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diff --git a/.gitattributes b/.gitattributes new file mode 100644 index 0000000..6833f05 --- /dev/null +++ b/.gitattributes @@ -0,0 +1,3 @@ +* text=auto +*.txt text +*.md text diff --git a/32962-8.txt b/32962-8.txt new file mode 100644 index 0000000..26aa68f --- /dev/null +++ b/32962-8.txt @@ -0,0 +1,2560 @@ +The Project Gutenberg EBook of A Handbook of Laboratory Glass-Blowing, by +Bernard D. Bolas + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: A Handbook of Laboratory Glass-Blowing + +Author: Bernard D. Bolas + +Illustrator: Naomi Bolas + +Release Date: June 24, 2010 [EBook #32962] + +Language: English + +Character set encoding: ISO-8859-1 + +*** START OF THIS PROJECT GUTENBERG EBOOK HANDBOOK--LABORATORY GLASS-BLOWING *** + + + + +Produced by The Online Distributed Proofreading Team at +https://www.pgdp.net. (This file was produced from images +generously made available by The Internet Archive/American +Libraries.) + + + + + + + +A HANDBOOK OF LABORATORY GLASS-BLOWING + + + _To my Friends + Eric Reid + and + Sidney Wilkinson_ + + + + +A Handbook of Laboratory Glass-Blowing + +BY + +BERNARD D. BOLAS + +WITH NUMEROUS DIAGRAMS IN THE TEXT + +BY NAOMI BOLAS + +[Illustration] + +LONDON +GEORGE ROUTLEDGE & SONS, LTD +NEW YORK: E. P. DUTTON & CO. +1921 + + + + +CONTENTS + + + CHAP. PAGE + + I. Introduction and Preliminary Remarks--General Principles + to be observed in Glass Working--Choice of Apparatus--Tools + and Appliances--Glass 1 + + II. Easy Examples of Laboratory Glass-Blowing--Cutting and + Sealing Tubes, Tubes for High Temperature + Experiments--Thermometer-Bulbs, Bulbs of Special Glass, + Pipettes, Absorption-Bulbs or Washing Bulbs--Joining Tubes, + Branches, Exhaustion-Branches, Branches of Dissimilar Glass, + Blowing Bulbs, A Thistle Funnel, Cracking and Breaking Glass, + Leading and Direction of Cracks--Use of Glass Rod or Strips + of Window-Glass, Joining Rod, Feet and Supports--Gripping + Devices for use in Corrosive Solutions--The Building up of + Special Forms from Solid Glass 10 + + III. Internal Seals, Air-Traps, Spray Arresters, + Filter-Pumps--Sprays, Condensers; plain, double surface, and + spherical--Soxhlet Tubes and Fat Extraction Apparatus--Vacuum + Tubes, Electrode Work, Enclosed Thermometers, Alarm + Thermometers ... Recording Thermometers, "Spinning" Glass 32 + + IV. Glass, its Composition and + Characteristics--Annealing--Drilling, Grinding, and Shaping + Glass by methods other than Fusion--Stopcocks--Marking + Glass--Calibration and Graduation of + Apparatus--Thermometers--Exhaustion of Apparatus--Joining + Glass and Metal--Silvering Glass 55 + + V. Extemporised Glass-Blowing Apparatus--The use of Oil or + other Fuels--Making Small Rods and Tubes from Glass + Scraps--The Examination of Manufactured Apparatus with a view + to Discovering the Methods used in Manufacture--Summary of + Conditions necessary for Successful Glass-Blowing 80 + + Index 105 + + + + + +PREFACE + + +To cover the whole field of glass-blowing in a small handbook would be +impossible. To attempt even a complete outline of the methods used in +making commercial apparatus would involve more than could be undertaken +without omitting the essential details of manipulation that a novice +needs. I have, therefore, confined myself as far as possible to such +work as will find practical application in the laboratory and will, I +hope, prove of value to those whose interests lie therein. + +The method of treatment and somewhat disjointed style of writing have +been chosen solely with the view to economy of space without the undue +sacrifice of clearness. + + BERNARD D. BOLAS. + + + + +Handbook of Laboratory Glass-Blowing + + + + +CHAPTER I + + Introduction and Preliminary Remarks--General Principles to + be observed in Glass Working--Choice of Apparatus--Tools and + Appliances--Glass. + + +Glass-blowing is neither very easy nor very difficult; there are +operations so easy that the youngest laboratory boy should be able to +repeat them successfully after once having been shown the way, there are +operations so difficult that years are needed to train eye and hand and +judgment to carry them out; but the greater number of scientific needs +lie between these two extremes. Yet a surprisingly large number of +scientific workers fail even to join a glass tube or make a T piece that +will not crack spontaneously, and the fault is rather one of +understanding than of lack of ability to carry out the necessary +manipulation. + +In following the scheme of instruction adopted in this handbook, it will +be well for the student to pay particular attention to the reason given +for each detail of the desirable procedure, and, as far as may be, to +memorise it. Once having mastered the underlying reason, he can evolve +schemes of manipulation to suit his own particular needs, although, as a +rule, those given in the following pages will be found to embody the +result of many years' experience. + +There is a wide choice of apparatus, from a simple mouth-blowpipe and a +candle flame to a power-driven blower and a multiple-jet heating device. +All are useful, and all have their special applications, but, for the +present, we will consider the ordinary types of bellows and blowpipes, +such as one usually finds in a chemical or physical laboratory. + +The usual, or Herepath, type of gas blowpipe consists of an outer tube +through which coal gas can be passed and an inner tube through which a +stream of air may be blown. Such a blowpipe is shown in section by Fig. +1. It is desirable to have the three centring screws as shown, in order +to adjust the position of the air jet and obtain a well-shaped flame, +but these screws are sometimes omitted. Fig. 1, _a_ and _b_ show the +effects of defective centring of the air jet, _c_ shows the effect of +dirt or roughness in the inside of the air jet, _d_ shows a satisfactory +flame. + +[Illustration: Fig 1] + +For many purposes, it is an advantage to have what is sometimes known +as a "quick-change" blowpipe; that is one in which jets of varying size +may be brought into position without stopping the work for more than a +fraction of a second. Such a device is made by Messrs. Letcher, and is +shown by _e_, and in section by _f_ Fig. 1. It is only necessary to +rotate the desired jet into position in order to connect it with both +gas and air supplies. A small bye-pass ignites the gas, and adjustment +of gas and air may be made by a partial rotation of the cylinder which +carries the jets. + +For specially heavy work, where it is needed to heat a large mass of +glass, a multiple blowpipe jet of the pattern invented by my father, +Thomas Bolas, as the result of a suggestion derived from a study of the +jet used in Griffin's gas furnace, is of considerable value. This jet +consists of a block of metal in which are drilled seven holes, one being +central and the other six arranged in a close circle around the central +hole. To each of these holes is a communication way leading to the gas +supply, and an air jet is arranged centrally in each. Each hole has also +an extension tube fitted into it, the whole effect being that of seven +blowpipes. In order to provide a final adjustment for the flame, a +perforated plate having seven holes which correspond in size and +position to the outer tubes is arranged to slide on parallel guides in +front of these outer tubes. + +[Illustration: Fig. 2] + +The next piece of apparatus for consideration is the bellows, of which +there are three or more types on the market, although all consist of two +essential parts, the blower or bellows proper and the wind chamber or +reservoir. Two patterns are shown in Fig. 2; _a_, is the form which is +commonly used by jewellers and metal workers to supply the air blast +necessary for heating small furnaces. Such a bellows may be obtained at +almost any jewellers' supply dealer in Clerkenwell, but it not +infrequently happens that the spring in the wind chamber is too strong +for glass-blowing, and hence the air supply tends to vary in pressure. +This can be improved by fitting a weaker spring, but an easier way and +one that usually gives fairly satisfactory results, is to place an +ordinary screw-clip on the rubber tube leading from the bellows to the +blowpipe, and to tighten this until an even blast is obtained. + +Another form of bellows, made by Messrs. Fletcher and Co., and common in +most laboratories, is shown by _b_; the wind chamber consists of a disc +of india-rubber clamped under a circular frame or tied on to a circular +rim. This form is shown by Fig. 2, _b_. + +The third form, and one which my own experience has caused me to prefer +to any other, is cylindrical, and stands inside the pedestal of the +blowpipe-table. A blowpipe-table of this description is made by Enfer of +Paris. + +There is no need, however, to purchase an expensive table for laboratory +use. All the work described in this book can quite well be done with a +simple foot bellows and a quick-change blowpipe. Nearly all of it can be +done with a single jet blowpipe, such as that described first, or even +with the still simpler apparatus mentioned on page 84, but I do not +advise the beginner to practise with quite so simple a form at first, +and for that reason have postponed a description of it until the last +chapter. + +Glass-blowers' tools and appliances are many and various, quite a number +of them are better rejected than used, but there are a few essentials. +These are,--file, glass-knife, small turn-pin, large turn-pin, carbon +cones, carbon plate, rubber tube of small diameter, various sizes of +corks, and an asbestos heat reflector. For ordinary work, an annealing +oven is not necessary, but one is described on page 60 in connection +with the special cases where annealing is desirable. + +Fig. 3 illustrates the tools and appliances. _a_ is an end view of the +desirable form of file, and shows the best method of grinding the edges +in order to obtain a highly satisfactory tool. _b_ is a glass knife, +shown both in perspective and end view, it is made of glass-hard steel +and should be sharpened on a rough stone, such as a scythe-stone, in +order to give a slightly irregular edge. _c_ is a small turn-pin which +may be made by flattening and filing the end of a six-inch nail. _d_ is +the large turn-pin and consists of a polished iron spike, about five +inches long and a quarter of an inch diameter at its largest part. This +should be mounted in a wooden handle. _e_ and _f_ are carbon cones. A +thin rubber tube is also useful; it may be attached to the work and +serve as a blowing tube, thus obviating the necessity of moving the work +to the mouth when internal air pressure is to be applied. In order to +avoid undue repetition, the uses of these tools and appliances will be +described as they occur. + +[Illustration: Fig. 3] + +Glass, as usually supplied by chemical apparatus dealers is of the +composition known as "soda-glass." They also supply "hard" or +"combustion" glass, but this is only used for special purposes, as it is +too infusible for convenient working in the ordinary blowpipe flame. + +Soda-glass consists primarily of silicate of sodium with smaller +quantities of silicate of aluminum and potassium. Its exact composition +varies. It is not blackened, as lead glass is, by exposure to the +reducing gases which are present in the blue cone of a blowpipe flame, +and hence is easier for a beginner to work without producing +discolouration. + +Further notes on glasses will be found on page 55, but for ordinary +purposes soda-glass will probably be used. + + + + +CHAPTER II + + Easy Examples of Laboratory Glass-Blowing--Cutting and + Sealing Tubes for Various Purposes; Test-Tubes, + Pressure-Tubes, Tubes for High Temperature + Experiments--Thermometer-Bulbs, Bulbs of Special Glass, + Pipettes, Absorption-Bulbs or Washing-Bulbs--Joining Tubes; + Branches, Exhaustion-Branches, Branches of Dissimilar + Glass--Blowing Bulbs; A Thistle Funnel; Cracking and + Breaking Glass; Leading and Direction of Cracks--Use of + Glass Rod or Strips of Window-Glass; Joining Rod, Feet and + Supports--Gripping Devices for use in Corrosive + Solutions--The Building Up of Special Forms from Solid + Glass. + + +Perhaps the most common need of the glass-blower whose work is connected +with that of the laboratory is for a sealed tube; and the sealing of a +tube is an excellent preliminary exercise in glass-blowing. + +We will assume that the student has adjusted the blowpipe to give a +flame similar to that shown in _d_, Fig. 1, and that he has learned to +maintain a steady blast of air with the bellows; further, we will assume +that the tube he wishes to seal is of moderate size, say not more than +half an inch in diameter and with walls of from one-tenth to one-fifth +of an inch thick. + +[Illustration: Fig. 4] + +A convenient length of tube for the first trial is about one foot; this +should be cut off from the longer piece, in which it is usually +supplied, as follows:--lay the tube on a flat surface and make a deep +cut with the edge of a file. Do not "saw" the file to and fro over the +glass. If the file edge has been ground as shown in _a_, Fig. 3, such a +procedure will be quite unnecessary and only involve undue wear; one +movement with sufficient pressure to make the file "bite" will give a +deep cut. Now rotate the tube through about one-eighth of a turn and +make another cut in continuation of the first. Take the tube in the +hands, as shown in _a_, Fig. 4, and apply pressure with the thumbs, at +the same time straining at the ends. The tube should break easily. If it +does not, do not strain too hard, as it may shatter and cause serious +injuries to the hands, but repeat the operation with the file and so +deepen the original cuts. In holding a tube for breaking, it is +important to place the hands as shown in sketch, as this method is least +likely to cause shattering and also minimises the risk of injury even if +the tube should shatter. To cut a large tube, or one having very thick +walls, it is better to avoid straining altogether and to break by +applying a small bead of intensely heated glass to the file cut. If the +walls are very thin, a glass-blower's knife should be used instead of a +file. The tube and glass-blower's knife should be held in the hand, and +the tube rotated against the edge of the knife; this will not produce a +deep cut, but is less likely to break the tube. A bead of hot glass +should be used to complete the work. + +The next operation is to heat the glass tube in the middle; this must be +done gradually and evenly; that is to say the tube must be rotated +during heating and held some considerable distance in front of the flame +at first; otherwise the outer surface of the glass will expand before +the interior is affected and the tube will break. From two to five +minutes, heating at a distance of about eight inches in front of the +flame will be found sufficient in most cases, and another minute should +be taken in bringing the tube into the flame. Gradual heating is +important, but even heating is still more important and this can only be +obtained by uniform and steady rotation. Until the student can rotate a +tube steadily _without thinking about it_, real progress in +glass-blowing is impossible. + +When the tube is in the flame it must be held just in front of the blue +cone and rotated until the glass is soft enough to permit the ends to be +drawn apart. Continue to separate the ends and, at the same time, move +the tube very slightly along its own axis, so that the flame tends to +play a little more on the thicker part than on the drawn-out portion. If +this is done carefully, the drawn-out portion can be separated off, +leaving only a slight "bleb" on the portion it is desired to seal. This +is illustrated by _b_, Fig. 4. + +To convert the seal at _b_, Fig. 4., into the ordinary form of test-tube +seal, it is only necessary to heat the "bleb" a little more strongly, +blow gently into the tube until the thick portion is slightly expanded, +re-heat the whole of the rounded end until it is beginning to collapse, +and give a final shaping by careful blowing after it has commenced to +cool. In each case the glass must be removed from the flame before +blowing. The finished seal is shown by _c_, Fig. 4. If desired, the open +end may now be finished by heating and rotating the soft glass against +the large turn-pin, as illustrated in _d_, but the turn-pin must not be +allowed to become too hot, as if this happens it will stick to the +glass. After turning out the end, the lip of glass must be heated to +redness and allowed to cool without coming in contact with anything; +otherwise it will be in a condition of strain and liable to crack +spontaneously. The finished test-tube is shown by _e_. + +When it is necessary to seal a substance inside a glass tube, the bottom +of the tube is first closed, as explained above, and allowed to cool; +the substance, if a solid, is now introduced, but should not come to +within less than two inches of the point where the second seal is to be +made. If the substance is a liquid it can more conveniently be +introduced at a later stage. + +Now bring the tube into the blowpipe flame gradually, and rotate it, +while heating, at the place where it is to be closed. Allow the glass to +soften and commence to run together until the diameter of the tube is +reduced to about half its original size. Remove from the flame and draw +the ends apart, this should give a long, thick extension as shown by +_f_, Fig. 4. If any liquid is to be introduced, it may now be done by +inserting a thin rubber or other tube through the opening and running +the liquid in. A glass tube should be used with caution for introducing +the liquid, as any hard substance will tend to scratch the inside of the +glass and cause cracking. The final closure is made by melting the +drawn-out extension in the blowpipe flame; the finished seal being shown +by _g_, Fig. 4. + +If the sealed tube has to stand internal pressure, it is desirable to +allow the glass to thicken somewhat more before drawing out, and the +bottom seal should also be made thicker. For such a tube, and especially +when it has to stand heating, as in a Carius determination of chlorine, +each seal should be cooled very slowly by rotating it in a gas flame +until the surface is covered with a thick layer of soot, and it should +then be placed aside in a position where the hot glass will not come in +contact with anything, and where it will be screened from all draughts. + +_Joining Tube._--We will now consider the various forms of join in glass +tubing which are met with in the laboratory. First, as being easiest, we +will deal with the end-to-end joining of two tubes of similar glass. +_a_, _b_, and _c_, Fig. 5, illustrate this. One end of one of the tubes +should be closed, a lip should be turned out on each of the ends to be +joined, and both lips heated simultaneously until the glass is +thoroughly soft. Now bring the lips together gently, until they are in +contact at all points and there are no places at which air can escape; +remove from the flame, and blow slowly and very cautiously until the +joint is expanded as shown in _b_, Fig. 5. Reheat in the flame until +the glass has run down to rather less than the original diameter of the +tube, and give a final shaping by re-blowing. The chief factors of +success in making such a join are, thorough heating of the glass before +bringing the two tubes together, and avoidance of hard or sudden blowing +when expanding the joint. The finished work is shown by _c_, Fig. 5. + +[Illustration: Fig. 5] + +To join a small glass tube to the end of a large one, the large tube +should first be sealed, a small spot on the extreme end of the seal +heated, and air pressure used to expand the heated spot as shown in _d_. +This expanded spot is then re-heated and blown out until it bursts as +shown in _e_, the thin fragments of glass are removed and the end of the +small tube turned out as shown in _f_. After this the procedure is +similar to that used in jointing two tubes of equal size. + +When these two forms of joint have been mastered, a T piece will present +but little difficulty. It is made in three stages as shown in Fig. 5, +and the procedure is similar to that used in joining a large and small +tube. Care should be taken to avoid softening the top of the "T" too +much, or the glass will bend and distort the finished work; although a +slight bend can be rectified by re-heating and bending back. Local +re-heating is often useful in giving the joint its final shape. + +An exhaustion branch is often made by a totally different method. This +method is shown by _g_, _h_, and _i_, Fig. 5; _g_ is the tube on which +the branch is to be made. The end of a rod of similar glass should be +heated until a mass of thoroughly liquid glass has collected, as shown, +and at the same time a spot should be heated on that part of the tube +where it is desired to make the branch. The mass of hot glass on the rod +is now brought in contact with the heated spot on the tube and expanded +by blowing as shown by _h_. The air pressure in the tube is still +maintained while the rod is drawn away as shown by _i_. This will give a +hollow branch which may be cut off at any desired point, and is then +ready for connection to the vacuum pump. + +If the rod used is of a dissimilar glass, the branch should be blown +much thinner. Such a branch will often serve as a useful basis for +joining two tubes of different composition, as the ordinary type of +branch is more liable to crack when made with two glasses having +different coefficients of expansion. + +_Blowing Bulbs._--A bulb may be blown on a closed tube such as that +shown by _c_, Fig. 5, by rotating it in the blowpipe flame until the end +is softened, removing it from the flame and blowing cautiously. It is +desirable to continue the rotation during blowing. In the case of a very +small tube, it is sufficient to melt the end without previous sealing, +rotate it in the flame until enough glass has collected, remove from the +flame and blow while keeping the tube in rotation. + +_Thermometer Bulbs._--If the thermometer is to be filled with mercury, +it is desirable to use a rubber bulb for blowing, as moisture is liable +to condense inside the tube when the mouth is used, and this moisture +will cause the mercury thread to break. In any case, a slight pressure +should be maintained inside the thermometer tube while it is in the +flame; otherwise the fine capillary tube will close and it will be very +difficult to expand the heated glass into a bulb. + +_Large Bulbs._--When a large bulb is needed on a small or medium sized +tube, it is often necessary to provide more glass than would be obtained +if the bulb were blown in the ordinary way. One method is to expand the +tube in successive stages along its axis, as shown by _a_, Fig. 6. These +expanded portions are then re-heated, so that they run together into one +hollow mass from which the bulb is blown; _b_ and _c_, illustrate this. +Another method, and one which is useful for very large bulbs, is to +fuse on a length of large, thick-walled, tubing. The heat reflector, +_g_, Fig. 3, should be used, if necessary, when making large bulbs. It +consists of a sheet of asbestos mounted in a foot, and is used by being +placed close to the mass of glass on the side away from the blowpipe +flame while the glass is being heated. + +[Illustration: Fig. 6] + +_Bulbs of Dissimilar Glass._--These may be made by the second method +given under "Large Bulbs," but the joint should be blown as thin as +possible. Further instructions in the use of unlike glasses are given on +page 94. + +_A Bulb in the Middle of a Tube._--Unless the bulb is to be quite small, +it will be necessary to join in a piece of thick glass tubing, or to +draw the thin tube out from a larger piece, thus leaving a thick mass in +the middle as shown by _d_, Fig. 6. This mass of glass should now be +rotated in the blowpipe flame until it is quite soft and on the point of +running together. Considerable practice will be necessary before the two +ends of the tube can be rotated at the same speed and without +"wobbling," but this power must be acquired. When the glass is +thoroughly hot, remove from the flame, hold in a horizontal position, +and expand by blowing. It is essential to continue the rotation while +this is done. Should one part of the bulb tend to expand more than the +other, turn the expanded part to the bottom, pause for about a second, +both in rotating and blowing, in order that the lower portion may be +cooled by ascending air-currents; then continue blowing and turning as +before. + +_Absorption Bulbs or Washing Bulbs._--These are made by an elaboration +of the processes given in the last paragraph, _g_, _h_, and _i_, Fig. 6, +illustrate this. + +_A Thistle Funnel._--This is made by blowing a fairly thick-walled bulb +on a glass tube, bursting a hole by heating and blowing, and enlarging +the burst-out part by heating and rotating against a turn-pin. + +_Bending Glass Tube._--Small tubing may be bent in a flat flame gas +burner and offers no special difficulty. Large or thin-walled tubing +should be heated in the blowpipe flame and a slight bend made; another +zone of the tube, just touching the first bend, should now be heated and +another slight bend made. In this way it is possible to avoid flattening +and a bend having any required angle can gradually be produced. A final +shaping of the bend may be made by heating in a large blowpipe flame and +expanding slightly by air pressure. + +_Glass Spirals._--If a tube is heated by means of a long, flat-flame +burner, the softened tube may be wound on to an iron mandrel which has +previously been covered with asbestos. The mandrel should be made +slightly conical in order to facilitate withdrawal. It is desirable to +heat the surface of the asbestos almost to redness by means of a second +burner, and thus avoid undue chilling of the glass and the consequent +production of internal strain. + +[Illustration: Fig. 7] + +_A Thermo-Regulator for Gas._--Fig. 7, _a-e_, shows an easily +constructed thermo-regulator. The mercury reservoir, _a_, and the upper +part, _b_, are made by joining two larger pieces of tubing on to the +capillary. The gas inlet passes through a rubber stopper, in order to +allow of adjustment for depth of insertion, and the bye-pass branches, +_d_ and _e_, are connected by a piece of rubber tubing which can be +compressed by means of a screw clip, thus providing a means of +regulating the bye-pass. + +_Use of Glass Rod._--Apart from its most common laboratory use for +stirring; glass rod may be used in building up such articles as +insulating feet for electrical apparatus or acid-resisting cages for +chemical purposes. Such a cage is shown by _f_, _g_ and _h_, Fig. 7. +Further, by an elaboration of the method of making an exhaustion branch, +given on page 18, blown articles may also be constructed from rod. Note +the added parts of _e_, Fig. 9. + +_A Simple Foot._--The form of foot shown by Fig. 7, _k_, is easy to make +and has many uses. First join a glass rod to a length of glass tubing as +shown (the joint should be expanded slightly by blowing), cut off the +tube and heat the piece remaining on the rod until it can be turned out +as shown by _i_. This should be done with the large turn-pin, and care +should be taken not to heat the supporting rod too strongly, otherwise +the piece of tube will become bent and distorted; it is better to +commence by heating the edge of the piece of tube and turn out a lip, +then extend the heating by degrees and turn out more and more until the +foot looks like that shown by _i_. + +We now need to make three projections of glass rod. These are produced +as follows:--Heat the end of the glass rod until a thoroughly melted +mass of glass has accumulated (the rod must be rotated while this is +being done, otherwise the glass will drop off); when sufficient melted +glass has been obtained, the edge of the turned-out foot should be +heated to dull redness over about one-third of its circumference, and +the melted glass on the rod should be drawn along the heated portion +until both are so completely in contact as to form one mass of +semi-fluid glass. The rod should now be drawn away slowly, and, finally, +separated by melting off, thus producing a flat projection. A repetition +of the process will give the other two projections, and the finished +foot may be adjusted to stand upright by heating the projections +slightly and standing it on the carbon plate mentioned on page 7. After +the foot is adjusted it should be annealed slightly by heating to just +below the softening point of the glass and then rotating in a smoky gas +flame until it is covered with a deposit of carbon, after which it +should be allowed to cool in a place free from draughts and where the +hot glass will not come in contact with anything. The finished foot is +shown by _k_, Fig. 7. + +_Building up from Glass Rod._--A glass skeleton-work can be constructed +from rod without much difficulty, and is sometimes useful as a container +for a substance which has to be treated with acid, or for similar +purposes. The method is almost sufficiently explained by the +illustration in Fig. 7; _f_ shows the initial stage, _g_ the method of +construction of the net-work, and _h_ the finished container. It is +convenient to introduce the substance at the stage indicated by _g_. The +important points to observe in making this contrivance are that the +glass rod must be kept hot by working while it is actually in the flame, +and that the skeleton must be made as thin as possible with the +avoidance of heavy masses of glass at any place. If these details are +neglected it will be almost certain to crack. + +_Stirrers._--These are usually made from glass rod, and no special +instructions are necessary for their construction, except that the glass +should be in a thoroughly fused condition before making any joins and +the finished join should be annealed slightly by covering with a deposit +of soot, as explained on page 16. The flat ends shown in _a_, Fig. 8, +are made by squeezing the soft glass rod between two pieces of carbon, +and should be re-heated to dull redness after shaping. Fig. 8 also shows +various forms of stirrer. + +In order to carry out stirring operations in the presence of a gas or +mixture of gases other than air, some form of gland or seal may be +necessary where the stirrer passes through the bearing in which it runs. +A flask to which is fitted a stirrer and gas seal is shown in section by +_b_, Fig. 8. The liquid used in this seal may be mercury, petroleum, or +any other that the experimental conditions indicate. + +[Illustration: Fig. 8] + +If the bearing for a stirrer is made of glass tube, it is desirable to +lubricate rather freely; otherwise heat will be produced by the +friction of the stirrer and the tube will probably crack. Such +lubrication may be supplied by turning out the top of the bearing tube +and filling the turned-out portion with petroleum jelly mixed with a +small quantity of finely ground or, better, colloidal graphite, and the +bearing should also be lubricated with the same composition. Care +should be taken not to employ so soft a lubricant or so large an excess +as to cause it to run down the stirrer into the liquid which is being +stirred. + +_Leading a Crack._--It sometimes happens that a large bulb or specially +thin-walled tube has to be divided. In such a case it is scarcely +practicable to use the method recommended for small tubes on page 12, +but it is quite easy to lead a crack in any desired direction. A +convenient starting point is a file cut; this is touched with hot glass +until a crack is initiated. A small flame or a bead of hot glass is now +used to heat the article at a point about a quarter of an inch from the +end of the crack and in whatever direction it has to be led. The crack +will now extend towards the source of heat, which should be moved +farther away as the crack advances. In this manner a crack may be caused +to take any desired path and can be led round a large bulb. + +_Cutting Glass with the Diamond._--Slips of window-glass can be used in +place of glass rod for some purposes, and as cutting them involves the +use of the glaziers' diamond or a wheel-cutter, they may well be +mentioned under this heading. + +In cutting a sheet of glass with the diamond, one needs a flat surface +on which to rest the glass, and a rule against which to guide the +diamond. The diamond should be held in an almost vertical position, and +drawn over the surface of the glass with slight pressure. While this is +being done the angle of the diamond should be changed by bringing the +top of the handle forward until the sound changes from one of scratching +to a clear singing note. When this happens the diamond is cutting. A few +trials will teach the student the correct angle for the diamond with +which he works, and the glass, if properly cut, will break easily. If +the cut fails it is better to turn the glass over and make a +corresponding cut on the other side rather than make any attempt to +improve the original cut. The diamond is seldom used for cutting small +glass tubes. + +The use of the wheel-cutter calls for no special mention as it will cut +at any angle, although the pressure required is somewhat greater than +that needed by most diamonds. + + + + +CHAPTER III + + Internal Seals, Air-Traps, Spray Arresters, + Filter-Pumps--Sprays, Condensers; Plain, Double Surface, and + Spherical--Soxhlet Tubes and Fat Extraction + Apparatus--Vacuum Tubes, Electrode Work, Enclosed + Thermometers, Alarm Thermometers, Recording Thermometers, + "Spinning" Glass. + + +_Internal Seals._--It is convenient to class those cases in which a +glass tube passes through the wall of another tube or bulb under the +heading of "Internal Seals." These are met with in barometers, spray +arresters, and filter pumps, in condensers and some forms of vacuum +tube. The two principal methods of making such seals will be considered +first and their special application afterwards. + +_An Air Trap on a Barometer Tube._--This involves the use of the first +method, and is perhaps the simplest example that can be given. Fig. 9, +_a_, _a1_ and _a2_, show the stages by which this form of internal seal +is made. For the first trials, it is well to work with fairly +thick-walled tubing, which should be cut into two pieces, each being +about eight inches long. + +[Illustration: Fig. 9] + +First seal the end of one tube as described on page 13, heat the sealed +end and expand to a thick walled bulb. Fuse the end of the other tube, +attach a piece of glass rod to serve as a handle, and draw out; cut off +the drawn-out portion: leaving an end like _a_. + +Now heat a small spot at the end of the bulb, blow, burst out, and +remove the thin fragments of glass. Heat a zone on the other tube at the +point where the drawn-out portion commences and expand as shown by _a1_. + +The next stage is to join the tubes. Heat the ragged edges of the +burst-out portion until they are thoroughly rounded. At the same time +heat the drawn-out tube to just below softening point. Then, while the +rounded edges of the burst-out portion are still soft, insert the other +tube; rotate the join in the blowpipe flame until it is quite soft, and +expand by blowing. If necessary, re-heat and expand again. The finished +seal, which should be slightly annealed by smoking in a sooty flame, is +shown by _a2_. + +_A Spray Arrester._--This is made by the second method, in which the +piece of tube which projects inside the bulb is fused in position first +and the outer tube is then joined on. The various stages of making are +illustrated by _b_, _b1_ and _b2_, Fig. 9. + +A bulb is blown between two tubes by the method given on page 22, the +larger tube is then cut off and the small piece of tube introduced into +the bulb after having been shaped as shown in by _b_, Fig. 9. The +opening in the bulb is sealed as shown by _b1_. The sealed part is now +heated and the bulb inclined downwards until the inner tube comes in +contact with the seal and is fused in position. This operation requires +some practice in order to prevent the inner tube either falling through +the soft glass or becoming unsymmetrical. The end of the bulb, where the +inner tube comes in contact with it, is now perforated by heating and +blowing, thus giving the form shown by _b2_, and the outer tube is +joined on. The finished spray arrester is shown by _b3_. Practice alone +will give the power to produce a symmetrical and stable piece of work. + +_Two Forms of Filter Pump._--That illustrated by _d_, Fig. 9, is made by +the method explained under "An Air Trap on a Barometer Tube." That +illustrated by _c_ is made by the method explained under "A Spray +Arrester." No new manipulation is involved, and the construction should +be clear from a study of the drawings. + +_Multiple and Branched Internal Seals._--A fuller consideration of these +will be found on page 39, but one general principle may well be borne in +mind; that, as far as is possible, a tube having both ends fastened +inside another tube or bulb should be curved or have a spiral or bulb at +some point in its length, otherwise any expansion or contraction will +put great strain on the joints. + +_Sprays._--A spray which is easy to make, easy to adjust, and easy to +clean after use is shown by _e_, Fig. 9. The opening on the top of the +bulb is made by melting on a bead of glass, expanding, bursting, and +fusing the ragged edges. The two branches which form the spray producing +junction are made by the method used for an exhaustion branch and +described on page 18. + +A spray which can be introduced through the neck of a bottle is shown by +_h_, Fig. 9. The various stages in making this are illustrated by _f_, +and _g_. If the inner tube is made by drawing out from a larger piece of +glass so that two supporting pieces are left on each side of the place +where it is intended to make the final bend, that bend can be made in a +flat-flame gas burner without causing the inner tube to come in contact +with the walls of the outer tube. Care must be taken when joining on the +side piece that the inner tube is not heated enough to fuse it. The +small hole in the side of the outer tube is produced by heating and +bursting. + +_A Liebig's Condenser._--This consists of a straight glass tube passing +through an outer cooling jacket. In practice it is better to make the +jacket as a separate piece, and to effect a water-tight junction by +means of two short rubber tubes. It may, however, be made with two +internal seals of the class described under "A Spray Arrester." There is +much less risk of these seals cracking if the inner tube is made in the +form of a spiral or has a number of bulbs blown on it in order to give a +certain amount of elasticity. + +_A Double-Surface Condenser._--Fig. 10 shows a condenser of this nature +which is supplied by Messrs. Baird and Tatlock. It may be built up in +stages as shown by _a_, _b_, and _c_, but the work involved requires +considerable skill, and the majority of laboratory workers will find it +cheaper to buy than to make. + +[Illustration: Fig. 10] + +_A Spherical Condenser._--Such a condenser as that shown by _f_, Fig 10, +involves a method which may find application in a number of cases. The +outer bulb is blown from a thick piece of tubing which has been inserted +in a smaller piece (see _d_, Fig. 6); then the inner bulb by similar +method. It is now necessary to introduce the smaller bulb into the +larger, and for this purpose the larger bulb must be cut into halves. A +small but deep cut is made with the file or glass-blowers' knife in the +middle of the larger bulb, and at right angles to the axis of the tube +on which it is blown. A minute bead of intensely heated glass is now +brought in contact with the cut in order to start a crack. This crack +may now be led round the bulb as described on page 30. If the work is +carried out with care, it is possible to obtain the bulb in two halves +as shown by _d_, and these two halves will correspond so exactly that +when the cut edges are placed in contact they will be almost air-tight. +The two tubes from the smaller bulb should be cut to such a length that +they will just rest inside the larger, and the ends should be expanded. +Place the inner bulb in position and fit the two halves of the outer +bulb together, taking great care not to chip the edges. If the length of +the tubes on the inner bulb has been adjusted properly, the inner bulb +will be supported in position by their contact with the tubes on the +outer bulb. Now rotate the cracked portion of the outer bulb in front +of a blowpipe flame and press the halves together very gently as the +glass softens. Expand slightly by blowing if necessary. If a small +pin-hole develops at the joint it is sometimes possible to close this +with a bead of hot glass; but if the bulb has been cut properly there +should be no pin-holes formed. The condenser is finished by joining on +the side tubes and sealing the inner tube through by the methods already +given. In order to blow bulbs large enough to make a useful condenser, +it will be convenient to employ the multiple-jet blowpipe described on +page 4. + +_A Soxhlet-Tube or Extraction Apparatus._--This involves the +construction of a re-entrant join where the syphon flows into the lower +tube. It is of considerable value as an exercise and the complete +apparatus is easy to make. + +A large tube is sealed at the bottom and the top is lipped, as in making +a test-tube. A smaller tube is then joined on by a method similar to +that given on page 18, but without making a perforation in the bottom of +the large tube. Heating and expanding by air pressure, first through the +large tube, then through the smaller tube and then again through the +large tube, will give a satisfactory finish to this part of the work. + +[Illustration: Fig. 11] + +The syphon tube is now joined on to the large tube as shown by _a_, Fig. +11, care being taken to seal the other end of the syphon tube before +joining. The details of the final and re-entrant joint of the syphon +tube are shown at the lower part of _a_. This join is made by expanding +the sealed end of the syphon tube into a small, thick-walled bulb, and +the bottom of this bulb is burst out by local heating and blowing; the +fragments of glass are removed and the edges made smooth by melting. A +similar operation is carried out on the side of the tube to which the +syphon tube is to be joined. This stage is shown by _a_. Now heat the +syphon tube at the upper bend until it is flexible, and press the bulb +at its end into the opening on the side of the other tube. Hold the +glass thus until the syphon is no longer flexible. The final join is +made by heating the two contacting surfaces, if necessary pressing the +edges in contact with the end of a turn-pin, fusing together and +expanding. The finished apparatus is shown by _c_. + +_Electrodes._--A thin platinum wire may be sealed into a capillary tube +without any special precautions being necessary. The capillary tube may +be drawn out from the side of a larger tube by heating a spot on the +glass, touching with a glass rod and drawing the rod away; or the +exhaustion branch described on page 18 may be used for the introduction +of an electrode. It is convenient sometimes to carry out the exhaustion +through the same tube that will afterwards serve for the electrode. The +electrode wire is laid inside the branch before connecting to the +exhaustion pump. When exhaustion is completed the tube is heated until +the soft glass flows round the platinum and makes the seal air-tight. +The branch is now cut off close to the seal on the pump side, a loop is +made in the projecting end of the platinum wire, and the seal is +finished by melting the cut-off end. + +Platinum is usually employed for