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diff --git a/39053-8.txt b/39053-8.txt new file mode 100644 index 0000000..a1ed5de --- /dev/null +++ b/39053-8.txt @@ -0,0 +1,5622 @@ +Project Gutenberg's Electric Bells and All About Them, by S. R. Bottone + +This eBook is for the use of anyone anywhere at no cost and with +almost no restrictions whatsoever. You may copy it, give it away or +re-use it under the terms of the Project Gutenberg License included +with this eBook or online at www.gutenberg.org + + +Title: Electric Bells and All About Them + A Practical Book for Practical Men + +Author: S. R. Bottone + +Release Date: March 4, 2012 [EBook #39053] + +Language: English + +Character set encoding: ISO-8859-1 + +*** START OF THIS PROJECT GUTENBERG EBOOK ELECTRIC BELLS AND ALL ABOUT THEM *** + + + + +Produced by Simon Gardner, Chris Curnow and the Online +Distributed Proofreading Team at http://www.pgdp.net (This +file was produced from images generously made available +by The Internet Archive) + + + + + + + +Transcriber's Notes + +Inconsistent spellings (e.g. depolariser & depolarizer) and hyphenation +(e.g. guttapercha & gutta-percha) are retained as in the original text. +Minor punctuation errors are corrected without comment. Changes which +have been made to the text (in the case of typographical errors) are +listed at the end of the book. + +This version has been prepared using symbols from the ASCII and +Latin-1 character sets only. Italic typeface is shown with surrounding +_underscores_; small capital typeface is shown by ALL CAPS; +superscript typeface is shown by a preceding caret (^). Subscripts in +chemical formulae are shown with underscores and braces, e.g. +H_{2}SO_{4}. + +The following are used to represent other special symbols: + + [Lambda] sans-serif capital Lambda + [rotated S] S-like symbol rotated 90 deg. + [box open up] 3 sides of rectangular (open side up) + [box open down] 3 sides of rectangular (open side down) + [oe] oe-ligature + [battery] vertical lines (thick and thin) + [L], [U], [V] sans-serif letter shapes + + * * * * * + + ELECTRIC BELLS AND + ALL ABOUT THEM. + + A Practical Book for Practical Men. + + _WITH MORE THAN 100 ILLUSTRATIONS._ + + BY + S. R. BOTTONE, + + CERTIFICATED BY SOUTH KENSINGTON (LATE OF THE COLLEGIO + DEL CARMINE, TURIN, AND OF THE ISTITUTO + BELLINO, NOVARA); + + _Author of "The Dynamo," "Electrical Instruments for + Amateurs," &c._ + + LONDON: + WHITTAKER & CO., PATERNOSTER SQUARE, E.C. + + 1889. + + (_All rights reserved._) + + + + +PREFACE. + + +So rapidly has the use of electric bells and similiar signalling +appliances extended, in modern houses, offices, hotels, lifts, and +ships, that every bell-fitter must have felt the need of accurate +knowledge of the manner in which these instruments act and are made. + +In the following pages the author has attempted to supply this need, by +giving full details as to the construction of batteries, bells, pushes, +detectors, etc., the mode of wiring, testing, connecting up, localizing +faults, and, in point of fact, by directing careful attention to every +case that can present itself to the electric-bell fitter. + + CARSHALTON, SURREY, + _November, 1888_. + + + + +CONTENTS. + + + CHAP. PAGE + + I. PRELIMINARY CONSIDERATIONS 1 + + II. ON THE CHOICE OF BATTERIES FOR ELECTRIC BELL WORK 18 + + III. ON ELECTRIC BELLS AND OTHER SIGNALLING APPLIANCES 59 + + IV. ON CONTACTS, PUSHES, SWITCHES, KEYS, ALARMS, AND RELAYS 109 + + V. ON WIRING, CONNECTING UP, AND LOCALISING FAULTS 144 + + + + +LIST OF ILLUSTRATIONS. + + + FIG. PAGE + + 1. Direction of current in cell 9 + + 2. " " out of cell 10 + + 3. Bar and horse-shoe magnets 14 + + 4. The Dynamo 16 + + 5. " Smee cell 28 + + 6. " Daniell cell 30 + + 7. " Gravity cell 32 + + 8. " Leclanché cell and parts 34 + + 9. " Agglomerate cell 40 + + 10. " Judson cell 42 + + 11. " Battery in box 43 + + 12. " Gent cell 44 + + 13. " Bichromate cell 48 + + 14. " Fuller cell 50 + + 15. " Cells coupled in series 54 + + 16. " " " Parallel 57 + + 17. Outline of electric bell 61 + + 18. Frame of bell 62 + + 19. E-shaped frame 63 + + 20. Electro-magnet, old form 64 + + 20A. " " modern form 65 + + 21. Magnet frame 66 + + 21A. Winder 72 + + 22. Mode of joining electromagnet wires 73 + + 23. Armature spring 74 + + 24. " " Another form 74 + + 25. Platinum tipped screw 75 + + 26. " " spring 76 + + 27. Binding screws 77 + + 28. Bell or gong 78 + + 29. Pillar and nuts 78 + + 30. Washers 78 + + 31. Trembling bell 81 + + 32. Bell action enclosed in case 88 + + 33. Ordinary trembling bells 90 + + 34. Single stroke bell 91 + + 35. Continuous ring bell 94 + + 36. Release action 95 + + 37. Continuous ringing with relay 96 + + 38. Continuous ringing action with indicator 97 + + 39. Relay and detent lever for indicator 97 + + 40. Callow's attachment 99 + + 40A. Thorpe's arrangement 101 + + 41. Jensen bell, _section_ 102 + + 42. " " _exterior_ 104 + + 43A. Circular bell 106 + + 43B. Mining bell 106 + + 44. Electric trumpet (Binswanger's) 107 + + 45. Various forms of pushes 110 + + 46. Pressel 111 + + 47. Pull 112 + + 48. Bedroom pull 113 + + 49A. " " Another form 114 + + 49B. Floor contact, ball form 114 + + 50. Burglar alarm 115 + + 51. " " Another form 115 + + 52. Floor contact 115 + + 53. Door contact 116 + + 54. Sash contact 117 + + 55. Shop door contact 117 + + 56A. Closed circuit system, _single_ 119 + + 56B. Closed circuit system, _double_ 119 + + 57. Modified gravity, Daniell 120 + + 58. Contact for closed circuit 121 + + 59. Thermometer alarm 122 + + 60. Fire alarm 123 + + 61A. " " Another form 123 + + 61B. " " " " in action 123 + + 62. Binswanger's "watch alarm" contact 125 + + 63. Watchman's electric tell-tale clock 126 + + 64. Lever switch, _two-way_ 128 + + 65. Morse key, _double contact_ 133 + + 66. Relay 134 + + 67. Indicator, drop 137 + + 68. " Semaphore 138 + + 69. " Fall back 139 + + 70. " Pendulum 140 + + 71. " Coupled up 142 + + 72. " Gent's tripolar 143 + + 73. Soldering iron and wires 148 + + 74. Push, interior of 151 + + 75. Bell, battery and push 159 + + 76. " " And earth return 160 + + 77. " and two pushes 161 + + 78. " two pushes and one pull 161 + + 79. Two bells in parallel 162 + + 80. " " Another mode 162 + + 81. " " with two-way switch 163 + + 82. Series coupler 163 + + 83. Bell with local battery and relay 164 + + 84. Continuous ringing bell with wire return 165 + + 85. Bells with Morse keys for signalling 165 + + 86. Bells with double contact pushes for signalling 166 + + 87. Bells with double contact with one battery only 167 + + 88. Two-way signalling with one battery only 168 + + 89. Complete installation of bells, batteries, pushes, etc. 169 + + 90. Mode of getting out plan or design 170 + + 91. Lift fitted with bells 173 + + 92. Magneto bell: generator 174 + + 93. " " Receiver 175 + + 94. " " Combined 176 + + 95. Detector or galvanometer 176 + + + + +ELECTRIC BELLS. + + + + +CHAPTER I. + +PRELIMINARY CONSIDERATIONS. + + +§ 1. ELECTRICITY.--The primary cause of all the effects which we are +about to consider resides in a force known as _electricity_, from the +Greek name of amber (electron), this being the body in which the +manifestations were first observed. The ancients were acquainted with a +few detached facts, such as the attractive power acquired by amber after +friction; the benumbing shocks given by the torpedo; the aurora +borealis; the lightning flash; and the sparks or streams of light which, +under certain conditions, are seen to issue from the human body. Thales, +a Grecian philosopher, who flourished about 600 years B.C., observed the +former of these facts, but nearly twenty centuries elapsed before it was +suspected that any connection existed between these phenomena. + + +§ 2. According to the present state of our knowledge, it would appear +that electricity is a mode of motion in the constituent particles (or +atoms) of bodies very similar to, if not identical with, _heat_ and +_light_. These, like _sound_, are known to be dependent on undulatory +motion; but, whilst _sound_ is elicited by the vibration of a body _as a +whole_, electricity appears to depend, in its manifestations, upon some +motion (whether rotary, oscillatory, or undulatory, it is not known) of +the atoms themselves. + +However this be, it is certain that whatever tends to set up molecular +motion, tends also to call forth a display of electricity. Hence we have +several practical means at our disposal for evoking electrical effects. +These may be conveniently divided into three classes, viz.:--1st, +mechanical; 2nd, chemical; 3rd, changes of temperature. Among the +_mechanical_ may be ranged friction, percussion, vibration, trituration, +cleavage, etc. Among the _chemical_ we note the action of acids and +alkalies upon metals. Every chemical action is accompanied by electrical +effects; but not all such actions are convenient sources of electricity. +_Changes of temperature_, whether sudden or gradual, call forth +electricity, but the displays are generally more striking in the former +than in the latter case, owing to the accumulated effect being presented +in a shorter time. + + +§ 3. We may now proceed to study a few of these methods of evoking +electricity, so as to familiarise ourselves with the leading properties. + +If we rub any resinous substance (such as amber, copal, resin, +sealing-wax, ebonite, etc.) with a piece of warm, dry flannel, we shall +find that it acquires the power of attracting light bodies, such as +small pieces of paper, straw, pith, etc. After remaining in contact with +the rubbed (or electrified) substance for a short time, the paper, etc., +will fly off as if repelled; and this apparent repulsion will be more +evident and more quickly produced if the experiment be performed over a +metal tray. If a small pith-ball, the size of a pea, be suspended from +the ceiling by a piece of fine cotton, previously damped and then +approached by an ebonite comb which has been briskly rubbed, it will be +vigorously attracted, and never repelled; but if for the cotton there be +substituted a thread or fibre of very fine dry silk, the pith-ball will +be first _attracted_ and then _repelled_. This is owing to the fact that +the damp cotton allows the electricity to escape along it: _id est_, +damp cotton is a CONDUCTOR of electricity, while silk does not permit +its dissipation; or, in other words, silk is a NON-CONDUCTOR. All bodies +with which we are acquainted are found, on trial, to fall under one or +other of the two heads--viz., conductors and non-conductors. Nature +knows no hard lines, so that we find that even the worst conductors will +permit the escape of some electricity, while the very best conductors +oppose a measurable resistance to its passage. Between the limits of +good conductors, on the one hand, and non-conductors (or insulators) on +the other, we have bodies possessing varying degrees of conductivity. + + +§ 4. As a knowledge of which bodies are, and which are not, conductors +of electricity is absolutely essential to every one aspiring to apply +electricity to any practical purpose, the following table is subjoined, +giving the names of the commoner bodies, beginning with those which most +readily transmit electricity, or are _good_ conductors, and ending with +those which oppose the highest resistance to its passage, or are +insulators, or non-conductors:-- + + +§ 5. TABLE OF CONDUCTORS AND INSULATORS. + + -----------------+------------------------------+--------------------- + Quality. | Name of Substance. | Relative Resistance. + -----------------+------------------------------+--------------------- + Good {|Silver, annealed | 1. + Conductors {|Copper, annealed | 1.063 + {|Silver, hard drawn | 1.086 + {|Copper, hard drawn | 1.086 + {|Gold, annealed | 1.369 + {|Gold, hard drawn | 1.393 + {|Aluminium, annealed | 1.935 + {|Zinc, pressed | 3.741 + {|Brass (variable) | 5.000 + {|Platinum, annealed | 6.022 + {|Iron | 6.450 + {|Steel, soft | 6.500 + {|Gold and silver alloy, 2 to 1 | 7.228 + {|Nickel, annealed | 8.285 + {|Tin, pressed | 8.784 + {|Lead, pressed | 13.050 + {|German silver (variable) | 13.920 + {|Platinum-silver alloy, 1 to 2 | 16.210 + {|Steel, hard | 25.000 + {|Antimony, pressed | 23.600 + {|Mercury | 62.730 + {|Bismuth | 87.230 + {|Graphite | 145.000 + {|Nitric Acid | 976000.000 + | | + Imperfect {|Hydrochloric acid | [1] + Conductors {|Sulphuric acid | 1032020.000 + {|Solutions of metallic salts | varies with strength + {|Metallic sulphides | [1] + {|Distilled water | [1] 6754208.000 + | | + Inferior {| Metallic salts, solid | [1] + Conductors. {| Linen } | + {| Cotton } and other forms of | [1] + {| Hemp } cellulose | + {| Paper } | + {| Alcohol | [1] + {| Ether | [1] + {| Dry Wood | [1] + {| Dry Ice | [1] + {| Metallic Oxides | [1] + | | + Non-conductors, {| Ice, at 25 c. | [1] + or {| Fats and oils | [1] + Insulators. {| Caoutchouc | 1000000000000. + {| Guttapercha | 1000000000000. + {| Dry air, gases, and vapours | [1] + {| Wool | [1] + {| Ebonite | 1300000000000. + {| Diamond | [1] + {| Silk | [1] + {| Glass | [1] + {| Wax | [1] + {| Sulphur | [1] + {| Resin | [1] + {| Amber | [1] + {| Shellac | [1] + {| Paraffin | 1500000000000. + -----------------+------------------------------+--------------------- + +[Footnote 1: These have not been accurately measured.] + +The figures given as indicating the relative resistance of the above +bodies to the passage of electricity must be taken as approximate only, +since the conductivity of all these bodies varies very largely with +their purity, and with the temperature. Metals become worse conductors +when heated; liquids and non-metals, on the contrary, become better +conductors. + +It must be borne in mind that _dry air_ is one of the _best +insulators_, or worst _conductors_, with which we are acquainted; while +damp air, on the contrary, owing to the facility with which it deposits +_water_ on the surface of bodies, is highly conducive to the escape of +electricity. + + +§ 6. If the experiment described at § 3 be repeated, substituting a +glass rod for the ebonite comb, it will be found that the pith-ball will +be first attracted and then repelled, as in the case with the ebonite; +and if of two similar pith-balls, each suspended by a fibre of silk, one +be treated with the excited ebonite and the other with the glass rod, +until repulsion occurs, and then approached to each other, the two balls +will be found to attract each other. This proves that the electrical +condition of the excited ebonite and of the excited glass must be +different; for had it been the same, the two balls would have repelled +one another. Farther, it will be found that the _rubber_ with which the +ebonite or the glass rod have been excited has also acquired electrical +properties, attracting the pith-ball, previously repelled by the rod. +From this we may gather that when one body acting on another, either +mechanically or chemically, sets up an electrical condition in one of +the two bodies, a similar electrical condition, but in the opposite +sense, is produced in the other: in point of fact, that it is impossible +to excite any one body without exciting a corresponding but opposite +state in the other. (We may take, as a rough mechanical illustration of +this, the effect which is produced on the pile of two pieces of plush or +fur, on being drawn across one another in opposite directions. On +examination we shall find that both the piles have been laid down, the +upper in the one direction, the lower in the other.) For a long time +these two electrical states were held to depend upon two distinct +electricities, which were called respectively _vitreous_ and _resinous_, +to indicate the nature of the bodies from which they were derived. Later +on (when it was found that the theory of a single electricity could be +made to account for all the phenomena, provided it was granted that some +electrified bodies acquired more, while others acquired less than their +natural share of electricity), the two states were known as _positive_ +and _negative_; and these names are still retained, although it is +pretty generally conceded that electricity is not an entity in itself, +but simply a mode of motion. + + +§ 7. It is usual, in treatises on electricity, to give a long list of +the substances which acquire a positive or a negative condition when +rubbed against one another. Such a table is of very little use, since +the slightest modification in physical condition will influence very +considerably the result. For example: if two similar sheets of glass be +rubbed over one another, no change in electrical condition is produced; +but if one be roughed while the other is left polished, this latter +becomes positively, while the former becomes negatively, electrified. +So, also, if one sheet of glass be warmed, while the other be left cold, +the colder becomes positively, and the latter negatively, excited. As a +general law, _that body, the particles of which are more easily +displaced, becomes negatively electrified_. + + +§ 8. As, however, the electricity set up by friction has not hitherto +found any practical application in electric bell-ringing or signalling, +we need not to go more deeply into this portion of the subject, but pass +at once to the electricity elicited by the action of acids, or their +salts, on metals. + +Here, as might be expected from the law enunciated above, the metal more +acted on by the acid becomes negatively electrified, while the one less +acted on becomes positive.[2] The following table, copied from Ganot, +gives an idea of the electrical condition which the commoner metals and +graphite assume when two of them are immersed at the same time in dilute +acid:-- + + { v Zinc. ^ } + { v Cadmium. | } + { | Tin. | } + { | Lead. | } + { | Iron. | } + The portion { | Nickel. | } The portion out + immersed in the { | Bismuth. | } of the acid fluid + acid fluid. { | Antimony. | } + { | Copper. | } + { | Silver. | } + { | Gold. | } + { | Platinum. ^ } + { v Graphite. ^ } + +[Footnote 2: This refers, of course, to those portions of the metals +which are out of the acid. For reasons which will be explained farther +on, the condition of the metals in the acid is just the opposite to +this.] + +The meaning of the above table is, that if we test the electrical +condition of any two of its members when immersed in an acid fluid, we +shall find that the ones at the head of the list are _positive_ to those +below them, but negative to those above them, if the test have reference +to the condition of the parts _within_ the fluid. On the contrary, we +shall find that any member of the list will be found to be _negative_ to +any one below it, or _positive_ to any above it, if tested from the +portion NOT immersed in the acid fluid. + +[Illustration: Fig. 1.] + +[Illustration: Fig. 2.] + + +§ 9. A very simple experiment will make this quite clear. Two strips, +one of copper and the other of zinc, 1" wide by 4" long, have a 12" +length of copper wire soldered to one extremity of each. A small flat +piece of cork, about 1" long by 1" square section, is placed between the +two plates, at the end where the wires have been soldered, this portion +being then lashed together by a few turns of waxed string. (The plates +should not touch each other at any point.) If this combination (which +constitutes a very primitive galvanic couple) be immersed in a tumbler +three-parts filled with water, rendered just sour by the addition of a +few drops of sulphuric or hydrochloric acid, we shall get a +manifestation of electrical effects. If a delicately poised magnetic +needle be allowed to take up its natural position of north and south, +and then the wires proceeding from the two metal strips twisted in +contact, so as to be parallel to and over the needle, as shown in Fig. +1, the needle will be impelled out of its normal position, and be +deflected more or less out of the line of the wire. If the needle be +again allowed to come to rest N. and S. (the battery or couple having +been removed), and then the tumbler be held close over the needle, as in +Fig. 2, so that the needle points from the copper to the zinc strip, the +needle will be again impelled or deflected out of its natural position, +but in this case in the opposite direction. + + +§ 10. It is a well-known fact that if a wire, or any other conductor, +along which the electric undulation (or, as is usually said, the +electric current) is passing, be brought over and parallel to a +suspended magnetic needle, pointing north and south, the needle is +immediately deflected from this north and south position, and assumes a +new direction, more or less east and west, according to the amplitude of +the current and the nearness of the conductor to the needle. Moreover, +the direction in which the north pole of the needle is impelled is found +to be dependent upon the direction in which the electric waves (or +current) enter the conducting body or wire. The law which regulates the +direction of these deflections, and which is known, from the name of its +originator, as Ampère's law, is briefly as follows:-- + + +§ 11. "If a current be caused to flow _over_ and parallel to a freely +suspended magnetic needle, previously pointing north and south, the +north pole will be impelled to the LEFT of the _entering_ current. If, +on the contrary, the wire, or conductor, be placed _below_ the needle, +the deflection will, under similar circumstances, be in the opposite +direction, viz.: the north pole will be impelled to the RIGHT of the +_entering_ current." In both these cases the observer is supposed to be +looking along the needle, with its N. seeking pole pointing at him. + + +§ 12. From a consideration of the above law, in connection with the +experiments performed at § 9, it will be evident that inside the tumbler +the zinc is _positive_ to the copper strip; while, viewed from the +outside conductor, the copper is positive to the zinc strip.[3] + +[Footnote 3: From some recent investigations, it would appear that what +we usually term the negative is really the point at which the undulation +takes its rise.] + + +§ 13. A property of current electricity, which is the fundamental basis +of electric bell-ringing, is that of conferring upon iron and steel the +power of attracting iron and similar bodies, or, as it is usually said, +of rendering iron magnetic. If a soft iron rod, say about 4" long by +1/2" diameter, be wound evenly from end to end with three or four layers +of cotton-covered copper wire, say No. 20 gauge, and placed in proximity +to a few iron nails, etc., no attractive power will be evinced; but let +the two free ends of the wire be placed in metallic contact with the +wires leading from the simple battery described at § 9, and it will be +found that the iron has become powerfully magnetic, capable of +sustaining several ounces weight of iron and steel, so long as the wires +from the battery are in contact with the wire encircling the iron; or, +in other words, "_the soft iron is a magnet, so long as an electric +current flows round it_." If contact between the battery wires and the +coiled wires be broken, the iron loses all magnetic power, and the +nails, etc., drop off immediately. A piece of soft iron thus coiled with +covered or "insulated" wire, no matter what its shape may be, is termed +an "electro-magnet." Their chief peculiarities, as compared with the +ordinary permanent steel magnets or lodestones, are, first, their great +attractive and sustaining power; secondly, the rapidity, nay, +instantaneity, with which they lose all attractive force on the +cessation of the electric flow around them. It is on these two +properties that their usefulness in bell-ringing depends. + + +§ 14. If, instead of using a _soft_ iron bar in the above experiment, we +had substituted one of _hard_ iron, or steel, we should have found two +remarkable differences in the results. In the first place, the bar would +have been found to retain its magnetism instead of losing it immediately +on contact with the battery being broken; and, in the second place, the +attractive power elicited would have been much less than in the case of +soft iron. It is therefore of the highest importance, in all cases where +rapid and powerful magnetisation is desired, that the _cores_ of the +electro-magnets should be of the very softest iron. Long annealing and +gradual cooling conduce greatly to the softness of iron. + +[Illustration: Fig. 3. + +MAGNETS, showing Lines of Force.] + + +§ 15. There is yet another source of electricity which must be noticed +here, as it has already found application in some forms of electric +bells and signalling, and which promises to enter into more extended +use. If we sprinkle some iron filings over a bar magnet, or a horse-shoe +magnet, we shall find that the filings arrange themselves in a definite +position along the lines of greatest attractive force; or, as scientists +usually say, the iron filings arrange themselves in the direction of the +lines of force. The entire space acted on by the magnet is usually known +as its "field." Fig. 3 gives an idea of the distribution of the iron +filings, and also of the general direction of the lines of force. It is +found that if a body be moved before the poles of a magnet in such a +direction as to cut the lines of force, electricity is excited in that +body, and also around the magnet. The ordinary magneto-electric machines +of the shops are illustrations of the application of this property of +magnets. They consist essentially in a horse-shoe magnet, in front of +which is caused to rotate, by means of appropriate gearing, or wheel and +band, an iron bobbin, or pair of bobbins, coiled with wire. The ends of +the wire on the bobbins are brought out and fastened to insulated +portions of the spindle, and revolve with it. Two springs press against +the spindle, and pick up the current generated by the motion of the iron +bobbins before the poles of the magnet. It is quite indifferent whether +we use permanent steel magnets or electro-magnets to produce this +effect. If we use the latter, and more especially if we cause a portion +of the current set up to circulate round the electro-magnet to maintain +its power, we designate the apparatus by the name of DYNAMO. + +[Illustration: Fig. 4. + +TYPICAL DYNAMO, showing essential portions.] + + +§ 16. Our space will not permit of a very extended description of the +dynamo, but the following brief outline of its constructive details will +be found useful to the student. A mass of soft iron (shape immaterial) +is wound with many turns of insulated copper wire, in such a manner +that, were an electrical current sent along the wire, the mass of iron +would become strongly north at one extremity, and south at the other. As +prolongations of the electro-magnet thus produced are affixed two masses +of iron facing one another, and so fashioned or bored out as to allow a +ring, or cylinder of soft iron, to rotate between them. This cylinder, +or ring of iron, is also wound with insulated wire, two or more ends of +which are brought out in a line with the spindle on which it rotates, +and fastened down to as many insulated sections of brass cylinder placed +around the circumference of the spindle. Two metallic springs, +connected to binding screws which form the "terminals" of the machine, +serve to collect the electrical wave set up by the rotation of the +coiled cylinder (or "armature") before the poles of the electro-magnet. +The annexed cut (Fig. 4) will assist the student in getting a clear idea +of the essential portions in a dynamo:--E is the mass of wrought iron +wound with insulated wire, and known as the _field-magnet_. N and S are +cast-iron prolongations of the same, and are usually bolted to the +field-magnet. When current is passing these become powerfully magnetic. +A is the rotating iron ring, or cylinder, known as the _armature_, which +is also wound with insulated wire, B, the ends of which are brought out +and connected to the insulated brass segments known as the +_commutator_, C. Upon this commutator press the two springs D and D', +known as the _brushes_, which serve to collect the electricity set up by +the rotation of the armature. These _brushes_ are in electrical +connection with the two terminals of the machine F F', whence the +electric current is transmitted where required; the latter being also +connected with the wire encircling the field-magnet, E. + +When the iron mass stands in the direction of the earth's magnetic +meridian, even if it have not previously acquired a little magnetism +from the hammering, etc., to which it was subjected during fitting, it +becomes weakly magnetic. On causing the armature to rotate by connecting +up the pulley at the back of the shaft (not shown in cut) with any +source of power, a very small current is set up in the wires of the +armature, due to the weak magnetism of the iron mass of the +field-magnet. As this current (or a portion of it) is caused to +circulate around this iron mass, through the coils of wire surrounding +the field-magnet, this latter becomes more powerfully magnetic (§ 13), +and, being more magnetically active, sets up a more powerful electrical +disturbance in the armature. + +This increased electrical activity in the armature increases the +magnetism of this field-magnet as before, and this again reacts on the +armature; and these cumulative effects rapidly increase, until a limit +is reached, dependent partly on the speed of rotation, partly on the +magnetic saturation of the iron of which the dynamo is built up, and +partly on the amount of resistance in the circuit. + + + + +CHAPTER II. + +ON THE CHOICE OF BATTERIES FOR ELECTRIC BELL WORK. + + +§ 17. If we immerse a strip of ordinary commercial sheet zinc in dilute +acid (say sulphuric acid 1 part by measure, water 16 parts by +measure[4]), we shall find that the zinc is immediately acted on by the +acid, being rapidly corroded and dissolved, while at the same time a +quantity of bubbles of gas are seen to collect around, and finally to be +evolved at the surface of the fluid in contact with the plate. +Accompanying this chemical action, and varying in a degree proportionate +to the intensity of the action of the acid on the zinc, we find a marked +development of _heat_ and _electricity_. If, while the bubbling due to +the extrication of gas be still proceeding, we immerse in the same +vessel a strip of silver, or copper, or a rod of graphite, taking care +that contact _does not_ take place between the two elements, no +perceptible change takes place in the condition of things; but if we +cause the two strips to touch, either by inclining the upper extremities +so as to bring them in contact out of the fluid like a letter [Lambda], +or by connecting the upper extremities together by means of a piece of +wire (or other conductor of electricity), or by causing their lower +extremities in the fluid to touch, we notice a very peculiar change. The +extrication of bubbles around the zinc strip ceases entirely or almost +entirely, while the other strip (silver, copper, or graphite) becomes +immediately the seat of the evolution of the gaseous bubbles. Had these +experiments been performed with chemically pure metallic zinc, instead +of the ordinary impure commercial metal, we should have found some +noteworthy differences in behaviour. In the first place, the zinc would +have been absolutely unattacked by the acid before the immersion of the +other strip; and, secondly, all evolution of gas would entirely cease +when contact between the two strips was broken. + +[Footnote 4: In mixing sulphuric acid with water, the acid should be +added in a fine stream, with constant stirring, to the water, and not +the water to the acid, lest the great heat evolved should cause the acid +to be scattered about.] + +As the property which zinc possesses of causing the extrication of gas +(under the above circumstances) has a considerable influence on the +efficiency of a battery, it is well to understand thoroughly what +chemical action takes place which gives rise to this evolution of gas. + + +§ 18. All acids may be conveniently regarded as being built up of two +essential portions, viz.: firstly, a strongly electro-negative portion, +which may either be a single body, such as _chlorine_, _iodine_, +_bromine_, etc., or a compound radical, such as _cyanogen_; secondly, +the strongly electro-positive body _hydrogen_. + +Representing, for brevity's sake, hydrogen by the letter H., and +chlorine, bromine, iodine, etc., respectively by Cl., Br., and I., the +constitution of the acids derived from these bodies may be conveniently +represented by:-- + + H Cl H Br H I + ---- ---- --- + Hydrochloric[5] Hydrobromic Hydriodic + Acid. Acid. Acid. + + +[Footnote 5: Spirits of salt.] + +and the more complex acids, in which the electro-negative component is a +compound, such as sulphuric acid (built up of 1 atom of sulphur and 4 +atoms of oxygen, united to 2 atoms of hydrogen) or nitric acid +(consisting of 1 nitrogen atom, 6 oxygen atoms, and 1 hydrogen atom), +may advantageously be retained in memory by the aid of the +abbreviations:-- + + H_{2}SO_{4} HNO_{6} + ----------- ------- + Sulphuric and Nitric + Acid.