarn?</p> + + +<h3>Experiment 32—Test for Twist in Yarn</h3> + +<p class="ctext"> +Apparatus: Test dial.<br /> +Material: Piece of yarn.<br /> +References: <i>Textiles</i>, pages <a href="#Page_131"><b>131-132</b></a>.<br /> +</p> + +<p>As the amount of twist in yarn determines its strength, it is +necessary to know the amount of twist per inch in given yarn. +The strength increases up to a certain limit. When this limit is +reached, increased twist does not make the thread any stronger. +We may also have twist and strength at the expense of bulk. +The test consists in finding out the number of turns per inch, and +this is done by an arrangement where a certain length of yarn is +stretched between two points on a twisting machine and the twist +taken out. The number of turns required to take the twist completely +out are registered on a dial at the side of the apparatus.</p> + +<p>Poor cotton that goes into coarse goods cannot be spun as fine +as the finer cotton. The shorter the cotton the more twist is +required to spin it, and the more twist that is put into the yarn, +the less will be the yardage. Whereas on the finer and longer +cotton there will be less twist put into it, and the yarn will be +much stronger. Find the twist in different kinds of yarn.</p> + + +<h3>Experiment 33—Determining the Direction of +Warp and Filling</h3> + +<p class="ctext"> +Apparatus: Microscope.<br /> +Materials: Silk, cotton, and woolen fabrics.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_238"><b>238</b></a>.<br /> +</p> + +<p>When one examines a fabric the first thing to do is to determine +the direction of the warp and direction of the filling.</p> + +<p><span class='pagenum'><a name="Page_298" id="Page_298">[Pg 298]</a></span> +Fabrics with Selvedge.—Examine any fabric with a selvedge +and notice that the warp threads run in the same direction as +the length (longest side) of the selvedge. What direction will +the filling threads bear to the selvedge?</p> + +<p>Fabrics with a Nap.—Examine a piece of flannel and notice +the direction of the nap. Why will the direction of the nap be +the same as the direction of the warp? Remember the way in +which the fabric enters the napping machine.</p> + +<p>Fabrics Containing Double Threads.—Examine a fabric containing +double and single threads and notice that the warp contains +the double threads. Why?</p> + +<p>Fabrics Containing Cotton and Woolen Yarn.—Examine a +fabric containing cotton and woolen threads running in different +directions and notice that the cotton threads form the warp. +Why?</p> + +<p>Another way to tell the warp threads in a fabric is to examine +warp and filling threads very closely and notice which set contains +the greater twist? Why? See if they are separated at more +regular intervals. Why?</p> + +<p>Stiffened or Starched Fabrics.—Examine stiffened or starched +goods very closely and notice the threads. If only one set can be +seen they are the warp threads. The stiffer and straighter +threads are found in the warp. Why? The rough and crooked +threads are seen in the filling.</p> + + +<h3>Experiment 34—Determining the Density of a Fabric</h3> + +<p class="ctext"> +Apparatus: Pick glass.<br /> +Materials: Samples of cloth.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_238"><b>238</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. Examine different samples of cloth and determine the number +of filling threads and warp threads by means of a pick glass.</p> + +<p>2. Then examine different priced fabrics of the same kind and +see whether the low or high priced fabric has the greater density.</p> + + +<p><span class='pagenum'><a name="Page_299" id="Page_299">[Pg 299]</a></span></p> + +<h3>Experiment 35—Determining Weight</h3> + +<p class="ctext"> +Apparatus: Balances, die.<br /> +Materials: 4 square inches of cloth.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_239"><b>239</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. Fabrics are bought and sold by the yard. In order to express +the amount of wool or cotton in a fabric the weight in ounces per +yard is usually given.</p> + +<p>2. In order to find the number of ounces per yard a piece of cloth +of definite size, usually about 4 sq. in., is stamped out by means of +a die, or cut by means of a tin plate exactly 4 sq. in. (2 in. on the +side). This is then weighed on very accurate balances and expressed +in grains. Find the weight per yard. Remember 7000 +grains equal 1 lb.; 16 oz. equal 1 lb.</p> + + +<h3>Experiment 36—Determining Shrinkage</h3> + +<p class="ctext"> +Apparatus: Hot water.<br /> +Material: Sample of woolen fabric.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_239"><b>239</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. Take a sample of a woolen fabric 12 in. by 20 in. and pour +hot water over it and leave it immersed over night. Then dry it +in the morning at a moderate temperature without stretching. +Then measure its length and divide the difference in lengths by +the original length. The quotient multiplied by 100 will give the +per cent of shrinkage.</p> + +<p>2. Repeat the same experiment with a worsted fabric, and with +a cotton fabric.</p> + +<p>3. Why does the woolen fabric shrink more than the worsted?</p> + + +<h3>Experiment 37—Test of Fastness<a name="FNanchor_28_28" id="FNanchor_28_28"></a><a href="#Footnote_28_28" class="fnanchor">[28]</a> of Color under Washing</h3> + +<p class="ctext"> +Apparatus: Porcelain dish, soap solution.<br /> +Materials: Cotton and woolen fabrics.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_242"><b>242</b></a>.<br /> +</p> + + +<p><span class='pagenum'><a name="Page_300" id="Page_300">[Pg 300]</a></span></p> + +<h4><i>Directions</i></h4> + +<p>1. Colored goods and printed fabrics should withstand the action +of washing. They require more care than white goods and should +be soaked in cold water containing very little soap and no soda. +They should be dried in the shade as a very hot sun will fade them. +If it is necessary to dry them in the sun be sure that they are +dried wrong side out, as direct sunlight fades them about five +times as much as reflected light.</p> + +<p>2. All colored fabrics should stand mechanical friction as well +as the action of soap liquor and the temperature of the washing +operation. In order to test the fabric for fastness a piece should +be placed in a soap solution similar to that used in the ordinary +household, and heated to 131° F. The treatment should be +repeated several times.</p> + +<p>3. If the color fails to run it is fast to washing.</p> + + +<h4><i>Questions</i></h4> + +<p>1. Why should more care be exercised in washing colored goods +than white?</p> + +<p>2. How may colored fabrics be tested to show that they stand +the action of soap solution?</p> + +<p>3. Does a moderately warm temperature (131° F.) affect the +fastness of colored fabric?</p> + + +<h3>Experiment 38—Test of Fastness of Color under Friction</h3> + +<p class="ctext"> +Apparatus: Yarn, white unstarched cotton fabric.<br /> +Materials: Fabrics worn near the skin.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_242"><b>242</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>Stockings, hosiery yarns, corset stuffs, and all fabrics intended +to be worn next to the skin must be closely knitted to withstand +friction and must not rub off, stain, or run, that is, the dyed +materials must not give off their color when worn next to the human +epidermis (skin), or in close contact with other articles of clothing, +as in the case of underwear.</p> + +<p>In order to test two fabrics to see which is the better, it is +<span class='pagenum'><a name="Page_301" id="Page_301">[Pg 301]</a></span> +necessary to rub the fabric or yarn on white unstarched cotton +fabric.</p> + +<p>In comparing the fastness of color of two fabrics it is necessary +to have the rubbing equal in all cases.</p> + + +<h4><i>Questions</i></h4> + +<p>1. What is meant by friction?</p> + +<p>2. What is meant by the expression “fastness of color of two +fabrics”?</p> + +<p>3. How may the fastness of a colored material be tested to +withstand friction?</p> + + +<h3>Experiment 39—Test of Fastness of Color against Rain</h3> + +<p class="ctext"> +Apparatus: Water, undyed yarn.<br /> +Materials: Silk and woolen fabrics.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_243"><b>243</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>Silk and woolen materials for umbrella making, raincoats, etc., +are expected to be rainproof. These fabrics are tested by plaiting +with undyed yarns and left to stand all night in water. Notice +whether the color of the fabric has run into the undyed yarns.</p> + +<p>Take a sample of the fabric and shake some drops of water on +it. Notice whether it loses its luster when the drops have dried. +Spotting may be prevented by placing a damp cloth on the wrong +side of the material; roll the two together, and when evenly damp, +unroll and press through the damp cloth with a fairly hot iron.</p> + +<p>Place a piece of the fabric in the sun so that the sun and rain +may come in contact with it. Notice whether it loses its color +and becomes gray and dull.</p> + + +<h3>Experiment 40—Test of Fastness of Color in Sunlight</h3> + +<p class="ctext"> +Apparatus: Cardboard.<br /> +Materials: Silk, woolen, and cotton fabrics.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_244"><b>244</b></a>.<br /> +</p> + + +<p><span class='pagenum'><a name="Page_302" id="Page_302">[Pg 302]</a></span></p> + +<h4><i>Directions</i></h4> + +<p>Cover one end of the sample of cloth with a piece of cardboard. +Expose the fabric to the sunlight for a number of days and examine +the cloth each day and notice whether the part exposed has +changed in color when compared with the part covered. Count +the number of days it has taken the sunlight to change the color. +Does direct sunlight have any effect upon colored fabrics? Which +is the most affected by the sun, silk, woolen, or cotton fabrics, +dyed with same dyestuff, in the same length of time? Are fabrics +changed any sooner by the sun than by the weather?</p> + + +<h3>Experiment 41—Test of Fastness of Color to Weather, +Light, and Air</h3> + +<p class="ctext"> +Materials: Cotton, silk, and woolen fabrics.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_244"><b>244</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>Examine various fabrics for fastness to weather, light, and air +by placing samples outside of a window so that they will be exposed +to the weather, light, and air. Have duplicate samples of the above +away from the weather and light. Compare the samples exposed +to the weather with those in the house and note the number of +days it takes to change. Classify the fabrics. Which of the +fabrics are most easily affected by the weather, light, and air?</p> + + +<h3>Experiment 42—Test of Fastness of Color against +Street Mud and Dust</h3> + +<p class="ctext"> +Apparatus: Porcelain dish, lime, and water.<br /> +Materials: Cotton, silk, and woolen fabrics.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_243"><b>243</b></a>.<br /> +</p> + +<p>Ladies’ dress goods are expected to withstand the action of mud +and dust. In order to test a fabric for the resistance, the sample +should be moistened with lime and water (10 per cent solution), +dried, and brushed. Or sprinkle with a 10 per cent solution of +soda, drying, brushing, and noting any change in the color.</p> + +<div class="list"> +<p><span class='pagenum'><a name="Page_303" id="Page_303">[Pg 303]</a></span> +<i>a.</i> Is there any change in color after the lime water has been +removed from the cloth?</p> + +<p><i>b.</i> With what may the action of the lime water or soda be +compared?</p> +</div> + + +<h3>Experiment 43—Testing Rubberized Fabrics</h3> + +<p class="ctext"> +Materials: Rubberized fabrics.<br /> +</p> + +<p>A great many rubberized fabrics are used for hospitals, domestic +purposes and for clothing. On account of the high price of excellent +rubberized fabrics a great many substitutes are placed on the +market that are satisfactory to the eye, but have not the wearing +qualities for the service they are intended to render.</p> + +<p>Strength and Resistance to Scratching.—In order to test a rubberized +fabric to see if it has the necessary strength to stand +everyday use, see if it is possible to scratch it with the finger nail. +Then crease it and crumple it between the hands. Then spread +it out very carefully and notice whether there are any broken +places. If there are it should be rejected.</p> + +<p>Waterproof Qualities.—A rubberized fabric should be waterproof. +A sample may be tested by forming a bag with it and +filling it with water. Crumple the bag while it is filled with +water. Notice whether it cracks or leaks.</p> + +<p>Examine various rubberized fabrics and notice whether they +are substantial.</p> + + +<h3>Experiment 44—Test for Vegetable and Animal Fiber</h3> + +<p class="ctext"> +Apparatus: Acid, fire.<br /> +Materials: Warp and filling threads of cotton and woolen fabrics.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_239"><b>239</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>One of the most useful tests is to see whether an article is made +of wool, cotton, or silk, and if a composition of two or more materials, +to estimate the percentage of each. Practical experience +can teach one much in this respect, and in many cases inspection +is quite insufficient. A more reliable test is to burn a piece of +material and notice how it burns.</p> + +<p><span class='pagenum'><a name="Page_304" id="Page_304">[Pg 304]</a></span> +Take a sample of a woolen and cotton fabric; separate the +warp and filling and untwist one piece of warp and one piece of +filling yarn. Burn a piece of untwisted yarn and notice whether +it burns slowly and curls up into a black crisp cinder leaving a disagreeable +smell, or burns with a flash leaving a light ash behind.</p> + + +<h4><i>Questions</i></h4> + +<p>1. Describe the burning process.</p> + +<p>2. What is the burning test for vegetable fiber?</p> + +<p>3. What is the burning test for animal fiber?</p> + +<p>Repeat the same experiment, placing the untwisted yarn in sulphuric +acid. Apply heat and note the effect.</p> + +<p>What is the acid test for vegetable fiber?</p> + +<p>What is the acid test for animal fiber?</p> + +<p>Examine different fabrics to see whether they contain vegetable +or animal fibers.</p> + + +<h3>Experiment 45—Difference between Cotton and Linen Fabrics</h3> + +<p>Examine a real linen towel and a cotton towel. Wet your hands +and use both towels to dry them. Notice which of the fabrics +absorbs the moisture quicker, or which towel dries the hands better.</p> + +<p>Compare a cotton table-cloth and a linen table-cloth. Notice +that the linen fabric has a natural gloss, a cool, smooth feel, and +launders much better than cotton. The cotton fabric on the other +hand gives off a fuzz, and irons dull and shapeless.<a name="FNanchor_29_29" id="FNanchor_29_29"></a><a href="#Footnote_29_29" class="fnanchor">[29]</a></p> + +<p>Linen is tough and strong, cool feeling, and has a long fiber. +Linen cannot be given a cotton fabric finish.<a name="FNanchor_30_30" id="FNanchor_30_30"></a><a href="#Footnote_30_30" class="fnanchor">[30]</a></p> + +<p><span class='pagenum'><a name="Page_305" id="Page_305">[Pg 305]</a></span> +Cotton on the other hand has a weak, short fiber, dull, warm, +and non-absorbent. After washing, cotton resembles a limp rag +while linen retains firmness and stiffness.</p> + +<p>Which fabric absorbs the moisture more readily?</p> + +<p>What is the difference in appearance between the two fabrics? +Between the fibers of the fabrics?</p> + + +<h3>Experiment 46—Test to Distinguish Artificial Silk from Silk</h3> + +<p class="ctext"> +Apparatus: Porcelain dish, potassium hydrate.<br /> +Material: Piece of silk fabric.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_240"><b>240</b></a>.<br /> +</p> + +<p>Since silk fabrics, particularly hosiery, are becoming popular, +various attempts have been made to produce substitutes for real +silk. To test a silk fabric, boil the sample in 4 per cent potassium +hydrate solution and note the effect. If it produces a yellow +solution it is artificial silk, if colorless it is pure silk.</p> + +<p>Another simple way used by some workmen, although unhygienic, +is to unravel a few threads of the suspected fabric, +place them in the mouth, and masticate them vigorously. +Artificial silk will soften under the operation and break up +into a mass of pulp. Natural silk will retain its fibrous strength.</p> + +<p>Test various samples of cheap “silk” hosiery.</p> + + +<h3>Experiment 47—Test to Distinguish Silk from Wool</h3> + +<p class="ctext"> +Apparatus: Porcelain dish, hydrochloric acid.<br /> +Material: Silk or woolen fabric.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_240"><b>240</b></a>.<br /> +</p> + +<p><span class='pagenum'><a name="Page_306" id="Page_306">[Pg 306]</a></span> +Silk may be distinguished from wool by putting the suspected +thread or fabric into cold concentrated hydrochloric acid. If silk +is present it will dissolve, while wool merely swells.</p> + +<p>Test various samples of silk and wool.</p> + + +<h3>Experiment 48—Test to Distinguish Cotton from Linen</h3> + +<p class="ctext"> +Apparatus: Fuchsine, ammonia.<br /> +Materials: Cotton and linen fabrics.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_240"><b>240</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. On account of the high price of linen various attempts are +made to pass cotton off for linen. While it is possible sometimes +to detect cotton by rolling the suspected fabric between the thumb +and finger, the better way is to stain the fabric with fuchsine. If +the fibers of the fabric turn red, and this coloration disappears +upon the addition of ammonia, they are cotton; if the red color +remains, the fibers are linen. The most reliable test is to examine +the fiber under the microscope and note the difference in structure.</p> + +<p>2. Test a cheap <em>linen</em> fabric for cotton.</p> + +<p>3. When cotton yarn is used to adulterate linen it becomes fuzzy +through wear, and when used to adulterate other fabrics, it wears +shabby and loses its brightness. Linen is a heavier fabric, and +wrinkles much more readily than cotton. It wears better, and +has an exquisite freshness that is not found in cotton fabrics.</p> + +<p>4. Describe a chemical test for linen.</p> + +<p>5. What is the difference in appearance and wearing qualities +of cotton and linen?</p> + + +<h3>Experiment 49—Test of Fabric to Withstand +Ironing and Pressing</h3> + +<p class="ctext"> +Apparatus: Hot iron.<br /> +Materials: Silk, cotton, and woolen fabrics.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>Place the sample over an ironing board and iron it with hot +iron (about 200° F.). Compare the sample immediately with one +<span class='pagenum'><a name="Page_307" id="Page_307">[Pg 307]</a></span> +not ironed. Remember that many colors, particularly colored silks, +change while they are hot. If the original shade returns when the +fabric has cooled, then the fabric is fast to ironing and pressing.</p> + + +<h4><i>Questions</i></h4> + +<p>1. What is the object of ironing and pressing clothes?</p> + +<p>2. Is it a good plan to press clothes often?</p> + +<p>3. Is there any difference in the effect of the hot iron on the +three kinds of fabrics?</p> + + +<h3>Experiment 50—Test of Fabric to Withstand Perspiration</h3> + +<p class="ctext"> +Apparatus: Porcelain dish.<br /> +Materials: Silk, cotton, and woolen fabrics.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_243"><b>243</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. In addition to withstanding the action of coming in contact +with the human skin, fabrics like hosiery, etc., should withstand +the excretions of the body.</p> + +<p>2. To test a fabric for resistance, place the sample in a bath of +dilute acid made by adding one teaspoonful of acetic acid to a +quart of water warmed to the temperature of the body, 98.6° F. +The fabric should be dipped a number of times, and then dried, +without rinsing, between parchment paper.</p> + + +<h4><i>Questions</i></h4> + +<p>1. What is the effect of the acid solution upon the fabrics?</p> + +<p>2. Would they necessarily withstand the effect of perspiration, +even if they did withstand the acetic acid solution? Why?</p> + + +<h3>Experiment 51—Test for Determining Dressing</h3> + +<p class="ctext"> +Apparatus: Magnifying glass, porcelain dish.<br /> +Materials: Various fabrics.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_242"><b>242</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. A great many cotton fabrics such as muslin often contain +considerable sizing or dressing. In order to examine a fabric +<span class='pagenum'><a name="Page_308" id="Page_308">[Pg 308]</a></span> +and determine whether too much dressing has been used, take a +small sample of the fabric and crush it in the hand and rub it +together, so that the dressing is removed and the quantity employed +may be determined. If much dressing has been used, dust +will be produced in rubbing. Prick the surface with your finger +nail. Notice whether the starch comes off. Then wet your finger +and rub it on the cloth and allow it to dry. Does the gloss disappear?</p> + +<p>2. Another method is to hold the sample before the light and +notice whether you can recognize the dressing. Examine the +sample with a magnifying glass (or pick glass) and notice whether +the dressing is superficial or penetrates the substance of the fabric.</p> + +<p>3. Would you buy low priced cotton goods with a thick gloss +and pasty look?</p> + +<p>4. Notice the effect (lusterless) of fabrics containing much +dressing after washing.</p> + +<p>5. A very simple way for telling the amount of loading or weighting +in a cotton fabric is to weigh a given sample, then “boil the +fabric out in hot water,”—boiling for several hours and then drying +it. The difference in weight after drying and before boiling +gives the weight of sizing material per sample piece.</p> + +<p>6. If mineral loading has been used to a great extent, a large +residue is left after burning.</p> + + +<h3>Experiment 52—Testing the Strength of Cloth</h3> + +<p class="ctext"> +Apparatus: Dynamometer.<br /> +Materials: Various fabrics.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_237"><b>237</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. An excellent way to test the strength of a fabric is to place +the two thumbs together and press them down on the sample, holding +it tight underneath. Then try to break the threads, first in +one direction and then in the other. Do they break easily? Notice +whether one set is very much stronger than the other.</p> + +<p>2. Manufacturers usually test yarn and fabrics by means of an +instrument called a dynamometer. In this way one can find out +whether a yarn or fabric comes up to the necessary strength, and +<span class='pagenum'><a name="Page_309" id="Page_309">[Pg 309]</a></span> +whether it has the required yield or stretch. Both these points are +of importance in practical work, for it is essential that the yarn +as shown should at least be strong enough to bear the strain of +manufacture. The test is made by stretching a hank of yarn +between the two hooks of a cloth testing machine. The handle at +the side is now turned, so that the lower hook descends and puts +a strain on the hank. This strain is increased, and at the same +time the pointer moves around the dial, which indicates in pounds +the amount of strain. When the threads of the hank begin to +break, the strain is released, and the catch at the side keeps the +pointer in position until the amount of strain is read on the dial. +The distance stretched by the yarn before breakage occurs is +shown in inches and fractions of an inch, in the small indicator +arranged near the upper hook.</p> + +<p>Test different fabrics and yarns.</p> + + +<h3>Experiment 53—Characteristics of a Knitted Fabric</h3> + +<p class="ctext"> +Apparatus: Pick glass.<br /> +Materials: Knitted fabric, woven fabric.<br /> +Reference: <i>Textiles</i>, page <a href="#Page_153"><b>153</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. Examine a piece of knitted fabric under the pick glass and +notice the construction. How does it differ from weaving? The +single thread is formed into rows of loops which hang upon each +other, thus giving the knitted fabric its characteristic springiness. +Why is hosiery suitable for underwear? Try to obtain the thread +of the knitted fabric and reduce the whole to a heap of yarn by +cutting it. Is the yarn intact?</p> + +<p>2. A knitted fabric may be told from a woven fabric by studying +the following sketch. (See page <a href="#Page_310"><b>310</b></a>.)</p> + +<p>Note that the element of stretch or elasticity is wholly lacking +in the woven cloth except what lengthwise elasticity may be in +the threads themselves. On the other hand, referring to the +printed diagram of the knitted fabric it will just as readily be seen +that its very structure implies such a corrugation of its individual +loops that if distended by force in any direction its tendency is to +return to the normal.</p> + +<p><span class='pagenum'><a name="Page_310" id="Page_310">[Pg 310]</a></span> +The essential characteristics of good hose are:</p> + +<p>1. That they should be without seams.</p> + +<p>2. That they should be so knit as to conform to the foot of +the wearer.</p> + +<p>3. That they should be thickened or reinforced where the greatest +wear comes.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/tex50.png" width="600" height="278" alt="" /> +<span class="caption">ORDINARY WEAVING<br /> +<i>a.</i> Weft. <i>b.</i> Warp.</span> +</div> + +<div class="figcenter" style="width: 600px;"> +<img src="images/tex51.png" width="600" height="142" alt="" /> +<span class="caption">PLAIN STOCKING FABRIC</span> +</div> + +<p>The essential characteristics of good underwear are:</p> + +<p>1. It should be made from elastic cloth, which implies a knitted +cloth.</p> + +<p>2. It should be porous in a high degree—whether in winter +weight or summer weight.</p> + +<p>3. The seams should be made upon the most modern sewing +machines, with as little bulk as possible.</p> + + +<h3>Experiment 54—Experiment to Illustrate Imperfections +in Hosiery</h3> + +<p class="ctext"> +Apparatus: Magnifying glass.<br /> +Materials: Hosiery (seconds).<br /> +Reference: <i>Textiles</i>, page <a href="#Page_159"><b>159</b></a>.<br /> +</p> + +<p><span class='pagenum'><a name="Page_311" id="Page_311">[Pg 311]</a></span> +Examine a piece of hosiery called a <em>second</em>, obtained from a +hosiery mill, and notice whether any of the following defects are +present:</p> + +<div class="list"> +<p><i>a.</i> Yarn contains thick bits and buns.</p> + +<p><i>b.</i> Knots are badly tied.</p> + +<p><i>c.</i> Discolored yarn.</p> + +<p><i>d.</i> Lacks solidity and firmness, due to the gauge being too +coarse for the yarn.</p> + +<p><i>e.</i> Full work-yarn too thick for gauge.</p> +</div> + + +<h3>Experiment 55—Characteristics of a Crochet Fabric</h3> + +<p class="ctext"> +Apparatus: Crochet needle.<br /> +Material: Thread.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. Crocheting is another method, like knitting, of making a +fabric. Examine the operation of crocheting. Notice that only +one thread is made use of, and is formed into loops by means of a +large needle with a hook at the end. The chief point is that the +loops are not formed in uniform rows, but one loop at a time, and +with the greatest liberty to choose any part of the article already +made to form a new loop. For this reason, crocheting adapts +itself to the production of fancy patterns useful for ornamenting.</p> + +<p>2. A knitted fabric can be told from a crocheted fabric by noting +that a knitted fabric is composed of rows or ranks of loops of a +single yarn which interlock successively with similar rows or ranks +of loops, while a crocheted fabric consists of a structure the basis of +which is a thread crocheted or knitted into a chain which is attached +at intervals to itself.</p> + + +<h3>Experiment 56—Characteristics of a Good Piece of +Cotton Cloth</h3> + +<p class="ctext"> +Materials: Different samples of cotton fabrics.<br /> +Reference: <i>Textiles</i>, pages <a href="#Page_151"><b>151-152</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. Examine different kinds of cotton fabrics. Compare the +lowest, medium, and highest priced varieties of the same fabric. +<span class='pagenum'><a name="Page_312" id="Page_312">[Pg 312]</a></span> +Notice how quickly the finish of a low priced cotton fabric with a +<em>thick</em> gloss loses its luster after washing.</p> + +<p>2. Examine the different grades of the following fabrics: white +lawn, Indian Head cotton suiting, muslin, lawn, and cambric. +Wash the samples several times.</p> + +<p>Does it pay to buy cheap cotton fabrics for underwear, etc.?</p> + +<p>What are the characteristics of a good piece of cotton cloth?</p> + + +<h3>Experiment 57—Characteristics of a Good Piece of +Woolen Cloth</h3> + +<p class="ctext"> +Materials: Different samples of woolens.<br /> +Reference: <i>Textiles</i>, pages <a href="#Page_71"><b>71-82</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. Woolens differ from worsteds in having a more or less +covered face, with the result that the weave rarely is noticeable, +and the general color effects are much smoother and softer than +those of worsteds.</p> + +<p>2. Examine different grades of woolen fabrics, such as serges.</p> + +<p>Defects.—If a piece of woolen is not constructed right from +the start or if the work is not properly finished, that is, enough +fulled in width or length, it is liable to be raggy or slazy. As a +great many fabrics are more or less teaseled, there is a possibility +of such pieces becoming too woolly and too hairy.</p> + + +<h3>Experiment 58—Characteristics of a Good Piece of +Worsted Cloth</h3> + +<p class="ctext"> +Materials: Different kinds of worsted fabrics.<br /> +Reference: <i>Textiles</i>, pages <a href="#Page_71"><b>71-82</b></a>.<br /> +</p> + + +<h4><i>Directions</i></h4> + +<p>1. A good piece of worsted fabric should have a clear outline of +the pattern, perfection of weave lines, and when the fabric is +exposed to light should show a luster without polish.</p> + +<p>2. Examine different types of worsted fabrics, and notice how +many conform to the above requirements.</p> + +<p>3. The most essential point of worsted is that it should have a clean +<span class='pagenum'><a name="Page_313" id="Page_313">[Pg 313]</a></span> +and even looking face. By clean is meant well sheared. By even is +meant that the individual ends and picks used should be <em>even</em> and not +full of knots, or of any foreign matter. Of course, there are some exceptions, +for instance, in an unfinished worsted which has more or +less nap on the face, it could not be sheared absolutely clear, but +at the same time, the face should be very evenly cropped.</p> + +<p>Defects.—A serious defect would be if the cloth was not well +sheared or if it contained many uneven cords and picks, or ends +and picks missing, or coarse ends and slubs.</p> + +<p>Examine different worsteds and notice any defects.</p> + +<p><span class="smcap">Worsteds.</span>—Speaking generally, worsteds may be divided into +two classes, distinguishable according to the <em>luster</em> of their surface, +or to the softness of their feel. They are used both for ladies’ +and men’s wear. Worsted coatings may also be classed as worsteds. +The coatings are woven in both single and double cloths in fancy +weave effects for piece dyes, marketed in variety of finish, according +to fashion.</p> + +<p>Under this heading may be classified staple cloths, such as +serges, clays, and fancy weave effects without any illumination. +They can be finished in three ways:—Clear, undressed, and cheviot, +used for ladies’ dress goods or men’s wear, according to weight.</p> + +<p>The finish of the cloth varies according to the fashion, but there +is always a certain demand for clear and undressed worsteds, for +men’s wear.</p> + +<p>Examine a number of worsted fabrics and classify them.</p> + +<p><span class="smcap">Suitings.</span>—The term suitings covers various manipulations of +manufactured goods.</p> + +<p>1. Tennis suitings, composed of all wool, or all worsted, white or +cream ground, decorated with solid color, silk and weave stripe +effects.</p> + +<p>2. Piece-dyed worsteds, such as a blue ground with white silk +line, cable cord, and fancy weave stripe effects, or any other +ground shade color with its complementary decoration applied.</p> + +<p>3. Mixture wool or mixture worsted yarns made into fabrics, +decorations applied in color; cable, silk, and weave effects in stripes +or overline color checks, suitable for men’s wear, or decorated +suitable for woman’s wear. The darker shades for fall and the +lighter shades for spring.</p> + +<p><span class='pagenum'><a name="Page_314" id="Page_314">[Pg 314]</a></span> +General weight of fabric for men’s wear, 12 to 14 oz. per yd., 56 in.; +general weight of fabric for ladies’ wear, 8 to 12 oz. per yd., 54 in.</p> + +<p>4. As a rule, when one speaks of a suiting, you expect to see +a fancy effect, in the form of a fancy stripe, check, or a colored +mixture, in loud or quiet tones of decoration. Long naps in +fancy effects are sometimes fashionable, and at other times the +cloth finish is popular.</p> + +<p>This class may be subdivided into</p> + +<div class="list"> +<p>1. Light weight for spring or fall.</p> + +<p>2. Heavy weight for winter.</p> +</div> + +<p>The light weight class generally consists of covert cloths in +lighter colors for spring, and cloths usually of the undressed finish +from worsted or woolen stock for fall.</p> + +<p>The heavy weight class generally consists of heavily fulled goods, +such as meltons, beavers, naps, etc., which give a heavier and +warmer coat for winter use only, and where an exceptionally heavy +coat is required, double and treble cloths are occasionally employed.</p> + +<p>Examine different kinds of suitings and classify them.</p> + +<p><span class="smcap">Trouserings.</span>—Trouserings are more firmly woven than suitings +and are heavier. They invariably have a stripe. The ground +shade of the better grade of men’s wear fabrics is generally composed +of twist warp yarns, ranging from dark slate gray to light +lavender gray. An endless variety of broad and narrow fine line +effects is produced by expert manipulation and combination of +weave and silk decorations, producing the pleasing effect required +for this class of goods. The filling is nearly always black; but +sometimes a dark slate is used.</p> + +<p>The cheaper grades are generally made of wool and cotton mixtures +and twists, down to all cotton, in imitation of the better +grades.</p> + +<p><span class="smcap">Overcoatings.</span>—Overcoatings are heavy woolen or worsted +fabrics and heavily teaseled or gigged, giving a rough, hairy appearance. +Whether thick or thin, coarse or fine, they should always be +elastic fabrics, that is, as much so as well fulled woolen goods +can be. When hard or stiff they never make a graceful garment. +The special goods made for overcoats are nearly all soft goods.</p> + +<p>Examine different fabrics and classify them into either suitings, +overcoatings, trouserings, etc.</p> + + +<p><span class='pagenum'><a name="Page_315" id="Page_315">[Pg 315]</a></span></p> + +<h3>Experiment 59—Characteristics of a Good Silk Fabric</h3> + +<p class="ctext"> +Materials: Samples of different cheap silk fabrics.<br /> +Reference: <i>Textiles</i>, pages <a href="#Page_203"><b>203-218</b></a>.<br /> +</p> + +<p>There are cheap and expensive silk fabrics on the market. The +consumer is often tempted to buy the cheaper fabric and wonders +why there is such a difference in price. The difference in price is +due to the cost of raw material and additional cost is due to the +care in manufacturing. For example, raw silk costs from $1.35 +to $5 a pound according to its nature, quality, and the country +from which it comes. The cost of throwing silks preparatory to +dyeing also varies, the average being 55 cents a pound for organzine +or warp, and 33 cents a pound for tram and filling. The +prices here also vary according to the nature of the twist imparted +to the silk, which is regulated by the kind of cloth it is +to enter into. The cost of dyeing varies from 55 cents a pound +upwards to perhaps $1.50 a pound, according to the dye and the +treatment which the silk is to receive in the process of dyeing. +The cost of winding, quilling, and sundry labor items necessary +with soft silk prior to its being woven, will perhaps average about +a cent per yard of woven goods for the cheapest cloths and range +upwards according to the grade of the fabric. The cost of weaving +also varies with the cloth, and may be 9 cents for one fabric +and 25 cents or more per yard for the more expensive.</p> + +<p>Weavers are paid from 2 cents to 60 cents per yard for +weaving the different fabrics, and other operations vary greatly +in cost; for instance, the cost of printing is entirely dependent +upon the work and the number of colors used, whether it is blotch +printing, discharge work, or block printing. Different processes +in finishing have widely varied costs. At the present time moire +work is done which costs as high as 25 cents per yard. There are +also other materials which can be finished for as little as ½ cent per +yard. Some goods have to be finished over and over again in the +dyeing and finishing while others are very simply done. Many +printed goods are handled 150 times after they come from the +loom.</p> + +<p>When it comes to relative values of similar goods produced by +different manufacturers there are a few general principles by which +<span class='pagenum'><a name="Page_316" id="Page_316">[Pg 316]</a></span> +good construction can easily be determined. Most pure dye +fabrics when burned will rather shrivel and boil than burn, while +those which are weighted heavily with metallic salts will simply +char and turn white without losing the structure of the fabric.</p> + +<p>A fabric in which the quantity of warp and filling are of equal +weight gives the maximum strength for the amount of material +used. For the same weight and material, that having the most +bindings of warp and filling will give the greater service. Fabrics +with an insufficient number of warp or filling threads slide easily +and do not give good service, though sometimes fashionable. A +fabric having a twist in the warp and filling will last longer than +one using the same amount of silk and the same binding with +less twist.</p> + +<p>All of these things may be taught to women many times over, +but if the fashion demands an article which breaks all of the +above laws and is everything that it should not be, they will +buy it in preference to a serviceable fabric. As a general rule, the +consumer will be safest in buying goods produced by houses +of good reputation and whose products are well known.</p> + +<p>A large part of the retail value of silk goods is their fashion +demand and is quite independent of their cost of production. +For instance, at the present time crêpe fabrics, brocades, and prints +are commanding a premium while such goods as plain taffetas +could not be sold for the cost of production.</p> + +<p>The advantages of the better kinds of silks over the cheap ones +are pure dye, long wear, and more expensive manufacturing.</p> + + +<h3>Experiment 60—How to Determine the Count of +Yarn in Cloth</h3> + +<p class="ctext"> +Apparatus: Scales, ruler.<br /> +Material: Samples of fabrics.<br /> +Reference: <i>Textiles</i>, pages <a href="#Page_144"><b>144-146</b></a>.<br /> +</p> + +<p>The United States Government imposes a tax on certain imported +fabrics and yarn. In the case of cotton, the rates of duty +are to be ascertained according to the average number of the yarns +in the condition in which it is imported.</p> + +<p>The length of the yarn is to be counted as equal to the distance +<span class='pagenum'><a name="Page_317" id="Page_317">[Pg 317]</a></span> +covered by it in the cloth, all clipped threads to be measured as if +continuous and all ply yarns to be separated into singles and the +count taken of the total singles; any excessive sizing is to be +removed by boiling or other suitable processes. The number of +the yarn is the English number of 840 yd. to a lb. for a No. 1 yarn.</p> + +<p>The average number of yarn may be found without unraveling +the fabric, and is the quotient of the total thread length, by the +weight in the proportion of 840 yd. of yarn equaling 8<span class="fractop">1</span>/<span class="fracbot">3</span> grains, +which is equivalent to a No. 1 yarn.</p> + +<p>The following simple formula may be used:</p> + +<p>Multiply the count of threads per square inch by the number +of square inches in the sample used, this product to be multiplied +by 100; then divide the product thus obtained by the weight of +the sample in grains multiplied by 432. The quotient will give +the number of the yarn.</p> + +<p>For example, take a sample of cotton cloth 4 in. square, which +equals 16 sq. in., having 28 warp and 28 woof threads, a total of +56 threads to the square inch, and weighing 8.6 grains. The +formula applied would be as follows:</p> + +<div class="blockquot"> +<p>56 × 16 × 100 ÷ 8.6 × 432 = 24, the number of the yarn.</p> +</div> + +<p>The formula may be further simplified by weighing a square +yard of the cloth and dividing the number of threads per square +inch by <span class="fractop">1</span>/<span class="fracbot">300</span> of the weight per square yard in grains.</p> + +<p>Find the number of yarn in several cotton fabrics.</p> + + +<h3>Experiment 61—Study of Fabrics</h3> + +<p>A great deal of time should be devoted to the study of standard +fabrics so that pupils may be able to recognize them by inspection +and know how to test them for adulterants.</p> + +<p>This may be done by having the pupils study the fabrics one +by one, placing a sample of each in a note-book. Underneath +the sample should be written the use of the fabric, the width, +the different grades, with prices, wearing qualities, and how the +fabric is made. In connection with this work special effort +should be made to develop a textile vocabulary so as to be +able to discriminate between the different fabrics, to know the +types of weaves, and the different kinds of finish, etc. In this +<span class='pagenum'><a name="Page_318" id="Page_318">[Pg 318]</a></span> +way develop the ability to know what materials and colors weave +best, the prices which should be paid for strong materials, the +amount of material necessary, and the trade names of fabrics +which can be depended upon for substantial goods.</p> + +<p>Occasional tests in recognizing fabrics should be given by the +teacher by placing before the pupils unlabeled fabrics that +they have previously studied and have them give the name, +approximate price or grade, weave, qualities, etc.</p> + +<p>Remnants or small pieces of standard fabrics may be obtained +from the leading dry goods stores of the country. Teachers should +have on exhibition in cabinets a large display of standard fabrics +with a card attached giving the name and use of each.</p> + + +<h3>Experiment 62—How to Examine a Fabric</h3> + +<p>The first thing a buyer of cloth notices in examining the fabrics +is the finish. The finish is tested by feeling and seeing. To +illustrate: broadcloth should have a smooth face and a nap +evenly laid. If the finish is in keeping with the character of the +cloth, he next examines the fiber of the yarn to see whether it is +composed of pure wool or two or more fibers in combination.</p> + +<p>Then test the strength of the cloth to see if it will meet the +requirements.</p> + +<p>A test should be made to tell whether it is poorly dyed or well +dyed. There is no test that can be applied to all colors to ascertain +this, neither is it possible to judge by the eye. The best way +is to take a small sample of the goods and submit it to the washing +and light test.</p> + +<div class="footnotes"><h3>FOOTNOTES:</h3> + +<div class="footnote"><p><a name="Footnote_21_21" id="Footnote_21_21"></a><a href="#FNanchor_21_21"><span class="label">[21]</span></a> Dissecting pin may be made by placing head of pin or needle in a +pen holder.</p></div> + +<div class="footnote"><p><a name="Footnote_22_22" id="Footnote_22_22"></a><a href="#FNanchor_22_22"><span class="label">[22]</span></a> A hand loom consisting of simply a square frame, may be obtained +from Hammett & Co., Devonshire Street, Boston, Mass.</p></div> + +<div class="footnote"><p><a name="Footnote_23_23" id="Footnote_23_23"></a><a href="#FNanchor_23_23"><span class="label">[23]</span></a> In the case of linen the short fibers separated by combing are called +<em>tow</em>, and the long fibers <em>line</em>.</p></div> + +<div class="footnote"><p><a name="Footnote_24_24" id="Footnote_24_24"></a><a href="#FNanchor_24_24"><span class="label">[24]</span></a> Absorbents are substances that will absorb readily excess of liquids; +they include varieties of chalk, paste of chalk, or fullers’ earth, +rough surface of a visiting card, buckwheat flour, crumbs of bread, +powdered soapstone, pumice, whiting. These substances are used +to great advantage in assisting to remove stains from delicate fabrics. +They absorb the excess of solvent and thus prevent it from spreading.</p></div> + +<div class="footnote"><p><a name="Footnote_25_25" id="Footnote_25_25"></a><a href="#FNanchor_25_25"><span class="label">[25]</span></a> Alum in this case is called a mordant, which is a substance that +will impregnate the cloth with something which will hold the coloring +matter. Other mordants are oxides, hydroxides, and basic salts of +aluminum, iron, tin, and chromium.</p></div> + +<div class="footnote"><p><a name="Footnote_26_26" id="Footnote_26_26"></a><a href="#FNanchor_26_26"><span class="label">[26]</span></a> Place a piece of sulphur on a deflagrating spoon and light it by +placing it in the flame and allow it to burn. Cover the bottle by +means of a glass plate.</p></div> + +<div class="footnote"><p><a name="Footnote_27_27" id="Footnote_27_27"></a><a href="#FNanchor_27_27"><span class="label">[27]</span></a> Bleaching powder is prepared by passing chlorine gas over layers +of slaked lime (lime to which a slight amount of water has been added). +Bleaching powder bleaches by having its hypochlorous acid set free, +which in turn gives up oxygen, being converted into hydrochloric acid. +The French use solutions containing chloride and hypochlorite of soda. +They are called Labarraque’s disinfecting fluid. A similar solution of a +mixture of chloride and hypochlorite is called Eau de Javelle.</p></div> + +<div class="footnote"><p><a name="Footnote_28_28" id="Footnote_28_28"></a><a href="#FNanchor_28_28"><span class="label">[28]</span></a> A description of shoe and hand clothing may be obtained from +<i>Shoemaking</i>, published by Little, Brown & Co., Boston.</p></div> + +<div class="footnote"><p><a name="Footnote_29_29" id="Footnote_29_29"></a><a href="#FNanchor_29_29"><span class="label">[29]</span></a> In Ireland the cost of producing a pound of bleached linen cloth 4 +sq. yd. is 16<i>d.</i> or 32 cts.; cost of hackling a pound of flax is ½<i>d.</i> or 1 ct. +per lb.; cost of preparing and spinning a pound of flax is 6<i>d.</i> or 12 cts. +per lb.; cost of winding and weaving a pound of flax is 2½<i>d.</i> or 5 cts. per +lb.; cost of bleaching and finishing a pound of flax is 7<i>d.</i> or 14 cts. per +lb.; $75 is spent in turning $100 worth of flax into yarn; $75 is spent in +turning $100 worth of yarn into brown linen; $50 is spent in turning +$100 worth of brown linen into linen for market.</p></div> + +<div class="footnote"><p><a name="Footnote_30_30" id="Footnote_30_30"></a><a href="#FNanchor_30_30"><span class="label">[30]</span></a> A linen fabric can be best told from cotton by holding it up to the +light and examining the evenness of the threads. Cotton can be more +easily spun level than flax, therefore threads that present considerable +irregularities may be taken to be flax. In a union fabric the nap is +usually cotton and the threads more regular than the filling (flax). The +best linen is made from fine and fairly regular threads; common linen +from coarse and irregular tow yarns. Linen is no more subject to weak +places in weaving than cotton, although it is harder to bleach and may +be weakened in this process. If each operation is not perfect the linen +will become yellow in storage.</p></div> +</div> + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_319" id="Page_319">[Pg 319]</a></span></p> +<h2>SOURCES OF SUPPLY</h2> + + +<p>The author has found that very nearly all manufacturers are +willing to supply schools with samples of their products. But the +demand for samples has been so great that it is necessary in most +cases to pay a small sum to cover the cost.</p> + +<p>The following prominent firms dealing in textile supplies are +named here to assist the teachers in writing for supplies.</p> + +<p>The names of the leading textile papers are given so that teachers +may obtain them. They contain a large number of names of dealers +in textiles so that they may be used as reference books for supplies.</p> + + +<h3><i>Catalogues of Cotton Machinery</i></h3> + +<p>Kitson Machine Shop, Lowell, Mass.—Cotton pickers.</p> + +<p>Howard and Bullough, Pawtucket, R. I.—Cotton machinery.</p> + +<p>Saco-Pettee Machine Shop, Saco, Me.—Cotton machinery.</p> + +<p>Lowell Machine Shop, Lowell, Mass.—Cotton machinery.</p> + +<p>Whitin Machine Works, Whitinsville, Mass.—Cotton machinery.</p> + +<p>Mason Machine Works, Taunton, Mass.—Cotton machinery.</p> + +<p>Draper Co., Hopedale, Mass.—Cotton machinery.</p> + +<p>Woonsocket Machine Works, Woonsocket, R. I.—Cotton +machinery.</p> + +<p>Faler & Jencks, Pawtucket, R. I.—Cotton machinery.</p> + +<p>Potter & Johnson, Pawtucket, R. I.—Cotton machinery.</p> + +<p>C. E. Riley, 65 Franklin St., Boston, Mass.—Cotton machinery.</p> + +<p>Cohoes Iron Foundry Co., Cohoes, N. Y.—Cotton machinery.</p> + +<p>American Moistening Co., 120 Franklin St., Boston, Mass.—Humidifiers +and textile machinery.</p> + + +<h3><i>Standard Textile Papers</i></h3> + +<p>American Wool and Cotton Reporter, Atlantic Ave., Boston, +Mass.</p> + +<p>American Silk Journal, East 28th St., New York City, N. Y.</p> + +<p><span class='pagenum'><a name="Page_320" id="Page_320">[Pg 320]</a></span> +Textile World Record, Congress St., Boston, Mass.</p> + +<p>Technical Education Bulletin on Illustrative and Laboratory +Supplies, published by Teachers College, Columbia University, +West 120th St., New York.</p> + +<p>Fibre and Fabric, 127 Federal St., Boston, Mass.</p> + +<p>Textile Manufacturers Journal, Atlantic Ave., Boston, Mass.</p> + + +<h3><i>Wool, Cotton, and Silk Samples</i></h3> + +<p>American Woolen Co., Boston, Mass.—Booklets on <i>From Wool +to Cloth</i>; samples of fabrics.</p> + +<p>Arlington Mills, Chauncey St., Boston, Mass.—Samples of +cotton and wool in different stages of manufacture; fabrics.</p> + +<p>S. Blaisdell, Jr., Chicopee, Mass.—Egyptian and Peruvian +cotton, etc.</p> + +<p>Frank A. Tierney, 260 Broadway, New York—Ramie.</p> + +<p>Geo. Carter, 246 Broadway, New York—Linen yarns and thread.</p> + +<p>Boston Yarn Co., 50 State St., Boston, Mass.—Cotton yarn.</p> + +<p>Wonalancit Co., Nashua, N. H.—Samples of cotton.</p> + +<p>Botany Worsted Mills, Passaic, N. J.—French spun worsted yarn.</p> + +<p>C. E. Riley, 65 Franklin St., Boston, Mass.—Yarns and fabrics.</p> + +<p>Adirondack Wool Co., Little Falls, N. Y.—Wools and shoddies.</p> + +<p>Sutcliffe, Atlantic Ave., Boston, Mass.—Foreign wools.</p> + +<p>Francis Willey & Co., 556 Atlantic Ave., Boston, Mass.—Top, +foreign wools.</p> + +<p>John L. Farrell, 210 Summer St., Boston, Mass.—Mohair, +noils, and carpet wools.</p> + +<p>The J. R. Montgomery Co., Windsor Locks, Conn.—Novelty +yarns.</p> + +<p>Catlin & Co., 67 Chauncey St., Boston, Mass.—Cotton yarns.</p> + +<p>Norfolk Woolen Co., Franklin, Mass.—Shoddies.</p> + +<p>Parker & Wilder Co., Boston, Mass.—Samples of fabrics.</p> + +<p>Lawrence & Co., Franklin St., Boston, Mass.—Samples of +fabrics.</p> + +<p>Joy, Langdon, & Co., Boston, Mass.—Samples of fabrics.</p> + +<p>Clark Thread Co., Newark, N. J.—Exhibit.</p> + +<p>George A. Clark & Bro., 400 Broadway, New York—Cabinet +and booklet.</p> + +<p><span class='pagenum'><a name="Page_321" id="Page_321">[Pg 321]</a></span> +Cheney Bro., So. Manchester, Conn.—Silk samples, silk fabrics.</p> + +<p>Johnson & Johnson, New Brunswick, N. J.—Wall chart of +cotton field.</p> + +<p>Scordill, 902 Canal St., New Orleans, La.—Cotton postal +cards.</p> + +<p>Storey Cotton Co., The Bourse, Philadelphia, Pa.—Booklet, +<i>All about Cotton</i>.</p> + +<p>White Oak Cotton Mills, Greensboro, N. C.—Stereoscopic +views.</p> + +<p>Willimantic Thread Co., Willimantic, Conn.</p> + +<p>Flax Spinning Co., York St., Belfast, Ireland.—Prints illustrating +linen manufacture and samples.</p> + +<p>Jas. McCutcheon & Co., 5th Ave. and 34th St., New York.—Flax +cabinet.</p> + +<p>The Linen Thread Co., 96 Franklin St., New York.—Flax +cabinet.</p> + +<p>Belding Bro. & Co., 526 Broadway, New York.—School exhibits +of silk.</p> + +<p>Brainerd & Armstrong, 100 Union St., New London, Conn.—Book +and cabinet of silk.</p> + +<p>Champlain Silk Mills, Whitehall, N. Y.—Spun silk and exhibits.</p> + +<p>M. Heminway & Sons, Silk Co., Watertown, Conn.—Booklets +on silk.</p> + +<p>Nonatuck Silk Co., Florence, Mass.—Sealed cabinets and books +on silk.</p> + +<p>William Skinner & Sons, 47 East 17th St., New York City.—Silks +and satins.</p> + +<p>S. Miller, 304 Second Ave., New York.—Wool fiber.</p> + +<p>Milton, Bradley Co., Springfield, Mass.—Sheep chart.</p> + +<p>A. H. Post, Quaker Hill, New York.—Raw wool by the pound.</p> + +<p>Schermerhorn & Co., 12 West 33d St., New York City, N. Y.—Wall +chart illustration of sheep.</p> + +<p>L. S. Watson Mfg. Co., Worcester, Mass.—Hand cards.</p> + +<p>Howard Bros., Worcester, Mass.—Hand cards.</p> + +<p>Prin. Columbus Industrial School, Columbus, Ga.—Samples of +cotton plant or bolls.</p> + + +<p><span class='pagenum'><a name="Page_322" id="Page_322">[Pg 322]</a></span></p> + +<h3><i>Woolen Yarns</i></h3> + +<p>Horstman Co., 5th and Cherry St., Philadelphia, Pa.</p> + +<p>Lion Yarn Co., 408 Broadway, New York.</p> + + +<h3><i>Catalogue of Woolen and Worsted Machinery</i></h3> + +<p>C. G. Sargent’s Sons, Graniteville, Mass.—Wool machinery.</p> + +<p>Davis & Ferber Co., No. Andover, Mass.—Woolen and worsted +machinery.</p> + +<p>Lowell Machine Shop, Lowell, Mass.—Worsted machinery.</p> + +<p>Crompton & Knowles, Worcester, Mass.—Worsted silk machinery.</p> + +<p>Speed & Stephenson, 170 Summer St., Boston, Mass.—Textile +machinery.</p> + +<p>George Gerry & Co., Athol, Mass.—Shoddy machinery.</p> + +<p>Tolhoust Machine Works, Troy, N. Y.—Hydro extractor.</p> + +<p>Parks & Woolson Machine Co., Springfield, Vt.—Machinery.</p> + +<p>Curtis, Marble Co., Worcester, Mass.—Finishing machinery.</p> + +<p>General Electric Co., 84 State St., Boston, Mass.—Pictures, +showing textile machinery in operation by motors.</p> + +<p>Hopkins Machine Works, Budgeton, R. I.—Finishing machinery.</p> + + +<h3><i>Knitting Machinery</i></h3> + +<p>Scott & Williams, 88 Pearl St., Boston, Mass.</p> + +<p>Nye & Tudick Co., Philadelphia, Pa.</p> + + +<p><i>Chemicals, Dyestuffs, and Sizing Materials</i></p> + +<p>The Arabol Mfg. Co., 100 Williams St., New York.—Sizing +materials.</p> + +<p>Cassella Color Co., 182 Front St., New York.—Coal tar products, +dyestuffs, and literature.</p> + +<p>Arnold Hoffman & Co., Providence, R. I.—Sizing materials.</p> + +<p>H. A. Metz & Co., 122 Hudson St., New York.—Dyestuffs +and literature.</p> + +<p>Badische Co., 128 Duane St., New York.—Dyestuffs and +literature.</p> + + + +<hr style="width: 65%;" /> + +<p><span class='pagenum'><a name="Page_323" id="Page_323">[Pg 323]</a></span></p> +<h2>INDEX</h2> + + + + +<p class="center"><br /> +<a href="#A">A</a> <a href="#B">B</a> <a href="#C">C</a> +<a href="#D">D</a> <a href="#E">E</a> <a href="#F">F</a> +<a href="#G">G</a> <a href="#H">H</a> <a href="#I">I</a> +<a href="#J">J</a> <a href="#K">K</a> <a href="#L">L</a> +<a href="#M">M</a> <a href="#N">N</a> <a href="#O">O</a> +<a href="#P">P</a> <a href="#Q">Q</a> <a href="#R">R</a> +<a href="#S">S</a> <a href="#T">T</a> <a href="#U">U</a> +<a href="#V">V</a> <a href="#W">W</a> <a href="#Y">Y</a> +<a href="#Z">Z</a></p> + +<p><a name="A" id="A"></a> +Acid test, <a href="#Page_239">239</a><br /> +Adelaide wool, <a href="#Page_10">10</a><br /> +Adulterations of wool, <a href="#Page_80">80</a>, <a href="#Page_82">82</a><br /> +Albatross, <a href="#Page_83">83</a>, <a href="#Page_173">173</a><br /> +Alma, <a href="#Page_219">219</a><br /> +Alpaca, <a href="#Page_1">1</a>, <a href="#Page_15">15</a>, <a href="#Page_34">34</a>, <a href="#Page_83">83</a><br /> +American cotton, <a href="#Page_110">110</a><br /> +American wool, <a href="#Page_3">3</a><br /> +Angora, <a href="#Page_32">32</a>, <a href="#Page_83">83</a><br /> +Animal fibers, <a href="#Page_1">1</a><br /> +Artificial fibers, <a href="#Page_1">1</a><br /> +Artificial silk, <a href="#Page_1">1</a>, <a href="#Page_230">230</a><br /> +Asbestos, <a href="#Page_1">1</a>, <a href="#Page_234">234</a><br /> +Astrakhans, <a href="#Page_15">15</a>, <a href="#Page_84">84</a><br /> +Australian wool, <a href="#Page_3">3</a>, <a href="#Page_8">8</a>, <a href="#Page_9">9</a><br /> +Awning, <a href="#Page_173">173</a><br /> +</p> + +<p><a name="B" id="B"></a> +Baling cotton, <a href="#Page_117">117</a><br /> +Bandanna, <a href="#Page_84">84</a><br /> +Barège, <a href="#Page_219">219</a><br /> +Bast fibers, <a href="#Page_193">193</a><br /> +Batiste, <a href="#Page_173">173</a><br /> +Beam, <a href="#Page_53">53</a><br /> +Beaver cloth, <a href="#Page_52">52</a>, <a href="#Page_84">84</a><br /> +Bedford cord, <a href="#Page_84">84</a>, <a href="#Page_174">174</a><br /> +Beige, <a href="#Page_85">85</a><br /> +Bengaline, <a href="#Page_219">219</a><br /> +Berber, <a href="#Page_219">219</a><br /> +Bindings, <a href="#Page_84">84</a><br /> +Bleaching cotton, <a href="#Page_148">148</a><br /> +<span style="margin-left: 1em;">flax, <a href="#Page_196">196</a></span><br /> +<span style="margin-left: 1em;">thread, <a href="#Page_141">141</a></span><br /> +Blending, <a href="#Page_11">11</a>, <a href="#Page_31">31</a><br /> +Bombazine, <a href="#Page_84">84</a>, <a href="#Page_220">220</a><br /> +Bottany, <a href="#Page_84">84</a><br /> +Boucle, <a href="#Page_85">85</a><br /> +Bourrette, <a href="#Page_174">174</a><br /> +Bradford system of spinning, <a href="#Page_44">44</a><br /> +Branding sheep, <a href="#Page_7">7</a><br /> +Broadcloth, <a href="#Page_52">52</a>, <a href="#Page_85">85</a><br /> +Brocade, <a href="#Page_219">219</a><br /> +Brocatel, <a href="#Page_220">220</a><br /> +Buckram, <a href="#Page_174">174</a><br /> +Bunting, <a href="#Page_85">85</a><br /> +Bur picker, <a href="#Page_30">30</a><br /> +Burling, <a href="#Page_72">72</a><br /> +Burring, <a href="#Page_29">29</a>, <a href="#Page_30">30</a><br /> +</p> + +<p><a name="C" id="C"></a> +Calendering, <a href="#Page_149">149</a>, <a href="#Page_150">150</a><br /> +Calico, <a href="#Page_175">175</a><br /> +Caniche, <a href="#Page_86">86</a><br /> +Canvas, <a href="#Page_177">177</a><br /> +Cape wools, <a href="#Page_10">10</a><br /> +Carbonizing, <a href="#Page_29">29</a>, <a href="#Page_30">30</a><br /> +Carding cotton, <a href="#Page_126">126</a><br /> +<span style="margin-left: 1em;">wool, <a href="#Page_3">3</a>, <a href="#Page_4">4</a></span><br /> +Carpet wools, <a href="#Page_3">3</a>, <a href="#Page_4">4</a><br /> +Cashmere, <a href="#Page_85">85</a>, <a href="#Page_86">86</a><br /> +<span style="margin-left: 1em;">goat, <a href="#Page_13">13</a></span><br /> +<span style="margin-left: 1em;">wool, <a href="#Page_13">13</a>, <a href="#Page_87">87</a></span><br /> +Castor, <a href="#Page_87">87</a><br /> +Challis, <a href="#Page_87">87</a><br /> +Chambray, <a href="#Page_177">177</a><br /> +Characteristics of cotton cloth, <a href="#Page_152">152</a><br /> +<span style="margin-left: 1em;">of linen cloth, <a href="#Page_196">196</a></span><br /> +<span style="margin-left: 1em;">of woolen cloth, <a href="#Page_50">50</a></span><br /> +<span style="margin-left: 1em;">of worsted cloth, <a href="#Page_46">46</a></span><br /> +Cheese cloth, <a href="#Page_178">178</a><br /> +<span class='pagenum'><a name="Page_324" id="Page_324">[Pg 324]</a></span> +Chenille, <a href="#Page_220">220</a><br /> +Cheviot, <a href="#Page_33">33</a>, <a href="#Page_35">35</a>, <a href="#Page_52">52</a>, <a href="#Page_87">87</a><br /> +<span style="margin-left: 1em;">wool, <a href="#Page_14">14</a></span><br /> +Chiffon, <a href="#Page_220">220</a><br /> +China grass, <a href="#Page_232">232</a><br /> +China silks, <a href="#Page_220">220</a><br /> +Chinchilla, <a href="#Page_52">52</a>, <a href="#Page_98">98</a><br /> +Chintz, <a href="#Page_178">178</a><br /> +Chudah, <a href="#Page_89">89</a><br /> +Cloth-rolls, <a href="#Page_54">54</a><br /> +Clothing wool, <a href="#Page_3">3</a><br /> +Cocoons, <a href="#Page_203">203</a><br /> +Combing cotton, <a href="#Page_127">127</a><br /> +Combing wool, <a href="#Page_4">4</a>, <a href="#Page_39">39</a><br /> +Combustion test, <a href="#Page_239">239</a><br /> +Construction of cloth, <a href="#Page_70">70</a>, <a href="#Page_71">71</a><br /> +Corduroy, <a href="#Page_89">89</a><br /> +Côte cheval, <a href="#Page_89">89</a><br /> +Cotton, <a href="#Page_1">1</a>, <a href="#Page_105">105</a><br /> +<span style="margin-left: 1em;">carding, <a href="#Page_126">126</a></span><br /> +<span style="margin-left: 1em;">combing, <a href="#Page_127">127</a></span><br /> +<span style="margin-left: 1em;">drawing, <a href="#Page_128">128</a></span><br /> +<span style="margin-left: 1em;">finishing, <a href="#Page_147">147</a></span><br /> +<span style="margin-left: 1em;">flannel, <a href="#Page_178">178</a></span><br /> +<span style="margin-left: 1em;">growing countries, <a href="#Page_106">106</a></span><br /> +<span style="margin-left: 1em;">picker, <a href="#Page_125">125</a></span><br /> +<span style="margin-left: 1em;">substitutes, <a href="#Page_232">232</a></span><br /> +<span style="margin-left: 1em;">varieties of, <a href="#Page_105">105</a>, <a href="#Page_106">106</a>, +<a href="#Page_111">111</a>, <a href="#Page_112">112</a></span><br /> +<span style="margin-left: 1em;">yarns, <a href="#Page_125">125</a>, <a href="#Page_134">134</a></span><br /> +Cotton-gin, <a href="#Page_114">114-116</a><br /> +Counts of yarn, <a href="#Page_9">9</a>, <a href="#Page_49">49</a>, <a href="#Page_51">51</a><br /> +Coupure, <a href="#Page_90">90</a><br /> +Covert cloth, <a href="#Page_90">90</a><br /> +Crabbing, <a href="#Page_74">74</a><br /> +Crash, <a href="#Page_178">178</a><br /> +Creel, <a href="#Page_52">52</a><br /> +Crêpe, <a href="#Page_179">179</a>, <a href="#Page_221">221</a><br /> +Crêpe de Chine, <a href="#Page_221">221</a><br /> +Crepon, <a href="#Page_179">179</a><br /> +Cretonne, <a href="#Page_90">90</a><br /> +Crinoline, <a href="#Page_179">179</a><br /> +Crocheting, <a href="#Page_56">56</a>, <a href="#Page_253">253</a><br /> +Cross-dyed, <a href="#Page_65">65</a>, <a href="#Page_67">67</a>, <a href="#Page_68">68</a><br /> +Cyprian gold, <a href="#Page_234">234</a><br /> +</p> + +<p><a name="D" id="D"></a> +Damask, <a href="#Page_179">179</a><br /> +Dark colored fibers, <a href="#Page_33">33</a><br /> +Dead wool, <a href="#Page_20">20</a><br /> +Delaine wool, <a href="#Page_22">22</a>, <a href="#Page_90">90</a><br /> +Denim, <a href="#Page_179">179</a><br /> +Diaper cloth, <a href="#Page_179">179</a><br /> +Difference between lamb’s wool and sheep’s wool, <a href="#Page_20">20</a><br /> +Difference between wool and hair, <a href="#Page_2">2</a><br /> +Difference between woolen and worsted yarns, <a href="#Page_39">39</a><br /> +Dimity, <a href="#Page_179">179</a><br /> +Doeskin, <a href="#Page_52">52</a>, <a href="#Page_90">90</a><br /> +Domet, <a href="#Page_180">180</a><br /> +Double-cloth, <a href="#Page_58">58</a>, <a href="#Page_62">62</a><br /> +Drap d’Été, <a href="#Page_90">90</a><br /> +Dress faced fabrics, <a href="#Page_8">8</a><br /> +Drill, <a href="#Page_180">180</a><br /> +Duck, <a href="#Page_180">180</a><br /> +Dusting operation, <a href="#Page_35">35</a><br /> +Dyeing, <a href="#Page_66">66</a><br /> +<span style="margin-left: 1em;">black silks, <a href="#Page_210">210</a></span><br /> +<span style="margin-left: 1em;">colored silks, <a href="#Page_210">210</a></span><br /> +<span style="margin-left: 1em;">cotton, <a href="#Page_67">67</a></span><br /> +<span style="margin-left: 1em;">wools, <a href="#Page_65">65</a></span><br /> +<span style="margin-left: 1em;">yarns, <a href="#Page_68">68</a>, <a href="#Page_209">209</a></span><br /> +</p> + +<p><a name="E" id="E"></a> +East Indian cotton, <a href="#Page_107">107</a><br /> +Egyptian cotton, <a href="#Page_108">108</a><br /> +Elasticity of knitted textures, <a href="#Page_253">253</a><br /> +Embroidery silk, <a href="#Page_207">207</a><br /> +Empress cloth, <a href="#Page_90">90</a><br /> +Ends, <a href="#Page_53">53</a>, <a href="#Page_54">54</a><br /> +English system of spinning, <a href="#Page_4">4</a>, <a href="#Page_40">40</a><br /> +English wools, <a href="#Page_3">3</a><br /> +Eolienne, <a href="#Page_181">181</a>, <a href="#Page_221">221</a><br /> +Épingline, <a href="#Page_90">90</a><br /> +Etamine, <a href="#Page_91">91</a>, <a href="#Page_181">181</a><br /> +Extract-wool, <a href="#Page_1">1</a>, <a href="#Page_32">32</a>, <a href="#Page_37">37</a><br /> +</p> + +<p><a name="F" id="F"></a> +<span class='pagenum'><a name="Page_325" id="Page_325">[Pg 325]</a></span> +Fancy goods, <a href="#Page_79">79</a><br /> +Felt, <a href="#Page_91">91</a><br /> +Felting, <a href="#Page_2">2</a>, <a href="#Page_4">4</a><br /> +Fibers, <a href="#Page_1">1</a><br /> +Figure weaving, <a href="#Page_58">58</a>, <a href="#Page_61">61</a>, <a href="#Page_62">62</a><br /> +Figured poplins, <a href="#Page_225">225</a><br /> +Finishing, <a href="#Page_71">71</a>, <a href="#Page_151">151</a><br /> +Finishing hosiery, <a href="#Page_163">163</a><br /> +Flannel, <a href="#Page_52">52</a>, <a href="#Page_91">91-93</a><br /> +Flannelette, <a href="#Page_181">181</a><br /> +Flax, <a href="#Page_1">1</a>, <a href="#Page_123">123</a><br /> +<span style="margin-left: 1em;">preparation, <a href="#Page_193">193-195</a></span><br /> +<span style="margin-left: 1em;">sources, <a href="#Page_194">194</a>, <a href="#Page_198">198</a></span><br /> +Fleece, <a href="#Page_7">7</a><br /> +Flocks, <a href="#Page_1">1</a>, <a href="#Page_32">32</a>, <a href="#Page_37">37</a><br /> +Florentine, <a href="#Page_93">93</a><br /> +Fly frames, <a href="#Page_130">130</a><br /> +Foulard, <a href="#Page_221">221</a><br /> +Foule, <a href="#Page_93">93</a><br /> +Frame, <a href="#Page_54">54</a><br /> +French system of spinning, <a href="#Page_4">4</a>, <a href="#Page_44">44</a><br /> +Frieze, <a href="#Page_52">52</a>, <a href="#Page_93">93</a><br /> +Full blood, <a href="#Page_19">19</a><br /> +Full grade cotton, <a href="#Page_121">121</a><br /> +Fulling, <a href="#Page_73">73</a><br /> +Fustian, <a href="#Page_180">180</a><br /> +</p> + +<p><a name="G" id="G"></a> +Galatea cloth, <a href="#Page_182">182</a><br /> +Gauge weaving, <a href="#Page_63">63</a><br /> +Gauze, <a href="#Page_182">182</a><br /> +Gill boxes, <a href="#Page_42">42</a><br /> +Gingham, <a href="#Page_182">182</a><br /> +Ginning cotton, <a href="#Page_114">114</a><br /> +Glacé, <a href="#Page_222">222</a><br /> +Gloria, <a href="#Page_94">94</a><br /> +Goat, <a href="#Page_1">1</a><br /> +Grades of wool, <a href="#Page_18">18</a><br /> +Granada, <a href="#Page_94">94</a><br /> +Great Britain wools, <a href="#Page_12">12</a><br /> +Grenadine, <a href="#Page_94">94</a><br /> +Grinding rags, <a href="#Page_36">36</a><br /> +Ground lace, <a href="#Page_164">164</a><br /> +</p> + +<p><a name="H" id="H"></a> +Hackling, <a href="#Page_195">195</a><br /> +Hair, <a href="#Page_2">2</a><br /> +Half blood, <a href="#Page_19">19</a><br /> +Half-grades of cotton, <a href="#Page_121">121</a>, <a href="#Page_122">122</a><br /> +Hand-loom, <a href="#Page_56">56</a><br /> +Harness, <a href="#Page_55">55</a><br /> +Heddles, <a href="#Page_54">54</a><br /> +Hemp, <a href="#Page_1">1</a>, <a href="#Page_199">199</a><br /> +Henrietta cloth, <a href="#Page_94">94</a><br /> +Hoggett wool, <a href="#Page_20">20</a><br /> +Homespun, <a href="#Page_58">58</a>, <a href="#Page_94">94</a><br /> +Hop sacking, <a href="#Page_94">94</a><br /> +Hosiery, <a href="#Page_159">159</a><br /> +Hosiery manufacture, <a href="#Page_159">159-163</a><br /> +Humidifying cotton, <a href="#Page_124">124</a><br /> +Hydro extractor, <a href="#Page_28">28</a><br /> +</p> + +<p><a name="I" id="I"></a> +India silk, <a href="#Page_204">204</a>, <a href="#Page_222">222</a><br /> +Indigo blue flannel, <a href="#Page_92">92</a><br /> +Inspection of cloth, <a href="#Page_123">123</a>, <a href="#Page_124">124</a><br /> +Intermediate frame, <a href="#Page_130">130</a><br /> +Irish wools, <a href="#Page_14">14</a><br /> +Italian cloth, <a href="#Page_183">183</a><br /> +</p> + +<p><a name="J" id="J"></a> +Jaconet, <a href="#Page_183">183</a><br /> +Jacquard machine, <a href="#Page_55">55</a><br /> +Japanese silk, <a href="#Page_222">222</a><br /> +Jeans, <a href="#Page_95">95</a><br /> +Jersey cloth, <a href="#Page_222">222</a><br /> +Jute, <a href="#Page_1">1</a><br /> +<span style="margin-left: 1em;">uses of, <a href="#Page_201">201</a></span><br /> +</p> + +<p><a name="K" id="K"></a> +Kapok, <a href="#Page_230">230</a><br /> +Kersey, <a href="#Page_95">95</a><br /> +Kerseymere, <a href="#Page_96">96</a><br /> +Khaki, <a href="#Page_183">183</a><br /> +Knitting, <a href="#Page_253">253</a><br /> +<span style="margin-left: 1em;">cotton, <a href="#Page_159">159</a></span><br /> +<span style="margin-left: 1em;">finishing, <a href="#Page_163">163</a></span><br /> +<span style="margin-left: 1em;">frames, <a href="#Page_154">154</a></span><br /> +<span style="margin-left: 1em;">rib, <a href="#Page_158">158</a></span><br /> +<span style="margin-left: 1em;">silk, <a href="#Page_159">159</a></span><br /> +<span class='pagenum'><a name="Page_326" id="Page_326">[Pg 326]</a></span> +<span style="margin-left: 1em;">stripe, <a href="#Page_159">159</a></span><br /> +<span style="margin-left: 1em;">wool, <a href="#Page_3">3</a></span><br /> +</p> + +<p><a name="L" id="L"></a> +Lace, <a href="#Page_164">164</a>, <a href="#Page_165">165</a><br /> +<span style="margin-left: 1em;">terms, <a href="#Page_166">166-172</a></span><br /> +Lamb’s wool, <a href="#Page_15">15</a>, <a href="#Page_20">20</a><br /> +Lappet-weaving, <a href="#Page_63">63</a>, <a href="#Page_64">64</a><br /> +Lawn, <a href="#Page_183">183</a><br /> +Leicester wool, <a href="#Page_12">12</a><br /> +Leno weaving, <a href="#Page_63">63</a><br /> +Lincoln wool, <a href="#Page_12">12</a><br /> +Linen, <a href="#Page_196">196</a><br /> +Lingerie, <a href="#Page_184">184</a><br /> +Linon, <a href="#Page_184">184</a><br /> +Linsey woolsey, <a href="#Page_96">96</a><br /> +Long cloth, <a href="#Page_184">184</a><br /> +<span style="margin-left: 1em;">manufacture of, <a href="#Page_194">194</a>, <a href="#Page_195">195</a></span><br /> +Long or clothing wool, <a href="#Page_3">3</a><br /> +Loom, <a href="#Page_54">54</a><br /> +Luster of wool, <a href="#Page_26">26</a><br /> +</p> + +<p><a name="M" id="M"></a> +Mackinaw, <a href="#Page_92">92</a><br /> +Madras, <a href="#Page_185">185</a><br /> +Manila hemp, <a href="#Page_200">200</a><br /> +Melrose, <a href="#Page_97">97</a><br /> +Melton, <a href="#Page_97">97</a><br /> +Meltonette, <a href="#Page_97">97</a><br /> +Mending, <a href="#Page_72">72</a><br /> +Mercerizing, <a href="#Page_151">151</a><br /> +Merino, <a href="#Page_2">2</a>, <a href="#Page_3">3</a>, <a href="#Page_18">18</a>, +<a href="#Page_19">19</a>, <a href="#Page_97">97</a><br /> +Metallic threads, <a href="#Page_1">1</a>, <a href="#Page_234">234</a><br /> +Meteor, <a href="#Page_222">222</a><br /> +Mexican Sheep, <a href="#Page_4">4</a><br /> +Milling, <a href="#Page_8">8</a><br /> +Mineral fibers, <a href="#Page_1">1</a><br /> +Mohair, <a href="#Page_1">1</a>, <a href="#Page_18">18</a>, <a href="#Page_34">34</a>, +<a href="#Page_97">97</a><br /> +Moire, <a href="#Page_223">223</a><br /> +Moisture contained in cotton, <a href="#Page_123">123</a><br /> +Montagnac, <a href="#Page_98">98</a><br /> +Montevideo, <a href="#Page_11">11</a><br /> +Mordant, <a href="#Page_69">69</a><br /> +Moreen, <a href="#Page_186">186</a><br /> +Mozambique, <a href="#Page_223">223</a><br /> +Mule spinning, <a href="#Page_134">134</a><br /> +Mull, <a href="#Page_186">186</a><br /> +Mummery, <a href="#Page_186">186</a><br /> +Mungo, <a href="#Page_1">1</a>, <a href="#Page_10">10</a>, <a href="#Page_32">32</a>, +<a href="#Page_34">34</a><br /> +<span style="margin-left: 1em;">method of making, <a