such work, but if care is taken to +avoid oxidation it is not impossible to make fairly satisfactory seals +with clean iron or nickel wire. Hard rods of fine graphite, such as are +used in some pencils, may also be sealed into glass, but it seems +probable that air would diffuse through the graphite in the course of +time. + +Another method for the introduction of an electrode is illustrated by +_d_, _e_, _f_ and _g_, Fig. 11. In this case the bulb or thin-walled +tube into which the electrode is to be sealed is perforated by a quick +stab with an intensely heated wire--preferably of platinum--which is +then withdrawn before the glass has had time to harden, and thus a +minute circular hole is made. The electrode is coated with a layer of +similar glass, or of the specially made enamel which is sold for this +purpose, inserted into the bulb or tube by any convenient opening, and +adjusted by careful shaking until the platinum wire projects through the +small hole. The bulb or tube is then fused to the coating of the +electrode and the whole spot expanded slightly by blowing. The +appearance of the finished seal is shown by _g_. It is well to anneal +slightly by smoking. + +_Thermometers._--Apart from the notes on page 20 with respect to the +blowing of a suitable bulb on capillary tubing there is little to say in +connection with the glass working needed in making a plain thermometer. +The size desirable for the bulb will be determined by the bore of the +capillary tube, the coefficient of expansion of the liquid used for +filling, and the range of temperature for which the thermometer is +intended. + +Filling may be carried out as follows:--Fit a small funnel to the open +end of the capillary by means of a rubber tube, and pour into the funnel +rather more than enough of the liquid to be used than is required to +fill the bulb. Mercury or alcohol will be used in practice, most +probably. Warm the bulb until a few air bubbles have escaped through +the liquid and then allow to cool. This will suck a certain amount of +liquid into the bulb. Now heat the bulb again, and at the same time heat +the capillary tube over a second burner. The liquid will boil and sweep +out the residual air, but it is necessary to heat the capillary tube as +well in order to prevent condensation. Allow the bulb and tube to cool, +then repeat the heating once more. By this time the bulb and tube should +be free from air, and cooling should give a completely filled +thermometer. Remove the funnel and heat the thermometer to a few degrees +above the maximum temperature for which it is to be used; the mercury or +other filling liquid will overflow from the top, and, as the temperature +falls, will recede, thus allowing the end of the capillary to be drawn +out. Reheat again until the liquid rises to the top of the tube, then +seal by means of the blowpipe flame. The thermometer is now finished +except for graduation; this is dealt with on page 75. + +_An Alarm Thermometer._--A thermometer which will complete an electric +circuit when a certain temperature is reached may be made by sealing an +electrode in the bulb and introducing a wire into the top, which in this +case is not sealed. Naturally, this thermometer will be filled with +mercury. There is considerable difficulty in filling such a bulb without +causing it to crack. + +Several elaborations of this form are made, in which electrodes are +sealed through the walls of the capillary tube, thus making it possible +to detect electrically the variation of temperature when it exceeds any +given limits. + +_An Enclosed or Floating Thermometer._--The construction of this type of +thermometer is shown by _h_ and _i_, Fig 11. It is made in the following +stages:--A bulb is blown on the drawn-out end of a thin-walled tube as +shown by _h_. A small bulb is blown on the end of a capillary tube, +burst, and turned out to form a lip which will rest in the drawn-out +part of the thin-walled tube but is just too large to enter the bulb. +The capillary tube is introduced and sealed in position, care being +taken to expand the joint a little. The thermometer is filled and the +top of the capillary tube closed by the use of a small blowpipe flame. A +paper scale having the necessary graduations is inserted, and the top +of the outer tube is closed as shown by _i_. + +_A Maximum and Minimum Thermometer._--If a small dumb-bell-shaped rod of +glass or metal is introduced into the capillary tube of a horizontally +placed, mercury-filled thermometer in such a position that the rising +mercury column will come in contact with it, the rod will be pushed +forward. When the mercury falls again the rod will be left behind and +thus indicate the maximum temperature attained. If a similar +dumb-bell-shaped rod is introduced into an alcohol-filled thermometer +and pushed down until it is within the alcohol column, it will be drawn +down by surface tension as the column falls; but the rising column will +flow passed it without causing any displacement; thus the minimum +temperature will be recorded. + +Six's combined maximum and minimum thermometer is shown by _b_, Fig. 11. +In this case both maximum and minimum records are obtained from a +mercury column, although the thermometer bulb is filled with alcohol. It +is an advantage to make the dumb-bell-shaped rods of iron, as the +thermometer can then be reset by the use of a small magnet, another +advantage consequent on the use of metal being that the rods can be +easily adjusted, by slight bending, so as to remain stationary in the +tubes when the thermometer is hanging vertically, and yet to move with +sufficient freedom to yield to the pressure of the recording column. + +The thermometer may be filled by the following method:--When the +straight tube has been made the first dumb-bell is introduced and shaken +down well towards the lower bulb, the tube is now bent to its final +shape and the whole thermometer filled with alcohol as described on page +44. Now heat the thermometer to a little above the maximum temperature +that it is intended to record, and pour clean mercury into the open bulb +while holding the thermometer vertically. Allow to cool, and the mercury +will be sucked down. The second dumb-bell is now introduced, sufficient +alcohol being allowed to remain in the open bulb to about half fill it, +and the alcohol in this bulb is boiled to expel air. The tube through +which the bulb was filled in now sealed. + +_Clinical Thermometers._--The clinical thermometer is a maximum +thermometer of a different type. In this case there is a constriction +of the bore at a point just above the bulb. When the mercury in the bulb +commences to contract, the mercury column breaks at the constriction and +remains stationary in the tube, thus showing the maximum temperature to +which it has risen. + +_Vacuum Tubes._--There are so many forms of these that it is scarcely +practicable or desirable to give detailed instructions for making them; +but an application of the various methods of glass-working which have +already been explained should enable the student to construct most of +the simpler varieties. An interesting vacuum tube is made which has no +electrodes, but contains a quantity of mercury. When the tube is rocked +so as to cause friction between the mercury and the glass sufficient +charge is produced to cause the tube to glow. + +_A Sprengel Pump._--This, in its simplest form, is illustrated by _a_, +Fig. 12. Such a form, although highly satisfactory in action, needs +constant watching while in action, as should the mercury funnel become +empty air will enter the exhausted vessel. Obviously, the fall-tube must +be made not less than thirty inches long; the measurement being taken +from the junction of the exhaustion branch with the fall-tube to the top +of the turned-up end. + +[Illustration: Fig. 12] + +_A Macleod Pump._--One form of this is illustrated by _b_, Fig. 12. It +has the advantage that the mercury reservoir may be allowed to become +empty without affecting the vacuum in the vessel being exhausted. + +_"Spinning" Glass._--By the use of suitable appliances, it is quite +possible to draw out a continuous thread of glass, which is so thin as +to have almost the flexibility and apparent softness of woollen fibre; a +mass of such threads constitutes the "glass wool" of commerce. + +The appliances necessary are:--a blowpipe capable of giving a +well-formed flame of about six or eight inches in length, a wheel of +from eighteen inches to three feet in diameter and having a flat rim of +about three inches wide, and a device for rotating the wheel at a speed +of about three hundred revolutions per minute. + +A very satisfactory arrangement may be made from an old bicycle; the +back wheel having the tyre removed and a flat rim of tin fastened on in +its place. The chain drive should be retained, but one of the cranks +removed and a handle substituted for the remaining pedal. The whole +device is shown by Fig. 13. + +[Illustration: Fig. 13] + +The procedure in "spinning" glass is as follows:--First melt the end of +a glass rod and obtain a large mass of thoroughly softened glass, now +spin the wheel at such a speed that its own momentum will keep it +spinning for several seconds. Touch the end of the melted rod with +another piece of glass and, without withdrawing the original rod from +the blowpipe flame, draw out a thread of molten glass and twist it round +the spinning wheel. If this is done properly, the thread of glass will +grip on the flat rim, and by continuing to turn the wheel by hand it is +possible to draw out a continuous thread from the melted rod, which must +be advanced in the blowpipe flame as it is drawn on the wheel. If the +rod is not advanced sufficiently the thread will melt off, if it is +advanced too much, so as to heat the thick part and allow the glass to +become too cool at the point of drawing out, then the thread will become +too thick, but it is easy after a little practice to obtain the right +conditions. Practice is necessary also in order to find the right speed +for the wheel. + +When sufficient glass has been "spun," the whole "hank" of thin thread +may be removed by drawing the thumb-nail across the wheel at any point +on its flat rim, thus breaking the threads, and allowing the "hank" to +open. + +_Brushes for Use with Strong Acids._--Glass wool, if of fine enough +texture to be highly flexible, can be used to make acid-resisting +brushes. A convenient method for mounting the spun glass is to melt the +ends of the threads together into a bead, and then to fuse the bead on +to a rod; thus giving a brush. If a pointed brush is necessary, the +point may be ground on an ordinary grindstone or carborundum wheel by +pressing the loose end of the spun glass against the grinding wheel with +a thin piece of cardboard. + +When using brushes of this description, it is well to bear in mind the +fact that there is always a liability of a few threads of glass breaking +off during use. + + + + +CHAPTER IV + + Glass, Its Composition and Characteristics. Annealing. + Drilling, Grinding, and Shaping Glass by methods other than + Fusion. Stopcocks. Marking Glass. Calibration and Graduation + of Apparatus. Thermometers. Exhaustion of Apparatus. Joining + Glass and Metal. Silvering Glass. + + +There are three kinds of glass rod and tubing which are easily +obtainable; these are soda-glass, which is that usually supplied by +chemical apparatus dealers when no particular glass is specified; +combustion-glass, which is supplied for work requiring a glass that does +not so easily soften or fuse as soda-glass; and lead-glass, which is +less common. There are also resistance-glass, made for use where very +slight solubility in water or other solutions is desirable, and a number +of other special glasses; but of these soda-glass, combustion-glass, +lead-glass, and resistance-glass are the most important to the +glass-blower whose work is connected with laboratory needs. + +_Soda-Glass._--Consists chiefly of sodium silicate, but contains +smaller quantities of aluminum silicate, and often of calcium silicate; +there may also be traces of several other compounds. + +The ordinary soda-glass tubing melts easily in the blowpipe flame, it +has not a long intermediate or viscous stage during fusion, but becomes +highly fluid rather suddenly; it does not blacken in the reducing flame. +Bad soda-glass or that which has been kept for many years, tends to +devitrify when worked. That is to say the glass becomes more or less +crystalline and infusible while it is in the flame; and in this case it +is often impossible to do good work with that particular sample of +glass; although the devitrification may sometimes be remedied by heating +the devitrified glass to a higher temperature. The presence of aluminum +compounds appears to have some influence on the tendency of the glass to +resist devitrification. Soda-glass, as a rule, is more liable to crack +by sudden heating than lead-glass, and articles made from soda-glass +often tend to crack spontaneously if badly made or, in the case of +heavier and thicker articles, if insufficiently annealed. + +_Combustion-Glass._--Is usually a glass containing more calcium silicate +and potassium silicate than the ordinary "soft" soda-glass. It is much +less fusible than ordinary soda-glass, and passes through a longer +intermediate or viscous stage when heated. Such a glass is not very +suitable for use with the blowpipe owing to the difficulty experienced +in obtaining a sufficiently high temperature. If, however, a certain +amount of oxygen is mixed with the air used in producing the blowpipe +flame this difficulty is minimised. + +_Resistance-Glass._--May contain zinc, magnesium, and other substances. +As a rule it is harder than ordinary soda-glass, and less suitable for +working in the blowpipe flame. It should have very little tendency to +dissolve in water, and hence is used when traces of alkali or silicates +would prove injurious in the solutions for which the glass vessels are +to be used. + +_Lead-Glass._--This, or "flint" glass as it is often called from the +fact that silica in the form of crushed and calcined flint was often +used in making the English lead-glasses, contains a considerable +proportion of lead silicate. Such a glass has, usually, a particularly +bright appearance, a high refractive index, and is specially suitable +for the production of the heavy "cut-glass" ware. + +Lead-glass tubing is easy to work in the blowpipe flame, melts easily, +but does not become fluid quite so suddenly as most soda-glasses; +articles made from it are remarkably stable and free from tendency to +spontaneous cracking, although, as is essential for all the heavy or +"glass-house" work, the massive articles need annealing in the oven. + +The two chief disadvantages of lead-glass for laboratory work are that +it is blackened by the reducing gases if held too near to the blue cone +of the blowpipe flame, and that it is rather easily attacked by chemical +reagents; thus ammonium sulphide will cause blackening. + +The effect of the reducing flame on lead is not altogether a +disadvantage, however; because a little care in adjusting the blowpipe +and a little care in holding the glass in the right position will enable +the student to work lead-glass without producing the faintest trace of +blackening. This, in addition to being a valuable exercise in +manipulation, will teach him to keep his blowpipe in good order, and +prove a useful aid in his early efforts to judge as to the condition of +the flame. It prevents discouragement if the student does his +preliminary work with the soda-glass, but he should certainly make +experiments with lead-glass as soon as he has acquired reasonable +dexterity with soda-glass. + +_Annealing._--Annealing is a process by which any condition of strain +which has been set up in a glass article, either by rapid cooling of one +part while another part still remains hot, or by the application of +mechanical stress after cooling is relieved. Annealing is carried out by +subjecting the article to a temperature just below the softening point +of the glass, maintaining that temperature until the whole article has +become heated through the thicker part, and then reducing the +temperature very gradually; thus avoiding any marked cooling of the +thinner and outer parts first. + +For thin glass apparatus of the lamp-blown or blowpipe-made variety in +which there are no marked difference of thickness, such as joins on +tubes, ordinary seals, bulbs, etc., there is little need for annealing; +and even those having rather marked changes of thickness, such as +filter pumps, can be annealed sufficiently by taking care that the last +step in making is heating to just below visible redness in the blowpipe +flame and then rotating in a sooty gas flame until covered with a +deposit of carbon. The article should then be allowed to cool in a place +free from draughts and where the hot glass will not come in contact with +anything. + +A few of the blowpipe-made articles, such, for example, as glass +stopcocks, need more careful annealing, and for this purpose a small +sheet-iron oven which can be heated to dull redness over a collection of +gas burners will serve. Better still, a small clay muffle can be used. +In either case, the article to be annealed should be laid on a clean, +smooth, fireclay surface, the temperature should be maintained at a very +dull red for two or three hours and then reduced steadily until the oven +is cold. This cooling should take anything from three to twelve hours, +according to the nature of the article to be annealed. A thick article, +or one having great irregularities in thickness will need much longer +annealing than one thinner or more regular. As a rule, soda-glass will +need more annealing than lead-glass. + +_Drilling Glass._--Small holes may be drilled in glass by means of a rod +of hard steel which has been broken off, thus giving a more or less +irregular and crystalline end. + +There are several conditions necessary to enable the drilling of small +holes to be carried out successfully:--the first of these is that the +"drill" should be driven at a high speed. This may be done by means of a +geared hand-drill such as the American pattern drill, although a +somewhat higher speed than this will give is even more satisfactory. The +second condition is that the pressure on the drill is neither too light +nor too heavy; this is conveniently regulated by hand. The third +condition is that the drill be prevented from "straying" over the +surface of the glass; for this purpose a small metal guide is useful. +The fourth condition is that a suitable lubricant be used; a strong +solution of camphor in oil of turpentine is perhaps the most suitable. +For commercial work, a diamond drill is often used, but this is scarcely +necessary for the occasional work of a laboratory. + +_Larger Holes in Glass._--The method of drilling with a hard steel rod +is not highly satisfactory for anything but small holes. When a larger +hole, say one of an eighth of an inch or more, is needed it is better to +use a copper or brass tube. This tube may be held in an American +hand-drill, but a mixture of carborundum or emery and water is supplied +to the rotating end. Tube or drill must be lifted at frequent intervals +in order to allow a fresh supply of the grinding material to reach the +end. In this case, also, a guide is quite essential in the early stages +of drilling; otherwise the end of the tube will stray. The speed of +cutting may be increased slightly by making a number of radial slots in +the end of the tube; these serve to hold a supply of the grinding +material. + +_Grinding Lenses._--This is scarcely within the scope of a book on +glass-blowing for laboratory purposes, but it may be said that the lens +may be ground by means of a permutating mould of hard lead or +type-metal. The rough shaping is done with coarse carborundum or emery, +and successive stages are carried on with finer and finer material. The +last polishing is by the use of jewellers' rouge on the mould, now +lined with a fine textile. + +_Filing Glass._--If a new file, thoroughly lubricated with a solution of +camphor in oil of turpentine, is used, there is but little difficulty in +filing the softer glasses. A slow movement of the file, without +excessive pressure but without allowing the file to slip, is desirable. +After a time the cutting edges of the file teeth will wear down and it +will be necessary to replace the file by another. + +_Grinding Stoppers._--This is, perhaps, the most common form of grinding +that the laboratory worker will need to perform, and for that reason, +rather full details of the procedure are desirable. + +A very crude form of ground-in stopper may be made by drawing out the +neck and the mass of glass which is intended to form the stopper to +approximately corresponding angles, wetting the surfaces with a mixture +of the abrasive material and water, and grinding the stopper in by hand. +Frequent lifting of the stopper is necessary during grinding, in order +to allow fresh supplies of abrasive material to reach the contacts. When +an approximate fit is obtained, the coarse abrasive should be washed +off, care being taken that the washing is complete, and a finer abrasive +substituted. After a while, this is replaced in its turn by a still +finer grinding material. + +Such a method of grinding may give a satisfactory stoppering if the +angles of the plug and socket correspond very closely before grinding is +commenced; but if there is a wide difference in the original angles, +then no amount of grinding by this method will produce a good result. +The reason for this is that the plug will become so worn in the +preliminary grinding as to assume the form of a highly truncated cone; +the socket will assume a reverse form, and the end result will be a +loose-fitting plug and socket. + +Satisfactory grinding may be carried out by the use of copper or +type-metal cones for the preliminary shaping. Such cones should be +mounted on a mandrel which will fit into the chuck of the American +hand-drill and turned on the lathe to the desirable angle for +stoppering. A number of these cones will be necessary. A number of +similar moulds, that is to say blocks of type-metal or hard lead in +which is a hole corresponding in size and angle to the plug desired, +should be made also. These must be rotated, either in the lathe or by +other means, and are used for the preliminary shaping of the plug. If +but few plugs are to be ground it is unnecessary to provide a means of +rotating the moulds, as the plug may be held in the hand and ground into +the mould in a manner similar to that used in the first method of +stoppering. + +[Illustration: Fig. 14] + +When the socket and plug have been ground, by the successive use of +cones and moulds, to the desired angle, so that they correspond almost +exactly, the plug is given its final fitting into the socket by +grinding-in with a fine abrasive, in the manner first described. + +_Stopcocks._--Although it would be more strictly in keeping with the +form of this book to divide the making of stopcocks into two parts; +shaping by heat and grinding, we will consider the whole operation here, +and take for our example a simple stopcock such as that illustrated by +Fig. 14. + +The "blank," _f_, that is the socket before grinding, is made by drawing +out a piece of fairly thick-walled tubing into the form shown by _a_. +Two zones on this tube are then heated by means of a small, pointed +flame, and the tube is compressed along its axis, thus producing two +raised rings as shown by _b_. Two zones, slightly towards the outer +sides of these two raised rings are heated and the tube is drawn while +air pressure is maintained within. This produces two thin-walled bulbs +or extensions similar to those shown by _c_. One of these extensions is +now broken off by means of a sharp blow with the edge of a file or +other piece of metal, and the edges of the broken glass are rounded in +the flame. The other extension is left to serve as a handle. We have now +a piece of glass like that shown by _d_. Now heat a spot on the side of +this, medially between the raised rings, until the glass is on the point +of becoming deformed, and bring the intensely heated end of a smaller +tube in contact with the heated spot. Without disturbing the relative +positions of the two tubes, press the smaller tube down on a thin steel +wire, so that the wire passes along the tube and enters the soft glass; +thus forming a projection inside the sockets as shown by _e_. The wire +must be withdrawn, again immediately. When the wire has been withdrawn, +heat the place where it entered to dull redness, in order to relieve any +strain; break off the thin extension, which up to the present has served +as a handle, round off the broken edges in the flame, and join on and +indent a similar piece of small tubing to the opposite side of the +socket; the socket at this stage being shown by _f_. The "blank" for the +socket is now completed, but it must be heated to dull redness in order +to relieve strain and be placed in an annealing oven, where it should +be annealed for some hours. + +The "blank" for the plug offers no special difficulty; it is made by +heating a glass rod and compressing it axially until a mass having the +form shown by _g_, Fig. 14, is produced; the end of this is heated +intensely and brought in contact with the rather less heated side of a +glass tube which has been drawn to the shape desired for the handle; +when contact is made a slight air pressure is maintained in the glass +tube, thus producing a hollow join. The ends of the tube are sealed and +the bottom of the plug is drawn off, thus giving the finished "blank" as +shown by _h_. This blank is now held in a pair of asbestos-covered +tongs, heated to dull redness all over, and transferred to the annealing +oven. + +When cold, the socket is ground out by the second method given under +"Grinding Stoppers"; that is to say, by means of type-metal or copper +cone, and the plug is ground to fit in a corresponding mould. When the +fit is almost perfect, the transverse hole is drilled in the plug, and +the final finishing is made with fine abrasive powder. Great care must +be taken in the final grinding that there is no accumulation of +abrasive material in the transverse hole of the plug; if this is allowed +to occur there will be a ring ground out of the socket where the holes +move, and the tightness of the finished stopcock will be lost. + +_Marking Glass._--As a preliminary to a consideration of the methods of +graduating and calibrating glass apparatus, it is convenient to consider +the various methods which are available for marking glass. Among these +are, the writing diamond, the carborundum or abrasive pencil, the +cutting-wheel, and etching by means of hydrofluoric acid. Each produces +a different class of marking and each is worthy of independent +consideration. + +_The Writing Diamond._--This is the name given to a small irregular +fragment of "bort" which is usually mounted in a thin brass rod. Such a +diamond, if properly selected, has none of the characteristics of a +cutting diamond; although one occasionally finds so-called "writing +diamonds" which will produce a definite cut. These should be rejected. + +The writing diamond is used in much the same way as a pencil, but is +held more perpendicularly to the object, and a certain amount of +pressure is necessary. The mark produced is a thin scratch which, +although fairly definite, lacks breadth, and this is a disadvantage +where the marking has to be read at a distance. This disadvantage may to +some extent be overcome by making a number of parallel scratches. + +_The Abrasive Pencil._--A rod of carborundum composition may be ground +or filed to a point, and this forms a very useful pencil for general +work. The marking produced is rather less definite than that produced by +a writing diamond, but has the advantage of being broader. + +_The Cutting Wheel._--"Cutting" in this case is scarcely the ideal +expression, it should rather be "grinding," but "cutting" is more +commonly used. Exceedingly good graduations may be made by the edge of a +small, thin, abrasive wheel which is mounted on the end of a small +mandrel and driven by a flexible shaft from an electric motor or any +other convenient source of power. The depth of the mark can be +controlled, and very light pressure will suffice. + +_Etching._--This is often the quickest and easiest way of marking glass +apparatus. The object to be marked should first be warmed and coated +very thoroughly with a thin film of paraffin wax. When cold, the marking +is made through the paraffin wax by means of a needle point, and the +object is then exposed to the action of hydrofluoric acid. If a shallow +but clearly visible marking is desired, it is well to use the vapour of +the acid; this may be done by bending up a sheet-lead trough on which +the object can rest with the marked surface downwards. A little of the +commercial hydrofluoric acid, or a mixture of a fluoride and sulphuric +acid, is distributed over the bottom of the trough, and the whole +arrangement is allowed to stand for about an hour. The object is washed +thoroughly and the paraffin wax removed, either by melting and wiping +off or by the use of a solvent, and the marking is finished. + +If a deep marking is desired, in order that it may afterwards be filled +with some pigment, a better result is obtained by the use of liquid +commercial hydrofluoric acid, which is a solution of hydrogen fluoride +in water. The acid is mopped on to the object after the markings have +been made on the paraffin wax film, and allowed to remain in contact for +a few minutes. It is advantageous to repeat the mopping-on process at +intervals during the etching. + +In all cases where hydrofluoric acid is used, or stored, it is of great +importance to keep it well away from any optical instruments, as the +most minute trace of vapour in the air will produce a highly destructive +corrosion of any glass surfaces. + +_Methods of Calibration._--In the case of apparatus for volumetric work, +this is usually carried out by weighing, although some of the smaller +subdivisions are often made by measurement. When the subdivisions are +made in this way it is of importance to see that the walls of the tube +or vessel to be calibrated are parallel. Great errors arise in some of +the commercial apparatus from neglect of this precaution. A convenient +method of testing for parallelism, in the case of a wide tube, is to +close one end and to weigh in successive quantities of mercury. An +observation of the length occupied by each successive quantity will +indicate any change in the bore. In the case of capillary tubes, it is +convenient to introduce an unweighed quantity of mercury, measure its +length accurately, and then to move it along the tube in stages, either +by tilting the tube or by the application of air pressure. A measurement +of the length at each stage will indicate whether the bore is +approximately parallel or not. Neither of these methods is to be relied +on without a careful examination of the tube, as it may happen that +there are local irregularities in the bore which compensate for each +other, and do not, therefore, affect the volume of a given length. +Obviously, the smaller the quantity of mercury with which the test is +carried out and the greater the number of observations made, the less +risk will there be of such an error. A liquid, such as water or alcohol, +which wets the glass is not suitable for such a test, unless special +precautions are taken. + +When, however, a pipette or burette has to be calibrated to deliver a +certain volume of water, the final calibration must be made with this +liquid. Thus, the burette would first be calibrated by weighing in +definite quantities of mercury of say 13.54 grammes (1 cc at 15°C.), +each of the 1 cc divisions should be marked by some temporary marking. +The burette is now filled with a solution of potassium bichromate and +sulphuric acid and allowed to soak for some time; the bichromate is +washed out and distilled water is put in. Successive quantities of water +are run out of the jet, a fixed time being allowed for draining, and the +weights of the quantities delivered are noted. This procedure will give +the necessary data for altering the marking so that it may correspond to +1 cc _delivered_. Each 1 cc division is now divided into tenths by the +method described below. A final verification of the markings should be +made when the subdivision is completed. + +_Subdivision of Graduations._--Mark out the spaces to be subdivided on a +sheet of paper. Take a reliable ruler on which any convenient length is +divided into the desired number and place it across the lines at such an +angle that the limits noted on the rule exactly bridge the gap. Now draw +parallel lines through the markings. + +_Copying a Scale._--When a scale has been prepared on paper and it is +necessary to copy that scale on the waxed-glass surface for etching, a +convenient method is to employ a long wooden bar having a sharp needle +passing through it at either end. The scale and object to be marked are +fastened in line with one another, and the caliper bar is used from step +to step. The mark is made by moving the bar through a minute portion of +a circle, which provided that the bar is two or three feet in length, +will not introduce any perceptible error in a scale of say a quarter of +an inch in width. The arrangement is shown by Fig. 15. + +[Illustration: Fig. 15] + +_Graduating a Thermometer._--Assuming that the thermometer has been made +of carefully selected tubing in which the bore is parallel and free from +any small irregularities, we have only to fix the freezing point and +boiling point. The intervening space may then be divided into 100 (if +the thermometer is to be Centigrade) or 180 (if Fahrenheit). This +division may be carried out by the method given under "Subdivisions of +Graduations." A thermometer should not be calibrated until some weeks +after making, as the glass bulb tends to contract. + +_Joining Glass and Metal._--It sometimes happens that one needs to make +a more permanent and less flexible joint between a glass and metal tube +than can be obtained by means of a rubber tube. To this end, any one of +three slightly different methods may be employed. In the method of +Chatelier one first coats the glass with platinum or silver, which may +be done by moistening the glass with platinum chloride or silver nitrate +and then heating to redness; a layer of copper is then deposited +electrolytically on the treated surface of the glass, and soldering is +carried out in the usual manner. + +McKelvy and Taylor call attention to two other methods in the _Journal +of the Chemical Society_ for September, 1920. In one of these methods +the glass is coated with platinum by covering it with a suspension of +platinum chloride in oil of lavender and heating until the oil is burnt +off. The metal tube is then tinned on its inner side and soldered to the +prepared glass, slightly acid zinc chloride being used as a flux. + +In the second method, a joint is made by means of the Kraus flux, which +consists of equal weights of zinc oxide, borax, and powdered soda-glass +fused together. This is coated on the inner surface of the metal tube, +and the hot glass tube, which has had the end slightly flanged to give +support, is inserted. Fusion of the flux is completed by heating the +outside of metal tube. + +_Silvering Glass._--In all cases where it is intended to deposit a +silver mirror on a glass surface, thorough cleaning is essential. +Prolonged soaking in a hot solution of potassium bichromate which has +been acidified with sulphuric acid will often prove useful. The glass +should then be washed thoroughly, rinsed in distilled water, and the +solution should then be used. + +There are many formulæ for the silvering solution, but that used in +Martin's method may be given:-- + + A--Nitrate of Silver 40 grammes + Distilled Water 1000 c. cm. + + B--Nitrate of Ammonium 60 grammes + Distilled Water 1000 c. cm. + + C--Pure Caustic Potash 100 grammes + Distilled Water 1000 c. cm. + + D--Pure Sugar Candy 100 grammes + Distilled Water 1000 c. cm. + + Dissolve and add:-- + + Tartaric Acid 23 grammes + + Boil for ten minutes, and when cool add:-- + + Alcohol 200 c. cm. + Distilled Water to 2000 c. cm. + +For use take equal parts of A and B. Mix together also equal parts of C +and D in another vessel. Then mix both liquids together in the silvering +vessel and suspend the glass to be silvered face downwards in the +solution. Or if a vessel has to be silvered on the inside, the solution +is poured in. In this case, the deposition of silver may be hastened by +immersing the vessel to be silvered in warm water. + +In working with a silver solution containing ammonia or ammonium salts +there is sometimes the possibility of forming an explosive silver +compound. It is well, therefore, to avoid keeping such solutions longer +than is necessary, and to bear in mind that any deposit formed by +solutions containing both silver and ammonia may have explosive +properties, especially when dry. + + + + +CHAPTER V + + Extemporised Glass-Blowing Apparatus--The Use of Oil or + other Fuels--Making Small Rods and Tubes from Glass + Scrap--The Examination of Manufactured Apparatus with the + View to Discovering the Methods Used in Manufacture--Summary + of Conditions Necessary for Successful Glass-Blowing. + + +If, in the early stages of his study of glass-blowing, the student +should attempt to work with the very simplest appliances, it is probable +that his progress will be hindered; the use of the apparatus will +require an undue amount of care and his attention will be distracted +from the actual manipulation of the glass. The case is widely different +after he has acquired a certain facility in glass-blowing. + +_A Simple Form of Blowpipe._--Although there are even more simple forms +than that described here, we are not concerned with them. The form +described is the simplest with which any considerable amount of +glass-blowing can be carried out with certainty. + +This form consists of a tube through which air may be blown with the +mouth, a condensation chamber in which any moisture from the breath can +condense, a blowpipe jet, a supporting piece and a source of flame. + +The tube, condensation chamber, and jet are combined in the ordinary +Black's blowpipe, such as is used for blowpipe tests in qualitative +analysis; it consists of a conical tin tube having a mouthpiece at the +small end and a side tube which carries a brass jet. A support for such +a blowpipe may be cut out of a piece of brass or tin-plate, and should +be fastened to a small, flat, wooden board. A source of flame may +consist of an ordinary brass elbow, such as is used on gas fittings, and +into which a piece of thin brass tube (the body of a fish-tail burner +from which the perforated non-metallic plug has been removed will serve +quite well) has been fitted. It is an advantage to flatten the brass +tube somewhat and to file the flattened end to a slope which corresponds +with the angle at which the blowpipe jet enters the burner. The whole +source of the flame should be mounted on a separate base, in order that +it may be moved while adjusting the apparatus to the best relative +positions of flame and blowpipe jet. The complete apparatus is shown by +_a_, Fig. 16. + +[Illustration: Fig. 16] + +In order to take full advantage of this blowpipe, it is desirable that +the student should learn to maintain a steady steam of air with his +mouth and, at the same time, be able to breathe. This requires a little +practice. + +As a first exercise in breathing, before trying to breathe while using +the mouth blowpipe, the student should close his mouth and inflate his +cheeks with air; now, still keeping his cheeks tightly inflated, he +should attempt to breathe through the nose. At first, this may be found +rather difficult, but it becomes remarkably easy after a little +practice. When he has mastered this, the student may practise the same +operation, but with the blowpipe. It is important to bear in mind that +the cheeks, not the lungs, form the reservoir for air used in +maintaining the blowpipe flame. After a while, the student will find +that he can maintain a steady air pressure and yet breathe with complete +comfort. + +In adjusting the flame, care should be taken not to blow so hard as to +produce a ragged and noisy cone of fire. A small jet, such as that +commonly used on a mouth blowpipe, will with care give a pointed and +quiet flame, having an appearance similar to that shown in the +illustration. + +With a blowpipe like this, it is quite easy to seal glass tubes up to an +inch in diameter, to join tubes up to half an inch in diameter, to bend +tubes, to blow small bulbs, and to make the simpler forms of internal +seal; but the provision for condensation of moisture is not ideal, and +prolonged use of such a blowpipe also tends to produce undue fatigue. + +_A Mouth Blowpipe With an Expanding Reservoir._--This form of blowpipe +can be made to give most excellent results; it is highly portable, and +does not produce nearly so much fatigue when used continuously as the +blowpipe described in the last section. Various slight modifications +have been made in its construction during the last eighty years, but +that described below will be found quite satisfactory. + +The apparatus consists of a tube through which air is blown from the +mouth, a valve through which the air passes into an expanding reservoir, +and a blowpipe jet in communication with the reservoir. + +In making the valve, several essentials have to be remembered; it must +allow a free passage of air into the reservoir, it must open easily, and +must close quickly. A satisfactory form of valve is that shown by _b_, +Fig. 16. The moving part consists of a light glass bulb of about +three-eights of an inch diameter and having a glass stem of rather under +one-eighth diameter and about an inch and a half long. This stem rests +in a guide at the end of a brass tube, the bulb contacting against the +other end which is approximately shaped. The bulb and its seating are +ground air-tight. A very light spring holds the bulb in position. + +This valve is fitted into a metal or glass T piece, one limb of which +leads to the air reservoir and the other limb leads to the blowpipe jet; +the limb containing the valve leads to the tube through which the air is +blown in. + +A convenient reservoir may be made from a fairly large football bladder. +A network of string should be fitted over the outside of the bladder and +the strings should terminate in a hook on which a weight can be hung, in +order to provide a means of adjusting the pressure at which the air is +delivered to the jet. This bladder should be washed out and allowed to +drain after use. + +The air tube which passes from the valve to the mouth may conveniently +be made of brass, but, in order to avoid the continued contact of metal +with the lips of the operator, it should be fitted with a non-metallic +mouthpiece. It is an advantage from the point of view of portability to +have the air tube easily detachable from the T piece containing the +valve. + +The blowpipe jets, of which there may be several with advantage, may be +made of glass tubing, bent to the most convenient angle and having an +enlargement or bulb at some point in the tube. This bulb serves as a +final condensing place for any traces of moisture that may escape from +the larger reservoir. + +The whole device, blowing tube, reservoir, and T piece may be fastened +to a clamp, so that it can be secured on the edge of any table where +blowpipe work is to be carried out. If the blowpipe is to be used with +gas, the form of burner described under. "A Simple Form of Blowpipe" +will be found quite satisfactory. + +_The