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diff --git a/old/ggold10.txt b/old/ggold10.txt new file mode 100644 index 0000000..0474980 --- /dev/null +++ b/old/ggold10.txt @@ -0,0 +1,5818 @@ +The Project Gutenberg Etext of Getting Gold, by J. C. F. Johnson + +Copyright laws are changing all over the world, be sure to check +the laws for your country before redistributing these files!!! + +Please take a look at the important information in this header. +We encourage you to keep this file on your own disk, keeping an +electronic path open for the next readers. + +Please do not remove this. + +This should be the first thing seen when anyone opens the book. +Do not change or edit it without written permission. 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FOR PUBLIC DOMAIN ETEXTS*Ver.06/12/01*END* +[Portions of this header are copyright (C) 2001 by Michael S. Hart +and may be reprinted only when these Etexts are free of all fees.] +[Project Gutenberg is a TradeMark and may not be used in any sales +of Project Gutenberg Etexts or other materials be they hardware or +software or any other related product without express permission.] + + + + + +Etext prepared by Dagny, dagnyj@hotmail.com +and John Bickers, jbickers@ihug.co.nz + + + + + +GETTING GOLD: + +A PRACTICAL TREATISE +FOR +PROSPECTORS, MINERS, AND STUDENTS. + +BY + +J. C. F. JOHNSON, F. G. S., +MEMBER OF THE AUST. INST. OF MINING ENGINEERS; + +AUTHOR OF +"PRACTICAL MINING," "THE GENESIOLOGY OF GOLD," ETC. + + + +PREPARER'S NOTE + + This text was prepared from a 1898 edition, published by Charles + Griffin & Company, Limited; Exeter Street, Strand, London. It is + the second edition, revised. Numerous drawings and diagrams have + been omitted. + + + +PREFACE + + Some six years ago the author published a small book entitled + "Practical Mining," designed specially for the use of those + engaged in the always fascinating, though not as invariably + profitable, pursuit of "Getting Gold." Of this ten thousand copies + were sold, nearly all in Australasia, and the work is now out of + print. The London /Mining Journal/ of September 9th, 1891, said of + it: "We have seldom seen a book in which so much interesting + matter combined with useful information is given in so small a + space." + + The gold-mining industry has grown considerably since 1891, and it + appeared to the writer that the present would be a propitious time + to bring out a similar work, but with a considerably enlarged + scope. What has been aimed at is to make "Getting Gold" a + compendium, in specially concrete form, of useful information + respecting the processes of winning from the soil and the after- + treatment of gold and gold ores, including some original practical + discoveries by the author. Practical information, original and + selected, is given to mining company directors, mine managers, + quartz mill operators, and prospectors. In "Rules of Thumb," + chapters XI. and XII., will be found a large number of useful + hints on subjects directly and indirectly connected with gold- + mining. + + The author's mining experience extends back thirty years and he + therefore ventures to believe with some degree of confidence that + the information, original or compiled, which the book contains, + will be found both useful and profitable to those who are in any + capacity interested in the gold-mining industry. + +J. C. F. J. + + LONDON, November, 1896. + + + + + +GETTING GOLD + + + +CHAPTER I + +INTRODUCTORY + +GOLD is a name to charm by. It is desired by all nations, and is the +one metal the supply of which never exceeds the demand. Some one has +aptly said, "Gold is the most potent substance on the surface of our +planet." Tom Hood sings: + + Gold, gold, gold, gold! + Bright and yellow, hard and cold; + Molten, graven, hammered, rolled, + Heavy to get, and light to hold; + Stolen, borrowed, squandered, doled. + +That this much appreciated metal is heavy to get is proved by the high +value which has been placed on it from times remote to date, and that +it is light to hold most of us know to our cost. + +We read no farther than the second chapter in the Bible when we find +mention of gold. There Moses speaks of "the land of Havilah, where +there is gold"; and in Genesis, chapter xxiv., we read that Abraham's +servant gave Rebekah an earring of half a shekel weight, say 5 dwt. 13 +grs., and "two bracelets of ten shekels weight," or about 4 1/2 ozs. +Then throughout the Scriptures, and, indeed, in all historic writings, +we find frequent mention of the king of metals, and always it is +spoken of as a commodity highly prized. + +I have sometimes thought, however, that either we are mistaken in the +weights used by the Hebrew nation in early days, or that the +arithmetic of those times was not quite "according to Cocker." We +read, I. Kings x. and xli., that Solomon in one year received no less +than six hundred and three score and six talents of gold. If a talent +of gold was, as has been assumed, 3000 shekels of 219 grains each, the +value of the golden treasure accumulated in this one year by the +Hebrew king would have been 3,646,350 pounds sterling. Considering +that the only means of "getting gold" in those days was a most +primitive mode of washing it from river sands, or a still more +difficult and laborious process of breaking the quartz from the lode +without proper tools or explosives, and then slowly grinding it by +hand labour between two stones, the amount mentioned is truly +enormous. + +Of this treasure the Queen of Sheba, who came to visit the Hebrew +monarch, contributed a hundred and twenty talents, or, say, 600,000 +pounds worth. Where the Land of Ophir, whence this golden lady came, +was really situated has evoked much controversy, but there is now a +general opinion that Ophir was on the east coast of Africa, somewhere +near Delagoa Bay, in the neighbourhood of the Limpopo and Sabia +rivers. It should be mentioned that the name of the "black but comely" +queen was Sabia, which may or may not be a coincidence, but it is +certainly true that the rivers of this district have produced gold +from prehistoric times till now. + +The discovery of remarkable ruins in the newly acquired province of +Mashonaland, which evince a high state of civilisation in the +builders, may throw some light on this interesting subject. + +The principal value of gold is as a medium of exchange, and its high +appreciation is due, first, to the fact that it is in almost universal +request; and, secondly, to its comparative scarcity; yet, oddly +enough, with the exception of that humble but serviceable metal iron, +gold is the most widely distributed metal known. Few, if any, +countries do not possess it, and in most parts of the world, civilised +and uncivilised, it is mined for and brought to market. The torrid, +temperate, and frigid zones are almost equally auriferous. Siberia, +mid-Asia, most parts of Europe, down to equatorial and southern Africa +in the Old World, and north, central, and southern America, with +Australasia, in what may be termed the New World, are all producers of +gold in payable quantities. + +In the earlier ages, the principal source of the precious metal was +probably Africa, which has always been prolific in gold. To this day +there are to be seen in the southern provinces of Egypt excavations +and the remains of old mine buildings and appliances left by the +ancient gold-miners, who were mostly State prisoners. Some of these +mines were worked by the Pharaohs of, and before, the time of Moses; +and in these dreadful places thousands of Israelites were driven to +death by the taskmaster's whip. Amongst the old appliances is one +which approximated very closely to the amalgamating, or blanket table, +of a modern quartz mill. + +The grinding was done between two stones, and possibly by means of +such primitive mechanism as is used to-day by the natives of Korea. + +The Korean Mill is simply a large hard stone to which a rocking motion +is given by manual power by means of the bamboo handles while the ore +is crushed between the upper and basement stone. + +Solomon says "there is no new thing under the sun"; certainly there is +much that is not absolutely new in appliances for gold extraction. I +lately learned that the principle of one of our newest concentrating +machines, the Frue vanner, was known in India and the East centuries +ago; and we have it on good authority--that of Pliny--that gold saving +by amalgamation with mercury was practised before the Christian era. +It will not be surprising then if, ere long, some one claims to have +invented the Korean Mill, with improvements. + +Few subjects in mineralogical science have evoked more controversy +than the origin of gold. In the Middle Ages, and, indeed, down to the +time of that great philosopher, Sir Isaac Newton, who was himself +bitten with the craze, it was widely believed that, by what was known +as transmutation, the baser metals might be changed to gold; and much +time and trouble were expended in attempts to make gold--needless to +say without the desired result. Doubtless, however, many valuable +additions to chemical science, and also some useful metallic alloys, +were thus discovered. + +The latest startling statement on this subject comes from, of course, +the wonderland of the world, America. In a recently published journal +it is said that a scientific metallurgist there has succeeded in +producing absolutely pure gold, which stands all tests, from silver. +Needless to say, if this were true, at all events the much vexed hi- +metallic question would be solved at once and for all time. + +It is now admitted by all specialists that the royal metal, though +differing in material respects in its mode of occurrence from its +useful but more plebeian brethren of the mineral kingdom, has yet been +deposited under similar conditions from mineral salts held in +solution. + +The first mode of obtaining this much desired metal was doubtless by +washing the sand of rivers which flowed through auriferous strata. +Some of these, such as the Lydian stream, Pactolus, were supposed to +renew their golden stores miraculously each year. What really happened +was that the winter floods detached portions of auriferous drift from +the banks, which, being disintegrated by the rush and flow of the +water, would naturally deposit in the still reaches and eddies any +gold that might be contained therein. + +The mode of washing was exactly that carried on by the natives in some +districts of Africa to-day. A wooden bowl was partly filled with +auriferous sand and mud, and, standing knee-deep in the stream, the +operator added a little water, and caused the contents of the bowl to +take a circular motion, somewhat as the modern digger does with his +tin dish, with this difference, that his ancient prototype allowed the +water and lighter particles to escape over the rim as he swirled the +stuff round and round. I presume, in finishing the operation, he +collected the golden grains by gently lapping the water over the +reduced material, much as we do now. + +I have already spoken of the mode in which auriferous lode-stuff was +treated in early times--i.e., by grinding between stones. This is also +practised in Africa to-day, and we have seen that the Koreans, with +Mongolian acuteness, have gone a step farther, and pulverise the +quartz by rocking one stone on another. In South America the arrastra +is still used, which is simply the application of horse or mule power +to the stone-grinding process, with use of mercury. + +The principal sources of the gold supply of the modern world have +been, first, South America, Transylvania in Europe, Siberia in Asia, +California in North America, and Australia. Africa has always produced +gold from time immemorial. + +The later development in the Johannesburg district, Transvaal, which +has absorbed during the last few years so many millions of English +capital, is now, after much difficulty and disappointment--thanks to +British pluck and skill--producing splendidly. The yield for 1896 was +2,281,874 ounces--a yield never before equalled by lode-mining from +one field. + +In the year 1847 gold was discovered in California, at Sutor's +sawmill, Sacramento Valley, where, on the water being cut off, yellow +specks and small nuggets were found in the tail race. The enormous +"rush" which followed is a matter of history and the subject of many +romances, though the truth has, in this instance, been stranger than +fiction. + +The yield of the precious metal in California since that date up to +1888 amounts to 256,000,000 pounds. + +Following close on the American discovery came that of Australia, the +credit of which has usually been accorded to Hargraves, a returned +Californian digger, who washed out payable gold at Lewis Ponds Creek, +near Bathurst, in 1851. But there is now no reason to doubt that gold +had previously been discovered in several parts of that great island +continent. It may be news to many that the first gold mine worked in +Australia was opened about twelve miles from Adelaide city, S.A., in +the year 1848. This mine was called the Victoria; several of the +Company's scrip are preserved in the Public Library; but some two +years previous to this a man named Edward Proven had found gold in the +same neighbourhood. + +Most Governments nowadays encourage in every possible way the +discovery of gold-fields, and rewards ranging from hundreds to +thousands of pounds are given to successful prospectors of new +auriferous districts. The reward the New South Wales authorities meted +out to a wretched convict, who early in this century had dared to find +gold, was a hundred lashes vigorously laid on to his already +excoriated back. The man then very naturally admitted that the alleged +discovery was a fraud, and that the nugget produced was a melted down +brass candlestick. One would have imagined that even in those +unenlightened days it would not have been difficult to have found a +scientist sufficiently well informed to put a little nitric acid on +the supposed nugget, and so determine whether it was the genuine +article, without skinning a live man first to ascertain. My belief is +that the unfortunate fellow really found gold, but, as Mr. Deas +Thompson, the then Colonial Secretary, afterwards told Hargraves in +discouraging his reported discovery, "You must remember that as soon +as Australia becomes known as a gold-producing country it is utterly +spoiled as a receptacle for convicts." + +This, then, was the secret of the unwillingness of the authorities to +encourage the search for gold, and it is after all due to the fact +that the search was ultimately successful beyond all precedent, that +Australia has been for so many years relieved of the curse of +convictism, and has ceased once and for all to be a depot for the +scoundrelism of Britain--"Hurrah for the bright red gold!" + +Since the year 1851 to date the value of the gold raised in the +Australasian colonies has realised the enormous amount of nearly +550,000,000 pounds. One cannot help wondering where it all goes. + +Mulhall gives the existing money of the world at 2437 million pounds, +of which 846 millions are paper, 801 millions silver, and 790 millions +gold. From 1830 to 1880 the world consumed by melting down plate, +etc., 4230 tons of silver more than it mined. From 1800 to 1870 the +value of gold was about 15 1/2 times that of silver. From 1870 to 1880 +it was 167 times the value of silver and now exceeds it over twenty +times. In 1700 the world had 301 million pounds of money; in 1800, 568 +million pounds; and in 1860, 1180 million pounds sterling. + +The gold first worked for in Australia, as in other places, was of +course alluvial, by which is usually understood loose gold in nuggets, +specks, and dust, lying in drifts which were once the beds of long +extinct streams and rivers, or possibly the moraines of glaciers, as +in New Zealand. + +Further on the differences will be mentioned between "alluvial" and +"reef" or lode gold, for that there is a difference in origin in many +occurrences, is, I think, provable. I hold, and hold strongly, that +true alluvial gold is not always derived from the disintegration of +lodes or reefs. For instance, the "Welcome Nugget" certainly never +came from a reef. No such mass of gold, or anything approaching it, +has ever yet been taken from a quartz matrix. It was found at Bakery +Hill, Ballarat, in 1858, weight 2195 ozs., and sold for 10,500 pounds. +This was above its actual value. + +The "Welcome Stranger," a still larger mass of gold, was found amongst +the roots of a tree at Dunolly, Victoria, in 1869, by two starved out +"fossickers" named Deeson and Oates. The weight of this, the largest +authenticated nugget ever found was 2268 1/2 ozs., and it was sold for +10,000 pounds, but it was rendered useless as a specimen by the +finders, who spent a night burning it to remove the adhering quartz. + +But the ordinary digger neither hopes nor expects to unearth such +treasures as these. He is content to gather together by means of +puddling machine, cradle, long tom, or even puddling tub and tin dish, +the scales, specks, dust, and occasional small nuggets ordinarily met +with in alluvial "washes." + +Having sunk to the "wash," or "drift," the digger, by means of one or +more of the appliances mentioned above, proceeds to separate the gold +from the clay and gravel in which it is found. Of course in large +alluvial claims, where capital is employed, such appliances are +superseded by steam puddles, buddles, and other machinery, and +sometimes mercury is used to amalgamate the gold when very fine. +Hydraulicing is the cheapest form of alluvial mining, but can only be +profitably carried out where extensive drifts, which can be worked as +quarry faces, and unlimited water exist in the same neighbourhood. +When such conditions obtain a few grains of gold to the yard or ton +will pay handsomely. + +Lode or reef mining, is a more expensive and complicated process, +requiring much skill and capital. First, let me explain what a lode +really is. The American term is "ledge," and it is not inappropriate +or inexpressive. Imagine then a ledge, or kerbstone, continuing to +unknown depths in the earth at any angle varying from perpendicular to +nearly horizontal. This kerbstone is totally distinct from the rocks +which enclose it; those on one side may be slate, on the other, +sandstone; but the lode, separated usually by a small band of soft +material known to miners as "casing," or fluccan," preserves always an +independent existence, and in many instances is practically bottomless +so far as human exploration is concerned. + +There are, however, reefs or lodes which are not persistent in depth. +Sometimes the lode formation is found only in the upper and newer +strata, and cuts out when, say, the basic rocks (such as granite, +etc.) are reached. Again, there is a form of lode known among miners +as a "gash" vein. It is sometimes met with in the older crystalline +slates, particularly when the lode runs conformably with the cleavage +of the rock. + +Much ignorance is displayed on the subject of lode formation and the +deposition of metals therein, even by mining men of long experience. +Many still insist that lodes, particularly those containing gold, are +of igneous origin, and point to the black and brown ferro-manganic +outcrops in confirmation. It must be admitted that often the upper +portions of a lode present a strong appearance of fire agency, but +exactly the same appearance can be caused by oxidation of iron and +manganese in water. + +It may now be accepted as a proven fact that no true lode has been +formed, or its metals deposited except by aqueous action. That is to +say, the bulk of the lode and all its metalliferous contents were once +held in solution in subterranean waters, which were ejected by geysers +or simply filtered into fissures formed either by the shrinkage of the +earth's crust in process of cooling or by volcanic force. + +It is not contended that the effect of the internal fires had no +influence on the formation of metalliferous veins, indeed, it is +certain that they had, but the action was what is termed hydrothermal +(hot water); and such action we may see in progress to-day in New +Zealand, where hot springs stream or spout above the surface, when the +silica and lime impregnated water, reduced in heat and released from +pressure, begins forthwith to deposit the minerals previously held in +solution. Hence the formation of the wondrous Pink and White Terrace, +destroyed by volcanic action some eight years since, which grew almost +while you watched; so rapidly was the silica deposited that a dead +beetle or ti-tree twig left in the translucent blue water for a few +days became completely coated and petrified. + +Gold differs in its mode of occurrence from other metals in many +respects; but there is no doubt that it was once held in aqueous +solution and deposited in its metallic form by electro-chemical +action. It is true we do not find oxides, carbonates, or bromides of +gold in Nature, nor can we feel quite sure that gold now exists +naturally as a sulphide, chloride, or silicate, though the presumption +is strongly that it does. If so, the deposition of the gold may be +ceaselessly progressing. + +Generally reef gold is finer as to size of the particles, and, as a +rule, inferior in quality to alluvial. Thus, in addition to the extra +labor entailed in breaking into one of the hardest of rocks, quartz, +the /madre de oro/ ("mother of gold") of the Spaniards, there is the +additional labour required to pulverise the rock so as to set free the +tiniest particles of the noble metal it so jealously guards. There is +also the additional difficult operation of saving and gathering +together these small specks, and so producing the massive cakes and +bars of gold in their marketable state. + +Having found payable gold in quartz on the surface, the would-be miner +has next to ascertain two things. First, the strike or course of the +lode; and secondly, its underlie, or dip. The strike, or course, is +the direction which the lode takes lengthwise. + +In Australia the term "underlie" is used to designate the angle from +the perpendicular at which the lode lies in its enclosing rocks, and +by "dip" the angle at which it dips or inclines lengthwise on its +course. Thus, at one point the cap of a lode may appear on the +surface, and some distance further the cap may be hundreds of feet +below. Usually a shaft is sunk in the reef to prove the underlie, and +a level, or levels, driven on the course to ascertain its direction +underground, also if the gold extends, and if so, how far. This being +proved, next a vertical shaft is sunk on the hanging or upper wall +side, and the reef is either tapped thereby, or a cross-cut driven to +intersect it. + +We will now assume that our miners have found their lode payable, and +have some hundreds of tons of good gold-bearing stone in sight or at +the surface. They must next provide a reducing plant. Of means for +crushing or triturating quartz there is no lack, and every year gives +us fresh inventions for the purpose, each one better than that which +preceded it, according to its inventor. Most practical men, however, +prefer to continue the use of the stamper battery, which is virtually +a pestle and mortar on a large scale. Why we adhere to this form of +pulverising machine is that, though somewhat wasteful of power, it is +easily understood, its wearing parts are cheaply and expeditiously +replaced, and it is so strong that even the most perversely stupid +workman cannot easily break it or put it out of order. + +The stone, being pounded into sand of such degree of fineness as the +gold requires, passes through a perforated iron plate called a +"grating," or "screen," on to an inclined surface of copper plates +faced with mercury, having small troughs, or "riffles," containing +mercury, placed at certain distances apart. + +The crushed quartz is carried over these copper "tables," as they are +termed, thence over the blanket tables--that is, inclined planes +covered with coarse serge, blankets, or other flocculent material--so +that the heavy particles may be caught in the hairs, or is passed over +vanners or concentrating machines. The resulting "concentrates" are +washed off from time to time and reserved for secondary treatment. + +To begin with, they are roasted to get rid of the sulphur, arsenic, +etc., which would interfere with the amalgamation or lixiviation, and +then either ground to impalpable fineness in one of the many +triturating pans with mercury, or treated by chlorine or potassium +cyanide. + +If, however, we are merely amalgamating, then at stated periods the +battery and pans are cleaned out, the amalgam rubbed or scraped from +the copper plates and raised from the troughs and riffles. It is then +squeezed through chamois leather, or good calico will do as well, and +retorted in a large iron retort, the nozzle of which is kept in water +so as to convert the mercury vapour again to the metallic form. The +result is a spongy cake of gold, which is either sold as "retorted" +gold or smelted into bars. + +The other and more scientific methods of extracting the precious metal +from its matrices, such as lixiviation or leaching, by means of +solvents (chlorine, cyanogen, hyposulphite of soda, etc.), will be +more fully described later on. + + + +CHAPTER II + +GOLD PROSPECTING--ALLUVIAL AND GENERAL + +It is purposed in this chapter to deal specially with the operation of +searching for valuable mineral by individuals or small working +parties. + +It is well known that much disappointment and loss accrue through lack +of knowledge by prospectors, who with all their enterprise and energy +are often very ignorant, not only of the probable locality, mode of +occurrence, and widely differing appearance of the various valuable +minerals, but also of the best means of locating and testing the ores +when found. It is for the information of such as these that this +chapter is mainly intended, not for scientists or miners of large +experience. + +All of us who have had much to do with mining know that the majority +of the best mineral finds have been made by the purest accident; often +by men who had no mining knowledge whatever; and that many valuable +discoveries have been delayed, or, when made, abandoned as not +payable, from the same cause--ignorance of the rudiments of mineralogy +and mining. I have frequently been asked by prospectors, when +inspecting new mineral fields, what rudimentary knowledge will be most +useful to them and how it can be best obtained. + +If a man can spare the time a course of lessons at some accredited +school of mines will be, undoubtedly, the best possible training; but +if he asks what books he should read in order to obtain some primary +technical instruction, I reply: First, an introductory text-book of +geology, which will tell him in the simplest and plainest language all +he absolutely requires to know on this important subject. Every +prospector should understand elementary geology so far as general +knowledge of the history of the structure of the earth's crust and of +the several actions that have taken place in the past, or are now in +operation, modifying its conditions. He may with advantage go a few +steps further and learn to classify the various formations into +systems, groups, and series: but he can acquire all that he need +absolutely know from this useful little 2s. 6d. book. Next, it is +advisable to learn something about the occurrence and appearance of +the valuable minerals and the formations in which they are found. For +all practical purposes I can recommend Cox and Ratte's "Mines and +Minerals," one of the Technical Education series of New South Wales, +which deals largely with the subject from an Australian standpoint, +and is therefore particularly valuable to the Australian miner, but +which will be found applicable to most other gold-bearing countries. I +must not, however, omit to mention an admirably compiled /multum in +parvo/ volume prepared by Mr. G. Goyder, jun., Government Assayer and +Assay Instructor at the School of Mines, Adelaide. It is called the +"Prospectors' Pocketbook," costs only one shilling, is well bound, and +of handy size to carry. In brief, plain language it describes how a +man, having learned a little of assaying, may cheaply provide himself +with a portable assay plant, and fluxes, and also gives considerable +general information on the subject of minerals, their occurrence and +treatment.[*] + +[*] Another excellent and really practical book is Prof. Cole's + "Practical Aids in Geology" (second edition), 10s. 6d. + +It may here be stated that some twelve years ago I did a large amount +of practical silver assaying on the Barrier (Broken Hill), which was +not then so accessible a place as it is now, and got closely correct +results from a number of different mines, with an extemporised plant +almost amusing in its simplicity. All I took from Adelaide were a +small set of scales capable of determining the weight of a button down +to 20 ozs. to the ton, a piece of cheese cloth to make a screen or +sieve, a tin ring 1 l/2 in. diameter, by 1/2 in. high, a small brass +door knob to use as a cupel mould, and some powdered borax, carbonate +of soda, and argol for fluxes; while for reducing lead I had recourse +to the lining of a tea-chest, which lead contains no silver--John +Chinaman takes good care of that. My mortar was a jam tin, without top +or bottom, placed on an anvil; the pestle a short steel drill. The +blacksmith at Mundi Mundi Station made me a small wrought iron +crucible, also a pair of bent tongs from a piece of fencing-wire. The +manager gave me a small common red flower pot for a muffle, and with +the smith's forge (the fire built round with a few blocks of talcose +schist) for a furnace, my plant was complete. I burned and crushed +bones to make my bone-dust for cupelling, and thus provided made +nearly forty assays, some of which were afterwards checked in +Adelaide, in each instance coming as close as check assays generally +do. Nowadays one can purchase cheaply a very effective portable plant, +or after a few lessons a man may by practice make himself so +proficient with the blowpipe as to obtain assay results sufficiently +accurate for most practical purposes. + +Coming then to the actual work of prospecting. What the prospector +requires to know is, first, the usual locality of occurrence of the +more valuable minerals; secondly, their appearance; thirdly, a simple +mode of testing. With respect to occurrence, the older sandy and clay +slates, chlorite slates, micaceous, and hornblendic schists, +particularly at or near their junction with the intrusive granite and +diorite, generally form the most likely geological country for the +finding of mineral lodes, particularly gold, silver and tin. But those +who have been engaged in practical mining for long, finding by +experience that no two mineral fields are exactly alike in all their +characteristics, have come to the conclusion that it is unwise to form +theories as to why metals should or should not be found in certain +enclosing rocks or matrices. Some of the best reef gold got in +Victoria has been obtained in dead white, milky-looking quartz almost +destitute of base metal. In South Australia reef gold is almost +invariably associated with iron, either as oxide, as "gossan;" or +ferruginous calcite, "limonite;" or granular silica, conglomerated by +iron, the "ironstone" which forms the capping or outcrop of many of +our reefs, and which is often rich in gold. + +But to show that it is unsafe to decide off-hand in what class of +matrix metals will or will not be found, I may say that in my own +experience I have seen payable gold in the following materials:-- + +Quartz, dense and milky, also in quartz of nearly every colour and +appearance, saccharoidal, crystalline, nay, even in clear glass-like +six-sided prismatic crystals, and associated with silver, copper, +lead, arsenic, iron as sulphide, oxide, carbonate, and tungstate, +antimony, bismuth, nickel, zinc, lead, and other metals in one form or +another; in slate, quartzite, mica schist, granite, diorite, porphyry, +felsite, calcite, dolomite, common carbonate of iron, siliceous sinter +from a hot spring, as at Mount Morgan; as alluvial gold in drifts +formed of almost all these materials; and once, perhaps the most +curious matrix of all, a small piece of apparently alluvial gold, +naturally imbedded in a shaly piece of coal. This specimen, I think, +is in the Sydney Museum. One thing, however, the prospector may make +sure of: he will always find gold more or less intimately associated +with silica (Quartz) in one or other of its many forms, just as he +will always find cassiterite (oxide of tin) in the neighbourhood of +granite containing muscovite (white mica), which so many people will +persist in terming talc. It is stated to be a fact that tin has never +been found more than about two miles from such granite. + +From what has been said of its widely divergent occurrences it will be +admitted that the Cornish miners' saying with regard to metals +generally applies with great force to gold: "Where it is, there it +is": and "Cousin Jack" adds, with pathetic emphasis, "and where it is +generally, there I ain't." + +I have already spoken of the geological "country rock" in which red +gold is most likely to be discovered--i.e., the junction of the slates +and schists with the igneous or metamorphic (altered) rocks, or in +this vicinity. Old river beds formed of gravelly drifts in the same +neighbourhood may probably contain alluvial gold, or shallow deposits +of "wash" on hillsides and in valleys will often carry good surface +gold. This is sometimes due to the denudation, or wearing away, of the +hills containing quartz-veins--that is, where the alluvial gold really +was derived from such veins, which, popular opinion to the contrary, +is not always the case. + +Much disappointment and loss of time and money may sometimes be +prevented if prospectors will realise that /all/ alluvial gold does +not come from the quartz veins or reefs; and that following up an +alluvial lead, no matter how rich, will not inevitably develop a +payable gold lode. Sometimes gold, evidently of reef origin, is found +in the alluvial; but in that case it is generally fine as regards the +size of the particles, more or less sharp-edged, or crystalline in +form if recently shed; while such gold is often of poorer quality than +the true alluvial which occurs in mammillary (breast-like) nuggets, +and is of a higher degree of purity as gold. + +The ordinary non-scientific digger will do well to give credence to +this view of the case, and will often thereby save himself much +useless trouble. Sometimes also the alluvial gold, coarser in size +than true reef-born alluvial, is derived almost /in situ/ from small +quartz "leaders," or veins, which the grinding down of the face of the +slates has exposed; these leaders in time being also broken and worn, +set free the gold they have contained, which does not, as a rule, +travel far, but sometimes becomes water-worn by the rubbing over it of +the disintegrated fragments of rock. + +But the heavy, true alluvial gold, in great pure masses, mammillary, +or botryoidal (like a bunch of grapes) in shape, have assuredly been +formed by accretion on some metallic base, from gold salts in +solution, probably chloride, but possibly sulphide. + +Nuggets, properly so-called, are never found in quartz lodes; but, as +will be shown later, a true nugget having all the characteristics of +so-called water-worn alluvial may be artificially formed on a small +piece of galena, or pyrites, by simply suspending the base metal by a +thread in a vessel containing a weak solution of chloride of gold in +which a few hard-wood chips are thrown. + +Prospecting for alluvial gold at shallow depths is a comparatively +easy process, requiring no great amount of technical knowledge. +Usually the first gold is got at or near the surface and then traced +to deep leads, if such exist. + +At Mount Brown Goldfield, N.S.W., in 1881, I saw claimholders turning +out to work equipped only with a small broom made of twigs and a tin +dish. With the broom they carefully swept out the crevices of the +decomposed slate as it was exposed on the surface, and putting the +resulting dust and fragments into the tin dish proceeded to dry blow +it. + +The /modus operandi/ is as follows: The operator takes the dish about +half full of dirt, and standing with his back or side to the wind, if +there be any, begins throwing the stuff up and catching it, or +sometimes slowly pouring it from one dish to another, the wind in +either case carrying away the finer particles. He then proceeds to +reduce the quantity by carefully extracting the larger fragments of +rock, till eventually he has only a handful or so of moderately fine +"dirt" which contains any gold there may be. If in good sized nuggets +it is picked out, if in smaller pieces or fine grains the digger +slowly blows the sand and dust aside with his breath, leaving the gold +exposed. This process is both tedious and unhealthy, and of course can +only be carried out with very dry surface dirt. The stuff in which the +gold occurred at Mount Brown was composed of broken slate with a few +angular fragments of quartz. Yet, strange to say, the gold was +invariably waterworn in appearance. + +Dry blowing is now much in vogue on the West Australian fields owing +to the scarcity of water; but the great objection is first, the large +amount of dust the unfortunate dry blower has to carry about his +person, and secondly, that the peck of dirt which is supposed to last +most men a life time has to be made a continuous meal of every day. + +For wet alluvial prospecting the