[6] Acid.[7] + + +[Footnote 6: Oil of vitriol.] + +[Footnote 7: Aquafortis.] + +When zinc _does_ act on an acid, it displaces the hydrogen contained in +it, and takes its place; the acid losing at the same time its +characteristic sourness and corrosiveness, becoming, as chemists say, +_neutralized_. _One_ atom of zinc can replace _two_ atoms of hydrogen, +so that one atom of zinc can replace the hydrogen in two equivalents of +such acids as contain only one atom of hydrogen. + +This power of displacement and replacement possessed by zinc is not +peculiar to this metal, but is possessed also by many other bodies, and +is of very common occurrence in chemistry; and may be roughly likened to +the substitution of a new brick for an old one in a building, or one +girder for another in an arch. + +It will be well, therefore, to remember that in all batteries in which +acids are used to excite electricity by their behaviour along with zinc, +the following chemical action will also take place, according to which +acid is employed:-- + + Hydrochloric Acid and Zinc, equal Zinc Chloride and Hydrogen Gas. + + 2HCl + Zn = ZnCl_{2} + H_{2} + +or:-- + + Sulphuric Acid and Zinc, equal Zinc Sulphate and Hydrogen Gas. + + H_{2}SO_{4} + Zn = ZnSO_{4} + H_{2} + +Or we may put this statement into a general form, covering all cases in +which zinc is acted on by a compound body containing hydrogen, +representing the other or electro-negative portion of the compound by +X:-- + + Zn + H_{2}X = ZnX + H_{2} + +the final result being in every case the corrosion and solution of the +zinc, and the extrication of the hydrogen gas displaced. + + +§ 19. We learn from the preceding statements that no electricity can be +manifested in a battery or cell (as such a combination of zinc acid and +metal is called) without consumption of zinc. On the contrary, we may +safely say that the more rapidly the _useful_ consumption of zinc takes +place, the greater will be the electrical effects produced. But here it +must be borne in mind that if the zinc is being consumed when we are +_not_ using the cell or battery, that consumption is sheer waste, quite +as much as if we were compelled to burn fuel in an engine whether the +latter were doing work or not. For this reason the use of commercial +zinc, in its ordinary condition, is not advisable in batteries in which +acids are employed, since the zinc is consumed in such, whether the +battery is called upon to do electrical work (by placing its plates in +connection through some conducting circuit) or not. This serious +objection to the employment of commercial zinc could be overcome by the +employment of chemically purified zinc, were it not that the price of +this latter is so elevated as practically to preclude its use for this +purpose. Fortunately, it is possible to confer, on the ordinary crude +zinc of commerce, the power of resisting the attacks of the acid (so +long as the plates are not metallically connected; or, in other words, +so long as the "circuit is broken"), by causing it to absorb +superficially a certain amount of mercury (quicksilver). The modes of +doing this, which is technically known as _amalgamating the zinc_, are +various, and, as it is an operation which every one who has the care of +batteries is frequently called upon to perform, the following working +details will be found useful:-- + + +§ 20. To amalgamate zinc, it should first be washed with a strong +solution of common washing soda, to remove grease, then rinsed in +running water; the zinc plates, or rods, should then be dipped into a +vessel containing acidulated water (§ 17), and as soon as bubbles of +hydrogen gas begin to be evolved, transferred to a large flat dish +containing water. While here, a few drops of mercury are poured on each +plate, and caused to spread quickly over the surface of the zinc by +rubbing briskly with an old nail-brush or tooth-brush. Some operators +use a kind of mop, made of pieces of rag tied on the end of a stick, and +there is no objection to this; others recommend the use of the fingers +for rubbing in the mercury. This latter plan, especially if many plates +have to be done, is very objectionable: firstly, on the ground of +health, since the mercury is slowly but surely absorbed by the system, +giving rise to salivation, etc.; and, secondly, because any jewellery, +etc., worn by the wearer will be whitened and rendered brittle. When the +entire surface of the zinc becomes resplendent like a looking-glass, the +rubbing may cease, and the zinc plate be reared up on edge, to allow the +superfluous mercury to drain off. This should be collected for future +operations. It is important that the mercury used for this purpose +should be pure. Much commercial mercury contains lead and tin. These +metals can be removed by allowing the mercury to stand for some time in +a vessel containing dilute nitric acid, occasional agitation being +resorted to, in order to bring the acid into general contact with the +mercury. All waste mercury, drainings, brushings from old plates, etc., +should be thus treated with nitric acid, and finally kept covered with +water. Sprague, in his admirable work on electricity, says:--"Whenever +the zinc shows a grey granular surface (or rather before this), brush +it well and re-amalgamate, remembering that a saving of mercury is no +economy, and a free use of it no waste; for it may all be recovered with +a little care. Keep a convenient sized jar, or vessel, solely for +washing zinc in, and brush into this the dirty grey powder which forms, +and is an amalgam of mercury with zinc, lead, tin, etc., and forms +roughnesses which reduce the protection of the amalgamation. Rolled +sheet zinc should always be used in preference to cast. This latter is +very hard to amalgamate, and has less electro-motive power[8]; but for +rods for use in porous jars, and particularly with saline solutions, +cast-zinc is very commonly used. In this case great care should be taken +to use good zinc cuttings, removing any parts with solder on them, and +using a little nitre as a flux, which will remove a portion of the +foreign metals." + +[Footnote 8: Power to set up a current of electricity.] + + +§ 21. Another and very convenient mode of amalgamating zinc, specially +useful where solid rods or masses of zinc are to be used, consists in +weighing up the zinc and setting aside four parts of mercury (by weight) +for every hundred of the zinc thus weighed up. The zinc should then be +melted in a ladle, with a little tallow or resin over the top as a flux. +As soon as melted, the mercury should be added in and the mixture +stirred with a stick. It should then be poured into moulds of the +desired shape. This is, perhaps, the best mode of amalgamating cast +zincs. + + +§ 22. Some operators recommend the use of mercurial salts (such as +mercury nitrate, etc.) as advantageous for amalgamating; but, apart +from the fact that these salts are generally sold at a higher rate than +the mercury itself, the amalgamation resulting, unless a very +considerable time be allowed for the mercuric salts to act, is neither +so deep nor so satisfactory as in the case of mercury alone. It may here +be noted, that although the effect of mercury in protecting the zinc is +very marked in those batteries in which acids are used as the exciting +fluids, yet this action is not so observable in the cases in which +solutions of _salts_ are used as exciters; and in a few, such as the +Daniell cell and its congeners, the use of amalgamated zinc is +positively a disadvantage. + + +§ 23. If, having thus amalgamated the zinc plate of the little battery +described and figured at § 9, we repeat the experiment therein +illustrated, namely, of joining the wires proceeding from the two plates +over a suspended magnetic needle, and leave them so united, we shall +find that the magnetic needle, which was originally very much deflected +out of the line of the magnetic meridian (north and south), will very +quickly return near to its old and normal position; and this will be +found to take place long before the zinc has been all consumed, or the +acid all neutralised. Of course, this points to a rapid falling off in +the transmission of the electric disturbance along the united wires; for +had _that_ continued of the same intensity, the deflection of the needle +would evidently have remained the same likewise. What, then, can have +caused this rapid loss of power? On examining (without removing from +the fluid) the surface of the copper plate, we shall find that it is +literally covered with a coating of small bubbles of hydrogen gas, and, +if we agitate the liquid or the plates, many of them will rise to the +surface, while the magnetic needle will at the same time give a larger +deflection. If we entirely remove the plates from the acid fluid, and +brush over the surface of the copper plate with a feather or small +pledget of cotton wool fastened to a stick, we shall find, on again +immersing the plates in the acid, that the effect on the needle is +almost, if not quite, as great as at first; thus proving that the sudden +loss of electrical energy was greatly due to the adhesion of the free +hydrogen gas to the copper plate. This peculiar phenomenon, which is +generally spoken of as the _polarisation of the negative plate_, acts in +a twofold manner towards checking the electrical energy of the battery. +In the first place, the layer of hydrogen (being a bad conductor of +electricity) presents a great resistance to the transmission of +electrical energy from the zinc plate where it is set up to the copper +(or other) plate whence it is transmitted to the wires, or _electrodes_. +Again, the _copper_ or other receiving plate, in order that the electric +energy should be duly received and transmitted, should be more +electro-negative than the zinc plate; but the hydrogen gas which is +evolved, and which thus adheres to the negative plate, is actually very +highly electro-positive, and thus renders the copper plate incapable of +receiving or transmitting the electric disturbance. This state of things +may be roughly likened to that of two exactly equal and level tanks, Z +and C, connected by a straight piece of tubing. If Z be full and C have +an outlet, it is very evident that Z can and will discharge itself into +C until exhausted; but if C be allowed to fill up to the same level as +Z, then no farther flow can take place between the two. + +It is, therefore, very evident that to ensure anything like constancy in +the working of a battery, at least until all the zinc be consumed or all +the acid exhausted, some device for removing the liberated hydrogen must +be put into practice. The following are some of the means that have been +adopted by practical men:-- + + +§ 24. _Roughening the surface of the negative plate_, which renders the +escape of the hydrogen gas easier. This mode was adopted by Smee in the +battery which bears his name. It consists of a sheet of silver, placed +between two plates of zinc, standing in a cell containing dilute +sulphuric acid, as shown at Fig. 5. + +[Illustration: Fig. 5.] + +The silver sheet, before being placed in position, is _platinised_; that +is to say, its surface is covered (by electro-deposition) with a coating +of platinum, in the form of a fine black powder. This presents +innumerable points of escape for the hydrogen gas; and for this reason +this battery falls off much less rapidly than the plain zinc and smooth +copper form. A modification of Smee's battery which, owing to the large +negative surface presented, is very advantageous, is Walker's graphite +cell. In this we have a plate of zinc between two plates of gas-carbon +("scurf"), or graphite. The surface of this body is naturally much +rougher than metal sheets; and this roughness of surface is further +assisted by coating the surface with platinum, as in the case of the +Smee. The chief objection to the use of graphite is its porosity, which +causes it to suck up the acid fluid in which the plates stand, and this, +of course, corrodes the brass connections, or binding screws. + +Other _mechanical_ means of removing the hydrogen have been suggested, +such as brushing the surface of the plate, keeping the liquid in a state +of agitation by boiling or siphoning; but the only really efficient +practical means with which we are at present acquainted are _chemical_ +means. Thus, if we can have present at the negative plate some substance +which is greedy of hydrogen, and which shall absorb it or combine with +it, we shall evidently have solved the problem. This was first effected +by Professor Daniell; and the battery known by his name still retains +its position as one of the simplest and best of the "constant" forms of +battery. The term "constant," as applied to batteries, does not mean +that the battery is a constancy, and will run for ever, but simply that +so long as there is in the battery any fuel (zinc, acid, etc.), the +electrical output of that battery will be constant. The Daniell cell +consists essentially in a rod or plate of zinc immersed in dilute +sulphuric acid, and separated from the copper or collecting plate by a +porous earthen pot or cell. Around the porous cell, and in contact with +the copper plate, is placed a solution of sulphate of copper, which is +maintained saturate by keeping crystals of sulphate of copper (blue +stone, blue vitriol) in the solution. Sulphate of copper is a compound +built up of copper Cu, and of sulphur oxide SO_{4}. When the dilute +sulphuric acid acts on the zinc plate or rod (§ 18), sulphate of zinc is +formed, which dissolves in the water, and hydrogen is given off:-- + + Zn + H_{2} SO_{4} = Zn SO_{4} + H_{2}. + + Zinc and sulphuric acid produce zinc sulphate and free hydrogen. + +Now this free hydrogen, by a series of molecular interchanges, is +carried along until it passes through the porous cell, and finds itself +in contact with the solution of copper sulphate. Here, as the hydrogen +has a greater affinity for, or is more greedy of, the sulphur oxide, +SO_{4}, than the copper is, it turns the latter out, takes its place, +setting the copper free, and forming, with the sulphur oxide, sulphuric +acid. The liberated copper goes, and adheres to the copper plate, and, +far from detracting from its efficacy, as the liberated hydrogen would +have done, actually increases its efficiency, as it is deposited in a +roughened form, which presents a large surface for the collection of the +electricity. The interchange which takes place when the free hydrogen +meets the sulphate of copper (outside the porous cells) is shown in the +following equation:-- + + H_{2} + Cu SO_{4} = H_{2} SO_{4} + Cu. + + Free hydrogen and copper sulphate produce sulphuric acid and free copper. + +[Illustration: Fig. 6. DANIELL CELL.] + + +§ 25. The original form given to this, the Daniell cell, is shown at +Fig. 6, in which Z is the zinc rod standing in the porous pot P, in +which is placed the dilute sulphuric acid. A containing vessel, V, of +glazed earthenware, provided with a perforated shelf, S, on which are +placed the crystals of sulphate of copper, serves to hold the copper +sheet, C, and the solution of sulphate of copper. T and T' are the +terminals from which the electricity is led where desired. + +In another form, the copper sheet itself takes the form and replaces the +containing vessel V; and since the copper is not corroded, but actually +increases in thickness during action, this is a decided advantage. A +modification, in which the porous cell is replaced by _sand_ or by +_sawdust_, is also constructed, and known as "Minotto's" cell: this, +owing to the greater thickness of the porous layer, offers more +resistance, and gives, consequently, less current. By taking advantage +of the greater specific gravity (_weight, bulk for bulk_) of the +solution of sulphate of copper over that of water or dilute sulphuric +acid, it is possible to construct a battery which shall act in a manner +precisely similar to a Daniell, without the employment of any porous +partition whatsoever. Fig. 7 illustrates the construction of one of +these, known as "Gravity Daniells." + +[Illustration: Fig. 7. GRAVITY CELL.] + +In this we have a plate, disc, or spiral of copper, C, connected by an +insulated copper wire to the terminal T'. Over this is placed a layer of +crystals of copper sulphate; the jar is then filled nearly to the top +with dilute sulphuric acid, or with a strong solution of sulphate of +zinc (which is more lasting in its effects, but not so energetic as the +dilute sulphuric acid), and on the surface of this, connected to the +other terminal, T, is allowed to rest a thick disc of zinc, Z. Speaking +of these cells, Professor Ayrton, in his invaluable "Practical +Electricity," says:--"All gravity cells have the disadvantage that they +cannot be moved about; otherwise the liquids mix, and the copper +sulphate solution, coming into contact with the zinc plate, deposits +copper on it. This impairs the action, by causing the zinc to act +electrically, like a copper one. Indeed, without any shaking, the +liquids mix by diffusion, even when a porous pot is employed; hence a +Daniell's cell is found to keep in better order if it be always allowed +to send a weak current when not in use, since the current uses up the +copper sulphate solution, instead of allowing it to diffuse." The use of +a solution of zinc sulphate to act on the zinc rod, or plate, is always +to be preferred in the Daniell cell, when long duration is of more +consequence than energetic action. + + +§ 26. There are many other bodies which can be used in batteries to +absorb the hydrogen set free. Of several of these we need only take a +passing notice, as the batteries furnished by their use are unfit for +electric bell work. Of these we may mention nitric acid, which readily +parts with a portion of the oxygen (§ 18) and reconverts the free +hydrogen into water. This acid is used as the "depolarizer"[9] in the +"Grove" and in the "Bunsen" cell. Another very energetic "depolariser" +is chromic acid, either in solution, in dilute sulphuric acid, or in the +form of potassic dichromate (bichromate of potash: bichrome). As one +form of chromic cell has found favour with some bell-fitters, we shall +study its peculiarities farther on. + +[Footnote 9: Depolarizer is the technical name given to any body which, +by absorbing the free hydrogen, removes the false polarity of the +negative plate.] + +Another class of bodies which readily part with their oxygen, and thus +act as depolarisers, are the oxides of lead and manganese. This latter +oxide forms the basis of one of the most useful cells for electric bell +work, namely: the one known as the "Leclanché." As the battery has been, +and will probably remain, long a favourite, the next paragraph will be +devoted to its consideration. + + +§ 27. The Leclanché cell, in its original form, consists in a rod or +block of gas carbon (retort scurf: graphite) standing in an upright +porous pot. Around this, so as to reach nearly to the top of the porous +cell, is tightly packed a mixture of little lumps of graphite and black +oxide of manganese (manganic dioxide: black wad), the porous cell itself +being placed in an outer containing vessel, which usually takes the form +of a square glass bottle. A zinc rod stands in one corner of the +bottle, and is prevented from coming into actual contact with the +porous cell by having an indiarubber ring slipped over its upper and +lower extremities. The glass containing vessel is then filled to about +two-thirds of its height with a solution of ammonium chloride (sal +ammoniac) in water, of the strength of about 2 oz. of the salt to each +pint of water. This soon permeates the porous cell and reaches the +mixture inside. The general appearance of the Leclanché cell is well +shown at Fig. 8. + +[Illustration: Fig. 8.] + +In order to ensure a large surface of contact for the terminal of the +carbon rod or plate, it is customary to cast a leaden cap on the top +thereof; and, as the porosity of the graphite, or carbon, is very apt +to allow the fluid in the battery to creep up to and corrode the +terminal, and thus oppose resistance to the passage of electricity, the +upper end of the carbon, before the lead cap is cast on, is soaked for +some time in melted paraffin wax, at a temperature of 110° Centigrade: +that is somewhat hotter than boiling water heat. This, if left on the +outside, would prevent the passage of electricity almost entirely; so +lateral holes are drilled into the carbon before the cap is finally cast +on. The action that takes place in the Leclanché cell may be summarised +as follows:-- + +When the zinc, Zn, is acted on by the ammonium chloride, 2NH_{4}Cl, the +zinc seizes the chlorine and forms with it zinc chloride, ZnCl_{2}, +while the ammonium, 2NH_{4}, is liberated. But this ammonium, 2NH_{4}, +does not escape. Being electro-positive, it is impelled towards the +negative plate, and in its passage thereto meets with another molecule +of ammonium chloride, from which it displaces the ammonium, in this +wise: 2NH_{4} + 2NH_{4}Cl = 2NH_{4}Cl + 2NH_{4}; in other words, this +electro-positive ammonium is able, by virtue of its electrical charge, +to displace the ammonium from the combined chloride. In so doing, it +sets the liberated ammonium in an electro-positive condition, as it was +itself, losing at the same time its electrical charge. This interchange +of molecules goes on (as we saw in the case of the Daniell's cell, § 24) +until the surface of the carbon is reached. Here, as there is no more +ammonium chloride to decompose, the ammonium 2NH_{4} immediately splits +up into ammonia 2NH_{3} and free hydrogen H_{2}. The ammonia escapes, +and may be detected by its smell; while the hydrogen H_{2}, finding +itself in contact with the oxide of manganese, 2MnO_{2}, seizes one atom +of its oxygen, O, becoming thereby converted into water H_{2}O; while +the manganese dioxide, 2MnO_{2}, by losing one atom of oxygen, is +reduced to the form of a lower oxide of manganese, known as manganese +sesquioxide, Mn_{2}O_{3}. Expressed in symbols, this action may be +formulated as below:-- + +In the zinc compartment-- + + Zn + 2NH_{4}Cl = ZnCl_{2} + 2NH_{3} + H_{2} + +In the peroxide of manganese compartment-- + + H_{2} + 2MnO_{2} = Mn_{2}O_{3} + H_{2}O. + +Ammonia gas therefore slowly escapes while this battery is in action, +and this corrodes all the brass work with which it comes into contact, +producing a bluish green verdigris. If there be not sufficient ammonium +chloride in solution, the water alone acts on the zinc: zinc oxide is +produced, which renders the solution milky. Should this be the case, +more sal ammoniac must be added. It is found that for every 50 grains of +zinc consumed in this battery, about 82 grains of sal ammoniac and 124 +grains of manganese dioxide are needed to neutralize the hydrogen set +free. It is essential for the efficient working of this battery that +both the manganese dioxide and the carbon should be free from powder, +otherwise it will cake together, prevent the passage of the liquid, and +present a much smaller surface to the electricity, than if in a granular +form. For this reason, that manganese dioxide should be preferred which +is known as the "needle" form, and both this and the carbon should be +sifted to remove dust. + + +§ 28. In the admirable series of papers on electric bell fitting which +was published in the _English Mechanic_, Mr. F. C. Allsop, speaking of +the Leclanché cell, says:--"A severe and prolonged test, extending over +many years, has proved that for general electric bell work the Leclanché +has no equal; though, in large hotels, etc., where the work is likely to +be very heavy, it may, perhaps, be preferable to employ a form of the +Fuller bichromate battery. It is very important that the battery +employed should be a thoroughly reliable one and set up in a proper +manner, as a failure in the battery causes a breakdown in the +communication throughout the whole building, whilst the failure of a +push or wire only affects that portion of the building in which the push +or wire is fixed. A common fault is that of putting in (with a view to +economy) only just enough cells (when first set up) to do the necessary +work. This is false economy, as when the cells are but slightly +exhausted the battery power becomes insufficient; whereas, if another +cell or two had been added, the battery would have run a much longer +time without renewal, owing to the fact that each cell could have been +reduced to a lower state of exhaustion, yet still the battery would have +furnished the necessary power; and the writer has always found that the +extra expense of the surplus cells is fully repaid by the increased +length of time the battery runs without renewal." + + +§ 29. Another form of Leclanché, from which great things were expected +at its introduction, is the one known as the "Agglomerate block," from +the fact that, instead of simply placing the carbon and manganese +together loosely in a porous cell, solid blocks are formed by +compressing these materials, under a pressure of several tons, around a +central carbon core, to which the terminal is attached in the usual +manner. The following are some of the compositions used in the +manufacture of agglomerate blocks:-- + +No. 1. + + Manganese dioxide 40 parts. + Powdered gas carbon 55 " + Gum lac resin 5 " + +No. 2. + + Manganese dioxide (pyrolusite) 40 parts. + Gas carbon (powdered) 52 " + Gum lac resin 5 " + Potassium bisulphate 3 " + +These are to be thoroughly incorporated, forced into steel moulds +(containing the central carbon core) at a temperature of 100° C. (212° +Fahr.), under a pressure of 300 atmospheres, say 4,500 lbs. to the +square inch. + +No. 3. + + _Barbier and Leclanché's Patent._ + + Manganese dioxide 49 parts. + Graphite 44 " + Pitch ("brai gras") 9 " + Sulphur 3/5 " + Water 2/5 " + +The materials having been reduced to fine powder, and the proportion of +water stated having been added, are intimately mixed together by hand or +mechanically. The moist mixture is moulded at the ordinary temperature, +either by a simple compressing press, or by a press in which two pistons +moving towards each other compress the block on two opposite faces; or +the mixture may be compressed by drawing, as in the manufacture of +electric light carbon. After compression, the products are sufficiently +solid to be manipulated. They are then put in a stove, or oven, the +temperature of which is gradually raised to about 350° C. (about 662° +Fahr.); a temperature which is insufficient to decompose the +depolarising substance (manganese dioxide), but sufficient to drive out +first the volatile parts of the agglomerating material, and then to +transform its fixed parts in a body unattackable by the ammonia of the +cell. During the gradual heating, or baking, which lasts about two +hours, what remains of the water in the agglomerate is driven off; then +come the more volatile oils contained in the pitch, and finally the +sulphur. The sulphur is added to the mixture, not as an agglomerative, +but as a chemical re-agent (and this is a characteristic feature in the +invention), acting on what remains of the pitch, as it acts on all +carbo-hydrides at a high temperature, transforming it partially into +volatile sulphuretted compounds, which are expelled by the heat, and +partially into a fixed and unattackable body, somewhat similar to +vulcanite. The action of the sulphur on the pitch can very well be +likened to its action on caoutchouc (which is likewise a hydro-carbon) +during the process of vulcanisation. + +These agglomerate blocks, however prepared, are placed in glass or +porcelain containing vessels, as shown in Fig. 9, with a rod of zinc, +separated from actual contact with the carbon by means of a couple of +crossed indiarubber bands, which serve at the same time to hold the zinc +rods upright. The exciting solution, as in the case of the ordinary +Leclanché consists in a solution of ammonium chloride. + +[Illustration: Fig. 9.] + +Among the various advantages claimed for the agglomerate form of +Leclanché over the ordinary type, may be mentioned the following:-- + +1st.--The depolarising power of the manganese oxide is used to the best +advantage, and that, owing to this, the electro-motive force of the +battery is kept at the same point. + +2nd.--That, owing to the absence of the porous cell, there is less +internal resistance in the battery and therefore more available current. + +3rd.--That the resistance of the battery remains pretty constant, +whatever work be put upon it. + +4th.--That, owing to the fact that the liquid comes into contact with +both elements immediately, the battery is ready for use directly on +being charged. + +5th.