Use of Oil, or Other Non-Gaseous Fuels._--Although gas, when +available, is usually preferred on account of its convenience, there are +several other fuels which give a hotter flame. They have, also, the +additional advantage of not requiring any connecting pipes; but each has +its own disadvantage. + +One liquid fuel deserves special mention as being rather less desirable +than the others; this is alcohol. Although very convenient in use, it +has the disadvantage of being rather too highly inflammable and capable +of burning without a wick, thus involving a certain fire risk; the flame +is scarcely visible in a bright light, and the heat given by either the +ordinary flame or the blowpipe flame produced from alcohol is +considerably less than that from a similar flame in which coal gas is +used. For small work, however, the facility with which a spirit lamp may +be lighted may more than counterbalance these disadvantages at times. + +_Paraffin Wax._--Where there is no coal gas available and the blowpipe +is only required at intervals, and especially where high portability is +required, there are few fuels so convenient as paraffin wax. This may be +obtained in pieces of a satisfactory size by cutting paraffin candles, +from which the wick has been withdrawn, into lengths of about half an +inch. These cut pieces have the advantage over any oily fuel, such as +colza oil, that they can be wrapped in paper or carried in a cardboard +box; further they will keep indefinitely, even in the presence of air, +without undergoing any perceptible change. + +_Forms of Lamp for Paraffin Wax._--Probably, the best form is that +devised by Thomas Bolas, and described by him in the _Journal of the +Society of Arts_, December 2nd, 1898. This lamp consists of a small open +tray of iron, through which pass three or more flat tubes, and between +these tubes are placed small flat pieces of wick, the fit being such +that the pieces of wick may be adjusted easily by means of a pair of +pointed tweezers. + +The flame thus obtained, instead of having one large hollow, is broken +or divided so that the combustion is concentrated into a smaller area, +and the air blast, which is directed across the flame, carries the flame +with it in a more complete manner than is the case with the ordinary +flame; a more thorough combustion being realised by this arrangement. + +Another advantage is the ease with which the wick may be changed and a +larger or smaller wick inserted to suit the flame to any size of air +jet. + +This form of lamp may be used for oily fuel, although it is specially +suitable for paraffin wax. + +Two small pieces of bent tin-plate may be used as side covers, and these +serve to adjust the flame within certain limits. A tin-plate cover which +fits easily over the whole lamp serves as an extinguisher. The complete +lamp is shown by _d_, Fig. 16, and this figure shows also a quick-change +air-jet device, the whole arrangement forming a blowpipe for use where a +non-gaseous fuel is to be employed. + +Although the lamp just described is desirable when complete control over +the size of the flame is necessary, and if the ideal conditions and +maximum heat are to be obtained, yet a simpler form of lamp will be +found to give very good results. Such a lamp may consist of a flat tin +tray, having a diameter of about three and a half inches and a depth of +about one inch. In this tray is a tin support for the wick, and the wick +itself may consist of a bundle of soft cotton, for example, a loosely +rolled piece of cotton cloth, but in either case the top of the wick +should be cut to approximately the same angle as that at which the +blowpipe jet meets the flame. + +In using paraffin wax as a fuel, it is necessary to see that sufficient +wax reaches the wick to prevent charring during the first few minutes +before the bulk of the wax is melted. + +_Animal and Vegetable Oils._--Almost any oil may be used as a fuel, but +many tend to become hard and gummy if allowed to stand in the air for +any considerable time. When this happens, the wick becomes clogged and +it is impossible to obtain a good flame. A number of the oils tend, +also, to produce rather strongly smelling smoke. + +_A Flame-Guard for Use With Non-Gaseous Fuels._--In order to avoid the +eye-strain produced by the luminous base of the flame from a wick +burning paraffin wax or oil, it is often advantageous to make a small +tunnel of tin-plate, which can be rested on the sides of the lamp and +rises over the top of the wick. Such a flame guard is shown by _e_, Fig. +16. + +_Small Rods and Tubes from Glass Scrap_:--It is scarcely practicable to +make small quantities of good glass with the blowpipe flame as the only +source of heat, but it is less difficult to make small rods or tubes +from glass scrap, and the ability to do this is sometimes of +considerable value when a small tube has to be joined on to some special +piece of apparatus made of glass of unknown composition. It may be +possible to obtain some fragments of similar glass, either from a broken +part of the apparatus or from a similar piece, and from these fragments +small tubes or rods can be made. + +The fragments of glass may be melted together on the end of a clay +pipe-stem, care being taken to avoid trapping air bubbles as fresh +fragments are added to the molten mass. When a sufficient quantity of +glass has been accumulated, the viscous mass may be drawn out into a rod +by bringing another pipe-stem into contact with the hot mass, rotating +both pipe-stems steadily, and separating them until a rod of the desired +size has been obtained. + +If, on the other hand, it is desired to produce a tube from the mass of +heated glass, the mass should be blown hollow before the pipe-stems +supporting it are separated. + +_Methods of Manufacture._--When the student has familiarised himself +with the more common operations and processes used in glass-blowing, he +will be in a position to increase his skill and knowledge of special +methods by a critical examination of various examples of commercial +work. There are few exercises more valuable than such an examination, +combined with an attempt to reconstruct the stages and the methods by +which the article chosen for examination was made. + +Obviously, it is impossible to give full details of all constructions in +a small text-book; but it is easy to give an example of the +constructional methods employed in the making of almost any piece of +light blown-glass apparatus, and these methods should prove of special +value when apparatus of a new pattern has to be evolved for the purposes +of research. That is to say, one designs the apparatus required, applies +known methods of construction as far as possible, and, by the +examination of commercial apparatus having similar features, evolves the +new methods required. For an exercise in such a process of +reconstruction we may well take an ordinary commercial vacuum tube, such +as that shown by _a_, Fig. 17. + +[Illustration: Fig. 17] + +In the tube from which this drawing was made, it was found that the +spiral in the middle bulb was of a slightly yellowish colour and gave a +green fluorescence when the electric discharge was passed through the +tube; that is to say, the spiral is made of uranium-glass, which is +usually a soda-glass containing trace of uranium, and hence differing +slightly in composition from the ordinary glasses. The two enclosed +tubes which are bent into a series of S bends gave a pink fluorescence, +which indicates lead-glass; and the remainder of the tube fluoresced +with an apple-green colour; this suggests ordinary soda-glass. We have, +therefore, a piece of apparatus in which three dissimilar glasses are +joined, while, at the same time, that apparatus contains a number of +internal seals, and it is not probable that the dissimilar glasses will +have their coefficients of expansion so nearly alike as to permit of a +stable internal seal being made if one part of the seal consists of a +glass differing from that of the other part. + +These considerations lead us to a closer examination of the joins where +the dissimilar glasses are introduced, and we find that in no case is +the internal seal made between dissimilar glasses, but that a soda-glass +extension is joined on to both the uranium-glass tube and the lead-glass +tubes at a point about half an inch before the internal seal commences. +Careful examination of these joins shows that the change from one glass +to another is not abrupt but gradual. Such a transitional joint may be +made by taking a length of soda-glass tubing, sealing the end and fusing +a minute bead of the other glass on to the sealed end, the end is then +expanded and another bead of the other glass added, this bead is +expanded and the operation is repeated, thus building up a tube, and, +finally, the tube of the other glass is joined on to the end of this. + +We are now concerned with the question of the insertion of the +uranium-glass spiral into the bulb (see p. 38). Obviously the spiral is +too large to pass through the necks of the bulb, and it is difficult to +imagine that the spiral was obtained by the insertion of a length of +straight tubing which was bent after entering the bulb; therefore, the +only remaining method is that the spiral was made first and the +soda-glass extensions fastened on, and that the bulb was blown, cut in +halves and the spiral inserted, and the two halves were then rejoined. +That this was actually the case is confirmed by traces of a join which +are just visible round the middle of the bulb. The insertion of the +spiral and the making of the first internal seal are shown by _b_, and +_c_. + +There is one detail in making the second join of the spiral to the bulb +which calls for attention, and the small branch, similar to an +exhaustion branch, at the side of the bulb provides a clue to this. If +an attempt were made to complete the second internal seal through a +closed bulb it would be impossible to obtain a good result, as the +air-pressure in the bulb would not be under control when once union was +effected, and further heating of the air in the bulb would cause +expansion and perforate the wall near the second internal seal; we +therefore make a small branch which can be left open and through which +such air-pressure as may be found necessary can be maintained. + +The third join, by which the lead-glass tube is joined to the soda-glass +is made in stages similar to those in which the soda-glass and +uranium-glass were joined; but the internal seal is most conveniently +made by sliding a length of tubing over the lead-glass and fusing this +tubing to the large diameter soda-glass tube to which the lead-glass is +already joined. The first stage of this operation is illustrated by _d_. +When this seal is completed, the end of the soda-glass tube is drawn off +and sealed as shown in _e_, and at this stage a side tube or branch is +joined on. The sealed end of the outer and large diameter soda-glass +tube is heated until it contracts and fuses to the enlargement that has +previously been joined to the lead-glass tube, and the end is burst out +as shown in _f_. Another length of soda-glass is then joined on to the +burst-out end, and this length of soda-glass tubing is drawn out to a +thin-walled contraction; the non-contracted part is expanded to form the +bulb, and a small exhaustion branch made on the side, the drawn-out +portion being cut off, and an electrode, previously prepared by coating +a part of its length with a suitable enamel, is introduced. The tube is +tilted to keep the electrode away from the drawn-out end, which is +melted off and sealed. A small perforation is made with a hot platinum +or iron wire in the sealed end, the electrode is shaken into position, +and the sealing is completed as explained on page 42. + +The remainder of the tube, that is to say the lead-glass tube and the +bulb on the other side of the middle bulb, is completed in a similar +manner. + + +SUMMARY OF CONDITIONS NECESSARY FOR SUCCESS IN GLASS-BLOWING. + +For the convenience of the student, it may be well to summarise the +chief essentials for success in glass-blowing, and at the same time to +add such brief notes on the various methods as may seem desirable. + +_Adjustment of Blowpipe._--The air jet should be clean internally, and +so centered as to give a flame having a well-defined blue portion, the +tip of the flame should not be only slightly luminous but purple in +colour. In the case of a blowpipe burning oil or wax fuel the flame may +be a trifle more ragged without disadvantage. + +_Bellows and Blowing._--The bellows should be adjusted to deliver air at +constant pressure, either by insertion of a tap or, better, by attention +to the wind reservoir if necessary. The movement of the foot in blowing +should be steady, not jerky. + +_Heating Glass._--The tube or rod should be heated cautiously until it +has reached its softening point in its thickest part. Steady rotation of +the glass during the heating is almost essential. + +_Blowing a Bulb or Expanding a Join._--Prolonged heating is necessary in +order that the thick parts may be heated completely through. Blowing +should take place by stages, in order that the thin parts, which tend +to expand first, have time to cool. The thick parts can then be expanded +by further blowing and thus a bulb or expansion of even thickness can be +obtained. + +_Cutting Glass._--The most useful method for general use is by means of +the file or glass-blowers' knife. Either file or knife must be kept +sharp by grinding. Neither file nor knife should be used on hot glass. +The diamond and wheel cutter are useful for cutting sheet-glass, and +when the diamond is employed a singing noise is an indication of a +satisfactory cut. + +_Leading a Crack._--A crack may be led in any desired direction by means +of a bead of hot glass or a small gas flame. The glass which it is +desired to crack should be heated at a point slightly in advance of the +crack, which will extend in the direction of the source of the heat. + +_Turning Out the End of a Tube._--This is done by heating the end of the +tube and rotating it against an iron rod. The rod must be kept polished +and free from rust, and it must not be allowed to become too hot while +in use, otherwise the glass will stick to it. + +_Joining Unlike Glasses._--Joints between unlike glasses are often +unstable. When such joints are made it is desirable to blow them as thin +as possible, and to avoid the junction of unlike glasses in any complex +joint, such as an internal seal. A transitional portion of tubing may be +built up by the successive addition and interfusion of beads of one of +the glasses to the end of a sealed tube consisting of the other glass. + +_Joining a Tube to a Very Thin Bulb._--The bulb may be thickened at the +point of union by fusing on a bead of glass and expanding this slightly. +A small central portion of the expanded part may then be perforated by +bursting and the tube joined on. + +_Insertion of One Bulb Within Another._--A bulb may be divided into two +halves by leading a crack round it and the inner bulb is then +introduced. The two halves of the outer bulb may be fitted together +(care being taken to avoid any damage to the edges), and the bulb may be +completed by rotating the contacting edges before the blowpipe until +they are soft, and then expanding slightly by means of air-pressure. + +_Annealing._--For most purposes, in the case of thin, blowpipe-made or +lamp-blown glass apparatus, it is sufficient to cool slowly by rotating +the finished article over a smoky flame and setting it aside in a place +free from draughts, and where the hot glass will not come in contact +with anything. + +Simple bulbs and joints do not even need this smoking; but thick +articles, and especially those that are to be subjected to the stress of +grinding, need more prolonged annealing in a special oven. + +_Use of Lead-Glass._--When lead-glass is to be used, the blowpipe flame +should be in good adjustment and the glass should not be allowed to +approach so near to the blue cone as to be blackened. Slight blackening +may often be removed by heating the glass in the extreme end of the +flame. + +Lead-glass articles tend to be rather more stable than similar articles +of soda-glass. + +_Combustion-Glass._--This may be worked more easily if a small +percentage of oxygen is introduced into the air with which the blowpipe +flame is produced. If the air is replaced entirely by oxygen there is a +risk of damaging the blowpipe jet, unless a special blowpipe is +employed. + +_Internal Seal._--There are two ways of making these, one, in which the +inner portion of the tube is fused on to the inside of the bulb or tube +through which it is to pass, an opening is made by bursting and the +outer tube is joined on. This is a quick and in some ways more +satisfactory method than the other, in which there is no separate inner +piece. + +_Rubber Blowing Tube._--In complicated work it is often convenient to +use a thin rubber blowing-tube which is connected with the work either +by a cork and piece of glass tubing or by fitting over a drawn-out end. +The use of such a blowing-tube avoids the inconvenience of raising the +work to the mouth when internal air-pressure is required. One end of the +rubber tube is retained in the mouth during work. + +_General Notes._--A large amount of glass-blowing is spoiled through +carelessness in arranging the work beforehand. The student should have +every detail of his manipulation clearly in mind before he commences the +work; he should not trust to evolving the method during the actual +manipulation. + +Undue haste is another fruitful source of failure. Practically every +operation in glass-blowing can be carried out in a perfectly leisurely +manner, and it is better to err rather on the side of deliberation than +on the side of haste. + +If, as will doubtless happen at times, a piece of work gives trouble and +it is necessary to pause and consider the whole question, or if for any +other reason it is necessary to stop during the construction of a +partially finished join or other operation, great care should be taken +not to allow the work to cool. A large, brush-like flame may be produced +by increasing the amount of gas admitted to the blowpipe, and the work +should be held just in front of the current of hot air produced by such +a flame. + +It will then be possible to continue work on this without causing it to +crack when further heat is applied. + +As time goes on, the student will find an increasing confidence in his +ability to manipulate the soft glass, and with increasing confidence +will come rapidly increasing power of manipulation. Perhaps the greatest +obstacle to success in glass-blowing is undue haste in manipulation. + + + + +INDEX + + +Absorption bulbs, 21, 23. + +Airtube, flexible, 8, 102. + +Alarm thermometer, 45. + +Annealing, 7, 60. + + +Bellows, adjusting pressure of, 5, 6. + +Bellows, foot, 5, 6. + +Bending tubes, 23. + +Blackening, 58, 101. + +Branching, 18, 19. + +Brushes of spun glass, 53. + +Blowpipe flame, quality of, 3. + +Blowpipe for mouth blast, 80, 82, 84. + +Blowpipe, for paraffin wax, 82, 88. + +Blowpipe, Herepath's, 2. + +Blowpipe jet, centring, 3, 98. + +Blowpipe jet, dirt in, 3. + +Blowpipe jet, multiple, 4, 40. + +Blowpipe, Letcher's, change, 4. + +Blowpipe, simple form of, 80. + +Bulb, medially on tube, 22. + +Bulbs, 19, 20, 22, 38, 98. + +Bulbs, absorption, (Liebig's), 21, 23. + +Bulbs, dividing, 39, 95. + +Bulbs from rod, 25. + +Bulbs, internal, 38. + +Bulbs, thick, 21. + + +Cages, from glass rod, 24, 25, 27. + +Calibration, 72. + +Carius tubes, 16. + +Condenser, Liebig's, 37. + +Condensers, various, 37, 38. + +Cone, carbon, 8. + +Crack, leading, 30, 99. + +Cracking, subversive, 103. + +Cutting glass with diamond, 30. + +Cutting tubes, 11, 99. + + +Diamond (glazier's), use of, 30. + +Dissimilar glass, joining of, 22, 94. + +Drilling, 61. + + +Electrodes, sealing in, 42, 97. + +Etching glass, 70. + +Extemporised appliances, 80. + +Examination of apparatus, 93. + + +Failure, Haste chief Source of, 103. + +Failures, Notes as to, 97. + +File, with oblique ground edge, 7. + +Filing glass, 63. + +Filter pumps, 35 + +Foot, 25 + +Fuels various, 82, 86, 87, 89. + +Funnel, thistle, 23. + + +General principles and precautions, 1, 97 + +Glass, varieties of, 9, 55, 91-97. + +Graduation, 72-76 + + +Haste, Source of Failure, 103 + +Heat reflector, asbestos, 7. + +Heating, intensive, 7, 57. + +Heating precautions, 12, 98 + + +Joining dissimilar glass, 22. + +Joining glass to metal, 76. + +Joining tubes, 16, 94, 100. + + +Knife, Glass blower's, 7, 99. + + +Lenses, grinding, 63. + + +Marking glass, 69. + +Methods, analytic study of, 91, 93. + + +Oxygen for intensive heating, 57, 101. + + +Precautions and General Principles, 1, 97. + +Pumps, Filter, 35. + +Pumps, Sprengel, 49, 50. + + +Re-entering branch, 40. + +Reflector of heat, asbestos, 7. + +Rod, uses and articles from, 17, 25, 27, 28. + +Rod, blowing to hollow, 17, 25, 26, 91. + + +Scrap glass, working, 90. + +Sealing tubes, 12, 13, 14. + +Sealed tubes for pressure, 15, 16. + +Sealing in of Electrodes, 42, 97. + +Seals, internal (airtraps), 32, 102. + +Silvering glass, 77. + +Soldering glass, 76. + +Soxhlet-tube, 40. + +Spirals, 23, 95. + +Spray arrester, 34. + +Spray producers, 36. + +Sprengel pumps, 49, 50. + +Spinning glass, 51. + +Stopcocks, 60, 66. + +Stoppering, 63. + +Stirrers, 28, 29. + +Summary as to precautions and failures, 97. + + +Taps, 60, 66. + +Thermometers, Various, 44-49. + +Thermo-regulator, 24. + +Thistle Funnel, 23. + +Tools, Various small, 7. + +Turn-pins, 7, 8, 99. + +Turning out open ends, 14, 99. + + +PRINTED IN GREAT BRITAIN BY +W. JOLLY & SONS, LTD., PRINTERS, ABERDEEN. + + + + + +End of the Project Gutenberg EBook of A Handbook of Laboratory Glass-Blowing, by +Bernard D. Bolas + +*** END OF THIS PROJECT GUTENBERG EBOOK HANDBOOK--LABORATORY GLASS-BLOWING *** + +***** This file should be named 32962-8.txt or 32962-8.zip ***** +This and all associated files of various formats will be found in: + https://www.gutenberg.org/3/2/9/6/32962/ + +Produced by The Online Distributed Proofreading Team at +https://www.pgdp.net. (This file was produced from images +generously made available by The Internet Archive/American +Libraries.) + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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Bolas. + </title> + <style type="text/css"> + + p { margin-top: .75em; + text-align: justify; + margin-bottom: .75em; + } + h1,h2,h3,h4,h5,h6 { + text-align: center; /* all headings centered */ + clear: both; + } + hr { width: 33%; + margin-top: 2em; + margin-bottom: 2em; + margin-left: auto; + margin-right: auto; + clear: both; + } + + table {margin-left: auto; margin-right: auto;} + + body{margin-left: 10%; + margin-right: 10%; + } + + .pagenum { /* uncomment the next line for invisible page numbers */ + /* visibility: hidden; */ + position: absolute; + left: 92%; + font-size: smaller; + text-align: right; + } /* page numbers */ + + .tocnum {position: absolute; top: auto; right: 10%;} + .blockquot{margin-left: 5%; margin-right: 10%;} + + .center {text-align: center;} + .smcap {font-variant: small-caps;} + .right {text-align: right;} + + .caption {font-weight: bold;} + + .figcenter {margin: auto; text-align: center;} + + .figleft {float: left; clear: left; margin-left: 0; margin-bottom: 1em; margin-top: + 1em; margin-right: 1em; padding: 0; text-align: center;} + + .figright {float: right; clear: right; margin-left: 1em; margin-bottom: 1em; + margin-top: 1em; margin-right: 0; padding: 0; text-align: center;} + + + .poem {margin-left:10%; margin-right:10%; text-align: left;} + .poem br {display: none;} + .poem .stanza {margin: 1em 0em 1em 0em;} + .poem span.i0 {display: block; margin-left: 0em; padding-left: 3em; text-indent: -3em;} + .poem span.i2 {display: block; margin-left: 1em; padding-left: 3em; text-indent: -3em;} + .poem span.i4 {display: block; margin-left: 2em; padding-left: 3em; text-indent: -3em;} + + </style> + </head> +<body> + + +<pre> + +The Project Gutenberg EBook of A Handbook of Laboratory Glass-Blowing, by +Bernard D. Bolas + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: A Handbook of Laboratory Glass-Blowing + +Author: Bernard D. Bolas + +Illustrator: Naomi Bolas + +Release Date: June 24, 2010 [EBook #32962] + +Language: English + +Character set encoding: ISO-8859-1 + +*** START OF THIS PROJECT GUTENBERG EBOOK HANDBOOK--LABORATORY GLASS-BLOWING *** + + + + +Produced by The Online Distributed Proofreading Team at +https://www.pgdp.net. (This file was produced from images +generously made available by The Internet Archive/American +Libraries.) + + + + + + +</pre> + + + +<h1>A HANDBOOK OF LABORATORY GLASS-BLOWING</h1> + + +<p class="center"> +<i>To my Friends<br /> +Eric Reid<br /> +and<br /> +Sidney Wilkinson</i><br /> +</p> + + + +<hr style="width: 65%;" /> +<h1>A Handbook of Laboratory Glass-Blowing</h1> + +<h3>BY</h3> + +<h2>BERNARD D. BOLAS</h2> + +<h4>WITH NUMEROUS DIAGRAMS IN THE TEXT</h4> + +<h2>BY NAOMI BOLAS</h2> + +<div class="figcenter" style="width: 120px;"> +<img src="images/deco.jpg" width="120" height="160" alt="" title="" /> +</div> + +<p class="center"> +LONDON<br /> +GEORGE ROUTLEDGE & SONS, LTD<br /> +<span class="smcap">New York</span>: E. P. DUTTON & CO.<br /> +1921<br /> +</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_v" id="Page_v">[Pg v]</a></span></p> +<h2>CONTENTS</h2> + + +<p> +CHAP. <span class="tocnum">PAGE</span> +<br /> + I. Introduction and Preliminary Remarks—General + Principles to be observed in Glass Working—Choice of + Apparatus—Tools and Appliances—Glass <span class="tocnum"><a href='#Page_1'>1</a></span><br /> + +<br /> + II. Easy Examples of Laboratory Glass-Blowing—Cutting + and Sealing Tubes, Tubes for High Temperature + Experiments—Thermometer-Bulbs, Bulbs of Special Glass, + Pipettes, Absorption-Bulbs or Washing Bulbs—Joining + Tubes, Branches, Exhaustion-Branches, Branches of Dissimilar + Glass, Blowing Bulbs, A Thistle Funnel, Cracking and Breaking + Glass, Leading and Direction of Cracks—Use of Glass Rod + or Strips of Window-Glass, Joining Rod, Feet and + Supports—Gripping Devices for use in Corrosive + Solutions—The Building up of Special Forms from Solid + Glass <span class="tocnum"><a href='#Page_10'>10</a></span><br /> + +<br /> + III. Internal Seals, Air-Traps, Spray Arresters, + Filter-Pumps—Sprays, Condensers; plain, double surface, + and spherical—Soxhlet Tubes and Fat Extraction + Apparatus—Vacuum Tubes, Electrode Work, Enclosed + Thermometers, Alarm Thermometers ... Recording Thermometers, + "Spinning" Glass <span class="tocnum"><a href='#Page_32'>32</a></span><br /> + + <br /> IV. Glass, its Composition and + Characteristics—Annealing—Drilling, Grinding, and + Shaping <span class='pagenum'><a name="Page_vi" id="Page_vi">[Pg vi]</a></span>Glass by methods other than + Fusion—Stopcocks—Marking Glass—Calibration + and Graduation of + Apparatus—Thermometers—Exhaustion of + Apparatus—Joining Glass and Metal—Silvering Glass + <span class="tocnum"><a href='#Page_55'>55</a></span><br /> <br /> V. Extemporised Glass-Blowing Apparatus—The use of + Oil or other Fuels—Making Small Rods and Tubes from + Glass Scraps—The Examination of Manufactured Apparatus + with a view to Discovering the Methods used in + Manufacture—Summary of Conditions necessary for + Successful Glass-Blowing <span class="tocnum"><a href='#Page_80'>80</a></span><br /> <br /> + +Index <span class="tocnum"><a href='#Page_105'>105</a></span> +</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_vii" id="Page_vii">[Pg vii]</a></span></p> +<h2>PREFACE</h2> + + +<p>To cover the whole field of glass-blowing in a small handbook would be +impossible. To attempt even a complete outline of the methods used in +making commercial apparatus would involve more than could be undertaken +without omitting the essential details of manipulation that a novice +needs. I have, therefore, confined myself as far as possible to such +work as will find practical application in the laboratory and will, I +hope, prove of value to those whose interests lie therein.</p> + +<p>The method of treatment and somewhat disjointed style of writing have +been chosen solely with the view to economy of space without the undue +sacrifice of clearness.</p> + +<p class="right"> +BERNARD D. BOLAS.<br /> +</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_1" id="Page_1">[Pg 1]</a></span></p> +<h2>Handbook of Laboratory Glass-Blowing</h2> + + + +<hr style="width: 65%;" /> +<h2>CHAPTER I</h2> + +<div class="blockquot"><p>Introduction and Preliminary Remarks—General Principles to +be observed in Glass Working—Choice of Apparatus—Tools and +Appliances—Glass.</p></div> + + +<p>Glass-blowing is neither very easy nor very difficult; there are +operations so easy that the youngest laboratory boy should be able to +repeat them successfully after once having been shown the way, there are +operations so difficult that years are needed to train eye and hand and +judgment to carry them out; but the greater number of scientific needs +lie between these two extremes. Yet a surprisingly large number of +scientific workers fail even to join a glass tube or make a <b>T</b> piece that +will not crack spontaneously, and the fault is rather one of +understanding than of lack of ability to carry out the necessary +manipulation.<span class='pagenum'><a name="Page_2" id="Page_2">[Pg 2]</a></span></p> + +<p>In following the scheme of instruction adopted in this handbook, it will +be well for the student to pay particular attention to the reason given +for each detail of the desirable procedure, and, as far as may be, to +memorise it. Once having mastered the underlying reason, he can evolve +schemes of manipulation to suit his own particular needs, although, as a +rule, those given in the following pages will be found to embody the +result of many years' experience.</p> + +<p>There is a wide choice of apparatus, from a simple mouth-blowpipe and a +candle flame to a power-driven blower and a multiple-jet heating device. +All are useful, and all have their special applications, but, for the +present, we will consider the ordinary types of bellows and blowpipes, +such as one usually finds in a chemical or physical laboratory.</p> + +<p>The usual, or Herepath, type of gas blowpipe consists of an outer tube +through which coal gas can be passed and an inner tube through which a +stream of air may be blown. Such a blowpipe is shown in section by Fig. +1. It is desirable to have the three centring screws as shown, in order +to adjust the position<span class='pagenum'><a name="Page_3" id="Page_3">[Pg 3]</a></span> of the air jet and obtain a well-shaped flame, +but these screws are sometimes omitted. Fig. 1, <i>a</i> and <i>b</i> show the +effects of defective centring of the air jet, <i>c</i> shows the effect of +dirt or roughness in the inside of the air jet, <i>d</i> shows a satisfactory +flame.</p> + +<div class="figcenter" style="width: 490px;"> +<img src="images/fig1.jpg" width="490" height="500" alt="Fig 1" title="" /> +<span class="caption">Fig 1</span> +</div> + +<p>For many purposes, it is an advantage to<span class='pagenum'><a name="Page_4" id="Page_4">[Pg 4]</a></span> have what is sometimes known +as a "quick-change" blowpipe; that is one in which jets of varying size +may be brought into position without stopping the work for more than a +fraction of a second. Such a device is made by Messrs. Letcher, and is +shown by <i>e</i>, and in section by <i>f</i> Fig. 1. It is only necessary to +rotate the desired jet into position in order to connect it with both +gas and air supplies. A small bye-pass ignites the gas, and adjustment +of gas and air may be made by a partial rotation of the cylinder which +carries the jets.</p> + +<p>For specially heavy work, where it is needed to heat a large mass of +glass, a multiple blowpipe jet of the pattern invented by my father, +Thomas Bolas, as the result of a suggestion derived from a study of the +jet used in Griffin's gas furnace, is of considerable value. This jet +consists of a block of metal in which are drilled seven holes, one being +central and the other six arranged in a close circle around the central +hole. To each of these holes is a communication way leading to the gas +supply, and an air jet is arranged centrally in each. Each hole has also +an extension tube fitted into it, the whole effect being that of<span class='pagenum'><a name="Page_5" id="Page_5">[Pg 5]</a></span> seven +blowpipes. In order to provide a final adjustment for the flame, a +perforated plate having seven holes which correspond in size and +position to the outer tubes is arranged to slide on parallel guides in +front of these outer tubes.</p> + +<div class="figcenter" style="width: 650px;"> +<img src="images/fig2.jpg" width="650" height="288" alt="Fig. 2" title="" /> +<span class="caption">Fig. 2</span> +</div> + +<p>The next piece of apparatus for consideration is the bellows, of which +there are three or more types on the market, although all consist of two +essential parts, the blower or bellows proper and the wind chamber or +reservoir. Two patterns are shown in Fig. 2; <i>a</i>, is the form which is +commonly used by jewellers and metal workers to supply the air blast +necessary for heating small furnaces. Such a bellows may be obtained at +almost any jewellers' supply dealer in Clerkenwell, but it not +infrequently happens that the spring in the wind<span class='pagenum'><a name="Page_6" id="Page_6">[Pg 6]</a></span> chamber is too strong +for glass-blowing, and hence the air supply tends to vary in pressure. +This can be improved by fitting a weaker spring, but an easier way and +one that usually gives fairly satisfactory results, is to place an +ordinary screw-clip on the rubber tube leading from the bellows to the +blowpipe, and to tighten this until an even blast is obtained.</p> + +<p>Another form of bellows, made by Messrs. Fletcher and Co., and common in +most laboratories, is shown by <i>b</i>; the wind chamber consists of a disc +of india-rubber clamped under a circular frame or tied on to a circular +rim. This form is shown by Fig. 2, <i>b</i>.</p> + +<p>The third form, and one which my own experience has caused me to prefer +to any other, is cylindrical, and stands inside the pedestal of the +blowpipe-table. A blowpipe-table of this description is made by Enfer of +Paris.</p> + +<p>There is no need, however, to purchase an expensive table for laboratory +use. All the work described in this book can quite well be done with a +simple foot bellows and a quick-change blowpipe. Nearly all of it can be +done with a single jet blowpipe, such as that described<span class='pagenum'><a name="Page_7" id="Page_7">[Pg 7]</a></span> first, or even +with the still simpler apparatus mentioned on page 84, but I do not +advise the beginner to practise with quite so simple a form at first, +and for that reason have postponed a description of it until the last +chapter.</p> + +<p>Glass-blowers' tools and appliances are many and various, quite a number +of them are better rejected than used, but there are a few essentials. +These are,—file, glass-knife, small turn-pin, large turn-pin, carbon +cones, carbon plate, rubber tube of small diameter, various sizes of +corks, and an asbestos heat reflector. For ordinary work, an annealing +oven is not necessary, but one is described on page 60 in connection +with the special cases where annealing is desirable.</p> + +<p>Fig. 3 illustrates the tools and appliances. <i>a</i> is an end view of the +desirable form of file, and shows the best method of grinding the edges +in order to obtain a highly satisfactory tool. <i>b</i> is a glass knife, +shown both in perspective and end view, it is made of glass-hard steel +and should be sharpened on a rough stone, such as a scythe-stone, in +order to give a slightly irregular edge. <i>c</i> is a small turn-pin which +may be made by flattening and filing the<span class='pagenum'><a name="Page_8" id="Page_8">[Pg 8]</a></span> end of a six-inch nail. <i>d</i> is +the large turn-pin and consists of a polished iron spike, about five +inches long and a quarter of an inch diameter at its largest part. This +should be mounted in a wooden handle. <i>e</i> and <i>f</i> are carbon cones. A +thin rubber tube is also useful; it may be attached to the work and +serve as a blowing tube, thus obviating the necessity of moving the work +to the mouth when internal air pressure is to be applied. In order to +avoid undue repetition, the uses of these tools and appliances will be +described as they occur.<span class='pagenum'><a name="Page_9" id="Page_9">[Pg 9]</a></span></p> + +<div class="figcenter" style="width: 650px;"> +<img src="images/fig3.jpg" width="650" height="547" alt="Fig. 3" title="" /> +<span class="caption">Fig. 3</span> +</div> + +<p>Glass, as usually supplied by chemical apparatus dealers is of the +composition known as "soda-glass." They also supply "hard" or +"combustion" glass, but this is only used for special purposes, as it is +too infusible for convenient working in the ordinary blowpipe flame.</p> + +<p>Soda-glass consists primarily of silicate of sodium with smaller +quantities of silicate of aluminum and potassium. Its exact composition +varies. It is not blackened, as lead glass is, by exposure to the +reducing gases which are present in the blue cone of a blowpipe flame, +and hence is easier for a beginner to work without producing +discolouration.</p> + +<p>Further notes on glasses will be found on page 55, but for ordinary +purposes soda-glass will probably be used.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_10" id="Page_10">[Pg 10]</a></span></p> +<h2>CHAPTER II</h2> + +<div class="blockquot"><p>Easy Examples of Laboratory Glass-Blowing—Cutting and +Sealing Tubes for Various Purposes; Test-Tubes, +Pressure-Tubes, Tubes for High Temperature +Experiments—Thermometer-Bulbs, Bulbs of Special Glass, +Pipettes, Absorption-Bulbs or Washing-Bulbs—Joining Tubes; +Branches, Exhaustion-Branches, Branches of Dissimilar +Glass—Blowing Bulbs; A Thistle Funnel; Cracking and +Breaking Glass; Leading and Direction of Cracks—Use of +Glass Rod or Strips of Window-Glass; Joining Rod, Feet and +Supports—Gripping Devices for use in Corrosive +Solutions—The Building Up of Special Forms from Solid +Glass.</p></div> + + +<p>Perhaps the most common need of the glass-blower whose work is connected +with that of the laboratory is for a sealed tube; and the sealing of a +tube is an excellent preliminary exercise in glass-blowing.</p> + +<p>We will assume that the student has adjusted the blowpipe to give a +flame similar to that shown in <i>d</i>, Fig. 1, and that he has learned to +maintain a steady blast of air with the bellows; further, we will assume +that the tube he wishes to seal is of moderate size, say not more than +half an inch in diameter and with<span class='pagenum'><a name="Page_11" id="Page_11">[Pg 11]</a></span> walls of from one-tenth to one-fifth +of an inch thick.</p> + +<div class="figcenter" style="width: 650px;"> +<img src="images/fig4.jpg" width="650" height="423" alt="Fig. 4" title="" /> +<span class="caption">Fig. 4</span> +</div> + +<p>A convenient length of tube for the first trial is about one foot; this +should be cut off from the longer piece, in which it is usually +supplied, as follows:—lay the tube on a flat surface and make a deep +cut with the edge of a file. Do not "saw" the file to and fro over the +glass. If the file edge has been ground as shown in <i>a</i>, Fig. 3, such a +procedure will be quite unnecessary and only involve undue wear; one +movement with sufficient pressure to make the file "bite" will give a +deep cut. Now rotate the tube through about one-eighth of a turn and<span class='pagenum'><a name="Page_12" id="Page_12">[Pg 12]</a></span> +make another cut in continuation of the first. Take the tube in the +hands, as shown in <i>a</i>, Fig. 4, and apply pressure with the thumbs, at +the same time straining at the ends. The tube should break easily. If it +does not, do not strain too hard, as it may shatter and cause serious +injuries to the hands, but repeat the operation with the file and so +deepen the original cuts. In holding a tube for breaking, it is +important to place the hands as shown in sketch, as this method is least +likely to cause shattering and also minimises the risk of injury even if +the tube should shatter. To cut a large tube, or one having very thick +walls, it is better to avoid straining altogether and to break by +applying a small bead of intensely heated glass to the file cut. If the +walls are very thin, a glass-blower's knife should be used instead of a +file. The tube and glass-blower's knife should be held in the hand, and +the tube rotated against the edge of the knife; this will not produce a +deep cut, but is less likely to break the tube. A bead of hot glass +should be used to complete the work.</p> + +<p>The next operation is to heat the glass tube in the middle; this must be +done gradually<span class='pagenum'><a name="Page_13" id="Page_13">[Pg 13]</a></span> and evenly; that is to say the tube must be rotated +during heating and held some considerable distance in front of the flame +at first; otherwise the outer surface of the glass will expand before +the interior is affected and the tube will break. From two to five +minutes, heating at a distance of about eight inches in front of the +flame will be found sufficient in most cases, and another minute should +be taken in bringing the tube into the flame. Gradual heating is +important, but even heating is still more important and this can only be +obtained by uniform and steady rotation. Until the student can rotate a +tube steadily <i>without thinking about it</i>, real progress in +glass-blowing is impossible.</p> + +<p>When the tube is in the flame it must be held just in front of the blue +cone and rotated until the glass is soft enough to permit the ends to be +drawn apart. Continue to separate the ends and, at the same time, move +the tube very slightly along its own axis, so that the flame tends to +play a little more on the thicker part than on the drawn-out portion. If +this is done carefully, the drawn-out portion can be separated off, +leaving only a slight "bleb" on<span class='pagenum'><a name="Page_14" id="Page_14">[Pg 14]</a></span> the portion it is desired to seal. This +is illustrated by <i>b</i>, Fig. 4.</p> + +<p>To convert the seal at <i>b</i>, Fig. 4., into the ordinary form of test-tube +seal, it is only necessary to heat the "bleb" a little more strongly, +blow gently into the tube until the thick portion is slightly expanded, +re-heat the whole of the rounded end until it is beginning to collapse, +and give a final shaping by careful blowing after it has commenced to +cool. In each case the glass must be removed from the flame before +blowing. The finished seal is shown by <i>c</i>, Fig. 4. If desired, the open +end may now be finished by heating and rotating the soft glass against +the large turn-pin, as illustrated in <i>d</i>, but the turn-pin must not be +allowed to become too hot, as if this happens it will stick to the +glass. After turning out the end, the lip of glass must be heated to +redness and allowed to cool without coming in contact with anything; +otherwise it will be in a condition of strain and liable to crack +spontaneously. The finished test-tube is shown by <i>e</i>.</p> + +<p>When it is necessary to seal a substance inside a glass tube, the bottom +of the tube is<span class='pagenum'><a name="Page_15" id="Page_15">[Pg 15]</a></span> first closed, as explained above, and allowed to cool; +the substance, if a solid, is now introduced, but should not come to +within less than two inches of the point where the second seal is to be +made. If the substance is a liquid it can more conveniently be +introduced at a later stage.