appliances, besides pick and shovel, +are puddling tub, tin dish, and cradle; the latter, a man handy with +tools can easily make for himself. + +In sinking, the digger should be careful to avoid making his shaft +inconveniently small, and not to waste his energy by sinking a large +"new chum" hole, which usually starts by being about three times too +large for the requirements at the surface, but narrows in like a +funnel at 10 feet or less. A shaft, say 4 feet by 2 feet 6 inches and +sunk plumb, the ends being half rounded, is large enough for all +requirements to a considerable depth, though I have seen smart men, +when they were in a hurry to reach the drift, get down in a shaft even +less in size. + +The novice who is trying to follow or to find a deep lead must fully +understand that the present bed of the surface river may not, in fact +seldom does, indicate the ancient watercourses long since buried +either by volcanic or diluvial action, which contain the rich +auriferous deposits for which he is seeking; and much judgment and +considerable underground exploration are often required to decide on +the true course of leads. Only by a careful consideration of all the +geological surroundings can an approximate idea be obtained from +surface inspection alone; and the whole probable conditions which led +to the present contour of the country must be carefully taken into +account. + +How am I to know the true bottom when I see it? asks the inexperienced +digger. Well, nothing but long experience and intelligent observation +will prevent mistakes at times, particularly in deep ground; but as a +general rule, though it may sound paradoxical, you may know the bottom +by the top. + +That is, we will assume you are sinking in, say, 10 to 12 feet ground +in a gully on the bank of which the country rock is exposed, and is, +say, for instance, a clay slate or sandy slate set at a certain angle; +then, in all probability, unless there be a distinct fault or change +in the country rock between the slate outcrop and your shaft, the +bottom will be a similar slate, standing at the same angle; and this +will very probably be overlaid by a deposit of pipeclay, formed by the +decomposition of the slates. + +From the crevices of these slates, sometimes penetrating to a +considerable distance, you may get gold, but it is useless attempting +to sink through them. If the outcropping strata be a soft calcareous +(limy) sandstone or soft felspathic rock, and that be also the true +bottom, great care should be exercised or one is apt to sink through +the bottom, which may be very loose and decomposed. I have known +mistakes made in this way when many feet have been sunk, and driven +through what was actually bed rock, though so soft as to deceive even +men of experience. The formation, however, must be the guide, and +except in some specially difficult cases, a man can soon tell when he +is really on bed rock or "bottom." + +On an alluvial lead the object of every one is to "get on the gutter," +that is, to reach the lowest part of the old underground watercourse, +through which for centuries the gold may have been accretionising from +the percolation of the mineral-impregnated water; or, when derived +from reefs or broken down leaders, the flow of water has acted as a +natural sluice wherein the gold is therefore most thickly collected. +Sometimes the lead runs for miles and is of considerable width, at +others it is irregular, and the gold-bearing "gutter" small and hard +to find. In many instances, for reasons not readily apparent, the best +gold is not found exactly at the lowest portion of these narrow +gutters, but a little way up the sides. This fact should be taken into +consideration in prospecting new ground, for many times a claim has +been deserted after cleaning up the "bottom," and another man has got +far better gold considerably higher up on the sides of the gutter. For +shallow alluvial deposits, where a man quickly works out his 30 by 30 +feet claim, it may be cheaper at times to "paddock" the whole ground-- +that is, take all away from surface to bottom, but if he is in wet +ground and he has to drive, great care should be taken to properly +secure the roof by means of timber. How this may best be done the +local circumstances only can decide. + + + +CHAPTER III + +LODE OR REEF PROSPECTING + +The preceding chapter dealt more especially with prospecting as +carried on in alluvial fields. I shall now treat of preliminary mining +on lodes or "reefs." + +As has already been stated, the likeliest localities for the +occurrence of metalliferous deposits are at or near the junction of +the older sedimentary formations with the igneous or intrusive rocks, +such as granites, diorites, etc. In searching for payable lodes, +whether of gold, silver, copper, or even tin in some forms of +occurrence, the indications are often very similar. The first +prospecting is usually done on the hilltops or ridges, because, owing +to denudation by ice or water which have bared the bedrock, the +outcrops are there more exposed, and thence the lodes are followed +down through the alluvial covered plains, partly by their "strike" or +"trend," and sometimes by other indicating evidences, which the +practical miner has learned to know. + +For instance, a lesson in tracing the lode in a grass covered country +was taught me many years ago by an old prospector who had struck good +gold in the reef at a point some distance to the east of what had been +considered the true course. I asked him why he had opened the ground +in that particular place. Said he, "Some folks don't use their eyes. +You stand here and look towards that claim on the rise where the reef +was last struck. Now, don't you see there is almost a track betwixt +here and there where the grass and herbage is more withered than on +either side? Why? Well, because the hard quartz lode is close to the +surface all the way, and there is no great depth of soil to hold the +moisture and make the grass grow." + +I have found this simple lesson in practical prospecting of use since. +But the strike or course of a quartz reef is more often indicated by +outcrops, either of the silica itself or ironstone "blows," as the +miners call them, but the term is a misnomer, as it argues the easily +disproved igneous theory of veins of ejection, meaning thereby that +the quartz with its metalliferous contents was thrown out in a molten +state from the interior of the earth. This has in no case occurred, +and the theory is an impossible one. True lodes are veins of injection +formed by the infiltration of silicated waters carrying the metals +also in solution. This water filled the fissures caused either by the +cooling of the earth's crust, or formed by sudden upheavals of the +igneous rocks. + +Sometimes in alluvial ground the trend of the reef will be revealed by +a track of quartz fragments, more or less thickly distributed on the +surface and through the superincumbent soil. Follow these along, and +at some point, if the lode be continuous, a portion of its solid mass +will generally be found to protrude and can then again be prospected. + +There is no rule as to the trend or strike of lodes, except that a +greater number are found taking a northerly and southerly course than +one which is easterly and westerly. At all events, such is the case in +Australia, but it cannot be said that either has the advantage in +being more productive. Some of the richest mines in Australasia have +been in lodes running easterly and westerly, while gold, tin, and +copper, in great quantity and of high percentage to the ton, have been +got in such mines as Mount Morgan, Mount Bischoff, and the Burra, +where there are no lodes properly so-called at all. + +Mount Morgan is the richest and most productive gold mine in +Australasia and amongst the best in the world. + +Its yield for 1895 was 128,699 oz. of gold, valued at 528,700 pounds. +Dividends paid in 1895, 300,000 pounds. + +This mine was opened in 1886. Up to May 31, 1897, the total yield was +1,631,981 ozs. of gold, sold at 6,712,187 pounds, from which 4,400,000 +pounds have been paid in dividends. (See /Mining Journal/, for Oct. 9, +1897.) + +Mount Morgan shareholders have, in other words, divided over 43 1/2 +tons of standard gold. + +The Burra Burra Mine, about 100 miles from Adelaide, in a direction a +little to the east of north, was found in 1845 by a shepherd named +Pickett. It is singularly situated on bald hills standing 130 feet +above the surrounding country. The ores obtained from this copper mine +had been chiefly red oxides, very rich blue and green carbonates, +including malachite, and also native copper. The discovery of this +mine, supporting, as it did at one time, a large population, marked a +new era in the history of the colony. The capital invested in it was +12,320 pounds in 5 pound shares, and no subsequent call was ever made +upon the shareholders. The total amount paid in dividends was 800,000 +pounds. After being worked by the original owners for some years the +mine was sold to a new company, but during the last few years it has +not been worked, owing in some degree to the low price of copper and +also to the fact that the deposit then being worked apparently became +exhausted. For many years the average yield was from 10,000 to 13,000 +tons of ore, averaging 22 to 23 per cent of copper. It is stated that, +during the twenty-nine and a half years in which the mine was worked, +the company expended 2,241,167 in general expenses. The output of ore +during the same period amounted to 234,648 tons, equal to 51,622 tons +of copper. This, at the average price of copper, amounted to a money +value of 4,749,224 pounds. The mine stopped working in 1877. + +Mount Bischoff, Tasmania, has produced, since the formation of the +Company to December 1895, 47,263 tons of tin ore. It is still in full +work and likely to be for years to come. + +Each of these immense metalliferous deposits was found outcropping on +the summit of a hill of comparatively low altitude. There are no true +walls nor can the ore be traced away from the hill in lode form. These +occurrences are generally held to be due to hydrothermal or geyser +action. + +Then again lodes are often very erratic in their course. Slides and +faults throw them far from their true line, and sometimes the lode is +represented by a number of lenticular (double-pointed in section) +masses of quartz of greater or less length, either continuing point to +point or overlapping, "splicing," as the miners call it. Such +formations are very common in West Australia. All this has to be +considered and taken into account when tracing the run of stone. + +This tyro also must carefully remember that in rough country where the +lode strikes across hills and valleys, the line of the cap or outcrop +will apparently be very sinuous owing to the rises and depressions of +the surface. Many people even now do not understand that true lodes or +reefs are portions of rock or material differing from the surrounding +and enclosing strata, and continuing down to unknown depths at varying +angles. Therefore, if you have a north and south lode outcropping on a +hill and crossing an east and west valley, the said lode, underlying +east, when you have traced its outcrop to the lowest point in the +valley, between the two hills, will be found to be a greater or less +distance, according to the angle of its dip or underlie, to the east +of the outcrop on the hill where it was first seen. If it be followed +up the next hill it will come again to the west, the amount of +apparent deviation being regulated by the height of the hills and +depth of the valley. + +A simple demonstration will make this plain. Take a piece of half-inch +pine board, 2 ft. long and 9 in. wide, and imagine this to be a lode; +now cut a half circle out of it from the upper edge with a fret saw +and lean the board say at an angle of 45 degrees to the left, look +along the top edge, which you are to consider as the outcrop on the +high ground, the bottom of the cut being the outcrop in the valley, +and it will be seen that the lowest portion of the cut is some inches +to the right; so it is with the lode, and in rough country very nice +judgment is required to trace the true course. + +For indications, never pass an ironstone "blow" without examination. +Remember the pregnant Cornish saying with regard to mining and the +current aphorism, "The iron hat covers the golden head." "Cousin +Jack," put it "Iron rides a good horse." The ironstone outcrop may +cover a gold, silver, copper or tin lode. + +If you are searching for gold, the presence of the royal metal should +be apparent on trial with the pestle and mortar; if silver, either by +sight in one of its various forms or by assay, blowpipe or otherwise; +copper will reveal itself by its peculiar colour, green or blue +carbonates, red oxides, or metallic copper. It is an easy metal to +prospect for, and its percentage is not difficult to determine +approximately. Tin is more difficult to identify, as it varies so +greatly in appearance. + +Having found your lode and ascertained its course, you want next to +ascertain its value. As a rule (and one which it will be well to +remember) if you cannot find payable metal, particularly in gold +"reef" prospecting, at or near the surface, it is not worth while to +sink, unless, of course, you design to strike a shoot of metal which +some one has prospected before you. The idea is exploded that +auriferous lodes necessarily improve in value with depth. The fact is +that the metal in any lode is not, as a rule, equally continuous in +any direction, but occurs in shoots dipping at various angles in the +length of the lode, in bunches or sometimes in horizontal layers. +Nothing but actual exploiting with pick, powder, and brains, +particularly brains, will determine this point. + +Where there are several parallel lodes and a rich shoot has been found +in one and the length of the payable ore ascertained, the neighbouring +lodes should be carefully prospected opposite to the rich spot, as +often similar valuable deposits will thus be found. Having ascertained +that you have, say, a gold reef payable at surface and for a +reasonable distance along its course, you next want to ascertain its +underlie or dip, and how far the payable gold goes down. + +As a general rule in many parts of Australia--though by no means an +inflexible rule--a reef running east of north and west of south will +underlie east; if west of north and east of south it will go down to +the westward and so round the points of the compass till you come to +east and west; when if the strike of the lodes in the neighbourhood +has come round from north-east to east and west the underlie will be +to the south; if the contrary was the case, to the north. It is +surprising how often this mode of occurrence will be found to obtain. +But I cannot too strongly caution the prospector not to trust to +theory but to prove his lode and his metal by following it down on the +underlie. "Stick to your gold" is an excellent motto. As a general +thing it is only when the lode has been proved by an underlie shaft to +water level and explored by driving on its course for a reasonable +distance that one need begin to think of vertical shafts and the +scientific laying out of the mine. + +A first prospecting shaft need not usually be more than 5 ft. by 3 ft. +or even 5 ft. by 2 ft. 6 in., particularly in dry country. One may +often see in hard country stupid fellows wasting time, labour, and +explosives in sinking huge excavations as much as 10 ft. by 8 ft. in +solid rock, sometimes following down 6 inches of quartz. + +When your shaft is sunk a few feet, you should begin to log up the top +for at least 3 ft. or 4 ft., so as to get a tip for your "mullock" and +lode stuff. This is done by getting a number of logs, say 6 inches +diameter, lay one 7 ft. log on each side of your shaft, cut two +notches in it 6 ft. apart opposite the ends of the shaft, lay across +it a 5 ft. log similarly notched, so making a frame like a large +Oxford picture frame. Continue this by piling one set above another +till the desired height is attained, and on the top construct a rough +platform and erect your windlass. If you have an iron handle and axle +I need not tell you how to set up a windlass, but where timber is +scarce you may put together the winding appliance described in the +chapter headed "Rules of Thumb." + +If you have "struck it rich" you will have the pleasure of seeing your +primitive windlass grow to a "whip, a "whim," and eventually to a big +powerful engine, with its huge drum and Eiffel tower-like "poppet +heads," or "derrick," with their great spindle pulley wheels revolving +at dizzy speed high in air. + +"How shall I know if I have payable gold so as to save time and +trouble in sinking?" says the novice. Truly it is a most important +part of the prospector's art, whether he be searching for alluvial or +reef gold, stream or lode tin, copper, or other valuable metal. + +I presume you know gold when you see it? + +If you don't, and the doubtful particle is coarse enough, take a +needle and stick the point into the questionable specimen. If gold the +steel point will readily prick it; if pyrites or yellow mica the point +will glance off or only scratch it. + +The great importance of the first prospect from the reef is well shown +by the breathless intensity with which the two bearded, bronzed +pioneer prospectors in some trackless Australian wild bend over the +pan in which the senior "mate" is slowly reducing the sample of +powdered lode stuff. How eagerly they examine the last pinch of "black +sand" in the corner of the dish. Prosperity and easy times, or poverty +and more "hard graft" shall shortly be revealed in the last dexterous +turn of the pan. Let us hope it is a "pay prospect." + +The learner, if he be far afield and without appliances of any kind, +can only guess his prospect. An old prospector will judge from six +ounces of stuff within a few pennyweights what will be the yield of a +ton. I have seen many a good prospect broken with the head of a pick +and panned in a shovel, but for reef prospecting you should have a +pestle and mortar. The handiest for travelling is a mortar made from a +mercury bottle cut in half, and a not too heavy wrought iron pestle +with a hardened face. To be particular you require a fine screen in +order to get your stuff to regulated fineness. The best for the +prospector, who is often on the move, is made from a piece of +cheesecloth stretched over a small hoop. + +If you would be more particular take a small spring balance or an +improvised scale, such as is described in Mr. Goyder's excellent +little book, p. 14, which will enable you to weigh down to one- +thousandth of a grain. It is often desirable to burn your stone before +crushing, as it is thus more easily triturated and will reveal all its +gold; but remember, that if it originally contained much pyrites, +unless a similar course is adopted when treated in the battery, some +of the gold will be lost in the pyrites. + +Having crushed your gangue to a fine powder you proceed to pan it off +in a similar manner to that of washing out alluvial earth, except that +in prospecting quartz one has to be much more particular, as the gold +is usually finer. The pan is taken in both hands, and enough water to +cover the prospect by a few inches is admitted. The whole is then +swirled round, and the dirty water poured off from time to time till +the residue is clean quartz sand and heavy metal. Then the pan is +gently tipped, and a side to side motion is given to it, thus causing +the heavier contents to settle down in the corner. Next the water is +carefully lapped in over the side, the pan being now tilted at a +greater angle until the lighter particles are all washed away. The pan +is then once more righted, and very little water is passed over the +pinch of heavy mineral a few times, when the gold will be revealed in +a streak along the bottom. In this operation, as in all others, only +practice will make perfect, and a few practical lessons are worth +whole pages of written instruction. + +To make an amalgamating assay that will prove the amount of gold which +can be got from a ton of your lode, take a number of samples from +different parts, both length and breadth. The drillings from the +blasting bore-holes collected make the best test. When finely +triturated weigh off one or two pounds, place in a black iron pan (it +must not be tinned), with 4 ozs. of mercury, 4 ozs. salt, 4 ozs. soda, +and about half a gallon of boiling water; then, with a stick, stir the +pulp constantly, occasionally swirling the dish as in panning off, +till you feel certain that every particle of the gangue has come in +contact with the mercury; then carefully pan off into another dish so +as to lose no mercury. Having got your amalgam clean squeeze it +through a piece of chamois leather, though a good quality of new +calico previously wetted will do as well. The resulting pill of hard +amalgam can then be wrapped in a piece of brown paper, placed on an +old shovel, and the mercury driven off over a hot fire; or a clay +tobacco pipe, the mouth being stopped with clay, makes a good retort +(see "Rules of Thumb," pipe and potato retorting). The residue will be +retorted gold, which, on being weighed and the result multiplied by +2240 for a 1 lb. assay, or by 1120 for 2 lb., will give the amount of +gold per ton which an ordinary battery might be expected to save. Thus +1 grain to the pound, 2240 lbs. to the ton, would show that the stuff +contained 4 oz. 13 dwt. 8 gr. per ton. + +If there should be much base metal in your sample such as say stibnite +(sulphide of antimony), a most troublesome combination to the +amalgamator--instead of the formula mentioned above add to your +mercury about one dwt. of zinc shavings or clippings, and to your +water sufficient sulphuric acid to bring it to about the strength of +vinegar (weaker, if anything, not stronger), place your material +preferably in an earthenware or enamelled basin if procurable, but +iron will do, and intimately mix by stirring and shaking till all +particles have had an opportunity to combine with the mercury. Retort +as before described. This device is my own invention. + +The only genuine test after all is the battery, and that, owing to +various causes, is often by no means satisfactory. First, there is a +strong, almost unconquerable temptation to select the stone, thus +making the testing of a few tons give an unduly high average; but more +often the trouble is the other way. The stuff is sent to be treated at +some inefficient battery with worn-out boxes, shaky foundations, and +uneven tables, sometimes with the plates not half amalgamated, or +coated with impurities, the whole concern superintended by a man who +knows as little about the treatment of auriferous quartz by the +amalgamating or any other processes as a dingo does of the +differential calculus. Result: 3 dwt. to the ton in the retort, 30 +dwt. in the tailings, and a payable claim declared a "duffer." + +When the lode is really rich, particularly if it be carrying coarse +gold, and owing to rough country, or distance, a good battery is not +available, excellent results in a small way may be obtained by the +somewhat laborious, but simple, process of "dollying." A dolly is a +one man power single stamp battery, or rather an extra sized pestle +and mortar (see "Rules of Thumb"). + +Silver lodes and lodes which frequently carry more or less gold, are +often found beneath the dark ironstone "blows," composed of +conglomerates held together by ferric and manganic oxides; or, where +the ore is galena, the surface indications will frequently be a +whitish limey track sometimes extending for miles, and nodules or +"slugs" of that ore will generally be found on the surface from place +to place. Most silver ores are easily recognisable, and readily tested +by means of the blowpipe or simple fire assay. Sometimes the silver on +being tested is found to contain a considerable percentage of gold as +in the great Comstock lode in Nevada. Ore from the big Broken Hill +silver load, New South Wales, also contains an appreciable quantity of +the more precious metal. A natural alloy of gold containing 20 per +cent silver, termed electrum, is the lowest grade of the noble metal. + +Tin, lode, and stream, or alluvial, occurs only as an oxide, termed +cassiterite, and yet you can well appreciate the compliment one +Cornish miner pays to another whose cleverness he wishes to commend, +when he says of him, "Aw, he do know tin," when you look at a +representative collection of tin ores. In various shapes, from sharp- +edged crystals to mammillary-shaped nuggets of wood-tin; from masses +of 30 lbs. weight to a fine sand, like gunpowder, in colour black, +brown, grey, yellow, red, ruby, white, and sometimes a mingling of +several colours, it does require much judgment to know tin. + +Stream tin is generally associated with alluvial gold. When such is +the case there is no difficulty in saving the gold if you save the +tin, for the yellow metal is of much greater specific gravity. As the +natural tin is an oxide, and therefore not susceptible to +amalgamation, the gold can be readily separated by means of mercury. + +Lode tin sometimes occurs in similar quartz veins to those in which +gold is got, and is occasionally associated with gold. Tin is also +found, as at Eurieowie, in dykes, composed of quartz crystals and +large scales of white mica, traversing the older slates. A similar +occurrence takes place at Mount Shoobridge and at Bynoe Harbour, in +the Northern Territory of South Australia; indeed, one could not +readily separate the stone from these three places if it were mixed. +As before stated tin will never be found far from granite, and that +granite must have white mica as one of its constituents. It is seldom +found in the darker coloured rocks, or in limestone country, but it +sometimes occurs in gneiss, mica schist, and chlorite schist. Numerous +other minerals are at times mistaken for tin, the most common of which +are tourmaline or schorl, garnet, wolfram (which is a tungstate of +iron with manganese), rutile or titanic acid, blackjack or zinc +blende, together with magnetic, titanic, and specular iron in fine +grains. + +This rough and ready mode of determining whether the ore is tin is by +weight and by scratching or crushing, when, what is called the +"streak" is obtained. The colour of the tin streak is whitey-grey, +which, when once known, is not easily mistaken. The specific gravity +is about 7.0. Wolfram, which is most like it, is a little heavier, +from 7.0 to 7.5, but its streak is red, brown, or blackish-brown. +Rutile is much lighter, 4.2, and the streak light-brown; tourmaline is +only 3.2. Blackjack is 4.3, and its streak yellowish-white. + +I have seen several pounds weight to the dish got in some of the New +South Wales shallow sinking tin-fields, and, as a rule, payable gold +was also present. Fourteen years ago I told Western Australian people, +when on a visit to that colony, that the neighbourhood of the Darling +range would produce rich tin. Lately this had been proved to be the +case, and I look forward to a great development of the tin mining +industry in the south-western portion of Westralia. + +The tin "wash" in question may also contain gold, as the country rock +of the neighbourhood is such as gold is usually found in.[*] + +[*] Since this book was in the printers' hands, the discovery of + payable gold has been reported from this district. A detailed + discussion of methods of prospecting will be found in chapter ii. + Of Le Neve Foster's "Ore and Stone Mining," and Mr. S. Herbert + Cox's "Handbook for Prospectors." + + + +CHAPTER IV + +THE GENESIOLOGY OF GOLD--AURIFEROUS LODES + +Up to a comparatively recent time it was considered heretical for any +one to advance the theory that gold had been deposited where found by +any other agency than that of fire. As late as 1860 Mr. Henry Rosales +convinced himself, and apparently the Victorian Government also, that +quartz veins with their enclosed metal had been ejected from the +interior of the earth in a molten state. His essay, which is very +ingenious and cleverly written, obtained a prize which the Government +had offered, but probably Mr. Rosales himself would not adduce the +same arguments in support of the volcanic or igneous theory to-day. +His phraseology is very technical; so much so that the ordinary +inquirer will find it somewhat difficult to follow his reasoning or +understand his arguments, which have apparently been founded only on +the occurrence of gold in some of the earlier discovered quartz lodes, +and the conclusions at which he arrived are not borne out by later +experience. He says:--"While, however, there are not apparent signs of +mechanical disturbances, during the long period that elapsed from the +cooling of the earth's surface to the deposition of the Silurian and +Cambrian systems, it is to be presumed that the internal igneous +activity of the earth's crust was in full force, so that on the inner +side of it, in obedience to the laws of specific gravity, chemical +attraction, and centrifugal force, a great segregation of silica in a +molten state took place. This molten silica continually accumulating, +spreading, and pressing against the horizontal Cambro-Silurian beds +during a long period at length forced its way through the +superincumbent strata in all directions; and it is abundantly evident, +under the conditions of this force and the resistance offered to its +action, that the line it would and must choose would be along any +continuous and slightly inclined diagonal, at times crossing the +strata of the schists, though generally preferring to develop itself +and egress between the cleavage planes and dividing seams of the +different schistose beds." + +He goes on to say, "Another argument to the same end (i.e., the +igneous origin) may be shown from the fact that the auriferous quartz +lodes have exercised a manifest metamorphic action on the adjacent +walls or casing; they have done so partly in a mineralogical sense, +but generally there has been a metamorphic alteration of the rock." +Mr. Rosales then tells his readers, what we all know must be the case, +that the gold would be volatilised by the heat, as would be also the +other metals, which he says, were in the form of arseniurets and +sulphurets; but he fails to explain how the sublimated metals +afterwards reassumed their metallic form. Seeing that, in most cases, +they would be hermetically enclosed in molten and quickly solidifying +silica they could not be acted on to any great extent by aqueous +agency. Neither does Mr. Rosales's theory account at all for +auriferous lodes; which below water level are composed of a solid mass +of sulphide of iron with traces of other sulphides, gold, calcspar, +and a comparatively small percentage of silica. Nor will it +satisfactorily explain the auriferous antimonial silica veins of the +New England district, New South Wales, in which quantities of angular +and unaltered fragments of slate from the enclosing rocks are found +imbedded in the quartz. + +With respect to the metamorphism of the enclosing rocks to a greater +degree of hardness, which Mr. Rosales considered was due to heat, it +should be remembered that these rocks in their original state were +much softer and more readily fusible than the quartz, consequently all +would have been molten and mingled together instead of showing as a +rule clearly defined walls. It is much more rational to suppose that +the increased hardness imparted to the slates and schists at or near +their contact with the lode is due to an infiltration of silica from +the silicated solution which at one time filled the fissure. Few +scientists can now be found to advance the purely igneous theory of +lode formation, though it must be admitted that volcanic action has +probably had much influence not only in the formation of mineral +veins, but also on the occurrence of the minerals therein. But the +action was hydrothermal, just such as was seen in course of operation +in New Zealand a few years ago when, in the Rotomahana district, one +could actually see the growing of the marvellous White and Pink +Terraces formed by the release of silica from the boiling water +exuding from the hot springs, which water, so soon as the heat and +pressure were removed, began to deposit its silica very rapidly; while +at the Thames Gold-field, in the same country hot, silicated water +continuously boiled out of the walls of some of the lodes after the +quartz had been removed and re-deposited a siliceous sinter thereon. + +On this subject I note the recently published opinions of Professor +Lobley, a gentleman whose scientific reputation entitles his +utterances to respect, but who, when he contends that gold is not +found in the products of volcanic action is, I venture to think, +arguing from insufficient premises. Certainly his theories do not hold +good either in Australasia or America where gold is often, nay, more +usually, found at, or near, either present or past regions of volcanic +action. + +It is always gratifying to have one's theories confirmed by men whose +opinions carry weight in the scientific world. About seventeen years +ago I first published certain theories on gold deposition, which, even +then, were held by many practical men, and some scientists, to be open +to question. Of late years, however, the theory of gold occurrence by +deposition from mineral salts has been accepted by all but the "mining +experts" who infest and afflict the gold mining camps of the world. +These opine that gold ought to occur in "pockets" only (meaning +thereby their own). + +Recently Professor Joseph Le Conte, at a meeting of the American +Institute of Mining Engineers, criticised a notable essay on the +"Genesis of Ore Deposits," by Bergrath F. Posepny. The Professor's +general conclusions are: + +1. "Ore deposits, using the term in its widest sense, may take place +from any kinds of waters, but especially from alkaline solutions, for +these are the natural solvents of metallic sulphides, and metallic +sulphides are usually the original form of such deposits." + +2. "They may take place from waters at any temperature and any +pressure, but mainly from those at high temperature and under heavy +pressure, because, on account of their great solvent power, such +waters are heavily freighted with metals." + +3. "The depositing waters may be moving in any direction, up-coming, +horizontally moving, or even sometimes down-going, but mainly up- +coming; because by losing heat and pressure at every step such waters +are sure to deposit abundantly." + +4. "Deposits may take place in any kind of waterways--in open +fissures, in incipient fissures, joints, cracks, and even in porous +sandstone, but especially in great open fissures, because these are +the main highways of ascending waters from the greatest depths." + +5. "Deposits may be found in many regions and in many kinds of rocks, +but mainly in mountain regions, and in metamorphic and igneous rocks, +because the thermosphere is nearer the surface, and ready access +thereto through great fissures is found mostly in these regions and in +these rocks." + +These views are in accordance with nearly all modern research into +this interesting and fruitful subject. + +Among the theories which they discredit is that ore bodies may usually +be assumed to become richer in depth. As applied to gold lodes the +teaching of experience does not bear out this view. + +If it be taken into account that the time in which most of our +auriferous siliceous lodes were formed was probably that indicated in +Genesis as before the first day or period when "the earth was without +form and void, and darkness was upon the face of the deep," it will be +realised that the action we behold now taking place in a small way in +volcanic regions, was probably then almost universal. The crust of the +earth had cooled sufficiently to permit water to lie on its surface, +probably in hot shallow seas, like the late Lake Rotomahana. Plutonic +action would be very general, and volcanic mud, ash, and sand would be +ejected and spread far and wide, which, sinking to the bottom of the +water, may possibly be the origin of what we now designate the azoic +or metamorphic slates and schists, as also the early Cambrian and +Silurian strata. These, from the superincumbent weight and internal +heat, became compacted, and, in some cases, crystallised, while at the +same time, from the ingress of the surface waters to the heated +regions below, probably millions of geysers were spouting their +mineral impregnated waters in all directions; and in places where the +crust was thin, explosions of super-heated steam caused huge +upheavals, rifts, and chasms, into which these waters returned, to be +again ejected, or to be the cause of further explosions. Later, as the +cooling-process continued, there would be shrinkages of the earth's +crust causing other fissures; intrusive granites further dislocated +and upheaved the slates. About this age, probably, when really dry +land began to appear, came the first formation of mineral lodes, and +the waters, heavily charged with silicates, carbonates of lime, +sulphides, etc., in solution, commenced to deposit their contents in +solid form when the heat and pressure were removed. + +I am aware that part of the theory here propounded as to the probable +mode of formation of the immense sedimentary beds of the Archaic or +Azoic period is not altogether orthodox--i.e., that the origin of +these beds is largely due to the ejection of mud, sand, and ashes from +subterraneous sources, which, settling in shallow seas, were +afterwards altered to their present form. It is difficult, however, to +believe that at this very early period of geologic history so vast a +time had elapsed as would be required to account for these enormous +depositions of sediment, if they were the result only of the +degradation of previously elevated portions of the earth's surface by +water agency. Glacial action at that time would be out of the +question. + +But what about the metals? Whence came the metallic gold of our reefs +and drifts? What was it originally--a metal or a metallic salt, and if +the latter, what was its nature?