href="#Page_32">32</a></span><br /> +Muslin, <a href="#Page_186">186</a><br /> +</p> + +<p><a name="N" id="N"></a> +Nainsook, <a href="#Page_186">186</a><br /> +Naphtha, <a href="#Page_26">26</a><br /> +Napping, <a href="#Page_75">75</a><br /> +Navy twill flannel, <a href="#Page_92">92</a><br /> +Netting, <a href="#Page_253">253</a><br /> +New Zealand wool, <a href="#Page_10">10</a><br /> +Noils, <a href="#Page_1">1</a>, <a href="#Page_32">32</a>, <a href="#Page_40">40</a><br /> +Norfolkdown wool, <a href="#Page_14">14</a><br /> +</p> + +<p><a name="O" id="O"></a> +Oiling rags, <a href="#Page_35">35</a><br /> +Olive oil, <a href="#Page_29">29</a><br /> +Organdie, <a href="#Page_186">186</a><br /> +Organzine, <a href="#Page_223">223</a><br /> +Orleans, <a href="#Page_98">98</a><br /> +Osnaburg, <a href="#Page_186">186</a><br /> +</p> + +<p><a name="P" id="P"></a> +Panama cloth, <a href="#Page_98">98</a><br /> +Panne velvet, <a href="#Page_223">223</a><br /> +Peau de soie, <a href="#Page_223">223</a><br /> +Pelts, <a href="#Page_20">20</a><br /> +Percale, <a href="#Page_188">188</a><br /> +Percaline, <a href="#Page_188">188</a><br /> +Perching, <a href="#Page_72">72</a><br /> +Peruvian sheep, <a href="#Page_15">15</a>, <a href="#Page_32">32</a><br /> +Pick, <a href="#Page_54">54</a><br /> +Piece-dyeing, <a href="#Page_65">65</a><br /> +Pile-weave, <a href="#Page_62">62</a>, <a href="#Page_63">63</a><br /> +Pillow-lace, <a href="#Page_165">165</a><br /> +Pineapple fiber, <a href="#Page_233">233</a><br /> +Piqué, <a href="#Page_188">188</a><br /> +Plain weave, <a href="#Page_58">58</a><br /> +Planting cotton, <a href="#Page_110">110</a><br /> +Plumetis, <a href="#Page_190">190</a><br /> +Plushes, <a href="#Page_15">15</a>, <a href="#Page_224">224</a><br /> +<span class='pagenum'><a name="Page_327" id="Page_327">[Pg 327]</a></span> +Pongee, <a href="#Page_224">224</a><br /> +Popeline, <a href="#Page_224">224</a><br /> +Poplin, <a href="#Page_190">190</a><br /> +Port Philip wool, <a href="#Page_9">9</a><br /> +Pressing machine, <a href="#Page_76">76</a><br /> +Printing textiles, <a href="#Page_65">65</a><br /> +Prunella, <a href="#Page_98">98</a><br /> +Pulled wool, <a href="#Page_20">20</a><br /> +</p> + +<p><a name="Q" id="Q"></a> +Quarter blood, <a href="#Page_19">19</a><br /> +</p> + +<p><a name="R" id="R"></a> +Ramie, <a href="#Page_232">232</a><br /> +Raw silk, <a href="#Page_206">206</a><br /> +Reeling silk, <a href="#Page_205">205</a><br /> +Remanufactured material, <a href="#Page_1">1</a>, <a href="#Page_32">32</a><br /> +Rep, <a href="#Page_190">190</a><br /> +Rib work in knitting, <a href="#Page_158">158</a><br /> +Ribbons, <a href="#Page_215">215</a><br /> +Ring spinning, <a href="#Page_134">134</a><br /> +Russian hemp, <a href="#Page_199">199</a><br /> +Russian wool, <a href="#Page_12">12</a><br /> +</p> + +<p><a name="S" id="S"></a> +Sacking, <a href="#Page_99">99</a><br /> +Sanglier, <a href="#Page_99">99</a><br /> +Sarsenet, <a href="#Page_225">225</a><br /> +Satin, <a href="#Page_225">225</a><br /> +<span style="margin-left: 1em;">weaving, <a href="#Page_58">58</a></span><br /> +Satine, <a href="#Page_190">190</a><br /> +Saxony wool, <a href="#Page_8">8</a><br /> +Scour, <a href="#Page_27">27</a><br /> +Scrim, <a href="#Page_190">190</a><br /> +Scutching, <a href="#Page_195">195</a><br /> +Sea Island cotton, <a href="#Page_109">109</a><br /> +Seaming rags, <a href="#Page_35">35</a><br /> +Seamless hosiery, <a href="#Page_161">161</a><br /> +Sebastopol, <a href="#Page_99">99</a><br /> +Serges, <a href="#Page_99">99</a><br /> +Sewing silk, <a href="#Page_207">207</a><br /> +Shaker flannel, <a href="#Page_93">93</a><br /> +Shawls, <a href="#Page_33">33</a><br /> +Sheep shearing, <a href="#Page_5">5</a>, <a href="#Page_6">6</a>, <a href="#Page_7">7</a><br /> +Shetland wool, <a href="#Page_14">14</a><br /> +Shoddy, <a href="#Page_1">1</a>, <a href="#Page_10">10</a>, <a href="#Page_32">32</a>, +<a href="#Page_34">34</a>, <a href="#Page_101">101</a><br /> +Short wools, <a href="#Page_3">3</a><br /> +Shrinking of wool, <a href="#Page_2">2</a>, <a href="#Page_3">3</a><br /> +Shropshiredown wool, <a href="#Page_13">13</a><br /> +Shuttle, <a href="#Page_55">55</a><br /> +Sicilian, <a href="#Page_101">101</a><br /> +Silesia, <a href="#Page_190">190</a><br /> +Silesian wool, <a href="#Page_8">8</a><br /> +Silk, <a href="#Page_1">1</a><br /> +<span style="margin-left: 1em;">cotton, <a href="#Page_230">230</a></span><br /> +<span style="margin-left: 1em;">dyeing, <a href="#Page_210">210</a></span><br /> +<span style="margin-left: 1em;">finishing, <a href="#Page_218">218</a></span><br /> +<span style="margin-left: 1em;">varieties of, <a href="#Page_207">207</a></span><br /> +<span style="margin-left: 1em;">warp flannel, <a href="#Page_92">92</a></span><br /> +<span style="margin-left: 1em;">waste, <a href="#Page_207">207</a></span><br /> +Sisal hemp, <a href="#Page_200">200</a><br /> +Size of yarn, <a href="#Page_9">9</a>, <a href="#Page_49">49</a>, <a href="#Page_51">51</a><br /> +Sizing, <a href="#Page_53">53</a><br /> +Slag wool, <a href="#Page_1">1</a>, <a href="#Page_234">234</a><br /> +Slasher, <a href="#Page_53">53</a><br /> +Sliver, <a href="#Page_39">39</a><br /> +Slubber, <a href="#Page_130">130</a>, <a href="#Page_131">131</a><br /> +Soleil, <a href="#Page_227">227</a><br /> +Souffle, <a href="#Page_191">191</a><br /> +South American wool, <a href="#Page_11">11</a><br /> +Southdown wools, <a href="#Page_13">13</a><br /> +Spinning, <a href="#Page_4">4</a>, <a href="#Page_40">40</a>, <a href="#Page_44">44</a>, +<a href="#Page_50">50</a>, <a href="#Page_134">134</a><br /> +Spooler, <a href="#Page_53">53</a><br /> +Spun glass, <a href="#Page_233">233</a><br /> +<span style="margin-left: 1em;">fibers, <a href="#Page_233">233</a></span><br /> +Spun numbers, <a href="#Page_209">209</a><br /> +Spun silk, <a href="#Page_208">208</a><br /> +Staple goods, <a href="#Page_79">79</a><br /> +Starching cotton, <a href="#Page_149">149</a><br /> +Stripe knitting, <a href="#Page_159">159</a><br /> +Structure of wool, <a href="#Page_1">1</a>, <a href="#Page_2">2</a><br /> +Styles, <a href="#Page_70">70</a><br /> +Suffolkdown wool, <a href="#Page_14">14</a><br /> +Sultane, <a href="#Page_101">101</a><br /> +Superfines, <a href="#Page_8">8</a><br /> +Swiss muslin, <a href="#Page_191">191</a><br /> +Sydney wools, <a href="#Page_9">9</a><br /> +</p> + +<p><a name="T" id="T"></a> +<span class='pagenum'><a name="Page_328" id="Page_328">[Pg 328]</a></span> +Tabby velvet, <a href="#Page_228">228</a><br /> +Taffeta, <a href="#Page_227">227</a><br /> +Tamise, <a href="#Page_101">101</a><br /> +Tape, <a href="#Page_191">191</a><br /> +Tarletan, <a href="#Page_191">191</a><br /> +Tartans, <a href="#Page_101">101</a><br /> +Teaser, <a href="#Page_31">31</a><br /> +Tentering, <a href="#Page_74">74</a><br /> +Terry cloth, <a href="#Page_191">191</a><br /> +Terry poplin, <a href="#Page_225">225</a><br /> +Test for animal fiber, <a href="#Page_239">239</a><br /> +<span style="margin-left: 1em;">artificial silk from silk, <a href="#Page_231">231</a></span><br /> +<span style="margin-left: 1em;">cotton from linen, <a href="#Page_240">240</a></span><br /> +<span style="margin-left: 1em;">density of a fabric, <a href="#Page_239">239</a></span><br /> +<span style="margin-left: 1em;">dressing, <a href="#Page_241">241</a></span><br /> +<span style="margin-left: 1em;">fastness against rain, <a href="#Page_243">243</a></span><br /> +<span style="margin-left: 1em;">fastness under friction, <a href="#Page_242">242</a></span><br /> +<span style="margin-left: 1em;">fastness to weather, light, and air, <a href="#Page_244">244</a></span><br /> +<span style="margin-left: 1em;">linen, <a href="#Page_240">240</a></span><br /> +<span style="margin-left: 1em;">permanence of dyes, <a href="#Page_242">242</a></span><br /> +<span style="margin-left: 1em;">resistance to perspiration, <a href="#Page_243">243</a></span><br /> +<span style="margin-left: 1em;">resistance to street mud and dust, <a href="#Page_243">243</a></span><br /> +<span style="margin-left: 1em;">shoddy, <a href="#Page_241">241</a></span><br /> +<span style="margin-left: 1em;">silk from wool, <a href="#Page_240">240</a></span><br /> +<span style="margin-left: 1em;">wasting fastness, <a href="#Page_242">242</a></span><br /> +Testing constituents of filling, <a href="#Page_239">239</a><br /> +<span style="margin-left: 1em;">constituents of warp, <a href="#Page_239">239</a></span><br /> +<span style="margin-left: 1em;">count of warp, <a href="#Page_238">238</a></span><br /> +<span style="margin-left: 1em;">count of warp and filling threads, <a href="#Page_238">238</a></span><br /> +<span style="margin-left: 1em;">elasticity of fabric, <a href="#Page_237">237</a></span><br /> +<span style="margin-left: 1em;">for shrinkage, <a href="#Page_239">239</a></span><br /> +<span style="margin-left: 1em;">piece-dyed fabric, <a href="#Page_69">69</a></span><br /> +<span style="margin-left: 1em;">strength of fabric, <a href="#Page_237">237</a></span><br /> +<span style="margin-left: 1em;">style of weave, <a href="#Page_236">236</a></span><br /> +<span style="margin-left: 1em;">yarn-dyed fabric, <a href="#Page_69">69</a></span><br /> +Textile printing, <a href="#Page_69">69</a>, <a href="#Page_70">70</a>, <a href="#Page_216">216</a><br /> +Theories of coloring in textile designs, <a href="#Page_76">76-79</a><br /> +Thibet, <a href="#Page_101">101</a><br /> +Thread, <a href="#Page_138">138</a><br /> +<span style="margin-left: 1em;">bleaching, <a href="#Page_143">143</a></span><br /> +<span style="margin-left: 1em;">combing, <a href="#Page_141">141</a></span><br /> +<span style="margin-left: 1em;">dyeing, <a href="#Page_143">143</a></span><br /> +<span style="margin-left: 1em;">numbers, <a href="#Page_144">144</a></span><br /> +<span style="margin-left: 1em;">sizing, <a href="#Page_145">145</a></span><br /> +Throwing, <a href="#Page_206">206</a><br /> +Thrown silk, <a href="#Page_207">207</a><br /> +Tinsel, <a href="#Page_1">1</a><br /> +Top, <a href="#Page_11">11</a>, <a href="#Page_33">33</a>, <a href="#Page_40">40</a><br /> +Tricot, <a href="#Page_101">101</a><br /> +Tulle, <a href="#Page_228">228</a><br /> +Tussah silk, <a href="#Page_204">204</a><br /> +Tweed, <a href="#Page_15">15</a>, <a href="#Page_31">31</a>, <a href="#Page_35">35</a>, +<a href="#Page_102">102</a><br /> +Twill weaving, <a href="#Page_58">58</a>, <a href="#Page_59">59</a><br /> +</p> + +<p><a name="U" id="U"></a> +Union cloth, <a href="#Page_37">37</a><br /> +</p> + +<p><a name="V" id="V"></a> +Van wool from Tasmania, <a href="#Page_10">10</a><br /> +Vegetable fibers, <a href="#Page_1">1</a><br /> +Veiling, <a href="#Page_102">102</a><br /> +Velour, <a href="#Page_228">228</a><br /> +Velvet, <a href="#Page_15">15</a>, <a href="#Page_216">216</a>, <a href="#Page_228">228</a><br /> +Velveteen, <a href="#Page_228">228</a><br /> +Venetian cloth, <a href="#Page_102">102</a><br /> +Vigogne (Vienna), <a href="#Page_103">103</a><br /> +Vigoureux, <a href="#Page_103">103</a><br /> +Voiles, <a href="#Page_103">103</a>, <a href="#Page_229">229</a><br /> +</p> + +<p><a name="W" id="W"></a> +Warp, <a href="#Page_53">53</a>, <a href="#Page_54">54</a><br /> +Warp-beam, <a href="#Page_54">54</a><br /> +Waterproofing, <a href="#Page_218">218</a><br /> +Weaving, <a href="#Page_53">53</a>, <a href="#Page_54">54</a>, <a href="#Page_56">56</a><br /> +<span style="margin-left: 1em;">processes, <a href="#Page_54">54-56</a></span><br /> +Weft, <a href="#Page_54">54</a><br /> +Welsh wool, <a href="#Page_14">14</a><br /> +Wether-wool, <a href="#Page_15">15</a>, <a href="#Page_20">20</a><br /> +Whipcord, <a href="#Page_104">104</a><br /> +Wood-pulp, <a href="#Page_232">232</a><br /> +Wool, <a href="#Page_1">1</a>, <a href="#Page_2">2</a><br /> +<span style="margin-left: 1em;">carding, <a href="#Page_50">50</a></span><br /> +<span style="margin-left: 1em;">classing, <a href="#Page_3">3</a>, <a href="#Page_16">16</a>, +<a href="#Page_18">18</a></span><br /> +<span class='pagenum'><a name="Page_329" id="Page_329">[Pg 329]</a></span> +<span style="margin-left: 1em;">drying, <a href="#Page_28">28</a></span><br /> +<span style="margin-left: 1em;">dyeing, <a href="#Page_76">76</a></span><br /> +<span style="margin-left: 1em;">fibers, <a href="#Page_2">2</a></span><br /> +<span style="margin-left: 1em;">grease in, <a href="#Page_24">24</a></span><br /> +<span style="margin-left: 1em;">marketing, <a href="#Page_7">7</a>, <a href="#Page_8">8</a>, +<a href="#Page_15">15</a></span><br /> +<span style="margin-left: 1em;">oiling, <a href="#Page_29">29</a></span><br /> +<span style="margin-left: 1em;">sorting, <a href="#Page_16">16-18</a>, <a href="#Page_22">22-24</a></span><br /> +<span style="margin-left: 1em;">varieties of, <a href="#Page_3">3</a>, <a href="#Page_4">4</a></span><br /> +<span style="margin-left: 1em;">washing, <a href="#Page_24">24-28</a></span><br /> +Woolen yarn, <a href="#Page_33">33</a>, <a href="#Page_50">50</a><br /> +Worsted carding, <a href="#Page_39">39</a><br /> +<span style="margin-left: 1em;">combing, <a href="#Page_39">39</a></span><br /> +<span style="margin-left: 1em;">diagonal, <a href="#Page_104">104</a></span><br /> +Worsted spinning, <a href="#Page_44">44</a><br /> +<span style="margin-left: 1em;">tops, <a href="#Page_40">40</a></span><br /> +<span style="margin-left: 1em;">unfinished, <a href="#Page_104">104</a></span><br /> +<span style="margin-left: 1em;">yarn, <a href="#Page_33">33</a>, <a href="#Page_46">46</a></span><br /> +</p> + +<p><a name="Y" id="Y"></a> +Yarn, <a href="#Page_33">33</a>, <a href="#Page_39">39</a>, <a href="#Page_46">46</a><br /> +<span style="margin-left: 1em;">dyed, <a href="#Page_65">65</a>, <a href="#Page_68">68</a></span><br /> +Yolk, <a href="#Page_10">10</a>, <a href="#Page_25">25</a><br /> +</p> + +<p><a name="Z" id="Z"></a> +Zephyr gingham, <a href="#Page_192">192</a><br /> +<span style="margin-left: 1em;">wool, <a href="#Page_49">49</a></span><br /> +Zibeline, <a href="#Page_104">104</a><br /> +</p> + + + + +<hr style="width: 65%;" /> +<h2>ADVERTISEMENTS</h2> + +<h3>Elementary Science.</h3> + +<div class="blockquot"> +<p><b>Austin’s Observation Blanks in Mineralogy.</b> Detailed studies of 35 minerals. +35 cents.</p> + +<p><b>Bailey’s Grammar School Physics.</b> Practical lessons with simple experiments +that may be performed in the ordinary schoolroom. 50 cents.</p> + +<p><b>Ballard’s The World of Matter.</b> Simple studies in chemistry and mineralogy; for +use as a text-book or as a guide to the teacher in giving object lessons. $1.00.</p> + +<p><b>Brown’s Good Health for Girls and Boys.</b> Physiology and hygiene for intermediate +grades. Illustrated. 45 cents.</p> + +<p><b>Brown’s Health in the Home.</b> Illustrated. 50 cents.</p> + +<p><b>Clark’s Practical Methods in Microscopy.</b> Gives in detail descriptions of methods +that will lead the careful worker to successful results. Illus. $1.00</p> + +<p><b>Clarke’s Astronomical Lantern.</b> Intended to familiarize students with the constellations +by comparing them with facsimiles on the lantern face. With seventeen +slides, giving twenty-two constellations. $4.50.</p> + +<p><b>Clarke’s How to Find the Stars.</b> Accompanies the above and helps to an acquaintance +with the constellations. Paper. 15 cents.</p> + +<p><b>Colton’s Elementary Physiology and Hygiene.</b> For grammar grades. 317 pages. +Illustrated. 60 cents.</p> + +<p><b>Eckstorm’s The Bird Book.</b> The natural history of birds, with directions for observation +and suggestions for study. 301 pages. Illustrated. 60 cents.</p> + +<p><b>Guides for Science Teaching.</b> Teachers’ aids for instruction in Natural History.</p> + +<table border="0" cellpadding="2" cellspacing="0" width="100%" summary="Titles in seris"> + <tr> + <td class="tdr">I.</td> + <td class="tdl">Hyatt’s About Pebbles. 26 pages. Paper. 10 cts.</td> + </tr> + <tr> + <td class="tdr">II.</td> + <td class="tdl">Goodale’s A Few Common Plants. 61 pages. Paper. 20 cts.</td> + </tr> + <tr> + <td class="tdr">III.</td> + <td class="tdl">Hyatt’s Commercial and other Sponges. Illustrated. 43 pages. Paper. 20 cts.</td> + </tr> + <tr> + <td class="tdr">IV.</td> + <td class="tdl">Agassiz’s First Lesson in Natural History. Illus. 64 pages. Paper. 25 cts.</td> + </tr> + <tr> + <td class="tdr">V.</td> + <td class="tdl">Hyatt’s Corals and Echinoderms. Illustrated. 32 pages. Paper. 30 cts.</td> + </tr> + <tr> + <td class="tdr">VI.</td> + <td class="tdl">Hyatt’s Mollusca. Illustrated. 65 pages. Paper. 30 cts.</td> + </tr> + <tr> + <td class="tdr">VII.</td> + <td class="tdl">Hyatt’s Worms and Crustacea. Illustrated. 68 pages. Paper. 30 cts.</td> + </tr> + <tr> + <td class="tdr">XII.</td> + <td class="tdl">Crosby’s Common Minerals and Rocks. Illustrated. 200 pages. Paper. 40 cts. Cloth, 60 cts.</td> + </tr> + <tr> + <td class="tdr">XIII.</td> + <td class="tdl">Richards’s First Lessons in Minerals. 50 pages. Paper. 10 cts.</td> + </tr> + <tr> + <td class="tdr">XIV.</td> + <td class="tdl">Bowditch’s Physiology. 58 pages. Paper. 20 cts.</td> + </tr> + <tr> + <td class="tdr">XV.</td> + <td class="tdl">Clapp’s 36 Observation Lessons in Minerals. 80 pages. Paper. 30 cts.</td> + </tr> + <tr> + <td class="tdr">XVI.</td> + <td class="tdl">Phenix’s Lessons in Chemistry. 20 cts.</td> + </tr> + <tr> + <td class="tdr"> </td> + <td class="tdl">Pupils’ Note-book to accompany No. 15. 10 cts.</td> + </tr> +</table> + +<p><b>Hoag’s Health Studies.</b> Practical hygiene for grammar grades. Cloth. Illustrated. +75 cents.</p> + +<p><b>Rice’s Science Teaching in the School.</b> With a course of instruction in science +for the lower grades. 46 pages. Paper. 25 cents.</p> + +<p><b>Ricks’s Natural History Object Lessons.</b> Information on plants and their products, +on animals and their uses, and gives specimen lessons. $1.50.</p> + +<p><b>Ricks’s Object Lessons and How to Give Them.</b>—Vol. II. Lessons on elementary +science for grammar and intermediate grades. 90 cents.</p> + +<p><b>Scott’s Nature Study and the Child.</b> A manual for teachers with outlines of lessons +and courses, detailed studies of animal and plant life, and chapters on +methods and the relation of nature study to expression. $1.50.</p> + +<p><b>Sever’s Elements of Agriculture.</b> For grammar grades. Illustrated. 50 cents.</p> + +<p><b>Shaler’s First Book in Geology.</b> A helpful introduction to the study of modern +text-books in geography. Illustrated. Cloth, 60 cents. Boards, 45 cents.</p> + +<p><b>Spear’s Leaves and Flowers.</b> An elementary botany for pupils under twelve. +Illustrated. 25 cents.</p> + +<p><b>Weed’s Farm Friends and Farm Foes.</b> An elementary text-book on weeds and +insects. Cloth. Illustrated. 90 cents.</p> + +<p><b>Wright’s Seaside and Wayside Nature Reader, No. 4.</b> Elementary lessons in +geology, astronomy, world life, etc. Illustrated. 50 cents.</p> +</div> + +<p class="center"><i>See also our list of books in Science.</i></p> + +<p class="center" style="padding-bottom: 3em;">D. C. HEATH & CO., Publishers, Boston, New York, Chicago</p> + + +<h3>Science.</h3> + +<div class="blockquot"> +<p><b>Barto’s Agriculture.</b> Studies in soils and crop production. 50 cents.</p> + +<p><b>Baskerville’s General Inorganic Chemistry.</b> For colleges. $1.50.</p> + +<p><b>Baskerville and Estabrooke’s Chemistry Problems.</b> 90 cents.</p> + +<p><b>Benton’s Guide to General Chemistry.</b> A manual for the laboratory. 40 cents.</p> + +<p><b>Boyer’s Laboratory Manual in Biology.</b> Treats of both animals and plants. 80 cts.</p> + +<p><b>Boynton, Morse and Watson’s Laboratory Manual in Chemistry.</b> 50 cents.</p> + +<p><b>Burrage and Bailey’s School Sanitation and Decoration.</b> Illustrated. $1.50.</p> + +<p><b>Cheston, Gibson and Timmerman’s Physics.</b> Theoretical and descriptive. $1.25.</p> + +<p><b>Chute’s Physical Laboratory Manual.</b> Revised edition. Illustrated. 80 cents.</p> + +<p><b>Chute’s Practical Physics.</b> For schools and colleges. $1.15.</p> + +<p><b>Clark’s Methods in Microscopy.</b> Detailed descriptions of successful methods, $1.60.</p> + +<p><b>Coit’s Chemical Arithmetic.</b> With a short system of analysis. 50 cents.</p> + +<p><b>Coleman’s Elements of Physics.</b> For secondary schools. $1.25.</p> + +<p><b>Colton’s Physiology: Practical and Descriptive.</b> Illustrated. $1.40.</p> + +<p><b>Colton’s Physiology: Briefer Course.</b> For high schools. Illustrated. 90 cents.</p> + +<p><b>Colton’s Practical Physiology.</b> A laboratory course. 60 cents.</p> + +<p><b>Colton’s Zoology: Descriptive and Experimental.</b> Illustrated. $1.50. Part I, +Descriptive, $1.00. Part II, Experimental. 60 cents.</p> + +<p><b>Ebbinghaus’s Psychology.</b> A resume of modern psychology. $1.25.</p> + +<p><b>Fisher and Patterson’s Elements of Physics.</b> 60 cents.</p> + +<p><b>Hyatt’s Insecta.</b> A practical manual for students and teachers. Illustrated. $1.25.</p> + +<p><b>Linebarger’s Text-Book of Physics.</b> With industrial applications. $1.25.</p> + +<p><b>Miller’s Progressive Problems in Physics.</b> 60 cents.</p> + +<p><b>Newell’s Descriptive Chemistry.</b> Illustrated. $1.20. Part I, Without experiments. +$1.00. Part II, Experiments. 40 cents.</p> + +<p><b>Newell’s Experimental Chemistry.</b> For high schools and colleges. $1.10.</p> + +<p><b>Newell’s Inorganic Chemistry for Colleges.</b> $2.00.</p> + +<p><b>Orndorff’s Laboratory Manual in Organic Chemistry.</b> Boards. 40 cents.</p> + +<p><b>Palmer’s Questions and Problems in Chemistry.</b> 20 cents.</p> + +<p><b>Pepoon, Mitchell and Maxwell’s Plant Life.</b> A laboratory guide. 50 cents.</p> + +<p><b>Remsen’s Organic Chemistry.</b> Revised edition. $1.25.</p> + +<p><b>Roberts’s Stereo-Chemistry.</b> Its development and present aspects, $3.00.</p> + +<p><b>Sanford’s Experimental Psychology.</b> Part I. Sensation and perception. $1.50.</p> + +<p><b>Shaler’s First Book in Geology.</b> Cloth, 60 cents. Boards. 45 cents.</p> + +<p><b>Shepard’s Inorganic Chemistry.</b> Descriptive and qualitative. $1.15.</p> + +<p><b>Shepard’s Briefer Course in Chemistry</b>, with chapter on Organic Chemistry. 80 cts.</p> + +<p><b>Shepard’s Laboratory Note-Book.</b> Boards. 35 cents.</p> + +<p><b>Spalding’s Botany.</b> Practical exercises in the study of plants. 80 cents.</p> + +<p><b>Stevens’s Introduction to Botany.</b> Illustrated, $1.25. Key and Flora, 40 cents. +Botany, with Key and Flora. $1.50.</p> + +<p><b>Venable’s Short History of Chemistry.</b> For students and the general reader. $1.00.</p> + +<p><b>Walters’s Physiology and Hygiene.</b> For secondary schools. $1.20.</p> + +<p><b>Weed’s Farm Friends and Farm Foes.</b> Weeds and insects. 90 cents.</p> + +<p><b>Weed and Crossman’s Laboratory Guide in Zoology.</b> Emphasises essentials. 60c.</p> + +<p><b>Whiting’s Mathematical and Physical Tables.</b> Paper. 50 cents.</p> +</div> + +<p class="center"><i>For elementary works see our list of books in Elementary Science.</i></p> + +<p class="center" style="padding-bottom: 3em;">D. C. HEATH & CO., Publishers, Boston, New York, Chicago</p> + + +<h3>Mathematics.</h3> + +<div class="blockquot"> +<p><b>Anthony and Ashley’s Descriptive Geometry.</b> $2.00.</p> + +<p><b>Barton’s Plane Surveying.</b> With complete tables. $1.50.</p> + +<p><b>Barton’s Theory Of Equations.</b> A treatise for college classes. $1.50.</p> + +<p><b>Bauer and Brooke’s Trigonometry.</b> Plane and spherical. $1.50.</p> + +<p><b>Bowser’s College Algebra.</b> A full treatment of elementary and advanced topics. $1.50.</p> + +<p><b>Bowser’s Elements of Plane and Spherical Trigonometry.</b> 90 cts.; with tables, $1.40.</p> + +<p><b>Bowser’s Treatise on Plane and Spherical Trigonometry.</b> $1.50.</p> + +<p><b>Bowser’s Five-Place Logarithmic Tables.</b> 50 cts.</p> + +<p><b>Candy’s Plane and Solid Analytic Geometry.</b> $1.50. With supplement, $2.00.</p> + +<p><b>Cohen’s Differential Equations.</b> $2.00.</p> + +<p><b>Cohen’s Introduction to the Lie Theory.</b> $2.00.</p> + +<p><b>Fine’s Number System in Algebra.</b> Theoretical and historical. $1.00.</p> + +<p><b>Gilbert’s Algebra Lessons.</b> Three numbers: No. 1, to Fractional Equations; No. 2, +through Quadratic Equations; No. 3, Higher Algebra. Each number, per dozen, $1.44.</p> + +<p><b>Hopkins’s Plane Geometry.</b> Follows the inductive method. 75 cts.</p> + +<p><b>Lyman’s Geometry Exercises.</b> Supplementary work for drill. Per dozen, $1.60.</p> + +<p><b>McCurdy’s Exercise Book in Algebra.</b> A thorough drill book. 60 cts.</p> + +<p><b>Nichols’s Analytic Geometry.</b> A treatise for college courses. $1.25.</p> + +<p><b>Nichols’s Calculus.</b> Differential and Integral. $2.00.</p> + +<p><b>Osborne’s Differential and Integral Calculus.</b> Revised. $2.00.</p> + +<p><b>Peterson and Baldwin’s Problems in Algebra.</b> For texts and reviews. 30 cts.</p> + +<p><b>Robbins’s Surveying and Navigation.</b> A brief and practical treatise. 50 cts.</p> + +<p><b>Waldo’s Descriptive Geometry.</b> Contains a large number of problems. 80 cts.</p> + +<p><b>Well’s Academic Arithmetic.</b> With or without answers. $1.00.</p> + +<p><b>Wells and Hart’s First Year Algebra.</b> 90 cts.</p> + +<p><b>Wells’s Algebra for Secondary Schools.</b> $1.20.</p> + +<p><b>Wells’s Text-Book in Algebra.</b> A maximum elementary course. $1.40.</p> + +<p><b>Wells’s Essentials of Algebra.</b> For secondary schools. $1.10.</p> + +<p><b>Wells’s Academic Algebra.</b> With or without answers. $1.08.</p> + +<p><b>Wells’s New Higher Algebra.</b> For schools and colleges. $1.32.</p> + +<p><b>Wells’s University Algebra.</b> Octavo. $1.50.</p> + +<p><b>Wells’s College Algebra.</b> $1.50. Part II, beginning with quadratics. $1.32.</p> + +<p><b>Wells’s Advanced Course in Algebra.</b> $1.50.</p> + +<p><b>Wells’s New Geometry.</b> $1.25. <span class="smcap">Plane</span>, 75 cts. <span class="smcap">Solid</span>, 75 cts.</p> + +<p><b>Wells’s Essentials of Geometry.</b> $1.25. <span class="smcap">Plane</span>, 75 cts. <span class="smcap">Solid</span>, 75 cts.</p> + +<p><b>Wells’s New Plane and Spherical Trigonometry.</b> For colleges and technical schools. +$1.00. With six-place tables, $1.25. With Robbins’s Surveying and Navigation, $1.50.</p> + +<p><b>Wells’s Complete Trigonometry.</b> Plane and Spherical. 90 cts. With tables, $1.08. +<span class="smcap">Plane</span>, bound separately, 75 cts.</p> + +<p><b>Wells’s New Six-Place Logarithmic Tables.</b> 60 cts.</p> + +<p><b>Wells’s Four-Place Tables.</b> 25 cts.</p> + +<p><b>Wright’s Exercises in Concrete Geometry.</b> 35 cts.</p> +</div> + +<p class="center"><i>For Arithmetics see our list of books in Elementary Mathematics.</i></p> + +<p class="center" style="padding-bottom: 3em;">D. C. HEATH & CO., Publishers, Boston, New York, Chicago</p> + + +<h3>Drawing and Manual Training.</h3> + +<div class="blockquot"> +<p><b>Thompson’s New Short Course in Drawing.</b> A practical, well-balanced system, +based on correct principles. Can be taught by the ordinary teacher and learned by +the ordinary pupil. Books I-IV, 6 × 9 inches, per dozen, $1.20. Books V-VIII, 9 × 12 +inches, per dozen, $1.75. Manual to Books I-IV, 40 cts. Manual to Books V-VIII, +40 cts. Two-Book Course: Book A, per dozen, $1.20; Book B, per dozen, $1.75; +Manual, 40 cts.</p> + +<p><b>Thompson’s Æsthetic Series of Drawing.</b> This series includes the study of +Historical Ornament and Decorative Design. Book I treats of Egyptian art; Book II, +Greek; Book III, Roman; Book IV, Byzantine; Book V, Moorish; Book VI, Gothic. +Per dozen, $1.50. Manual, 60 cents.</p> + +<p><b>Thompson’s Educational and Industrial Drawing.</b> +Primary Free-Hand Series (Nos. 1-4). Each No., per doz., $1.00. Manual, 40 cts. +Advanced Free-Hand Series (Nos. 5-8.) Each No., per doz., $1.50. +Model and Object Series (Nos. 1-3). Each No., per doz., $1.75. Manual, 35 cts. +Mechanical Series (Nos. 1-6). Each No., per doz., $2.00. Manual, 75 cts.</p> + +<p><b>Thompson’s Manual Training No. 1.</b> Clay modeling, stick laying, paper folding, +color and construction of geometrical solids. Illus. 66 pp. 25 cts.</p> + +<p><b>Thompson’s Manual Training No. 2.</b> Mechanical drawing, clay modeling, +color, wood carving. Illus. 70 pp. 25 cts.</p> + +<p><b>Thompson’s Drawing Tablets.</b> Four Tablets, with drawing exercises and practice +paper, for use in the earlier grades. Each No., per doz., $1.20.</p> + +<p><b>Drawing Models.</b> Individual sets and class sets of models are made to accompany +several of the different series in the Thompson Drawing Courses. Descriptive circulars +free on request.</p> + +<p><b>Anthony’s Mechanical Drawing.</b> 98 pages of text, and 32 folding plates, $1.50.</p> + +<p><b>Anthony’s Machine Drawing.</b> 65 pages of text, and 18 folding plates. $1.50.</p> + +<p><b>Anthony’s Essentials of Gearing.</b> 84 pages of text, and 15 folding plates, $1.50.</p> + +<p><b>Daniels’s Freehand Lettering.</b> 34 pages of text, and 13 folding plates. 75 cts.</p> + +<p><b>Johnson’s Lessons in Needlework.</b> Gives, with illustrations, full directions for +work during six grades. 117 pages. Square 8vo. Cloth, $1.00. Boards, 60 cts.</p> + +<p><b>Lunt’s Brushwork for Kindergarten and Primary Schools.</b> Eighteen lesson +cards in colors, with teacher’s pamphlet, in envelope. 25 cts.</p> + +<p><b>Seidel’s Industrial Instruction</b> (Smith). A refutation of all objections raised against +industrial instruction. 170 pages, 90 cents.</p> + +<p><b>Waldo’s Descriptive Geometry.</b> A large number of problems systematically arranged, +with suggestions. 85 pages. 80 cents.</p> + +<p><b>Whitaker’s How to use Woodworking Tools.</b> Lessons in the uses of the +hammer, knife, plane, rule, square, gauge, chisel, saw and auger. 104 pages. 60 cents.</p> + +<p><b>Woodward’s Manual Training School.</b> Its aims, methods and results; with +detailed courses of instruction in shop-work. Illustrated. 374 pages. Octavo. $2.00.</p> +</div> + +<p class="center"><i>Sent postpaid by mail on receipt of price.</i></p> + +<p class="center" style="padding-bottom: 3em;">D. C. HEATH & CO., Publishers, Boston, New York, Chicago</p> + + +<h3>Higher English.</h3> + +<div class="blockquot"> +<p><b>Bray’s History of English Critical Terms.</b> A vocabulary of 1400 critical terms used +in literature and art, with critical and historical data for their study, $1.00.</p> + +<p><b>Cook’s Judith.</b> With introduction, translation and glossary. Octavo. 170 pages. $1.00.</p> + +<p><b>Espenshade’s Essentials of Composition and Rhetoric.</b> A working text-book for +higher schools and colleges. $1.00.</p> + +<p><b>Hall’s Beowulf.</b> A metrical translation of this ancient epic. Octavo. Cloth, 75 cents. +Paper, 30 cents.</p> + +<p><b>Kluge and Lutz’s English Etymology.</b> A select glossary for use in the study of historical +grammar. 75 cents.</p> + +<p><b>Lewis’s Inductive Rhetoric.</b> For schools and colleges. 90 cents.</p> + +<p><b>MacEwan’s The Essentials of Argumentation.</b> A systematic discussion of principles, +with illustrative extracts; full analysis of several masterpieces, and a list of propositions +for debate. $1.12.</p> + +<p><b>MacEwan’s The Essentials of the English Sentence.</b> Presents a review of the essentials +of grammar and bridges the transition to rhetoric. 75 cents.</p> + +<p><b>Meiklejohn’s The English Language.</b> Part I—English Grammar; Part II—Composition +and Versification; Part III—History of the English Language; Part IV—History +of English Literature. $1.25.</p> + +<p><b>Meiklejohn’s English Grammar.</b> Contains Parts I and II of Meiklejohn’s The English +Language, with exercises. 80 cents.</p> + +<p><b>O’Conor’s Rhetoric and Oratory.</b> A manual of precepts and principles, with masterpieces +for analysis and study. $1.15.</p> + +<p><b>Pearson’s The Principles of Composition.</b> Begins with the composition as a whole. +Paragraphs, sentences and words are treated later, and in this order. 50 cents.</p> + +<p><b>Smith’s The Writing of the Short Story.</b> An analytical study. 25 cents.</p> + +<p><b>Strang’s Exercises in English.</b> Examples in Syntax, Accidence, and Style, for criticism +and correction. New edition, revised and enlarged. 45 cents.</p> + +<p><b>Whitcomb’s The Study Of a Novel.</b> Analytic and synthetic work for college classes.</p> + +<p><b>William’s Composition and Rhetoric.</b> Concise, practical, and thorough, with little +theory and much practice. 90 cents.</p> + + +<h3>Monographs on English.</h3> + +<table border="0" cellpadding="2" cellspacing="0" width="90%" summary="Titles and prices"> + <tr> + <td class="tdl">Bowen’s Historical Study of the O-vowel. Cloth. 109 pp.</td> + <td class="tdr">$1.25</td> + </tr> + <tr> + <td class="tdl">Genung’s Study of Rhetoric in the College Course. Paper. 32 pp.</td> + <td class="tdr">.25</td> + </tr> + <tr> + <td class="tdl">Hempl’s Chaucer’s Pronunciation. Stiff Paper. 39 pp.</td> + <td class="tdr">.50</td> + </tr> + <tr> + <td class="tdl">Huffcut’s English in the Preparatory School. Paper. 28 pp.</td> + <td class="tdr">.25</td> + </tr> + <tr> + <td class="tdl">Woodward’s Study of English. Paper. 25 pp.</td> + <td class="tdr">.25</td> + </tr> +</table> +</div> + +<p class="center"><i>See also our list of books in Elementary English, +English Literature and English Classics.</i></p> + +<p class="center" style="padding-bottom: 3em;">D. C. HEATH & CO., Publishers, Boston, New York, Chicago</p> + + +<h3>Heath’s English Classics.</h3> + +<div class="blockquot"> +<p><b>Addison’s Sir Roger de Coverley Papers.</b> Edited by <span class="smcap">W. H. Hudson</span>. Cloth. 232 pages. +Nine full-page illustrations and two maps. 35 cents.</p> + +<p><b>Burke’s Speech on Conciliation with America.</b> Edited by <span class="smcap">A. J. George</span>, Master in +the Newton (Mass.) High School. Cloth. 119 pages. 20 cents.</p> + +<p><b>Carlyle’s Essay on Burns.</b> Edited, with introduction and notes, by <span class="smcap">Andrew J. George</span>. +Cloth. 159 pages. Illustrated. 25 cents.</p> + +<p><b>Coleridge’s Rime of the Ancient Mariner.</b> Edited by <span class="smcap">Andrew J. 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HEATH & CO., Boston, New York, Chicago</p> + + +<div class="bbox"> +<p><b>Transcriber's Note</b></p> + +<p>Minor typographic errors and hyphenation and accent inconsistencies have been corrected without note.</p> + +<p>Some illustrations have been moved so that they are not mid-paragraph; where these +were full page illustrations and it has had an effect on the page numbering, the actual +start point of the page is included as a comment in the source of the html.</p> + +<p>A to Z links have been added to the Index for ease of navigation.</p> + +<p>The footnote marker on page <a href="#Page_267">267</a> was originally located next to the EXPERIMENTS heading, +but the footnote itself referred to a dissecting pin. The marker has been moved next +to the reference to a dissecting pin in the text.</p> + +<p>The experiments are consecutively numbered, and Experiment Nos. 28 and 29 are missing. +There do not appear to be any missing pages—the page numbering has no gaps, and Experiment +No. 27 runs across a page boundary, and is then followed immediately by Experiment 30. +It is possible that the two missing experiments were deliberately omitted from this +edition by the author.</p> + +<p>The index entry for Berber originally read Beiber. 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mode 100644 index 0000000..725eb10 --- /dev/null +++ b/24077-h/images/tex50.png diff --git a/24077-h/images/tex51.png b/24077-h/images/tex51.png Binary files differnew file mode 100644 index 0000000..7cc32b9 --- /dev/null +++ b/24077-h/images/tex51.png diff --git a/24077.txt b/24077.txt new file mode 100644 index 0000000..99fc9a9 --- /dev/null +++ b/24077.txt @@ -0,0 +1,11984 @@ +The Project Gutenberg eBook, Textiles, by William H. Dooley + + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + + + + +Title: Textiles + For Commercial, Industrial, and Domestic Arts Schools; Also Adapted to Those Engaged in Wholesale and Retail Dry Goods, Wool, Cotton, and Dressmaker's Trades + + +Author: William H. Dooley + + + +Release Date: December 30, 2007 [eBook #24077] + +Language: English + +Character set encoding: ISO-646-US (US-ASCII) + + +***START OF THE PROJECT GUTENBERG EBOOK TEXTILES*** + + +E-text prepared by Juliet Sutherland, Sam W., and the Project Gutenberg +Online Distributed Proofreading Team (https://www.pgdp.net) + + + +Note: Project Gutenberg also has an HTML version of this + file which includes the original illustrations. + See 24077-h.htm or 24077-h.zip: + (https://www.gutenberg.org/dirs/2/4/0/7/24077/24077-h/24077-h.htm) + or + (https://www.gutenberg.org/dirs/2/4/0/7/24077/24077-h.zip) + + +Transcriber's note: + + Text enclosed by equal signs was in bold face in the + original (=bold=). + + Additional notes will be found at the end of the book. + + + + + +TEXTILES + +For Commercial, Industrial, and Domestic +Arts Schools; Also Adapted to Those +Engaged in Wholesale and Retail +Dry Goods, Wool, Cotton, and +Dressmaker's Trades + + +by + +WILLIAM H. DOOLEY +Principal Lowell Industrial School +Lowell, Mass. + +Revised Edition +With Experiments + + + + + + + +D. C. Heath & Company +Boston New York Chicago + +Copyright, 1910, 1912, and 1914, by +D. C. Heath and Company + + + + +[Illustration: COTTON PLANT] + + + + +PREFACE + + +The author established and since its inception has been in charge of +the first industrial school for boys and girls in Massachusetts. At an +early date he recognized the need of special text-books to meet the +demand of young people who are attending vocational schools. There are +plenty of books written on textiles for technical school students and +advanced workers. But the author has failed to find a book explaining +the manufacture and testing of textiles for commercial, industrial, +domestic arts, and continuation schools, and for those who have just +entered the textile or allied trades. This book is written to meet +this educational need. Others may find the book of interest, +particularly the chapters describing cotton, woolen, worsted, and silk +fabrics. + +The author is under obligations to Mr. Franklin W. Hobbs, treasurer of +the Arlington Mills, for permission to use illustrations and +information from literature published by the Arlington Mills; to Mr. +S. H. Ditchett, editor of _Dry Goods Economist_, for permission to use +information from his publication, "Dry Goods Encyclopedia"; to the +editor of the _Textile Mercury_; to Frank P. Bennett, of the _American +Wool and Cotton Reporter_, for permission to use information from +"Cotton Fabrics Glossary"; and to the instructors of the Lawrence +Industrial School for valuable information. In addition, information +has been obtained from the great body of textile literature, which the +author desires to acknowledge. + + + + +CONTENTS + + +CHAPTER I + +FIBERS + PAGE + Animal Fibers--Wool, Silk, Mohair. Vegetable--Cotton, + Flax, Jute, Hemp. Mineral--Asbestos, Tinsel, Metallic. + Remanufactured Material--Noils, Mungo, Shoddy, Extract, + and Flocks. Artificial Fibers--Spun Glass, Artificial + Silk, Slag Wool. Structure of Wool. Characteristics of + Wool. Classification of Wool. Carpet and Knitting Wools. + Sheep Shearing. Variation in Weight of Fleeces. Shipping + the Fleeces. Value of Wool Business. Saxony and Silesian + Wool, Australian Wool, Port Philip Wool, Sydney Wool, + Adelaide Wool, Van Wool from Tasmania, New Zealand Wool, + Cape Wools, Wools from South America, Russian Wool, Great + Britain Wools, Lincoln, Leicester, Southdown, Shropshire; + Cashmere Wools, Norfolkdown and Suffolkdown Wools, Cheviot + Wool, Welsh Wools, Shetland Wools, Irish Wools, Mohair, + Alpaca Wool. How Wool is Marketed 1 + + +CHAPTER II + +WOOL SORTING + + Sorting. Classing Grades of Wool. Merino Wool. Difference + between Lamb's and Sheep's Wool. Pulled Wool. Delaine + Wool. Wool Sorter. Wool Washing, Wool Drying, Oiling. + Burring and Carbonizing. Bur Picker, Blending 16 + + +CHAPTER III + +WOOL SUBSTITUTES AND WASTE PRODUCTS + + Wool Substitutes and Waste Remanufactured--Noils, Shoddy, + and Mungo. Methods of Producing Shoddy and Mungo--Dusting, + Sorting, Seaming, Oiling, Grinding. Extract Wool. Flocks 32 + + +CHAPTER IV + +WORSTED YARN + + Carding, Combing. Worsted Tops--Gill Boxes. Different + methods of Spinning--Bradford or English System, French + System. Structure of Worsted Yarn. Uses of Worsted Yarn. + Counts of Worsted Yarn 39 + + +CHAPTER V + +WOOLEN YARN + + Operations in Producing Woolen Yarn--Washing, Carding, + Spinning, Mule Spinning. Counts of Woolen Yarn. Uses of + Woolen Yarn 50 + + +CHAPTER VI + +WEAVING + + Preparatory to Weaving--Warp. Weaving--Weaving Processes, + Classes of Weave--Plain or Homespun Weave, Twill, Satin + Weaves, Figure Weaving (Jacquard apparatus), Double Cloth, + Pile Weaving, Gauze Weaving, Lappet Weaving 53 + + +CHAPTER VII + +DYEING AND FINISHING + + Dyeing. Wool Dyeing, Piece Dyed, Cross Dyed, Yarn Dyed. + Style--Designing, Finishing, Perching, Burling, Mending, + Fulling, Crabbing, Tentering, Napping, Pressing. Theories + of Coloring in Textile Design. Various Methods of + Employing Fancy Shades. Adulteration 65 + + +CHAPTER VIII + +WOOLEN AND WORSTED FABRICS + + Albatross, Alpaca, Corded Alpaca, Angora, Astrakhan, + Bandanna, Beaver (Fur Beaver), Bedford Cord, Beige, + Bindings, Bombazine, Bottany, Boucle, Broadcloth, Bunting, + Caniche, Cashmere, Cashmere Double, Cassimere, Castor, + Challis, Cheviot (Diagonal or Chevron), Chinchilla, + Chudah, Corduroy, Cote Cheval, Coupure, Covert, Delaine, + Doeskin, Drap d'Ete, Empress Cloth, Epingline, Etamine, + Felt, Flannel, Dress Flannel, French Flannel, Shaker + Flannel, Indigo Blue, Mackinaw, Navy Twilled Flannel, Silk + Warp, Baby Flannel. Florentine, Foule, Frieze, Gloria, + Granada, Grenadine, Henrietta Cloth, Homespun, Hop + Sacking, Jeans, Kersey, Kerseymere, Linsey Woolsey, + Melrose, Melton, Meltonette, Merino, Mohair Brilliantine, + Montagnac, Orleans, Panama Cloth, Prunella, Sacking, + Sanglier, Sebastopol, Serge, Shoddy, Sicilian, Sultane, + Tamise, Tartans, Thibet, Tricot, Tweed, Veiling, Venetian, + Vigogne (Vicuna), Vigoureux, Voiles, Whipcord, Worsted + Diagonals, Zephyr, Zibeline 83 + + +CHAPTER IX + +COTTON + + Rough Peruvian, East Indian, Egyptian, Sea Island. + American Crop--Planting, Picking, Ginning--Roller Gins, + Saw Gins. Cotton Gin. Information on the Leading Growths + of Cotton. Grades--Full Grades, Half Grades, Quarter + Grades. Varieties--Sea Island (selected), Sea Island + (ordinary), Florida Sea Island, Georgia, Egyptian, Peeler, + Orleans or Gulf Upland, Texas 105 + + +CHAPTER X + +MANUFACTURE OF COTTON YARN + + Picker Room, Carding Machine, Combing, Drawing. Flyer + Frames--Intermediate Frame, Roving Frame, Fine or Jack + Frame Spinning--Mule Spinning, Ring Spinning 125 + + +CHAPTER XI + +THREAD AND COTTON FINISHING + + Manufacturing Processes. Thread Numbers. Sizing. Cotton + Finishing--Bleaching, Starching, Calendering, Mercerizing. + Characteristics of fine Cotton Cloth 139 + + +CHAPTER XII + +KNITTING + + Knitting Machines. Stripe Knitting, Knitting Cotton, + Knitting Silk, Hosiery Manufacture, Finishing Process 153 + + +CHAPTER XIII + +LACE + + Needlepoint Lace. Pillow Lace. Lace Terms Defined 164 + + +CHAPTER XIV + +COTTON FABRICS + + Albatross, Awning, Batiste, Bourrette, Bedford Cord, + Buckram, Calico, Cambric, Canvas, Chambray, Cheesecloth, + Chine, Chintz, Cotton Flannel, Crash, Crepe, Crepon, + Cretonne, Crinoline, Damask, Denim, Diaper, Dimity, Domet, + Duck, Drill, Eolienne, Etamine, Flannelette, Fustian, + Galatea Cloth, Gauze, Gingham, Italian Cloth, Jaconet, + Khaki, Lawn, Lingerie, Linon, Long Cloth, Madras, Moreen, + Mull, Mummy, Muslin, Nainsook, Organdie, Osnaburg, + Percale, Percaline, Pique, Poplin, Plumetis, Rep, Sateen, + Scrim, Silesia, Souffle, Swiss, Tape, Tarletan, Terry + Cloth, Zephyr Gingham 173 + + +CHAPTER XV + +FLAX + + Physical Structure. Uses. Mechanical Processes--Crushing + or Beating, Breaking, Scutching, Hackling, Bleaching. + Characteristics of Good Linen, Notes on Table Linen 193 + + +CHAPTER XVI + +HEMP + + Bast Fibers, Sisal Hemp, Manila Hemp, Ramie, Jute 199 + + +CHAPTER XVII + +SILK + + Cocoons. Raw Silk. Silk-producing Countries--China, Japan, + Italy, Southern France, Greece, Turkey, Western Asia. + Throwing. Thrown Silk--Tram, Crepe Yarn. Embroidery Silk. + Sewing Silk. Silk Waste, Spun Silk, Floss Silk. Ribbons, + Silk Thread, Silk Cord. Dyeing Yarns. Silk Dyeing. Logwood + Black Silk Dyeing--(1) Boiling Off, (2) Mordanting, (3) + Blue Bottoming, (4) "Weighting" Bath, (5) Mordanting, (6) + Dyeing. Colored Silks. Mixed Silk Fabrics. Ribbons, + Velvets, Printing, Finishing, Waterproofing 203 + + +CHAPTER XVIII + +PRINCIPAL SILK FABRICS + + Alma, Barege, Bengaline, Berber, Brocade, Brocatel, + Bombazine, Chenille, Chiffon, China Silk, Crepe, Crepe de + Chine, Eolienne, Foulard, Glace, India Silk, Japanese + Silk, Jersey Cloth, Meteor, Moire, Mozambique, Organzine, + Panne, Peau de Soie, Plush, Pongee, Popeline, Poplin, + Figured Poplin, Terry Poplin, Sarsenet, Satin, Soleil, + Taffeta, Tulle, Velour, Velvet, Velveteen, Tabby Velvet, + Voile 219 + + +CHAPTER XIX + +ARTIFICIAL SILK + + Silk Cotton, Artificial Silk, Tests 230 + + +CHAPTER XX + +SUBSTITUTES FOR COTTON + + Wool Pulp, Ramie, Pineapple Fibers, Spun Glass, Metallic + Threads, Slag Wool, Asbestos 232 + + +APPENDIX + + Determining Style of Weave. Tests for Strength and + Elasticity. Determining Count of Warp and Filling, + Shrinkage, Weight. Tests for Constituents of Warp and + Filling, for Vegetable and Animal Fibers. Acid Test. + Cotton Distinguished from Linen, Silk from Wool, + Artificial Silk from Silk. Test for Shoddy. Determination + of Dressing. Test for Permanence of Dyes 235 + + History of Textiles. History of the Organization of + Textile Industries. History of Manufacturing. History of + Lace 245 + + +EXPERIMENTS + + Experiments 1 to 62 267 + +Sources of Supply 319 + +Index 323 + + + + +TEXTILES + +CHAPTER I + +FIBERS + + +All the materials used in the manufacture of clothing are called +_textiles_ and are made of either long or short fibers. These fibers +can be made into a continuous thread. When two different sets of +threads are interlaced, the resulting product is called cloth. + +The value of any fiber for textile purposes depends entirely upon the +possession of such qualities as firmness, length, curl, softness, +elasticity, etc., which adapt it for spinning. The number of fibers +that possess these qualities is small, and may be classified as +follows: + +_Animal Fibers:_ Wool, Silk, Mohair. + +_Vegetable Fibers:_ Cotton, Flax, Jute, Hemp, etc. + +_Mineral Fibers:_ Asbestos, Tinsel, and other metallic fibers. + +_Remanufactured Material:_ Noils, Mungo, Shoddy, Extract, and Flocks. + +_Artificial Fibers:_ Spun Glass, Artificial Silk, and Slag Wool. + +=The Structure of Wool.= A large part of the people of the world have +always used wool for their clothing. Wool is the soft, curly covering +which forms the fleecy coat of the sheep and similar animals, such as +the goat and alpaca. Wool fiber when viewed under the microscope is +seen to consist roughly of three parts: + +1st. Epidermis, or outer surface, which is a series of scales lying +one upon the other. + +2d. Cortex, or intermediate substance, consisting of angular, +elongated cells, which give strength to the wool. + +3d. Medulla, or pith of the fiber. + +[Illustration: WOOL FIBER + +Highly magnified] + +=Difference between Wool and Hair.= Not all animal fibers are alike. +They vary in fineness, softness, length, and strength, from the finest +Merino wool to the rigid bristles of the wild boar. At just what point +it can be said that the animal fiber ceases to be wool and becomes +hair, is difficult to determine, because there is a gradual and +imperceptible gradation from wool to hair.[1] The distinction between +wool and hair lies chiefly in the great fineness, softness, and wavy +delicacy of the woolen fiber, combined with its highly serrated +surface--upon which the luster of the wool depends. + +=Characteristics of Wool.= The chief characteristic of wool is its +felting or shrinking power. This felting property from which wool +derives much of its value, and which is its special distinction from +hair, depends in part upon the kinks in the fiber, but mainly upon +the scales with which the fiber is covered. These scales or points +are exceedingly minute, ranging from about 1,100 to the inch to nearly +3,000. The stem of the fiber itself is extremely slender, being less +than one thousandth of an inch in diameter. In good felting wools the +scales are more perfect and numerous, while inferior wools generally +possess fewer serrations, and are less perfect in structure. + +In the process of felting the fibers become entangled with one +another, and the little projecting scales hook into one another and +hold the fibers closely interlocked. The deeper these scales fit into +one another the closer becomes the structure of the thread. + +=Classification of Wool.= The various kinds of wool used in commerce +are named either from the breed of the sheep or from the country or +locality in which the sheep are reared. Thus we get Merino wool from +Merino sheep, while English, American, and Australian wools are named +from the respective countries. As the result of cross breeding of +different sheep in different parts of the world, under different +climatic conditions, physical surroundings, and soil, there exist a +great many varieties of wool. The wool of commerce is divided into +three great classes: (1) Short wool or clothing wool (also called +carding wool), seldom exceeding a length of two to four inches; (2) +long wool or combing wool, varying from four to ten inches; (3) carpet +and knitting wools, which are long, strong, and very coarse. + +The distinction between clothing or carding wools on the one hand, and +combing wools on the other, is an old one. Combing wools are so +called because they are prepared for spinning[2] into yarn by the +process of "combing"--that is, the fibers are made to lie parallel +with one another preparatory to being spun into thread. Carding +wools--made to cross and interlace and interlock with one another--are +shorter than combing wools, and in addition they possess to a much +greater degree the power of felting--that is, of matting together in a +close compact mass. Combing wools, on the other hand, are not only +longer than the carding wools, but they are also harder, more wiry, +and less inclined to be spiral or kinky. It must be understood, +however, that under the present methods of manufacture, short wools +may be combed and spun by the French method of spinning just as the +long wools are combed and spun by the Bradford or English system. + +Carpet and knitting wools are the cheapest, coarsest, and harshest +sorts of wools. They come principally from Russia, Turkey, China, +Greece, Peru, Chili, etc., and from the mountain districts of England +and Scotland. Carpet wools approach more nearly to hair than other +wools. The only staple of this class produced in the United States is +grown on the original Mexican sheep of the great Southwest. Few of +these Mexican sheep are left, for they have been improved by cross +breeding, but they constitute the foundation stock of most of our +Western flocks, which now produce superior clothing and combing wool. + +=Sheep Shearing.= In order to get an idea of the importance of the +sheep industry in the United States, one must take a glance at its +condition in the big states of the West. Wyoming has more than +4,600,000 sheep within its borders. Montana, which held the record +until 1909, has 4,500,000 sheep. Then comes Idaho with 2,500,000, +Oregon with 2,000,000, and so on down the list until the nation's +total reaches 40,000,000 sheep, four-fifths of which are west of the +Missouri river. + +[Illustration: SHEEP SHEARING] + +To harvest the wool from such an enormous number of backs is a task +that calls for expert shearers, men who can handle the big shears of +the machine clippers with a skill that comes from long practise. The +shearing must be done at the right time of the year. If the wool is +clipped too early, the sheep suffer from the cold; if the shearing +comes too late, the sheep suffer from intense heat, and in either case +are bound to lose weight and value. + +To meet the exacting conditions a class of men has risen expert in the +sheep-shearing business. These shearers begin work in southern and +middle California, Utah, etc. Another month finds them busy in the +great sheep states of Wyoming, Montana, Idaho, and Oregon, where they +find steady employment until July, when they go to the ranges of +Canada. In this way the shearers keep busy nearly all the year, and at +high wages. + +The Mexicans are particularly expert with the hand shears, though this +form of clipping is being done away with, owing to the installation of +power plants for machine shearing. These plants are installed at +various points on the great sheep ranges. Long sheds are erected and +shafting extends down both sides of the shearing place. Twenty or more +shearers will be lined up in one of these sheds, each man operating a +clipping machine connected with the shafting. The sheep are brought in +from the range in bands of 2,500 or more, and are put in the corrals +adjoining the shearing sheds. Then they are driven down chutes to the +shearers. + +A shearer reaches into a small corral behind him and pulls out a +sheep. With a dexterous fling the animal is put in a sitting posture +between the shearer's knees, and then the steel clippers begin +clipping off the wool. The machine-shearing saves much wool, as it +gets closer to the skin of the sheep and shears more evenly. In fact, +some sheep owners say that the increased weight of their fleeces at +each shearing is enough to pay the extra expense of running a power +plant. + +As fast as the sheep are turned out by the shearers they are run along +a narrow chute and each one is branded. The branding mark is usually a +letter painted on the back of the sheep so that it can be plainly seen +when they are coming through a chute. The mark remains on the fleece +and is always easily distinguished. + +=Fleece.= There is a great variation in the weight of fleeces. Some +sheep, such as those on the best ranges in Oregon, Montana, and +Wyoming, will average an eight-pound fleece full of natural oil, while +sheep from the more sterile alkaline ranges of New Mexico will not +average much more than five pounds of wool. + +The shearing season on the plains is much like the threshing season in +agricultural communities. With a crew of first-class shearers working +in a shearing shed, it is not long until the floor is a sea of wool. +Boys are kept busy picking up the fleeces, tying them into compact +bundles, and throwing them to the men who have been assigned to the +task of filling the wool sacks. These sacks, which hold about 400 +pounds, are suspended from a wooden framework, and as fast as the +fleeces are thrown in, they are tramped down until the sacks will not +hold a pound more. Most of the sacks are shipped to warehouses in such +wool centers as Casper, Wyoming, or Billings, Montana, the latter +place being the greatest wool shipping center in the world. Here they +are sold to Eastern buyers, who examine the clips at their leisure and +make their bids. + +=Value of Wool Business.= Some idea of the fortunes at stake in the +wool business can be gathered from the fact that the total wool +product of the country in 1909 was valued at $78,263,165. It is +expected that the returns from the wool clip in a fairly good year +will pay all a sheepman's running expenses, such as hire of herders, +cost of shearing, etc. He then has the sale of his lambs as clear +profit. Enormous fortunes are being made in the sheep business in the +west, owing to the high price of wool and mutton. + +=Saxony and Silesian Wool.= Among wools of all classes the Saxony and +Silesian take the first place, and for general good qualities, +fineness, and regularity of fiber, they are unequalled. The fiber is +short in staple, possesses good felting properties, and is strong and +elastic. This wool is used chiefly in the manufacture of cloths where +much milling[3] is required, such as superfines and dress-faced +fabrics. + +=Australian Wools.= Australia furnishes wools of a superior character, +and some of the choicest clips rival the Saxony and Silesian wools. +They are used both for worsted[4] and woolen yarns. They are generally +strong and of an elastic character, possess numerous serrations, and +are of good color, with good felting properties. The principal +Australian wools are Port Philip, Sydney, and Adelaide wools. These +are the best brands imported from that country. + +=Port Philip Wool.= Port Philip wool is suitable for either worsted or +woolen yarns. The fiber is not quite as fine as Saxony, but it makes a +good thread, is fairly sound in staple, and is of good length and +color. It is very wavy and serrated. The longest and best of this wool +is used for the very finest worsted yarns, and will spin up to 130's +counts.[5] The sheep are descendants of the original Spanish Merino. +Cross bred Port Philip wool is from the same Merino sheep crossed with +Leicesters, which yield a medium quality fleece of sound fiber and +good quality for spinning counts from 40's to 56's. The yarn has a +bright, clear appearance. + +=Sydney Wools.= Sydney wools are moderately fine in fiber and of +medium length. They are rather deficient in strength, uneven in color, +and often contain yellow locks which make them undesirable when +required for dyeing light shades. They are used for nearly the same +purpose as Port Philip wools, but do not spin quite as far in worsted +yarns, nor are they equal in milling qualities. + +=Adelaide Wool.= Adelaide wool has a reputation for sound Merinos, +the average quality being a little lower than for the Port Philip and +Sydney wools. Its fiber is moderately fine, but not of uniform length; +its color is not so good, and it contains a large amount of yolk.[6] +Adelaide wool is used for worsted dress goods, weft (filling)[7] yarn +up to 60's, and certain worsted warps.[7] It is used for medium +fancy woolens. + +=Van Wool from Tasmania.= The climate of this island is well suited to +the growing of wool, and produces excellent qualities, fine in fiber, +of good length, and strong in the staple, which will spin as high +counts as 70's and 80's worsted. This wool is useful for mixing with +other good wools. Its color is very white, which makes it a useful +wool for dyeing light shades. Its milling properties are good, and the +shorter sorts are suitable for woolens. + +=New Zealand Wools= are very supple, which make them valuable to the +spinner. These wools are suitable for almost all classes of Merino and +crossbred yarns. They are of good length, sound staple, have good +felting properties, and are of good color. They are useful for +blending with mungo and shoddy, to give to these remanufactured +materials that springy, bulky character which they lack. + +=Cape Wools.= Cape Colony and Natal produce merino wool that is +somewhat short in staple, rather tender, and less wavy than some other +wools. The sheep are not so well cared for, and are fed on the leaves +of a small shrub. The absence of grass leaves the ground very sandy, +and this makes the fleece heavy and dirty. Its color is fair, but it +lacks elasticity. It is used chiefly to cheapen blends[8] of 60's +top.[9] The short wool is combed for thick counts for weft and +hosiery, and is also used for shawls and cloths where felting is not +an essential feature. + +[Illustration: MERINO SHEEP] + +=Wools from South America.= These wools are of the same standard of +excellence as the Australian wools, but they are generally deficient +in strength and elasticity. Buenos Ayres and Montevideo wools are +fairly fine in fiber, but lack strength and elasticity, and are +deficient in milling properties; they are also burry. The climate +suits the sheep well, and the feed is good, but the careless methods +of classing and packing have earned for these wools a poor reputation +that is well deserved. + +The best 60's wool is combed in oil, but a large portion of the +shorter is combed and used in thick counts,--20's to 36's worsted for +the hosiery trade. + +=Russian Wool.= The staple of this is generally strong, and the fibers +are of a medium thickness; the color is milky white. It is useful to +blend with Australian or other good wools. It produces a good yarn, +and is very often used in the fancy woolen trade and in fabrics that +require to be finished in the natural color. + +=Great Britain Wools.= These may be divided into three groups: (1) +long wools, of which the Lincoln and Leicester are typical examples; +(2) short wools, which include Southdown, Shropshire, Suffolk, and +others; and (3) wool from the mountain or hilly breeds of sheep, such +as the Cheviot, Scotch Blackface, Shetland, Irish, and Welsh. + +=Lincoln Wool= is a typical wool obtained from the long wool sheep, +and noted for its long, lustrous fiber, which is silky and strong. The +staple varies from ten to eighteen inches in length, and the average +fleece will yield from ten to fourteen pounds in weight. + +=Leicester Wool= has a somewhat finer fiber than Lincoln. It is a +valuable wool, of good color, uniform and sound in staple, curly, with +good, bright luster and no dark hairs. While luster wools are grown +extensively in England, they also grow in Indiana and Kentucky, and +are commonly known in the trade as braid wool. + +=Southdown= is one of the most valuable of short staple wools. It +possesses a fine hair, is close and wavy, and fairly sound in staple, +but rather deficient in milling qualities. The shorter varieties are +carded and made into flannels and other light fabrics, while the +longer qualities are used in the production of worsted goods. The +weight of a Southdown fleece averages from four to five pounds. + +[Illustration: WOOL MARKET AT BUENOS AYRES] + +=Shropshiredown= wool is of good quality, with strong, fine, lustrous +fiber, of good length. It resembles Southdown, but is not as lustrous +as mohair, the natural colors being either white, black, brown, or +fawn. It is used chiefly in the manufacture of dress goods. + +=Cashmere Wool= is the fine, woolly, extremely soft, white or gray fur +of the Cashmere goat which is bred in Thibet. There are two kinds of +fiber obtained: one, which is really the outer covering, consists of +long tufts of hair; underneath this is the Cashmere wool of commerce, +a soft, downy wool of a brownish-gray tint, with a fine, silky fiber. +It is used for making the costly oriental (Indian) shawls and the +finest wraps. + +=The Norfolkdown and Suffolkdown Wools= are fairly fine in fiber and +soft, but slightly deficient in strength and elasticity. + +=Cheviot Wool= may be taken as representative of the hilly breeds of +sheep. It is an average wool, with staple of medium length, soft, and +with strong and regular fiber; it is of a good, bright color, and +possesses desirable milling properties, being used for both woolen and +worsted, but chiefly in the fancy woolen trade. The average weight of +the fleece is about 4-1/2 pounds. The black-faced or Highland breed +yields a medium wool, coarser and more shaggy than the Cheviot, and +varying much in quality. It is almost all used in the production of +rugs, carpets, and blankets. + +=Welsh Wools= lack waviness and fineness of fiber. They are chiefly +used for flannels. + +=Shetland Wools= are similar in character to Welsh wools, but slightly +finer in fiber and softer. They are used in the manufacture of knitted +goods, such as shawls and wraps. They lack felting properties. + +=Irish Wools= possess a strong, thick hair of moderate length and fine +color. They are similar in many respects to the Welsh wools, and are +often classed with them. They are used in the production of low and +medium tweeds--fancy woolen cloths not requiring small yarns or +milling qualities. + +=Mohair= is a lustrous wool obtained from the Angora goat, which +derives its name from the district of Asia Minor from which it comes. +These animals have also been successfully bred in Spain and France. +The hair is pure white, fine, wavy, and of good length, and possesses +a high luster. It is used in making plushes, velvets, astrakhans, and +curled fabrics, also half silk goods and fine wraps. + +=Alpaca Wool= is the fleece of the Peruvian sheep, which is a species +of llama. The staple is of good length and soft, but is not quite as +lustrous as mohair, the natural colors being either white, black, +brown, or fawn. It is used chiefly in the manufacture of dress goods. + +=How Wool is Marketed.= The bulk of the wool of commerce comes into +the market in the form of fleece wool, the product of a single year's +growth, and cut from the body of the animal usually in April or May. +The first and finest clip, called lamb's wool, may be taken from the +young sheep at the age of eight to twelve months. All subsequently cut +fleeces are known as wether wool and possess relatively somewhat less +value than the first clip. + + +FOOTNOTES: + +[1] Hair is straight and glossy, stronger and smoother than wool, and +grows sometimes as long as twenty inches. + +[2] Spinning is a process by which long or short fibers are twisted +into a continuous thread. + +[3] A process of finishing cloth by condensing the fibers so as to +make the cloth stronger and firmer. + +[4] See footnote, page 39. + +[5] The size of yarn is technically called the "counts" and is based +on the number of 560 yard lengths required to weigh one pound. In this +case 130's count = 130 x 560, or 72,800 yards of yarn to a pound. + +[6] An encrusting compound of dirt and grease formed on the fleece. + +[7] See page 54. + +[8] Mixtures. + +[9] After wool fibers are combed they are called top. + + + + +CHAPTER II + +WOOL SORTING + + +Fleece wool as it comes to the mill is rolled up in bundles and must +be sorted. This process consists in sorting and classifying the fibers +of the fleece. Not only do the various species of sheep furnish widely +different qualities of wool, but different qualities are obtained from +the same animal, according to the part of the body from which the wool +is taken. This variation in some instances is very marked, and +sometimes is greater than that which separates the wools of the +different breeds of sheep. Hence the sorting and classing of wool +become necessary for the production of good, sound yarn of even +quality. + +An attempt to utilize the fleece as a whole would result in the +spinning of uneven, faulty, and unsatisfactory yarns. As many as +twelve or fourteen sorts may be obtained from one fleece (by very fine +sorting), but generally not more than five or seven are made. The +following table shows the relative qualities of wools from the various +parts of a Merino sheep: + +1 and 2. _Head_ (_top and sides_): The wools grown on these parts are +remarkable for length of staple, softness, and uniformity of +character. They are usually the choicest wools in the fleece. + +3. _Upper part of the back:_ This also is a wool of good, sound +quality, resembling in staples Nos. 1 and 2, but not as soft or as +fine of fiber. + +4. _Loin and back:_ The staple here is comparatively short, not as +fine, but generally of unvarying character, sometimes rather tender. + +[Illustration: SORTING ROOM] + +5. _Upper parts of legs:_ This wool is medium in length but coarse of +fiber, and has a tendency to hang in loose, open locks. It is +generally sound, but likely to contain vegetable matter. + +6. _Upper portion of the neck:_ The staple clipped from this part of +the neck is of an inferior quality, frequently faulty and irregular in +growth, and contains twigs, thorns, etc. + +7. _Central part of the neck:_ This wool is similar to No. 6 but +rather tender in staple. + +8. _Belly:_ This wool is from under the sheep, between the fore and +hind legs. It is short and dirty, poor in quality, and generally +tender. + +9. _Root of tail:_ In this wool the fibers are coarse, short, and +glossy. + +10. _Lower parts of the legs:_ This wool is generally dirty and +greasy, the staple having no wave and lacking fineness. It is +generally burry and contains much vegetable matter. + +11. _Front of Head_; 12. _Throat_; 13. _Chest:_ The wools from these +parts are sometimes classed together, all having the same +characteristics. The fiber is stiff, straight, coarse, and covered +with fodder. + +14. _Shins:_ This is another short, thick, straight wool of glossy +fiber, commonly known as shanks. + +=Classing.= Classing is a grading of the fleeces, and is usually, but +not always, a process preliminary to sorting. It is an important part +of sorting, and when well done greatly facilitates the making of good, +uniform matchings. + +=Grades of Wool.= In the grading of wool no set standard of quality +exists. The same classification may be applied in different years, or +in different localities, to qualities of wool showing much variation, +the best grade obtainable usually setting the standard for the lower +grades. The highest quality of wool in the United States is found on +full-blooded Merino sheep. + +=Merino Wool.= The Merino sheep was bred for wool and not mutton. The +fleece of this breed is fine, strong, elastic, and of good color; it +also possesses a high felting power. Though naturally short, it is now +grown to good length and the fleece is dense. The Merino sheep is a +native of Spain, and Spain was for a long period the chief country of +its production. It was also in past centuries extensively bred in +England and English wool owes much to the Merino for the improvement +it has effected in the fleeces of other breeds of English sheep. It +was also introduced into Saxony and was highly bred there, and Saxony +soon came to surpass Spanish wool in fineness, softness, and felting +properties. The Merino was introduced into the United States at the +beginning of the nineteenth century. By 1810, 5,000 Merino sheep had +been imported and these 5,000 sheep formed the basis of most of the +fine wool-producing flocks of our country to-day. + +The terms half blood, three-eighths blood, and quarter blood refer to +the full-blooded Merino standard. As the scale descends the wool +becomes coarser, the wool of a quarter blood usually being a +comparatively coarse fiber. The general classifications of fine, +medium, coarse, and low, refer to the relative fineness of Merino +combing wools. These distinctions naturally overlap according to the +opinion of the parties in transactions. Picklock XXX and XX represent +the highest grades of clothing wool, the grade next lower being X, and +then Nos. 1 and 2. These again are used in connection with the +locality from which the wool is grown, as Ohio XX, Michigan X, New +York No. 1, etc. + +=Difference Between Lamb's and Sheep's Wool.= One of the first points +to be understood in wool sorting is the difference between the wool of +lambs and one-year-old sheep, and that of sheep two or more years old. +Lamb's wool is naturally pointed at the end, because it has never been +clipped. It is termed hog or hoggett wool, and is more valuable when +longer, of about fourteen months' growth. It is finer in quality and +possesses more waviness, which is a help in the process of spinning. + +The wool of sheep two or more years old is known as wether. The ends +of the fiber from such sheep are thick and blunted, on account of +having been previously cut. It is necessary to be able to tell at once +a hog fleece from a wether, and this can be done in two ways: by +examining the ends of the fiber to see if they are pointed; or by +pulling a staple out of the fleece. If it is wether, the staple will +come out clean, without interfering to any extent with those around +it; but if hog, some of the fibers will adhere to the one that is +being pulled. Hog wool is generally more full of dirt, moss, straw, +and other vegetable matter. + +=Dead Wool= is wool obtained from the pelts of sheep that have died. + +=Pulled Wool.= Pulled wool is wool from the pelts[10] as they come +from the slaughter-houses of large packing plants. These pelts are +thrown into vats of water and left to soak for twenty-four hours to +loosen the dirt which has become matted into the wool. From these +vats the pelts are taken to scrubbing machines from which the wool +issues perfectly clean and white. The pelts are next freed from any +particles of flesh or fat which may have adhered to them, and are then +taken to the "painting" room. Here they are laid flesh side up and +carefully painted with a preparation for loosening the roots of the +wool. This preparation is allowed to remain on the pelts for +twenty-four hours, when it is cleaned off and the pelts taken to the +"pulling" room. Each wool puller stands before a small wooden +framework over which the pelt is thrown, and the wool, being all +thoroughly loosened by the "paint" preparation, is easily and quickly +pulled out by the handful. As it is pulled it is thrown into barrels +conveniently arranged according to grade and length. + +When a barrel is filled, it is transferred to a large room across +which are several rows of wire netting, raised about three feet from +the floor. Each sheet of netting is about six feet wide. Here the wool +is piled on the netting to a depth of several inches and hot air is +forced underneath it by means of a blower. Meanwhile it is worked over +by men with rakes, and soon dries. When thoroughly dry, it is raked up +and taken to the storeroom, where it is dumped into bins. Here it +usually remains open for inspection and sampling till it is sold, when +it is bagged. The bags of wool ultimately find their way to the woolen +mill or sampling house. Sometimes the fleece will retain its fleece +form, but usually it breaks up. The wool contains lime and has to be +specially treated by a scouring process to prevent lime from +absorbing the cleansing substances used for scouring the wool. + +=Delaine Wool= is a variety of fine, long combing wool. + +=Cotty Wool=, or cotts, is wool from sheep that have been exposed to +severe weather and lack of nourishment, and for these reasons have +failed to throw off the yolk necessary to feed the wool. As a result +it becomes matted or felted together, and is hard and brittle and +almost worthless. + +=Wool Sorter.