</p> + +<p>Now bring the tube into the blowpipe flame gradually, and rotate it, +while heating, at the place where it is to be closed. Allow the glass to +soften and commence to run together until the diameter of the tube is +reduced to about half its original size. Remove from the flame and draw +the ends apart, this should give a long, thick extension as shown by +<i>f</i>, Fig. 4. If any liquid is to be introduced, it may now be done by +inserting a thin rubber or other tube through the opening and running +the liquid in. A glass tube should be used with caution for introducing +the liquid, as any hard substance will tend to scratch the inside of the +glass and cause cracking. The final closure is made by melting the +drawn-out extension in the blowpipe flame; the finished seal being shown +by <i>g</i>, Fig. 4.</p> + +<p>If the sealed tube has to stand internal<span class='pagenum'><a name="Page_16" id="Page_16">[Pg 16]</a></span> pressure, it is desirable to +allow the glass to thicken somewhat more before drawing out, and the +bottom seal should also be made thicker. For such a tube, and especially +when it has to stand heating, as in a Carius determination of chlorine, +each seal should be cooled very slowly by rotating it in a gas flame +until the surface is covered with a thick layer of soot, and it should +then be placed aside in a position where the hot glass will not come in +contact with anything, and where it will be screened from all draughts.</p> + +<p><i>Joining Tube.</i>—We will now consider the various forms of join in glass +tubing which are met with in the laboratory. First, as being easiest, we +will deal with the end-to-end joining of two tubes of similar glass. +<i>a</i>, <i>b</i>, and <i>c</i>, Fig. 5, illustrate this. One end of one of the tubes +should be closed, a lip should be turned out on each of the ends to be +joined, and both lips heated simultaneously until the glass is +thoroughly soft. Now bring the lips together gently, until they are in +contact at all points and there are no places at which air can escape; +remove from the flame, and blow slowly and very cautiously until the +joint is expanded<span class='pagenum'><a name="Page_17" id="Page_17">[Pg 17]</a></span> as shown in <i>b</i>, Fig. 5. Reheat in the flame until +the glass has run down to rather less than the original diameter of the +tube, and give a final shaping by re-blowing. The chief factors of +success in making such a join are, thorough heating of the glass before +bringing the two tubes together, and avoidance of hard or sudden blowing +when expanding the joint. The finished work is shown by <i>c</i>, Fig. 5.</p> + +<div class="figcenter" style="width: 650px;"> +<img src="images/fig5.jpg" width="650" height="546" alt="Fig. 5" title="" /> +<span class="caption">Fig. 5</span> +</div> + +<p>To join a small glass tube to the end of a<span class='pagenum'><a name="Page_18" id="Page_18">[Pg 18]</a></span> large one, the large tube +should first be sealed, a small spot on the extreme end of the seal +heated, and air pressure used to expand the heated spot as shown in <i>d</i>. +This expanded spot is then re-heated and blown out until it bursts as +shown in <i>e</i>, the thin fragments of glass are removed and the end of the +small tube turned out as shown in <i>f</i>. After this the procedure is +similar to that used in jointing two tubes of equal size.</p> + +<p>When these two forms of joint have been mastered, a <b>T</b> piece will present +but little difficulty. It is made in three stages as shown in Fig. 5, +and the procedure is similar to that used in joining a large and small +tube. Care should be taken to avoid softening the top of the "<b>T</b>" too +much, or the glass will bend and distort the finished work; although a +slight bend can be rectified by re-heating and bending back. Local +re-heating is often useful in giving the joint its final shape.</p> + +<p>An exhaustion branch is often made by a totally different method. This +method is shown by <i>g</i>, <i>h</i>, and <i>i</i>, Fig. 5; <i>g</i> is the tube on which +the branch is to be made. The end of a rod of similar glass should be +heated until a<span class='pagenum'><a name="Page_19" id="Page_19">[Pg 19]</a></span> mass of thoroughly liquid glass has collected, as shown, +and at the same time a spot should be heated on that part of the tube +where it is desired to make the branch. The mass of hot glass on the rod +is now brought in contact with the heated spot on the tube and expanded +by blowing as shown by <i>h</i>. The air pressure in the tube is still +maintained while the rod is drawn away as shown by <i>i</i>. This will give a +hollow branch which may be cut off at any desired point, and is then +ready for connection to the vacuum pump.</p> + +<p>If the rod used is of a dissimilar glass, the branch should be blown +much thinner. Such a branch will often serve as a useful basis for +joining two tubes of different composition, as the ordinary type of +branch is more liable to crack when made with two glasses having +different coefficients of expansion.</p> + +<p><i>Blowing Bulbs.</i>—A bulb may be blown on a closed tube such as that +shown by <i>c</i>, Fig. 5, by rotating it in the blowpipe flame until the end +is softened, removing it from the flame and blowing cautiously. It is +desirable to continue the rotation during blowing. In the case of a very +small tube, it is sufficient to melt the end<span class='pagenum'><a name="Page_20" id="Page_20">[Pg 20]</a></span> without previous sealing, +rotate it in the flame until enough glass has collected, remove from the +flame and blow while keeping the tube in rotation.</p> + +<p><i>Thermometer Bulbs.</i>—If the thermometer is to be filled with mercury, +it is desirable to use a rubber bulb for blowing, as moisture is liable +to condense inside the tube when the mouth is used, and this moisture +will cause the mercury thread to break. In any case, a slight pressure +should be maintained inside the thermometer tube while it is in the +flame; otherwise the fine capillary tube will close and it will be very +difficult to expand the heated glass into a bulb.</p> + +<p><i>Large Bulbs.</i>—When a large bulb is needed on a small or medium sized +tube, it is often necessary to provide more glass than would be obtained +if the bulb were blown in the ordinary way. One method is to expand the +tube in successive stages along its axis, as shown by <i>a</i>, Fig. 6. These +expanded portions are then re-heated, so that they run together into one +hollow mass from which the bulb is blown; <i>b</i> and <i>c</i>, illustrate this. +Another method, and one which is useful for very large bulbs, is to<span class='pagenum'><a name="Page_21" id="Page_21">[Pg 21]</a></span> +fuse on a length of large, thick-walled, tubing. The heat reflector, +<i>g</i>, Fig. 3, should be used, if necessary, when making large bulbs. It +consists of a sheet of asbestos mounted in a foot, and is used by being +placed close to the mass of glass on the side away from the blowpipe +flame while the glass is being heated.<span class='pagenum'><a name="Page_22" id="Page_22">[Pg 22]</a></span></p> + +<div class="figcenter" style="width: 500px;"> +<img src="images/fig6.jpg" width="500" height="522" alt="Fig. 6" title="" /> +<span class="caption">Fig. 6</span> +</div> + +<p><i>Bulbs of Dissimilar Glass.</i>—These may be made by the second method +given under "Large Bulbs," but the joint should be blown as thin as +possible. Further instructions in the use of unlike glasses are given on +page 94.</p> + +<p><i>A Bulb in the Middle of a Tube.</i>—Unless the bulb is to be quite small, +it will be necessary to join in a piece of thick glass tubing, or to +draw the thin tube out from a larger piece, thus leaving a thick mass in +the middle as shown by <i>d</i>, Fig. 6. This mass of glass should now be +rotated in the blowpipe flame until it is quite soft and on the point of +running together. Considerable practice will be necessary before the two +ends of the tube can be rotated at the same speed and without +"wobbling," but this power must be acquired. When the glass is +thoroughly hot, remove from the flame, hold in a horizontal position, +and expand by blowing. It is essential to continue the rotation while +this is done. Should one part of the bulb tend to expand more than the +other, turn the expanded part to the bottom, pause for about a second, +both in rotating and blowing, in order that the lower portion may<span class='pagenum'><a name="Page_23" id="Page_23">[Pg 23]</a></span> be +cooled by ascending air-currents; then continue blowing and turning as +before.</p> + +<p><i>Absorption Bulbs or Washing Bulbs.</i>—These are made by an elaboration +of the processes given in the last paragraph, <i>g</i>, <i>h</i>, and <i>i</i>, Fig. 6, +illustrate this.</p> + +<p><i>A Thistle Funnel.</i>—This is made by blowing a fairly thick-walled bulb +on a glass tube, bursting a hole by heating and blowing, and enlarging +the burst-out part by heating and rotating against a turn-pin.</p> + +<p><i>Bending Glass Tube.</i>—Small tubing may be bent in a flat flame gas +burner and offers no special difficulty. Large or thin-walled tubing +should be heated in the blowpipe flame and a slight bend made; another +zone of the tube, just touching the first bend, should now be heated and +another slight bend made. In this way it is possible to avoid flattening +and a bend having any required angle can gradually be produced. A final +shaping of the bend may be made by heating in a large blowpipe flame and +expanding slightly by air pressure.</p> + +<p><i>Glass Spirals.</i>—If a tube is heated by means of a long, flat-flame +burner, the softened tube may be wound on to an iron mandrel<span class='pagenum'><a name="Page_24" id="Page_24">[Pg 24]</a></span> which has +previously been covered with asbestos. The mandrel should be made +slightly conical in order to facilitate withdrawal. It is desirable to +heat the surface of the asbestos almost to redness by means of a second +burner, and thus avoid undue chilling of the glass and the consequent +production of internal strain.</p> + +<div class="figcenter" style="width: 650px;"> +<img src="images/fig7.jpg" width="650" height="551" alt="Fig. 7" title="" /> +<span class="caption">Fig. 7</span> +</div> + +<p><i>A Thermo-Regulator for Gas.</i>—Fig. 7, <i>a-e</i>, shows an easily +constructed thermo-regulator.<span class='pagenum'><a name="Page_25" id="Page_25">[Pg 25]</a></span> The mercury reservoir, <i>a</i>, and the upper +part, <i>b</i>, are made by joining two larger pieces of tubing on to the +capillary. The gas inlet passes through a rubber stopper, in order to +allow of adjustment for depth of insertion, and the bye-pass branches, +<i>d</i> and <i>e</i>, are connected by a piece of rubber tubing which can be +compressed by means of a screw clip, thus providing a means of +regulating the bye-pass.</p> + +<p><i>Use of Glass Rod.</i>—Apart from its most common laboratory use for +stirring; glass rod may be used in building up such articles as +insulating feet for electrical apparatus or acid-resisting cages for +chemical purposes. Such a cage is shown by <i>f</i>, <i>g</i> and <i>h</i>, Fig. 7. +Further, by an elaboration of the method of making an exhaustion branch, +given on page 18, blown articles may also be constructed from rod. Note +the added parts of <i>e</i>, Fig. 9.</p> + +<p><i>A Simple Foot.</i>—The form of foot shown by Fig. 7, <i>k</i>, is easy to make +and has many uses. First join a glass rod to a length of glass tubing as +shown (the joint should be expanded slightly by blowing), cut off the +tube and heat the piece remaining on the rod until it can be turned out +as shown by <i>i</i>. This should be<span class='pagenum'><a name="Page_26" id="Page_26">[Pg 26]</a></span> done with the large turn-pin, and care +should be taken not to heat the supporting rod too strongly, otherwise +the piece of tube will become bent and distorted; it is better to +commence by heating the edge of the piece of tube and turn out a lip, +then extend the heating by degrees and turn out more and more until the +foot looks like that shown by <i>i</i>.</p> + +<p>We now need to make three projections of glass rod. These are produced +as follows:—Heat the end of the glass rod until a thoroughly melted +mass of glass has accumulated (the rod must be rotated while this is +being done, otherwise the glass will drop off); when sufficient melted +glass has been obtained, the edge of the turned-out foot should be +heated to dull redness over about one-third of its circumference, and +the melted glass on the rod should be drawn along the heated portion +until both are so completely in contact as to form one mass of +semi-fluid glass. The rod should now be drawn away slowly, and, finally, +separated by melting off, thus producing a flat projection. A repetition +of the process will give the other two projections, and the finished +foot may be adjusted to stand upright by heating the<span class='pagenum'><a name="Page_27" id="Page_27">[Pg 27]</a></span> projections +slightly and standing it on the carbon plate mentioned on page 7. After +the foot is adjusted it should be annealed slightly by heating to just +below the softening point of the glass and then rotating in a smoky gas +flame until it is covered with a deposit of carbon, after which it +should be allowed to cool in a place free from draughts and where the +hot glass will not come in contact with anything. The finished foot is +shown by <i>k</i>, Fig. 7.</p> + +<p><i>Building up from Glass Rod.</i>—A glass skeleton-work can be constructed +from rod without much difficulty, and is sometimes useful as a container +for a substance which has to be treated with acid, or for similar +purposes. The method is almost sufficiently explained by the +illustration in Fig. 7; <i>f</i> shows the initial stage, <i>g</i> the method of +construction of the net-work, and <i>h</i> the finished container. It is +convenient to introduce the substance at the stage indicated by <i>g</i>. The +important points to observe in making this contrivance are that the +glass rod must be kept hot by working while it is actually in the flame, +and that the skeleton must be made as thin as<span class='pagenum'><a name="Page_28" id="Page_28">[Pg 28]</a></span> possible with the +avoidance of heavy masses of glass at any place. If these details are +neglected it will be almost certain to crack.</p> + +<p><i>Stirrers.</i>—These are usually made from glass rod, and no special +instructions are necessary for their construction, except that the glass +should be in a thoroughly fused condition before making any joins and +the finished join should be annealed slightly by covering with a deposit +of soot, as explained on page 16. The flat ends shown in <i>a</i>, Fig. 8, +are made by squeezing the soft glass rod between two pieces of carbon, +and should be re-heated to dull redness after shaping. Fig. 8 also shows +various forms of stirrer.</p> + +<p>In order to carry out stirring operations in the presence of a gas or +mixture of gases other than air, some form of gland or seal may be +necessary where the stirrer passes through the bearing in which it runs. +A flask to which is fitted a stirrer and gas seal is shown in section by +<i>b</i>, Fig. 8. The liquid used in this seal may be mercury, petroleum, or +any other that the experimental conditions indicate.</p> + +<div class="figcenter" style="width: 487px;"> +<img src="images/fig8.jpg" width="487" height="500" alt="Fig. 8" title="" /> +<span class="caption">Fig. 8</span> +</div> + +<p>If the bearing for a stirrer is made of glass tube, it is desirable to +lubricate rather freely;<span class='pagenum'><a name="Page_29" id="Page_29">[Pg 29]</a></span> otherwise heat will be produced by the +friction of the stirrer and the tube will probably crack. Such +lubrication may be supplied by turning out the top of the bearing tube +and filling the turned-out portion with petroleum jelly mixed with a +small quantity of finely ground or, better, colloidal graphite, and the +bearing should also<span class='pagenum'><a name="Page_30" id="Page_30">[Pg 30]</a></span> be lubricated with the same composition. Care +should be taken not to employ so soft a lubricant or so large an excess +as to cause it to run down the stirrer into the liquid which is being +stirred.</p> + +<p><i>Leading a Crack.</i>—It sometimes happens that a large bulb or specially +thin-walled tube has to be divided. In such a case it is scarcely +practicable to use the method recommended for small tubes on page 12, +but it is quite easy to lead a crack in any desired direction. A +convenient starting point is a file cut; this is touched with hot glass +until a crack is initiated. A small flame or a bead of hot glass is now +used to heat the article at a point about a quarter of an inch from the +end of the crack and in whatever direction it has to be led. The crack +will now extend towards the source of heat, which should be moved +farther away as the crack advances. In this manner a crack may be caused +to take any desired path and can be led round a large bulb.</p> + +<p><i>Cutting Glass with the Diamond.</i>—Slips of window-glass can be used in +place of glass rod for some purposes, and as cutting them involves the +use of the glaziers' diamond or a wheel-cutter,<span class='pagenum'><a name="Page_31" id="Page_31">[Pg 31]</a></span> they may well be +mentioned under this heading.</p> + +<p>In cutting a sheet of glass with the diamond, one needs a flat surface +on which to rest the glass, and a rule against which to guide the +diamond. The diamond should be held in an almost vertical position, and +drawn over the surface of the glass with slight pressure. While this is +being done the angle of the diamond should be changed by bringing the +top of the handle forward until the sound changes from one of scratching +to a clear singing note. When this happens the diamond is cutting. A few +trials will teach the student the correct angle for the diamond with +which he works, and the glass, if properly cut, will break easily. If +the cut fails it is better to turn the glass over and make a +corresponding cut on the other side rather than make any attempt to +improve the original cut. The diamond is seldom used for cutting small +glass tubes.</p> + +<p>The use of the wheel-cutter calls for no special mention as it will cut +at any angle, although the pressure required is somewhat greater than +that needed by most diamonds.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_32" id="Page_32">[Pg 32]</a></span></p> +<h2>CHAPTER III</h2> + +<div class="blockquot"><p>Internal Seals, Air-Traps, Spray Arresters, +Filter-Pumps—Sprays, Condensers; Plain, Double Surface, and +Spherical—Soxhlet Tubes and Fat Extraction +Apparatus—Vacuum Tubes, Electrode Work, Enclosed +Thermometers, Alarm Thermometers, Recording Thermometers, +"Spinning" Glass.</p></div> + + +<p><i>Internal Seals.</i>—It is convenient to class those cases in which a +glass tube passes through the wall of another tube or bulb under the +heading of "Internal Seals." These are met with in barometers, spray +arresters, and filter pumps, in condensers and some forms of vacuum +tube. The two principal methods of making such seals will be considered +first and their special application afterwards.</p> + +<p><i>An Air Trap on a Barometer Tube.</i>—This involves the use of the first +method, and is perhaps the simplest example that can be given. Fig. 9, +<i>a</i>, <i>a1</i> and <i>a2</i>, show the stages by which this form of internal seal +is made. For the first trials, it is well to work with fairly +thick-walled<span class='pagenum'><a name="Page_33" id="Page_33">[Pg 33]</a></span> tubing, which should be cut into two pieces, each being +about eight inches long.</p> + +<div class="figcenter" style="width: 546px;"> +<img src="images/fig9.jpg" width="546" height="700" alt="Fig. 9" title="" /> +<span class="caption">Fig. 9</span> +</div> + +<p>First seal the end of one tube as described on page 13, heat the sealed +end and expand to a<span class='pagenum'><a name="Page_34" id="Page_34">[Pg 34]</a></span> thick walled bulb. Fuse the end of the other tube, +attach a piece of glass rod to serve as a handle, and draw out; cut off +the drawn-out portion: leaving an end like <i>a</i>.</p> + +<p>Now heat a small spot at the end of the bulb, blow, burst out, and +remove the thin fragments of glass. Heat a zone on the other tube at the +point where the drawn-out portion commences and expand as shown by <i>a1</i>.</p> + +<p>The next stage is to join the tubes. Heat the ragged edges of the +burst-out portion until they are thoroughly rounded. At the same time +heat the drawn-out tube to just below softening point. Then, while the +rounded edges of the burst-out portion are still soft, insert the other +tube; rotate the join in the blowpipe flame until it is quite soft, and +expand by blowing. If necessary, re-heat and expand again. The finished +seal, which should be slightly annealed by smoking in a sooty flame, is +shown by <i>a2</i>.</p> + +<p><i>A Spray Arrester.</i>—This is made by the second method, in which the +piece of tube which projects inside the bulb is fused in position first +and the outer tube is then joined<span class='pagenum'><a name="Page_35" id="Page_35">[Pg 35]</a></span> on. The various stages of making are +illustrated by <i>b</i>, <i>b1</i> and <i>b2</i>, Fig. 9.</p> + +<p>A bulb is blown between two tubes by the method given on page 22, the +larger tube is then cut off and the small piece of tube introduced into +the bulb after having been shaped as shown in by <i>b</i>, Fig. 9. The +opening in the bulb is sealed as shown by <i>b1</i>. The sealed part is now +heated and the bulb inclined downwards until the inner tube comes in +contact with the seal and is fused in position. This operation requires +some practice in order to prevent the inner tube either falling through +the soft glass or becoming unsymmetrical. The end of the bulb, where the +inner tube comes in contact with it, is now perforated by heating and +blowing, thus giving the form shown by <i>b2</i>, and the outer tube is +joined on. The finished spray arrester is shown by <i>b3</i>. Practice alone +will give the power to produce a symmetrical and stable piece of work.</p> + +<p><i>Two Forms of Filter Pump.</i>—That illustrated by <i>d</i>, Fig. 9, is made by +the method explained under "An Air Trap on a Barometer Tube." That +illustrated by <i>c</i> is made by the method explained under "A Spray<span class='pagenum'><a name="Page_36" id="Page_36">[Pg 36]</a></span> +Arrester." No new manipulation is involved, and the construction should +be clear from a study of the drawings.</p> + +<p><i>Multiple and Branched Internal Seals.</i>—A fuller consideration of these +will be found on page 39, but one general principle may well be borne in +mind; that, as far as is possible, a tube having both ends fastened +inside another tube or bulb should be curved or have a spiral or bulb at +some point in its length, otherwise any expansion or contraction will +put great strain on the joints.</p> + +<p><i>Sprays.</i>—A spray which is easy to make, easy to adjust, and easy to +clean after use is shown by <i>e</i>, Fig. 9. The opening on the top of the +bulb is made by melting on a bead of glass, expanding, bursting, and +fusing the ragged edges. The two branches which form the spray producing +junction are made by the method used for an exhaustion branch and +described on page 18.</p> + +<p>A spray which can be introduced through the neck of a bottle is shown by +<i>h</i>, Fig. 9. The various stages in making this are illustrated by <i>f</i>, +and <i>g</i>. If the inner tube is made by drawing out from a larger piece of +glass so<span class='pagenum'><a name="Page_37" id="Page_37">[Pg 37]</a></span> that two supporting pieces are left on each side of the place +where it is intended to make the final bend, that bend can be made in a +flat-flame gas burner without causing the inner tube to come in contact +with the walls of the outer tube. Care must be taken when joining on the +side piece that the inner tube is not heated enough to fuse it. The +small hole in the side of the outer tube is produced by heating and +bursting.</p> + +<p><i>A Liebig's Condenser.</i>—This consists of a straight glass tube passing +through an outer cooling jacket. In practice it is better to make the +jacket as a separate piece, and to effect a water-tight junction by +means of two short rubber tubes. It may, however, be made with two +internal seals of the class described under "A Spray Arrester." There is +much less risk of these seals cracking if the inner tube is made in the +form of a spiral or has a number of bulbs blown on it in order to give a +certain amount of elasticity.</p> + +<p><i>A Double-Surface Condenser.</i>—Fig. 10 shows a condenser of this nature +which is supplied by Messrs. Baird and Tatlock. It may be built up in +stages as shown by <i>a</i>, <i>b</i>,<span class='pagenum'><a name="Page_38" id="Page_38">[Pg 38]</a></span> and <i>c</i>, but the work involved requires +considerable skill, and the majority of laboratory workers will find it +cheaper to buy than to make.</p> + +<div class="figcenter" style="width: 550px;"> +<img src="images/fig10.jpg" width="550" height="650" alt="Fig. 10" title="" /> +<span class="caption">Fig. 10</span> +</div> + +<p><i>A Spherical Condenser.</i>—Such a condenser as that shown by <i>f</i>, Fig 10, +involves a method which may find application in a number of cases. The +outer bulb is blown from a thick piece of tubing which has been inserted +in a<span class='pagenum'><a name="Page_39" id="Page_39">[Pg 39]</a></span> smaller piece (see <i>d</i>, Fig. 6); then the inner bulb by similar +method. It is now necessary to introduce the smaller bulb into the +larger, and for this purpose the larger bulb must be cut into halves. A +small but deep cut is made with the file or glass-blowers' knife in the +middle of the larger bulb, and at right angles to the axis of the tube +on which it is blown. A minute bead of intensely heated glass is now +brought in contact with the cut in order to start a crack. This crack +may now be led round the bulb as described on page 30. If the work is +carried out with care, it is possible to obtain the bulb in two halves +as shown by <i>d</i>, and these two halves will correspond so exactly that +when the cut edges are placed in contact they will be almost air-tight. +The two tubes from the smaller bulb should be cut to such a length that +they will just rest inside the larger, and the ends should be expanded. +Place the inner bulb in position and fit the two halves of the outer +bulb together, taking great care not to chip the edges. If the length of +the tubes on the inner bulb has been adjusted properly, the inner bulb +will be supported in position by their contact with the tubes on the +outer bulb.<span class='pagenum'><a name="Page_40" id="Page_40">[Pg 40]</a></span> Now rotate the cracked portion of the outer bulb in front +of a blowpipe flame and press the halves together very gently as the +glass softens. Expand slightly by blowing if necessary. If a small +pin-hole develops at the joint it is sometimes possible to close this +with a bead of hot glass; but if the bulb has been cut properly there +should be no pin-holes formed. The condenser is finished by joining on +the side tubes and sealing the inner tube through by the methods already +given. In order to blow bulbs large enough to make a useful condenser, +it will be convenient to employ the multiple-jet blowpipe described on +page 4.</p> + +<p><i>A Soxhlet-Tube or Extraction Apparatus.</i>—This involves the +construction of a re-entrant join where the syphon flows into the lower +tube. It is of considerable value as an exercise and the complete +apparatus is easy to make.</p> + +<p>A large tube is sealed at the bottom and the top is lipped, as in making +a test-tube. A smaller tube is then joined on by a method similar to +that given on page 18, but without making a perforation in the bottom of +the large tube. Heating and expanding by air pressure, first through the +large tube, then through the<span class='pagenum'><a name="Page_41" id="Page_41">[Pg 41]</a></span> smaller tube and then again through the +large tube, will give a satisfactory finish to this part of the work.</p> + +<div class="figcenter" style="width: 600px;"> +<img src="images/fig11.jpg" width="600" height="523" alt="Fig. 11" title="" /> +<span class="caption">Fig. 11</span> +</div> + +<p>The syphon tube is now joined on to the large tube as shown by <i>a</i>, Fig. +11, care being taken to seal the other end of the syphon tube before +joining. The details of the final and re-entrant joint of the syphon +tube are shown at the lower part of <i>a</i>. This join is made by expanding +the sealed end of the syphon tube into a small, thick-walled bulb, and +the bottom<span class='pagenum'><a name="Page_42" id="Page_42">[Pg 42]</a></span> of this bulb is burst out by local heating and blowing; the +fragments of glass are removed and the edges made smooth by melting. A +similar operation is carried out on the side of the tube to which the +syphon tube is to be joined. This stage is shown by <i>a</i>. Now heat the +syphon tube at the upper bend until it is flexible, and press the bulb +at its end into the opening on the side of the other tube. Hold the +glass thus until the syphon is no longer flexible. The final join is +made by heating the two contacting surfaces, if necessary pressing the +edges in contact with the end of a turn-pin, fusing together and +expanding. The finished apparatus is shown by <i>c</i>.</p> + +<p><i>Electrodes.</i>—A thin platinum wire may be sealed into a capillary tube +without any special precautions being necessary. The capillary tube may +be drawn out from the side of a larger tube by heating a spot on the +glass, touching with a glass rod and drawing the rod away; or the +exhaustion branch described on page 18 may be used for the introduction +of an electrode. It is convenient sometimes to carry out the exhaustion +through the same tube that will afterwards serve for the electrode. The<span class='pagenum'><a name="Page_43" id="Page_43">[Pg 43]</a></span> +electrode wire is laid inside the branch before connecting to the +exhaustion pump. When exhaustion is completed the tube is heated until +the soft glass flows round the platinum and makes the seal air-tight. +The branch is now cut off close to the seal on the pump side, a loop is +made in the projecting end of the platinum wire, and the seal is +finished by melting the cut-off end.</p> + +<p>Platinum is usually employed for such work, but if care is taken to +avoid oxidation it is not impossible to make fairly satisfactory seals +with clean iron or nickel wire. Hard rods of fine graphite, such as are +used in some pencils, may also be sealed into glass, but it seems +probable that air would diffuse through the graphite in the course of +time.</p> + +<p>Another method for the introduction of an electrode is illustrated by +<i>d</i>, <i>e</i>, <i>f</i> and <i>g</i>, Fig. 11. In this case the bulb or thin-walled +tube into which the electrode is to be sealed is perforated by a quick +stab with an intensely heated wire—preferably of platinum—which is +then withdrawn before the glass has had time to harden, and thus a +minute circular hole is made. The electrode is coated with a layer of +similar glass,<span class='pagenum'><a name="Page_44" id="Page_44">[Pg 44]</a></span> or of the specially made enamel which is sold for this +purpose, inserted into the bulb or tube by any convenient opening, and +adjusted by careful shaking until the platinum wire projects through the +small hole. The bulb or tube is then fused to the coating of the +electrode and the whole spot expanded slightly by blowing. The +appearance of the finished seal is shown by <i>g</i>. It is well to anneal +slightly by smoking.</p> + +<p><i>Thermometers.</i>—Apart from the notes on page 20 with respect to the +blowing of a suitable bulb on capillary tubing there is little to say in +connection with the glass working needed in making a plain thermometer. +The size desirable for the bulb will be determined by the bore of the +capillary tube, the coefficient of expansion of the liquid used for +filling, and the range of temperature for which the thermometer is +intended.</p> + +<p>Filling may be carried out as follows:—Fit a small funnel to the open +end of the capillary by means of a rubber tube, and pour into the funnel +rather more than enough of the liquid to be used than is required to +fill the bulb. Mercury or alcohol will be used in practice, most +probably. Warm the bulb until a few air<span class='pagenum'><a name="Page_45" id="Page_45">[Pg 45]</a></span> bubbles have escaped through +the liquid and then allow to cool. This will suck a certain amount of +liquid into the bulb. Now heat the bulb again, and at the same time heat +the capillary tube over a second burner. The liquid will boil and sweep +out the residual air, but it is necessary to heat the capillary tube as +well in order to prevent condensation. Allow the bulb and tube to cool, +then repeat the heating once more. By this time the bulb and tube should +be free from air, and cooling should give a completely filled +thermometer. Remove the funnel and heat the thermometer to a few degrees +above the maximum temperature for which it is to be used; the mercury or +other filling liquid will overflow from the top, and, as the temperature +falls, will recede, thus allowing the end of the capillary to be drawn +out. Reheat again until the liquid rises to the top of the tube, then +seal by means of the blowpipe flame. The thermometer is now finished +except for graduation; this is dealt with on page 75.</p> + +<p><i>An Alarm Thermometer.</i>—A thermometer which will complete an electric +circuit when a certain temperature is reached may be made by<span class='pagenum'><a name="Page_46" id="Page_46">[Pg 46]</a></span> sealing an +electrode in the bulb and introducing a wire into the top, which in this +case is not sealed. Naturally, this thermometer will be filled with +mercury. There is considerable difficulty in filling such a bulb without +causing it to crack.</p> + +<p>Several elaborations of this form are made, in which electrodes are +sealed through the walls of the capillary tube, thus making it possible +to detect electrically the variation of temperature when it exceeds any +given limits.</p> + +<p><i>An Enclosed or Floating Thermometer.</i>—The construction of this type of +thermometer is shown by <i>h</i> and <i>i</i>, Fig 11. It is made in the following +stages:—A bulb is blown on the drawn-out end of a thin-walled tube as +shown by <i>h</i>. A small bulb is blown on the end of a capillary tube, +burst, and turned out to form a lip which will rest in the drawn-out +part of the thin-walled tube but is just too large to enter the bulb. +The capillary tube is introduced and sealed in position, care being +taken to expand the joint a little. The thermometer is filled and the +top of the capillary tube closed by the use of a small blowpipe flame. A +paper scale having the necessary graduations is inserted,<span class='pagenum'><a name="Page_47" id="Page_47">[Pg 47]</a></span> and the top +of the outer tube is closed as shown by <i>i</i>.</p> + +<p><i>A Maximum and Minimum Thermometer.</i>—If a small dumb-bell-shaped rod of +glass or metal is introduced into the capillary tube of a horizontally +placed, mercury-filled thermometer in such a position that the rising +mercury column will come in contact with it, the rod will be pushed +forward. When the mercury falls again the rod will be left behind and +thus indicate the maximum temperature attained. If a similar +dumb-bell-shaped rod is introduced into an alcohol-filled thermometer +and pushed down until it is within the alcohol column, it will be drawn +down by surface tension as the column falls; but the rising column will +flow passed it without causing any displacement; thus the minimum +temperature will be recorded.</p> + +<p>Six's combined maximum and minimum thermometer is shown by <i>b</i>, Fig. 11. +In this case both maximum and minimum records are obtained from a +mercury column, although the thermometer bulb is filled with alcohol. It +is an advantage to make the dumb-bell-shaped rods of iron, as the +thermometer can then be reset by the use of a small magnet, another<span class='pagenum'><a name="Page_48" id="Page_48">[Pg 48]</a></span> +advantage consequent on the use of metal being that the rods can be +easily adjusted, by slight bending, so as to remain stationary in the +tubes when the thermometer is hanging vertically, and yet to move with +sufficient freedom to yield to the pressure of the recording column.</p> + +<p>The thermometer may be filled by the following method:—When the +straight tube has been made the first dumb-bell is introduced and shaken +down well towards the lower bulb, the tube is now bent to its final +shape and the whole thermometer filled with alcohol as described on page +44. Now heat the thermometer to a little above the maximum temperature +that it is intended to record, and pour clean mercury into the open bulb +while holding the thermometer vertically. Allow to cool, and the mercury +will be sucked down. The second dumb-bell is now introduced, sufficient +alcohol being allowed to remain in the open bulb to about half fill it, +and the alcohol in this bulb is boiled to expel air. The tube through +which the bulb was filled in now sealed.</p> + +<p><i>Clinical Thermometers.</i>—The clinical thermometer is a maximum +thermometer of a<span class='pagenum'><a name="Page_49" id="Page_49">[Pg 49]</a></span> different type. In this case there is a constriction +of the bore at a point just above the bulb. When the mercury in the bulb +commences to contract, the mercury column breaks at the constriction and +remains stationary in the tube, thus showing the maximum temperature to +which it has risen.</p> + +<p><i>Vacuum Tubes.</i>—There are so many forms of these that it is scarcely +practicable or desirable to give detailed instructions for making them; +but an application of the various methods of glass-working which have +already been explained should enable the student to construct most of +the simpler varieties. An interesting vacuum tube is made which has no +electrodes, but contains a quantity of mercury. When the tube is rocked +so as to cause friction between the mercury and the glass sufficient +charge is produced to cause the tube to glow.</p> + +<p><i>A Sprengel Pump.</i>—This, in its simplest form, is illustrated by <i>a</i>, +Fig. 12. Such a form, although highly satisfactory in action, needs +constant watching while in action, as should the mercury funnel become +empty air will enter the exhausted vessel. Obviously, the fall-tube must +be made not less than thirty<span class='pagenum'><a name="Page_50" id="Page_50">[Pg 50]</a></span> inches long; the measurement being taken +from the junction of the exhaustion branch with the fall-tube to the top +of the turned-up end.</p> + +<div class="figcenter" style="width: 506px;"> +<img src="images/fig12.jpg" width="506" height="650" alt="Fig. 12" title="" /> +<span class="caption">Fig. 12</span> +</div> + +<p><i>A Macleod Pump.</i>—One form of this is illustrated by <i>b</i>, Fig. 12. It +has the advantage<span class='pagenum'><a name="Page_51" id="Page_51">[Pg 51]</a></span> that the mercury reservoir may be allowed to become +empty without affecting the vacuum in the vessel being exhausted.</p> + +<p><i>"Spinning" Glass.</i>—By the use of suitable appliances, it is quite +possible to draw out a continuous thread of glass, which is so thin as +to have almost the flexibility and apparent softness of woollen fibre; a +mass of such threads constitutes the "glass wool" of commerce.</p> + +<p>The appliances necessary are:—a blowpipe capable of giving a +well-formed flame of about six or eight inches in length, a wheel of +from eighteen inches to three feet in diameter and having a flat rim of +about three inches wide, and a device for rotating the wheel at a speed +of about three hundred revolutions per minute.</p> + +<p>A very satisfactory arrangement may be made from an old bicycle; the +back wheel having the tyre removed and a flat rim of tin fastened on in +its place. The chain drive should be retained, but one of the cranks +removed and a handle substituted for the remaining pedal. The whole +device is shown by Fig. 13.</p> + +<div class="figcenter" style="width: 550px;"> +<img src="images/fig13.jpg" width="550" height="523" alt="Fig. 13" title="" /> +<span class="caption">Fig. 13</span> +</div> + +<p>The procedure in "spinning" glass is as<span class='pagenum'><a name="Page_52" id="Page_52">[Pg 52]</a></span> follows:—First melt the end of +a glass rod and obtain a large mass of thoroughly softened glass, now +spin the wheel at such a speed that its own momentum will keep it +spinning for several seconds. Touch the end of the melted rod with +another piece of glass and, without withdrawing the original rod from +the blowpipe flame, draw out a thread of molten glass and twist it round +the spinning wheel. If this is done properly, the thread of glass will +grip<span class='pagenum'><a name="Page_53" id="Page_53">[Pg 53]</a></span> on the flat rim, and by continuing to turn the wheel by hand it is +possible to draw out a continuous thread from the melted rod, which must +be advanced in the blowpipe flame as it is drawn on the wheel. If the +rod is not advanced sufficiently the thread will melt off, if it is +advanced too much, so as to heat the thick part and allow the glass to +become too cool at the point of drawing out, then the thread will become +too thick, but it is easy after a little practice to obtain the right +conditions. Practice is necessary also in order to find the right speed +for the wheel.</p> + +<p>When sufficient glass has been "spun," the whole "hank" of thin thread +may be removed by drawing the thumb-nail across the wheel at any point +on its flat rim, thus breaking the threads, and allowing the "hank" to +open.</p> + +<p><i>Brushes for Use with Strong Acids.</i>—Glass wool, if of fine enough +texture to be highly flexible, can be used to make acid-resisting +brushes. A convenient method for mounting the spun glass is to melt the +ends of the threads together into a bead, and then to fuse the bead on +to a rod; thus giving a brush. If a pointed brush is necessary, the +point may be ground on<span class='pagenum'><a name="Page_54" id="Page_54">[Pg 54]</a></span> an ordinary grindstone or carborundum wheel by +pressing the loose end of the spun glass against the grinding wheel with +a thin piece of cardboard.</p> + +<p>When using brushes of this description, it is well to bear in mind the +fact that there is always a liability of a few threads of glass breaking +off during use.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_55" id="Page_55">[Pg 55]</a></span></p> +<h2>CHAPTER IV</h2> + +<div class="blockquot"><p>Glass, Its Composition and Characteristics. Annealing. +Drilling, Grinding, and Shaping Glass by methods other than +Fusion. Stopcocks. Marking Glass. Calibration and Graduation +of Apparatus. Thermometers. Exhaustion of Apparatus. Joining +Glass and Metal. Silvering Glass.</p></div> + + +<p>There are three kinds of glass rod and tubing which are easily +obtainable; these are soda-glass, which is that usually supplied by +chemical apparatus dealers when no particular glass is specified; +combustion-glass, which is supplied for work requiring a glass that does +not so easily soften or fuse as soda-glass; and lead-glass, which is +less common. There are also resistance-glass, made for use where very +slight solubility in water or other solutions is desirable, and a number +of other special glasses; but of these soda-glass, combustion-glass, +lead-glass, and resistance-glass are the most important to the +glass-blower whose work is connected with laboratory needs.</p> + +<p><i>Soda-Glass.