--chloride, sulphide, or silicate, +one, or all three? I incline to the latter hypothesis. All three are +known, and the chemical conditions of the period were favorable for +their natural production. Assuming that they did exist, the task of +accounting for the mode of occurrence of our auriferous quartz lodes +is comparatively simple. Chloride of gold is at present day contained +in sea water and in some mineral waters, and would have been likely to +be more abundant during the Azoic and early Paleozoic period. + +Sulphide of gold would have been produced by the action of +sulphuretted hydrogen; hence probably our auriferous pyrites lodes, +while silicate of gold might have resulted from a combination of gold +chlorides with silicic acid, and thus the frequent presence of gold in +quartz is accounted for. + +A highly interesting and instructive experiment, showing how gold +might be, and probably was, deposited in quartz veins, was carried out +by Professor Bischof some years ago. He, having prepared a solution of +chloride of gold, added thereto a solution of silicate of potash, +whereupon, as he states, the yellow colour of the chloride +disappeared, and in half an hour the fluid turned blue, and a +gelatinous dark-blue precipitate appeared and adhered to the sides of +the vessel. In a few days moss-like forms were seen on the surface of +the precipitate, presumably approximating to what we know as +dendroidal gold--that is, having the appearance of moss, fern, or +twigs. After allowing the precipitate to remain undisturbed under +water for a month or two a decomposition took place, and in the +silicate of gold specks of metallic gold appeared. From this, the +Professor argues, and with good show of reason, that as we know now +that the origin of our quartz lodes was the silicates contained in +certain rocks, it is probable that a natural silicate of gold may be +combined with these silicates. If this can be demonstrated, the reason +for the almost universal occurrence of gold in quartz is made clear. + +About 1870, Mr. Skey, analyst to the New Zealand Geological Survey +Department, made a number of experiments of importance in respect to +the occurrence of gold. These experiments were summarised by Sir James +Hector in an address to the Wellington Philosophical Society in 1872. +Mr. Skey's experiments disproved the view generally held that gold is +unaffected by sulphur or sulphuretted hydrogen gas, and showed that +these elements combined with avidity, and that the gold thus treated +resisted amalgamation with mercury. Mr. Skey proved the act of +absorption of sulphur by gold to be a chemical act, and that +electricity was generated in sufficient quantity and intensity during +the process to decompose metallic solutions. Sulphur in certain forms +had long been known to exercise a prejudicial effect upon the +amalgamation of gold, but this had always been attributed to the +combination of the sulphur with the quicksilver used. Now, however, it +is certain that the sulphurising of the gold must be taken into +account. We must remember that the particles of gold in the stone may +be enveloped with a film of auriferous sulphide, by which they are +protected from the solvent actions of the mercury. The sulphurisation +of the gold gives no ocular manifestation by change of colour or +perceptible increase of weight, as in the case of the formation of +sulphides of silver, lead and other metals, on account of the +extremely superficial action of the sulphur, and hence probably the +existence of the gold sulphide escaped detection by chemists. + +Closely allied to this subject is the investigation of the mode in +which certain metals are reduced from their solutions by metallic +sulphides, or, in common language, the influence which the presence of +such substances as mundic and galena may exercise in effecting the +deposit of pure metals, such as gold, in mineral lodes. The close +relation which the richness of gold veins bears to the prevalence of +pyrites has been long familiar both to scientific observers and to +practical miners. The gold is an after deposit to the pyrites, and, as +Mr. Skey was the first to explain, due to its direct reducing +influences. By a series of experiments Mr. Skey proved that the +reduction of the metal was due to the direct action of the sulphide, +and showed that each grain of iron pyrites, when thoroughly oxidised, +will reduce 12 1/4 grains of gold from its solution as chloride. He +also included salts of platina and silver in this general law, and +demonstrated that solutions of any of these metals traversing a vein +rock containing certain sulphides would be decomposed, and the pure +metal deposited. We are thus enabled to comprehend the constant +association of gold, or native alloys of gold and silver, in veins +which traverse rocks containing an abundance of pyrites, whether they +have been formed as the result of either sub-aqueous volcanic outburst +or by the metamorphism of the deeper-seated strata which compose the +superficial crust of the earth. + +Mr. Skey also showed by very carefully conducted experiments that the +metallic sulphides are not only better conductors of electricity than +has hitherto been supposed, but that when paired they were capable of +exhibiting strong electro-motive power. Thus, if galena and zinc +blende in acid solutions be connected in the usual manner by a voltaic +pair, sulphuretted hydrogen is evolved from the surface of the former, +and a current generated which is sufficient to reduce gold, silver or +copper from their solutions in coherent electro-plate films. The +attributing of this property of generating voltaic currents, hitherto +supposed to be almost peculiar to metals, to such sulphides as are +commonly found in metalliferous veins, further led Mr. Skey to +speculate how far the currents discovered to exist in such veins by +Mr. E. F. Fox might be produced by the gradual oxidation of mixed +sulphides, and that veins containing bands of different metallic +sulphides, bounded by continuing walls, and saturated with mineral +waters, may constitute under some circumstances a large voltaic +battery competent to produce electro-deposition of metals, and that +the order of the deposit of these mineral lodes will be found to bear +a definite relation to the order in which the sulphides rank in the +table of their electro-motive power. These researches may lead to some +clearer comprehension of the law which regulates the distribution of +auriferous veins, and may explain why in some cases the metal should +be nearly pure, while in others it is so largely alloyed with silver. + +The following extract was lately clipped from a mining paper. If true, +the experiment is interesting:-- + +"An American scientist has just concluded a very interesting and +suggestive experiment. He took a crushed sample of rich ore from +Cripple Creek, which carried 1100 ozs. of gold per ton, and digested +it in a very weak solution of sodium chloride and sulphate of iron, +making the solution correspond as near as practicable to the waters +found in Nature. The ore was kept in a place having a temperature +little less than boiling water for six weeks, when all the gold, +except one ounce per ton, was found to have gone into solution. A few +small crystals of pyrite were then placed in the bottle of solution, +and the gold began immediately to precipitate on them. It was +noticeable, however, that the pyrite crystals which were free from +zinc, galena, or other extraneous matter received no gold precipitate. +Those which had such foreign associations were beautifully covered +with fine gold crystals." + +Experimenting in a somewhat similar direction abut twelve months +since, I found that the West Australian mine water, with the addition +of an acid, was a solvent of gold. The idea of boiling it did not +occur to me, as the action was rapid in cold water. + +Assuming, then, that gold originally existed as a mineral salt, when +and how did it take metallic form? Doubtless, just in the same manner +as we now (by means of well-known reagents which are common in nature) +precipitate it in the laboratory. With regard to that found in quartz +lodes finely disseminated through the gangue, the change was brought +about by the same agency which caused the silicic acid to solidify and +take the form in which we now see it in the quartz veins. Silica is +soluble in solutions of alkaline carbonates, as shown in New Zealand +geysers; the solvent action being increased by heat and pressure, so +also would be the silicate or sulphide of gold. When, however, the +waters with their contents were released from internal pressure and +began to lose their heat the gold would be precipitated together with +the salts of some other metals, and would, where the waters could +percolate, begin to accretionise, thus forming the heavy or specimen +gold of some reefs. On this class of deposition I shall have more to +say when treating of the origin of alluvial gold in the form of +nuggets. + +Mr. G. F. Becker, of the United States Geological Survey, writing of +the geology of the Comstock lode, says:--"Baron Von Richthofen was of +opinion that fluorine and chlorine had played a large part of the ore +deposition in the Comstock, and this the writer is not disposed to +deny; but, on the other hand, it is plain that most of the phenomena +are sufficiently accounted for on the supposition that the agents have +been merely solutions of carbonic and hydro-sulphuric acids. These +reagents will attack the bisilicates and felspars. The result would be +carbonates and sulphides of metals, earth, alkalies, and free quartz, +but quartz and sulphides of the metals are soluble in solutions of +carbonates and sulphides of the earths and alkalies, and the essential +constituents of the ore might, therefore, readily be conveyed to +openings in the vein where they would have been deposited on relief of +pressure and diminution of temperature. An advance boring on the 3000 +ft. level of the Yellow Jacket struck a powerful stream of water at +3065 ft. (in the west country), which was heavily charged with +hydrogen sulphide, and had a temperature of 170 degrees F., and there +is equal evidence of the presence of carbonic acid in the water of the +lower levels. A spring on the 2700 ft. level of the Yellow Jacket +which showed a temperature of about 150 degrees F., was found to be +depositing a sinter largely composed of carbonates." + +It may be worth while here to speak of the probable reason why gold, +and indeed almost all the metals generally occur in shutes in the +lodes; and why, as is often the case, these shutes are found to be +more or less in a line with each other in parallel lodes, and why also +the junction of two lodes is frequently specially productive. The +theory with respect to these phenomena which appears most feasible is, +that at these points certain chemical action has taken place, by which +the deposition of the metals has been specially induced. Generally a +careful examination of the enclosing rocks where the shute is found +will reveal some points of difference from the enclosing rocks at +other parts of the course of the lode, and when ore shutes are found +parallel in reefs running on the same course, bands or belts of +similar country rock will be found at the productive points. From this +we may fairly reason that at these points the slow stream filling the +lode cavity met with a reagent percolating from this particular band +of rock, which caused the deposition of its metals; and, indeed, I am +strongly disposed to believe that the deposition of metals, +particularly in some loose lodes, may even now be proceeding. But as +in Nature's laboratory the processes, if certain, are slow, this +theory may be difficult to prove. + +Why the junction of lodes is often found to be more richly +metalliferous than neighbouring parts is probably because there the +depositing reagents met. This theory is well put by Mr. S. Herbert +Cox, late of Sydney, in his useful book, "Mines and Minerals." He +says:--"It is a well-known fact in all mining districts that the +junctions of lodes are generally the richest points, always supposing +that this junction takes place in 'kindly country,' and the +explanation of this we think is simple on the aqueous theory of +filling of lodes. The water which is traversing two different channels +of necessity passes through different belts of country, and will thus +have different minerals in solution. As a case in point, let us +suppose that the water in one lode contained in solution carbonates of +lime, and the alkalies and silica derived form a decomposition of +felspars; and that the other, charged with hydro-sulphuric acid, +brought with it sulphide of gold dissolved in sulphide of lime. The +result of these two waters meeting would be that carbonate of lime +would be formed, hydro-sulphuric acid would be set free, and sulphide +of gold would be deposited, as well as silica, which was formerly held +in solution by the carbonic acid." + +Most practical men who have given the subject attention will, I think, +be disposed to coincide with this view, though there are some who hold +that the occurrence of these parallel ore shutes and rich deposits at +the junctions of lodes is due to extraneous electrical agency. Of +this, however I have failed to find any satisfactory evidence. + +There is, however, proof that lodes are actually re-forming and the +action observed is very interesting as showing how the stratification +in some lodes has come about. Instances are not wanting of the growth +of silica on the sides of the drives in mines. This was so in some of +the mines on the Thames, New Zealand, previously mentioned, where in +some cases the deposition was so rapid as to be noticeable from day to +day, whilst the big pump was actually choked by siliceous deposits. In +old auriferous workings which have been under water for years, in many +parts of the world, formations of iron and silica have been found on +the walls and roof, while in mining tunnels which have been long +unused stalactites composed of silica and calcite have formed. Then, +again, experiments made by the late Professor Cosmo Newbery, in +Victoria, showed that a distinctly appreciable amount of gold, iron, +and silica (the latter in granular form) could be extracted from solid +mine timber; which had been submerged for a considerable time. + +This reaction then must be in progress at the present time, and +doubtless under certain conditions pyrites would eventually take the +place of the timber, as is the case with some of the long buried +driftwood found in Victorian deep leads. Again, we know that the water +from some copper mines is so charged with copper sulphate that if +scrap iron be thrown into it, the iron will be taken up by the +sulphuric acid, and metallic copper deposited in its place. All this +tends to prove that the deposition of metals from their salts, though +probably not now as rapid as formerly, is still ceaselessly going on +in some place or another where the necessary conditions are +favourable. + +With regard to auriferous pyritic lodes, it does not appear even now +to be clear, as some scientists assert, that their gold is never found +in chemical combination with the sulphides of the base metals. On the +contrary, I think much of the evidence points in the other direction. + +I have long been of opinion that it is really so held in many of the +ferro-sulphides and arsenio-ferro sulphides. On this subject Mr. T. +Atherton contributed a short article in 1891 to the /Australian Mining +Standard/ which is worthy of notice. He says, referring to an +occurrence of a Natural Sulphide of Gold: "The existence of gold, in +the form of a natural sulphide in conjunction with pyrites, has often +been advanced theoretically, as a possible occurrence; but up to the +present time has, I believe, never been established as an actual fact. +During my investigation on the ore of the Deep Creek mines, Nambucca, +New South Wales, I have found in them what I believe to be gold +existing as a natural sulphide. The lode is a large irregular one of +pure arsenical pyrites carrying, in addition to gold and silver, +nickel and cobalt. It exists in a felsite dyke immediately on the +coast. Surrounding it on all sides are micaceous schists, and in the +neighbourhood about half a mile distant is a large granite hill about +800 feet high. In the lode and its walls are large quantities of pyro- +phyllite, and in some parts of the mine there are deposits of pure +white translucent mica, but in the ore itself it is a yellow or pale +olive green, and is never absent from the pyrites. + +"From the first I was much struck with the exceedingly fine state of +division in which the gold existed in the ore. After roasting and very +carefully grinding down in an agate mortar, I have never been able to +get any pieces of gold exceeding one-thousandth of an inch in +diameter, and the greater quantity is very much finer than this. +Careful dissolving of the pyrites and gangue so as to leave the gold +intact failed to find it in any larger diameter. As this was a very +unusual experience in investigations on many other kinds of pyrites, I +was led further into the matter. + +"Ultimately, after a number of experiments, there was nothing left but +to test for gold existing as a natural sulphide. Taking 200 gr. of ore +from a sample assaying 17 oz. fine gold per ton, grinding it finely +and heating for some hours with yellow sodium sulphide--on decomposing +the filtrate and treating for gold I got a result at the rate of 12 +oz. per ton. This was repeated several times with the same result. + +"This sample came from the lode at the 140 ft. level, whilst samples +from the higher levels where the ore is more oxidised, although +carrying the gold in exactly the same degree of fineness, do not give +as high a percentage of auric sulphide. + +"It would appear that all the gold in the pyrites (and I have never +found any gold existing apart from the pyrites) has originally taken +its place there as a sulphide." + +Professor Newbery, who made many valuable suggestions on the subject, +says, speaking of gold in pyritous lodes: + +"As it (the gold salt) may have been in the same solution that +deposited the pyrites, which probably contained its iron in the form +of proto-carbonate with sulphates, it was not easy at first to imagine +any ordinary salt of gold; but this I find can be accomplished with +very dilute solutions in the presence of an alkaline carbonate and a +large excess of carbonic acid, both of which are common constituents +of mineral waters, especially in Victoria. This is true of chloride of +gold, and if the sulphide is required in solution, it is only +necessary to charge the solution with an excess of sulphuretted +hydrogen. In this matter both sulphides may be retained in the same +solution, depositing gradually with the escape of the carbonic acid." + +Pyritic lodes usually contain a considerable proportion of calcareous +matter, mostly carbonates, and consequently it appears not improbable +that the gold may remain in some instances as a sulphide, particularly +in samples of pyrites, in which it cannot be detected even by the +microscope until by calcination the iron sulphide is changed to an +oxide, wherein the gold may be seen in minute metallic specks. The +whole subject is full of interest, and careful scientific +investigation may lead to astonishing results. + + + +CHAPTER V + +THE GENESIOLOGY OF GOLD--AURIFEROUS DRIFTS + +Having considered the origin of auriferous lodes, and the mode by +which in all probability the gold was conveyed to them and deposited +as a metal, it is necessary also to inquire into the derivation of the +gold of our auriferous drifts, and the reasons for its occurrence +therein. + +When quite a lad on the Victorian alluvial fields, I frequently heard +old diggers assert that gold grew in the drifts where found. At the +time we understood this to mean that it grew like potatoes; and, +although not prepared with a scientific argument to prove that such +was not so, the idea was generally laughed at. I have lived to learn +that these old hard-heads were nearer the truth than possibly they +clearly realised, and that gold does actually grow or agglomerate; +and, indeed, is probably even now thus growing, though it is likely +that the chemical and electric action in the mineral waters flowing +through the drifts is not in this age nearly so active as formerly. + +Most boys have tried the experiment of dipping a clean-bladed knife +into sulphate of copper, and so depositing on the steel a film of +copper, which adheres closely until worn away. This is a simple +demonstration of a hydro-metallurgical process, though probably young +hopeful is not aware of the fact; and it is really by an enlargement +of this process that our beautiful and artistic gold- and silver- +plated ware is produced. + +In the great laboratory of Nature similar chemical depositions have +taken place in the past, and may still be in progress; indeed, there +is sound scientific reason to suppose that in certain localities this +is even now the case, and that in this way much of our so-called +alluvial gold has been formed, that is, by the deposition on metallic +bases of the gold held in solution. + +We will, however, take, to begin with, the generally accepted theory +as to the occurrence of alluvial gold. First, let it be said, that +certain alluvial gold is unquestionably derived from the denudation of +quartz lodes. Such is the gold dust found in many Asiatic and African +rivers, in the great placer mines of California, as also the gold dust +gained from the beach sand on the west coast of New Zealand, or in the +enormous alluvial drifts of the Shoalhaven Valley, New South Wales. Of +the first, many fabulous tales are told to account for its being found +in particular spots each summer after the winter floods, and +miraculous agency was asserted, while the early beachcombers of the +Hokitika district found an equally ridiculous derivation for their +gold, which was always more plentiful after heavy weather. They +imagined that the breakers were disintegrating some abnormally rich +auriferous reefs out at sea, and that the resultant gold was washed up +on the beach. + +The facts are simply, with regard to the rivers, that the winter +floods break down the drifts in the banks and agitate the auriferous +detritus, thus acting as natural sluices, and cause the metal to +accumulate in favourable spots; whilst on the New Zealand coast the +heavy seas breaking on the shingly beach, carry off the lighter +particles, leaving behind the gold, which is so much heavier. These +beaches are composed, as also are the "terraces" behind, of enormous +glacial and fluvial deposits, all containing more or less gold, and +extend inland to the foot of the mountains. + +It is almost certain that the usually fine gold got by hydraulicing in +Californian canyons, in the gullies of the New Zealand Alps, and the +great New South Wales drifts, is largely the result of the attrition +of the boulders and gravel of moraines, which has thus freed, to a +certain extent, the auriferous particles. But when we find large +nuggety masses of high carat gold in the beds of dead rivers, another +origin has to be sought. + +As previously stated, there is fair reason to assume that at least +three salts of gold have existed, and, possibly, may still be found in +Nature--silicate, sulphide, and chloride. All of these are soluble and +in the presence of certain reagents, also existing naturally, can be +deposited in metallic form. Therefore, if, as is contended, reef gold +was formed with the reefs from solutions in mineral waters, by +inferential reasoning it can be shown that much of our alluvial gold +was similarly derived. + +The commonly accepted theory, however, is that the alluvial matter of +our drifts has been ground out of the solid siliceous lodes by glacial +and fluvial action, and that the auriferous leads have been formed by +the natural sluicing operations of former streams. To this, however, +there are several insuperable objections. + +First, how comes it that alluvial gold is usually superior in purity +to the "reef" gold immediately adjacent? Second, why is it that masses +of gold, such as the huge nuggets found in Victoria and New South +Wales, have never been discovered in lodes? Third, how is it that +these heavy masses which, from their specific gravity, should be found +only at the very bottom of the drifts, if placed by water action, are +sometimes found in all positions from the surface to the bottom of the +"wash"? And, lastly, why is it that when an alluvial lead is traced up +to, or down from, an auriferous reef, that the light, angular gold +lies close to the roof, while the heavy masses are often placed much +farther away? Any one who has worked a ground sluice knows how +extremely difficult it is with a strong head of water to shift from +its position an ounce of solid gold. What, then, would be the force +required to remove the Welcome Nugget? Under certain circumstances, +Niagara would not be equal to the task. + +The generally smooth appearance of alleged alluvial gold is adduced as +an argument in favour of its having been carried by water from its +original place of deposit, and thus in transit become waterworn; while +some go so far as to say that it was shot out of the reefs in a molten +state. The latter idea has been already disposed of, but if not, it +may be dismissed with the statement that the heat which would melt +silica in the masses met with in lodes would sublimate any gold +contained, and dissipate it, not in nuggets but in fumes. With regard +to the assumed waterworn appearance of alluvial gold, I have examined +with the microscope the smooth surface of more than one apparently +waterworn nugget, and found that it was not scratched and abraded, as +would have been the case had it been really waterworn, but that it +presented the same appearance, though infinitely finer in grain, as +the surface of a piece of metal fresh from the electrical plating- +bath. + +Mr. Daintree, of the Victorian Geological Survey, many years ago +discovered accidentally that gold chloride would deposit its metal on +a metallic base in the presence of any organic substance. Mr. Daintree +found that a piece of undissolved gold in a bottle containing chloride +of gold in solution had, owing to a portion of the cork having fallen +into the liquid, grown or accretionised so much that it could not be +extracted through the neck. This lead Mr. Charles Wilkinson, who has +contributed much to our scientific knowledge of metallurgy, to +experiment further in the same direction. He says: "Using the most +convenient salt of gold, the terchloride, and employing wood as the +decomposing agent, in order to imitate as closely as possible the +organic matter supposed to decompose the solution circulating through +the drifts, I first immersed a piece of cubic iron pyrites taken from +the coal formation of Cape Otway, far distant from any of our gold +rocks, and therefore less likely to contain gold than other pyrites. +The specimen (No. 1) was kept in dilute solution for about three +weeks, and is completely covered with a bright film of gold. I +afterwards filed off the gold from one side of a cube crystal to show +the pyrites itself and the thickness of the surrounding coating, which +is thicker than ordinary notepaper. If the conditions had continued +favourable for a very lengthened period, this specimen would doubtless +have formed the nucleus of a large nugget. Iron, copper, and arsenical +pyrites, antimony, galena, molybdenite, zinc blende, and wolfram were +treated in the above manner with similar results. In the above +experiments a small chip of wood was employed as the decomposing +agent. In one instance I used a piece of leather. All through the wood +and leather gold was disseminated in fine particles, and when cut +through the characteristic metallic lustre was brightly reflected. The +first six of these sulphides were also operated upon simply in the +solution without organic matter; but they remained unaltered." + +Wilkinson found that when the solution of gold chloride was as strong +as, say, four grains to the ounce of water, that the pyrites or other +base began to decompose, and the iron sulphide changed to yellow +oxide, the "gossan" of our lodes, and that though the gold was +deposited, this occurred in an irregular way, and it was coated with a +dark brown powdery film something like the "black gold," often found +in drifts containing much ferruginous matter. Such were the curious +Victorian nuggets Spondulix and Lothair. + +Professor Newbery also made a number of similar experiments, and +arrived at like results. He states as follows: "I placed a cube of +galena in a solution of chloride of gold, with free access of air, and +put in organic matter; gold was deposited as usual, in a bright +metallic film, apparently completely coating the cube. After a few +months the film burst along the edges of the cube, and remained in +that state with the cracks open without any further alteration in size +or form being apparent. Upon removing it a few days ago and breaking +it open, I found that a large portion of the galena had been +decomposed, forming chloride and sulphate of lead and free sulphur, +which were mixed together, encasing a small nucleus of undecomposed +sulphate of lead. The formation of these salts had exerted sufficient +force to burst open the gold coating, which upon the outside had the +mammillary form noticed by Wilkinson, while the inside was rough and +irregular with crystals forcing their way into the lead salts. Had +this action continued undisturbed, the result would have been a nugget +with a nucleus of lead salts, or if there had been a current to remove +the results of decomposition, a nugget without a nucleus of foreign +matter." + +But Newbery also made another discovery which still further +establishes the probability of the accretionary growth of gold in +drifts. In the first experiments both investigators used organic +substances as the reagent to cause the deposit of gold on its base, +and in each case these substances whether woodchips, leather, or even +dead flies, were found to be so absolutely impregnated with gold as to +leave a golden skeleton when afterwards burned. Timber found in the +Ballarat deep leads has been proved to be similarly impregnated. + +Newbery found that gold could also be deposited on sulphurets without +any other reagent. He says: "In our mineral sulphurets, however, we +have agents which are not only capable of reducing gold and silver +from solution, but besides are capable of locating them when so +reduced in coherent and bulky masses. Thus the aggregation of the +nuggety forms of gold from solution becomes a still more simple +matter, only one reagent being necessary, so that there is a greater +probability of such depositions obtaining than were a double process +necessary. Knowing the action of sulphides, the manner or the mode of +formation of a portion at least of these nuggets seems apparent. +Conceive a stream or river fed by springs rising in a country +intersected by auriferous reefs, and consequently in this case +carrying gold in solution; the drift of such a country must be to a +greater or lesser extent pyritous, so that the /debris/ forming the +beds of these streams or rivers will certainly contain nodules of such +matters disseminated or even stopping them in actual contact with the +flow of water. It follows, then, from what has been previously +affirmed, that there will be a reduction of gold by these nodules, and +that the metal thus reduced will be firmly attached to them, at first +in minute spangles isolated from each other, but afterwards +accumulating and connecting in a gradual manner at that point of the +pyritous mass most subject to the current until a continuous film of +some size appears. This being formed the pyrites and gold are to a +certain extent polarised, the film or irregular but connected mass of +gold forming the negative, and the pyrites the positive end of a +voltaic pair; and so according as the polarisation is advanced to +completion the further deposition of gold is changed in its manner +from an indiscriminate to an orderly and selective deposition +concentrated upon the negative or gold plate. The deposition of gold +being thus controlled, its loss by dispersion or from the crumbling +away of the sustaining pyrites is nearly or quite prevented, a +conservative effect which we could scarcely expect to obtain if +organic matter were the reducing agent. Meanwhile there is a gradual +wasting away of the pyrites or positive pole, its sulphur being +oxidised to sulphuric acid and its iron to sesquioxide of iron, or +hematite, a substance very generally associated with gold nuggets. +According to the original size of the pyritous mass, the protection it +receives from the action of oxidising substances other than gold, the +strength of the gold solution, length of exposure to it, the rate of +supply and velocity of stream, will be the size of the gold nugget. As +to the size of a pyritous mass necessary to produce in this manner a +large nugget, it is by no means considerable. A mass of common pyrites +(bisulphide of iron) weighing only 12 lbs. is competent for the +construction of the famous 'Welcome Nugget,' an Australian find having +weight equal to 152 lbs. avoirdupois. Such masses of pyrites are by no +means uncommon in our drifts or the beds of our mountain streams. Thus +we find that no straining of the imagination is required to conceive +of this mode of formation for the huge masses of gold found in +Australia in particular, such as the Welcome Nugget, 184 lbs. 9 oz.; +the Welcome Stranger, a surface nugget, 190 lbs. after smelting; the +Braidwood specimen nugget, 350 lbs., two-thirds gold; besides many +other large masses of almost virgin gold which have been obtained from +time to time in the alluvial diggings." + +The author has made a number of experiments in the same direction, but +more with the idea of demonstrating how possibly gold may in certain +cases have been deposited in siliceous formations after such +formations had solidified. Some of the results were remarkable and +indeed unexpected. I found that I could produce artificial specimens +of auriferous quartz from stone which had previously contained no gold +whatever, also that it was not absolutely necessary that the stone so +treated should contain any metallic sulphides. + +The following was contributed by the author and is from the +"Transactions" of the Australasian Institute of Mining Engineers for +1893:-- + +"THE DEPOSITION OF GOLD. + +"The question as to how gold was originally deposited in our +auriferous lodes is one to which a large amount of attention has been +given, both by mineralogists and practical miners, and which has been +hotly argued by those who held the igneous theory and those who +pronounced for the aqueous theory. It was held by the former that as +gold was not probably existent in nature in any but its metallic form, +therefore it had been deposited in its siliceous matrix while in a +molten state, and many ingenious arguments were adduced in support of +this contention. Of late, however, most scientific men, and indeed +many purely empirical inquirers (using the word empirical in its +strict sense) have come to the conclusion that though the mode in +which they were composed was not always identical, all lodes, +including auriferous formations, were primarily derived from mineral- +impregnated waters which deposited their contents in fissures caused +either by the cooling of the earth's crust or by volcanic agency. + +"The subject is one which has long had a special attraction for the +writer, who has published several articles thereon, wherein it was +contended that not only was gold deposited in the lodes from aqueous +solution, but that some gold found in form of nuggets had not been +derived from lodes but was nascent in its alluvial bed; and for this +proof was afforded by the fact that certain nuggets have been +unearthed having the shape of an adjacent pebble or angular fragment +of stone indented in them. Moreover, no true nugget of any great size +has ever been found in a lode such as the Welcome, 2159 oz., or the +Welcome Stranger, 2280 oz.; while it was accidentally discovered some +years ago that gold could be induced to deposit itself from its +mineral salt to the metallic state on any suitable base, such as iron +sulphide. + +"Following out this fact, I have experimented with various salts of +gold, and have obtained some very remarkable results. I have found it +practicable to produce most natural looking specimens of auriferous +quartz from stone which previously, as proved by assay, contained no +gold whatever. Moreover, the gold, which penetrates the stone in a +thorough manner, assumes some of the more natural forms. It is always +more or less mammillary, but at times, owing to causes which I have +not yet quite satisfied myself upon, is decidedly dendroidal, as may +be seen in one of the specimens which I have submitted to members. +Moreover, I find it possible to moderate the colour and to produce a +specimen in which the gold shall be as ruddy yellow as in the