= The sorter begins by placing the fleece upon his board +or table, always arranging it so that he faces the north, as this +gives the most constant light and no glare of the sun. The fleece thus +spread out shows a definite dividing line through the center. The +sorter parts the two halves and proceeds to analyze their different +qualities. The number of sorts is determined by the requirements of +the manufacturer who, in purchasing his wool, buys those grades that +will produce the greatest bulk of the qualities for present use, and +that leave in stock the smallest number of sorts and least weight for +which he has no immediate use. The sorter then removes all extraneous +matter adhering to the fleece, such as straw, twigs, and seeds, and +cuts off the hard lumps of earth, tar, or paint, which, if not removed +at this time, will dissolve in the scouring process and stain the +wool. With these preliminaries finished, he proceeds to cast out the +locks, according to quality, into baskets or skeps provided for that +purpose. After skirting or taking off the outside edges of the fleece, +usually known as brokes, and the legs and tail, known as breech, he +separates the other portions from the better qualities. + +[Illustration: SORTED WOOL IN PILES READY TO BE TRANSPORTED TO THE +DEGREASING PLANT] + +Picklock, prime, choice, super, head, downrights, seconds, breech, +etc., are some of the terms used. Picklock comprises the choicest +qualities; prime is similar to picklock, but slightly inferior; choice +is true staple, but not as fine in fiber; super is similar to choice, +but as a rule not as valuable; head includes the inferior sorts from +this part of the sheep; downrights come from the lower parts of the +sides; seconds consist of the best wool clipped from the throat and +breast; breech, the short, coarse fibers obtained from the skirting +and edgings of the fleece. + +In the worsted trade different names are used. The terms generally +adopted are: blue, from the neck; fine, from the shoulders; neat, from +the middle of the sides and back; brown-drawings, from the haunches; +breech, from the tail and hind legs; cowtail, when the breech is very +strong; brokes, from the lower part of the front legs and belly, which +are classed as super, middle, and common. + +Fine, short wools are sorted according to the number of counts of yarn +they are expected to spin, as 48's, 60's, 70's, and so on. Thus we see +there are different methods of indicating qualities in different +districts, and also of indicating differences of qualities between the +woolen and worsted branches of the trade. + +It may be noted that the quality of the wool varies in the same way as +the quality of the flesh. The shoulder is finest in grain and most +delicate, so the wool is finer in fiber. There is more wear and tear +for the sheep at its haunches than at its shoulders, hence the wool is +longer and stronger; about the neck the wool is short, to prevent the +sheep from being weighted down while eating, etc.; the wool on the +back becomes rough and thin, being most exposed to the rain. From the +foregoing it will be readily seen that there is necessity for careful +sorting, in order to insure obtaining an even running yarn, and +subsequently a uniform quality of fabrics. + +=Wool Washing.= Fleece wool as it comes into the market is either in +the "grease," that is, unwashed and with all the dirt which gathers on +the surface of the greasy wool; or it is received as washed wool, the +washing being done as a preliminary step to the sheep shearing. Wool, +unlike cotton, cannot be worked into yarn without being thoroughly +cleansed of its impurities. These impurities consist of greasy and +sweaty secretions, of the nature of a lubricant to the fiber. Combined +with dirt, sand, etc., which adhere to the wool, these secretions form +an encrusting compound, known as yolk, which acts as a natural +preservative to the wool, keeping it soft and supple. This compound, +with other extraneous matter, must be removed before the wool is in a +workable condition. The amount of yolk varies, the greatest amount +being found in fine, short wools from the warm climates. In +long-staple wool the amount of yolk is comparatively small. + +[Illustration: WASHING ROOM] + +Various methods of removing these impurities have been tried; one is +the use of absorbent substances, such as fossil meal, alumina, etc., +to withdraw the greasy matter, so that the remaining impurities can be +easily removed by washing. In other methods, naphtha or similar +solvent liquids are used to dissolve the wool fats. This is followed +by washing in tepid water to dissolve the potash salts, leaving the +dirt to fall away when the other substances are no longer present. To +work this method with safety requires a costly and intricate plant +with skilled supervision. The method which is practically in universal +use is washing the wool in alkaline solutions, properties of which +combine with and reduce the impurities to a lathery emulsion which is +easily washed off from the wool. + +Great stress is laid upon the necessity of care in the washing +process, as the luster may be destroyed and a brownish-yellow tint +given to the wool, the spinning properties very seriously injured, the +softness destroyed, or the fiber dissolved. Some wools are easy to +wash, requiring little soap and a reasonable temperature; other wools +are cleansed with great difficulty. A note, therefore, should be made +of any particular brand or class of wool requiring special attention, +to serve as a guide in the treatment of future lots. The danger lies +in using unsuitable agents,--hard water, excessive temperatures, +strong reagents, etc. + +Caustic alkalies have a most destructive effect on wool as they eat +into it and destroy its vitality. Carbonate alkalies are less severe. +Whatever cleansing substances are used, it is essential that they +should be free from anything that is likely to injure the wool--that +they remove the impurities and still preserve all the qualities in the +wool. If the washing is properly performed the alkaline portion of the +yolk is removed, leaving only the colorless animal oil in the fiber. +If the work is not thoroughly done the wool passes as "unmerchantable +washed." "Tub washed" is the term applied to fleeces which are broken +up and washed more or less by hand. Scoured wool is tub washed with +warm water and soap, and then thoroughly rinsed in cold water until +nothing remains but the clean fiber. + +[Illustration: DEGREASING PLANT--REMOVING GREASE FROM WOOL] + +An improved method of washing wool by hand is to have a series of +tanks with pressing rollers attached to each tank: the wool is +agitated by means of forks, and then passed to the pressing rollers +and into each tank in succession. The tanks are usually five in +number, and so arranged that the liquor can be run from the upper to +the lower tank. Upon leaving the pressing rollers the excess of water +is driven off in a hydro extractor[11] and the wool is beaten into a +light, fluffy condition by means of a wooden fan or beater. + +=Wool Drying.= The process of drying wool is not intended to be +carried to such an extent that the wool will be in an absolutely dry +state, for in such a condition it would be lusterless, brittle, and +discolored. It is the nature of wool to retain a certain amount of +moisture since it is hygroscopic, and to remove it entirely would +result in partial disintegration of the fibers. Buyers and sellers +have a recognized standard of moisture, 16 per cent. If, on the other +hand, it is left too wet, the fibers will not stand the pulling strain +in the succeeding operations, and if not broken, they are so unduly +stretched that they have lost their elasticity. + +The theory which underlies the drying process is that dry air is +capable of absorbing moisture, hence by circulating currents of dry +air in and around wet wool, the absorbing power of the air draws off +the moisture. For continuous drying free circulation is a necessity, +as otherwise the air would soon become saturated and incapable of +taking up more moisture. Warming the air increases its capacity to +absorb moisture; thus a higher temperature is capable of drying the +wool much quicker than the same volume of air would at a low +temperature. A free circulation of air at 75 to 100 degrees F., evenly +distributed, and with ample provision for the escape of the saturated +air, is essential for good work. + +=Oiling.= After being scoured wool generally has to be oiled before it +is ready for the processes of spinning, blending, etc. As delivered +from the drying apparatus, the wool is bright and clean, but somewhat +harsh and wiry to the touch, owing to the removal of the yolk which is +its natural lubricant. To render it soft and elastic, and to improve +its spinning qualities, the fiber is sprinkled with lard oil or olive +oil. As the oil is a costly item, it is of consequence that it be +equally distributed and used economically. To attain this end various +forms of oiling apparatus have been invented, which sprinkle the oil +in a fine spray over the wool, which is carried under the sprinkler by +an endless cloth. + +=Burring and Carbonizing.= After wool has been washed and scoured it +frequently happens that it cannot be advanced to the succeeding +operations of manufacture because it is mixed with burs, seeds, +leaves, slivers, etc., which are picked up by the sheep in the +pasture. These vegetable impurities injure the spinning qualities of +the stock, for if a bur or other foreign substance becomes fastened in +the strand of yarn while it is being spun, it either causes the thread +to break or renders it bunchy and uneven. For removing burs, etc., +from the wool two methods are pursued: the one purely mechanical, the +other chemical, and known respectively as burring and carbonizing. + +=Bur Picker.= For the mechanical removing of burs a machine called the +bur picker is employed. In this machine the wool is first spread out +into a thin lap or sheet; then light wooden blades, rotating rapidly, +beat upon every part of the sheet and break the burs into pieces. The +pieces fall down into the dust box or upon a grating beneath the +machine, and are ejected together with a good deal of the wool +adhering to them. Often the machine fails to beat out fine pieces and +these are scattered through the stock. + +=Process of Carbonizing.= For the complete removal of all foreign +vegetable substances from wool the most effective process is +carbonizing, in which the burs, etc., are burned out by means of acid +and a high degree of heat. The method of procedure is as follows: The +wool to be treated is immersed in a solution of sulphuric or +hydrochloric acid for about twelve hours, the acid bath being placed +in cement cisterns or in large lead-lined tubs and not made strong +enough to injure the fiber of the wool. During the immersion the stock +is frequently stirred. Next, the wool is dried and then placed in an +enclosed chamber and subjected to a high temperature (75 degrees C.). +The result of this process is that all the vegetable matter contained +in the wool is "carbonized" or burned to a crisp, and on being +slightly beaten or shaken readily turns to dust. This dust is removed +from the wool by various simple processes. The carbonizing process was +first introduced in 1875, though it made but slight headway against +the old burring method until after 1880. + +=Blending.= Pure wool of but one quality is not often used in the +production of woven fabrics, so, before the raw material is ready for +spinning into yarn, or for other processes by which it is worked into +useful forms, it is blended. Wools are blended for many reasons (among +which cheapness figures prominently), the added materials consisting +usually of shoddy, mungo, or extract fibers. Ordinarily, however, +blending has for its object the securing of a desired quality or +weight of cloth. The question of color, as well as quality, also +determines blending operations, natural colored wools being frequently +intermixed to obtain particular shades for dress goods, tweeds, +knitting yarns, etc. Stock dyed wools are also blended for the +production of mixed colors, as browns, grays, Oxfords, etc. There is +practically no limit to the variety of shades and tints obtainable by +mixing two or more colors of wool together. The various quantities of +wool to be blended are spread out in due proportion in the form of +thin layers, one on top of the other, and then passed through a +machine called the teaser. The teaser consists of a combination of +large and small rollers, thickly studded with small pins, which open +the wool, pull it apart, and thoroughly intermix it. A blast of air +constantly plays upon the wool in the teaser and aids the spikes and +pins in opening out the fibers. The material is subjected to this +operation several times and is finally delivered in a soft, fleecy +condition, ready to be spun into yarn. + + +FOOTNOTES: + +[10] Skins. + +[11] A wire cage enclosed in a metallic shell which revolves at a high +speed causing sixty or seventy per cent of the moisture to be removed. + + + + +CHAPTER III + +WOOL SUBSTITUTES AND WASTE PRODUCTS + + +=Remanufactured= wool substitutes are extensively used in the +manufacture of woolen and worsted goods. There is no need for the +prejudice that is sometimes met regarding these reclaimed materials, +for by their use millions of people are warmly and cheaply clothed. If +the immense quantity of these materials were wasted, countless persons +would be unable to afford proper clothing, as it is difficult to +estimate what the price of wool would be; and it is also doubtful if a +sufficient quantity could be produced to supply the need. In almost +all instances the use of wool substitutes is for the special purpose +of producing cloths at a much lower price. + +The cloths made from waste products, such as noils, are not much +inferior in quality to those produced from the wool from which the +noils are obtained; but the great majority of cloths made from other +waste products are much inferior. The following are the most important +substitutes: noils, shoddy, mungo, extract-wool, and flocks. + +=Noils= are the rejected fibers from the process of combing the +different wools and hairs; thus, wool noils are from the sheep, mohair +noils from the Angora goat, and alpaca noils from the Peruvian sheep. + +Noils are divided into classes, namely, long-wool noils, short or +fine-wool noils, mohair noils, and alpaca noils. They are all obtained +in the process of combing, that is, the process which separates the +long from the short fibers; the former are known as the "top," and are +used in worsted and in the production of mohair and alpaca yarns; +while the latter are used to advantage in the production of many +different kinds of woolen fabrics. With the exception of length, noils +are practically of the same quality as the tops from which they are +taken. + +Long-wool noils are from the combings of such wools as Leicester and +similar wools. These noils, like the wool from which they are +obtained, are much coarser in quality and fiber than the short-wool +noils. Occasionally, when strength is required in the fabric, these +noils are used, and they are also mixed with short-wool noils. Many of +the cheviot fabrics are made exclusively of these noils. They are also +mixed with shoddy and cotton in the production of dark-colored +fabrics, and in medium and low-priced goods requiring a fibrous +appearance they are extremely useful. + +Short or fine-wool noils are the most valuable, and are obtained from +combing Australian and other fine wools. The number and variety of +uses to which they are put are innumerable. They are used to advantage +in the plain and fancy woolen trade, in the manufacture of shawls and +plain woolens of a soft nature, and are also suitable for mixing with +cotton in the production of twist threads. + +Mohair and alpaca noils are obtained by the combing of these +materials. They are lacking in felting properties, but are lustrous +and possess strength, and are most valuable in the manufacture of +fabrics where strength and luster are required. These noils are used +in the production of yarns for Kidderminster carpets, as yarns for +these carpets must possess strength, brightness, and thickness of +fiber. They are also used in combination with shoddy and cotton to +produce weft or filling yarns for a lower quality of goods. + +=Shoddy= and =Mungo= are in reality wool products, or wool fiber which +has previously passed through the processes of manufacture whereby its +physical structure has been considerably mutilated. These were first +produced about sixty years ago. Shoddy is higher in value than mungo. +The value and quality of the waste or rags from which it is made +determine the quality or value of the material. Shoddy is derived from +waste or rags of pure unmilled woolens, such as flannels, wraps, +stockings, and all kinds of soft goods. + +=Mungo= is made from rags of hard or milled character and is much +shorter in fiber than shoddy. Its length, varying from one-quarter to +three-quarters of an inch, can be regulated by the treatment the rags +receive, and by the proper setting of the rollers in the grinding +machine. Both shoddy and mungo may be divided into classes. Mungo is +divided into two classes, namely, new and old mungo. New mungo is made +from rags chiefly composed of tailor's clippings, unused pattern-room +clippings, etc. Old mungo is made from cast-off garments, etc. By a +careful selection of the rags previous to grinding, it is possible to +make a large number of qualities, and a great variety of colors and +shades without dyeing. Owing to their cheapness shoddy and mungo are +used in cloths of low and medium qualities. Shoddies are utilized in +fabrics of the cheviot class and in the production of backing yarns. +Mungoes of the best quality are used in the low fancy tweed trade, in +both warp and weft, but chiefly in union and backed fabrics. + +=Method of Producing Shoddy and Mungo.= Before the fibrous mungo is +obtained, the rags have to pass through the following necessary +preliminary operations: + +_A. Dusting._ This is carried on in a shaking machine, which consists +of a cylinder possessing long and strong spikes, which are enclosed, +having underneath a grating to allow the dust to pass through. The +dust is then driven by a fan into a receptacle provided for that +purpose. + +_B. Sorting._ All rags, both old and new, must be sorted, and +considerable care must be exercised in this operation, as on this work +alone depends the obtaining of different qualities and shades, as well +as the securing of the production of a regular and uniform product. + +_C. Seaming._ This is only necessary with the rags procured from +garments. It is simply removing the cotton threads from the seams, and +any metallic or hard substances from the rags. + +_D. Oiling._ The rags are oiled to soften them and make them more +pliable, and thus to facilitate the grinding. + +_E. Grinding._ This is the principal operation, and the rags are made +fibrous in this process. The machine by which this is effected is made +up of the following parts: feed apron, fluted rollers, swift, and a +funnel for conveying the material out of the machine. The principal +features of the machine are the swift and its speed. The swift is +enclosed in a framework, and is about forty-two inches in diameter and +eighteen inches wide, thus possessing a surface area of 2,376 square +inches, containing from 12,000 to 14,000 fine strong iron spikes. The +speed of the swift may be from 600 to 800 revolutions per minute. The +rags are fed by placing them on the traveling feed apron, and are thus +conveyed to the fluted rollers. As they emerge from the rollers they +are presented to the swift, and by strong iron teeth, moving with +exceedingly high surface velocity, they are torn thread from thread +and fiber from fiber. The fluted rollers run very slowly, and the rags +are held while the swift carries out this operation. By means of the +strong current of air created by the high speed of the swift, the +mungo is expelled from the machine through the funnel into a specially +arranged receptacle. If by any chance the machine should be +overcharged, that is, if too many rags are passing through the +rollers, the top fluted roller is raised up, and the rags are simply +carried, or thrown by the swift, over into a box on the opposite side +of the machine without being subjected to the tearing process. The top +roller is weighted by levers with weights attached to keep it in +position, thus bringing downward pressure to bear upon it, as it is +driven simply by friction. By the adjustment of the feed rollers in +relation to the swift, the length of the fiber may be varied to a +small degree. + +=Extract Wool.= This is obtained from union cloths, that is, from +cloths having a wool weft and warp of cotton, etc., also from cloths +having the same material for warp, but possessing a woolen or mungo +warp or filling, etc. It is the wool fiber that is required. Therefore +the vegetable matter (cotton) must be extracted from it by the process +of carbonizing. To effect this, the tissue or rags are steeped in a +solution of sulphuric acid and water and then subjected to heat in an +enclosed room. The water is evaporated, leaving the acid in a +concentrated form, which acts upon the cotton, converting it into +powder. The powder readily becomes separated, and thus the cotton is +eliminated. The material that is left is well washed to remove all +acid, dried, and then passed through a miniature carder, to impart to +it the appearance of a woolly and a softer fabric. + +=Flocks.= These are of three kinds, and are waste products of the +milling, cropping, and raising operations. The most valuable are those +derived from the fulling mill, being clean and of a bright color. They +are chiefly used by sail spinners, and in the manufacture of low grade +cloths of a cheviot class. White flocks are suitable for blending with +wool, and as a rule command a fair price. Raising flocks are those +obtained from the dressing or raising gigs, and are applied to +purposes similar to those for which fulling flocks are used. Cutting +or cropping flocks are the short fibers which are removed from the +cloths in this operation. They are practically of no value to the +textile manufacturer, being unfit for yarn production, but are used +chiefly by wall-paper manufacturers in producing "flock-papers," which +are papers with raised figures resembling cloth, made of poor wool, +and attached with a gluey varnish. + +[Illustration: CARD ROOM + + 1. Automatic Feed. + 2. Bur Guards. + 3. Bur Tray. + 4. 1st Top Divider. + 5. 2d Top Divider. + 6. Workers. + 7. Strippers. + 8. Doffer Cylinder. + 9. Main Cylinders. + 10. Main Card Drive on 2d Main Cylinder Shaft. + 11. 1st Lickerin. + 12. 2d Lickerin. + 13. 3d Lickerin. + 14. 4th Lickerin. + 15. Fancy Hood.] + + + + +CHAPTER IV + +WORSTED YARNS + + +=Carding.= After the wool is washed it undergoes a number of +operations before it is finished into worsted or woolen yarn.[12] The +first step in the manufacturing of worsted yarn is to pass the washed +wool through a worsted card which consists of a number of cylinders +covered with fine wire teeth mounted on a frame. The effect of these +cylinders on the wool is to disengage the wool fibers, make them +straight, and form a "sliver" or strand. It is now ready for the +combing machine. + +=Combing.= The process of combing consists of subjecting the card +sliver to the operations of the automatic wool comber, which +straightens the fibers and removes all short and tufted pieces of +wool. Combing is a guarantee that every fiber of the wool lies +perfectly straight, and that all fibers follow one after the other in +regular order. + +=Comb.= A comb is a complicated machine. The principal feature is a +large metal ring with rows of fine steel pins (pin circles), which is +made to revolve horizontally within the machine. By various devices +the wool is fed into the teeth of the ring in the form of tufts. The +fibers of the tufts by an intricate process are separated into long +and short lengths, and a set of rollers draws each out separately and +winds it into a continuous strand called "tops." On leaving the +comber, the wool is free from short fibers, specks, and foreign +substances, and presents a fine, flowing, and lustrous appearance. The +short combed-out wool is called noils, and is used in making carpet +yarns, ground up into shoddy stock, or utilized in spinning fancy +yarns. + +=Worsted Tops.= American textile manufacturers are finding it +advantageous to have their combing done by those who make the work a +specialty rather than to do it themselves. In the manufacture of tops +all varieties of combing wools are used: Australian, Merino, and +Crossbred wools, South American Merino and Crossbred wools, Cape +Merino wools, Merino and Crossbred wools grown in the United States, +the lustrous wools of pure English blood, Mohair from Asiatic Turkey, +and Alpaca from the Andes. Tops are sold to worsted spinneries.[13] +Many mills or worsted spinneries send their wools, either sorted or +unsorted as they may desire, to a combing mill, where the wool is put +into top at a lower price than that at which most spinneries can do +their own combing. By means of the naphtha process a larger amount of +top from a given amount of wool can be secured than by any other +process, and in addition, a top in better condition for drawing and +spinning. + +[Illustration: COMB ROOM + + 1. Driving pulley on horizontal shaft (2). + 3. Boxes containing bevel gears. + 4. Pillars. + 5. Driving pulley for dabbing motion. + 6. Boxes containing dabbing-brush mechanism. + 7. Dabbing brushes. + 8. Star or stroker wheels. + 9. Large circle containing rows of pins. + 10. Drawing-off apron and rollers for large circle. + 11. Brass boxes or conductors. + 12. Guides for comb ball ends. + 13. Comb balls (4 ends each). + 14. Fluted wooden rollers on which comb balls rest. + 15. Comb leg (4 in number). + 16. Foundation plate.] + +In a strand of combed wool, called top, no single fiber lies across +the strand; all lie in the direction of the length. This order is +preserved until the fibers have been converted into yarn, which is +accomplished by passing through "gill boxes." These gill boxes are +machines with bars of iron having upon their surface two rows of +minute steel pins, by this means kept perfectly straight. The bars on +which they are placed are worked on screws between two sets of +rollers. The wool enters between the first set of rollers, and, as it +passes through, is caught by one of these gills that is raised up for +the purpose, being succeeded by others as the rollers revolve. These +gills are moved forward on screws in the direction of the other set of +rollers, and the pins in the gills always keep the fiber perfectly +straight. The second set of rollers is termed the draught rollers, +since by them the wool, after passing through the front rollers, is +drawn out and reduced in thickness. This is accomplished because the +second rollers revolve at a higher rate of speed than the first +rollers, the speed being regulated according to the length of the +wool, and the thickness of the yarn to be produced. These gills are +used in the production of worsted yarn until the size of the rope of +wool has been so reduced and twisted that there is no chance of any +fiber getting crossed or out of the order of straightness. A worsted +yarn is, consequently, a straight yarn, or a yarn produced from +perfectly straight fibers. + +[Illustration: GILLING + + 1. Cans containing Comb Ends or Sliver. + 2. Balling Head. + 3. Stock from Balling Head No. 2. + 4. Screws for applying pressure to Back Rollers. + 5. Screws for applying pressure to Front Rollers. + 6. Faller Screws situated between No. 4 and No. 5. + 7. Guard for covering gears which drive Back Rollers. + 8. Guard covering gears which drive Balling Head. + 9. Balling Head.] + +The combing of wool may be dispensed with in some cases, although +such a yarn is not in common use. When combing is dispensed with, the +gills, in connection with the draught of the rollers, make the fibers +straight, and produce a worsted yarn, although such a yarn has a +tendency to be uneven and knotty. + +Before the wool can be spun it must be made into roving of a suitable +thickness. This is done by passing it, after being combed, through a +series of operations termed drawing, whose functions are to produce a +gradual reduction in thickness at each stage. Although the number of +machines varies according to the kind of wool to be treated, still the +same principle applies to all. + +=Spinning.= The process of spinning is the last in the formation of +yarn or thread, the subsequent operations having for their object the +strengthening of the yarn by combining two or more strands and +afterward arranging them for weaving or for the purpose for which the +yarn is required. It is also the last time that the fibers are +mechanically drawn over each other or drafted, and this is invariably +done from a single roving. The humidity and temperature of the +spinning room must be adjusted to conditions. Each spinner is provided +with a wet and dry thermometer so that the best temperature can be +ascertained. The most suitable heat and humidity can only be obtained +by comparison and observation. A dry and warm atmosphere causes the +wool to become charged with electricity and then the fibers repel each +other. + +[Illustration: WORSTED SPINNING. "BRADFORD SYSTEM" + + 1. Bobbins containing Worsted Yarn. + 2. Conical shape caps placed on top of spindles. + 3. Tin Wings fastened to Eyeboard. + 4. Eyeboard containing pot eyes, through which yarn passes to the bobbin. + 5. Scratch fluted front rollers. + 6. Leather covered Pressing Rollers for No. 5 Rollers. + 7. Smooth metal Pressing Rollers for Back Rollers. + 8. Large Front Roller Gear. + 9. Pulley for driving Twist gear. + 10. Spools of Roving held by a series of pegs. + 11. Spindle bands. + 12. Sifter plate or rail.] + +Worsted yarn is spun by two different methods known respectively as +the Bradford or English system and the French system. The difference +in these systems of spinning worsteds lies principally in the drawing +and spinning processes, a radically different class of machinery being +used for each. The combing process is practically the same in both +cases, but the wool is combed dry for the French system, and by the +English method the stock is thoroughly oiled before being combed. The +result of the English method is the production of a smooth level yarn +in which the fibers lie nearly parallel to each other. The yarn made +according to the French system is somewhat fuzzier and more woolly. On +account of the absence of oil, the shrinkage of French spun worsted is +considerably less than that made by the Bradford system. + +=Characteristics of Worsted Yarn.= The unique structure of worsted +yarn makes it invaluable in the production of textile fabrics in which +luster and uniformity of surface are the chief characteristics. The +methods by which worsted is formed render it capable of sustaining +more tension in proportion to its size than the pure woolen yarn. This +feature, combined with its lustrous quality, gives it a pre-eminent +position in the manufacture of fine coatings, dress goods, etc. The +method of arranging the fibers in the formation of a woolen yarn is +such as to produce a strand with a somewhat indefinite and fibrous +surface, which destroys to a large degree the clearness of the pattern +effect in the woven piece. In the construction of worsted yarn the +fibers are arranged in a parallel relationship to each other, +resulting in the production of a smooth, hard yarn having a +well-defined surface; hence weave-ornamentation of a decided or marked +type is possible by its use. There is, in a word, more scope for +pattern effects, since the level and regular structure of the yarn +imparts a distinction to every part of a woven design. From this +peculiarity arises the great variety of effects seen in the worsted +dress fabrics, coatings, trouserings, etc., both in colored patterns +and in fabrics of one shade throughout. + +[Illustration: SPOOL ROOM + + 1. Jack Spooler frame. + 2. Drum upon which Jack Spool rests. + 3. Jack Spool. + 4. Guides for spool ends. + 5. Spools containing yarn. + 6. Pressers which rest on spools to prevent slack ends. + 7. Spool creel.] + +[Illustration: FRENCH SPINNING + + 1. Balling heads. + 2. Bobbins upon which stock is wound. + 3. Rub or condenser aprons. + 4. Gearing for driving rub motion. + 5. Shipper rod and handles. + 6. Bobbins held in place in creel by skewers. + 7. Weights with system of levers for applying pressure to rollers.] + +Worsted yarn can be made of pure wool; and as a rule, the wool used in +the English system is of fairly good length and uniform staple, for if +otherwise it is only with difficulty that the yarn can be spun +straight. Shorter wool can be combed and spun under the French +system, and this is the reason why the French system of spinning is +being introduced. On the other hand, in the spinning of woolen yarns +great length of staple is not essential, for the machinery employed +will work the small fibers. + +=Uses of Worsted Yarn.= Worsted yarn may be used in any of the +following fabrics: + +1. Combed wool yarn for ornamental needlework and knitting, as Berlin, +Zephyr, and Saxony wools. + +2. Cloth made from combed wool not classified according to material. + + _a._ Fabrics of all wool--serge, bunting, rep, dress + goods, with weave effects. + + _b._ Wool and Cotton--union goods, serge linings, + lathing. + + _c._ Wool and Silk--rich poplin, pongee, henrietta, + bombazine. + + _d._ Alpaca and Mohair--alpaca, mohair dress goods, + lusters, braids, laces. + +=Counts.= Yarn is measured by a system of "counts"--the number of +yards of yarn to the pound. The counts of worsted yarn are based on +the number of hanks in one pound, each hank containing 560 yards. Thus +No. 30 worsted yarn consists of 30 hanks of 560 yards each, or 16,800 +yards to the pound. + + +FOOTNOTES: + +[12] The distinct difference between worsted and woolen yarns is that +worsted yarn is made of fibers that are parallel, while the fibers of +woolen yarn run in all directions. The worsted yarn is stronger. + +[13] Mills that manufacture worsted yarn. + + + + +CHAPTER V + +WOOLEN YARN + + +In manufacturing worsted yarn every necessary operation is performed +to arrange the wool fibers so that they will lie smoothly and parallel +to each other. In the case of woolen yarn every operation is performed +so as to have the fibers lie in every direction and to cross and +overlap each other. + +To produce yarn of the woolen type a set of machinery entirely +different from that used in worsted manufacture is necessary. The wool +is carded, but no attempt is made to get the fibers parallel. The +reduction in thickness of the sliver is not brought about upon the +so-called drawing frame, but by a mule frame where the drawing and +twisting are done at the same operation. As neither combs nor gills +are employed, there is not the same smooth, level yarn, but one which +possesses a fringe-like covering or fuzzy appearance that makes the +woolen yarn so valuable. + +The operation is as follows: + +=Carding.= After washing the material for woolen yarn, it is passed +through three carding processes, and from the last of them is taken +direct to the spinning frame to be made into yarn. The object of +woolen carding is different from carding in any other textile +manufacture. + +In most processes of carding the fibers are subjected to a "combing" +principle, and the aim is to lay the fibers parallel. Woolen carding +aims to open the raw wool fiber, and put it in a perfectly loose +condition, without leaning toward any definite arrangement. + +The carding machines are called, respectively, first, second, and +third breaker. Each machine consists of a complicated series of +card-covered cylinders of different sizes, running at different rates +of speed--sometimes in the same and sometimes in an opposite +direction. These rollers take the wool from one another in regular +order until it is finally delivered from the third breaker in a soft, +fluffy rope or roll called a sliver. This sliver is wound on a bobbin, +and taken from the card to the mule spinning frame. + +The sliver on the bobbins from the card is taken to the mule spinning +frame where it is passed through rolls, and the sliver attenuated by +means of a traveling carriage. + +=Count.= In the case of woolen yarn there are numerous systems for +denoting the count, varying with the locality in which it is spun and +the character of the product. In the United States there are two +systems employed, but the one in most general use is known as +"American run counts." This is based on the number of "runs," each +containing 1,600 yards to the pound. Thus, a yarn running 8,000 yards +to the pound is called a 5 "run" yarn, a yarn with 5,200 yards to the +pound is equal to a 3-1/4 "run." + +In the vicinity of Philadelphia woolen yarn is based on the "cut," +each cut consisting of 300 yards, and the count is the number of cuts +in a pound. Thus, No. 30 cut yarn consists of 9,000 yards to the +pound. No. 15 contains 4,500 yards to the pound. + +Woolen yarn is suitable for cloths in which the colorings are blended +and the fibers napped, as exemplified in tweed, cheviot, doeskin, +broadcloth, beaver, frieze, chinchilla, blanket, and flannel. + + + + +CHAPTER VI + +WEAVING + + +=Preparatory to Weaving.= Yarn is wound on bobbins on the ring or mule +spinning frame. These bobbins are transferred to a machine called a +spooler where the yarn is re-wound on a spool preparatory to making +the warp. + +A warp is formed by obtaining a definite number of threads (called +ends), usually in a precisely designed order of given length, and +allowing the ends to wind over a cylinder called a beam. In order to +do this it is necessary to have spools placed in a definite position +in a frame called a creel. + +Before the warp can be placed in the loom so as to weave or interlace +it with filling it must be sized. This is necessary for all single +twist warp yarns. Its primary object is to increase the strength and +smoothness of the thread, thus enabling it to withstand the strain and +friction due to the weaving operation. Other objects of sizing are the +increase of weight and bulk of the thread and the improvement and feel +of the cloth. The warp is usually sized by passing it over a roller +and through a bath of a starch mixture. The machine for sizing is +called a slasher. The warp is now ready to have the ends drawn in and +placed in the loom. + +=Weaving.= Every woven piece of cloth is made up of two distinct +systems of threads, known as the warp and filling (weft), which are +interlaced with each other to form a fabric. The warp threads run +lengthways of the piece of cloth, and the filling runs across from +side to side. The manner in which the warp and filling threads +interlace with each other is known as the weave. When the word "end" +is used in connection with weaving it always signifies the warp +thread, while each filling thread is called a pick. The fineness of +the cloth is always expressed as so many picks and ends to the inch. +The fabrics produced by weaving are named by the manufacturers or +merchants who introduce them. Old fabrics are constantly appearing +under new names, usually with some slight modification to suit the +public taste. + +=Weaving Processes.= In order to understand the different kinds of +weaves it is necessary to know, or at least to understand, the process +of forming cloth, called weaving. This is done in a machine called a +loom. The principal parts of a loom are the frame, the warp-beam, the +cloth-roll, the heddles, and their mounting, the reed. The warp-beam +is a wooden cylinder back of the loom on which the warp is wound. The +threads of the warp extend in parallel order from the warp-beam to the +front of the loom, and are attached to the cloth-roll. Each thread or +group of threads of the warp passes through an opening (eye) of a +heddle. The warp threads are separated by the heddles into two or more +groups, each controlled and automatically drawn up and down by the +motion of the heddles. In the case of small patterns the movement of +the heddles is controlled by "cams" which move up the heddles by means +of a frame called a harness; in larger patterns the heddles are +controlled by harness cords attached to a Jacquard machine. Every time +the harness (the heddles) moves up or down, an opening (shed) is made +between the threads of warp, through which the shuttle is thrown. + +[Illustration: A SIMPLE HAND-LOOM + +Showing frame, warp beam, cloth-roll, heddles, and reed] + +The filling thread is wound on a bobbin which is fastened in the +shuttle and which permits the yarn to unwind as it passes to and fro. +As fast as each filling thread is interlaced with warp it is pressed +close to the previous one by means of a reed which advances toward and +recedes from the cloth after each passage of the shuttle. This is done +to make the cloth firm. There are various movements on the loom for +controlling the tension of the warp, for drawing forward or taking up +the cloth as it is produced, and for stopping the loom in the case of +breakage of the warp thread or the running out of the filling thread. + +Weaving may be performed by hand in hand-looms or by steam-power in +power-looms, but the arrangements for both are to a certain extent the +same. A great number of different kinds of power-looms are +manufactured for producing the various classes of textiles in use at +the present time. These looms are distinguished by the name of the +material which they are designed to weave, as the ribbon-loom, +blanket-loom, burlaps- and sacking-loom, plush-loom, double-cloth +loom, rug-loom, fancy cotton-loom, silk-loom, worsted-loom, etc. + +Weaving is distinct from knitting, netting, looping, and braiding, +which are operations depending on the interlacing of a single thread, +or single set of threads, while weaving is done with two distinct and +separate sets of threads. + +[Illustration: MAIN WEAVE ROOM + + 1. Warp beam containing warp. + 2. Lease Rods. + 3. Harnesses. + 4. Dobby Head motion to lift harnesses. + 5. Jacquard Head motion. + 6. Cards containing design--working in connection with Jacquard Head + motion. + 7. Whip Roll.] + +=Classes of Weave.= The character of the weave offers the best basis +for classification of woven goods. Nearly all the varieties of cloth +may be classified from the following weaves: + + (1) Plain-weaving, + (2) Twill-weaving, + (3) Satin-weaving, + (4) Figure-weaving, + (5) Double-cloth-weaving, + (6) Pile-weaving, + (7) Gauze-weaving, + (8) Lappet-weaving. + +=Plain or Homespun Weave.= Plain cloth is the simplest cloth that can +be woven. In this weave one series of threads (filling) crosses +another series (warp) at right angles, passing over one and under one +in regular order, thus forming a simple interlacement of the threads. +This combination makes a strong and firm cloth, but does not give a +close or a heavy fabric, as the threads do not lie as close and +compact as they do in other weaves. In plain cloth, if not fulled or +shrunk in the finish, the result is a fabric perforated with large or +small openings according to the size or twist of yarn used. If heavy +or coarse threads are used the perforations will be large; if finer +threads, the perforations will be smaller. + +This weave is used in the production of sheeting, muslin, lawn, +gingham, broadcloth, taffeta, etc. In plain weaving it is possible to +produce stripes by the use of bands of colored warp, and checks where +both warp and weft are parti-colored. This weave is commonly used when +the cloth is intended to be ornamented with printed patterns. In +weaving cloth of only one color but one shuttle is used, while for the +production of checks, plaids, etc., two or more shuttles are required. + +[Illustration: GIRL DRAWING EACH THREAD OF WARP THROUGH THE REED AND +HARNESS READY TO BE PLACED ON LOOM + + A, warp beam. B, warp. C, harness frame] + +=Twill Weave.= A twill weave has diagonal lines across the cloth. In +this class of weaves the filling yarn or threads pass over 1 and under +2, or over 1 and under 3, 4, 5, or 6, or over 2 or 3 and under 1, 2, +3, or 4, or over 4 and under 4, 3, 6, etc. Each filling thread does +not pass under and over the same set of warp threads, as this would +not give the desired interlacings. Instead the order of interlacing +moves one thread to the right or left with each filling thread that is +woven. If there are the same number of threads to an inch in warp and +filling, twill lines will form an angle of 45 degrees; if the warps +are closer together than the filling, the angle will be steeper; if +the filling threads are closer together the lines will approach more +nearly the horizontal. Different effects are obtained in patterns by +variation in the sizes of the yarn and twist, by the use of heavy +threads to form cords, ribs, etc., and by the mixture of vari-colored +materials in the yarn. Often one form of twill-weave is combined with +another to produce a fancy twill-weave. The object of the +twill-weaving is to increase the bulk and strength of a fabric, or to +ornament it. The disposition of the threads permits the introduction +of more material into the cloth, and hence renders it heavier, and of +closer construction than in the case of plain-weaving. + +=Satin Weaves.= The object of a satin weave is to distribute the +interlacings of the warp and filling in such a manner that no trace of +the diagonal (twill) line will be seen on the face of the cloth. In +weaving a satin design the filling thread is made to pass under 1 and +over 4, 7, 9, 11, or more if a larger plush satin is required. The +raising of the warp end to allow the filling to pass under is done in +such a way as to prevent twill lines from showing in the cloth. The +result is that practically all of the filling is on the face of the +cloth. This is called a filling-face satin weave. A warp-face satin +weave may be produced by reversing the order; in this case practically +all of the warp is brought to the face of the cloth. In this way a +worsted warp and a cotton filling might be woven so that practically +all of the warp would show on the cloth, and give it the appearance of +a worsted fabric. A number of classes of silk goods are made in this +way, with a silk filling covering a cotton warp. + +This weave produces an even, close, smooth surface, capable of +reflecting the light to the best advantage, and having a lustrous +appearance which makes it resemble satin cloth. Satin cloth is made of +silk using a satin weave. + +Satin weaves are used very largely in producing different styles of +cotton and silk fabrics, and are also frequently found in woolen +goods. They are more extensively used in the manufacture of damask and +table-covers than for any other class of goods. Satin stripes are +frequent in madras, shirtings, and fancy dress goods in connection +with plain and figured weaves. + +=Figure Weaving.= To produce complicated and irregular patterns in the +loom a large number of different openings (sheds) must be made in the +warp, and to secure such a large number an attachment is placed on top +of the loom called a Jacquard apparatus. The Jacquard is merely an +apparatus for automatically selecting warp threads, by which each +separate one can be made to move independently of any of the others. +It is provided with weighted strings attached to each of the warp +threads. The weighted strings are controlled by wire needles which are +in turn controlled by perforated cards. Each motion of the loom +changes their position and allows some needles to go through the holes +in the cards, thus drawing up the warp, while others strike the card +and leave the warp down. In this way the perforations of the cards +determine the figure of the patterns. The Jacquard is chiefly used to +produce patterns of great width in which all or most of the threads +in the pattern move independently. For the weaving of elaborate +effects and flowing lines it is practically indispensable. All +elaborate designs are classed under the name of Jacquards. + +=Double Cloth.= Double cloth is a descriptive term applied in weaving +to fabrics produced by combining two single cloths into one. Each one +of these single cloths is constructed with its own systems of warp and +filling, the combination being effected in the loom by interlacing +some of the warp or filling threads of one cloth into the other cloth +at certain intervals, thus fastening them securely together. The +reasons for making double-cloths are many. Sometimes it is done to +reduce the cost of heavy weight fabrics by using cheaper materials for +the cloth forming the back; again it may be to produce double-face +fabric; it allows great freedom for the formation of colored patterns +which may or may not correspond in pattern on both sides; it is the +basis of tubular weaving such as is practised for making pillow cases, +pockets, seamless grain bags, etc.; more frequently, the object is to +increase the bulk or strength of certain kinds of fabrics, such as +heavy overcoatings, cloakings, pile-fabrics, golf-cloth, rich silk, +etc. + +=Pile Weave.= A pile weave is a general term under which are classed +numerous varieties of cloth woven with a pile surface, as plush, +velvet, velveteen, and carpeting of various kinds. Turkish towels are +an excellent illustration of pile weaving. A pile surface is a closely +set, elastic face covering various kinds of woolen, silk, and cotton +fabrics, and consists of threads standing close together, either in +the form of loops or as erect thread-ends sheared off smooth so as to +form a uniform and even surface. In the production of a pile fabric a +third thread is introduced into the weaving and formed into loops +usually by carrying it over the wires laid across the breadth of the +cloth. The wires are afterward drawn out, leaving the loops standing; +the loops may then be cut so as to form a cut pile, as in velvet and +plush, or they may be left in their original form as in Brussels +carpet and Turkish towels. + +=Gauze Weaving.= In gauze weaving all the warp threads are not +parallel to each other, but are made to intertwist more or less among +themselves, thereby favoring the production of light, open fabrics, in +which many ornamental lace-like combinations can be obtained. Two sets +of warp threads are used, one being the ground warp and the other the +"douping," the latter performing the entwining process. Gauze is +especially characterized by its openness and yields the lightest and +strongest fabric with the least material. When gauze is combined with +plain weaving it is styled "leno." Gauze fabrics are designed for +women's summer gowns, flounces, window-curtains, etc. + +=Lappet Weaving.= Lappet weaving, really a form of embroidery, is used +for producing small designs on cloth by means of needles placed in a +sliding-frame, the figures being stitched into the warp. Elaborate +figures are beyond the range of lappet weaving, but there are many +small effects that can be economically produced in this manner, such +as the detached spots in dotted swiss, and narrow and continuous +figures running more or less into stripes. This form of weaving +imitates embroidery and is used mainly on plain and gauze fabrics. + + + + +CHAPTER VII + +DYEING AND FINISHING + + +=Dyeing.= When a fabric or fiber is impregnated with a uniform color +over its whole surface, it is said to be "simply dyed." On the other +hand, if distinct patterns or designs in one or more colors have been +impressed upon a fabric, it is called printing. + +Vegetable dyes were formerly used, but since the coal tar dyes have +been discovered the latter are used entirely. Over fourteen thousand +colors have been produced from coal tar. Different fibers and fabrics +attract dyestuffs with varying degrees of force. Wool and silk attract +better than cotton and linen. + +=Wool Dyeing.= The methods of dyeing wool differ considerably from +those employed for cotton and other vegetable fibers. They may be +divided into three parts: piece dyed, cross dyed, and yarn dyed. + +Piece goods are those woven with yarns in their gray or natural state, +and then cleansed and dyed in the piece to such colors as are +required. They are woven in plain weaves and in a great variety of +twills--in fact, in all styles of weaves--and are also made on the +Jacquard loom. The principal fabrics in this classification are all +wool serges, cheviots, hopsackings, suitings, satines, prunellas, +whipcords, melroses, Venetian broadcloths, zibelines, rainproof +cloths; nun's veiling, canvases, grenadines, albatrosses, crepes, and +French flannels; silk warp Henriettas, voiles, and sublimes. Whenever +it is possible, it is better to dye textile fabrics in the form of +woven pieces than in the yarn. During the process of weaving it is +impossible to avoid getting yarn dirty and somewhat greasy, and the +scouring necessary to remove this dirt impairs the color used in +weaving. Piece dyeing is the cheapest method of applying color to +textiles. The chief fault of piece dyeing is the danger of cloud +spots, stains, etc., which do not appear in the other two methods. +Then again in the case of thick, closely woven goods the dyestuff does +not penetrate into the fabric, and the interior remains nearly white. + +The cloth is dyed by means of passing over a roller into a dye vat. +Small pieces or "swatches" are taken from the ends of the fabric, and +compared with the pattern. For it must be remembered that no two lots +of crude dyes are of equal strength, and the wools and cottons of +different growths and seasons vary greatly, so that the use of a fixed +quantity of dye to a given amount of goods will not always give the +exact shade. In comparing a sample with the pattern the two are placed +side by side below the eyes (reflected light), and then held up to the +light and the eye directed along the surface. A judgment must be +formed quickly, as a prolonged gaze fatigues the eye and renders it +unable to perceive fine shades of difference. + +[Illustration: DYE ROOM + + 1. Dye tub or vat containing dyestuffs. + 2. Rolls or cylinders upon which cloth is wound. + 3. Cloth leaving dye tub--being wound upon No. 2 cylinder.] + +=Cross Dyed.= Cross-dyed goods may be described as fabrics woven with +black or colored cotton warps and wool or worsted filling and +afterwards dyed in the piece. Since cotton has not the same attraction +for dyestuffs as wool it is a difficult task to dye a fabric woven +with cotton and wool so that both fibers will be identical in depth of +color, tone, and brightness. In some cases it is possible to dye a +mixed fabric at a single operation, but the usual process is to dye +the wool in yarn state and then dye the warp a color as near the color +of the wool as possible. In the weaving operation the wool is thrown +to the surface. In another method the warp is dyed and woven with a +white wool or worsted filling, and dyed in the piece with a dyestuff +that will not affect the cotton. In this way the cotton does not take +the wool dye, but retains its original color. This class of work is +generally used in mohair, alpaca, and luster fabrics, because the +natural brilliancy of the luster wool, alpaca, or mohair in the +filling is not impaired as would be the case if the cotton in the +goods were subjected to a cotton-dye bath after being woven. The +principal cloths in this classification are cotton, warp figured +melroses, Florentines, glaces, brilliantines, lusters, alpacas, and +mohairs; rainproof cloths, and fancy waistings, and in these may be +found the same great variety of weaves and patterns that is to be +found in the piece-dyed goods already described. + +=Yarn Dyed.= Yarn-dyed goods differ from those previously described in +that they are made of yarns that are dyed before being woven, or yarns +spun from dyed wool. Wool may be dyed in the raw state (fleece), +slubbing, or yarn. Fleece dyeing is preferable for goods intended to +stand friction, and that in spite of wear and tear must preserve their +color. It is preferred for dark colored goods where much friction is +to be encountered, but is seldom used for light colors, since these +would be soiled during subsequent processes of manufacture. In this +case every fiber is colored uniformly all over. The yarn from this +wool and the cloth woven from it are dyed through and through and do +not become grayish or whitish by wear and tear. + +Slubbing dyeing is preferred to yarn dyeing, for the dyestuff +penetrates the loosely twisted roving, and if unevenly dyed, the +subsequent operations equalize most thoroughly the irregularities in +color. + +Yarn dyeing is especially applicable to checks, plaids, and suitings, +and in their manufacture the drop box loom (a loom with two or more +shuttles) is used. Goods manufactured under this classification +include cotton warp checks and mixtures; all wool homespuns, mixture +coatings and suitings, storm skirtings, rainproof cloths. These goods +are made in a great variety of weaves, the effect in each being +secured by the color and the weave. + +Piece-dyed fabrics may be distinguished from yarn-dyed fabrics by +unraveling threads of each kind. In the case of yarn-dyed fabrics the +dyestuff has penetrated through the yarn, while in the case of +piece-dyed fabrics the dyestuff has no chance to penetrate as +completely as the yarn-dyed fabric. + +=Textile Printing.= Printed fabrics such as print cloths can generally +be distinguished by observing the back side of the cloth. If the +figure or pattern on the face of the cloth does not penetrate through +to the back but only shows the outline, the fabric has been printed. +Fabrics are printed by coming into contact with rotating rollers on +which the pattern is engraved. + +The attraction of cotton for coloring is generally feebler than that +of wool or silk. Few of the natural dyestuffs attach themselves +permanently without use of a mordant. A mordant is a substance which +has an affinity for, or which can penetrate, the fiber to be colored, +and which possesses the power of combining with the dyestuff and thus +forming an insoluble compound upon the fiber. Cotton is dyed in an +unspun state, and also as yarn or spun thread, either in the hank or +skein. Silk is dyed in unspun skeins, although to a considerable +extent it is also dyed in the piece. + +=Styles.= Since styles and designs are constantly changing it is +necessary for the mills to meet this demand by producing new styles. +Some of the patterns which are at this time considered to be in the +best style would have appeared much out of date two or three years +ago, while perhaps a few years hence, the patterns which are now +almost obsolete will, with some changes, become the most popular +sellers of the season. As the mill officials or designers are not out +among the trade, they are not in a position to judge what lines or +patterns would most likely appeal to the market. This information is +obtained by the "styler" of the selling house. The styler receives all +the latest foreign samples and fashion papers from abroad, and often +goes or sends his representative to Europe to ascertain what goods, +designs, and colors are taking well over there. The selling agent or +styler then supplies the designing department of the mill with all the +samples, information, and suggestions necessary in getting out the +samples. + +=Construction of Cloth.= In reproducing a sample of cloth in the mill +it is necessary that the construction of the cloth be first known, +that is, there must be ascertained the width, warp ends, and picks per +inch, the number or size of the yarn used for the warp, the number +that is used for the filling, and the number of ounces per yard or +yards per pound. Then the interlacings of the threads in the sample +must be picked out in order to get the design or weave on the design +paper, from which the data are obtained for regulating the movement of +the harness or heddles. Design paper is paper ruled by lines into a +number of squares. An imitation of the cloth can be produced on this +paper by showing the interlacings of the warp and filling. This is +done by filling in certain squares with paint, or pencil marks, while +the others are left empty. In practical work it is the general custom +to make a cross with a pencil to indicate the squares that are to be +filled in, thus showing that the warp thread is over the filling +thread at this point. When a square is left blank it shows that the +warp thread is under the filling at this point. When a warp thread is +up on a certain pick, the harness which controls this thread must be +raised on this pick. + +=Finishing.= The fabric as it comes from the loom is in an imperfect +condition for use. When worsted fabrics leave the loom they require +but few and simple finishing operations, and in this respect differ +much from woolen cloths, which require elaborate finishing operations. +The finishing processes of woolen and worsted cloths are similar. The +following description of processes and machines gives a clear idea of +the necessary finishing processes for a standard woolen or worsted +cloth; for particular styles of finish the processes must be varied in +accordance with the particular requirements of the style of fabric in +hand. + +=Perching.= The fabric as it comes from the loom receives a perching +and measuring inspection at the weave room before leaving for the +finishing room. This examination is to detect quickly such +imperfections as require prompt attention at the loom. + +=Burling.= Every knot that has been tied in the threads during +winding, dressing, beaming, and weaving, must be looked for and felt +for during burling, carefully drawn to the surface of the cloth, and +then clipped off with the scissors, leaving the ends long enough so +that no space without a thread will occur. Threads which are found +loose on the face or back of cloth, caused by the weaver having tied +in a broken end, should be cut off and not pulled off. All places +where threads are not woven in are marked so that the sewing-in girl +(mender) can adjust such places. The cloth is subjected to perching +again. It is examined for imperfections, and when these are found, +they are marked with chalk to call the attention of the menders to +such places. + +=Mending.= The object of darning or mending is to make all repairs in +the structure of the cloth before the process of fulling. The mender +must have a good eye for colors necessary to produce various effects +and for the interlacing of the threads. More exact work is required +for threadbare fabrics that require little if any finishing afterward, +than in dealing with a face finish fabric, where the nap is to be +raised and will cover many imperfections so that they will never be +noticed in the finished cloth. + +=Fulling.= The object of fulling is to render woolen and worsted +goods stronger and firmer in body. Fulling is similar to felting, the +principal object of each being to condense the fibers, thereby +increasing the firmness. Certain varieties of woolens are fulled +nearly one-half their original width and length. The process of +fulling includes three steps: cleansing, scouring, and condensing the +fibers of the cloth. The object of scouring is to get rid of oil used +preparatory to spinning, and to remove from the cloth stains and the +sizing used in dressing the warp. The cloth is first saturated with +hot water and soap, and is then scoured and rubbed between the +slow-revolving rollers of the machine from two to eighteen hours, +according to the character of goods and the amount of shrinkage +desired. The more prolonged the operation, the more the material +shrinks. When sufficiently fulled, the length of cloth is scoured to +free it from soap. This is done with water, warmed at first, but +gradually cooled, until at the end the cloth is worked in cold water. +Next the cloth is stretched uniformly in all directions, so that it +may dry evenly without wrinkles or curls. Sometimes the cloth is +placed in a hot-air chamber to hasten the drying. The fulling or +shrinking is effected by the application of moisture, heat, and +pressure. Every one is familiar with the fact that woolen blankets, +flannels, and hosiery tend to contract with frequent washings, gaining +in thickness and solidity what they lose in elasticity. Such shrinkage +is greatly hastened when they are rubbed vigorously in hot water and +then allowed to cool suddenly. This change is due to the physical +properties of the wool fiber. + +Such goods as beavers, kerseys, meltons, and fancy cassimeres are +seldom fulled more than one-sixth of their woven width, while worsted +goods are shrunk but a small fraction of their woven width. The amount +of fulling received is the distinguishing feature of many varieties of +cloth. In the treatment of broadcloth, doeskin, and all nap finished +woolens, the fulling is carried to a point where the fibers become +densely matted, obliterating all traces of the weave and giving the +cloth the appearance of felt. + +=Crabbing.= After the cloth has been dried in the hydro extractor, +where it throws off superfluous moisture, it must be stretched full +width for the future finishing processes, and "set" at this width. + +Crabbing consists of two operations, first the loosening process, then +the setting process. Goods are run on a cylinder, then passed over +several rolls, and are kept tight so as to avoid wrinkles. The +cylinders are immersed in hot water and the goods are allowed to +rotate in this water for about twenty minutes, after which they are +taken out for one or two hours. They are then returned to the machine +for about twenty-five minutes and are subjected to boiling and also to +additional pressure. The boiling water sets the fabric and the +additional pressure gives the desired finish. + +=Tentering.= The object of tentering[14] is to straighten and level +the fabric. After the cloth leaves the tentering machine it has lost +its natural moisture, and is not at all fitted, as far as fiber +condition is concerned, for the napping. To bring it into a fit state +for this operation it is passed through a trough containing a brush +which gives it the desired moisture. It is then ready for napping. + +=Napping.= Most cloths at this stage of finishing are more or less +unsightly on account of long and irregular fibers on the surface. A +nap may be raised on the surface of a fabric for various reasons: in +order to render the material warmer, softer, or more pleasant to the +touch, as in the case of blankets and flannels intended to be worn +next to the body; or for the purposes of increasing the durability of +the fabric, as in the case of melton, kersey, broadcloth, and similar +goods; or a nap may be raised with a view to removing all the fiber +from the underlying structure in order to leave the pattern of the +cloth well defined and free from hairiness. The covering of nap over +the surface of the fabric tends to conceal many defects caused by +imperfect yarns and faulty weaving. Coarse, inferior yarns at best +produce an unsightly fabric, but when the cloth constructed of such +threads is finished with a fine, delicate nap the surface takes on a +softer and richer appearance. Not only are the defects in the +structure concealed, but the material is rendered more sightly and +desirable and appears to be more expensive than it really is. + +The operation of napping is performed by passing the cloth in a +tightly stretched condition over a revolving cylinder covered with +teasels or steel hooks. These thousands of little hooks scratch the +entire surface of the cloth, opening up the short fibers and covering +the whole with a nap. Since the fibers are of different lengths it is +necessary to brush the fabric vigorously and then pass it through the +shearing machine in order to make an even and uniform length. The +shearing machine acts on the principle of the lawn mower and either +cuts the nap completely or leaves a pile surface. The cloth is cleaned +by passing through a brushing machine. + +=Pressing Machine.= The fabric now requires consolidating and lustering, +or "smarting up" in appearance--practically pressing--before it is +forwarded to the warehouse. This is done by passing the cloth over a +pressing roll heated to a high temperature. Having obtained a +satisfactory luster, it is necessary to fix this by winding the cloth on +rollers and allowing dry steam to pass through the piece. This fixes a +permanent luster and finish on the piece and sets it so as to prevent +shrinkage. The cloth is now packed and sent to the jobbers or tailors to +be cut up into suits. + +=Theories of Coloring in Textile Design.= The three primary elements +of textile design are weave, combination of form, and blend of colors. +They enter either separately or in connection with each other into +every species of loom effect. Weave relates specifically to the build +or structure of the cloth and is an indispensable factor in any type +of cloth. Schemes of weaves will produce in one operation an even and +firm cloth, decorated with a type of pattern that usually consists of +minute parts but which is pronounced and decided in combination. +Combination of forms is a surface decoration obtained by uniting +straight and curved lines. Color brightens and improves the qualities +of the design. In fact, the discarding of color shades would diminish +the elegance of the design and impoverish its appearance and would +practically destroy the woolen industry. Whether the pattern be +stripe, check, figure, or intermingled effect, it obtains its outline +and detail from methods of coloring adopted. In worsted there is a +larger diversity of weave design than in woolen; but still colors are +very extensively employed to develop effects due to weave and form, +and also to impart a cheerful and lustrous appearance to cloth. + +Patterns in dress fabrics, shirtings, and other articles made entirely +of cotton are frequently mere combinations of fancy shades, while +fabrics composed of silk and jute materials, including silk ties, +handkerchiefs, etc.