--That the renewal or recharging is exceedingly easy, since the +elements can be removed together, fresh solution added, or new +depolarising blocks substituted. + +But when this battery came to be put to the test of practical work, it +was found the block form could not be credited with all these +advantages, and that their chief superiority over the old cell consisted +rather in their lower internal resistance than in anything else. Even +this is not an advantage in the case of bell work, except when several +bells are arranged _in parallel_, so that a large current is required. +The blocks certainly polarise more quickly than the old form, and it +does not appear that they depolarise any more rapidly. Probably the +enormous pressure to which the blocks are subjected, in the first two +processes, renders the composition almost impermeable to the passage of +the fluid, so that depolarisation cannot take place very rapidly. +Another and serious objection to these blocks is that, after a little +work, pieces break away from the blocks and settle on the zinc. This +sets up a "short circuit," and the zincs are consumed whether the +battery is in action or not. + +The author has had no opportunity for making any practical tests with +the blocks prepared by process No. 3, but he is under the impression +that the blocks would be even more friable than those prepared under +greater pressure. + + +§ 30. A third form of Leclanché, and one which has given considerable +satisfaction, is the one known as "Judson's Patent." This consists, as +shown at Fig. 10, in a cylinder of corrugated carbon encased in an outer +coating of an insulating composition. Inside the cell are two or more +thin carbon sheets, cemented to the sides of the cell by Prout's elastic +glue, or some similar compound, so as to leave spaces, which are filled +in with granular carbon and manganese. The surface of the plates is +perforated, so as to allow ready access to the exciting fluid. The zinc +rod, which is affixed to the cover, stands in the centre of the cell, +touching it at no part. Owing to the very large surface presented by the +corrugations in the carbon, and by the perforated carbon plates, the +internal resistance of this form of battery is very low; hence the +current, if employed against a small outer resistance, is large. But +this, except in the case of bells arranged in parallel, is of no great +advantage. + +[Illustration: Fig. 10.] + + +§ 31. The ordinary form of Leclanché is found in market in three sizes, +viz., No. 1, No. 2, and No. 3. Unfortunately, all makers do not use +these numbers in the same manner, so that while some call the smallest, +or _pint_ size, No. 1, others give this name to the largest, or +_three-pint_, size. No. 2 is always quart size, and this is the one +commonly employed. When several cells are employed to work a number of +bells, it is well, in order that they may not receive injury, that they +be enclosed in a wooden box. As it is necessary that the batteries +should be inspected from time to time, boxes are specially made with +doubled hinged top and side, so that when the catch is released these +fall flat; thus admitting of easy inspection or removal of any +individual cell. This form of battery box is shown at Fig. 11. + +[Illustration: Fig. 11. BATTERY IN BOX.] + + +§ 32. There are certain ills to which the Leclanché cells are liable +that require notice here. The first is _creeping_. By creeping is meant +the gradual crystallisation of the sal ammonium up the inside and round +the outside of the glass containing jar. There are two modes of +preventing this. The first consists in filling in the neck with melted +pitch, two small funnel-like tubes being previously inserted to admit of +the addition of fresh sal ammoniac solution, and for the escape of gas. +This mode cannot be recommended, as it is almost impossible to remove +the pitch (in case it be required to renew the zinc, etc.) without +breaking the glass vessel. The best way to remove the pitch is to place +the cell in a large saucepan of cold water, and set it on a fire until +the water boils. The pitch is, by this treatment, so far softened that +the elements can be removed and the pitch scraped away with a knife. + +[Illustration: Fig. 12.] + +By far the better mode is to rub round the inside and outside of the +neck of the jar with tallow, or melted paraffin wax, to the depth of an +inch or thereabouts. This effectually prevents creeping and the +consequent loss of current. Messrs. Gent, of Leicester, have introduced +a very neat modification of the Leclanché cell, with a view to obviate +altogether the evils deriving from creeping. This cell is illustrated at +Fig. 12, and the following is the description supplied by the +patentees:--"All who have had experience of batteries in which a +solution of salts is used are aware of the difficulty experienced in +preventing it creeping over the outside of the jar, causing local loss, +and oftentimes emptying the jar of its solution. Many devices have been +tried to prevent this, but the only effectual one is our patent +insulated jar, in which a recess surrounds the top of the jar, this +recess being filled with a material to which the salts will not adhere, +thus keeping the outside of the jar perfectly clean. It is specially +adapted for use in hot climates, and is the only cell in which jars may +touch each other and yet retain their insulations. We confidently +recommend a trial of this cell. Its price is but little in excess of the +ordinary Leclanché." The battery should be set up in as cool a place as +possible, as heat is very conducive to creeping. It is also important +that the battery should be placed as near as convenient to the bell. + +Sometimes the zincs are seen to become coated with a black substance, or +covered with crystals, rapidly wasting away at the same time, although +doing little or no work; a strong smell of ammonia being given off at +the same time. When this occurs, it points to an electrical leakage, or +short circuit, and this, of course, rapidly exhausts the battery. It is +of the utmost importance to the effective working of any battery that +not the slightest leakage or _local action_ should be allowed to take +place. However slight such loss be, it will eventually ruin the battery. +This leakage may be taking place in the battery, as a porous cell may be +broken, and carbon may be touching the zinc; or out of the battery, +along the conducting wires, by one touching the other, or through +partial conductivity of a damp wall, a metallic staple, etc., or by +creeping. If loss or local action has taken place, it is best, after +discovering and repairing the faults (see also _testing wires_), to +replace the old zincs by new ones, which are not costly. + + +§ 33. There is yet a modification of the Leclanché which is sometimes +used to ring the large bells in hotels, etc., known as the Leclanché +reversed, since the zinc is placed in the porous pot, this latter being +stood in the centre of the stoneware jar, the space between the two +being packed with broken carbon and manganese dioxide. By this means a +very much larger negative surface is obtained. In the Grenet cell, the +porous cell is replaced by a canvas bag, which is packed full of lumps +of graphite and carbon dioxide, a central rod of carbon being used as +the electrode. This may be used in out-of-the-way places where porous +cells are not readily obtainable, but I cannot recommend them for +durability. + + +§ 34. The only other type of battery which it will be needful to notice +in connection with bell work is one in which the depolariser is either +chromic acid or a compound of chromic acid with potash or lime. Chromic +acid consists of hydrogen united to the metal chromium and oxygen. +Potassic dichromate (bichromate of potash: bichrome) contains potassium, +chromium, and oxygen. If we represent potassium by K, chromium by Cr, +and oxygen by O, we can get a fair idea of its constitution by +expressing it as K_{2}Cr_{2}O_{7}, by which it is shown that one +molecule of this body contains two atoms of potassium united to two +atoms of chromium and seven atoms of oxygen. Bichromate of potash +readily parts with its oxygen; and it is upon this, and upon the +relatively large amount of oxygen it contains, that its efficiency as a +depolariser depends. Unfortunately, bichromate of potash is not very +soluble in water; one pint of water will not take up much more than +three ounces of this salt. Hence, though the solution of potassium +bichromate is an excellent depolariser as long as it contains any of the +salt, it soon becomes exhausted. When bichromate of potash is used in a +cell along with sulphuric acid and water, sulphate of potash and chromic +acid are formed, thus:-- + + K_{2}Cr_{2}O_{7} + H_{2}SO_{4} + H_{2}O = K_{2}SO_{4} + 2H_{2}CrO_{4} + ---------------- ----------- ------ ----------- ------------- + 1 molecule of & 1 molecule & 1 give 1 molecule & 2 molecules + bichrome. of molecule of of + sulphuric of sulphate chromic + acid. water. of potash. acid. + +From this we learn that before the potassium bichromate enters into +action in the battery, it is resolved into chromic acid. Chromic acid is +now prepared cheaply on a large scale, so that potassium bichromate may +always be advantageously replaced by chromic acid in these batteries; +the more so as chromic acid is extremely soluble in water. In the +presence of the hydrogen evolved during the action of the battery (§ 18) +chromic acid parts with a portion of its oxygen, forming water and +sesquioxide of chromium, Cr_{2}O_{3}, and this, finding itself in +contact with the sulphuric acid, always used to increase the +conductivity of the liquid, forms sulphate of chromium. The action of +the hydrogen upon the chromic acid is shown in the following equation:-- + + 2H_{2}CrO_{4} + 3H_{2} = 5H_{2}O + Cr_{2}O_{3} + ------------- ------ ------- ----------- + 2 molecules of 3 molecules 5 molecules 1 molecule + chromic & of give of water. & of + acid. hydrogen. chromium + sesquioxide. + +[Illustration: Fig. 13.] + + +§ 35. The "bottle" form of the bichromate or chromic acid battery (as +illustrated at Fig. 13) is much employed where powerful currents of +short duration are required. It consists of a globular bottle with a +rather long wide neck, in which are placed two long narrow graphite +plates, electrically connected to each other and to one of the binding +screws on the top. Between these two plates is a sliding rod, carrying +at its lower extremity the plate of zinc. This sliding rod can be +lowered and raised, or retained in any position, by means of a set +screw. The zinc is in metallic connection with the other binding screw. +This battery (which, owing to the facility with which the zinc can be +removed from the fluid, is extremely convenient and economical for short +experiments) may be charged with either of the following fluids:-- + +FIRST RECIPE. + +_Bichromate Solution._ + + Bichromate of potash (finely powdered) 3 oz. + Boiling water 1 pint. + +Stir with a glass rod, allow to cool, then add, in a fine stream, with +constant stirring, + + Strong sulphuric acid (oil of vitriol) 3 fluid oz. + +The mixture should be made in a glazed earthern vessel, and allowed to +cool before using. + +SECOND RECIPE. + +_Chromic Acid Solution._ + + Chromic acid (chromic trioxide) 3 oz. + Water 1 pint. + +Stir together till dissolved, then add gradually, with stirring, + + Sulphuric acid 3 oz. + +This also must not be used till cold. + +In either case the bottle must not be more than three parts filled with +the exciting fluid, to allow plenty of room for the zinc to be drawn +right out of the liquid when not in use. + + +§ 36. The effects given by the above battery, though very powerful, are +too transient to be of any service in continuous bell work. The +following modification, known as the "Fuller" cell, is, however, useful +where powerful currents are required, and, when carefully set up, may be +made to do good service for five or six months at a stretch. The +"Fuller" cell consists in an outer glass or glazed earthern vessel, in +which stands a porous pot. In the porous pot is placed a large block of +amalgamated zinc, that is cast around a stout copper rod, which carries +the binding screw. This rod must be carefully protected from the action +of the fluid, by being cased in an indiarubber tube. The amalgamation of +the zinc must be kept up by putting a small quantity of mercury in the +porous cell. The porous cells must be paraffined to within about half an +inch of the bottom, to prevent too rapid diffusion of the liquids, and +the cells themselves should be chosen rather thick and close in texture, +as otherwise the zinc will be rapidly corroded. Water alone is used as +the exciting fluid in the porous cell along with the zinc. Speaking of +this form of cell, Mr. Perren-Maycock says:--"The base of the zinc is +more acted on (when bichromate crystals are used), because the porous +cells rest on the crystals; therefore let it be well paraffined, as also +the top edge. Instead of paraffining the pot in strips all round (as +many operators do) paraffin the pot all round, except at one strip about +half an inch wide, and let this face the carbon plate. If this be done, +the difference in internal resistance between the cell with paraffined +pot and the same cell with pot unparaffined will be little; but if the +portion that is unparaffined be turned away from the carbon, it will +make very nearly an additional 1 ohm resistance. It is necessary to have +an ounce or so of mercury in each porous cell, covering the foot of the +zinc; or the zincs may be cast short, but of large diameter, hollowed +out at the top to hold mercury, and suspended in the porous pot. The +zinc is less acted on then, for when the bichromate solution diffuses +into the porous pot, it obviously does so more at the bottom than at the +top." + +[Illustration: Fig. 14.] + +Fig. 14 illustrates the form usually given to the modification of the +Fuller cell as used for bell and signalling work. + + +§ 37. Before leaving the subject of batteries, there are certain points +in connection therewith that it is absolutely essential that the +practical man should understand, in order to be able to execute any work +satisfactorily. In the first place, it must be borne in mind that a cell +or battery, when at work, is continually setting up electric +undulations, somewhat in the same way that an organ pipe, when actuated +by a pressure of air, sets up a continuous sound wave. Whatever sets up +the electric disturbance, whether it be the action of sulphuric acid on +zinc, or caustic potash on iron, etc., is called _electromotive force_, +generally abbreviated E.M.F. Just in the same manner that the organ pipe +could give no sound if the pressure of air were alike inside and out, so +the cell, or battery, cannot possibly give _current_, or evidence of +electric flow, unless there is some means provided to allow the +_tension_, or increased atomic motion set up by the electromotive force, +to distribute itself along some line of conductor or conductors not +subjected to the same pressure or E.M.F. In other words, the "current" +of electricity will always tend to flow from that body which has the +highest tension, towards the body where the strain or tension is less. +In a cell in which zinc and carbon, zinc and copper, or zinc and silver +are the two elements, with an acid as an excitant, the zinc during the +action of the acid becomes of higher "potential" than the other +element, and consequently the undulations take place towards the +negative plate (be it carbon, copper, or silver). But by this very +action the negative plate immediately reaches a point of equal tension, +so that no current is possible. If, however, we now connect the two +plates together by means of any conductor, say a copper wire, then the +strain to which the carbon plate is subjected finds its exit along the +wire and the zinc plate, which is continually losing its strain under +the influence of the acid, being thus at a lower potential (electrical +level, strain) than the carbon, can and does actually take in and pass +on the electric vibrations. It is therefore evident that no true +"current" can pass unless the two elements of a battery are connected up +by a conductor. When this connection is made, the circuit is called a +"_closed circuit_." If, on the contrary, there is no electrical +connection between the negative and positive plates of a cell or +battery, the circuit is said to be open, or _broken_. It may be that the +circuit is closed by some means that is not desirable, that is to say, +along some line or at some time when and where the flow is not wanted; +as, for instance, the outside of a cell may be _wet_, and one of the +wires resting against it, when of course "leakage" will take place as +the circuit will be closed, though no useful work will be done. On the +other hand, we may actually take advantage of the practically unlimited +amount of the earth's surface, and of its cheapness as a conductor to +make it act as a portion of the conducting line. It is perfectly true +that the earth is a very poor conductor as compared with metals. Let us +say, for the sake of example, that damp earth conducts 100,000 times +worse than copper. It will be evident that if a copper wire 1/20 of an +inch in section could convey a given electric current, the same length +of earth having a section of 5,000 inches would carry the same current +equally well, and cost virtually nothing, beyond the cost of a metal +plate, or sack of coke, presenting a square surface of a little over 70 +inches in the side at each end of the line. This mode of completing the +circuit is known as "the earth plate." + + +§ 38. The next point to be remembered in connection with batteries is, +that the electromotive force (E.M.F.) depends on the _nature_ of the +elements (zinc and silver, zinc and carbon, etc.) and the excitants used +in the cell, and has absolutely nothing whatever to do with their +_size_. This may be likened to difference of temperature in bodies. +Thus, whether we have a block of ice as large as an iceberg or an inch +square, the temperature will never exceed 32°F. as long as it remains +ice; and whether we cause a pint or a thousand gallons of water to boil +(under ordinary conditions), its temperature will not exceed 212°F. The +only means we have of increasing the E.M.F., or "tension," or +"potential," of any given battery, is by connecting up its constituent +cells in _series_; that is to say, connecting the carbon or copper plate +of the one cell to the zinc of the next, and so on. By this means we +increase the E.M.F. just in the same degree as we add on cells. The +accepted standard for the measure of electromotive force is called a +VOLT, and 1 volt is practically a trifle less than the E.M.F. set up by +a single Daniell's cell; the exact amount being 1·079 volt, or 1-1/12 +volt very nearly. The E.M.F. of the Leclanché is very nearly 1·6 volt, +or nearly 1 volt and 2/3. Thus in Fig. 15, which illustrates 3 Leclanché +cells set up in series, we should get + + 1·6 volt + 1·6 " + 1·6 " + --------- + 4·8 volts + +as the total electromotive force of the combination. + +[Illustration: Fig. 15.] + + +§ 39. The _current_, or amplitude of the continuous vibrations kept up +in the circuit, depends upon two things: 1st, the electromotive force; +2nd, the resistance in the circuit. There is a certain amount of +resemblance between the flow of water under pressure and electricity in +this respect. Let us suppose we have a constant "head" of water at our +disposal, and allow it to flow through a tube presenting 1 inch +aperture. We get a certain definite flow of water, let us say 100 +gallons of water per hour. More we do not get, owing to the resistance +opposed by the narrowness of the tube to a greater flow. If now we +double the capacity of the exit tube, leaving the pressure or "head" of +water the same, we shall double the flow of water. Or we may arrive at +the same result by doubling the "head" or pressure of water, which will +then cause a double quantity of water to flow out against the same +resistance in the tube, or conductor. Just in the same way, if we have a +given pressure of electric strain, or E.M.F., we can get a greater or +lesser flow or "current" by having less or more resistance in the +circuit. The standard of flowing current is called an AMPÈRE; and 1 +ampère is that current which, in passing through a solution of sulphate +of copper, will deposit 18·35 grains of copper per hour. The unit of +resistance is known as an OHM. The resistance known as 1 ohm is very +nearly that of a column of mercury 1 square millimètre (1/25 of an inch) +in section, and 41-1/4 inches in height; or 1 foot of No. 41 gauge pure +copper wire, 33/10000 of an inch in diameter, at a temperature of 32° +Fahr., or 0° Centigrade. + + +§ 40. Professor Ohm, who made a special study of the relative effects of +the resistance inserted in the circuit, the electromotive force, and the +current produced, enunciated the following law, which, after him, has +been called "OHM'S LAW." It is that if we divide the number of +electromotive force units (volts) employed by the number of resistance +units (ohms) in the entire circuit, we get the number of current units +(ampères) flowing through the circuit. This, expressed as an equation is +shown below: + +E/R = C or Electromotive force/Resistance = Current. + +Or if we like to use the initials of volts, ampères, and ohms, instead +of the general terms, E, R, and C, we may write V/R = A, or Volts/Ohms = +Ampères. + +From this it appears that 1 volt will send a current of 1 ampère through +a total resistance of 1 ohm, since 1 divided by 1 equals 1. So also 1 +volt can send a current of 4 ampères through a resistance of 1/4 of an +ohm, since 1 divided by 1/4 is equal to 4. We can therefore always +double the current by halving the resistance; or we may obtain the same +result by doubling the E.M.F., allowing the resistance to remain the +same. In performing this with batteries we must bear in mind that the +metals, carbon, and liquids in a battery do themselves set up +resistance. This resistance is known as "_internal resistance_," and +must always be reckoned in these calculations. We can _halve_ the +internal resistance by _doubling_ the size of the negative plate, or +what amounts to the same thing by connecting two similar cells "_in +parallel_;" that is to say, with both their zincs together, to form a +positive plate of double size, and both carbons or coppers together to +form a single negative of twice the dimensions of that in one cell. Any +number of cells thus coupled together "_in parallel_" have their +resistances reduced just in proportion as their number is increased; +hence 8 cells, each having a resistance of 1 ohm if coupled together _in +parallel_ would have a joint resistance of 1/8 ohm only. The E.M.F. +would remain the same, since this does not depend on the size of the +plate (see § 38). The arrangement of cells in parallel is shown at Fig. +16, where three Leclanché cells are illustrated thus coupled. The +following little table gives an idea of the E.M.F. in volts, and the +internal resistance in ohms, of the cells mostly used in electric bell +work. + +[Illustration: Fig. 16.] + +TABLE SHOWING E.M.F. AND R. OF BATTERIES. + + ----------------+-------------------+-----------------+--------------- + Name of Cell. | Capacity of Cell. | Electromotive | Resistance in + | | force in Volts. | Ohms. + ----------------+-------------------+-----------------+--------------- + Daniell | 2 quarts | 1·079 | 1 + " Gravity | 2 quarts | 1·079 | 10 + Leclanché | 1 pint | 1·60 | 1·13 + " | 2 pints | 1·60 | 1·10 + " | 3 pints | 1·60 | 0·87 + Agglomerate | 1 pint | 1·55 | 0·70 + " | 2 pints | 1·55 | 0·60 + " | 3 pints | 1·55 | 0·50 + Fuller | 1 quart | 1·80 | 0·50 + ----------------+-------------------+-----------------+--------------- + +From this it is evident that if we joined up the two plates of a Fuller +cell with a short wire presenting no appreciable resistance, we should +get a current of (1·80 divided by 0·50) 3·6 ampères along the wire; +whereas if a gravity Daniell were employed the current flowing in the +same wire would only be a little over 1/10 of an ampère, since 1·079/10 += 0·1079. But every wire, no matter how short or how thick, presents +_some_ resistance; so we must always take into account both the internal +resistance (that of the battery itself) and the external resistance +(that of the wires, etc., leading to the bells or indicators) in +reckoning for any given current from any cell or cells. + + + + +CHAPTER III. + +ON ELECTRIC BELLS AND OTHER SIGNALLING APPLIANCES. + + +§ 41. An electric bell is an arrangement of a cylindrical soft iron +core, or cores, surrounded by coils of insulated copper wire. On causing +a current of electricity to flow round these coils, the iron becomes, +_for the time being_, powerfully magnetic (see § 13). A piece of soft +iron (known as the _armature_), supported by a spring, faces the magnet +thus produced. This armature carries at its free extremity a rod with a +bob, clapper or hammer, which strikes a bell, or gong, when the +armature, under the influence of the pull of the magnet, is drawn +towards it. In connection with the armature and clapper is a device +whereby the flow of the current can be rapidly interrupted, so that on +the cessation of the current the iron may lose its magnetism, and allow +the spring to withdraw the clapper from against the bell. This device is +known as the "contact breaker" and varies somewhat in design, according +to whether the bell belongs to the _trembling_, the _single stroke_, or +the _continuous ringing_ class. + + +§ 42. In order that the electric bell-fitter may have an intelligent +conception of his work, he should _make_ a small electric bell himself. +By so doing, he will gain more practical knowledge of what are the +requisites of a good bell, and where defects may be expected in any he +may be called upon to purchase or examine, than he can obtain from pages +of written description. For this reason I reproduce here (with some +trifling additions and modifications) Mr. G. Edwinson's directions for +making an electric bell:--[10] + +_How to make a bell._--The old method of doing this was to take a piece +of round iron, bend it into the form of a horse-shoe, anneal it (by +leaving it for several hours in a bright fire, and allowing it to cool +gradually as the fire goes out), wind on the wire, and fix it as a +magnet on a stout board of beech or mahogany; a bell was then screwed to +another part of the board, a piece of brass holding the hammer and +spring being fastened to another part. Many bells made upon this plan +are still offered for sale and exchange, but their performance is always +liable to variation and obstruction, from the following causes:--To +insure a steady, uniform vibratory stroke on the bell, its hammer must +be nicely adjusted to move within a strictly defined and limited space; +the least fractional departure from this adjustment results in an +unsatisfactory performance of the hammer, and often a total failure of +the magnet to move it. In bells constructed on the old plan, the wooden +base is liable to expansion and contraction, varying with the change of +weather and the humidity, temperature, etc., of the room in which the +bells are placed. Thus a damp, foggy night may cause the wood to swell +and place the hammer out of range of the bell, while a dry, hot day may +alter the adjustment in the opposite direction. Such failures as these, +from the above causes alone, have often brought electric bells into +disrepute. Best made bells are, therefore, now made with metallic +(practically inexpansible) bases, and it is this kind I recommend to my +readers. + +[Footnote 10: "Amateur Work."] + +[Illustration: Fig. 17.] + +[Illustration: Fig. 18.] + +_The Base_, to which all the other parts are fastened, is made of 3/4 +in. mahogany or teak, 6 in. by 4 in., shaped as shown at Fig. 17, with a +smooth surface and French polished. To this is attached the metallic +base-plate, which may be cut out of sheet-iron, or sheet-brass (this +latter is better, as iron disturbs the action of the magnet somewhat), +and shaped as shown in Fig. 18; or it may be made of cast-iron, or cast +in brass; or a substitute for it may be made in wrought-iron, or brass, +as shown in Fig. 19. I present these various forms to suit the varied +handicrafts of my readers; for instance, a worker in sheet metal may +find it more convenient to manufacture his bell out of the parts +sketched in Figs. 17, 18, 20^A, 21, 23, 24^A, and 25; but, on the other +hand, a smith or engineer might prefer the improved form shown at Fig. +31, and select the parts shown at Figs. 20^A, 22, 19, choosing either to +forge the horse-shoe magnet, Fig. 20, or to turn up the two cores, as +shown at Fig. 21 (A), to screw into the metal base, Fig. 21 B, or to be +fastened by nuts, as shown at Fig. 19. The result will be the same in +the end, if good workmanship is employed, and the proper care taken in +fixing and adjusting the parts. A tin-plate worker may even cut his +base-plate out of stout block tin, and get as good results as if the +bell were made by an engineer. In some makes, the base-plate is cut or +stamped out of thick sheet-iron, in the form shown by the dotted lines +on Fig. 18, and when thus made, the part A is turned up at right angles +to form a bracket for the magnet cores, the opposite projection is cut +off, and a turned brass pillar is inserted at B to hold the contact +screw, or contact breaker (§ 41). + +[Illustration: Fig. 19.] + +[Illustration: Fig. 20.] + +[Illustration: Fig. 20 A.] + +The _Magnet_ may be formed as shown at Fig. 20, or at Fig. 20^A. Its +essential parts are: 1st. Two soft iron cores (in some forms a single +core is now employed); 2nd. An iron base, or yoke, to hold the cores +together; 3rd. Two bobbins wound with wire. The old form of magnet is +shown at Fig. 20. In this form the cores and yoke are made out of one +piece of metal. A length of round Swedish iron is bent round in the +shape of a horseshoe; this is rendered thoroughly soft by annealing, as +explained further on. It is absolutely essential that the iron be very +soft and well annealed, otherwise the iron cores retain a considerable +amount of magnetism when the current is not passing, which makes the +bell sluggish in action, and necessitates a higher battery power to make +it work (see § 14). Two bobbins of insulated wire are fitted on the +cores, and the magnet is held in its place by a transverse strip of +brass or iron secured by a wood screw passing between the two bobbins. +The size of the iron, the wire, the bobbins, and the method of winding +is the same as in the form next described, the only difference being +that the length of the iron core, before bending to the horse-shoe +form, must be such as to allow of the two straight portions of the legs +to be 2 in. in length, and stand 1-3/8 apart when bent. We may now +consider the construction of a magnet of the form shown at Fig. 20^A. To +make the cores of such a magnet, to ring a 2-1/2 in. bell, get two 2 +inch lengths of 5/16 in. best Swedish round iron, straighten them, +smooth them in a lathe, and reduce 1/4 in. of one end of each to 4/16 of +an in., leaving a sharp shoulder, as shown at Fig. 21 A. Next, get a +2-in. length of angle iron, drill in it two holes 1-3/8 apart, of the +exact diameter of the turned ends of the cores, and rivet these securely +in their places; this may be done by fastening the cores or legs in a +vice whilst they are being rivetted. Two holes should be also bored in +the other flange to receive the two screws, which are to hold the magnet +to the base, as shown at Fig. 21 B. The magnet is now quite equal to the +horse-shoe form, and must be made quite soft by annealing. This is done +by heating it in a clear coal fire to a bright red heat, then burying it +in hot ashes, and allowing it to cool gradually for a period of from 12 +to 24 hours; or perhaps a better guide to the process will be to say, +bury the iron in the hot ashes and leave it there until both it and they +are quite cold. The iron must be brought to a bright cherry red heat +before allowing it to cool, to soften it properly, and on no account +must the cooling be hurried, or the metal will be _hard_. Iron is +rendered hard by hammering, by being rapidly cooled, either in cold air +or water, and hard iron retains magnetism for a longer time than soft +iron. As we wish to have a magnet that will only act as such when a +current of electricity is passing around it, and shall return to the +state of a simple piece of unmagnetised iron when the current is broken, +we take the precaution of having it of soft iron. Many bells have failed +to act properly, because this precaution has been neglected, the +"residual" (or remaining) magnetism holding down the armature after +contact has been broken. When the magnet has been annealed, its legs +should be polished with a piece of emery cloth, and the ends filed up +level and smooth. If it is intended to fasten the cores into the +base-plate, this also should be annealed, unless it be made of brass, in +which case a thin strip of soft iron should connect the back ends of the +two legs before they are attached to the brass base (an iron yoke is +preferable, as it certainly is conducive to better effects to have a +massive iron yoke, than to have a mere strip as the connecting piece). +It will also be readily understood and conceded that the cores should be +cut longer when they are to be fastened by nuts, to allow a sufficient +length for screwing the ends to receive the nuts. The length and size of +the legs given above are suitable for a 2-1/2 in. bell only; for larger +bells the size increases 1/16 of an inch, and the length 1/4 of an inch, +for every 1/2 in. increase in the diameter of the bell. + +[Illustration: Fig. 21.] + +The _Bobbins_, on which the wire that serves to carry the magnetising +current is to be wound, next demand our attention. They may be turned +out of boxwood, ebony, or ebonite, or out of any hard wood strong enough +and dense enough to allow of being turned down thin in the body, a very +necessary requirement to bring the convolutions of wire as near the coil +as possible without touching it. Some amateurs use the turned ends of +cotton reels or spools, and glue them on to a tube of paper formed on +the cores themselves. If this tube be afterwards well covered with +melted paraffin wax, the plan answers admirably, but of course the +bobbins become fixtures on the magnets. There are some persons who are +clever enough to make firm bobbins out of brown paper (like rocket +cases), with reel ends, that can be slipped off and on the magnet cores. +To these I would say, "by all means at your command, do so if you can." +The size of the bobbins for a 2-1/2 in. bell should be: length 1-3/4 +in., diameter of heads 3/4 of an in., the length increasing 1/4 of an +in. and the diameter 1/8 of an in. for every additional 1/2 in. in the +diameter of the bell. The holes throughout the bobbins should be of a +size to fit the iron cores exactly, and the cores should project 1/8 of +an inch above the end of the bobbins when these are fitted on. The wire +to be wound on the bobbins is sold by all dealers in electrical +apparatus. It is copper wire, covered with cotton or with silk, to +ensure insulation. Mention