ferro- +oxide gangue of Mount Morgan, or to tone it to the pale primrose hue +of the product of the Croydon mines. + +"I note that the action of the bath in which the stone is treated has +a particularly disintegrating effect on many of the specimens. Some, +which before immersion were of a particularly flinty texture, became +in a few weeks so friable that they could be broken up by the fingers. +So far as my experiments have extended they have proved this, that it +was not essential that the silica and gold should have been deposited +at the one time in auriferous lodes. A non-auriferous siliceous +solution may have filled a fissure, and, after solidifying, some +volcanic disturbance may have forced water impregnated with a gold +salt through the interstices of the lode formation, when, if the +conditions were favourable, the gold would be deposited in metallic +forms. I prefer, for reasons which will probably be understood, not to +say exactly by what process my results are obtained, but submit +specimens for examination. + +"(1) Piece of previously non-gold bearing stone. Locality near +Adelaide, now showing gold freely in mammillary and dendroidal form. + +"(2) Stone from New South Wales, showing gold artificially introduced +in interstices and on face. + +"(3) Stone from West Australia, very glassy looking, now thoroughly +impregnated with gold; the mammillary formation being particularly +noticeable. + +"(4) Somewhat laminated quartz from Victoria, containing a little +antimony sulphide. In this specimen the gold not only shows on the +surface but penetrates each of the laminations, as is proved by +breaking. + +"(5) Consists of fragments of crystallised carbonate of lime from +Tarrawingee, in which the gold is deposited in spots, in appearance +like ferrous oxide, until submitted to the magnifying glass. + +"The whole subject is worthy of much more time than I can possibly +give it. The importance lies in this: That having found how the much +desired metal may have been deposited in its matrix, the knowledge +should help to suggest how it may be economically extracted +therefrom." + +A very remarkable nugget weighing 16 3/4 oz. was sluiced from near the +surface in one of my own mining properties at Woodside, South +Australia, some years ago, which illustrated the nuclear theory very +beautifully. This nugget is very irregular in shape, fretted and +chased as though with a jeweller's graving tool, showing plainly the +shape of the pyritous crystals on which it was formed while the +interstices were filled with red hematite iron just as found in +artificially formed nuggets on a sulphide of iron base. The author has +a nugget from the same locality weighing about 1 1/2 oz. which +exhibits in a marked degree the same characteristics, as indeed does +most of the alluvial gold found in the Mount Lofty Ranges; also a +nugget from near the centre of Australia weighing four ounces, in +which the original crystals of pyrites are reproduced in gold just as +an iron horse-shoe, placed in a launder through which cupriferously +impregnated water flows, will in time be changed to nearly pure copper +and yet retain its shape. + +Now with regard to the four points I have put as to the apparent +anomalies of occurrence of alluvial gold. The reason why alluvial gold +is of finer quality as a rule than reef is probably because while gold +and silver, which have a considerable affinity for each other, were +presumably dissolved from their salts and held in solution in the same +mineral water, they would in many cases not be deposited together, for +the reason that silver is most readily deposited in the presence of +alkalies, which would be found in excess in mineral waters coming +direct from the basic rocks, while gold is induced to precipitate more +quickly in acid solutions, which would be the character of the waters +after they had been exposed to atmospheric action and to contact with +organic matters. + +This, then, may explain not only the comparatively greater purity of +the alluvial gold, but also why big nuggets are found so far from +auriferous reefs, and also why heavy masses of gold have been +frequently unearthed from among the roots even of living trees, but +more particularly in drifts containing organic matter, such as ancient +timber. + +All, then, that has been adduced goes to establish the belief that the +birthplace of our gold is in certain of the earlier rocks comprising +the earth's crust, and that its appearance as the metal we value so +highly is the result of electro-chemical action, such as we can +demonstrate in the laboratory. + + + +CHAPTER VI + +GOLD EXTRACTION + +We now come to a highly important part of our subject, the practical +treatment of ores and matrixes for the extraction of the metals +contained. The methods employed are multitudinous, but may be divided +into four classes, namely, washing, amalgamating with mercury, +chlorinating, cyaniding and other leaching processes, and smelting. +The first is used in alluvial gold and tin workings and in preparing +some silver, copper, and other ores for smelting, and consists merely +in separating the heavier metals and minerals from their gangues by +their greater specific gravity in water. The second includes the +trituration of the gangue and the extraction of its gold or silver by +means of mercury. Chlorinating and leaching generally is a process +whereby metals are first changed by chemical action into their mineral +salts, as chloride of gold, nitrate of silver, sulphate of copper, and +being dissolved in water are afterwards redeposited in the metallic +form by means of well-known re-agents. + +In really successful mining it is in the last degree important that +the mode of extraction of metals in the most scientific manner should +be thoroughly understood, but as a general rule the science of +metallurgy is but very superficially grasped even by those whose +special business it is to treat ore bodies in order to extract their +metalliferous contents, and whether in quartz crushing mill, +lixiviating, or smelting works there is much left to be desired in the +method of treating our ores. + +My attention was recently attracted to an article written by Mr. F. A. +H. Rauft, M.E., from which I make the following extract: + +He says, speaking of the German treatment of ores and the mode of +procedure in Australia, "It is high time that Government stepped in +and endeavoured by prompt and decisive action to bring the mining +industry upon a sound and legitimate basis. Though our ranges abound +in all kinds of minerals that might give employment to hundreds of +thousands of people, mining is carried on in a desultory, haphazard +fashion. There is no system, and the treatment of ores is of necessity +handed over to the tender mercies of men who have not even an idea of +what an intricate science metallurgy has become in older countries. +During many years of practical experience I have never known a single +instance where a lode, on being worked, gave a return according to +assay, and I have never known any mine where some of the precious +metals could not be found in the tailings or slag. The Germans employ +hundreds of men in working for zinc which produces some two or three +per cent to the ton; here the same percentage of tin could hardly be +made payable, and this, mark you, is owing not to cheaper labour +alone, but chiefly to the labour-saving appliances and the results of +the researches of such gigantic intellects as Professor Kerl and many +others, of whom we in this country never even hear. Go into any of the +great mining works of central Germany, and you may see acres covered +by machinery ingeniously constructed to clean, break, and sort, and +ultimately deliver the ores into trucks or direct into the furnace, +and the whole under the supervision of a youngster or two. When a +parcel of ore arrives at any of the works, say Freiberg or Clausthal, +it is carefully assayed by three or four different persons and then +handed over to practical experts, who are expected to produce the full +amount of previous metal according to assay; and if by any chance they +do not, a fixed percentage of the loss is deducted from their salary; +or, if the result is in excess of this assay which is more frequently +the case, a small bonus is added to their pay. Compare this system +with our own wasteful, reckless method of dealing with our precious +metals, and we may hide our heads in very shame." + +All really practical men will, I think, endorse Mr. Rauft's opinion. +Well organised and conducted schools of mines will gradually +ameliorate this unsatisfactory state of things, and I hope before long +that we shall have none but qualified certificated men in our mines. +In the meantime a few practical hints, particularly on that very +difficult branch of the subject, the saving of gold, will, it is +hoped, be found of service. + +The extraction of gold from the soil is an industry so old that its +first introduction is lost in the mist of ages. As before stated, gold +is one of the most widely disseminated of the metals, and man, so soon +as he had risen from the lowest forms of savagery, began to be +attracted by the kingly metal, which he found to be easily fashioned +into articles of ornament and use, and to be practically non- +corrodable. + +What we now term the dish or pan, then, doubtless generally a wooden +bowl, was the appliance first used; but they had also an arrangement, +somewhat like our modern blanket tables, over which the auriferous +sand was passed by means of a stream of water. The sands of some of +the rivers from which portions of the gold supply of the old world was +derived are still washed over year after year in exactly the same +manner as was employed, probably, thousands of years ago, the labour, +very arduous, being often carried on by women, who, standing knee deep +in water, pan off the sand in wooden bowls much as the digger in +modern alluvial fields does with his tin dish. The resulting gold +often consists of but a grain or two of fine dust-gold, which is +carefully collected in quills, and so exported or traded for goods. + +The digger of to-day having discovered payable alluvial dirt at such a +depth as to permit of its being profitably worked by small parties of +men with limited or no capital, procures first a half hogshead for a +puddling tub, a "cradle," or "long tom," and tin dish. The "wash +dirt," as the auriferous drift is usually termed, contains a +considerable admixture of clay of a more or less tenacious character, +and the bulk of this has to be puddled and so disintegrated before the +actual separation of the gold is attempted in the cradle or dish. This +is done in the tub by constantly stirring with a shovel, and changing +the water as it becomes charged with the floating argillaceous, or +clayey, particles. The gravel is then placed in the hopper of the +cradle which separates the larger stones and pebbles, the remainder +passing down over inclined ledges as the cradle is slowly rocked and +supplied with water. At the bottom of each ledge is a riffle to arrest +the particles of gold. Sometimes, when the gold is very fine, +amalgamated copper plates are introduced and the lower ledges are +covered with green baize to act as blanket tables and catch gold which +might otherwise be lost. + +A long tom is a trough some 12 feet in length by 20 inches in width at +the upper end, widening to 30 inches at the lower end; it is about 9 +inches deep and has a fall of 1 inch to a foot. An iron screen is +placed at the lower end where large stones are caught, and below this +screen is the riffle box, 12 feet long, 3 feet wide, and having the +same inclination as the upper trough. It is fitted with several +riffles in which mercury is sometimes placed. + +Much more work can be done with this appliance than with the cradle, +which it superseded. Of course, the gold must be coarse and water +plentiful. + +When, however, the claim is paying, and the diggings show signs of +some permanency, a puddling machine is constructed. This is described +in the chapter called "Rules of Thumb." + +Hydraulicing and ground sluicing is a very cheap and effective method +of treating large quantities of auriferous drift, and, given +favourable circumstances, such as a plentiful supply of water with +good fall and extensive loose auriferous deposits, a very few grains +to the ton or load can be made to give payable returns. The water is +conveyed in flumes, or pipes to a point near where it is required, +thence in wrought iron pipes gradually reduced in size and ending in a +great nozzle somewhat like that of a fireman's hose. The "Monitor," as +it is sometimes called, is generally fixed on a movable stand, so +arranged that the strong jet of water can be directed to any point by +a simple adjustment. A "face" is formed in the drift, and the water +played against the lower portion of the ledge, which is quickly +undermined, and falls only to be washed away in the stream of water, +which is conducted through sluices with riffles, and sometimes over +considerable lengths of amalgamated copper plates. This class of +mining has been most extensively carried out in California and New +Zealand, and some districts of Victoria, but the truly enormous drifts +of the Shoalhaven district in New South Wales must in the near future +add largely to the world's gold supply. These drifts which are +auriferous from grass roots to bed rock extend for nearly fifty miles, +and are in places over 200 feet deep. Want of capital and want of +knowledge has hitherto prevented their being profitably worked on a +large scale. + +The extraction of reef gold from its matrix is a much more complicated +process, and the problem how most effectively to obtain that great +desideratum--a complete separating and saving operation--is one which +taxes the skill and evokes the ingenuity of scientific men all over +the world. The difficulty is that as scarcely any two gangues, or +matrixes, are exactly alike, the treatment which is found most +effective on one mine will often not answer in another. Much also +depends on the proportion of gold to the ton of rock under treatment, +as the most scientific and perfect processes of lixiviation hitherto +adopted will not pay, even when all other conditions are favourable, +if the amount of gold is much under half an ounce to the ton and even +then will leave but a very small profit. If, however, the gold is +"free," and the lode large, a very few pennyweights (or "dollars," as +the Americans say) to the ton will pay handsomely. The mode of +extraction longest in vogue, and after all the cheapest and most +effective, for free milling ores where the gold is not too fine, is +amalgamation with mercury, which metal has a strong affinity for gold, +silver, and copper. + +As to crushing appliances, I shall not say much. "Their name is legion +for they are many," and the same may be said of concentrators. It may +be old-fashioned, but I admit my predilection is still in favour of +the stamper-battery, for the reason that though it may be slower in +proportion to the power employed, it is simple and not liable to get +out of order, a great advantage when one has so often to depend on men +who bring to their work a supply principally of main strength and +stupidity. For the same reason I prefer the old draw and lift, and +plunger pumps to newer but more complicated water-lifters. + +On both these points, however, I am constrained to admit that my +opinion has recently been somewhat shaken. + +I have lately seen two appliances which appear to mark a new era in +the scientific progress of mining. One is the "Griffin Mill," the +other the "Lemichel Siphon Elevateur." + +The first is in some respects on the principle of the Huntingdon Mill. +The latter, if the inventor may be believed and the results seem to +show he can be, will be a wonderful factor in developing not only +mining properties where a preponderance of water is the trouble, but +also in providing an automatic, and therefore extremely cheap, mode of +water-raising and supply, which in simplicity is thus far unexampled. +Atmospheric pressure alone is relied on. The well-known process of the +syphon is the basis, but with this essential difference, that a large +proportion of the water drawn up to the apex of the syphon is super- +elevated to heights regulated by the fall obtained in the outlet leg. +This elevation can be repeated almost indefinitely by returning the +waste water to the reservoirs. + +The Lemichel Syphon is a wonderful, yet most simple application of +natural force. The inlet leg of the syphon is larger in diameter than +the outlet leg, and is provided at the bottom with a valve or "clack." +The outlet leg has a tap at its base. At the apex are two chambers, +with an intermediary valve, regulated by a counterpoise weighted +lever. The first chamber has also a vertical valve and pipe. + +When the tap of the outlet leg is turned, the water flows as in an +ordinary syphon, but owing to the rapid automatic opening and shutting +of the valve in the first chamber about 45 per cent of the water is +diverted, and may be raised to a height of many feet above the top of +the syphon. + +It need not be impressed on practical men that if this invention will +perform anything like what is claimed for it, its value can hardly be +calculated. After a careful inspection of the appliance in operation, +I believe it will do all that is stated. + +Another invention is combined with this which, by a very small +expenditure of fuel, will enable the first point of atmospheric +pressure to be attained. In this way the unwatering of mines may be +very inexpensively effected, or water for irrigation purposes may be +raised from an almost level stream. + +The Griffin Mill is a centrifugal motion crusher with one roller only, +which, by an ingenious application of motive force, revolves in an +opposite direction to its initial momentum, and which evolves a force +of 6000 lb. against the tire, which is only 30 inches in diameter. For +hard quartz the size should be increased by at least 6 inches. It is +claimed for this mill that it will pulverise to a gauge of 900 holes +to the square inch from 1 1/2 to 2 1/2 tons per hour, or, say roughly, +150 tons per week. + +The Huntingdon mill is a good crusher and amalgamator where the +material to be operated on is comparatively soft, but does not do such +good work when the stone is of a hard flinty nature. + +A No. 4 Dodge stone-breaker working about 8 hours will keep a five- +foot Huntingdon mill going 24 hours, and an automatic feeder is +essential. For that matter both are almost essential for an ordinary +stamper battery, and will certainly increase the crushing capacity and +do better work from the greater regularity of the feed. + +A 10 h.-p. (nominal) engine of good type is sufficient for Huntingdon +mill, rock breaker, self-feeder and steam pump. A five-foot mill under +favourable circumstances will crush about as much as eight head of +medium weight stamps. + +The Grusonwek Ball Mills, made by Krupp of Germany, also that made by +the Austral Otis Company, Melbourne, are fast and excellent crushing +triturating appliances for either wet or dry working, but are +specially suited only for ores when the gold is fine and evenly +distributed in the stone. The trituration is effected by revolving the +stone in a large cylinder together with a number of steel balls of +various sizes, the attrition of which with the rock quickly grinds it +to powder of any required degree of fineness. + +More mines have been ruined by bad mill management probably than by +bad mining, though every experienced man must have seen in his time +many most flagrant instances of bungling in the latter respect. Shafts +are often sunk on the wrong side of the lode or too near or too far +away therefrom, while instances have not been wanting where the (mis) +manager has, after sinking his shaft, driven in the opposite direction +to that where the lode should be found. + +A common error is that of erecting machinery before there is +sufficient ore in sight to make it certain that enough can be provided +to keep the plant going. In mines at a distance from the centre of +direction it is almost impossible to check mistakes of this +description, caused by the ignorance or over sanguineness of the mine +superintendent, and they are often as disastrous as they are +indefensible. Another fertile source of failure is the craze for +experimenting with untried inventions, alleged to be improvements on +well-known methods. + +A rule in the most scientific of card games, whist, is "when in doubt +lead trumps." It might be paraphrased for mining thus: "When in doubt +about machinery use that which has been proved." Let some one else do +the experimenting. + +The success of a quartz mine depends as much on favourable working +conditions as on its richness in gold. Thus it may be that a mine +carrying 5 or 6 oz. of gold to the ton but badly circumstanced as to +distance, mountainous roads, lack of wood and water, in some cases a +plethora of the latter, or irregularly faulted country, may be less +profitable than another showing only 5 or 6 dwt., but favourably +situated. + +It is usually desirable to choose for the battery site, when possible, +the slope of a hill which consists of rock that will give a good +foundation for your battery. + +The economical working depends greatly on the situation, which is +generally fixed more or less, in the proximity of the water. The +advantages of having ample water for battery purposes, or of using +water as a motive power, are so great that it is very often desirable +to construct a tramway of considerable length, when, by so doing, that +power can be utilised; hence most quartz mills are placed near +streams, or in valleys where catchment dams can be effectively +constructed, except, of course, in districts where much water has to +be pumped from the mine. + +If water-power can be used, the water-motor will necessarily be placed +as low as possible, in order to obtain the fullest available power. +One point is essential. Special care must be taken to keep the +appliances above the flood-level. If the water in the stream is not +sufficient to carry off the tailings, the battery should be placed at +such a height as to leave sufficient slope for tailings' dumps. This +is more important when treating ore of such value that the tailings +are worth saving for secondary treatment. In this case provision +should be made for tailings, dams, or slime pits. + +Whether the battery is worked by water, steam, or gas power, an ample +supply of water is absolutely necessary, at least until some +thoroughly effective mode of dry treatment is established. If it can +be possibly arranged the water should be brought in by gravitation, +and first cost is often least cost; but where this is impossible, +pumps of sufficient capacity, not only to provide the absolute +quantity used, but to meet any emergency, should be erected. + +The purer the water the better it will be for amalgamating purposes, +and in cold climates it is desirable to make provision for heating the +water supplied to the battery. This can be done by means of steam from +the boiler led through the feed tanks; but where the boiler power is +not more than required, waste steam from the engine may be employed, +but care must be taken that no greasy matter comes in contact with the +plates. The exhaust steam from the engine may be utilised by carrying +it through tubes fitted in an ordinary 400 gallon tank. + +Reducing appliances have often to be placed in districts where the +water supply is insufficient for the battery. When this is so every +available means must be adopted for saving the precious liquid, such +as condensing the exhaust steam from the engine. This may be done by +conducting it through a considerable length of ordinary zinc piping, +such as is used for carrying the water from house roofs. Also tailings +pits should be made, in which the tailings and slimes are allowed to +settle, and the cleared water is pumped back to be again used. These +pits should, where practicable, be cemented. It is usual, also, to +have one or two tailings dams at different levels; the tailings are +run into the upper dam, and are allowed to settle; the slimes overflow +from it into the lower dam, and are there deposited, while the cleared +water is pumped back to the battery. Arrangements are made by which +all these reservoirs can be sluiced out when they are filled with +accumulated tailings. It is well not to leave the sluicing for too +long a period, as when the slimes and tailings are set hard they are +difficult to remove. + +Where a permanent reducing plant is to be erected, whatever form of +mill may be adopted, it is better for many reasons to use automatic +ore feeders. Of these the best two I have met are the "Tulloch" and +"Challenge" either of which can be adapted to any mill and both do +good work. + +By their use the reducing capacity of the mill is increased, and the +feeding being regular the wear and tear is decreased, while by the +regulated feeding of the "pulp" in the battery box or mortar can be +maintained at any degree of consistency which may be found desirable, +and thus the process of amalgamation will be greatly facilitated. The +only objection which can be urged against the automatic feeder is that +the steel points of picks, gads, drills, and other tools may be +allowed to pass into the mortar or mill, and thus cause considerable +wear and tear. This, I think, can be avoided by the adoption of the +magnet device, described in "Rules of Thumb." + +There are many mines where 3 to 4 dwt. of gold cover all the cost, the +excess being clear profit. In fact there are mines which with a yield +of 1 1/2 to 2 dwt. a ton, and crushing with water power, have actually +yielded large profits. On the other hand, mines which have given +extraordinary trial crushings have not paid working expenses. +Everything depends on favourable local conditions and proper +management. + +Having decided what class of crushing machinery you will adopt, the +first point is to fix on the best possible site for its erection. This +requires much judgment, as success or failure may largely depend on +the position of your machinery. One good rule is to get your crusher +as reasonably high as possible, as it is cheaper to pump your feed +water a few feet higher so as to get a good clear run for your +tailings, and also to give you room to erect secondary treatment +appliances, such as concentrators and amalgamators below your copper +plates and blanket strakes. + +Next, and this is most important, see that your foundations are solid +and strong. A very large number of the failures of quartz milling +plants is due to neglect of this rule. + +I once knew a genius who erected a 10-Lead mill in a new district, and +who adopted the novel idea of placing a "bed log" laterally beneath +his stampers. The log was laid in a little cement bed which, when the +battery started, was not quite dry. The effect was comical to every +one but the unfortunate owners. It was certainly the liveliest, but at +the same time one of the most ineffective batteries I have seen. + +In a stamp mill the foundations are usually made of hard wood logs +about 5 to 6 feet long, set on end, the bottom end resting on rock and +set round with cement concrete. These are bolted together, and the +"box" or mortar is bolted to them. The horizontal logs to carry the +"horses" or supports for the battery frame should also be of good +size, and solidly and securely bolted. The same applies to your +engine-bed, but whether it be of timber, or mason work, above all +things provide that the whole of your work is set out square and true +to save after-wear and friction. + +Considerable difference of opinion exists as to the most effective +weight for stamps. My experience has been that this largely depends on +the nature of your rock, as does also the height for the drop. I have +usually found that with medium stamps, say 7 to 7 1/2 cwt. with fair +drop and lively action, about 80 falls per minute, the best results +were obtained, but the tendency of modern mill men is towards the +heavier stamps, 9 cwt. and even heavier. + +To find the horse-power required to drive a battery, multiply the +weight of one stamp by the number of stamps in the battery; the height +of lift in feet by the number of lifts per minute; add one-third of +the product for friction, and the result will be the number of feet- +lbs. per minute; divide this by 33,000 which is the number of feet- +lbs. per minute equal to 1 h.-p. and the result will be the h.-p. +required. Thus if a stamp weighs 800 lb. and you have five in the box, +and each stamp has a lift of 9 in. = 0.75 ft. and strikes 80 blows per +minute, then 800 x 5 x 0.75 x 80 = 240,000; one-third of 240,000 = +80,000 which added to 240,000 = 320,000; and 320,000 divided by 33,000 += 9.7 h.-p. or 1.9 h.-p. each stamp. + +The total weight of a battery, including stamper box, stampers, etc., +may be roughly estimated at about 1 ton per stamp. Medium weight +stampers, including shank cam, disc, head, and shoe, weigh from 600 to +700 lb., and need about 3/4 h.-p. to work them. + +The quantity of water required for the effective treatment of gold- +bearing rock in a stamper battery varies according to the composition +of the material to be operated upon, but generally it is more than the +inexperienced believe. For instance, "mullocky" lode stuff, containing +much clayey matter or material carrying a large percentage of heavy +metal, such as titanic iron or metallic sulphides, will need a larger +quantity of water per stamp than clean quartz. A fair average quantity +would be 750 to 1000 gallons per hour for each box of five stamps. In +general practice I have seldom found 1000 gallons per hour more than +sufficient. + +As to the most effective mesh for the screen or grating no definite +rule can be given, as that depends so largely on the size of the gold +particles contained in the gangue. The finer the particles the closer +must be the mesh, and nothing but careful experiment will enable the +battery manager to decide this most important point. The American +slotted screens are best; they wear better than the punched gratings +and can be used of finer gauge. Woven steel wire gauze is employed +with good effect in some mills where especially fine trituration is +required. This class of screen requires special care as it is somewhat +fragile, but with intelligent treatment does good work. + +The fall or inclination of the tables, both copper and blanket +strakes, is also regulated by the class of ore. If it should be heavy +then the fall must be steeper. A fair average drop is 3/4 inch to the +foot. Be careful that your copper tables are thoroughly water-tight, +for remember you are dealing with a very volatile metal, quicksilver; +and where water will percolate mercury will penetrate. + +The blanket tables are simply a continuation of the mercury tables, +but covered with strips of coarse blanket, green baize, or other +flocculent material, intended to arrest the heavier metallic particles +which, owing to their refractory nature, have not been amalgamated. + +The blanket table is, however, a very unsatisfactory concentrator at +best, and is giving place to mechanical concentrators of various +descriptions. + +An ancient Egyptian gold washing table was used by the Egyptians in +treating the gold ores of Lower Egypt. The ore was first ground, it is +likely by means of some description of stone arrasts and then passed +over the sloping table with water, the gold being retained in the +riffles. In these the material would probably be mechanically +agitated. Although for its era ingenious it will be plain to practical +men that if the gold were fine the process would be very ineffective. +Possibly, but of this I have no evidence, mercury was used to retain +the gold on the riffles, as previously stated. This method of saving +the precious metal was known to the ancients. + +At a mine of which I was managing director the lode was almost +entirely composed of sulphide of iron, carbonate of lime or calcspar, +with a little silica. In this case it has been found best to crush +without mercury, then run the pulp into pans, where it is +concentrated. The concentrates are calcined in a common reverberatory +furnace, and afterwards amalgamated with mercury in a special pan, the +results as to the proportion of gold extracted being very +satisfactory; but it does not therefore follow that this process would +be the most suitable in another mine where the lode stuff, though in +some respects similar, yet had points of difference. + +I was lately consulted with respect to the treatment of a pyritic ore +in a very promising mine, but could not recommend the above treatment, +because though the pyrites in the gangue was similar, the bulk of the +lode consisted of silica, consequently there would be a great waste of +power in triturating the whole of the stuff to what, with regard to +much of it, would be an unnecessary degree of fineness. I am of +opinion that in cases such as this, where it is not intended to adopt +the chlorination or cyanogen process, it will be found most economical +to crush to a coarse gauge, concentrate, calcine the concentrates, and +finally amalgamate in some suitable amalgamator. + +Probably for this mode of treatment Krom rolls would be found more +effective reducing agents than stampers, as with them the bulk of the +ore can be broken to any required gauge and there would consequently +be less loss in "slimes." + +The great art in effective battery work is to crush your stuff to the +required fineness only, and then to provide that each particle is +brought into contact with the mercury either in box, trough, plate, or +pan. To do this the flow of water must be carefully regulated; neither +so much must be used as to carry the stuff off too quickly nor so +little as to cause the troughs and plates to choke. In cold weather +the water may be warmed by passing the feed-pipe through a tank into +which the steam from the engine exhausts, and this will be found to +keep the mercury bright and lively. But be careful no engine oil or +grease mingles with the water, as grease on the copper tables will +absolutely prevent amalgamation. + +The first point, then, is to crush the gangue effectively, the degree +of fineness being regulated by the fineness of the gold itself. This +being done, then comes the question of saving the gold. If the quartz +be clean, and the gold unmixed with base metal, the difficulty is +small. All that is required is to ensure that each particle of the +Royal metal shall be brought into contact with the mercury. The main +object is to arrest the gold at the earliest possible stage; +therefore, if you are treating clean stone containing free gold, +either coarse or fine, I advise the use of mercury in the boxes, for +the reason that a considerable proportion of the gold will be caught +thereby, and settling to the bottom, or adhering to amalgamated plates +in the boxes, where such are used, will not be afterwards affected by +the crushing action, which might otherwise break up, or "flour," the +mercury. On the whole, I rather favour the use of mercury in the box +at any time, unless the ore is very refractory--that is, contains too +great a proportion of base metals, particularly sulphides of iron, +arsenic, etc., when the result will not be satisfactory, but may +entail great loss by the escape of floured mercury carrying with it +particles of gold. Here only educated intelligence, with experience, +will assist the battery manager to adopt the right system. + +The crushed stuff--generally termed the "pulp"--passes from the boxes +through the "screens" or "gratings," and so on to the "tables"--i.e., +sheets of copper amalgamated on the upper surface with mercury, and +sometimes electroplated with silver and afterwards treated with +mercury. Unless the quartz is very clean, and, consequently light, I +am opposed to the form of stamper box with mercury troughs cast in the +"lip," nor do I think that a trough under the lip is a good +arrangement, as it usually gets so choked and covered with the heavy +clinging base metals as to make it almost impossible for the gold to +come in contact with the mercury. It will be found better where the +gold is fine, or the gangue contains much base metal, to run the pulp +from the lip of the battery into a "distributor." + +The distributor is a wooden box the full width of the "mortar," having +a perforated iron bottom set some three to four inches above the first +copper plate, which should come up under the lip. The effect of this +arrangement is that the pulp is dashed on the plate by the falling +water, and the gold at once coming in contact with the mercury begins +to accumulate and attract that which follows, till the amalgam becomes +piled in little crater-shaped mounds, and thus 75 per cent of the gold +is saved on the top plate. + +I have tried a further adaptation of this process when treating ores +containing a large percentage of iron oxide, where the bulk of the +gold is impalpably fine, and contained in the "gossan." At the end of +the blanket table, or at any point where the crushed stuff last passes +before going to the "tailings heap," or "sludge pit," a "saver" is +placed. The saver is a strong box about 15 in. square by 3 ft. high, +one side of which is removable, but must fit tight. Nine slots are cut +inside at 4 in. apart, and into these are fitted nine square +perforated copper plates, having about eighty to a hundred 1/4 in. +holes in each; the perforations should not come opposite each other. +These plates are to be amalgamated on both sides with mercury, in +which a very little sodium has been placed (if acid ores are being +treated, zinc should