--in fact the cloths in which fancy shades are +used--show that coloring and its combinations in all woven product +embellished with design, are elements which give tone and character to +the styles. Though the cloth may be soft to the touch, substantially +made, of uniform structure, and skilfully finished, yet a lack of +brightness and elegance in coloring so powerfully detracts from the +appearance of the pattern that these qualities alone are not +sufficient. + +On subjecting cotton, silk, wool, and worsted goods to inspection, +color is found to have a different tone or cast in each fabric. Fancy +colors in cotton, while decidedly firm and clear in effect, are +non-lustrous, raw, and dull in toning. Silk colorings, on the +contrary, possess both compactness and brilliancy; woolen colorings +have a unique depth and saturation of hue characteristic of the +material employed in the manufacture of woolen goods; while worsted +colorings are bright, definite, and smart in appearance. + +These differences are due to the physical properties of the several +fibers. Thus a filament of silk is transparent and shines like smooth +glass when light falls upon it; that of wool is solid and opaque in +the center, but its exterior consists of a multitude of +semi-transparent scales which, when of large dimensions and uniformly +arranged--as in the best qualities of wool--reflect light with a small +amount of dispersion and impart to the woven material a lustrous +aspect. Cotton has no such partially transparent sheath. What light is +reflected is so broken up that the color is poor. Compare three plain +woven crimson textures made of silk, wool, and cotton respectively. +The first literally shines; luster, brilliance, and richness are the +elements of its coloring. Though bright, it lacks that fulness and +depth of color which belongs to the wool product, whose millions of +filaments, closely compounded, all tinted alike, possess a peculiar +bloom and weight of color not to be found either in the silk or cotton +article. Lastly, take the crimson calico. How deficient in warmth and +richness it seems to be, after examining the woolen and silk texture! +It is dull and has a raw and deficient character. + +The various methods of employing fancy shades in patterns obtained in +the loom may be briefly summarized: + +I. In mixture cloths, for suitings, coatings, etc. + + _a._ By combining or blending various colors of + materials. + + _b._ By combining several classes of twist threads. + +II. In plain, twilled, mat, and fancy weave designs for trouserings, +coatings, suitings, jackets, dresses, costumes, flannels, shirtings, +etc. + + _a._ By introducing colors into the warp, forming + stripes. + + _b._ By introducing colors into the filling, producing + spotted patterns. + + _c._ By introducing colors into both warp and filling, + giving checks, broken styles, etc. + +III. In figured designs for dresses, vestings, etc. + + _a._ By using one or several series of extra warp yarn. + + _b._ By using one or several series of extra filling. + +Dress goods fall naturally into two distinct classes when regarded +from the standpoint of fashion--staples and fancies. Staples are those +fabrics which are made of the same construction year in and year out. +They vary only in coloring to meet the changes of fashion. + +The Staples are: + + Brilliantines, + Sicilians, + Mohairs, + Imperial Serges, + Storm Serge, + Cheviots, + Panamas, + Batistes, + Taffetas, + Voile, + Nun's Veiling, + Cashmere, + Shepherd Checks. + +The Fancies are: + + Produced through + Variation of weave, + Variation of color, + Variation of color and weave: + Brocades, + Cuspettes, + Meliores, + Hopsacking, etc. + Coloring includes: + Stripes, + Checks, + Plaids, + Malenges, + Mixtures. + +Prior to the factory era our fathers and mothers made homespun clothes +and wore them till they had passed their period of usefulness. The +average consumption of wool at that time averaged not more than three +pounds per capita. As wealth increased the home loom and +spinning-wheel were slowly supplanted by the mill and factory. The +different textile manufacturers at length found that competition was +so keen that it was necessary to adulterate, particularly any fabric +that was popular. The classes of goods that are most adulterated are +the expensive fabrics, those of wool and silk. There are such changes +of fashion in dress at the present day that garments composed of +materials formerly considered good enough are often thrown aside as +old-fashioned when only half worn. Manufacturers cater to the whims +and fancies of people and import to this country foreign styles. The +rapidly changing styles cause people to throw upon the market a great +amount of cast-off clothing only partially worn. + +[Illustration: SALES DEPARTMENT OF THE SELLING AGENT OF A LARGE MILL] + +The result is that there is not wool enough to provide the public +with clothing made of new wool. The requirement per capita has risen +to six pounds. The immense amount of fiber in cast-off clothing does +not find its way into the paper mills, but rather into the shoddy +mill, where it is remanufactured into cloth again, or where part of +the fiber is mixed with good wool to make "pure wool" cloth. In other +words, the rapidly changing styles of to-day and the limited supply of +wool are responsible for the wholesale adulteration which is being +practised in modern cloth manufacture. This adulteration furthermore +is becoming more and more difficult to detect by reason of the rapid +improvements made in the finishing processes of cloth manufacture. +Hence the necessity for people to know how and why adulteration +occurs, how it affects prices, and what are the means of detecting it. +Shoddy is considered a legitimate adulteration in woolen and worsted +goods. The following adulterations are not legitimate unless sold as +such: + +1. Cotton combed with wool. + +2. Thin cotton threads twisted in with worsted during the process of +drawing. + +3. Cotton threads of the same color as the wool or worsted used as +filling or warp. + +4. Cotton veneered with wool. + +5. Cotton threads of the same color as wool used in weaving. + + +FOOTNOTE: + +[14] Tentering is carried on in the English mills. + + + + +CHAPTER VIII + +WOOLEN AND WORSTED FABRICS[15] + + +=Albatross.= A dress fabric of worsted warp and worsted filling; of +open texture and fancy weaves. + +=Alpaca.= A thin fabric of close texture made from the fibers of an +animal of the llama species; mixed with silk or with cotton. It is +usually woven with cotton warp and mohair filling. Imitations of all +cotton are manufactured and sold under this name. + +=Corded Alpaca.= Corded weave, lengthwise of the piece, cotton warp +alpaca filling; one of the first products of the American loom. + +=Angora.= The fiber of this goat is commercially known as mohair. The +skins are largely used in the making of children's muffs, for the +scalps of dolls, and for trimming coats and capes. Carriage robes also +claim a good share of the skins; the hair, being nearly one foot in +length, makes them beautiful and serviceable. The fiber enters largely +into that class of goods known as Astrakhan, Crepons, Plushes, +Brilliantines, Zibelines, fine Cashmeres, and many other fabrics +usually sold as all wool or worsted, according to the mode of +preparing the stock before spinning into yarn. It is found in the +finest of silk and worsted fabrics for ladies' wear, also in linings, +mittens, and fine cloaking and overcoating. It is noted especially for +its water repelling qualities, its beauty, and high luster; and not so +much for its warmth-retaining properties, for which wool stands +unequalled. + +=Astrakhan.= A fabric manufactured from Astrakhan fiber; of a curly, +wavy surface applied to a curly faced cloth resembling Astrakhan +fleece. + +=Bandanna.= From the Indian _bandanna_, to bind or tie. In dyeing, the +cloth is tied in knots when dipped, and thus has a clouded effect. + +=Beaver.= A heavy cloth manufactured of fine wool, with a finish on +the surface to resemble the fur of the animal by that name. + +=Fur Beaver.= Similar in many respects to Beaver, but having on its +surface a long, dense nap, in imitation of the fur of the Beaver. Used +for overcoats, cloaks, and capes. + +=Bedford Cord.= A fine woolen fabric, with fine recesses running with +the piece, and extensively used for ladies' dress goods. An all wool +cloth of close texture for gentlemen's clothing. The recesses may also +be made with fine cotton yarn hidden in the wool filling. + +=Beige.= Cloth of undyed or natural wool. The name is the French word +for "natural." + +=Bindings.= A species of narrow fabric of silk, worsted or cotton, for +binding the edges of garments, the bottom of dress skirts, etc. + +=Bombazine.= A twilled fabric of which the warp is silk and the +filling is worsted. + +=Bottany.= A term applied to worsted yarns made from bottany wool. It +is considered the finest of all worsted yarns, and is used for fine +fabrics of close texture. + +=Boucle.= Curled hair or wool woven in any cloth in such a way as to +show the curl makes boucle. The word is French for curl. + +=Broadcloth.= Broadcloth is a soft, closely woven material with a +satin finish. The best qualities are called satin broadcloth. + +The origin of broadcloth dates back to early times, the first +historical mention of it being made in 1641. In America, among the +first products manufactured by the colonial woolen mills were black +and colored broadcloths, and these (with satinets) formed the +distinctive character of American woolen fabrics at that time. They +were honestly made of pure, fine-fibered Saxony wool, and sold as high +as $6.50 per yard. + +The warp and filling are made of carded wool so that the web (cloth) +will shrink or full evenly. The stock is generally dyed in the raw +state when used for men's wear. When taken from the loom it does not +have the smooth, lustrous appearance which is its distinctive feature. +It is rough and dull colored, with the threads showing plainly. To +improve its appearance it is first subjected to the action of the +fulling mill, with the result that the fibers of the warp and weft +become entangled to such an extent that the cloth never unravels. Then +the cloth is slightly napped and sheared down close, in order to +produce a smooth, even surface. Next it is successively wetted, +steamed, calendered, and hot pressed for the purpose of bringing out +the luster. It is commonly twill woven, but is sometimes plain, +finished with a slightly napped and lustrous face. It must have a +bright, beaver finish, and be close and felty in the weave. + +The broadcloth used for women's clothing is of a lighter weight and is +generally piece dyed. It is used for ladies' suits, coats, and +gentlemen's evening dress suits, frock coats, and tuxedos. It is +expensive; prices range from $1.75 to $3.50 per yard in ladies' +broadcloth, and higher for men. The price depends on the quality of +wool used, and uniformity of the nap and perfection of the finish. + +=Bunting.= A plain even thread weave of mohair, wool, or worsted, used +mostly for making flags. The name is from German, _bunt_, meaning +variegated or gay colored. + +=Caniche.= A name given to curled wool fabric showing the effect of +the coat of the caniche, a French dog. + +=Cashmere.= A cloth made from the hair of the Cashmere goat. The face +of the fabric is twilled, the twills being uneven and irregular +because of the unevenness of the yarn. Cashmere yarn was first hand +spun. The goats are grown for their wool in the vale of Cashmere in +the Himalaya Mountains. + +=All Wool Cashmere.= As no material by this name exists there can be +no definition. When the term is used in defining a fabric, it is a +delusion and a snare. + +=Cashmere Double.= A cloth having Cashmere twill on one side or face +and poplin cord on the reverse. + +=Cassimere.= The name is a variation of Cashmere. Cassimere, when +properly made, is of Cashmere wool. Usually a twill weave. + +=Castor.= Same as beaver, of a light weight. + +=Challis.= (Also spelled _challie_.) A name given to a superior dress +fabric of silk and wool first manufactured at Norwich, England, in +1832. In texture the original material was soft, thin, fine, and +finished without gloss. When first introduced it ranked among the best +and most elegant silk and wool textures manufactured. It was composed +of fine materials, and instead of giving it a glossy surface, such as +is usually produced from silk and fine wool, the object was to make it +without luster. The name is now applied to an extremely light weight +summer dress fabric, composed of either cotton or wool, or a mixture +of these fabrics. In structure it is both plain woven and figured, the +ornamental patterns being produced either in the loom or yarn, dyed or +printed. It is not sized. All wool challis does not differ essentially +from the old-fashioned muslin delaine. Most challis patterns are +copied from the French silks, and this accounts in part for their +tasteful designs and artistic effects. French challis is a material +similar to the above, though usually characterized by a more glossy +finish. + +=Cheviot.= A descriptive term of somewhat loose application, being +used indiscriminately of late years to denote almost any sort of stout +woolen cloth finished with a rough and shaggy surface. Originally the +fabric known as cheviot was woven in England, from the strong, coarse +wool of the Cheviot sheep, whence the name. + +It is at present a worsted or woolen fabric made of cheviot or "pulled +wool," slightly felted, with a short even nap on the surface and a +supple feel. Worsted cheviots, in plain colorings or of fancy effects, +are manufactured from combed yarn. Woolen cheviots are made from +carded yarn. The greater portion of this class of goods in carded +yarns contains little or no new wool in its make-up. Shoddy, mungo, +and a liberal mixture of cotton to hold it together, blended in the +many colorings, help to cover the deception. Prices range from 50 +cents to $3.00. The material is plain or twill woven, and has many of +the qualities of serge. + +The distinguishing feature of cheviot, whatever the grade of cloth, is +the finish, of which there are two kinds. One is known as the "rough" +finish, and the other as the "close" finish. Real cheviot is a +rough-finished fabric, composed of a strong, coarse wool and fulled to +a considerable degree. The process of finishing cheviot is simple, and +practically the same methods are followed for both the "rough" and the +"close" styles. On leaving the loom the cloth is first washed in soap +and water to remove any dirt or other foreign matter it may contain. +It is then fulled, which consists in shrinking the cloth both in +length and breadth, thus rendering the texture heavier and denser. +Next it is "gigged" or napped. This is accomplished by passing the +face of the matted cloth against a cylinder covered with sharp +pointed teasels which draw out the fibers from the yarn. This +operation is continued until a nap more or less dense is raised over +the entire surface. + +From the gig the cloth is taken to the shearing machine, the revolving +blades of which cut the long, irregular nap down to a uniform level. +Sometimes the style of finish called for is that approaching a +threadbare cassimere, and in this case great care is necessary to +prevent the blades from cutting the yarn. In the rough finish the nap, +although sparingly raised, is comparatively long. Having been napped +and sheared, the cloth is pressed and carefully examined for defects, +then brushed, pressed, and highly steamed. When measured, rolled, and +steamed, it is ready for market, and is used mostly for ladies' and +gentlemen's suitings. The pattern and design are light stripes and +checks of small dimensions. Cheviot is a name given to many materials +used for suiting. + +=Chinchilla.= Heavy coating with rough wavy face. The name is Spanish +for a fur-bearing animal of the mink species. + +=Chudah.= Applied to billiard cloth; relates to color. Chudah is the +Hindoo name of a bright green cloth. + +=Corduroy.= Heavy corded cotton material used for servants' livery. +The name is from the French _Corde du Roi_--king's cords. + +=Cote Cheval.= In France corded cloth for riding costumes, such as +Bedford cord, is called cote cheval, the application being through +_cheval_, horse; _cote_, ribbed or lined. + +=Coupure.= Coupure is French for cut through. Coupure or cut cashmere +is a cashmere weave showing lines cut through the twills lengthwise of +the piece. + +=Covert.= Heavy twilled cloth in natural undyed shades, used in +England for men's overcoats worn while riding to covert in fox +hunting. + +=Delaine.= From the French "of wool"; applies to the most primitive +weave of plain wool yarn. Thirty years ago delaine was the staple +dress goods stock. It was made in solid colors. + +=Diagonal Cheviot.= Same as cheviot, only in the weaving the pattern +is marked by zigzag lines or stripes. + +=Doeskin.= Of the broadcloth range, made with shiny napped face, soft +finish, as the pelt of a doe. + +=Drap d'Ete.= A heavy cashmere or double warp merino, with the back +teasled or scratched, used mostly for clergymen's clothing and in +lighter weights for women's dresses. The name is French for "cloth of +summer." + +=Empress Cloth.= Similar to poplin; made of hard twisted worsted +filling and cotton warp. Was made a success in the early seventies of +the last century by the Empress Eugenie of France. Empress cloth was a +staple in all well-regulated dress goods lines. + +=Epingline.= A fine corded fabric of wool or silk, showing the cords +woven close together and appearing as if lined with a pin point. This +application is from _epingle_, French for pin. + +=Etamine.= French name for bolting or sifting cloth, made of silk for +sifting flour; applied to mesh or net weaves in America. + +=Felt.= Fabric made by rolling or pressing a pulpy mass or mixture of +wool into a flat mat. The name is from the process. To felt is to mix +and press into shape. + +=Flannel.= Wales appears to have been the original home of flannel, +and history informs us that this was the only textile produced in that +country for hundreds of years. It is constructed either of cotton or +wool, or of an intermixture of these fibers, and is a coarse-threaded, +loosely woven, light-weight fabric, more or less spongy and elastic, +with an unfinished, lusterless surface. Generally speaking all grades +of plain colored flannel are piece dyed, the soft open texture of the +goods permitting the fibers to absorb the dye as readily in the web as +in the yarn. Flannels are subjected to several finishing operations, +such as fulling, teaseling, pressing, and stretching. Flannels do not +require a great deal of fulling. All that is necessary is enough to +give a degree of stability and body to the goods. + +=Dress Flannel.= All wool fabric used chiefly for women's winter +dresses; also called flannel suiting. It has a diversity of qualities, +colors, and styles of finish. It is commonly put up in double fold, +width from twenty-six to fifty inches. + +=French Flannel.= A fine, soft twill, woven variety dyed in solid +shades, and also printed with patterns after the manner of calico; +used for morning gowns, dressing sacques, waists, etc. + +=Shaker Flannel.= A variety of white flannel finished with +considerable nap, composed of cotton warp and woolen weft. + +=Indigo Blue.= A superior all wool grade used in the manufacture +of men's suits and particularly for the uniform of members of the +G. A. R. + +=Mackinaw.= The name applied to an extra heavy blanket-like material +used in cold climates by miners and lumbermen for shirts and +underwear. + +=Navy Twilled Flannel.= A heavy all wool variety commonly dyed indigo +blue, commonly used in the manufacture of overshirts for out-door +laborers, firemen, sailors, and miners. + +=Silk Warp Flannel.= A high grade, pure variety of flannel woven with +a silk warp and a fine woolen weft. It is a very soft, light-weight, +loosely woven flannel and runs only in narrow widths, twenty-seven +inches. If the finishing process is carried beyond fulling the texture +is rendered hard and firm, the cloth thus losing its softness and +elasticity. In the teaseling process it is necessary for the nap to be +raised only slightly, and this is commonly done in the direction of +the grain or twist of the warp. The perfection of a flannel finish +lies not in the smooth appearance of the cloth, but in its full, rich +softness. Sometimes the nap is sheared, but more often it is pressed +down flat upon the face of the cloth. After a thorough drying, and +careful examination for defects, the goods are rolled on boards, and +are ready for market. It is used for infants' wear and shawls, for +undergarments, bed coverings, and also to some extent for outer +garments in weights and styles adapted for that purpose. + +=Baby Flannel.= A very light-weight variety woven of fine, soft wool, +smooth finish, bleached pure white. + +=Florentine.= A heavy twilled mohair fabric for men's wear which is +sold largely to Italy and Spain. The name is from Florence, Italy. + +=Foule.= A twilled, unsheared cloth; that is, the face appears to be +unsinged, and shows the woolly roughness in a slight degree. The cloth +when woven in the gray is fulled or shrunken in width by soaking in +soapsuds and passing it while wet through holes of different sizes in +a steel plate. The name is from _fouler_, French, to full or shrink. + +=Frieze.= Frieze is a coarse, heavy cloth with a curly surface and +made at first of lamb's wool. It is now made from coarse grades of +wool. It is thick and heavily napped, and is used in the manufacture +of warm outer garments, particularly for men's wear. It was named +after the people of Friesland in Holland in the 13th century, and is +famous to-day as an Irish fabric. Irish frieze has extraordinary +durability, and the fibers are the longest and strongest made. The +weave is plain, small twill, or herring bone. When not of a solid +color it is usually a mixture, the colors being mixed in the raw +state. The wool is dyed in the raw state in mass, then doubled after +spinning. + +=Gloria.= Plain weave of silk and wool, and silk and cotton; first +made for umbrella covering. Name means bright. + +=Granada.= Popular weave of mohair, made in coating weight for +Spanish trade. Granada is a city in Spain. + +=Grenadine.= Originally a plain, openwork, net-like fabric of silk, +mohair, cotton, or wool. We have grenadines in Jacquards and in set +patterns. The name is an adaptation of Granada. + +=Henrietta Cloth.= A twilled cashmere of light weight and high finish, +originally made with silk warp and wool filling in Yorkshire, England. +The name was given in honor of Henrietta Maria of England, Queen of +Charles I. The silk warp, hand-woven fabric was first produced about +the year 1660. + +=Homespun.= A rough, loosely woven material made from coarse yarn. It +is soft but rather clumsy. A general term used to designate cloth spun +or wrought at home. The homespun of the present day is a woolen fabric +in imitation of those fabrics made by hand before the introduction of +textile machinery. It is made of a coarse, rough, and uneven thread; +usually of plain weave and no felting. It was woven by the early +settlers of the Eastern and Southern States. It is now used as woolen +suiting for men's wear and in various kinds of coarse, spongy, shaggy +cloth for women's gowns. + +=Hop Sacking.= A coarse bagging made commonly of a combination of hemp +and jute, used for holding hops during transportation. The name hop +sacking is also applied to a variety of woolen dress goods made from +different classes of yarn. It is made of carded woolen fabric of the +plainest kind. The cloth is characterized by an open weave, and a +square check-like mesh, the structure being designed to imitate that +of the coarse jute bagging. It has very little finish, is usually dyed +in solid colors, and is used for women's and children's dresses. + +=Jeans.= Cotton or woolen coarse twilled fabric. In cotton used for +linings, in wool for men's cheap clothing. The name is from a Genoese +coin, relating to the price of the cloth; so much for one jean. + +=Kersey.= A very heavy, felted, satin finish woolen cloth made with +the cotton weave or cross twill for face, and cotton weave or four +harness satin for back. It was originally made with fine Merino lamb's +wool for face, and somewhat coarser grade for back. The cheaper grades +are manufactured from a fine-fibered wool and shoddy, with low grades +of shoddy and mungo for back. It is named from an English town, +Kersey, where from the eleventh to the fifteenth century a large +woolen trade was carried on. The Kersey of early history was a coarse +cloth, known under different names, and before knitting was used for +stockings. In the construction of Kersey the cloth is woven a few +inches wider in the loom (and correspondingly longer) than it is to +appear in the finished state. This is done in order that the meshes +may be closed up in the fulling mill to insure a covering of threads. +Previous to fulling, however, the face of the cloth is gigged to +produce a good covering for the threads by forming a light nap, which +is fitted in. In the fulling operation, which comes next, the cloth is +shrunk to its proper width and density, usually to a degree rendering +it difficult to see the individual warp and filling threads, so +closely are they matted together. Fulling is followed by gigging, and +in this process a nap more or less heavy is raised on the face of the +goods by means of teasels. The cloth is run through the gig several +times and then sheared in order to render the fibers forming the nap +short, even, and of uniform length. Great care is exercised in the +shearing, as the nap must be cropped quite close and yet not expose +the threads or cut the face. The next operation is scouring or +steaming, in which live steam is forced through every part of the +goods for the purpose of developing the natural luster of the wool. In +case the goods are to be piece dyed, the dyeing follows scouring. +After steaming, the cloth is thoroughly matted and gigged again, care +being taken to avoid stirring up the ground nap. It is then dried and +the nap briskly brushed in a steam brusher and laid evenly in one +direction. Again the cloth is slightly steamed and primed, face up. +The result of this treatment is the production of a texture firm, yet +pliable, with a highly lustrous face and one not liable to wear rough +or threadbare. Kersey is used for overcoats. + +=Kerseymere.= Light weight twilled worsted; same derivative of name as +Kersey. + +=Linsey Woolsey.= Coarse cloth of linen and wool used as skirtings by +the British peasantry. The name is from the components of the cloth. + +=Melrose.= Double twilled silk and wool fabric; named for Melrose, a +town on the Tweed, in Scotland. + +=Melton.= A thick, heavy woolen fabric with short nap, feeling +somewhat rough. Meltons are made firm in the loom. The weaves for +single cloth meltons are usually plain, and three or four harness +twill. For double cloths the plain weave is used, or a weave with a +plain face and a one-third weave on the back. All trace of the weave +is destroyed in the finishing. The colors usually black or dark blue. + +=Meltonette.= A cloth of the same general appearance as melton, of +light weight, for women's wear. + +=Merino.= A fabric woven of the wool of the Merino sheep, twilled on +both sides, the twill being uneven. Merino resembles cashmere. + +=Mohair Brilliantine.= A dress fabric resembling alpaca, of superior +quality, and sometimes finished on both sides. The name is from the +Arabic _mukayyan_, cloth of goat's hair. It is made from the long, +silky hair of the Angora goat of Asia Minor, a species which is being +introduced into the United States. The fabric has a hard, wiry feel, +and if made from the pure material has a high luster. It has cotton +warp and luster worsted filling. The weave is plain ground, or with a +small Jacquard figure, and when a very lustrous fabric is wanted, the +warp yarn is of finer counts than the filling yarn. The warp and +filling yarns are dyed previous to weaving. They may be of the same +color or different colors. The contrast of colors in connection with +the weave gives the fabric a pretty effect. Fabrics made with dyed +yarns are usually given a dry finish, that is, simply run through the +press and cylinder heated, after which they are rolled and then +packed. Those made with undyed filling are first scoured, then dyed, +after which they are run through a rotary press with fifty or sixty +pounds of steam heat. Mohair brilliantine is used for dress goods. + +=Montagnac= is heavy overcoating. The French _montagne_, for mountain, +is the origin of the name, being for mountain wear. + +=Orleans.= Cloth of cotton warp and bright wool fulling, made in +Orleans, France. Many of the so-called alpacas and mohairs of to-day +are Orleans. These fabrics are mostly cross-dyed, that is, fabrics +with warp and filling of different shades. After weaving they are +cross-dyed or redyed to give solid colors and glace effects. + +=Panama Cloth= is a plain weave worsted fabric of no uniform +construction or finish. Fabrics sold under this name vary +considerably. They are of solid colors, usually piece dyed, and are +used for suitings. + +=Prunella.= From the French _prunelle_, which means plum, a stout +worsted material named from its color, which is a purplish shade +similar to that of a ripe plum. The name was originally applied to a +kind of lasting of which clergymen's gowns were made. It is now used +to denote a variety of rich, satin-faced worsted cloth employed for +women's dresses. The fibers are worsted. Prunella is dyed either in +piece or yarn state and is hand finished. + +=Sacking.= Plain solid color flannel in special shades for women's +dressing sacks, also applied to a fabric made of hemp for grain sacks. + +=Sanglier.= A plain fabric of wiry worsted or mohair yarn, closely +woven, with a rough finished surface. Sanglier is French for wild +boar, the hairy, wiry cloth resembling the coat of the animal. + +=Sebastopol.= A twill-faced cloth named from Sebastopol, the Russian +fortified town captured by the English and French in 1855. + +=Serge.= Under this name are classed a large number of fabrics of +twill construction. In weight and texture a modern serge resembles +flannel, except that it is twill woven and composed of fine yarn +finished with a smoother surface. Serge comes from the Italian word +_sergea_, meaning cloth of wool mixed with silk. Serges are woven of +worsted, of silk, or of cotton yarn, and variously dyed, finished, and +ornamented, as silk serge, serge suiting, storm serge, mohair serge, +etc. Worsted serges of various kinds and degrees have been known since +the twelfth century. Worsted serge appears to have come into general +use as a material for men's wear in the sixteenth century. Modern +serges vary but little from those made two centuries ago. They are +dyed in a great variety of colors. On leaving the loom the cloth is +washed and scoured with soap and water to remove the dirt and oil (if +these remain the cloth will not take the dye properly). After dyeing, +it is passed through a pair of metal rollers under pressure, which +renders the surface more regular and even and of a better luster. This +process accomplishes more than is required, for it produces a bloom on +the surface which will show rain specks when in the garment, if it is +allowed to remain. This is ordinary serge. In order to make storm +serge it is necessary to remove part of the bloom, and to accomplish +this the cloth is steamed sufficiently to neutralize the effect of +pressing. Steaming deadens the bloom and prevents the effects of rain +showing on the cloth. The wearing qualities of serge are good, but it +gets a shine easily. It is used for dress goods and suitings. Serge +suiting used for men's clothing is a variety of light, wiry, worsted +yarn woven with a flat twill, and dyed black or in shades of blue, +fifty-four inches in width. Mohair serge is woven with a cotton warp +and a mohair filling, thirty-two inches in width. This is dyed in a +variety of colors and largely used as lining material for women's +clothes, men's coats, and overcoats. Storm serge, designed to +withstand exposure to stormy weather, is a coarse variety of worsted +dress goods produced in a wide range of colors and qualities. The +twill is wider, the texture stouter, and the surface rougher and +cleaner than that of ordinary serge. Iridescent serge is a variety of +worsted dress goods woven with warp and filling of different colors, +causing a shimmering or iridescent effect. Cravenette serge is a fine +twilled variety having a firm, closely woven texture, dyed black and +in colors, and is used for women's gowns, men's summer suits, etc. +Serge de Barry is a high-grade dress goods of fine texture, with fine +twill, and wiry feel. + +=Shoddy= is made from old woolen stockings or rags, shredded or picked +by hand or machine, to render the yarn suitable for spinning a second +time, or to give a fiber that can be woven or felted with a wool or +cotton warp. The name has come to mean cheap, make-believe. + +=Sicilian.= Heavy weight cotton warp, mohair filled cloth. Sicilienne, +the proper name, was made in the Island of Sicily as a heavy ribbed, +all silk fabric. + +=Sultane.= Twilled cloth of silk and wool; finished in the rough, not +singed or sheared. The name is from Sultana, the first wife of the +Sultan. + +=Tamise.= Similar to etamine, with a very close mesh, made first of +silk and wool. _Tamis_ is French for sieve. + +=Tartans.= Plaids of the Scottish clans worn by men in the Highlands +of Scotland as a diagonal scarf, fastened on one shoulder and crossing +the body. Each clan had a distinctive tartan or plaid. The name was +adapted from the French _tiretaine_, a thin woolen checked cloth. + +=Thibet.= Heavy, coarse weave of goat's hair, made by the Thibetans in +Asia for men's wear. + +=Tricot.= A heavy, compound fabric characterized by a line effect +running warp way or filling way of the piece, usually produced with +either woolen or worsted yarn. Tricot was originally a name given to +fabrics made of woolen yarn or thread by hand knitting, and is the +French word meaning knitting. The term was later applied to materials +made on a knitting frame and now known as jersey cloth. Since 1840 the +name tricot has been applied to finely woven woolen cloth, the weave +of which is intended to imitate the face effect of a knitted fabric. +The fabric is composed of woolen and worsted fibers, sometimes with +cotton warp woven so as to hide the cotton in finishing. The tricot +line is similar to the rib line in a ribbed cloth except that it is +not so pronounced. All tricots are constructed with two sets of warp +thread and are characterized by a texture which, while dense, is +singularly elastic, in this respect being somewhat similar to heavy +jersey cloth. Tricots are commonly dyed in plain colors, and are +finished clear so as to show the filling. When intended for trousers +they are ornamented with small, neat patterns. + +=Tweed.= A rough unfinished fabric of soft, open, and flexible +texture, of wool or cotton and wool, usually of yarn of two or more +shades; originally the product of the weavers on the bank of the river +Tweed in Scotland. The face of the cloth presents an unfinished +appearance rather than a sharp and clearly defined pattern. + +=Veiling= includes light weight, usually plain weave fabrics of +various constructions; generally made with singed or polished yarns. +They are in solid colors. The use is designated by the name. + +=Venetian.= Venetian cloth has a worsted or cotton warp and worsted +filling; named from Venetia, a country around Venice. The warp yarns +are firmly twisted, the twist being in the opposite direction to the +twist in the filling yarn. Venetian is a trade term of wide +application, in use since early times as a descriptive title for +various fabrics, textures, and garments. One of the many varieties is +a species of twill weaving in which the lines or twills are of a +rounded form and arranged in a more or less upright position, hence a +closely woven worsted cloth. The name is also applied to other +fabrics, as a twilled lining fabric woven with a cotton warp and a +worsted filling known as Italian cloth. It is dyed in plain colors and +is piece or yarn dyed for men. For women's wear it has light weight +and plain colors with mixed effects and closely sheared nap. It is +finished smooth so as to show the yarns prominently. Venetian cloth +has not so much felting as broadcloth; it shows the weave more, but +has the same lustrous finish. + +=Vigogne= or =Vicuna=. A soft wool cloth of the cheviot order, with +teasled face, made from the wool of the vicuna, a South American +animal. Vigogne is the French name for the animal. + +=Vigoureux.= A name applied to a plain or twill mixture, woven of +undyed natural wool yarns. The French spinners found that the +strongest yarns were those of the undyed wool. Sometimes two or more +shades or tones are spun into one thread. The name is French for +strong. + +=Voiles.= Voiles are plain weave worsted fabrics made with hard +twisted yarns. As clear a face as possible is secured in finishing, +the cloth being singed or sheared closely if the yarns are not made +comparatively free from loose fibers before being woven. Voiles are +dyed in solid colors, and are used principally for dress goods. + +=Whipcord.= Hard twisted worsted twills, either solid or mixed colors. +The name is from the hard twisted lash of a whip. + +=Worsted Diagonals= are characterized by prominent weave effects +running diagonally across the cloth. The goods are usually of a solid +color, and are given a finish which brings the weave into prominence. +Diagonals are used for suitings. + +=Unfinished worsted= is a fabric woven with yarn with very little +twist in it, and finished so as to make it appear covered with loose +fibers, concealing the twill effect. After leaving the loom the cloth +is placed in a fulling machine which condenses the fibers, thus +increasing the density. It is then passed over hot presses after a +slight shearing. + +=Finished Worsted= is woven with yarn with a considerable twist, and +finished in such a way as to show the construction of the cloth +clearly. The finishing consists simply of scouring the cloth and not +fulling it and then passing it through hot water baths between heavy +rolls to remove all the soap. It is then sheared and pressed. + +=Zephyr.= Light worsted yarn, also light weight cotton gingham. Zephyr +is Greek for the light west wind. + +=Zibeline.= A cloth manufactured with Merino lamb's wool for warp, and +a light wool mixed with camel's hair for filling; or, worsted warp and +camel's hair for filling; or either of the foregoing warps and a +mixture of wool, camel's hair, and fine cashmere for filling. The long +cashmere hair spreads over the surface. Used for ladies' tailor-made +coats or suits, according to weight. The name is derived from the +Latin word _sabellum_, meaning sable, and was applied originally to a +variety of long-haired fur generally thought to be the same as sable. +Zibeline has long hairs on its right side, some grades being almost +like fur. + + +FOOTNOTE: + +[15] SUGGESTIONS TO TEACHERS. In connection with the study of fabrics +the author has found it advisable to have the pupils insert in a blank +book a sample of the fabric they are studying. In this way the pupil +can examine both the filling (weft) and warp threads. + + + + +CHAPTER IX + +COTTON + + +=Cotton.= Cotton is the most important vegetable fiber used in +spinning. The cotton fiber is a soft, downy substance which grows +around the cotton seed. When examined under the microscope it appears +as a long twisted cell. Owing to the fact that the cotton-plant yields +so readily to the varying conditions of soil and climate, there is a +large variety of cottons, each having some peculiarity which is +considered enough to place it in a distinct class. An idea of the +number of species of the cotton-plant can be obtained from the fact +that the United States Department of Agriculture has recorded about +one hundred and thirty varieties. The most important varieties are: +_Gossypium herbaceum_, _G. arboreum_, _G. hirsutum_, _G. barbadense_, +and _G. peruvianum_. The botanical name of a plant is divided into two +parts: first the family name, followed by the species name. + +The _Gossypium herbaceum_ grows from four to six feet in height and +bears a yellow flower. The seeds are covered with a short gray down. +The fiber it bears is classed as short. It is found in Egypt, Asia +Minor, Arabia, India, and China. The short-stapled variety of Egyptian +cotton is from this species. + +The _G. arboreum_ when full grown attains a height from fifteen to +twenty feet. The seed is covered with a greenish fur and is enveloped +in a fine, silky down, yellowish white in color. It is found in Egypt, +Arabia, and China. + +The _G. hirsutum_ is a shrubby plant, its maximum height being about +six feet. The young pods are hairy, and the seeds are numerous and +covered with a firmly adhering green down. It is probable that this is +the original of the green-seeded cotton which is now cultivated so +extensively in the Southern States of America, and which forms the +bulk of the supply from that source. + +The _G. peruvianum_ is similar to the _G. barbadense_. The Brazilian +and Peru cottons are from this species. + +The _G. barbadense_ grows from six to fifteen feet high; its flowers +are yellow and its seeds black and smooth, being quite destitute of +the hair that distinguishes other members of the species. It is a +native of Barbadoes or has been cultivated there for a long time. +Cottons of the finest texture belong to this species--Sea Island and +Florida cottons--from which our finest yarns are spun, and it is used +chiefly in the manufacture of fine lace. The long-stapled Egyptian and +several other varieties are said to be from this stock. + +=Cotton Growing Countries.= The most suitable situation for growing +cotton is between 35 degrees north and 40 degrees south of the +equator. The chief cotton growing countries of the world in order of +importance are: United States, India, Egypt, and Brazil. Cotton is +also grown in the following countries, but in no quantity or quality +comparable with the four named above--West Indies, west coast of +Africa, Asia Minor, China, and Queensland. + +The best soil for growing cotton is a light loam or sandy soil, which +receives and retains the heat, and at the same time preserves a good +supply of moisture. Cold, damp days are not suitable for its growth, +while deep rich soils develop too much leaf and stalk. The best +climate for the cultivation of cotton is where frost and snow are of +short duration, dews are heavy, and the sun bright, warm, and regular. +New soils generally produce the best cotton. The character of the +cotton fiber is dependent upon three things, the species of the plant, +the nature of the soil, and the locality in which it is grown. + +=Rough Peruvian.= The nature of this cotton is harsh and wiry and +resembles wool so nearly that it is almost exclusively used to mix +with woolen fabrics. The staple is rough and generally strong, and is +of a springy tendency, _i.e._, it does not lie close like American. + +=East Indian.= India depends upon the monsoon for its moisture, and +the success or failure of the crop is decided by that phenomenon of +nature. Indian cottons as a rule are coarser and shorter than American +cottons. The land is prepared before the breaking of the monsoon, and +the planting begins after it. There is not the same care bestowed upon +the cultivation of the Indian cotton, nor are such improved methods +practised as in America. The ancient routine of past generations +still persists, and as a consequence the yield per acre is less than +one-half that of America. Moreover the acreage planted is only about +two-thirds that of America. The better growths of East Indian cotton +were once largely used in this country for filling, owing to their +good color and cleanliness; but of late years the consumption has +steadily decreased, owing chiefly to the increased takings by the +Indian mills, also to the exports to China and Japan, and to the +preference shown by English spinners for American cotton. + +=Egyptian Cotton.= Egyptian cotton, on account of its long staple and +silky gloss, is imported in considerable quantities. Egyptian is +largely used in the manufacture of hosiery, and also for mixing with +worsted yarn. Owing to its gloss it is used for mixing with silk, and +on account of its strength it is made into the finer sewing threads. +Egyptian cotton is sometimes so charged with grease that it has a +greasy smell; and to make it workable it is necessary to sprinkle it +with whitening. It has been observed that velvets woven (or piled) +with Egyptian filling do not finish as well as when picked with yarns +made from American cotton, the reason for this being that the greasy +nature of the Egyptian cotton fiber often varies in strength, causing +different shades in the finished goods. This greasy nature is said to +be due to two things: (1) the fertility of the soil; (2) the extent to +which the cell walls of the fibers are developed. + +In addition to cotton, other crops are grown in Egypt--rice, sugar, +beans, barley, onions, etc.--and the acreage devoted to cotton is +regulated to some extent by the prospects as to which crops are likely +to pay best. It is calculated that not more than one-third of the area +is usually devoted to cotton. + +=Sea Island Cotton.= This is the finest growth of cotton, and it +commands the highest price. The staple, which is long and silky, +varies in length from one and a half to two and a half inches. It is +used for making fine muslins, laces, spool cotton, and other fabrics, +and is also largely mixed with silk. It is said that this cotton was +first introduced into America in 1786 from the Bahama Islands, whither +it had been brought from the West Indies. It was first cultivated in +Georgia, where it was found that the small islands running along the +coast were best adapted for its growth, hence the name "Sea Island." +It was also grown on the uplands of Georgia, but although remaining +good, the quality deteriorated. Counts as high as four hundred are +occasionally spun in Sea Island cotton. + +=Other Varieties.= Cotton grown in the Southern States under widely +varying conditions of the soil, climate, and care in cultivation, +naturally varies in length, strength, and other qualities of staple. +Cotton known as "Uplands" or "Boweds" varies in length from +three-fourths to one and one-sixteenth inches and is used for filling; +this is grown in North and South Carolina, Georgia, Florida, Alabama, +and Tennessee. Cotton used for twist is grown in Texas, Louisiana, +Mississippi, and Arkansas, and the length of the staple varies from +one to one and three-sixteenths inches. In the swampy and bottom +lands in some of the states (notably Alabama, Louisiana, Mississippi, +and Arkansas), cotton is grown with staple ranging from one and +one-eighth to one and one-fourth inches. In addition to these, there +are especially long stapled growths, known as "Extras," "Allen Seed," +and "Peelers," which measure one and three-eighths to one and +five-eighths inches. Of late there has been an extensive demand for +long-stapled American cotton (one and three-sixteenths to one and +one-half inches), owing to the development of fine spinning. + +=Cotton Raising.= Cotton is planted with a machine, which puts it +under the ground about one and one-half to two inches. It is not +planted as corn is, that is, dropped so far apart, but is planted in a +continuous stream. After the cotton comes up out of the ground, when +it is about three inches high, it is hoed by ordinary labor with a +hoe, and is cut out or, rather, thinned. This is called "chopping out" +and is for the purpose of removing the inferior or weak plants until +only one strong plant is left. The distance between the plants depends +on the nature of the plant, frequently about twelve inches being left +between them. + +=The American Crop.= The first step taken is the preparation of the +ground for planting. This begins in the southern part of Texas as +early as the middle of January, in Florida about the third week; in +Alabama, Georgia, Mississippi, and Louisiana, about the beginning of +February; in Arkansas, Tennessee, and South Carolina from about the +middle of February to the beginning of March. Actual planting begins +according to latitude, principally from the middle of March to the +middle of April, and ends in the first half of May. These dates, +however, are dependent upon the state of the weather. When the weather +is unusually wet the start is late. The plant suffers from the rank +growth of grass and weeds, and extra labor is required to keep the +fields clean. In abnormally hot weather, especially after rains, the +plant sheds its leaves, thus exposing the bolls, which fall off, +whereupon replanting becomes necessary. In addition to injuries by the +weather the cotton-plant is subject to depredations by insects. Of +late years the greatest pest has been the Mexican boll weevil. + +The cotton-plant blooms ten or eleven weeks after planting. An early +bloom is taken as a sign of good crops. When the crop is an early one, +picking may commence in the districts in which it ripens first in the +latter half of July; but the usual date is the beginning of August, +following on in the various districts in succession until the early +part of September. The plant goes on fruiting as long as the weather +is mild and open. It finishes in the early regions about the beginning +of December, the others following through December and closing in the +later regions about the middle of January. Frosts play an important +part in the ultimate yield. An early killing frost over the entire +belt would curtail the size of the crop by 500,000 bales in a season, +as was the case in 1909 when about 32,000,000 acres were planted. +Light frosts and late frosts do little harm to the cotton-plant; in +fact it is contended that the late frosts do much good under certain +conditions of the crop, by opening the bolls that otherwise would not +open, and thus adding to the quantity of the late pickings. The effect +of frost upon the lint so picked is to produce tinged and stained +cotton. Early killing frosts occur in some seasons in the early part +of November, when much of the yield may be curtailed. When killing +frosts occur late in the season, when the fruiting is practically +over, it has little or no effect upon the yield except as regards the +color. + +The ripening of the crop proceeds in three stages, the bolls nearest +the ground maturing first, then those around the middle of the plant, +and lastly the top crop. Pods half ripe are often forced open and the +fiber sent on with good cotton. East Indian is more highly charged +with unripe cotton than American. The work of picking is not heavy, +but becomes tedious from its sameness. Each hand as he goes to the +field is supplied with a large basket and a bag. The basket is left at +the head of the cotton row, the bag being suspended from the picker's +shoulder by a strap, and used to hold the cotton as it is plucked from +the boll. When the bag is full it is emptied into the basket, and this +routine continued throughout the day. Each hand picks from 140 to 180 +pounds of cotton per day. The average yield in the South varies from +500 to 600 pounds per acre. Every boll of cotton contains seeds +resembling unground coffee; when these have been removed by the gin, +there remains about one-third the weight of the boll in clean cotton. + +[Illustration: PICKING COTTON] + +=Ginning.= The next operation to which cotton is subjected is that of +ginning, or separating the seeds from the fiber. This work was +formerly accomplished by hand, and so great was the quantity of seeds +that frequently an entire day was occupied by a workman in separating +them from one pound of cotton. At the present day the devices for +separating the lint from the seed are of two classes: roller gins and +saw gins. The former device is the more ancient, having been used from +the earliest times by the Hindoos. In its simplest form it consists of +two rollers made of metal or hard wood, fixed in rude frames, through +which the cotton is drawn and the seeds forced out in the process. An +improved form of the roller gin is at present used for cleaning the +long-staple Sea Island cotton. The saw gin, which works on an entirely +different principle, is the machine which, with its improvements and +modifications, has separated the seed from fiber almost exclusively +for one hundred years of American cotton growing. In this machine the +seed cotton is fed into a box, one side of which is formed of a +grating of metal strips set close together, leaving a narrow opening +from one-eighth to a quarter of an inch wide. Into these openings a +row or "gang" of thin circular saws project mounted upon a revolving +mandrel. The long, protruding teeth of the saws, whirling rapidly, +catch the fibers, and pull them away from the seeds. The latter, being +too large to pass through the openings of the grating, roll downward +and out of the machine. The lint, removed from the row of saws by a +revolving brush, passes between rollers and is delivered from the +machine in the form of a lap or bat. + +This machine is responsible for much of the "nep" (or knots) found in +American cotton, which is caused when the machine is overcharged. The +Whitney gin will turn through more cotton than any other type of +machine, and will clean from 200 to 300 pounds per hour. When the +machine is running at high speed the tendency is to string and knot +the cotton. + +[Illustration: COTTON GIN + +The upper figure shows Whitney's invention. The lower figure shows a +later form.] + +The working of the ordinary gin is as follows: The wagon loaded with +cotton is driven under a galvanized spout called the sucker, through +which there is a suction of air which draws the cotton into the gins. +In each of the gins there are seventy circular saws revolving on one +shaft. These saws are about one inch apart, and the teeth go through +the gin breast, much as if one were to put the teeth of one comb into +the teeth of another comb. This process takes the lint cotton off the +seed, and by the use of brushes the cotton goes into the lint flute, +into the condenser, and into the box, where it is revolved and made +into a bale. While the lint is going through this process, the seeds, +being heavier and smaller, draw to the bottom of the gins, fall into +an auger which is operated by a belt, and then are dropped into a +conveyor and carried to the seed pile or houses. The lint goes in one +direction and the seed in another. + +When the seed is taken from the cotton at the gin, it is covered with +a lint of cotton. In order to remove this the seeds are put through a +delinter, which takes off the small, short fiber from the seeds, +leaving them clean. This seed is then put through a huller which takes +off the outside hull or thick skin. The kernel is then put through a +hydraulic press, which squeezes the cotton-seed oil from it and leaves +the "meal." Cotton-seed oil is used for many purposes, such as making +olive oil, butter or oleomargarine, lard, etc. Of late an experiment +has been made with the meal for use in the place of flour, and has +been pronounced a success. Seed crushing has now become an important +industry, with the cotton crop each year amounting to between +12,000,000 and 13,000,000 bales of 450 pounds each. + +=The Cotton Gin.= The cotton gin was invented in 1792 by Eli Whitney, +a citizen of Georgia, but a native of Massachusetts. The importance of +this invention to the cotton industry of the world cannot be +overestimated. It was the one thing needed to insure a sufficient +supply of raw material to meet the requirements of newly invented +machinery for spinning and weaving. The result of Whitney's invention +was the rapid extension of the culture of cotton in the United +States, and its permanent establishment as one of the leading staples +of the country. + +=Cotton Bales.= After the cotton is ginned and baled it is shipped to +the mill. The standard size of a cotton bale in the United States is +54 x 27 x 27 inches, and contains nearly 500 pounds. To produce this +bale over 1,600 pounds of seed cotton are required. The bales are +wrapped in jute bagging and strapped with sheet-iron bands, this +covering adding about twenty-five pounds to the weight of the bale. + +The Bessonette cylindrical bale is turned out by a self-feeding press, +which receives the lap of lint from the gin between two heavy rollers. +The fiber is rolled upon a long wooden spool so tightly as to press +out nearly all the air, and forms a package of uniform shape and size +throughout, having a diameter of fourteen to sixteen inches. The bales +are covered with cotton cloth, held in place by small wire hoops. It +is claimed that the cotton is rolled so tightly by this process that +the bales are practically fireproof and waterproof. + +Egyptian bales are compressed into a shape similar to the American +bale, but the average weight is over 700 pounds. + +The Indian bales, which are more closely compressed than the American, +usually weigh 400 pounds. + +Cotton is purchased by the mill authorities in the shape of a bale. +The method is to purchase from cotton brokers, samples being furnished +to the buyer from which to make selection. + +[Illustration: STOREHOUSES] + +The commercial value of cotton is determined by its length, fineness, +strength, pliability, smoothness, regularity, color, and cleanliness. +As a rule, the cotton that is the longest is also the finest, but by +no means the strongest. Thus, Sea Island cotton has the longest staple +with the least diameter, and Hinganghat (an Indian cotton) is much +inferior to it in both respects. The strength of the latter, however, +is 50 per cent greater than the strength of Sea Island cotton. In +every other respect Sea Island cotton is in advance over Hinganghat +cotton. It is the most valuable, especially for the production of fine +yarns. + +The most regular cotton is Orleans, in which the length of the staple +varies only a small fraction of an inch. In consequence of this there +is less loss in working Orleans than is the case with the other +cottons, owing to the fact that their fibers vary in length. + +=The Leading Growths of Cotton.= In order to purchase the raw material +of the cotton manufacture, to arrange the "mixing" or have much to do +with the raw material in any other capacity, one should know as much +as possible of its characteristics; for ignorance may cause much +trouble and no little loss to those who have to spin the cotton. Each +crop differs from the previous one to a greater or less degree, as it +depends entirely upon the weather. Thus, in a very dry season there is +a "droughty crop" which, while it may be (and generally is) clean and +well up in class, will be weak, short, and of irregular fiber. In +order to obtain the desired length and strength of staple the buyer +will have to pay a relatively higher price than in what may be termed +a normal season. + +[Illustration: FANCY COTTON LOOM] + +Again, in a crop that is poor in class, a defect that may have been +caused by too much rain in the early or middle stages of its growth, +or by unfavorable weather for the production of cotton of good grade, +the staple will probably be all that could be desired, leafy and +small, but the buyer will have to pay more to obtain his usual grade, +especially if he requires it for good filling. Then there are seasons +when the crop turns out fairly well in class and staple, but the +cotton is wasty, dirty, or abnormally leafy; and in this case the +buyer has to exercise great care and judgment in calculating the extra +loss that will ensue. + +The terms of purchase of cotton include an allowance of 4 per cent for +tares. That is, a bale of cotton weighing 400 pounds would be paid for +as 384 pounds, or should the buyer have reason to believe that the +tares are unusually heavy, he has the option of claiming the actual +tare. This is ascertained by stripping ten bales and weighing the +covering and the hoops, which means considerable work, and although it +is at the option of the buyer, it is an exception rather than the +rule. + +As a result of these causes we find cotton divided into the following +grades: + +=Full Grades of Cotton.= Egyptian cotton is graded as follows: extra +fine, fine, good, fully good fair, good fair, fair, middling fair, +middling. + +Indian cotton is graded as follows: superfine, fine, fully good, good, +fully good fair, good fair, fully fair. + +Brazilian cotton may be classed: fine, good, good fair, fair, middling +fair, middling. + +American cotton has seven grades: fair, middling fair, good middling, +middling, low middling, good ordinary, and ordinary. + +In addition to the full grades there are half and quarter grades. The +American cottons are graded as follows: + + _Full Grades._ _Half Grades._ _Quarter Grades._ + + Fair, Strict middling fair, Barely fair, + Middling fair, Strict good middling, Fully middling fair, + Good middling, Strict middling, Barely middling fair, + Middling, Strict low middling, Fully good middling, + Low middling, Strict good ordinary, Barely good middling, + Good ordinary, Strict ordinary. Fully middling, + Ordinary. Barely middling, + Fully low middling, + Barely low middling, + Fully good ordinary, + Barely good ordinary. + +The following are a few of the leading varieties of cotton, with the +numbers of yarn they will make: + + _Cotton._ _Length._ _Warp._ _Filling._ + + Sea Island (selected) 1-3/4 to 2-1/4 up to 200 250 to 300 + Sea Island (ordinary) 1-3/4 to 2 150 220 + Florida Sea Island 1-3/4 to 2 150 220 + Georgia 1-1/2 to 1-7/8 120 180 + Egyptian 1-1/4 to 1-1/2 70 120 + Peeler 1-1/4 to 1-3/8 50 70 + Orleans or Gulf 1-1/16 to 1-1/4 40 60 + Upland 1 to 1-1/8 30 45 + Texas 7/8 to 1-1/16 25 35 + +During the last few years considerable discussion has taken place +among mill men, both in this country and abroad, bearing upon the +subject of moisture contained in baled cotton. Of course the natural +moisture in the cotton fiber varies, as might be expected, from year +to year, according to the character of the season during the picking. +The standard of moisture is based upon what is known as regain, that +is, if 100 parts of absolutely dry cotton are exposed to the air, they +will absorb about 8-1/2 per cent of moisture, although a much higher +per cent is sometimes found. + +In some of the small Southern mills located in the cotton raising +section, the cotton is delivered by team direct from the gin, without +going through the compress. In this way they save the greater part of +transportation expense. They also save in the strength of the cotton +fiber itself, since the process of compression injures the fiber. They +get better cotton, being nearer the source of supply and having better +opportunities for selection. + +When the cotton arrives in the shape of a bale, it is necessary to cut +ties and loosen up the cotton before use. This may be done in two +ways. One method being to pull the bale apart by hand, and the other +to pass it through a bale breaker or similar machine, which loosens up +the cotton by means of beaters. It now starts on a continuous journey +through successive machines until it is made into yarn. The yarn is +made into a warp, and the warp interlaced with the filling yarn to +make cloth, and the cloth finished for the market. + +Not every country is adapted for making cotton yarn, for certain +conditions are necessary to manufacture good yarn. If the atmosphere +is too warm or too dry, the fibers will become brittle and will not +twist well; if too wet they collapse and stick. Lancashire County, +England, seems to have been fitted by nature for cotton spinning. It +has just the right climate, a moist temperature, and copious water +supply. There are hills on the east of the valley, forming a water +shed, and the town lies in a basin covered with a bed of stiff clay, +that holds the water, allowing it to evaporate just fast enough to +keep the air in the moist condition needed to fit the fibers for +weaving. Countries that have not these conditions are obliged to +produce them by artificial means--humidifying, etc. + +[Illustration: PICKER ROOM + + 1. Hopper where the cotton from the bale is fed into Picker. + 2. "Lap" showing how the cotton is prepared for the card. + 3. Picker Machine (complete).] + + + + +CHAPTER X + +MANUFACTURE OF COTTON YARN + + +[Illustration: PICKER ROOM--SHOWING END VIEW OF PICKER + + 1. Lap of Cotton.] + +=Picker Room.= The first step in the conversion of the bale of cotton +into yarn consists in giving the cotton fibers a thorough cleaning. +This is accomplished by feeding the cotton to a series of picker +machines called in order, bale breaker, cotton opener and automatic +feeder, breaker picker, intermediate picker, and finisher picker. +These machines pull to shreds the matted locks and wads of cotton (as +we find them in the bale), beat out the dirt, stones, and seeds, and +finally leave the cotton in the form of batting upon the cylinders; +this batting passes from one machine to another until it issues from +the finisher picker as a downy roll or lap. + +(Sometimes the bale breaker is not used in the mill.) + +[Illustration: CARD ROOM + + 1. Roving Can--receptacle to hold the sliver. After it is filled it + is transferred to either ribbon lap machine or drawing frame. + 2. Cylinder of the card. The cotton is on this cylinder in the form + of a web.] + +=Carding Machine.= When the lap of cotton leaves the picker it goes to +the carding machine, where it is combed into parallel fibers by means +of a revolving cylinder covered with wire teeth called card clothing. +As the cotton is fed to the card in the form of a sheet or lap from +the picker, it is supposed to have been freed from a considerable +quantity of sand, seed, etc., but there still remain nep, fine leaf, +and short fibers, which are removed during carding. + +On leaving the card cylinder the lap has become a gossamer-like web +thirty-nine inches broad. This web next passes through small "eyes," +which condense it into a narrow band about an inch in width, known as +card sliver. + +When a lap is delivered from the finisher picker, it should weigh a +given number of ounces per yard. The method of ascertaining the weight +is to make each lap a standard number of yards in length and weigh +each lap. The machine can be regulated so as to give the desired +weight per yard. + +=Combing.= When an extremely fine and strong yarn is required, in +addition to carding, the fibers are also subjected to the process of +"combing." This may be said to be merely a continuation of the carding +process to a more perfect degree. The chief object is to extract all +fibers below a certain required length, and cast them aside as +"waste." This is done in order to secure the very best fibers +calculated to give the strongest and best results in the spun yarn. + +The process of combing follows carding. The card delivers the cotton +in the form of a sliver or strand, while the combing machine requires +the fibers to be delivered to it in the form of sheets, nine to twelve +inches wide. This is done by taking a number of card slivers and +forming a lap of them by passing the sliver through a sliver lap +machine. The laps are passed through the comber. This machine consists +essentially of a series of rollers, nippers, and rows of metal teeth. +By the action of these, the short fibers are separated and combed out, +and the long ones arranged in parallel order in the form of a thin, +silky strand, in which condition it is sent to the drawing frames to +be drawn out. Of course it must be understood that a combing machine +is used by only a small percentage of cotton spinners. For ordinary +purposes a sufficiently good quality can be made without a comber. As +there is from 15 to 35 per cent waste to this operation it may be +readily seen that it is costly, and limited entirely to the production +of the very best and finest yarns, such as those intended for sewing +or machine thread, fine hosiery, lace curtains, underwear, imitation +silks, and fine grades of white goods. There are combing machines that +comb short staple cotton. + +=Drawing.= The cans containing the slivers are taken from the card or +combing machine (as the case may be) to the drawing frame. The object +of this machine is mainly to equalize the slivers, combining a number +of them together so as to distribute the fibers uniformly. The +condition of the fibers on leaving the card or comb is such that a +slight pull will lay them perfectly straight or parallel, and this +pull is given by the drawing frame rollers. Of course the fibers +coming from the comb are parallel, but it is necessary to alternate +them by the drawing. The drawing frame is a machine consisting of a +number of sets of rollers, the front roller having a greater speed +than the rear ones. + +[Illustration: COTTON COMB ROOM + + 1. The cotton in the form of a "lap" ready to pass through the comb.] + +The slivers, which are as nearly as possible the same weight per +yard, are combined together in the drawing and emerge from the pair of +front rollers as one sliver weighing the same number of grains per +yard as a single sliver fed up at the back. This process is repeated +two or three times, according to requirements, the material then being +referred to as having passed through so many "heads" of drawing. It is +not unusual to pass Indian and American cotton through three +deliveries. + +The object of all the processes thus far described has been that of +cleaning (in the picker), arranging the fibers in a parallel position +to each other, making uniform, and drawing out the stock. In every +case the stock delivered from a machine is lighter than when fed into +it, and contains just twist enough to hold it together and prevent its +being stretched or strained when unwound from the bobbin, and fed into +the next machine. The minimum amount of twist in roving is desirable +for the reason that it permits the stock to be drawn out more easily +and uniformly, the little twist that is put in the roving by the +slubber being practically eliminated when it is passed through the +rolls of the intermediate. The same applies in the case of the roving +passing from the roving to the spinning frame. + +=Fly Frames.= The process in the manufacture of yarn after the cotton +has passed through the drawing frame consists of further attenuation +of the sliver, but as the cotton sliver has been drawn out as much as +is possible without breakage, a small amount of "twist" is introduced +to allow of the continued drawing out of the sliver. + +From the drawing frame, the drawing passes through two, three, or four +fly frames, according to the number of yarn to be made. All these +machines are identical in principle and construction, and differ only +in the size of some of the working parts. They are the slubber, +intermediate, roving,--and fine or jack frame-fine, and the function +of each is to draw and twist. + +[Illustration: ROVING DEPARTMENT + + 1. Slubber machine, showing sliver of cotton passing through the + rolls and then given a twist while it is wound on the bobbin.] + +=Intermediate Frame.= The function of the intermediate frame is to +receive the slightly twisted rove from the slubber and add thereto a +little more twist and draft. The rove is taken from two bobbins to +one spindle in the machine, an arrangement which tends to insure +strength and uniformity. The principle of the machine is in other +respects the same as that of the slubbing frame. + +=Roving Frame.= The function of the roving frame is to receive the +twisted rove from the intermediate and add more twist and draft, +thereby further attenuating the rove. As in the intermediate frame the +rove is generally taken from two bobbins for one spindle. + +=Fine or Jack Frame.= This machine is used when fine yarns have to be +made. It is built on the same principle as the preceding frames, the +only difference being that a finer rove is made from which finer +numbers of yarn can be spun. As in the slubber, intermediate, and +roving frames, the rove is taken from two bobbins for one spindle. + +=Spinning.= In the manufacture of single ply yarn the final process is +that of spinning, which consists in drawing out the cotton roving to +the required size, and giving it the proper amount of twist necessary +to make the yarn of the required strength. While the spinning frame is +built on entirely different principles from the roving, intermediate, +or slubber frame, the object of each machine is the same as that of +the spinning frame. The principal point of difference is the amount of +twist imparted to the cotton roving. + +[Illustration: ROVING ROOM + + 1. A drawing frame showing the sliver of cotton passing through the + machine. + 2. A slubber showing the sliver passing through and wound on bobbins. + 3. Roving machine showing the cotton passing from one bobbin through + the roller to another.] + +The objects of the spinning process are: + +1. Completion of the drawing out of the cotton roving to the required +size. + +2. Insertion of the proper amount of twist to give the thread +produced strength. + +Excessive speed causes defects in the yarn and undue wear and tear on +the machine. + +There are two methods of spinning: ring spinning and mule spinning. +The mule spinning is the older form. There are but few mule frames in +operation in this country. + +=Mule Spinning.