has already been made of what is meant by +insulation at § 3, but, in order to refresh the reader's memory, Mr. G. +Edwinson's words are quoted here. "To insulate, as understood by +electricians, means to protect from leakage of the electric current, by +interposing a bad conductor of electricity between two good conductors, +thus insulating[11] or detaching them from electric contact." + +[Footnote 11: _Insula_ in Latin means an island, hence an electrified +body is said to be insulated when surrounded by non-conductors, as an +island by the sea.] + +The following list will enable my readers to see at a glance the value +of the substances mentioned here as conductors or insulators, the best +conductors being arranged from the top downwards, and the bad conductors +or insulators opposed to them in similar order, viz., the worst +conductors or best insulators being at the top:-- + + _Conductors._ _Insulators._ + Silver. Paraffin Wax. + Copper. Guttapercha. + Iron. Indiarubber. + Brass. Shellac. + All Other Metals. Varnishes. + Metallic Solutions. Sealing Wax. + Metallic Salts. Silk and Cotton. + Wet Stone. Dry Clothing. + Wet Wood. Dry Wood. + Oil, Dirt and Rust. + +See also the more extended list given at § 5 for a more complete and +exact classification. + +It will be seen, on reference to the above, that copper is a good +conductor, being excelled by silver alone in this respect; and that silk +and cotton are bad conductors. When, therefore, a copper wire is bound +round with silk or with cotton, even if two or more strands of such a +covered wire be superimposed, since these are electrically separated by +the non-conducting covering, no escape of electricity from one strand to +the other can take place, and the strands are said to be insulated. If +the copper wire had been coiled _naked_ round a bobbin, each convolution +touching its neighbour, the current would not have circled round the +whole length of the coils of wire, but would have leapt across from one +coil to the other, and thus the desired effect would not have been +obtained. A similar result, differing only in degree, would occur if a +badly insulating wire were used, say one in which the covering had been +worn in places, or had been badly wound, so as to expose patches of bare +copper wire. If the insulation of a wire be suspected, it should be +immersed in hot melted paraffin wax, and then hung up to drain and cool. +The size of wire to be used on a 2-1/2 in. bell should be No. 24 B. W. +G., the size falling two numbers for each 1/2 in. increase in the +diameter of the bell. In these wires the higher the number, the finer +the size, No. 6 being 1/5 and No. 40 being 1/200 of an inch in diameter. +Silk-covered wire has an advantage over cotton-covered wire, inasmuch as +the insulating material occupies less space, hence the convolutions of +wire lie closer together. This is important, as the current has less +effect on the iron if removed further from it, the decrease being as +the _square_ of the distance that the current is removed from the wire. +Magnets coiled with silk-covered wire admit also of better finish, but +for most purposes cotton-covered wire will give satisfaction, especially +if well paraffined. This wire must be wound on the bobbins, from end to +end regularly, with the coils side by side, as a reel of cotton is +wound. This may be done on a lathe, but a little practice will be +necessary before the inexperienced hand can guide the wire in a regular +manner. If, however, the spool of wire have a metal rod passed up its +centre, and this be held in the hand at a distance of a foot or more +from the bobbin on the lathe, the wire will almost guide itself on, +providing the guiding hand be allowed to follow its course. With a +little care, the wire for these little magnets may be wound entirely by +hand. Before commencing to wind on the bobbins, just measure off 8 in. +of the wire (not cutting it off) and coil this length around a pencil, +to form a small coil or helix. The pencil may then be withdrawn from the +helix thus formed, which serves to connect the wire with one of the +points of contact. This free end is to be fastened outside the bobbin by +a nick in the head; or the 1/8 in. length, before being formed into a +helix, may be pushed through a small hole made on the head of the +bobbin, so that 8 in. project _outside_ the bobbin, which projecting +piece may be coiled into a helix as above described. The wire should now +be wound exactly as a reel of cotton is wound, in close coils from end +to end, and then back again, until three layers of wire have been laid +on, so that the coiling finishes at the opposite end to that at which it +began. To prevent this uncoiling, it should be fastened by tying down +tightly with a turn or two of strong silk. The wire should now be cut +from the hank, leaving about 2 in. of free wire projecting at the +finishing end of each bobbin. In cases where many bobbins have to be +wound, either for bells, for relays, or for indicator coils, a device +similar to that illustrated at Fig. 21 A may be employed. This _electric +bobbin winder_ consists in a table which can be stood on a lathe or near +any other driving wheel. Two carriers, C C, somewhat similar to the back +centre and poppet head of a lathe, hollow inside, and furnished with a +spring and sliding piston spindle, stand one at each end of this table. +The sliding spindle of the one carries at its extremity a pulley, A, by +means of which motion can be transmitted from the band of the driving +wheel. The sliding spindles, B B, are fitted with recesses and screws, H +H H H, by means of which the temporary wooden cores, or the permanent +iron cores, of the bobbins can be held while the bobbins are being +wound. The bobbin is placed as shown at D; a flat piece of metal, E, +hinged at G, presses against the bobbin, owing to the spring F. The +centre figure shows details of the carrier, C, in section. At the bottom +is shown the spool of wire on a standard L. The wire passes from this +spot between the two indiarubber rollers, M M, on to the bobbin D. + +[Illustration: Fig. 21 A.] + +When the bobbins have been wound, they may be slipped over the magnet +cores. They should fit pretty tightly; if they do not, a roll of paper +may be put round the magnet cores, to ensure their not slipping when +the bell is at work. The helix ends of the bobbins should stand +uppermost, as shown at Fig. 22 A. A short length of the lower free ends +of wire (near the base or yoke) should now be bared of their covering, +cleaned with emery paper, twisted together tightly, as shown at Fig. 22 +B, soldered together, and any excess of wire cut off with a sharp pair +of pliers. To prevent any chance electrical leakage between this bared +portion of the wire and the iron, it should be carefully coated with a +little melted guttapercha, or Prout's electric glue. + +[Illustration: Fig. 22.] + +Of course, if the operator has any skill at winding, he may wind both +bobbins with one continuous length of wire, thus avoiding joins, taking +care that the direction of the winding in the finished coils be as shown +at Fig. 22 B; that is to say, that the wire from the _under_ side of one +bobbin, should pass _over_ to the next in the same way as the curls of +the letter [rotated S]. + +[Illustration: Fig. 23.] + +[Illustration: Fig. 24.] + +[Illustration: Fig. 25.] + +[Illustration: Fig. 26.] + +[Illustration: Fig. 27.] + +The part that next claims our consideration is the _armature_, with its +fittings. The armature is made out of 5/16 square bar iron, of the best +quality, soft, and well annealed, and filed up smooth and true. The +proportionate length is shown at Figs. 23 and 24; and the size of the +iron for other bells is regulated in the same ratio as that of the +cores. Two methods of making and attaching the springs and hammers are +shown. Fig. 24 shows the section of an armature fitted with back spring +and contact spring in one piece. This is cut out of hard sheet-brass, as +wide as the armature, filed or hammered down to the desired degree of +springiness, then filed up true on the edges. It may be attached to the +iron of the armature, either by soldering, by rivetting, or by means of +two small screws. Rivetting is, perhaps, the best mode, as it is not +liable to shake loose by the vibration of the hammer. The spring at its +shank end may be screwed or rivetted to the bracket. Mr. Edwinson +considers this the better form of contact spring. The other form is made +in two pieces, as shown at Fig. 23, where two strips of hard brass are +cut off, of the width of the armature, and the edges filed. A slot is +then cut in the back end of the armature to receive the two brass +strips, and these are soldered into it. The top strip is then bent back +over the armature to form the contact-spring, the other strip being +soldered or rivetted to a small bracket of angle brass. In either case a +short rod of stout hard brass wire is rivetted or screwed into the free +end of the armature, and to the end of this rod is screwed or soldered +the metal bead, or bob, which forms the hammer or "clapper" of the bell. +The next portion to be made is the contact pillar, or bracket, with its +screw, as shown at Fig. 25. This may either be a short stout pillar of +1/4 in. brass rod, about 1 in. high, tapped on one side to receive the +screw, which should be fitted with a back nut; or it may, as shown in +the figure, be made out of a stout piece of angle brass. The exact size +and length of the screw is immaterial; it must, however, be long enough +to reach (when put in its place behind the contact spring) the spring +itself, and still have a few threads behind the back nut to spare. The +screw should be nicely fitted to the pillar, and the lock nut should +clench it well, as when once the adjustment of the parts is found which +gives good ringing, it is advisable that no motion should take place, +lest the perfection of ringing be interfered with. Some makers use a +"set screw" at the side of the pillar wherewith to hold the contact +screw; others split the pillar and "spring" it against the contact +screw; but, all things considered, the back nut gives the greatest +satisfaction. When the bell is in action, a tiny spark is produced at +every make and break of contact between the contact spring and this +screw. This spark soon corrodes the end of the screw and the back of the +spring if brass alone is used, as this latter rusts under the influence +of the spark. To prevent this, a piece of platinum must be soldered or +rivetted to the spring, at the point where the screw touches, as shown +at Fig. 26, and also at the extremity of the contact screw itself. It is +better to rivet the platinum than to solder it, as the platinum is very +apt to absorb the solder, in which case it rusts quickly, and the +goodness of the contact is soon spoiled, when the bell ceases to ring. +To rivet the platinum piece on to the spring, as shown at Fig. 26, it is +only needful to procure a short length of No. 16 platinum wire, say 1/8 +in., then, having drilled a corresponding hole at the desired spot in +the contact spring, put the platinum wire half way through the hole, and +give it one or two sharp blows on an anvil, with a smooth (pened) +hammer. + +[Illustration: Fig. 28.] + +[Illustration: Fig. 29.] + +This will at once rivet it in its place, and spread it sufficiently to +make a good surface for contact. The screw must likewise be tipped with +platinum, by having a small hole bored in the centre of its extremity, +of the same diameter as the platinum wire, which must then be pushed in, +and rivetted by hammering the end, and burring the sides of the screw. +Whichever method be adopted, care must be taken that the platinum tip on +the screw and the speck on the contact spring are adjusted so as to +touch exactly in their centres. It will be hardly worth while for the +amateur to cast or even turn up his own bells (which are generally of +the class known as clock gongs), as these can now be procured so cheaply +already nickelled (see Fig. 28). The bell must be adjusted on its pillar +(see Fig. 29^A), which is itself screwed into a hole in the base-plate, +where it is held by a nut. The adjustment of the bell is effected by +placing it over the shoulder of the pillar, and then clenching it down +by screwing over it one or other of the nuts shown at Fig. 29. The bell +should clear the base, and should be at such a height as to be struck on +its edge by the hammer or clapper attached to the armature, Figs. 23 and +24. We still need, to complete our bell, two binding screws, which may +take either of the forms shown at Fig. 27; and an insulating washer, or +collar, made of ebonite or boxwood, soaked in melted paraffin, to +prevent the contact pillar (Fig. 25) making electrical contact with the +metal base. The best shape to be given to these washers is shown at Fig. +30. They consist in two thin circlets of wood or ebonite, that will just +not meet when dropped, one on the one side, and one on the other of the +hole through which the shank of the contact pillar passes when set up on +the base-plate. If a wooden base be used below the metal base-plate, +then only one washer, or collar, need be used--that is, the one +_above_--since the screw of the pillar will pass into the wood, and this +is not a conductor. If the metal base alone be used, both washers must +be employed, and a small nut (not so large as the washer) used to +tighten up and hold the pillar firm and immovable in its place opposite +the contact spring. + +[Illustration: Fig. 30.] + +Having now all the parts at hand, we can proceed to fit them together, +which is done as follows:--The bell pillar, with its bell attached, is +fastened by its shank into the hole shown near B, Fig. 17, where it is +screwed up tight by the square nut shown at Fig. 29 _c_. In the same +manner, we must fasten the contact pillar, or bracket, shown at Fig. 24 +A. Whichever form be used, we must take great care that it be insulated +from metallic contact with the metal base-plate by washers, as shown at +Fig. 30 (similar washers must be used for the two binding screws if the +_whole_ base-plate be made in metal). This being done, the metal frame, +Fig. 18, is put in position on the wooden base, as shown at Fig. 17, and +screwed down thereto by the screws indicated at _s s s_. The magnet may +then be screwed down to the metal frame as shown. The small bracket of +angle brass marked B, in Figs. 23 and 24, is next screwed into its +place; that is, in such a position that the armature stands squarely +facing the poles of the electro-magnet, but not quite touching them (say +1/16 of an inch for a 2-1/2 in. bell). In setting up this and the +contact pillar, the greatest care must be taken that the platinum tip of +the contact screw, Fig. 25, should touch lightly the centre of the +platinum speck at the back of the spring, Figs. 23 and 24, shown full +size at Fig. 26. + +The free ends of the helically coiled electro-magnet wires should now be +inserted into short lengths of small indiarubber tubing (same as used +for feeding bottles), the extremities being drawn through and 1 in. of +the copper wire bared of its covering for the purpose of making good +metallic contact with the connections. One of these ends is to be +soldered, or otherwise metallically connected, to the angle brass +carrying the armature, spring and clapper, the other being similarly +connected with the left-hand binding-screw, shown at Fig. 17. Another +short length of wire (also enclosed in rubber tubing) must be arranged +to connect the contact screw pillar Fig. 17, with the right-hand +binding-screw. When this has been done, we may proceed to test the +working of the bell by connecting up the binding screws with the wires +proceeding from a freshly-charged Leclanché cell. If all have been +properly done, and the connections duly made, the armature should begin +to vibrate at once, causing the "bob," or hammer, to strike the bell +rapidly; that is, provided the platinum tipped screw touches the +platinum speck on the contact spring. Should this not be the case, the +screw must be turned until the platinum tip touches the platinum speck. +The armature will now begin to vibrate. It may be that the clapper runs +too near the bell, so that it gives a harsh, thuddy buzz instead of a +clear, ringing sound; or, possibly, the clapper is "set" too far from +the bell to strike it. In either case a little bending of the brass wire +carrying the clapper (either from or towards the bell, as the case may +dictate) will remedy the defect. It is also possible that the armature +itself may have been set too near, or too far from the electro-magnet. +In the latter case, the clapper will not vibrate strongly enough, in the +former the vibration will be too short, and the clapper may even stick +to the poles of the electros, especially if these have not been +carefully annealed. A little bending of the spring, to or from the +magnets, will remedy these deficiencies, unless the distance be very +much too great, in which case the bending of the spring would take the +platinum tip out of the centre of the platinum speck. + +[Illustration: Fig. 31.] + + +§ 43. Having thus constructed an efficient electric bell we may proceed +to study its action and notice some of the defects to which it may be +subject. In the first place, if we connect up the bell with the battery +as shown in Fig. 17, viz., the left-hand binding-screw with the wire +proceeding from the carbon of the Leclanché, and the right-hand screw +with the wire from the zinc, then, if the platinum tipped screw touches +the platinum speck, at the back of the contact spring, a current of +electricity flows from the left-hand binding-screw all round the coils +of the electro-magnets, passes along the contact spring and platinum +speck, thence to the platinum tipped screw along the short length of +wire to the right-hand binding-screw, whence it returns to the zinc +element of the battery, thus completing the circuit. The current, in +thus passing around the electro-magnet cores, converts them, _pro tem._, +into a powerful magnet (see § 13); consequently, the armature, with its +contact spring and hammer, is pulled towards the electro-magnets and at +the same time gives a blow to the bell. Now, if instead of having the +platinum speck attached to a flexible spring, it had been attached +bodily to the rigid iron armature, directly the electro-magnets felt the +influence of the current, the platinum speck would have also been pulled +out of contact with the platinum screw, therefore the electro-magnet +cores would have _immediately_ lost their magnetism (see § 13, last five +lines). This would have been disadvantageous, for two reasons: 1st, +because the _stroke_ of the hammer would have been very short, and +consequently the ring of the bell very weak; and, 2nd, because, as even +the softest iron requires some appreciable time for the electric current +to flow round it to magnetise it to its full capacity, it would need a +much greater battery power to produce a given stroke, if the contact +were so very short. The use of an elastic contact spring is, therefore, +just to lengthen the time of contact. But the electro-magnets, even when +the flexible spring is used, do actually pull the platinum speck out of +contact with the platinum screw. When this takes place, the circuit is +broken, and no more current can flow round the electro-magnets, the +spring reasserts its power, and the contact is again made between the +contact screw and contact spring, to be again rapidly broken, each break +and make contact being accompanied by a correspondingly rapid vibration +of the armature, with its attendant clapper, which thus sets up that +characteristic rapid ringing which has earned for these bells the name +of trembling, chattering, or vibrating bells. + + +§ 44. From a careful consideration of the last two sections it will be +evident that the possible defects of electric bells may be classed under +four heads: viz., 1st, Bad contacts; 2nd, Bad adjustment of the parts; +3rd, Defective insulation; 4th, Warpage or shrinkage of base. We will +consider these in the above order. Firstly, then, as to bad contacts. +Many operators are content with simply turning the terminal wires round +the base of the binding-screws. Unless the binding-screws are firmly +held down on to the wires by means of a back nut, a great loss is sure +to occur at these points, as the wires may have been put on with sweaty +hands, when a film of oxide soon forms, which greatly lowers the +conductivity of the junction. Again, at the junction points of the wires +with the contact angle brass and contact pillar, some workmen solder the +junctions, using "killed spirits" as a flux. A soldered contact is +certainly the best, electrically speaking, but "killed spirits," or +chloride of zinc, should never be used as a flux in any apparatus or at +any point that cannot be washed in abundance of water, as chloride of +zinc is very _deliquescent_ (runs to water), rottens the wire, and +spoils the insulation of the adjacent parts. If solder be used at any +parts, let _resin_ be used as a flux. Even if any excess of resin remain +on the work, it does no harm and does not destroy the insulation of any +of the other portions. Another point where bad contact may arise is at +the platinum contacts. Platinum is a metal which does not rust easily, +even under the influence of the electric spark given at the point of +contact. Therefore, it is preferred to every other metal (except, +perhaps, iridium) for contact breakers. Platinum is an expensive metal, +the retail price being about 30s. an ounce, and as it is nearly twice as +heavy as lead (Lead 11. Platinum 21·5) very little goes to an ounce. For +cheap bells, therefore, there is a great temptation to use some other +white metal, such as silver, german silver, platinoid, etc. + +The tip of the platinum screw may be tested for its being veritably +platinum in the following mode: Touch the tip with the stopper of a +bottle containing aquafortis, so as to leave a tiny drop on the extreme +point of the suspected platinum. If it boils up green, or turns black, +it is _not_ platinum; if it remains unaltered, it may be silver or +platinum. After it has stood on the tip for a minute, draw it along a +piece of white paper, so as to produce a streak of the acid. Expose the +paper for a few minutes to sunlight. If the streak turns violet or pinky +violet, the metal is _silver_; if the paper simply shows a slightly +yellowish streak, the metal is platinum. The tip of the platinum screw +must be carefully dried and cleaned after this trial before being +replaced. + +Secondly, as to bad adjustment. It is evident that the magnets and the +armature must stand at a certain distance apart to give the best effects +with a given battery power. The distance varies from 1/24 in. in the +very smallest, to 1/8 in. in large bells. Sometimes (but only in very +badly made instruments) the armature adheres to the poles of the +electro-magnet. This is due to _residual_ _magnetism_ (see § 14), and +points to hard or unannealed iron in the cores or armature. As a +make-shift, this defect may be partially remedied by pasting a thin +piece of paper over that surface of the armature which faces the poles +of the electro-magnets. Another bad adjustment is when the platinum +screw does not touch fairly on the centre of the platinum speck, but +touches the spring or the solder. Rust is then sure to form, which +destroys the goodness of the contact. To adjust the contact spring at +the right distance from the platinum screw, hold the hammer against the +bell or gong. The armature should now _just not touch_ the poles of the +electro-magnet. Now screw up the platinum screw until it _clears_ the +contact spring by about the thickness of a sheet of brown paper (say +1/50 of an inch). Let the hammer go, and notice whether the contact +spring makes good contact with the platinum screw. This may be tried by +the Leclanché cell as well, so as to make sure of the character of the +_ringing_. When this has been satisfactorily adjusted the back-nut or +set screw may be tightened, to insure that the vibration of the hammer +shall not alter the adjustment. It sometimes happens that the spring +that bears the armature is itself either too strong (or set back too +far) or too weak. In the former case, the electro-magnet cannot pull the +armature with sufficient force to give a good blow; in the latter, the +spring cannot return the armature, with its attendant contact spring, +back to its place against the platinum screw. To ascertain which of +these two defects obtains, it is only necessary, while the bell is in +action, to press the spring lightly with a bit of wire, first _towards_ +and then _away_ from the electro-magnets. If the ringing is improved in +the first case, the spring is too strong; if improvement takes place in +the latter case, the spring is too weak. The third source of inefficient +action, defective insulation, is not likely to occur in a newly-made +bell, except by gross carelessness. Still, it may be well to point out +where electrical leakage is likely to occur, and how its presence may be +ascertained, localized, and remedied. If the wire used to wind the +electro-magnet be old, badly covered, or bared in several places in +winding, it probably will allow the current to "short circuit," instead +of traversing the whole length of the coils. If this be the case, the +magnet will be very weak: the magnet of a 2-1/2-in. bell should be able +to sustain easily a 1 lb. weight attached by a piece of string to a +smooth piece of 1/2-in. square iron placed across its poles, when +energized by a single pint Leclanché cell. If it will not do this, the +insulation may be suspected. If the wire has been wound on the bare +cores (without bobbins), as is sometimes done, bared places in the wire +may be touching the iron. This may be ascertained by connecting one pole +of a bottle bichromate, or other powerful battery, with one of the wires +of the electro-magnet coils, and drawing the other pole of the battery +across the clean iron faces of the electro-magnet poles. If there is any +leakage, sparks will appear on making and breaking contact. Nothing but +unwinding and rewinding with a well covered wire can remedy these +defects. The other points where the insulation may be defective are +between the binding screws and the base, if this be all of metal; or +between the contact spring block and the base, and the contact pillar. +It is also probable (if the connecting wires have not been covered with +indiarubber tubing, as recommended) that leakage may be taking place +between these wires and some portion of the metal work of the base or +frame. This must be carefully examined, and if any point of contact be +observed, a little piece of Prout's elastic glue, previously heated, +must be inserted at the suspected places. With regard to the binding +screws, if they stand on the wooden base, their insulation (unless the +base be very damp indeed) will be sufficiently good; but if the base is +entirely metallic, then ebonite or boxwood washers must be used to +insulate them from contact with the base-plate. With regard to the +contact spring block and the platinum screw pillar, it is _permissible_ +that one or the other should not be insulated from the base or frame; +but one or the other _must_ be insulated by means of ebonite or other +insulating washers. Personally, I prefer to insulate both; but in many +really good bells only the platinum screw pillar is thus insulated. Any +such leakage can be immediately detected by holding one pole of a +powerful battery against the suspected binding-screw, or block, or +pillar, and while in this position, drawing the other pole across some +bare iron portion of the frame or metal base. Sparks will appear if +there is any leakage. + +The fourth defect--that is, warpage or shrinkage of the base--can only +occur in badly-made bells, in which the entire base is of wood. A +cursory examination will show whether the board is warped or swollen, or +whether it has shrunk. Warping or swelling will throw the electro-magnet +too far from the armature, or "set" the pillar out of place; shrinkage, +on the contrary, will bring the parts too close together and jamb the +magnets, the armature, and the contact pillar into an unworkable +position. + + +§ 45. Before quitting the subject of the defects of bells, it may not be +out of place to mention that no bell that is set to do real work should +be fitted up without a cover or case. The dust which is sure to +accumulate, not to speak of damp and fumes, etc., will certainly +militate against good contacts and good action if this important point +be neglected. The cover or case generally takes the form of a shallow +box, as shown at Fig. 32, and may be made from 1/4-in. teak, mahogany, +or walnut, dovetailed together and well polished. It is fastened to the +base in the same manner as the sides of a Dutch clock, by means of +studs, hooks and eyes. At the bottom of the box is cut a slot, of +sufficient width and length to admit the play of the hammer shank. + +[Illustration: Fig. 32.] + +In the annexed table is given a general idea of the proportion which +should be observed in the construction of bells of different sizes. It +must be noted that if the bells are to be used at long distances from +the battery, rather more of a finer gauge of wire must be employed to +wind the magnets than that herein recommended, unless, indeed, _relays_ +be used in conjunction with the bells. + + +§ 46.