</i>—Consists chiefly of sodium<span class='pagenum'><a name="Page_56" id="Page_56">[Pg 56]</a></span> silicate, but contains +smaller quantities of aluminum silicate, and often of calcium silicate; +there may also be traces of several other compounds.</p> + +<p>The ordinary soda-glass tubing melts easily in the blowpipe flame, it +has not a long intermediate or viscous stage during fusion, but becomes +highly fluid rather suddenly; it does not blacken in the reducing flame. +Bad soda-glass or that which has been kept for many years, tends to +devitrify when worked. That is to say the glass becomes more or less +crystalline and infusible while it is in the flame; and in this case it +is often impossible to do good work with that particular sample of +glass; although the devitrification may sometimes be remedied by heating +the devitrified glass to a higher temperature. The presence of aluminum +compounds appears to have some influence on the tendency of the glass to +resist devitrification. Soda-glass, as a rule, is more liable to crack +by sudden heating than lead-glass, and articles made from soda-glass +often tend to crack spontaneously if badly made or, in the case of +heavier and thicker articles, if insufficiently annealed.<span class='pagenum'><a name="Page_57" id="Page_57">[Pg 57]</a></span></p> + +<p><i>Combustion-Glass.</i>—Is usually a glass containing more calcium silicate +and potassium silicate than the ordinary "soft" soda-glass. It is much +less fusible than ordinary soda-glass, and passes through a longer +intermediate or viscous stage when heated. Such a glass is not very +suitable for use with the blowpipe owing to the difficulty experienced +in obtaining a sufficiently high temperature. If, however, a certain +amount of oxygen is mixed with the air used in producing the blowpipe +flame this difficulty is minimised.</p> + +<p><i>Resistance-Glass.</i>—May contain zinc, magnesium, and other substances. +As a rule it is harder than ordinary soda-glass, and less suitable for +working in the blowpipe flame. It should have very little tendency to +dissolve in water, and hence is used when traces of alkali or silicates +would prove injurious in the solutions for which the glass vessels are +to be used.</p> + +<p><i>Lead-Glass.</i>—This, or "flint" glass as it is often called from the +fact that silica in the form of crushed and calcined flint was often +used in making the English lead-glasses, contains a considerable +proportion of lead silicate. Such<span class='pagenum'><a name="Page_58" id="Page_58">[Pg 58]</a></span> a glass has, usually, a particularly +bright appearance, a high refractive index, and is specially suitable +for the production of the heavy "cut-glass" ware.</p> + +<p>Lead-glass tubing is easy to work in the blowpipe flame, melts easily, +but does not become fluid quite so suddenly as most soda-glasses; +articles made from it are remarkably stable and free from tendency to +spontaneous cracking, although, as is essential for all the heavy or +"glass-house" work, the massive articles need annealing in the oven.</p> + +<p>The two chief disadvantages of lead-glass for laboratory work are that +it is blackened by the reducing gases if held too near to the blue cone +of the blowpipe flame, and that it is rather easily attacked by chemical +reagents; thus ammonium sulphide will cause blackening.</p> + +<p>The effect of the reducing flame on lead is not altogether a +disadvantage, however; because a little care in adjusting the blowpipe +and a little care in holding the glass in the right position will enable +the student to work lead-glass without producing the faintest trace of +blackening. This, in addition to being a valuable exercise in +manipulation, will teach<span class='pagenum'><a name="Page_59" id="Page_59">[Pg 59]</a></span> him to keep his blowpipe in good order, and +prove a useful aid in his early efforts to judge as to the condition of +the flame. It prevents discouragement if the student does his +preliminary work with the soda-glass, but he should certainly make +experiments with lead-glass as soon as he has acquired reasonable +dexterity with soda-glass.</p> + +<p><i>Annealing.</i>—Annealing is a process by which any condition of strain +which has been set up in a glass article, either by rapid cooling of one +part while another part still remains hot, or by the application of +mechanical stress after cooling is relieved. Annealing is carried out by +subjecting the article to a temperature just below the softening point +of the glass, maintaining that temperature until the whole article has +become heated through the thicker part, and then reducing the +temperature very gradually; thus avoiding any marked cooling of the +thinner and outer parts first.</p> + +<p>For thin glass apparatus of the lamp-blown or blowpipe-made variety in +which there are no marked difference of thickness, such as joins on +tubes, ordinary seals, bulbs, etc., there is little need for annealing; +and even those having<span class='pagenum'><a name="Page_60" id="Page_60">[Pg 60]</a></span> rather marked changes of thickness, such as +filter pumps, can be annealed sufficiently by taking care that the last +step in making is heating to just below visible redness in the blowpipe +flame and then rotating in a sooty gas flame until covered with a +deposit of carbon. The article should then be allowed to cool in a place +free from draughts and where the hot glass will not come in contact with +anything.</p> + +<p>A few of the blowpipe-made articles, such, for example, as glass +stopcocks, need more careful annealing, and for this purpose a small +sheet-iron oven which can be heated to dull redness over a collection of +gas burners will serve. Better still, a small clay muffle can be used. +In either case, the article to be annealed should be laid on a clean, +smooth, fireclay surface, the temperature should be maintained at a very +dull red for two or three hours and then reduced steadily until the oven +is cold. This cooling should take anything from three to twelve hours, +according to the nature of the article to be annealed. A thick article, +or one having great irregularities in thickness will need much longer +annealing than one thinner<span class='pagenum'><a name="Page_61" id="Page_61">[Pg 61]</a></span> or more regular. As a rule, soda-glass will +need more annealing than lead-glass.</p> + +<p><i>Drilling Glass.</i>—Small holes may be drilled in glass by means of a rod +of hard steel which has been broken off, thus giving a more or less +irregular and crystalline end.</p> + +<p>There are several conditions necessary to enable the drilling of small +holes to be carried out successfully:—the first of these is that the +"drill" should be driven at a high speed. This may be done by means of a +geared hand-drill such as the American pattern drill, although a +somewhat higher speed than this will give is even more satisfactory. The +second condition is that the pressure on the drill is neither too light +nor too heavy; this is conveniently regulated by hand. The third +condition is that the drill be prevented from "straying" over the +surface of the glass; for this purpose a small metal guide is useful. +The fourth condition is that a suitable lubricant be used; a strong +solution of camphor in oil of turpentine is perhaps the most suitable. +For commercial work, a diamond drill is often used, but this is scarcely +necessary for the occasional work of a laboratory.<span class='pagenum'><a name="Page_62" id="Page_62">[Pg 62]</a></span></p> + +<p><i>Larger Holes in Glass.</i>—The method of drilling with a hard steel rod +is not highly satisfactory for anything but small holes. When a larger +hole, say one of an eighth of an inch or more, is needed it is better to +use a copper or brass tube. This tube may be held in an American +hand-drill, but a mixture of carborundum or emery and water is supplied +to the rotating end. Tube or drill must be lifted at frequent intervals +in order to allow a fresh supply of the grinding material to reach the +end. In this case, also, a guide is quite essential in the early stages +of drilling; otherwise the end of the tube will stray. The speed of +cutting may be increased slightly by making a number of radial slots in +the end of the tube; these serve to hold a supply of the grinding +material.</p> + +<p><i>Grinding Lenses.</i>—This is scarcely within the scope of a book on +glass-blowing for laboratory purposes, but it may be said that the lens +may be ground by means of a permutating mould of hard lead or +type-metal. The rough shaping is done with coarse carborundum or emery, +and successive stages are carried on with finer and finer material. The +last polishing is by the<span class='pagenum'><a name="Page_63" id="Page_63">[Pg 63]</a></span> use of jewellers' rouge on the mould, now +lined with a fine textile.</p> + +<p><i>Filing Glass.</i>—If a new file, thoroughly lubricated with a solution of +camphor in oil of turpentine, is used, there is but little difficulty in +filing the softer glasses. A slow movement of the file, without +excessive pressure but without allowing the file to slip, is desirable. +After a time the cutting edges of the file teeth will wear down and it +will be necessary to replace the file by another.</p> + +<p><i>Grinding Stoppers.</i>—This is, perhaps, the most common form of grinding +that the laboratory worker will need to perform, and for that reason, +rather full details of the procedure are desirable.</p> + +<p>A very crude form of ground-in stopper may be made by drawing out the +neck and the mass of glass which is intended to form the stopper to +approximately corresponding angles, wetting the surfaces with a mixture +of the abrasive material and water, and grinding the stopper in by hand. +Frequent lifting of the stopper is necessary during grinding, in order +to allow fresh supplies of abrasive material to reach the contacts. When +an approximate fit is obtained,<span class='pagenum'><a name="Page_64" id="Page_64">[Pg 64]</a></span> the coarse abrasive should be washed +off, care being taken that the washing is complete, and a finer abrasive +substituted. After a while, this is replaced in its turn by a still +finer grinding material.</p> + +<p>Such a method of grinding may give a satisfactory stoppering if the +angles of the plug and socket correspond very closely before grinding is +commenced; but if there is a wide difference in the original angles, +then no amount of grinding by this method will produce a good result. +The reason for this is that the plug will become so worn in the +preliminary grinding as to assume the form of a highly truncated cone; +the socket will assume a reverse form, and the end result will be a +loose-fitting plug and socket.</p> + +<p>Satisfactory grinding may be carried out by the use of copper or +type-metal cones for the preliminary shaping. Such cones should be +mounted on a mandrel which will fit into the chuck of the American +hand-drill and turned on the lathe to the desirable angle for +stoppering. A number of these cones will be necessary. A number of +similar moulds, that is to say blocks of type-metal or hard lead in +which is a hole corresponding in size and angle<span class='pagenum'><a name="Page_65" id="Page_65">[Pg 65]</a></span> to the plug desired, +should be made also. These must be rotated, either in the lathe or by +other means, and are used for the preliminary shaping of the plug. If +but few plugs are to be ground it is unnecessary to provide a means of +rotating the moulds, as the plug may be held in the hand and ground into +the mould in a manner similar to that used in the first method of +stoppering.</p> + +<div class="figcenter" style="width: 561px;"> +<img src="images/fig14.jpg" width="561" height="550" alt="Fig. 14" title="" /> +<span class="caption">Fig. 14</span> +</div><p><span class='pagenum'><a name="Page_66" id="Page_66">[Pg 66]</a></span></p> + +<p>When the socket and plug have been ground, by the successive use of +cones and moulds, to the desired angle, so that they correspond almost +exactly, the plug is given its final fitting into the socket by +grinding-in with a fine abrasive, in the manner first described.</p> + +<p><i>Stopcocks.</i>—Although it would be more strictly in keeping with the +form of this book to divide the making of stopcocks into two parts; +shaping by heat and grinding, we will consider the whole operation here, +and take for our example a simple stopcock such as that illustrated by +Fig. 14.</p> + +<p>The "blank," <i>f</i>, that is the socket before grinding, is made by drawing +out a piece of fairly thick-walled tubing into the form shown by <i>a</i>. +Two zones on this tube are then heated by means of a small, pointed +flame, and the tube is compressed along its axis, thus producing two +raised rings as shown by <i>b</i>. Two zones, slightly towards the outer +sides of these two raised rings are heated and the tube is drawn while +air pressure is maintained within. This produces two thin-walled bulbs +or extensions similar to those shown by <i>c</i>. One of these extensions is +now broken off by means of a<span class='pagenum'><a name="Page_67" id="Page_67">[Pg 67]</a></span> sharp blow with the edge of a file or +other piece of metal, and the edges of the broken glass are rounded in +the flame. The other extension is left to serve as a handle. We have now +a piece of glass like that shown by <i>d</i>. Now heat a spot on the side of +this, medially between the raised rings, until the glass is on the point +of becoming deformed, and bring the intensely heated end of a smaller +tube in contact with the heated spot. Without disturbing the relative +positions of the two tubes, press the smaller tube down on a thin steel +wire, so that the wire passes along the tube and enters the soft glass; +thus forming a projection inside the sockets as shown by <i>e</i>. The wire +must be withdrawn, again immediately. When the wire has been withdrawn, +heat the place where it entered to dull redness, in order to relieve any +strain; break off the thin extension, which up to the present has served +as a handle, round off the broken edges in the flame, and join on and +indent a similar piece of small tubing to the opposite side of the +socket; the socket at this stage being shown by <i>f</i>. The "blank" for the +socket is now completed, but it must be heated to dull redness in order +to relieve strain<span class='pagenum'><a name="Page_68" id="Page_68">[Pg 68]</a></span> and be placed in an annealing oven, where it should +be annealed for some hours.</p> + +<p>The "blank" for the plug offers no special difficulty; it is made by +heating a glass rod and compressing it axially until a mass having the +form shown by <i>g</i>, Fig. 14, is produced; the end of this is heated +intensely and brought in contact with the rather less heated side of a +glass tube which has been drawn to the shape desired for the handle; +when contact is made a slight air pressure is maintained in the glass +tube, thus producing a hollow join. The ends of the tube are sealed and +the bottom of the plug is drawn off, thus giving the finished "blank" as +shown by <i>h</i>. This blank is now held in a pair of asbestos-covered +tongs, heated to dull redness all over, and transferred to the annealing +oven.</p> + +<p>When cold, the socket is ground out by the second method given under +"Grinding Stoppers"; that is to say, by means of type-metal or copper +cone, and the plug is ground to fit in a corresponding mould. When the +fit is almost perfect, the transverse hole is drilled in the plug, and +the final finishing is made with fine abrasive powder. Great care must +be taken in the<span class='pagenum'><a name="Page_69" id="Page_69">[Pg 69]</a></span> final grinding that there is no accumulation of +abrasive material in the transverse hole of the plug; if this is allowed +to occur there will be a ring ground out of the socket where the holes +move, and the tightness of the finished stopcock will be lost.</p> + +<p><i>Marking Glass.</i>—As a preliminary to a consideration of the methods of +graduating and calibrating glass apparatus, it is convenient to consider +the various methods which are available for marking glass. Among these +are, the writing diamond, the carborundum or abrasive pencil, the +cutting-wheel, and etching by means of hydrofluoric acid. Each produces +a different class of marking and each is worthy of independent +consideration.</p> + +<p><i>The Writing Diamond.</i>—This is the name given to a small irregular +fragment of "bort" which is usually mounted in a thin brass rod. Such a +diamond, if properly selected, has none of the characteristics of a +cutting diamond; although one occasionally finds so-called "writing +diamonds" which will produce a definite cut. These should be rejected.</p> + +<p>The writing diamond is used in much the same way as a pencil, but is +held more perpendicularly<span class='pagenum'><a name="Page_70" id="Page_70">[Pg 70]</a></span> to the object, and a certain amount of +pressure is necessary. The mark produced is a thin scratch which, +although fairly definite, lacks breadth, and this is a disadvantage +where the marking has to be read at a distance. This disadvantage may to +some extent be overcome by making a number of parallel scratches.</p> + +<p><i>The Abrasive Pencil.</i>—A rod of carborundum composition may be ground +or filed to a point, and this forms a very useful pencil for general +work. The marking produced is rather less definite than that produced by +a writing diamond, but has the advantage of being broader.</p> + +<p><i>The Cutting Wheel.</i>—"Cutting" in this case is scarcely the ideal +expression, it should rather be "grinding," but "cutting" is more +commonly used. Exceedingly good graduations may be made by the edge of a +small, thin, abrasive wheel which is mounted on the end of a small +mandrel and driven by a flexible shaft from an electric motor or any +other convenient source of power. The depth of the mark can be +controlled, and very light pressure will suffice.</p> + +<p><i>Etching.</i>—This is often the quickest and<span class='pagenum'><a name="Page_71" id="Page_71">[Pg 71]</a></span> easiest way of marking glass +apparatus. The object to be marked should first be warmed and coated +very thoroughly with a thin film of paraffin wax. When cold, the marking +is made through the paraffin wax by means of a needle point, and the +object is then exposed to the action of hydrofluoric acid. If a shallow +but clearly visible marking is desired, it is well to use the vapour of +the acid; this may be done by bending up a sheet-lead trough on which +the object can rest with the marked surface downwards. A little of the +commercial hydrofluoric acid, or a mixture of a fluoride and sulphuric +acid, is distributed over the bottom of the trough, and the whole +arrangement is allowed to stand for about an hour. The object is washed +thoroughly and the paraffin wax removed, either by melting and wiping +off or by the use of a solvent, and the marking is finished.</p> + +<p>If a deep marking is desired, in order that it may afterwards be filled +with some pigment, a better result is obtained by the use of liquid +commercial hydrofluoric acid, which is a solution of hydrogen fluoride +in water. The acid is mopped on to the object after the<span class='pagenum'><a name="Page_72" id="Page_72">[Pg 72]</a></span> markings have +been made on the paraffin wax film, and allowed to remain in contact for +a few minutes. It is advantageous to repeat the mopping-on process at +intervals during the etching.</p> + +<p>In all cases where hydrofluoric acid is used, or stored, it is of great +importance to keep it well away from any optical instruments, as the +most minute trace of vapour in the air will produce a highly destructive +corrosion of any glass surfaces.</p> + +<p><i>Methods of Calibration.</i>—In the case of apparatus for volumetric work, +this is usually carried out by weighing, although some of the smaller +subdivisions are often made by measurement. When the subdivisions are +made in this way it is of importance to see that the walls of the tube +or vessel to be calibrated are parallel. Great errors arise in some of +the commercial apparatus from neglect of this precaution. A convenient +method of testing for parallelism, in the case of a wide tube, is to +close one end and to weigh in successive quantities of mercury. An +observation of the length occupied by each successive quantity will +indicate any change in the bore. In the case of capillary tubes, it is<span class='pagenum'><a name="Page_73" id="Page_73">[Pg 73]</a></span> +convenient to introduce an unweighed quantity of mercury, measure its +length accurately, and then to move it along the tube in stages, either +by tilting the tube or by the application of air pressure. A measurement +of the length at each stage will indicate whether the bore is +approximately parallel or not. Neither of these methods is to be relied +on without a careful examination of the tube, as it may happen that +there are local irregularities in the bore which compensate for each +other, and do not, therefore, affect the volume of a given length. +Obviously, the smaller the quantity of mercury with which the test is +carried out and the greater the number of observations made, the less +risk will there be of such an error. A liquid, such as water or alcohol, +which wets the glass is not suitable for such a test, unless special +precautions are taken.</p> + +<p>When, however, a pipette or burette has to be calibrated to deliver a +certain volume of water, the final calibration must be made with this +liquid. Thus, the burette would first be calibrated by weighing in +definite quantities of mercury of say 13.54 grammes (1 cc at 15°C.), +each of the 1 cc divisions should be marked by<span class='pagenum'><a name="Page_74" id="Page_74">[Pg 74]</a></span> some temporary marking. +The burette is now filled with a solution of potassium bichromate and +sulphuric acid and allowed to soak for some time; the bichromate is +washed out and distilled water is put in. Successive quantities of water +are run out of the jet, a fixed time being allowed for draining, and the +weights of the quantities delivered are noted. This procedure will give +the necessary data for altering the marking so that it may correspond to +1 cc <i>delivered</i>. Each 1 cc division is now divided into tenths by the +method described below. A final verification of the markings should be +made when the subdivision is completed.</p> + +<p><i>Subdivision of Graduations.</i>—Mark out the spaces to be subdivided on a +sheet of paper. Take a reliable ruler on which any convenient length is +divided into the desired number and place it across the lines at such an +angle that the limits noted on the rule exactly bridge the gap. Now draw +parallel lines through the markings.</p> + +<p><i>Copying a Scale.</i>—When a scale has been prepared on paper and it is +necessary to copy that scale on the waxed-glass surface for etching, a +convenient method is to employ a<span class='pagenum'><a name="Page_75" id="Page_75">[Pg 75]</a></span> long wooden bar having a sharp needle +passing through it at either end. The scale and object to be marked are +fastened in line with one another, and the caliper bar is used from step +to step. The mark is made by moving the bar through a minute portion of +a circle, which provided that the bar is two or three feet in length, +will not introduce any perceptible error in a scale of say a quarter of +an inch in width. The arrangement is shown by Fig. 15.</p> + +<div class="figcenter" style="width: 650px;"> +<img src="images/fig15.jpg" width="650" height="226" alt="Fig. 15" title="" /> +<span class="caption">Fig. 15</span> +</div> + +<p><i>Graduating a Thermometer.</i>—Assuming that the thermometer has been made +of carefully selected tubing in which the bore is parallel and free from +any small irregularities, we have only to fix the freezing point and +boiling point. The intervening space may then be divided into 100 (if +the thermometer is to be Centigrade) or 180 (if Fahrenheit). This +division may be carried out by the method given under<span class='pagenum'><a name="Page_76" id="Page_76">[Pg 76]</a></span> "Subdivisions of +Graduations." A thermometer should not be calibrated until some weeks +after making, as the glass bulb tends to contract.</p> + +<p><i>Joining Glass and Metal.</i>—It sometimes happens that one needs to make +a more permanent and less flexible joint between a glass and metal tube +than can be obtained by means of a rubber tube. To this end, any one of +three slightly different methods may be employed. In the method of +Chatelier one first coats the glass with platinum or silver, which may +be done by moistening the glass with platinum chloride or silver nitrate +and then heating to redness; a layer of copper is then deposited +electrolytically on the treated surface of the glass, and soldering is +carried out in the usual manner.</p> + +<p>McKelvy and Taylor call attention to two other methods in the <i>Journal +of the Chemical Society</i> for September, 1920. In one of these methods +the glass is coated with platinum by covering it with a suspension of +platinum chloride in oil of lavender and heating until the oil is burnt +off. The metal tube is then tinned on its inner side and soldered to the +prepared<span class='pagenum'><a name="Page_77" id="Page_77">[Pg 77]</a></span> glass, slightly acid zinc chloride being used as a flux.</p> + +<p>In the second method, a joint is made by means of the Kraus flux, which +consists of equal weights of zinc oxide, borax, and powdered soda-glass +fused together. This is coated on the inner surface of the metal tube, +and the hot glass tube, which has had the end slightly flanged to give +support, is inserted. Fusion of the flux is completed by heating the +outside of metal tube.</p> + +<p><i>Silvering Glass.</i>—In all cases where it is intended to deposit a +silver mirror on a glass surface, thorough cleaning is essential. +Prolonged soaking in a hot solution of potassium bichromate which has +been acidified with sulphuric acid will often prove useful. The glass +should then be washed thoroughly, rinsed in distilled water, and the +solution should then be used.</p> + +<p>There are many formulæ for the silvering solution, but that used in +Martin's method may be given:<span class='pagenum'><a name="Page_78" id="Page_78">[Pg 78]</a></span>—</p> + + +<div class='center'> +<table border="0" cellpadding="4" cellspacing="0" summary=""> +<tr><td align='right'>A—Nitrate of Silver</td><td align='right'>40</td><td align='left'> grammes</td></tr> +<tr><td align='right'>Distilled Water</td><td align='right'>1000</td><td align='left'> c. cm.</td></tr> +<tr><td align='right'>B—Nitrate of Ammonium</td><td align='right'>60</td><td align='left'> grammes</td></tr> +<tr><td align='right'>Distilled Water</td><td align='right'>1000</td><td align='left'> c. cm.</td></tr> +<tr><td align='right'>C—Pure Caustic Potash</td><td align='right'>100</td><td align='left'> grammes</td></tr> +<tr><td align='right'>Distilled Water</td><td align='right'>1000</td><td align='left'> c. cm.</td></tr> +<tr><td align='right'>D—Pure Sugar Candy</td><td align='right'>100</td><td align='left'> grammes</td></tr> +<tr><td align='right'>Distilled Water</td><td align='right'>1000</td><td align='left'> c. cm.</td></tr> +<tr><td colspan="3">Dissolve and add:—</td></tr> +<tr><td align='right'>Tartaric Acid</td><td align='right'>23</td><td align='left'> grammes</td></tr> +<tr><td colspan="3">Boil for ten minutes, and when cool add:—</td></tr> +<tr><td align='right'>Alcohol</td><td align='right'>200</td><td align='left'> c. cm.</td></tr> +<tr><td align='right'>Distilled Water to</td><td align='right'>2000</td><td align='left'> c. cm.</td></tr> +</table></div> + +<p>For use take equal parts of A and B. Mix together also equal parts of C +and D in another vessel. Then mix both liquids together in the silvering +vessel and suspend the glass to be silvered face downwards in the +solution. Or if a vessel has to be silvered on the inside, the solution +is poured in. In this case, the deposition of silver may be hastened by +immersing the vessel to be silvered in warm water.</p> + +<p>In working with a silver solution containing ammonia or ammonium salts +there is sometimes the possibility of forming an explosive silver +compound. It is well, therefore, to avoid keeping such solutions longer +than is necessary, and to bear in mind that any deposit<span class='pagenum'><a name="Page_79" id="Page_79">[Pg 79]</a></span> formed by +solutions containing both silver and ammonia may have explosive +properties, especially when dry.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_80" id="Page_80">[Pg 80]</a></span></p> +<h2>CHAPTER V</h2> + +<div class="blockquot"><p>Extemporised Glass-Blowing Apparatus—The Use of Oil or +other Fuels—Making Small Rods and Tubes from Glass +Scrap—The Examination of Manufactured Apparatus with the +View to Discovering the Methods Used in Manufacture—Summary +of Conditions Necessary for Successful Glass-Blowing.</p></div> + + +<p>If, in the early stages of his study of glass-blowing, the student +should attempt to work with the very simplest appliances, it is probable +that his progress will be hindered; the use of the apparatus will +require an undue amount of care and his attention will be distracted +from the actual manipulation of the glass. The case is widely different +after he has acquired a certain facility in glass-blowing.</p> + +<p><i>A Simple Form of Blowpipe.</i>—Although there are even more simple forms +than that described here, we are not concerned with them. The form +described is the simplest with which any considerable amount of +glass-blowing can be carried out with certainty.<span class='pagenum'><a name="Page_81" id="Page_81">[Pg 81]</a></span></p> + +<p>This form consists of a tube through which air may be blown with the +mouth, a condensation chamber in which any moisture from the breath can +condense, a blowpipe jet, a supporting piece and a source of flame.</p> + +<p>The tube, condensation chamber, and jet are combined in the ordinary +Black's blowpipe, such as is used for blowpipe tests in qualitative +analysis; it consists of a conical tin tube having a mouthpiece at the +small end and a side tube which carries a brass jet. A support for such +a blowpipe may be cut out of a piece of brass or tin-plate, and should +be fastened to a small, flat, wooden board. A source of flame may +consist of an ordinary brass elbow, such as is used on gas fittings, and +into which a piece of thin brass tube (the body of a fish-tail burner +from which the perforated non-metallic plug has been removed will serve +quite well) has been fitted. It is an advantage to flatten the brass +tube somewhat and to file the flattened end to a slope which corresponds +with the angle at which the blowpipe jet enters the burner. The whole +source of the flame should be mounted on a separate base, in order that +it may be moved while adjusting the apparatus to<span class='pagenum'><a name="Page_82" id="Page_82">[Pg 82]</a></span> the best relative +positions of flame and blowpipe jet. The complete apparatus is shown by +<i>a</i>, Fig. 16.</p> + +<div class="figcenter" style="width: 554px;"> +<img src="images/fig16.jpg" width="554" height="650" alt="Fig. 16" title="" /> +<span class="caption">Fig. 16</span> +</div> + +<p>In order to take full advantage of this blowpipe, it is desirable that +the student should learn to maintain a steady steam of air with his<span class='pagenum'><a name="Page_83" id="Page_83">[Pg 83]</a></span> +mouth and, at the same time, be able to breathe. This requires a little +practice.</p> + +<p>As a first exercise in breathing, before trying to breathe while using +the mouth blowpipe, the student should close his mouth and inflate his +cheeks with air; now, still keeping his cheeks tightly inflated, he +should attempt to breathe through the nose. At first, this may be found +rather difficult, but it becomes remarkably easy after a little +practice. When he has mastered this, the student may practise the same +operation, but with the blowpipe. It is important to bear in mind that +the cheeks, not the lungs, form the reservoir for air used in +maintaining the blowpipe flame. After a while, the student will find +that he can maintain a steady air pressure and yet breathe with complete +comfort.</p> + +<p>In adjusting the flame, care should be taken not to blow so hard as to +produce a ragged and noisy cone of fire. A small jet, such as that +commonly used on a mouth blowpipe, will with care give a pointed and +quiet flame, having an appearance similar to that shown in the +illustration.</p> + +<p>With a blowpipe like this, it is quite easy to seal glass tubes up to an +inch in diameter, to<span class='pagenum'><a name="Page_84" id="Page_84">[Pg 84]</a></span> join tubes up to half an inch in diameter, to bend +tubes, to blow small bulbs, and to make the simpler forms of internal +seal; but the provision for condensation of moisture is not ideal, and +prolonged use of such a blowpipe also tends to produce undue fatigue.</p> + +<p><i>A Mouth Blowpipe With an Expanding Reservoir.</i>—This form of blowpipe +can be made to give most excellent results; it is highly portable, and +does not produce nearly so much fatigue when used continuously as the +blowpipe described in the last section. Various slight modifications +have been made in its construction during the last eighty years, but +that described below will be found quite satisfactory.</p> + +<p>The apparatus consists of a tube through which air is blown from the +mouth, a valve through which the air passes into an expanding reservoir, +and a blowpipe jet in communication with the reservoir.</p> + +<p>In making the valve, several essentials have to be remembered; it must +allow a free passage of air into the reservoir, it must open easily, and +must close quickly. A satisfactory form of valve is that shown by <i>b</i>, +Fig. 16. The moving part consists of a light glass bulb of<span class='pagenum'><a name="Page_85" id="Page_85">[Pg 85]</a></span> about +three-eights of an inch diameter and having a glass stem of rather under +one-eighth diameter and about an inch and a half long. This stem rests +in a guide at the end of a brass tube, the bulb contacting against the +other end which is approximately shaped. The bulb and its seating are +ground air-tight. A very light spring holds the bulb in position.</p> + +<p>This valve is fitted into a metal or glass <b>T</b> piece, one limb of which +leads to the air reservoir and the other limb leads to the blowpipe jet; +the limb containing the valve leads to the tube through which the air is +blown in.</p> + +<p>A convenient reservoir may be made from a fairly large football bladder. +A network of string should be fitted over the outside of the bladder and +the strings should terminate in a hook on which a weight can be hung, in +order to provide a means of adjusting the pressure at which the air is +delivered to the jet. This bladder should be washed out and allowed to +drain after use.</p> + +<p>The air tube which passes from the valve to the mouth may conveniently +be made of brass, but, in order to avoid the continued contact of metal +with the lips of the operator, it should be<span class='pagenum'><a name="Page_86" id="Page_86">[Pg 86]</a></span> fitted with a non-metallic +mouthpiece. It is an advantage from the point of view of portability to +have the air tube easily detachable from the <b>T</b> piece containing the +valve.</p> + +<p>The blowpipe jets, of which there may be several with advantage, may be +made of glass tubing, bent to the most convenient angle and having an +enlargement or bulb at some point in the tube. This bulb serves as a +final condensing place for any traces of moisture that may escape from +the larger reservoir.</p> + +<p>The whole device, blowing tube, reservoir, and <b>T</b> piece may be fastened +to a clamp, so that it can be secured on the edge of any table where +blowpipe work is to be carried out. If the blowpipe is to be used with +gas, the form of burner described under. "A Simple Form of Blowpipe" +will be found quite satisfactory.</p> + +<p><i>The Use of Oil, or Other Non-Gaseous Fuels.</i>—Although gas, when +available, is usually preferred on account of its convenience, there are +several other fuels which give a hotter flame. They have, also, the +additional advantage of not requiring any connecting pipes; but each has +its own disadvantage.</p> + +<p>One liquid fuel deserves special mention as<span class='pagenum'><a name="Page_87" id="Page_87">[Pg 87]</a></span> being rather less desirable +than the others; this is alcohol. Although very convenient in use, it +has the disadvantage of being rather too highly inflammable and capable +of burning without a wick, thus involving a certain fire risk; the flame +is scarcely visible in a bright light, and the heat given by either the +ordinary flame or the blowpipe flame produced from alcohol is +considerably less than that from a similar flame in which coal gas is +used. For small work, however, the facility with which a spirit lamp may +be lighted may more than counterbalance these disadvantages at times.</p> + +<p><i>Paraffin Wax.</i>—Where there is no coal gas available and the blowpipe +is only required at intervals, and especially where high portability is +required, there are few fuels so convenient as paraffin wax. This may be +obtained in pieces of a satisfactory size by cutting paraffin candles, +from which the wick has been withdrawn, into lengths of about half an +inch. These cut pieces have the advantage over any oily fuel, such as +colza oil, that they can be wrapped in paper or carried in a cardboard +box; further they will keep indefinitely, even<span class='pagenum'><a name="Page_88" id="Page_88">[Pg 88]</a></span> in the presence of air, +without undergoing any perceptible change.</p> + +<p><i>Forms of Lamp for Paraffin Wax.</i>—Probably, the best form is that +devised by Thomas Bolas, and described by him in the <i>Journal of the +Society of Arts</i>, December 2nd, 1898. This lamp consists of a small open +tray of iron, through which pass three or more flat tubes, and between +these tubes are placed small flat pieces of wick, the fit being such +that the pieces of wick may be adjusted easily by means of a pair of +pointed tweezers.</p> + +<p>The flame thus obtained, instead of having one large hollow, is broken +or divided so that the combustion is concentrated into a smaller area, +and the air blast, which is directed across the flame, carries the flame +with it in a more complete manner than is the case with the ordinary +flame; a more thorough combustion being realised by this arrangement.</p> + +<p>Another advantage is the ease with which the wick may be changed and a +larger or smaller wick inserted to suit the flame to any size of air +jet.</p> + +<p>This form of lamp may be used for oily fuel, although it is specially +suitable for paraffin wax.<span class='pagenum'><a name="Page_89" id="Page_89">[Pg 89]</a></span></p> + +<p>Two small pieces of bent tin-plate may be used as side covers, and these +serve to adjust the flame within certain limits. A tin-plate cover which +fits easily over the whole lamp serves as an extinguisher. The complete +lamp is shown by <i>d</i>, Fig. 16, and this figure shows also a quick-change +air-jet device, the whole arrangement forming a blowpipe for use where a +non-gaseous fuel is to be employed.</p> + +<p>Although the lamp just described is desirable when complete control over +the size of the flame is necessary, and if the ideal conditions and +maximum heat are to be obtained, yet a simpler form of lamp will be +found to give very good results. Such a lamp may consist of a flat tin +tray, having a diameter of about three and a half inches and a depth of +about one inch. In this tray is a tin support for the wick, and the wick +itself may consist of a bundle of soft cotton, for example, a loosely +rolled piece of cotton cloth, but in either case the top of the wick +should be cut to approximately the same angle as that at which the +blowpipe jet meets the flame.</p> + +<p>In using paraffin wax as a fuel, it is necessary to see that sufficient +wax reaches the<span class='pagenum'><a name="Page_90" id="Page_90">[Pg 90]</a></span> wick to prevent charring during the first few minutes +before the bulk of the wax is melted.</p> + +<p><i>Animal and Vegetable Oils.</i>—Almost any oil may be used as a fuel, but +many tend to become hard and gummy if allowed to stand in the air for +any considerable time. When this happens, the wick becomes clogged and +it is impossible to obtain a good flame. A number of the oils tend, +also, to produce rather strongly smelling smoke.</p> + +<p><i>A Flame-Guard for Use With Non-Gaseous Fuels.</i>—In order to avoid the +eye-strain produced by the luminous base of the flame from a wick +burning paraffin wax or oil, it is often advantageous to make a small +tunnel of tin-plate, which can be rested on the sides of the lamp and +rises over the top of the wick. Such a flame guard is shown by <i>e</i>, Fig. +16.</p> + +<p><i>Small Rods and Tubes from Glass Scrap</i>:—It is scarcely practicable to +make small quantities of good glass with the blowpipe flame as the only +source of heat, but it is less difficult to make small rods or tubes +from glass scrap, and the ability to do this is sometimes of +considerable value when a small tube has to be joined on to some special +piece of apparatus<span class='pagenum'><a name="Page_91" id="Page_91">[Pg 91]</a></span> made of glass of unknown composition. It may be +possible to obtain some fragments of similar glass, either from a broken +part of the apparatus or from a similar piece, and from these fragments +small tubes or rods can be made.</p> + +<p>The fragments of glass may be melted together on the end of a clay +pipe-stem, care being taken to avoid trapping air bubbles as fresh +fragments are added to the molten mass. When a sufficient quantity of +glass has been accumulated, the viscous mass may be drawn out into a rod +by bringing another pipe-stem into contact with the hot mass, rotating +both pipe-stems steadily, and separating them until a rod of the desired +size has been obtained.</p> + +<p>If, on the other hand, it is desired to produce a tube from the mass of +heated glass, the mass should be blown hollow before the pipe-stems +supporting it are separated.</p> + +<p><i>Methods of Manufacture.</i>—When the student has familiarised himself +with the more common operations and processes used in glass-blowing, he +will be in a position to increase his skill and knowledge of special +methods by a critical examination of various examples of commercial +work. There are few exercises<span class='pagenum'><a name="Page_92" id="Page_92">[Pg 92]</a></span> more valuable than such an examination, +combined with an attempt to reconstruct the stages and the methods by +which the article chosen for examination was made.</p> + +<p>Obviously, it is impossible to give full details of all constructions in +a small text-book; but it is easy to give an example of the +constructional methods employed in the making of almost any piece of +light blown-glass apparatus, and these methods should prove of special +value when apparatus of a new pattern has to be evolved for the purposes +of research. That is to say, one designs the apparatus required, applies +known methods of construction as far as possible, and, by the +examination of commercial apparatus having similar features, evolves the +new methods required. For an exercise in such a process of +reconstruction we may well take an ordinary commercial vacuum tube, such +as that shown by <i>a</i>, Fig. 17.