= The function of mule spinning is to spin on the bare +spindle, or upon the short paper tubes, when such are required to form +a base for the cop bottom. The mule will spin any counts of yarn +required, and is especially adapted for yarn in which elasticity and +"cover" are essentials. Hosiery yarns are produced on the ordinary +cotton mule and are very soft spun. + +The bobbins of roving are placed in a creel at the back of the +machine, the stands of roving being passed through the rolls and drawn +out in the same manner as at the roving frame. The spindles are +mounted on a carriage which moves backward and forward in its relation +to the rolls, the distance roved being about five feet. When the +spindles are moving away from the frame the stock is being delivered +by the rolls, the speed at which the spindles move away from the rolls +being just enough to keep the ends at a slight tension. The twist is +put in the yarn at the same time. + +[Illustration: SPINNING ROOM. COTTON DEPARTMENT + + 1. Humidifier--an apparatus to give off moisture. + 2. Spinning frames--showing the cotton as it comes from the roving + frame and passes through the spinning frame.] + +When the spindles reach their greatest distance from the rolls, the +latter are automatically stopped and the direction of the motion of +the spindle carriage reversed. The yarn is wound on the spindle while +the carriage is being moved back toward the rolls, the motion of the +rolls being stopped in the meanwhile, the spindles revolving only fast +enough to wind up the thread that has been spun during the outward +move of the carriage. + +The mule is a much more complicated machine than the ring frame, its +floor space is much greater, and more skilled help is required for its +operation. Under ordinary conditions it is not practical to spin finer +yarn than No. 60s on a ring, while as high as No. 500s is said to have +been spun on a mule. The same number of yarn can be spun on a mule +with less twist than on the ring. This is important in hosiery yarn. + +Ring spinning is used for coarse numbers, and has greater production +and requires less labor than mule spinning. Ring-spinning yarn is used +for warp purposes. + +=Ring Spinning.= The function of ring spinning is to draw out the rove +and spin it into yarn on a continuous system. The yarn made is spun +upon bobbins. + +The ring spinning differs from mule spinning in having the carriage +replaced by a ring, from which the machine takes its name. The ring is +from one and one-half to three inches in diameter, grooved inside and +out, and is connected with a flat steel wire shaped like the letter D, +called the "traveller." Its office is to constitute a drag upon the +yarn, by means of which the latter is wound upon a bobbin. Its size +and weight depend on the counts of yarns to be spun; coarse yarns +demand the largest ring and heaviest traveller. + +[Illustration: MULE ROOM + + 1. Stocks from Finisher ready to be spun upon the mule. + 2. Front Rollers with weight levers. + 3. Clearers for Front Rollers. + 4. Faller shafts containing Sickles. + 5. Spindles. + 6. Spun Yarn wound on cops. + 7. Covers for carriage. + 8. Body of carriage. + 9. Drawing out band. + 10. One of the wheels for the carriage.] + + + + +CHAPTER XI + +THREAD AND COTTON FINISHING + + +=Thread.= In general a twisted strand of cotton, flax, wool, silk, +etc., spun out to considerable length, is called thread. In a specific +sense, thread is a compound cord consisting of two or more yarns +firmly united by twisting. Thread is used in some kinds of weaving, +but its principal use is for sewing, for which purpose it is composed +of either silk, cotton, or flax. Thread made of silk is technically +known as sewing silk; that made of flax is known as linen thread; +while cotton thread intended for sewing is commonly called spool +cotton. These distinctions, while generally observed by trade, are not +always maintained by the public. + +The spool cotton of to-day is of a different grade from that made +before the sewing machine came into general use. The early thread was +but three cord, and contained such a large number of knots, thin +places, etc., that it could not be worked satisfactorily on the +machines, so manufacturers were called upon to produce a thread that +would be of the same thickness in every twist. This was effected by +making the thread of six cords instead of three, thereby producing a +smoother and more uniform strand. + +=Manufacturing Processes.= The raw cotton for the manufacture of +thread must be of long staple. If the fiber is short the thread made +of it will be weak, and hence unsuited for the purposes required of +it. Ordinary cotton is not adapted to the manufacture of the better +grades of spool cotton on account of the shortness of its fiber. +Egyptian and Sea Island cotton are used because they have a much +longer fiber and are softer in texture. The raw cotton comes to the +factory packed in great bales, and is usually stored away for some +months before it is used. The first step in the conversion of the bale +of cotton into thread consists in giving the fiber a thorough +cleaning. This is accomplished by feeding it to a series of pickers +which pull the matted locks and wads to shreds, beat out the dirt and +seeds, and roll the cotton in the form of batting upon cylinders until +it issues from the finisher lap machines as a downy roll or lap. + +The lap of cotton then goes to the carding rooms, where it is combed +into parallel fibers by means of a revolving cylinder covered with +fine wire teeth, sometimes 90,000 of them to the square foot. On +leaving the carding machines the lap has become a gossamer-like web +thirty-nine inches broad. This web is next passed through a small +"eye" which condenses it into a narrow band about an inch in width, +known as the sliver. By this time the fiber has been so drawn out that +one yard of the original lap has become 360 yards of the sliver. The +sliver now looks almost perfect, but if it were spun it would not make +good thread. It is necessary to lay every fiber as nearly parallel as +possible, so that there will be an equal number of fibers in the +strand per inch. Besides this, the remaining dirt and short fibers +must be removed and the knots and kinks in the fibers straightened +out. To accomplish these objects the cotton must be "combed." First, +the slivers are passed through several sets of rollers, each set +moving faster than the preceding, so that the strands are drawn out +fine and thin. In this condition the cotton passes to a doubling +frame, and from thence to the lapping frame, a device combining six +laps into one and drawing the whole out into one fine, delicate, ropy +lap. + +[Illustration: WARP ROOM + + 1. Beam on which the warp is wound. + 2. Warp. + 3. Creel. + 4. Spools in the creel.] + +The comber now takes the lap and combs out all the impurities and +short fibers, at a sacrifice of about one-fifth of the material; next, +it combines six of these fluffy combed rolls of fiber into one. A +number of these rolls are then drawn out by another machine twelve +times as long as they were before and twisted together on a slubbing +frame. This last drawing reduces the roll to about the thickness of +zephyr yarn. After being further doubled and twisted, the yarn, or +roll, is ready for the mule spinner, which accomplishes by means of +hundreds of spindles and wheels what the housewife once did with her +spinning wheel. The mule, however, does the work of more than 1,000 +hand spinners and takes up much less space. On this machine 900 +spindles take the yarn from 1,800 bobbins, and by means of +accelerating rollers and a carriage draw out and twist it to the +proper fineness for the size of thread wanted. Having passed through +the complex processes of cleansing, combing, drawing, and spinning, +the cotton is now in the form of yarn of various sizes, and the real +work of thread making, which is a distinct art from yarn making, +begins. + +The thread-making process is briefly as follows: The yarn is doubled +and twisted; then three of such yarns are twisted together, which give +the six-fold combination for six-cord thread. For a three-cord thread +three yarns are twisted together. After the twisting is completed the +thread is reeled into skeins having a continuous length of 4,000 to +12,000 yards, according to the size, and is then sent to the +examining department where it is rigidly inspected. Every strand is +looked over, and any found to be defective are laid aside, so that +when the thread is put on the market it shall be as perfect as care +and skill can make it. + +At this stage of the work the skeins of thread are of the pale cream +color common to all unbleached cotton goods, and are technically known +as "in the gray." They therefore have to be bleached pure white or +dyed in fast colors. The skeins, whether intended for white or colored +thread, are first placed in large, steam-tight iron tanks and boiled. +Here the thread remains subjected to a furious boiling for six or +seven hours; when removed it is perfectly clean, but still retains the +brownish gray color of unbleached cotton. It then goes into a bath of +chloride of lime and is bleached as white as snow. The skeins are next +drawn through an acid solution to neutralize the chloride. Another +boiling, another bleaching, a bath of soapsuds, and the final rinsing, +complete the cleansing and whitening process. Those skeins intended +for colored threads are taken to the dyeing room and placed in tanks +filled with suitably prepared dyeing solutions. + +[Illustration: TWISTING ROOM + + 1. Humidifier. + 2. Twister machine. + 3. Boxes containing spools of cotton, ready to be put in creel and + form warp.] + +From the bleaching and dyeing departments the skeins of thread go +back to the mill to be wound on the bobbins, and from the bobbins +finally on the small wooden spools. The automatic winding machines can +be regulated to wind any given number of yards. The small spools are +fastened on pivots, the thread from the bobbins fastened on the +spools, and the machines set in motion. At the required number of +yards the spools stop revolving. The ordinary spool of cotton thread +contains 200 yards, and when this has been wound on, the thread is cut +with a knife by an attendant, who also cuts the little nick in the rim +of the spool and fastens therein the end of the thread. Thread mills +commonly print their own labels, and these are affixed to the spools +by special machinery with remarkable rapidity. From the labeling +machine the spools go to an inspector, who examines each one for +imperfections, and any that are found faulty are discarded. When +packed in pasteboard boxes or in cabinets the thread is ready for +market. + +=Thread Numbers.= Spool cotton for ordinary use is made in sizes +ranging from No. 8 coarse to No. 200 fine. In cotton yarn numbering, +the fineness of the spun strand is denoted by the number of hanks, +each containing 840 yards, which are required to weigh one pound, as +illustrated in the following table: + + When 1 hank of cotton yarn ( 840 yds.) weigh 1 lb. it is No. 1 + " 10 " " " " ( 8,400 yds.) " " " " 10 + " 16 " " " " (13,440 yds.) " " " " 16 + " 30 " " " " (25,200 yds.) " " " " 30 + " 50 " " " " (42,000 yds.) " " " " 50 + " 100 " " " " (84,000 yds.) " " " " 100 + +The early manufactured thread was three cord, and took its number from +the size of the yarn from which it was made. No. 60 yarn made No. 60 +thread, though in point of fact the actual caliber of No. 60 thread +would equal No. 20 yarn, being three No. 60 strands combined +together. When the sewing machine came into the market as the great +consumer of thread, spool cotton had to be made a smoother and more +even product than had previously been necessary for hand needles. This +was accomplished by using six strands instead of three, the yarns +being twice as fine. As thread numbers were already established, they +were not altered for the new article, and consequently at the present +time No. 60 six-cord, for example, and No. 60 three-cord are identical +in size, though in reality No. 60 six-cord is formed of No. 120 yarns. +It is relatively smoother, more even, and stronger than the three-cord +grade. All sizes of six-cord threads are made of six strands, each of +the latter being twice as fine as the number of the thread as +designated by the label. Three-cord spool cotton is made of three +strands of yarn, each of the same number as the thread. + +=Sizing.= In textile manufacturing, sizing is the process of +strengthening warp yarns by coating them with a preparation of starch, +flour, etc., in order that they may withstand the weaving process +without chafing or breaking. The operation of sizing is also often +resorted to in finishing certain classes of cotton and linen fabrics, +which are sized or dressed with various mixtures in order to create an +appearance of weight and strength where these qualities do not exist, +or, if present, only in a small degree. The object in sizing warp yarn +before weaving is to enable that process to be performed with the +minimum of threads breaking. Judicious sizing adds to the strength of +the yarn by filling up the spaces between the fibers, and by binding +the loose ends on the outside of the thread to the main part. In order +to accomplish this a number of ingredients are used in the size +preparation, as no single material used alone gives satisfactory +results. The filling up of the minute spaces in the yarns and the +adhesion of the fibers produce a smooth thread with sufficient +hardness to resist the continual chafing of the shuttles, reeds, and +harnesses during the process of weaving. Flour and starch in a liquid +state are used for this purpose, but owing to the liability to mildew, +flour is not so much used as starch. Both of these materials, however, +make the yarn brittle, and other ingredients are combined with them to +overcome the brittleness. For a softener on heavy weight goods nothing +has been found superior to good beef tallow. On light-weight goods the +softener giving the most general satisfaction is paraffin. + +When properly made the size preparation is a smooth mass of uniform +consistence, free from lumps of any kind, and from all sediment and +odor. Starch--the principal material which gives body to any +size--requires the most careful treatment. It is first mixed with cold +water into a smooth, creamy milk, which is slowly poured into the +necessary quantity of boiling water until a clear, uniform paste is +formed. Then the softeners are added, such as soaps, oils, and animal +fats; next a small amount of gelatine or glue is stirred in and some +form of preservative, usually chloride of zinc or salicylic acid. The +mass is then thoroughly stirred in tilted jacketed kettles with +mechanical stirrers. The size may be applied to the yarn either hot or +cold. When applied hot it penetrates into the interior, filling up +every space between the fibers, binding all together, and forming a +hard coating on the surface of the thread. A thorough washing or +steaming serves to remove all the size from the woven fabric. + +[Illustration: FINISHING ROOM] + +=Cotton Finishing.= Cotton fabrics, like other textiles, after leaving +the loom must be subjected to various finishing processes so as to +bring them into commercial condition. On piece-dyed goods part of the +finishing is done before and part after the dyeing process. Each class +of fabrics has definite finishing processes. In some cases weighting +materials are added to the fabric so as to hide more or less its +actual construction. Cotton fabrics just from the loom present a soft +and open structure, more so than other textiles. Therefore it is +necessary to use proper finishing materials and processes which will +fill up the openings or interstices as produced in the fabric by the +interlacing of warp and filling, and at the same time give to the +fabric a certain amount of stiffness. Of course this finish will +disappear during wear or washing, it having been imparted to the +fabric to bring the latter into a salable condition. + +Cotton fabrics after weaving may be subjected to the following +sub-processes of finishing: + +Inspecting, Burling and Trimming, Bleaching, Washing, Scutching, +Drying. + +After the cloth leaves the loom it is brushed; then it passes over to +the inspection table in an upward receding direction, so that the eye +of the operator can readily detect imperfections. The ends of two or +more pieces as coming from the loom are sewed into a string for +convenient handling in the bleaching. + +=Bleaching.= The object of bleaching is to free the cotton from its +natural color. The ancient method of bleaching by exposure to the +action of the sun's rays and frequent wetting has been superseded by a +more complicated process involving the use of various chemicals. +Pieces of cloth are tacked together (sewed) to form one continuous +piece of from three to one thousand yards in length. The cloth is next +passed over hot cylinders or a row of small gas jets to remove all +the fine, loose down from the surface. The goods are then washed and +allowed to remain in a wet condition for a few hours, after which they +are passed through milk of lime under heavy pressure, followed by +rinsing in clear water. The goods are next "scoured" in water +acidulated with hydrochloric acid, and boiled in a solution of soda, +then washed as before in clear water. Next they are chlorined by being +laid in a stone cistern containing a solution of chloride of lime and +allowed to remain a few hours. This operation requires great care in +the preparation of the chloride of lime, for if the smallest particle +of undissolved bleaching powder is allowed to come in contact with and +remain upon the cloth it is liable to produce holes. The goods are +then boiled for four or five hours in a solution of carbonate of soda, +after which they are washed. They are again chlorined as before and +washed. The long strips are finally scoured in hydrochloric acid, +washed, and well squeezed between metal rollers covered with cloth. +After squeezing and drying, the cloth, if required for printing, needs +no further operation, but if intended to be marketed in a white state, +it must be finished, that is, starched or calendered. + +=Starching.= The starch is applied to the cloth by means of rollers +which dip into a vat containing the solution, while other rollers +remove the excess. Sometimes the cloth is artificially weighted with +fine clay or gypsum, the object being to render the cloth solid in +appearance. + +=Calendering.= The cloth is now put through the calendering machine, +the object of which is to give a perfectly smooth and even surface, +and sometimes a superficial glaze; the common domestic smoothing iron +may be regarded as a form of a calendering utensil. The cloth is first +passed between the cylinders of a machine two, three, or four times, +according to the finish desired. The calender finishes may be classed +as dull, luster, glazed, watered or moire, and embossed. The calender +always flattens and imparts a luster to the cloth passed through it. +With considerable pressure between smooth rollers a soft, silky luster +is given by equal flattening of all the threads. By passing two folds +of the cloth at the same time between the rollers the threads of one +make an impression upon the other, and give a wiry appearance. The +iron rollers are sometimes made hollow for the purpose of admitting +steam or gas in order to give a glaze finish. Embossing is produced by +passing the cloth under heated metal rollers upon which are engraved +suitable patterns, the effect of which is the reproduction of the +pattern upon the surface of the cloth. + +=Mercerizing.= This is a process of treating cotton yarn or fabrics +with caustic soda and sulphuric acid whereby they are made stronger +and heavier, and given a silky luster and feel. The luster produced +upon cotton is due to two causes, the change in the structure of the +fiber, and the removing of the outer skin of the fiber. The swelling +of the fiber makes it rounder, so that the rays of light as they fall +upon the surface are reflected instead of being absorbed. The quality +and degree of luster of mercerized cotton fabrics depends largely +upon the grade of cotton used. The long-staple Egyptian and Sea Island +cotton, so twisted as to leave the fibers as nearly loose and parallel +as possible, show the best results. If the yarn is singed the result +is a further improvement. Yarns and fabrics constructed of the +ordinary grades of cotton cannot be mercerized to advantage. The cost +of producing high-grade mercerized yarn is about three times that of +an unmercerized yarn of the same count, spun from the commoner +qualities of cotton. + +Mercerized yarn is employed in almost every conceivable manner, not +only in the manufacture of half-silk and half-wool fabrics, and in +lustrous all-cotton tissues, but also in the production of figures and +stripes of cotton goods having non-lustrous grounds. Mercerized yarn +used in connection with silk is difficult to detect except by an +expert eye. + +=Characteristics of a good piece of Cotton Cloth.= A perfect cotton +fiber has little convolutions in it which give the strong twist and +spring to a good thread. In this respect the Sea Island cotton is the +best. There are five things requisite for cotton cloth to be good, +viz.: + +1. The cloth must be made of good fiber, that is ripe and long. + +2. The fiber must be carefully prepared. All the processes must be +well performed--for the very fine thread fiber must be combed to +remove poor fiber. The combing, however, is not always done. + +3. The warp and woof threads must be in good proportion. + +4. The cloth must be soft, so that it will not crease easily. + +5. It must be carefully bleached--the chemicals used must not be +strong. + + + + +CHAPTER XII + +KNITTING + + +The art and process of forming fabrics by looping a single thread, +either by hand with slender wires or by means of a machine provided +with hooked needles, is called knitting. Crocheting is an analogous +art, but differs from knitting in the fact that the separate loops are +thrown off and finished by hand successively, whereas in knitting the +whole series of loops which go to form one length or round are +retained on one or more needles, while a new series is being formed on +a separate needle. Netting is performed by knotting threads into +meshes that cannot be unraveled, while knitting can be unraveled and +the same thread applied to any other use. Knitting is really carried +on without making knots; thus, the destruction of one loop threatens +the destruction of the whole web, unless the meshes are reunited. + +The principle of knitting is quite distinct from that of weaving. In +the weaving of cloth the yarns of one system cross those of another +system at right angles, thus producing a solid, firm texture. The +great elasticity of any kind of texture produced by knitting is the +chief feature that distinguishes hosiery from woven stuffs. The nature +of the loop formed by the knitting needle favors elongation and +contraction without marring in the least the general structure of the +goods. Builders of weavers' looms have at times endeavored to secure +this elastic effect by certain manipulations of the mechanism of the +loom, but as yet nothing approaching the product of the knitter has +been made. The elastic feature of a knitted texture renders it +peculiarly adapted for all classes and kinds of undergarments, for it +not only fits the body snugly, but expands more readily than any other +fabric of similar weight. + +=Knitting Machines.= There are various machines for knitting. The +circular knitting machine produces a circular web of various degrees +of fineness, and in sizes ranging from a child's stocking to a man's +No. 50 undershirt. The circular fabric made in this manner has to be +cut up and joined together by some method to make a complete garment. +The knitting frame for producing fashioned goods makes a flat strip, +narrowing and widening it at certain places so as to conform to the +shape of the foot, leg, or body. These strips then have to be joined +by sewing or knitting to form a garment. Fashioning machines are +indispensable for knitting the Niantic and French foot, and also for +the production of stripes, fancy openwork, and lace hosiery. + +[Illustration: KNITTING MACHINE FOR HOSIERY] + +All plain machines of any class produce only plain knitted fabrics, +while ribbed machines make only ribbed fabrics. Still, many garments +in their make-up include both kinds of knitting; therefore, many +machines produce only certain parts of particular garments. In the +case of half-hose there is frequently a ribbed top, or in underwear a +ribbed cuff, and these may be made either of circular web or full +fashioned. In each case the ribbed portion is first knit and then +transferred to a plain machine, and being placed upon the needles is +worked on to the rest of the garment. In some instances the heel is +made by the machine working the leg, though there are numerous +knitters specially designed for turning out only this particular part. + +Among other knitting machines in modern use are the drawers machine; +machines for hose and half-hose with apparatus for making the instep, +finishing off the toe, splicing or thickening the heels, etc.; +machines for producing the bottoms or soles of hose separately, and +also the instep separately; circular stocking machines for producing a +tubular web afterwards cut into suitable lengths for all varieties of +hose; circular sleeve machines, circular body machines, as well as +circular web machines for making both body and sleeves of undershirts, +jerseys, sweaters, etc. Special machines are also made for knitting +both plain and ribbed plaited goods, that is, with both sides wool +while the center is of cotton, or with a silk or worsted face on one +side and the back of an inferior yarn. In the form of auxiliary +appliances are produced many kinds of stitching machines; circular +latch-needle machines for plain ribbed, mock seam, and striped goods; +steam presses; hose rolling machines; hose cutting and welting +machines, and many other accessories to hosiery manufacture. + +[Illustration: KNITTING MACHINE FOR UNDERWEAR] + +At present fully one-third of the knit underwear used in this country +is of the ribbed description. It is made in all the materials that +the older flat goods are composed of, including silk, silk mixtures, +linen, wool, lisle, and cotton. Rib work is ordinarily stronger and +more lasting than plain. It is also invaluable for many purposes on +account of its tendency to contract and expand in the direction of the +circumference without altering its length. This feature makes it +indispensable for tops to socks and wrist work for shirts, mittens, +gloves, etc., and for the production of heavy garments such as +cardigans and sweaters. The expense of knitting rib work is higher +than plain knitting, owing to the fact that the machines cannot turn +out so great a quantity within a given time. + +The formation of the rib in knitted goods is unique in its principle. +The effect is produced by reversing the stitch. In place of making the +stitch work appear entirely upon one side of the fabric, as in plain +work, the needles are so arranged that every alternate row, or two +rows alternately, are reversed, thus making both sides alike. Plain +work is done with a single bank of needles, while rib work requires +two banks, the function of the second one being to pull and loop the +yarn in an opposite direction, thus producing a thicker and more +elastic web. + +Double work in knitting consists merely in running two threads where +one is commonly used. The work is done readily and with but little +extra cost for labor. Coarser and heavier needles are required, also a +wider gauge for the needle cylinder. Fancy effects in double work are +produced by running two colors instead of one. The tendency is for one +thread to twine about the other, thus making attractive +double-and-twist work. Lumbermen's socks and like goods are often +knitted on this plan, though for the most part double work is for the +heels, toes, and soles of ordinary hose. + +=Stripe Knitting.= The process of striping knitted fabrics is +accomplished automatically by a system of changing the yarns when +delivered by the feeds. Circular machines knitting a tubular web +cannot be utilized for this purpose, hence the work is done on +fashioning or stocking frames. It has only been within recent years +that makers of knitting machinery have been able to offer machines on +which more than one kind of yarn could be knit at one time. There are +now in use, however, machines that will readily knit several colors of +yarn at the same time. + +=Knitting Cotton.= A variety of loosely twisted, four-ply cotton yarn, +dyed in various plain and mixed colors, employed for knitting hosiery, +tidies, mats, etc., by hand. It is numbered from 8, coarse, to 20, +fine, and commonly put up sixteen balls in a box, each box containing +two pounds, manufacturer's weight. + +=Knitting Silk.= A loosely twisted silk thread of domestic manufacture +employed for knitting mittens, stockings, and other articles by hand. +It is also much used for crochet work. Knitting silk is put up in the +form of balls, each containing one-half ounce of thread. It is made in +but two sizes, No. 300, coarse, and No. 500, fine; each ball of the +former number contains 150 yards of silk; of the latter 250 yards. No. +500 is manufactured only in white, cream, and black; the No. 300 is +fast dyed in a great variety of colors. + +=Hosiery Manufacture.= According to the particular method by which +socks and stockings are made, of whatever kind, quality, or material, +they are classed as cut goods, seamless, or full fashioned. Of the +three methods of manufacturing the first named is the least expensive. +Cut goods are made of round webbing knitted on what is called a +circular knitting machine. The web has the appearance of a long roll +of cloth about the width of a sock or stocking when pressed flat. The +first operation consists in cutting off pieces the length of the +stocking desired, these lengths, of course, being the same (unshaped) +from end to end. The shaping of the leg is effected either by cutting +out enough of the stocking from the calf to the heel to allow part to +be sewn up and shaped to fit the ankle, or by shrinking. In the +heeling room where the pieces next go, the cutters are furnished with +gauges or patterns that indicate just where to make a slit for the +insertion of the heel, generally of a different color. When the heel +is sewn in, the stocking begins to assume its rightful shape. The toe +is now put on and the stocking is practically finished. In the case of +socks the final operation consists in attaching the ribbed top, which +tends to draw the upper part of the leg together, thus causing it to +assume a better shape. The final work includes scouring, dyeing, and +shaping. The cost of making cut goods is less by a few cents per dozen +than when knit seamless. While some very creditable hose are produced +in this way, yet the existence of the heavy seam is an objection which +confines them to the poorest class of trade. Cut goods are made in +all sizes and kinds for men, women, and children. + +Seamless hose are made on a specially constructed machine which +produces the entire stocking, but leaves the toe piece to be joined +together by a looping attachment. On half-hose the leg is made the +same size down to the ankle, but on ladies' hose the stocking is +shaped somewhat in the machine. Seamless hose are not, strictly +speaking, entirely seamless, inasmuch as all stockings made on a +circular knitting machine must have a seam somewhere. There must be a +beginning and an ending. In the case of the stocking the ending is at +the toe, and the opening left can only be closed with a seam. In some +mills this opening is automatically stitched together on special +machines; in others, girls do it by hand with needle and thread. +Neither by machine nor handwork can the opening be closed with exactly +the same stitch as that made by the needles of the power knitter. +However, the seam is of small proportions, and when the goods are +scoured, pressed, and finished the presence of the seam is a minor +item, as it neither incommodes the wearer nor mars the appearance of +the stocking. Seamless goods are made in a great variety of qualities, +ranging from cotton half-hose at fifty cents per dozen to the fine +worsted stockings at $6.00 per dozen. A notable and very commendable +feature of seamless hose is the socket-like shape of the heel, which +fits that portion of the foot as though really fitted to it. As far as +comfort and fit are concerned, the manufacture of seamless hosiery has +now reached such a degree of perfection as to bring it second only to +the full-fashioned variety. + +Full-fashioned hose are produced by means of complicated and expensive +knitting frames, which automatically drop the requisite number of +stitches at the ankle so as gradually to narrow the web down and give +the stocking the natural shape of the leg. The toe is produced in the +same way, and the shaping of heel and gusset is brought about in like +manner. Hence, the goods are called full-fashioned, because so +fashioned as to conform to the proportions of the leg and foot. Hose +and underwear made by this method are knit in flat strips and then +seamed either by hand or machine. Generally special machines are used, +which take up and complete the selvedges, thus avoiding objectionable +seams with raw edges. + +The knitting frames used for making full-fashioned goods are large, +intricate, expensive, and slow in operation; they are difficult to +keep in order and require skilful operators. The largest ones knit +from fourteen to eighteen stockings at once, using as many as four +threads of different colors in the production of patterns. The first +operation consists in knitting the leg down to the foot; then the legs +are transferred by expert workmen to another frame which knits the +foot. Next they go to another department where, with the aid of a +special looping machine, the heels and toes are stitched together. +Then the stockings or socks are handed over to expert women operators, +who seam up the legs on a machine especially adapted for the purpose. +After being sorted they are taken to be dyed, boarded, stitched, +dried, and finally subjected to heat and pressure to give them a +finished appearance. It usually requires two weeks from the time the +manufacturing operations begin, for a stocking to emerge from the +factory in a finished form. Full-fashioned hose are made in all shades +and grades of silk and cotton, in lisle thread, and in all kinds of +cashmere, merino, and woolen goods. They are likewise knitted plain, +ribbed, and with fancy stripes and embroidery effects. In the United +States there are numerous important plants engaged in the production +of full-fashioned goods, while large quantities are annually imported +from Germany and France. + +=Finishing Process.= When socks and stockings are taken off of the +knitting machines they present an unfinished appearance, being loose, +puckered, dirty, and generally shapeless. Scouring, dyeing, shaping, +and pressing serve to improve their looks, and these finishing +operations constitute a distinct branch of the industry. While still +in a moist state the hose are shaped. This is effected by the use of +forming-boards made of wood and about one-half of an inch in +thickness. The sock or stocking is carefully stretched over the "form" +while damp, and then placed in a heated chamber and allowed to dry. +The goods assume the shape of the wooden "form," and will always hold +it if the work has been carefully and thoroughly done. After they have +been taken from the drying chamber and the boards removed the hose are +pressed between heavy metal plates or rollers, looked over for +defects, and when boxed or bundled are ready for market. + + + + +CHAPTER XIII + +LACE + + +=Lace.= Lace is the name applied to an ornamental open work of threads +of flax, cotton, silk, gold, or silver, and occasionally of mohair or +aloe fiber. The latter are used by the peasants of Italy and Spain. + +Lace consists of two parts, the ground and the flower. The threads may +be looped, plaited, or twisted in one of three ways. First, with a +needle, when the work is known as "needlepoint lace." Second, when +bobbins, pins, and a pillow or cushion are used; this is called +"pillow lace." Third, by machinery, when imitations of both point and +pillow lace patterns are produced. + +Special patterns for these laces date from the beginning of the +sixteenth century. The early productions of the art had some analogy +to weaving; the patterns were stiff and geometrical, sometimes cut out +of linen or separately sewed and applied to the meshed surface, but +more frequently they were darned in, the stitches being counted in, as +in tapestry. This kind was known as darned netting. With the +development of the renaissance of art, free flowing patterns and +figure subjects were introduced and worked in. + +Whether of needlepoint or pillow make, both the ornament and the +ground are produced by the lace maker. Needlepoint is made by first +stitching the net with thread along the outline of a pattern drawn on +paper or parchment, thus producing a skeleton thread pattern. This +threadwork serves as a foundation for the different figures which are +formed in the lace. + +Bobbin or pillow lace more nearly resembles weaving. The threads are +fixed upon a circular or square pillow, placed variously to suit the +methods of manufacture in vogue in different countries. The object of +using the pillow is to prevent too much handling of the lace. One end +of each thread is fastened to the cushion with a pin, the main supply +of thread being twined around a small bobbin of wood, bone, or ivory. +The threads are twisted and plaited together by the lace maker, who +throws the bobbins over and under each other. The operation is fairly +simple, since children of eight or nine years of age can be trained to +it successfully. It demands, however, considerable dexterity with the +fingers. + +The design for pillow lace must of course be adapted to the technical +requirements of the process, and cannot therefore be the same as one +for needlepoint, which has a better appearance and greater strength +than pillow lace. For this reason it was in former times generally +preferred for wear on occasions of state. On the other hand, pillow +lace has the quality of charming suppleness, and for use in mantillas, +veils, and fichus it is better than needlepoint, lending itself with +delicate softness and graceful flexibility as a covering to the head +and shoulders of women. + + +LACE TERMS DEFINED + + _Alencon (Point d')._--Fine needlepoint lace with the + ground of double-twist thread in a semi-net effect. Is + usually worked with horsehair on the edges to give + firmness to the cordonnet. Called after the city in + France where it is made. + + _Allover._--Name for all wide laces used for flouncing, + yokes, and entire waists. Usually the lace is over + eighteen inches in width. + + _American Laces._--A general term formerly used to + distinguish lace made in this country, the development + of the industry having now rendered the term nearly + obsolete. + + _Angleterre (Point d')._--Fine Brussels pillow lace, + distinguished by a rib of raised and plaited threads + worked in the lace. Shown in floral, ornithological, and + geometrical designs. + + _Antique._--Hand-made pillow lace of heavy linen thread + in a large, open, rectangular knotted mesh. Used for + curtains, bed sets, draperies. + + _Antwerp._--Bobbin lace, resembling early Alencon. Shows + a "pot"--that is, a vase or basket effect--in the + design. + + _Applique._--Any lace in which the body and the design + are made separately. The body is usually silk and the + design cotton or linen. + + _Applique Brussels._--Name sometimes given to Brussels + applique laces. + + _Arabe (Point d')._--Coarse bobbin lace made in Belgium + and France as well as Arabia. Shows a large, bold + pattern, cable edged, and is almost invariably in a deep + ecru tone. Used for curtains and draperies. + + _Arabian._--Same as above. + + _Argentine._--Similar to Alencon, the mesh being a + trifle larger. + + _Arras._--Very strong, inexpensive, white bobbin lace, + of simple pattern, somewhat resembling Mechlin. + Distinguished by its light, single thread ground. Named + after the city in France where it is made. + + _Aurillac._--Somewhat resembles Angleterre. Bobbin lace + made in Aurillac, France. + + _Auvergne._--Any kind of bobbin lace made in Auvergne, + France. Different makes and patterns. + + _Ave Maria._--A narrow edging lace. + + _Baby Lace._--Light and simple edging lace made in + England. + + _Battenberg._--Same as Renaissance. Designs confined to + flower patterns. + + _Bayeux._--Bobbin lace, usually an imitation of Spanish + point. Also a black, rich lace made in large pieces for + shawls, head scarfs, etc. + + _Binche._--Fine pillow lace, without cordonnet. Ground + resembles a spider-web with small dots. Made in Binche, + Belgium. + + _Bisette._--Coarse, narrow French peasant lace in simple + designs. Name often applied to cheap bordering laces. + + _Blonde._--So called, being originally a bobbin lace + made of unbleached silk, though now shown in black, + white, and colors. Made with two different sizes of + thread; fine thread for the ground, coarse for the + design. Usually takes some floral form. Very lustrous. + + _Bobbin Lace._--Imitation of pillow lace. Made in + England and France. + + _Bobbinet._--The same. + + _Bone Lace._--An obsolete term once given to Honiton + bobbin lace. + + _Bone Point Lace._--Applied to laces having no regular + ground or mesh, such as Renaissance. + + _Border Lace._--Practically synonymous with edging. + + _Bourdon._--A machine lace made of both silk and cotton. + Show scroll-like patterns cable-edged on a regular mesh. + Usually dyed black, but sometimes bleached. The outline + is of a heavy lustrous thread. Used chiefly for dress + trimming and millinery. + + _Brettone._--Cheap narrow edging. + + _Bride Lace._--Lace with the pattern connected with + brides. Same as bone point lace. + + _Brides._--Slender threads connecting different parts of + a pattern. + + _Brussels Net._--Plain net made originally in Brussels, + but now produced in all lace manufacturing countries. + + _Brussels Pillow._--Fine pillow lace with the patterns + joined together by little loops on their edges. + + _Brussels Point._--Shows an open pattern, made partly in + open, partly in closed, stitch, giving the appearance of + shading. + + _Carrickmacross._--Tiny Irish cambric drawn work, + applique on net. + + _Cartisane._--Guipure or passementerie made with thin + silk or gilt-covered strips of parchment. + + _Chantilly._--Pillow lace very similar to blonde. Comes + from Chantilly, France. Made in both silk and cotton and + usually seen in black. Non-lustrous, and looks as if + made from black linen thread. + + _Chiffon Lace._--Chiffon embroidered in twist silk. + + _Cluny._--Coarse-thread bobbin lace, made in both linen + and cotton. Shows a close-stitch pattern darned on an + open ground. Used for dress trimmings and the + manufacture of curtains. + + _Cork Lace._--A sweeping term used to designate all + laces of Irish make. + + _Cotton Lace._--All lace made of cotton. + + _Craponne._--Cheap, stout thread furniture guipure. + + _Crochet Lace._--Any point lace made with the crochet + hook. + + _Darned Lace._--A comprehensive term taking in all net + effects with the pattern applied in needlework. + + _Devonshire Lace._--Lace made in this part of England, + and especially Honiton imitation. + + _Dieppe._--Fine needlepoint lace made in Dieppe, France. + Resembles Valenciennes. Made with a regular ground of + squares of small meshes alternating with open squares + upon which the pattern is applied in close stitch. + + _Duchesse._--Pillow lace with fine net ground with the + patterns in raised work, volants, and the like. + + _Dutch Lace._--Practically a coarse Valenciennes. + + _English Point._--See Angleterre. + + _Escurial._--Heavy silk lace made in imitation of Rose + point. Patterns outlined with cable edge. + + _Esprit (Point d')._--Dotted bobbinet with the dots + either singly or in clusters. + + _Filet Lace._--Any lace made with a square mesh net. + + _Flemish Point._--Needlepoint lace made in Flanders. + + _Footing._--Simple insertion of Brussels net from one to + three inches in width. + + _Galloon._--Irregular band with a fancy edge. Entire + piece often in zigzag or scallop form. + + _Gaze (Point de)._--Flemish point lace resembling point + d'Alencon, though much softer, being without horsehair. + + _Gene (Point de)._--Openwork embroidery made on a wool + ground which is afterwards eaten away by acid. + + _Genoa._--Heavy lace made of aloe fiber. Another name + for macrame. + + _Gimp._--See Guipure. + + _Gold Lace._--Gimp or braid covered with gold or + imitation gold thread. + + _Grammont._--White pillow lace used for shawls and the + like. Black silk lace nearly resembling blonde. + + _Guipure._--Fancy trimming of wire cord whipped round + with silk or cotton threads, and the small patterns + stitched together. + + _Guipure d'Art._--Linen net upon which raised + intersecting patterns are worked. + + _Guipure de Flanders._--A pillow lace made separately, + having flowers connected by bars and brides. + + _Hand Embroidered._--Heavy point lace, usually of Plauen + manufacture, with fancy floral or other figures + embroidered on the design. + + _Honiton._--English bobbin lace, famed for the beauty of + its designs. Named for the city where it was first + manufactured. Now made in Belgium, Holland, and France. + Sprays sometimes made separately, and then worked on a + net--Honiton applique. + + _Honiton Braid._--Narrow machine-made braid of + ornamental oval figures connected by narrow bars. Used + for collars, handkerchiefs, and tidies. + + _Honiton Guipure._--Large flower-pattern lace on very + open ground, the sprays held together with brides or + bars. + + _Imitation Lace._--A term used to designate any + machine-made lace in contrast with hand-made. + + _Insertion._--Any narrow lace with a plain edge on + either side that admits of its being inserted in a + fabric. + + _Irish Crochet._--Heavy hand-made lace, remarkable for + the beauty and distinctness of its patterns, and the + startling whiteness of the linen thread used in its + manufacture. + + _Irish Lace._--A general term used to designate all lace + made by the Irish peasantry. + + _Irish Point._--Hybrid combination of applique, cut + work, and embroidery on net with elaborate needle + stitching in the higher grades. + + _Irish Trimming._--Simple, woven lace, used on white + wear. + + _Knotted Lace._--Frequently referred to as knotting. A + fancy weave of twisted and knotted threads in close + imitation of some old hand laces. + + _Lille (Also Lile)._--French lace named after the town + where it is made. Somewhat resembles Mechlin. Shows a + very clear, light ground and is the most beautiful of + all simple thread laces. + + _Limerick Lace._--A form of embroidery on net or muslin. + + _Luxeuil._--A general term for hand-made laces of + Luxeuil, France. More specifically those of a stout, + heavy nature. Used for tidies, curtains, draperies. + + _Macrame._--Knotted hand-made lace, made of a very heavy + cord. Shown principally in geometrical designs. Very + popular in deep ecru. + + _Maline._--Fine silk net. Sometimes also applied to + Mechlin lace with a diamond mesh. + + _Maltese._--Coarse machine-made cotton lace, resembling + torchon. Has no regular ground, the patterns being + usually connected with heavy stitch work. + + _Mechlin._--Light pillow lace with the pattern outlined + by a fine but very distinct thread or cord. Real Mechlin + generally has the ground pattern woven together, the + latter running largely to flowers, buds, etc. + + _Medallion._--Single, detached pattern. + + _Medici._--Special kind of torchon edging, with one edge + scalloped. + + _Melange._--Hand-made silk pillow lace, showing a + combination of conventional Chantilly with Spanish + designs. + + _Mignonette._--Light bobbin lace, made in narrow strips. + Resembles tulle. + + _Miracourt._--Sprig effects of bobbin-lace applied on + net ground. + + _Mexican Drawnwork._--Little round medallions either + single or in strips, the threads drawn to form a + cartwheel. Mexican and Teneriffe drawnwork are + practically the same. Machine imitations made in + Nottingham, Calais, and St. Gall. + + _Motif._--See Medallion. + + _Nanduly._--South American fiber-lace, made by needle in + small squares, which are afterward joined together. + Design very beautiful and of remarkable durability. + + _Needlepoint Lace._--See Point Lace. + + _Normandy Lace._--See Valenciennes. + + _Nottingham._--A general term including all the + machine-made laces turned out in that great + lace-producing center of England. + + _Oriental Lace._--Really an embroidery, being produced + on the Schiffli machine, the pattern being then either + cut or eaten out. Also applied to point d'Arabe and + certain filet effects. + + _Oyah Lace._--A crocheted guipure shown in ornate + patterns. + + _Passementerie._--A decorative edging or trimming, + especially gimp or braid. + + _Picots._--Infinitesimal loops on brides and other + strands. + + _Pillow Lace (Bobbin Lace)._--Made on a pillow with + bobbins and pins. Machine-made imitations retain the + name. + + _Plauen._--Applied to all laces emanating from that + section of Saxony and including imitations of nearly all + point laces, which are embroidered on a wool ground, + this being afterward dissolved in acid and the cotton or + silk design left intact. + + _Point de Gaze._--Fine gauze-like needle-lace. + + _Point d'Irelande._--Coarse machine lace, made in + imitation of real Venetian point. + + _Point de Milan._--A variety of guipure, having a ground + of small meshes, and a pattern consisting of bold, + flowing scroll devices. + + _Point de Paris._--A variety of cheap machine lace, + cotton, of simple design. + + _Point Kant._--Flemish pillow lace, with a net ground + and the design running largely to "pot" effects--pot + lace. + + _Point Lace._--Lace made by hand with needle and single + thread. Needlepoint the same. Point d'Alencon, point de + Venise, etc., are all variations of point lace and will + be found classified under their initials. + + _Point Plat._--Point lace without raised design. + + _Renaissance._--Modern lace, made of narrow tape or + braid formed into patterns, held together by brides, the + brides forming subsidiary designs. Battenberg is the + same thing. + + _Repousse._--Applied to the design, being a pattern that + has the effect of being stamped in. + + _Rococo._--Italian lace, bearing the rococo design. + + _Rose Point._--See Venetian point. + + _Seaming Lace._--Narrow, openwork insertion. + + _Seville._--Variety of torchon. + + _Spanish Lace._--A comprehensive term. Convent-made, + needlepoint lace. Cut drawnwork effects, also + convent-made. Needlepoint lace in large squares. Black + silk lace in floral designs. + + _Spanish Point._--Ancient embroidery of gold, silver, + and silk passementerie. + + _Swiss Lace._--Swiss embroidered net in imitation of + Brussels. + + _Tambour._--Variety of Limerick. + + _Tape Lace._--Hand-made needle lace, similar to + Renaissance. + + _Thread Lace._--Made of linen thread, as distinguished + from cotton and silk laces. + + _Torchon._--Coarse, open bobbin lace of stout but + loosely twisted thread in very simple patterns. Much + seen in imitations, usually in narrow widths. + + _Van Dyke Points._--Applied to laces with a border made + in large points. + + _Valenciennes._--Commonly called Val. Bobbin lace, seen + mostly in cheap insertions and in the form of narrow + edgings. + + _Venetian Point._--Point de Venise. Needlepoint lace in + floral pattern with the designs very close together and + connected by brides ornamented with picots. + + _Wood Fiber._--Applied to all laces made of wood silk. + + _Yak._--Machine-made worsted lace. Used for trimming for + shawls, petticoats, and undergarments. + + _Youghal._--Needlepoint lace of coarse thread, made + exclusively in Ireland. + + _Ypres._--Bobbin lace, somewhat coarser than Val. + + + + +CHAPTER XIV + +COTTON FABRICS[16] + + +=Albatross.= Cotton albatross cloth is a fabric made in imitation of a +worsted fabric of the same name. It has a fleecy surface. The name is +taken from the bird whose downy breast the finish of the fabric +resembles. The warp is usually 28s cotton, the filling 36s cotton. It +is a plain weave. Filling and warp count 48 picks per inch. The goods +are finished by being burled, sheared, washed, singed, dyed, rinsed, +dried, and pressed, care being taken not to press too hard. Sometimes +singeing is omitted. Albatross cloth is generally in white, black, or +solid colors. It is not often printed. It is light in weight, and is +used for dress goods. + +=Awning.= A cotton cloth used as a cover to shelter from sun rays. + +=Batiste.= Batiste is of French origin, and is a light, transparent +cloth, made from a fine quality of combed cotton yarn. There is a +gradual variation in quality ranging from a comparatively coarse to a +very fine fabric. The variety of qualities will suggest some idea of +the utility of the fabric. Its uses are even more varied than are the +qualities. The finer grades are used for dress goods and all kinds of +lingerie for summer wear, etc., while the cheaper grades are used for +linings in washable and unwashable shirt waists. Batiste is woven in +the gray, that is, with yarn direct from the spinning frame, with the +exception that the warp yarn is well sized, in order to stand better +the strain to which it is subjected during the weaving process. + +=Bourrette.= A light weight, single cloth fabric, with two-ply cotton +warp and wool or a combination of cotton and shoddy filling, made with +the plain weave and in appearance a semi-rough-faced woolen fabric +with fancy effects in twist scattered about it. It is used principally +for ladies' fall suitings. + +=Bedford Cord.= This is one of the most popular types of fabrics, the +distinguishing effect being a line or cord running lengthwise of the +cloth, the cord being more or less prominent. The cloth is made of +cotton, or sometimes of worsted. The face effect of the Bedford cord +is generally plain. Occasionally twill-faced cords are used. The cords +vary in width from about one twentieth to one quarter of an inch. To +get extra weight without altering the appearance of the face, extra +warp yarns, termed wadding ends, are inserted between the face weave +and the filling, floating at the back of the rib. When these wadding +ends are coarse, they give a pronounced rounded appearance to the +cord. They run from 88 to 156 picks to an inch. + +=Buckram.= Buckram is derived from Bokhara. It may be described as a +coarse, glue-sized fabric, and is made of cotton, hemp, linen, or +cotton and hair (coarse) yarns, usually from 10s to 25s. Made of a +double cloth warp, 22s cotton, 34 picks to the inch, for the face or +top fabric 1/12's[17]; weight from loom 2.22 ozs. per yard. Bottom +fabric 1/12's cotton; filling 1/16's cotton; 12 picks to the inch. +Weight per yard, 1.8 ounces. These fabrics depend a great deal on the +finishing. The men's wear requires less sizing on account of the hair +it contains. The goods are piece dyed. Buckram is used principally for +stiffening garments, and to give them shape or form. It is placed +between the lining and the surface cloth of the garment in particular +parts, such as the lapels, etc. It is used in the millinery trade, and +is made into hats. Millinery buckram is sized two or three times. + +=Calico= takes its name from Calicut, a city in India, where cloth was +first printed. The majority of inexpensive cotton fabrics are +constructed on the one up, one down system, or plain weave. Calico is +no exception to this rule. The printed designs on calicoes may be +somewhat elaborate or they may be simple geometrical figures. In +order, however, to comply with the true principles of art, such +fabrics as calicoes should have but simple geometrical figures for +their ornamental features. New styles and combinations of colors are +produced every month and faster and lighter color printed each season. +Most of the designs for calicoes and cotton cloth printing are made in +Paris. At present the steam styles are most prominent; they are the +fastest and lightest to be obtained. Calico is a printed cloth, the +printing being done by a printing machine which has a rotating +impression cylinder on which the design has been stamped or cut out. +The cloth in passing through the machine comes in contact with the +impression cylinder. The cylinder revolving in a color trough takes up +the color and leaves the impression of the design on the cloth. +Calicoes may be seen in almost any color. The printing machine is +capable of printing several colors in one design. Calicoes, however, +are usually in two colors, that is, one color for ground and the other +for figure. The ground color in most cases is effected by dyeing the +cloth in some solid color. After the cloth is dyed the design is +printed on it. The cloth, after it comes from the loom, is singed and +bleached, then sheared and brushed to take away all the lint, and then +sent to the dye house. The first process there is to boil it, after +which it is immersed in the dye tub. Calicoes are usually given what +may be termed a "cheap cotton dye." By "cheap cotton dye" is meant +that the colors are not fast, but will run or fade when subjected to +water. After the fabric is dyed, it is given to the printer, who +ornaments the face of the cloth with some geometrical design; then it +is practically ready for the merchant. After printing, the cloth is +dried and steamed to fix the color, afterwards soaped, washed, +finished, and folded. The printing machine turns out about 400 to 800 +fifty-yard pieces a day. Calico is used for inexpensive dresses, +shirtwaists, wrappers, etc. + +=Cambric.= Cambric is a heavy, glazed cotton fabric with a smooth +finish. It was first made in Cambrai, France. It has a plain weave +and a width of thirty-six inches. Cambrics are dyed in a jig machine. +After dyeing they are run through a mangle containing the sizing +substance, then dried, dampened, and run through a calender machine. +The glossy effect is obtained in this last finishing process. Cambric +is used for shirtwaists, dress goods, etc. The finer grades are made +from hard twisted cotton of good quality. + +=Canvas.= This is a term applied to heavy, plain weave cloths made +with ply cotton yarn. They are used for mail bags, covering for boats, +etc. + +=Chambray.= Chambray is a staple fabric of many years standing, being +next in rank among cotton goods after the better grade of gingham. +Chambray is a light-weight single cloth fabric that is always woven +with a plain weave, and always has a white selvedge. In effect it is a +cloth having but one color in the warp, and woven with a white +filling, this combination producing a solid color effect, the white +filling reducing any harshness of warp color in the cloth. It is +composed of one warp and one filling, either all cotton, cotton and +silk, or all silk. It is twenty-seven to thirty inches in width and +single 30s cotton warp to single 60s silk, the count of yarn being +governed by the weight per yard desired. The weight per finished yard +is two to three and one-half ounces. Good colors for the warp are navy +blue, dark brown, lavender, black, nile green, etc. When made of +cotton warp and filling the fabric receives a regular gingham finish. +The loom width can be restored by tentering or running the goods over +a machine fitted underneath with a series of coils of steam pipe. The +top of this machine is fitted with an endless chain with a row of +steel needles standing erect upon its face. Chains are adjusted to the +width desired, and as the machine runs, both selvedges are caught by +the needles and the cloth stretched to the required width. + +=Cheese Cloth.= This is a thin cotton fabric of light weight and low +counts of yarn, which ranks among the cheapest in cotton goods. It is +used for innumerable purposes. The bleached fabric is used for +wrapping cheese and butter after they are pressed. It is also much in +demand for bunting for festival occasions, light curtains, masquerade +dresses, etc. When used for bunting, draperies, and the like it is +usually in colors, red, blue, cream, and yellow seeming to have the +greatest demand. The weave is one and one or plain weave. + +=Chine.= Sometimes applied to glace silk, or cotton two-toned effects. +The name is French, meaning woven so as to have a mottled effect. + +=Chintz.= Printed cotton cloth, with large, many-colored designs, used +for furniture covering. The Hindoo wears it as a body covering. Chintz +is the Hindoo word meaning variegated. + +=Cotton Flannel.= Napped cotton flannel. Made first for trade in +Canton, China. + +=Crash.= A plain fabric for outing suits, towels, etc. + +=Crepe.= A fine, thin fabric of open texture made of cotton. + +=Crepon.= Large designs in figured crepe. The name applies to the +crispiness of the finish and is from the French word _creper_, to make +crisp. + +=Cretonne.= Heavy cotton cloth printed in large designs, for drapery +and furniture use. Cretonne was a Frenchman who first made the cloth. + +=Crinoline.= Crinoline is a fabric composed of cotton warp, horsehair +filling, or all cotton yarns. It is sold in varying widths, and is +used by tailors and dress-makers in stiffening clothing. It is a cheap +cloth of low texture and simple construction, the distinguishing +feature being the stiff finish with either a dull or highly glazed +face on the cloth. + +=Damask.= A cloth of silk and cotton, silk and linen, silk and wool, +or all linen in flowered or geometrical designs for drapery or table +covering. The weaves used are mostly twills and sateens. It takes its +name from Damascus, where it was first made. + +=Denim.= This is a strong fabric usually made with a two up and one +down twill. It is used for overalls, furniture covering, and floor +covering. + +=Diaper.= A figured cotton or linen fabric, which gets its name from +the Greek _diapron_, meaning figured. It is generally of good quality +as it is subject to excessive washing. + +=Dimity.= A light-weight cotton fabric, the distinguishing feature of +which is the cords or ribs running warpwise through the cloth, and +produced by doubling the warp threads in either heddle or reed in +sufficient quantity to form the rib desired. The name is from a Greek +word meaning two-threaded. Dimity is a ladies' summer dress fabric, +and is made of regular cotton yarn, from 1/60's to the finest counts +in both warp and filling. It is made in both white and colors, solid +white being used in the most expensive grades. Colors are often +printed upon the face of the fabric after it has been woven in the +white. + +=Domet.= This cloth is napped similar to a cotton flannel. It is used +for shirts, pajamas, etc., and made with bright colored stripes and +check patterns. The name is from domestic, home made. + +=Duck.= Duck is a heavy single cloth fabric made of coarse two-ply +yarn and of a plain weave. It derives its name from its resemblance to +a duck's skin. It is of a lighter weight than canvas. In finishing +duck is taken from the loom and washed and sized, then dried and +pressed. If a fancy solid color is desired the goods are dyed in the +piece after the first washing. Duck is used in the manufacture of +sails, tents, car curtains, and for any purpose requiring a good +water-tight fabric, which will withstand rough usage. Duck has a stiff +hard feel, and excellent wearing qualities. The lighter weights are +used for ladies' shirtwaist suits, men's white trousers, etc. + +=Drill.= A cotton fabric of medium weight generally made with the two +up and one down twill. It is extensively used for shoe linings. + +=Eolienne= is the name applied to a fine dress fabric characterized by +having the filling of a much coarser count than the warp, thus +producing a corded effect across the breadth of the goods. This class +of goods is made up of a raw silk warp and either cotton or worsted +filling, with the warp ends per inch greatly in excess of picks per +inch. The goods are made up in gray, then dyed in the piece in any +color the trade desires. The darker shades find most favor for fall +and winter use, while the lighter shades are preferred for summer +wear. The width is from twenty-seven to fifty inches, and the price +per yard varies from 85 cents to $1.25. + +=Etamine.= An etamine is a thin, glossy fabric used principally for +women's dress goods. Being a common and popular material for summer +wear, it is usually made as a piece-dyed fabric. A good reason for +making it piece-dyed is that this method is much cheaper than if the +yarn is dyed previous to the weaving. Etamines were originally made +with worsted yarns, which of course are more expensive; however, if a +good quality of cotton is used, there is little difference in +appearance between worsted and cotton etamine. The difference is +chiefly in the wearing quality, worsted being more durable. The +principal characteristic of an etamine is a crisp, glossy, and open +structure. + +=Flannelette= is a narrow, light-weight fabric composed of all cotton +yarn, the filling being soft spun to permit of the raising of a very +slight nap on the back of the goods. The cloth is woven with bleached +yarn (warp and filling), the color effects being afterwards printed +upon the face of the goods by the printing machine. Flannelette is +made with simple one or two colored stripe patterns, either black and +white or indigo blue and white, and in imitation of a Jacquard +pattern. The finished fabrics are sold by the retailer at from eight +cents to twelve and one-half cents per yard, are twenty-seven inches +wide, and are used very extensively in the manufacture of ladies' +wrappers, kimonos, etc., for house wear. + +=Fustian.= A corded fabric made on the order of corduroy and used in +England for trouserings, etc. First made at Fustat, a town on the +Nile, near Cairo. Velveteen and cordings in the lower, coarser grades +were sometimes called Fustian. + +=Galatea Cloth.= Galatea cloth has been somewhat in demand in recent +years by women requiring serviceable and neat-appearing cotton fabrics +at a medium price. It is usually finished twenty-seven inches wide and +retails at fourteen cents to twenty cents per yard. It is shown in +plain colors as well as in figures, and in dotted and striped designs +on white and colored grounds. The patterns are obtained by printing. +Some manufacturers have found that they can take a standard type of +fabric and extend its use by varying the process of finishing. The +base of the cloth--that is, the fabric previous to dyeing or printing +or bleaching--is nothing more than an ordinary 5-end warp sateen of +fair quality. + +=Gauze.= A veiling net, made in Gaza in Palestine. + +=Gingham.= Gingham is a single cloth composed entirely of cotton, and +always woven with a plain weave. It is yarn-dyed in stripes or checks +and was originally of Indian make. It is the most widely known fabric +on the market and is made in various grades, having from fifty to +seventy-six ends per inch in the reed, and of 1/26's to 1/40's cotton +yarns in both warp and filling. It is a wash fabric, made in both +check and plaid patterns into which an almost unlimited variety of +color combinations are introduced. Ginghams are made with from two +colors, warp and filling, to eight colors in warp and six in filling. +Ginghams are used most commonly in the manufacture of ladies' and +children's summer dresses and aprons. + +=Italian Cloth= is a light, glossy fabric made from cotton and +worsted, cotton and wool, cotton and mohair, and all cotton. It is +used for linings for the heavier styles of ladies' dresses, also for +underskirts, fancy pillow backs, etc. The cloth is woven in the gray +undyed yarns. In the finer grades the warp is sized so as to +facilitate the weaving process. + +=Jaconet.= A thin cotton fabric, heavier than cambric. If properly +made one side is glazed. Derived from the French word _jaconas_. + +=Khaki.= Twilled cotton cloth of a brown dust color, first used for +men's clothing in India. The word _khaki_ is Indian for earth, or +dust-colored. + +=Lawn.= Lawn is a light-weight single cloth wash fabric, weighing from +one and one fourth to two and one fourth ounces per yard, and in +widths from thirty-six to forty inches finished. It is composed of all +cotton yarns (bleached) from 1/40's to 1/100's, and is always woven +with a plain weave, one up, one down. The name is from Laon, a place +near Rheims, France, where lawn was extensively made. Plain lawn is +made of solid white or bleached yarn in both warp and filling. The +fancier grades, or those having color effects, are produced by +printing vines, floral stripes, small flowers, etc., in bright colors +in scattered effects on the face of the goods. The patterns are always +printed, never woven. Lawn, when finished, should have a soft, smooth +feel. Therefore the finishing process includes brushing, very light +starching or sizing, then calendering or pressing. Lawns have to be +handled carefully in the bleaching process, starched with an ordinary +starch mangle (the sizing containing a little blueing), finished on +the Stenter machine, and dried with hot air. Lawns are often tinted +light shades of blue, pink, cream, pearl, green, and other light +tints, with the direct colors added to the starch. It is used +principally in the manufacture of ladies' and children's summer +dresses, sash curtains, etc. + +=Lingerie.= This relates to all sorts of ladies' and children's +undergarments, such as skirts, underskirts, infants' short dresses, +chemises, night robes, drawers, corset covers, etc. + +=Linon= is a fine, closely woven plain fabric, well known for its +excellent wearing and washing qualities. It is made from combed cotton +yarns of long-stapled stocks to resemble as closely as possible fine +linen fabrics. The cloth structure is firmly made in the loom. + +=Long Cloth= is a fine cotton fabric of superior quality, made with a +fine grade of cotton yarn of medium twist. Originally the fabric was +manufactured in England, and subsequently imitated in the United +States. The fabric is used for infants' long dresses, from which it +derives its name, and for lingerie. Long cloth to some extent +resembles batiste, fine muslins, India linen, and cambric. It is +distinguished from these fabrics by the closeness of its weave, and +when finished the fabric possesses a whiter appearance, due to the +closeness of the weave and the soft twist of the yarn. It is not used +as a dress fabric, chiefly because of its finished appearance, which +is similar in all respects to fabrics which we have been accustomed to +see used solely for lingerie, nightgowns, etc. + +=Madras= is a light-weight single cloth fabric, composed of all cotton +or cotton and silk, and has excellent wearing qualities. It was at +first a light-colored checked or striped plain-faced cotton-silk +fabric, made in Madras, India, for sailors' head-dress. It is +twenty-seven inches wide, and is made of varying grades, weighing from +two to three ounces per yard, and is used at all seasons of the year. +It is used by ladies for summer skirts, shirtwaists, suits, etc., and +by men in shirts. It is known by the white and colored narrow-stripe +warp effects, and is made of cotton yarns ranging from 1/26 to 1/80 +warp and filling, and from 50 to 100 or more ends per inch. The +utility of madras for nearly all classes of people permits the +greatest scope in creating both harmonious and contrasting color and +weave combinations. + +The colors most in demand in this fabric are rich and delicate shades +of blue, rose, green, linen, tan, lavender, and bright red; for +prominent hair-line effects black, navy blue, dark green, royal blue, +and cherry red. Good fast color is necessary as it is a wash fabric. +If inferior colors are used, they will surely spread during the +finishing processes, and will cause a clouded stripe where a distinct +one was intended. + +=Moreen.= Heavy mohair, cotton, or silk and cotton cloth, with worsted +or moire face. The making of moreen is interesting. The undyed cloth +is placed in a trough in as many layers as will take the finish. This +finish is imparted to the cloth by placing between the layers sheets +of manila paper; the contents of the trough are then saturated with +water; a heavy weighted roller is then passed over the wetted paper +and cloth, the movement of the roller giving the cloth a watered face. +It can then be dyed and refinished. The design or marking of moreen is +different on every piece. Moreen was at first made for upholstery and +drapery use. It was found to give a rustling sound similar to silk, so +was taken up for underskirts. The name is from the French _moire_, +meaning watering. + +=Mull.= A soft cotton muslin of fine quality, made first in India, +later in Switzerland. The name in Hindoo is _mal_, meaning soft, +pliable. + +=Mummy.= A plain weave of flax or linen yarn. Originally the winding +cloth of the Egyptian mummified dead. + +=Muslin.= A fine cotton cloth of plain weave originally made in Mosul, +a city on the banks of the Tigris, in Asia. + +=Nainsook.= Nainsook is a light cotton fabric utilized for various +purposes, such as infants' clothes, women's dress goods, lingerie, +half curtains, etc. The striped and plaid nainsook are used for the +same purposes. When the fabric is required for lingerie and infants' +clothes the English fabric is selected because of its softness. When +intended for dress or curtain fabric, the French-finished fabric is +chosen. The latter finish consists of slightly stiffening and +calendering the cloth. The fabric may be distinguished from fine +lawns, fine batiste, and fine cambric by the fact that it has not as +firm construction or as much body, and the finish is not as smooth or +as stiff, but inclines to softness, as the fabric has not the body to +retain the finishing material. + +=Organdie.