be employed in place of sodium, and to prevent +the plates becoming bare, if the stuff is very poor, thick zinc +amalgam may be used with good effect; but in that case discontinue the +sodium, and occasionally, if required, say once or twice in the day, +mix an ounce of sulphuric acid in a quart of water and slowly pour it +into the launder above the saver). Underneath the "saver" you require +a few riffles, or troughs, to catch any waste mercury, but if not +overfed there should be no waste. This simple appliance, which is +automatic and requires little attention, will sometimes arrest a +considerable quantity of gold. + +We now come to the subsidiary processes of battery work, the +"cleaning" of plates, and "scaling" same when it is desired to get all +the gold off them, the cleaning and retorting of amalgam, and of the +mercury, smelting gold, etc. + +Plates should be tenderly treated, kept as smooth as possible, and +when cleaning up after crushing, in your own battery, the amalgam-- +except, say, at half-yearly intervals--should be removed with a rubber +only; the rubber is simply a square of black indiarubber or soft pine +wood. + +When crushing rich ore, and you want to get nearly all the gold off +your plates, the scraper may be resorted to. This is usually made by +the mine blacksmith from an old flat file which is cut in half, the +top turned over, beaten out to a sharp blade, and kept sharp by +touching it up on the grinding-stone. This, if carefully used, will +remove the bulk of the amalgam without injury to the plate. + +Various methods of "scaling" plates will be found among "Rules of +Thumb." + +Where base metals are present in the lode stuff frequent retortings of +the mercury, say not less than once a month, will be found to have a +good effect in keeping it pure and active. For this purpose, and in +order to prevent stoppage of the machinery, a double quantity is +necessary, so that half may be used alternately. Less care is required +in retorting the mercury than in treating the amalgam, as the object +in the one case is more to cleanse the metal of impurities than to +save gold, which will for the most part have been extracted by +squeezing through the chamois leather or calico. A good strong heat +may therefore at once be applied to the retort and continued, the +effect being to oxidise the arsenic, antimony, lead, etc., which, in +the form of oxides, will not again amalgamate with the mercury, but +will either lie on its surface under the water, into which the nozzle +of the retort is inserted, or will float away on the surface of the +water. I have also found that covering the top of the mercury with a +few inches of broken charcoal when retorting has an excellent +purifying effect. + +In retorting amalgam, much care and attention is required. + +First, never fill the retort too full, give plenty of room for +expansion; for, when the heat is applied, the amalgam will rise like +dough in an oven, and may be forced into the discharge pipe, the +consequence being a loss of amalgam or the possible bursting of the +retort. Next, be careful in applying the heat, which should be done +gradually, commencing at the top. This is essential to prevent waste +and to turn out a good-looking cake of gold, which all battery +managers like to do, even if they purpose smelting into bars. + +Sometimes special difficulties crop up in the process of separating +the gold from the amalgam. At the first "cleaning up" on the Frasers +Mine at Southern Cross, West Australia, great consternation was +excited by the appearance of the retorted gold, which, as an old miner +graphically put it, was "as black as the hind leg of a crow," and +utterly unfit for smelting, owing to the presence of base metals. Some +time after this I was largely interested in the Blackborne mine in the +same district when a similar trouble arose. This I succeeded in +surmounting, but a still more serious one was too much for me--i.e., +the absence of payable gold in the stone. I give here an extract from +the /Australian Mining Standard/, of December 9th, 1893, with +reference to the mode of cleaning the amalgam which I adopted. + +NEW METHOD OF SEPARATING GOLD FROM IMPURE AMALGAM. + +I had submitted to me lately a sample of amalgam from a mine in West +Australia which amalgam had proved a complete puzzle to the manager +and amalgamator. The Mint returns showed a very large proportion of +impurity, even in the smelted gold. When retorted only, the Mint +authorities refused to take it after they had treated two cakes, one +of 119 oz., which yielded only 35 oz. 5 dwt. standard gold, and one of +140 oz., which gave 41 oz. 10 dwt. The gold smelted on the mine was +nearly as bad proportionately. Thus, 128 oz. smelted down at the Mint +to 87 oz. 8 dwt. and 109 oz. to 55 oz. 10 dwt. The impurity was +principally iron, a most unusual thing in my experience, and was due +to two causes revealed by assay of the ore and analysis of the mine +water, viz., an excess of arsenate of iron in the stone, and the +presence in large proportions of mineral salts, principally chloride +of Calcium CaCl., sodium NaCl, and magnesium MgCl2, in the mine water +used in the battery. The exact analysis of the water was as follows:-- + + Carbonate of Iron FeCO3 2.76 grains per gallon + Carbonate of Calcium CaCO3 7.61 grains per gallon + Sulphate of Calcium CaSO4 81.71 grains per gallon + Chloride of Calcium CaCl2 2797.84 grains per gallon + Chloride of Magnesium MgCl2 610.13 grains per gallon + Chloride of Sodium or + Common Salt NaCl 5072.65 grains per gallon + + Total solid matter 8572.70 = 19.5 oz. to the gallon. + +It will be seen, then, that this water is nearly four times more salt +that that of the sea. The effect of using a water of this character, +as I have previously found, is to cause the amalgamation of +considerable quantities of iron with the gold as in this case. + +I received 10 oz. of amalgam, and having found what constituted its +impurities proceeded to experiment as to its treatment. When retorted +on the mine it was turned out in a black cake so impure as almost to +make it impossible to smelt properly. I found the same result on first +retorting, and after a number of experiments which need not be +recapitulated though some were fairly effective, I hit on the +following method, which was found to be most successful and will +probably be so found in other localities where similarly unfavourable +conditions prevail. + +I took a small ball of amalgam, placed it in a double fold of new fine +grained calico, and after soaking in hot water put it under a powerful +press. The weight of the ball before pressing was 1583 gr. From this +383 gr. of mercury was expressed and five-eighths of a grain of gold +was retorted from this expressed mercury. The residue, in the form of +a dark, grey, and very friable cake, was powdered up between the +fingers and retorted, when it became a brown powder; it was afterwards +calcined on a flat sheet in the open air; result, 510 gr. of russet- +coloured powder. Smelted with borax, the iron oxide readily separated +with the slag; result, 311 gr. gold 871-1000 fine; a second smelting +brought this up to 914-1000 fine. Proportion of smelted gold to +amalgam, one-fifth. + +The principal point about this mode of treatment is the squeezing out +of the mercury, whereby the amalgam goes into the retort in the form +of powder, thus preventing the slagging of the iron and enclosure of +the gold. The second point of importance is thorough calcining before +smelting. + +Of course it would be practicable, if desired, to treat the powder +with hydrochloric acid, and thus remove all the iron, but in a large +way this would be too expensive, and my laboratory treatment, though +necessarily on a small scale, was intended to be on a practical basis. + +The amalgam at this mine was in this way afterwards treated with great +success. + +For the information of readers who do not understand the chemical +symbols it may be said that + + FeCO3 is carbonate of iron; + CaCO3 is carbonate of calcium; + CaSO4 is sulphate of calcium; + CaCl2 is chloride of calcium; + MgCl2 is chloride of magnesium; + NaCl is chloride of sodium, or common salt. + + + +CHAPTER VII + +GOLD EXTRACTION--SECONDARY PROCESSES AND LIXIVIATION + +Before any plan is adopted for treating the ore in a new mine the +management should very seriously and carefully consider the whole +circumstances of the case, taking into account the quantity and +quality of the lode stuff to be operated on, and ascertain by analysis +what are its component parts, for, as before stated, the treatment +which will yield most satisfactory results with a certain class of +gangue on one mine will sometimes, even when the material is +apparently similar, prove a disastrous failure in another. Some time +since I was glad to note that the manager of a prominent mine strongly +discountenanced the purchase of any extracting plant until he was +fully satisfied as to the character of the bulk of the ore he would +have to treat. It would be well for the pockets of shareholders and +the reputation of managers, if more of our mine superintendents +followed this prudent and sensible course. + +Having treated on gold extraction with mercury by amalgamated plates +and their accessories, something must be said about secondary modes of +saving in connection with the amalgamation process. The operations +described hitherto have been the disintegration of the gold-bearing +material and the extraction therefrom of the coarser free gold. But it +must be understood that most auriferous lode stuff contains a +proportion of sulphides of various metals, wherein a part of the gold, +usually in a very finely divided state, is enclosed, and on this gold +the mercury has no influence. Also many lodes contain hard heavy +ferric ores, such as titanic iron, tungstate of iron, and hematite, in +which gold is held. In others, again, are found considerable +quantities of soft powdery iron oxide or "gossan," and compounds such +as limonite, aluminous clay, etc., which, under the action of the +crushing mill become finely divided and float off in water as +"slimes," carrying with them atoms of gold, often microscopically +small. To save the gold in such matrixes as these is an operation +which even the best of our mechanical appliances have not yet fully +accomplished. + +Where there is not too great a proportion of base metals on which the +solvent will act, and when the material is rich enough in gold to pay +for the extra cost of treatment, chlorination or cyanisation are the +best modes of extraction yet practically adopted. + +Presuming, however, that we are working by the amalgamation process, +and have crushed our stone and obtained the free gold, the next +requirement is an effective concentrator. Of these there are many +before the public, and some do excellent work, but do not act equally +well in all circumstances. The first and most primitive is the blanket +table, previously mentioned; but it can hardly be said to be very +effective, and requires constant attention and frequent changing and +washing of the strips of blanket. + +Instead of blanket tables percussion tables are sometimes used, to +which a jerking motion is given against the flow of the water and +pulp, and by this means the heavier minerals are gathered towards the +upper part of the table, and are from thence removed from time to time +as they become concentrated. + +I have seen this appliance doing fairly good work, but it is by no +means a perfect concentrator. + +Another form of "shaking table" is one in which the motion is given +sideways, and this, whether amalgamated, or provided with small +riffles, or covered with blanket, keeps the pulp lively and encourages +the retention of the heavier particles, whether of gold or base metals +containing gold. There has also been devised a rocking table the +action of which is analogous to that of the ordinary miner's cradle. +This appliance, working somewhat slowly, swings on rockers from side +to side, and is usually employed in mills where, owing to the +complexity of the ore, difficulties have been met with in amalgamating +the gold. Riffles are provided and even very fine gold is sometimes +effectively recovered by their aid. + +The Frue vanner will, as a rule, act well when the pulp is +sufficiently fine. It is really a adaptation of an old and simple +apparatus used in China and India for washing gold dust from the sands +of rivers. The original consisted of an endless band of strong cloth +or closely woven matting, run on two horizontal rollers placed about +seven feet apart, one being some inches lower than the other. The +upper is caused to revolve by means of a handle. The cloth is thus +dragged upwards against a small stream of water and sand fed to it by +a second man, the first man not only turning the handle but giving a +lateral motion to the band by means of a rope tied to one side. + +Chinamen were working these forerunners of the Frue vanner forty years +ago in Australia, and getting fair returns. + +The Frue vanner is an endless indiarubber band drawn over an inclined +table, to which a revolving and side motion is given by ingenious +automatic mechanism, the pulp being automatically fed from the upper +end, and the concentrates collected in a trough containing water in +which the band is immersed in its passage under the table; the lighter +particles wash over the lower end. The only faults with the vanner are +--first, it is rather slow; and secondly, though so ingenious it is +just a little complicated in construction for the average non- +scientific operative. + +Of pan concentrators there is an enormous selection, the principle in +most being similar--i.e., a revolving muller, which triturates the +sand, so freeing the tiny golden particles and admitting of their +contact with the mercury. The mistake with respect to most of these +machines is the attempt to grind and amalgamate in one operation. Even +when the stone under treatment contains no deleterious compounds the +simple action of grinding the hard siliceous particles has a bad +effect on the quicksilver, causing it to separate into small globules, +which either oxidising or becoming coated with the impurities +contained in the ore will not reunite, but wash away in the slimes and +take with them a percentage of the gold. As a grinder and +concentrator, and in some cases as an amalgamator, when used +exclusively for either purpose, the Watson and Denny pan is effective; +but although successfully used at one mine I know, the mode there +adopted would, for reasons previously given, be very wasteful in many +other mines. + +There is considerable misconception, even among men with some +practical knowledge, as to the proper function of these secondary +saving appliances; and sometimes good machines are condemned because +they will not perform work for which they were never intended. It +cannot be too clearly realized that the correct order of procedure for +extracting the gold held in combination with base metals is--first, +reduction of the particles to a uniform gauge and careful +concentration only; next, the dissipation, usually by simple +calcination, of substances in the concentrates inimical to the +thorough absorption of the gold by the mercury; and lastly, the +amalgamation of the gold and mercury. + +For general purposes, where the gangue has not been crushed too fine, +I think the Duncan pan will usually be found effective in saving the +concentrates. In theory it is an enlargement of the alluvial miner's +tin dish, and the motion imparted to it is similar to the eccentric +motion of that simple separator. + +The calcining may be effectively carried out in an ordinary +reverberatory furnace, the only skill required being to prevent over +roasting and so slagging the concentrates; or not sufficiently +calcining so as to remove all deleterious constituents; the subject, +however, is fully treated in Chapter VIII. + +For amalgamating I prefer some form of settler to any further grinding +appliance, but I note also improvements in the rotary amalgamating +barrel, which, though slow, is, under favourable conditions, an +effective amalgamator. The introduction of steam under pressure into +an iron cylinder containing a charge of concentrates with mercury is +said to have produced good results, and I am quite prepared to believe +such would be the case, as we have long known that the application of +steam to ores in course of amalgamation facilitates the process +considerably. + +Some seventeen years since I was engaged on the construction of a dry +amalgamator in which sublimated mercury was passed from a retort +through the descending gangue in a vertical cylinder, the material +thence falling through an aperture into a revolving settler, the +object being to save water on mines in dry country. The model, about +quarter size, was completed when my attention was called to an +American invention, in which the same result was stated to be attained +more effectively by blowing the mercury spray through the triturated +material by means of a steam jet. I had already encountered a +difficulty, since found so obstructive by experimentalists in the same +direction, that is, the getting of the mercury back into its liquid +metallic form. This difficulty I am now convinced can be largely +obviated by my own device of using a very weak solution of sulphuric +acid (it can hardly be too weak) and adding a small quantity of zinc +to the mercury. It is perfectly marvellous how some samples of mercury +"sickened" or "floured" by bad treatment, may be brought back to the +bright limpid metal by a judicious use of these inexpensive materials. + +Thus it will probably be found practicable to crush dry and amalgamate +semi-dry by passing the material in the form of a thin pasty mass to a +settler, as in the old South American arrastra, and, by slowly +stirring, recover the mercury, and with it the bulk of the gold. + +The following is from the /Australian Mining Standard/, and was headed +"Amalgamation Without Overflow": + +"Recent experiments at the Ballarat School of Mines have proved that a +deliverance from difficulties is at hand from an unexpected quarter. +The despised Chilian mill and Wheeler pan, discarded at many mines, +will solve the problem, but the keynote of success is amalgamation +without overflow. Dispense with the overflow and the gold is saved. + +"Two typical mines--the Great Mercury Proprietary Gold Mine, of +Kuaotunu, N.Z., the other, the Pambula, N.S.W.--have lately been +conducting a series of experiments with the object of saving their +fine gold in an economical manner. The last and best trials made by +these companies were at the Ballarat School of Mines, where +amalgamation without overflow was put to a crucial test, in each case +with the gratifying result that ninety-six per cent of the precious +metal was secured. What this means to the Great Mercury Mine, for +instance, can easily be imagined when it is understood that +notwithstanding all the latest gold-saving adjuncts during the last +six months 1260 tons of ore, worth 4l. 17s. 10 2/3d. a ton, have been +put through for a saving of 1l. 9s. 1 2/3d. only; or in other words +over two-thirds of the gold has gone to waste (for the time being) in +the tailings, and in the tailings at the present moment lie the +dividends that should have cheered shareholders' hearts. + +"And now for the /modus operandi/, which, it must be remembered, is +not hedged in by big royalties to any one, rights, patent or +otherwise. The ore to be treated is first calcined, then put through a +rock-breaker or stamper battery in a perfectly dry state. If the +battery is used, ordinary precautions, of course, must be taken to +prevent waste, or the dust becoming obnoxious to the workmen. The ore +is then transferred to the Chilian mill and made to the consistency of +porridge, the quicksilver being added. When the principal work of +amalgamation is done (experience soon teaching the amount of grinding +necessary), from the Chilian mill the paste (so to say) is passed to a +Wheeler or any other good pan of a similar type, when the gold-saving +operation is completed." + +This being an experiment in the same direction as my own, I tried it +on a small scale. I calcined some very troublesome ore till it was +fairly "sweet," triturated it, and having reduced it with water to +about the consistency of invalid's gruel, put it into a little berdan +pan made from a "camp oven," which I had used for treating small +quantities of concentrates, and from time to time drove a spray of +mercury, wherein a small amount of zinc had been dissolved, into the +pasty mass by means of a steam jet, added about half an ounce of +sulphuric acid and kept the pan revolving for several hours. The +result was an unusually successful amalgamation and consequent +extraction--over ninety per cent. + +Steam--or to use the scientific term, hydro-thermal action--has played +such an important part in the deposition of metals that I cannot but +think that under educated intelligence it will prove a powerful agent +in their extraction. About fourteen years ago I obtained some rather +remarkable results from simply boiling auriferous ferro-sulphides in +water. There is in this alone an interesting, useful, and profitable +field for investigation and experiment. + +The most scientific and perfect mode of gold extraction (when the +conditions are favourable) is lixiviation by means of chlorine, +potassium cyanide, or other aurous solvent, for by this means as much +as 98 per cent of the gold contained in suitable ores can be converted +into its mineral salt, and being dissolved in water, re-deposited in +metallic form for smelting; but lode stuff containing much lime would +not be suitable for chlorination, or the presence of a considerable +proportion of such a metal as copper, particularly in metallic form, +would be fatal to success, while cyanide of potassium will also attack +metals other than gold, and hence discount the effect of this solvent. + +The earlier practical applications of chlorine to gold extraction were +known as Mears' and Plattner's processes, and consisted in placing the +material to be operated on in vats with water, and introducing +chlorine gas at the bottom, the mixture being allowed to stand for a +number of hours, the minimum about twelve, the maximum forty-eight. +The chlorinated water was then drawn off containing the gold in +solution which was deposited as a brown powder by the addition of +sulphate of iron. + +Great improvements on this slow and imperfect method have been made of +late years, among the earlier of which was that of Messrs. Newbery and +Vautin. They placed the pulp with water in a gaslight revolving +cylinder, into which the chlorine was introduced, and atmospheric air +to a pressure of 60 lb. to the square inch was pumped in. The cylinder +with its contents was revolved for two hours, then the charge was +withdrawn and drained nearly dry by suction, the resultant liquid +being slowly filtered through broken charcoal on which the chloride +crystals were deposited, in appearance much like the bromo-chlorides +of silver ore seen on some of the black manganic oxides of the Barrier +silver mines. The charcoal, with its adhering chlorides, was conveyed +to the smelting-house and the gold smelted into bars of extremely pure +metal. Messrs. Newbery and Vautin claimed for their process decreased +time for the operation with increased efficiency. + +At Mount Morgan, when I visited that celebrated mine, they were using +what might be termed a composite adaptation process. Their +chlorination works, the largest in the world, were putting through +1500 tons per week. The ore as it came from the mine was fed +automatically into Krom roller mills, and after being crushed and +sifted to regulation gauge was delivered into trucks and conveyed to +the roasting furnaces, and thence to cooling floors, from which it was +conveyed to the chlorinating shed. Here were long rows of revolving +barrels, on the Newbery-Vautin principle, but with this marked +difference, that the pressure in the barrel was obtained from an +excess of the gas itself, generated from a charge of chloride of lime +and sulphuric acid. On leaving the barrels the pulp ran into settling +vats, somewhat on the Plattner plan, and the clear liquid having been +drained off was passed through a charcoal filter, as adopted by +Newbery and Vautin. The manager, Mr. Wesley Hall, stated that he +estimated cost per ton was not more than 30s., and he expected shortly +to reduce that when he began making his own sulphuric acid. As he was +obtaining over 4 oz. to the ton the process was paying very well, but +it will be seen that the price would be prohibitive for poor ores +unless they could be concentrated before calcination. + +The Pollok process is a newer, and stated to be a cheaper mode of +lixiviation by chlorine. It is the invention of Mr. J. H. Pollok, of +Glasgow University, and a strong Company was formed to work it. With +him the gas is produced by the admixture of bisulphate of sodium +(instead of sulphuric acid, which is a very costly chemical to +transport) and chloride of lime. Water is then pumped into a strong +receptacle containing the material for treatment and powerful +hydraulic pressure is applied. The effect is stated to be the rapid +change of the metal into its salt, which is dissolved in the water and +afterwards treated with sulphate of iron, and so made to resume its +metallic form. + +It appears, however, to me that there is no essential difference in +the pressure brought to bear for the quickening of the process. In +each case it is an air cushion, induced in the one process by the +pumping in of air to a cylinder partly filled with water, and in the +other by pumping in water to a cylinder partly filled with air. + +The process of extracting gold from lode stuff and tailings by means +of cyanide of potassium is now largely used and may be thus briefly +described:--It is chiefly applied to tailings, that is, crushed ore +that has already passed over the amalgamating and blanket tables. The +tailings are placed in vats, and subjected to the action of solutions +of cyanide of potassium of varying strengths down to 0.2 per cent. +These dissolve the gold, which is leached from the tailings, passed +through boxes in which it is precipitated either by means of zinc +shavings, electricity, or to the precipitant. The solution is made up +to its former strength and passed again through fresh tailings. When +the tailings contain a quantity of decomposed pyrites, partly +oxidised, the acidity caused by the freed sulphuric acid requires to +be neutralised by an alkali, caustic soda being usually employed. + +When "cleaning up," the cyanide solution in the zinc precipitating +boxes is replaced by clean water. After careful washing in the box, to +cause all pure gold and zinc to fall to the bottom, the zinc shavings +are taken out. The precipitates are then collected, and after +calcination in a special furnace for the purpose of oxidising the +zinc, are smelted in the usual manner. + +The following description of an electrolytic method of gold deposition +from a cyanide solution was given by Mr. A. L. Eltonhead before the +Engineers' Club of Philadelphia. + +A description of the process is as follows:--"The ore is crushed to a +certain fineness, depending on the character of the gangue. It is then +placed in leaching vats, with false bottoms for filtration, similar to +other leaching plants. A solution of cyanide of potassium and other +chemicals of known percentage is run over the pulp and left to stand a +certain number of hours, depending on the amount of metal to be +extracted. It is then drained off and another charge of the same +solution is used, but of less strength, which is also drained. The +pulp is now washed with clean water, which leaches all the gold and +silver out, and leaves the tailings ready for discharge, either in +cars or sluiced away by water, if it is plentiful. + +"The chemical reaction of cyanide of potassium with gold is as +follows, according to Elsner:-- + + 2Au + 4KCy + O + H2O = 2KAuCy2 + 2KHO. + +That is, a double cyanide of gold and potassium is formed. + +"All filtered solutions and washings from the leaching vats are saved +and passed through a precipitating 'box' of novel construction, which +may consist either of glass, iron or wood, and be made in any shape, +either oval, round, or rectangular--if the latter, it will be about 10 +ft. long, 4 ft. wide and 1 ft. high--and is partitioned off lengthwise +into five compartments. Under each partition, on the inside or bottom +of the 'box,' grooves may be cut a quarter- to a half-inch deep, +extending parallel with the partitions to serve as a reservoir for the +amalgam, and give a rolling motion to the solution as it passes along +and through the four compartments. The centre compartment is used to +hold the lead or other suitable anode and electrolyte. + +"The anode is supported on a movable frame or bracket, so it may be +moved either up or down as desired, it being worked by thumb-screws at +each end. + +"The electrolyte may consist of saturated solutions of soluble +alkaline metals and earth. The sides or partitions of each compartment +dip into the mercury, which must cover the 'box' evenly on the bottom +to the depth of about a half-inch. + +"Amalgamated copper strips or discs are placed in contact with the +mercury and extended above it, to allow the gold and silver solution +of cyanide to come in contact. + +"The electrodes are connected with the dynamo; the anode of lead being +positive and the cathode of mercury being negative. The dynamo is +started, and a current of high amperage and low voltage is generated, +generally 100 to 125 amperes, and with sufficient pressure to +decompose the electrolyte between the anode and the cathode. + +"As the gas is generated at the anode, a commotion is created in the +liquid, which brings a fresh and saturated solution of electrolyte +between the electrodes for electrolysis, and makes it continuous in +its action. + +"The solution of double cyanide of gold, silver, and potassium, which +has been drained from the leaching vats, is passed over the mercury in +the precipitating 'box' when the decomposition of the electrolyte by +the electric current is being accomplished, the gold and silver are +set free and unite with the mercury, and are also deposited on the +plates or discs of copper, forming amalgam, which is collected and +made marketable by the well known and tried methods. The above +solution is regenerated with cyanide of potassium by the setting free +of the metals in the passage over the 'box.' + +"In using this solution again for a fresh charge of pulp, it is +reinforced to the desired percentage, or strengthened with cyanide of +potassium and other chemicals, and is always in good condition for +continuing the operation of dissolving. + +"The potassium acting on the water of the solution creates nascent +hydrogen and potassium hydrate; the nascent hydrogen sets free the +metals (gold and silver), which are precipitated into the mercury and +form amalgam, leaving hydrocyanic acid; this latter combines with the +potassium hydrate of the former reaction, thus forming cyanide of +potassium. There are other reactions for which I have not at present +the chemical formulas. + +"As the solution passes over the mercury, the centre compartment of +the 'box' is moved slowly longitudinally, which spreads the mercury, +the solution is agitated and comes in perfect contact with the +mercury, as well as the amalgamated plates or discs of copper, +ensuring a perfect precipitation. + +"It is not always necessary to precipitate all the gold and silver +from the solution, for it is used over and over again indefinitely; +but when it is required, it can be done perfectly and cheaply in a +very short time. + +"No solution leached from the pulp, containing cyanide of potassium, +gold and silver, need be run to waste, which is in itself an enormous +saving over the use of zinc shavings when handling large quantities of +pulp and solution. + +"Some of the advantages the electro-chemical process has over other +cyanide processes are: Its cleanliness, quickness of action, +cheapness, and large saving of cyanide of potassium by regeneration; +not wasting the solutions, larger recovery of the gold and silver from +the solutions; the cost of recovery less; the loss of gold, silver, +and cyanide of potassium reduced to a minimum; the use of caustic +alkali in such quantity as may be desired to keep the cyanide solution +from being destroyed by the solidity of the pulp, and also sometimes +to give warmth, as a warm cyanide solution will dissolve gold and +silver quicker than a cold one. These caustic alkalies do not +interfere with or prevent the perfect precipitation of the metals. The +bullion recovered in this process is very fine, while the zinc- +precipitated bullion is only about 700 fine. + +"The gold and silver is dissolved, and then precipitated in one +operation, which we know cannot be done in the 'chlorination process'; +besides, the cost of plant and treatment is much less in the above- +described process. + +"The electro-chemical process, which I have hastily sketched will, I +think, be the future cheap method of recovering fine or flour gold +from our mines and waste tailings or ore dumps. + +"Without going into details of cost of treatment, I will state that +with a plant of a capacity of handling 10,000 tons of pulp per month, +the cost should not exceed 8s. per ton, but that may be cheapened by +labour-saving devices. There being no expensive machinery, a plant +could be very cheaply erected wherever necessary." + + + +CHAPTER VIII + +CALCINATION OR ROASTING OF ORES + +The object of calcining or roasting certain ores before treatment is +to dissipate the sulphur or sulphides of arsenic, antimony, lead, +etc., which are inimical to treatment, whether by ordinary mercuric +amalgamation or lixiviation. The effect of the roasting is first to +sublimate and drive off as fumes the sulphur and a proportion of the +objectionable metals. What is left is either iron oxide, "gossan," or +the oxides of the other metals. Even lead can thus be oxidised, but +requires more care as it melts nearly as readily as antimony and is +much less volatile. The oxides in the thoroughly roasted ore will not +amalgamate with mercury, and are not acted on by chlorine or cyanogen. + +To effect the oxidation of sulphur, it is necessary not only to bring +every particle of sulphur into contact with the oxygen of the air, but +also to provide adequate heat to the particles sufficient to raise +them to the temperature that will induce oxidation. No appreciable +effect follows the mere contact of air with sulphur particles at +atmospheric temperature; but if the particles be raised to a +temperature of 500 degrees Fahr., the sulphur is oxidised to the +gaseous sulphur dioxide. The same action effects the elimination of +the arsenic and antimony associated with gold and silver ores, as when +heated to a certain constant temperature these metals readily oxidise. + +The science of calcination consists of the method by which the +sulphide ores, having been crushed to a proper degree of fineness, are +raised to a sufficient temperature and brought into intimate contact +with atmospheric air. + +It will be obvious then that the most effective method of roasting +will be one that enables the particles to be thoroughly oxidised at +the lowest cost in fuel and in the most rapid manner. + +The roasting processes in practical use may be divided into three +categories: + +/First or A Process./--Roasting on a horizontal and stationary hearth, +the flame passing over a mass of ore resting on such hearth. In order +to expose the upper surface of the ore to contact with air the +material is turned over by manual labour. This furnace of the +reverberatory type is provided with side openings by which the turning +over of the ore can be manually effected, and the new ore can be +charged and afterwards withdrawn. + +/Second or B Process./--Roasting in a revolving hearth placed at a +slight incline angle from the horizontal. The furnace is of +cylindrical form and is internally lined with refractory material. It +has projections that cause the powdered ore to be lifted above the +flame, and, at a certain height, to fall through the flame and so be +rapidly raised to the temperature required to effect the oxidation of +the oxidisable minerals which it is desired to extract. + +The rate, or speed, of revolution of this revolving furnace obviously +depends upon the character of the ore under treatment; it may vary +from two revolutions per minute down to one revolution in thirty +minutes. Any kind of fuel is available, but that of a gaseous +character is stated to be by far the most efficient. + +Any ordinary cylinder of a length of 25 ft., and a diameter of 4 ft. 6 +in., inclined 1 ft. 6 in. in its length, will calcine from 24 to 48 +tons per diem. + +Another form of rotating furnace is one in which the axis is +horizontal. It is much shorter than the inclined type, and the feeding +and removal of the ore is effected by the opening of a retort lid door +provided at the side of the furnace. Openings provided at each end of +the furnace permit the passage of the flame through it, and the +revolution of the furnace turns over the powdered ore and brings it +into more or less sustained contact with the oxidising flame. The +exposure of the ore to this action is continued sufficiently long to +ensure the more or less complete oxidation of the ore particles. + +/Third or C Process./--In this process the powdered ore is allowed to +fall in a shower from a considerable height, through the centre of a +vertical shaft up which a flame ascends; the powdered ore in falling +through the flame is heated to an oxidising temperature, and the +sulphides are thus depleted of their sulphur and become oxides. + +Another modification of this direct fall or shaft furnace is that in +which the fall of the ore is checked by cross-bars or inclined plates +placed across the shaft; this causes a longer oxidising exposure of +the ore particles. + +When the sulphur contents of pyritous ores are sufficiently high, and +after the ore has been initially fired with auxiliary carbonaceous +fuel, it is unnecessary, in a properly designed roasting furnace, to +add fuel to the ore to enable the heat for oxidation to be obtained. +The oxidation or burning of the sulphur will provide all the heat +necessary to maintain the continuity of the process. The temperature +necessary for effecting the elimination of both sulphur and arsenic is +not higher than that equivalent to dull red heat; and provided that +there is a sufficient mass of ore maintained in the furnace, the +potential heat resulting from the oxidation of the sulphur will alone +be adequate to provide all that is necessary to effect the +calcination. + + +TYPES OF FURNACES OF THE DIFFERENT CLASSES +THAT ARE IN ACTUAL USE. + +"A" OR REVERBERATORY CLASS. + +The construction of this furnace has already been sufficiently +described. If the roasting is performed in a muffle chamber, the +arrangement employed by Messrs. Leach and Neal, Limited, of Derby, and +designed by Mr. B. H. Thwaite, C.E., can be advantageously employed in +this furnace, which is fired with gaseous fuel. The sensible heat of +the waste gases is utilised to heat the air employed for combustion; +and by a controllable arrangement of combustion, a flame of over 100 +feet in length is obtained, with the result that the furnace from end +to end is maintained at a uniform temperature. By this system, and +with gaseous fuel firing, a very considerable economy in fuel and in +repairs to furnace, and a superior roasting effect, have been +obtained. + +Where the ordinary reverberatory hearth is fired with solid coal from +an end grate, the temperature is at its maximum near the firing end, +and tails off at the extreme gas outlet end. The ores in this furnace +should therefore be fed in at the colder end of the hearth and be +gradually worked or "rabbled" forward to the firing end. + +One disadvantage of the reverberatory furnace is the fact that it is +impossible to avoid the incursion of air during the manual rabbling +action, and this tends to cool the furnace. + +The cost of roasting, to obtain the more or less complete oxidation, +or what is known in mining parlance as a "sweet roast" (because a +perfectly roasted ore is nearly odourless) varies considerably, the +variation depending of course upon the character of the ore and the +cost of labour and fuel. + +There are several modifications of the reverberatory furnace in use, +designed mechanically to effect the rabbling. One of the most +successful is that known as the Horse-shoe furnace. In plan the hearth +of the furnace resembles a horse-shoe. + +The stirring of the ore over the hearth is effected by means of +carriages fixed in the centre of the furnace and having laterally +projecting arms, carrying stirrers, that move along the hearth and +turn over the pulverised ore. + +In operation, half the carriages are traversing the furnace, and half +are resting in the cooling space, so that a control over the +temperature of the stirrers is established. + +This furnace is stated to be more economical in labour than other +mechanically stirred reverberatory furnaces, and there is also said to +be an economy in fuel. + +Usually the mechanical stirring furnaces give trouble and should be +avoided, but the horse-shoe type possesses qualifications worthy of +consideration. + +"B."