</p> + +<div class="figcenter" style="width: 537px;"> +<img src="images/fig17.jpg" width="537" height="550" alt="Fig. 17" title="" /> +<span class="caption">Fig. 17</span> +</div> + +<p>In the tube from which this drawing was made, it was found that the +spiral in the middle bulb was of a slightly yellowish colour and gave a +green fluorescence when the electric discharge was passed through the +tube; that<span class='pagenum'><a name="Page_93" id="Page_93">[Pg 93]</a></span> is to say, the spiral is made of uranium-glass, which is +usually a soda-glass containing trace of uranium, and hence differing +slightly in composition from the ordinary glasses. The two enclosed +tubes which are bent into a series of <b>S</b> bends gave a pink fluorescence, +which indicates lead-glass; and the remainder of the tube fluoresced +with an apple-green colour;<span class='pagenum'><a name="Page_94" id="Page_94">[Pg 94]</a></span> this suggests ordinary soda-glass. We have, +therefore, a piece of apparatus in which three dissimilar glasses are +joined, while, at the same time, that apparatus contains a number of +internal seals, and it is not probable that the dissimilar glasses will +have their coefficients of expansion so nearly alike as to permit of a +stable internal seal being made if one part of the seal consists of a +glass differing from that of the other part.</p> + +<p>These considerations lead us to a closer examination of the joins where +the dissimilar glasses are introduced, and we find that in no case is +the internal seal made between dissimilar glasses, but that a soda-glass +extension is joined on to both the uranium-glass tube and the lead-glass +tubes at a point about half an inch before the internal seal commences. +Careful examination of these joins shows that the change from one glass +to another is not abrupt but gradual. Such a transitional joint may be +made by taking a length of soda-glass tubing, sealing the end and fusing +a minute bead of the other glass on to the sealed end, the end is then +expanded and another bead of the other glass added, this bead is +expanded<span class='pagenum'><a name="Page_95" id="Page_95">[Pg 95]</a></span> and the operation is repeated, thus building up a tube, and, +finally, the tube of the other glass is joined on to the end of this.</p> + +<p>We are now concerned with the question of the insertion of the +uranium-glass spiral into the bulb (see p. 38). Obviously the spiral is +too large to pass through the necks of the bulb, and it is difficult to +imagine that the spiral was obtained by the insertion of a length of +straight tubing which was bent after entering the bulb; therefore, the +only remaining method is that the spiral was made first and the +soda-glass extensions fastened on, and that the bulb was blown, cut in +halves and the spiral inserted, and the two halves were then rejoined. +That this was actually the case is confirmed by traces of a join which +are just visible round the middle of the bulb. The insertion of the +spiral and the making of the first internal seal are shown by <i>b</i>, and +<i>c</i>.</p> + +<p>There is one detail in making the second join of the spiral to the bulb +which calls for attention, and the small branch, similar to an +exhaustion branch, at the side of the bulb provides a clue to this. If +an attempt were made to complete the second internal seal<span class='pagenum'><a name="Page_96" id="Page_96">[Pg 96]</a></span> through a +closed bulb it would be impossible to obtain a good result, as the +air-pressure in the bulb would not be under control when once union was +effected, and further heating of the air in the bulb would cause +expansion and perforate the wall near the second internal seal; we +therefore make a small branch which can be left open and through which +such air-pressure as may be found necessary can be maintained.</p> + +<p>The third join, by which the lead-glass tube is joined to the soda-glass +is made in stages similar to those in which the soda-glass and +uranium-glass were joined; but the internal seal is most conveniently +made by sliding a length of tubing over the lead-glass and fusing this +tubing to the large diameter soda-glass tube to which the lead-glass is +already joined. The first stage of this operation is illustrated by <i>d</i>. +When this seal is completed, the end of the soda-glass tube is drawn off +and sealed as shown in <i>e</i>, and at this stage a side tube or branch is +joined on. The sealed end of the outer and large diameter soda-glass +tube is heated until it contracts and fuses to the enlargement that has +previously been joined to<span class='pagenum'><a name="Page_97" id="Page_97">[Pg 97]</a></span> the lead-glass tube, and the end is burst out +as shown in <i>f</i>. Another length of soda-glass is then joined on to the +burst-out end, and this length of soda-glass tubing is drawn out to a +thin-walled contraction; the non-contracted part is expanded to form the +bulb, and a small exhaustion branch made on the side, the drawn-out +portion being cut off, and an electrode, previously prepared by coating +a part of its length with a suitable enamel, is introduced. The tube is +tilted to keep the electrode away from the drawn-out end, which is +melted off and sealed. A small perforation is made with a hot platinum +or iron wire in the sealed end, the electrode is shaken into position, +and the sealing is completed as explained on page 42.</p> + +<p>The remainder of the tube, that is to say the lead-glass tube and the +bulb on the other side of the middle bulb, is completed in a similar +manner.</p> + + +<h3><span class="smcap">Summary of Conditions Necessary for Success in Glass-Blowing.</span></h3> + +<p>For the convenience of the student, it may be well to summarise the +chief essentials for<span class='pagenum'><a name="Page_98" id="Page_98">[Pg 98]</a></span> success in glass-blowing, and at the same time to +add such brief notes on the various methods as may seem desirable.</p> + +<p><i>Adjustment of Blowpipe.</i>—The air jet should be clean internally, and +so centered as to give a flame having a well-defined blue portion, the +tip of the flame should not be only slightly luminous but purple in +colour. In the case of a blowpipe burning oil or wax fuel the flame may +be a trifle more ragged without disadvantage.</p> + +<p><i>Bellows and Blowing.</i>—The bellows should be adjusted to deliver air at +constant pressure, either by insertion of a tap or, better, by attention +to the wind reservoir if necessary. The movement of the foot in blowing +should be steady, not jerky.</p> + +<p><i>Heating Glass.</i>—The tube or rod should be heated cautiously until it +has reached its softening point in its thickest part. Steady rotation of +the glass during the heating is almost essential.</p> + +<p><i>Blowing a Bulb or Expanding a Join.</i>—Prolonged heating is necessary in +order that the thick parts may be heated completely through. Blowing +should take place by stages, in order<span class='pagenum'><a name="Page_99" id="Page_99">[Pg 99]</a></span> that the thin parts, which tend +to expand first, have time to cool. The thick parts can then be expanded +by further blowing and thus a bulb or expansion of even thickness can be +obtained.</p> + +<p><i>Cutting Glass.</i>—The most useful method for general use is by means of +the file or glass-blowers' knife. Either file or knife must be kept +sharp by grinding. Neither file nor knife should be used on hot glass. +The diamond and wheel cutter are useful for cutting sheet-glass, and +when the diamond is employed a singing noise is an indication of a +satisfactory cut.</p> + +<p><i>Leading a Crack.</i>—A crack may be led in any desired direction by means +of a bead of hot glass or a small gas flame. The glass which it is +desired to crack should be heated at a point slightly in advance of the +crack, which will extend in the direction of the source of the heat.</p> + +<p><i>Turning Out the End of a Tube.</i>—This is done by heating the end of the +tube and rotating it against an iron rod. The rod must be kept polished +and free from rust, and it must not be allowed to become too hot while +in use, otherwise the glass will stick to it.<span class='pagenum'><a name="Page_100" id="Page_100">[Pg 100]</a></span></p> + +<p><i>Joining Unlike Glasses.</i>—Joints between unlike glasses are often +unstable. When such joints are made it is desirable to blow them as thin +as possible, and to avoid the junction of unlike glasses in any complex +joint, such as an internal seal. A transitional portion of tubing may be +built up by the successive addition and interfusion of beads of one of +the glasses to the end of a sealed tube consisting of the other glass.</p> + +<p><i>Joining a Tube to a Very Thin Bulb.</i>—The bulb may be thickened at the +point of union by fusing on a bead of glass and expanding this slightly. +A small central portion of the expanded part may then be perforated by +bursting and the tube joined on.</p> + +<p><i>Insertion of One Bulb Within Another.</i>—A bulb may be divided into two +halves by leading a crack round it and the inner bulb is then +introduced. The two halves of the outer bulb may be fitted together +(care being taken to avoid any damage to the edges), and the bulb may be +completed by rotating the contacting edges before the blowpipe until +they are soft, and then expanding slightly by means of air-pressure.<span class='pagenum'><a name="Page_101" id="Page_101">[Pg 101]</a></span></p> + +<p><i>Annealing.</i>—For most purposes, in the case of thin, blowpipe-made or +lamp-blown glass apparatus, it is sufficient to cool slowly by rotating +the finished article over a smoky flame and setting it aside in a place +free from draughts, and where the hot glass will not come in contact +with anything.</p> + +<p>Simple bulbs and joints do not even need this smoking; but thick +articles, and especially those that are to be subjected to the stress of +grinding, need more prolonged annealing in a special oven.</p> + +<p><i>Use of Lead-Glass.</i>—When lead-glass is to be used, the blowpipe flame +should be in good adjustment and the glass should not be allowed to +approach so near to the blue cone as to be blackened. Slight blackening +may often be removed by heating the glass in the extreme end of the +flame.</p> + +<p>Lead-glass articles tend to be rather more stable than similar articles +of soda-glass.</p> + +<p><i>Combustion-Glass.</i>—This may be worked more easily if a small +percentage of oxygen is introduced into the air with which the blowpipe +flame is produced. If the air is replaced entirely by oxygen there is a +risk of damaging<span class='pagenum'><a name="Page_102" id="Page_102">[Pg 102]</a></span> the blowpipe jet, unless a special blowpipe is +employed.</p> + +<p><i>Internal Seal.</i>—There are two ways of making these, one, in which the +inner portion of the tube is fused on to the inside of the bulb or tube +through which it is to pass, an opening is made by bursting and the +outer tube is joined on. This is a quick and in some ways more +satisfactory method than the other, in which there is no separate inner +piece.</p> + +<p><i>Rubber Blowing Tube.</i>—In complicated work it is often convenient to +use a thin rubber blowing-tube which is connected with the work either +by a cork and piece of glass tubing or by fitting over a drawn-out end. +The use of such a blowing-tube avoids the inconvenience of raising the +work to the mouth when internal air-pressure is required. One end of the +rubber tube is retained in the mouth during work.</p> + +<p><i>General Notes.</i>—A large amount of glass-blowing is spoiled through +carelessness in arranging the work beforehand. The student should have +every detail of his manipulation clearly in mind before he commences the +work;<span class='pagenum'><a name="Page_103" id="Page_103">[Pg 103]</a></span> he should not trust to evolving the method during the actual +manipulation.</p> + +<p>Undue haste is another fruitful source of failure. Practically every +operation in glass-blowing can be carried out in a perfectly leisurely +manner, and it is better to err rather on the side of deliberation than +on the side of haste.</p> + +<p>If, as will doubtless happen at times, a piece of work gives trouble and +it is necessary to pause and consider the whole question, or if for any +other reason it is necessary to stop during the construction of a +partially finished join or other operation, great care should be taken +not to allow the work to cool. A large, brush-like flame may be produced +by increasing the amount of gas admitted to the blowpipe, and the work +should be held just in front of the current of hot air produced by such +a flame.</p> + +<p>It will then be possible to continue work on this without causing it to +crack when further heat is applied.</p> + +<p>As time goes on, the student will find an increasing confidence in his +ability to manipulate the soft glass, and with increasing<span class='pagenum'><a name="Page_104" id="Page_104">[Pg 104]</a></span> confidence +will come rapidly increasing power of manipulation. Perhaps the greatest +obstacle to success in glass-blowing is undue haste in manipulation.</p> + + + +<hr style="width: 65%;" /><p><span class='pagenum'><a name="Page_105" id="Page_105">[Pg 105]</a></span></p> +<h2>INDEX</h2> + + +<p> +Absorption bulbs, <a href='#Page_21'>21</a>, <a href='#Page_23'>23</a>.<br /> +<br /> +Airtube, flexible, <a href='#Page_8'>8</a>, <a href='#Page_102'>102</a>.<br /> +<br /> +Alarm thermometer, <a href='#Page_45'>45</a>.<br /> +<br /> +Annealing, <a href='#Page_7'>7</a>, <a href='#Page_60'>60</a>.<br /> +<br /> +<br /> +Bellows, adjusting pressure of, <a href='#Page_5'>5</a>, <a href='#Page_6'>6</a>.<br /> +<br /> +Bellows, foot, <a href='#Page_5'>5</a>, <a href='#Page_6'>6</a>.<br /> +<br /> +Bending tubes, <a href='#Page_23'>23</a>.<br /> +<br /> +Blackening, <a href='#Page_58'>58</a>, <a href='#Page_101'>101</a>.<br /> +<br /> +Branching, <a href='#Page_18'>18</a>, <a href='#Page_19'>19</a>.<br /> +<br /> +Brushes of spun glass, <a href='#Page_53'>53</a>.<br /> +<br /> +Blowpipe flame, quality of, <a href='#Page_3'>3</a>.<br /> +<br /> +Blowpipe for mouth blast, <a href='#Page_80'>80</a>, <a href='#Page_82'>82</a>, <a href='#Page_84'>84</a>.<br /> +<br /> +Blowpipe, for paraffin wax, <a href='#Page_82'>82</a>, <a href='#Page_88'>88</a>.<br /> +<br /> +Blowpipe, Herepath's, <a href='#Page_2'>2</a>.<br /> +<br /> +Blowpipe jet, centring, <a href='#Page_3'>3</a>, <a href='#Page_98'>98</a>.<br /> +<br /> +Blowpipe jet, dirt in, <a href='#Page_3'>3</a>.<br /> +<br /> +Blowpipe jet, multiple, <a href='#Page_4'>4</a>, <a href='#Page_40'>40</a>.<br /> +<br /> +Blowpipe, Letcher's, change, <a href='#Page_4'>4</a>.<br /> +<br /> +Blowpipe, simple form of, <a href='#Page_80'>80</a>.<br /> +<br /> +Bulb, medially on tube, <a href='#Page_22'>22</a>.<br /> +<br /> +Bulbs, <a href='#Page_19'>19</a>, <a href='#Page_20'>20</a>, <a href='#Page_22'>22</a>, <a href='#Page_38'>38</a>, <a href='#Page_98'>98</a>.<br /> +<br /> +Bulbs, absorption, (Liebig's), <a href='#Page_21'>21</a>, <a href='#Page_23'>23</a>.<br /> +<br /> +Bulbs, dividing, <a href='#Page_39'>39</a>, <a href='#Page_95'>95</a>.<br /> +<br /> +Bulbs from rod, <a href='#Page_25'>25</a>.<br /> +<br /> +Bulbs, internal, <a href='#Page_38'>38</a>.<br /> +<br /> +Bulbs, thick, <a href='#Page_21'>21</a>.<br /> +<br /> +<br /> +Cages, from glass rod, <a href='#Page_24'>24</a>, <a href='#Page_25'>25</a>, <a href='#Page_27'>27</a>.<br /> +<br /> +Calibration, <a href='#Page_72'>72</a>.<br /> +<br /> +Carius tubes, <a href='#Page_16'>16</a>.<br /> +<br /> +Condenser, Liebig's, <a href='#Page_37'>37</a>.<br /> +<br /> +Condensers, various, <a href='#Page_37'>37</a>, <a href='#Page_38'>38</a>.<br /> +<br /> +Cone, carbon, <a href='#Page_8'>8</a>.<br /> +<br /> +Crack, leading, <a href='#Page_30'>30</a>, <a href='#Page_99'>99</a>.<br /> +<br /> +Cracking, subversive, <a href='#Page_103'>103</a>.<br /> +<br /> +Cutting glass with diamond, <a href='#Page_30'>30</a>.<br /> +<br /> +Cutting tubes, <a href='#Page_11'>11</a>, <a href='#Page_99'>99</a>.<br /> +<br /> +<br /> +Diamond (glazier's), use of, <a href='#Page_30'>30</a>.<br /> +<br /> +Dissimilar glass, joining of, <a href='#Page_22'>22</a>, <a href='#Page_94'>94</a>.<br /> +<br /> +Drilling, <a href='#Page_61'>61</a>.<br /> +<br /> +<br /> +Electrodes, sealing in, <a href='#Page_42'>42</a>, <a href='#Page_97'>97</a>.<br /> +<br /> +Etching glass, <a href='#Page_70'>70</a>.<br /> +<br /> +Extemporised appliances, <a href='#Page_80'>80</a>.<br /> +<br /> +Examination of apparatus, <a href='#Page_93'>93</a>.<br /> +<br /> +<br /> +Failure, Haste chief Source of, <a href='#Page_103'>103</a>.<br /> +<br /> +Failures, Notes as to, <a href='#Page_97'>97</a>.<br /> +<br /> +File, with oblique ground edge, <a href='#Page_7'>7</a>.<br /> +<br /> +Filing glass, <a href='#Page_63'>63</a>.<br /> +<br /> +Filter pumps, <a href='#Page_35'>35</a><br /> +<br /> +Foot, <a href='#Page_25'>25</a><br /> +<br /> +Fuels various, <a href='#Page_82'>82</a>, <a href='#Page_86'>86</a>, <a href='#Page_87'>87</a>, <a href='#Page_89'>89</a>.<br /> +<br /> +Funnel, thistle, <a href='#Page_23'>23</a>.<br /> +<br /> +<br /> +General principles and precautions, <a href='#Page_1'>1</a>, <a href='#Page_97'>97</a><br /> +<br /> +Glass, varieties of, <a href='#Page_9'>9</a>, <a href='#Page_55'>55</a>, <a href='#Page_91'>91</a>-97.<br /> +<br /> +Graduation, <a href='#Page_72'>72</a>-76<br /> +<br /> +<br /> +Haste, Source of Failure, <a href='#Page_103'>103</a><br /> +<br /> +Heat reflector, asbestos, <a href='#Page_7'>7</a>.<br /> +<br /> +Heating, intensive, <a href='#Page_7'>7</a>, <a href='#Page_57'>57</a>.<br /> +<br /> +Heating precautions, <a href='#Page_12'>12</a>, <a href='#Page_98'>98</a><br /> +<br /> +<br /> +<span class='pagenum'><a name="Page_106" id="Page_106">[Pg 106]</a></span>Joining dissimilar glass, <a href='#Page_22'>22</a>.<br /> +<br /> +Joining glass to metal, <a href='#Page_76'>76</a>.<br /> +<br /> +Joining tubes, <a href='#Page_16'>16</a>, <a href='#Page_94'>94</a>, <a href='#Page_100'>100</a>.<br /> +<br /> +<br /> +Knife, Glass blower's, <a href='#Page_7'>7</a>, <a href='#Page_99'>99</a>.<br /> +<br /> +<br /> +Lenses, grinding, <a href='#Page_63'>63</a>.<br /> +<br /> +<br /> +Marking glass, <a href='#Page_69'>69</a>.<br /> +<br /> +Methods, analytic study of, <a href='#Page_91'>91</a>, <a href='#Page_93'>93</a>.<br /> +<br /> +<br /> +Oxygen for intensive heating, <a href='#Page_57'>57</a>, <a href='#Page_101'>101</a>.<br /> +<br /> +<br /> +Precautions and General Principles, <a href='#Page_1'>1</a>, <a href='#Page_97'>97</a>.<br /> +<br /> +Pumps, Filter, <a href='#Page_35'>35</a>.<br /> +<br /> +Pumps, Sprengel, <a href='#Page_49'>49</a>, <a href='#Page_50'>50</a>.<br /> +<br /> +<br /> +Re-entering branch, <a href='#Page_40'>40</a>.<br /> +<br /> +Reflector of heat, asbestos, <a href='#Page_7'>7</a>.<br /> +<br /> +Rod, uses and articles from, <a href='#Page_17'>17</a>, <a href='#Page_25'>25</a>, <a href='#Page_27'>27</a>, <a href='#Page_28'>28</a>.<br /> +<br /> +Rod, blowing to hollow, <a href='#Page_17'>17</a>, <a href='#Page_25'>25</a>, <a href='#Page_26'>26</a>, <a href='#Page_91'>91</a>.<br /> +<br /> +<br /> +Scrap glass, working, <a href='#Page_90'>90</a>.<br /> +<br /> +Sealing tubes, <a href='#Page_12'>12</a>, <a href='#Page_13'>13</a>, <a href='#Page_14'>14</a>.<br /> +<br /> +Sealed tubes for pressure, <a href='#Page_15'>15</a>, <a href='#Page_16'>16</a>.<br /> +<br /> +Sealing in of Electrodes, <a href='#Page_42'>42</a>, <a href='#Page_97'>97</a>.<br /> +<br /> +Seals, internal (airtraps), <a href='#Page_32'>32</a>, <a href='#Page_102'>102</a>.<br /> +<br /> +Silvering glass, <a href='#Page_77'>77</a>.<br /> +<br /> +Soldering glass, <a href='#Page_76'>76</a>.<br /> +<br /> +Soxhlet-tube, <a href='#Page_40'>40</a>.<br /> +<br /> +Spirals, <a href='#Page_23'>23</a>, <a href='#Page_95'>95</a>.<br /> +<br /> +Spray arrester, <a href='#Page_34'>34</a>.<br /> +<br /> +Spray producers, <a href='#Page_36'>36</a>.<br /> +<br /> +Sprengel pumps, <a href='#Page_49'>49</a>, <a href='#Page_50'>50</a>.<br /> +<br /> +Spinning glass, <a href='#Page_51'>51</a>.<br /> +<br /> +Stopcocks, <a href='#Page_60'>60</a>, <a href='#Page_66'>66</a>.<br /> +<br /> +Stoppering, <a href='#Page_63'>63</a>.<br /> +<br /> +Stirrers, <a href='#Page_28'>28</a>, <a href='#Page_29'>29</a>.<br /> +<br /> +Summary as to precautions and failures, <a href='#Page_97'>97</a>.<br /> +<br /> +<br /> +Taps, <a href='#Page_60'>60</a>, <a href='#Page_66'>66</a>.<br /> +<br /> +Thermometers, Various, <a href='#Page_44'>44</a>-49.<br /> +<br /> +Thermo-regulator, <a href='#Page_24'>24</a>.<br /> +<br /> +Thistle Funnel, <a href='#Page_23'>23</a>.<br /> +<br /> +Tools, Various small, <a href='#Page_7'>7</a>.<br /> +<br /> +Turn-pins, <a href='#Page_7'>7</a>, <a href='#Page_8'>8</a>, <a href='#Page_99'>99</a>.<br /> +<br /> +Turning out open ends, <a href='#Page_14'>14</a>, <a href='#Page_99'>99</a>.<br /> +</p> + + +<p class="center"><span class='pagenum'><a name="Page_107" id="Page_107">[Pg 107]</a></span> +<span class="smcap">Printed in Great Britain by<br /> +W. Jolly & Sons, Ltd., Printers, Aberdeen.</span> +</p> + + + + + + + + +<pre> + + + + + +End of the Project Gutenberg EBook of A Handbook of Laboratory Glass-Blowing, by +Bernard D. Bolas + +*** END OF THIS PROJECT GUTENBERG EBOOK HANDBOOK--LABORATORY GLASS-BLOWING *** + +***** This file should be named 32962-h.htm or 32962-h.zip ***** +This and all associated files of various formats will be found in: + https://www.gutenberg.org/3/2/9/6/32962/ + +Produced by The Online Distributed Proofreading Team at +https://www.pgdp.net. (This file was produced from images +generously made available by The Internet Archive/American +Libraries.) + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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Bolas + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: A Handbook of Laboratory Glass-Blowing + +Author: Bernard D. Bolas + +Illustrator: Naomi Bolas + +Release Date: June 24, 2010 [EBook #32962] + +Language: English + +Character set encoding: ASCII + +*** START OF THIS PROJECT GUTENBERG EBOOK HANDBOOK--LABORATORY GLASS-BLOWING *** + + + + +Produced by The Online Distributed Proofreading Team at +https://www.pgdp.net. (This file was produced from images +generously made available by The Internet Archive/American +Libraries.) + + + + + + + +A HANDBOOK OF LABORATORY GLASS-BLOWING + + + _To my Friends + Eric Reid + and + Sidney Wilkinson_ + + + + +A Handbook of Laboratory Glass-Blowing + +BY + +BERNARD D. BOLAS + +WITH NUMEROUS DIAGRAMS IN THE TEXT + +BY NAOMI BOLAS + +[Illustration] + +LONDON +GEORGE ROUTLEDGE & SONS, LTD +NEW YORK: E. P. DUTTON & CO. +1921 + + + + +CONTENTS + + + CHAP. PAGE + + I. Introduction and Preliminary Remarks--General Principles + to be observed in Glass Working--Choice of Apparatus--Tools + and Appliances--Glass 1 + + II. Easy Examples of Laboratory Glass-Blowing--Cutting and + Sealing Tubes, Tubes for High Temperature + Experiments--Thermometer-Bulbs, Bulbs of Special Glass, + Pipettes, Absorption-Bulbs or Washing Bulbs--Joining Tubes, + Branches, Exhaustion-Branches, Branches of Dissimilar Glass, + Blowing Bulbs, A Thistle Funnel, Cracking and Breaking Glass, + Leading and Direction of Cracks--Use of Glass Rod or Strips + of Window-Glass, Joining Rod, Feet and Supports--Gripping + Devices for use in Corrosive Solutions--The Building up of + Special Forms from Solid Glass 10 + + III. Internal Seals, Air-Traps, Spray Arresters, + Filter-Pumps--Sprays, Condensers; plain, double surface, and + spherical--Soxhlet Tubes and Fat Extraction Apparatus--Vacuum + Tubes, Electrode Work, Enclosed Thermometers, Alarm + Thermometers ... Recording Thermometers, "Spinning" Glass 32 + + IV. Glass, its Composition and + Characteristics--Annealing--Drilling, Grinding, and Shaping + Glass by methods other than Fusion--Stopcocks--Marking + Glass--Calibration and Graduation of + Apparatus--Thermometers--Exhaustion of Apparatus--Joining + Glass and Metal--Silvering Glass 55 + + V. Extemporised Glass-Blowing Apparatus--The use of Oil or + other Fuels--Making Small Rods and Tubes from Glass + Scraps--The Examination of Manufactured Apparatus with a view + to Discovering the Methods used in Manufacture--Summary of + Conditions necessary for Successful Glass-Blowing 80 + + Index 105 + + + + + +PREFACE + + +To cover the whole field of glass-blowing in a small handbook would be +impossible. To attempt even a complete outline of the methods used in +making commercial apparatus would involve more than could be undertaken +without omitting the essential details of manipulation that a novice +needs. I have, therefore, confined myself as far as possible to such +work as will find practical application in the laboratory and will, I +hope, prove of value to those whose interests lie therein. + +The method of treatment and somewhat disjointed style of writing have +been chosen solely with the view to economy of space without the undue +sacrifice of clearness. + + BERNARD D. BOLAS. + + + + +Handbook of Laboratory Glass-Blowing + + + + +CHAPTER I + + Introduction and Preliminary Remarks--General Principles to + be observed in Glass Working--Choice of Apparatus--Tools and + Appliances--Glass. + + +Glass-blowing is neither very easy nor very difficult; there are +operations so easy that the youngest laboratory boy should be able to +repeat them successfully after once having been shown the way, there are +operations so difficult that years are needed to train eye and hand and +judgment to carry them out; but the greater number of scientific needs +lie between these two extremes. Yet a surprisingly large number of +scientific workers fail even to join a glass tube or make a T piece that +will not crack spontaneously, and the fault is rather one of +understanding than of lack of ability to carry out the necessary +manipulation. + +In following the scheme of instruction adopted in this handbook, it will +be well for the student to pay particular attention to the reason given +for each detail of the desirable procedure, and, as far as may be, to +memorise it. Once having mastered the underlying reason, he can evolve +schemes of manipulation to suit his own particular needs, although, as a +rule, those given in the following pages will be found to embody the +result of many years' experience. + +There is a wide choice of apparatus, from a simple mouth-blowpipe and a +candle flame to a power-driven blower and a multiple-jet heating device. +All are useful, and all have their special applications, but, for the +present, we will consider the ordinary types of bellows and blowpipes, +such as one usually finds in a chemical or physical laboratory. + +The usual, or Herepath, type of gas blowpipe consists of an outer tube +through which coal gas can be passed and an inner tube through which a +stream of air may be blown. Such a blowpipe is shown in section by Fig. +1. It is desirable to have the three centring screws as shown, in order +to adjust the position of the air jet and obtain a well-shaped flame, +but these screws are sometimes omitted. Fig. 1, _a_ and _b_ show the +effects of defective centring of the air jet, _c_ shows the effect of +dirt or roughness in the inside of the air jet, _d_ shows a satisfactory +flame. + +[Illustration: Fig 1] + +For many purposes, it is an advantage to have what is sometimes known +as a "quick-change" blowpipe; that is one in which jets of varying size +may be brought into position without stopping the work for more than a +fraction of a second. Such a device is made by Messrs. Letcher, and is +shown by _e_, and in section by _f_ Fig. 1. It is only necessary to +rotate the desired jet into position in order to connect it with both +gas and air supplies. A small bye-pass ignites the gas, and adjustment +of gas and air may be made by a partial rotation of the cylinder which +carries the jets. + +For specially heavy work, where it is needed to heat a large mass of +glass, a multiple blowpipe jet of the pattern invented by my father, +Thomas Bolas, as the result of a suggestion derived from a study of the +jet used in Griffin's gas furnace, is of considerable value. This jet +consists of a block of metal in which are drilled seven holes, one being +central and the other six arranged in a close circle around the central +hole. To each of these holes is a communication way leading to the gas +supply, and an air jet is arranged centrally in each. Each hole has also +an extension tube fitted into it, the whole effect being that of seven +blowpipes. In order to provide a final adjustment for the flame, a +perforated plate having seven holes which correspond in size and +position to the outer tubes is arranged to slide on parallel guides in +front of these outer tubes. + +[Illustration: Fig. 2] + +The next piece of apparatus for consideration is the bellows, of which +there are three or more types on the market, although all consist of two +essential parts, the blower or bellows proper and the wind chamber or +reservoir. Two patterns are shown in Fig. 2; _a_, is the form which is +commonly used by jewellers and metal workers to supply the air blast +necessary for heating small furnaces. Such a bellows may be obtained at +almost any jewellers' supply dealer in Clerkenwell, but it not +infrequently happens that the spring in the wind chamber is too strong +for glass-blowing, and hence the air supply tends to vary in pressure. +This can be improved by fitting a weaker spring, but an easier way and +one that usually gives fairly satisfactory results, is to place an +ordinary screw-clip on the rubber tube leading from the bellows to the +blowpipe, and to tighten this until an even blast is obtained. + +Another form of bellows, made by Messrs. Fletcher and Co., and common in +most laboratories, is shown by _b_; the wind chamber consists of a disc +of india-rubber clamped under a circular frame or tied on to a circular +rim. This form is shown by Fig. 2, _b_. + +The third form, and one which my own experience has caused me to prefer +to any other, is cylindrical, and stands inside the pedestal of the +blowpipe-table. A blowpipe-table of this description is made by Enfer of +Paris. + +There is no need, however, to purchase an expensive table for laboratory +use. All the work described in this book can quite well be done with a +simple foot bellows and a quick-change blowpipe. Nearly all of it can be +done with a single jet blowpipe, such as that described first, or even +with the still simpler apparatus mentioned on page 84, but I do not +advise the beginner to practise with quite so simple a form at first, +and for that reason have postponed a description of it until the last +chapter. + +Glass-blowers' tools and appliances are many and various, quite a number +of them are better rejected than used, but there are a few essentials. +These are,--file, glass-knife, small turn-pin, large turn-pin, carbon +cones, carbon plate, rubber tube of small diameter, various sizes of +corks, and an asbestos heat reflector. For ordinary work, an annealing +oven is not necessary, but one is described on page 60 in connection +with the special cases where annealing is desirable. + +Fig. 3 illustrates the tools and appliances. _a_ is an end view of the +desirable form of file, and shows the best method of grinding the edges +in order to obtain a highly satisfactory tool. _b_ is a glass knife, +shown both in perspective and end view, it is made of glass-hard steel +and should be sharpened on a rough stone, such as a scythe-stone, in +order to give a slightly irregular edge. _c_ is a small turn-pin which +may be made by flattening and filing the end of a six-inch nail. _d_ is +the large turn-pin and consists of a polished iron spike, about five +inches long and a quarter of an inch diameter at its largest part. This +should be mounted in a wooden handle. _e_ and _f_ are carbon cones. A +thin rubber tube is also useful; it may be attached to the work and +serve as a blowing tube, thus obviating the necessity of moving the work +to the mouth when internal air pressure is to be applied. In order to +avoid undue repetition, the uses of these tools and appliances will be +described as they occur. + +[Illustration: Fig. 3] + +Glass, as usually supplied by chemical apparatus dealers is of the +composition known as "soda-glass." They also supply "hard" or +"combustion" glass, but this is only used for special purposes, as it is +too infusible for convenient working in the ordinary blowpipe flame. + +Soda-glass consists primarily of silicate of sodium with smaller +quantities of silicate of aluminum and potassium. Its exact composition +varies. It is not blackened, as lead glass is, by exposure to the +reducing gases which are present in the blue cone of a blowpipe flame, +and hence is easier for a beginner to work without producing +discolouration. + +Further notes on glasses will be found on page 55, but for ordinary +purposes soda-glass will probably be used. + + + + +CHAPTER II + + Easy Examples of Laboratory Glass-Blowing--Cutting and + Sealing Tubes for Various Purposes; Test-Tubes, + Pressure-Tubes, Tubes for High Temperature + Experiments--Thermometer-Bulbs, Bulbs of Special Glass, + Pipettes, Absorption-Bulbs or Washing-Bulbs--Joining Tubes; + Branches, Exhaustion-Branches, Branches of Dissimilar + Glass--Blowing Bulbs; A Thistle Funnel; Cracking and + Breaking Glass; Leading and Direction of Cracks--Use of + Glass Rod or Strips of Window-Glass; Joining Rod, Feet and + Supports--Gripping Devices for use in Corrosive + Solutions--The Building Up of Special Forms from Solid + Glass. + + +Perhaps the most common need of the glass-blower whose work is connected +with that of the laboratory is for a sealed tube; and the sealing of a +tube is an excellent preliminary exercise in glass-blowing. + +We will assume that the student has adjusted the blowpipe to give a +flame similar to that shown in _d_, Fig. 1, and that he has learned to +maintain a steady blast of air with the bellows; further, we will assume +that the tube he wishes to seal is of moderate size, say not more than +half an inch in diameter and with walls of from one-tenth to one-fifth +of an inch thick. + +[Illustration: Fig. 4] + +A convenient length of tube for the first trial is about one foot; this +should be cut off from the longer piece, in which it is usually +supplied, as follows:--lay the tube on a flat surface and make a deep +cut with the edge of a file. Do not "saw" the file to and fro over the +glass. If the file edge has been ground as shown in _a_, Fig. 3, such a +procedure will be quite unnecessary and only involve undue wear; one +movement with sufficient pressure to make the file "bite" will give a +deep cut. Now rotate the tube through about one-eighth of a turn and +make another cut in continuation of the first. Take the tube in the +hands, as shown in _a_, Fig. 4, and apply pressure with the thumbs, at +the same time straining at the ends. The tube should break easily. If it +does not, do not strain too hard, as it may shatter and cause serious +injuries to the hands, but repeat the operation with the file and so +deepen the original cuts. In holding a tube for breaking, it is +important to place the hands as shown in sketch, as this method is least +likely to cause shattering and also minimises the risk of injury even if +the tube should shatter. To cut a large tube, or one having very thick +walls, it is better to avoid straining altogether and to break by +applying a small bead of intensely heated glass to the file cut. If the +walls are very thin, a glass-blower's knife should be used instead of a +file. The tube and glass-blower's knife should be held in the hand, and +the tube rotated against the edge of the knife; this will not produce a +deep cut, but is less likely to break the tube. A bead of hot glass +should be used to complete the work. + +The next operation is to heat the glass tube in the middle; this must be +done gradually and evenly; that is to say the tube must be rotated +during heating and held some considerable distance in front of the flame +at first; otherwise the outer surface of the glass will expand before +the interior is affected and the tube will break. From two to five +minutes, heating at a distance of about eight inches in front of the +flame will be found sufficient in most cases, and another minute should +be taken in bringing the tube into the flame. Gradual heating is +important, but even heating is still more important and this can only be +obtained by uniform and steady rotation. Until the student can rotate a +tube steadily _without thinking about it_, real progress in +glass-blowing is impossible. + +When the tube is in the flame it must be held just in front of the blue +cone and rotated until the glass is soft enough to permit the ends to be +drawn apart. Continue to separate the ends and, at the same time, move +the tube very slightly along its own axis, so that the flame tends to +play a little more on the thicker part than on the drawn-out portion. If +this is done carefully, the drawn-out portion can be separated off, +leaving only a slight "bleb" on the portion it is desired to seal. This +is illustrated by _b_, Fig. 4. + +To convert the seal at _b_, Fig. 4., into the ordinary form of test-tube +seal, it is only necessary to heat the "bleb" a little more strongly, +blow gently into the tube until the thick portion is slightly expanded, +re-heat the whole of the rounded end until it is beginning to collapse, +and give a final shaping by careful blowing after it has commenced to +cool. In each case the glass must be removed from the flame before +blowing. The finished seal is shown by _c_, Fig. 4. If desired, the open +end may now be finished by heating and rotating the soft glass against +the large turn-pin, as illustrated in _d_, but the turn-pin must not be +allowed to become too hot, as if this happens it will stick to the +glass. After turning out the end, the lip of glass must be heated to +redness and allowed to cool without coming in contact with anything; +otherwise it will be in a condition of strain and liable to crack +spontaneously. The finished test-tube is shown by _e_. + +When it is necessary to seal a substance inside a glass tube, the bottom +of the tube is first closed, as explained above, and allowed to cool; +the substance, if a solid, is now introduced, but should not come to +within less than two inches of the point where the second seal is to be +made. If the substance is a liquid it can more conveniently be +introduced at a later stage. + +Now bring the tube into the blowpipe flame gradually, and rotate it, +while heating, at the place where it is to be closed. Allow the glass to +soften and commence to run together until the diameter of the tube is +reduced to about half its original size. Remove from the flame and draw +the ends apart, this should give a long, thick extension as shown by +_f_, Fig. 4. If any liquid is to be introduced, it may now be done by +inserting a thin rubber or other tube through the opening and running +the liquid in. A glass tube should be used with caution for introducing +the liquid, as any hard substance will tend to scratch the inside of the +glass and cause cracking. The final closure is made by melting the +drawn-out extension in the blowpipe flame; the finished seal being shown +by _g_, Fig. 4. + +If the sealed tube has to stand internal pressure, it is desirable to +allow the glass to thicken somewhat more before drawing out, and the +bottom seal should also be made thicker. For such a tube, and especially +when it has to stand heating, as in a Carius determination of chlorine, +each seal should be cooled very slowly by rotating it in a gas flame +until the surface is covered with a thick layer of soot, and it should +then be placed aside in a position where the hot glass will not come in +contact with anything, and where it will be screened from all draughts. + +_Joining Tube._--We will now consider the various forms of join in glass +tubing which are met with in the laboratory. First, as being easiest, we +will deal with the end-to-end joining of two tubes of similar glass. +_a_, _b_, and _c_, Fig. 5, illustrate this. One end of one of the tubes +should be closed, a lip should be turned out on each of the ends to be +joined, and both lips heated simultaneously until the glass is +thoroughly soft. Now bring the lips together gently, until they are in +contact at all points and there are no places at which air can escape; +remove from the flame, and blow slowly and very cautiously until the +joint is expanded as shown in _b_, Fig. 5. Reheat in the flame until +the glass has run down to rather less than the original diameter of the +tube, and give a final shaping by re-blowing. The chief factors of +success in making such a join are, thorough heating of the glass before +bringing the two tubes together, and avoidance of hard or sudden blowing +when expanding the joint. The finished work is shown by _c_, Fig. 5. + +[Illustration: Fig. 5] + +To join a small glass tube to the end of a large one, the large tube +should first be sealed, a small spot on the extreme end of the seal +heated, and air pressure used to expand the heated spot as shown in _d_. +This expanded spot is then re-heated and blown out until it bursts as +shown in _e_, the thin fragments of glass are removed and the end of the +small tube turned out as shown in _f_. After this the procedure is +similar to that used in jointing two tubes of equal size. + +When these two forms of joint have been mastered, a T piece will present +but little difficulty. It is made in three stages as shown in Fig. 5, +and the procedure is similar to that used in joining a large and small +tube. Care should be taken to avoid softening the top of the "T" too +much, or the glass will bend and distort the finished work; although a +slight bend can be rectified by re-heating and bending back. Local +re-heating is often useful in giving the joint its final shape. + +An exhaustion branch is often made by a totally different method. This +method is shown by _g_, _h_, and _i_, Fig. 5; _g_ is the tube on which +the branch is to be made. The end of a rod of similar glass should be +heated until a mass of thoroughly liquid glass has collected, as shown, +and at the same time a spot should be heated on that part of the tube +where it is desired to make the branch. The mass of hot glass on the rod +is now brought in contact with the heated spot on the tube and expanded +by blowing as shown by _h_. The air pressure in the tube is still +maintained while the rod is drawn away as shown by _i_. This will give a +hollow branch which may be cut off at any desired point, and is then +ready for connection to the vacuum pump. + +If the rod used is of a dissimilar glass, the branch should be blown +much thinner. Such a branch will often serve as a useful basis for +joining two tubes of different composition, as the ordinary type of +branch is more liable to crack when made with two glasses having +different coefficients of expansion. + +_Blowing Bulbs._--A bulb may be blown on a closed tube such as that +shown by _c_, Fig. 5, by rotating it in the blowpipe flame until the end +is softened, removing it from the flame and blowing cautiously. It is +desirable to continue the rotation during blowing. In the case of a very +small tube, it is sufficient to melt the end without previous sealing, +rotate it in the flame until enough glass has collected, remove from the +flame and blow while keeping the tube in rotation. + +_Thermometer Bulbs._--If the thermometer is to be filled with mercury, +it is desirable to use a rubber bulb for blowing, as moisture is liable +to condense inside the tube when the mouth is used, and this moisture +will cause the mercury thread to break. In any case, a slight pressure +should be maintained inside the thermometer tube while it is in the +flame; otherwise the fine capillary tube will close and it will be very +difficult to expand the heated glass into a bulb. + +_Large Bulbs._--When a large bulb is needed on a small or medium sized +tube, it is