= An organdie may be defined as a fine, translucent muslin +used exclusively for dress goods. The fabric is made in a variety of +qualities as regards the counts of yarn used, and in a variety of +widths ranging from eighteen to sixty inches. The plain organdie is +popular in pure white, although considerable quantities are dyed in +the solid colors, pale blue, pink, etc., while the figured organdies +are usually bleached pure white, then printed with small floral +designs. The printed design is in from two to four colors, and in +delicate shades in conformity with the material. Organdie considered +in relation to cost as wearing material is rather expensive. The +reason for this is that it has a finish peculiar to itself, so that +when washed it does not have the same appearance as before. It loses +its crisp feeling altogether. + +=Osnaburg.= A coarse cloth of flax and tow, made in America of cotton, +in checks or plaids, and used for furniture covering and mattress +making. The town of Osnaburg, in Germany, made the fabric first. + +=Percale.= Percale is a closely woven fabric made with a good quality +of cotton yarn. The finer qualities are used for handkerchiefs, +aprons, etc., and when used for these purposes are not printed, but +bleached after the fabric comes from the loom. Percale is chiefly used +for dress fabrics, and when used for this purpose is generally printed +on one side with geometrical figures, generally black, although other +colors may be seen. The fabric is bleached before it is subjected to +the printing operations. + +=Percaline.= Percaline is a highly finished and dressed percale. The +first process to which the cloth is subjected is to boil it off, that +is, to soak it in boiling water so as to relieve it from foreign +matter that it may have gathered during the weaving, and at the same +time to prepare it for dyeing. After dyeing it is sized to stiffen it, +and also to increase the gloss on the cloth. After sizing it is ready +for the calender. In order to give it the highest gloss the cloth is +doubled lengthwise or the pieces are put together back to back, and as +it passes through the rolls it is wet by steam, the rolls being well +heated and tightly set together. Percaline is used chiefly for +feminine wearing apparel, principally for linings, petticoats, etc. +These purposes require that the cloth shall be solid color, the darker +colors being preferred, as blue, green, and black. Sometimes it is +seen in lighter shades of brown and tan. The most attention is given +to the finishing process. + +=Pique.= Pique is a heavy cotton material woven in corded or figured +effects. The goods are used for such purposes as ladies' tailor-made +suits, vestings, shirt fronts, cravats, bedspreads, and the like. It +was originally woven in diamond-shaped designs to imitate quilting. +The name is French for quilting. The plainest and most common fabrics +of pique are those in which the pattern consists of straight cords +extending across the cloth in the direction of the weft. In the +construction of these fabrics, both a face and back warp are required, +and the cords are produced by all the back warp threads being raised +at intervals of six, eight, or more picks over two or more picks of +the face cloth, which has a tendency to draw down on the surface of +the fabric. The goods are always woven white and no colors are ever +used. The face warp threads are generally finer than the back warp +threads, and are in the proportion of two threads for the face and one +thread for the back. On the heavier and better grades of pique coarse +picks called wadding are used to increase the weight, and also to give +more prominence to the cord effect. They are introduced between the +face and back cloths. In the lightest and cheapest grades neither any +wadding nor back picks are used. In this case the back warp threads +float on the back of the fabric except when raising over the face +picks to form the cord. In the figured pique the binding of the back +warp threads into the face cloth is not done in straight lines as in +plain pique, but the binding points are introduced so as to form +figures. These fabrics are woven in the white, and the figures are +purely the result of binding the face and back cloths together. + +=Poplin.= Poplin or popeline is a name given to a class of goods +distinguished by a rib or cord effect running width way of the piece. +It referred originally to a fabric having a silk warp and a figure of +wool filling heavier than the warp. At the present time it refers more +to a ribbed fabric than to one made from any particular combination of +materials. Cotton poplin is usually made with a plain weave, the rep +effect being obtained either by using a fine warp as compared with the +filling, or a large number of ends as compared with picks per inch on +both. Irish poplin is a light-weight variety of poplin, sometimes +called single poplin, and is celebrated for its uniformly fine and +excellent wearing qualities. It is principally made in Dublin. + +=Plumetis.= Sheer cotton or woolen cloth having raised dots or figures +in relief on plain ground. The design shows a feathery effect, as in +embroidery tambour. The name is French for this kind of embroidery, +and is derived from _plume_, French for feather. + +=Rep.= A fabric having a surface of a cord-like appearance. The name +is probably corrupted from rib. It is used in making shirtwaists and +skirts. + +=Sateen.= Twilled cotton cloth of light weight, finished to imitate +silk satin. There are two kinds, viz., warp sateen and filling sateen. + +=Scrim.= Open mesh weave of cotton or linen for curtains and linings. +The name is from scrimp, referring to economy in weaving. + +=Silesia= is a light-weight single cloth fabric, having a rather high +texture, and weighing about three ounces per yard. It is composed of +all cotton yarn, and is used principally as a lining for ladies' and +men's clothing. Silesia is woven of yarn in the gray state, and is +dyed in the piece in such colors as black, dark blue, brown, drab, +slate, steel, etc. An important feature is the highly glazed or +polished face of the goods, which is due to the action of the heated +roller in the calendering machine upon the sizing. + +=Souffle.= The largest designs of crepon show a raised or puffed +appearance. Souffle is from the French and means puffed. + +=Swiss.= From Switzerland, where the plain Swiss net and figured +cambric is a specialty in the St. Gall district. + +=Tape.= Tape is a narrow fabric composed either of cotton or linen +yarns in warp and filling, and usually made with a point or broken +twill weave, the break in the weave occurring in the center of the +tape, and the twill lines running in a right- and left-hand direction. +It is used as a trimming in the manufacture of clothing, also as a +binding in innumerable cases, and is sold by the roll, each roll +containing a certain number of yards. It is made of all bleached and +of regular yarns about 1/26's to 1/30's and 1/40's cotton. + +=Tarletan.= An open mesh of coarse cotton, used mostly in fruit +packing, sometimes for dress and drapery. The name is from +_tarlantanna_, Milanese for coarse weave of linen and wool. + +=Terry Cloth or Turkish Toweling= is a cotton pile fabric. It is woven +in such a way as to permit the forming of a series of loops on each +side of the cloth in regular order. After leaving the loom each piece +is laid separately in the bleaching kier. Then the goods are dried on +a tenter frame, given a light starching to add weight, run through a +rubber rolled mangle and again dried on a tenter frame. This cloth is +used in the manufacture of towels, Turkish bath robes, etc. Turkish +toweling is the original terry. The name is from the French _tirer_, +to draw or pull. + +=Zephyr Gingham= is the finest grade of gingham made and is a +light-weight cotton fabric, composed of 1/40's to 1/60's cotton warp +and filling yarns. It is woven with either the plain weave or a small +all-over dobby effect. It is made in attractive patterns by using good +fast colors in warp and filling, and as a cloth has excellent wearing +qualities. + + +FOOTNOTES: + +[16] This information is from the leading authority, "The Cotton +Fabrics Glossary," published by the _American Wool and Cotton +Reporter_, Boston, Mass., and is reprinted here through the kindness +of Mr. Frank P. Bennett. + +[17] 1/12's cotton signifies single cotton yarn of 12's. 2/12's cotton +signifies two sets of single cotton yarn of 12's twisted together. + + + + +CHAPTER XV + +FLAX + + +=Flax.= Flax or linen occupies the first position in the group of stem +fibers,[18] being not only the oldest, but next to cotton the most +important vegetable spinning material known. Its value is increased by +the fact that the flax plant readily adapts itself to various +conditions of soil and climate, and in consequence has gained access +to northerly districts and cool highlands. Although flax has lost some +of its importance from the successful competition of cotton, +nevertheless it still forms one of the chief articles of an industry +which merits all the care bestowed on its cultivation and proves +highly profitable. + +=The Physical Structure of Flax.= Flax, when seen under the +microscope, looks like a long, cylindrical tube of uniform thickness, +with lumina so small as to be visible only as straight black lines +lengthwise of the fiber, and frequently exhibits small transverse +cracks. It is never twisted like cotton fiber. Its color varies from +pale yellow to steel gray or greenish tints. The difference in color +is due chiefly to the process of "retting." Its average length is +about twenty inches, and its tensile strength is superior to that of +cotton. It will absorb moisture, 12 per cent being the standard +allowance made. + +Flax is used for making linen thread and cloth, yarn, twist, string +fabric, and lace. In its composition it is almost purely an +unlignified cellulose, and its specific gravity is 1.5. + +Flax is a better conductor of heat than cotton, hence linen goods +always feel colder than cotton goods. + +Russia produces more than one-half the world's supply of flax, but +that from Belgium and Ireland is of the best quality. Italy, France, +Holland, and Egypt are other important producers. The plant is an +annual, of delicate structure, and is gathered just before it is ripe, +the proper time being indicated by the changing of the color from +green to brown. At the time of gathering the whole plant is uprooted, +dried on the ground, and finally rippled with iron combs, to separate +the stalks from the leaves, lateral shoots, and seeds. + +The best fiber amounts to about 75 per cent of the stalk. To separate +this valuable commercial product from the woody matter the stalks are +first subjected to a process termed retting, which is steeping them in +water until they are quite soft. Then follow the mechanical processes +to further the production of the fiber and free it from all useless +matter. + +These are as follows: + +1. Crushing or Beating. This consists of breaking the woody matter +with the aid of mallets or in stamping mills. + +2. Breaking. This is passing the stalks through a series of horizontal +rollers to break further the woody matter and at the same time +separate the greater part of it from the fiber. + +3. Scutching. The object of this process is to remove completely the +woody matter, and it is done by means of rapidly revolving wooden arms +or blades, which beat the firmly held flax until it is sufficiently +cleaned and separated. + +4. Hackling. The scutched flax is drawn through iron combs which still +further open the fiber. Fineness of fiber depends upon the number of +times it is hackled, each time with a finer and finer instrument, +which secures the different degrees of subdivision. Then the fibers +are sorted and classified as to length and quality and laid in +parallel forms ready for spinning and manufacture into linen. + +[Illustration: PULLING FLAX IN MINNESOTA] + +=Bleaching.= Linen is bleached in the form of yarn, thread, and +cloth. This is a difficult and long process owing to the large amount +of natural impurities present in flax fiber, and the difficulty of +removing or dissolving them. Bleaching is now done as a rule by +chemical processes, and when chemicals are used great care must be +taken about their strength and about the time the cloth is allowed to +remain in them. In olden times sour buttermilk was applied to linen +and rubbed in, and then bleaching was finished out of doors by sun and +rain. "Unbleached" linen is treated in the same way as bleached, only +the process is not carried to such an extent. In Ireland, famous for +its bleaching, chemicals are used in the earlier stages of this +process, and then fine linens are spread out on the grass to improve +their color, and to purge them completely of any chemicals used. After +bleaching, linen is washed, dried, starched, and put through heavy +machines to give it a glossy finish, and it is then made up in pieces +for sale. + +=Characteristics of Good Linen.= Linen is noted for its smoothness of +texture, its brilliancy--which laundering increases--its wearing +qualities, and its exquisite freshness. The celebrated Irish linen is +the most valuable staple in the market, and on account of its fineness +and strength, and particularly its bright color, it attains an +unapproachable excellence because the best processes are used +throughout the entire manufacture. Linen is less elastic and pliable +than cotton and bleaches and dyes readily. + +Flax from all countries is woven into table linen, though very fine +linen must have carefully prepared fiber. Linen should be soft, +yielding, and elastic, with almost a leathery feel. Fineness of linen +does not always determine good wearing qualities. + +Good linen ranges in price from 75 cents to $3.00. Irish linen has a +good bleach. French and Belgian linens, while fine in thread, are not +as serviceable as Irish linen. Germany makes a good wearing linen, but +not a large variety of patterns. Scotch linens are now used more than +other kinds. + +[Illustration: STACKS OF FLAX IN BELGIUM + +Copyright by Underwood & Underwood, N. Y.] + + +_Sources of Flax_ + + Russia, + Holland, + Belgium, + Germany, + Ireland, + Canada, + U. S. (for seed only). + + +_Sources of Manufactured Linens_ + + Scotland, + Ireland, + Germany, + Austria, + Belgium, + France, + Russia, + United States. + + +MANUFACTURED LINENS + + _Damasks and Napkins_ + Scotland, + Ireland, + Germany, + Belgium. + + _Towelings_ + Scotland, + Ireland, + Germany, + United States, + Russia. + + _Glass Checks_ + Ireland. + + _Canvas_ + Scotland, + Ireland. + + _Handkerchief Lawns, Cambrics, and Laces_ + Ireland, + Germany, + France. + + _Towels_ + Germany, + Scotland, + Ireland, + Austria, + U. S. (union). + + _Linen Sheetings_ + Ireland, + Belgium, + France, + Scotland. + + _Blouse or Dress Linens_ + Ireland, + Scotland. + + _Bleached Waist Linens_ + Ireland, + France, + Belgium. + + _Fancy Linens, Doylies, etc._ + Germany, + France, + Japan, + Madeira Islands, + Island of Teneriffe. + + +FOOTNOTE: + +[18] The stem fibers such as flax, jute, ramie are called bast fibers, +and before any of them can be utilized industrially, steps have to be +taken to render them free from gum. When the stems of these plants are +severed, the juice tends to oxidize through contact with the air and +forms a gum of a peculiarly tenacious character. + + + + +CHAPTER XVI + +HEMP + + +[Illustration: LOADING HEMP IN MANILA] + +=Hemp= is a fiber that is obtained from the hemp plant. It grows +principally in Russia, Poland, France, Italy, Asia, India, the +Philippines, Japan, and some parts of the United States--Kentucky, +Missouri, Tennessee, Ohio, Indiana, and New York. The original country +of the hemp plant was doubtless Asia, probably that part near the +Caspian Sea. The preparatory treatment is similar to that for the flax +plant, except that most of the work is done by machinery. Considered +chemically, in addition to cellulose, hemp fiber contains a +considerable amount of woody matter, differing in this respect from +cotton. Its properties are color (pearl gray, with green or yellow +tints), fineness (which depends upon the quality of the hemp; it is +usually bought as fine as flax), and tensile strength (which is +considerable and greater than that of flax). Its best qualities are +its slight luster and its ability to resist to a great extent the +tendency to rot under water. Owing to the fact that it is difficult to +bleach, it is used chiefly in making string, cord, ropes, etc. + +=Sisal Hemp.= Sisal hemp is a variety that grows extensively in +Central America and the West Indies. The plant, the _agava rigida_, is +similar to what is known in this country as the century plant. The +fiber is found in the leaves which closely surround the stalks. The +common hemp on the other hand is found closely surrounding the woody +part of the stem. The fiber of Sisal hemp is obtained by scraping away +the fleshy part of the leaves with large wooden knives or by machines. + +=Manila Hemp.= Manila hemp is obtained in the Philippines. The plant +belongs to the banana family and grows as large as a small tree. The +hemp is obtained from the leaf stalks which appear to form the trunk +of the tree. The fiber is larger, not so stiff, but stronger than +Sisal hemp. The fiber of Russian hemp is the strongest; that of +Italian hemp the finest. + +[Illustration: FIELD OF SISAL HEMP] + +=Jute.= Jute is the name given to the fibers found in certain plants +which grow principally in India, and the East Indian Islands. The +common jute comes principally from the province of Bengal, India, +where it was first known to science in 1725. The term jute was first +applied to the fiber by Dr. Rosburgh in 1795. The plant is cut just +about the time when it appears in full flower. The stalks are then +bundled and retted by steeping in pools of stagnant water. + +Jute occupies third position in importance of vegetable fibers in the +manufacturing scale, being inferior to cotton and flax. Hemp is +stronger than jute. Jute becomes weak when exposed to dampness. + +It is extensively used for mixing with silk, cotton, flax, hemp, and +woolen fabrics. The coarse varieties are made into coarse +fabrics--sacks, packing cloth, etc., while the finer varieties, in +which the undesirable quality of growing darker with age is less +apparent, are used for making carpets, curtains, and heavy plushes, +for which they are very suitable. + + + + +CHAPTER XVII + +SILK + + +=Silk.= The silk of commerce is obtained from the cocoons of several +species of insects. These insects resemble strongly the ordinary +caterpillars. At a certain period of its existence the silkworm gives +off a secretion of jelly-like substance. This hardens on exposure to +the air as the worm forces it out and winds it about its body. + +[Illustration: MOTH, SILKWORM, AND COCOONS] + +It takes about three days for the worm to form the cocoon. After the +cocoon has been formed the silkworm passes from the form of a +caterpillar into a moth which cuts an opening through the cocoon and +flies away. It is very important that the moth should not be allowed +to escape from the cocoon; the mere breaking of the cocoon greatly +decreases the value of the thread. The cocoon is preserved by killing +the chrysalis by heat. + +There are a great many varieties of caterpillars, but few of them +secrete a sufficient quantity of silk to render them of commercial +value. The principal species is the mulberry silkworm which produces +most of the silk in commerce. It is cultivated and fed on mulberry +leaves. There are other varieties of silkworms that are not capable of +being cultivated and are called wild silkworms. The silk produced by +the wild worms of China and India is called "tussah" (or "tussur"). +The silk is inferior to that produced by the cultivated worms and is +used for making pile fabrics, such as velvet, plush, etc. + +The color of the cocoons varies greatly. Most of the European cocoons +are bright yellow, though some are white. The Eastern cocoons, on the +other hand, are mostly white, while a few are yellow. The wild silks +are for the most part ecru color, though some are pale green. The +color, except in the wild silks, is derived from the gum which is +secreted by the worm, and with which the fibers are stuck together. +This gum comprises from 15 to 30 per cent of the weight and is removed +by boiling in soap and water before the silk is dyed. All silks except +the wild silks, after the gum is removed, are from white to cream in +color. The tussah, or wild silks, remain an ecru color. + +[Illustration: REELING RAW SILK] + +The greatest care has to be exercised throughout in the care of the +moths, eggs, worms, and cocoons--this being the succession of +changes. That is, the moth lays eggs which are collected and kept cool +till the proper season for incubation. They are then kept warm during +the time occupied in hatching, sometimes about the person of the +raiser. After a time these eggs hatch out worms, tiny things hardly +larger than the head of a pin. After the worms are hatched they +require constant care and feeding with chopped mulberry leaves till +they reach maturity. They are then about three inches in length, and +spin their cocoons from a fiber and gum which they secrete. When the +cocoons are spun the worms become chrysalises inside of them. The +cocoons are then collected and the chrysalises killed, generally by +heat, before they can again become moths. + +=Raw Silk.= The cocoons are next sent to the reelers or filatures. A +number of cocoons, greater or less, according to the size of thread +desired, are placed in a basin of hot water, which softens the gum. +After the outside fibers are removed so that the ends run free, the +ends are collected through a guide and are wound upon a reel. As the +silk cools and dries, the gum hardens, sticking the fibers from the +different cocoons together in one smooth thread varying in size +according to the number of cocoons used. After the silk has been +reeled and dried it is twisted into hanks and sent to America and +other countries as raw silk. + +Most of the raw silk of commerce is produced in China, Japan, and +Italy. It is also produced to a large extent in Italy, Turkey, and +Greece, also France and Portugal. The cultivation of silk is not only +carried on by private firms, but is encouraged by the government to +the extent of granting money to the manufacturers. + +Various attempts have been made to raise silkworms in the United +States. All have failed on account of the high price of labor +necessary to feed the worms. + +=Throwing.= The manufacture in the United States begins with raw silk. +We import our raw silk chiefly from Italy, China, and Japan. It is +handled here first by the "throwster," who winds it from the skein and +makes various kinds of thread for different purposes. + +Raw silk wound on spools in a single thread, and called singles is +often used to make warps (that is, the threads running lengthwise of a +piece of cloth) for piece-dyed goods, or cloth which is woven with the +gum in the silk, and afterward boiled out and dyed. Singles are also +sometimes used for filling (that is, cross threads) in very thin +fabrics. + +Silk yarn that is used for weaving is divided into two kinds, "tram" +and "organzine." Tram silk is made by twisting two or more loosely +twisted threads. It is heavier than organzine and is used for filling. +Organzine silk is produced by uniting a number of strongly twisted +threads. It is used for warp. Crepe yarn is used in making crepe, +chiffon, and for other purposes. It is very hard twisted thread, +generally tram, from forty to eighty turns per inch. + +Embroidery silk is made by winding the raw silk, putting a large +number of ends together, giving them a slack twist, then doubling and +twisting in the reverse direction with a slack twist. + +Sewing silk is made by winding and doubling the raw product, then +twisting into tram, giving it a slack twist, doubling and twisting in +the reverse direction under tension. Machine twist is similar, but +three ply. + +The principal fabrics made of silk are: silk, satin, plush, chenille, +crepe, crepon, gauze, damask, brocade, pongee, and ribbons. Silk +thread and cord are also extensively used. The United States is among +the leaders in the manufacture of silk fabrics. + +=Silk Waste.= When the cocoons are softened for reeling a certain +portion of the silk is found to consist of waste and broken threads. +The tangled silk on the outside of the cocoon is called floss. The +residue after reeling, and other wastes in reeling, are known as +frisonnets. Floss silk is not used for weaving. It is a slack twisted +tram, generally composed of a large number of threads of singles. + +=Spun Silk.= There is another class of threads made from waste silk by +spinning and known as spun silk. Waste silks include the pierced +cocoons, that is, those from which the moth has come out by making the +hole and breaking the fibers in one end of the cocoon; the waste made +in the filatures in producing raw or reeled silk, chiefly the outside +fiber of the cocoon and the inside next the chrysalis; and also the +waste made in manufacture. The waste silk is ungummed; that is, the +gum is removed from the fibers by boiling with soap, by macerating or +retting, or by chemical reagents. + +After the gum is removed from the cocoons, they are opened and combed, +most of the chrysalis shell being removed. The remainder, with other +foreign matter, is picked out by hand from the combed silk. The silk +is put through a number of drawing frames to get the fibers even on +the roving frames, where it first takes the form of thread, then on +the spinning frames, where it is twisted. If it is to be used as +singles, the manufacture ends here. In two- or three-ply yarns, the +singles are doubled, twisted again, singed by running through a gas +flame, cleaned by friction, controlled, that is, the knots and lumps +taken out, and then reeled into skeins for dyeing or put on spools. + +=Spun Numbers.= There are two methods in general use for numbering +spun silk. In the French system, the number is based on the singles, +by the meters per kilogram; two and three cord yarns have one-half, +one-third, etc., the length the numbers indicate. Thus-- + + No. 100 singles has 100,000 meters per kilogram. + No. 2-100 has 50,000 meters per kilogram. + No. 3-100 has 33,333 meters per kilogram. + +The other system which is more generally used in this country, is the +English system. The hank is 840 yards, and the number of hanks in one +pound avoirdupois is the count of the yarn. It is based on the +finished yarn, and singles, two or three cord yarns of the same number +all have the same yards per pound. Thus-- + + No. 50 singles has 42,000 yards per pound. + No. 50-2 has 42,000 yards per pound. + No. 50-3 has 42,000 yards per pound. + +=Dyeing Yarns.= Generally speaking there are two large classes into +which silk goods may be divided, those in which the threads are +colored before weaving and called yarn-dyed goods, and those dyed or +printed after weaving and called piece-dyed or printed goods. In +dyeing yarns, the silk is first ungummed and cleaned by boiling in +soap and water, then washed in cold water. If the thread is to be +weighted, as is frequently done, tin salts, iron, or other heavy +material is deposited on the fiber. If carried far, this is injurious, +making the silk tender and weak. Sometimes there is more weighting +than silk. Yarns are usually dyed in hot liquors, aniline colors +being the ones in most common use to-day, though other dyes are used +for special purposes. Some yarns are dyed in the gum, and some with a +part of the gum left in. After dyeing, they are washed in cold water, +dried, and wound on spools. + +=Silk Dyeing.= Silk occupies in several respects an intermediate +position between the animal and vegetable fibers. Like wool, it is a +highly nitrogenous body, but contains no sulphur. It readily takes up +many of the colors which can be worked upon vegetable fiber by the aid +of the mordants. This is particularly the case with reference to a +large number of aniline colors, which require merely to be dissolved +and mixed with perfectly clear water in the dye vessel. The great +attraction of silk for these colors simplifies silk dyeing +exceedingly. The sad colors, on the other hand, and especially black, +are in many cases exceedingly complex, the main object of the dyer +being not so much to color the silk as to increase its weight. + +Dyeing black on silk is unquestionably the most important branch of +silk dyeing, and it has probably received more attention than any +other branch, in consequence of which it has been brought to a high +degree of perfection. Blacks on silks are produced both from natural +and artificial coloring matters, the former having, so far, retained +their pre-eminence despite the recent discoveries of chemists. For +various reasons coal-tar colors have never proved successful in dyeing +black on silk. Since the discovery of America, logwood blacks have +formed the staple of the black-silk dyer, who has carried their +production to a high degree of excellence. But unfortunately, besides +aiming at a high state of perfection in the actual dyeing operation, +the black-silk dyer has also aimed at increasing the weight of the +dyed silk, so that nowadays it is possible for him to receive ten +pounds of raw silk and to send out fifty pounds of black silk, the +extra forty pounds being additions made in the process of dyeing. + +[Illustration: WINDING SILK ON SWIFTS] + +Logwood black-silk dyeing consists essentially of alternate dippings +in separate baths with the mordant and dyestuffs suitable for +producing the required color and weight. The number of dippings and +the length of time taken in each operation depend on the intensity of +the black wanted and the amount of weighting which is desired. The +chief substances used for weighting are lead salts, catechu, iron, and +nut-galls, with soap and oil to soften in some degree the harshness of +the fabric which these minerals cause. As the details of the +operations are practically the same for all kinds of logwood blacks +(raven, jet, crape, dead black, etc.), the method for producing one +will suffice for all. The process involves several distinct +operations, as follows: + +1. =The Boiling Off.= This is the removal of the gum and natural +coloring matter in the silk. It is accomplished by boiling the skeins +of silk in water and good olive oil soap for about one hour. This +dissolves the gum and leaves the fiber clean and glossy. + +2. =Mordanting.= This is done in a bath of nitrate of iron, in which +the skeins of silk are allowed to remain one hour. The silk gains some +in weight in this operation by absorbing a quantity of the iron in the +bath. After having been dipped in the first bath three or four times, +it is ready for the soap and iron bath, in which it is repeatedly +immersed, the operation causing a deposit of iron-soap on the fiber +which adds to its weight, but at the same time does not lessen its +flexibility and softness. Eight dippings in the iron and soap bath +increase the weight of the silk about 100 per cent. + +3. =Blue Bottoming.= The next operation is to dye the silk blue, which +is done by immersing it in a solution of potash. In this it is worked +for half an hour, when it acquires a deep blue color. It is then +taken out, and after rinsing is ready for the "weighting" operations. + +4. ="Weighting" Bath.= A catechu bath is now prepared, in which the +silk is entered and worked for an hour, and then allowed to steep over +night. The result is that the blue on the silk is decomposed, and the +goods by absorbing the tannin in the catechu increase in weight from +35 to 40 per cent. This bath is the most important one in the dyeing +of "weighted" black silks, as the dyer can regulate the strength of +the bath by the addition of tin crystals so as to increase the weight +of the silk to an astonishing degree. The proportion of tin crystals +used is regulated by the number of iron baths that have previously +been given the silk; if two baths of iron have been given, 5 per cent +of tin crystals are used; if four baths, 10 per cent, and so on. The +action of these chemicals is somewhat complex. All that is known is +that by reason of some peculiar quality possessed by silk it is +enabled to combine with iron and tin, and that exposure to the air +after the baths fixes these chemicals permanently upon the fibers, +thus increasing their weight to almost any desired extent. Silk, +according to its quality and weight, will take up of these substances +from 50 to 200 per cent without creating much suspicion. Instances +have been known in which silk has been increased nine times its own +weight. All the operations thus far have had for their object the +weighting of the silk, although the blueing and the catechu baths have +some influence on the finished result. After these come the dyeing +operations proper, two in number, mordanting and dyeing. + +5. =Mordanting.= A bath of iron liquor heated to 130 degrees F. is +provided. The silk is entered, worked well for one hour, then wrung +out and hung up to "age" for two hours, after which it is ready for +the logwood dye. + +6. =Dyeing.= A bath of logwood liquor is prepared to which is added 10 +per cent of fustic, and the solution is brought to a temperature of +150 degrees F. In this the silk is entered and worked for an hour, +then taken out and wrung dry. Sometimes the black does not come up +full enough, and in such cases the bath is repeated. + +7. The final operation has for its object the restoration of the +luster and suppleness of the silk, which has to some extent +deteriorated from the many operations through which it has passed. The +brightening and softening of the fiber are effected by immersing the +silk in a bath of olive oil in the form of an emulsion. In this the +silk is worked until it is thoroughly impregnated with the oil, when +it is taken out and wrung dry, after which it is ready for the loom. +Practically the same process is followed in piece dyeing, though only +inferior grades of silk are dyed in the web. + +=Colored Silks.= This class of silks is generally purer than black and +sad-colored silks. It is not nearly so easy to weight the former as +the latter, for the reason that there are but few substances capable +of giving weight which do not interfere with the effect of light +colored dyes. The weighting agents most generally used are sugar and +acetate of lead. The weighting by sugar is done after the silk is +dyed. A solution is made of pure lump sugar by placing it in a large +copper pan with water and heating until dissolved. In this bath the +silk is thoroughly saturated, and then dried and finished; or, the +dipping process may be repeated several times if desired. One dipping +will weight the silk about 12 per cent, two about 20 per cent, and +three about 30 per cent. In a solution of acetate of lead, each +dipping will weight the silk about 8 per cent, and these may be +repeated as often as it is wished. In this case the weighting is +generally done on the undyed, boiled-off silk, although it may be done +on the dyed silk if the color is such as will stand the acid. + +=Mixed Silk Fabrics.= Until lately silk was invariably dyed in the +state of yarn. When the silk was to be woven into mixed fabrics, such +as satin, gloria, etc., it was impossible to dye both fibers exactly +the same shade. Formerly such fabrics were woven with the cotton and +silk yarns dyed separately, care being taken to match them as closely +as possible. The weaving of dyed yarns of different fibers is open to +the objection that when the fabric comes to be finished there is a +wide difference in the color, no matter how closely they may have +matched in the beginning. + +=Ribbons.= Ribbons are woven several pieces in one loom, with a +separate shuttle for each piece. The shuttle is carried through the +shed or warp by a rack and pinion, instead of being thrown through as +in broad goods; otherwise the weaving is the same. + +=Velvets.= Velvets and other pile fabrics are woven in two pieces, +one over the other, with the pile threads woven back and forth between +them. A knife travels between the two pieces cutting the pile threads +so as to leave the ends standing up straight. Velvets used to be woven +over wires and cut by hand, but this method is practically obsolete. + +=Piece Dyeing.= If the goods are woven with the gum still in the silk, +it must be taken out afterward, and the goods either dyed in the piece +or prepared for printing. + +=Printing.= The most primitive method of printing is by the use of +stencils. It is the method employed by the Japanese and Chinese. Next +came block printing, which is still extensively used in Europe. The +pattern is raised in felt on wooden blocks, the color taken up from +pads, one block for each color. The results are good, but the work is +very slow. Most silk goods are to-day machine printed. The design is +engraved or etched on copper cylinders, one cylinder for each color; +the color thickened with gum is supplied by rolls running against the +cylinders, and the surplus is scraped off by a knife blade, leaving +only that in the engraving which is taken up by the cloth. After +printing, the cloth is steamed to set the colors, and then washed in +order to remove the gum used to thicken the colors for printing. + +[Illustration: JACQUARD SILK LOOM] + +=Finishing.= All silk goods, whether yarn dyed or piece dyed or +printed, are given some kind of finish; sometimes it is no more than +is necessary to smooth out the wrinkles. There are many finishing +processes by which goods may be treated. They are run through gas +flames to singe off loose fiber, and over steam cylinders to dry and +straighten them, over a great variety of sizing machines to stiffen +them with starch or glue. There are calenders or heavy rolls to smooth +and iron them, steam presses of great power to press them out, +breaking and rubbing machines to soften them, and tentering machines +to stretch them to uniform width. There are also moireing or watering, +embossing, and various other machines for special purposes. + +=Waterproofing.= One of the worst difficulties with which the +manufacturer of piece-dyed and printed silk goods has to contend is +the ease with which they become spotted with water, and for a number +of years many people have tried to prevent this by various processes. +There are no less than two hundred such processes patented. None of +them have met with much success, as they injured the feel or strength +of the goods. After goods are finished they are carefully inspected +for imperfections, measured, and wrapped in paper and packed in cases +for shipment. The complexity and number of processes for treating silk +goods may be realized when we know that a piece-dyed or printed fabric +is handled its entire length between fifty and one hundred times after +it comes from the loom, sometimes even more. + + + + +CHAPTER XVIII + +PRINCIPAL SILK FABRICS + + +=Alma.= Cloth, double twilled from left to right diagonally, first +made in black only as a mourning fabric. The name is from the +Egyptian, as applied to a mourner or a singer at a funeral. + +=Barege.= Sheer stuff of silk and wool for veiling, named from the +town of Bareges, in France. + +=Bengaline.= An imitation of an old silk fabric made for many +centuries in Bengal, India, whence the name. The weave is similar to +that of ordinary rep or poplin, being a simple round-corded effect. +The cord is produced by using a heavy soft-spun woolen weft which is +so closely covered by the silk warp threads that it is not exposed +when examined from the wrong side. The same weave is also found in +all-silk goods, under the designation of all-silk bengaline. When +cheapened by the use of a cotton weft in place of wool the fabric is +known as cotton bengaline, although the cotton is in the filling only. + +=Berber.= Satin-faced fabric of light-weight cloth. It came into favor +about the time of the defeat of the Berbers by General Gordon in his +campaign against the Mahdi in North Africa. + +=Brocade.= Raised figures on a plain ground. + +=Brocatel.= A kind of brocade used for draperies and upholstery; +usually raised wool figures on a silk ground. + +=Bombazine.= Silk warp, wool weft, fine twilled cloth; originally made +in black only for mourning. It is used largely for mourning hat bands. +The root of the name is _bombyx_, the Latin for silkworm. + +=Chenille.= Cloth of a fuzzy or fluffy face; woven of cotton, silk, or +wool; used sometimes for dress goods; more generally for curtains and +table covers. _Chenille_ is the French word for caterpillar, which the +single thread of the cloth resembles. + +=Chiffon.= A thin, transparent silk muslin. Although one of the +thinnest and gauziest of modern silk fabrics, it is relatively strong +considering its lightness. To convey an idea of the fineness of the +thread used in its manufacture, it is stated that one pound of it will +extend a distance of eight miles. In the process of finishing the +fabric receives a dressing of pure "size." There are two styles of +finish, called respectively the demi- or half size and the full size. +Chiffon finished by full sizing is comparatively stiff; while the +demi-finish produces a softer and lighter texture. It is dyed in a +great variety of colors, and sometimes is printed in delicate +patterns. It is especially adapted for home and evening wear, and is +used for neck and sleeve trimming, drapery over silk foundations, +fancy work, and millinery. + +=China Silk.= A term applied to plain woven silks manufactured in +China. The term China silk has been adopted in the United States in +recent years for a class of machine-woven silks made in imitation of +the hand-loom product. These imitations are narrow in width and lack +the soft, lustrous quality of Eastern fabrics, and are also free from +the uneven threads. China silks are distinguished by their irregular +threads, caused by some of the threads being heavier than others, and +their extreme softness. + +The warp and filling are identical in size and color, and being woven +evenly produce a beautiful natural luster. It is generally plain +color, although the figured goods are printed in much the same manner +as calico. It is used for gowns, waists, underclothing, etc. It +launders as well as white cotton. + +=Crepe.= A thin, gauzy fabric, woven in loose even threads of silk, +heavily sized or gummed, crimped or creped in the dyeing. Crepe was +first used in black only as a badge of mourning. It is now an accepted +dress fabric, made in colors and white and of many materials. The name +signifies to crimp or crepe with a hot iron. + +=Crepe de Chine.= A soft, lustrous silk crepe, the surface of which is +smoother than that of the ordinary varieties. It is woven as a plain +weave with part of the warp threads right twisted and the rest left +twisted. It is dyed almost any color and figured or printed. + +=Eolienne.= Sheer cloth of silk, silk and wool, or silk and cotton, +woven in fine card effect. The name comes from the Greek AEolus, god of +the winds. + +=Foulard.= Plain silk cloth, sold as dress goods; originally made for +handkerchiefs only. The name is French for silk handkerchief. + +=Glace.= Plain, lustrous silk, yarn dyed, with warp of one color, and +weft of another. The name is applied to all fabrics having two tones. +Glace is French for icy, having an icy appearance. + +=India Silk.= A name applied to the plain woven silks manufactured in +India on the primitive hand looms. The warp and weft are woven evenly +and produce a beautiful natural luster. It is similar to China and +Japanese silk. In fact most of these fabrics come from China and +Japan, India silk being almost unknown in this country as so little of +it is exported. The durability of these silks is about the same, and +there is little difference in the prices. + +=Japanese Silk.= A term applied to the plain woven silk manufactured +in Japan. The warp and filling of this fabric are identical in size +and color, and being woven evenly produce a beautiful natural luster. +The weave is smooth and soft in quality. It is dyed in plain colors. +The figured goods are printed in much the same way as calico. It is +used for waists, gowns, and fancy underwear. + +=Jersey Cloth.= Silk jersey cloth is popular at present. It is a +knitted silk fabric, not woven, and is generally dyed in plain colors. +It is expensive and is used for women's dresses, wraps, and silk +gloves. + +=Meteor.= Crepe de meteor was originally a trade name for crepe de +chine, but now applied to a fabric which is distinguishable from crepe +de chine. + +=Moire.= Moire is a waved or watered effect produced upon the surface +of various kinds of textile fabrics, especially on grosgrain silk and +woolen moreen. This watered effect is produced by the use of engraved +rollers and high pressure on carded material. The object of developing +upon woven textiles the effect known as moire is the production of a +peculiar luster resulting from the divergent reflection of the light +rays on the material, a divergence brought about by compressing and +flattening the warp and filling threads in places, and so producing a +surface the different parts of which reflect the light differently. +The moire effect may be obtained on silk, worsted, or cotton fabrics, +though it is impossible to develop it on other than a grained or fine +corded weave. The pressure applied to the material being uneven, the +grained surface is flattened in the parts desired. In the Middle Ages +moire was held in high esteem, and continues to enjoy that distinction +down to the present day. It is used for women's dresses, capes, and +for facings, trimmings, etc. + +=Mozambique.= Grenadines, with large colored flower designs in relief. + +=Organzine.= Silk fabric, made with warp and filling of the same size. +Organzine is the name given the twisted silk thread in Italy, where it +is made. + +=Panne.= This name is applied to a range of satin-faced velvet or silk +fabrics which show a high luster produced by pressure. The word +_panne_ is the French for plush. + +=Peau de Soie.= Literally, skin of silk. A variety of heavy, +soft-finished, plain-colored dress silk, woven with a pattern of fine +close ribs extending weftwise of the fabric. An eight-shaft satin with +one point added to the original spots on the right or left, imparting +to the fabric a somewhat grainy appearance. The best grades of peau de +soie present the same appearance on both sides, being reversible. The +lower grades are finished on one side only. + +=Plush.= Long piled fabric of the velvet order. _Peluche_, the origin +of the name, is French for shaggy. + +=Pongee.= Said to be a corruption of Chinese _punchi_, signifying home +made or home woven. Another suggestion is that the word is a +corruption of _pun-shih_, a native or wild silk. A soft, unbleached, +washable silk, woven from the cocoons of the wild silkworm, which +feeds on the leaves of the scrub oak. Immense quantities in a raw +state are annually shipped from China to this country and Europe, +where they are bleached, dyed, and ornamented with various styles of +designs. The name is also applied to a variety of dress goods woven +with a wild silk warp and a fine worsted weft. + +=Popeline.= A French name. The French fabric is said to have been +first introduced during the early part of the sixteenth century at +Avignon, then a papal diocese, and to have been so called in +compliment to the reigning pope. A fabric constructed with a silk warp +and a filling of wool heavier than the silk which gives it a corded +surface. Poplin manufacture was introduced into Ireland in 1693 by a +colony of fugitive French Huguenots. The industry concentrated at +Dublin, where it has since remained. The Irish product has been +celebrated for its uniformly fine quality. It is always woven on hand +looms, which accounts for the high price it commands in English and +American markets. The wool used is a fine grade of Cape or Australian, +which is the most suitable in texture and length of fiber. The silk is +unweighted Chinese organzine. The result is a rich, handsome fabric +resembling whole silk goods in appearance, but inferior to them in +durability and produced at a much less cost. It is used for ladies' +waists, wraps, and gowns. + +=Figured Poplin.= A stout variety, ornamented in the loom with +figures. The ground is composed of clear, sharp cords extending across +the web. It is sometimes woven entirely of silk, but oftener of silk +and wool. Used for high-class upholstery purposes, and for curtains +and hangings. + +=Terry Poplin.= A silk and wool dress fabric in the construction of +which the alternate warps are thrown upon the surface in the form of +minute loops. + +=Sarsenet.= A thin, soft-finished silk fabric of a veiling kind, now +used as millinery lining. The name comes from the Arab Saracens, who +wore it in their head-dress. + +=Satin.= When satin first appeared in trade in Southern Europe it was +called _aceytuin_. The term slipped through early Italian lips into +_zetain_, and coming westward the _i_ was dropped, and smoothed itself +into satin. There is evidence that the material was known as early as +the fourteenth century in England, and probably in France and Spain +previous to that time, though under other names. + +In the weaving of most silk fabrics the warp and filling intersect +each other every alternate time (as in plain weaving), or every third +or fourth time (as in ordinary twill weaving) in regular order; but in +weaving satin the fine silk warp only appears upon the surface, the +filling being effectually covered up and hidden. Instead of making the +warp pass under and over the filling every alternate time, or over two +or three filling threads in regular order, it is made to pass over +eight, ten, twelve or more filling threads; then under one and over +eight more, and so on. In passing over the filling, however, the warps +do not interweave at regular intervals, which would produce a twill, +but at irregular intervals, thus producing an even, close, smooth +surface, and one capable of reflecting the light to the best +advantage. The filling of low grade satin is generally cotton, while +in the better goods it is silk. Common satin is what is technically +known as an eight-leaf twill, the order in which the filling thread +rises being once in eight times. Rich satins may consist of +sixteen-leaf to twenty-leaf twills. The cheap qualities of cotton-back +satin, particularly those that sell at wholesale for fifty cents and +under, are not made to any extent in this country, our manufacturers +being unable to compete with foreign mills in these lines. + +Satins are woven with the face downward, because in weaving, say a +sixteen-leaf satin, it would be necessary, were the surface upward, to +keep fifteen heddles raised and one down, whereas with the face of +the cloth under, only one heddle has to be raised at a time. When +first taken from the loom the face of satin is somewhat flossy and +rough, and hence requires to be dressed. This operation consists of +passing the pieces over heated metal cylinders which remove the minute +fibrous ends, and also increase the natural brilliance of the silk. +Cotton-back satins are used by coffin manufacturers, fancy box makers, +fan makers, and by the cutting-up trade. Rich satins are used in +making ladies' gowns and waists. + +=Soleil.= Satin-faced cloth, woven with a fine line, a stripe running +lengthwise of the piece. It is usually made in solid colors and piece +dyed. _Soleil_ is French for sun, and applies to the brightness of the +finished cloth. + +=Taffeta.= Derived from Persian _taftah_. Taffeta is one of the oldest +weaves known, silk under this name having been in constant use since +the fourteenth century. During this long period the term has been +applied at different times to different materials. It is a thin, +glossy silk of plain texture or woven in lines so fine as to appear +plain woven. The weave is capable of many effects in the way of shot +and changeable arrangements, which are produced by threads of +different colors rather than by any special disposition of warp and +filling. Taffeta has the same appearance on both sides. It is piece +dyed in numberless plain colors, and also produced in a great variety +of ornamental patterns, such as fancy plaids, cords, and stripes (both +printed and woven). The following considerations contribute chiefly +to the perfection of taffetas, viz.: the silk, the water, and the +fire. The silk must not only be of the finest kind, but it must be +worked a long time before it is used. The watering, which is given +lightly by any acidulous fluid, is intended to produce the fine +luster, and lastly, the fire and pressure which have a particular +manner of application. Its wearing qualities are not of the best. The +cloth cracks or breaks, especially if plaited. It is used for gowns, +shirtwaists, linings, petticoats, etc. + +=Tulle.= Openwork silk net; made on the pillow as lace by young women +of Tulle, France. + +=Velour.= French for velvet. A trade term of somewhat loose +application, being used indiscriminately to describe a great variety +of textures so constructed or finished as to present a velvet-like +surface. It is usually a velvety fabric made of coarse wool yarn and +silk. Velour is woven with a coarse stiff pile after the manner of +plush; while at present it is made of jute, cotton, and worsted, it +was originally constructed of linen. It is produced in numberless +forms, both plain and in fancy effects. + +=Velvet.= From the Italian _velluto_, feeling woolly to the touch, as +a woolly pelt or hide. Fine velvet is made wholly of silk. + +=Velveteen.= An imitation velvet, made of cotton, usually with plain +back, not twilled, as silk velvet. + +=Tabby Velvet.= The lowest grade of cotton velvet, used for covering +cheap coffin lining cases, sold by the inch in widths which range from +sixteen to thirty-two inches. Originally made in Bagdad for wall +covering, its name being derived from a section of that city. + +=Voile.= From the French _voile_, meaning a veil, a light fabric +usually more or less transparent, intended to conceal the features in +whole or in part or to serve as a screen against sunlight, dust, +insects, etc., or to emphasize or preserve the beauty. The custom of +wearing veils had its origin in the early ages in the desire of +semi-savage man to hide away the woman of his choice, and is a +survival of the ancient custom of hiding women that is found even down +to the present day in Eastern countries. Voile is a transparent, wiry +material with a square mesh. + + + + +CHAPTER XIX + +ARTIFICIAL SILK + + +=Silk Cotton.= On account of the high price of silk various attempts +have been made to find satisfactory substitutes for it. There are +certain seed coverings of plants that contain very fine hair-like +fibers with a luster almost equal to silk, but the staples are short, +and the texture weak. The Kapok plant furnishes most of the commercial +silk cotton on the market. The fibers of Kapok are thin and +transparent. They are extremely light, and the length is less than +half an inch. Silk cotton has a smooth surface and therefore cannot be +spun like true cotton which has corded edges. + +=Artificial Silk.= Since seed hairs are composed, like all vegetable +fibers, of cellulose, attempts have been made to prepare an artificial +silk product from waste paper--that is, by treating waste paper or +wood or cotton fibers with various chemicals in order to obtain pure +cellulose. This artificial silk is perhaps the most interesting of +artificial fibers, but its manufacture is dangerous, owing to the ease +with which it catches fire and explodes. Cellulose, chemically +treated, can be transformed into a fluid solution known as collodion. +The collodion is placed in steel cylinders and expelled by pressure +through capillary tubes. After drying, denitration, and washing, it +may be spun and dyed like natural silk. Colored threads may be +produced by the addition of certain dyes. + +Artificial silk bears a deceptive resemblance to the natural article, +and has nearly the same luster. It lacks the tensile strength and +elasticity, and is of higher specific gravity than true silk. + +=Tests.= A simple way of recognizing artificial silk is by testing the +threads under moisture, as follows: First, unravel a few threads of +the suspected fabric, place them in the mouth and masticate them +vigorously. Artificial silk readily softens under this operation and +breaks up into minute particles, and when pulled between the fingers +shows no thread, but merely a mass of cellulose or pulp. Natural silk, +no matter how thoroughly masticated, will retain its fibrous strength. +The artificial silk offers no resistance to the teeth, which readily +go through it; whereas natural silk resists the action of the teeth. + + + + +CHAPTER XX + +SUBSTITUTES FOR COTTON + + +On account of the high price of cotton various experiments have been +made in an effort to replace it with fiber from wood pulp, grasses, +leaves, and other plants. + +=Wood Pulp.= A Frenchman has discovered a process, _la soyeuse_, of +making spruce wood pulp into a substitute for cotton. Although it is +called a substitute, the samples show that it takes dye, bleaching, +and finishing more brilliantly than the cotton fiber. It resists +boiling in water or caustic potash solution for some minutes, and does +not burn more quickly than cotton. The fiber can be made of any +length, as is also the case with artificial silk. The strength of the +yarn apparently exceeds cotton, and the cost of manufacture is much +lower. Arrangements are being made in Europe for the extensive +production of this fiber. + +=Ramie.= Ramie or China grass is a soft, silky, and extremely strong +fiber. It grows in southwestern Asia, is cultivated commercially in +China, Formosa, and Japan, and is a fiber of increasing importance. +Ramie is a member of the nettle family and attains a height of from +four to eight feet. After the stalks are cleaned of a gummy substance, +insoluble in water, it is known as China grass, and is used in China +for summer clothing. In Europe and America by the use of modern +machinery and chemical processes the fiber is cleaned effectively and +cheaply. After it is bleached and combed it makes a fine silky fiber, +one-half the weight of linen, and three times stronger than hemp. It +is used in Europe to make fabrics that resemble silk, and is also used +in making underwear and velvets. With other fabrics it is employed as +a filling for woolen warps. It will probably be used widely in the +United States as soon as cheaper methods of cleaning are devised. + +=Pineapple and Other Fibers.= Other fibers, of which that from the +pineapple is the most important, are used for textile purposes in +China, South America, parts of Africa, Mexico, and Central America. +Their use has not been extensive on account of high cost of +production. The silk from the pineapple is very light and of excellent +quality. + +=Spun Glass.= When a glass rod is heated in a flame until perfectly +soft it can be drawn out in the form of very fine threads which may be +used in the production of handsome silky fabrics. Spun glass can be +produced in colors; but on account of the low elasticity of these +products, their practical value is small, though the threads are +exceedingly uniform and have beautiful luster. Spun glass is used by +chemists for filtering strong acid solutions. + +A kind of glass wool is produced by drawing out to a capillary thread +two glass rods of different degrees of hardness. On cooling they curl +up, in consequence of the different construction of the two +constituent threads. + +=Metallic Threads.= Metallic threads have always been used for +decorating, particularly in rich fabrics. Fine golden threads, as well +as silver gilt threads, and silver threads and copper wire, have been +used in many of the so-called Cyprian gold thread fabrics, so renowned +for their beauty and permanence in the Middle Ages. These threads are +now produced by covering flax or hemp threads with a gilt of fine +texture. + +=Slag Wool.= Slag wool is obtained by allowing molten slag (generally +from iron) to run into a pan fitted with a steam injector which blows +the slag into fibers. The fibers are cooled by running them through +water, and the finished product is used as a packing material. + +=Asbestos.= Asbestos is a silicate of magnesium and lime, containing +in addition iron and aluminum. It is found in Savoy, the Pyrenees, +Northern Italy, Canada, and some parts of the United States. Asbestos +usually occurs in white or greenish glassy fibers, sometimes combined +in a compact mass, and sometimes easily separable, elastic, and +flexible. Canadian asbestos is almost pure white, and has long fibers. +Asbestos can be spun into fine thread and woven into rope or yarn, but +as it is difficult to spin these fibers alone, they are generally +mixed with a little cotton, which is afterwards disposed of by heating +the finished fabric to incandescence. Because of its incombustible +nature asbestos is used where high temperatures are necessary, as in +the packing of steam joints, steam cylinders, hot parts of machines, +and for fire curtains in theatres, hotels, etc. It is difficult to +dye. + + + + +APPENDIX + + +=Testing Textile Fabrics.= This is an age of adulteration, and next to +food there is probably no commodity that is adulterated as much as the +clothing we wear. Large purchasers of textile fabrics and various +administrative bodies, such as army clothing departments, railway +companies, etc., have adopted definite specifications to ensure having +good material and workmanship. Before the fabrics are accepted they +are examined carefully by certain tests to see if they meet the +requirements. Wholesale and retail merchants insist on various +conditions when purchasing fabrics in order to conform to the +increasing needs of the public. Hence every manufacturer, buyer, or +dealer in fabrics should be familiar with the tests used to determine +the quality of goods he is about to buy. + +The tests used are as follows: + +1. Identification of the style of weaving. + +2. Testing the breaking strength and the elasticity by the dynamometer. + +3. Determining the "count" of warp and filling. + +4. Determining the shrinkage. + +5. Testing the constituents of warp and of filling. + +6. Testing the finish and dressing materials. + +7. Testing the fastness of the dye. + +=Directions for Determining the Style of Weave.= In examining a +fabric for the weave it is first necessary to determine the direction +of the warp and filling threads. This is a very simple matter in a +great many fabrics that have a selvedge--the warp must be parallel to +the selvedge. + +In fabrics that have been fulled, raised, and cropped, as buckskin, +flannel, etc., the direction of the nap will indicate the direction of +the warp, since the nap runs in this direction. + +In the case of fabrics with doubled and single threads, the doubled +threads are always found in the warp. + +In fabrics composed of cotton and woolen threads running in different +directions, the cotton yarn usually forms the warp and the woolen yarn +the filling. Then again the warp threads of all fabrics are more +tightly twisted than the filling threads, and are separated at more +regular intervals. + +Sometimes in stiffened or starched goods threads running in only one +direction can be seen. In this case they are the warp threads. + +If one set of threads appears stiffer and straighter than the other, +the former may be regarded as warp, while the rough and crooked +threads are the filling. The yarn also gives one a hint, since the +better, longer, and higher number material constitutes the warp, while +the thicker yarn the filling. + +The direction of the twist of the thread is conclusive; if one set has +a strong right twist and the other a left twist the first is the warp. + +After determining the direction of the warp and filling, the next +point is to determine the interlacing of the warp and filling +threads--the weave. This may be done by inspection or by means of a +pick-glass and needle. The weave may be plotted on design paper +(plotting paper), the projecting warp threads being indicated by +filling up the corresponding square, and leaving those referring to +the filling threads blank. In this way the weaving pattern of the +sample is obtained, and serves as a guide to the weaver in making the +fabric, as well as for the preparation of the pattern cards for the +Jacquard loom. + +=Testing the Strength and Elasticity of a Fabric.= The old-fashioned +plan of testing cloth by tearing it by the hand is unreliable, because +tearing frequently requires only a certain skilled knack whereby the +best material can be pulled in two. In this way an experienced man may +tell good from bad cloth, but he cannot determine slight differences +in quality, because he has exerted his strength so often that his +capacity to distinguish the actual force has disappeared. + +The best means of determining the strength of a fabric is by means of +a mechanical dynamometer,[19] which expresses the tensile strength of +the fabric in terms of weight. The machine is very useful to the +manufacturer because it enables him to compare accurately his various +products with those of his competitors. The value of these tests is +sufficiently proved by the fact that all army clothing departments, +etc., require their supplies of cloth, etc., to pass a definite test +for strength. + +Breaking tests also afford the most certain proof to bleachers of +cotton and linen goods as to whether the bleaching has burned or +weakened the goods. The same test will quickly determine whether a +fabric has been improperly treated in the laundry. + +=Determining the Count of Warp and Filling Threads.= Every fabric must +contain a certain count of warp and filling threads--a definite number +within a certain space for each strength of yarn employed. A fabric is +not up to the standard of density when less than the requisite number +of warp or filling threads per inch is found. For example, if a buyer +was told that a fabric is 80 square, that is, eighty warp threads and +eighty filling threads to the inch, and on examination found only 72 +square, he would immediately reject the goods. + +The count of warp and filling is determined by means of a +pick-glass--a small mounted magnifying glass--the base of which +contains an opening of one-half inch by one quarter inch, or one +quarter inch by one quarter inch. If the pick-glass is placed on the +fabric the number of warp and filling threads may be counted, and the +result multiplied by either two or four, so as to give the number of +threads to the inch. For example, if I count twenty picks and twenty +threads on a one quarter-inch edge, there are eighty picks and eighty +threads to the inch. A more accurate result can be obtained by using a +pick-glass with a one-inch opening. + +=Determination of Shrinkage.= A very important factor in the value of +a fabric is the shrinkage. The extent of this may be determined by +pouring hot water over a sample of about twelve by twenty inches, and +leaving the fabric immersed over night, then drying it at a moderate +temperature without stretching. The difference in length gives the +shrinkage, which is usually expressed in percentage. + +=Determination of Weight.= Buyers and sellers of dry goods, when +traveling, are anxious to determine the weight of fabrics they +examine. This may be done by means of small pocket balances so +constructed as to give the number of ounces to the yard of a fabric. + +=Testing the Constituents of the Warp and Filling.= Take a sample +piece of the cloth to be examined--the piece must be large enough to +contain specimens of all the different kinds of yarn present in the +material--and separate all the filling and warp threads. Be sure that +all double threads are untwisted. + +=Combustion Test; Test for Vegetable and Animal Fibers.= Burn +separately a sample of the untwisted warp and filling threads. If one +or both burn quickly without a greasy odor, they are vegetable fibers, +cotton or linen. If one or both burn slowly and give off a greasy +odor, they are animal fibers, wool or silk. This test is not +conclusive, and further chemical examination--acid test--must be made +to ascertain whether wool is pure or mixed with cotton. + +=Acid Test.= The vegetable fibers, cotton and linen, are distinguished +from those of animal origin by their behavior in the presence of +acids and alkalies. The vegetable are insoluble when boiled with a 4 +per cent sodium hydrate solution, but readily clear or carbonize when +saturated with a 3 per cent sulphuric acid solution and allowed to dry +at a high temperature in a hot closet. Wool on the other hand is not +affected by the action of weak sulphuric acid. + +=Cotton Distinguished from Linen.= If the fibers are vegetable, cotton +may be distinguished from linen by staining the fibers with fuchsine. +If the fibers turn red, and this coloration disappears on the addition +of ammonia, they are cotton, if the red color remains the fibers are +linen. Whenever cotton yarn is used to adulterate other fabrics, it +wears shabby and loses its brightness. When it is used to adulterate +linen, it becomes fuzzy through wear. One may detect it in linen by +rolling the goods between thumb and finger. Linen is a heavier fabric, +and wrinkles much more readily than cotton. It wears better, and has +an exquisite freshness that is not noticed in cotton fabrics. + +=Silk Distinguished from Wool.= Place the fabric or threads containing +animal fibers in cold, concentrated hydrochloric acid. If silk is +present it will dissolve, while wool merely swells. + +=Artificial Silk from Silk.= On account of the low value of the +artificial and the high value of genuine silk, there is a tendency to +offer the artificial instead of the pure article. Test: When +artificial silk is boiled in 4 per cent potassium hydrate solution it +produces a yellow solution, while pure silk gives a colorless +solution. + +A common test is to put the artificial silk in water, where it will +pull apart as though rotten; or to take out one strand of the silk, +hold it between the finger and thumb of each hand and wet the middle +of the strand with the tongue, when it will pull apart as though +rotten. + +Artificial silk is inferior in strength and elasticity to pure silk. +Then again it is lacking in the crackling feeling noticed in handling +the genuine article. + +=Test for Shoddy.= It is no easy matter to detect shoddy in woolen +fabrics; the color of the shoddy threads is the best evidence. Many +parcels of rags are of one single color, but for the most part they +are made of various colored wools; therefore, if on examination of a +fabric with a magnifying glass a yarn of any particular color is found +to contain a number of individual fibers of glaring colors, the +presence of shoddy can be assumed with certainty. + +Woolen goods containing cotton are seldom made from natural wool. +Shoddy yarns, especially in winter goods, are found in the +under-filling at the reverse side of the cloth, as thick, tightly +twisted yarns, curlier than those from the pure wool. + +=Determination of the Dressing.= During the various operations of +washing, bleaching, etc., the goods lose in weight, and to make up +this deficit a moderate amount of dressing or loading is employed. +Dressing is not regarded as an adulteration, but as an embellishment. + +Various dressing materials are used, such as starch, flour, mineral +matters, to give the goods stiffness and feel on one hand, and on the +other to conceal defects in the cloth, and to give a solid appearance +to goods of open texture. The mineral substances used serve chiefly +for filling and weighting, and necessitate the employment of a certain +quantity of starch, etc. In order that the latter may not render the +cloth too stiff and hard, further additions of some emollient, such as +glycerine, oils, etc., are necessary. + +When a fabric filled in this manner is placed in water and rubbed +between the hands, the dressing is removed, and the quantity employed +can be easily determined. + +By holding fabrics before the light dressing will be recognized, and +such goods, if rubbed between the fingers, will lose their stiffness. +Loading is revealed by the production of dust on rubbing, and by the +aid of the magnifying glass it can be easily ascertained whether the +covering or dressing is merely superficial or penetrates into the +substance of the fabric. + +=The tests of permanence of dyes on fabrics are as follows:= + +=Washing Fastness.= Fabrics should stand mechanical friction as well +as the action of soap liquor and the temperature of the washing +operation. In order to test the fabric for fastness a piece should be +placed in a soap solution similar to that used in the ordinary +household, and heated to 131 degrees F. The treatment should be +repeated several times. If the color fails to run it is fast to +washing. + +=Fastness Under Friction.