--THE REVOLVING CYLINDER FURNACE. + +Of these the best known to me are: The Howell-White, the Bruckner, the +Thwaite-Denny, and the Molesworth. + +The Bruckner is a cylinder, turning on the horizontal axis and carried +by four rollers. + +The batch of ore usually charged into the two charging hoppers weighs +about four tons. When the two charging doors are brought under the +hopper mouth, the contents of the hopper fall directly into the +cylinder. + +The ends or throats of the furnace are reduced just sufficiently to +allow the flame evolved from a grated furnace to pass completely +through the cylinder. + +A characteristic size for this Bruckner furnace is one having a length +of 12 feet and a diameter of 6 feet. A furnace of this capacity will +have an inclusive weight (iron and brickwork) of 15 tons. + +The time of operation, with the Bruckner, will vary with the character +of the ore under treatment and the nature of the fuel employed. Four +hours is the minimum and twelve hours should be the maximum time of +operation. + +By the addition of common salt with the batch of ore, such of its +constituents as are amenable to the action of chlorine are chlorinated +as well as freed from sulphur. + +Where the ore contains any considerable quantity of silver which +should be saved, the addition of the salt is necessary as the silver +is very liable to become so oxidised in the process of roasting as to +render its after treatment almost impossible. I know a case in point +where an average of nearly five ounces of silver to the ton, at that +time worth 30s., was lost owing to ignorance on this subject. Had the +ore been calcined with salt, NaCl, the bulk of this silver would have +been amalgamated and thus saved. It was the extraordinary fineness of +the gold saved by amalgamation as against my tests of the ore by fire +assay that put me on the track of a most indefensible loss. + +/The Howell-White Furnace./--This furnace consists of a cast iron +revolving cylinder, averaging 25 feet in length and 4 ft. 4 in. in +diameter, which revolves on four friction rollers, resting on truck +wheels, rotated by ordinary gearing. + +The power required for effecting the revolution should not exceed four +indicated horse-power. + +The cylinder is internally lined with firebrick, projecting pieces +causing the powdered ore to be raised over the flame through which it +showers, and is thereby subjected to the influence of heat and to +direct contact oxidation. + +The inclination of the cylinder, which is variable, promotes the +gradual descension of the ore from the higher to the lower end. It is +fed into the upper end, by a special form of feed hopper, and is +discharged into a pit at the lower end, from which the ore can be +withdrawn at any time. + +The gross weight of the furnace, which is, however, made in segments +to be afterwards bolted together, is some ninety to one hundred tons. + +The furnace is fired with coal on a grated hearth, built at the lower +end; it is more economical both in fuel and in labour than an ordinary +reverberatory furnace. + +/The Thwaite-Denny Revolving Furnace./--This new type of furnace, +which is fired with gaseous fuel, is stated to combine the advantages +of the Stetefeldt, the Howell-White, and the Bruckner. + +It is constructed as follows:--Three short cylinders, conical in shape +and of graduated dimensions, are superimposed one over the other, +their ends terminating in two vertical shafts of brickwork, by which +the three cylinders are connected. The powdered ore is fed into the +uppermost cylinder and gravitates through the series. The highest +cylinder is the largest in diameter, the lowest the smallest. + +The gas flame, burnt in a Bunsen arrangement, enters the smallest end +of the lowest cylinder and passes through it; then returns through the +series and the ore is reduced by the expulsion of its sulphur, +arsenic, etc., as it descends from the top to the bottom. The top +cylinder is made larger than the one below it and the middle cylinder +is made larger than the lowest one in proportion to the increased bulk +of gases and ore. + +The powdered ore in descending through the cylinders is lifted up and +showers through the flame, falling in its descent a distance of over +1000 feet. By the time it reaches the bottom the ore is thoroughly +roasted. + +Provision is made for the introduction of separate supplies of air and +gas into each cylinder; this enables the oxidising treatment to be +controlled exactly as desired so as to effect the best results with +all kinds of ore. Each cylinder is driven from its own independent +gearing, and the speed of each cylinder can be varied at will. + +The output of this type of furnace, the operations of which appear to +be more controllable than those of similar appliances, depends, of +course, upon the nature of the ore, but may be considered to range +within the limits of twelve to fifty tons in twenty-four hours, and +the cost of roasting will vary from 2s. 6d. to 4s. per ton, depending +upon the quality of ore and of fuel. + +The gaseous fuel generating system permits not only the absolute +control over the temperature in the furnace, but the use of the +commonest kinds of coal, and even charcoal is available. + +The power required to drive the Thwaite-Denny furnace is four +indicated horse-power. + +/The Molesworth Furnace/ also is a revolving cylindrical appliance, +which, to say the least of it, is in many respects novel and +ingenious. It consists of a slightly cone-shaped, cast-iron cylinder +about fourteen feet long, the outlet end being the larger to allow for +the expansion of the gases. Internal studs are so arranged as to keep +the ore agitated; and spiral flanges convey it to the outlet end +continually, shooting it across the cylinder. The cylinder is encased +in a brick furnace. The firing is provided from /outside/, the +inventor maintaining that the products of combustion are inimical to +rapid oxidisation, to specially promote which he introduces an excess +of oxygen produced in a small retort set in the roof of the furnace +and fed from time to time with small quantities of nitrate of soda and +sulphuric acid. Ores containing much sulphur virtually calcine +themselves. I have seen this appliance doing good work. The +difficulties appeared to be principally mechanical. + +There are other furnaces which work with outside heat, but I have not +seen them in action. + +"C."--SHAFT TYPE OF FURNACE + +In one form of this furnace, instead of allowing the ore to descend in +a direct clear fall the descent is impeded by inclined planes placed +at different levels in the height of the shaft, the ore descending +from one plane to the other. + +/The Stetefeldt Shaft Furnace./--Although very expensive in first +cost, has many advantages. No motive power is required and the +structure of the furnace is of a durable character. Its disadvantages +are:--Want of control, and the occasionally imperfect character of the +roasting originating therefrom. + +Three sizes of Stetefeldt's furnaces are constructed: + + The largest will roast from 40 to 80 tons per diem. + The intermediate will roast from 20 to 40 tons per diem. + The smallest will roast from 10 to 20 tons per diem. + +A good furnace should bring down the sulphur contents even of +concentrates so as to be innocuous to mercuric amalgamation. The +sulphur left in the ore should never be allowed to exceed two per +cent. + +A forty per cent pyritous or other sulphide ore should be roasted in a +revolving furnace in thirty to forty minutes, and without any +auxiliary fuel. + +For ordinary purposes a 40-foot chimney is adequate for furnace work; +such a chimney four feet square inside at the base, tapering to 2' 6" +at the summit, will require 12,000 red bricks, and 1500 fire-bricks +for an internal lining to a height of 12 feet from the base of the +chimney shaft. + +When second-hand Lancashire or Cornish boiler flues are available, +they make admirable and inexpensive chimneys. The advantage of +wrought-iron or steel chimneys lies in the convenience of removal and +erection. They should be made in sections of 20 feet long, three steel +wire guy-ropes attached to a ring, riveted to a ring two-thirds of the +height of the chimney, and attached to holdfasts driven into the +ground; tightening couplings should be provided for each wire. + +Flue dust depositing chambers should be built in the line of the flues +between the furnace and the chimney; they consist simply of carefully +built brick chambers, with openings to enable workmen to enter and +rapidly clear away the deposited matters. The chambers, three or four +times the cross sectional area of the chimney flue, and ten to twenty +feet long, can be built of brickwork, set in cement; the walls are +provided with a cavity, filled with sand or Portland cement, so that +there will be no danger of the incursion of air. In all furnace work +the greatest possible precautions should be taken to prevent the least +cracking of either joints or bricks. It is surprising how much the +inadequate draft of a good chimney is due to cracks or orifices in the +flues; and therefore a competent furnace-man should see to it that his +flues are thoroughly sound, and free from openings through which the +air can enter.[*] + +[*] For full details of the most recent improvements in the cyanide + process and in other methods of extraction, the reader is referred + to Dr. T. K. Rose's "Metallurgy of Gold," third edition. + + + +CHAPTER IX + +MOTOR POWER AND ITS TRANSMISSION + +It is unnecessary to describe methods by which power for mining +purposes has been obtained--that is, up to within the last five years +--beyond a general statement, that when water power has been available +in the immediate locality of the mine, this cheap natural source of +power has been called upon to do duty. Steam has been the alternative +agent of power production applied in many different ways, but +labouring under as many disadvantages, chief of which are lack of +water, scarcity of fuel and cost of transit of machinery. Sometimes +condensing steam-engines have been employed. For the generation of +steam the semi-portable and semi-tubular have been the type of boiler +that has most usually been brought into service. Needless to say, when +highly mineralised mine water only is available the adoption of this +class of boiler is attended with anything but satisfactory results. + +Recently, however, there is strong evidence that where steam is the +power agent to be employed the water-tube type of boiler is likely to +be employed, and to the exclusion of all other forms of apparatus for +the generation of steam. The advantages of this type, particularly the +tubulous form (or a small water tube), made as it is in sections, +offers unrivalled facilities for transport service. The heaviest parts +need not exceed 3 cwt. in weight, and require neither heavy nor yet +expensive brickwork foundations. + + +WATERLESS POWER. + +The difficulties in finding water to drive a steam plant are often of +such a serious character as to involve the abandonment of many payable +mines; therefore, a motive power that does not require the aqueous +agent will be a welcome boon. + +It will be a source of gratification to many a gold-claim holder to +know that practical science has enabled motive power to be produced +without the necessity of water, except a certain very small quantity, +which once supplied will not require to be renewed, unless to +compensate for the loss due to atmospheric evaporation. + +Any carbonaceous fuel, such as, say, lignite, coal, or charcoal, can +be employed. The latter can be easily produced by the method described +in the Chapter on "Rules of Thumb," or by building a kiln by piling +together a number of trunks of trees, or fairly large-sized branches, +cut so that they can be built up in a compact form. The pile, after +being covered with earth, is then lighted from the base, and if there +are no inlets for the air except the limited proportion required for +the smouldering fire at the base, the whole of the timber will be +gradually carbonised to charcoal of good quality, which is available +for the waterless power plant. + +The waterless power plant consists of two divisions: First, a gas +generating plant; secondly, an internal combustion or gas engine in +which the gas is burnt, producing by thermo-dynamic action the motive +power required. The system known as the Thwaite Power Gas System is +not only practically independent of the use of water, but its +efficiency in converting fuel heat into work is so high that no +existing steam plant will be able to compete with it. + +The weight of raw timber, afterwards to be converted into charcoal, +that will be required to produce an effective horse-power for one hour +equals 7 lb. + + If coal is the fuel 1 1/3 lb. per E.H.P. for one hour's run. + If lignite is the fuel 2 1/2 lb. per E.H.P. for one hour's run. + +The plant is simple to work, and as no steam boiler is required the +danger of explosions is removed. No expensive chimney is necessary for +the waterless power plant. + +Where petroleum oil can be cheaply obtained, say for twopence per +gallon, one of the Otto Cycle Oil Engines, for powers up to 20 +indicated horse-power, can be advantageously employed. + +These engines have the advantage of being a self-contained power, +requiring neither chimney nor steam boiler, and may be said to be a +waterless power. The objection is the necessity to rely upon oil as +fuel, and the dangers attending the storage of oil. A good oil engine +should not require to use more than a pint of refined petroleum per +indicated horse-power working for one hour. + +Fortunately for the mining industry electricity, that magic and +mysterious agency, has come to its assistance, in permitting motive +power to be transmitted over distances of even as much as 100 miles +with comparatively little loss of the original power energy. + +Given, that on a coal or lignite field, or at a waterfall, 100 horse- +power is developed by the combustion of fuel or by the fall of water +driving a turbine, this power can be electrically transmitted to a +mine or GROUP OF MINES, say 100 miles away, with only a loss of some +30 horse-power. For twenty miles the loss on transmission should not +exceed 15 horse-power so that 70 and 85 horse-power respectively are +available at the mines. No other system offers such remarkable +efficiencies of power transmission. The new Multiphase Alternating +Electric Generating and Power Transmission System is indeed so perfect +as to leave practically no margin for improvement. + +The multiphase electric motor can be directly applied to the stamp +battery and ore-breaker driving-shaft and to the shaft of the +amalgamating pans. + + +APPROXIMATE POWER REQUIRED TO DRIVE THE MACHINERY OF A MINE. + + Rock breaker 10 effective horse-power + Amalgamating pan 5 effective horse-power + Grinding pan 6 effective horse-power + Single stamp of 750 lb. dropping + 90 times per minute 1.25 effective horse-power + Settlers 4 effective horse-power + Ordinary hoisting lift 20 effective horse-power + +Allow 10 per cent in addition for overcoming friction. + + +Besides this electrical distribution power, which should not cost more +than three farthings per effective horse-power per hour, the +electrical energy can be employed for lighting the drives and the +shafts of the mine. The modern electrical mine lamps leave little to +be desired. Also it is anticipated that once the few existing +difficulties have been surmounted electric drilling will supplant all +other methods. + +Electric power can be employed for pumping, for shot firing, for +hauling, and for innumerable purposes in a mine. + +Electricity lends itself most advantageously to so many and varied +processes, even in accelerating the influence of cyanide solutions on +gold, and in effecting the magnetic influence on metallic particles in +separating processes; while applied to haulage purposes, either on +aerial lines or on tram or railroads, it is an immediate and striking +success. + +It is anticipated that in the near future the mines on the Randt, +South Africa, will be electrically driven from a coalfield generating +station located on the coalfields some thirty miles from Johannesburg. +Such a plant made up of small multiples of highly efficient machines +will enable mine-owners to obtain a reliable power to any extent at +immediate command and at a reasonable charge in proportion to the +power used. This wholesale supply of power will be a godsend to a new +field, enabling the opening up to be greatly expedited; and no +climatic difficulties, such as dry seasons, or floods, need interfere +with the regular running of the machinery. The same system of power- +generation at a central station is to be applied to supply power to +the mines of Western Australia. + + + +CHAPTER X + +COMPANY FORMATION AND OPERATIONS + +All the world over, the operation of winning from the soil and +rendering marketable the many valuable ores and mine products which +abound is daily becoming more and more a scientific business which +cannot be too carefully entered into or too skilfully conducted. The +days of the dolly and windlass, of the puddler, cradle, and tin dish, +are rapidly receding; and mining, either in lode or alluvial working, +is being more generally recognised as one of the exact sciences. In +the past, mining has been carried on in a very haphazard fashion, to +which much of its non-success may be attributed. + +But the dawn of better days has arrived, and with the advent of +schools of mines and technical colleges there will in future be less +excuse for ignorance in this most important industry. + +This chapter will be devoted to Company formation and working, in +which mistakes leading to very serious consequences daily occur. + +It is not necessary to go deeply into the question why, in the mining +industry more than any other, it should be deemed desirable as a +general rule to carry on operations by means of public Companies, but, +as a matter of fact, few names can be mentioned of men who mine +extensively single handed. Yet, risky as it is, mining can hardly be +said to be more subject to unpreventable vicissitudes than, say, +pastoral pursuits, in which private individuals risk, and often lose +or make, enormous sums of money. + +However, it is with Mining Companies we are now dealing, and with the +errors made in the formation and after conduct of these Associations. + +The initial mistake most often made is that sufficient working capital +is not called up or provided in the floating of the Company. Promoters +trust to get sufficient from the ground forthwith to ensure further +development; the consequence being that, as nearly 99 per cent of +mining properties require a very considerable expenditure of capital +before permanent profits can be relied on, the inexperienced +shareholders who started with inflated hopes of enormous returns and +immediate dividends become disheartened and forfeit their shares by +refusing to pay calls, and thus many good properties are sacrificed. +In England, the companies are often floated fully paid-up, but the +same initial error of providing too little money for the equipment and +effective working of the mine is usually fallen into. + +Again, far too many Companies are floated on the report of some self- +styled mining expert, often a man, who, like the schoolmaster of the +last century, has qualified for the position by failing in every other +business he has attempted. These men acquire a few geological and +mining phrases, and by more or less skilfully interlarding these with +statements of large lodes and big returns they supply reports +seductive enough to float the most worthless properties and cause the +waste of thousands of pounds. But the trouble does not end here. + +When the Company is to be formed, some lawyer, competent or otherwise, +is instructed to prepare articles of association, rules, etc.; which, +three times out of four, is accomplished by a liberal employment of +scissors and paste. Such rules may, or may not, be suited to the +requirements of the organisation. Generally no one troubles much about +the matter, though on these rules depends the future efficient working +of the Company, and sometimes its very existence. + +Then Directors have to be appointed, and these are seldom selected +because of any special knowledge of mining they may possess, but as a +rule simply because they are large shareholders or prominent men whose +names look well in a prospectus. These gentlemen forthwith engage a +Secretary, usually on the grounds that he is the person who has +tendered lowest, to provide office accommodation and keep the +accounts; and not from any particular knowledge he has of the true +requirements of the position. + +The way in which some Directors contrive to spend their shareholders' +money is humorously commented on by a Westralian paper which describes +a great machinery consignment lately landed in the neighbourhood of +the Boulder Kalgoorlie. + +"It would seem as if the purchaser had been let loose blindfold in a +prehistoric material-founder's old iron yard, and having bought up the +whole stock, had shipped it off. The feature of the entire +antediluvian show is the liberal allowance of material devoted to +destruction. Massive kibbles, such as were used in coal mines half a +century ago, are arranged alongside a winding engine, built in the +middle of the century, and evidently designed for hauling the kibbles +from a depth of 1000 feet. Nothing less than horse-power will stir the +trucks for underground use, and their design is distinctly of the +antique type. The engine is built to correspond--of a kind that might +have served to raise into position the pillars of Baalbec, and the +mass of metal in it fairly raises a blush to the iron cheek of frailer +modern constructions. The one grand use to which this monster could be +put would be to employ it as a kedge for the Australian continent in +the event of it dragging its present anchors and drifting down south, +but as modern mining machinery the whole consignment is worth no more +than its value as scrap-iron, which in its present position is a +fraction or two less than nothing." + +Next, a man to manage the mine has to be obtained, and some one is +placed in charge, of whose capabilities the Directors have no direct +knowledge. Being profoundly ignorant of practical mining they are +incompetent to examine him as to his qualifications, or to check his +mode of working, so as to ascertain whether he is acting rightly or +not. All they have to rely on are some certificates often too +carelessly given and too easily obtained. Finally, quite a large +proportion of the allottees of shares have merely applied for them +with the intention of selling out on the first opportunity at a +premium, hence they have no special interest in the actual working of +the mine. + +Now let us look at the prospects of the Association thus formed. The +legal Manager or Secretary, often a young and inexperienced man, knows +little more than how to keep an ordinary set of books, and not always +that. He is quite ignorant of the actual requirements of the mine, or +what is a fair price to pay for labour, appliances, or material. He +cannot check the expenditure of the Mining Manager, who may be a rogue +or a fool or both, for we have had samples of all sorts to our sorrow. +The Directors are in like case. Even where the information is honestly +supplied, they cannot judge whether the work is being properly carried +out or is costing a fair price, and the Mining Manager is left to his +own devices, with no one to check him nor any with whom he can consult +in specially difficult cases. Thus matters drift to the almost certain +conclusion of voluntary or compulsory winding up; and so many a good +property is ruined, and promising mines, which have never had a +reasonable trial, are condemned as worthless. But let us ask, would +any other business, even such as are less subject to unforeseen +vicissitudes than mining, succeed under similar circumstances? + +It is now very generally agreed that to the profitable development of +mining new countries, at all events, must look mainly for prosperity, +while other industries are growing. Therefore, we cannot too seriously +consider how we may soonest make our mines successful. + +What is the remedy for the unsatisfactory state of affairs we have +experienced? The answer is a more practical system of working from the +inception. Although it may evoke some difference of opinion I consider +it both justifiable and desirable that the State should take some +oversight of mining matters, at all events in the case of public +Companies. It would be a salutary rule that the promoters of any +mining undertaking should, before they are allowed to place it on the +market, obtain and pay for the services of a competent Government +Mining Inspector, who need not necessarily be a Government officer, +but might, like licensed surveyors, be granted a certificate of +competency either by a School of Mines or by some qualified Board of +Examiners. The certificate of such Inspector that the property was as +represented, should be given before the prospectus was issued. It is +arguable whether even further oversight might not be properly be taken +by the State and the report of a qualified officer be compulsory that +the property was reasonably worth the value placed upon it in the +prospectus. + +Probably it will be contended that such restrictions would be an undue +interference with private rights, and the old aphorism about a fool +and his folly will be quoted. There are doubtless fools so infatuated +that if they were brayed in a ten hundred-weight stamp-battery the +"foolishness that had not departed from them" would give a highly +payable percentage to the ton. Yet the State in other matters tries by +numerous laws to protect such from their folly. A man may not sell a +load of wood without the certificate from a licensed weighbridge or a +loaf of bread without, if required, having to prove its weight; and we +send those to gaol who practise on the credulity and cupidity of fools +by means of the "confidence trick." Why not, therefore, where +interests which may be said to be national are involved, endeavour to +ensure fair dealing? + +Then with regard to the men who are to manage the mines, seeing that a +man may not become captain or mate of a river steamboat without some +certificate on competency, nor drive her engines before he has passed +an examination to prove his fitness, surely it is not too much to say +that the mine manager or engineer, to whose care are often confided +the lives of hundreds of men, and the expenditure of thousands of +pounds, should be required to obtain a recognised diploma to prove his +qualifications. The examinations might be made comparatively easy at +first, but afterwards, when by the establishment of Schools and Mines +the facilities have been afforded for men to thoroughly qualify, the +standard should be raised; and after a date to be fixed no man should +be permitted to assume the charge of a mine or become one of its +officers without a proper certificate of competency from some +recognised School of Mines or Technical College. The effect of such a +regulation would in a few years produce most beneficial results. + +In New Zealand, whose "progressive" legislature I do not generally +commend, they have, in the matter of mine management, at all events, +taken a step in the right direction. There a mine manager, before he +obtains his certificate, must have served at least two years +underground, and has to pass through a severe examination, lasting for +days, in all subjects relating to mining and machinery connected with +mining. In addition, he must prove his capacity by making an +underground survey, and then plotting his work. The examination is a +stiff one, as may be judged from the fact that between 1886 and 1891, +only 27 candidates passed. Then the conditions were made easier, and +from that date to 1895, 19 passed. Of the 46 students who gained +first-class honours, 30 have left for South Africa or Australia, in +both of which countries New Zealand certificated men are held in high +estimation. + +But returning to the formation of the Company, care should be taken in +appointing Directors that at least one member of the Board is selected +on account of his special technical knowledge of mining, and others +for their special business capacity. The ornamental men with high +sounding names should not be required in legitimate ventures. Also, it +is most important that the business Manager or Secretary should be a +specially qualified man, who by experience has learned what are the +requirements of a mine doing a certain amount of work, so that a +proper check may be kept on the expenses. The more Companies such a +Secretary has the better, as one qualified man can supervise a large +staff of clerks, who would themselves be qualifying for similar work, +and gaining a useful and varied experience of mining business. An +office of this description having charge of a large number of mines +is, in its way, a technical school, and lads trained therein would be +in demand as mine pursers, a very responsible and necessary officer in +a big mine. + +With respect to the men to whom the actual mining and treatment of +ores and machinery is committed the greatest mistakes of the past have +been that too much has been required from one man, a combination not +to be found probably in one man in a thousand. Such Admirable +Crichtons are rare in any profession or business, and that of mining +is no exception. Men who profess too much are to be distrusted. Your +best men are they who concentrate their energies and intellects in +special directions. The Mining Manager should, if possible, be chosen +from men holding certificates of competency from some technical mining +school and, of course, should, in addition, have some practical +experience, not necessarily as Head Manager. He should understand +practical mine surveying and calculation of quantities, be able to +dial and plot out his workings, and prepare an intelligible plan +thereof for the use of the Directors, and should understand sufficient +of physics, particularly pneumatics and hydraulics, to ensure +thoroughly efficient pumping operations without loss of power from +unnecessarily heavy appliances. Any other scientific knowledge +applicable to his business which he may have acquired will tell in his +favour, but he must, above all things, be a thoroughly practical man. +Such men will in time be more readily procurable, as boys who have +passed through the various Schools of Mines will be sent to learn +their business practically at the mines just as we now, having given a +lad a course of naval instruction, send him to sea to learn the +practical part of his life's work. + +But, of course, more is wanted on a mine than a man who can direct the +sinking of shafts, driving of levels, and stoping of the lode. Much +loss and disappointment have resulted in the past from unsuitable, +ineffective, or badly designed and erected machinery, whether for +working the mine or treating the ores. To obviate this defect a first- +class mining engineer is required. + +Then, also, day by day we are more surely learning that mining in all +its branches is a science, and that the treatment of ores and +extraction of the metals is daily becoming more and more the work of +the laboratory rather than of the rule-of-thumb procedure of the past. +Every mine, whether it be of gold, silver, tin, copper, or other +metal, requires the supervision of a thoroughly qualified metallurgist +and chemist, and one who is conversant with the newest processes for +the extraction of the metals from their ores and matrices. + +It has then been stated that to ensure effective working each mine +requires, in addition to competent directors, a business manager, +mining-manager, and assistants, engineer, chemist, and metallurgist, +with assistant assayers, etc., all highly qualified men. But it will +be asked, how are many struggling mines in sparsely populated +countries to obtain the services of all these eminent scientists? The +reply is by co-operation. One of the most ruinous mistakes of the past +has been that each little mining venture has started on an independent +course, with different management, separate machinery, etc. Can it +then be wondered at that our gold-mining is not always successful? + +Under a co-operative system all that each individual mine would +require would be a qualified, practical miner capable of opening and +securing the ground in a miner-like manner, and a good working +engineer; and in gold-mining, where the gold is free in its matrix, a +professional amalgamator, or lixiviator. For the rest, half a dozen or +more mines may collectively retain the services of a mine manager of +high attainments as general inspector and superintendent, and the same +system could be adopted with respect to an advising metallurgist and +an engineer. For gold, as indeed for other metals, a central +extracting works, where the ores could be scientifically treated in +quantity, might be erected at joint cost, or might easily be arranged +for as a separate business. + +A very fruitful cause of failure is the fatuous tendency of directors +and mine managers to adopt new processes and inventions simply because +they are new. As an inventor in a small way myself, and one who is +always on the watch for improved methods, I do not wish to discourage +intelligent progress; but the greatest care should be exercised by +those having the control of the money of shareholders in mining +properties before adopting any new machinery or process. + +We have seen, and unfortunately shall see, many a promising mining +company brought to grief by this popular error. The directors of +mining companies might, to use an American saying, "paste this in +their hats" as a useful and safe aphorism. "LET OTHERS DO THE +EXPERIMENTING; WE ARE WILLING TO PAY ONLY FOR PROVED