often necessary to provide more glass than would be obtained +if the bulb were blown in the ordinary way. One method is to expand the +tube in successive stages along its axis, as shown by _a_, Fig. 6. These +expanded portions are then re-heated, so that they run together into one +hollow mass from which the bulb is blown; _b_ and _c_, illustrate this. +Another method, and one which is useful for very large bulbs, is to +fuse on a length of large, thick-walled, tubing. The heat reflector, +_g_, Fig. 3, should be used, if necessary, when making large bulbs. It +consists of a sheet of asbestos mounted in a foot, and is used by being +placed close to the mass of glass on the side away from the blowpipe +flame while the glass is being heated. + +[Illustration: Fig. 6] + +_Bulbs of Dissimilar Glass._--These may be made by the second method +given under "Large Bulbs," but the joint should be blown as thin as +possible. Further instructions in the use of unlike glasses are given on +page 94. + +_A Bulb in the Middle of a Tube._--Unless the bulb is to be quite small, +it will be necessary to join in a piece of thick glass tubing, or to +draw the thin tube out from a larger piece, thus leaving a thick mass in +the middle as shown by _d_, Fig. 6. This mass of glass should now be +rotated in the blowpipe flame until it is quite soft and on the point of +running together. Considerable practice will be necessary before the two +ends of the tube can be rotated at the same speed and without +"wobbling," but this power must be acquired. When the glass is +thoroughly hot, remove from the flame, hold in a horizontal position, +and expand by blowing. It is essential to continue the rotation while +this is done. Should one part of the bulb tend to expand more than the +other, turn the expanded part to the bottom, pause for about a second, +both in rotating and blowing, in order that the lower portion may be +cooled by ascending air-currents; then continue blowing and turning as +before. + +_Absorption Bulbs or Washing Bulbs._--These are made by an elaboration +of the processes given in the last paragraph, _g_, _h_, and _i_, Fig. 6, +illustrate this. + +_A Thistle Funnel._--This is made by blowing a fairly thick-walled bulb +on a glass tube, bursting a hole by heating and blowing, and enlarging +the burst-out part by heating and rotating against a turn-pin. + +_Bending Glass Tube._--Small tubing may be bent in a flat flame gas +burner and offers no special difficulty. Large or thin-walled tubing +should be heated in the blowpipe flame and a slight bend made; another +zone of the tube, just touching the first bend, should now be heated and +another slight bend made. In this way it is possible to avoid flattening +and a bend having any required angle can gradually be produced. A final +shaping of the bend may be made by heating in a large blowpipe flame and +expanding slightly by air pressure. + +_Glass Spirals._--If a tube is heated by means of a long, flat-flame +burner, the softened tube may be wound on to an iron mandrel which has +previously been covered with asbestos. The mandrel should be made +slightly conical in order to facilitate withdrawal. It is desirable to +heat the surface of the asbestos almost to redness by means of a second +burner, and thus avoid undue chilling of the glass and the consequent +production of internal strain. + +[Illustration: Fig. 7] + +_A Thermo-Regulator for Gas._--Fig. 7, _a-e_, shows an easily +constructed thermo-regulator. The mercury reservoir, _a_, and the upper +part, _b_, are made by joining two larger pieces of tubing on to the +capillary. The gas inlet passes through a rubber stopper, in order to +allow of adjustment for depth of insertion, and the bye-pass branches, +_d_ and _e_, are connected by a piece of rubber tubing which can be +compressed by means of a screw clip, thus providing a means of +regulating the bye-pass. + +_Use of Glass Rod._--Apart from its most common laboratory use for +stirring; glass rod may be used in building up such articles as +insulating feet for electrical apparatus or acid-resisting cages for +chemical purposes. Such a cage is shown by _f_, _g_ and _h_, Fig. 7. +Further, by an elaboration of the method of making an exhaustion branch, +given on page 18, blown articles may also be constructed from rod. Note +the added parts of _e_, Fig. 9. + +_A Simple Foot._--The form of foot shown by Fig. 7, _k_, is easy to make +and has many uses. First join a glass rod to a length of glass tubing as +shown (the joint should be expanded slightly by blowing), cut off the +tube and heat the piece remaining on the rod until it can be turned out +as shown by _i_. This should be done with the large turn-pin, and care +should be taken not to heat the supporting rod too strongly, otherwise +the piece of tube will become bent and distorted; it is better to +commence by heating the edge of the piece of tube and turn out a lip, +then extend the heating by degrees and turn out more and more until the +foot looks like that shown by _i_. + +We now need to make three projections of glass rod. These are produced +as follows:--Heat the end of the glass rod until a thoroughly melted +mass of glass has accumulated (the rod must be rotated while this is +being done, otherwise the glass will drop off); when sufficient melted +glass has been obtained, the edge of the turned-out foot should be +heated to dull redness over about one-third of its circumference, and +the melted glass on the rod should be drawn along the heated portion +until both are so completely in contact as to form one mass of +semi-fluid glass. The rod should now be drawn away slowly, and, finally, +separated by melting off, thus producing a flat projection. A repetition +of the process will give the other two projections, and the finished +foot may be adjusted to stand upright by heating the projections +slightly and standing it on the carbon plate mentioned on page 7. After +the foot is adjusted it should be annealed slightly by heating to just +below the softening point of the glass and then rotating in a smoky gas +flame until it is covered with a deposit of carbon, after which it +should be allowed to cool in a place free from draughts and where the +hot glass will not come in contact with anything. The finished foot is +shown by _k_, Fig. 7. + +_Building up from Glass Rod._--A glass skeleton-work can be constructed +from rod without much difficulty, and is sometimes useful as a container +for a substance which has to be treated with acid, or for similar +purposes. The method is almost sufficiently explained by the +illustration in Fig. 7; _f_ shows the initial stage, _g_ the method of +construction of the net-work, and _h_ the finished container. It is +convenient to introduce the substance at the stage indicated by _g_. The +important points to observe in making this contrivance are that the +glass rod must be kept hot by working while it is actually in the flame, +and that the skeleton must be made as thin as possible with the +avoidance of heavy masses of glass at any place. If these details are +neglected it will be almost certain to crack. + +_Stirrers._--These are usually made from glass rod, and no special +instructions are necessary for their construction, except that the glass +should be in a thoroughly fused condition before making any joins and +the finished join should be annealed slightly by covering with a deposit +of soot, as explained on page 16. The flat ends shown in _a_, Fig. 8, +are made by squeezing the soft glass rod between two pieces of carbon, +and should be re-heated to dull redness after shaping. Fig. 8 also shows +various forms of stirrer. + +In order to carry out stirring operations in the presence of a gas or +mixture of gases other than air, some form of gland or seal may be +necessary where the stirrer passes through the bearing in which it runs. +A flask to which is fitted a stirrer and gas seal is shown in section by +_b_, Fig. 8. The liquid used in this seal may be mercury, petroleum, or +any other that the experimental conditions indicate. + +[Illustration: Fig. 8] + +If the bearing for a stirrer is made of glass tube, it is desirable to +lubricate rather freely; otherwise heat will be produced by the +friction of the stirrer and the tube will probably crack. Such +lubrication may be supplied by turning out the top of the bearing tube +and filling the turned-out portion with petroleum jelly mixed with a +small quantity of finely ground or, better, colloidal graphite, and the +bearing should also be lubricated with the same composition. Care +should be taken not to employ so soft a lubricant or so large an excess +as to cause it to run down the stirrer into the liquid which is being +stirred. + +_Leading a Crack._--It sometimes happens that a large bulb or specially +thin-walled tube has to be divided. In such a case it is scarcely +practicable to use the method recommended for small tubes on page 12, +but it is quite easy to lead a crack in any desired direction. A +convenient starting point is a file cut; this is touched with hot glass +until a crack is initiated. A small flame or a bead of hot glass is now +used to heat the article at a point about a quarter of an inch from the +end of the crack and in whatever direction it has to be led. The crack +will now extend towards the source of heat, which should be moved +farther away as the crack advances. In this manner a crack may be caused +to take any desired path and can be led round a large bulb. + +_Cutting Glass with the Diamond._--Slips of window-glass can be used in +place of glass rod for some purposes, and as cutting them involves the +use of the glaziers' diamond or a wheel-cutter, they may well be +mentioned under this heading. + +In cutting a sheet of glass with the diamond, one needs a flat surface +on which to rest the glass, and a rule against which to guide the +diamond. The diamond should be held in an almost vertical position, and +drawn over the surface of the glass with slight pressure. While this is +being done the angle of the diamond should be changed by bringing the +top of the handle forward until the sound changes from one of scratching +to a clear singing note. When this happens the diamond is cutting. A few +trials will teach the student the correct angle for the diamond with +which he works, and the glass, if properly cut, will break easily. If +the cut fails it is better to turn the glass over and make a +corresponding cut on the other side rather than make any attempt to +improve the original cut. The diamond is seldom used for cutting small +glass tubes. + +The use of the wheel-cutter calls for no special mention as it will cut +at any angle, although the pressure required is somewhat greater than +that needed by most diamonds. + + + + +CHAPTER III + + Internal Seals, Air-Traps, Spray Arresters, + Filter-Pumps--Sprays, Condensers; Plain, Double Surface, and + Spherical--Soxhlet Tubes and Fat Extraction + Apparatus--Vacuum Tubes, Electrode Work, Enclosed + Thermometers, Alarm Thermometers, Recording Thermometers, + "Spinning" Glass. + + +_Internal Seals._--It is convenient to class those cases in which a +glass tube passes through the wall of another tube or bulb under the +heading of "Internal Seals." These are met with in barometers, spray +arresters, and filter pumps, in condensers and some forms of vacuum +tube. The two principal methods of making such seals will be considered +first and their special application afterwards. + +_An Air Trap on a Barometer Tube._--This involves the use of the first +method, and is perhaps the simplest example that can be given. Fig. 9, +_a_, _a1_ and _a2_, show the stages by which this form of internal seal +is made. For the first trials, it is well to work with fairly +thick-walled tubing, which should be cut into two pieces, each being +about eight inches long. + +[Illustration: Fig. 9] + +First seal the end of one tube as described on page 13, heat the sealed +end and expand to a thick walled bulb. Fuse the end of the other tube, +attach a piece of glass rod to serve as a handle, and draw out; cut off +the drawn-out portion: leaving an end like _a_. + +Now heat a small spot at the end of the bulb, blow, burst out, and +remove the thin fragments of glass. Heat a zone on the other tube at the +point where the drawn-out portion commences and expand as shown by _a1_. + +The next stage is to join the tubes. Heat the ragged edges of the +burst-out portion until they are thoroughly rounded. At the same time +heat the drawn-out tube to just below softening point. Then, while the +rounded edges of the burst-out portion are still soft, insert the other +tube; rotate the join in the blowpipe flame until it is quite soft, and +expand by blowing. If necessary, re-heat and expand again. The finished +seal, which should be slightly annealed by smoking in a sooty flame, is +shown by _a2_. + +_A Spray Arrester._--This is made by the second method, in which the +piece of tube which projects inside the bulb is fused in position first +and the outer tube is then joined on. The various stages of making are +illustrated by _b_, _b1_ and _b2_, Fig. 9. + +A bulb is blown between two tubes by the method given on page 22, the +larger tube is then cut off and the small piece of tube introduced into +the bulb after having been shaped as shown in by _b_, Fig. 9. The +opening in the bulb is sealed as shown by _b1_. The sealed part is now +heated and the bulb inclined downwards until the inner tube comes in +contact with the seal and is fused in position. This operation requires +some practice in order to prevent the inner tube either falling through +the soft glass or becoming unsymmetrical. The end of the bulb, where the +inner tube comes in contact with it, is now perforated by heating and +blowing, thus giving the form shown by _b2_, and the outer tube is +joined on. The finished spray arrester is shown by _b3_. Practice alone +will give the power to produce a symmetrical and stable piece of work. + +_Two Forms of Filter Pump._--That illustrated by _d_, Fig. 9, is made by +the method explained under "An Air Trap on a Barometer Tube." That +illustrated by _c_ is made by the method explained under "A Spray +Arrester." No new manipulation is involved, and the construction should +be clear from a study of the drawings. + +_Multiple and Branched Internal Seals._--A fuller consideration of these +will be found on page 39, but one general principle may well be borne in +mind; that, as far as is possible, a tube having both ends fastened +inside another tube or bulb should be curved or have a spiral or bulb at +some point in its length, otherwise any expansion or contraction will +put great strain on the joints. + +_Sprays._--A spray which is easy to make, easy to adjust, and easy to +clean after use is shown by _e_, Fig. 9. The opening on the top of the +bulb is made by melting on a bead of glass, expanding, bursting, and +fusing the ragged edges. The two branches which form the spray producing +junction are made by the method used for an exhaustion branch and +described on page 18. + +A spray which can be introduced through the neck of a bottle is shown by +_h_, Fig. 9. The various stages in making this are illustrated by _f_, +and _g_. If the inner tube is made by drawing out from a larger piece of +glass so that two supporting pieces are left on each side of the place +where it is intended to make the final bend, that bend can be made in a +flat-flame gas burner without causing the inner tube to come in contact +with the walls of the outer tube. Care must be taken when joining on the +side piece that the inner tube is not heated enough to fuse it. The +small hole in the side of the outer tube is produced by heating and +bursting. + +_A Liebig's Condenser._--This consists of a straight glass tube passing +through an outer cooling jacket. In practice it is better to make the +jacket as a separate piece, and to effect a water-tight junction by +means of two short rubber tubes. It may, however, be made with two +internal seals of the class described under "A Spray Arrester." There is +much less risk of these seals cracking if the inner tube is made in the +form of a spiral or has a number of bulbs blown on it in order to give a +certain amount of elasticity. + +_A Double-Surface Condenser._--Fig. 10 shows a condenser of this nature +which is supplied by Messrs. Baird and Tatlock. It may be built up in +stages as shown by _a_, _b_, and _c_, but the work involved requires +considerable skill, and the majority of laboratory workers will find it +cheaper to buy than to make. + +[Illustration: Fig. 10] + +_A Spherical Condenser._--Such a condenser as that shown by _f_, Fig 10, +involves a method which may find application in a number of cases. The +outer bulb is blown from a thick piece of tubing which has been inserted +in a smaller piece (see _d_, Fig. 6); then the inner bulb by similar +method. It is now necessary to introduce the smaller bulb into the +larger, and for this purpose the larger bulb must be cut into halves. A +small but deep cut is made with the file or glass-blowers' knife in the +middle of the larger bulb, and at right angles to the axis of the tube +on which it is blown. A minute bead of intensely heated glass is now +brought in contact with the cut in order to start a crack. This crack +may now be led round the bulb as described on page 30. If the work is +carried out with care, it is possible to obtain the bulb in two halves +as shown by _d_, and these two halves will correspond so exactly that +when the cut edges are placed in contact they will be almost air-tight. +The two tubes from the smaller bulb should be cut to such a length that +they will just rest inside the larger, and the ends should be expanded. +Place the inner bulb in position and fit the two halves of the outer +bulb together, taking great care not to chip the edges. If the length of +the tubes on the inner bulb has been adjusted properly, the inner bulb +will be supported in position by their contact with the tubes on the +outer bulb. Now rotate the cracked portion of the outer bulb in front +of a blowpipe flame and press the halves together very gently as the +glass softens. Expand slightly by blowing if necessary. If a small +pin-hole develops at the joint it is sometimes possible to close this +with a bead of hot glass; but if the bulb has been cut properly there +should be no pin-holes formed. The condenser is finished by joining on +the side tubes and sealing the inner tube through by the methods already +given. In order to blow bulbs large enough to make a useful condenser, +it will be convenient to employ the multiple-jet blowpipe described on +page 4. + +_A Soxhlet-Tube or Extraction Apparatus._--This involves the +construction of a re-entrant join where the syphon flows into the lower +tube. It is of considerable value as an exercise and the complete +apparatus is easy to make. + +A large tube is sealed at the bottom and the top is lipped, as in making +a test-tube. A smaller tube is then joined on by a method similar to +that given on page 18, but without making a perforation in the bottom of +the large tube. Heating and expanding by air pressure, first through the +large tube, then through the smaller tube and then again through the +large tube, will give a satisfactory finish to this part of the work. + +[Illustration: Fig. 11] + +The syphon tube is now joined on to the large tube as shown by _a_, Fig. +11, care being taken to seal the other end of the syphon tube before +joining. The details of the final and re-entrant joint of the syphon +tube are shown at the lower part of _a_. This join is made by expanding +the sealed end of the syphon tube into a small, thick-walled bulb, and +the bottom of this bulb is burst out by local heating and blowing; the +fragments of glass are removed and the edges made smooth by melting. A +similar operation is carried out on the side of the tube to which the +syphon tube is to be joined. This stage is shown by _a_. Now heat the +syphon tube at the upper bend until it is flexible, and press the bulb +at its end into the opening on the side of the other tube. Hold the +glass thus until the syphon is no longer flexible. The final join is +made by heating the two contacting surfaces, if necessary pressing the +edges in contact with the end of a turn-pin, fusing together and +expanding. The finished apparatus is shown by _c_. + +_Electrodes._--A thin platinum wire may be sealed into a capillary tube +without any special precautions being necessary. The capillary tube may +be drawn out from the side of a larger tube by heating a spot on the +glass, touching with a glass rod and drawing the rod away; or the +exhaustion branch described on page 18 may be used for the introduction +of an electrode. It is convenient sometimes to carry out the exhaustion +through the same tube that will afterwards serve for the electrode. The +electrode wire is laid inside the branch before connecting to the +exhaustion pump. When exhaustion is completed the tube is heated until +the soft glass flows round the platinum and makes the seal air-tight. +The branch is now cut off close to the seal on the pump side, a loop is +made in the projecting end of the platinum wire, and the seal is +finished by melting the cut-off end. + +Platinum is usually employed for such work, but if care is taken to +avoid oxidation it is not impossible to make fairly satisfactory seals +with clean iron or nickel wire. Hard rods of fine graphite, such as are +used in some pencils, may also be sealed into glass, but it seems +probable that air would diffuse through the graphite in the course of +time. + +Another method for the introduction of an electrode is illustrated by +_d_, _e_, _f_ and _g_, Fig. 11. In this case the bulb or thin-walled +tube into which the electrode is to be sealed is perforated by a quick +stab with an intensely heated wire--preferably of platinum--which is +then withdrawn before the glass has had time to harden, and thus a +minute circular hole is made. The electrode is coated with a layer of +similar glass, or of the specially made enamel which is sold for this +purpose, inserted into the bulb or tube by any convenient opening, and +adjusted by careful shaking until the platinum wire projects through the +small hole. The bulb or tube is then fused to the coating of the +electrode and the whole spot expanded slightly by blowing. The +appearance of the finished seal is shown by _g_. It is well to anneal +slightly by smoking. + +_Thermometers._--Apart from the notes on page 20 with respect to the +blowing of a suitable bulb on capillary tubing there is little to say in +connection with the glass working needed in making a plain thermometer. +The size desirable for the bulb will be determined by the bore of the +capillary tube, the coefficient of expansion of the liquid used for +filling, and the range of temperature for which the thermometer is +intended. + +Filling may be carried out as follows:--Fit a small funnel to the open +end of the capillary by means of a rubber tube, and pour into the funnel +rather more than enough of the liquid to be used than is required to +fill the bulb. Mercury or alcohol will be used in practice, most +probably. Warm the bulb until a few air bubbles have escaped through +the liquid and then allow to cool. This will suck a certain amount of +liquid into the bulb. Now heat the bulb again, and at the same time heat +the capillary tube over a second burner. The liquid will boil and sweep +out the residual air, but it is necessary to heat the capillary tube as +well in order to prevent condensation. Allow the bulb and tube to cool, +then repeat the heating once more. By this time the bulb and tube should +be free from air, and cooling should give a completely filled +thermometer. Remove the funnel and heat the thermometer to a few degrees +above the maximum temperature for which it is to be used; the mercury or +other filling liquid will overflow from the top, and, as the temperature +falls, will recede, thus allowing the end of the capillary to be drawn +out. Reheat again until the liquid rises to the top of the tube, then +seal by means of the blowpipe flame. The thermometer is now finished +except for graduation; this is dealt with on page 75. + +_An Alarm Thermometer._--A thermometer which will complete an electric +circuit when a certain temperature is reached may be made by sealing an +electrode in the bulb and introducing a wire into the top, which in this +case is not sealed. Naturally, this thermometer will be filled with +mercury. There is considerable difficulty in filling such a bulb without +causing it to crack. + +Several elaborations of this form are made, in which electrodes are +sealed through the walls of the capillary tube, thus making it possible +to detect electrically the variation of temperature when it exceeds any +given limits. + +_An Enclosed or Floating Thermometer._--The construction of this type of +thermometer is shown by _h_ and _i_, Fig 11. It is made in the following +stages:--A bulb is blown on the drawn-out end of a thin-walled tube as +shown by _h_. A small bulb is blown on the end of a capillary tube, +burst, and turned out to form a lip which will rest in the drawn-out +part of the thin-walled tube but is just too large to enter the bulb. +The capillary tube is introduced and sealed in position, care being +taken to expand the joint a little. The thermometer is filled and the +top of the capillary tube closed by the use of a small blowpipe flame. A +paper scale having the necessary graduations is inserted, and the top +of the outer tube is closed as shown by _i_. + +_A Maximum and Minimum Thermometer._--If a small dumb-bell-shaped rod of +glass or metal is introduced into the capillary tube of a horizontally +placed, mercury-filled thermometer in such a position that the rising +mercury column will come in contact with it, the rod will be pushed +forward. When the mercury falls again the rod will be left behind and +thus indicate the maximum temperature attained. If a similar +dumb-bell-shaped rod is introduced into an alcohol-filled thermometer +and pushed down until it is within the alcohol column, it will be drawn +down by surface tension as the column falls; but the rising column will +flow passed it without causing any displacement; thus the minimum +temperature will be recorded. + +Six's combined maximum and minimum thermometer is shown by _b_, Fig. 11. +In this case both maximum and minimum records are obtained from a +mercury column, although the thermometer bulb is filled with alcohol. It +is an advantage to make the dumb-bell-shaped rods of iron, as the +thermometer can then be reset by the use of a small magnet, another +advantage consequent on the use of metal being that the rods can be +easily adjusted, by slight bending, so as to remain stationary in the +tubes when the thermometer is hanging vertically, and yet to move with +sufficient freedom to yield to the pressure of the recording column. + +The thermometer may be filled by the following method:--When the +straight tube has been made the first dumb-bell is introduced and shaken +down well towards the lower bulb, the tube is now bent to its final +shape and the whole thermometer filled with alcohol as described on page +44. Now heat the thermometer to a little above the maximum temperature +that it is intended to record, and pour clean mercury into the open bulb +while holding the thermometer vertically. Allow to cool, and the mercury +will be sucked down. The second dumb-bell is now introduced, sufficient +alcohol being allowed to remain in the open bulb to about half fill it, +and the alcohol in this bulb is boiled to expel air. The tube through +which the bulb was filled in now sealed. + +_Clinical Thermometers._--The clinical thermometer is a maximum +thermometer of a different type. In this case there is a constriction +of the bore at a point just above the bulb. When the mercury in the bulb +commences to contract, the mercury column breaks at the constriction and +remains stationary in the tube, thus showing the maximum temperature to +which it has risen. + +_Vacuum Tubes._--There are so many forms of these that it is scarcely +practicable or desirable to give detailed instructions for making them; +but an application of the various methods of glass-working which have +already been explained should enable the student to construct most of +the simpler varieties. An interesting vacuum tube is made which has no +electrodes, but contains a quantity of mercury. When the tube is rocked +so as to cause friction between the mercury and the glass sufficient +charge is produced to cause the tube to glow. + +_A Sprengel Pump._--This, in its simplest form, is illustrated by _a_, +Fig. 12. Such a form, although highly satisfactory in action, needs +constant watching while in action, as should the mercury funnel become +empty air will enter the exhausted vessel. Obviously, the fall-tube must +be made not less than thirty inches long; the measurement being taken +from the junction of the exhaustion branch with the fall-tube to the top +of the turned-up end. + +[Illustration: Fig. 12] + +_A Macleod Pump._--One form of this is illustrated by _b_, Fig. 12. It +has the advantage that the mercury reservoir may be allowed to become +empty without affecting the vacuum in the vessel being exhausted. + +_"Spinning" Glass._--By the use of suitable appliances, it is quite +possible to draw out a continuous thread of glass, which is so thin as +to have almost the flexibility and apparent softness of woollen fibre; a +mass of such threads constitutes the "glass wool" of commerce. + +The appliances necessary are:--a blowpipe capable of giving a +well-formed flame of about six or eight inches in length, a wheel of +from eighteen inches to three feet in diameter and having a flat rim of +about three inches wide, and a device for rotating the wheel at a speed +of about three hundred revolutions per minute. + +A very satisfactory arrangement may be made from an old bicycle; the +back wheel having the tyre removed and a flat rim of tin fastened on in +its place. The chain drive should be retained, but one of the cranks +removed and a handle substituted for the remaining pedal. The whole +device is shown by Fig. 13. + +[Illustration: Fig. 13] + +The procedure in "spinning" glass is as follows:--First melt the end of +a glass rod and obtain a large mass of thoroughly softened glass, now +spin the wheel at such a speed that its own momentum will keep it +spinning for several seconds. Touch the end of the melted rod with +another piece of glass and, without withdrawing the original rod from +the blowpipe flame, draw out a thread of molten glass and twist it round +the spinning wheel. If this is done properly, the thread of glass will +grip on the flat rim, and by continuing to turn the wheel by hand it is +possible to draw out a continuous thread from the melted rod, which must +be advanced in the blowpipe flame as it is drawn on the wheel. If the +rod is not advanced sufficiently the thread will melt off, if it is +advanced too much, so as to heat the thick part and allow the glass to +become too cool at the point of drawing out, then the thread will become +too thick, but it is easy after a little practice to obtain the right +conditions. Practice is necessary also in order to find the right speed +for the wheel. + +When sufficient glass has been "spun," the whole "hank" of thin thread +may be removed by drawing the thumb-nail across the wheel at any point +on its flat rim, thus breaking the threads, and allowing the "hank" to +open. + +_Brushes for Use with Strong Acids._--Glass wool, if of fine enough +texture to be highly flexible, can be used to make acid-resisting +brushes. A convenient method for mounting the spun glass is to melt the +ends of the threads together into a bead, and then to fuse the bead on +to a rod; thus giving a brush. If a pointed brush is necessary, the +point may be ground on an ordinary grindstone or carborundum wheel by +pressing the loose end of the spun glass against the grinding wheel with +a thin piece of cardboard. + +When using brushes of this description, it is well to bear in mind the +fact that there is always a liability of a few threads of glass breaking +off during use. + + + + +CHAPTER IV + + Glass, Its Composition and Characteristics. Annealing. + Drilling, Grinding, and Shaping Glass by methods other than + Fusion. Stopcocks. Marking Glass. Calibration and Graduation + of Apparatus. Thermometers. Exhaustion of Apparatus. Joining + Glass and Metal. Silvering Glass. + + +There are three kinds of glass rod and tubing which are easily +obtainable; these are soda-glass, which is that usually supplied by +chemical apparatus dealers when no particular glass is specified; +combustion-glass, which is supplied for work requiring a glass that does +not so easily soften or fuse as soda-glass; and lead-glass, which is +less common. There are also resistance-glass, made for use where very +slight solubility in water or other solutions is desirable, and a number +of other special glasses; but of these soda-glass, combustion-glass, +lead-glass, and resistance-glass are the most important to the +glass-blower whose work is connected with laboratory needs. + +_Soda-Glass._--Consists chiefly of sodium silicate, but contains +smaller quantities of aluminum silicate, and often of calcium silicate; +there may also be traces of several other compounds. + +The ordinary soda-glass tubing melts easily in the blowpipe flame, it +has not a long intermediate or viscous stage during fusion, but becomes +highly fluid rather suddenly; it does not blacken in the reducing flame. +Bad soda-glass or that which has been kept for many years, tends to +devitrify when worked. That is to say the glass becomes more or less +crystalline and infusible while it is in the flame; and in this case it +is often impossible to do good work with that particular sample of +glass; although the devitrification may sometimes be remedied by heating +the devitrified glass to a higher temperature. The presence of aluminum +compounds appears to have some influence on the tendency of the glass to +resist devitrification. Soda-glass, as a rule, is more liable to crack +by sudden heating than lead-glass, and articles made from soda-glass +often tend to crack spontaneously if badly made or, in the case of +heavier and thicker articles, if insufficiently annealed. + +_Combustion-Glass._--Is usually a glass containing more calcium silicate +and potassium silicate than the ordinary "soft" soda-glass. It is much +less fusible than ordinary soda-glass, and passes through a longer +intermediate or viscous stage when heated. Such a glass is not very +suitable for use with the blowpipe owing to the difficulty experienced +in obtaining a sufficiently high temperature. If, however, a certain +amount of oxygen is mixed with the air used in producing the blowpipe +flame this difficulty is minimised. + +_Resistance-Glass._--May contain zinc, magnesium, and other substances. +As a rule it is harder than ordinary soda-glass, and less suitable for +working in the blowpipe flame. It should have very little tendency to +dissolve in water, and hence is used when traces of alkali or silicates +would prove injurious in the solutions for which the glass vessels are +to be used. + +_Lead-Glass._--This, or "flint" glass as it is often called from the +fact that silica in the form of crushed and calcined flint was often +used in making the English lead-glasses, contains a considerable +proportion of lead silicate. Such a glass has, usually, a particularly +bright appearance, a high refractive index, and is specially suitable +for the production of the heavy "cut-glass" ware. + +Lead-glass tubing is easy to work in the blowpipe flame, melts easily, +but does not become fluid quite so suddenly as most soda-glasses; +articles made from it are remarkably stable and free from tendency to +spontaneous cracking, although, as is essential for all the heavy or +"glass-house" work, the massive articles need annealing in the oven. + +The two chief disadvantages of lead-glass for laboratory work are that +it is blackened by the reducing gases if held too near to the blue cone +of the blowpipe flame, and that it is rather easily attacked by chemical +reagents; thus ammonium sulphide will cause blackening. + +The effect of the reducing flame on lead is not altogether a +disadvantage, however; because a little care in adjusting the blowpipe +and a little care in holding the glass in the right position will enable +the student to work lead-glass without producing the faintest trace of +blackening. This, in addition to being a valuable exercise in +manipulation, will teach him to keep his blowpipe in good order, and +prove a useful aid in his early efforts to judge as to the condition of +the flame. It prevents discouragement if the student does his +preliminary work with the soda-glass, but he should certainly make +experiments with lead-glass as soon as he has acquired reasonable +dexterity with soda-glass. + +_Annealing._--Annealing is a process by which any condition of strain +which has been set up in a glass article, either by rapid cooling of one +part while another part still remains hot, or by the application of +mechanical stress after cooling is relieved. Annealing is carried out by +subjecting the article to a temperature just below the softening point +of the glass, maintaining that temperature until the whole article has +become heated through the thicker part, and then reducing the +temperature very gradually; thus avoiding any marked cooling of the +thinner and outer parts first. + +For thin glass apparatus of the lamp-blown or blowpipe-made variety in +which there are no marked difference of thickness, such as joins on +tubes, ordinary seals, bulbs, etc., there is little need for annealing; +and even those having rather marked changes of thickness, such as +filter pumps, can be annealed sufficiently by taking care that the last +step in making is heating to just below visible redness in the blowpipe +flame and then rotating in a sooty gas flame until covered with a +deposit of carbon. The article should then be allowed to cool in a place +free from draughts and where the hot glass will not come in contact with +anything. + +A few of the blowpipe-made articles, such, for example, as glass +stopcocks, need more careful annealing, and for this purpose a small +sheet-iron oven which can be heated to dull redness over a collection of +gas burners will serve. Better still, a small clay muffle can be used. +In either case, the article to be annealed should be laid on a clean, +smooth, fireclay surface, the temperature should be maintained at a very +dull red for two or three hours and then reduced steadily until the oven +is cold. This cooling should take anything from three to twelve hours, +according to the nature of the article to be annealed. A thick article, +or one having great irregularities in thickness will need much longer +annealing than one thinner or more regular. As a rule, soda-glass will +need more annealing than lead-glass. + +_Drilling Glass._--Small holes may be drilled in glass by means of a rod +of hard steel which has been broken off, thus giving a more or less +irregular and crystalline end. + +There are several conditions necessary to enable the drilling of small +holes to be carried out successfully:--the first of these is that the +"drill" should be driven at a high speed. This may be done by means of a +geared hand-drill such as the American pattern drill, although a +somewhat higher speed than this will give is even more satisfactory. The +second condition is that the pressure on the drill is neither too light +nor too heavy; this is conveniently regulated by hand. The third +condition is that the drill be prevented from "straying" over the +surface of the glass; for this purpose a small metal guide is useful. +The fourth condition is that a suitable lubricant be used; a strong +solution of camphor in oil of turpentine is perhaps the most suitable. +For commercial work, a diamond drill is often used, but this is scarcely +necessary for the occasional work of a laboratory. + +_Larger Holes in Glass._--The method of drilling with a hard steel rod +is not highly satisfactory for anything but small holes. When a larger +hole, say one of an eighth of an inch or more, is needed it is better to +use a copper or brass tube. This tube may be held in an American +hand-drill, but a mixture of carborundum or emery and water is supplied +to the rotating end. Tube or drill must be lifted at frequent intervals +in order to allow a fresh supply of the grinding material to reach the +end. In this case, also, a guide is quite essential in the early stages +of drilling; otherwise the end of the tube will stray. The speed of +cutting may be increased slightly by making a number of radial slots in +the end of the tube; these serve to hold a supply of the grinding +material. + +_Grinding Lenses._--This is scarcely within the scope of a book on +glass-blowing for laboratory purposes, but it may be said that the lens +may be ground by means of a permutating mould of hard lead or +type-metal. The rough shaping is done with coarse carborundum or emery, +and successive stages are carried on with finer and finer material. The +last polishing is by the use of jewellers' rouge on the mould, now +lined with a fine textile. + +_Filing Glass._--If a new file, thoroughly lubricated with a solution of +camphor in oil of turpentine, is used, there is but little difficulty in +filing the softer glasses. A slow movement of the file, without +excessive pressure but without allowing the file to slip, is desirable. +After a time the cutting edges of the file teeth will wear down and it +will be necessary to replace the file by another. + +_Grinding Stoppers._--This is, perhaps, the most common form of grinding +that the laboratory worker will need to perform, and for that reason, +rather full details of the procedure are desirable. + +A very crude form of ground-in stopper may be made by drawing out the +neck and the mass of glass which is intended to form the stopper to +approximately corresponding angles, wetting the surfaces with a mixture +of the abrasive material and water, and grinding the stopper in by hand. +Frequent lifting of the stopper is necessary during grinding, in order +to allow fresh supplies of abrasive material to reach the contacts. When +an approximate fit is obtained, the coarse abrasive should be washed +off, care being taken that the washing is complete, and a finer abrasive +substituted. After a while, this is replaced in its turn by a still +finer grinding material. + +Such a method of grinding may give a satisfactory stoppering if the +angles of the plug and socket correspond very closely before grinding is +commenced; but if there is a wide difference in the original angles, +then no amount of grinding by this method will produce a good result. +The reason for this is that the plug will become so worn in the +preliminary grinding as to assume the form of a highly truncated cone; +the socket will assume a reverse form, and the end result will be a +loose-fitting plug and socket. + +Satisfactory grinding may be carried out by the use of copper or +type-metal cones for the preliminary shaping. Such cones should be +mounted on a mandrel which will fit into the chuck of the American +hand-drill and turned on the lathe to the desirable angle for +stoppering. A number of these cones will be necessary. A number of +similar moulds, that is to say blocks of type-metal or hard lead in +which is a hole corresponding in size and angle to the plug desired, +should be made also. These must be rotated, either in the lathe or by +other means, and are used for the preliminary shaping of the plug. If +but few plugs are to be ground it is unnecessary to provide a means of +rotating the moulds, as the plug may be held in the hand and ground into +the mould in a manner similar to that used in the first method