-- + +TABLE + +Showing proportions to be observed in the different parts of electric +bells. + + ---------+---------+----------+--------+---------+---------- + Diameter |Length of|Diameter |Length |Diameter | B. W. G. + of | Magnet |of Magnet | of |of Bobbin| of Wire + Bell. | Cores. | Cores. |Bobbin. | Head. |on Bobbin. + ---------+---------+----------+--------+---------+---------- + 2-1/2" | 2" | 5/16" | 1-3/4" | 3/4" | 24 + 3 | 2-1/4 | 3/8 | 2 | 7/8 | 24 + 3-1/2 | 2-1/2 | 7/16 | 2-1/4 | 1 | 22 + 4 | 2-3/4 | 1/2 | 2-1/2 | 1-1/8 | 22 + 4-1/2 | 3 | 9/16 | 2-3/4 | 1-1/4 | 20 + 5 | 3-1/4 | 5/8 | 3 | 1-3/8 | 18 + 5-1/2 | 3-1/2 | 11/16 | 3-1/4 | 1-1/2 | 16 + 6 | 3-3/4 | 3/4 | 3-1/2 | 1-5/8 | 16 + 6-1/2 | 4 | 13/16 | 3-3/4 | 1-3/4 | 16 + 7 | 4-1/4 | 7/8 | 4 | 1-7/8 | 16 + 7-1/2 | 4-1/2 | 15/16 | 4-1/4 | 2 | 14 + 8 | 4-3/4 | 1 | 4-1/2 | 2-1/8 | 14 + 8-1/2 | 5 | 1-1/16 | 4-3/4 | 2-1/4 | 14 + 9 | 5-1/4 | 1-1/8 | 5 | 2-3/8 | 14 + 9-1/2 | 5-1/2 | 1-3/16 | 5-1/4 | 2-1/2 | 14 + 10 | 5-3/4 | 1-1/4 | 5-1/2 | 2-5/8 | 14 + 10-1/2 | 6 | 1-5/16 | 5-3/4 | 2-3/4 | 12 + 11 | 6-1/4 | 1-3/8 | 6 | 2-7/8 | 12 + 11-1/2 | 6-1/2 | 1-7/16 | 6-1/4 | 3 | 10 + 12 | 6-3/4 | 1-1/2 | 6-1/2 | 3-1/8 | 10 + ---------+---------+----------+--------+---------+---------- + +[Illustration: Fig. 33 A.] + +[Illustration: Fig. 33 B.] + +[Illustration: Fig. 34.] + + +§ 47. We can now glance at several modifications in the shape and mode +of action of electric bells and their congeners. Taking Figs. 33 A and B +as our typical forms of trembling bell, the first notable modification +is one by means of which the bell is made to give a single stroke only, +for each contact with the battery. This form, which is known as the +"single stroke bell," lends itself to those cases in which it may be +required to transmit preconcerted signals; as also where it is desired +to place many bells in one circuit. Fig. 34 illustrates the construction +of the single stroke bell. It differs from the trembling bell in the +mode in which the electro-magnet is connected up to the binding screws. +In the trembling bell, Fig. 33, the circuit is completed through the +platinum screw pillar, to the binding screw marked Z, hence the circuit +is rapidly made and broken as long as by any means contact is made with +the battery, and the binding screws L and Z. But in the single stroke +bell, Fig. 34, the wires from the electro-magnet are connected directly +to the two binding screws L and Z, so that when contact is made with the +battery, the armature is drawn to the poles of the electro-magnet, and +kept there so long as the battery current passes. By this means, only +one stroke or blow is given to the bell for each contact of the battery. +Of course, directly the connection with the battery is broken, the +spring which carries the armature and clapper flies back ready to be +again attracted, should connection again be made with the battery. To +regulate the distance of the armature from the poles of the +electro-magnets, a set screw Q takes the place of the platinum screw in +the ordinary form, while to prevent the hammer remaining in contact with +the bell (which would produce a dull thud and stop the clear ring of the +bell), a stop (_g_) is set near the end of the armature, or two studs +are fixed on the tips of the poles of the electro-magnets. The mode of +adjusting this kind of bell, so as to obtain the best effect, differs a +little from that employed in the case of the trembling bell. The +armature must be pressed towards the poles of the electro-magnets, until +it rests against the stop or studs. A piece of wood or cork may be +placed between the armature and the set screw Q, to retain the armature +in this position, while the rod carrying the hammer or clapper is being +bent (if required) until the hammer just clears the bell. If it touches +the bell, a thud instead of a ring is the result; if it is set off too +far, the ring will be too weak. The armature can now be released, by +removing the wood or cork, and the set screw Q driven forwards or +backwards until the best effect is produced when tested with the +battery. The tension of the armature spring must be carefully looked to +in these single stroke bells. If it is too strong, the blow will be +weak; if too weak, the hammer trembles, so that a clear single stroke is +not obtainable, as the spring _chatters_. + + +§ 48. _The continuous ringing bell_ is the modification which next +demands our attention. In this, the ringing action, when once started by +the push,[12] or other contact maker, having been touched, continues +either until the battery is exhausted, or until it is stopped by the +person in charge. The great use of this arrangement is self-evident in +cases of burglar alarms, watchman's alarms, etc., as the continuous +ringing gives notice that the "call" has not received attention. The +continuous ringing bell differs but little from the ordinary trembling +bell. The chief difference lies in the addition of an automatic device +whereby contact is kept up with the battery, even after the "push" +contact has ceased. As it is desirable for the person in charge to be +able to stop the ringing at will, without proceeding to the place where +the "push" stands, so it is not usual to make the continuous ringing +arrangement dependent on the "push," though, of course, this could be +done, by causing it to engage in a catch, which would keep up the +contact, when once made. Continuous ringing bells may be conveniently +divided into two classes; viz., 1st, those in which a device is attached +to the framework of the bell; which device, when once upset by the first +stroke of the bell, places the bell in direct communication with the +battery independent of the "push" or usual contact; and 2ndly, those in +which a separate device is used, for the same purpose. This latter +arrangement admits of the use of an ordinary trembling bell. + +[Footnote 12: A "push," of which several forms will hereafter be +described and figured, consists essentially in a spring carrying a stud, +standing directly over, but not touching, another stud, fixed to a base. +The lower stud is connected to one terminal of battery, the spring is +connected to the bell. When the spring is pressed down, the two studs +come into contact, the current flows, and the bell rings.] + +[Illustration: Fig. 35.] + +[Illustration: Fig. 36.] + +Fig. 35 illustrates the action of bells of the first class. In the first +place it will be noticed that there are three binding screws instead of +two, as in the ordinary pattern, one marked C connected as usual with +the carbon element of the battery; another marked L, which connects with +line wire, and a third, Z, connected by means of a branch wire (shunt +wire), proceeding from the zinc of the battery. It will be seen, that +if the battery current is by means of the push caused to flow through +the coils of the electro-magnets, the armature is attracted as usual by +them, and in moving towards them, releases and lets fall the lever +contact, which, resting on the contact screw, completes the circuit +between Z and C, so that the bell is in direct communication with its +battery, independently of the push. Hence the bell continues ringing, +until the lever is replaced. This can be done, either by pulling a +check string (like a bell-pull) attached to an eye in the lever, or by +means of a press-button and counter-spring; as shown in Fig. 36, A and +B. + +[Illustration: Fig. 37.] + +[Illustration: Fig. 38.] + +[Illustration: Fig. 39.] + +In continuous ringing bells of the second class, a detent similar to +that shown at Fig. 35 D is used, but this, instead of being actuated by +the electro-magnet belonging to the bell itself, is controlled by a +separate and entirely independent electro-magnet, which, as it may be +wound with many coils of fine wire, and have a specially light spring +for the armature, can be made very sensitive. This second +electro-magnet, which serves only to make contact with a battery, is +known as a _Relay_, and is extensively employed in many cases where it +is desired to put one or more batteries into, or out of circuit, from a +distance. The relay may be looked upon as an automatic hand, which can +be made to repeat at a distant point contacts made or broken by hand at +a nearer one. Fig. 37 shows this arrangement, attached to the same base +board as the bell itself. On contact being made with the push, the +current enters at C, circulates round the cores of the relay, thus +converting it into a magnet. The armature _a_ is thereby pulled to the +magnet, and in so doing releases the detent lever, which falls on the +contact screw, thus at one and the same time breaking the circuit +through the relay, and making the circuit through the bell magnets B B´, +back to the battery by Z. A second modification of this mode of causing +an ordinary bell to ring continuously is shown at Fig. 38, the peculiar +form of relay used therewith being illustrated at Fig. 39. Here, the +relay is placed on a separate base board of its own, and could, if +necessary, be thrown out of circuit altogether, by means of a +_switch_,[13] so that the bell can be used as an ordinary bell or +continuous action at will. It will be noticed that the relay has in this +sketch only one core. But the delicacy of the action is not impaired +thereby, as the armature, by means of the steel spring _s_, is made to +form part and parcel of the magnet, so that it becomes magnetised as +well as the core, and is attracted with more force than it would be, if +it were magnetically insulated. The battery current enters by the wires +C and W, passes round the coils of the electro-magnet, and returns by Z. +In so doing it energises the electro-magnet E, which immediately +attracts its armature A. The forward movement of the armature A, +releases the pivoted arm L, to which is attached a platinum-tipped +contact prong P. This, it will be noticed, is in metallic connection +with the pillar P', and with the base, and, therefore, through the wire +W, with the battery. When the arm L falls, the contact prong completes +the circuit to the bell, through the insulated pillar X. The relay is +thus thrown out of the circuit at the same time that the bell is thrown +in. A device similar to those illustrated at Fig. 36 can be employed to +reset the arm L. + +[Footnote 13: Described at § 61.] + +[Illustration: Fig. 40.] + +A rather more complicated arrangement for continuous bell ringing is +shown at Fig. 40. It is known as Callow's, and is peculiarly adapted to +ringing several bells from one attachment, etc. Owing to the relay in +this form being wound with two sets of wires, it takes a little more +battery power; but this disadvantage is compensated by its many good +points. The following description, taken from F. C. Allsop's papers in +the _English Mechanic_, will render the working of Callow's attachment +perfectly clear. "When the button of the push P is pressed, the current +in the main circuit flows from the positive pole C of the battery D +through the relay coil _a_, and thence by the wire _d_ and push P, to +the zinc of the battery. This attracts the armature A of the relay R, +closing the local bell circuit, the current flowing from C of the +battery to armature A of the relay R, through contact post _p_, terminal +L of the bell, through bell to terminal Z, and thence by the wire _g_ to +the zinc of the battery. Part of the current also flows along the wire +from the bell terminal L through the relay coil _b_ and switch W, to +terminal Z of the bell, thus keeping the armature of the relay down, +after the main circuit (through the push) has been broken; the bell +continuing to ring until the shunt circuit is broken by moving the arm +of the switch W over to the opposite (or non-contact) side. The bell can +also be stopped by short circuiting the relay, which can be effected by +an ordinary push. It will be seen that more than one bell can be rung +from the same attachment, and the bell can, by moving the arm of the +switch W, be made continuous ringing or not, at will. If the arm of the +switch is moved over to the opposite side to which it is shown in the +figure, the shunt circuit of the bell through the relay is broken, and +the bell will ring only so long as the button of the push is kept in. +This continuous arrangement is very convenient for front doors, etc., +where trouble is experienced in securing immediate attention to the +summons. Instead of being taken to the switch, as in Fig. 40, the two +wires are taken to a contact piece fixed on the side of the door frame, +and so arranged that when the door is opened, it either short circuits +or breaks the shunt circuit: thus when the push is pressed, the bell +rings until the door is opened, the continual ringing of the bell +insuring prompt attention." + +Mr. H. Thorpe, of 59, Theobald's Road, London, has devised a very +ingenious arrangement for the continuous ringing of one or more bells +for a stated period of time. This is shown at Fig. 40 A. It is set in +action by pulling the ring outside the bottom of the core. The bell or +bells then start ringing, as contact is established and kept up. The +novelty lies in the fact that the duration of the contact, and +consequently of the ringing, can be accurately timed from 5 seconds to +30 seconds, by merely inserting a pin at different holes in the rod, as +shown. After the bells have rung the required time the instrument +automatically resets itself. + +[Illustration: Fig. 40 A.] + + +§ 49. The modifications we are now about to consider, differ from the +ordinary bell, either in the shape or material of the bell itself, the +relative disposition of the parts, or some structural detail; but not +upon the introduction of any new principle. The most striking is +certainly the Jensen bell, which is shown in section at Fig. 41. + +[Illustration: Fig. 41.] + +According to Mr. Jensen's system of electric bells, the bell may take +any desired form, that of the ordinary church bell being preferred, and +the electro-magnetic apparatus is placed entirely inside the bell +itself. To attain this end the electro-magnetic apparatus must be +compact in form. A single electro-magnet has pole pieces at each end +opposite to which an armature is suspended from a pivot and balanced by +the hammer of the bell. At the back of the armature there may be a make +and break arrangement, whereby a continuous succession of strokes is +effected, or this may be omitted, in which case a single stroke is +given when the contact with the battery is made, or both may be effected +by separate wires, make contact with one wire, and a single stroke is +struck; make it with the other and the current passes through the make +and break and a succession of strokes is heard. When the contact-breaker +is used, it is so arranged that a slight rub is caused at every stroke, +so keeping the contact clean. The flexible break, with the ingenious +wiping contact, is a great improvement over the ordinary screw, which +often becomes disarranged. + +The form of the magnet is such that a considerable degree of magnetic +force is caused by a comparatively small battery power. The +electro-magnetic apparatus being within the bell the latter forms a very +effective and handsome shield for the former. Not only can the bell +shield the electro-magnet from wet but the whole of the conducting wires +as well. + +The bell may be screwed to a tube through which passes the conducting +wire, which makes contact with an insulated metallic piece in the centre +of the top of the bell. Both the wire and the contact piece are as +completely shielded from the weather as if within the bell itself. + +[Illustration: Fig. 42.] + +The great point of departure is the discarding of the unsightly magnet +box, and the hemispherical bell (_see_ Fig. 32), and substituting a bell +of the Church type (see Fig. 42), and placing inside it an +electro-magnet specially arranged. The inventors use a single solenoidal +magnet of a peculiar construction, by which the armature is attracted by +both poles simultaneously. By this means less than half the usual +quantity of wire is required, thus reducing the external resistance of +the circuit one half. Moreover the armature, besides being magnetised by +induction, as acted on in the ordinary method of making electric bells, +is by Messrs. Jensen's plan directly polarised by being in actual +magnetic contact by the connection of the gimbal (which is one piece +with the armature) with the core iron of their magnet. It is thus +induced to perform the largest amount of work with the smallest +electro-motive force. Instead of the armature and clapper being in a +straight line attached to a rigid spring, which necessitates a +considerable attractive power to primarily give it momentum, in the +Jensen Bell the armature and hammer are in the form of an inverted [U], +and being perfectly balanced from the point of suspension, the lines of +force from a comparatively small magnetic field suffice to set this +improved form of armature into instant regular vibration. By using a +flexible break and make arrangement instead of the usual armature spring +and set screw (at best of most uncertain action), it is found that a +much better result is attained, and by this device the armature can be +set much nearer the poles of the magnet with sufficient traverse of the +hammer. This is in strict accordance with the law of inverse squares, +which holds that the force exerted between two magnetic poles is +inversely proportionate to the square of the distance between them, or, +in other words, that magnets increase proportionately in their power of +attraction as they decrease in the square of the distance. It will now +be seen why these bells require so little battery power to ring them: +firstly, the armature and hammer are so perfectly balanced as to offer +but little resistance; secondly, the external resistance to the current +is reduced; and thirdly, the best possible use is made of the +electro-magnetic force at disposal. + + +§ 50. The next modification which demands attention is the so-called +"Circular bell." This differs from the ordinary form only in having the +action entirely covered by the dome. Except, perhaps, in point of +appearance, this presents no advantages to that. The bells known as +"Mining bells" resemble somewhat in outward appearance the circular +bell; but in these mining bells the action is all enclosed in strong, +square teak cases, to protect the movement, as far as possible, from the +effects of the damp. All the parts are, for the same reason, made very +large and strong; the armature is pivoted instead of being supported on +a spring, the hammer shank being long, and furnished with a heavy bob. +The domes or bells are from 6 inches to 12 inches in diameter, and are +generally fitted with _single stroke_ movement, so as to enable them to +be used for signalling. The hammer shank, with its bob, and the dome, +which stands in the centre of the case, are the only parts left +uncovered, as may be seen on reference to Figs. 43 A and B, where the +exterior and interior of such a bell are shown. + +[Illustration: Fig. 43 A.] + +[Illustration: Fig. 43 B.] + +[Illustration: Fig 44.] + + +§ 51. In the "Electric Trumpet," introduced by Messrs. Binswanger, of +the General Electric Company, we have a very novel and effective +arrangement of the parts of an electric bell and telephone together. +This instrument, along with its battery, line and push, is illustrated +at Fig. 44, where A is a hollow brass cylinder, in which is placed an +ordinary electro-magnet similar to Figs. 20 or 20 A. At the front end, +near B, is affixed by its edges a thin disc of sheet iron, precisely as +in the Bell telephone,[14] and over against it, at B, is an insulated +contact screw, as in the ordinary trembling bell. On the disc of sheet +iron, at the spot where the screw touches, is soldered a speck of +platinum. The wires from the electro-magnet are connected, one to the +upper binding screw, the other to the brass case of the instrument +itself, which is in metallic communication with the sheet iron disc. +The return wire from the contact screw is shown attached to the +insulated piece, and is fastened to another binding screw (not visible) +on the base board. When contact is made with the battery, through the +press or push, the magnet becomes energised, and pulls the iron disc or +diaphragm towards it, causing it to buckle inwards. In doing this, +contact is broken with the screw B; consequently the diaphragm again +straightens out, as the magnet no longer pulls it. Again contact is +made; when of course the same round of performances is continuously +repeated. As the plate or diaphragm vibrates many hundreds of times per +second, it sets up a distinctly musical and loud sound wave, not unlike +the note of a cornet-a-piston, or a loud harmonium reed. With a number +of these "trumpets," each diaphragm being duly tuned to its proper +pitch, it would be possible to construct a novel musical instrument, +working solely by electricity. The "pushes" need only take the form of +pianoforte keys to render the instrument within the grasp of any +pianoforte or organ player. + +[Footnote 14: See "Electrical Instrument Making for Amateurs." Whittaker +& Co. Second edition.] + + +§ 52. Sometimes the gong or "dome" of the ordinary bell is replaced by a +coil spring, as in the American clocks; sometimes quaint forms are given +to the parts covering the "movement," so as to imitate the head of an +owl, etc. But bells with these changes in outward form will not present +any difficulty, either in fixing or in management, to those who have +mastered the structural and working details given in this chapter. + + + + +CHAPTER IV. + +ON CONTACTS, PUSHES, SWITCHES, KEYS, ALARMS, AND RELAYS. + + +§ 53. All the appliances which have hitherto been described, would be +utterly useless for the purposes intended, had we not at hand some means +of easily, certainly and rapidly completing and breaking the circuit +between the bell or bells, on the one hand, and the battery on the +other. This necessary piece of apparatus, which is simply a contact +maker, receives different names, dependent on its application. When it +is intended to be actuated directly by hand, it is known as a "push," a +"pressel," or "pull," according to the mode in which the contact is +made. At Fig. 45, A, B, C, D, and E, show the outward forms of various +"pushes," in wood and china, as sent out by the leading makers. (The +ones figured are from Messrs. Binswanger & Co.) At F is a sectional view +of one of these pushes, and G shows the interior when the cover has been +removed. From these two latter illustrations it will be easily +understood that the "push" consists essentially in two pieces of metal +one or both of which are springs, and one of which is connected with one +of the wires from the battery, while the other is attached to the wire +proceeding to the bell. When the button is pressed the upper spring +comes into contact with the lower metal spring or plate. The circuit is +now complete; hence the bell rings. But as soon as the finger is removed +from the stud or button of the "push," the spring returns to its old +place, contact being thereby broken when the bell ceases to ring, unless +it be fitted with a continuous ringing arrangement (see § 48). In +fastening the leading wires to these pushes, care must be taken that +the ends of the wires be scraped, and sand papered quite clean and +bright, bent into a loop which must be inserted under the head of the +screw that holds the wire to the spring pieces; the screws being then +tightened up carefully to ensure a good grip and contact with the wires. + +[Illustration: Fig. 45.] + +[Illustration: Fig. 46.] + + +§ 54. A "pressel" (Fig. 46) is simply a push which instead of being made +a fixture by being fastened in the wall or door, is attached to a +metallic wired line, so that it is generally made to resemble somewhat +in outward appearance the knob or tassel of the bell-pull of the last +generation, the interior arrangement is precisely similar to that of the +push; that is to say, the pressel consists in a pear-shaped or +acorn-shaped hollow wooden box, with a projecting knob or button below. +This button is attached to a spring, the tension of which keeps the knob +protruding from the end of the box, and at the same time prevents +contacts with the second spring at the bottom of the box. Two insulated +wires, one from the battery, the other from the bell, are connected to +separate screws at the top of the pressel. One of these screws connects +with the lower spring, the other with the upper. + +[Illustration: Fig. 47.] + + +§ 55. The "pull" (Fig. 47), as its name implies, makes contact and rings +the bell on being pulled. The knob has a rather long shank bar, around +which is coiled a pretty stiff spring. At the farther extremity is an +ebonite or boxwood collar ending in a rather wider metal ring. The wires +from the bell and battery are connected respectively to two flat +springs, _a a'_, by the screws _b b'_. When the knob is pulled, the +metal collar touches both springs, and the circuit is completed. Closely +allied to the "pull" is a form of bedroom contact, which combines +pear-push or pressel and pull in one device. This will be readily +understood on reference to Fig. 48. Another form of bedroom pull, with +ordinary rope and tassel, consists in a box containing a jointed metal +lever, standing over a stud, from which it is kept out of contact by a +counter spring. To the projecting end of the lever is attached the bell +rope. When this is pulled the lever touches the stud, contact is made, +and the bell rings. This is clearly shown in Fig. 49 A. In all these +contacts, except the door pull (Fig. 47) where the friction of the +action of pulling keeps the surfaces bright, the points of contact +should be tipped with platinum. Another form of contact to be let in the +floor of the dining-room, within easy reach of the foot of the carver, +or other persons at the head of the table, is shown at Fig. 49 B. + +[Illustration: Fig. 48.] + +[Illustration: Fig. 49 A.] + +[Illustration: Fig. 49 B.] + +Mr. Mackenzie has introduced a very ingenious contrivance whereby the +ringer may know whether the bell at the distant end has rung. This is +effected by inclosing in the push a device similar to that shown at Fig. +43 A. That is to say, an electro-magnet wound with wire, and surmounted +by a thin iron disc, is placed in circuit with the line wires. The +ringing of the bell rapidly magnetises and demagnetises the +electro-magnet, and causes a humming sound, which clearly indicates +whether the bell is ringing or not. As this device can be made very +small, compact, and not liable to derangement, it is of easy +application. + + +§ 56. The next form of contact to which our attention must be directed, +is that known as the _burglar alarm_, with its variant of door-contacts, +sash-contacts, till-contacts, etc. + +The "burglar's pest" (as the contrivance we illustrate is called) is one +of the most useful applications of electricity for the protection of +property against thieves. It consists usually, first, of a brass plate +(Fig. 50), upon which a platinum contact piece is fixed, and second, of +a spring made of hardened brass or steel insulated from the plate; or of +a cylindrical box with a spiral spring inside (see Fig. 51). It is so +arranged that as long as the stud is kept pressed in, the platinum +points of contact are kept apart; this is the position when fixed in the +rebate of a closed door or window; but as soon as opened, the stud +passes outward through the hole, and the points of contact come together +and complete the circuit of the wires in connection with the bell. The +bell is best to be a continuous ringing one. It may be fixed in the +master's bedroom, or outside the premises in the street. + +[Illustration: Fig. 50.] + +[Illustration: Fig. 51.] + +Legge's Window Blind contact is an arrangement by which the blind is +secured at the bottom by attaching it to a hook or button. A slight +pressure against the blind (caused by anyone trying to enter after +having broken a window) sets the electric bell in motion unknown to the +intruder. + +[Illustration: Fig. 52.] + +[Illustration: Fig. 53.] + +A form of floor contact, which may be placed under a light mat or +carpet, illustrated at Fig. 52, serves to give notice if anyone be +waiting at the door, or stepping into places which are desired to be +kept private. All these arrangements, to be serviceable, should be +connected with continuous ringing bells (see § 48). Wherever it is +likely that these arrangements may stand a long time without being +called into play, it is better to employ some form of contact in which a +_rubbing_ action (which tends to clean the surfaces and then make a good +contact) is brought into play, rather than a merely _dotting_ action. +For this reason, spring contacts in which the springs connected with the +wires are kept apart by an insulating wedge (shown at Fig. 53) as long +as the door or window are kept closed, are preferred. In the case of +windows, strips of brass let into the frame on each side of the sash, +are thrown into contact by the springs _a_ and _a'_ in the sash itself, +as shown at Fig. 54. For shop doors and others, where a short contact +only is required, and this only when the door is opened, a contact such +as shown at Fig. 55 is well adapted. It consists, as will be seen, in a +peculiarly shaped pivoted trigger _a_, which is lifted forwards when the +door is opened, so that it makes contact with the spring _b_. Owing to +the curved shape of the arm of the trigger, the contact is not repeated +when the door is closed. + +[Illustration: Fig. 54.] + +[Illustration: Fig. 55.] + + +§ 57. In all forms of burglar or thief alarms, the ordinary system of +having the circuit broken, until contact is made by the intruder +involuntarily making contact at some point, presents one great +disadvantage; and that is, that if "_notre ami l'ennemi_," viz., the +thief or burglar, be anything of an electrician (and alas! to what base +uses may not even science be perverted) he will begin by cutting all +suspicious-looking wires before he attempts to set about any serious +work. This disadvantage may be entirely overcome by the adoption of a +simple modification, known as the "closed circuit system" of bell +ringing. For this the bells, etc., are continuously in contact with the +batteries, but owing to the peculiar connections, do not ring unless the +circuit is broken. To render the working of such a system clear to my +readers, I quote the description given in the _English Mechanic_, by one +of our leading electricians:-- + +Writing on the subject of Closed Circuit Bell-ringing, Mr. Perren +Maycock says:--"This is principally adopted for alarm purposes. Its +superiority over the open circuit system lies in the fact that notice is +given on opening (breaking) the circuit, which is the reverse to the +usual practice. In the ordinary method it becomes necessary to have a +contact maker, differing in form for various purposes and situations, +which, along with the leading wires, must be artfully concealed. All +this entails great expense; besides which one can never be sure that the +contacts and wires are in proper order without actually trying each one. +On the other hand, with the "closed circuit" system, one has merely to +place the wire in any convenient position, it being better _seen_ than +_hidden_. The very fact that alarm is given on breaking the contact +renders the method applicable in circumstances and under conditions +which would render the "open" method difficult and expensive, if not +impossible. One can always be certain that everything is in order. The +modern burglar, electrically educated as regards common practise in +such matters, would naturally make a point of cutting all wires that +fall in his path. From these and other obvious considerations, it is +evident how simple and yet how perfect a means of protection such a +system provides. I will now proceed to explain the manner of +application. The bell used differs from the ordinary, only in the +arrangement of its external connections. + +[Illustration: Fig. 56 A.] + +Fig. 56 A represents a single-alarm circuit. When contact is broken +externally, there is a closed circuit in which are the battery and bell +magnet coils. Consequently the armature is drawn away from the contact +stud, close up to the electro-magnet, and is held so. When a break +occurs, the armature flies back, completes the local circuit, and rings +so long as the external circuit remains broken. There is a switch for +use when the alarm is not required. + +[Illustration: Fig. 56 B.] + +[Illustration: Fig. 57.] + +Fig. 56 B represents a case in which notice is given at two places. By +insulating a key as shown, reply signalling can be carried on between +the points at which the bells are placed. A special gravity Daniell +modification (§ 25) is used for this class of work (Fig. 57): a narrow +lead cylinder, about 2" in diameter, watertight except at the bottom, +where it opens out into an inverted cone, the surface of which is +pierced with holes. This stands immersed in dilute sulphuric acid. A +saturated solution of copper sulphate is next carefully introduced, so +as to displace the acid upwards. Crystals of sulphate of copper are +introduced into the open end at the top of cylinder, to fill the +perforated portion at the bottom. From the wooden cover of cell a thick +flat ring of amalgamated zinc hangs suspended in the dilute acid. Care +should be taken not to introduce the zinc till the two solutions have +become well separated. During action this becomes coppered, while in +contact with the sulphate of copper, but it is not attacked by the acid. +It is, however, preferable to _paint_ that portion of the lead, which is +surrounded by the acid. The height of the cell is about 14.'' + +It will be readily understood that if this latter system be employed, +special contacts, which break contact when the pressure is removed, must +be employed for the door or window contacts. A simple form is shown at +Fig. 58. + +[Illustration: Fig. 58.] + +Contacts similar to Figs. 50, 53 and 54, may be fitted on tills or +drawers. + + +§ 58. Another useful application of "contact" is for the notification of +any rise or fall of temperature beyond certain fixed limits. The devices +used for this purpose are known as "fire alarms," "frost alarms," and +"thermometer alarms." The thermometer alarm is at once the most +effective and trustworthy of the forms known, as, besides its delicacy, +it has the advantage of being able to give notice of low, as well as of +abnormally high temperature. The form usually given to the electric +alarm thermometer, is well shown at Fig. 59. It consists in an ordinary +thermometer with a wire projecting into the tube to a certain point, say +100 degrees. The mercury in the bulb being also connected with another +wire. When the temperature is within the usual climatic range, the +mercury does not reach the upper wire. If by reason of fire or any other +abnormal heat, the temperature rises beyond that to which the instrument +is set, the mercury rises and touches the upper wire, contact is thus +established, and the bell rings. + +[Illustration: Fig. 59.] + +By giving the thermometer the shape of a letter [U], it is possible to +notify also a fall below a certain degree, as well as a rise beyond a +certain fixed point. These thermometers are specially used by nurserymen +and others, to warn them of the too great lowering of temperature, or +_vice versâ_, in the houses under their charge. + +Other forms of fire alarms are shown at Fig. 60 and 61. If a strip be +built up of two thin layers of dissimilar metals riveted together, as +the two metals do not expand at the same rate, the strip will bend to +the _right_ if heated, and to the _left_ if cooled. In the instrument +shown at Fig. 60, the application of heat causes the flexible strip +carrying the contact screw, to bend over till it touches the lower stop, +when, of course, the bell rings. If two stops are employed instead of +the lower one only, the bell will ring when a low temperature is +reached, which causes the strip to bend in the opposite direction. + +[Illustration: Fig. 60.] + +[Illustration: Fig. 61.] + +At Fig. 61 is illustrated a novel form, in which the expansion of air +causes contact to be made. It consists in an air chamber hermetically +closed by a corrugated metal plate I, similar to that used in the +aneroid barometers. When the temperature rises to a certain point, the +expansion of the air in the chamber brings the metallic plate into +contact with the screw, as shown below. This closes the circuit and +rings the bell in the usual manner. In all these fire or thermometer +alarms, the exact degree of heat at which the bell shall ring, can be +pretty accurately adjusted by means of the contact screws. + + +§ 59. Closely allied to these forms of contacts are the devices whereby +an ordinary clock or watch can be made to arouse the over-drowsy sleeper +by the ringing of an electric bell, which in this case should be of the +continuous type. All these depend in their action upon some arrangement +whereby when the hour hand of the clock or watch arrives at a certain +given point in its travel, it makes contact between the battery and +bell. In general the contact piece is attached bodily to the clock, but +in the very ingenious arrangement illustrated at Fig. 62 (devised by +Messrs. Binswanger) the contacts are attached to an outer case, and as +the case of the watch itself forms one point of contact, any watch that +will slip in the case, may be set to ring the bell. + +[Illustration: Fig. 62.] + +[Illustration: Fig. 63.] + +Messrs. Gent, of Leicester, have also perfected an electric watchman's +clock, which records the number of places the watchman in charge has +visited or missed on his rounds. This we illustrate at Fig. 63. We quote +Messrs. Gent's own words, in the following description:-- + +"It consists of an eight-day clock, to which is attached a disc or table +revolving upon a vertical axis and driven by the mechanism of the clock. +The disc is covered with a sheet of paper, attached to it by a binding +screw so that it can be removed when used and a clean sheet substituted +for it. Each sheet of paper is divided longitudinally into hours and, if +necessary, parts of hours, and crosswise into as many divisions as there +are places to be visited by the watchman--any number from one to twenty. +Each division has a corresponding marker, which indicates, by the +impression it makes upon the paper, the time the watchman visits the +place connected with that marker. Wires are carried from the terminals +of the clock, one to the battery, and one to each press-button fixed at +the points intended to be visited by the watchman; another wire is +carried from each press-button to the other end of the battery. The +action is very simple: when the button is pressed in the current passes +through a coil carrying an armature and contact breaker with a point at +the end of a long arm; a hammer-like motion is given to the pointer, and +a distinct perforation made in the card. It is usual to have the +press-button in a box locked up, of which the watchman only has the key. + +"The clock may be in the office or bedroom of the manager or head of +the establishment, who can thus, from time to time, satisfy himself of +the watchman's vigilance. The record should be examined in the morning, +and replaced by a clean sheet of card. + +"This clock received the special mention of Her Majesty's Commissioners +in Lunacy, and has been adopted by some of the largest asylums in the +country. + +"We have recently made an important improvement by adding a relay for +every marker, thus enabling a local battery of greater power to be used +for actuating the markers. This has made no alteration in the appearance +of the clock, as the relays are contained within the cornice at the top +of the clock case." + + +§ 60. By means of a float, it is possible to give notice of the height +of water in a tank, a reservoir, or even of the state of the tide. In +these cases all that is needed is a float with an arm, having a suitable +contact attached, so that when the water rises to the level of the float +and lifts it, it causes the contact piece to complete the circuit +through a set screw. Or the float may be attached to an arm having a +certain play in both directions, _i.e._, up and down, within which no +contact is made, as the arm has a contact piece on either side, which +can touch either an upper or a lower contact screw, according to whether +the tide is low or high, or whether the lock or tank is nearly empty or +too full. + +[Illustration: Fig. 64.] + + +§ 61. Sometimes it is convenient to be able to ring an ordinary +trembling bell continuously, as when a master wishes to wake a member of +his family or a servant; or again, to cut a given bell or bells out of +circuit altogether. The arrangements by which this can be effected, are +known as "switches." Of switches there are two kinds, namely, +_plugswitches_ or _interruptors_, and _lever switches_. The former +consists essentially in two stout plates of brass affixed to a base +board of any insulating material. These brass plates are set parallel to +each other, a short distance apart, and the centre of the facing edge is +hollowed out to take a brass taper plug. A binding or other screw is +fixed to each brass plate, to connect up to the leading wires. When the +plug is in its socket, the circuit between the two plates (and +consequently between the battery and bell, etc.) is complete; when the +plug is out, the contact is broken. This form of switch is subject to +work out of order, owing to the fact that the taper plug gradually +widens the hole, so that the contact becomes uncertain or defective +altogether. By far the better form of switch is the lever switch, as +shown at Fig. 64. This consists in a movable metal lever or arm, which +is held by a strong spring in contact with the upper binding screw. It +can be made to slide over to the right or left of the centre, at its +lower or free end, as far as the binding screws or studs shown, which +act at once as stops and point of connection to wires. When the arm or +lever is in the centre no contact is made but if it be pushed over to +the right, it slides on a brass strip let into and lying flush with the +base. Contact is thus made between the upper binding screw and the +left-hand screw. If there is another brass strip on the left-hand side +(as shown in the figure), contact may be made with another bell, etc., +by sliding the arm to the left; or again, if no metal strip be placed on +the left side the contact may be broken by pushing the arm towards the +left-hand stud. + + +§ 62. A _key_ is another form of contact, by means of which a long or +short completion of circuit can be made by simply tapping on the knob. +It is particularly useful when it is desired to transmit signals, either +by ringing or otherwise. It consists, as may be seen at Fig. 65, of a +lever or arm of brass, pivoted at its centre, furnished with a spring +which keeps the portion under the knob out of contact with the stud in +the front of the base-board. As both the stud and the lever are +connected to binding screws communicating with the battery and bell, +etc., it is evident that on depressing the key the circuit with the bell +will be completed for a longer or shorter period, varying with the +duration of the depression. Hence, either by using preconcerted signals +of short and long rings to signify certain common words, such as a long +ring for _No_, and a short one for _Yes_, or by an adaptation of the +ordinary Morse code, intelligible conversation can be kept up between +house and stable, etc., etc., by means of a key and a bell. As Mr. +Edwinson has given much time to the elucidation of this system of bell +signalling, I cannot do better than quote his instructions, as given in +_Amateur Work_:-- + +"For this purpose preconcerted signals have been agreed upon or invented +as required, and these have been found to be irksome and difficult to +remember, because constructed without any reference to a definite plan. +We may, however, reduce bell signals to a definite system, and use this +system or code as a means to carry on conversation at a distance as +intelligently as it can be done by a pair of telegraph instruments. In +fact, the Morse telegraph code can be easily adopted for use with +electric bells of the vibrating or trembling type, and its alphabet, as +appended below, easily learnt. The letters of the alphabet are +represented by long strokes and short strokes on the bell, as here +shown.-- + + A ·- + B -··· + C -·-· + D -·· + E · + F ··-· + G --· + H ···· + I ·· + J ·--- + K -·- + L ·-·· + M -- + N -· + O --- + P ·--· + Q --··· + R ·-· + S ··· + T - + U ··- + V ···- + W ·-- + X -··- + Y -·-- + Z --·· + Ch ---- + Ä (æ) ·-·- + Ö ([oe]) ---· + Ü (ue) ··-- + 1 ·---- + 2 ··--- + 3 ···-- + 4 ····- + 5 ····· + 6 -···· + 7 --··· + 8 ---·· + 9 ----· + 0 ----- + +"It will be noticed that the strokes to represent a letter do not in any +case exceed four, and that all the figures are represented by five +strokes of varying length to each figure. Stops, and other marks of +punctuation, are represented by six strokes, which are in their +combination representations of two or three letters respectively, as +shown below:-- + + Comma (,) by A A A or ·-·-·- + Full stop (.) " I I I " ······ + Interrogation (?) " U D " ··--·· + Hyphen (-) " B A " -····- + Apostrophe (') " W G " ·----· + Inverted commas (") " A F " ·-··-· + Parenthesis () " K K " -·--·- + Semi-colon (;) " K Ch " ·----- + Surprise (!) " N Ch " -·---- + Colon (:) " I Ch " ··---- + +"In sending signals to indicate stops, no regard must be had to the +letters which they represent; these are only given as aids to memory, +and are not to be represented separately on the bell. Bell signals must +be given with a certain amount of regularity as to time; indeed, to +carry on a conversation in this way it is necessary to be as punctilious +in time as when playing a piece of music on a piano, if the signals are +to be understood. The dots of the signal should therefore be represented +in time by _one_, and the dashes by _two_, whilst the spaces between +words and figures where a stop does not intervene should be represented +by a pause equal to that taken by a person counting _three_, the space +between a word and a stop being of the same duration. To make this more +clear I give an example. The mistress signals to her coachman:-- + + G | E | T | | T | H | E | + --· | · | - | | - | ···· | · + 221 | 1 | 2 |3| 2 | 1111 | 1 | 3 + + C | A | R | R | I | A | G | E | + -·-· | ·- | ·-· | ·-· | ·· | ·- | --· | · | + 2121 | 12 | 121 | 121 | 11 | 12 | 221 | 1 | 3 + + R | E | A | D | Y + ·-· | · | ·- | -·· | -·-- + 121 | 1 | 12 | 211 | 2122 + +"The coachman replies:-- + + R | E | A | D | Y + ·-· | · | ·- | -·· | -·-- + 121 | 1 | 12 | 211 | 2122 + +"When the mistress is ready she signals:-- + + B | R | I | N | G | | T | H | E | + -··· | ·-· | ·· | -· | --· | | - | ···· | · | + 2111 | 121 | 11 | 21 | 221 | 3| 2 | 1111 | 1 | 3 + + C | A | R | R | I | A | G | E + -·-· | ·- | ·-· | ·-· | ·· | ·- | --· | · + 2121 | 12 | 121 | 121 | 11 | 12 | 221 | 1 + +"And the coachman replies with a single long ring to signify that he +understands. It will be found convenient to have an answering signal +from the receiving end of the line to each word separately. This must be +sent in the pause after each word, and consists of the short signal E · +when the word is understood, or the double short signal I ·· when the +word is not understood. A negative reply to a question may be given by +the signal for N -·, and an affirmative by the signal for Æ ·-·-; other +abbreviations may be devised and used where desired. The code having +been committed to memory, it will be quite easy to transpose the words +and send messages in cypher when we wish to make a confidential +communication; or the bells may be muffled under a thick cloak, and +thus, whilst the measured beats are heard by the person for whom the +signal is intended, others outside the room will not be annoyed by +them." + +[Illustration: Fig. 65.] + + +§ 63. At § 48, we noticed that a device known as a _Relay_ is a +convenient, if not an essential mode of working continuous ringing +bells. Here we will direct our attention to its structural arrangement, +and to its adaptations. Let us suppose that we had to ring a bell at a +considerable distance, so far indeed that a single battery would not +energise the electro-magnets of an ordinary bell, sufficiently to +produce a distinct ring. It is evident that if we could signal, ever so +feebly, to an attendant at the other end of the line to make contact +with another battery at the distant end of the line to _his_ bell, by +means, say, of a key similar to that shown at Fig. 65, we should get a +clear ring, since this second battery, being close to the bell, would +send plenty of current to energise the bell's magnets. But this would +require a person constantly in attendance. Now the _relay_ does this +automatically; it _relays_ another battery in the circuit. The manner in +which it effects this will be rendered clear, on examination of Fig. 66. +Here we have an armature A attached to a light spring, which can play +between an insulated stop C, and a contact screw B. The play of this +armature can be regulated to a nicety by turning the screws B or C. +These two screws are both borne by a double bent arm (of metal) affixed +to the pillar D. This pillar is separated from the rest of the frame by +an insulating collar or washer of ebonite, so that no current can pass +from E to D, unless the armature be pulled down so as to make contact +with the contact screw B. Just under the armature, stands the +electro-magnet G, which when energised can and does pull down the +armature A. It will be readily understood that if we connect the wires +from the electro-magnet G, to the wires proceeding from the battery and +push (or other form of contact) at the distant station, the +electro-magnet, being wound with a large quantity of fine wire, will +become sufficiently magnetized to pull the armature down through the +small space intervening between C and B; so that if the screws D and E +are connected respectively to the free terminals of a battery and bell +coupled together at the nearer station, this second battery will be +thrown into circuit with the bell, and cause it to ring as well and as +exactly as if the most skilful and most trustworthy assistant were in +communication with the distant signaller. Every tap, every release of +the contact, (be it push, key, or switch) made at the distant end, will +be faithfully reproduced at the nearer end, by the motion of the +armature A. For this reason we may use a comparatively weak battery to +work the relay, which in its turn brings a more powerful and _local_ +battery into play, for doing whatever work is required. In cases where a +number of calls are required to be made simultaneously from one centre, +as in the case of calling assistance from several fire engine stations +at once, a relay is fixed at each station, each connected with its own +local battery and bell. The current from the sending station passes +direct through all the relays, connecting all the local batteries and +bells at the same time. This is perhaps the best way of ringing any +number of bells from one push or contact, at a distant point. Ordinary +trembling bells, unless fitted with an appropriate contrivance, cannot +well be rung if connected up in _series_. This is owing to the fact that +the clappers of the bells do not all break or make contact at the same +time, so that intermittent ringing and interruptions take place. With +single stroke bells, this is not the case, as the pulling down of the +armature does not break the contact. + +[Illustration: Fig. 66.] + +[Illustration: Fig. 67.] + +[Illustration: Fig. 68.] + + +§ 64. We now have to consider those contrivances by means of which it is +possible for an attendant to know when a single bell is actuated by a +number of pushes in different rooms, etc., from whence the signal +emanates. These contrivances are known as _indicators_. Indicators may +be conveniently divided into 3 classes, viz.:--1st, indicators with +_mechanical_ replacements; 2nd, those with electrical replacements; and +3rdly, those which are self replacing. Of the former class we may +mention two typical forms, namely, the ordinary "fall back" indicator, +and the drop indicator. All indicators depend in their action on the +sudden magnetisation of an electro-magnet by the same current that works +the electric bell at the time the call is sent. To understand the way in +which this may be effected, let the reader turn to the illustration of +the Relay (Fig. 66), and let him suppose that the pillar D, with its +accompanying rectangle B C, were removed, leaving only the +electro-magnet G, with its frame and armature A. If this armature holds +up a light tablet or card, on which is marked the number of the room, it +is evident that any downward motion of the armature, such as would occur +if the electro-magnet were energised by a current passing around it, +would let the tablet fall, so as to become visible through a hole cut in +the frame containing this contrivance. It is also equally evident that +the card or tablet would require replacing by hand, after having once +fallen, to render it capable of again notifying a call. Fig. 67 shows +the working parts of one of these "drop" indicators, as sent out by +Messrs. Binswanger. In another modification, known as Thorpe's +"Semaphore Indicator," we have a most ingenious application of the same +principle in a very compact form. In this (Fig. 68), the electro-magnet +is placed directly behind a disc-shaped iron armature, on which is +painted or marked the number of the room etc. (in this case 4); this +armature is attached by a springy shank to the drop bar, shown to the +left of the electro-magnet. In front of the armature is a light metal +disc, also pivoted on the drop bar. This engages in a catch above, when +pushed up so as to cover the number. When pushed up, the spring of the +armature retains it in its place so that the number is hidden. When the +current passes around the electro-magnet, the armature is pulled toward +it, and thus frees the covering disc, which therefore falls, and +displays the number. The ordinary form of "fall back" indicator (a +misnomer, by the way, since the indicator falls forwards) is well +illustrated at Fig 69. Here we have an ordinary electro-magnet A, with +its wires _w_ _w'_ standing over an armature B attached to a spring C, +which bears on its lower extremity, a toothed projection which serves to +hold up the short arm of the bent lever D, which supports the number +plate E. When the electro-magnet A is energised by the current, it pulls +up the armature B, which releases the detent D from the tooth C; the +number plate therefore falls forwards, as shown by the dotted lines, +and shows itself at the aperture E´, which is in front of the indicator +frame. To replace the number out of sight, the attendant pushes back the +plate E, till it again engages the bent lever D in the tooth C. This +replacement of the number plate, which the attendant in charge is +obliged to perform, gives rise to confusion, if through carelessness it +is not effected at once, as two or more numbers may be left showing at +one time. For this reason, indicators which require no extraneous +assistance to replace them, are preferred by many. Indicators with +electrical replacements meet in part the necessities of the case. This +form of indicator consists usually of a permanent bar magnet pivoted +near its centre, so that it can hang vertically between the two poles of +an electro-magnet placed at its lower extremity. The upper extremity +carries the number plate, which shows through the aperture in the frame. +This bar magnet is made a trifle heavier at the upper end, so that it +must rest against either the one or other pole of the electro-magnet +below. If the _north_ pole of the bar magnet rests against the _right_ +hand pole of the electro-magnet when the number does not show, we can +cause the bar magnet to cross over to the other pole, and display the +number by sending a current through the electro-magnet in such a +direction as to make its right hand pole a north pole, and its left hand +a south pole. This is because the two north poles will repel each other, +while the south will attract the north. On being once tilted over, the +bar magnet cannot return to its former position, until the person who +used the bell sends a current in the opposite direction (which he can do +by means of a reversing switch), when the poles of the electro-magnet +being reversed, the bar magnet will be pulled back into its original +position. Indicators of this class, owing to the fact that their +replacement depends on the _polarity_ of the bar magnet, are also known +as "polarised indicators." + +[Illustration: Fig. 69.] + + +§ 65. For general efficiency and trustworthiness, the _pendulum +indicator_; as shown at Fig. 70, is unsurpassed. It consists of an +electro-magnet with prolongation at the free end on which is delicately +pivoted a soft iron armature. From the centre of this armature hangs, +pendulum fashion, a light brass rod carrying a vane of fluted silver +glass, or a card with a number on it, as may be found most convenient. +This vane or card hangs just before the aperture in the indicator frame. +Stops are usually placed on each side of the pendulum rod to limit the +swing. When the electro-magnet is magnetised by the passage of the +current, the armature is pulled suddenly on one side, and then the +pendulum swings backwards and forwards in front of the aperture for some +minutes before it comes to rest. When fitted with silver fluted glass, +the motion of the vane is clearly visible even in badly lighted places. +As the pendulum, after performing several oscillations, comes to rest by +itself in front of the aperture, this indicator requires no setting. +Messrs. Binswanger fit these indicators with double core magnets, and +have a patented adjustment for regulating the duration of the swings of +the pendulum, which may be made to swing for two or three minutes when +the circuit is completed by pressing the push; it then returns to its +normal position, thus saving the servant the trouble of replacing the +"drop." + +[Illustration: Fig. 70.] + +Messrs. Gent, of Leicester, have also patented a device in connection +with this form of indicator, which we give in the patentee's own +words:--"The objection so frequently urged against the use of Electric +Bells, that the servants cannot be depended upon to perform the +operation of replacing the signals, cannot any longer apply, for the +pendulum signals require no attention whatever. It consists of an +electro-magnet having forks standing up in which [V] openings are made. An +armature of soft iron, with a piece of thin steel projecting at each end +lies suspended at the bottom of the [V] opening, a brass stem carrying the +signal card is screwed into the armature, the action being, that when a +current is allowed to pass through the electro-magnet the armature with +the pendulum is drawn towards it and held there until the current ceases +to pass, when it instantly looses its hold of the armature, which swings +away and continues to oscillate for two or three minutes, so that if the +servant happens to be out of the way, it may be seen on her return which +pendulum has been set in motion. The Pendulum Indicator we have recently +patented is entirely self-contained. The magnet has its projecting poles +riveted into the brass base which carries the flag. The flag is +constructed as Fig. 70, but swings in closed bearings, which prevents +its jerking out of its place, and enables us to send it out in position +ready for use. It will be seen this _patented_ improvement makes all +screws and plates as formerly used for securing the parts unnecessary. +It will be seen at once that this is simplicity itself, and has nothing +about it which may by any possibility be put out of order, either by +warping or shrinking of the case or carelessness of attendants." + +[Illustration: Fig. 71.] + +There is only one point that needs further notice with regard to these +pendulum indicators, and that is, that since the rapid break and make +contact of the ringing bell interferes somewhat with the proper action +of the indicator magnet, it is always advisable to work the indicator by +means of a relay (fixed in the same frame) and a _local_ battery. This +is shown in Fig. 71, where a second pair of wires attached to C and C, +to the extreme right of the indicator frame, are brought from the same +battery to work the indicator and contained relay. It is not advisable, +however, with the pendulum indicator, to use the same battery for the +indicator; the relay should throw a local battery into the indicator +circuit. In Fig. 71 six pushes are shown to the left of the indicator +frame. These, of course, are supposed to be in as many different rooms. + +[Illustration: Fig. 72.] + +We close this chapter with an engraving of a very compact and neat form +of drop indicator devised by Messrs. Gent, and called by them a +"Tripolar Indicator." It consists, as the name implies, of a single +magnet, having one end of the iron core as one pole, the other end +extending on each side like a [V], forming, as it were, three poles. +Though but one bobbin is used, the effect is very powerful. There are no +springs or other complications, so that the arrangement is adapted for +ship use, as are also those represented at Figs. 67 and 68. Pendulum and +fall-back indicators, as well as polarised indicators, owing to the +delicacy of the adjustments, are unfitted for use on board ship, or in +the cabs of lifts, where the sudden jolts and jerks are sure to move the +indicators, and falsify the indications. The tripolar indicator is +illustrated at Fig. 72. + + + + +CHAPTER V. + +ON WIRING, CONNECTING UP, AND LOCALISING FAULTS. + + +§ 66. However good may be the bells, indicators, batteries, etc., used +in an electric bell installation, if the _wiring_ be in any wise faulty, +the system will surely be continually breaking down, and giving rise to +dissatisfaction. It is therefore of the highest importance that the +workman, if he value his good name, should pay the greatest attention to +ensure that this part of his work be well and thoroughly done. This is +all the more necessary, since while the bells, batteries, relays, +pushes, etc., are easily got at for examination and repair, the wires, +when once laid, are not so easily examined, and it entails a great deal +of trouble to pull up floor boards, to remove skirtings etc., in order +to be able to overhaul and replace defective wires or joints. The first +consideration of course, is the kind and size of wire fitted to carry +the current for indoor and outdoor work. Now this must evidently depend +on three points. 1st, The amount of current (in ampères) required to +ring the bell. 2nd, The battery power it is intended to employ. 