= Stockings, hosiery yarns, corset stuffs, +and all fabrics intended to be worn next to the skin must be +permanent under friction, and must not rub off, stain, or run, that +is, the dyed materials must not give off their color when worn next to +the human epidermis (skin), or in close contact with colored articles +of clothing, as in the case of underwear. + +The simplest test is to rub the fabric or yarn on white unstarched +cotton fabric. In comparing the fastness of two fabrics it is +necessary to have the rubbing equal in all cases. + +=Resistance to Perspiration.= With fabrics coming in contact with the +human skin it is necessary in addition to fastness under friction that +they should withstand the excretions of the body. The acids of +perspiration (acetic, formic, and butyric) often become so +concentrated that they act on the fiber of the fabric. + +In order to test the fabric for resistance, place the sample in a bath +of 30 per cent dilute acetic acid (one teaspoonful to a quart of +water) warmed to the temperature of the body, 98.6 degrees F. The +sample should be dipped a number of times, and then dried without +rinsing between parchment paper. + +=Fastness against Rain.= Silk and woolen materials for umbrella +making, raincoats, etc., are expected to be rainproof. These fabrics +are tested by plaiting with undyed yarns and left to stand all night +in cold water. + +=Resistance to Street Mud and Dust.= Ladies' dress goods are expected +to withstand the action of mud and dust. In order to test a fabric for +this resistance the sample should be moistened with lime and water +(10 per cent solution), dried, and brushed. Or sprinkle with a 10 per +cent solution of soda, drying, brushing, and noting any changes in +color. + +=Fastness to Weather, Light, and Air.= Various people have attempted +to set up standard degrees of fastness--for every shade of color is +affected by the action of sun, light, and air--and as a result fabrics +that remain without appreciable alteration for a month of exposure to +direct summer sunlight are classified as "fast," and those undergoing +slight appreciable change under the same conditions as "fairly fast." +"Moderately fast" colors are those altering considerably in fourteen +days; and those more or less completely faded in the same time +(fourteen days) are designated as "fleeting." + +=Directions for testing fastness of Color in Sunlight.= Cover one end +of the sample of cloth with a piece of cardboard. Expose the fabric to +the sunlight for a number of days and examine the cloth each day in +the dark and notice whether the part exposed has changed in color when +compared with the part covered. Count the number of days it has taken +the sunlight to change the color. + + Brown in woolen materials is likely to fade. Brown holds + its color in all gingham materials. + + Dark blue is an excellent color for woolens and + ginghams. Light blues on the other hand usually change. + + Black, gray, and black with white. These colors are very + satisfactory for woolen materials. + + Black is not a color which wears very well with cotton + fabrics, as it shows the starch (sizing) and often + fades. + + Red is an excellent color for all woolen materials. It + looks attractive and wears well. + + Red is a very poor color for cotton. It loses its + brilliancy and frequent washing spoils it. + + A deep pink is an excellent color for all ginghams for + it fades evenly and leaves a pretty shade. + + Green is a poor color for both cotton and woolen + materials unless it is high priced. + + Lavender fades more than any other color in textiles. + + +HISTORY OF TEXTILES + +The three fundamental industries that have developed from necessity +are the feeding, sheltering, and clothing of the human race. These +primary wants were first gratified before such conveniences as +transportation and various lines of manufacture were even considered. +Next to furnishing our food supply, the industry of supplying clothing +is the oldest and the most widely diffused. It is in the manufacture +of textiles--including all materials used in the manufacturing of +clothing--that human ingenuity is best illustrated. + +The magnitude of the textile industry in the United States is evident +when we consider that it gives employment to a round million of +people, paying them nearly five hundred million dollars annually in +wages and salaries, producing nearly one and three-quarters billion +dollars in gross value each year, and giving a livelihood to at least +three millions of our population. + +Wool, cotton, flax, and silk have been used since early times. Even in +the earlier days these fibers were woven with great skill. It is not +known which fiber was the first to be used in weaving. It is probable, +however, that the possession of flocks and herds led to the spinning +and weaving of wool before cotton, flax, or silk fibers were thus +used. + +=Wool.= The date at which prehistoric man discarded the pelt of skins +for the woven fabric of wool marks the origin of the textile industry. +Primitive sheep were covered with hair and the wool which now +characterizes them was then a downy under-coat. As time went on and +the art of spinning and weaving developed, the food value of sheep +decreased, while the wool value increased. The hairy flocks were bred +out, and the sheep with true wool, like the merino, survived. Sheep +were bred principally for the wool and not for the mutton. Woolen +fabrics were worn by the early inhabitants of Persia and Palestine. +The Persians were noted for the excellent fabrics they wove from wool. +Even the Hebrews of an early date were very skilful in weaving +woolens. + +The early Romans were a race of shepherds and the women of the higher +classes wove the cloth in their own homes. When Caesar invaded +England, he found in the southern part of the island people acquainted +with the spinning and weaving of wool and linen. With the downfall of +Rome, the art of weaving cloth in Europe was almost lost, and people +again wore furs and skins. + +By the end of the eleventh century English cloth manufacturing had +begun to revive. In the northern part of Italy certain Italians had +flocks of sheep and obtained very fine wool, and the people of +Flanders continued to develop skill in weaving during the Dark Ages. + +In the twelfth century the woolen manufacturers of Flanders had grown +to be of great importance, and some of the finest goods were shipped +from there to many countries. + +In England, up to the time of Edward III, in the fourteenth century, +the wool produced was exported to the Netherlands, there to be woven +into cloth. Edward III invited many of the Flemish weavers to come to +England to teach the English people how to make their own clothes. +Edward was called the "Royal Wool Merchant" and also the "Father of +English Commerce." During Elizabeth's reign in the sixteenth century +the chief article of export was woolen cloth. In 1685 the Huguenots, +who were driven from France, went to England to settle. These people +were noted for their skill in weaving. + +Patient effort in care and breeding of sheep showed a steady increase +in the quantity and quality of wool until 1810, and the proportion of +sheep to the population was then greater than at the present time. + +Our own climate is highly favorable for sheep breeding, and it is +certain that the American sheep has no superior in any wool growing +country, in constitutional vigor and strength of wool-fiber, and no +wools make more durable or more valuable clothing. + +The obstacles to sheep husbandry in certain parts of the United +States, like New England, are mainly climatic. The natural home of the +only races of sheep which can be herded in large flocks is an elevated +tableland, like the steppes of Russia and the great plains of Asia, +Argentina, Montana, Wyoming, and others of our western states where +an open air range is possible for nearly twelve months in the year. In +these elevated lands there are grasses which are more nutritious in +winter than in summer. The climate of New England does not permit the +growth of such grasses. Every grass which will grow in New England +becomes in the cold months frozen wood fiber. Then again there is the +frigid and penetrating atmosphere which necessitates housing the sheep +in winter, and these animals cannot be closely housed without +engendering a variety of parasitic diseases. + +=Cotton.= Long before history was written, cotton was used in making +fabrics in India and China. Cotton has been for thousands of years the +leading fabric of the East. The Hindoos have for centuries maintained +almost unapproachable perfection in their cotton fabrics. It was the +Arabian caravans that brought Indian calicoes and muslins into Europe. + +Cotton was first cultivated in Europe by the Moors in Spain in the +ninth century. In 1430 it was imported into England in large +quantities. The section of England about Manchester became in time the +seat of the great cotton industry; this was due to the settlement of +spinners and weavers from Flanders. + +During the reign of Elizabeth, the East Indies Trading Company was +established. Not only was cotton imported, but also India muslins. +This caused trouble because of the decrease in the demand for woolen +goods manufactured in England. A law was passed prohibiting the +importing of cotton goods and later the manufacturing of them, but +this law was repealed on account of the great demand for cotton +materials. + +Columbus found cotton garments worn by the natives of the West Indies. +Later Cortez found that cotton was used in Mexico; hence, cotton is +indigenous to America. In 1519 Cortez made the first recorded export +of cotton from America to Europe. + +In 1734 cotton was planted in Georgia. Bales of cotton were sent to +England, and the manufacturing of cloth was soon under way. While the +colonies were trying to gain independence, England imposed a fine on +anyone sending cotton machinery to America, and restrictions were put +on manufacturing and imports of any kind. After the War of +Independence many of the southern states began to raise cotton in +larger quantities. + +The invention of the cotton-gin by Eli Whitney was one of the great +inventions of the age. While only two pounds of cotton could be seeded +by hand by one person in a day, the gin made it possible to do several +hundred pounds. At the time of the Civil War the greater part of the +cotton used by English manufacturers was imported from the southern +states. The closing of the southern ports during the war affected the +cotton industry throughout the world. Large mills in England were +closed, and thousands of people were out of employment. Steps were +then taken to encourage people of India, Egypt, Central and South +America to increase their production of cotton, and from that time on, +cotton from these countries has been found in the general market. +Cotton is now cultivated in nearly all countries within the limits +45 deg. north and 35 deg. south of the equator. + +At the present time the United States ranks first in the production +and export of cotton. Of all the states, Texas and Georgia produce the +largest amount. About one-third of the entire crop is used in our own +mills; $250,000,000 worth of cotton is annually exported, principally +through New Orleans, New York, Savannah, and Galveston. Three-fifths +of this quantity goes to mills in England; Germany, France, and +Switzerland take a large part of the remainder. + +The value of cotton is shown by the fact that about one-half the +people of the earth wear clothing made entirely of cotton, and the +other half (with the exception of some savage tribes) use it in part +of the dress. + +=Linen.= Linen has always been held in great esteem. The garments of +the Egyptian, Hebrew, Greek, and Roman priests were made of the finest +linen. + +During the Middle Ages, Italy, Spain, and France were celebrated for +their linen fabrics. Religious intolerance in France drove 300,000 of +her best textile workers into England, Ireland, and Scotland. Irish +linen weaving began as early as the eleventh century. + +Linen has never been largely woven in America except in the coarser +forms of crash and toweling, although linen weaving was one of the +Puritan domestic industries. The reason America has not been able to +equal Europe in its production of fine linens is because the process +for separating the fiber from the stalk requires the cheapest form of +labor to make it profitable, hence most of the American-grown flax is +raised only for seed. + +=Silk.= Silk was used in the East as a fabric for the nobility. It was +first used in China and later in India. It was brought into Europe +about the sixth century. Up to that time the Chinese had a monopoly of +the industry. By the tenth and eleventh centuries silk fabrics were +made in Spain and Italy. At the close of the sixteenth century silk +was being produced at Lyons, France. It was afterwards introduced into +England, and the English silk for a long time replaced the French in +the European market. + + +HISTORY OF THE ORGANIZATION OF TEXTILE INDUSTRIES + +The development of the textile industry may be divided into four +stages or periods: first, the family system; second, the guild system; +third, the domestic system; and fourth, the factory system. + +=The Family System.= Under the family system the work of spinning and +weaving was carried on by members of a household for the purpose of +supplying the family with clothing. There were no sales of the +product. Each class in society, from the peasant class to that of the +nobleman, had its own devices for making clothing. This was the system +that existed up to about the tenth century. + +=The Guild System.= As communities became larger and cities sprang up, +the textile industry became more than a family concern. There was a +demand for better fabrics, and to meet this demand it became +necessary to have a large supply of different parts of looms. The +small weaver who owned and constructed his own loom was not able to +have all these parts, so he began to work for a more prosperous +weaver. The same conditions applied to spinning, and as early as 1740 +spinning was carried on by a class distinct from the weavers. As a +result the small weaver was driven out by the growth of organized +capital, and a more perfect organization, called the guild system, +arose. By this system the textile industry was carried on by a small +group of men called masters, employing two, three or more men +(distinguished later as journeymen and apprentices). The masters +organized associations called guilds and dominated all the conditions +of the manufacture to a far greater extent than is possible under +present conditions. + +It was the family system that existed in the American colonies at the +beginning of the settlement, and for many years after. The guild +system was not adopted in America because it was going out of +existence on the Continent. + +=The Domestic Period.= By the middle of the eighteenth century the +textile industry began to break away from the guilds and spread from +cities to the rural districts. The work was still carried on in the +master's house, although he had lost the economic independence that he +had under the old guild system where he acted both as merchant and +manufacturer. He now received his raw material from the merchant and +disposed of the finished goods to a middleman, who looked after the +demands of the market. + +=The Factory System.= The domestic period was in turn crowded out of +existence by the factory system. A factory is a place where goods are +produced by power for commercial use. The factory system first came +into prominence after the invention of the steam engine. No record has +been found showing its existence prior to this invention. + +English weavers and spinners became very skilful and invented +different mechanical aids for the production of yarn and cloth. These +mechanical aids not only enabled one man to do twenty men's work, but +further utilization was made of water and steam power in place of +manual labor. Then began the organization of the industry on a truly +gigantic scale, combining capital and machinery and resulting in what +is known as the factory system. + +Previous to the development of the factory system there was no reason +why any industry should be centered in one particular district. Upon +the utilization of steam power the textile industry became subdivided +into a number of industries, each one becoming to a great extent +localized in convenient and suitable portions of the country. Thus in +Bradford the wool of Yorkshire (England) meets the coal of Yorkshire +and makes Bradford the great woolen and worsted center of the world. +The same thing took place in Manchester, where the cotton of America +meets the coal of England under satisfactory climatic conditions, and +around Manchester is the greatest cotton manufacturing of the world. + +The same is true in America. Lawrence became a large worsted center on +account of the great fall of water and the use of the river to deposit +wool washings. Lowell, Fall River, and New Bedford became large cotton +centers for similar reasons. + + +HISTORY OF MANUFACTURING + +[Illustration: SPINNING WHORL + +One of the earliest devices used for spinning] + +=Spinning.= Spinning and weaving are two of the earliest arts +practised by man. Yarn for the making of cloth was spun in the +earliest times by the use of the distaff and spindle. The spindle was +a round stick of wood a foot or less in length, tapering at each end. +A ring of stone or clay was placed on the spindle to give it +steadiness and momentum when it revolved. At the top of the spindle +was a slit or notch in which the yarn was caught. The distaff was a +larger, stouter stick, around one end of which the material to be spun +was wound in a loose ball. The spinner fixed the end of the distaff +under her left arm so that the coil of material was in a convenient +position for drawing out to form the yarn. The end of the yarn, after +being prepared, was inserted in the notch, and the spindle was set in +motion by rolling it with the right hand against the leg. Then the +spinner drew from the distaff an additional amount of fiber, which +was formed by the right hand into uniform strands. After the yarn was +twisted, it was released from the notch and wound around the lower +part of the spindle. + +In order to spin yarn by the primitive spinner, it was necessary for +the fiber to have sufficient length to enable it to be manipulated, +drawn over, and twisted by the fingers. It is noted that the yarns for +the gossamer-like Dacca muslins of India were so fine that one pound +of cotton was spun into a thread 253 miles long. This was accomplished +with the aid of a bamboo spindle not much bigger than a darning +needle, which was lightly weighted with a pellet of clay. Since such a +slender thread could not support even the weight of so slight a +spindle, the apparatus was rotated upon a piece of hollow shell. It +thus appears that the primitive spinners with distaff and spindle had +nothing to learn in point of fineness from even the most advanced +methods of spinning by machinery. + +[Illustration: HAND SPINNING + +From a Fourteenth Century MS. in the British Museum] + +Certain rude forms of the spinning wheel seem to have been known from +time immemorial. The use of the wheel in Europe cannot, however, be +dated back earlier than the fifteenth century. In the primitive wheel +the spindle, having a groove worked in its whorl, was mounted +horizontally in a framework fixed to the end of a bench. A band +passed around the whorl and was carried around a large wheel fixed +farther back on the bench, and this wheel, being turned by the hand of +the spinner, gave a rapid rotation to the spindle. + +[Illustration: AN ANCIENT LOOM + +From an Egyptian Monument] + +The fibers to be spun were first combed out by means of carding +boards--an implement of unknown antiquity, consisting of two boards +with wire teeth set in them at a uniform angle. The fiber to be carded +was thinly spread upon one of the boards, and then the other was +pushed backward and forward across it, the teeth of the two +overlapping at opposite angles, until the fibers were combed out and +laid straight in parallel lines. The fibers were then scraped off the +boards in rollers or "cardings" about twelve inches long and +three-quarters of an inch in diameter. An end of the carding was then +attached to the spindle and the wheel set in motion. The carding +itself was held in the hand of the spinner and gradually drawn out and +twisted by the rotation of the spindle. As soon as a sufficient length +had been attenuated and twisted to the required fineness, the thread +so produced was held at right angles to the spindle and allowed to +wind up on it. But for fine spinning two operations of the wheel were +generally necessary. By the first spinning the fibers were drawn out +and slightly attenuated into what was called a roving, and by the +second spinning the roving itself passed through a similar cycle of +operations to bring it to the required degree of attenuation and +twist. + +Many improvements in the primitive wheel were introduced from time to +time. In its later developments two spindles were employed, the +spinner being thus enabled to manipulate two threads at once, one in +each hand. This was the latest form of the spinning-wheel, and it +survived until it was superseded in the eighteenth century by the +great series of inventions which inaugurated the industrial revolution +and led in the nineteenth century to the introduction of the factory +system. + +[Illustration: EARLIER SPINNING AND WEAVING + +From a Fifteenth Century MS. in the British Museum] + +=Weaving.= When or where man first began to weave cloth is not known, +nor is it known whether this art sprang from one common center or was +invented by many who dwelt in different parts of the world. There is +such a sameness in the early devices for spinning and weaving that +among some men of science it is thought that the art must have come +from a common center. + +Fabrics were made on the farms two or three hundred years ago in the +following manner: the men of the household raised the flocks, while +the women spun the yarn and wove the fabrics. In this way the industry +prospered, giving occupation and income to thousands of the +agricultural class. You might say that in England fabrics were a +by-product of agriculture. As time went on, farmers of certain +sections of England became more expert in the art, and the weaving +became separated from the spinning. The weavers became clustered in +certain towns on account of the higher skill required for the finer +fabrics. The rough work of farming made the hands of the weaver less +skilful. This, coupled with the fact that the looms became more +complicated with improvements, called for a more experienced man. +Great inventions brought about a more rapid development of the +factory. + +Richard Arkwright, who has been called the "father of the factory +system," built the first cotton mill in the world in Nottingham in +1769. The wheels were turned by horses. In 1771 Arkwright erected at +Crawford a new mill which was turned by water power and supplied with +machinery to accomplish the whole operation of cotton spinning in one +mill, the first machine receiving the cotton as it came from the bale +and the last winding the cotton yarn upon the bobbins. Children were +employed in this mill, as they were found to be more dexterous in +tying the broken ends. As the result of this great invention, +factories sprang up everywhere in England, changing the country scene +into a collection of factories, with tall chimneys, brick buildings, +and streets. + +From 1730 to the middle of the nineteenth century the development of +inventions was rapid: + + 1730--First cotton yarn spun in England by machinery by + Wyatt. + + 1733--English patent granted John Kay for the invention + of the fly shuttle. + + 1738--Patent granted Lewis Paul for the spinning + machinery supposed to have been invented by Wyatt. + + 1742--First mill for spinning cotton built at + Birmingham; moved by asses; but not successful. + + 1748--Patent on a cylinder card as first used by hand, + granted Lewis Paul. + + 1750--Fly shuttle in general use in England. + + 1756--Cotton velvets and quiltings first made in + England. + + 1760--Stock cards first used for cotton by J. Hargreave. + Drop box invented by Kay. + + 1762-67--Spinning-jenny invented by Hargreave. + + 1769--Arkwright obtains his first patent on spinning. + + 1774--Bill passed in England to prevent the export of + cotton machinery. + + 1775--Second patent of Arkwright on carding, drawing, + and spinning. + + 1779--Mule spinning invented by Crompton. Peele's patent + on carding, roving, and spinning. + + 1782--Date of Watt's patent for the steam-engine. + + 1783--Bounty granted in England for the export of + certain cotton goods. + + 1785--Power loom invented by Cartwright. Cylinder + printing invented by Bell. A warp stop-motion described + in Cartwright's patent. + + 1788--First cotton factory built in the United States, + at Beverly. + + 1789--Sea Island cotton first planted in the United + States. Samuel Slater starts cotton machinery in New + York. + + 1790--First cotton factory built in Rhode Island by + Slater. + + 1792--First American loom patent granted to Kirk and + Leslie. + + 1794--Cotton-gin patented by Eli Whitney. + + 1801--Date given for invention of the Jacquard machine + in France. + + 1803--Dressing machine and warper invented in England by + Radcliffe, Ross, and Johnson. + + 1804--First cotton mill built in New Hampshire, at New + Ipswich. + + 1805--Power loom successfully introduced in England + after many failures. + + 1806--First cotton mill built in Connecticut, at + Pomfret. + + 1809--First cotton mill built in Maine, at Brunswick. + + 1812--First cotton mill built at Fall River. + + 1814--Cotton opener with lap attachment invented in + England by Creighton. + + 1815--Power loom introduced into the United States at + Waltham. + + 1816--First loom temple of Ira Draper patented in the + United States. + + 1818--Machinery for preparing sewing cotton invented in + England by Holt. + + 1822--First cotton factory erected at Lowell. + + 1823--Differential motion for roving frames patented by + Arnold. First export of raw cotton from Egypt to + England. + + 1824--Tube frame or speeder patented by Danforth. + + 1825--Self-acting mule patented in England by Roberts. + + 1828--Ring spinning patented by John Thorpe. Cap + spinning patented by Danforth. + + 1829--Revolving loom temple improvements patented by Ira + Draper. + + 1832--Stop-motion for drawing frames invented by + Bachelder. + + 1833--Ring spinning frames first built by William + Mason. + + 1834--Weft fork patented in England by Ramsbottom and + Hope. Shuttle-changing loom by Reid and Johnson. + + 1840--Automatic loom led off. Important temple + improvement. + + 1849--First cotton mill erected in Lawrence. + +Through this great change from hand to power work, thousands were +thrown out of employment in the great textile centers, and much +suffering occurred, which led to the smashing of machinery. + +=Knitting Machinery.= Like many other industries, the hosiery trade +owes its first and most important impetus to the genius of one who was +not connected with the business in a practical way. This event took +place when the Rev. William Lee invented the hand frame. He was +married early in life, and his wife was obliged, on account of the +slender family finances, to knit continuously at home. Struck with the +monotony and toil involved in knitting with the hand pins, Mr. Lee +evolved a means of knitting by machinery and brought out the hand +stocking-frame, which to-day preserves its chief features very much as +Lee invented them. When knitting by hand, one must form each loop +separately, and loop follows loop laboriously until the width of +fabric has been worked. Lee contrived to make the whole row of loops +across the width simultaneously by arranging a needle for each loop +and placing in connection with each needle a sinker and other +apparatus for completing the formation of the loop. First of all, the +yarn is laid over the needles, which are arranged horizontally, and +the sinkers come down on the yarn and cause it to form partial loops +between the needles. The old loops of the previous course are now +brought forward and the new yarn is drawn through them in the same way +as is done on the hand pins. Thus the new yarn of one course is drawn +through the loops of the preceding one, and so the whole fabric is +built up. This frame of Lee's held its own in the great centers until +some thirty years ago. + +Lee's hand frame gave way to what is termed the jack and sinker rotary +frame, which was like the hand frame in its chief features, but with +the advantage that all the motions were brought about by power. The +various operations were put under the control of a set of cams[20] and +made to perform their movements in exactly the same way as in the case +of the hand frame. In the first power machine for knitting, the +machine builder used the cam mechanism, and in examining the latest +machines we find that he has persisted in this course throughout. The +cam movement is characterized by great smoothness of working and +absence of vibration, which is very necessary in a machine of the +delicate adjustment of the knitting frame. It is usual to connect some +of the parts with two of these cams, one of which controls the +up-and-down motion and the other the out-and-in movement. When these +two cams work in conjunction, we obtain all the possible degrees of +harmonic motion. + +From the jack and sinker frame the next really important step was +taken when William Cotton brought out his famous Cotton's patent +frame. In his machine the frame was in a sense turned on its back, for +the parts, such as the needles, which had been horizontal, were made +vertical and _vice versa_. He also reduced the number of the moving +parts and perfected the cam arrangement. Another very important +development of the machine was when it was built in a number of +divisions so as to work a number of articles side by side at one time. +At present there are knitting frames which can make twelve full-sized +garments at one and the same time. + +Another important improvement was effected when the fashioning +apparatus was supplied to the machine, by means of which the garments +could be shaped according to the human form by increasing or +decreasing the width as desired. + + +HISTORY OF LACE + +Lace, like porcelain, stained glass, and other artistic things, has +always been an object of interest to all classes. Special patterns of +laces date from the sixteenth century. The church and court have +always encouraged its production. While the early lace work was +similar to weaving, in that the patterns were stiff and geometrical, +sometimes the patterns were cut out of linen, but with the development +of the renaissance of art, free flowing patterns and figures were +introduced and worked in. + +The lace industry first took root in Flanders and Venice, where it +became an important branch of industry. Active intercourse was +maintained between the two countries, so that intense rivalry existed. +France and England were not behind Venice and Flanders in making lace. +The king of France, Henry III, encouraged lace work by appointing a +Venetian to be pattern maker for varieties of linen needlework and +lace for his court. Later, official aid and patronage were given to +this art by Louis V. Through the influence of these two men the demand +for lace was increased to such an extent that it became very popular. + +Under the impulse of fashion and luxury, lace has received the stamp +of the special style of each country. Italy furnishes its Point of +Venice; Belgium its Brussels and Mechlin; France its Valenciennes, +etc. + +Very little is known of the early lace manufacturers of Holland. The +laces of Holland were overshadowed by the richer products of their +Flemish neighbors. The Dutch, however, had one advantage over other +nations in their Haarlem thread, once considered the best thread in +the world for lace. + +In Switzerland, the center of the lace trade, the work was carried on +to such a degree of perfection as to rival the laces of Flanders, not +alone in beauty, but also in quality. + +Attempts have been made at various times, both during this century and +the last, to assist the peasantry of Ireland by instruction in +lace-making. The finest patterns of old lace were procured, and the +Irish girls showed great skill in copying them. Later a better style +of work, needlepoint, was modeled after old Venetian lace--the +exquisite productions for which Americans pay fabulous prices at the +present day. + +The lace manufacturers of Europe experienced a serious set-back in +1818 when bobbinet was first made in France. Fashion, always fleeting, +adopted the new material. Manufacturers were forced to lower prices, +but happily a new channel for export was opened in the United States. + +The machine-made productions of the Nottingham looms, as triumphs of +mechanical ingenuity, deserve great praise. + +The first idea of the lace-making machine is attributed to a common +factory hand, Hammond Lindy, who, when examining the lace on his +wife's cap, conceived a plan by which he could copy it on his loom. +Improvements followed, and in 1810 a fairly good net was produced. + +Perhaps the most delicate textile machine known, in its sensitiveness +to heat and cold, is a lace machine. A machine can be made to run in +any climate, provided it is so installed as to be protected from +either extreme of temperature. + +The various substitutes for hand-made lace are legion; for what the +inventor cannot achieve in one way he can in another. There remains +however the fact that the productions of machinery can never possess +the charm of the real hand-made work. Machine-made lace is stiffer +than hand-made lace. + + +FOOTNOTES: + +[19] The testing apparatus may be obtained from any textile +manufacturing company, such as Alfred Suter, 487 Broadway, New York. + +[20] A cam is a device consisting of a special shaped wheel attached +to a machine to give a special kind of motion or movement. + + + + +EXPERIMENTS + + +=Experiment 1--Construction of Cloth= + + Apparatus: Pick glass, dissecting pin,[21] foot-rule. + Materials: 4 square inches of burlap. + References: _Textiles._ See page 54, Weaving; page 1, Fibers. + + +_Directions_ + +1. Look at the cloth under the pick glass and describe the appearance +and structure of its interlacing threads, called weave. + +2. With a pin separate the interlacing threads of the cloth which are +called _warp_ and _filling_. _Warp_ is composed of yarn running in the +direction of the length of the cloth. _Filling_ is composed of yarn +running at right angles to the warp. + + _a._ What are the interlacing threads of cloth called? + + _b._ Of what is warp composed and in what direction do + the warp threads extend? filling? + +3. Notice the appearance of the individual threads (called _yarn_) of +the warp and filling. Test the strength of the yarn by trying to break +it. + +4. Untwist one of the warp threads and one of the filling threads. +Notice whether the yarn becomes stronger or weaker as it is untwisted. +What effect has twist on the yarn? + +5. After untwisting one of the threads what remains? Measure the +length of several of these ends called _fibers_. Describe the +appearance of the fiber as to curl, feel, fineness, etc. + + +_Questions_ + +1. Of what does yarn consist? + +2. What causes the fibers to cling together? + +3. What is the process called by which two sets of threads interlace? + +4. When two sets of threads interlace or are woven what is produced? + + +=Experiment 2--Plain or Homespun Weave= + + Apparatus: Hand loom,[22] two pencils, scissors. + Material: Yarn of two colors. + Reference: _Textiles_, page 58. + + +_Directions_ + +1. Make a warp on the hand loom with green yarn by having parallel +threads running the longest way of the loom to the notches. + +2. A _harness_ is a framework on a loom used for raising certain warp +threads. Use a pencil as a harness and raise the 1st, 3d, and 5th warp +threads. A _shed_ will in this way be formed through which the shuttle +carrying the filling thread will pass. Use the red yarn for filling +and attach it at one end before passing it through the shed. + +3. With a second pencil to act as a second harness raise the 2d, 4th, +and 6th warp threads. Pass the filling through the shed thus formed. + +4. Repeat twice Directions 2 and 3. + +5. Tie all ends, cut the woven sample away from the loom, and mount in +note-book. + + +_Questions_ + +1. What part of a loom is the harness? + +2. What is meant by a shed? + +3. What carries the filling thread through the shed on a loom? + +4. What is the principle of plain weaving? + +5. Name some fabrics produced by plain weaving? See _Textiles_, page +58. + + +=Experiment 3--Twill Weave= + + Apparatus: Hand loom, four pencils, scissors. + Materials: White cotton warp, colored yarn filling. + Reference: _Textiles_, page 58. + + +_Directions_ + +1. On the hand loom make a warp by threading four white warp threads +to a notch until there are six sets of warp threads. + +2. Using a pencil as a harness (See Exp. 2) raise the first thread of +each set of warp threads and pass the filling thread through the shed +thus formed. + +3. With another pencil as a second harness raise the second thread of +each set of warp threads and pass the filling. + +4. With a third pencil raise the third thread of each set of warp +threads and pass the filling. + +5. With still another pencil to act as a fourth harness raise the +fourth thread of each set and again pass the filling. + +6. Repeat the above directions (2 to 5) several times. Notice that the +moving of the filling thread, one warp thread to the left, each time +it is woven is causing a diagonal line or rib to form, called _twill_. + +7. Cut the woven sample away from the loom and mount. + + +_Questions_ + +1. Why is this weave called a twill weave? + +2. How is the diagonal line or twill formed? + +3. Why would this kind of weaving be spoken of as 4-harness weave? + +4. What popular dress fabric is of twill weave? + + +=Experiment 4--Comparison of Plain and Twill Weave= + + Apparatus: Pick glass, dissecting pin, foot-rule. + Material: 4 sq. in. of burlap, 4 sq. in. of serge. + References: _Textiles_, pages 58, 59, 60. + + +_Directions_ + +1. Examine the burlap under the pick glass, noting the structure and +number of threads to the inch in the warp (called _ends_) and the +number of threads to the inch in the filling (called _picks_). Verify +with foot-rule. + +2. Repeat the above, using serge. + + +_Questions_ + +1. What is meant by a number of "ends to the inch"? a number of "picks +to the inch"? + +2. How many ends to the inch in the burlap? How many picks to the +inch? + +3. How many ends to the inch in the serge? How many picks? + +4. Note several differences between cloth produced by plain weaving +and cloth produced by twill weaving. + + +=Experiment 5--Pile Weave= + + Apparatus: Hand loom, two pencils, scissors. + Materials: White cotton warp, filling yarn of two colors. + Reference: _Textiles_, page 62. + + +_Directions_ + +1. Thread the loom two warp threads to a notch until there are 20 ends +(warp threads). + +2. Use a pencil as a harness. Raise the 1st, 3d, 5th, 7th, and 9th +sets of warp threads. + +3. Fasten securely the green filling yarn at one end and pass it +through the shed formed by carrying out Direction 2. Draw the filling +thread tight and wind once or twice around the outside warp end. + +4. Use a second pencil as a harness and raise the sets of warp threads +that are now down, forming a new shed. + +5. Fasten the red filling yarn at one end and pass it through the +shed. Wind once or twice about the outside warp end. + +6. Raise the red filling to form a loop in each place where it (the +red filling) has passed over a warp end. + +7. Form a shed by raising the first harness and pass through the green +filling thread, drawing it tight to hold the red filling above it in +place. Wind about the outside warp end. + +8. Repeat Directions 2-7 several times, each time raising the red +filling to form loops and each time drawing the green filling tight to +hold the red in place. + +9. Cut with scissors the loops formed by raising the red filling. + +10. As well as you can with scissors, shear the pile (the soft, thick +covering on the face) to make a fairly even surface. + +11. Cut the sample away from the loom and mount. + + +_Questions_ + +1. What are some varieties of cloth that are woven with a pile +surface? + +2. Sometimes the loops of the pile are cut and sometimes left as +loops. What fabrics are examples of cut pile? uncut pile? + +3. What is meant by the _pile_ of velvet or carpet? + + +=Experiment 6--Other Classes of Weave= + + Apparatus: Pick glass, dissecting needle. + Materials: Samples of satin, voile, lace curtaining, double cloth, + carpeting. + Reference: _Textiles_, pages 58-64. + + +_Satin Weave_ + +1. Examine the sample of satin under the pick glass. Notice that the +warp and filling interlace in such a way that there is no trace of the +diagonal on the face of the cloth. + + _a._ Is satin of a close or loose weave? + + _b._ What can you say of the surface of satin? + + _c._ What effect has this smooth surface on light? + + _d._ This is called a satin weave. Why? + + _e._ What is the most extensive use of the satin weave? + (See _Textiles_, page 1.) + +NOTE.--Sometimes fabrics of other weaves will have a satin stripe. + + +_Gauze Weave_ + +2. Examine the sample of voile under the pick glass. This is a type of +what is known as gauze weave. + + _a._ What is the chief characteristic of the gauze + weave? + + _b._ Name several gauze fabrics. + + +_Lappet Weave_ + +3. Examine a piece of lace curtaining under the pick glass. + + _a._ If the fancy figures were not present, of what + weave would this sample be? + + Simple figures are stitched into plainly woven or gauze + fabrics by machinery to imitate embroidery. This style + of weave is known as lappet weave. + + _b._ On fabrics of what two weaves is lappet weaving + used? + + _c._ What is lappet weaving? + + +_Jacquard Weave_ + +4. Examine a piece of carpet. Notice the elaborate designs or patterns +and the number of colors used. When the figures are elaborate they +cannot be stitched in by simple lappet weaving. A special attachment +called the _Jacquard_ apparatus is placed on top of the loom. This +apparatus controls the warp threads so that a great many sheds may be +formed and elaborate figures woven into fabrics. This is called +Jacquard weaving. + + _a._ What must be added to a loom for Jacquard weaving? + + _b._ What is the use of the Jacquard apparatus? + + _c._ When is the Jacquard weave used instead of lappet + weave? + +5. Read _Textiles_, page 61. + + +_Double Cloth Weave_ + +6. Examine the sample of double cloth. Notice that there are two +single cloths. They are combined into one by here and there lacing the +warp and filling of one cloth into the warp and filling of the other. +In this way they are fastened together securely. + + _a._ What color is the sample on one side? the other? + + _b._ Of what is double cloth composed? + + _c._ How are the single cloths combined into one? + + _d._ Read _Textiles_, page 62. What are some of the uses + of double cloth? + + +_Classes of Weave_ + +7. How many classes of weave have been studied? + +8. Name the classes of weave. + +9. Name a fabric to illustrate each weave. + + +=Experiment 7--Fibers= + + Apparatus: Pick glass, dissecting needle. + + Materials: Samples of broadcloth, mohair, silk, cotton cloth, + linen. + + References: _Textiles_, pages 1; 97, Mohair; 203, Silk; 105, + Cotton; 193, Linen; 199, Hemp; 201, Jute; 232, Ramie; 233, + Pineapple. + + +_Directions_ + +1. Read _Textiles_, page 1, paragraph 1. What are textiles? + +2. Cloth is composed of yarn. Yarn in its turn is composed of many +small ends called fibers. + +3. Look at the sample of broadcloth. If you did not know this to be +broadcloth you would speak of it as woolen goods. Detach from the +sample a filling thread and separate it into fibers. These are woolen +fibers. + +4. Examine the sample of mohair and separate a filling thread into +fibers. This takes the name mohair from the fibers which compose it. +Mohair is obtained from the Angora goat. + +5. Examine a sample of silk, also a detached filling thread. The silk +fiber consists of a thread spun by the silk worm. + +6. Wool, mohair, and silk fibers are obtained from the animals, the +sheep, goat, and silk worm, hence they are called animal fibers. + +7. Detach from the sample of cotton cloth a filling thread and +separate it into fibers. These are cotton fibers and are obtained from +the cotton plant. + +8. Examine the sample of linen, a filling thread and its fibers. Linen +is composed of fibers obtained from the flax plant. + +9. Cotton and linen fibers are obtained from plants, and are called +vegetable fibers. There are other vegetable fibers such as jute, hemp, +ramie, pineapple, etc., but cotton and linen are the most important. + +10. Name the most valuable fibers for textile use. + + +_Questions_ + +1. Of what is cloth composed? + +2. Of what does yarn consist? + +3. How are the fibers made to join in one long thread? (See +Experiment 1.) + +4. Of what fibers are woolen and worsted goods composed? + +5. Of what animal is wool the covering? + +6. Of what fibers is mohair composed? + +7. From what animal is mohair obtained? + +8. Of what does the silk fiber consist? + +9. What are the animal fibers? + +10. Why are they called animal fibers? + +11. Of what fibers is cotton cloth composed? + +12. From what plant are cotton fibers obtained? + +13. From what plant is the linen fiber obtained? + +14. What are the most important vegetable fibers? + +15. Name four other vegetable fibers. + +16. Why are these fibers called vegetable fibers? + + +=Experiment 8--Wool Fiber= + + Apparatus: Pick glass, microscope, 2 pine cones, foot-rule. + Materials: Raw wool, woolen yarn. + Reference: _Textiles_, chapter i. + + +_Directions_ + +1. Separate a strand of woolen yarn into fibers. Examine both these +fibers and fibers pulled from the raw wool. Would you describe these +fibers as coarse or fine? + +2. How do the fibers feel to touch? + +3. Test the strength of the wool fibers by trying to break them. + +4. Measure the length of several fibers. + +5. Why was it difficult to straighten the fibers to measure them? + +6. Extend the fiber to its full length, then release. How does this +prove the fiber to be elastic? + +7. Examine the fibers under the microscope. Describe. Notice that the +wool fiber is cylindrical in shape. Notice that it is covered with +scales which overlap much as do the tiles of a roof or the spines of a +pine cone. + +8. Hold one pine cone with the spines pointing upward. With the spines +of the other pointing downward press the second cone down on the +first. What happens? Just so the scales or points of the wool fibers +hook into one another and interlock. These scales or serrations give +to the wool fiber its chief characteristic which is the power of +interlocking known as _felting_ or _shrinking_. + +9. See _Textiles_, page 2, the drawing of a magnified wool fiber. Make +a drawing of a wool fiber. + +10. Examine under the microscope a hair from your head. Wool is only a +variety of hair. Notice that the scales on the hair lie close to the +stem and do not project as in the woolen fiber, hence hair fibers +cannot interlock as wool fibers do. The scales lying close to the hair +give a smooth surface to the fiber and make luster a characteristic. + +11. Compare the wool fiber with hair, noting two differences. + + +_Questions_ + +1. With what is the wool fiber covered? + +2. Of what advantage are these scales or points? + +3. What is the chief characteristic of wool? + +4. What is meant by the shrinking or felting power? + +5. Name five characteristics of the wool fiber. + + +=Experiment 9--Mohair Fiber= + + Apparatus: Microscope, foot-rule. + Materials: Wool fibers, mohair fibers, sample of mohair brilliantine. + References: _Textiles_, pages 1, 37, 97. + + +_Directions_ + +1. Pull a mohair fiber from the fleece. Hold it up to the light. +Describe the fiber as you see it. + +2. Hold a mohair fiber and a wool fiber side by side to the light. +Note the differences. + +3. Measure several mohair fibers. + +4. Examine the mohair fiber under the microscope. The fiber is covered +with scales, but they lie close to the fiber and do not project in +points as do the scales on the wool fiber, hence mohair will not felt +to any degree. + +5. The Angora goat of Asia Minor furnishes the mohair. This goat is +being raised in the western states of the United States now. + +6. Detach from the sample of mohair brilliantine a warp thread; a +filling thread. Which is mohair? Which is cotton? + +7. What word would describe the feel of mohair brilliantine? the +appearance? + +8. What are the characteristics of the mohair fiber? + +9. What are the uses of mohair? Mohair is used in the manufacture of +plushes, dress fabrics, and imitation furs. + + +_Questions_ + +1. Why will mohair not felt as wool does? + +2. The scales lying close to the stem will have what effect on the +surface of the fiber? + +3. What effect will a smooth surface have on light? + +4. What characteristic is given to mohair from the fact that the +smooth surface reflects light? + +5. From what animal is mohair obtained in greatest quantity? + +6. Where is mohair being grown in the United States? + + +=Experiment 10--Cotton Fiber= + + Apparatus: Microscope, foot-rule. + Materials: Tuft of cotton fibers, cotton ball, seeds. + Reference: _Textiles_, chapter ix, page 105. + + +_Directions_ + +1. Hold a tuft of cotton fibers tightly between the fingers and thumb +of each hand and pull apart with a jerk. What is your judgment of the +strength of the _staple_ (fiber)? + +2. Loosen gently the fibers of one of the tufts you have pulled apart. +What is the feel of cotton? the appearance as you hold it to the +light? + +3. Detach several fibers one by one. How does the length compare with +that of the wool and mohair? Measure and record the length of three +fibers. + +4. How do cotton fibers compare in fineness with wool fibers? + +5. Compare the elasticity of cotton with that of wool. + +6. Examine the cotton fibers under the microscope. Observe that the +enlarged fiber looks like a twisted ribbon. When the fiber was growing +it was cylindrical in shape. When ripe the plant drew back its +life-giving fluid from the fiber and it collapsed and twisted like a +corkscrew. The twist is peculiar to the cotton, being present in no +other fiber. The twist makes the cotton fiber suitable for spinning, +helping to hold the short fibers together. + +7. Read of the cotton plant from _Textiles_, chapter ix. + +8. The four chief cotton producing countries are the United States, +Egypt, India, Brazil. + +9. There are several classifications of cotton. The most common are +Sea Island (in the lead); Egyptian (a close second); Uplands (that of +the United States, southern part); and Peruvian. + +10. Uplands is the most common cotton of our South. + + +_Questions_ + +1. What characteristic causes the cotton fiber to be easily recognized +under the microscope? + +2. Why does the twist render the cotton fiber suitable for spinning? + +3. What are the characteristics of the cotton fiber? + +4. Why is cotton known as a vegetable fiber? + +5. Name the chief cotton producing countries. + +6. What are the most common classifications of cotton? + +7. What is the finest growth of cotton? (Sea Island commands at the +present time $1.00 a lb., while Middling Uplands brings 15 cents.) + +8. Where is cotton known as Upland Cotton grown? + + +=Experiment 11--Silk Fiber= + + Apparatus: Tripod, alcohol lamp, small pan of water, lead pencil. + Material: Silk cocoon. + Reference: _Textiles_, chapter xvii, page 203. + + +_Directions_ + +1. Place the cocoon in a small pan of water. Apply heat to the pan +until the water boils. The cocoon is placed in hot water to soften the +glue which holds the fibers together. + +2. Remove the outside loose fibers which cannot be reeled. This +tangled silk on the outside of the cocoon is called _floss_. + +3. Brush the finger over the cocoon to find the loose ends. Unwind +carefully until you find a continuous end. Wind or _reel_ the silk +fiber over a lead pencil. + +4. The silk fiber is the most beautiful and perfect of all fibers. + +5. Hold the cocoon to the light as you reel. How does the silk fiber +compare in fineness with the wool and cotton fibers? + +6. The silk fiber is from 1000 to 4000 feet long. Unlike the other +fibers the silk fiber is already a thread. + +7. How does light effect the silk fiber? When the gum is thoroughly +washed off the silk takes on its luster which is its chief +characteristic. + +8. Break the fiber after you have reeled a small quantity. Notice how +the fiber springs back. Extend and release again. What characteristic +does this illustrate? + +9. Examine the silk fiber under the microscope. Notice that it is +round and smooth and resembles a glass rod. It shows what appear to be +two fibers united by the gum secreted at the same time that the fiber +was formed. Describe the silk fiber as it appears under the +microscope. + +10. Silk is taken from the reel and twisted into a skein of raw silk +and thus exported. + +11. The manufacture in the United States begins with raw silk. It is +handled here first by the _throwster_ who winds it from the skein and +makes different varieties of thread. + + +_Questions_ + +1. Why is the silk cocoon first placed in hot water? + +2. What is known as floss? + +3. What is meant by silk reeling? + +4. What can you say of the length of the silk fiber? + +5. In what way does the silk fiber differ from the other fibers? + +6. What is the chief characteristic of the silk fiber? + +7. What are other characteristics of the silk fiber? + +8. In what form is silk exported? + +9. In what countries is most of the raw silk produced? (See +_Textiles_, page 206.) + +10. With what does the silk manufacture in the United States begin? + +11. Who is the _throwster_ and what is his work? + + +=Experiment 12--Linen Fiber= + + Apparatus: Microscope. + Material: Flax fibers. + Reference: _Textiles_, chapter xv, page 193. + + +_Directions_ + +1. The linen fiber is obtained from the flax plant. Certain fibers, +such as flax, jute, and ramie, are obtained from the stem of the +plant, hence are known as _bast_ fibers, and flax is the most +important bast fiber. + +2. It is difficult to separate the flax or linen fiber from the woody +part of the stem. The process is called _retting_, which is really +rotting by soaking the stem in water. + +3. Before the fibers are entirely free from the woody part of the +plant they undergo the processes of beating, breaking, scutching, +hackling, etc. + +4. Read the account of each process. See _Textiles_, pages 194, 195. + +5. Measure and record the length of two linen fibers. + +6. Test the strength by trying to break the fiber. + +7. Test for elasticity. + +8. What is the appearance of the linen fiber when held to the light? + +9. What is the color of the fiber? What is the process called by which +linen is whitened? (Bleaching.) + +10. Examine the flax fibers under the microscope. Observe that the +fibers look like long cylindrical tubes. Describe the appearance of +linen fibers under the microscope. + +11. The best flax is grown in Belgium and Ireland. + + +_Questions_ + +1. From what part of the plant are bast fibers obtained? + +2. Name some bast fibers. + +3. What is the most important bast fiber? + +4. What is retting? + +5. For what purpose is linen subjected to retting? + +6. Through what five processes does the flax fiber pass before it is +free? + +7. Where is the best flax grown? + + +=Experiment 13--Carding= + + Apparatus: A pair of hand cards. + Material: Small quantity of scoured wool. + References: _Textiles_, pages 39 and 50. + + +_Directions_ + +1. Examine the hand cards. Notice that there is a foundation of +several layers of leather. Notice that this foundation is covered with +staples of steel wire. Notice that the staples are shaped like the +letter U with the points turned one way. The covering of the hand +cards is called _card clothing_. + +2. Hold one hand card in the left hand, face up, wires pointing to the +left. Spread the wool over the pointed wires of this card. + +3. Hold the other card in the right hand, face down, with the wires +pointing to the right. Bring the pointed wires of this card down on +the wool and drag it lightly through the wires of the other card. +Repeat several times. + +4. You have been _carding_ wool. The sharp points have been tearing +the wool apart or disentangling the fibers. Carding brushes the fibers +out smooth and makes them somewhat parallel. It forms them into a thin +sheet. + +5. The wool must be carded many times before it is sufficiently +disentangled for drawing and spinning. In order to card again the hand +card must be _stripped_ of the wool so that it may be dragged again +through the staples. + +6. Hold the hand card, which is in your right hand, erect. Notice that +the wires point downward. Move the other hand downward over the +wires. Notice that the surface is smooth. The points do not prick as +they will if you try to brush the hand upwards over the wires. + +7. Hold the card in the left hand in a similar position. Raise and +bring the sharp wires of this card down on the smooth surface of the +other card and strip it of its wool. + +8. Card again, then strip again. Repeat several times until the fibers +are thoroughly disentangled. + +9. This carding and stripping, once done by hand, is now done in the +mill by a power machine called the _card_. (See picture, _Textiles_, +page 38.) Notice that instead of cards this machine consists of +rollers or cylinders. Some are carding cylinders and some are +stripping cylinders. The principle is the same as that of the hand +cards. The wool is carded and stripped again and again and is finally +delivered in a soft, fluffy rope called a _sliver_ ready for drawing +and spinning. + + +_Questions_ + +1. What is the covering of the hand card called? + +2. Describe card clothing. + +3. What does carding do to the wool? + +4. When the sharp wires of one cylinder meet the sharp pointed wires +of another cylinder what is the action on the wool? + +5. If the sharp points of one cylinder meet the smooth surface of +another cylinder what happens to the wool on that cylinder? + +6. In what form does the wool finally leave the machine? What name is +given to this fluffy rope? + +7. How was carding done in the early days? How is it done now? + +8. In what way is the principle of the hand cards the same as that of +the card of the mill? + + +=Experiment 14--Drawing and Spinning= + + Apparatus: Foot-rule, elastic band. + Material: Small quantity of scoured wool. + References: _Textiles_, pages 4, 44, 134; Sections: Spinning: Mule + Spinning. + + +_Directions_ + +1. Observe the mass of wool fibers. The wool was clipped from the +sheep, _washed_, and _oiled_ to make it smooth and pliable. + +2. With the fingers gently open up or loosen the mass of wool fibers. +In the mill this is done by a machine called the _card_. (See picture, +_Textiles_, page 38.) And the process itself is called _carding_. + +3. Gently _draw_ out the mass of fibers until you have drawn it into +one long strand. + +4. Draw it again and again until to draw it would cause it to break. + +5. This process in the mill is known as _drawing_. The wool passes +through machine after machine, which gradually reduces the thickness +of the strand. + +6. You have now a strand called _roving_, but not a thread with which +you could weave. What is called the strand? Why could you not weave +with it as it is? If you pulled the roving apart it would separate +into a number of small ends. What name is given to these ends? + +7. It is necessary to hold these fibers together in a thread. Hold the +roving in the left hand and with the right hand draw the fibers out +several inches. As you draw, twist the roving between the fingers and +thumb. The _twisting_ is called _spinning_. + +8. When you have twisted sufficient yarn to attach to the end of a +foot-rule, do so. Give a whirl to the ruler, which is taking the place +of the old-time _spindle_, and let it drop. Continue to whirl the +ruler and notice that as it revolves the yarn is twisting. When well +twisted, wind the yarn on the ruler. There was a hook on the old-time +spindle. Instead of the hook, hold the wound yarn in place by an +elastic band. Draw out several inches again and repeat. + +9. With the spindle a _distaff_ was used. It held the roving which you +now hold in your left hand. (See picture of distaff and spindle.) + +10. Define spinning; see _Textiles_, page 4, footnote. The early use +of the spindle was the same as its use of to-day. In what two ways is +the spindle of use? + +11. The improvement on the distaff and spindle was the spinning wheel. +Now the spinning frame in the mill has replaced both. + + +_Questions_ + +1. After shearing, through what two processes does wool pass? + +2. Why is it necessary to oil wool? + +3. What is the work of the _card_? + +4. Explain the process called _drawing_. Why is it necessary to repeat +the operation several times? + +5. What followed the distaff and spindle in the development of +spinning? + +6. On what is the spinning done now in the mill? See _Textiles_, +picture, pages 135, 137. + + +=Experiment 15--Gilling and Combing= + + Apparatus: Coarse comb, fine comb. + Material: Small quantity of scoured wool. + Reference: _Textiles_, pages 39-44. + + +_Directions_ + +1. Open up the wool a little with the fingers. Do this in place of +carding, as you need but a small quantity. + +2. You comb your hair to make the hairs lie parallel, side by side, in +place. Combs are used on wool for just the same purpose, but the first +process of combing is not known as such. It is called _gilling_, and +the combs themselves are called _fallers_. The machines are known as +_gill boxes_. See _Textiles_, page 43. + +3. Hold the carded wool in the left hand in the middle of the strand. +With the coarse comb in the right hand, comb and thus straighten the +fibers first at one end then at the other. This is _gilling_. The +principle of gilling is to comb the fibers more and more nearly +parallel and to draw them out into more even strands. + +4. The coarse comb causes the hairs to lie parallel. A fine comb will +further straighten the hairs, but it will also remove the snarled, +tangled, short hairs. Again wool is to be treated like hair. Hold the +strand in the middle as before. Comb each end with the fine comb. +Notice that the fine comb is removing the short fibers and leaving the +long fibers between the fingers. This is the second process of +combing, and is called _combing_. + +5. The long fibers are called _tops_ and the short fibers are known +as _noils_.[23] Combing is the process which separates the long fibers +known as _tops_ from the short fibers known as _noils_. + +6. The combing machine in the mill is a very complicated one. See +picture, _Textiles_, page 41. + +7. Gill and comb several strands of wool. + +8. Top is too delicate, as it comes from the comb, to be handled. The +next process is to combine several strands into one. Combine the +several strands you have gilled and combed. Comb this one end with the +coarse comb again to be sure that the fibers are perfectly parallel. + +9. You gilled, combed, and gilled again. So it is in the mill. After +combing, the wool is gilled again by machines known as _finisher gill +boxes_, and wound into a ball called _a top_. + +10. _A top_ differs from _top_. _Top_ is the strand of long fibers +which comes from the comb. _A top_ is the ball of combed wool as it +comes from the finisher gill boxes. It weighs from 7 to 12 lbs. and +contains 200 to 250 yds. + +11. The wool is now ready for the next processes--those of drawing and +spinning. + + +_Questions_ + +1. Why is the hair combed? Why is wool combed? + +2. What is the first process of combing called? What name is given to +the combs used in gilling? What are the machines called? + +3. What is the principle of gilling? + +4. How does a fine comb act on the hair? + +5. When you combed the wool with the fine comb what happened? + +6. What are the long fibers called? the short? Of which are there +more? + +7. What is the second process of combing called? + +8. Why is it necessary to combine several strands of top into one end? + +9. Why is it necessary to gill again after combing? + +10. In what form does the wool finally leave the finisher gill boxes? + +11. What is a top? + +12. What two processes follow carding? + +13. For what two processes is wool now ready? + + +=Experiment 16--Raw Wool to Yarn= + + Apparatus: Hand cards, coarse and fine combs, pencil. + Material: Scoured wool. + Reference: The preceding experiments. + + +_Directions_ + +1. This wool has already been subjected to the three operations of +shearing, scouring, and oiling. + +2. Card the wool. What does carding do to the wool? + +3. Strip the cards. Rub the sheet of fibers between the palms of the +hands into the form of a strand. It is in this form that it leaves the +card of the mill, and it is known as a _sliver_ of wool. + +4. Pull about three inches of wool from the sliver and perform upon it +the operation of gilling by combing it with the coarse comb. + +5. Follow the gilling by the operation of _combing_, which you will do +by combing again, this time with a fine comb. + +6. Pull about three inches again from the sliver. Continue to gill and +comb by section until the entire sliver has been gilled and combed. + +7. Combine several strands into one and subject the one strand to a +second process of gilling to make sure that all fibers are side by +side. + +8. Gently draw out this strand of combed long fibers known as top. As +you draw, spin. As you spin, wind on a lead pencil. The fineness of +the yarn depends on the amount of drawing and twisting. + +9. What is the source of wool? You began with wool, covering of the +sheep's body, and after subjecting it to a series of operations you +have converted it into yarn which is ready for weaving. + +10. Name the operations in order, through which raw wool passes before +it finally becomes yarn. + + +_Questions_ + +1. What are the first three processes through which wool passes? What +is shearing? scouring? + +2. Why is wool oiled? + +3. What is meant by a sliver of wool? + +4. What does gilling do to the wool? + +5. What does combing do to the wool? + +6. Why is there another operation of gilling after combing? + +7. What is meant by _drawing_? _spinning_? + +8. What name is given to the wool wound on the pencil? + +9. On what does the fineness of the yarn depend? + + +=Experiment 17--Difference between Woolen and Worsted Yarn= + + Apparatus: Pick glass. + Materials: Sample of woolen cloth and worsted cloth. + References: _Textiles_, pages 50 and 51. + + +_Directions_ + +Take a piece of worsted fabric and separate a piece of yarn from +either the warp or filling. Do the same with a piece of woolen fabric. +Notice the appearance of each piece of yarn. Which is smoother? What +effect would friction have on the worsted yarn? the woolen yarn? Which +sample of yarn would shine and reflect the light? + + +=Experiment 18--Burling and Mending= + + Apparatus: Chalk, scissors, dissecting pin, needle, pick glass. + Material: 4 square inches of cloth from the loom. + Reference: _Textiles_, page 71. + + +_Directions_ + +1. Cloth from the loom is far from being a finished product. It must +pass through several processes before it is finished. These processes +are known as _finishing_. + +2. What is the feel of this cloth? + +3. Hold the cloth to the light and look through it. Note the +imperfections and chalk them. What defects did you notice? + +4. Place the cloth on the desk, face down. Rub the fingers over the +back of the cloth. When the fingers locate a knot, raise it with the +dissecting needle to be cut off later. + +5. Reverse the cloth. Rub the fingers over the face. When a knot is +found, force it through to the back with the dissecting needle. All +the knots are on one side now. Clip them off with the scissors. This +is called _burling_ and is the first process of finishing. + +6. Hold the cloth to the light. Notice where an entire filling thread +is missing. This is known as a _full miss pick_. When part of a +filling thread is missing it is spoken of as a _half miss pick_. In +general what does a miss pick mean? + +7. Unravel a filling thread from the lower edge of the cloth. With it +thread a needle and replace the missing pick. Follow the weave +closely, using a pick glass as an aid. You are performing the second +process of finishing, that of mending. + +8. If a warp end is missing replace it. + + +_Questions_ + +1. What is meant by _finishing_? + +2. What is the first process of finishing? What is burling? + +3. What is a full miss pick? a half miss pick? + +4. What is the second process of finishing? What is mending? Of what +must the mender be careful? + + +=Experiment 19--Removal of Stains= + + Material: Stained fabrics. + +Textiles are easily stained, therefore it is necessary to know +something about the character of stains and the methods of removal. +Stains may be roughly divided into the following classes: + + _a._ Stains from foods, such as grease and fruit acids. + + _b._ Stains from machinery, as wheel grease and oils. + + _c._ Blood stains. + + _d._ Inks. + + _e._ Chemicals, such as acids, alkalies. + +Food stains are usually due either to grease contained in soup, meat, +milk, etc., or to sugar contained in candies or preserves, or to fruit +acids contained in fresh fruits or sauces. + +Wheel grease and lubricant stains are obtained from various parts of +machines, like elevators, street cars, etc. After the cloth leaves the +loom it often contains spots of grease, oil, or dirt stains due to +drippings from the loom or overhead machinery. These are removed by +means of liquids called solvents that dissolve the stain. Ether is the +principal solvent used in the mill to remove small stains. + +Very few people realize that vapors of cooked food and fat, unless +carried out of a house, will condense and settle on fabrics in the +form of a film which collects a great deal of dust. (A bad grease spot +usually has a neglected grease spot for a foundation.) In order to +break up this film it is necessary to separate the entangled dust. +This is performed by some mechanical means, such as shaking and +brushing. + +The most effective method of removing a stain is to place a circle of +absorbent material[24] around the spot to take up the excess of +liquid. A white cloth should be placed under the fabric to absorb the +solvent and show when the goods are clean. Then apply the solvent with +a cloth of the same color and texture (satin is excellent as it does +not grow linty) and rub from outside the spot to the center to prevent +spreading. It is necessary to rub very carefully as excessive rubbing +will remove the nap and change the color. One of the great dangers in +removing a stain is that you may spoil the fabric. Therefore great +care must be exercised. + +The principal solvents are ether, chloroform, alcohol, turpentine, +benzene, and naphtha. Each solvent may be used to best advantage on +certain fabrics. + +The commercial grades of the solvents often contain impurities that +leave a brown ring after evaporation. This brown ring is very +objectionable. Turpentine is used only in removing stains from coarse +fabrics. Chloroform, benzene, and naphtha are used on ordinary silks +and linens. Ether and chloroform are used to best advantage in +removing stains from delicate silk, as they seldom affect colors and +evaporate very quickly. Of course it must be borne in mind that when a +stain is removed from a fabric that portion that contained the stain +loses some coloring matter and feels rougher than the other part. + + +_Grease Spots on Heavy Goods that cannot be Laundered_ + +It is usually desirable to use the following method in removing grease +from a heavy fabric, such as carpets or colored fabrics. In case the +grease is fresh, place over the stain a piece of clean blotting paper +or a piece of butcher's brown wrapping paper and underneath absorbent +paper or oil cloth, and then press the spot with a warm iron. As heat +often affects the shades of certain colors such as blues, greens, and +reds, it is best to hold a hot iron over the fabric and see if the +grease is melted. + +Remove a stain from a piece of carpet. + + +_Removal of Grease and Blood_ + +_Ordinary Fabrics (wash goods)._ Wash the fabric containing grease or +blood stain with tepid water and soap. + +_Delicate Fabrics._ As strong soap will spoil some colors and textures +it is necessary to apply a solvent when a delicate fabric is stained. + +Remove stains from a washable fabric and a delicate fabric. + + +_Removal of Wheel Grease and Lubricants on Fine Fabrics_ + +Wheel grease is a mixture of oils and graphite. Apply benzene to the +wheel grease spot. This will dissolve the oil, leaving the coloring +matter (graphite) on the cloth, and this may be collected on the white +cloth on the other side. + +Remove a wheel grease stain from a dress fabric. + + +_Removal of Acids_ + +Fruit acids and all others, except nitric acid may be removed by +putting ammonia on the spot. This will neutralize the acid, forming a +salt which may be either brushed or washed off. In the case of nitric +acid the fibers of the cloth are actually destroyed and no amount of +ammonia will restore the original condition of the fabric. + +Remove a stain of orange juice from a dress or shirt waist. + + +_Removal of Blood_ + +Blood stains may be removed from a fabric by washing with cold or +tepid water. Never use hot water, as hot water coagulates the albumen +of the blood. After removing the blood soap and warm water may be +used. In case the fabric is a thick cloth, the blood may be removed by +applications of moist starch. + +Take different samples of fabrics and soil them with fruit acids, +soup, wheel grease, ink, and blood and remove them. Exercise great +care so as not to leave a mark or remove the coloring. + +Remove blood from a fabric. + + +_Questions_ + +1. What is a solvent? an absorbent? + +2. What is the best solvent to be used in removing stains from silks, +coarse goods, and linens? from delicate silks? + +3. Why is a brown ring often left after removing a stain? + +4. How may grease and blood stain be removed from wash goods? + +5. What is wheel grease? How may it be removed? + +6. How will ammonia remove acid stains? + +7. Does it remove all? Why not? + +8. Explain the method of removing blood stain from cloth. + + +=Experiment 20--Dyeing Wool= + + Apparatus: Large porcelain dish or casserole, filter. + Materials: Undyed piece of woolen and worsted fabric, undyed yarn, + and undyed raw cloth. + Reference: _Textiles_, page 65. + + +_Directions_ + +1. Prepare a solution of coloring matter by dissolving a half ounce of +diamond dye (green or red) in a quart of water. Filter the solution. +Place a piece of white woolen cloth in the liquid and boil ten +minutes. Then wash the dyed fabric and notice whether the dyestuff +washes off or not. + +2. Repeat the experiment, using the same weight of undyed woolen yarn. +Repeat with worsted yarn. + +3. Repeat the experiment using the same weight of wool sliver. + +4. Notice which has the deeper color. The degree of color depends on +the amount of twist in yarn. Which sample has absorbed the greatest +amount of dyestuff from the liquid? + + _a._ Why is a yarn-dyed fabric faster than a piece-dyed? + + _b._ Why is a raw stock dyed fabric better than piece or + yarn dyed? + + +=Experiment 21--Dyeing Cotton= + + Apparatus: Porcelain dish, filter stand, etc. + Material: Piece of cotton cloth. + Reference: _Textiles_, page 67. + + +_Directions_ + +1. Prepare a solution of coloring matter by dissolving a half ounce of +logwood in a quart of water. Filter the solution. Place a piece of +cotton cloth in the liquid and boil ten minutes. Then wash the dyed +fabric and notice whether the dyestuff washes off or not. + +2. Repeat the same experiment and use a piece of cotton cloth that has +been previously washed in common alum.