IMPROVEMENTS." I +can cordially endorse every word of the following extracts from +Messrs. McDermott and Duffield's admirable little work, "Losses in +Gold Amalgamation." + +"Some directors of mining companies are naturally inclined to listen +to the specious promises of inventors of novel processes and new +machinery, forgetting their own personal disadvantage in any argument +on such matters, and assuming a confidence in the logic of their own +conclusions, while they ignore the fruitful experience of thousands of +practical men who are engaged in the mining business. The repeated +failures of directors in sending out new machinery to their mines +ought by this time to be a sufficient warning against increasing risks +that are at once natural and unavoidable, and to deter them from +plunging their shareholders into experiments which, in ninety-nine +cases out of a hundred, result in nothing but excessive and needless +expenses. + +"It is certain that new machines and new processes are, and will be, +given attention by mining men in proportion to their probable merits; +but the proper place for experiments is in a mill already as +successful as under known processes it can be made. In a new +enterprise, even when the expense of an experiment is undertaken by +the inventor, the loss to the mine-owner in case of failure must be +very great, both in time and general running expenses. Directors +should not believe that a willingness to risk cash in proving an +invention is necessarily any proof of value of the same; it is only a +measure of the faith of the inventor, which is hardly a safe standard +to risk shareholders' money by. + +"The variety of modifications in approved processes ought at least to +suggest the desirability of exhausting the known, before drawing on +the unknown and purely speculative. It should also be borne in mind +that what might appear at first sight to be new processes, and even +new machinery, are, in fact, often nothing but old contrivances and +plausible theories long ago exploded among practical men. + +"Many mining companies have been ruined, without any reference to +their mines, through men deciding on the reasonableness of new process +and machinery who have no knowledge of the business in hand. It is +assumed often, that if an inventor or manufacturer of new machinery +will agree to guarantee success, or take no pay if not successful, the +company takes no risk. In actual fact a whole year is wasted in most +cases, failure spoils the reputation of the company, running expenses +have continued, and further working capital cannot be raised, because +all concerned have lost confidence by the failure to obtain returns +promised. All this in addition to the regular, unavoidable risks of +mining itself, which may, at any moment during the year lost, call for +increased expenses and increased faith in ultimate success. To the +mining man who makes money by the business, the natural risks of +mining is all he will take; it is sufficient; and when he invests more +money in machinery he takes good care that he takes no chances of +either failure or delay. + +"The following are rules which no mining company or individual mine- +owner can afford to neglect. + +"(1) The risk should be confined to mining. No body of directors is +justified in taking a shareholder's money and investing it in new +processes or machinery when the subscription was simply for a mining +venture. Directors are invariably incapable of deciding whether a so- +called improvement in machinery or process is really so or not, and +the reasonable course is to follow established precedents. + +"(2) The risk of selecting an incompetent manager should be reduced to +minimum by taking a man with a successful record in the particular +work to be done. The manager selected should be prohibited, as much as +the directors, from experimenting with new methods or machinery. A +really experienced man will require no check in this direction, as he +will not risk ruining his reputation. + +"(3) The only time for a company to experiment is when the mine is +paying well by the usual methods, and the treasury is in a condition +to speculate a little in possible improvements without jeopardising +regular returns." + +Probably this is the best place to insert another word of warning to +directors who are not mining specialists, and also to investors in +gold mining shares. Assays of auriferous lode material are almost +invariably worthless as a guide in the real value of the stone in +quantity. The one way to decide this is by battery treatment in bulk, +and then only after many tons have been put through. The reason is +obvious. First, the prospector or company promoter, if he knows it, is +not in the least likely to pick the worst piece of stone in the heap +for assay; and, secondly, even should the sample be selected with the +sole object of getting a fair result, no living man can judge the +value of a gold lode by the result of treatment of an ounce of stone. +So when you see it stated that Messrs. Oro and Gildenstein, the +celebrated assayers, have found that a sample of rock from the Golden +Mint Mine, Golconda, assays at the rate of 2,546 oz. 13 dwt. and 21 +gr. to the ton, and that there are thousands of tons of similar stone +in sight, the statement should be received with due caution. The assay +is doubtless correct, but the deductions therefrom are most +misleading. + +A few words of advice also to directors of mine-purchasing companies +and syndicates, of which there are now so many in existence, may +probably be found of value. It is not good policy as a general rule to +buy entirely undeveloped properties, unless such have been inspected +by your own man, who is both competent and trustworthy, and who should +have indeed an interest in the profits. Large areas, although so +popular in England, do not compensate for large bodies of payable ore; +the most remunerative mine is generally one of comparatively small +area, but containing a large lode formation of payable but often low +grade, ore. + +It is worse still, of course, to buy a practically worked out mine, +though this too is sometimes done. It must be remembered that mining, +though often so profitable, is nevertheless a destructive industry, +thus differing from agriculture, which is productive, and +manufactures, which are constructive. Every ton of stone broken and +treated from even the best gold mine in the world makes that mine the +poorer by one ton of valuable material; thus, to buy a mining property +on its past reputation for productiveness is, as a rule, questionable +policy, unless you know there is sufficient good ore in sight to cover +the purchase cost and leave a profit. + +One of the greatest causes of non-success of gold-mining ventures, +particularly when worked by public companies, is the lack of actual +personal supervision, and hence, among other troubles, is that ultra- +objectionable one--gold stealing from the mills, or, in alluvial +mining, from the tail races. As to the former, the following appeared +in 1893 in the London /Mining Journal/, and is, I think, worthy of the +close consideration of mine directors in all parts of the world:-- + +"No one that has not experienced the evil of gold thieving from +reduction mills can have any idea of the pernicious element it is, and +the difficulty, once that it has got 'well hold,' of rooting it out. +It permeates every class of society in the district connected with the +industry, and managers, amalgamators, assayers, accountants, aye, even +bank officials, are 'all on the job' to 'get a bit' while there is an +opportunity. To exterminate the hateful monster requires on the part +of the mine proprietors combined, stern and drastic measures +undertaken under the personal supervision of one or more of their +directors, and in many instances necessitating the removal of the +whole of the official staff." + +The writer narrates how about twenty years ago he was led to suspect +that in an Australian mine running forty head of stamps, in which he +held a controlling interest, the owners were being defrauded of about +a fourth of the gold really contained in the ore, and the successful +steps taken to check the robbery. + +"We first of all dispensed with the services of the general manager, +and then issued the following instructions to the mine and mill +managers, I remaining at the mine to see them carried out until I +substituted a practical local man as agent, who afterwards carried on +the work most efficiently:-- + +"(a) Both of these officials to keep separate books and accounts; in +other words, to be distinct departments. + +"(b) The ore formerly was all thrown together and put through the +mill. I subdivided it into four classes, A, B, C, and D, representing +deep levels north and upper levels north, deep levels south and upper +levels south, and allotted to each class ten heads of stamps at the +mill. + +"(c) The mine manager to try three prospects, forenoon and afternoon +of each day, from the dumps of each of the four classes and record in +a book to be kept for that purpose the estimated mill yield of each +one. + +"(d) The mill manager was required to do the same at the mill and keep +his record. + +"(e) There were four underground bosses in each shift, twelve in all. +I had a book fixed at the top of the shaft in which I required each of +these men, at the expiry of every shift, to record any change in the +faces of the quartz and particularly in regard to quality. + +"(f) Having divided the ore into four classes I instructed the +amalgamators, of which there were two in each shift, six in all, that +I required the amalgam from each to be kept separate, with the object +of ascertaining what each part of the mine produced. + +"(g) I procured padlocks for the covering boards of the mercury tables +and gave the keys to the amalgamators with instructions that they were +not to hand them over to any one except the exchange shift without my +written authority, and instructed them that they should clean down the +plates every three hours, and after cleaning down the amalgam, buckets +to be placed in the cleaning room, which I instructed to be kept +locked and the key in charge of the watchman night and day. + +"(h) The whole of the amalgam taken from the plates during each +twenty-four hours to be cleaned and squeezed by the two amalgamators +on duty every forenoon at nine o'clock in the presence of the mill +manager, who should weigh each lot and enter it in a book to be kept +for the purpose, and the entry to be signed by the mill manager and +both amalgamators as witnesses. + +"(i) Every alternate Friday the mortars (boxes) to be cleaned out; the +work to be commenced punctually at eight A.M. by the six amalgamators +in the presence of the mill manager, assisted by the three amalgam +cleaning room watchmen and the four battery feeders on duty, +prohibiting any of them from leaving until the cleaning up was +finished, and the amalgam cleaned, squeezed and weighed, and the +amount entered by the mill manager in the record look and attested by +the amalgamators. + +"I think the intelligent readers (particularly those with a knowledge +of the business) will see the drift of the above regulations, viz., +for there to be any peculation the whole of the battery staff-- +fourteen in all--would have to participate in it, and the number was +too many to keep a secret. Formerly the amalgam cleaning room was +sacred to the mill manager, and on announcing to that official the new +instructions he at once tendered his resignation in a tone of offended +dignity, immediately followed by that of the mine manager. It is a +significant fact that shortly afterwards these two officials purchased +a large mill and other property at a cost of ten thousand pounds, and +that the mine yielded for the following three years during which I was +connected with it an average of over 17 dwt. to the ton, as against +formerly 10 to 12 dwt. + +"The reader must draw his own conclusions. I used to make it a +practice to visit the mine daily and prospect the ore, and having the +mine and mill managers' daily prospecting as a guide as well as my +own, every man at the mill knew it was impossible for them to thieve +without my detecting it; moreover, I made it a rule to discharge any +of the mill employees that I discovered were interested in any small +private claims. + +"The crux of the whole thing is having a practical miner at the head +of affairs, and it is impossible for him to thieve if the work is +carried out in the manner I have described." + +To bring the whole matter to a conclusion. It may be taken as a safe +axiom that to make gold mining in the mine as distinct from mining on +the Stock Exchange really profitable the same system of economy, of +practical supervision, and scientific knowledge which is now adopted +in all other businesses must be applied to the raising and extraction +of the metal. Then, and not till then, will genuine mining take the +place to which it is entitled amongst our industries. + + + +CHAPTER XI + +RULES OF THUMB + +This chapter has been headed as above because a number of the rules +and recipes given are simply practical expedients, not too closely +scientific. My endeavour has been to supply practical and useful +information in language as free from technicalities as possible, so as +to adapt it to the ordinary miner, mill operator and prospector, many +of whom have had no scientific training. Some of the expedients are +original devices educed by what we are told is the mother of +inventions; others are hints given by practical old prospectors who +had met with difficulties which would be the despair of a man brought +up within reach of forge, foundry, machine shop, or tradesmen +generally. There are many highly ingenious and useful contrivances +besides these I have given. + +LIVING PLACES + +The health of the prospector, especially in a new country, depends +largely on his housing--in which particular many men are foolishly +careless, for although they are aware that they will be camped out for +long periods, yet all the shelter they rely on is a miserable calico +tent, often without a "fly," while in some cases they sometimes even +sleep on the wet, or dusty, ground. Such persons fully deserve the ill +health which sooner or later overtakes them. A little forethought and +very moderate ingenuity would render their camp comparatively healthy +and comfortable. + +In summer the tent is the hottest, and in winter the coldest of +domiciles. The "pizie" or "adobie" hut, or, where practicable, the +"dugout," are much to be preferred, especially the latter. "Pizie" or +"adobie" is simply surface soil kneaded with water and either moulded +between boards like concrete, to construct the walls, or made into +large sun-dried bricks. Salt water should not be used, as it causes +the wall to be affected by every change of weather. A properly +constructed house of this material, where the walls are protected by +overhanging eaves, are practically everlasting, and the former have +been standing for centuries. There are buildings of pizie or adobie in +Mexico, California and Australia which are as good as new, although +the latter were built nearly a century ago. + +Adobie dwellings are warm in winter and cool in summer, and can be +kept clean and healthy by occasional coatings of lime whitewash. + +The dugout is even more simple in construction. A cutting, say ten +feet wide, is put into the base of a hill for say twelve feet until +the back wall is, say, ten feet high, the sides starting from nothing +to that height. The front and such portion as is required of the side +walls are next constructed of pizie or rough stone, with mud mortar, +and the roof either gabled or skillion of bough, grass, or reed +thatch, and covered with pizie, over which is sometimes put another +thin layer of thatch to prevent the pizie being washed away by heavy +rain. Nothing can be more snug and comfortable than such a house, +unless the cows, as Mark Twain narrates, make things "monotonous" by +persistently tumbling down the chimney. + +When the Burra copper mines were in full work in Australia, the banks +of the Burra Creek were honeycombed like a rabbit warren with the +"dugout homes" of the Cornish miners. The ruins of these old dugouts +now extend for miles, and look something like an uncovered Pompeii. + +When water is scarce and the tent has to be retained, much can be done +to make the camp snug. I occupied a very comfortable camp once, of +which my then partner, a Dane, was the architect. We called it "The +Bungalow," and it was constructed as follows: First we set up our +tent, 10 ft. by 8 ft., formed of calico, but lined with green baize, +and covered with a well set fly. + +Next we put in four substantial forked posts about 10 ft. high and 15 +ft. apart, with securely fixed cross pieces, and on the top was laid a +rough flat roof of brush thatch; the sides were then treated in the +same way, but not so thickly, being merely intended as a breakwind. + +The tent with its two comfortable bunks was placed a little to one +side, the remaining space being used as a dining and sitting room all +through the summer. Except in occasional seasons of heavy rain, when +we were saved the trouble of washing our dishes, the tent was only +used for sleeping purposes, and as a storehouse for clothes and +perishable provisions. I have "dwelt in marble halls" since then, but +never was food sweeter or sleep sounder than in the old bush bungalow. + +A BUSH BED + +To make a comfortable bush bedplace, take four forked posts about 3 +ft. 6 in. long and 2 to 3 in. in diameter at the top; mark out your +bedplace accurately and put a post at each corner, about 1 ft. in the +ground. Take two poles about 7 ft. long, and having procured two +strong five-bushel corn sacks, cut holes in the bottom corners, put +the poles through, bringing the mouths of the sacks together, and +secure them there with a strong stitch or two. Put your poles on the +upright forked sticks, and you have a couch that even Sancho Panza +would have envied. It is as well to fix stretchers or cross stays +between the posts at head and foot. + +In malarial countries, sleeping on the ground is distinctly dangerous, +and as such districts are usually thickly timbered, the Northern +Territory hammock is an admirable device, more particularly where +mosquitoes abound. + +NORTHERN TERRITORY HAMMOCK + +This hammock, which is almost a standing bedplace when rigged, is +constructed as follows:--To a piece of strong canvas 7 feet long and 2 +1/2 feet wide, put a broad hem, say 3 1/2 inches wide at each end. +Into this hem run a rough stick, about 2 feet 8 inches by 2 inches +diameter. Round the centre of the stick pass a piece of strong three- +quarter inch rope, 8 to 10 feet long and knot it, so as to leave a +short end in which a metal eye is inserted. To each end of the two +sticks a piece of quarter-inch lashing, about 6 feet long, is securely +attached. + +To make the mosquito covering take 18 feet of ordinary strong cheese +cloth, and two pieces of strong calico of the same size as the canvas +bed; put hems in the ends of the upper one large enough to take half- +inch sticks, to all four extremities of which 8 feet of whipcord is to +be attached. The calico forms the top and bottom of what we used to +call the "meat safe," the sides being of cheese cloth. A small, +flapped opening is left on the lower side. When once inside you are +quite safe from mosquito bites. + +To rig the above, two trees are chosen 7 to 8 feet apart, or two +stayed poles can be erected if no trees are available. The bed is +rigged about 3 feet from the ground by taking the rope round the trees +or poles, and pulling the canvas taut by means of the metal eyelet. +Then the lashings at the extremities of the sticks are fixed about 3 +feet further up the trees and you have a bed something between a +hammock and a standing bed. The mosquito net is fixed above the +hammock in a similar manner, except that it does not require the +centre stay. + +An old friend of mine once had a rather startling experience which +caused him to swear by the Northern Territory hammock. He was camped +near the banks of a muddy creek on the Daly River, and had fortunately +hung his "meat safe" about four feet high. The night was very dark, +and some hours after retiring he heard a crash among his tin camp +utensils, and the noise of some animal moving below him. Thinking his +visitor was a stray "dingo," or wild dog, he gave a yell to frighten +the brute away, and hearing it go, he calmly went to sleep again. Had +he known who his caller really was, he would not have felt so +comfortable. In the morning on the damp ground below, he found the +tracks of a fourteen foot alligator, which was also out prospecting, +but which, fortunately, had not thought of investigating the "meat +safe." + +PURIFYING WATER + +There is not a more fertile disease distributor, particularly in a new +country, than water. The uninitiated generally take it for granted +that so long as water looks clear it is necessarily pure and +wholesome; as a matter of fact the contrary is more usually the case, +except in very well watered countries, and such, as a rule, are not +those in which gold is most plentifully got by the average prospector. +I have seen foolish fellows, who were parched with a long tramp, drink +water in quantity in which living organisms could be seen with the +naked eye, without taking even the ordinary precaution of straining it +through a piece of linen. If they contracted hydatids, typhoid fever, +or other ailments, which thin our mining camps of the strong, lusty, +careless youths, who could wonder? + +The best of all means of purifying water from organic substances is to +boil it. If it be very bad, add carbon in the form of the charcoal +from your camp fire. If it be thick, you may, with advantage, add a +little of the ash also. + +I once rode forty-five miles with nearly beaten horses to a native +well, or rock hole, to find water, the next stage being over fifty +miles further. The well was found, but the water in it was very bad; +for in it was the body of a dead kangaroo which had apparently been +there for weeks. The wretched horses, half frantic with thirst, did +manage to drink a few mouthfuls, but we could not. I filled our +largest billycan, holding about a gallon, slung it over the fire and +added, as the wood burnt down, charcoal, till the top was covered to a +depth of two inches. With the charcoal there was, of course, a little +ash containing bi-carbonate of potassium. The effect was marvellous. +So soon as the horrible soup came to the boil, the impurities +coagulated, and after keeping it at boiling temperature for about half +an hour, it was removed from the fire, the cinders skimmed out, and +the water allowed to settle, which it did very quickly. It was then +decanted off into an ordinary prospector's pan, and some used to make +tea (the flavour of which can be better imagined than described); the +remainder was allowed to stand all night, a few pieces of charcoal +being added. In the morning it was bright, clear, and absolutely +sweet. This experience is worth knowing as many a bad attack of +typhoid and other fevers would be averted if practical precautions of +this kind were only used. + +TO OBTAIN WATER FROM ROOTS + +The greatest necessity of animal life is water. There are, however, +vast areas of the earth's surface where this most precious element is +lamentably lacking, and such, unfortunately, is the case in many rich +auriferous districts. + +To the practical man there are many indications of water. These, of +course, vary in different countries. Sometimes it is the herbage, but +probably, the best of all is the presence of carnivorous animals and +birds. These are never found far from water. In Australia the not +over-loved wily old crow is a pretty sure indicator of water within +reasonable distance--water may be extracted from the roots of the +Mallee (/Eucalyptus dumosa/ and /gracilis/)--the Box (/Eucalyptus +hemiphloia/) and the Water Bush (/Hakea leucoptera/). To extract it +the roots are dug up, cut into lengths of about a foot, and placed +upright in a can; the lower ends being a few inches above the bottom. +It is simply astonishing how much wholesome, if at times somewhat +astringent, water may thus be obtained in a few hours, particularly at +night. + +/Hakea leucoptera/. "Pins and needles."--Maiden, in his work "Useful +Native Plants of Australia," says: "In an experiment on a water- +yielding /Hakea/, the first root, about half an inch in diameter and +six or eight feet long, yielded quickly, and in large drops about a +wine-glass full of really excellent water." + +This valuable, though not particularly ornamental shrub (for it never +attains to the dimensions of a tree), is found, to the best of my +belief, in all parts of Australia, although it is said to be absent +from West Australia. As to this I don't feel quite sure. I have seen +it "from the centre of the sea" as far west as Streaky Bay, and +believe I have seen it further West still. Considering the great +similarity of much of the flora of South Africa to that of Australia, +it is probable that some species of the water-bearing /Hakea/ might be +found there. It can readily be recognised by its acicular, needle-like +leaves, and more particularly by its peculiarly shaped seed vessel, +which resembles the pattern on an old-fashioned Indian shawl. + +If the water found is too impure for drinking purposes and the trouble +arises from visible animalculae only, straining through a pocket- +handkerchief is better than nothing; the carbon filter is better +still; but nothing is so effective as boiling. A carbon filter is a +tube with a wad of compressed carbon inserted, through which the water +is sucked, but as a rule clay-coloured water is comparatively +innocuous, but beware of the bright, limpid water of long stagnant +rock water-holes. + +TO MAKE AN EFFECTIVE FILTER + +Take a nail-can, keg, cask, or any other vessel, or even an ordinary +wooden case (well tarred inside, if possible, to make it water-tight). +Make a hole or several holes in the bottom, and set it over a tank or +bucket. Into the bottom of the filter put (1) a few inches of washed +broken stone; (2) about four inches of charcoal; (3) say three inches +of clean coarse sand (if not to hand you can manufacture it by +crushing quartz with your pestle and mortar), and (4) alternate layers +of charcoal and sand until the vessel is half filled. Fill the top +half with water, and renew from time to time, and you have a filter +which is as effective as the best London made article. /But it is +better to boil your water whether you filter afterwards or not./ + +Clear the inside of the water-cask frequently, and occasionally add to +the water a little Condy's fluid, as it destroys organic matter. A +useful cement for stopping leaky places in casks is made as follows: +Tallow 25 parts, lard 40 parts, sifted wood ash 25 parts. Mix together +by heating, and apply with a knife blade which has just been heated. + +CANVAS WATER BAGS + +Are easily made, and are very handy for carrying small supplies of +drinking-water when prospecting in a dry country; they have the +advantage of keeping the water cool in the hottest weather, by reason +on the evaporation. The mouthpiece is made of the neck of a bottle +securely sewn in. + +MEDICINE CASE + +Medicine is also a matter well worthy of thought. The author's worst +enemy would not call him a mollycoddle, yet he has never travelled in +far wilds without carrying something in the way of medicine. First, +then, on this subject, it cannot be too often reiterated that if +common Epsom salts were a guinea an ounce instead of a penny the +medicine would be valued accordingly, but it is somewhat bulky. What I +especially recommend, however, is a small pocket-case of the more +commonly known homeopathic remedies, "Mother tinctures," which are +small, light, and portable, with a small simple book of instructions. +Though generally an allopath in practice, I once saved my own life, +and have certainly helped others by a little knowledge in diagnosing +complaints and having simple homeopathic remedies at hand to be used +in the first stages of what might otherwise have been serious +illnesses. + +PRODUCING FIRE + +Every one has heard, and most believe, that fire may be easily +produced by rubbing together two pieces of wood. I have seen it done +by natives, but they seldom make use of the operation, which is +generally laborious, preferring to carry lighted fire sticks for +miles. I have never succeeded in the experiment. + +Sometimes, however, it is almost a matter of life or death to be able +to produce fire. The back of a pocket knife, or an old file with a +fragment of flint, quartz, or pyrites struck smartly together over the +remains of a burnt piece of calico, will in deft hands produce a spark +which can be fanned to a glow, and so ignite other material, till a +fire is produced. + +Also it may not be generally known that he who carries a watch carries +a "burning glass" with which he can, in clear weather, produce fire at +will. All that is required is to remove the glass of your watch and +carefully three parts fill it with water (salt or fresh). This forms a +lens which, held steadily, will easily ignite any light, dry, +inflammable substance. + +When firearms are carried, cut a cartridge so that only about a +quarter of the charge of powder remains. Damp some powder and rub it +on a small piece of dry cotton cloth or well-rubbed brown paper. Push +a loose pellet of this into the barrel, insert your half cartridge, +fire at the ground, when the wad will readily ignite, and can be blown +into flame. + +TO COPY CORRESPONDENCE + +The prospector is not usually a business man; hence in dealing with +business men who, like Hamlet, are "indifferent honest," he frequently +comes to grief through not having a copy of his correspondence. It is +most desirable, therefore, either to carry a carbon paper duplicating +book and a stylus, or by adding a little sugar to good ordinary black +ink you may make a copying ink; then with the aid of a "yellow back" +octavo novel, two pieces of board, and some ordinary tissue paper, you +may take a copy of any letter you send. + +TO PROVIDE A SIMPLE TELEGRAPHIC CODE + +Buy a couple of cheap small dictionaries of the same edition, send one +to your correspondent with an intimation that he is to read up or down +so many words from the one indicated when receiving a message. Thus, +if I want to say "Claim is looking well," I take a shilling +dictionary, send a copy to my correspondent with the intimation that +the real word is seven down, and telegraph--"Civilian looking weird;" +this, if looked up in Worcester's little pocket dictionary, for +instance, will read "Claim looking well." Any dictionary will do, so +long as both parties have a copy and understand which is the right +word. By arrangement this plan can be varied from time to time if you +have any idea that your code can be read by others. + +A SERVICEABLE SOAP + +Wood ashes from the camp fire are boiled from day to day in a small +quantity of water, and allowed to settle, the clear liquid being +decanted off. When the required quantity of weak lye has been +accumulated, evaporate by boiling, till a sufficient degree of +strength has been obtained. Now melt down some mutton fat, and, while +hot, add to the boiling lye. Continue boiling and stirring till the +mixture is about the consistency of thick porridge, pour into any +convenient flat vessel, and let it stand till cool. If you have any +resin in store, a little powdered and added gradually to the melting +tallow, before mixing with the lye, will stiffen your soap. + +TO CROSS A FLOODED STREAM + +Take a half-gallon, or larger, tin "billy can," enclose it in a strong +cotton handkerchief or cotton cloth, knotting same over the lid, +invert, and, taking the knot in the hand, you have a floating +appliance which will sustain you in any water, whether you are a +swimmer or not. The high silk hat of civilisation would act as well as +the can, but these are not usually found far afield. + +TO MAKE A HIDE BUCKET + +At times when prospecting in an "incline" or "underlay" shaft, +particularly where the walls of the lode are irregular, a hide bucket +will be found preferable to an iron one. The mode of manufacture is as +follows: Procure an ox hide, "green," if possible; if dry, it should +be soaked until quite soft. Cut some thin strips of hide for sewing or +lacing. Now shape a bag or pocket of size sufficient to hold about a +hundredweight of stone, and by puncturing the edges with a knife, +marline-spike, or other pointed tool, sew together; make a handle of +twisted or pleated hide, and having filled your bucket with dry sand +or earth let it stand till the whole is quite dry, when it will be +properly distended and will maintain its shape until worn out. + +TO MAKE A "SLUSH LAMP" + +Where candles are scarce and kerosine is not, a "slush lamp" is a +useful substitute. Take an old but sound quart tin pannikin, half fill +it with sand or earth, and prepare a thin stick of pine, round which +wrap a strip of soft cotton cloth. The stick should be about half an +inch longer than the depth of the pannikin. Melt some waste fat, fill +the pannikin therewith, push the stick down into the earth at the +bottom, and you have a light, which, if not equal to the electric or +incandescent gas burner, is quite serviceable. In Australia the soft +velvety core of the "bottle brush," /Banksia marginata/, is often used +instead of the cotton wick. + + + +CHAPTER XII + +RULES OF THUMB + +MINING APPLIANCES AND METHODS + +A TEMPORARY FORGE + +What prospector has not at times been troubled for the want of a +forge? To steel or harden a pick or sharpen a drill is comparatively +easy, but there is often a difficulty in getting a forge. Big single +action bellows are sometimes bought at great expense, and some +ingenious fellows have made an imitation of the blacksmith's bellows +by means of sheepskins and rough boards. + +With inadequate material and appliances to hand, the following will be +found easier to construct and more lasting when constructed. Only a +single piece of iron is required, and, at a pinch, one could even +dispense with that by using a slab of talcose material, roughly +shaping a hearth therein and making a hole for the blast. First, +construct a framing about the height of an ordinary smith's forge. +This can made with saplings and bark, or better still, if available, +out of an empty packing case about three feet square. Fill the frame +or case with slightly damped earth and ram it tight, leaving the usual +hollow hearth. Then form a chamber below the perforated hearth opening +to the rear. Now construct a centrifugal fan, such as is used for the +ventilation of shallow shafts and workings. Set this up behind the +hearth and revolve by means of a wooden multiplying wheel. A piece of +ordinary washing line rope, or sash line rope, well resined if resin +can be got--but pitch, tar, or wax will do by adding a little fine +dust to prevent sticking--is used as a belt. With very rough materials +a handy man can thus make a forge that will answer ordinary +requirements.