3rd, The +distance to which the lines are to be carried. From practical +experience I have found that it is just possible to ring a 2-1/2" bell +with 1/2 an ampère of current. Let us consider what this would allow us +to use, in the way of batteries and wire, to ring such a bell. The +electro-motive force of a single Leclanchè cell is, as we have seen at § +38, about 1·6 volt, and the internal resistance of the quart size, about +1·1 ohm. No. 20 gauge copper wire has a resistance of about 1·2 ohm to +the pound, and in a pound (of the cotton covered wire) there are about +60 yards. Supposing we were to use 60 yards of this wire, we should have +a wire resistance of 1·2 ohm, an internal resistance of 1·1 ohm, and a +bell resistance of about 0·1 of an ohm, altogether about 2·4 ohms. Since +the E.M.F. of the cell is 1·6 volt, we must divide this by the total +resistance to get the amount of current passing. That is to say:-- + + Ohms. Volts. Ampères. + 2·4) 1·60 (0·66, + +or about 2/3 of an ampère; just a little over what is absolutely +necessary to ring the bell. Now this would allow nothing for the +deterioration in the battery, and the increased resistance in the +pushes, joints, etc. We may safely say, therefore, that no copper wire, +of less diameter than No. 18 gauge (48/1000 of an inch diameter) should +be used in wiring up house bells, except only in very short circuits of +two or three yards, with one single bell in circuit; and as the +difference in price between No. 18 and No. 20 is very trifling, I +should strongly recommend the bell-fitter to adhere to No. 18, as his +smallest standard size. It would also be well to so proportion the size +and arrangement of the batteries and wires, that, at the time of setting +up, a current of at least one ampère should flow through the entire +circuit. This will allow margin for the weakening of the battery, which +takes place after it has been for some months in use. As a guide as to +what resistance a given length of copper wire introduces into any +circuit in which it may be employed, I subjoin the following table of +the Birmingham wire gauge, diameter in 1,000ths of an inch, yards per +lb., and resistance in ohms per lb. or 100 yards, of the wires which the +fitter is likely to be called upon to employ:-- + + ------------------------------------------------------------ + Table of Resistance and lengths per lbs. + & 100 yards of cotton covered copper wires. + ------------------------------------------------------------ + Birmingham | Diameter in | Yards | Ohms. | Ohms. per + Wire Gauge. | 1000th of | per lb. | per lb. | 100 yards. + | an inch. | | + ------------+-------------+----------+----------+----------- + No. 12 | 100 | 9 | 0·0342 | 0·0038 + 14 | 80 | 15 | 0·0850 | 0·0094 + 16 | 62 | 24 | 0·2239 | 0·0249 + 18 | 48 | 41 | 0·6900 | 0·0766 + 20 | 41 | 59 | 1·2100 | 0·1333 + 22 | 32 | 109 | 3·1000 | 0·3444 + ------------------------------------------------------------ + + +§ 67. Whatever gauge wire be selected, it must be carefully insulated, +to avoid all chance contact with nails, staples, metal pipes or other +wires. The best insulation for wires employed indoors is gutta-percha, +surrounded with a coating of cotton wound over it, except only in cases +when the atmosphere is excessively dry. In these, as the gutta-percha +is apt to crack, india-rubber as the inner coating is preferable. If No. +18 wire be used, the thickness of the entire insulating coating should +be thick enough to bring it up to No. 10 gauge, say a little over 1/10th +inch in diameter. There is one point that will be found very important +in practice, and that is to have the cotton covering on the wires +_leading_ to the bells of a different colour from that on the _return_ +wires; in other words, the wires starting from the zinc poles of the +battery to the bells, indicators, relays, etc., should be of a different +colour from that leading from the carbon poles to the bells, etc. +Attention to this apparently trifling matter, will save an infinite +amount of trouble in connecting up, repairing, or adding on fresh branch +circuits. For outdoor work, wire of the same gauge (No. 18) may +generally be used, but it must be covered to the thickness of 1/10" with +pure gutta-percha, and over this must be wound tape served with +Stockholm tar. Wires of this description, either with or without the +tarred tape covering, may be obtained from all the leading electricians' +sundriesmen. Many firms use copper wire _tinned_ previous to being +insulated. This tinning serves two good purposes, 1st, the copper wire +does not verdigris so easily; 2ndly, it is more easily soldered. On the +other hand, a tinned wire is always a little harder, and presents a +little higher resistance. Whenever wires are to be joined together, the +ends to be joined must be carefully divested of their covering for a +length of about three inches, the copper carefully cleaned by scraping +and sand-papering, twisted tightly and evenly together, as shown in +Fig. 73 A, and soldered with ordinary soft solder (without spirits), and +a little resin or composite candle as a flux. A heavy plumber's +soldering iron, or even a tinman's bit, is not well adapted for this +purpose, and the blowpipe is even worse, as the great heat melts and +spoils the gutta-percha covering. The best form of bit, is one made out +of a stout piece of round copper wire 1/4" thick with a nick filed in +its upper surface for the wire to lie in (see Fig. 73 B). This may be +fastened into a wooden handle, and when required heated over the flame +of a spirit lamp. When the soldering has been neatly effected, the waste +ends _a_ and _b_ of the wire should be cut off flush. The wire must then +be carefully covered with warm Prout's elastic or softened gutta-percha, +heated and kneaded round the wire with the fingers (moistened so as not +to stick) until the joint is of the same size as the rest of the covered +wire. As a further precaution, the joints should be wrapped with a layer +of tarred tape. Let me strongly dissuade the fitter from ever being +contented with a simply twisted joint. Although this may and does act +while the surfaces are still clean, yet the copper soon oxidises, and a +poor non-conducting joint is the final result. + +"That'll do" will not do for electric bell-fitting. + +[Illustration: Fig. 73.] + + +§ 68. Whenever possible, the wiring of a house, etc., for bell work, +should be done as soon as the walls are up and the roof is on. The +shortest and straightest convenient route from bell to battery, etc., +should always be chosen where practicable to facilitate drawing the wire +through and to avoid the loss of current which the resistance of long +lengths of wire inevitably entails. The wires should be run in light +zinc tubes nailed to the wall. + +In joining up several lengths of tubing, the end of one piece of tube +should be opened out _considerably_ of a trumpet shape for the other +piece to slip in; and the end of this latter should also be _slightly_ +opened out, so as not to catch in the covering of any wire drawn through +it. The greatest care must be exercised in drawing the wires through the +tubes or otherwise, that the covering be not abraded, or else leakage at +this point may take place. In cases where tubes already exist, as in +replacing old crank bells by the electric bells, the new wires can be +drawn through the tubes, by tying the ends of the new wire to the old +wire, and carefully pulling this out, when it brings the new wire with +it. Or if the tubes are already empty, some straight stout wire may be +run through the tubes, to which the new wires may be attached, and then +drawn through, using, of course, every possible precaution to avoid the +abrasion of the insulating covering of the wire, which would surely +entail leakage and loss of current. All the old fittings, cranks, +levers, etc., must be removed, and the holes left, carefully filled with +dowels or plaster. In those cases where it is quite impossible to lay +the wires in zinc or wooden tubes (as in putting up wires in furnished +rooms already papered, etc.), the wires may be run along the walls, and +suspended by staples driven in the least noticeable places; but in no +case should the two wires (go and return) lie under the same staple, for +fear of a short circuit. It must be borne in mind that each complete +circuit will require at least two wires, viz., the one leading from the +battery to the bell, and the other back from the bell to the battery; +and these until connection is made between them by means of the +"contact" (pull, push, or key) must be perfectly insulated from each +other. In these cases, as far as possible, the wires should be laid in +slots cut in the joists under the floor boards, or, better still, as +tending to weaken the joists less, small holes may be bored in the +joists and the wires passed through them; or again, the wires may be led +along the skirting board, along the side of the doorpost, etc., and when +the sight of the wires is objectionable, covered with a light ornamental +wood casing. When the wires have been laid and the position of the +"pushes," etc., decided upon, the _blocks_ to which these are to be +fastened must be bedded in the plaster. These blocks may be either +square or circular pieces of elm, about 3 inches across, and 1 inch +thick, bevelled off smaller above, so as to be easily and firmly set in +the plaster. They may be fastened to the brickwork by two or three +brads, at such a height to lie level with the finished plaster. There +must of course be a hole in the centre of the block, through which the +wires can pass to the push. When the block has been fixed in place, the +zinc tube, if it does not come quite up to the block, should have its +orifice stopped with a little paper, to prevent any plaster, etc., +getting into the tube. A little care in setting the block will avoid the +necessity of this makeshift. A long nail or screw driven into the block +will serve to mark its place, and save time in hunting for it after the +plastering has been done. When the blocks have been put in their places, +and the plastering, papering, etc., done, the wires are drawn through +the bottom hole of the push (after the lid or cover has been taken off), +Fig. 74, and a very small piece of the covering of the wire having been +removed from each wire, and brightened by sand papering, one piece is +passed round the shank of the screw connected with the lower spring, +shown to the _right_ in Fig. 74, and the other round the shank of the +screw connected to the upper spring, shown to the _left_ in the Fig. The +screws must be loosened to enable the operator to pass the wire under +their heads. The screws must then be tightened up to clench the wire +quite firmly. In doing this, we must guard against three things. +Firstly, in pulling the wire through the block, not to pull so tightly +as to cut the covering against the edge of the zinc tube. Secondly, not +to uncover too much of the wire, so as to make contact between the wires +themselves either at the back of the push, or at any other part of the +push itself. Thirdly, to secure good contact under the screws, by having +the ends of the wires quite clean, and tightly screwed down. + +[Illustration: Fig. 74.] + + +§ 69. In all cases where the wires have to be taken out of doors, such +as is necessitated by communication from house to outhouses, stables, +greenhouses, etc., over head lines (No. 18 gauge, gutta-percha tape and +tar covering) should be used. Where overhead lines are not admissible, +either as being eyesores, or otherwise, the wires may be laid in square +wooden casings of this section [box open up], the open part of +which must be covered by a strip of wood laid over it. The wood must +have been previously creosoted, in the same manner as railway sleepers. +This mode admits of easy examination. Iron pipes must, however, be used +if the lines have to pass under roads, etc., where there is any heavy +traffic. And it must be borne in mind that however carefully the iron +pipes, etc., be cemented at the joints, to make them watertight, there +will always be more electrical leakage in underground lines than in +overhead ones. In certain rare cases it may be needful to use _iron_ +wires for this purpose instead of copper; in this case, as iron is six +or seven times a worse conductor than copper, a much heavier wire must +be employed to get the same effect. In other words, where iron wire is +used, its section must be not less than seven times that of the copper +wire which it replaces. + + +§ 70. It is always preferable, where great distance (and, consequently, +greater expense) do not preclude it, to use wire for the leading as well +as for the returning circuit. Still, where for any reason this is not +practicable, it is perfectly admissible and possible to make a good +return circuit through the _earth_, that is to make the damp soil carry +the return current (see § 37). As recommended at the section just +quoted, this earth circuit must have at each extremity a mass of some +good conductor plunged into the moist ground. In _towns_, where there +are plenty of water mains and gas mains, this is a matter of no +difficulty, the only point being to ensure _good_ contact with these +masses of metal. In other places a hole must be dug into the ground +until the point of constant moisture is reached; in this must be placed +a sheet of lead or copper, not less than five square feet surface, to +which the _earth_ wires are soldered, the hole then filled in with +ordinary coke, well rammed down to within about six inches of the +surface, and then covered up with soil well trodden down. In making +contact with water or gas pipes, care must be taken to see that these +are _main_ pipes, so that they _do_ lead to earth, and not to a cistern +or meter only, as, if there are any white or red lead joints the circuit +will be defective. To secure a good contact with an iron pipe, bare it, +file its surface clean, rub it over with a bit of blue stone (sulphate +of copper) dipped in water; wipe it quite dry, bind it tightly and +evenly round with some bare copper wire (also well cleaned), No. 16 +gauge. Bring the two ends of the wire together, and twist them up +tightly for a length of three or four inches. Now heat a large soldering +bit, put some resin on the copper wire, and solder the wire, binding +firmly down to the iron pipe. Do likewise to the projecting twist of +wire, and to this twist solder the end of the _return_ wire. On no +account should the two opposite _earth_ wires be soldered to water mains +and gas mains at the same time, since it has been found that the +different conditions in which these pipes find themselves is sufficient +to set up a current which might seriously interfere with the working of +the battery proper. Sometimes there is no means of getting a good +_earth_ except through the gas main: in this case we must be careful to +get to the street side of the meter, for the red lead joints will +prevent good conductivity being obtained. In out of the way country +places, if it is possible to get at the metal pipe leading to the well +of a pump, a very good "earth" can be obtained by soldering the wires to +that pipe, in the same manner as directed in the case of the water main. +The operator should in no case be contented with a merely twisted joint, +for the mere contact of the two metals (copper and iron) sets up in the +moist earth or air a little electric circuit of its own, and this +speedily rusts through and destroys the wires. The following +suggestions, by Messrs. Gent, on the subject of wiring, are so good, +that we feel that we shall be doing real service to the reader to quote +them here in full:-- + +"1st.--The description of wire to be used. It is of the utmost +importance that all wires used for electric bell purposes be of pure +copper and thoroughly well insulated. The materials mostly employed for +insulating purposes are indiarubber, gutta-percha, or cotton saturated +with paraffin. For ordinary indoor work, in dry places, and for +connecting doors and windows with burglar alarms, or for signalling in +case of fire, indiarubber and cotton covered wires answer well; but for +connecting long distances, part or all underground, or along walls, or +in damp cellars or buildings, gutta-percha covered wire is required, but +it should be fixed where it will not be exposed to heat or the sun, or +in very dry places, as the covering so exposed will perish, crack, and +in time fall off. This may be, to some extent, prevented by its being +covered with cotton; but we recommend for warm or exposed positions a +specially-prepared wire, in which rubber and compound form the +insulating materials, the outside being braided or taped. + +"For ordinary house work, we refer to lay a wire of No. 18 or 20 copper, +covered to No. 14 or 11 with gutta-percha, and an outer covering of +cotton, which we called the 'battery' wire, this being the wire which +conveys the current from the battery to every push, etc., no matter how +many or in what position. The reason for selecting this kind is, that +with the gutta-percha wires the joints may be more perfectly covered and +made secure against damp. This is of the utmost importance in the case +of '_battery wires_,' as the current is always present and ready to +take advantage of any defect in the insulation to escape to an adjoining +wire, or to '_earth_,' and so cause a continuous waste of current. The +wires leading from the pushes to the signalling apparatus or bell we +call the 'line' wires. In these, and the rest of the house wires, the +perfect covering of the joints is important. For _line wires_ we usually +prefer No. 18 or 20 copper, covered with indiarubber, and an outer +coating of cotton, well varnished. In joining the '_battery wires_,' the +place where the junction is to be made must be carefully uncovered for +the distance of about an inch; the ends of the wire to be joined, well +cleaned, and tightly twisted together; with the flame of a spirit lamp +or candle the joint must be then heated sufficiently to melt fine solder +in strips when held upon it, having first put a little powdered resin on +the joint as a flux; the solder should be seen to run well and adhere +firmly to the copper wire. A piece of gutta-percha should then be taken +and placed upon the joint while warm, and with the aid of the spirit +lamp and wet fingers, moulded round until a firm and perfect covering +has been formed. _On no account use spirits_ in soldering. With the +_line wire_, it is best, as far as possible, to convey it all the way +from the push to the signal box or bell in _one continuous_ length. Of +course, when two or more pushes are required to the same wire, a +junction is unavoidable. The same process of joining and covering, as +given for the battery wire, applies to the line wire. Where many wires +are to be brought down to one position, a large tube may be buried in +the wall, or a wood casing fixed flush with the plaster, with a +removable front. The latter plan is easiest for fixing and for making +alterations and additions. For stapling the wires, in no case should the +wires be left naked. When they pass along a damp wall, it is best to fix +a board and _loosely_ staple them. _In no case allow more than one wire +to lie under the same staple_, and do not let the staples touch one +another. In many cases, electric bells have been an incessant annoyance +and complete failure, through driving the staples _tight up to the +wires_, and several wires to the same staple,--this must not be done on +any account. A number of wires may be twisted into a cable, and run +through a short piece of gutta-percha tube, and fastened with ordinary +gas hooks where it is an advantage to do so. In running the wires, avoid +hot water pipes, and do not take them along the same way as plumber +pipes. Underground wires must be laid between pieces of wood, or in a +gas or drain pipe, and not exposed in the bare earth without protection, +as sharp pieces of stone are apt to penetrate the covering and cause a +loss; in fact, in this, as in every part of fixing wires, the best wire +and the best protection is by far the cheapest in the end. The copper +wire in this case should not be less than No. 16 B.W.G., covered with +gutta-percha, to No. 9 or 10 B.W.G., and preferably an outer covering of +tape or braid well tarred. Outside wire, when run along walls and +exposed to the weather, should be covered with rubber and compound, and +varnished or tarred on an outer covering of tape or braid. Hooks or +staples must be well galvanised to prevent rusting, and fixed loosely. +If the wire is contained within an iron pipe, a lighter insulation may +be used: _but the pipe must be watertight_. In a new building, wires +must be contained within zinc or copper bell tubes. A 3/8 inch tube will +hold two wires comfortably. The tubes should be fixed to terminate in +the same positions in the rooms as ordinary crank bell levers,--that is, +about three feet from the floor. At the side of the fireplace a block of +wood should be fixed in the wall before any plaster is put on, and the +end of the tube should terminate in the centre of the same. A large nail +or screw may be put in to mark the place, so that the end of the tube +may be found easily when the plastering is finished. Bend the tube +slightly forward at the end, and insert a short peg of wood to prevent +dirt getting into the tube. Do the same at the side of, or over the bed +in bedroom. If the tubes are kept clean, the wires may be easily drawn +up or down as the case may require. The best way is to get a length of +ordinary copper bell wire, No. 16, sufficient to pass through the tube, +and having stretched it, pass it through and out at the other end. Here +have your coils of insulated wire, viz., one battery wire, which is +branched off to every push, and one line wire, which has to go direct to +the indicator or bells, and having removed a short portion of the +insulation from the end of each, they are tied to the bare copper wire +and drawn through. This is repeated wherever a push is to be fixed +throughout the building. In making connection with binding screws or +metal of any kind, it is of the utmost importance that everything should +be _perfectly clean_. _Joints_ in wire, whether tinned or untinned, +_must be soldered and covered_. We cannot impress this too earnestly on +fixers. Never bury wires in plaster unprotected, and in houses in course +of erection, the _tubes_ only should be fixed until the plastering is +finished, the wires to be run in at the same time that the other work is +completed." + +[Illustration: Fig. 75.] + + +§ 71. The wires having been laid by any of the methods indicated in the +preceding five sections, the fixer is now in a position to _connect up_. +No two houses or offices will admit of this being done in _exactly_ the +same way; but in the following sections most of the possible cases are +described and illustrated, and the intelligent fixer will find no +difficulty, when he has once grasped the principle, in making those +trifling modifications which the particular requirements may render +necessary. The first and simplest form, which engages our attention, is +that of a _single bell, battery, and push_, connected by wire only. This +is illustrated at Fig. 75. Here we see that the bell is connected by +means of one of the wires to the zinc pole of the battery, the push or +other contact being connected to the carbon pole of the same battery. A +second wire unites the other screw of the push or contact with the +second binding screw of the bell. There is no complete circuit until the +push is pressed, when the current circulates from the carbon or positive +pole of the battery, through the contact springs of the push, along the +wire to the bell, and then back again through the under wire to the zinc +or negative pole of the battery.[15] It must be clearly understood that +the exact position of battery, bell, and push is quite immaterial. What +is essential is, that the relative connections between battery, bell, +and push be maintained unaltered. Fig. 76 shows the next simplest case, +viz., that in which a single bell and push are worked by a single cell +through an "earth" return (see § 70). Here the current is made to pass +from the carbon pole of the battery to the push, thence along the line +wire to the bell. After passing through the bell, it goes to the +right-hand earth-plate E, passing through the soil till it reaches the +left-hand earth-plate E, thence back to the zinc pole of the battery. It +is of no consequence to the working of the bell whether the battery be +placed between the push and the left-hand earth-plate, or between the +bell and the right-hand earth-plate; indeed, some operators prefer to +keep the battery as near to the bell as possible. At Fig. 77 is shown +the mode by which a single battery and single bell can be made to ring +from two (or more) pushes situated in different rooms. Here it is +evident that, whichever of the two pushes be pressed, the current finds +its way to the bell by the upper wire, and back home again through the +lower wire; and, even if both pushes are down at once, the bell rings +just the same, for both pushes lead from the same pole of the battery +(the carbon) to the same wire (the line wire). + +[Footnote 15: It must be borne in mind that the negative element is that +to which the positive pole is attached, and _vice versâ_ (see ss. 8 and +9).] + +[Illustration: Fig. 76.] + +[Illustration: Fig. 77.] + +In Fig. 78, we have a slight modification of the same arrangement, a +front-door _pull_ contact being inserted in the circuit; and here, in +view of the probably increased resistance of longer distance, _two_ +cells are supposed to be employed instead of _one_, and these are +coupled up in series (§ 40), in order to overcome this increased +resistance. + +[Illustration: Fig. 78.] + +The next case which may occur is where it is desired to ring two or more +bells from one push. There are two manners of doing this. The first mode +is to make the current divide itself between the two bells, which are +then said to be "_in parallel_." This mode is well illustrated both at +Figs. 79 and 80. As in these cases the current has to divide itself +among the bells, larger cells must be used, to provide for the larger +demand; or several cells may be coupled up in parallel (§ 40). At Fig. +79 is shown the arrangement for two adjoining rooms; at Fig. 80, that to +be adopted when the rooms are at some distance apart. If, as shown at +Fig. 81, a switch similar to that figured in the cut Fig. 64 be inserted +at the point where the line wires converge to meet the push, it is +possible for the person using the push to ring both bells at once, or to +ring either the right-hand or the left-hand bell at will, according to +whether he turns the arm of the switch-lever on to the right-hand or +left-hand contact plate. + +[Illustration: Fig. 79.] + +[Illustration: Fig. 80.] + +[Illustration: Fig. 81.] + +The second mode of ringing two or more bells from one push is that of +connecting one bell to the other, the right-hand binding screw of the +one to the left-hand binding screw of the next, and so on, and then +connecting up the whole series of bells to the push and battery, as if +they were a single bell. This mode of disposing the bells is called the +_series_ arrangement. As we have already noticed at § 63, owing to the +difference in the times at which the different contact springs of the +various bells make contact, this mode is not very satisfactory. If the +bells are single stroke bells, they work very well in series; but, to +get trembling bells to work in series, it is best to adopt the form of +bell recommended by Mr. F. C. Allsop. He says: "Perhaps the best plan is +to use the form of bell shown at Fig. 82, which, as will be seen from +the figure, governs its vibrations, not by breaking the circuit, but by +shunting its coils. On the current flowing round the electro-magnet, the +armature is attracted, and the spring makes contact with the lower +screw. There now exists a path of practically no resistance from end to +end. The current is therefore diverted from the magnet coils, and passes +by the armature and lower screw to the next bell, the armature falling +back against the top screw, and repeating the previous operation so long +as the circuit is closed. Thus, no matter how many bells there be in the +series, the circuit is never broken. This form of bell, however, does +not ring so energetically as the ordinary form, with a corresponding +amount of battery power." + +[Illustration: Fig. 82.] + +[Illustration: Fig. 83.] + +Fig. 83 illustrates the mode in which a bell, at a long distance, must +be coupled up to work with a local battery and relay. The relay is not +shown separately, but is supposed to be enclosed in the bell case. Here, +on pressing the push at the external left-hand corner, the battery +current passes into the relay at the distant station, and out at the +right-hand earth-plate E returning to the left-hand earth-plate E. In +doing this, it throws in circuit (just as long as the push is held down) +the right-hand local battery, so that the bell rings by the current sent +by the local battery, the more delicate relay working by the current +sent from the distant battery. + +[Illustration: Fig. 84.] + +[Illustration: Fig. 85.] + +At Fig. 84, we have illustrated the mode of connecting up a continuous +ringing bell, with a wire return. Of course, if the distance is great, +or a roadway, etc., intervene, an overhead line and an earth plate may +replace the lines shown therein, or both lines may be buried. It is +possible, by using a Morse key (Fig. 65) constructed so as to make +contact in one direction when _not_ pressed down, and in the other +_when_ pressed down, to signal from either end of a circuit, using only +one line wire and one return. The mode of connecting up for this purpose +is shown at Fig. 85. At each end we have a battery and bell, with a +double contact Morse key as shown, the Morse key at each end being +connected through the intervention of the line wire through the central +stud. The batteries and bells at each station are connected to earth +plates, as shown. Suppose now we depress the Morse key at the right-hand +station. Since by so doing, we lift the back end of the lever, we throw +our own bell out of circuit, but make contact between our battery and +the line wire. Therefore the current traverses the line wire, enters in +the left-hand Morse key, and, since this is not depressed, can, and +does, pass into the bell, which therefore rings, then descends to the +left-hand earth-plate, returning along the ground to the battery from +whence it started at the right-hand E. If, on the contrary, the +_left_-hand Morse key be depressed, while the right-hand key is not +being manipulated, the current traverses in the opposite direction, and +the right-hand bell rings. Instead of Morse keys, _double contact_ +pushes (that is, pushes making contact in one direction when _not_ +pressed, and in the opposite _when_ pressed) may advantageously be +employed. This latter arrangement is shown at Fig. 86. + +[Illustration: Fig. 86.] + +It is also possible, as shown at Fig. 87, to send signals from two +stations, using but one battery (which, if the distance is great, should +be of a proportionate number of cells), two bells, and two ordinary +pushes. Three wires, besides the earth-plate or return wire, are +required in this case. The whole of the wires, except the _return_, must +be carefully insulated. Suppose in this case we press the right-hand +button. The current flows from the battery along the lower wire through +this right-hand push and returns to the distant bell along the top wire, +down the left-hand dotted wire back to the battery, since it cannot +enter by the left-hand press, which, not being pushed, makes no contact. +The left-hand bell therefore rings. If, on the other hand, the left-hand +push be pressed, the current from the carbon of the battery passes +through the left-hand push, traverses the central line wire, passes into +the bell, rings it, and descends to the right-hand earth plate E, +traverses the earth circuit till it reaches the left-hand earth plate E, +whence it returns to the zinc pole of the battery by the lower dotted +line. + +[Illustration: Fig. 87.] + +Fig. 88 shows how the same result (signalling in both directions) may be +attained, using only two wires, with earth return, and two Morse keys. +The direction of the current is shown by the arrows. Both wires must be +insulated and either carried overhead or underground, buried in tubes. +Fig. 89 shows the proper mode of connecting the entire system of bells, +pushes, etc., running through a building. The dotted lines are the wires +starting from the two poles of the battery (which should consist of more +cells in proportion as there is more work to do), the plain lines being +the wires between the pushes and the bell and signalling box. In this +illustration a door-pull is shown to the extreme left. Pendulum +indicators are usually connected up as shown in this figure, except that +the bell is generally enclosed in the indicator case. The wire, +therefore, has to be carried from the left-hand screw of the indicator +case direct to the upper dotted line, which is the wire returning to the +zinc pole of the battery. N.B.