[25] Note the effect. Which has +the greater attraction for dyestuffs, cotton or wool? Why is alum +used? + +3. Repeat the same experiment, using first the same weight of cotton +yarn and then the same weight of cotton sliver. Notice the results. + +Which piece of cotton holds the dye best, that which was dipped in +alum or the one that was simply boiled in the solution? + + +=Experiment 22--Weighting Silk.--Affinity of Metallic Salts for Silk= + + Apparatus: Porcelain dishes. + Material: Silk yarn. + Reference: _Textiles_, pages 212-214. + + +_Directions_ + +1. Weigh separately two skeins of dry silk and distinguish skein No. 1 +by looping some cotton thread into it. Prepare a tepid bath containing +10 gm. strong sumach extract in 400 cc. water. Enter the skeins of +silk and work for 15 to 20 minutes, meanwhile slowly raising the +temperature to about 150 deg. F. Remove, squeeze, rinse with water, +squeeze, and dry skein No. 1 for weighing. + +2. Meanwhile prepare another bath containing 4 gm. of copperas +(ferrous sulphate) in 400 cc. cold water. Work skein No. 2 in bath for +10 minutes cold. Remove, and rinse well; save the iron bath. Repeat +the treatment in the sumach and iron baths several times more, finally +wash the sumach iron skein in 1 per cent hot soap solution; rinse, +squeeze, and dry. Weigh each dried and cooled skein and note the +increase in weight of each. Save sample for Experiment 23 and note the +effect of weighting on the yarn. + + +=Experiment 23--Dyeing Silk= + + Apparatus: Porcelain dish, filter stand, etc. + Material: Piece of silk yarn. + Reference: _Textiles_, page 210. + + +_Directions_ + +1. Prepare a solution of coloring matter by dissolving a half ounce of +logwood in a quart of water. Filter the solution. Place a piece of +silk skein, from Experiment 22, in the liquid and boil ten minutes. +Then wash the dyed silk and notice whether the dyestuff washes off or +not. + +2. Repeat the same experiment using the same weight of silk yarn +without weighing it. Compare the results. + + +=Experiment 24--Test to Distinguish Piece-Dyed from Yarn-Dyed Fabric= + + Apparatus: Pen knife. + Materials: Woolen and cotton fabrics. + Reference: _Textiles_, pages 66-68. + + +_Directions_ + +Unravel threads of the suspected sample, and with a blade of pen knife +note whether the dyestuff has penetrated through the yarn as noted by +the depth of color in the interior of the yarn. In case there is the +same depth of color in the interior as on the surface, the fabric is +yarn-dyed. If on the other hand, the interior of the yarn is not so +highly colored as the exterior, it is piece-dyed. + + +_Questions_ + +1. What is meant by yarn-dyed fabric? + +2. What is meant by piece-dyed fabric? + +3. How may the two be distinguished? + + +=Experiment 25--Test to Distinguish Dyed from Printed Fabrics= + + Apparatus: Knife-blade. + Materials: Cotton fabrics. + Reference: _Textiles_, page 65. + +Printed fabrics may be distinguished from dyed by observing the back +side of the cloth, and noting whether or not the pattern on the face +of the cloth penetrates through to the back, or only the outline +shows. In case the figure or pattern is on both sides of the fabric, +it may be distinguished from the dyed by taking one thread of the +suspected sample, and by the means of a knife-blade attempting to +scrape off the coloring on the surface of the thread. If the dyestuff +has penetrated into the interior of the thread, it is _not_ printed. + +Generally speaking, printed fabrics are known from dyed fabrics by the +fact that the former have the design printed on the face of the cloth. +This is called _direct printing_. The best dyed fabrics are obtained +by dyeing in what is called a _jig_, and the whole fabric is saturated +with color. Most, if not all the cloths which you see in the retail +dry goods stores which are in plain colors are dyed in the jig. Some +of the cheaper qualities of dyed fabrics are padded in a mangle, but +there has been a very small quantity of these goods on the market for +many years. + +Printed fabrics may be made as fast as dyed fabrics; it all depends +upon the process by which the goods are converted. Within the past few +years great headway has been made in dyeing with what are termed _vat_ +colors. Indanthrene is a vat color and a great many mills have used +this class of dye successfully in dyeing plain shades. This is what +would be termed a _fast_ color in every sense of the word. There are a +number of dyestuff makers in Europe who put vat colors on the market, +but they all call them by different names. Vat colors have been used +with success in printing during the past year or two, especially on +shirting fabrics, and these colors are fast to both light and washing. +Most direct colors used for printing or dyeing are equally fast to +light and washing, but of course they will not stand the test as well +as the vat colors mentioned above. + +The essential qualities of a good printed fabric are its ability to +withstand exposure to light and washing. In printing, of course, a +greater variety of desirable styles can be obtained than by dyeing, in +fact there are certain popular lines of goods now on the market the +effect of the designs of which cannot be obtained in any other way +than by printing. At the same time, although the field in designing +for dyed fabrics is limited, some very handsome effects can be +obtained. + +It will not be many years before a large proportion of the printed and +dyed fabrics put on the market, both foreign and domestic, will be in +the vat colors which, as stated above, are very fast. Even at the +present time there are many mills that are using this class of colors +entirely, especially the mills which manufacture woven fabrics. + + +_Questions_ + +1. In printed fabrics is the pattern clearly discernible on the back +of the cloth? + +2. If the fabric is printed on both sides, how may this fact be +proved? + +3. What is the difference between printed and dyed fabrics? + + +=Experiment 26--Bleaching by Sulphur Dioxide= + + Apparatus: A quart bottle. + Material: Sulphur, worsted or silk fabric. + +Bleaching powder cannot be used in bleaching animal fibers such as +woolen and silk fabrics. It injures the fibers and at the same time +leaves them yellow. + +Animal fibers are best bleached by immersing in an aqueous solution of +sulphurous acid or exposing them to fumes of burning sulphur. + +Wet a piece of dyed worsted or silk fabric and hang it in a quart +bottle containing fumes of burning sulphur.[26] The fumes of burning +sulphur have an affinity for coloring matter--dyestuff. The fumes +(called sulphur dioxide) do not in most cases destroy the coloring +matter as chlorine does, but simply combine with it to form colorless +compounds which can be destroyed. The color can be restored by +exposing the bleached fabric to dilute sulphuric acid. + + +_Questions_ + +1. Why is it necessary that the fabric be moist in order to be +bleached by sulphur dioxide fumes? + +2. What becomes of the coloring matter? + + +=Experiment 27--Bleaching by Bleaching Powder= + + Apparatus: Porcelain dish. + Material: Piece of calico. + Reference: _Textiles_, page 148. + + +_Directions_ + +Place a quarter of an ounce of bleaching powder in a quart bottle +containing a pint of water.[27] Then place a piece of calico in the +water containing the bleaching powder. What is the effect on the +calico? Then remove cloth to another bottle filled with dilute +hydrochloric or dilute sulphuric acid. What is the effect on the +color? Then wash the whitened cloth thoroughly in water. + +Why is it necessary in practice to pass cotton fabrics through two +baths in bleaching? What is contained in the first bath? in the second +bath? + + +=Experiment 30--Determining Style of Weave= + + Apparatus: Pick glass. + Materials: Different fabrics. + References: _Textiles_, pages 56-58, etc. + +Examine different samples of cloth and classify them according to the +seven standards given on pages 56-58, etc. + + +=Experiment 31--Determining the Size of Yarn= + + Apparatus: Yard stick. + Materials: Sample of cotton, woolen, and worsted yarns. + References: _Textiles_, pages 49, 51, 52. + +As yarns used in the manufacture of fabrics are of all degrees of +thickness, it became necessary to adopt some method of measuring this +thickness. For this purpose yarns are numbered, so that when the +number is known an idea of the size of the yarn may be gained. It +would seem advisable to number yarns of all kinds according to one +fixed standard, yet unfortunately this is not done. The methods of +counting yarns are many and varied. The usual method is to estimate +the yarn number by taking the number of hands of a definite length +which make up some given weight. Thus in the worsted yarn, No. 1 is a +yarn that has 560 yards to a pound. No. 2 worsted yarn has two times +560 yards to a pound. How many yards in No. 12 worsted yarn? How many +yards in No. 20 cotton yarn? + + +=Experiment 32--Test for Twist in Yarn= + + Apparatus: Test dial. + Material: Piece of yarn. + References: _Textiles_, pages 131-132. + +As the amount of twist in yarn determines its strength, it is +necessary to know the amount of twist per inch in given yarn. The +strength increases up to a certain limit. When this limit is reached, +increased twist does not make the thread any stronger. We may also +have twist and strength at the expense of bulk. The test consists in +finding out the number of turns per inch, and this is done by an +arrangement where a certain length of yarn is stretched between two +points on a twisting machine and the twist taken out. The number of +turns required to take the twist completely out are registered on a +dial at the side of the apparatus. + +Poor cotton that goes into coarse goods cannot be spun as fine as the +finer cotton. The shorter the cotton the more twist is required to +spin it, and the more twist that is put into the yarn, the less will +be the yardage. Whereas on the finer and longer cotton there will be +less twist put into it, and the yarn will be much stronger. Find the +twist in different kinds of yarn. + + +=Experiment 33--Determining the Direction of Warp and Filling= + + Apparatus: Microscope. + Materials: Silk, cotton, and woolen fabrics. + Reference: _Textiles_, page 238. + +When one examines a fabric the first thing to do is to determine the +direction of the warp and direction of the filling. + +Fabrics with Selvedge.--Examine any fabric with a selvedge and notice +that the warp threads run in the same direction as the length (longest +side) of the selvedge. What direction will the filling threads bear to +the selvedge? + +Fabrics with a Nap.--Examine a piece of flannel and notice the +direction of the nap. Why will the direction of the nap be the same as +the direction of the warp? Remember the way in which the fabric enters +the napping machine. + +Fabrics Containing Double Threads.--Examine a fabric containing double +and single threads and notice that the warp contains the double +threads. Why? + +Fabrics Containing Cotton and Woolen Yarn.--Examine a fabric +containing cotton and woolen threads running in different directions +and notice that the cotton threads form the warp. Why? + +Another way to tell the warp threads in a fabric is to examine warp +and filling threads very closely and notice which set contains the +greater twist? Why? See if they are separated at more regular +intervals. Why? + +Stiffened or Starched Fabrics.--Examine stiffened or starched goods +very closely and notice the threads. If only one set can be seen they +are the warp threads. The stiffer and straighter threads are found in +the warp. Why? The rough and crooked threads are seen in the filling. + + +=Experiment 34--Determining the Density of a Fabric= + + Apparatus: Pick glass. + Materials: Samples of cloth. + Reference: _Textiles_, page 238. + + +_Directions_ + +1. Examine different samples of cloth and determine the number of +filling threads and warp threads by means of a pick glass. + +2. Then examine different priced fabrics of the same kind and see +whether the low or high priced fabric has the greater density. + + +=Experiment 35--Determining Weight= + + Apparatus: Balances, die. + Materials: 4 square inches of cloth. + Reference: _Textiles_, page 239. + + +_Directions_ + +1. Fabrics are bought and sold by the yard. In order to express the +amount of wool or cotton in a fabric the weight in ounces per yard is +usually given. + +2. In order to find the number of ounces per yard a piece of cloth of +definite size, usually about 4 sq. in., is stamped out by means of a +die, or cut by means of a tin plate exactly 4 sq. in. (2 in. on the +side). This is then weighed on very accurate balances and expressed in +grains. Find the weight per yard. Remember 7000 grains equal 1 lb.; 16 +oz. equal 1 lb. + + +=Experiment 36--Determining Shrinkage= + + Apparatus: Hot water. + Material: Sample of woolen fabric. + Reference: _Textiles_, page 239. + + +_Directions_ + +1. Take a sample of a woolen fabric 12 in. by 20 in. and pour hot +water over it and leave it immersed over night. Then dry it in the +morning at a moderate temperature without stretching. Then measure its +length and divide the difference in lengths by the original length. +The quotient multiplied by 100 will give the per cent of shrinkage. + +2. Repeat the same experiment with a worsted fabric, and with a cotton +fabric. + +3. Why does the woolen fabric shrink more than the worsted? + + +=Experiment 37--Test of Fastness[28] of Color under Washing= + +Apparatus: Porcelain dish, soap solution. Materials: Cotton and woolen +fabrics. Reference: _Textiles_, page 242. + + +_Directions_ + +1. Colored goods and printed fabrics should withstand the action of +washing. They require more care than white goods and should be soaked +in cold water containing very little soap and no soda. They should be +dried in the shade as a very hot sun will fade them. If it is +necessary to dry them in the sun be sure that they are dried wrong +side out, as direct sunlight fades them about five times as much as +reflected light. + +2. All colored fabrics should stand mechanical friction as well as the +action of soap liquor and the temperature of the washing operation. In +order to test the fabric for fastness a piece should be placed in a +soap solution similar to that used in the ordinary household, and +heated to 131 deg. F. The treatment should be repeated several times. + +3. If the color fails to run it is fast to washing. + + +_Questions_ + +1. Why should more care be exercised in washing colored goods than +white? + +2. How may colored fabrics be tested to show that they stand the +action of soap solution? + +3. Does a moderately warm temperature (131 deg. F.) affect the fastness of +colored fabric? + + +=Experiment 38--Test of Fastness of Color under Friction= + + Apparatus: Yarn, white unstarched cotton fabric. + Materials: Fabrics worn near the skin. + Reference: _Textiles_, page 242. + + +_Directions_ + +Stockings, hosiery yarns, corset stuffs, and all fabrics intended to +be worn next to the skin must be closely knitted to withstand friction +and must not rub off, stain, or run, that is, the dyed materials must +not give off their color when worn next to the human epidermis (skin), +or in close contact with other articles of clothing, as in the case of +underwear. + +In order to test two fabrics to see which is the better, it is +necessary to rub the fabric or yarn on white unstarched cotton fabric. + +In comparing the fastness of color of two fabrics it is necessary to +have the rubbing equal in all cases. + + +_Questions_ + +1. What is meant by friction? + +2. What is meant by the expression "fastness of color of two fabrics"? + +3. How may the fastness of a colored material be tested to withstand +friction? + + +=Experiment 39--Test of Fastness of Color against Rain= + + Apparatus: Water, undyed yarn. + Materials: Silk and woolen fabrics. + Reference: _Textiles_, page 243. + + +_Directions_ + +Silk and woolen materials for umbrella making, raincoats, etc., are +expected to be rainproof. These fabrics are tested by plaiting with +undyed yarns and left to stand all night in water. Notice whether the +color of the fabric has run into the undyed yarns. + +Take a sample of the fabric and shake some drops of water on it. +Notice whether it loses its luster when the drops have dried. Spotting +may be prevented by placing a damp cloth on the wrong side of the +material; roll the two together, and when evenly damp, unroll and +press through the damp cloth with a fairly hot iron. + +Place a piece of the fabric in the sun so that the sun and rain may +come in contact with it. Notice whether it loses its color and becomes +gray and dull. + + +=Experiment 40--Test of Fastness of Color in Sunlight= + + Apparatus: Cardboard. + Materials: Silk, woolen, and cotton fabrics. + Reference: _Textiles_, page 244. + + +_Directions_ + +Cover one end of the sample of cloth with a piece of cardboard. Expose +the fabric to the sunlight for a number of days and examine the cloth +each day and notice whether the part exposed has changed in color when +compared with the part covered. Count the number of days it has taken +the sunlight to change the color. Does direct sunlight have any effect +upon colored fabrics? Which is the most affected by the sun, silk, +woolen, or cotton fabrics, dyed with same dyestuff, in the same length +of time? Are fabrics changed any sooner by the sun than by the +weather? + + +=Experiment 41--Test of Fastness of Color to Weather, Light, and Air= + + Materials: Cotton, silk, and woolen fabrics. + Reference: _Textiles_, page 244. + + +_Directions_ + +Examine various fabrics for fastness to weather, light, and air by +placing samples outside of a window so that they will be exposed to +the weather, light, and air. Have duplicate samples of the above away +from the weather and light. Compare the samples exposed to the weather +with those in the house and note the number of days it takes to +change. Classify the fabrics. Which of the fabrics are most easily +affected by the weather, light, and air? + + +=Experiment 42--Test of Fastness of Color against Street Mud and Dust= + + Apparatus: Porcelain dish, lime, and water. + Materials: Cotton, silk, and woolen fabrics. + Reference: _Textiles_, page 243. + +Ladies' dress goods are expected to withstand the action of mud and +dust. In order to test a fabric for the resistance, the sample should +be moistened with lime and water (10 per cent solution), dried, and +brushed. Or sprinkle with a 10 per cent solution of soda, drying, +brushing, and noting any change in the color. + + _a._ Is there any change in color after the lime water + has been removed from the cloth? + + _b._ With what may the action of the lime water or soda + be compared? + + +=Experiment 43--Testing Rubberized Fabrics= + + Materials: Rubberized fabrics. + +A great many rubberized fabrics are used for hospitals, domestic +purposes and for clothing. On account of the high price of excellent +rubberized fabrics a great many substitutes are placed on the market +that are satisfactory to the eye, but have not the wearing qualities +for the service they are intended to render. + +Strength and Resistance to Scratching.--In order to test a rubberized +fabric to see if it has the necessary strength to stand everyday use, +see if it is possible to scratch it with the finger nail. Then crease +it and crumple it between the hands. Then spread it out very carefully +and notice whether there are any broken places. If there are it should +be rejected. + +Waterproof Qualities.--A rubberized fabric should be waterproof. A +sample may be tested by forming a bag with it and filling it with +water. Crumple the bag while it is filled with water. Notice whether +it cracks or leaks. + +Examine various rubberized fabrics and notice whether they are +substantial. + + +=Experiment 44--Test for Vegetable and Animal Fiber= + + Apparatus: Acid, fire. + Materials: Warp and filling threads of cotton and woolen fabrics. + Reference: _Textiles_, page 239. + + +_Directions_ + +One of the most useful tests is to see whether an article is made of +wool, cotton, or silk, and if a composition of two or more materials, +to estimate the percentage of each. Practical experience can teach one +much in this respect, and in many cases inspection is quite +insufficient. A more reliable test is to burn a piece of material and +notice how it burns. + +Take a sample of a woolen and cotton fabric; separate the warp and +filling and untwist one piece of warp and one piece of filling yarn. +Burn a piece of untwisted yarn and notice whether it burns slowly and +curls up into a black crisp cinder leaving a disagreeable smell, or +burns with a flash leaving a light ash behind. + + +_Questions_ + +1. Describe the burning process. + +2. What is the burning test for vegetable fiber? + +3. What is the burning test for animal fiber? + +Repeat the same experiment, placing the untwisted yarn in sulphuric +acid. Apply heat and note the effect. + +What is the acid test for vegetable fiber? + +What is the acid test for animal fiber? + +Examine different fabrics to see whether they contain vegetable or +animal fibers. + + +=Experiment 45--Difference between Cotton and Linen Fabrics= + +Examine a real linen towel and a cotton towel. Wet your hands and use +both towels to dry them. Notice which of the fabrics absorbs the +moisture quicker, or which towel dries the hands better. + +Compare a cotton table-cloth and a linen table-cloth. Notice that the +linen fabric has a natural gloss, a cool, smooth feel, and launders +much better than cotton. The cotton fabric on the other hand gives off +a fuzz, and irons dull and shapeless.[29] + +Linen is tough and strong, cool feeling, and has a long fiber. Linen +cannot be given a cotton fabric finish.[30] + +Cotton on the other hand has a weak, short fiber, dull, warm, and +non-absorbent. After washing, cotton resembles a limp rag while linen +retains firmness and stiffness. + +Which fabric absorbs the moisture more readily? + +What is the difference in appearance between the two fabrics? Between +the fibers of the fabrics? + + +=Experiment 46--Test to Distinguish Artificial Silk from Silk= + + Apparatus: Porcelain dish, potassium hydrate. + Material: Piece of silk fabric. + Reference: _Textiles_, page 240. + +Since silk fabrics, particularly hosiery, are becoming popular, +various attempts have been made to produce substitutes for real silk. +To test a silk fabric, boil the sample in 4 per cent potassium hydrate +solution and note the effect. If it produces a yellow solution it is +artificial silk, if colorless it is pure silk. + +Another simple way used by some workmen, although unhygienic, is to +unravel a few threads of the suspected fabric, place them in the +mouth, and masticate them vigorously. Artificial silk will soften +under the operation and break up into a mass of pulp. Natural silk +will retain its fibrous strength. + +Test various samples of cheap "silk" hosiery. + + +=Experiment 47--Test to Distinguish Silk from Wool= + + Apparatus: Porcelain dish, hydrochloric acid. + Material: Silk or woolen fabric. + Reference: _Textiles_, page 240. + +Silk may be distinguished from wool by putting the suspected thread +or fabric into cold concentrated hydrochloric acid. If silk is present +it will dissolve, while wool merely swells. + +Test various samples of silk and wool. + + +=Experiment 48--Test to Distinguish Cotton from Linen= + + Apparatus: Fuchsine, ammonia. + Materials: Cotton and linen fabrics. + Reference: _Textiles_, page 240. + + +_Directions_ + +1. On account of the high price of linen various attempts are made to +pass cotton off for linen. While it is possible sometimes to detect +cotton by rolling the suspected fabric between the thumb and finger, +the better way is to stain the fabric with fuchsine. If the fibers of +the fabric turn red, and this coloration disappears upon the addition +of ammonia, they are cotton; if the red color remains, the fibers are +linen. The most reliable test is to examine the fiber under the +microscope and note the difference in structure. + +2. Test a cheap _linen_ fabric for cotton. + +3. When cotton yarn is used to adulterate linen it becomes fuzzy +through wear, and when used to adulterate other fabrics, it wears +shabby and loses its brightness. Linen is a heavier fabric, and +wrinkles much more readily than cotton. It wears better, and has an +exquisite freshness that is not found in cotton fabrics. + +4. Describe a chemical test for linen. + +5. What is the difference in appearance and wearing qualities of +cotton and linen? + + +=Experiment 49--Test of Fabric to Withstand Ironing and Pressing= + + Apparatus: Hot iron. + Materials: Silk, cotton, and woolen fabrics. + + +_Directions_ + +Place the sample over an ironing board and iron it with hot iron +(about 200 deg. F.). Compare the sample immediately with one not +ironed. Remember that many colors, particularly colored silks, +change while they are hot. If the original shade returns when the +fabric has cooled, then the fabric is fast to ironing and pressing. + + +_Questions_ + +1. What is the object of ironing and pressing clothes? + +2. Is it a good plan to press clothes often? + +3. Is there any difference in the effect of the hot iron on the three +kinds of fabrics? + + +=Experiment 50--Test of Fabric to Withstand Perspiration= + + Apparatus: Porcelain dish. + Materials: Silk, cotton, and woolen fabrics. + Reference: _Textiles_, page 243. + + +_Directions_ + +1. In addition to withstanding the action of coming in contact with +the human skin, fabrics like hosiery, etc., should withstand the +excretions of the body. + +2. To test a fabric for resistance, place the sample in a bath of +dilute acid made by adding one teaspoonful of acetic acid to a quart +of water warmed to the temperature of the body, 98.6 deg. F. The +fabric should be dipped a number of times, and then dried, without +rinsing, between parchment paper. + + +_Questions_ + +1. What is the effect of the acid solution upon the fabrics? + +2. Would they necessarily withstand the effect of perspiration, even +if they did withstand the acetic acid solution? Why? + + +=Experiment 51--Test for Determining Dressing= + + Apparatus: Magnifying glass, porcelain dish. + Materials: Various fabrics. + Reference: _Textiles_, page 242. + + +_Directions_ + +1. A great many cotton fabrics such as muslin often contain +considerable sizing or dressing. In order to examine a fabric and +determine whether too much dressing has been used, take a small sample +of the fabric and crush it in the hand and rub it together, so that +the dressing is removed and the quantity employed may be determined. +If much dressing has been used, dust will be produced in rubbing. +Prick the surface with your finger nail. Notice whether the starch +comes off. Then wet your finger and rub it on the cloth and allow it +to dry. Does the gloss disappear? + +2. Another method is to hold the sample before the light and notice +whether you can recognize the dressing. Examine the sample with a +magnifying glass (or pick glass) and notice whether the dressing is +superficial or penetrates the substance of the fabric. + +3. Would you buy low priced cotton goods with a thick gloss and pasty +look? + +4. Notice the effect (lusterless) of fabrics containing much dressing +after washing. + +5. A very simple way for telling the amount of loading or weighting in +a cotton fabric is to weigh a given sample, then "boil the fabric out +in hot water,"--boiling for several hours and then drying it. The +difference in weight after drying and before boiling gives the weight +of sizing material per sample piece. + +6. If mineral loading has been used to a great extent, a large residue +is left after burning. + + +=Experiment 52--Testing the Strength of Cloth= + + Apparatus: Dynamometer. + Materials: Various fabrics. + Reference: _Textiles_, page 237. + + +_Directions_ + +1. An excellent way to test the strength of a fabric is to place the +two thumbs together and press them down on the sample, holding it +tight underneath. Then try to break the threads, first in one +direction and then in the other. Do they break easily? Notice whether +one set is very much stronger than the other. + +2. Manufacturers usually test yarn and fabrics by means of an +instrument called a dynamometer. In this way one can find out whether +a yarn or fabric comes up to the necessary strength, and whether it +has the required yield or stretch. Both these points are of importance +in practical work, for it is essential that the yarn as shown should +at least be strong enough to bear the strain of manufacture. The test +is made by stretching a hank of yarn between the two hooks of a cloth +testing machine. The handle at the side is now turned, so that the +lower hook descends and puts a strain on the hank. This strain is +increased, and at the same time the pointer moves around the dial, +which indicates in pounds the amount of strain. When the threads of +the hank begin to break, the strain is released, and the catch at the +side keeps the pointer in position until the amount of strain is read +on the dial. The distance stretched by the yarn before breakage occurs +is shown in inches and fractions of an inch, in the small indicator +arranged near the upper hook. + +Test different fabrics and yarns. + + +=Experiment 53--Characteristics of a Knitted Fabric= + + Apparatus: Pick glass. + Materials: Knitted fabric, woven fabric. + Reference: _Textiles_, page 153. + + +_Directions_ + +1. Examine a piece of knitted fabric under the pick glass and notice +the construction. How does it differ from weaving? The single thread +is formed into rows of loops which hang upon each other, thus giving +the knitted fabric its characteristic springiness. Why is hosiery +suitable for underwear? Try to obtain the thread of the knitted fabric +and reduce the whole to a heap of yarn by cutting it. Is the yarn +intact? + +2. A knitted fabric may be told from a woven fabric by studying the +following sketch. (See page 310.) + +Note that the element of stretch or elasticity is wholly lacking in +the woven cloth except what lengthwise elasticity may be in the +threads themselves. On the other hand, referring to the printed +diagram of the knitted fabric it will just as readily be seen that its +very structure implies such a corrugation of its individual loops that +if distended by force in any direction its tendency is to return to +the normal. + +The essential characteristics of good hose are: + +1. That they should be without seams. + +2. That they should be so knit as to conform to the foot of the +wearer. + +3. That they should be thickened or reinforced where the greatest wear +comes. + +[Illustration: ORDINARY WEAVING + + _a._ Weft. _b._ Warp.] + +[Illustration: PLAIN STOCKING FABRIC] + +The essential characteristics of good underwear are: + +1. It should be made from elastic cloth, which implies a knitted +cloth. + +2. It should be porous in a high degree--whether in winter weight or +summer weight. + +3. The seams should be made upon the most modern sewing machines, with +as little bulk as possible. + + +=Experiment 54--Experiment to Illustrate Imperfections in Hosiery= + + Apparatus: Magnifying glass. + Materials: Hosiery (seconds). + Reference: _Textiles_, page 159. + +Examine a piece of hosiery called a _second_, obtained from a hosiery +mill, and notice whether any of the following defects are present: + + _a._ Yarn contains thick bits and buns. + + _b._ Knots are badly tied. + + _c._ Discolored yarn. + + _d._ Lacks solidity and firmness, due to the gauge being + too coarse for the yarn. + + _e._ Full work-yarn too thick for gauge. + + +=Experiment 55--Characteristics of a Crochet Fabric= + + Apparatus: Crochet needle. + Material: Thread. + + +_Directions_ + +1. Crocheting is another method, like knitting, of making a fabric. +Examine the operation of crocheting. Notice that only one thread is +made use of, and is formed into loops by means of a large needle with +a hook at the end. The chief point is that the loops are not formed in +uniform rows, but one loop at a time, and with the greatest liberty to +choose any part of the article already made to form a new loop. For +this reason, crocheting adapts itself to the production of fancy +patterns useful for ornamenting. + +2. A knitted fabric can be told from a crocheted fabric by noting that +a knitted fabric is composed of rows or ranks of loops of a single +yarn which interlock successively with similar rows or ranks of loops, +while a crocheted fabric consists of a structure the basis of which is +a thread crocheted or knitted into a chain which is attached at +intervals to itself. + + +=Experiment 56--Characteristics of a Good Piece of Cotton Cloth= + + Materials: Different samples of cotton fabrics. + Reference: _Textiles_, pages 151-152. + + +_Directions_ + +1. Examine different kinds of cotton fabrics. Compare the lowest, +medium, and highest priced varieties of the same fabric. Notice how +quickly the finish of a low priced cotton fabric with a _thick_ gloss +loses its luster after washing. + +2. Examine the different grades of the following fabrics: white lawn, +Indian Head cotton suiting, muslin, lawn, and cambric. Wash the +samples several times. + +Does it pay to buy cheap cotton fabrics for underwear, etc.? + +What are the characteristics of a good piece of cotton cloth? + + +=Experiment 57--Characteristics of a Good Piece of Woolen Cloth= + + Materials: Different samples of woolens. + Reference: _Textiles_, pages 71-82. + + +_Directions_ + +1. Woolens differ from worsteds in having a more or less covered face, +with the result that the weave rarely is noticeable, and the general +color effects are much smoother and softer than those of worsteds. + +2. Examine different grades of woolen fabrics, such as serges. + +Defects.--If a piece of woolen is not constructed right from the start +or if the work is not properly finished, that is, enough fulled in +width or length, it is liable to be raggy or slazy. As a great many +fabrics are more or less teaseled, there is a possibility of such +pieces becoming too woolly and too hairy. + + +=Experiment 58--Characteristics of a Good Piece of Worsted Cloth= + + Materials: Different kinds of worsted fabrics. + Reference: _Textiles_, pages 71-82. + + +_Directions_ + +1. A good piece of worsted fabric should have a clear outline of the +pattern, perfection of weave lines, and when the fabric is exposed to +light should show a luster without polish. + +2. Examine different types of worsted fabrics, and notice how many +conform to the above requirements. + +3. The most essential point of worsted is that it should have a clean +and even looking face. By clean is meant well sheared. By even is +meant that the individual ends and picks used should be _even_ and not +full of knots, or of any foreign matter. Of course, there are some +exceptions, for instance, in an unfinished worsted which has more or +less nap on the face, it could not be sheared absolutely clear, but at +the same time, the face should be very evenly cropped. + +Defects.--A serious defect would be if the cloth was not well sheared +or if it contained many uneven cords and picks, or ends and picks +missing, or coarse ends and slubs. + +Examine different worsteds and notice any defects. + +WORSTEDS.--Speaking generally, worsteds may be divided into two +classes, distinguishable according to the _luster_ of their surface, +or to the softness of their feel. They are used both for ladies' and +men's wear. Worsted coatings may also be classed as worsteds. The +coatings are woven in both single and double cloths in fancy weave +effects for piece dyes, marketed in variety of finish, according to +fashion. + +Under this heading may be classified staple cloths, such as serges, +clays, and fancy weave effects without any illumination. They can be +finished in three ways:--Clear, undressed, and cheviot, used for +ladies' dress goods or men's wear, according to weight. + +The finish of the cloth varies according to the fashion, but there is +always a certain demand for clear and undressed worsteds, for men's +wear. + +Examine a number of worsted fabrics and classify them. + +SUITINGS.--The term suitings covers various manipulations of +manufactured goods. + +1. Tennis suitings, composed of all wool, or all worsted, white or +cream ground, decorated with solid color, silk and weave stripe +effects. + +2. Piece-dyed worsteds, such as a blue ground with white silk line, +cable cord, and fancy weave stripe effects, or any other ground shade +color with its complementary decoration applied. + +3. Mixture wool or mixture worsted yarns made into fabrics, +decorations applied in color; cable, silk, and weave effects in +stripes or overline color checks, suitable for men's wear, or +decorated suitable for woman's wear. The darker shades for fall and +the lighter shades for spring. + +General weight of fabric for men's wear, 12 to 14 oz. per yd., 56 +in.; general weight of fabric for ladies' wear, 8 to 12 oz. per yd., +54 in. + +4. As a rule, when one speaks of a suiting, you expect to see a fancy +effect, in the form of a fancy stripe, check, or a colored mixture, in +loud or quiet tones of decoration. Long naps in fancy effects are +sometimes fashionable, and at other times the cloth finish is popular. + +This class may be subdivided into + + 1. Light weight for spring or fall. + + 2. Heavy weight for winter. + +The light weight class generally consists of covert cloths in lighter +colors for spring, and cloths usually of the undressed finish from +worsted or woolen stock for fall. + +The heavy weight class generally consists of heavily fulled goods, +such as meltons, beavers, naps, etc., which give a heavier and warmer +coat for winter use only, and where an exceptionally heavy coat is +required, double and treble cloths are occasionally employed. + +Examine different kinds of suitings and classify them. + +TROUSERINGS.--Trouserings are more firmly woven than suitings and are +heavier. They invariably have a stripe. The ground shade of the better +grade of men's wear fabrics is generally composed of twist warp yarns, +ranging from dark slate gray to light lavender gray. An endless +variety of broad and narrow fine line effects is produced by expert +manipulation and combination of weave and silk decorations, producing +the pleasing effect required for this class of goods. The filling is +nearly always black; but sometimes a dark slate is used. + +The cheaper grades are generally made of wool and cotton mixtures and +twists, down to all cotton, in imitation of the better grades. + +OVERCOATINGS.--Overcoatings are heavy woolen or worsted fabrics and +heavily teaseled or gigged, giving a rough, hairy appearance. Whether +thick or thin, coarse or fine, they should always be elastic fabrics, +that is, as much so as well fulled woolen goods can be. When hard or +stiff they never make a graceful garment. The special goods made for +overcoats are nearly all soft goods. + +Examine different fabrics and classify them into either suitings, +overcoatings, trouserings, etc. + + +=Experiment 59--Characteristics of a Good Silk Fabric= + + Materials: Samples of different cheap silk fabrics. + Reference: _Textiles_, pages 203-218. + +There are cheap and expensive silk fabrics on the market. The consumer +is often tempted to buy the cheaper fabric and wonders why there is +such a difference in price. The difference in price is due to the cost +of raw material and additional cost is due to the care in +manufacturing. For example, raw silk costs from $1.35 to $5 a pound +according to its nature, quality, and the country from which it comes. +The cost of throwing silks preparatory to dyeing also varies, the +average being 55 cents a pound for organzine or warp, and 33 cents a +pound for tram and filling. The prices here also vary according to the +nature of the twist imparted to the silk, which is regulated by the +kind of cloth it is to enter into. The cost of dyeing varies from 55 +cents a pound upwards to perhaps $1.50 a pound, according to the dye +and the treatment which the silk is to receive in the process of +dyeing. The cost of winding, quilling, and sundry labor items +necessary with soft silk prior to its being woven, will perhaps +average about a cent per yard of woven goods for the cheapest cloths +and range upwards according to the grade of the fabric. The cost of +weaving also varies with the cloth, and may be 9 cents for one fabric +and 25 cents or more per yard for the more expensive. + +Weavers are paid from 2 cents to 60 cents per yard for weaving the +different fabrics, and other operations vary greatly in cost; for +instance, the cost of printing is entirely dependent upon the work and +the number of colors used, whether it is blotch printing, discharge +work, or block printing. Different processes in finishing have widely +varied costs. At the present time moire work is done which costs as +high as 25 cents per yard. There are also other materials which can be +finished for as little as 1/2 cent per yard. Some goods have to be +finished over and over again in the dyeing and finishing while others +are very simply done. Many printed goods are handled 150 times after +they come from the loom. + +When it comes to relative values of similar goods produced by +different manufacturers there are a few general principles by which +good construction can easily be determined. Most pure dye fabrics when +burned will rather shrivel and boil than burn, while those which are +weighted heavily with metallic salts will simply char and turn white +without losing the structure of the fabric. + +A fabric in which the quantity of warp and filling are of equal weight +gives the maximum strength for the amount of material used. For the +same weight and material, that having the most bindings of warp and +filling will give the greater service. Fabrics with an insufficient +number of warp or filling threads slide easily and do not give good +service, though sometimes fashionable. A fabric having a twist in the +warp and filling will last longer than one using the same amount of +silk and the same binding with less twist. + +All of these things may be taught to women many times over, but if the +fashion demands an article which breaks all of the above laws and is +everything that it should not be, they will buy it in preference to a +serviceable fabric. As a general rule, the consumer will be safest in +buying goods produced by houses of good reputation and whose products +are well known. + +A large part of the retail value of silk goods is their fashion demand +and is quite independent of their cost of production. For instance, at +the present time crepe fabrics, brocades, and prints are commanding a +premium while such goods as plain taffetas could not be sold for the +cost of production. + +The advantages of the better kinds of silks over the cheap ones are +pure dye, long wear, and more expensive manufacturing. + + +=Experiment 60--How to Determine the Count of Yarn in Cloth= + + Apparatus: Scales, ruler. + Material: Samples of fabrics. + Reference: _Textiles_, pages 144-146. + +The United States Government imposes a tax on certain imported fabrics +and yarn. In the case of cotton, the rates of duty are to be +ascertained according to the average number of the yarns in the +condition in which it is imported. + +The length of the yarn is to be counted as equal to the distance +covered by it in the cloth, all clipped threads to be measured as if +continuous and all ply yarns to be separated into singles and the +count taken of the total singles; any excessive sizing is to be +removed by boiling or other suitable processes. The number of the yarn +is the English number of 840 yd. to a lb. for a No. 1 yarn. + +The average number of yarn may be found without unraveling the fabric, +and is the quotient of the total thread length, by the weight in the +proportion of 840 yd. of yarn equaling 8-1/3 grains, which is +equivalent to a No. 1 yarn. + +The following simple formula may be used: + +Multiply the count of threads per square inch by the number of square +inches in the sample used, this product to be multiplied by 100; then +divide the product thus obtained by the weight of the sample in grains +multiplied by 432. The quotient will give the number of the yarn. + +For example, take a sample of cotton cloth 4 in. square, which equals +16 sq. in., having 28 warp and 28 woof threads, a total of 56 threads +to the square inch, and weighing 8.6 grains. The formula applied would +be as follows: + + (56 x 16 x 100) / (8.6 x 432) = 24, the number of the yarn. + +The formula may be further simplified by weighing a square yard of the +cloth and dividing the number of threads per square inch by 1/300 of +the weight per square yard in grains. + +Find the number of yarn in several cotton fabrics. + + +=Experiment 61--Study of Fabrics= + +A great deal of time should be devoted to the study of standard +fabrics so that pupils may be able to recognize them by inspection and +know how to test them for adulterants. + +This may be done by having the pupils study the fabrics one by one, +placing a sample of each in a note-book. Underneath the sample should +be written the use of the fabric, the width, the different grades, +with prices, wearing qualities, and how the fabric is made. In +connection with this work special effort should be made to develop a +textile vocabulary so as to be able to discriminate between the +different fabrics, to know the types of weaves, and the different +kinds of finish, etc. In this way develop the ability to know what +materials and colors weave best, the prices which should be paid for +strong materials, the amount of material necessary, and the trade +names of fabrics which can be depended upon for substantial goods. + +Occasional tests in recognizing fabrics should be given by the teacher +by placing before the pupils unlabeled fabrics that they have +previously studied and have them give the name, approximate price or +grade, weave, qualities, etc. + +Remnants or small pieces of standard fabrics may be obtained from the +leading dry goods stores of the country. Teachers should have on +exhibition in cabinets a large display of standard fabrics with a card +attached giving the name and use of each. + + +=Experiment 62--How to Examine a Fabric= + +The first thing a buyer of cloth notices in examining the fabrics is +the finish. The finish is tested by feeling and seeing. To illustrate: +broadcloth should have a smooth face and a nap evenly laid. If the +finish is in keeping with the character of the cloth, he next examines +the fiber of the yarn to see whether it is composed of pure wool or +two or more fibers in combination. + +Then test the strength of the cloth to see if it will meet the +requirements. + +A test should be made to tell whether it is poorly dyed or well dyed. +There is no test that can be applied to all colors to ascertain this, +neither is it possible to judge by the eye. The best way is to take a +small sample of the goods and submit it to the washing and light test. + + +FOOTNOTES: + +[21] Dissecting pin may be made by placing head of pin or needle in a +pen holder. + +[22] A hand loom consisting of simply a square frame, may be obtained +from Hammett & Co., Devonshire Street, Boston, Mass. + +[23] In the case of linen the short fibers separated by combing are +called _tow_, and the long fibers _line_. + +[24] Absorbents are substances that will absorb readily excess of +liquids; they include varieties of chalk, paste of chalk, or fullers' +earth, rough surface of a visiting card, buckwheat flour, crumbs of +bread, powdered soapstone, pumice, whiting. These substances are used +to great advantage in assisting to remove stains from delicate +fabrics. They absorb the excess of solvent and thus prevent it from +spreading. + +[25] Alum in this case is called a mordant, which is a substance that +will impregnate the cloth with something which will hold the coloring +matter. Other mordants are oxides, hydroxides, and basic salts of +aluminum, iron, tin, and chromium. + +[26] Place a piece of sulphur on a deflagrating spoon and light it by +placing it in the flame and allow it to burn. Cover the bottle by +means of a glass plate. + +[27] Bleaching powder is prepared by passing chlorine gas over layers +of slaked lime (lime to which a slight amount of water has been +added). Bleaching powder bleaches by having its hypochlorous acid set +free, which in turn gives up oxygen, being converted into hydrochloric +acid. The French use solutions containing chloride and hypochlorite of +soda. They are called Labarraque's disinfecting fluid. A similar +solution of a mixture of chloride and hypochlorite is called Eau de +Javelle. + +[28] A description of shoe and hand clothing may be obtained from +_Shoemaking_, published by Little, Brown & Co., Boston. + +[29] In Ireland the cost of producing a pound of bleached linen cloth +4 sq. yd. is 16_d._ or 32 cts.; cost of hackling a pound of flax is +1/2_d._ or 1 ct. per lb.; cost of preparing and spinning a pound of +flax is 6_d._ or 12 cts. per lb.; cost of winding and weaving a pound +of flax is 2-1/2_d._ or 5 cts. per lb.; cost of bleaching and +finishing a pound of flax is 7_d._ or 14 cts. per lb.; $75 is spent in +turning $100 worth of flax into yarn; $75 is spent in turning $100 +worth of yarn into brown linen; $50 is spent in turning $100 worth of +brown linen into linen for market. + +[30] A linen fabric can be best told from cotton by holding it up to +the light and examining the evenness of the threads. Cotton can be +more easily spun level than flax, therefore threads that present +considerable irregularities may be taken to be flax. In a union fabric +the nap is usually cotton and the threads more regular than the +filling (flax). The best linen is made from fine and fairly regular +threads; common linen from coarse and irregular tow yarns. Linen is no +more subject to weak places in weaving than cotton, although it is +harder to bleach and may be weakened in this process. If each +operation is not perfect the linen will become yellow in storage. + + + + +SOURCES OF SUPPLY + + +The author has found that very nearly all manufacturers are willing to +supply schools with samples of their products. But the demand for +samples has been so great that it is necessary in most cases to pay a +small sum to cover the cost. + +The following prominent firms dealing in textile supplies are named +here to assist the teachers in writing for supplies. + +The names of the leading textile papers are given so that teachers may +obtain them. They contain a large number of names of dealers in +textiles so that they may be used as reference books for supplies. + + +_Catalogues of Cotton Machinery_ + +Kitson Machine Shop, Lowell, Mass.--Cotton pickers. + +Howard and Bullough, Pawtucket, R. I.--Cotton machinery. + +Saco-Pettee Machine Shop, Saco, Me.--Cotton machinery. + +Lowell Machine Shop, Lowell, Mass.--Cotton machinery. + +Whitin Machine Works, Whitinsville, Mass.--Cotton machinery. + +Mason Machine Works, Taunton, Mass.--Cotton machinery. + +Draper Co., Hopedale, Mass.--Cotton machinery. + +Woonsocket Machine Works, Woonsocket, R. I.--Cotton machinery. + +Faler & Jencks, Pawtucket, R. I.--Cotton machinery. + +Potter & Johnson, Pawtucket, R. I.--Cotton machinery. + +C. E. Riley, 65 Franklin St., Boston, Mass.--Cotton machinery. + +Cohoes Iron Foundry Co., Cohoes, N. Y.--Cotton machinery. + +American Moistening Co., 120 Franklin St., Boston, Mass.--Humidifiers +and textile machinery. + + +_Standard Textile Papers_ + +American Wool and Cotton Reporter, Atlantic Ave., Boston, Mass. + +American Silk Journal, East 28th St., New York City, N. Y. + +Textile World Record, Congress St., Boston, Mass. + +Technical Education Bulletin on Illustrative and Laboratory Supplies, +published by Teachers College, Columbia University, West 120th St., +New York. + +Fibre and Fabric, 127 Federal St., Boston, Mass. + +Textile Manufacturers Journal, Atlantic Ave., Boston, Mass. + + +_Wool, Cotton, and Silk Samples_ + +American Woolen Co., Boston, Mass.--Booklets on _From Wool to Cloth_; +samples of fabrics. + +Arlington Mills, Chauncey St., Boston, Mass.--Samples of cotton and +wool in different stages of manufacture; fabrics. + +S. Blaisdell, Jr., Chicopee, Mass.--Egyptian and Peruvian cotton, etc. + +Frank A. Tierney, 260 Broadway, New York--Ramie. + +Geo. Carter, 246 Broadway, New York--Linen yarns and thread. + +Boston Yarn Co., 50 State St., Boston, Mass.--Cotton yarn. + +Wonalancit Co., Nashua, N. H.--Samples of cotton. + +Botany Worsted Mills, Passaic, N. J.--French spun worsted yarn. + +C. E. Riley, 65 Franklin St., Boston, Mass.--Yarns and fabrics. + +Adirondack Wool Co., Little Falls, N. Y.--Wools and shoddies. + +Sutcliffe, Atlantic Ave., Boston, Mass.--Foreign wools. + +Francis Willey & Co., 556 Atlantic Ave., Boston, Mass.--Top, foreign +wools. + +John L. Farrell, 210 Summer St., Boston, Mass.--Mohair, noils, and +carpet wools. + +The J. R. Montgomery Co., Windsor Locks, Conn.--Novelty yarns. + +Catlin & Co., 67 Chauncey St., Boston, Mass.--Cotton yarns. + +Norfolk Woolen Co., Franklin, Mass.--Shoddies. + +Parker & Wilder Co., Boston, Mass.--Samples of fabrics. + +Lawrence & Co., Franklin St., Boston, Mass.--Samples of fabrics. + +Joy, Langdon, & Co., Boston, Mass.--Samples of fabrics. + +Clark Thread Co., Newark, N. J.--Exhibit. + +George A. Clark & Bro., 400 Broadway, New York--Cabinet and booklet. + +Cheney Bro., So. Manchester, Conn.--Silk samples, silk fabrics. + +Johnson & Johnson, New Brunswick, N. J.--Wall chart of cotton field. + +Scordill, 902 Canal St., New Orleans, La.--Cotton postal cards. + +Storey Cotton Co., The Bourse, Philadelphia, Pa.--Booklet, _All about +Cotton_. + +White Oak Cotton Mills, Greensboro, N. C.--Stereoscopic views. + +Willimantic Thread Co., Willimantic, Conn. + +Flax Spinning Co., York St., Belfast, Ireland.--Prints illustrating +linen manufacture and samples. + +Jas. McCutcheon & Co., 5th Ave. and 34th St., New York.--Flax cabinet. + +The Linen Thread Co., 96 Franklin St., New York.--Flax cabinet. + +Belding Bro. & Co., 526 Broadway, New York.--School exhibits of silk. + +Brainerd & Armstrong, 100 Union St., New London, Conn.--Book and +cabinet of silk. + +Champlain Silk Mills, Whitehall, N. Y.--Spun silk and exhibits. + +M. Heminway & Sons, Silk Co., Watertown, Conn.--Booklets on silk. + +Nonatuck Silk Co., Florence, Mass.--Sealed cabinets and books on silk. + +William Skinner & Sons, 47 East 17th St., New York City.--Silks and +satins. + +S. Miller, 304 Second Ave., New York.--Wool fiber. + +Milton, Bradley Co., Springfield, Mass.--Sheep chart. + +A. H. Post, Quaker Hill, New York.--Raw wool by the pound. + +Schermerhorn & Co., 12 West 33d St., New York City, N. Y.--Wall chart +illustration of sheep. + +L. S. Watson Mfg. Co., Worcester, Mass.--Hand cards. + +Howard Bros., Worcester, Mass.--Hand cards. + +Prin. Columbus Industrial School, Columbus, Ga.--Samples of cotton +plant or bolls. + + +_Woolen Yarns_ + +Horstman Co., 5th and Cherry St., Philadelphia, Pa. + +Lion Yarn Co., 408 Broadway, New York. + + +_Catalogue of Woolen and Worsted Machinery_ + +C. G. Sargent's Sons, Graniteville, Mass.--Wool machinery. + +Davis & Ferber Co., No. Andover, Mass.--Woolen and worsted machinery. + +Lowell Machine Shop, Lowell, Mass.--Worsted machinery. + +Crompton & Knowles, Worcester, Mass.--Worsted silk machinery. + +Speed & Stephenson, 170 Summer St., Boston, Mass.--Textile machinery. + +George Gerry & Co., Athol, Mass.--Shoddy machinery. + +Tolhoust Machine Works, Troy, N. Y.--Hydro extractor. + +Parks & Woolson Machine Co., Springfield, Vt.--Machinery. + +Curtis, Marble Co., Worcester, Mass.--Finishing machinery. + +General Electric Co., 84 State St., Boston, Mass.--Pictures, showing +textile machinery in operation by motors. + +Hopkins Machine Works, Budgeton, R. I.--Finishing machinery. + + +_Knitting Machinery_ + +Scott & Williams, 88 Pearl St., Boston, Mass. + +Nye & Tudick Co., Philadelphia, Pa. + + +_Chemicals, Dyestuffs, and Sizing Materials_ + +The Arabol Mfg. Co., 100 Williams St., New York.--Sizing materials. + +Cassella Color Co., 182 Front St., New York.--Coal tar products, +dyestuffs, and literature. + +Arnold Hoffman & Co., Providence, R. I.--Sizing materials. + +H. A. Metz & Co., 122 Hudson St., New York.--Dyestuffs and literature. + +Badische Co., 128 Duane St., New York.--Dyestuffs and literature. + + + + +INDEX + + + Acid test, 239 + + Adelaide wool, 10 + + Adulterations of wool, 80, 82 + + Albatross, 83, 173 + + Alma, 219 + + Alpaca, 1, 15, 34, 83 + + American cotton, 110 + + American wool, 3 + + Angora, 32, 83 + + Animal fibers, 1 + + Artificial fibers, 1 + + Artificial silk, 1, 230 + + Asbestos, 1, 234 + + Astrakhans, 15, 84 + + Australian wool, 3, 8, 9 + + Awning, 173 + + + Baling cotton, 117 + + Bandanna, 84 + + Barege, 219 + + Bast fibers, 193 + + Batiste, 173 + + Beam, 53 + + Beaver cloth, 52, 84 + + Bedford cord, 84, 174 + + Beige, 85 + + Bengaline, 219 + + Berber, 219 + + Bindings, 84 + + Bleaching cotton, 148 + flax, 196 + thread, 141 + + Blending, 11, 31 + + Bombazine, 84, 220 + + Bottany, 84 + + Boucle, 85 + + Bourrette, 174 + + Bradford system of spinning, 44 + + Branding sheep, 7 + + Broadcloth, 52, 85 + + Brocade, 219 + + Brocatel, 220 + + Buckram, 174 + + Bunting, 85 + + Bur picker, 30 + + Burling, 72 + + Burring, 29, 30 + + + Calendering, 149, 150 + + Calico, 175 + + Caniche, 86 + + Canvas, 177 + + Cape wools, 10 + + Carbonizing, 29, 30 + + Carding cotton, 126 + wool, 3, 4 + + Carpet wools, 3, 4 + + Cashmere, 85, 86 + goat, 13 + wool, 13, 87 + + Castor, 87 + + Challis, 87 + + Chambray, 177 + + Characteristics of cotton cloth, 152 + of linen cloth, 196 + of woolen cloth, 50 + of worsted cloth, 46 + + Cheese cloth, 178 + + Chenille, 220 + + Cheviot, 33, 35, 52, 87 + wool, 14 + + Chiffon, 220 + + China grass, 232 + + China silks, 220 + + Chinchilla, 52, 98 + + Chintz, 178 + + Chudah, 89 + + Cloth-rolls, 54 + + Clothing wool, 3 + + Cocoons, 203 + + Combing cotton, 127 + + Combing wool, 4, 39 + + Combustion test, 239 + + Construction of cloth, 70, 71 + + Corduroy, 89 + + Cote cheval, 89 + + Cotton, 1, 105 + carding, 126 + combing, 127 + drawing, 128 + finishing, 147 + flannel, 178 + growing countries, 106 + picker, 125 + substitutes, 232 + varieties of, 105, 106, 111, 112 + yarns, 125, 134 + + Cotton-gin, 114-116 + + Counts of yarn, 9, 49, 51 + + Coupure, 90 + + Covert cloth, 90 + + Crabbing, 74 + + Crash, 178 + + Creel, 52 + + Crepe, 179, 221 + + Crepe de Chine, 221 + + Crepon, 179 + + Cretonne, 90 + + Crinoline, 179 + + Crocheting, 56, 253 + + Cross-dyed, 65, 67, 68 + + Cyprian gold, 234 + + + Damask, 179 + + Dark colored fibers, 33 + + Dead wool, 20 + + Delaine wool, 22, 90 + + Denim, 179 + + Diaper cloth, 179 + + Difference between lamb's wool and sheep's wool, 20 + + Difference between wool and hair, 2 + + Difference between woolen and worsted yarns, 39 + + Dimity, 179 + + Doeskin, 52, 90 + + Domet, 180 + + Double-cloth, 58, 62 + + Drap d'Ete, 90 + + Dress faced fabrics, 8 + + Drill, 180 + + Duck, 180 + + Dusting operation, 35 + + Dyeing, 66 + black silks, 210 + colored silks, 210 + cotton, 67 + wools, 65 + yarns, 68, 209 + + + East Indian cotton, 107 + + Egyptian cotton, 108 + + Elasticity of knitted textures, 253 + + Embroidery silk, 207 + + Empress cloth, 90 + + Ends, 53, 54 + + English system of spinning, 4, 40 + + English wools, 3 + + Eolienne, 181, 221 + + Epingline, 90 + + Etamine, 91, 181 + + Extract-wool, 1, 32, 37 + + + Fancy goods, 79 + + Felt, 91 + + Felting, 2, 4 + + Fibers, 1 + + Figure weaving, 58, 61, 62 + + Figured poplins, 225 + + Finishing, 71, 151 + + Finishing hosiery, 163 + + Flannel, 52, 91-93 + + Flannelette, 181 + + Flax, 1, 123 + preparation, 193-195 + sources, 194, 198 + + Fleece, 7 + + Flocks, 1, 32, 37 + + Florentine, 93 + + Fly frames, 130 + + Foulard, 221 + + Foule, 93 + + Frame, 54 + + French system of spinning, 4, 44 + + Frieze, 52, 93 + + Full blood, 19 + + Full grade cotton, 121 + + Fulling, 73 + + Fustian, 180 + + + Galatea cloth, 182 + + Gauge weaving, 63 + + Gauze, 182 + + Gill boxes, 42 + + Gingham, 182 + + Ginning cotton, 114 + + Glace, 222 + + Gloria, 94 + + Goat, 1 + + Grades of wool, 18 + + Granada, 94 + + Great Britain wools, 12 + + Grenadine, 94 + + Grinding rags, 36 + + Ground lace, 164 + + + Hackling, 195 + + Hair, 2 + + Half blood, 19 + + Half-grades of cotton, 121, 122 + + Hand-loom, 56 + + Harness, 55 + + Heddles, 54 + + Hemp, 1, 199 + + Henrietta cloth, 94 + + Hoggett wool, 20 + + Homespun, 58, 94 + + Hop sacking, 94 + + Hosiery, 159 + + Hosiery manufacture, 159-163 + + Humidifying cotton, 124 + + Hydro extractor, 28 + + + India silk, 204, 222 + + Indigo blue flannel, 92 + + Inspection of cloth, 123, 124 + + Intermediate frame, 130 + + Irish wools, 14 + + Italian cloth, 183 + + + Jaconet, 183 + + Jacquard machine, 55 + + Japanese silk, 222 + + Jeans, 95 + + Jersey cloth, 222 + + Jute, 1 + uses of, 201 + + + Kapok, 230 + + Kersey, 95 + + Kerseymere, 96 + + Khaki, 183 + + Knitting, 253 + cotton, 159 + finishing, 163 + frames, 154 + rib, 158 + silk, 159 + stripe, 159 + wool, 3 + + + Lace, 164, 165 + terms, 166-172 + + Lamb's wool, 15, 20 + + Lappet-weaving, 63, 64 + + Lawn, 183 + + Leicester wool, 12 + + Leno weaving, 63 + + Lincoln wool, 12 + + Linen, 196 + + Lingerie, 184 + + Linon, 184 + + Linsey woolsey, 96 + + Long cloth, 184 + manufacture of, 194, 195 + + Long or clothing wool, 3 + + Loom, 54 + + Luster of wool, 26 + + + Mackinaw, 92 + + Madras, 185 + + Manila hemp, 200 + + Melrose, 97 + + Melton, 97 + + Meltonette, 97 + + Mending, 72 + + Mercerizing, 151 + + Merino, 2, 3, 18, 19, 97 + + Metallic threads, 1, 234 + + Meteor, 222 + + Mexican Sheep, 4 + + Milling, 8 + + Mineral fibers, 1 + + Mohair, 1, 18, 34, 97 + + Moire, 223 + + Moisture contained in cotton, 123 + + Montagnac, 98 + + Montevideo, 11 + + Mordant, 69 + + Moreen, 186 + + Mozambique, 223 + + Mule spinning, 134 + + Mull, 186 + + Mummery, 186 + + Mungo, 1, 10, 32, 34 + method of making, 32 + + Muslin, 186 + + + Nainsook, 186 + + Naphtha, 26 + + Napping, 75 + + Navy twill flannel, 92 + + Netting, 253 + + New Zealand wool, 10 + + Noils, 1, 32, 40 + + Norfolkdown wool, 14 + + + Oiling rags, 35 + + Olive oil, 29 + + Organdie, 186 + + Organzine, 223 + + Orleans, 98 + + Osnaburg, 186 + + + Panama cloth, 98 + + Panne velvet, 223 + + Peau de soie, 223 + + Pelts, 20 + + Percale, 188 + + Percaline, 188 + + Perching, 72 + + Peruvian sheep, 15, 32 + + Pick, 54 + + Piece-dyeing, 65 + + Pile-weave, 62, 63 + + Pillow-lace, 165 + + Pineapple fiber, 233 + + Pique, 188 + + Plain weave, 58 + + Planting cotton, 110 + + Plumetis, 190 + + Plushes, 15, 224 + + Pongee, 224 + + Popeline, 224 + + Poplin, 190 + + Port Philip wool, 9 + + Pressing machine, 76 + + Printing textiles, 65 + + Prunella, 98 + + Pulled wool, 20 + + + Quarter blood, 19 + + + Ramie, 232 + + Raw silk, 206 + + Reeling silk, 205 + + Remanufactured material, 1, 32 + + Rep, 190 + + Rib work in knitting, 158 + + Ribbons, 215 + + Ring spinning, 134 + + Russian hemp, 199 + + Russian wool, 12 + + + Sacking, 99 + + Sanglier, 99 + + Sarsenet, 225 + + Satin, 225 + weaving, 58 + + Satine, 190 + + Saxony wool, 8 + + Scour, 27 + + Scrim, 190 + + Scutching, 195 + + Sea Island cotton, 109 + + Seaming rags, 35 + + Seamless hosiery, 161 + + Sebastopol, 99 + + Serges, 99 + + Sewing silk, 207 + + Shaker flannel, 93 + + Shawls, 33 + + Sheep shearing, 5, 6, 7 + + Shetland wool, 14 + + Shoddy, 1, 10, 32, 34, 101 + + Short wools, 3 + + Shrinking of wool, 2, 3 + + Shropshiredown wool, 13 + + Shuttle, 55 + + Sicilian, 101 + + Silesia, 190 + + Silesian wool, 8 + + Silk, 1 + cotton, 230 + dyeing, 210 + finishing, 218 + varieties of, 207 + warp flannel, 92 + waste, 207 + + Sisal hemp, 200 + + Size of yarn, 9, 49, 51 + + Sizing, 53 + + Slag wool, 1, 234 + + Slasher, 53 + + Sliver, 39 + + Slubber, 130, 131 + + Soleil, 227 + + Souffle, 191 + + South American wool, 11 + + Southdown wools, 13 + + Spinning, 4, 40, 44, 50, 134 + + Spooler, 53 + + Spun glass, 233 + fibers, 233 + + Spun numbers, 209 + + Spun silk, 208 + + Staple goods, 79 + + Starching cotton, 149 + + Stripe knitting, 159 + + Structure of wool, 1, 2 + + Styles, 70 + + Suffolkdown wool, 14 + + Sultane, 101 + + Superfines, 8 + + Swiss muslin, 191 + + Sydney wools, 9 + + + Tabby velvet, 228 + + Taffeta, 227 + + Tamise, 101 + + Tape, 191 + + Tarletan, 191 + + Tartans, 101 + + Teaser, 31 + + Tentering, 74 + + Terry cloth, 191 + + Terry poplin, 225 + + Test for animal fiber, 239 + artificial silk from silk, 231 + cotton from linen, 240 + density of a fabric, 239 + dressing, 241 + fastness against rain, 243 + fastness under friction, 242 + fastness to weather, light, and air, 244 + linen, 240 + permanence of dyes, 242 + resistance to perspiration, 243 + resistance to street mud and dust, 243 + shoddy, 241 + silk from wool, 240 + wasting fastness, 242 + + Testing constituents of filling, 239 + constituents of warp, 239 + count of warp, 238 + count of warp and filling threads, 238 + elasticity of fabric, 237 + for shrinkage, 239 + piece-dyed fabric, 69 + strength of fabric, 237 + style of weave, 236 + yarn-dyed fabric, 69 + + Textile printing, 69, 70, 216 + + Theories of coloring in textile designs, 76-79 + + Thibet, 101 + + Thread, 138 + bleaching, 143 + combing, 141 + dyeing, 143 + numbers, 144 + sizing, 145 + + Throwing, 206 + + Thrown silk, 207 + + Tinsel, 1 + + Top, 11, 33, 40 + + Tricot, 101 + + Tulle, 228 + + Tussah silk, 204 + + Tweed, 15, 31, 35, 102 + + Twill weaving, 58, 59 + + + Union cloth, 37 + + + Van wool from Tasmania, 10 + + Vegetable fibers, 1 + + Veiling, 102 + + Velour, 228 + + Velvet, 15, 216, 228 + + Velveteen, 228 + + Venetian cloth, 102 + + Vigogne (Vienna), 103 + + Vigoureux, 103 + + Voiles, 103, 229 + + + Warp, 53, 54 + + Warp-beam, 54 + + Waterproofing, 218 + + Weaving, 53, 54, 56 + processes, 54-56 + + Weft, 54 + + Welsh wool, 14 + + Wether-wool, 15, 20 + + Whipcord, 104 + + Wood-pulp, 232 + + Wool, 1, 2 + carding, 50 + classing, 3, 16, 18 + drying, 28 + dyeing, 76 + fibers, 2 + grease in, 24 + marketing, 7, 8, 15 + oiling, 29 + sorting, 16-18, 22-24 + varieties of, 3, 4 + washing, 24-28 + + Woolen yarn, 33, 50 + + Worsted carding, 39 + combing, 39 + diagonal, 104 + + Worsted spinning, 44 + tops, 40 + unfinished, 104 + yarn, 33, 46 + + + Yarn, 33, 39, 46 + dyed, 65, 68 + + Yolk, 10, 25 + + + Zephyr gingham, 192 + wool, 49 + + Zibeline, 104 + + + + +ADVERTISEMENTS + + +Elementary Science. + +=Austin's Observation Blanks in Mineralogy.= Detailed studies of 35 +minerals. 35 cents. + +=Bailey's Grammar School Physics.= Practical lessons with simple +experiments that may be performed in the ordinary schoolroom. 50 +cents. + +=Ballard's The World of Matter.= Simple studies in chemistry and +mineralogy; for use as a text-book or as a guide to the teacher in +giving object lessons. $1.00. + +=Brown's Good Health for Girls and Boys.= Physiology and hygiene for +intermediate grades. 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Illustrated. 25 cents. + +=Milton's Minor Poems.= Edited by ALBERT PERRY WALKER. Cloth. 190 +pages. Illustrated. 25 cents. + +=Pope's Translation Of the Iliad.= Books i, vi, xxii, and xxiv. Edited +by PAUL SHOREY, Professor in the Univ. of Chicago. Cloth. 172 pages. +Illus. 25 cents. + +=Scott's Ivanhoe.= Edited by PORTER LANDER MACCLINTOCK. Cloth. 556 +pages. Seventeen full-page illustrations by C. E Brock. 50 cents. + +=Scott's Lady of the Lake.= Edited by L. DUPONT SYLE, Professor in the +University of California. Cloth. 216 pages. Illus. and map. 35 cents. + +=Shakespeare.= See the _Arden Shakespeare_. Per vol., 25 cents. + +=Tennyson's Enoch Arden, and the two Locksley Halls.= Edited by CALVIN +S. BROWN, University of Colorado. Cloth. 168 pages. 25 cents. + +=Tennyson's Idylls of the King.= Four idylls, edited by ARTHUR BEATTY, +University of Wisconsin. Cloth. 190 pages. Illus. and map. 25 cents. + +=Tennyson's The Princess.= With introduction and notes by ANDREW J. +GEORGE. Cloth. 148 pages. Illustrated. 25 cents. + +=Webster's First Bunker Hill Oration.= With introduction and notes by +ANDREW J. GEORGE. Cloth. 55 pages. 20 cents. + +D. C. HEATH & CO., Boston, New York, Chicago + + + + + * * * * * * + + + + +Transcriber's Note + +Minor typographic errors and hyphenation and accent inconsistencies +have been corrected without note. + +The footnote marker on page 267 was originally located next to the +EXPERIMENTS heading, but the footnote itself referred to a dissecting +pin. The marker has been moved next to the reference to a dissecting +pin in the text. + +The experiments are consecutively numbered, and Experiment Nos. 28 and +29 are missing. There do not appear to be any missing pages--the page +numbering has no gaps, and Experiment No. 27 runs across a page +boundary, and is then followed immediately by Experiment 30. It is +possible that the two missing experiments were deliberately omitted +from this edition by the author. + +The index entry for Berber originally read Beiber. The entry has been +corrected, and moved to the correct place in the index. + +The page number in the index entry for Silk, finishing has been amended +from 217 to 218. + +The index entry for Zephyr wool had no printed page number; from the +text content, the best match appears to be a reference on page 49, +which has been added to the index entry. + + + +***END OF THE PROJECT GUTENBERG EBOOK TEXTILES*** + + +******* This file should be named 24077.txt or 24077.zip ******* + + +This and all associated files of various formats will be found in: +https://www.gutenberg.org/dirs/2/4/0/7/24077 + + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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