--N.B. Do not use clay for your hearth bed unless you can +get a highly aluminous clay, and can give it full time to dry before +the forge fire is lit. Ordinary surface soil, not too sandy, acts +well, if damped and rammed thoroughly. Of course, if you can get an +iron nozzle for your blower the whole operation is simplified. + +SIMPLE WAY OF MAKING CHARCOAL + +Dig a pit 5 feet square by 3 feet deep and fill with fuel. After +lighting, see that the pit is kept full. The hot embers will gradually +sink to the bottom. The fuel should be kept burning fiercely until the +pit seems almost full, when more fuel should be added, raising the +heap about a foot above the level of the ground. The earth dug out of +the pit should then be shovelled back over the burning mass. After +leaving it to cool for 24 hours the pit will be found nearly full of +charcoal. About one-quarter the weight of the dry fuel used should be +recovered in charcoal. + +ROUGH SMELTING ON THE MINE + +Rough smelting on the mine is effected with a flux of borax, carbonate +of soda, or, as I have often done, with some powdered white glass. +When the gold is smelted and the flux has settled down quietly in a +liquid state, the bulk of the latter may be removed, to facilitate +pouring into the mould, by dipping an iron rod alternately into the +flux and then into a little water, and knocking off the ball of +congealed flux which adheres after each dip. This flux should, +however, be crushed with a pestle and mortar and panned off, as, in +certain cases, it may contain tiny globules of gold. + +MISFIRES IN BLASTING + +One of the most common sources of accident in mining operations is due +either to carelessness or to the use of defective material in +blasting. A shot misses, generally for one of two reasons; either the +explosive, the cap, or the fuse (most often the latter), is inferior +or defective; or the charging is incompletely performed. Sometimes the +fuse is not placed properly in the detonator, or the detonator is not +properly enclosed in the cartridge, or the fuse is injured by improper +tamping. If several shots have been fired together, particularly at +the change of a "shift," the men who have to remove the broken +material may in so doing explode the missed charge. Or, more +inexcusable still, men will often be so foolish as to try to clear out +the drill hole and remove the missed cartridge. When a charge is known +to have missed all that is necessary to do in order to discharge it +safely is to remove a few inches of "tamping" from the top of the +drill hole, place in the bore a plug of dynamite with cap and fuse +attached, put an inch or two of tamping over it and fire, when the +missed charge will also be exploded. Of course, judgment must be used +and the depth of the drill taken into consideration. As a rule, miners +use far more tamping than is at all requisite. The action of the +charge will generally be found quite as effective with a few inches of +covering matter as with a foot or more, while the exploding of misfire +cartridges is rendered simple, as no removal of tamping is required +before placing the top "plug" in case of misfire. + +TO PREVENT LOSS OF RICH SPECIMENS IN BLASTING + +When blasting the cap of a lode, particularly on rich shutes of gold, +the rock is apt to fly, and rich specimens may be thrown far afield +and so be lost. A simple way of avoiding this is to procure a quantity +of boughs, which tie into loose bundles, placing the leafy parts +alternately end for end. Before firing, pile these bundles over the +blast and, if care is used, very few stones will fly. The same device +may be used in wide shallow shafts. + +A SIMPLE MODE OF RETORTING SMALL QUANTITIES OF AMALGAM + +Clean your amalgam and squeeze it as hard as possible through strong +calico or chamois leather. Take a large sound potato, cut off about a +quarter from one end and scoop out a hole in the centre about twice as +big as the ball of amalgam. Procure a piece of flat iron--an old spade +will do as well as anything--insert the amalgam, and, having placed +the potato, cut side downwards, thereon, put the plate of iron on the +forge, heat up first gently, then stronger, till separation has taken +place, when the gold will be found in a bright clean button on the +plate and the mercury in fine globules in the potato, from which it +can be re-collected by breaking up the partly or wholly cooked tuber +under water in an enamelled or ordinary crockery basin. + + TO RETORT SMALL QUANTITIES OF MERCURY FOR AMALGAMATING ASSAY TESTS + +Get two new tobacco pipes similar in shape, with the biggest bowls and +longest stems procurable. Break off the stem of one close to the bowl +and fill the hole with well worked clay (some battery slimes make the +best luting clay). Set the stemless pipe on end in a clay bed, and +fill with amalgam, pass a bit of thin iron or copper wire beneath it, +and bend the ends of the wire upwards. Now fit the whole pipe, bowl +inverted, on to the under one, luting the edges of both well with +clay. Twist the wire over the top with a pair of nippers till the two +bowls are fitted closely together, and you have a retort that will +stand any heat necessary to thoroughly distil mercury. + + A SIMPLE MODE OF ASCERTAINING THE NOMINAL HORSE-POWER OF AN ENGINE + +Multiply the internal diameter of the cylinder by itself and strike off +the last figure of the quotient. The diameter is + + 20" X 20" + 20 + ___ + 400. The H.P. is 40. + +The following rules will be found more professionally accurate from an +engineering standpoint, though the term "horse-power" is not now +generally employed. + +/To find the Nominal Horse-power/.--For /non-condensing/ engines: +Multiply the square of the diameter of the cylinder in inches by 7 and +divide the product by 80. For /condensing/ engines: Multiply the +square of the diameter of the cylinder in inches by 7 and divide the +product by 200. + +/To find the Actual Horse-power/ of an engine, multiply the area of +the cylinder in square inches by the average effective pressure in +pounds per square inch, less 3 lb. per square inch as the frictional +allowance, and also by the speed of the piston in feet per minute, +dividing the product by 33,000, and the quotient will be the actual +horse-power. + +"SCALING" COPPER PLATES + +To "scale" copper plates they may be put over a charcoal or coke fire +to slowly sublimate the quicksilver. Where possible, the fireplace of +a spare boiler can be utilised, using a thin red fire. After the +entire evaporation of the quicksilver the plates should be slowly +cooled, rubbed with hydrochloric acid, and put in a damp place +overnight, then rubbed with a solution of sal ammoniac and nitre in +equal parts, and again heated slowly over a red fire. They must not be +allowed to get red hot; the proper degree of heat is indicated by the +gold scale rising in blisters, when the plates should be taken from +the fire and the gold scraped off. Any part of the plate on which the +gold has not blistered should be again rubbed with the solution and +fired. The gold scale should be collected in a glass or earthen dish +and covered with nitric acid, till all the copper is dissolved, when +the gold can be smelted in the usual way; but after it is melted +corrosive sublimate should be put in the crucible till a blue flame +ceases to be given off. + +/A Second Method/ + +The simplest plan I know is to have a hole dug nine inches deep by +about the size of the plate to be scaled; place a brick at each +corner, and on each side, halfway between, get up a good fire; let it +burn down to strong embers, or use charcoal, then place the plate on +three bars of iron extending between the three pairs of bricks, have a +strong solution of borax ready in which soak strips of old "table +blanket," laying these over the plate and sprinkling them with the +borax solution when the plate gets too hot. After a time the deposit +of mercury and gold on the plate will assume a white, efflorescent +appearance, and may then be readily parted from the copper. + +/Another Method/ + +Heat the plate over an open fire, to drive off the mercury; after +which, let it cool, and saturate with dilute sulphuric acid for three +hours, or longer; then sprinkle over the surface a mixture of equal +parts of common salt and sal ammoniac, and heat to redness; then cool, +and the gold scale comes off freely; the scale is then boiled in +nitric or sulphuric acid, to remove the copper, previous to melting. +Plates may be scaled about once in six months, and will under ordinary +circumstances produce about one ounce of clean gold for each +superficial foot of copper surface employed. I always paint the back +of the plate with a mixture of boiled oil and turpentine, or beeswax +dissolved in turpentine, to prevent the acid attacking the copper. + +HOW TO SUPPLY MERCURY TO MORTAR BOXES + +I am indebted for the following to Mr. J. M. Drake, who, speaking of +his experience on the Wentworth Mine, N.S.W., says: + +"Fully 90 per cent of the gold is saved on the outside plates, only a +small quantity remaining in the mortar. The plates have a slope of 2 +in. to 1 ft. No wells are used, the amalgam traps saving any +quicksilver which may leach off the plates. The quicksilver is added +every hour in the mortar. The quantity is regulated by the mill +manager in the following manner: Three pieces of wood, 8 in. wide by +12 in. long by 2 in. thick, have 32 holes 1 in. deep bored in each of +them. These holes will just take a small 2 oz. phial. The mill manager +puts the required quantity of quicksilver in each bottle and the +batteryman empties one bottle in each mortar every hour; and puts it +back in the hole upside down. Each block of wood lasts eight hours, +the duration of one man's shift." This of course is for a 20-head mill +with four mortars or "boxes." + +I commend this as an excellent mode of supplying the mercury to the +boxes or mortars. The quantity to be added depends on circumstances. A +careless battery attendant will often put in too much or too little +when working without the automatic feeder. I have known an attendant +on suddenly awaking to the fact half through his shift, that he had +forgotten to put in any mercury, to then empty into the stamper box +two or three pounds weight; with what effect may be easily surmised. + +HOW WATER SHOULD ENTER STAMPER BOXES + +The following extract which relates to Californian Gold Mill practices +is from Bulletin No. 6 of the California State Mining Bureau. I quite +agree with the practice. + +"The battery water should enter both sides of the mortar in an even +quantity, and should be sufficient to keep a fairly thick pulp which +will discharge freely through the grating or screen. About 120 cubic +feet of water per ton of crushed ore may be considered an average, or +8 to 10 cubic feet per stamp per hour. + +"Screens of different materials and with different orifices are used; +the materials comprise wire cloth of brass or steel, tough Russian +sheet iron, English tinned plate, and, quite recently, aluminium +bronze. The 'aluminium bronze' plates are much longer lived than +either of the other kinds, and have the further advantage that, when +worn out, they can be sold for the value of the metal for remelting; +these plates are bought and sold by the pound, and are said to contain +95 per cent of copper and 5 per cent of aluminium. Steel screens are +not so much used, on account of their liability to rust." + +I have had no experience with the aluminium bronze screen. I presume, +however, that it is used only for mills where mercury is not put in +the mortars, otherwise, it would surely become amalgamated. The same +remark applies to brass wire cloth and tinned plate. Unless the metal +of which they are composed will not readily amalgamate with mercury, I +should be chary of using new screen devices. Mercury is a most +insidious metal and is often found most unexpectedly in places in the +battery where it should not be. Probably aluminium steel would be +better than any substance mentioned. It would be hard, light, strong, +and not readily corrodible. I am not aware if it has been tried. + +Under the heading of "Power for Mills" the following is taken from the +same source. + +POWER FOR MILLS + +"As the Pelton wheel seems to find the most frequent application in +California, it may be convenient for millmen to have the following +rule, applicable to these wheels: + +"When the head of water is known in feet, multiply it by 0.0024147, +and the product is the horse-power obtainable from one miner's inch of +water. + +"The power necessary for different mill parts is: + +For each 850lb. stamp, dropping 6 in. 95 times per minute, 1.33 h.-p. +For each 750lb. stamp, dropping 6 in. 95 times per minute, 1.18 h.-p. +For each 650lb. stamp, dropping 6 in. 95 times per minute, 1.00 h.-p. +For an 8-inch by 10-inch Blake pattern rock-breaker 9.00 h.-p. +For a Frue or Triumph vanner, with 220 revolutions per min. 0.50 h.-p. +For a 4-feet clean-up pan, making 30 revolutions per min. 1.50 h.-p. +For an amalgamating barrel, making 30 revolutions per min. 2.50 h.-p. +For a mechanical batea, making 30 revolutions per min. 1.00 h.-p." + +The writer has had small practical experience of the working of that +excellent hydraulic motor, the Pelton wheel, but if by horse-power in +the table given is meant nominal horse-power, it appears to be high. +Working with 800 cwt. stamps, 80 blows a minute, one horse-power +nominal will be found sufficient with any good modern engine, which +has no further burden than raising the stamps and pumping the feed +water. It is always well, however, particularly when providing engine +power, to err on the right side, and make provision for more than is +absolutely needed for actual battery requirements. This rule applies +with equal potency to pumping engines. + +TO AVOID LOSS IN CLEANING UP + +The following is a hint to quartz mill managers with respect to that +common source of loss of gold involved in the almost inevitable loss +of mercury in cleaning up operations. I have known hundreds of pounds' +worth of gold to be recovered from an old quartz mill site by the +simple process of washing up the ground under the floor. + +If you cannot afford to floor the whole of the battery with smooth +concrete, at all events smoothly concrete the floor of the cleaning-up +room, and let the floor slope towards the centre: where a sink is +provided. Any lost mercury must thus find its way to the centre, where +it will collect and can be panned off from time to time. Of course an +underground drain and mercury trap must be provided. + +IRON EXTRACTOR + +When using self-feeders, fragments of steel tools are especially +liable to get into the battery boxes or other crushing appliance where +they sometimes cause great mischief. I believe the following plan +would be a practicable remedy for this evil. + +By a belt from the cam or counter shaft, cause a powerful electric +magnet to extract all magnetic particles; then, by a simple ratchet +movement, at intervals withdraw the magnet and drop the adhering +fragments into a receptacle by automatically switching off the +electric current. A powerful ordinary horseshoe magnet might probably +do just as well, but would require to be re-magnetised from time to +time. + +TO SILVER COPPER PLATES + +To silver copper plates, that is, to amalgamate them on the face with +mercury, is really a most simple operation, though many batterymen +make a great mystery of it. Indeed, when I first went into a quartz +mill the process deemed necessary was not only a very tedious one, but +very dirty also. + +To amalgamate with silver, in fact, to silver-plate your copper +without resort to the electro-plating bath, take any old silver +(failing that, silver coin will do, but is more expensive), and +dissolve it in somewhat dilute nitric acid, using only just sufficient +acid as will assist the process. After some hours place the ball of +amalgam in a piece of strong new calico and squeeze out any surplus +mercury. + +About an ounce of silver to the foot of copper is sufficient. To apply +it on new plates use nitric acid applied with a swab to free the +surface of the copper from oxides or impurities, then rub the ball of +amalgam over the surface using some little force. It is always well +when coating copper plates with silver or zinc by means of mercury to +let them stand dry for a day or two before using, as the mercury +oxidises and the coating metal more closely adheres. + +Only the very best copper plate procurable should be used for battery +tables; bad copper will always give trouble, both in the first +"curing," and after treatment. It should not be heavily rolled copper, +as the more porous the metal the more easily will the mercury +penetrate and amalgamate. I cannot agree that any good is attained by +scouring the plates with sand and alkalies, as recommended in some +books on the subject; on the contrary, I prefer the opposite mode of +treatment, and either face the plates with nitrate of silver and +nitrate of mercury, or else with sulphate of zinc and mercury, in the +form of what is called zinc amalgam. If mine water, which often +contains a little free sulphuric acid, is being used, the latter plan +is preferable. + +The copper should be placed smoothly on the wooden table and secured +firmly thereto by copper tacks. If the plate should be bent or +buckled, it may be flattened by beating it with a heavy hammer, taking +care to interpose a piece of inch-thick soft wood between hammer and +plate. + +To coat with mercury only, procure some nitrate of mercury. This is +easily made by placing mercury in an earthenware bowl, pouring +somewhat dilute nitric acid on it, and letting it stand till the +metallic mercury is changed to a white crystal. Dense reddish-brown +fumes will arise, which are injurious if breathed, so the operation +should be conducted either in the open air, or where there is a +draught. + +Having your silvering solution ready, which is to be somewhat diluted +with water, next take two swabs, with handles about 12 inches long, +dip the first into a basin containing dilute nitric acid, and rub it +rapidly over about a foot of the surface of the plate; the oxide of +copper will be absolutely removed, and the surface of the copper +rendered pure and bright; then take the other swab, wet with the +dilute nitric of mercury, and pass it over the clean surface, rubbing +it well in. Continue this till the whole plate has a coating of +mercury. It may be well to go over it more than once. Now turn on the +water and wash the plate clean, sprinkle with metallic mercury, +rubbing it upwards until the plate will hold no more. + +A basin with nitrate of mercury may be kept handy, and the plates +touched up from time to time for a few days until they get amalgamated +with gold, after which, unless you have much base metal to contend +with, they will give no further trouble. + +It must be remembered, however, that an excessive use of nitric acid +will result in waste of mercury, which will be carried off in a milky +stream with the water; and also that it will cause the amalgam to +become very hard, and less active in attracting other particles of +gold. + +If you are treating the plate with nitrate of silver prepared as +already mentioned, clean the plate with dilute nitric acid, rub the +surface with the ball of amalgam, following with the swab and fairly +rubbing in. It will be well to prepare the plate some days before +requiring to use it, as a better adhesion of the silver and copper +takes place than if mercury is applied at once. + +To amalgamate with zinc amalgam, clean the copper plate by means of a +swab, with fairly strong sulphuric acid diluted with water; then while +wet apply the zinc-mercury mixture and well rub in. To prepare the +zinc-amalgam, clip some zinc (the lining of packing cases will do) +into small pieces and immerse them in mercury after washing them with +a little weak sulphuric acid and water to remove any coating of oxide. +When the mercury will absorb no more zinc, squeeze through chamois +leather or calico (as for silver amalgam), and well rub in. The plate +thus prepared should stand for a few days, dry, before using. If, +before amalgamation with gold takes place, oxide of copper or other +scum should rise on this plate a little very dilute sulphuric acid +will instantly remove it. + +Sodium and cyanide of potassium are frequently used in dressing- +plates, but the former should be very sparingly employed, as it will +often do more harm than good by taking up all sorts of base metals +with the amalgam, and so presenting a surface which the gold will pass +over without adhering to. Where water is scarce, and is consequently +used over and over again, lime may be added to the pulp, or, if lime +is not procurable, wood ashes may be used. The effect is two-fold; the +lime not only tends to "sweeten" sulphide ores and keep the tables +clean, but also causes the water to cleanse itself more quickly of the +slimes, which will be more rapidly precipitated. When zinc amalgam is +used, alkalies would, of course, be detrimental. + +When no other water than that from the mine is available, difficulties +often arise owing to the impurities it contains. These are various, +but among the most common are the soluble sulphates, and sometimes +free sulphuric acid evolved by the oxidisation of metallic sulphides. +In the presence of this difficulty, do one of two things; either +/utilise/ or /neutralise/. In certain cases, I recommend the former. +Sometime since I was treating, for gold extraction, material from a +mine which was very complex in character, and for which I coined the +term "polysynthetic." This contained about half a dozen different +sulphides. The upper parts of the lode being partially oxidised, free +sulphuric acid (H2SO4) was evolved. I therefore, following out a +former discovery, added a little metallic zinc to the mercury in the +boxes and on the plates with excellent results. When the free acid in +the ore began to give out in the lower levels I added minute +quantities of sulphuric acid to the water from time to time. I have +since found, however, that with some water, particularly West +Australian, the reaction is so feeble (probably owing to the lime and +magnesia present) as to make this mode of treatment unsuitable. + +HOW TO MAKE A DOLLY + +I have seen some rather elaborate dollies, intended to be worked with +amalgamating tables, but the usual prototype of the quartz mill is set +up, more or less, as follows: A tree stump, from 9 in. to a foot +diameter, is levelled off smoothly at about 2 ft. from the ground; on +this is firmly fixed a circular plate of 1/2 in. iron, say 9 in. in +diameter; a band of 3/16 in. iron, about 8 or 9 in. in height, fits +more or less closely round the plate. This is the battery box. A beam +of heavy wood, about 3 in. diameter and 6 ft. long, shod with iron, is +vertically suspended, about 9 in. above the stump, from a flexible +sapling with just sufficient spring in it to raise the pestle to the +required height. About 2 ft. from the bottom the hanging beam is +pierced with an augur hole and a rounded piece of wood, 1 1/2 in. by +18 in., is driven through to serve as a handle for the man who is to +do the pounding. His mate breaks the stone to about 2 in. gauge and +feeds the box, lifting the ring from time to time to sweep off the +triturated gangue, which he screens through a sieve into a pan and +washes off, either by means of a cradle or simply by panning. In +dollying it generally pays to burn the stone, as so much labour in +crushing is thus saved. A couple of small kilns to hold about a ton +each dug out of a clay bank will be found to save fuel where firewood +is scarce, and will more thoroughly burn the stone and dissipate the +base metals, but it must be remembered that gold from burnt stone is +liable to become so encrusted with the base metal oxides as to be +difficult to amalgamate. + +ROUGH WINDLASS + +Make two St. Andrew's crosses with four saplings, the upper angle +being shorter than the lower; fix these upright, one at each end of +the shaft; stay them together by cross pieces till you have +constructed something like a "horse," such as is used for sawing wood, +the crutch being a little over 3 feet high. Select a leg for a +windlass barrel, about 6 in. diameter and a foot longer than the +distance between the supports, as straight as is procurable; cut in it +two circular slots about an inch deep by 2 in. wide to fit into the +forks; at one end cut a straight slot 2 in. deep across the face. Now +get a crooked bough, as nearly the shape of a handle as nature has +produced it, and trim it into right angular shape, fit one end into +the barrel, and you have a windlass that will pull up many a ton of +stuff. + +PUDDLER + +This is made by excavating a circular hole about 2 ft. 9 in. deep and, +say 12 ft. in diameter. An outer and inner wall are then constructed +of slabs 2 ft. 6 in. in height to ground level, the outer wall being +thus 30 ft. and the inner 15 ft. in circumference. The circular space +between is floored with smooth hardwood slabs or boards, and the whole +made secure and water-tight. In the middle of the inner enclosure a +stout post is planted, to stand a few inches above the wall, and the +surrounding space is filled up with clay rammed tight. A strong iron +pin is inserted in the centre of the post, on which is fitted a +revolving beam, which hangs across the whole circumference of the +machine and protrudes a couple of feet or so on each side. To this +beam are attached, with short chains, a couple of drags made like V- +shaped harrows by driving a piece of red iron through a heavy frame, +shaped as a rectangular triangle. + +To one end of the beam an old horse is attached, who, as he slowly +walks round the circular track, causes the harrows and drags to so +puddle the washdirt and water in the great wooden enclosure that the +clay is gradually disintegrated, and flows off with the water which is +from time to time admitted. The clean gravel is then run through a +"cradle, "long Tom," or "sluice," and the gold saved. This, of course, +is the simplest form of gold mining. In the great alluvial mines other +and more intricate appliances are used but the principle of extraction +is the same. + +A MAKESHIFT PUMP + +To make a temporary small "draw-lift" pump, which will work down to a +hundred feet or more if required, take a large size common suction +Douglas pump, and, after removing the top and handle, fix the pump as +close to the highest level of the water in the shaft as can be +arranged. Now make a square water-tight wooden column of slightly +greater capacity than the suction pipe, fix this to the top of the +pump, and by means of wooden rods, work the whole from the surface, +using either a longer levered handle or, with a little ingenuity, +horse-power. If you can get it the iron downpipe used to carry the +water from the guttering of houses is more easily adapted for the pipe +column; then, also, iron pump rods can be used but I have raised water +between 60 and 70 feet with a large size Douglas pump provided only +with a wooden column and rods. + +SQUEEZING AMALGAM + +For squeezing amalgam, strong calico, not too coarse, previously +soaked in clean water, is quite as good as ordinary chamois leather. +Some gold is fine enough to escape through either. + +MERCURY EXTRACTOR + +The mercury extractor or amalgam separator is a machine which is very +simple in construction, and is stated to be most efficient in +extracting quicksilver from amalgam, as it requires but from two to +three minutes to extract the bulk of the mercury from one hundred +pounds of amalgam, leaving the amalgam drier than when strained in the +ordinary way by squeezing through chamois leather or calico. The +principle is that of the De Laval cream separator--i.e., rapid +centrifugal motion. The appliance is easily put together, and as +easily taken apart. The cylinder is made of steel, and is run at a +very high rate of speed. + +The general construction of the appliance is as follows: The casing or +receiver is a steel cylinder, which has a pivot at the bottom to +receive the step for an upright hollow shaft, to which a second +cylinder of smaller diameter is attached. The second cylinder is +perforated, and a fine wire cloth is inserted. The mercury, after +passing through the cloth, is discharged through the perforations. +When the machine is revolved at great speed, the mercury is forced +into the outside cylinder, leaving the amalgam, which has been first +placed in a calico or canvas bag, in a much drier state than it could +be strained by hand. While not prepared to endorse absolutely all that +is claimed for this appliance, I consider that it has mechanical +probability on its side, and that where large quantities of amalgam +have to be treated it will be found useful and effective. + +SLUICE PLATES + +I am indebted to Mr. F. W. Drake for the following account of sluice +plates, which I have never tried, but think the device worth +attention: + +"An addition has been made to the gold-saving appliances by the +placing of what are called in America, 'sluice plates' below the +ordinary table. The pulp now flows over an amalgamating surface, 14 +ft. long by 4 ft. wide, sloping 1 1/2 in. to the foot, and is then +contracted into a copper-plated sluice 15 ft. long by 14 in. wide, +having a fall of 1 in. to the foot. Our mill manager (Mr. G. C. Knapp) +advocated these sluice plates for a long time before I would consent +to a trial. I contended that as we got little or no amalgam from the +lower end of our table plates there was no gold going away capable of +being recovered by copper plates; and even if it were, narrow sluice +plates were a step in the wrong direction. If anything the +amalgamating surface should be widened to give the particles of gold a +better chance to settle. His argument was that the conditions should +be changed; by narrowing the stream and giving it less fall, gold, +which was incapable of amalgamation on the wide plates, would be +saved. We finally put one in, and it proved so successful that we now +have one at the end of each table. The per-centage recovered on the +sluice plates, of the total yield, varies, and has been as follows:-- +October, 9.1 per cent; November, 6.9 per cent; December, 6.4 per cent; +January, 4.3 per cent; February, 9.3 per cent." + +MEASURING INACCESSIBLE DISTANCES + +To ascertain the width of a difficult gorge, a deep river, or +treacherous swamp without crossing and measuring, sight a conspicuous +object at the edge of the bank on the farther side; then as nearly +opposite and square as possible plant a stake about five feet high, +walk along the nearer margin to what you guess to be half the distance +across (exactitude in this respect is not material to the result), +there plant another stake, and continuing in a straight line put in a +third. The stakes must be equal distances apart and as nearly as +possible at a right angle to the first line. Now, carrying in hand a +fourth stake, strike a line inland at right angles to the base and as +soon as sighting over the fourth stake, you can get the fourth and +second stakes and the object on the opposite shore in line your +problem is complete. The distance between No. 4 and No. 3 stakes is +the same as that between No. 1 and the opposite bank. + +TO SET OUT A RIGHT ANGLE WITH A TAPE + +Measure 40 ft. on the line to which you wish to run at right angles, +and put pegs at A and B; then, with the end of the tape held carefully +at A, take 80 ft., and have the 80 ft. mark held at B. Take the 50 ft. +mark and pull from A and B until the tape lies straight and even, you +will then have the point C perpendicular to AB. Continue straight +lines by sighting over two sticks in the well-known way. + +/Another method/.--Stick a pin in each corner of a square board, and +look diagonally across them, first in the direction of the line to +which you wish to run at right angles, and then for the new line sight +across the other two pins. + +A SIMPLE LEVELLING INSTRUMENT + +Fasten a common carpenter's square in a slit to the top of a stake by +means of a screw, and then tie a plumb-line at the angle so that it +may hang along the short arm, when the plumb-line hangs vertically and +sights may be taken over it. A carpenter's spirit-level set on an +adjustable stand will do as well. The other arm will then be a level. + +Another very simple, but effective, device for finding a level line is +by means of a triangle of wood made of half-inch boards from 9 to 12 +ft. long. To make the legs level, set the triangle up on fairly level +ground, suspend a plummet from the top and mark on the cross-piece +where the line touches it. Then reverse the triangle, end for end, +exactly, and mark the new line the plumb-line makes. Now make a new +mark exactly half way between the two, and when the plumb-line +coincides with this, the two legs are standing on level ground. For +short water races this is a very handy method of laying out a level +line. + +TO MEASURE THE HEIGHT OF A STANDING TREE + +Take a stake about your own height, and walking from the butt of the +tree to what you judge to be the height of the timber portion you +want, drive your stake into the ground till the top is level with your +eyes; now lie straight out on your back, placing your feet against the +stake, and sight a point on the tree. AB equals BC. If BC is, say 40 +ft., that will be the height of your "stick of timber." Thus, much +labour may be saved in felling trees the timber portion of which may +afterwards be found to be too short for your purpose. + +LEVELLING BY ANEROID BAROMETER + +This should be used more for ascertaining relatively large differences +in altitudes than for purposes where any great nicety is required. For +hills under 2000 ft., the following rule will give a very close +approximation, and is easily remembered, because 55 degrees, the +assumed temperature, agrees with 55 degrees, the significant figures +in the 55,000 factor, while the fractional correction contains /two +fours/. + +Observe the altitudes and also the temperatures on the Fahrenheit +thermometer at top and bottom respectively, of the hill, and take the +mean between them. Let B represent the mean altitude and b the mean +temperature. Then 55000 X B - b/B + b = height of the hill in feet for +the temperature of 55 degrees. Add 1/440 of this result for every +degree the mean temperature exceeds 55 degrees; or subtract as much +for every degree below 55 degrees. + +TO DETERMINE HEIGHTS OF OBJECTS + +/By Shadows/ + +Set up vertically a stick of known length, and measure the length of +its shadow upon a horizontal or other plane; measure also the length +of the shadow thrown by the object whose height is required. Then it +will be:--As the length of the stick's shadow is to the length of the +stick itself, so is the length of the shadow of the object to the +object's height. + +/By Reflection/ + +Place a vessel of water upon the ground and recede from it until you +see the top of the object reflected from the surface of the water. +Then it will be:--As your horizontal distance from the point of +reflection is to the height of your eye above the reflecting surface, +so is the horizontal distance of the foot of the object from the +vessel to its altitude above the said surface. + +/Instrumentally/ + +Read the vertical angle, and multiply its natural tangent by the +distance between instrument and foot of object; the result is the +height. + +When much accuracy is not required vertical angles can be measured by +means of a quadrant of simple construction. The arc AB is a quadrant, +graduated in degrees from B to A; C, the point from which the plummet +P is suspended, being the centre of the quadrant. + +/When/ the sights AC are directed towards any object, S, the degrees +in the arc, BP, are the measure of the angle of elevation, SAD, of the +object. + +TO FIND THE DEPTH OF A SHAFT + +/Rule/:--Square the number of seconds a stone takes to reach the +bottom and multiply by 16. + +Thus, if a stone takes 5 seconds to fall to the bottom of a shaft-- + + 5 squared = 25; and 25 X 16 = 400 feet, the required depth of shaft. + +DESCRIPTION OF PLAN FOR RE-USING WATER + +Where water is scarce it may be necessary to use it repeatedly. In a +case of this kind in Egypt, the Arab miners have adopted an ingenious +method which may be adapted to almost any set of conditions. At a is a +sump or water-pit; b is an inclined plane on which the mineral is +washed and whence the water escapes into a tank c; d is a conduit for +taking the water back to a; e is a conduit or lever pump for raising +the water. A certain amount of filtration could easily be managed +during the passage from c to a. + +COOLING COMPOUND FOR HEATED BEARINGS + +Mercurial ointment mixed with black cylinder oil and applied every +quarter of an hour, or as often as expedient. The following is also +recommended as a good cooling compound for heavy bearings:--Tallow 2 +lb., plumbage 6 oz., sugar of lead 4 oz. Melt the tallow with gentle +heat and add the other ingredients, stirring until cold. + +CLEANING GREASY PLUMMER BLOCKS + +When, through carelessness or unpreventable cause, plummer blocks and +other detachable portions of machinery become clogged with sticky +deposits of grease and impurities, a simple mode of cleansing the same +is to take about 1000 parts by weight of boiling water, to which add +about 10 or 15 parts of ordinary washing soda. Keep the water on the +boil and place therein the portions of the machine that are to be +cleaned; this treatment has the effect of quickly loosening all +grease, oil, and dirt, after which the metal is thoroughly washed and +dried. The action of the lye is to form with the grease a soap soluble +in water. To prevent lubricating oil hardening upon the parts of the +machinery when in use, add a third part of kerosene. + +AN EXCELLENT ANTI-FRICTION COMPOUND + +For use on cams and stamper shanks, which will be harmless should it +drop into the mortar or stamper boxes, is graphite (black-lead) and +soft soap. When the guides are wooden, the soft soap need not be +added; black-lead made into a paste with water will act admirably. + +TO CLEAN BRASS + +Oxalic acid 1 oz., rotten stone 6 oz., powdered gum arabic 1/2 oz., +sweet oil 1 oz. Rub on with a piece of rag. + +A SOLVENT FOR RUST + +It is often very difficult, and sometimes impossible, to remove rust +from articles made of iron. Those which are very thickly coated are +most easily cleaned by being immersed in a nearly saturated solution +of chloride of tin. The length of time they remain in this bath is +determined by the thickness of the coating of rust. Generally from +twelve to twenty-four hours is long enough. + +TO PROTECT IRON AND STEEL FROM RUST + +The following method is but little known, although it deserves +preference over many others. Add 7 oz. of quicklime to 1 3/4 pints of +cold water. Let the mixture stand until the supernatant fluid is +entirely clear. Then pour this off, and mix with it enough olive oil +to form a thick cream, or rather to the consistency of melted and re- +congealed butter. Grease the articles of iron or steel with this +compound, and then wrap them up in paper, or if this cannot be done, +apply the mixture somewhat more thickly. + +TO KEEP MACHINERY FROM RUSTING + +Take 1 oz. of camphor, dissolve it in 1 lb. of melted lard; mix with +it (after removing the scum) as much fine black-lead as will give it +an iron colour; clean the machinery, and smear it with this mixture. +After twenty-four hours rub off and clean with soft, linen cloth. This +mixture will keep machinery clean for months under ordinary +circumstances. + +FIRE-LUTE + +An excellent fire-lute is made of eight parts sharp sand, two parts +good clay, and one part horse-dung; mix and temper like mortar. + +ROPE-SPLICING + +A short splice is made by unlaying the ends of two pieces of rope to a +sufficient length, then interlaying them, draw them close and push the +strands of one under the strands of the other several times. This +splice makes a thick lump on the rope and is only used for slings, +block-straps, cables, etc. + + + + + +End of The Project Gutenberg Etext of Getting Gold, by J. C. F. Johnson + diff --git a/old/ggold10.zip b/old/ggold10.zip Binary files differnew file mode 100644 index 0000000..1cfe625 --- /dev/null +++ b/old/ggold10.zip |