--When the wires from the press-buttons +are connected with the binding-screw, of the top of or inside of the +indicator case, the insulating material of the wires, at the point where +connection is to be made, must be removed, and the wires _carefully +cleaned_ and _tightly clamped down_. + +[Illustration: Fig. 88.] + +[Illustration: Fig. 89.] + +When it is desired to connect separate bells to ring in other parts of +the building, the quickest way is to take a branch wire out of the +nearest _battery wire_ (the wire coming from the carbon pole), and carry +it to the push or pull, from thence to the bell, and from the bell back +to the zinc of the battery. + + +§ 72. We should advise the fixer always to draw out a little sketch of +the arrangement he intends to adopt in carrying out any plan, as any +means of saving useless lengths of wire, etc., will then easily be seen. +In doing this, instead of making full sketches of batteries, he may use +the conventional signs [battery] for each cell of the battery, the thick +stroke meaning the carbon, the thin one the zinc. Pushes may be +represented by (·), earth-plates by [E] and pulls, switches, &c., as +shown in the annexed cut, Fig. 90, which illustrates a mode of +connecting up a lodge with a house, continuous bells being used, in such +a way that the lodge bell can be made to ring from the lodge pull, the +house bell ringing or not, according to the way the switch (shown at top +left-hand corner) is set. As it is set in the engraving, only the lodge +bell rings. + +[Illustration: Fig. 90.] + + +§ 73. There are still two cases of electric bell and signal fitting, to +which attention must be directed. The first is in the case of _ships_. +Here all the connections can be made exactly as in a house, the only +exception to be made being that the indicators must not be of the +_pendulum_, or other easily displaced type; but either of the form shown +at Fig. 67 or 68, in which the electro-magnet has to lift a latch to +release the fall or drop, against a pretty stiff spring. Besides being +thus firmly locking, so as not to be affected by the ship's motion, all +the wood work should be soaked in melted paraffin wax, the iron work +japanned, and the brass work well lacquered, to protect all parts from +damp. The second case requiring notice is that of _lifts_. Every +well-appointed lift should be fitted with electric bells and +indicators. In the cab of the lift itself should be placed an electric +bell, with as many double contact pushes and indicators as there are +floors to be communicated with. At the top and at the bottom of the left +shaft, as near to the landing side as possible, must be set two stout +wooden blocks (oak, elm, or other non-perishable wood). From top to +bottom of the shaft must then be stretched, in the same manner as a +pianoforte is strung, on stout metal pins, with threading holes and +square heads, as many No. 12 or 14 bare copper wires as there are floors +or landings, and two more for the battery and return wire respectively. +Care must be taken that these wires are strung perfectly parallel, and +that they are stretched quite taut, but not strained, otherwise they +will surely break. To the top of the cab, and in connection in the usual +manner by wires with the bell and indicator (which, as in the case of +ships, must be of the locking type, lest the jolts of the cab disturb +their action) must be attached a number of spoonbill springs, which +press against the naked wires running down the shaft. The shape of these +springs (which should be of brass) at the part where they press against +the bare wires, is similar to that of the spoon break of a bicycle. Some +operators use rollers at the end of the spring instead of spoonbills, +but these latter _rub_ the wires and keep up good contact, while the +rollers slip over the wires and do not keep them clean. By means of +these springs, the current from the batteries, which are best placed +either at the top of the lift itself, or in one of the adjacent rooms +(never at the bottom of the shaft, owing to the damp which always reigns +there), can be taken off and directed where it is desired, precisely as +if the batteries were in the cab itself. It is usual (though not +obligatory) to use the two wires _furthest_ from the landing as the go +and return battery wires, and from these, through the other wires, all +desired communication with the landings can be effected. To obtain this +end, it will be necessary to furnish every landing with a double contact +push and bell, and each bell and push must be connected up to the shaft +wires in the following mode:-- + +A wire must be led from the _lower_ contact spring of the double contact +push, to the _main battery carbon wire_ in the shaft. A second wire is +led from the _upper contact stop_ of the double contact push to the +bell, and thence to the _main battery zinc wire_ on the shaft. Lastly, a +third wire is taken from the _upper contact spring_ of the push and +connected to that particular wire in the shaft which by means of the +spoonbill springs connects the particular push and indicator in the cab, +destined to correspond with it. It will be seen that with the exception +of using the rubbing spoonbill springs and return wires in the shaft, +this arrangement is similar to that illustrated at Fig. 87. + +[Illustration: Fig. 91.] + +A glance at Fig. 91 will render the whole system of wiring and +connecting up with lifts and landing, perfectly clear. In connecting the +branch lines to the main bare copper wires in the shaft, in order that +the spoonbill springs should not interfere with them, they (the ends of +the branch wires) must be bent at right angles, like a letter [L], and the +upright portion soldered neatly to the _back_ of the shaft wire. Any +solder which may flow over to the _front_ of the wire must be carefully +scraped off to prevent any bumps affecting the smooth working of the +contact springs. It will be evident on examination of Fig. 91, that if +any of the pushes on the landings be pressed, the circuit is completed +between the battery at the top, through the two battery wires to the +bell and one of the indicators to the cab, and, on the other hand, that +if a push be pressed in the cab, a corresponding bell on the landing +will be rung, precisely as in Fig. 87. + +Some fitters employ a many-stranded cable to convey the current to and +from the battery to the cab and landing, instead of the system of +stretched wires herein recommended; but this practice cannot be +advocated, as the continual bending and unbending of this cable, +repeated so frequently every day, soon breaks the leading wires +contained in the cable. + + +§ 74. In many cases where a "call" bell alone is required, the battery +may be entirely dispensed with, and a small dynamo (§ 15) employed +instead. The entire apparatus is then known as the "magneto-bell," and +consists essentially of two parts, viz., the generator, Fig. 92, and the +bell, Fig. 93. The _generator_ or _inductor_ consists of an armature, +which by means of a projecting handle and train of wheels can be +revolved rapidly between the poles of a powerful magnet; the whole being +enclosed in a box. The current produced by the revolution of the +armature is led to the two binding screws at the top of the box. By +means of two wires, or one wire and an earth circuit, the current is led +to the receiver or bell case, Fig. 93. Here, there are usually two +bells, placed very near one another, and the armature attached to the +bell clapper is so arranged between the poles of the double-bell +magnets, that it strikes alternately the one and the other, so that a +clear ringing is kept up as long as the handle is being turned at the +generator. + +[Illustration: Fig. 92.] + +[Illustration: Fig. 93.] + +[Illustration: Fig. 94.] + +If a _combined_ generator and bell be fitted at each end of a line, it +becomes possible to communicate both ways; one terminal of each +instrument must be connected to the line, and the other terminal on each +to earth. A combined generator and bell is shown at Fig. 94. These +instruments are always ready for use, require no battery or +press-buttons. The generator, Fig. 92, will ring seven bells +simultaneously, if required, so powerful is the current set up; and by +using a switch any number of bells, placed in different positions, can +be rung, by carrying a separate wire from the switch to the bell. + +[Illustration: Fig. 95.] + + +§ 75. Our work would not be complete unless we pointed out the means +necessary to detect faults in our work. In order to localise faults, two +things are requisite: first, a means of knowing whether the battery +itself is working properly, that is to say, giving the due _amount_ of +current of the right _pressure_, or E.M.F.; secondly, a means of +detecting whether there is leakage, or loss of current, or break of +circuit in our lines. Fortunately, the means of ascertaining these data +can be all combined in one instrument, known as a linesman's +galvanometer or detector, of which we give an illustration at Fig. 95. +It will be remembered (§ 10) that if a current be passed over or under a +poised magnetic needle, parallel to it, the needle is immediately +deflected out of the parallel line, and swings round to the right or +left of the current, according to the _direction_ of the current; +likewise that the needle is deflected farther from the original position +as the current becomes stronger. The deflections, however, are not +proportionate to the strength of the current, being fairly so up to +about 25 to 30 degrees of arc out of the original position, but being +very much less than proportionate to the current strength as the needle +gets farther from the line of current; so that a current of infinite +strength would be required to send the needle up to 90°. On this +principle the detector is constructed. It consists of a lozenge-shaped +magnetic needle, suspended vertically on a light spindle, carrying at +one end a pointer, which indicates on a card, or metal dial, the +deflection of the needle. Behind the dial is arranged a flat upright +coil of wire (or two coils in many cases) parallel to the needle, along +which the current to be tested can be sent. The needle lies between the +front and back of the flat coil. The whole is enclosed in a neat wooden +box, with glazed front to show the dial, and binding screws to connect +up to the enclosed coil or coils. If the coil surrounding the needle be +of a few turns of coarse wire, since it opposes little resistance to the +passage of the current, it will serve to detect the presence of large +_quantities_ of electricity (many ampères) at a low pressure; this is +called a _quantity_ coil. If, on the other hand, the coil be one of fine +wire, in many convolutions, as it requires more _pressure_, or E.M.F., +or "intensity" to force the current through the fine high-resistance +wire, the instrument becomes one fitted to measure the voltage or +_pressure_ of the current, and the coil is known as the "intensity." If +both coils are inserted in the case, so that either can be used at will, +the instrument is capable of measuring either the quantity of +electricity passing, or the pressure at which it is sent, and is then +known as a quantity and intensity detector. No two galvanometers give +exactly the same deflection for the same amount of current, or the same +pressure; the fitter will therefore do well to run out a little table +(which he will soon learn by heart) of the deflection _his_ instrument +gives with 1, 2, 3, 4, 5 and 6 Leclanché's _coupled in parallel_, when +connected with the quantity coil. He will find the smaller sizes give +less current than the larger ones. In testing the deflections given by +the intensity coil, he must remember to couple his cells _in series_, as +he will get no increase in _tension_ or _pressure_ by coupling up in +parallel. In either case the cells should be new, and freshly set up, +say, within 24 hours. As some of my readers may like to try their skill +at constructing such a detector, I transcribe the directions given in +"Amateur work" by Mr. Edwinson:-- + + +§ 76. "Such an instrument, suitable for detecting the currents in an +electric bell circuit, may be made up at the cost of a few shillings for +material, and by the exercise of a little constructive ability. We shall +need, first of all, a magnetised needle; this can be made out of a piece +of watch spring. Procure a piece of watch spring two inches long, soften +it by heating it to redness, and allowing it to cool gradually in a bed +of hot ashes; then file it up to the form of a long lozenge, drill a +small hole in the centre to receive the spindle or pivot, see that the +needle is quite straight, then harden it by heating it again to a bright +red and plunging it at once into cold water. It now has to be +magnetised. To do this, rub it on a permanent horse-shoe, or other +magnet, until it will attract an ordinary sewing needle strongly, or +wrap it up in several turns of insulated line wire, and send many jerky +charges of electricity from a strong battery through the wire. When it +has been well magnetised, mount it on a spindle of fine hard wire, and +secure it by a drop of solder. We will next turn our attention to the +case, bobbin, or chamber in which the needle has to work. This may be +made out of cardboard entirely, or the end pieces may be made of ivory +or ebonite, or it may be made out of thin sheet brass; for our purpose +we will choose cardboard. Procure a piece of stout cardboard 4-3/4 +inches long by 2 inches wide, double it to the form of a Tãndstickor +match-box, and pierce it in exactly opposite sides, and in the centre of +those sides with holes for the needle spindle. Now cut another piece of +stout, stiff cardboard 2-3/4 inches long by 3/4 inch wide, and cut a +slit with a sharp knife to exactly fit the ends of the case or body +already prepared. The spindle holes must now be bushed with short +lengths of hard brass or glass bugles, or tubing, made to allow the +spindle free movement, and these secured in position by a little melted +shellac, sealing-wax, or glue. The needle must now be placed in the +case, the long end of the spindle first, then the short end in its +bearing; then, whilst the case with the needle enclosed is held between +the finger and thumb of the left hand, we secure the joint with a little +glue or with melted sealing-wax. The end-pieces are now to be put on, +glued, or sealed in position, and set aside to get firm, whilst we turn +our attention to other parts. The case, 5 inches by 4 inches by 2 inches +in depth, may be improvised out of an old cigar-box, but is best made of +thin mahogany or teak, nicely polished on the outside, and fitted with a +cover sliding in a groove, or hinged to form the back of the instrument. +The binding screws should be of the pattern known as the telegraph +pattern, fitted with nuts, shown at Fig. 27. A small brass handle to be +fitted to the top of the instrument, will also be handy. A circular +piece of smooth cardboard 3-1/4 inches in diameter, with a graduated +arc, marked as shown in Fig. 95, will serve the purpose of a dial, and a +piece of thin brass, bent to the form of [box open down], will be +required as a needle guard. The face of the dial may be a circular piece +of glass, held in a brass ogee, or a hole the size of the dial may be +cut in a piece of thin wood; this, glazed on the inside with a square of +glass, may be made to form the front of the instrument over the dial. An +indicating needle will also be required for an outside needle; this is +usually made of watch spring, and nicely blued; but it may be made of +brass or any other metal, one made of aluminium being probably the best +on account of its lightness. It must be pierced with a hole exactly in +the centre, so as to balance it as the beam of scales should be +balanced, and should one end be heavier than the other it must be filed +until they are equal. + +We will now turn our attention to the coil. + +Procure sixpennyworth of No. 36 silk-covered copper wire and wind three +layers of it very evenly on the coil case or bobbin, being careful in +passing the needle spindle not to pinch it or throw it out of truth. +When this has been wound on, it will be found that one end of the wire +points to the left and the other end to the right. These are destined to +be connected to the under side of the binding screws shown on the top of +Fig. 95. We therefore secure them to their respective sides with a touch +of sealing wax, and leave enough wire free at the ends to reach the +binding screws--say, about 6 inches. It is handy to have an additional +coil for testing strong currents, and as this may be combined in one +instrument at a trifle additional cost, we will get some line wire (No. +22) and wind six or eight turns of it around the coil outside the other +wire; one end of this wire will be attached to an additional binding +screw placed between the others, and the other end to left binding screw +shown. The coil thus prepared may now be mounted in position. Pierce the +board dial and the wood at its back with a hole large enough for the +needle spindle to pass through from the back to the centre of the dial. +See that the thick end of the inside needle hangs downwards, then place +the coil in the position it is intended to occupy, and note how far the +needle spindle protrudes on the face of the dial. If this is too long, +nip off the end and file it up taper and smooth until it will work +freely in a hole in the needle guard, with all parts in their proper +places. This being satisfactory, secure the coil in its place by sealing +wax, or, better still, by two thin straps of brass, held by screws at +each end, placed across the coil. Now clean the free ends of the coil +wires, insert them under the nuts of the binding screws, fix the +indicating needle on the end of the spindle outside, and see that it +hangs in a vertical position with the inside needle when the instrument +is standing on a level surface. Secure it in this position, screw on the +needle guard, fasten on the glass face, and the instrument will be +complete. + + +§ 77. Provided thus with an efficient detector, the fitter may proceed +to test his work. In cases of _new installations_, take the wire off +the carbon binding screw of the battery and attach it to one screw of +the galvanometer (on the intensity coil side), next attach a piece of +wire from the other binding screw of the galvanometer (the central one) +so as to place the galvanometer in circuit. _There should be no movement +of the needle_, and in proportion to the deflection of the needle, so +will the loss or waste be. If loss is going on, every means must be used +to remedy it. It is of the utmost importance to the effective working of +the battery and bells that not the _slightest leakage_ or _local action_ +should be allowed to remain. However slight such loss may be, it will +eventually ruin the battery. Let damp places be sought out, and the +wires removed from near them. Bad or injured coverings must also be +looked for, such as may have been caused by roughly drawing the wires +across angular walls, treading on them, or driving staples too tightly +over them. Two or more staples may be touching, or two or more wires +carelessly allowed to lie under one staple. The wire may have been bared +in some places in passing over the sharp edges of the zinc tube. The +backs of the pushes should be examined to see if too much wire has been +bared, and is touching another wire at the back of the push-case itself. +Or the same thing may be taking place at the junction with the relays or +at the indicator cases. Should the defect not be at any of these places, +the indicator should next be examined, and wire by wire detached (not +cut) until the particular wire in which the loss is going on has been +found. This wire should then be traced until the defect has been +discovered. In testing underground wires for a loss or break, it will be +necessary first to uncouple the _distant_ end, then to disconnect the +other end from the instruments, and attach the wire going underground to +the screw of the galvanometer. A piece of wire must then be taken from +the other screw of the detector to the carbon end of the battery, and a +second wire from the zinc end of the battery to the earth plate or other +connection. Proceeding to that part of the wire where the injury is +suspected, the wire is taken up, and a temporary earth connection having +been made (water main, gas pipe, etc.), and by means of a sharp knife +connected with this latter, the covering of the suspected wire +penetrated through to the wire, so as to make a good connection between +this suspected wire and the temporary earth plates. If, when this is +done, the needle is deflected fully, the injury is farther away from the +testing end, and other trials must be made farther on, until the spot is +discovered. Wherever the covering of the wire has been pierced for +testing, it must be carefully recovered, finished off with Prout's +elastic glue, or gutta-percha, and made quite sound. The connections +with the earth plates very frequently give trouble, the wires corrode or +become detached from the iron pipes etc., and then the circuit is +broken. + + +§ 78. When the fitter is called to localise defects which may have +occurred in an installation which has been put up some time, before +proceeding to work let him ask questions as to what kind of defect there +is, and when and where it evinces itself. If all the bells have broken +down, and will not ring, either the battery or the main go and return +wires are at fault. Let him proceed to the battery, examine the binding +screws and connected wires for corrosion. If they are all right, let the +batteries themselves be tested to see if they are giving the right +amount of current. This should be done with the quantity coil of the +detector. Should the battery be faulty, it will be well to renew the +zincs and recharge the battery, if the porous cell be still in good +condition; if not, new cells should be substituted for the old ones. +Should the battery be all right, and still none of the bells ring, a +break or bad contact, or short circuit in the main wires near the +battery may be the cause of the mischief. If some bell rings +continuously, there must be a short circuit in the push or pushes +somewhere; the upper spring of one of the pushes may have got bent, or +have otherwise caught in the lower spring. _Pulls_ are very subject to +this defect. By violent manipulations on the part of mischievous butcher +or baker boys, the return spring may be broken, or so far weakened as +not to return the pull into the "off" position. If, the batteries being +in good order, any bell rings feebly, there is either leakage along its +line, or else bad contact in the push or in the connections of the wires +to and from the push. There should be platinum contacts at the ends of +the push springs; if there are not, the springs may have worked dirty at +the points of contact, hence the poor current and poor ringing. It is +seldom that the bells themselves, unless, indeed, of the lowest +quality, give any serious trouble. Still the set screw may have shaken +loose (which must then be adjusted and tightened up), or the platinum +speck has got solder on its face and therefore got oxidised. This may be +scraped carefully with a penknife until bright. Or, purposely or +inadvertently, no platinum is on the speck at all, only the solder. A +piece of platinum foil should be soldered on the spot, if this is so. Or +again (and this only in very bad bells), the electro-magnets being of +hard iron, may have retained a certain amount of _permanent magnetism_, +and pull the armature into permanent contact with itself. This can be +remedied by sticking a thin piece of paper (stamp paper will do) over +the poles of the magnet, between them and the armature. In no case +should the fitter _cut_ or _draw up_ out of tubes, etc., any wire or +wires, without having first ascertained that the fault is in that wire; +for, however carefully joints are made, it is rare that the jointed +places are so thoroughly insulated as they were before the cutting and +subsequent joining were undertaken. To avoid as much as possible cutting +uselessly, let every binding screw be examined and tightened up, and +every length of wire, which it is possible to get at, be tested for +continuity before any "slashing" at the wires, or furious onslaughts on +the indicator be consummated. + +In conclusion, I beg to record my thanks for the very generous +assistance which I have received in the compilation of the foregoing +pages from the electrical firms of Messrs. Blakey Emmot, Binswanger, +Gent, Judson, Jensen, and Thorpe. + + + + +ADDENDUM. + +THE GASSNER BATTERY. + + +Since the compilation of the foregoing pages, a _dry battery_, known by +the above name, has found great favour with electric-bell fitters. Its +peculiarity consists in the zinc element forming the outside cell. In +this is placed the carbon, which is separated from the zinc by a thick +paste or jelly made of gypsum and oxide of zinc. The cell can be placed +in any position, works as well on its side as upright, is not subject to +creeping, has an E.M.F. of about 1·5 volt, with an internal resistance +of only 0·25 ohm in the round form, and 0·6 in the flat form. The +Gassner dry battery polarizes much less quickly than the ordinary +Leclanché. The only defects at present noticeable, are the flimsy +connections, and the fact that the outer cases being _metal_ must be +carefully guarded from touching one another. This can be effected by +enclosing in a partitioned _wooden box_. + + + + +INDEX. + + + A. + + Acid, Chromic, 33, 46 + + ---- Hydrobromic, 20 + + ---- Hydrochloric, 20 + + ---- Hydriodic, 20 + + ---- Nitric, 20 + + ---- Sulphuric, 20 + + Action in Bichromate, 47 + + ---- Dotting, 116 + + ---- of electric bell, 81 + + ---- Leclanché, 35 + + ---- Relay, 134 + + ---- Rubbing, 116 + + ---- of zinc on acids, 21 + + Agglomerate block, 38 + + ---- Cell, 38 + + ---- Compo, 38 + + Alarms, Burglar, 113 + + ---- Fire, 123 + + ---- Frost, 121 + + ---- Thermometer, 122 + + ---- Thief, 113 + + ---- Watch, 124 + + Amber, 1 + + Ampère, 55 + + Ampère's law, 11 + + Annealing iron, 13 + + Arrangement of bells for lifts, 171 + + ---- Ships, 170 + + Attraction, 3 + + + B. + + Batteries, 18 + + Battery agglomerate, 39 + + Battery, Bichromate, 48 + + ---- Bunsen, 33 + + ---- Chromic acid, 46 + + ---- Daniell's, 29 + + ---- Gassner (addendum), 186 + + ---- Gent's, 44 + + ---- Gravity, 31 + + ---- Modified, 120 + + ---- Grenet, 46 + + ---- Grove, 33 + + ---- Judson's, 41 + + ---- Leclanché, 33 + + ---- Reversed, 46 + + ---- Minotto, 31 + + ---- Smee's, 27 + + ---- Walker's, 27 + + Bell action, case for, 88 + + Blocks, wooden, 150 + + Bobbins, electric bell, 67 + + Box for batteries, 43 + + Brushes, dynamo, 17 + + + C. + + Cable, many stranded, 174 + + Case for bell action, 88 + + Cells in parallel, 57 + + ---- series, 53 + + Charging fluid, recipes, 48 + + ---- Fuller, 49 + + Circuits, closed, 52, 118 + + ---- Of bells complete in house, 168 + + ---- For signalling, 167 + + ---- In both directions, 168 + + Circuits of bells with Morse key, 165 + In parallel, 161 + Series, 162 + With relay, 164 + Single bell and wire, 159 + Earth, 160 + Two pushes, 161 + Push and pull, 161 + Open, 52 + + Closed circuit system, 118 + + Code for signalling, 130 + + Coil spring, 108 + + Conductors, 3 + + Connecting up, 144, 159 + + Contacts, burglar alarm, 113 + Door, 116 + Drawer, 121 + Floor, 113 + For closed circuits, 121 + Mackenzie's humming, 113 + Shop door, 116 + Till, 121 + Watch alarm, 124 + Window sash, 116 + + Corrugated carbons, 41 + + Creeping in cells, 43 + To remedy, 44 + + Callow's attachment, 99 + + Current, 54 + To ring bell, 145 + + + D. + + Daniell's cell, 29 + Action in, 29 + + Deflection of needle, 9, 11 + + Detector or galvanometer, to make, 178 + + Detent lever, 94 + + Door contact, 116 + + Dotting action, 116 + + Drawing out plans, 169 + + Dynamo, 15 + Armature, 16 + Brushes, 17 + Commutator, 17 + + Dynamo, Cumulative effects, 17 + Field magnets, 16 + + + E. + + Earth, 52 + Plate, 53 + Return, 153 + + Electric bell, action of, 81 + Armature, 74 + Base, 61 + Bobbins, 67 + Contact screw, 75 + Continuous, 92 + Circular bell, 106 + Gong, 77 + How to make, 60 + In lifts, 171 + Ships, 170 + Jensen's, 101 + Joining E. M. wire, 73 + Magnets, 63 + Magneto, 174 + Mining, 106 + Paraffining, 69 + Platinum tip, 76 + Putting together, 78 + Single stroke, 91 + Spring, 74 + Thorpe's, 100 + Trembling, 81, 90 + Winding wire on, 71 + Wire for, 69 + Trumpet, 107 + + Electricity, sources of, 2 + + Electrodes, 26 + + Electro-motive force, 51 + + Electron, 1 + + E.M.F., 51 + + Excitation, 6 + + + F. + + Faults to detect, 182 + + Fire alarms, 123 + + Floor contacts, 113 + + Frost alarms, 121 + + Fuller charging, 49 + + + G. + + Galvanometer, 176 + + Gas evolved, 18 + + Gassner battery (addendum), 186 + + Generator (magneto), 174 + + Gent's battery, 44 + + Glue, Prout's elastic, 148 + + Graphite, 27 + + Gravity battery, 31 + Daniell battery, 31 + Modified, 120 + + Grenet battery, 46 + + Grove battery, 33 + + Gutta-percha, 148 + + + I. + + Indicator, 135 + Automatic, 138 + Drop, 136 + Electric replacement, 136 + Gent's, 140 + Tripolar, 143 + Mechanical replacement, 136 + Mode of coupling up, 142 + Pendulum, 139 + Polarised, 139 + Self replacing, 136 + Semaphore, 136 + + Inductor, 174 + + Insulation, 68 + + Insulators, 4 + + Internal resistance, 56 + + Interior of push, 151 + + Iron, importance of soft, 65 + Yoke, 66 + + + J. + + Jensen's bell, 101 + + Joining wires to push, 151 + + Judson's cell, 41 + + + K. + + Key, Morse, 129 + + + L. + + Leakage, 52 + + Leclanché cell, 33 + reversed, 46 + + Legge's contact, 115 + + Lever switches, 128 + + Lifts, bells for, 171 + + Localising faults, 144, 175 + + Lodge bell, 169 + + + M. + + Magnetic field, 14 + + Magneto bells, 175 + Electric machines, 14, 15 + + Magnets, 13 + + Magnets producing electricity, 14 + + Magnetisation of iron, 12 + Steel, 13 + + Manganese oxide, 33 + + Minotto cell, 31 + + Modified gravity battery, 120 + + Morse key, 129 + + Musical instrument, novel, 108 + + + N. + + Negative electricity, 7 + + Non-conductors, 3 + + Novel musical instrument, 108 + + + O. + + Ohm, 55 + + Ohm's law, 55 + + Open circuit, 52 + + Overhead lines, 152 + + + P. + + Paraffin, 69, 170 + + Percha, gutta, 148 + + Plans, drawing out, 169 + + Platinum, riveting, 76 + + Platinum, use of, 76 + + Plug switches, 128 + + Polarisation, 26 + + Positive electricity, 7 + + Proportions of bell parts, table of, 89 + + Pressels, 111 + + Prout's elastic glue, 148 + + Pulls, 111 + + Push, 92, 151, 109 + Interior of, 151 + Joining wires to, 151 + + + R. + + Relay, 96, 133 + Action of, 134 + + Repulsion, 3 + + Resinous electricity, 7 + + Resistance of wire, table of, 146 + + Return current, 153 + + Riveting platinum, 76 + + Rubbing action, 116 + + + S. + + Ships, bells for, 170 + + Shop door contact, 116 + + Signalling by bells, 130 + Code, 130 + + Silver platinised, 27 + + Single cell, 9 + + Sizes of Leclanché's, 42 + + Smee's cell, 27 + + Spring coil, 108 + + Standard size of wires, 146 + + Switches, lever, 128 + Plug, 128 + + + T. + + Table of batteries, E.M.F. and R., 58 + Conductors and insulators, 4, 68 + Metals in acid, 8 + + Table of Proportions of bell parts, 89 + Wire resistance, etc., 146 + + Testing new work, 182 + Old, 183 + + Thermometer alarms, 122 + + Thorpe's Ball, 100 + + + U. + + Use of platinum, 76 + + + V. + + Vitreous electricity, 7 + + Volt, 53 + + + W. + + Walker's cell, 27 + + Watchman's clock, 124 + + Water level indicator, 127 + + Washer, insulating, 77 + + Window sash contact, 116 + + Wiping contact, 102 + + Wire covering, 147 + In iron pipes, 152 + In wooden boxes, 152 + Iron, 152 + Joining, 148 + To push, 151 + Laying in tubes, 149 + Leading, 147, 150 + Overhead, 152 + Resistance, table of, 146 + Return, 147, 150 + Soldering iron, 148 + Tinned, 147 + Underground, 152 + + Wiring, general instructions, 155 + Up, 144 + + + Z. + + Zinc, amalgamated, 22 + Blacking, 45 + Consumption, 21 + Commercial, 19 + Pure, 19 + + +WILLIAM RIDER AND SON, PRINTERS, LONDON. + + * * * * * + + _Small crown 8vo, cloth._ _With many Illustrations._ + + + WHITTAKER'S LIBRARY OF ARTS, SCIENCES, + MANUFACTURES AND INDUSTRIES. + + MANAGEMENT OF ACCUMULATORS AND PRIVATE ELECTRIC LIGHT INSTALLATIONS. + + A Practical Handbook by Sir DAVID SALOMONS, Bart., M. A. + + 4th Edition, Revised and Enlarged, with 32 Illustrations. Cloth 3s. + + "To say that this book is the best of its kind would be a poor + compliment, as it is practically the only work on accumulators that + has been written."--_Electrical Review._ + + ELECTRICAL INSTRUMENT-MAKING FOR AMATEURS. A Practical Handbook. By + S. R. BOTTONE, Author of "The Dynamo," &c. With 60 Illustrations. + Second Edition. Cloth 3s. + + ELECTRIC BELLS. By S. R. BOTTONE. With numerous Illustrations. + + +IN PREPARATION. + + THE PROTECTION OF BUILDINGS FROM LIGHTNING. A Treatise on the Theory + of Lightning Conductors from a Modern Point of View. Being the + substance of two lectures delivered before the Society of Arts in + March, 1888. By OLIVER J. LODGE, LL.D., D.Sc, F.R.S., Professor of + Physics in University College, Liverpool. + + Published with various amplifications and additions, with the + approval of the Society of Arts. + + ELECTRICAL INFLUENCE MACHINES: Containing a full account of their + historical development, their modern Forms, and their Practical + Construction. By J. GRAY, B.Sc. + + ELECTRICAL ENGINEERING IN OUR WORKSHOPS. A Practical Handbook. By + SYDNEY F. WALKER. + + [_Ready Shortly_ + + * * * * * + + +Transcriber's Note + +Page 12: changed "guage" to "gauge" (... cotton-covered copper wire, +say No. 20 gauge ...) + +Page 35: changed "change" to "charge" (... losing at the same time its +electrical charge ...) + +Page 55: changed "guage" to "gauge" (... 1 foot of No. 41 gauge pure +copper wire ...) + +Page 64: changed "exaet" to "exact" (... of the exact diameter of the +turned ends of the cores ...) + +Page 73: moved comma "Rivetting, is" to "Rivetting is," (Rivetting, is +perhaps, the best mode ...) + +Page 81: added hyphen (... along the short length of wire to the +right-hand binding-screw ...) + +Page 83: changed "head" to "heads" (... the possible defects of +electric bells may be classed under four heads: ...) + +Page 92: changed "its" to "it" (... until it rests against the stop or +studs.) + +Page 102: changed "contract-breaker" to "contact-breaker" (When the +contact-breaker is used, ...) + +Page 103: changed "instead" to "Instead" (Instead of the armature and +clapper ...) + +Page 132: in the Morse code for "BRING THE", the code for "H" has been +corrected from two dots to four dots. + +Page 136: changed "eletro-magnet" to "electro-magnet" (... if the +electro-magnet were energised ...) + +Page 137: changed "idicator" to "indicator" (since the indicator falls +forwards) + +Page 146: changed "arrangment" to "arrangement" (the size and +arrangement of the batteries and wires) + +Page 146: added comma "nails," (... chance contact with nails, +staples, metal pipes or other wires ...) + +Page 179: changed "carboard" to "cardboard" (... for our purpose we +will choose cardboard.) + +Page 179: changed "Tanstickor" to "Tãndstickor" (... double it to the +form of a Tãndstickor match-box, ...) + +Page 185: suspected typo (unchanged) "Emmot" should perhaps be +"Emmott" (... the electrical firms of Messrs. Blakey Emmot, ...) + +Page 186: changed "Leclanchè" to "Leclanché" (... polarizes much less +quickly than the ordinary Leclanché.) + +Page 187: changed two instances of "Ampére" to "Ampère" in the index +(Ampère, 55 / Ampère's law, 11) + + + + + +End of Project Gutenberg's Electric Bells and All About Them, by S. R. 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