of +stoppering. + +[Illustration: Fig. 14] + +When the socket and plug have been ground, by the successive use of +cones and moulds, to the desired angle, so that they correspond almost +exactly, the plug is given its final fitting into the socket by +grinding-in with a fine abrasive, in the manner first described. + +_Stopcocks._--Although it would be more strictly in keeping with the +form of this book to divide the making of stopcocks into two parts; +shaping by heat and grinding, we will consider the whole operation here, +and take for our example a simple stopcock such as that illustrated by +Fig. 14. + +The "blank," _f_, that is the socket before grinding, is made by drawing +out a piece of fairly thick-walled tubing into the form shown by _a_. +Two zones on this tube are then heated by means of a small, pointed +flame, and the tube is compressed along its axis, thus producing two +raised rings as shown by _b_. Two zones, slightly towards the outer +sides of these two raised rings are heated and the tube is drawn while +air pressure is maintained within. This produces two thin-walled bulbs +or extensions similar to those shown by _c_. One of these extensions is +now broken off by means of a sharp blow with the edge of a file or +other piece of metal, and the edges of the broken glass are rounded in +the flame. The other extension is left to serve as a handle. We have now +a piece of glass like that shown by _d_. Now heat a spot on the side of +this, medially between the raised rings, until the glass is on the point +of becoming deformed, and bring the intensely heated end of a smaller +tube in contact with the heated spot. Without disturbing the relative +positions of the two tubes, press the smaller tube down on a thin steel +wire, so that the wire passes along the tube and enters the soft glass; +thus forming a projection inside the sockets as shown by _e_. The wire +must be withdrawn, again immediately. When the wire has been withdrawn, +heat the place where it entered to dull redness, in order to relieve any +strain; break off the thin extension, which up to the present has served +as a handle, round off the broken edges in the flame, and join on and +indent a similar piece of small tubing to the opposite side of the +socket; the socket at this stage being shown by _f_. The "blank" for the +socket is now completed, but it must be heated to dull redness in order +to relieve strain and be placed in an annealing oven, where it should +be annealed for some hours. + +The "blank" for the plug offers no special difficulty; it is made by +heating a glass rod and compressing it axially until a mass having the +form shown by _g_, Fig. 14, is produced; the end of this is heated +intensely and brought in contact with the rather less heated side of a +glass tube which has been drawn to the shape desired for the handle; +when contact is made a slight air pressure is maintained in the glass +tube, thus producing a hollow join. The ends of the tube are sealed and +the bottom of the plug is drawn off, thus giving the finished "blank" as +shown by _h_. This blank is now held in a pair of asbestos-covered +tongs, heated to dull redness all over, and transferred to the annealing +oven. + +When cold, the socket is ground out by the second method given under +"Grinding Stoppers"; that is to say, by means of type-metal or copper +cone, and the plug is ground to fit in a corresponding mould. When the +fit is almost perfect, the transverse hole is drilled in the plug, and +the final finishing is made with fine abrasive powder. Great care must +be taken in the final grinding that there is no accumulation of +abrasive material in the transverse hole of the plug; if this is allowed +to occur there will be a ring ground out of the socket where the holes +move, and the tightness of the finished stopcock will be lost. + +_Marking Glass._--As a preliminary to a consideration of the methods of +graduating and calibrating glass apparatus, it is convenient to consider +the various methods which are available for marking glass. Among these +are, the writing diamond, the carborundum or abrasive pencil, the +cutting-wheel, and etching by means of hydrofluoric acid. Each produces +a different class of marking and each is worthy of independent +consideration. + +_The Writing Diamond._--This is the name given to a small irregular +fragment of "bort" which is usually mounted in a thin brass rod. Such a +diamond, if properly selected, has none of the characteristics of a +cutting diamond; although one occasionally finds so-called "writing +diamonds" which will produce a definite cut. These should be rejected. + +The writing diamond is used in much the same way as a pencil, but is +held more perpendicularly to the object, and a certain amount of +pressure is necessary. The mark produced is a thin scratch which, +although fairly definite, lacks breadth, and this is a disadvantage +where the marking has to be read at a distance. This disadvantage may to +some extent be overcome by making a number of parallel scratches. + +_The Abrasive Pencil._--A rod of carborundum composition may be ground +or filed to a point, and this forms a very useful pencil for general +work. The marking produced is rather less definite than that produced by +a writing diamond, but has the advantage of being broader. + +_The Cutting Wheel._--"Cutting" in this case is scarcely the ideal +expression, it should rather be "grinding," but "cutting" is more +commonly used. Exceedingly good graduations may be made by the edge of a +small, thin, abrasive wheel which is mounted on the end of a small +mandrel and driven by a flexible shaft from an electric motor or any +other convenient source of power. The depth of the mark can be +controlled, and very light pressure will suffice. + +_Etching._--This is often the quickest and easiest way of marking glass +apparatus. The object to be marked should first be warmed and coated +very thoroughly with a thin film of paraffin wax. When cold, the marking +is made through the paraffin wax by means of a needle point, and the +object is then exposed to the action of hydrofluoric acid. If a shallow +but clearly visible marking is desired, it is well to use the vapour of +the acid; this may be done by bending up a sheet-lead trough on which +the object can rest with the marked surface downwards. A little of the +commercial hydrofluoric acid, or a mixture of a fluoride and sulphuric +acid, is distributed over the bottom of the trough, and the whole +arrangement is allowed to stand for about an hour. The object is washed +thoroughly and the paraffin wax removed, either by melting and wiping +off or by the use of a solvent, and the marking is finished. + +If a deep marking is desired, in order that it may afterwards be filled +with some pigment, a better result is obtained by the use of liquid +commercial hydrofluoric acid, which is a solution of hydrogen fluoride +in water. The acid is mopped on to the object after the markings have +been made on the paraffin wax film, and allowed to remain in contact for +a few minutes. It is advantageous to repeat the mopping-on process at +intervals during the etching. + +In all cases where hydrofluoric acid is used, or stored, it is of great +importance to keep it well away from any optical instruments, as the +most minute trace of vapour in the air will produce a highly destructive +corrosion of any glass surfaces. + +_Methods of Calibration._--In the case of apparatus for volumetric work, +this is usually carried out by weighing, although some of the smaller +subdivisions are often made by measurement. When the subdivisions are +made in this way it is of importance to see that the walls of the tube +or vessel to be calibrated are parallel. Great errors arise in some of +the commercial apparatus from neglect of this precaution. A convenient +method of testing for parallelism, in the case of a wide tube, is to +close one end and to weigh in successive quantities of mercury. An +observation of the length occupied by each successive quantity will +indicate any change in the bore. In the case of capillary tubes, it is +convenient to introduce an unweighed quantity of mercury, measure its +length accurately, and then to move it along the tube in stages, either +by tilting the tube or by the application of air pressure. A measurement +of the length at each stage will indicate whether the bore is +approximately parallel or not. Neither of these methods is to be relied +on without a careful examination of the tube, as it may happen that +there are local irregularities in the bore which compensate for each +other, and do not, therefore, affect the volume of a given length. +Obviously, the smaller the quantity of mercury with which the test is +carried out and the greater the number of observations made, the less +risk will there be of such an error. A liquid, such as water or alcohol, +which wets the glass is not suitable for such a test, unless special +precautions are taken. + +When, however, a pipette or burette has to be calibrated to deliver a +certain volume of water, the final calibration must be made with this +liquid. Thus, the burette would first be calibrated by weighing in +definite quantities of mercury of say 13.54 grammes (1 cc at 15 deg.C.), +each of the 1 cc divisions should be marked by some temporary marking. +The burette is now filled with a solution of potassium bichromate and +sulphuric acid and allowed to soak for some time; the bichromate is +washed out and distilled water is put in. Successive quantities of water +are run out of the jet, a fixed time being allowed for draining, and the +weights of the quantities delivered are noted. This procedure will give +the necessary data for altering the marking so that it may correspond to +1 cc _delivered_. Each 1 cc division is now divided into tenths by the +method described below. A final verification of the markings should be +made when the subdivision is completed. + +_Subdivision of Graduations._--Mark out the spaces to be subdivided on a +sheet of paper. Take a reliable ruler on which any convenient length is +divided into the desired number and place it across the lines at such an +angle that the limits noted on the rule exactly bridge the gap. Now draw +parallel lines through the markings. + +_Copying a Scale._--When a scale has been prepared on paper and it is +necessary to copy that scale on the waxed-glass surface for etching, a +convenient method is to employ a long wooden bar having a sharp needle +passing through it at either end. The scale and object to be marked are +fastened in line with one another, and the caliper bar is used from step +to step. The mark is made by moving the bar through a minute portion of +a circle, which provided that the bar is two or three feet in length, +will not introduce any perceptible error in a scale of say a quarter of +an inch in width. The arrangement is shown by Fig. 15. + +[Illustration: Fig. 15] + +_Graduating a Thermometer._--Assuming that the thermometer has been made +of carefully selected tubing in which the bore is parallel and free from +any small irregularities, we have only to fix the freezing point and +boiling point. The intervening space may then be divided into 100 (if +the thermometer is to be Centigrade) or 180 (if Fahrenheit). This +division may be carried out by the method given under "Subdivisions of +Graduations." A thermometer should not be calibrated until some weeks +after making, as the glass bulb tends to contract. + +_Joining Glass and Metal._--It sometimes happens that one needs to make +a more permanent and less flexible joint between a glass and metal tube +than can be obtained by means of a rubber tube. To this end, any one of +three slightly different methods may be employed. In the method of +Chatelier one first coats the glass with platinum or silver, which may +be done by moistening the glass with platinum chloride or silver nitrate +and then heating to redness; a layer of copper is then deposited +electrolytically on the treated surface of the glass, and soldering is +carried out in the usual manner. + +McKelvy and Taylor call attention to two other methods in the _Journal +of the Chemical Society_ for September, 1920. In one of these methods +the glass is coated with platinum by covering it with a suspension of +platinum chloride in oil of lavender and heating until the oil is burnt +off. The metal tube is then tinned on its inner side and soldered to the +prepared glass, slightly acid zinc chloride being used as a flux. + +In the second method, a joint is made by means of the Kraus flux, which +consists of equal weights of zinc oxide, borax, and powdered soda-glass +fused together. This is coated on the inner surface of the metal tube, +and the hot glass tube, which has had the end slightly flanged to give +support, is inserted. Fusion of the flux is completed by heating the +outside of metal tube. + +_Silvering Glass._--In all cases where it is intended to deposit a +silver mirror on a glass surface, thorough cleaning is essential. +Prolonged soaking in a hot solution of potassium bichromate which has +been acidified with sulphuric acid will often prove useful. The glass +should then be washed thoroughly, rinsed in distilled water, and the +solution should then be used. + +There are many formulae for the silvering solution, but that used in +Martin's method may be given:-- + + A--Nitrate of Silver 40 grammes + Distilled Water 1000 c. cm. + + B--Nitrate of Ammonium 60 grammes + Distilled Water 1000 c. cm. + + C--Pure Caustic Potash 100 grammes + Distilled Water 1000 c. cm. + + D--Pure Sugar Candy 100 grammes + Distilled Water 1000 c. cm. + + Dissolve and add:-- + + Tartaric Acid 23 grammes + + Boil for ten minutes, and when cool add:-- + + Alcohol 200 c. cm. + Distilled Water to 2000 c. cm. + +For use take equal parts of A and B. Mix together also equal parts of C +and D in another vessel. Then mix both liquids together in the silvering +vessel and suspend the glass to be silvered face downwards in the +solution. Or if a vessel has to be silvered on the inside, the solution +is poured in. In this case, the deposition of silver may be hastened by +immersing the vessel to be silvered in warm water. + +In working with a silver solution containing ammonia or ammonium salts +there is sometimes the possibility of forming an explosive silver +compound. It is well, therefore, to avoid keeping such solutions longer +than is necessary, and to bear in mind that any deposit formed by +solutions containing both silver and ammonia may have explosive +properties, especially when dry. + + + + +CHAPTER V + + Extemporised Glass-Blowing Apparatus--The Use of Oil or + other Fuels--Making Small Rods and Tubes from Glass + Scrap--The Examination of Manufactured Apparatus with the + View to Discovering the Methods Used in Manufacture--Summary + of Conditions Necessary for Successful Glass-Blowing. + + +If, in the early stages of his study of glass-blowing, the student +should attempt to work with the very simplest appliances, it is probable +that his progress will be hindered; the use of the apparatus will +require an undue amount of care and his attention will be distracted +from the actual manipulation of the glass. The case is widely different +after he has acquired a certain facility in glass-blowing. + +_A Simple Form of Blowpipe._--Although there are even more simple forms +than that described here, we are not concerned with them. The form +described is the simplest with which any considerable amount of +glass-blowing can be carried out with certainty. + +This form consists of a tube through which air may be blown with the +mouth, a condensation chamber in which any moisture from the breath can +condense, a blowpipe jet, a supporting piece and a source of flame. + +The tube, condensation chamber, and jet are combined in the ordinary +Black's blowpipe, such as is used for blowpipe tests in qualitative +analysis; it consists of a conical tin tube having a mouthpiece at the +small end and a side tube which carries a brass jet. A support for such +a blowpipe may be cut out of a piece of brass or tin-plate, and should +be fastened to a small, flat, wooden board. A source of flame may +consist of an ordinary brass elbow, such as is used on gas fittings, and +into which a piece of thin brass tube (the body of a fish-tail burner +from which the perforated non-metallic plug has been removed will serve +quite well) has been fitted. It is an advantage to flatten the brass +tube somewhat and to file the flattened end to a slope which corresponds +with the angle at which the blowpipe jet enters the burner. The whole +source of the flame should be mounted on a separate base, in order that +it may be moved while adjusting the apparatus to the best relative +positions of flame and blowpipe jet. The complete apparatus is shown by +_a_, Fig. 16. + +[Illustration: Fig. 16] + +In order to take full advantage of this blowpipe, it is desirable that +the student should learn to maintain a steady steam of air with his +mouth and, at the same time, be able to breathe. This requires a little +practice. + +As a first exercise in breathing, before trying to breathe while using +the mouth blowpipe, the student should close his mouth and inflate his +cheeks with air; now, still keeping his cheeks tightly inflated, he +should attempt to breathe through the nose. At first, this may be found +rather difficult, but it becomes remarkably easy after a little +practice. When he has mastered this, the student may practise the same +operation, but with the blowpipe. It is important to bear in mind that +the cheeks, not the lungs, form the reservoir for air used in +maintaining the blowpipe flame. After a while, the student will find +that he can maintain a steady air pressure and yet breathe with complete +comfort. + +In adjusting the flame, care should be taken not to blow so hard as to +produce a ragged and noisy cone of fire. A small jet, such as that +commonly used on a mouth blowpipe, will with care give a pointed and +quiet flame, having an appearance similar to that shown in the +illustration. + +With a blowpipe like this, it is quite easy to seal glass tubes up to an +inch in diameter, to join tubes up to half an inch in diameter, to bend +tubes, to blow small bulbs, and to make the simpler forms of internal +seal; but the provision for condensation of moisture is not ideal, and +prolonged use of such a blowpipe also tends to produce undue fatigue. + +_A Mouth Blowpipe With an Expanding Reservoir._--This form of blowpipe +can be made to give most excellent results; it is highly portable, and +does not produce nearly so much fatigue when used continuously as the +blowpipe described in the last section. Various slight modifications +have been made in its construction during the last eighty years, but +that described below will be found quite satisfactory. + +The apparatus consists of a tube through which air is blown from the +mouth, a valve through which the air passes into an expanding reservoir, +and a blowpipe jet in communication with the reservoir. + +In making the valve, several essentials have to be remembered; it must +allow a free passage of air into the reservoir, it must open easily, and +must close quickly. A satisfactory form of valve is that shown by _b_, +Fig. 16. The moving part consists of a light glass bulb of about +three-eights of an inch diameter and having a glass stem of rather under +one-eighth diameter and about an inch and a half long. This stem rests +in a guide at the end of a brass tube, the bulb contacting against the +other end which is approximately shaped. The bulb and its seating are +ground air-tight. A very light spring holds the bulb in position. + +This valve is fitted into a metal or glass T piece, one limb of which +leads to the air reservoir and the other limb leads to the blowpipe jet; +the limb containing the valve leads to the tube through which the air is +blown in. + +A convenient reservoir may be made from a fairly large football bladder. +A network of string should be fitted over the outside of the bladder and +the strings should terminate in a hook on which a weight can be hung, in +order to provide a means of adjusting the pressure at which the air is +delivered to the jet. This bladder should be washed out and allowed to +drain after use. + +The air tube which passes from the valve to the mouth may conveniently +be made of brass, but, in order to avoid the continued contact of metal +with the lips of the operator, it should be fitted with a non-metallic +mouthpiece. It is an advantage from the point of view of portability to +have the air tube easily detachable from the T piece containing the +valve. + +The blowpipe jets, of which there may be several with advantage, may be +made of glass tubing, bent to the most convenient angle and having an +enlargement or bulb at some point in the tube. This bulb serves as a +final condensing place for any traces of moisture that may escape from +the larger reservoir. + +The whole device, blowing tube, reservoir, and T piece may be fastened +to a clamp, so that it can be secured on the edge of any table where +blowpipe work is to be carried out. If the blowpipe is to be used with +gas, the form of burner described under. "A Simple Form of Blowpipe" +will be found quite satisfactory. + +_The Use of Oil, or Other Non-Gaseous Fuels._--Although gas, when +available, is usually preferred on account of its convenience, there are +several other fuels which give a hotter flame. They have, also, the +additional advantage of not requiring any connecting pipes; but each has +its own disadvantage. + +One liquid fuel deserves special mention as being rather less desirable +than the others; this is alcohol. Although very convenient in use, it +has the disadvantage of being rather too highly inflammable and capable +of burning without a wick, thus involving a certain fire risk; the flame +is scarcely visible in a bright light, and the heat given by either the +ordinary flame or the blowpipe flame produced from alcohol is +considerably less than that from a similar flame in which coal gas is +used. For small work, however, the facility with which a spirit lamp may +be lighted may more than counterbalance these disadvantages at times. + +_Paraffin Wax._--Where there is no coal gas available and the blowpipe +is only required at intervals, and especially where high portability is +required, there are few fuels so convenient as paraffin wax. This may be +obtained in pieces of a satisfactory size by cutting paraffin candles, +from which the wick has been withdrawn, into lengths of about half an +inch. These cut pieces have the advantage over any oily fuel, such as +colza oil, that they can be wrapped in paper or carried in a cardboard +box; further they will keep indefinitely, even in the presence of air, +without undergoing any perceptible change. + +_Forms of Lamp for Paraffin Wax._--Probably, the best form is that +devised by Thomas Bolas, and described by him in the _Journal of the +Society of Arts_, December 2nd, 1898. This lamp consists of a small open +tray of iron, through which pass three or more flat tubes, and between +these tubes are placed small flat pieces of wick, the fit being such +that the pieces of wick may be adjusted easily by means of a pair of +pointed tweezers. + +The flame thus obtained, instead of having one large hollow, is broken +or divided so that the combustion is concentrated into a smaller area, +and the air blast, which is directed across the flame, carries the flame +with it in a more complete manner than is the case with the ordinary +flame; a more thorough combustion being realised by this arrangement. + +Another advantage is the ease with which the wick may be changed and a +larger or smaller wick inserted to suit the flame to any size of air +jet. + +This form of lamp may be used for oily fuel, although it is specially +suitable for paraffin wax. + +Two small pieces of bent tin-plate may be used as side covers, and these +serve to adjust the flame within certain limits. A tin-plate cover which +fits easily over the whole lamp serves as an extinguisher. The complete +lamp is shown by _d_, Fig. 16, and this figure shows also a quick-change +air-jet device, the whole arrangement forming a blowpipe for use where a +non-gaseous fuel is to be employed. + +Although the lamp just described is desirable when complete control over +the size of the flame is necessary, and if the ideal conditions and +maximum heat are to be obtained, yet a simpler form of lamp will be +found to give very good results. Such a lamp may consist of a flat tin +tray, having a diameter of about three and a half inches and a depth of +about one inch. In this tray is a tin support for the wick, and the wick +itself may consist of a bundle of soft cotton, for example, a loosely +rolled piece of cotton cloth, but in either case the top of the wick +should be cut to approximately the same angle as that at which the +blowpipe jet meets the flame. + +In using paraffin wax as a fuel, it is necessary to see that sufficient +wax reaches the wick to prevent charring during the first few minutes +before the bulk of the wax is melted. + +_Animal and Vegetable Oils._--Almost any oil may be used as a fuel, but +many tend to become hard and gummy if allowed to stand in the air for +any considerable time. When this happens, the wick becomes clogged and +it is impossible to obtain a good flame. A number of the oils tend, +also, to produce rather strongly smelling smoke. + +_A Flame-Guard for Use With Non-Gaseous Fuels._--In order to avoid the +eye-strain produced by the luminous base of the flame from a wick +burning paraffin wax or oil, it is often advantageous to make a small +tunnel of tin-plate, which can be rested on the sides of the lamp and +rises over the top of the wick. Such a flame guard is shown by _e_, Fig. +16. + +_Small Rods and Tubes from Glass Scrap_:--It is scarcely practicable to +make small quantities of good glass with the blowpipe flame as the only +source of heat, but it is less difficult to make small rods or tubes +from glass scrap, and the ability to do this is sometimes of +considerable value when a small tube has to be joined on to some special +piece of apparatus made of glass of unknown composition. It may be +possible to obtain some fragments of similar glass, either from a broken +part of the apparatus or from a similar piece, and from these fragments +small tubes or rods can be made. + +The fragments of glass may be melted together on the end of a clay +pipe-stem, care being taken to avoid trapping air bubbles as fresh +fragments are added to the molten mass. When a sufficient quantity of +glass has been accumulated, the viscous mass may be drawn out into a rod +by bringing another pipe-stem into contact with the hot mass, rotating +both pipe-stems steadily, and separating them until a rod of the desired +size has been obtained. + +If, on the other hand, it is desired to produce a tube from the mass of +heated glass, the mass should be blown hollow before the pipe-stems +supporting it are separated. + +_Methods of Manufacture._--When the student has familiarised himself +with the more common operations and processes used in glass-blowing, he +will be in a position to increase his skill and knowledge of special +methods by a critical examination of various examples of commercial +work. There are few exercises more valuable than such an examination, +combined with an attempt to reconstruct the stages and the methods by +which the article chosen for examination was made. + +Obviously, it is impossible to give full details of all constructions in +a small text-book; but it is easy to give an example of the +constructional methods employed in the making of almost any piece of +light blown-glass apparatus, and these methods should prove of special +value when apparatus of a new pattern has to be evolved for the purposes +of research. That is to say, one designs the apparatus required, applies +known methods of construction as far as possible, and, by the +examination of commercial apparatus having similar features, evolves the +new methods required. For an exercise in such a process of +reconstruction we may well take an ordinary commercial vacuum tube, such +as that shown by _a_, Fig. 17. + +[Illustration: Fig. 17] + +In the tube from which this drawing was made, it was found that the +spiral in the middle bulb was of a slightly yellowish colour and gave a +green fluorescence when the electric discharge was passed through the +tube; that is to say, the spiral is made of uranium-glass, which is +usually a soda-glass containing trace of uranium, and hence differing +slightly in composition from the ordinary glasses. The two enclosed +tubes which are bent into a series of S bends gave a pink fluorescence, +which indicates lead-glass; and the remainder of the tube fluoresced +with an apple-green colour; this suggests ordinary soda-glass. We have, +therefore, a piece of apparatus in which three dissimilar glasses are +joined, while, at the same time, that apparatus contains a number of +internal seals, and it is not probable that the dissimilar glasses will +have their coefficients of expansion so nearly alike as to permit of a +stable internal seal being made if one part of the seal consists of a +glass differing from that of the other part. + +These considerations lead us to a closer examination of the joins where +the dissimilar glasses are introduced, and we find that in no case is +the internal seal made between dissimilar glasses, but that a soda-glass +extension is joined on to both the uranium-glass tube and the lead-glass +tubes at a point about half an inch before the internal seal commences. +Careful examination of these joins shows that the change from one glass +to another is not abrupt but gradual. Such a transitional joint may be +made by taking a length of soda-glass tubing, sealing the end and fusing +a minute bead of the other glass on to the sealed end, the end is then +expanded and another bead of the other glass added, this bead is +expanded and the operation is repeated, thus building up a tube, and, +finally, the tube of the other glass is joined on to the end of this. + +We are now concerned with the question of the insertion of the +uranium-glass spiral into the bulb (see p. 38). Obviously the spiral is +too large to pass through the necks of the bulb, and it is difficult to +imagine that the spiral was obtained by the insertion of a length of +straight tubing which was bent after entering the bulb; therefore, the +only remaining method is that the spiral was made first and the +soda-glass extensions fastened on, and that the bulb was blown, cut in +halves and the spiral inserted, and the two halves were then rejoined. +That this was actually the case is confirmed by traces of a join which +are just visible round the middle of the bulb. The insertion of the +spiral and the making of the first internal seal are shown by _b_, and +_c_. + +There is one detail in making the second join of the spiral to the bulb +which calls for attention, and the small branch, similar to an +exhaustion branch, at the side of the bulb provides a clue to this. If +an attempt were made to complete the second internal seal through a +closed bulb it would be impossible to obtain a good result, as the +air-pressure in the bulb would not be under control when once union was +effected, and further heating of the air in the bulb would cause +expansion and perforate the wall near the second internal seal; we +therefore make a small branch which can be left open and through which +such air-pressure as may be found necessary can be maintained. + +The third join, by which the lead-glass tube is joined to the soda-glass +is made in stages similar to those in which the soda-glass and +uranium-glass were joined; but the internal seal is most conveniently +made by sliding a length of tubing over the lead-glass and fusing this +tubing to the large diameter soda-glass tube to which the lead-glass is +already joined. The first stage of this operation is illustrated by _d_. +When this seal is completed, the end of the soda-glass tube is drawn off +and sealed as shown in _e_, and at this stage a side tube or branch is +joined on. The sealed end of the outer and large diameter soda-glass +tube is heated until it contracts and fuses to the enlargement that has +previously been joined to the lead-glass tube, and the end is burst out +as shown in _f_. Another length of soda-glass is then joined on to the +burst-out end, and this length of soda-glass tubing is drawn out to a +thin-walled contraction; the non-contracted part is expanded to form the +bulb, and a small exhaustion branch made on the side, the drawn-out +portion being cut off, and an electrode, previously prepared by coating +a part of its length with a suitable enamel, is introduced. The tube is +tilted to keep the electrode away from the drawn-out end, which is +melted off and sealed. A small perforation is made with a hot platinum +or iron wire in the sealed end, the electrode is shaken into position, +and the sealing is completed as explained on page 42. + +The remainder of the tube, that is to say the lead-glass tube and the +bulb on the other side of the middle bulb, is completed in a similar +manner. + + +SUMMARY OF CONDITIONS NECESSARY FOR SUCCESS IN GLASS-BLOWING. + +For the convenience of the student, it may be well to summarise the +chief essentials for success in glass-blowing, and at the same time to +add such brief notes on the various methods as may seem desirable. + +_Adjustment of Blowpipe._--The air jet should be clean internally, and +so centered as to give a flame having a well-defined blue portion, the +tip of the flame should not be only slightly luminous but purple in +colour. In the case of a blowpipe burning oil or wax fuel the flame may +be a trifle more ragged without disadvantage. + +_Bellows and Blowing._--The bellows should be adjusted to deliver air at +constant pressure, either by insertion of a tap or, better, by attention +to the wind reservoir if necessary. The movement of the foot in blowing +should be steady, not jerky. + +_Heating Glass._--The tube or rod should be heated cautiously until it +has reached its softening point in its thickest part. Steady rotation of +the glass during the heating is almost essential. + +_Blowing a Bulb or Expanding a Join._--Prolonged heating is necessary in +order that the thick parts may be heated completely through. Blowing +should take place by stages, in order that the thin parts, which tend +to expand first, have time to cool. The thick parts can then be expanded +by further blowing and thus a bulb or expansion of even thickness can be +obtained. + +_Cutting Glass._--The most useful method for general use is by means of +the file or glass-blowers' knife. Either file or knife must be kept +sharp by grinding. Neither file nor knife should be used on hot glass. +The diamond and wheel cutter are useful for cutting sheet-glass, and +when the diamond is employed a singing noise is an indication of a +satisfactory cut. + +_Leading a Crack._--A crack may be led in any desired direction by means +of a bead of hot glass or a small gas flame. The glass which it is +desired to crack should be heated at a point slightly in advance of the +crack, which will extend in the direction of the source of the heat. + +_Turning Out the End of a Tube._--This is done by heating the end of the +tube and rotating it against an iron rod. The rod must be kept polished +and free from rust, and it must not be allowed to become too hot while +in use, otherwise the glass will stick to it. + +_Joining Unlike Glasses._--Joints between unlike glasses are often +unstable. When such joints are made it is desirable to blow them as thin +as possible, and to avoid the junction of unlike glasses in any complex +joint, such as an internal seal. A transitional portion of tubing may be +built up by the successive addition and interfusion of beads of one of +the glasses to the end of a sealed tube consisting of the other glass. + +_Joining a Tube to a Very Thin Bulb._--The bulb may be thickened at the +point of union by fusing on a bead of glass and expanding this slightly. +A small central portion of the expanded part may then be perforated by +bursting and the tube joined on. + +_Insertion of One Bulb Within Another._--A bulb may be divided into two +halves by leading a crack round it and the inner bulb is then +introduced. The two halves of the outer bulb may be fitted together +(care being taken to avoid any damage to the edges), and the bulb may be +completed by rotating the contacting edges before the blowpipe until +they are soft, and then expanding slightly by means of air-pressure. + +_Annealing._--For most purposes, in the case of thin, blowpipe-made or +lamp-blown glass apparatus, it is sufficient to cool slowly by rotating +the finished article over a smoky flame and setting it aside in a place +free from draughts, and where the hot glass will not come in contact +with anything. + +Simple bulbs and joints do not even need this smoking; but thick +articles, and especially those that are to be subjected to the stress of +grinding, need more prolonged annealing in a special oven. + +_Use of Lead-Glass._--When lead-glass is to be used, the blowpipe flame +should be in good adjustment and the glass should not be allowed to +approach so near to the blue cone as to be blackened. Slight blackening +may often be removed by heating the glass in the extreme end of the +flame. + +Lead-glass articles tend to be rather more stable than similar articles +of soda-glass. + +_Combustion-Glass._--This may be worked more easily if a small +percentage of oxygen is introduced into the air with which the blowpipe +flame is produced. If the air is replaced entirely by oxygen there is a +risk of damaging the blowpipe jet, unless a special blowpipe is +employed. + +_Internal Seal._--There are two ways of making these, one, in which the +inner portion of the tube is fused on to the inside of the bulb or tube +through which it is to pass, an opening is made by bursting and the +outer tube is joined on. This is a quick and in some ways more +satisfactory method than the other, in which there is no separate inner +piece. + +_Rubber Blowing Tube._--In complicated work it is often convenient to +use a thin rubber blowing-tube which is connected with the work either +by a cork and piece of glass tubing or by fitting over a drawn-out end. +The use of such a blowing-tube avoids the inconvenience of raising the +work to the mouth when internal air-pressure is required. One end of the +rubber tube is retained in the mouth during work. + +_General Notes._--A large amount of glass-blowing is spoiled through +carelessness in arranging the work beforehand. The student should have +every detail of his manipulation clearly in mind before he commences the +work; he should not trust to evolving the method during the actual +manipulation. + +Undue haste is another fruitful source of failure. Practically every +operation in glass-blowing can be carried out in a perfectly leisurely +manner, and it is better to err rather on the side of deliberation than +on the side of haste. + +If, as will doubtless happen at times, a piece of work gives trouble and +it is necessary to pause and consider the whole question, or if for any +other reason it is necessary to stop during the construction of a +partially finished join or other operation, great care should be taken +not to allow the work to cool. A large, brush-like flame may be produced +by increasing the amount of gas admitted to the blowpipe, and the work +should be held just in front of the current of hot air produced by such +a flame. + +It will then be possible to continue work on this without causing it to +crack when further heat is applied. + +As time goes on, the student will find an increasing confidence in his +ability to manipulate the soft glass, and with increasing confidence +will come rapidly increasing power of manipulation. Perhaps the greatest +obstacle to success in glass-blowing is undue haste in manipulation. + + + + +INDEX + + +Absorption bulbs, 21, 23. + +Airtube, flexible, 8, 102. + +Alarm thermometer, 45. + +Annealing, 7, 60. + + +Bellows, adjusting pressure of, 5, 6. + +Bellows, foot, 5, 6. + +Bending tubes, 23. + +Blackening, 58, 101. + +Branching, 18, 19. + +Brushes of spun glass, 53. + +Blowpipe flame, quality of, 3. + +Blowpipe for mouth blast, 80, 82, 84. + +Blowpipe, for paraffin wax, 82, 88. + +Blowpipe, Herepath's, 2. + +Blowpipe jet, centring, 3, 98. + +Blowpipe jet, dirt in, 3. + +Blowpipe jet, multiple, 4, 40. + +Blowpipe, Letcher's, change, 4. + +Blowpipe, simple form of, 80. + +Bulb, medially on tube, 22. + +Bulbs, 19, 20, 22, 38, 98. + +Bulbs, absorption, (Liebig's), 21, 23. + +Bulbs, dividing, 39, 95. + +Bulbs from rod, 25. + +Bulbs, internal, 38. + +Bulbs, thick, 21. + + +Cages, from glass rod, 24, 25, 27. + +Calibration, 72. + +Carius tubes, 16. + +Condenser, Liebig's, 37. + +Condensers, various, 37, 38. + +Cone, carbon, 8. + +Crack, leading, 30, 99. + +Cracking, subversive, 103. + +Cutting glass with diamond, 30. + +Cutting tubes, 11, 99. + + +Diamond (glazier's), use of, 30. + +Dissimilar glass, joining of, 22, 94. + +Drilling, 61. + + +Electrodes, sealing in, 42, 97. + +Etching glass, 70. + +Extemporised appliances, 80. + +Examination of apparatus, 93. + + +Failure, Haste chief Source of, 103. + +Failures, Notes as to, 97. + +File, with oblique ground edge, 7. + +Filing glass, 63. + +Filter pumps, 35 + +Foot, 25 + +Fuels various, 82, 86, 87, 89. + +Funnel, thistle, 23. + + +General principles and precautions, 1, 97 + +Glass, varieties of, 9, 55, 91-97. + +Graduation, 72-76 + + +Haste, Source of Failure, 103 + +Heat reflector, asbestos, 7. + +Heating, intensive, 7, 57. + +Heating precautions, 12, 98 + + +Joining dissimilar glass, 22. + +Joining glass to metal, 76. + +Joining tubes, 16, 94, 100. + + +Knife, Glass blower's, 7, 99. + + +Lenses, grinding, 63. + + +Marking glass, 69. + +Methods, analytic study of, 91, 93. + + +Oxygen for intensive heating, 57, 101. + + +Precautions and General Principles, 1, 97. + +Pumps, Filter, 35. + +Pumps, Sprengel, 49, 50. + + +Re-entering branch, 40. + +Reflector of heat, asbestos, 7. + +Rod, uses and articles from, 17, 25, 27, 28. + +Rod, blowing to hollow, 17, 25, 26, 91. + + +Scrap glass, working, 90. + +Sealing tubes, 12, 13, 14. + +Sealed tubes for pressure, 15, 16. + +Sealing in of Electrodes, 42, 97. + +Seals, internal (airtraps), 32, 102. + +Silvering glass, 77. + +Soldering glass, 76. + +Soxhlet-tube, 40. + +Spirals, 23, 95. + +Spray arrester, 34. + +Spray producers, 36. + +Sprengel pumps, 49, 50. + +Spinning glass, 51. + +Stopcocks, 60, 66. + +Stoppering, 63. + +Stirrers, 28, 29. + +Summary as to precautions and failures, 97. + + +Taps, 60, 66. + +Thermometers, Various, 44-49. + +Thermo-regulator, 24. + +Thistle Funnel, 23. + +Tools, Various small, 7. + +Turn-pins, 7, 8, 99. + +Turning out open ends, 14, 99. + + +PRINTED IN GREAT BRITAIN BY +W. JOLLY & SONS, LTD., PRINTERS, ABERDEEN. + + + + + +End of the Project Gutenberg EBook of A Handbook of Laboratory Glass-Blowing, by +Bernard D. Bolas + +*** END OF THIS PROJECT GUTENBERG EBOOK HANDBOOK--LABORATORY GLASS-BLOWING *** + +***** This file should be named 32962.txt or 32962.zip ***** +This and all associated files of various formats will be found in: + https://www.gutenberg.org/3/2/9/6/32962/ + +Produced by The Online Distributed Proofreading Team at +https://www.pgdp.net. (This file was produced from images +generously made available by The Internet Archive/American +Libraries.) + + +Updated editions will replace the previous one--the old editions +will be renamed. + +Creating the works from public domain print editions means that no +one owns a United States copyright in these works, so the Foundation +(and you!) can copy and distribute it in the United States without +permission and without paying copyright royalties. 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